JP2009025602A - Pressure-sensitive adhesive double coated tape for liquid crystal cell adhesion, backlight unit, liquid crystal display device and method for manufacturing liquid crystal display device - Google Patents

Pressure-sensitive adhesive double coated tape for liquid crystal cell adhesion, backlight unit, liquid crystal display device and method for manufacturing liquid crystal display device Download PDF

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JP2009025602A
JP2009025602A JP2007189256A JP2007189256A JP2009025602A JP 2009025602 A JP2009025602 A JP 2009025602A JP 2007189256 A JP2007189256 A JP 2007189256A JP 2007189256 A JP2007189256 A JP 2007189256A JP 2009025602 A JP2009025602 A JP 2009025602A
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liquid crystal
crystal cell
double
adhesive tape
sensitive adhesive
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Tatsuro Yamada
達郎 山田
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Citizen Electronics Co Ltd
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Citizen Electronics Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a liquid crystal display device which facilitates bonding operation and achieves price-reduction with respect to a liquid crystal display device in which an optical member is bonded to a liquid crystal cell with a pressure-sensitive adhesive double coated tape having a protective separator. <P>SOLUTION: In the liquid crystal display device with an optical member bonded to a liquid crystal cell with a pressure-sensitive adhesive double coated tape having a protective separator, a slit is made in the protective separator of the pressure-sensitive adhesive double coated tape, and a part of the protective separator of the pressure-sensitive adhesive double coated tape is interposed in a step part formed by a transparent substrate and a polarizing plate constituting the liquid crystal cell. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は液晶セル接着用両面粘着テープ及びバクライトユニット及び液晶表示装置及び液晶表示装置の製造方法に関し、特に液晶セルに両面粘着テープを用いて光学部材を接着する構成の改良に関する。   The present invention relates to a double-sided pressure-sensitive adhesive tape for bonding a liquid crystal cell, a backlight unit, a liquid crystal display device, and a method for manufacturing a liquid crystal display device, and more particularly to an improvement in a configuration in which an optical member is bonded to a liquid crystal cell using a double-sided pressure-sensitive adhesive tape.

現在液晶セルに両面粘着テープを用いてバックライトの構成要素である拡散シートやプリズムシート等の光学部材を接着する構成の液晶表示装置が用いられている。(例えば、特許文献1参照。)。   Currently, a liquid crystal display device having a structure in which an optical member such as a diffusion sheet or a prism sheet, which is a constituent element of a backlight, is bonded to a liquid crystal cell using a double-sided adhesive tape is used. (For example, refer to Patent Document 1).

この両面粘着テープは特許文献1に示すごとく液晶セルの表示エリアに合わせた形状の窓抜きを行った枠形状の粘着層を保護セパレータで被覆した状態で供給されるため、液晶セルと光学部材の接着に際してはこの両面粘着テープの保護セパレータを剥離した状態にて液晶セルの表示領域に位置決めし、精度良く光学部材を接着する必要がある。このために特許文献1に示す如く複雑な接着治具を用いて行うため、接着工数の増加による製造コストのアップが問題となっていた。   Since this double-sided adhesive tape is supplied in a state in which a frame-shaped adhesive layer in which a window having a shape matching the display area of the liquid crystal cell is covered with a protective separator as shown in Patent Document 1, the liquid crystal cell and the optical member When adhering, it is necessary to position the optical separator on the display area of the liquid crystal cell with the protective separator of the double-sided pressure-sensitive adhesive tape peeled off, and to adhere the optical member with high accuracy. For this reason, since a complicated bonding jig is used as shown in Patent Document 1, an increase in manufacturing cost due to an increase in the number of bonding steps has been a problem.

この問題に対応するものとして近年枠形状の粘着層の一部に粘着性を有さない位置決め部材を設け、この位置決め部材を液晶セルに位置決めすることによって液晶セルと光学部材との接着を容易に行う方式が行われている。以下、図面を用いて従来技術における位置決め部材を用いた液晶セルと光学部材との接着方式について説明する  In response to this problem, a non-sticky positioning member has recently been provided in a part of the frame-shaped pressure-sensitive adhesive layer, and the positioning member is positioned on the liquid crystal cell to facilitate adhesion between the liquid crystal cell and the optical member. The way to do is done. Hereinafter, an adhesion method between a liquid crystal cell and an optical member using a positioning member in the prior art will be described with reference to the drawings.

図7から図10は従来技術における液晶表示装置及び両面粘着テープを示すものであり、図7は液晶表示装置の断面図、図8は保護セパレータ付き両面粘着テープの斜視図、図9は図8におけるA−A断面図、図10は両面粘着テープの分解斜視図である。   7 to 10 show a liquid crystal display device and a double-sided pressure-sensitive adhesive tape according to the prior art, FIG. 7 is a sectional view of the liquid crystal display device, FIG. 8 is a perspective view of a double-sided pressure-sensitive adhesive tape with a protective separator, and FIG. FIG. 10 is an exploded perspective view of the double-sided pressure-sensitive adhesive tape.

図7は両面粘着テープによって液晶セルと光学部材を接着した液晶表示装置の断面図であり、液晶表示装置100は下ケース50の底面側より反射シート2、導光板3、拡散板等の光学部材40を順次積層し、光学部材40の上面に接着部材30aにより液晶セル20を接着している。液晶セル20は大きさの異なる2枚の透明基板21、22と、この透明基板21、22の両面に接着された2枚の偏向板23,24とにより構成されており、大きさの異なる2枚の透明基板21、22によって形成される庇部21aには液晶セル20の駆動電極が導出されている。   FIG. 7 is a cross-sectional view of a liquid crystal display device in which a liquid crystal cell and an optical member are bonded with a double-sided adhesive tape. The liquid crystal display device 100 is an optical member such as a reflection sheet 2, a light guide plate 3, and a diffusion plate from the bottom side of the lower case 50. 40 are sequentially laminated, and the liquid crystal cell 20 is bonded to the upper surface of the optical member 40 by an adhesive member 30a. The liquid crystal cell 20 is composed of two transparent substrates 21 and 22 having different sizes and two deflecting plates 23 and 24 bonded to both surfaces of the transparent substrates 21 and 22. A driving electrode of the liquid crystal cell 20 is led out to a flange portion 21 a formed by the transparent substrates 21 and 22.

また形状の大きな透明基板21の裏面側に接着された偏光板23の形状は透明基板21の形状より小さく、この結果透明基板21の庇部21aの裏面側には透明基板21と偏光板23とによる段差部21bが形成されている。また後述する両面粘着テープを構成している枠形状の粘着層31と、その一部に粘着性を有さない短冊状の樹脂部材32を設けた接着部材30aによって液晶セル20と光学部材40が接着されている。この接着方法は接着部材30aの粘着性を有さない短冊状の樹脂部材32を液晶セル20の段差部21bに位置決めし、この位置決めによって粘着層31を液晶セル20の表示領域に対して正確に接着する。そしてこの接着部材30aを一体化した液晶セル20を光学部材40に接着することによって完成する。
なお、この接着方法としては接着部材30aを予め液晶セル20側に一体化した後に、光学部材40に接着する方法を示したが、この逆の方法として接着部材30aを予め光学部材40に接着して一体化し、その後に短冊状の樹脂部材32により液晶セル20を位置決めして接着しても良い。
Further, the shape of the polarizing plate 23 bonded to the back surface side of the transparent substrate 21 having a large shape is smaller than the shape of the transparent substrate 21, and as a result, the transparent substrate 21 and the polarizing plate 23 are disposed on the back surface side of the flange portion 21 a of the transparent substrate 21. A stepped portion 21b is formed. In addition, the liquid crystal cell 20 and the optical member 40 are formed by an adhesive member 30a provided with a frame-shaped adhesive layer 31 constituting a double-sided adhesive tape described later and a strip-shaped resin member 32 having no adhesiveness. It is glued. In this bonding method, the strip-shaped resin member 32 having no adhesiveness of the bonding member 30 a is positioned on the stepped portion 21 b of the liquid crystal cell 20, and by this positioning, the adhesive layer 31 is accurately positioned with respect to the display area of the liquid crystal cell 20. Glue. Then, the liquid crystal cell 20 in which the adhesive member 30 a is integrated is bonded to the optical member 40 to complete.
In addition, as this bonding method, the method in which the bonding member 30a is previously integrated on the liquid crystal cell 20 side and then bonded to the optical member 40 has been shown, but as the opposite method, the bonding member 30a is bonded to the optical member 40 in advance. Then, the liquid crystal cell 20 may be positioned and bonded by the strip-shaped resin member 32.

4はFPC(フレキシブル・プリンテッド・サーキット)であり、液晶セル20の庇部21aに電気的に接続されるとともに、下ケース50の切欠部51を通して外部に導出されることにより図示しない外部回路からの駆動信号を液晶セル20に供給している。また下ケース50の凹部52には光源としてのLED5が配設されており、導光板3を通して液晶セル20の照明を行う。さらに液晶セル20の表示領域に対応した見切り窓部61を有する上ケース60を下ケース50に装着することによって液晶表示装置100が完成する。   Reference numeral 4 denotes an FPC (Flexible Printed Circuit), which is electrically connected to the flange portion 21a of the liquid crystal cell 20 and led to the outside through the cutout portion 51 of the lower case 50, whereby an external circuit (not shown) is used. The driving signal is supplied to the liquid crystal cell 20. An LED 5 as a light source is disposed in the recess 52 of the lower case 50, and the liquid crystal cell 20 is illuminated through the light guide plate 3. Furthermore, the upper case 60 having the parting window 61 corresponding to the display area of the liquid crystal cell 20 is attached to the lower case 50, whereby the liquid crystal display device 100 is completed.

図8は従来の両面粘着テープの斜視図、図9は図8に示す両面粘着テープのA−A断面図である。図8、図9に示す如く両面粘着テープ30は粘着層31の下面を台紙33に接着し、また粘着層31の上面は保護セパレータ34にて保護されている。そして粘着層31はRimシートとして一般的に知られている構成として接着部分からの光漏れによる表示品質の低下を防止するための遮光シート31aを挟んで両側に粘着層31b,31cが設けられている。さらに図示のごとく保護セパレータ34の端部をめくって粘着層31bの端部に短冊状の樹脂部材32が接着されている。そして粘着層31とその端部に接着された短冊状の樹脂部材32とによって接着部材30aが構成されている。短冊状の樹脂部材32は、位置決めの他、液晶セル側からの光の遮光、段差部21bの隙間を埋めるために用いられる。
なお、この短冊状の樹脂部材32としては一例としてPET(ポリエチレン・テレフタレート)のシートが用いられており、偏光板23の厚さ(例えば、200μm〜300μm)に対してPETの厚さは100μm〜350μmのものが用いられている。
FIG. 8 is a perspective view of a conventional double-sided pressure-sensitive adhesive tape, and FIG. 9 is a cross-sectional view of the double-sided pressure-sensitive adhesive tape shown in FIG. As shown in FIGS. 8 and 9, the double-sided pressure-sensitive adhesive tape 30 has the lower surface of the pressure-sensitive adhesive layer 31 bonded to the mount 33, and the upper surface of the pressure-sensitive adhesive layer 31 is protected by a protective separator 34. The adhesive layer 31 is generally known as a Rim sheet. Adhesive layers 31b and 31c are provided on both sides of a light shielding sheet 31a for preventing deterioration in display quality due to light leakage from an adhesive portion. Yes. Further, as shown in the drawing, a strip-shaped resin member 32 is bonded to the end of the adhesive layer 31b by turning the end of the protective separator 34. And the adhesion member 30a is comprised by the adhesive layer 31 and the strip-shaped resin member 32 adhere | attached on the edge part. The strip-shaped resin member 32 is used for positioning, blocking light from the liquid crystal cell side, and filling a gap between the step portions 21b.
In addition, as this strip-shaped resin member 32, the sheet | seat of PET (polyethylene terephthalate) is used as an example, and the thickness of PET is 100 micrometers-with respect to the thickness (for example, 200 micrometers-300 micrometers) of the polarizing plate 23. The thing of 350 micrometers is used.

図10は図8、図9に示す両面粘着テープ30の台紙33と保護セパレータ34を剥離した状態を示す斜視図である。図示の如く両面粘着テープ30から台紙33と保護セパレータ34を剥離することによって、粘着層31とその端部に接着された短冊状の樹脂部材32とによって構成された接着部材30aが露出され、この接着部材30aを用いて図7に示す如く液晶セル20と光学部材40との接着が行われる。   FIG. 10 is a perspective view showing a state where the backing sheet 33 and the protective separator 34 of the double-sided pressure-sensitive adhesive tape 30 shown in FIGS. 8 and 9 are peeled off. As shown in the figure, by separating the backing sheet 33 and the protective separator 34 from the double-sided adhesive tape 30, an adhesive member 30a constituted by the adhesive layer 31 and the strip-shaped resin member 32 adhered to the end thereof is exposed. As shown in FIG. 7, the liquid crystal cell 20 and the optical member 40 are bonded using the bonding member 30a.

特開2006−65055号公報JP 2006-65055 A

しかしながら、特許文献1に示す接着治具を用いる方式に対して、従来技術における位置決め部材を用いた液晶セルと光学部材との接着方式は、治具を必要とせず粘着性のない位置決め部材を用いて液晶セルと光学部材との位置決めと接着が容易に行える点において優れているが、さらに以下の問題がある。   However, in contrast to the method using the bonding jig shown in Patent Document 1, the bonding method between the liquid crystal cell and the optical member using the positioning member in the prior art uses a positioning member that does not require a jig and has no adhesiveness. This is excellent in that the liquid crystal cell and the optical member can be easily positioned and bonded, but has the following problems.

すなわち、両面粘着テープに位置決め部材としてのPETを取り付ける構成であるため、PETを別部材として用意する必要があり、部品点数の増加によるコストアップに加えて取り付け工数によるコストもアップし、製品価格が高価になるという問題がある。   In other words, since the PET as a positioning member is attached to the double-sided adhesive tape, it is necessary to prepare the PET as a separate member. In addition to the cost increase due to the increase in the number of parts, the cost due to the mounting man-hours is increased, and the product price is increased. There is a problem that it becomes expensive.

また、図9に示す如く両面粘着テープの粘着層にPETが接着されることによって、保護セパレータの端部がめくれた状態になっており、この結果台紙から接着部材を剥離しようとした時に、保護セパレータにめくれ部分があることによって接着部材が剥離されずに保護セパレータが剥がれてしまうことがあり、作業性を著しく悪くする結果となる。
さらに保護セパレータにめくれ部分があることによって、そのめくれ部分からゴミが入り込み、そのゴミが接着された液晶セルの表示画面に付着して表示不良の原因となる問題もある。
In addition, as shown in FIG. 9, the end of the protective separator is turned over by adhering PET to the adhesive layer of the double-sided adhesive tape. As a result, when the adhesive member is peeled off from the mount, If the separator is turned over, the protective member may be peeled off without the adhesive member being peeled off, resulting in a marked deterioration in workability.
Furthermore, since the protective separator has a turned-up portion, dust enters from the turned-up portion and adheres to the display screen of the liquid crystal cell to which the dust is adhered, causing a display defect.

本発明の目的は、上記問題点を解決し、保護セパレータを備えた両面粘着テープにより液晶セルに光学部材を接着した液晶表示装置において、接着作業を容易にすると同時に低価格化を図った液晶表示装置を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems, and in a liquid crystal display device in which an optical member is bonded to a liquid crystal cell with a double-sided adhesive tape provided with a protective separator, a liquid crystal display that facilitates bonding and at the same time reduces the cost. To provide an apparatus.

上記目的を達成するための本発明の構成はバックライトユニットを構成する光学部材に液晶セルを接着する両面粘着テープにおいて、該両面粘着テープは粘着層と保護セパレータが積層されるとともに、前記粘着層は前記液晶セルの表示領域に対応する開口部と該開口部の周囲に接着領域が形成されており、前記保護セパレータは前記液晶セルに両面粘着テープが接着された状態における、前記液晶セルの透明基板と偏光板との段差部に対応する接着領域にスリットが形成されていることを特徴とする液晶セル接着用両面粘着テープ。   The structure of the present invention for achieving the above object is a double-sided pressure-sensitive adhesive tape in which a liquid crystal cell is bonded to an optical member constituting a backlight unit. The double-sided pressure-sensitive adhesive tape includes a pressure-sensitive adhesive layer and a protective separator, and the pressure-sensitive adhesive layer. Has an opening corresponding to the display area of the liquid crystal cell and an adhesive area around the opening, and the protective separator is transparent to the liquid crystal cell when a double-sided adhesive tape is bonded to the liquid crystal cell. A double-sided pressure-sensitive adhesive tape for bonding liquid crystal cells, wherein a slit is formed in an adhesive region corresponding to a step portion between a substrate and a polarizing plate.

上記構成により液晶セルに両面粘着テープを接着する際に、両面粘着テープの保護セパレータのスリットによって分離された一部を、短冊状の樹脂部材として利用することができる。   When the double-sided pressure-sensitive adhesive tape is bonded to the liquid crystal cell with the above configuration, a part separated by the slit of the protective separator of the double-sided pressure-sensitive adhesive tape can be used as a strip-shaped resin member.

ケース体に収納された光源、導光部材、光学部材よりなるバックライトユニットの出射面を構成する光学部材に、保護セパレータにスリットを形成した両面粘着テープを貼り付けたことを特徴とするバックライトユニットである。   A backlight characterized in that a double-sided adhesive tape having a slit formed in a protective separator is attached to an optical member that constitutes an emission surface of a backlight unit that includes a light source, a light guide member, and an optical member housed in a case body. Is a unit.

保護セパレータを備えた両面粘着テープにより液晶セルとバックライトユニットを構成する光学部材とを接着した液晶表示装置において、前記両面粘着テープの保護セパレータにスリットを設け、前記液晶セルを構成する透明基板と偏光板との段差部に、前記両面粘着テープの保護セパレータの前記スリットによって分離された一部を介在させたことを特徴とする。   In a liquid crystal display device in which a liquid crystal cell and an optical member constituting a backlight unit are bonded with a double-sided pressure-sensitive adhesive tape provided with a protective separator, a slit is provided in the protective separator of the double-sided pressure-sensitive adhesive tape, and the transparent substrate constituting the liquid crystal cell; A part separated by the slit of the protective separator of the double-sided pressure-sensitive adhesive tape is interposed in a step portion with respect to the polarizing plate.

上記構成によると両面粘着テープの短冊状の樹脂部材として、保護セパレータの一部を使用しているため、別部材としての短冊状の樹脂部材を用意する必要がなく、また短冊状の樹脂部材を前もって接着する必要もないので、接着作業が容易になり、液晶表示装置のコストダウンに大きな効果を有する。また保護セパレータのめくれ部分からのゴミの侵入による表示不良も発生しないため液晶表示装置の信頼性向上にも効果を有する。   According to the above configuration, since a part of the protective separator is used as the strip-shaped resin member of the double-sided adhesive tape, there is no need to prepare a strip-shaped resin member as a separate member, and the strip-shaped resin member Since it is not necessary to bond in advance, the bonding work is facilitated, which has a great effect on the cost reduction of the liquid crystal display device. In addition, since there is no display defect due to the intrusion of dust from the turned-up portion of the protective separator, it is effective in improving the reliability of the liquid crystal display device.

前記保護セパレータの一部は前記液晶セルを構成する透明基板と偏光板との段差部のスペーサであることを特徴とする。   A part of the protective separator is a spacer at a step portion between the transparent substrate and the polarizing plate constituting the liquid crystal cell.

保護セパレータを備えた両面粘着テープにより液晶セルに光学部材を接着する液晶表示装置の製造方法において、前記両面粘着テープ面に被着された保護セパレータにスリットを形成することにより保護セパレータに剥離されないセパレータ残留部を形成し、前記両面粘着テープのセパレータ残留部を前記液晶セルを構成する透明基板と偏光板との段差部に位置決めして前記液晶セルと光学部材を接着することを特徴とする。   In a manufacturing method of a liquid crystal display device in which an optical member is bonded to a liquid crystal cell with a double-sided pressure-sensitive adhesive tape provided with a protective separator, a separator that is not peeled off by a protective separator by forming a slit in the protective separator attached to the double-sided pressure-sensitive adhesive tape surface A residual portion is formed, and the separator residual portion of the double-sided pressure-sensitive adhesive tape is positioned at a step portion between a transparent substrate and a polarizing plate constituting the liquid crystal cell, and the liquid crystal cell and the optical member are bonded.

上記製造方法によれば、両面粘着テープ面に被着された保護セパレータにスリットを形成することによって、保護セパレータに剥離されないセパレータ残留部を残すだけで短冊状の樹脂部材を構成することができるため、従来の短冊状の樹脂部材の形成に関する部品調達や接着工程を省略することができ、液晶表示装置のコストダウンに大きな効果を有する。   According to the above manufacturing method, by forming a slit in the protective separator attached to the double-sided pressure-sensitive adhesive tape surface, a strip-shaped resin member can be formed simply by leaving a separator remaining portion that is not peeled off from the protective separator. In addition, it is possible to omit parts procurement and bonding processes related to the formation of a conventional strip-shaped resin member, which has a great effect on cost reduction of the liquid crystal display device.

前記両面粘着テープは前記液晶セルの透明基板を覆う範囲の形状を有し、前記段差部の範囲に保護セパレータのスリットを形成していることを特徴とする。   The double-sided pressure-sensitive adhesive tape has a shape that covers a transparent substrate of the liquid crystal cell, and a slit of a protective separator is formed in the range of the stepped portion.

以上のように本発明においては、特別の短冊状の樹脂部材を用意する必要がなく、また短冊状の樹脂部材を前もって接着する必要もないので、接着作業を容易にすると共に、液晶表示装置のコストダウンに大きな効果を有する。また保護セパレータのめくれ部分からのゴミの侵入による表示不良も発生しないため液晶表示装置の信頼性向上にも効果を有する。   As described above, in the present invention, it is not necessary to prepare a special strip-shaped resin member, and it is not necessary to bond the strip-shaped resin member in advance. It has a great effect on cost reduction. In addition, since there is no display defect due to the intrusion of dust from the turned-up portion of the protective separator, it is effective in improving the reliability of the liquid crystal display device.

以下、本発明の実施形態の液晶表示装置について図面により説明する。図1〜図5は本発明の実施形態の液晶表示装置及び両面粘着テープを示すものであり、図1は液晶表示装置の断面図、図2は図1に示す液晶表示装置の部分拡大断面図、図3は保護セパレータ付き両面粘着テープの斜視図、図4は図3におけるA−A断面図、図5は両面粘着テープの分解斜視図である。なお、本発明における基本的構成は図7〜図10に示す従来の液晶表示装置及び両面粘着テープと同じであり、同一要素には同一番号を付し、重複する説明は省略する。   Hereinafter, a liquid crystal display device according to an embodiment of the present invention will be described with reference to the drawings. 1 to 5 show a liquid crystal display device and a double-sided adhesive tape according to an embodiment of the present invention. FIG. 1 is a sectional view of the liquid crystal display device, and FIG. 2 is a partially enlarged sectional view of the liquid crystal display device shown in FIG. 3 is a perspective view of a double-sided pressure-sensitive adhesive tape with a protective separator, FIG. 4 is a cross-sectional view taken along line AA in FIG. 3, and FIG. 5 is an exploded perspective view of the double-sided pressure-sensitive adhesive tape. The basic configuration of the present invention is the same as that of the conventional liquid crystal display device and double-sided pressure-sensitive adhesive tape shown in FIGS. 7 to 10, and the same elements are denoted by the same reference numerals and redundant description is omitted.

図1は両面粘着テープによって液晶セルと光学部材を接着した液晶表示装置の断面図であり、図7に示す従来の液晶表示装置100と基本的構成はおなじである。本発明の液晶表示装置10は下ケース50の底面側より反射シート2、導光板3、光学部材としての拡散板6、2枚の直交配置したプリズムシ−ト7,8を順次積層し、プリズムシート8の上面に接着部材30aにより液晶セル20を接着している。液晶セル20は大きさの異なる2枚の透明基板21、22と、この透明基板21、22の両面に接着された2枚の偏向板23、24とにより構成されており、大きさの異なる2枚の透明基板21、22によって形成される庇部21aには液晶セル20の駆動電極が導出されている。   FIG. 1 is a cross-sectional view of a liquid crystal display device in which a liquid crystal cell and an optical member are bonded with a double-sided adhesive tape, and the basic configuration is the same as that of the conventional liquid crystal display device 100 shown in FIG. In the liquid crystal display device 10 of the present invention, a reflecting sheet 2, a light guide plate 3, a diffusion plate 6 as an optical member, and two prism sheets 7 and 8 arranged orthogonally are sequentially laminated from the bottom surface side of the lower case 50. The liquid crystal cell 20 is bonded to the upper surface of 8 by an adhesive member 30a. The liquid crystal cell 20 is composed of two transparent substrates 21 and 22 having different sizes and two deflecting plates 23 and 24 bonded to both surfaces of the transparent substrates 21 and 22. A driving electrode of the liquid crystal cell 20 is led out to a flange portion 21 a formed by the transparent substrates 21 and 22.

また形状の大きな透明基板21の裏面側に接着された偏光板23の形状は透明基板21の形状より小さく、この結果透明基板21の庇部21aの裏面側には透明基板21と偏光板23とによる段差部21bが形成されている。また後述する両面粘着テープを構成している枠形状の粘着層31と、その端部に短冊状の樹脂部材として剥離されずに残されたセパレータ残留部34aを有する接着部材30aによって液晶セル20と光学部材であるプリズムシート8が接着されている。   Further, the shape of the polarizing plate 23 bonded to the back surface side of the transparent substrate 21 having a large shape is smaller than the shape of the transparent substrate 21, and as a result, the transparent substrate 21 and the polarizing plate 23 are disposed on the back surface side of the flange portion 21 a of the transparent substrate 21. A stepped portion 21b is formed. Further, the liquid crystal cell 20 is formed by an adhesive member 30a having a frame-shaped adhesive layer 31 constituting a double-sided adhesive tape, which will be described later, and a separator remaining portion 34a left unremoved as a strip-shaped resin member at the end thereof. A prism sheet 8 as an optical member is bonded.

図2は図1に示す液晶表示装置10における透明基板21の庇部21a及び段差部21bの部分を拡大した部分拡大断面図である。
この接着方法は図2に示す如く接着部材30aの粘着性を有さないセパレータ残留部34aを液晶セル20の段差部21bに位置決めし、この位置決めによって粘着層31を液晶セル20の表示領域に対して正確に接着する。すなわち、接着部材30aと液晶セル20とを接着するときに、接着部材30aの全体が粘着性を有していると位置が決まらない状態で両者がくっついてしまうという不都合が生じるので、接着部材30aの一部に粘着性を有さないセパレータ残留部34aを残し、この粘着性を有さないセパレータ残留部34aの部分に液晶セルの透明基板を滑らせるようにして位置決めを行っている。そしてこの接着部材30aを一体化した液晶セル20を光学部材であるプリズムシート8に接着することによって完成する。
なお、この接着方法として接着部材30aを予め液晶セル20側に一体化した後に、プリズムシート8に接着する方法を示したが、この逆の方法として接着部材30aを予めプリズムシート8に接着して一体化し、その後セパレータ残留部34aにより液晶セル20を位置決めして接着しても良い。
FIG. 2 is a partially enlarged cross-sectional view in which the portions of the flange portion 21a and the step portion 21b of the transparent substrate 21 in the liquid crystal display device 10 shown in FIG. 1 are enlarged.
In this bonding method, as shown in FIG. 2, the non-sticky separator remaining portion 34a of the bonding member 30a is positioned on the stepped portion 21b of the liquid crystal cell 20, and by this positioning, the pressure-sensitive adhesive layer 31 is positioned with respect to the display area of the liquid crystal cell 20. Glue accurately. That is, when the bonding member 30a and the liquid crystal cell 20 are bonded, if the entire bonding member 30a is sticky, there is a disadvantage that the two members stick together without being determined in position. Positioning is performed by leaving the separator remaining portion 34a having no adhesiveness in a part of the liquid crystal cell and sliding the transparent substrate of the liquid crystal cell on the portion of the separator remaining portion 34a having no adhesiveness. Then, the liquid crystal cell 20 integrated with the adhesive member 30a is adhered to the prism sheet 8 which is an optical member.
In addition, as the bonding method, the method in which the bonding member 30a is previously integrated on the liquid crystal cell 20 side and then bonded to the prism sheet 8 has been shown, but as the opposite method, the bonding member 30a is bonded to the prism sheet 8 in advance. Then, the liquid crystal cell 20 may be positioned and bonded by the separator remaining portion 34a.

また図1に示す如く本発明における下ケース50の低面側には突起50aが設けられており、液晶セル20の庇部21aに電気的に接続されたFPC4は下ケース50の切欠部51を通して外部に導出された後に下ケース50の裏面側に折り曲げられ、固定用に設けられた固定孔4aを下ケース50の低面側に設けられた突起50aに嵌め込んで固定される。すなわち下ケース50に設けられた突起50aはFPC4の固定孔4aを嵌め込んだ状態において点線で示すように熱カシメすることにより、FPC4を裏面側に配置して図示しない外部回路からの駆動信号を裏面側より入力するように構成されている。また、この突起50aの熱カシメの時に段差部21bに圧力が加えられて液晶セル20に発生する歪をセパレータ残留部34aがスペーサとなって緩和している。   Further, as shown in FIG. 1, a protrusion 50 a is provided on the lower surface side of the lower case 50 in the present invention, and the FPC 4 electrically connected to the flange portion 21 a of the liquid crystal cell 20 passes through the notch 51 of the lower case 50. After being led out to the outside, it is bent to the back side of the lower case 50, and a fixing hole 4a provided for fixing is fitted into a protrusion 50a provided on the lower surface side of the lower case 50 and fixed. That is, the protrusion 50a provided on the lower case 50 is thermally crimped as indicated by a dotted line in a state where the fixing hole 4a of the FPC 4 is fitted, so that the FPC 4 is arranged on the back surface side and a drive signal from an external circuit (not shown) is received. It is configured to input from the back side. Further, when the protrusion 50a is caulked by heat, pressure is applied to the stepped portion 21b, and the strain generated in the liquid crystal cell 20 is mitigated by the separator remaining portion 34a serving as a spacer.

図3は本発明の両面粘着テープの斜視図、図4は図3に示す両面粘着テープのA−A断面図であり、前記図7,図8に示す従来の両面粘着テープ30と基本的構成は同じである。すなわち図3、図4に示す如く本発明の両面粘着テープ35は粘着層31の下面を台紙33に接着し、また粘着層31の上面は保護セパレータ34にて保護されており、そして粘着層31が遮光シート31aを挟んで両側に粘着層31b,31cが設けられているRimシートであることは従来の両面粘着テープ30と同じである。しかし、本発明の両面粘着テープ35が従来の両面粘着テープ30と異なるところは、粘着層31bに設けた短冊状の樹脂部材の構成の違いである。   3 is a perspective view of the double-sided pressure-sensitive adhesive tape of the present invention, FIG. 4 is a cross-sectional view taken along the line AA of the double-sided pressure-sensitive adhesive tape shown in FIG. 3, and the basic structure of the conventional double-sided pressure-sensitive adhesive tape 30 shown in FIGS. Are the same. That is, as shown in FIGS. 3 and 4, the double-sided adhesive tape 35 of the present invention has the lower surface of the adhesive layer 31 adhered to the mount 33, and the upper surface of the adhesive layer 31 is protected by the protective separator 34. It is the same as the conventional double-sided pressure-sensitive adhesive tape 30 that the Rim sheet has adhesive layers 31b and 31c provided on both sides of the light-shielding sheet 31a. However, the difference between the double-sided pressure-sensitive adhesive tape 35 of the present invention and the conventional double-sided pressure-sensitive adhesive tape 30 is the difference in the configuration of the strip-shaped resin member provided on the pressure-sensitive adhesive layer 31b.

すなわち従来の両面粘着テープ30では、短冊状の樹脂部材32の構成として保護セパレータ34の端部をめくって粘着層31bの端部にPET等の別部材を貼り付けていたが、本発明の両面粘着テープ35においては、保護セパレータ34の一部にスリット34bを設けることによって保護セパレータ34をセパレータ剥離部34cと剥離されないセパレータ残留部34aとに分割したことである。   That is, in the conventional double-sided pressure-sensitive adhesive tape 30, as the configuration of the strip-shaped resin member 32, the end portion of the protective separator 34 is turned and another member such as PET is attached to the end portion of the pressure-sensitive adhesive layer 31 b. In the adhesive tape 35, the protective separator 34 is divided into a separator peeling portion 34 c and a separator remaining portion 34 a that is not peeled by providing a slit 34 b in a part of the protective separator 34.

本発明の両面粘着テープ35おけるスリット34bの形成について詳述すると、前記粘着層31には液晶セル20の表示領域に対応する開口部31eが設けられ、その周囲に枠状の接着領域が形成されている。そして保護セパレータ34に形成されたスリット34bの位置は、前記液晶セル20の透明基板21と偏光板23との段差部21bに対応する粘着層31の接着領域に形成されている。なおスリット34bの形成方法としてはハーフカットやミシン目加工等がある。   The formation of the slit 34b in the double-sided adhesive tape 35 of the present invention will be described in detail. The adhesive layer 31 is provided with an opening 31e corresponding to the display area of the liquid crystal cell 20, and a frame-shaped adhesive area is formed around the opening 31e. ing. The position of the slit 34 b formed in the protective separator 34 is formed in the adhesion region of the adhesive layer 31 corresponding to the step portion 21 b between the transparent substrate 21 and the polarizing plate 23 of the liquid crystal cell 20. In addition, as a formation method of the slit 34b, there exist a half cut, perforation processing, etc.

図5は図3に示す両面粘着テープ35の台紙33と保護セパレータ34を剥離した状態を示す斜視図である。図示の如く両面粘着テープ35から台紙33と保護セパレータ34のセパレータ剥離部34cだけを剥離すると、粘着層31の端部にセパレータ残留部34aが短冊状の樹脂部材として残留した状態にて接着部材30aが露出される。そしてこの接着部材30aのセパレータ残留部34aを短冊状の樹脂部材として図1に示す如く液晶セル20とプリズムシート8との位置決め接着が行われる。   FIG. 5 is a perspective view showing a state where the backing sheet 33 and the protective separator 34 of the double-sided adhesive tape 35 shown in FIG. 3 are peeled off. As shown in the figure, when only the separator 33 c of the backing sheet 33 and the protective separator 34 is peeled from the double-sided adhesive tape 35, the adhesive member 30 a remains in the state where the separator remaining portion 34 a remains as a strip-shaped resin member at the end of the adhesive layer 31. Is exposed. Then, as shown in FIG. 1, positioning and adhesion between the liquid crystal cell 20 and the prism sheet 8 are performed using the separator remaining portion 34a of the adhesive member 30a as a strip-shaped resin member.

なお、偏光板23の厚さ(例えば、200μm〜300μm)に対して保護セパレータ34の厚さは100μm〜350μmのものが用いられている。また両面粘着テープ35は液晶セル20の透明基板21を覆う範囲の形状を有しており、保護セパレータ34のスリットであるスリット34bは液晶セル20の段差部21bの範囲に形成されている。したがってスリットによって形成されるセパレータ残留部の形状は実施形態に示した長方形に限定されるものではなく、位置決めをする段差部の形状に合わせて任意に形成することは当然である。   Note that the thickness of the protective separator 34 is 100 μm to 350 μm with respect to the thickness of the polarizing plate 23 (for example, 200 μm to 300 μm). The double-sided adhesive tape 35 has a shape that covers the transparent substrate 21 of the liquid crystal cell 20, and a slit 34 b that is a slit of the protective separator 34 is formed in the range of the step portion 21 b of the liquid crystal cell 20. Therefore, the shape of the separator remaining portion formed by the slit is not limited to the rectangle shown in the embodiment, and it is naturally formed arbitrarily according to the shape of the stepped portion to be positioned.

図6は本発明の第2実施形態であるバックライトユニットの断面図である。すなわちバックライトユニット70は図1に示す液晶表示装置10から液晶セル20とFPC4と上ケース60を除いた構成を有し、バックライトユニット70の出射面を構成する光学部材であるプリズムシート8の表面に図3、図4に示す両面粘着テープ35を、その台紙33をはがして貼り付けてある。   FIG. 6 is a cross-sectional view of a backlight unit according to the second embodiment of the present invention. That is, the backlight unit 70 has a configuration in which the liquid crystal cell 20, the FPC 4, and the upper case 60 are excluded from the liquid crystal display device 10 illustrated in FIG. 1, and the prism sheet 8 that is an optical member that configures the emission surface of the backlight unit 70. The double-sided adhesive tape 35 shown in FIG. 3 and FIG. 4 is attached to the surface by peeling off the mount 33.

すなわちバックライトユニット70は、出射面にスリット34bを設けた保護シート34を貼り付けた状態となるので、保護セパレータ34のセパレータ剥離部34cだけを剥離した後、セパレータ残留部34aを短冊状の樹脂部材として図1に示す如く液晶セル20を組み込み、上ケース60を装着して液晶表示装置を完成させる。   That is, the backlight unit 70 is in a state in which the protective sheet 34 provided with the slits 34b is attached to the emission surface, and therefore, after separating only the separator peeling portion 34c of the protective separator 34, the separator remaining portion 34a is changed to a strip-shaped resin. As shown in FIG. 1, the liquid crystal cell 20 is assembled as a member, and the upper case 60 is attached to complete the liquid crystal display device.

上記の如く本発明における両面粘着テープ35は、保護セパレータ34に予めスリット34bを設けておき、液晶表示装置10の組立て時にセパレータ剥離部34cのみを剥離することによってセパレータ残留部34aを短冊状の樹脂部材として形成することができるため、従来の両面粘着テープのように別部材のPETを用い、保護セパレータの端部をめくって貼り付ける等の工程が不要となり、また液晶セルの組立て状態においては廃材となる保護セパレータを短冊状の樹脂部材として利用するため、PETのような余分な調達部品を必要とせず液晶表示装置のコストダウンに大なる効果を有する。   As described above, the double-sided pressure-sensitive adhesive tape 35 according to the present invention is provided with slits 34b in the protective separator 34 in advance, and when the liquid crystal display device 10 is assembled, only the separator peeling portion 34c is peeled to remove the separator remaining portion 34a. Because it can be formed as a member, there is no need for a process such as using a separate PET like conventional double-sided adhesive tape, turning the end of the protective separator and pasting it, and waste in the assembled state of the liquid crystal cell Since the protective separator to be used is used as a strip-shaped resin member, there is no need for extra procurement parts such as PET, and the cost of the liquid crystal display device is greatly reduced.

以上、本発明における両面粘着テープの保護セパレータを接着時の短冊状の樹脂部材として用いると共にスペーサとして使用する技術を、液晶セルと光学部材の接着に用いた実施例について示したが、これに限定されることなく光学部材同士の接着や携帯機器の組み立て等、両面粘着テープを用いて接着を行うあらゆるものに適用できることは当然である。   As mentioned above, although the technique which uses the protective separator of the double-sided pressure-sensitive adhesive tape in the present invention as a strip-shaped resin member at the time of bonding and as a spacer has been shown for the embodiment used for bonding the liquid crystal cell and the optical member, it is limited to this. Of course, the present invention can be applied to anything that is bonded using a double-sided pressure-sensitive adhesive tape, such as bonding of optical members and assembly of portable devices.

本発明における液晶表示装置の断面図である。It is sectional drawing of the liquid crystal display device in this invention. 本発明における液晶表示装置の部分拡大断面図である。It is a partial expanded sectional view of the liquid crystal display device in this invention. 本発明における保護セパレータ付き両面粘着テープの分解斜視図である。It is a disassembled perspective view of the double-sided adhesive tape with a protective separator in this invention. 図3に示す保護セパレータ付き両面粘着テープのA−A断面図である。It is AA sectional drawing of the double-sided adhesive tape with a protective separator shown in FIG. 本発明における両面粘着テープの分解斜視図である。It is a disassembled perspective view of the double-sided adhesive tape in this invention. 本発明の第2実施形態であるバックライトユニットの断面図である。It is sectional drawing of the backlight unit which is 2nd Embodiment of this invention. 従来の液晶表示装置の断面図である。It is sectional drawing of the conventional liquid crystal display device. 従来の保護セパレータ付き両面粘着テープの斜視図である。It is a perspective view of the conventional double-sided adhesive tape with a protective separator. 図8に示す保護セパレータ付き両面粘着テープのA−A断面図である。It is AA sectional drawing of the double-sided adhesive tape with a protective separator shown in FIG. 従来の両面粘着テープの分解斜視図である。It is a disassembled perspective view of the conventional double-sided adhesive tape.

符号の説明Explanation of symbols

2 反射シート
3 導光板
4 FPC
5 LED
6 拡散板
7、8 プリズム・シート
10、100 液晶表示装置
20 液晶セル
21、22 透明基板
21a 庇部
21b 段差部
23、24 偏光板
30、35 両面粘着テープ
30a 接着部材
31 粘着層
31e 開口部
32 短冊状の樹脂部材
33 台紙
34 保護セパレータ
34a セパレータ残留部
34b スリット
34c セパレータ剥離部
40 光学部材
50 下ケース
60 上ケース
70 バックライトユニット
2 Reflective sheet 3 Light guide plate 4 FPC
5 LED
6 Diffusers 7 and 8 Prism sheet 10 and 100 Liquid crystal display device 20 Liquid crystal cell 21 and 22 Transparent substrate 21a Gutter part 21b Step part 23 and 24 Polarizing plate 30 and 35 Double-sided adhesive tape 30a Adhesive member 31 Adhesive layer 31e Opening part 32 Strip-shaped resin member 33 Mount 34 Protective separator 34a Separator remaining part 34b Slit 34c Separator peeling part 40 Optical member 50 Lower case 60 Upper case 70 Backlight unit

Claims (6)

バックライトユニットを構成する光学部材に液晶セルを接着する両面粘着テープにおいて、該両面粘着テープは粘着層と保護セパレータが積層されるとともに、前記粘着層は前記液晶セルの表示領域に対応する開口部と該開口部の周囲に接着領域が形成されており、前記保護セパレータは前記液晶セルに両面粘着テープが接着された状態における、前記液晶セルの透明基板と偏光板との段差部に対応する接着領域にスリットが形成されていることを特徴とする液晶セル接着用両面粘着テープ。   In the double-sided pressure-sensitive adhesive tape for bonding the liquid crystal cell to the optical member constituting the backlight unit, the double-sided pressure-sensitive adhesive tape has an adhesive layer and a protective separator laminated, and the adhesive layer has an opening corresponding to the display area of the liquid crystal cell. And an adhesive region is formed around the opening, and the protective separator adheres to the step portion between the transparent substrate of the liquid crystal cell and the polarizing plate in a state where a double-sided adhesive tape is adhered to the liquid crystal cell. A double-sided pressure-sensitive adhesive tape for bonding a liquid crystal cell, wherein a slit is formed in the region. ケース体に収納された光源、導光部材、光学部材よりなるバックライトユニットの出射面を構成する光学部材に、請求項1記載の両面粘着テープを貼り付けたことを特徴とするバックライトユニット。   A backlight unit comprising the double-sided pressure-sensitive adhesive tape according to claim 1 attached to an optical member constituting an emission surface of a backlight unit comprising a light source, a light guide member, and an optical member housed in a case body. 保護セパレータを備えた両面粘着テープにより液晶セルとバックライトユニットを構成する光学部材とを接着した液晶表示装置において、前記両面粘着テープの保護セパレータにスリットを設け、前記液晶セルを構成する透明基板と偏光板との段差部に、前記両面粘着テープの保護セパレータのスリットによって分離された一部を介在させたことを特徴とする液晶表示装置。   In a liquid crystal display device in which a liquid crystal cell and an optical member constituting a backlight unit are bonded with a double-sided pressure-sensitive adhesive tape provided with a protective separator, a slit is provided in the protective separator of the double-sided pressure-sensitive adhesive tape, and the transparent substrate constituting the liquid crystal cell; A liquid crystal display device, wherein a part separated by a slit of a protective separator of the double-sided pressure-sensitive adhesive tape is interposed in a step portion with respect to a polarizing plate. 前記保護セパレータの一部は前記液晶セルを構成する透明基板と偏光板との段差部のスペーサである請求項3記載の液晶表示装置。   4. The liquid crystal display device according to claim 3, wherein a part of the protective separator is a spacer at a step portion between the transparent substrate and the polarizing plate constituting the liquid crystal cell. 保護セパレータを備えた両面粘着テープにより液晶セルに光学部材を接着する液晶表示装置の製造方法において、前記両面粘着テープ面に被着された保護セパレータにスリットを形成することにより、保護セパレータに剥離されないセパレータ残留部を形成し、前記両面粘着テープのセパレータ残留部を前記液晶セルを構成する透明基板と偏光板との段差部に位置決めして前記液晶セルと光学部材を接着する液晶表示装置の製造方法。   In a manufacturing method of a liquid crystal display device in which an optical member is bonded to a liquid crystal cell with a double-sided pressure-sensitive adhesive tape provided with a protective separator, a slit is formed in the protective separator attached to the double-sided pressure-sensitive adhesive tape surface, so that the protective separator does not peel off A method for manufacturing a liquid crystal display device, wherein a separator remaining portion is formed, the separator remaining portion of the double-sided adhesive tape is positioned at a step portion between a transparent substrate and a polarizing plate constituting the liquid crystal cell, and the liquid crystal cell and an optical member are bonded. . 前記両面粘着テープは前記液晶セルの透明基板を覆う範囲の形状を有し、前記段差部の範囲に保護セパレータのスリットを形成している請求項5記載の液晶表示装置の製造方法。

6. The method of manufacturing a liquid crystal display device according to claim 5, wherein the double-sided pressure-sensitive adhesive tape has a shape that covers a transparent substrate of the liquid crystal cell, and a slit of a protective separator is formed in the range of the stepped portion.

JP2007189256A 2007-07-20 2007-07-20 Pressure-sensitive adhesive double coated tape for liquid crystal cell adhesion, backlight unit, liquid crystal display device and method for manufacturing liquid crystal display device Pending JP2009025602A (en)

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