JP2009013208A - Vinyl chloride-based resin molding - Google Patents

Vinyl chloride-based resin molding Download PDF

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JP2009013208A
JP2009013208A JP2007173493A JP2007173493A JP2009013208A JP 2009013208 A JP2009013208 A JP 2009013208A JP 2007173493 A JP2007173493 A JP 2007173493A JP 2007173493 A JP2007173493 A JP 2007173493A JP 2009013208 A JP2009013208 A JP 2009013208A
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vinyl chloride
chloride resin
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resin
resin molded
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JP5270116B2 (en
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Tadashi Kobayashi
正 小林
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Takiron Co Ltd
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Takiron Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vinyl chloride-based resin molding having high flame retardancy and optical characteristics, especially transparency, and suitably used for an industrial material, especially a material for a semiconductor manufacturing device or a liquid crystal manufacturing device. <P>SOLUTION: The light-transmitting vinyl chloride-based resin molding is mainly composed of a mixed resin of a vinyl chloride resin (A) having 56.8% chlorination degree and a chlorinated vinyl chloride resin (B) having 57-68% chlorination degree, wherein a chlorine content rate with respect to the whole of the molding is 53.5-56.4 mass%, and a viscosity ratio η<SB>ap(B)</SB>/η<SB>ap(A)</SB>between apparent viscosity η<SB>ap(B)</SB>of the chlorinated vinyl chloride resin (B) and apparent viscosity η<SB>ap(A)</SB>of the vinyl chloride resin (A) measured under the condition that a temperature is 180°C, a shear rate is 1200/s, a capillary die inside diameter D is 1 mm, a length L is 10 mm, and L/D is 10 in accordance with a test method A2 of JIS K 7199 is 0.7-1.5. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、良好な光学特性、特に透明性と難燃性とを兼ね備えた塩化ビニル系樹脂成形体に関する。   The present invention relates to a vinyl chloride resin molded article having good optical characteristics, particularly transparency and flame retardancy.

塩化ビニル樹脂は、成形性が良く、機械的強度や耐食性を有し、安価で、成形性に富むため、あらゆる分野の材料として広く使用されており、例えば、耐食工業用材料として半導体製造装置や液晶製造装置などにも賞用されている。   Vinyl chloride resin is widely used as a material in all fields because it has good moldability, mechanical strength and corrosion resistance, is inexpensive, and has good moldability. It is also used in liquid crystal manufacturing equipment.

しかしながら、塩化ビニル樹脂は塩素を含むため、難燃性を有するとはいうものの、200℃以上の雰囲気に長時間接すると熱分解を起こし、発煙を生じると共に、塩素ガスや塩化水素ガスなどの腐食性ガスを発生する。そして、600℃以上の高温に晒されると、着火して燃焼する。そのため、塩化ビニル樹脂を使用した装置が火災にあうと、発生する煙や腐食性ガスによって精密機器類や製品等が侵され、使用不能になる恐れがあった。   However, since vinyl chloride resin contains chlorine, it is flame retardant. However, when it comes into contact with an atmosphere of 200 ° C or higher for a long time, it will thermally decompose, produce smoke, and corrode such as chlorine gas or hydrogen chloride gas. Generates sex gases. When exposed to a high temperature of 600 ° C. or higher, it ignites and burns. For this reason, when a device using a vinyl chloride resin is in a fire, there is a risk that the generated smoke or corrosive gas will damage the precision instruments and products and make it unusable.

上記のような事情から、難燃性を向上させた塩化ビニル樹脂成形体の研究、開発が行われるようになり、本出願人も、良好な難燃性と光学特性(特に透明性)を兼ね備えた塩化ビニル樹脂成形体を開発して既に出願した(特許文献1)。   Under the circumstances as described above, research and development of a vinyl chloride resin molded body with improved flame retardancy has been conducted, and the present applicant also has good flame retardancy and optical characteristics (particularly transparency). We have already filed an application for developing a vinyl chloride resin molded body (Patent Document 1).

即ち、この塩化ビニル樹脂成形体は、(1)塩素化度が56〜57%の塩化ビニル樹脂の芯層の両面に、塩素化度が62〜66%の高塩素化塩化ビニル樹脂の表面層を積層一体化することにより、成形体中に塩素が56〜59重量%含有された積層構造の塩化ビニル樹脂成形体とするか、或いは、(2)塩素化度が56〜57%の塩化ビニル樹脂と塩素化度が64%以上の高塩素化塩化ビニル樹脂とを混合した塩素化度が61〜63.5%の混合樹脂を用いて、成形体中に塩素が56〜59重量%含有された単層構造の塩化ビニル樹脂成形体としたものであって、いずれの成形体も、ISO−5660に準拠して50kW/mの輻射加熱条件で加熱、燃焼させたときの最大発熱速度が140kW/m以下であり、良好な難燃性を備えていた。そして、前者の積層構造の塩化ビニル樹脂成形体は、青色顔料を含んでいても、厚さ5mmのときの全光線透過率が70〜80%、ヘーズが3〜5%であり、良好な透明性を兼ね備えていた。
特開2005−15620号公報
That is, this molded article of vinyl chloride resin has (1) a surface layer of a highly chlorinated vinyl chloride resin having a chlorination degree of 62 to 66% on both sides of the core layer of the vinyl chloride resin having a chlorination degree of 56 to 57%. Are laminated to form a vinyl chloride resin molded product having a laminated structure in which 56 to 59% by weight of chlorine is contained in the molded product, or (2) vinyl chloride having a chlorination degree of 56 to 57%. Using a mixed resin having a chlorination degree of 61 to 63.5% obtained by mixing a resin and a highly chlorinated vinyl chloride resin having a chlorination degree of 64% or more, the molded body contains 56 to 59% by weight of chlorine. Each of the molded bodies has a maximum heat generation rate when heated and burned under a radiation heating condition of 50 kW / m 2 in accordance with ISO-5660. 140kW / m 2 or less, and with good flame retardancy It was. And the former vinyl chloride resin molded article having a laminated structure has a total light transmittance of 70 to 80% and a haze of 3 to 5% when the thickness is 5 mm, and has good transparency. It had sex.
JP 2005-15620 A

しかしながら、上記特許文献1の塩化ビニル樹脂成形体のうち後者の単層構造の成形体は、溶融混練時における塩化ビニル樹脂と高塩素化塩化ビニル樹脂の粘度の差が大きすぎると、塩化ビニル樹脂と高塩素化塩化ビニル樹脂が均一に充分混ざりにくいため、成形体に白いスジが発生し、それによって成形体の全光線透過率が低下すると共にヘーズが上昇して、成形体の透明性が前者の積層構造の成形体よりも低下するという問題があった。   However, among the vinyl chloride resin molded articles of the above-mentioned Patent Document 1, the latter single-layer molded article has a large difference in viscosity between the vinyl chloride resin and the highly chlorinated vinyl chloride resin at the time of melt kneading. And high chlorinated vinyl chloride resin are difficult to mix evenly and uniformly, resulting in white streaks in the molded product, which reduces the total light transmittance of the molded product and increases haze, thereby improving the transparency of the molded product. There was a problem that it was lower than that of a molded article having a laminated structure.

このような透明性の低下の問題について本発明者が種々検討した結果、加工助剤としてアクリル系加工助剤を選択し、このアクリル系加工助剤を配合すると、成形体の透明性を向上させることができるという事実を見出した。けれども、アクリル系加工助剤を多量に配合すると、成形体の難燃性が低下するという新たな問題が生じてきた。   As a result of various examinations by the present inventor regarding the problem of such a decrease in transparency, when an acrylic processing aid is selected as a processing aid and this acrylic processing aid is blended, the transparency of the molded body is improved. Found the fact that it can. However, when a large amount of acrylic processing aid is blended, a new problem has arisen in that the flame retardancy of the molded article is lowered.

本発明は上記事情の下になされたもので、その解決しようとする課題は、良好な難燃性と光学特性、特に透明性とを兼ね備え、工業用材料、特に半導体製造装置や液晶製造装置などの材料として好適に使用される塩化ビニル系樹脂成形体を提供することにある。   The present invention has been made under the above circumstances, and the problem to be solved is a combination of good flame retardancy and optical characteristics, particularly transparency, and industrial materials, particularly semiconductor manufacturing apparatuses and liquid crystal manufacturing apparatuses. Another object of the present invention is to provide a vinyl chloride resin molded article that is suitably used as a material for the above.

上記課題を解決するため、本発明に係る塩化ビニル系樹脂成形体は、塩素化度56.8%の塩化ビニル樹脂(A)と塩素化度57〜68%の塩素化塩化ビニル樹脂(B)との混合樹脂を主成分とする透光性の塩化ビニル系樹脂成形体であって、成形体全体に占める塩素含有率が53.5〜56.4質量%であり、JIS K 7199の試験方法A2に準拠して温度が180℃、剪断速度が1200/s、キャピラリーダイ内径Dが1mm、長さLが10mm、L/Dが10の条件下に測定した塩素化塩化ビニル樹脂(B)の見掛けの粘度ηap(B)と塩化ビル樹脂(A)の見掛けの粘度ηap(A)との粘度比ηap(B)/ηap(A)が0.7〜1.5であることを特徴とするものである。 In order to solve the above problems, a vinyl chloride resin molded article according to the present invention includes a vinyl chloride resin (A) having a chlorination degree of 56.8% and a chlorinated vinyl chloride resin (B) having a chlorination degree of 57 to 68%. And a translucent vinyl chloride resin molded product mainly composed of a mixed resin with a chlorine content of 53.5 to 56.4% by mass in the entire molded product, and a test method of JIS K 7199 The chlorinated vinyl chloride resin (B) measured under the conditions of a temperature of 180 ° C., a shear rate of 1200 / s, a capillary die inner diameter D of 1 mm, a length L of 10 mm, and an L / D of 10 in accordance with A2. The viscosity ratio η ap (B) / η ap (A) between the apparent viscosity η ap (B) and the apparent viscosity η ap (A) of the building chloride resin (A) is 0.7 to 1.5. It is characterized by.

ここに「塩素化度56.8%の塩化ビニル樹脂」とは、市販されている一般的な塩化ビニル樹脂のことであり、かかる一般的な塩化ビニル樹脂は、通常、その塩素化度が±0.5%の範囲で増減しているので、塩素化度が56.8±0.5%の範囲にある市販の一般的な塩化ビニル樹脂を全て包含するものである。   Here, the “vinyl chloride resin having a chlorination degree of 56.8%” means a general vinyl chloride resin that is commercially available. Such a general vinyl chloride resin usually has a chlorination degree of ± Since it increases or decreases in the range of 0.5%, all commercially available general vinyl chloride resins having a chlorination degree in the range of 56.8 ± 0.5% are included.

本発明の塩化ビニル系樹脂成形体においては、混合樹脂100質量部に対しアクリル系加工助剤が0.1〜2質量部の割合で添加されていることが好ましく、また、混合樹脂中の塩化ビニル樹脂(A)の占める比率は60質量%よりも大きいことが好ましい。そして、塩素化塩化ビニル樹脂(B)の平均重合度P(B)と塩化ビニル樹脂(A)の平均重合度P(A)との比P(B)/P(A)が0.51〜1.15であり、塩化ビニル樹脂(A)の平均重合度が650〜850、塩素化塩化ビニル樹脂(B)の平均重合度が430〜750であることが好ましい。 In the vinyl chloride resin molded article of the present invention, the acrylic processing aid is preferably added at a ratio of 0.1 to 2 parts by mass with respect to 100 parts by mass of the mixed resin. The proportion of the vinyl resin (A) is preferably larger than 60% by mass. The ratio P (B) / P (A) of the average degree of polymerization P (B) of the chlorinated vinyl chloride resin ( B) and the average degree of polymerization P (A) of the vinyl chloride resin (A) is 0.51 to 0.51. The average degree of polymerization of the vinyl chloride resin (A) is 650 to 850, and the average degree of polymerization of the chlorinated vinyl chloride resin (B) is preferably 430 to 750.

本発明の塩化ビニル系樹脂成形体の代表例は、複数枚のカレンダーシートを重ねて熱圧着して得られるものであり、その厚さが5mmのときの全光線透過率が90%以上、ヘーズが5%以下、黄変度が20以下であって、優れた透明性を有している。そして、青色顔料を含んだものでも、厚さが5mmのときの全光線透過率が60%以上、ヘーズが5%以下、黄変度が0以下であり、良好な透明性を有している。しかも、本発明の塩化ビニル系樹脂成形体は、ISO−5660に準拠して50kW/mの輻射加熱条件で加熱、燃焼させたときの最大発熱速度が140kW/m以下、最大発煙濃度が7.0/m以下であり、充分な難燃性を兼ね備えている。 A typical example of the vinyl chloride resin molded body of the present invention is obtained by stacking a plurality of calender sheets and thermocompression bonding, and has a total light transmittance of 90% or more when the thickness is 5 mm. Is 5% or less, the yellowing degree is 20 or less, and has excellent transparency. And even if it contains a blue pigment, the total light transmittance when the thickness is 5 mm is 60% or more, the haze is 5% or less, the yellowing degree is 0 or less, and it has good transparency. . Moreover, the vinyl chloride resin molded body of the present invention has a maximum heat generation rate of 140 kW / m 2 or less and a maximum smoke concentration when heated and burned under a radiation heating condition of 50 kW / m 2 in accordance with ISO-5660. It is 7.0 / m or less and has sufficient flame retardancy.

本発明の塩化ビニル系樹脂成形体のように、塩素化度57〜68%の塩素化塩化ビニル樹脂(B)の見掛けの粘度ηap(B)と、塩素化度56.8%の塩化ビニル樹脂(A)の見掛けの粘度ηap(A)との粘度比ηap(B)/ηap(A)が0.7〜1.5であると、溶融混練時の双方の塩化ビニル樹脂(A),(B)の溶融粘度の差がそれほど大きくないので、均一に充分混合することが可能となり、このように均一に混合された混合樹脂で塩化ビニル系樹脂成形体を製造すると、混合不良による白いスジが成形体に実質的に発生しなくなる。そのため、成形体の全光線透過率の低下やヘーズの上昇がなくなり、上記のように厚さが5mmのときの全光線透過率が90%以上、ヘーズが5%以下、黄変度が20以下という優れた透明性を有する塩化ビニル系樹脂成形体や、青色顔料を含んでいても全光線透過率が60%以上、ヘーズが5%以下、黄変度が0以下という良好な透明性を有する塩化ビニル系樹脂成形体を得ることが可能となる。しかも、本発明の塩化ビニル系樹脂成形体は、成形体全体に占める塩素含有率が53.5〜56.4質量%と高いため、上記のようにISO−5660に準拠して50kW/mの輻射加熱条件で加熱、燃焼させたときの最大発熱速度が140kW/m以下、最大発煙濃度が7.0/m以下という充分な難燃性を兼ね備えている。 As the vinyl chloride resin molded product of the present invention, the apparent viscosity eta ap of chlorination degree from 57 to 68% of the chlorinated vinyl chloride resin (B) (B), chlorination degree 56.8 percent vinyl chloride When the viscosity ratio η ap (B) / η ap (A) to the apparent viscosity η ap (A) of the resin (A) is 0.7 to 1.5, both vinyl chloride resins ( Since the difference in melt viscosity between A) and (B) is not so large, it becomes possible to mix uniformly and sufficiently. If a vinyl chloride resin molded product is produced with such a uniformly mixed resin, mixing failure will occur. Due to this, white streaks are substantially not generated in the molded body. Therefore, there is no decrease in the total light transmittance or increase in haze of the molded article. As described above, the total light transmittance when the thickness is 5 mm is 90% or more, the haze is 5% or less, and the yellowing degree is 20 or less. Even if a vinyl chloride resin molded article having excellent transparency and a blue pigment are contained, the total light transmittance is 60% or more, haze is 5% or less, and yellowing is 0 or less. A vinyl chloride resin molded product can be obtained. Moreover, the vinyl chloride resin molded body of the present invention has a high chlorine content of 53.5 to 56.4% by mass in the entire molded body, so that it is 50 kW / m 2 according to ISO-5660 as described above. When it is heated and burned under the above-mentioned radiation heating conditions, the maximum heat generation rate is 140 kW / m 2 or less, and the maximum smoke concentration is 7.0 / m or less.

本発明の塩化ビニル系樹脂成形体において、混合樹脂100質量部に対しアクリル系加工助剤を0.1〜2質量部の割合で添加したものは、難燃性を実質的に低下させることなく透明性を更に向上させることが可能となる。また、混合樹脂中の塩化ビニル樹脂(A)の占める比率が60質量%よりも大きい成形体は、塩化ビニル樹脂(A)が塩素化塩化ビニル樹脂(B)より二次加工性が良い。   In the vinyl chloride-based resin molded body of the present invention, a material in which an acrylic processing aid is added at a ratio of 0.1 to 2 parts by mass with respect to 100 parts by mass of the mixed resin does not substantially reduce the flame retardancy. It becomes possible to further improve the transparency. Further, in the molded body in which the proportion of the vinyl chloride resin (A) in the mixed resin is larger than 60% by mass, the vinyl chloride resin (A) has better secondary processability than the chlorinated vinyl chloride resin (B).

また、塩素化塩化ビニル樹脂(B)の平均重合度P(B)と塩化ビニル樹脂(A)の平均重合度P(A)との比P(B)/P(A)が0.51〜1.15である成形体や、塩化ビニル樹脂(A)の平均重合度が650〜850、塩素化塩化ビニル樹脂(B)の平均重合度が430〜750である成形体は、前記の粘度比ηap(B)/ηap(A)が0.7〜1.5の範囲にあり、溶融混練性が良好であるため、優れた透明性と充分な難燃性を兼ね備えている。 The ratio P (B) / P (A) of the average degree of polymerization P (B) of the chlorinated vinyl chloride resin ( B) and the average degree of polymerization P (A) of the vinyl chloride resin (A) is 0.51 to 0.51. The molded body having 1.15, the average degree of polymerization of vinyl chloride resin (A) of 650 to 850, and the molded body of chlorinated vinyl chloride resin (B) having an average degree of polymerization of 430 to 750 are the viscosity ratios described above. Since η ap (B) / η ap (A) is in the range of 0.7 to 1.5 and the melt-kneading property is good, it has both excellent transparency and sufficient flame retardancy.

以下、図面を参照して本発明の具体的な実施形態を詳述する。   Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本発明の一実施形態に係る塩化ビニル系樹脂成形体の断面図である。   FIG. 1 is a cross-sectional view of a vinyl chloride resin molded body according to an embodiment of the present invention.

図1に示す塩化ビニル系樹脂成形体1は、塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)との混合樹脂を主成分とするカレンダーシート1aを複数枚重ねて熱圧着一体化することにより製造された透光性の単層板状の成形体であって、この塩化ビニル系樹脂成形体1(カレンダーシート1a)には、成形に必要な錫系安定剤や、透明性を高める上で好ましいアクリル系加工助剤が含有されている。また、この塩化ビニル系樹脂成形体1には、アクリル系加工助剤に代えてシリコーン系加工助剤が含有されたり、塩素化ポリエチレンや、MBS(メタクリル酸メチル−ブタジエン−スチレン共重合体)等の補強剤や、黄変度を下げるための青色顔料や、紫外線吸収剤、滑剤などの添加剤が含有されていてもよい。   A vinyl chloride-based resin molded body 1 shown in FIG. 1 is thermocompression integrated by stacking a plurality of calendar sheets 1a mainly composed of a mixed resin of a vinyl chloride resin (A) and a chlorinated vinyl chloride resin (B). A light-transmitting single-layered plate-shaped molded body manufactured by the above method, and this vinyl chloride-based resin molded body 1 (calendar sheet 1a) has a tin-based stabilizer necessary for molding and enhances transparency. A preferable acrylic processing aid is contained above. The vinyl chloride resin molded body 1 contains a silicone processing aid instead of the acrylic processing aid, chlorinated polyethylene, MBS (methyl methacrylate-butadiene-styrene copolymer), etc. Or a blue pigment for reducing the degree of yellowing, an additive such as an ultraviolet absorber or a lubricant.

混合樹脂の一方の成分である塩化ビニル樹脂(A)としては、市販されている塩素化度が56.8%(現実には56.8±0.5%)の一般的な塩化ビニル樹脂が使用され、その中でも、平均重合度が650〜850であるものが好ましく使用される。   As the vinyl chloride resin (A) which is one component of the mixed resin, a commercially available general vinyl chloride resin having a chlorination degree of 56.8% (actually 56.8 ± 0.5%) is available. Among them, those having an average degree of polymerization of 650 to 850 are preferably used.

また、混合樹脂の他方の成分である塩素化塩化ビニル樹脂(B)としては、塩素化度が57〜68%の塩素化塩化ビニル樹脂が使用され、その中でも、平均重合度が430〜750であるものが好ましく使用される。   Further, as the chlorinated vinyl chloride resin (B) which is the other component of the mixed resin, a chlorinated vinyl chloride resin having a chlorination degree of 57 to 68% is used, and among them, the average polymerization degree is 430 to 750. Some are preferably used.

上記の塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)との混合樹脂は、JIS K 7199のプラスチック−キャピラリーレオメータ及びスリットダイレオメータによるプラスチックの流れ特性試験方法の試験方法A2に準拠して、温度が180℃、剪断速度が1200/s、キャピラリーダイ内径Dが1mm、長さLが10mm、L/Dが10の条件下に測定した塩化ビニル樹脂(A)の見掛けの粘度ηap(A)と塩素化塩化ビニル樹脂(B)の見掛けの粘度ηap(B)を考慮し、両者の粘度比ηap(B)/ηap(A)が0.7〜1.5となるように、平均重合度の種々異なる塩化ビニル樹脂(A)と、平均重合度及び塩素化度の種々異なる塩素化塩化ビニル樹脂(B)とを組み合わせて混合する必要がある。 The above mixed resin of vinyl chloride resin (A) and chlorinated vinyl chloride resin (B) conforms to JIS K 7199 plastic-capillary rheometer and slit flow rheometer test method A2 for plastic flow characteristics test method. The apparent viscosity η ap ( ) of the vinyl chloride resin (A) measured under the conditions of a temperature of 180 ° C., a shear rate of 1200 / s, a capillary die inner diameter D of 1 mm, a length L of 10 mm, and an L / D of 10. Considering the apparent viscosity η ap (B) of A) and the chlorinated vinyl chloride resin (B), the viscosity ratio η ap (B) / η ap (A) of both is 0.7-1.5. In addition, it is necessary to mix and mix the vinyl chloride resin (A) having different average polymerization degrees and the chlorinated vinyl chloride resin (B) having different average polymerization degrees and chlorination degrees.

混合樹脂中の塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)が上記粘度比の範囲内に含まれる組合わせであると、溶融混練時の両樹脂の溶融粘度の差がそれほど大きくなく混練性が良好であるため、両樹脂を均一に充分混合することが可能となり、このように均一に混合された混合樹脂のカレンダーシート1aを用いて塩化ビニル系樹脂成形体1を製造すると、白いスジの発生が実質的になくなるので、厚さが5mmのときの全光線透過率が90%以上、ヘーズが5%以下、黄変度が20以下、好ましくは20〜0という優れた透明性を有する塩化ビニル系樹脂成形体や、青色顔料を含んでいても全光線透過率が60%以上、ヘーズが5%以下、黄変度が0以下という良好な透明性を有する塩化ビニル系樹脂成形体を得ることが可能となる。けれども、混合樹脂中の塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)が上記粘度比の範囲を逸脱するような組合わせであると、溶融混練時の両樹脂の溶融粘度の差が大きすぎて、混練が不十分となるため、成形体に白いスジが発生して透明性が低下し、本発明の目的を達成することが困難になる。   When the vinyl chloride resin (A) and the chlorinated vinyl chloride resin (B) in the mixed resin are included in the above viscosity ratio range, the difference in melt viscosity between the two resins during melt kneading is not so large. Since the kneadability is good, it is possible to mix both resins uniformly and sufficiently, and when the vinyl chloride resin molded body 1 is produced using the calendar sheet 1a of the mixed resin thus uniformly mixed, it is white. Since the generation of streaks is substantially eliminated, the excellent light transmittance is 90% or more when the thickness is 5 mm, haze is 5% or less, yellowing degree is 20 or less, preferably 20 to 0. A vinyl chloride resin molded article having good transparency such that the total light transmittance is 60% or more, haze is 5% or less, and yellowing degree is 0 or less even when a blue pigment is contained. Possible to get and That. However, if the combination of the vinyl chloride resin (A) and the chlorinated vinyl chloride resin (B) in the mixed resin deviates from the above viscosity ratio range, the difference in melt viscosity between the two resins during melt kneading Since it is too large and kneading becomes insufficient, white streaks are generated in the molded body and the transparency is lowered, making it difficult to achieve the object of the present invention.

塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)のより好ましい粘度比ηap(B)/ηap(A)の範囲は1.18〜1.46であり、この範囲に含まれるように塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)を組合わせて混合すると、両樹脂の混練性が更に良くなるため、白いスジが完全に消えて透明性に優れた成形体を得ることが可能となる。 A more preferable range of the viscosity ratio η ap (B) / η ap (A) between the vinyl chloride resin (A) and the chlorinated vinyl chloride resin (B) is 1.18 to 1.46, and is included in this range. When the vinyl chloride resin (A) and the chlorinated vinyl chloride resin (B) are combined and mixed, the kneadability of both resins is further improved, so that white stripes disappear completely and a molded article having excellent transparency is obtained. It becomes possible.

また、混合樹脂中の塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)は、塩素化塩化ビニル樹脂(B)の平均重合度P(B)と塩化ビニル樹脂(A)の平均重合度P(A)との比P(B)/P(A)が0.51〜1.15となるように、両樹脂の平均重合度を考慮して組合わせることが好ましい。塩化ビニル樹脂(A)の平均重合度P(A)が既述したように650〜850の範囲内にあり、塩素化塩化ビニル樹脂(B)の平均重合度P(B)が既述したように430〜750の範囲内にあって、両樹脂の平均重合度の比P(B)/P(A)が上記の範囲に含まれる混合樹脂は、その粘度比ηap(B)/ηap(A)が0.7〜1.5の範囲にあるので混練性が良好であり、優れた透明性を有する塩化ビニル系樹脂成形体を得ることができる。尚、平均重合度が850を超える塩化ビニル樹脂(A)や、平均重合度が750を超える塩素化塩化ビニル樹脂は、混練性の低下を招く恐れがあり、特に平均重合度が1000以上の塩化ビニル樹脂(A)は、混練時に高い成形温度を必要とするため、黄変度を高める傾向があるので、好ましくない。 Also, the vinyl chloride resin in the mixed resin (A) and chlorinated vinyl chloride resin (B) has an average polymerization degree of the average degree of polymerization P (B) and the vinyl chloride resin of a chlorinated vinyl chloride resin (B) (A) such that the ratio P between the P (a) (B) / P (a) is from 0.51 to 1.15, it is preferable to combine in consideration of the average degree of polymerization of the two resins. As the average degree of polymerization P of the vinyl chloride resin (A) (A) is in the range of 650 to 850 as described above, the average degree of polymerization P of chlorinated vinyl chloride resin (B) (B) is previously described The mixed resin in which the ratio P (B) / P (A) of the average degree of polymerization of the two resins is within the above range is in the range of 430 to 750, the viscosity ratio η ap (B) / η ap Since (A) is in the range of 0.7 to 1.5, the kneadability is good, and a vinyl chloride resin molded article having excellent transparency can be obtained. Incidentally, the vinyl chloride resin (A) having an average degree of polymerization exceeding 850 or a chlorinated vinyl chloride resin having an average degree of polymerization exceeding 750 may cause a decrease in kneadability. The vinyl resin (A) is not preferable because it requires a high molding temperature during kneading and tends to increase the degree of yellowing.

混合樹脂中の塩化ビニル樹脂(A)の占める比率は60質量%より大きくすることが好ましい。塩素化度が56.8%の塩化ビニル樹脂(A)は、塩素化度が57〜68%と高い塩素化塩化ビニル樹脂(B)よりも容易に入手できるので、このように塩化ビニル樹脂(A)が60質量%よりも多く混合されていると、例えば、前記特許文献1の塩化ビニル樹脂成形体のように塩素化度が56.8%の塩化ビニル樹脂を60質量%以下含んだものに比べて、カレンダーシートの作製や熱圧着時における作業性、成形性が良好であるので、塩化ビニル樹脂(A)が60質量%よりも多く混合されていると、これらの作業性や成形性もよく、また二次加工性も良い。   The proportion of the vinyl chloride resin (A) in the mixed resin is preferably greater than 60% by mass. The vinyl chloride resin (A) having a chlorination degree of 56.8% is more readily available than the chlorinated vinyl chloride resin (B) having a high chlorination degree of 57 to 68%. When A) is mixed in an amount of more than 60% by mass, for example, the one containing 60% by mass or less of a vinyl chloride resin having a chlorination degree of 56.8% as in the vinyl chloride resin molded article of Patent Document 1 Compared to the above, the workability and moldability at the time of preparation of the calendar sheet and thermocompression bonding are good, so if the vinyl chloride resin (A) is mixed more than 60% by mass, these workability and moldability Also good secondary workability.

以上のような混合樹脂を主成分とし、錫系安定剤やアクリル系加工助剤などを配合して塩化ビニル系樹脂成形体全体に占める塩素含有率が53.5〜56.4質量%となるように、混合樹脂の含有量や、混合樹脂中の塩素化塩化ビニル樹脂の占める割合、塩素化度などを決定する必要がある。成形体全体に占める塩素含有率が上記の範囲内にあると、充分な難燃性が発揮され、ISO−5660に準拠して50kW/mの輻射加熱条件で加熱、燃焼させたときの最大発熱速度が140kW/m以下に、最大発煙濃度が7.0/m以下に抑えられる。けれども、塩素含有率が53.5%を下回ると、成形体の難燃性の低下を招く心配があり、また、塩素含有率が56.4質量%を上回ると、耐薬品性などの低下を招く心配があるので、いずれも好ましくない。 The chlorine content in the entire vinyl chloride resin molded product is 53.5 to 56.4% by mass by using the above mixed resin as a main component and blending a tin stabilizer or an acrylic processing aid. Thus, it is necessary to determine the content of the mixed resin, the ratio of the chlorinated vinyl chloride resin in the mixed resin, the degree of chlorination, and the like. When the chlorine content in the entire molded body is within the above range, sufficient flame retardancy is exhibited, and the maximum when heated and burned under a radiation heating condition of 50 kW / m 2 in accordance with ISO-5660. The heat generation rate is suppressed to 140 kW / m 2 or less, and the maximum smoke generation concentration is suppressed to 7.0 / m or less. However, if the chlorine content is less than 53.5%, there is a concern that the flame retardancy of the molded product may be reduced, and if the chlorine content is more than 56.4% by mass, chemical resistance and the like may be reduced. Neither is desirable because there is a fear of inviting them.

この塩化ビニル系樹脂成形体1には、熱安定剤として錫系安定剤を含有させることが必要であり、透明な成形体を得ることができない鉛系安定剤は使用不可である。錫系安定剤の含有量は、混合樹脂100質量部に対して3〜10質量部とし、樹脂の劣化と透明性の低下を防止するのが良い。   This vinyl chloride-based resin molded body 1 needs to contain a tin-based stabilizer as a heat stabilizer, and a lead-based stabilizer that cannot obtain a transparent molded body cannot be used. The content of the tin-based stabilizer is preferably 3 to 10 parts by mass with respect to 100 parts by mass of the mixed resin to prevent deterioration of the resin and transparency.

また、この塩化ビニル系樹脂成形体1には、透明性を高めるのに有用なアクリル系加工助剤を含有させることが好ましい。アクリル系加工助剤としては、メタクリル酸メチル−アクリル酸アルキル共重合体、メタクリル酸メチル−アクリル酸エステル共重合体、メタクリル酸アルキル共重合体などが使用される。アクリル系加工助剤の含有量は、混合樹脂100質量部に対して0.1〜2質量部の範囲とすることが好ましく、この含有量の範囲内であれば、成形体の難燃性を実質的に低下させることなく透明性を向上させることができる。アクリル系加工助剤の含有量が0.1質量部未満では、成形性、透明性の向上効果が殆どなく、逆に、2質量部より多くなると、後述する実施例のデータに示すように、成形体の難燃性が低下して最大発熱速度が140kW/mを超え、最大発煙濃度が7.0/mを超えるようになる。アクリル系加工助剤の更に好ましい含有量は、0.2〜1質量部の範囲である。 The vinyl chloride resin molded body 1 preferably contains an acrylic processing aid useful for enhancing transparency. As the acrylic processing aid, methyl methacrylate-alkyl acrylate copolymer, methyl methacrylate-acrylic ester copolymer, alkyl methacrylate copolymer and the like are used. The content of the acrylic processing aid is preferably in the range of 0.1 to 2 parts by mass with respect to 100 parts by mass of the mixed resin. If the content is within this range, the flame retardancy of the molded product is reduced. Transparency can be improved without substantially lowering. When the content of the acrylic processing aid is less than 0.1 parts by mass, there is almost no improvement effect on moldability and transparency, and conversely, when it exceeds 2 parts by mass, as shown in the data of Examples described later, The flame retardancy of the molded product is lowered, the maximum heat generation rate exceeds 140 kW / m 2 , and the maximum smoke concentration exceeds 7.0 / m. The more preferable content of the acrylic processing aid is in the range of 0.2 to 1 part by mass.

更に、この塩化ビニル系樹脂成形体1には青色顔料を添加し、成形体製造時の樹脂の熱劣化で生じる黄色味を青色顔料で補色、相殺して、零ないしマイナスの黄変度を有する成形体としてもよい。青色顔料としては、群青、フタロシアニンブルー系顔料、アンスラキノン系顔料などが好ましく使用され、その含有量は、混合樹脂100質量部に対して0.002〜0.02質量部、好ましくは0.005〜0.015の範囲である。青色顔料を上記の含有量で含有させると、成形体の透明性はある程度低下するが、それでも厚さが5mmのときの全光線透過率が60%以上、ヘーズが5%以下、黄変度が0以下、好ましくは0〜−40という良好な透明性を備えた成形体となる。   Further, a blue pigment is added to the vinyl chloride resin molded body 1, and the yellowishness caused by the thermal deterioration of the resin during the production of the molded body is complemented and offset by the blue pigment to have a yellowing degree of zero to minus. It may be a molded body. As the blue pigment, ultramarine blue, phthalocyanine blue pigment, anthraquinone pigment and the like are preferably used, and the content thereof is 0.002 to 0.02 parts by mass, preferably 0.005 with respect to 100 parts by mass of the mixed resin. It is in the range of ~ 0.015. When the blue pigment is contained in the above-described content, the transparency of the molded product is lowered to some extent, but still the total light transmittance when the thickness is 5 mm is 60% or more, the haze is 5% or less, and the yellowing degree is It becomes a molded article having good transparency of 0 or less, preferably 0 to -40.

その他、この塩化ビニル系樹脂成形体1には、シリコーン系加工助剤を添加したり、塩素化ポリエチレンや、MBS(メタクリル酸メチル−ブタジエン−スチレン共重合体)等の補強剤を添加することも可能であるが、シリコーン系加工助剤を添加する場合や塩素化ポリエチレンを添加する場合は、透明性が大幅に低下し、MBSを添加する場合は、難燃性が低下するので、好ましくない。   In addition, a silicone processing aid may be added to the vinyl chloride resin molded body 1 or a reinforcing agent such as chlorinated polyethylene or MBS (methyl methacrylate-butadiene-styrene copolymer) may be added. Although it is possible, when silicone processing aids are added or when chlorinated polyethylene is added, transparency is greatly reduced, and when MBS is added, flame retardancy is reduced, which is not preferable.

以上のような単層板状の塩化ビニル系樹脂成形体1は、前述した塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)との混合樹脂に、錫系安定剤、アクリル系加工助剤、必要に応じて青色顔料などを混合して調製した混合樹脂組成物を用いてカレンダーシート1aを作製し、このカレンダーシート1aを複数枚重ねて熱プレス機で熱圧着一体化することにより、容易に製造することができる。また、上記の混合樹脂組成物を、溶融押出成形機から板状に押出成形することによって、容易に製造することができる。   The single-layer plate-like vinyl chloride resin molded body 1 as described above is obtained by adding a tin-based stabilizer and an acrylic processing aid to the above-mentioned mixed resin of the vinyl chloride resin (A) and the chlorinated vinyl chloride resin (B). By preparing a calender sheet 1a using a mixed resin composition prepared by mixing an agent and, if necessary, a blue pigment, etc., by stacking a plurality of the calender sheets 1a and integrating them by thermocompression bonding with a hot press machine, It can be manufactured easily. Moreover, it can manufacture easily by extruding said mixed resin composition in plate shape from a melt extrusion molding machine.

次に、本発明の塩化ビニル系樹脂成形体の更に具体的な実施例を挙げる。   Next, more specific examples of the vinyl chloride resin molded body of the present invention will be given.

(実施例1〜17)
塩素化塩化ビニル樹脂として、(a)平均重合度700(塩素化度63.5%、見掛けの粘度1.72×10ポイズ)、(b)平均重合度700(塩素化度64.5%、見掛けの粘度1.74×10ポイズ)、(c)平均重合度800(塩素化度66.5%、見掛けの粘度2.20×10ポイズ)、(d)平均重合度600(塩素化度64.5%、見掛けの粘度1.58×10ポイズ)、(e)平均重合度480(塩素化度63.0%、見掛けの粘度1.18×10ポイズ)の5種類を準備した。
そして、塩化ビニル樹脂として、(f)平均重合度800(塩素化度56.8%、見掛けの粘度1.34×10ポイズ)、(g)平均重合度1000(塩素化度56.8%、見掛けの粘度1.74×10ポイズ)、(h)平均重合度1300(塩素化度56.8%、見掛けの粘度1.75×10ポイズ)の3種類を準備した。
また、錫系安定剤と、アクリル系加工助剤(メタクリル酸メチル−アクリル酸アルキル共重合体)と、シリコーン系加工助剤と、塩素化ポリエチレン(塩素化度30%)と、MBS(メタクリル酸メチル−ブタジエン−スチレン共重合体)補強剤と、アンスラキノン系顔料も準備した。
尚、上記の塩素化塩化ビニル樹脂及び塩化ビニル樹脂の見掛けの粘度は、JIS K 7199のプラスチック−キャピラリーレオメータ及びスリットダイレオメータによるプラスチックの流れ特性試験方法A2に準拠して、温度が180℃、剪断速度が1200/s、キャピラリーダイ内径Dが1mm、長さLが10mm、L/Dが10の条件下に測定した値であり、平均重合度は、JIS K6720−2に準拠して測定した値である。
(Examples 1-17)
As a chlorinated vinyl chloride resin, (a) average degree of polymerization 700 (chlorination degree 63.5%, apparent viscosity 1.72 × 10 4 poise), (b) average degree of polymerization 700 (chlorination degree 64.5%) , Apparent viscosity 1.74 × 10 4 poise), (c) average polymerization degree 800 (chlorination degree 66.5%, apparent viscosity 2.20 × 10 4 poise), (d) average polymerization degree 600 (chlorine) degree 64.5%, apparent viscosity 1.58 × 10 4 poise), five types of (e) an average degree of polymerization of 480 (degree of chlorination 63.0%, apparent viscosity 1.18 × 10 4 poise) Got ready.
As vinyl chloride resin, (f) average polymerization degree 800 (chlorination degree 56.8%, apparent viscosity 1.34 × 10 4 poise), (g) average polymerization degree 1000 (chlorination degree 56.8%) , Apparent viscosity 1.74 × 10 4 poise), (h) average polymerization degree 1300 (chlorination degree 56.8%, apparent viscosity 1.75 × 10 4 poise).
In addition, a tin-based stabilizer, an acrylic processing aid (methyl methacrylate-alkyl acrylate copolymer), a silicone-based processing aid, chlorinated polyethylene (chlorination degree 30%), and MBS (methacrylic acid) Methyl-butadiene-styrene copolymer) reinforcing agent and anthraquinone pigment were also prepared.
The apparent viscosity of the chlorinated vinyl chloride resin and the vinyl chloride resin is 180 ° C. at a temperature of 180 ° C. according to JIS K 7199 plastic-capillary rheometer and plastic flow property test method A2 using a slit die rheometer. It is a value measured under conditions where the speed is 1200 / s, the capillary die inner diameter D is 1 mm, the length L is 10 mm, and the L / D is 10, and the average degree of polymerization is a value measured according to JIS K6720-2. It is.

表1、表2の実施例1〜17に示す組成の混合樹脂組成物を用いて、それぞれ厚さ0.5mmのカレンダーシートを作製し、それぞれのカレンダーシートを10枚ずつ重ねて熱プレス機で熱圧着一体化することにより、実施例1〜17の透明な塩化ビニル系樹脂板(厚さ5mm)をそれぞれ作製した。   Using the mixed resin compositions having the compositions shown in Examples 1 to 17 in Tables 1 and 2, calender sheets each having a thickness of 0.5 mm were prepared, and each of the calender sheets was stacked 10 times with a hot press machine. The transparent vinyl chloride resin plates (thickness 5 mm) of Examples 1 to 17 were prepared by thermocompression integration.

そして、実施例1〜17の塩化ビニル系樹脂板について、樹脂板全体に占める塩素含有率を算出すると共に、塩化ビニル樹脂(A)と塩素化塩化ビニル樹脂(B)との見掛けの粘度比ηap(B)/ηap(A)を算出した。その値を表1、表2に記載する。 And about the vinyl chloride resin board of Examples 1-17, while calculating the chlorine content rate which occupies for the whole resin board, apparent viscosity ratio (eta) of a vinyl chloride resin (A) and a chlorinated vinyl chloride resin (B) ap (B) / η ap (A) was calculated. The values are shown in Tables 1 and 2.

次いで、実施例1〜17の塩化ビニル系樹脂板について、ヘーズと、全光線透過率と、黄変度を測定した。その測定値を表1、表2に記載する。
尚、ヘーズは、JIS K7136のプラスチック−透明材料のヘーズの求め方に準拠して測定した値であり、全光線透過率はJIS K7361−1のプラスチック−透明材料の全光線透過率の試験方法−第一部シングルビーム法に準拠して測定した値であり、黄変度はJIS K7373のプラスチック−黄色度及び黄変度の求め方に準拠して測定した値である。
Subsequently, about the vinyl chloride-type resin board of Examples 1-17, the haze, the total light transmittance, and the yellowing degree were measured. The measured values are shown in Tables 1 and 2.
The haze is a value measured in accordance with JIS K7136 plastic-transparent material haze calculation method. The total light transmittance is JIS K7361-1 plastic-the test method for the total light transmittance of the transparent material- It is a value measured in accordance with the first part single beam method, and the yellowing degree is a value measured in accordance with JIS K7373 plastic-yellowness and yellowing.

また、実施例1〜17の塩化ビニル系樹脂板について、白いスジの有無を肉眼で調べた。その結果、白いスジの有無を肉眼では、確認されなかった。   The vinyl chloride resin plates of Examples 1 to 17 were examined with the naked eye for the presence of white stripes. As a result, the presence or absence of white stripes was not confirmed with the naked eye.

更に、実施例1〜17の塩化ビニル系樹脂板について、ISO−5660に準拠して50kW/mの輻射加熱条件で加熱、燃焼させたときの最大発熱速度と最大発煙濃度を測定した。その結果を表1、表2に記載する。 Furthermore, about the vinyl chloride-type resin board of Examples 1-17, based on ISO-5660, the maximum heat release rate and the maximum smoke generation density when heating and burning on 50 kW / m < 2 > radiation conditions were measured. The results are shown in Tables 1 and 2.

(比較例1〜3)
比較のために、表2の比較例1〜3に示す組成の混合樹脂組成物を用いて、それぞれ厚さ0.5mmのカレンダーシートを作製し、それぞれのカレンダーシートを10枚ずつ重ねて熱プレス機で熱圧着一体化することにより、比較例1〜3の塩化ビニル系樹脂板(厚さ5mm)をそれぞれ作製した。
そして、これらの塩化ビニル系樹脂板について、実施例1〜17と同様して、樹脂板全体に占める塩素含有率と見掛けの粘度比ηap(B)/ηap(A)を算出すると共に、ヘーズと、全光線透過率と、黄変度と、最大発熱速度と、最大発煙濃度を測定した。その結果を表2に併記する。また、白いスジの有無について肉眼で観察した結果、比較例1,2の塩化ビニル系樹脂板には白いスジが確認されたが、比較例3の塩化ビニル系樹脂板には白いスジが確認されなかった。
(Comparative Examples 1-3)
For comparison, using the mixed resin compositions having the compositions shown in Comparative Examples 1 to 3 in Table 2, calendar sheets each having a thickness of 0.5 mm were prepared, and each of the calendar sheets was stacked one by one and hot pressed. The vinyl chloride resin plates (thickness 5 mm) of Comparative Examples 1 to 3 were produced by thermocompression integration with a machine.
Then, for these vinyl chloride resin plates, as in Examples 1 to 17, while calculating the chlorine content and the apparent viscosity ratio η ap (B) / η ap (A) in the entire resin plate, The haze, total light transmittance, yellowing degree, maximum heat generation rate, and maximum smoke concentration were measured. The results are also shown in Table 2. In addition, as a result of observing the presence or absence of white streaks with the naked eye, white streaks were confirmed on the vinyl chloride resin plates of Comparative Examples 1 and 2, but white streaks were confirmed on the vinyl chloride resin plate of Comparative Example 3. There wasn't.

Figure 2009013208
Figure 2009013208

Figure 2009013208
Figure 2009013208

表1、表2に示すように、実施例1〜17の塩化ビニル系樹脂板はいずれも、混合樹脂中の塩素化塩化ビニル樹脂(B)と塩化ビニル樹脂(A)との見掛けの粘度比ηap(B)/ηap(A)が0.7〜1.5の範囲内にあり、樹脂板全体に占める塩素含有率も53.5〜56.4質量%の範囲内にある。
そのため、難燃性に悪影響を与えるMBS補強剤を含んだ実施例11の塩化ビニル系樹脂板を除いて、他の実施例の塩化ビニル系樹脂板は良好な難燃性を備えており、最大発熱速度が140kW/m以下、最大発煙濃度が7.0/m以下である。また、実施例1〜17の塩化ビニル系樹脂板は、いずれも白いスジが実質的に発生してなく、透明性に悪影響を与えるシリコーン系加工助剤や塩素化ポリエチレンを含んだ実施例13,14の塩化ビニル系樹脂板と、アンスラキノン系顔料を含んだ実施例7〜10の塩化ビニル系樹脂板と、アクリル系加工助剤を含まない実施例12の塩化ビニル系樹脂板を除いて、他の実施例の塩化ビニル系樹脂板は優れた透明性を備えており、ヘーズが5%以下、全光線透過率が90%以上である。そして、アンスラキノン系顔料を含んだ実施例7〜10の塩化ビニル系樹脂板でも、ヘーズが3.7〜3.9%、全光線透過率が74.1〜82.8%であり、良好な透明性を備えている。アクリル系加工助剤を含まない実施例12の塩化ビニル系樹脂板と、アクリル系加工助剤を0.1質量部含んだ実施例11の塩化ビニル系樹脂板を対比すると、アクリル系加工助剤が透明性の向上、特にヘーズの低下に有効であることが分かる。
また、黄変度は、平均重合度1000の塩化ビニル樹脂や平均重合度1300の塩化ビニル樹脂を混合した実施例2,3,5の塩化ビニル系樹脂板を除いて、他の実施例の塩化ビニル系樹脂板が19.1〜16.5であり、特に、アンスラキノン系顔料を含んだ実施例7〜10の塩化ビニル系樹脂板は−1.1〜−31であって、透明ないし若干の青味を有するガラスのような色相を呈している。このことから、アンスラキノン系顔料が黄変度の低下に極めて有効であることが分かるし、平均重合度の高い塩化ビニル樹脂が黄変度に悪影響を与えることが分かる。
As shown in Tables 1 and 2, each of the vinyl chloride resin plates of Examples 1 to 17 has an apparent viscosity ratio between the chlorinated vinyl chloride resin (B) and the vinyl chloride resin (A) in the mixed resin. η ap (B) / η ap (A) is in the range of 0.7 to 1.5, and the chlorine content in the entire resin plate is also in the range of 53.5 to 56.4% by mass.
Therefore, except for the vinyl chloride resin plate of Example 11 containing an MBS reinforcing agent that adversely affects flame retardancy, the vinyl chloride resin plates of other examples have good flame retardancy, The heating rate is 140 kW / m 2 or less, and the maximum smoke concentration is 7.0 / m or less. Further, the vinyl chloride resin plates of Examples 1 to 17 are substantially free from white streaks, and each of Examples 13 and 13 contains a silicone processing aid and chlorinated polyethylene that adversely affects transparency. 14 vinyl chloride resin plates, vinyl chloride resin plates of Examples 7 to 10 containing anthraquinone pigments, and vinyl chloride resin plates of Example 12 not containing acrylic processing aids, The vinyl chloride resin plates of other examples have excellent transparency, having a haze of 5% or less and a total light transmittance of 90% or more. Even in the vinyl chloride resin plates of Examples 7 to 10 containing an anthraquinone pigment, the haze is 3.7 to 3.9% and the total light transmittance is 74.1 to 82.8%, which is good. It has excellent transparency. When the vinyl chloride resin plate of Example 12 not containing an acrylic processing aid and the vinyl chloride resin plate of Example 11 containing 0.1 part by weight of an acrylic processing aid were compared, an acrylic processing aid was obtained. It can be seen that this is effective for improving transparency, particularly for reducing haze.
The yellowing degree is the same as that of the other examples except for the vinyl chloride resin plates of Examples 2, 3, and 5 in which a vinyl chloride resin having an average polymerization degree of 1000 and a vinyl chloride resin having an average polymerization degree of 1300 are mixed. The vinyl resin plates are 19.1 to 16.5, and in particular, the vinyl chloride resin plates of Examples 7 to 10 containing anthraquinone pigments are −1.1 to −31, which are transparent or slightly It exhibits a hue like glass having a blue tint. This indicates that anthraquinone pigments are extremely effective in reducing the yellowing degree, and that a vinyl chloride resin having a high average degree of polymerization adversely affects the yellowing degree.

一方、比較例1〜3の塩化ビニル系樹脂板はいずれも、樹脂板全体に占める塩素含有率が53.5〜56.4質量%の範囲内にあるが、混合樹脂中の塩素化塩化ビニル樹脂(B)と塩化ビニル樹脂(A)との見掛けの粘度比ηap(B)/ηap(A)が0.7〜1.5の範囲外にある。そのため、難燃性を低下させるアクリル加工助剤を2質量部よりも多量に含んだ比較例3の塩化ビニル系樹脂板を除いて、比較例1,2の塩化ビニル系樹脂板は優れた難燃性を備えているが、白いスジが発生しているため、透明性があまり良くなく、ヘーズが8.0〜8.8%、全光線透過率が66〜88%である。このことから、塩素含有率が53.5〜56.4質量%の範囲内にあると、優れた難燃性を発現するが、塩素化塩化ビニル樹脂(B)と塩化ビニル樹脂(A)との見掛けの粘度比ηap(B)/ηap(A)が0.7〜1.5の範囲外にあると、透明性が低下し、全光線透過率が90%よりも減少すると共に、ヘーズが5%よりも高くなるとこが分かる。
そして、アクリル加工助剤を2質量部よりも多量に含んだ比較例3の塩化ビニル系樹脂板は優れた透明性を備えているが、難燃性が大幅に低下して、最大発熱速度が162kW/m、最大発煙濃度が13.4/mとなっている。このことから、アクリル加工助剤は透明性の向上に極めて有効であるが、2質量部よりも多量に含有させると、難燃性を大幅に低下させることが分かる。
On the other hand, the vinyl chloride resin plates of Comparative Examples 1 to 3 all have a chlorine content in the range of 53.5 to 56.4% by mass, but the chlorinated vinyl chloride in the mixed resin. The apparent viscosity ratio η ap (B) / η ap (A ) between the resin (B) and the vinyl chloride resin (A) is outside the range of 0.7 to 1.5. Therefore, the vinyl chloride resin plates of Comparative Examples 1 and 2 are excellent, except for the vinyl chloride resin plate of Comparative Example 3 that contains more than 2 parts by mass of an acrylic processing aid that reduces flame retardancy. Although it has flammability, since white streaks are generated, transparency is not so good, haze is 8.0 to 8.8%, and total light transmittance is 66 to 88%. From this, when the chlorine content is in the range of 53.5 to 56.4% by mass, excellent flame retardancy is exhibited, but the chlorinated vinyl chloride resin (B) and the vinyl chloride resin (A) When the apparent viscosity ratio η ap (B) / η ap (A) is outside the range of 0.7 to 1.5, the transparency is lowered and the total light transmittance is reduced from 90%. You can see that the haze is higher than 5%.
The vinyl chloride resin plate of Comparative Example 3 containing an acrylic processing aid in a larger amount than 2 parts by mass has excellent transparency, but flame retardancy is greatly reduced, and the maximum heat generation rate is increased. The maximum smoke concentration is 162 kW / m 2 and 13.4 / m. From this, it can be seen that the acrylic processing aid is extremely effective in improving the transparency, but if it is contained in a larger amount than 2 parts by mass, the flame retardancy is greatly reduced.

本発明の一実施形態に係る塩化ビニル系樹脂成形体の断面図である。It is sectional drawing of the vinyl chloride-type resin molding which concerns on one Embodiment of this invention.

符号の説明Explanation of symbols

1 塩化ビニル系樹脂成形体
1a カレンダーシート
1 Vinyl chloride resin molded product 1a Calendar sheet

Claims (9)

塩素化度56.8%の塩化ビニル樹脂(A)と塩素化度57〜68%の塩素化塩化ビニル樹脂(B)との混合樹脂を主成分とする透光性の塩化ビニル系樹脂成形体であって、成形体全体に占める塩素含有率が53.5〜56.4質量%であり、JIS K 7199の試験方法A2に準拠して温度が180℃、剪断速度が1200/s、キャピラリーダイ内径Dが1mm、長さLが10mm、L/Dが10の条件下に測定した塩素化塩化ビニル樹脂(B)の見掛けの粘度ηap(B)と塩化ビル樹脂(A)の見掛けの粘度ηap(A)との粘度比ηap(B)/ηap(A)が0.7〜1.5であることを特徴とする塩化ビニル系樹脂成形体。 A translucent vinyl chloride resin molded product comprising a mixed resin of a vinyl chloride resin (A) having a chlorination degree of 56.8% and a chlorination vinyl chloride resin (B) having a chlorination degree of 57 to 68% as a main component. The chlorine content in the entire molded body is 53.5 to 56.4% by mass, the temperature is 180 ° C., the shear rate is 1200 / s according to JIS K 7199 test method A2, the capillary die Apparent viscosity η ap (B) of chlorinated vinyl chloride resin (B) and apparent viscosity of building chloride resin (A) measured under the conditions of inner diameter D of 1 mm, length L of 10 mm, and L / D of 10. A vinyl chloride resin molded article having a viscosity ratio η ap (B) / η ap (A) of η ap (A) of 0.7 to 1.5. 混合樹脂100質量部に対しアクリル系加工助剤が0.1〜2質量部の割合で添加されている請求項1に記載の塩化ビニル系樹脂成形体。   The vinyl chloride resin molded product according to claim 1, wherein an acrylic processing aid is added at a ratio of 0.1 to 2 parts by mass with respect to 100 parts by mass of the mixed resin. 混合樹脂中の塩化ビニル樹脂(A)の占める比率が60質量%よりも大きい請求項1又は請求項2に記載の塩化ビニル系樹脂成形体。   The vinyl chloride resin molded article according to claim 1 or 2, wherein a proportion of the vinyl chloride resin (A) in the mixed resin is larger than 60% by mass. 塩素化塩化ビニル樹脂(B)の平均重合度P(B)と塩化ビニル樹脂(A)の平均重合度P(A)との比P(B)/P(A)が0.51〜1.15である請求項1ないし請求項3のいずれかに記載の塩化ビニル系樹脂成形体。 The ratio P (B) / P (A) between the average degree of polymerization P (B) of the chlorinated vinyl chloride resin (B) and the average degree of polymerization P (A) of the vinyl chloride resin (A) is 0.51-1. The vinyl chloride resin molded article according to any one of claims 1 to 3, which is 15. 塩化ビニル樹脂(A)の平均重合度が650〜850であり、塩素化塩化ビニル樹脂(B)の平均重合度が430〜750である請求項4に記載の塩化ビニル系樹脂成形体。   The vinyl chloride resin molded article according to claim 4, wherein the average degree of polymerization of the vinyl chloride resin (A) is 650 to 850, and the average degree of polymerization of the chlorinated vinyl chloride resin (B) is 430 to 750. 複数枚のカレンダーシートを重ねて熱圧着して得られる請求項1ないし請求項5のいずれかに記載の塩化ビニル系樹脂成形体。   The vinyl chloride resin molded article according to any one of claims 1 to 5, obtained by thermocompression bonding a plurality of calendar sheets. 厚さが5mmのときの全光線透過率が90%以上、ヘーズが5%以下、黄変度が20以下である請求項1ないし請求項6のいずれかに記載の塩化ビニル系樹脂成形体。   The vinyl chloride resin molded article according to any one of claims 1 to 6, wherein when the thickness is 5 mm, the total light transmittance is 90% or more, the haze is 5% or less, and the yellowing degree is 20 or less. 青色顔料を含み、厚さが5mmのときの全光線透過率が60%以上、ヘーズが5%以下、黄変度が0以下である請求項1ないし請求項6のいずれかに記載の塩化ビニル系樹脂成形体。   7. The vinyl chloride according to claim 1, comprising a blue pigment, having a total light transmittance of 60% or more, a haze of 5% or less, and a yellowing degree of 0 or less when the thickness is 5 mm. Resin molded product. ISO−5660に準拠して50kW/mの輻射加熱条件で加熱、燃焼させたときの最大発熱速度が140kW/m以下、最大発煙濃度が7.0/m以下である請求項1ないし請求項8のいずれかに記載の塩化ビニル系樹脂成形体。 The maximum heat generation rate when heated and burned under a radiation heating condition of 50 kW / m 2 in accordance with ISO-5660 is 140 kW / m 2 or less, and the maximum smoke concentration is 7.0 / m or less. Item 9. A vinyl chloride resin molded article according to any one of Items 8 to 10.
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CN112557639A (en) * 2020-12-25 2021-03-26 云南正邦科技有限公司 Method for testing transparency of PVC (polyvinyl chloride) resin
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