JP2009035912A - Clay tile roofing roof - Google Patents

Clay tile roofing roof Download PDF

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JP2009035912A
JP2009035912A JP2007200304A JP2007200304A JP2009035912A JP 2009035912 A JP2009035912 A JP 2009035912A JP 2007200304 A JP2007200304 A JP 2007200304A JP 2007200304 A JP2007200304 A JP 2007200304A JP 2009035912 A JP2009035912 A JP 2009035912A
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roof
tile
valley
tiles
titanium
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Tomoko Ono
友子 小野
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ONO KOGYOSHO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a traditionally tiled roof which ensures sufficient durability and is lightweight. <P>SOLUTION: The traditionally tiled roof is set up by alternately mounting titanium valley tiles 11 and titanium ridge tiles 12 in rows on sheathing roof boards 13. Each valley tile 11 is obtained by forming a titanium metal plate into a ship shape, and has arcuate rise portions 19 which are curved upward, and seamed grooves 21 which are each formed by folding down the tip of the rise portion 19 inward. Then a styrofoam backup materials are interposed between the valley tiles 11 and the sheathing roof boards 13 in rows. Further each ridge tile 12 is obtained by curving the titanium metal plate so as to have a semi-circular cross section, and has seam portions 28 formed at an opening thereof, so as to be engaged with and coupled to the seamed grooves 21. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、金属成形された山瓦と金属成形された谷瓦とを交互に列状に葺いて屋根を構成する本瓦葺型屋根に関する。   The present invention relates to a roof tile-shaped roof in which a roof is formed by alternately rolling metal-molded mountain tiles and metal-formed valley tiles in a row.

周知のように、城郭・神社・仏閣などの伝統的な純和風建築物の屋根は、谷瓦と山瓦とを交互に葺いた本瓦葺きが一般的に用いられている。   As is well known, the roof of traditional Japanese-style buildings such as castles, shrines and Buddhist temples is generally used with this roof tiled with tile roof tiles and mountain tiles alternately.

この本瓦葺きの一例を説明すれば、図4に示すように、屋根板1の上面の縦桟木2間毎に谷瓦3を前後に列状に葺き、この谷瓦3の合わせ目に土若しくは漆喰などの固定材4を載置し、かかる固定材4を山瓦5で覆うことにより本瓦葺きが行われている。
特開平10−8639号公報
To explain an example of this tile roofing, as shown in FIG. 4, trough tiles 3 are lined up and down in rows between vertical piers 2 on the top surface of roof plate 1, and soil or This roofing is performed by placing a fixing material 4 such as plaster and covering the fixing material 4 with a mountain tile 5.
JP-A-10-8639

しかしながら、伝統的な純和風建築物では、粘土瓦本葺きの屋根の人気が強いものの、近年、建築物の耐震性能が重視されていることから、屋根材の軽量化が特に要望されている。   However, in traditional Japanese-style buildings, the roof of clay tiled roofs is very popular, but in recent years, the earthquake resistance performance of buildings has been emphasized.

そこで、本発明は、チタン製の谷瓦とチタン製の山瓦とを用いて、本瓦葺き屋根を構成し、軽量な屋根材料を提供することを課題としている。   Then, this invention makes it a subject to provide a lightweight roof material by comprising this roof tile roof using a valley | tile roof tile made from titanium, and a mountain roof tile made from titanium.

本発明は、前記課題を解決すべく創作された技術的思想であって、請求項1記載の発明は、金属成形された山瓦と金属成形された谷瓦とを交互に列状に葺いて屋根を構成する本瓦葺型屋根であって、前記山瓦および前記谷瓦を、チタン材料を用いて構成したことを特徴としている。   The present invention is a technical idea created to solve the above-mentioned problems, and the invention according to claim 1 is a method in which metal-molded mountain roof tiles and metal-formed valley roof tiles are alternately wound in a row. This roof tile-type roof constituting the roof is characterized in that the mountain tile and the valley tile are made of a titanium material.

前記山瓦および前記谷瓦を構成するチタン材料は、重量当たりの強度、即ち比強度が優れ、銅板やステンレスよりも比重も軽いことから、軽量かつ耐久性の高い山瓦・谷瓦が提供される。   Titanium materials constituting the mountain roof tiles and the valley roof tiles are excellent in strength per weight, that is, specific strength, and lighter in specific gravity than copper plate and stainless steel, so that light and durable mountain roof tiles and valley roof tiles are provided. The

この発明の一態様としては、請求項2記載の発明のように、前記谷瓦が、チタン金属板を舟形状に成形してなり、上方に湾曲形成された円弧状の立ち上がり部と、この立ち上がり部の先端を内方向に折り下げて形成されたはぜ溝とを有する一方、前記山瓦が、チタン金属板を横断面半円状に湾曲形成してなり、開口部に前記はぜ溝と係合組付するはぜ部を有する形態が挙げられる。   As one aspect of the present invention, as in the invention according to claim 2, the valley roof tile is formed by forming a titanium metal plate into a boat shape and is curved upward to form an arc-shaped rising portion. The roof tiles are formed by bending a titanium metal plate in a semicircular shape in cross section, and the spiral groove is formed in the opening. The form which has a hull part to engage and assemble is mentioned.

また、他の態様としては、請求項3記載の発明のように、屋根の野地板と前記谷瓦との間にバックアップ材を介装した形態が挙げられる。このバックアップ材には主に発砲スチロールが用いられている。   Moreover, as another aspect, as in the invention described in claim 3, there is a form in which a backup material is interposed between the roof base plate and the valley roof tile. This backup material is mainly made of foamed polystyrene.

請求項1〜3記載の発明によれば、軽量かつ耐久性の高い山瓦・谷瓦を用いて屋根が葺かれることから、建築物の耐震性能が向上する。   According to invention of Claims 1-3, since a roof is rubbed using a lightweight and highly durable mountain tile and valley tile, the earthquake resistance performance of a building improves.

特に、請求項2記載の発明によれば、バックアップ材によって谷瓦が補強され、断熱効果も向上する。   In particular, according to the invention described in claim 2, the roof tiles are reinforced by the backup material, and the heat insulation effect is improved.

図1〜図3は、本発明の実施形態に係る本瓦葺型屋根を示し、図3に示すように、金属成形された谷瓦11と金属成形された山瓦12とを交互に列状に葺いて屋根を構成している。   1 to 3 show a roof tile roof according to an embodiment of the present invention. As shown in FIG. 3, metal-formed valley tiles 11 and metal-formed mountain tiles 12 are alternately arranged in a line. A roof is formed.

すなわち、屋根の野地板13上には、図1に示すように、杉材あるいは檜材の下地木材14が等間隔に配列されている。この下地木材14間には、前記谷瓦11が列状に葺かれている一方、前記下地木材14の瓦枕15に前記山瓦12が列状に葺かれ、この両者11,12が前記瓦枕15に釘止めされている。この野地板13の側端には、図3に示すように、唐草16が取り付けられる一方、前記瓦枕15の前端部には巴17が取り付けられる。   That is, on the roof base plate 13, as shown in FIG. 1, the base wood 14 of cedar or straw is arranged at equal intervals. The valley roof tiles 11 are laid in a row between the base timbers 14, while the mountain roof tiles 12 are laid in a row on the roof tiles 15 of the base timber 14. It is nailed to the pillow 15. As shown in FIG. 3, an arabesque 16 is attached to a side end of the base plate 13, and a ridge 17 is attached to a front end portion of the roof tile 15.

前記谷瓦11および前記山瓦13は、0.3mmの厚さに設定されたチタン金属板を、プレス成形機にて舟形に折曲形成されている。このチタン金属板は、「JIS 1種」の工業用純チタンにより構成されている。   The valley roof tile 11 and the mountain roof tile 13 are formed by bending a titanium metal plate set to a thickness of 0.3 mm into a boat shape by a press molding machine. This titanium metal plate is made of “JIS Class 1” industrial pure titanium.

具体的には、前記谷瓦11は、図1に示すように、横断面コ字状に形成され、長方形状の本体18から上方に湾曲形成された円弧状の立ち上がり部19と、この立ち上がり部19の中央先端20を内方向に折り下げて形成されたはぜ溝21と、前記立ち上がり部19の前後部を外方向に向かって折曲した釘止め代22と、前記本体18の前端部に縦断面L字状に折曲された折下部23と、前記本体18の後端部に縦断面L字状に折曲された折上部24とを有している。   Specifically, as shown in FIG. 1, the roof tile 11 is formed in a U-shaped cross section and is curved upward from a rectangular main body 18. 19 at the front end of the main body 18, a screw groove 21 formed by folding the central front end 20 of the main body 19 inward, a nail allowance 22 where the front and rear portions of the rising portion 19 are bent outward. It has a folded lower part 23 bent in a longitudinal section L shape and a folded upper part 24 folded in a longitudinal section L shape at the rear end part of the main body 18.

このうち前記はぜ溝21は、前記立ち上がり部18の長手方向に沿ってはぜ幅15mmに形成されている。また、前記折下部23および前記折上部24は、前記本体18の前後端部の長手方向に沿って形成され、前記本体18から垂直に折下げ、あるいは折り上げられた後に、内方向に向かって前記本体18と水平に折り返され、雨水などの浸入を防止しつつ、粘土瓦と同等の厚さを確保して、長手方向の強度を向上させている。   Of these, the helical groove 21 is formed with a helical width of 15 mm along the longitudinal direction of the rising portion 18. Further, the folded lower portion 23 and the folded upper portion 24 are formed along the longitudinal direction of the front and rear end portions of the main body 18, and are folded vertically or vertically folded from the main body 18 and then inward. It is folded horizontally with the main body 18 to prevent the intrusion of rainwater and the like, while ensuring the same thickness as the clay roof tiles and improving the strength in the longitudinal direction.

このような前記谷瓦11は、前記チタン金属板を、図2に示すように、テーパ状の略長方形に溝板25に裁断し、かかる溝板25をプレス成形機によって前記形状に成形されている。この溝板25は、長手方向の長さが307mmに設定され、幅方向の長さが315mmに設定されており、図2に示すように、両側端部および後端部に一対の切欠溝26,29が形成され、前端部30が湾曲状に形成されている。   As shown in FIG. 2, the valley roof tile 11 is formed by cutting the titanium metal plate into a groove plate 25 into a tapered substantially rectangular shape, and the groove plate 25 is formed into the shape by a press molding machine. Yes. This groove plate 25 has a length in the longitudinal direction set to 307 mm and a length in the width direction set to 315 mm. As shown in FIG. 2, a pair of notch grooves 26 are formed on both side end portions and rear end portions. 29 are formed, and the front end 30 is formed in a curved shape.

そして、図1の矢印A〜Eに示すように、前記溝板25の両側端部を湾曲状に折曲して前記立ち上がり部19を形成した後に、前記立ち上がり部19の中央先端を前記切欠溝26に沿って内方向に折り下げて前記はぜ溝21を形成し、前記立ち上がり部19の前後部を外方向に折曲して釘止め代22を形成し、前端部を縦断面L字状に折り下げて前記折下部23を形成する一方、後端部を前記切欠溝29に沿って折り上げて前記折上部24を形成して、前記形状の前記谷瓦が成形されている。   Then, as shown by arrows A to E in FIG. 1, after the both side end portions of the groove plate 25 are bent in a curved shape to form the rising portion 19, the center tip of the rising portion 19 is moved to the notch groove. 26 is folded inwardly to form the screw groove 21, the front and rear portions of the rising portion 19 are bent outward to form a nail clamp margin 22, and the front end portion has an L-shaped longitudinal section. The bottom of the fold is formed by forming a folded lower portion 23 while the rear end portion is folded along the notch groove 29 to form the folded upper portion 24.

また、前記谷瓦11と前記野地板13との間には、発泡スチロール製のバックアップ材27が介装されている。このバックアップ材27は、長手方向の長さが1500mm・幅方向の長さが140mmの長方形状に形成され、長手方向の250mm毎に15mmの段差が形成され、矢印Fに示すように、屋根の葺き方向に沿って敷き詰められている。このバックアップ材27の上面に前記谷瓦12が、矢印Gに示すように、列状に葺き上げられている。したがって、前記谷瓦12は、0.3mmと薄く設定されているものの、バックアップ材27に補強され、かつ屋根の断熱効果も向上している。   Further, a backup material 27 made of styrene foam is interposed between the valley tile 11 and the base plate 13. This backup material 27 is formed in a rectangular shape with a length of 1500 mm in the longitudinal direction and a length of 140 mm in the width direction, and a step of 15 mm is formed for every 250 mm in the longitudinal direction. It is laid down along the direction. On the upper surface of the backup material 27, the valley tiles 12 are rolled up in a row as indicated by an arrow G. Therefore, although the valley tile 12 is set as thin as 0.3 mm, it is reinforced by the backup material 27 and the heat insulating effect of the roof is also improved.

一方、前記山瓦11は、横断面半円状に湾曲形成され、開口部に前記はぜ溝21と係合組付するはぜ部28を有し、長手方向および幅方向の長さが300mmの正方形状に切断された前記チタン金属板をプレスして成形されている。すなわち、矢印Hに示すように、開口部先端を内方向に折り返して前記はぜ部28を形成するとともに、前後端部を折り返して内周面に当接させて成形されている。   On the other hand, the roof tile 11 is curved and formed in a semicircular cross section, and has a helical portion 28 engaged with the helical groove 21 in the opening, and the length in the longitudinal direction and the width direction is 300 mm. The titanium metal plate cut into a square shape is pressed and formed. That is, as indicated by an arrow H, the front end of the opening is folded inward to form the helix 28, and the front and rear ends are folded back and brought into contact with the inner peripheral surface.

この成形後の前記山瓦12は、長手方向の長さが290mmに設定され、開口部間の距離が274mmに設定されている。また、前記はぜ部28は、開口部の長手方向に沿ってはぜ幅13mmに形成され、組付後の毛細管現象による雨水の進入を防止している。   The pile roof 12 after this molding has a length in the longitudinal direction set to 290 mm, and the distance between the openings is set to 274 mm. Moreover, the said helical part 28 is formed in the width of 13 mm along the longitudinal direction of an opening part, and prevents the invasion of rain water by the capillary phenomenon after an assembly | attachment.

そして、前記はぜ部28を前記はぜ溝21に組付けつつ、矢印Iに示すように、前記山瓦12を前記瓦枕15に沿って被せて葺き上げられている。この後に前記山瓦12同士を長手方向の40mm毎に重ね合わせて釘を打ち込むとともに、前記山瓦12の外側から釘を前記谷瓦11の釘止め代22の位置に打ち込んで、両者11,12が前記瓦枕15に固定され、これによりチタン製の本瓦型屋根が施工される。   Then, as shown in the arrow I, the mountain roof tile 12 is covered with the roof tile pillow 15 while being assembled with the shell groove 21. Thereafter, the pile roof tiles 12 are overlapped with each other every 40 mm in the longitudinal direction, and nails are driven in. Is fixed to the tile pillow 15, whereby a titanium tile roof is constructed.

Figure 2009035912
Figure 2009035912

表1は、「JIS 1種」の工業用純チタン(厚さ0.5〜15mm未満)の機械特性試験と、同工業用純チタン(厚さ0.5〜5mm未満)の曲げ試験の結果を示している。この機械特性試験には引張強度と伸び率の結果が示され、曲げ試験には曲げ角度と内側半径の結果が示されている。   Table 1 shows the results of a mechanical property test of industrial pure titanium (thickness 0.5 to less than 15 mm) of “JIS Type 1” and a bending test of the industrial pure titanium (thickness 0.5 to less than 5 mm). Is shown. This mechanical property test shows the results of tensile strength and elongation, and the bending test shows the results of bending angle and inner radius.

表1によれば、前記工業用純チタンは、引張強度「210−410N/mm2」と示され、耐性「165N/mm2以上」と示され、伸び率「27%以上」と示され、曲げ角度「180°」と示され、内側半径が「厚さ2倍」と示されている。 According to Table 1, the commercially pure titanium, indicated as tensile strength "210-410N / mm 2", shown resistant "165 N / mm 2 or more", indicated as elongation "27% or more", The bending angle is indicated as “180 °” and the inner radius is indicated as “double thickness”.

そうすると、前記谷瓦11および前記山瓦12は、「JIS 1種」の工業用純チタンにより構成されているから、鋼と同程度の強度を持ち、重量当たりの強度、即ち比強度が優れていることが確認できる。   Then, since the valley roof tile 11 and the mountain roof tile 12 are made of “JIS Type 1” industrial pure titanium, they have the same strength as steel and have excellent strength per weight, that is, specific strength. It can be confirmed.

Figure 2009035912
Figure 2009035912

表2は、本実施形態に係るチタン製の本瓦型屋根と、粘土本瓦屋根の1m2値の質量表を示している。ここでは両屋根の谷瓦および山瓦の質量(1m2値)と、両屋根の下地木材の質量(1m2値)とが示されている。 Table 2 shows a mass table of 1 m 2 value of the main tile roof made of titanium and the main clay tile roof according to the present embodiment. Here shown the mass of Tanikawara and Yamakawara both roof (1 m 2 value), and the mass of the underlying timber of both the roof (1 m 2 value).

表2によれば、山瓦および谷瓦の質量(1m2値)について、前記チタン製の本瓦型屋根では「2.86kg」と示され、粘土本瓦屋根のでは「50.00kg」と示されている。 According to Table 2, the mass (1 m 2 value) of mountain tiles and valley tiles is indicated as “2.86 kg” in the case of the titanium main tile roof, and “50.00 kg” in the case of clay main tile roof. It is shown.

また、下地木材の質量(1m2値)について、前記チタン製の本瓦型屋根では「10.25kg」と示され、粘土本瓦屋根では「3.70kg」と示されている。 In addition, the mass (1 m 2 value) of the base wood is indicated as “10.25 kg” in the case of the titanium main tile roof and “3.70 kg” in the case of the clay main tile roof.

さらに、前記チタン製の本瓦型屋根の総質量(1m2値)は「10.25kg」と示され、粘土本瓦屋根の総質量は「53.70kg」と示されている。 Further, the total mass (1 m 2 value) of the titanium main roof tile is indicated as “10.25 kg”, and the total mass of the clay main tile roof is indicated as “53.70 kg”.

したがって、本実施形態に係るチタン製の本瓦型屋根によれば、粘土本瓦屋根よりも、山瓦・谷瓦の重量が約1/20に軽減されるばかりか、総重量が1/5に軽減されている。これにより十分な強度を確保しつつ、軽量な本瓦屋根が提供され、屋根構造に対する荷重負荷が軽減され、この点で社寺仏閣などの建築物の耐震性能が向上し、施工も容易となる。   Therefore, according to the main tile roof made of titanium according to the present embodiment, the weight of the mountain tile and valley tile is reduced to about 1/20 as compared with the clay main tile roof, and the total weight is 1/5. Has been reduced. As a result, a lightweight main tile roof is provided while ensuring sufficient strength, and the load on the roof structure is reduced. In this respect, the seismic performance of buildings such as shrines and temples is improved and construction is facilitated.

Figure 2009035912
Figure 2009035912

表2は、チタンと、ステンレス(SUS304.SUS316)と、鉄と、銅と、アルミニウムとの比重とを示している。ここではチタンの比重(4.51)は、ステンレスの比重(7.93,8.0)、鉄の比重(7.9)、銅の比重(8.9)の約半分であることが示されている。   Table 2 shows specific gravity of titanium, stainless steel (SUS304.SUS316), iron, copper, and aluminum. Here, the specific gravity of titanium (4.51) is about half of the specific gravity of stainless steel (7.93, 8.0), the specific gravity of iron (7.9), and the specific gravity of copper (8.9). Has been.

そうすると、前記谷瓦11および前記山瓦12は、JIS 1種」の工業用純チタンにより構成されているから、粘土製瓦のみならず、ステンレス・銅・鉄製の山瓦・谷瓦よりも重量が軽減され、この点でも屋根構造に対する荷重負荷を小さくできる。   Then, since the valley roof tile 11 and the mountain roof tile 12 are made of JIS Class 1 industrial pure titanium, they are more heavy than clay roof tiles and stainless steel / copper / iron mountain roof tiles / valley roof tiles. This also reduces the load on the roof structure.

なお、本発明は、上記実施形態に限定されるものではなく、例えば前記谷瓦11および前記山瓦12を「JIS 1種」の工業用純チタンのみからず、「JIS 2種」や「JIS 3種」の工業用純チタンや、その他のチタン合金を用いて成形することもできる。また、前記谷瓦11と前記山瓦12とを、前記はぜ溝21と前記はぜ部28のはぜ組みではなく、他の組付構造を用いて組付けてもよい。   In addition, this invention is not limited to the said embodiment, For example, the said roof tile 11 and the said mountain roof 12 are not only "JIS 1 type" industrial pure titanium but "JIS 2 type" or "JIS". It is also possible to mold using "3 types" of industrial pure titanium and other titanium alloys. Further, the valley roof tile 11 and the mountain roof tile 12 may be assembled using other assembly structures instead of the spiral groove 21 and the helical portion 28.

本発明の実施形態に係る本瓦葺型屋根の組付図。The assembly drawing of this tile roof type | mold roof which concerns on embodiment of this invention. 同 溝板の平面図。The top view of the groove plate. 同 葺き上げ後の斜視図。The perspective view after raising the same. 従来の本瓦葺屋根の部分拡大図。The partial enlarged view of the conventional book tile roof.

符号の説明Explanation of symbols

11…谷瓦
12…山瓦
13…野地板
19…立ち上がり部
21…はぜ溝
27…バックアップ材
28…はぜ部
11 ... Valley tile 12 ... Mountain tile 13 ... Field plate 19 ... Rising part 21 ... Hase groove 27 ... Backup material 28 ... Hase part

Claims (3)

金属成形された谷瓦と金属成形された山瓦とを交互に列状に葺いて屋根を構成する本瓦葺型屋根であって、
前記山瓦および前記谷瓦を、チタン材料を用いて構成したことを特徴とする本瓦葺型屋根。
This tile roof type roof is composed of metal-formed valley tiles and metal-molded mountain tiles alternately arranged in a row to form a roof,
The roof tile roof according to claim 1, wherein the mountain tile and the valley tile are made of a titanium material.
前記谷瓦が、チタン金属板を舟形状に成形してなり、上方に湾曲形成された円弧状の立ち上がり部と、この立ち上がり部の先端を内方向に折り下げて形成されたはぜ溝とを有する一方、
前記山瓦が、チタン金属板を横断面半円状に湾曲形成してなり、開口部に前記はぜ溝と係合組付するはぜ部を有することを特徴とする請求項1記載の本瓦型葺屋根。
The trough tile is formed by forming a titanium metal plate into a boat shape, and has an arcuate rising portion that is curved upward, and a helical groove formed by folding the tip of the rising portion inward. While having
2. The book according to claim 1, wherein the roof tile is formed by bending a titanium metal plate into a semicircular cross-sectional shape, and has a helix portion engaged and assembled with the helix groove in the opening. Tile-shaped thatched roof.
前記谷瓦は、屋根の野地板上に列状に葺かれ、
前記谷瓦と前記野地板との間にバックアップ材を介装したことを特徴とする請求項1または2いずれか記載の本瓦型葺屋根。
The valley tiles are laid in a row on a roof base plate,
The back tile material according to claim 1 or 2, wherein a backup material is interposed between the trough tile and the base plate.
JP2007200304A 2007-08-01 2007-08-01 Clay tile roofing roof Pending JP2009035912A (en)

Priority Applications (1)

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JP2007200304A JP2009035912A (en) 2007-08-01 2007-08-01 Clay tile roofing roof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007200304A JP2009035912A (en) 2007-08-01 2007-08-01 Clay tile roofing roof

Publications (1)

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JP2009035912A true JP2009035912A (en) 2009-02-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007200304A Pending JP2009035912A (en) 2007-08-01 2007-08-01 Clay tile roofing roof

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Country Link
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10299177A (en) * 1997-05-01 1998-11-10 Kaname Roof Syst Kk Metallic traditional vertical batten seam roof structure
JP2007046254A (en) * 2005-08-08 2007-02-22 Roof System Co Ltd Metallic valley roof tile

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10299177A (en) * 1997-05-01 1998-11-10 Kaname Roof Syst Kk Metallic traditional vertical batten seam roof structure
JP2007046254A (en) * 2005-08-08 2007-02-22 Roof System Co Ltd Metallic valley roof tile

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