JP2009011873A - Decontamination method and decontamination apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a decontamination method and a decontamination apparatus each capable of effectively performing the deposition prevention, growth prevention, or removal of contaminants with little thermal energy consumption. <P>SOLUTION: The decontamination method prevents the deposition or growth of a solid compound as a contaminant on the inside wall surface of a passage constituent, such as a reaction tank, a crystallizer, a pipe, a liquid pumping machine, a heat exchanger, or a valve, where a reaction product fluid W transfers, or removes the solid compound deposited on such surface as a contaminant. The prevention of the deposition of a contaminant or the removal of a deposited contaminant is performed by intermittently heating the passage constituent by using a heating means 2 formed on the outside wall of the passage constituent during the transfer of the reaction product fluid W. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention prevents or adheres to the adhesion or growth of dirt on the inner wall surface of the flow path forming part such as a reaction tank, a crystallization tank, piping, a liquid feeding device, a heat exchanger, and a valve in which a reaction product fluid exists. The present invention relates to a dirt removal method and a dirt removal apparatus for removing dirt.

  For example, in a chemical plant or the like, a reaction product generated by a chemical reaction precipitates a solid compound by cooling or the like, and this solid compound is a reaction tank, a crystallization tank, piping, a liquid feeding device, a heat exchanger, a valve, etc. May adhere to the inner wall surface of the flow path forming portion as dirt.

As a method for suppressing this contamination, for example, there is a method for suppressing contamination in the liquid supply pipe of Patent Document 1. In this soil suppression method, in a plant that continuously transports a solution, soil in a liquid feeding pipe accompanying precipitation of a solute in the solution is mixed with a fluid having a different concentration at the discharge part of the liquid feeding pump to make a thermodynamic reaction. The occurrence of dirt is suppressed.
Further, for example, in the foreign matter adhesion preventing apparatus in a pipe disclosed in Patent Document 2, a predetermined flow is generated in a fluid such as drainage flowing through the pipe, and this flow prevents foreign matter from adhering to the inner wall surface of the pipe. In addition, the adhering foreign matter is removed to prevent clogging of piping.

However, in the dirt suppressing method of Patent Document 1, it is difficult to sufficiently prevent the dirt from being attached or to sufficiently remove the attached matter. On the other hand, in the apparatus for preventing foreign matter adhesion in piping disclosed in Patent Document 2, it is necessary to provide rotating blade means in the piping, and foreign matter may adhere to the rotating blade means.
For this reason, in order to effectively prevent adhesion or prevent growth or remove dirt with a simple configuration, further ingenuity is required.

JP 2004-230282 A JP 2002-58991 A

  The present invention has been made in view of such conventional problems, and an object of the present invention is to provide a dirt removal method and a dirt removal apparatus that can effectively prevent or prevent the adhesion or growth of dirt with less heat energy. Is.

In the first invention, a solid compound adheres to or grows on the inner wall surface of a flow path forming part such as a reaction tank, a crystallization tank, a pipe, a liquid feeding device, a heat exchanger, and a valve in which a reaction product fluid exists. A method for removing dirt, which prevents or removes solid compounds adhering as dirt,
Using the heating means provided on the outer wall surface or the inner wall surface of the flow path forming part, the flow path forming part is intermittently heated to prevent the dirt from being adhered or to remove the adhered dirt. (1).

The dirt removal method of the present invention has a simple configuration using a heating means, and prevents the adhesion or growth of dirt on the inner wall surface of the flow path forming portion or the inside of the flow path forming portion by an external thermal operation. It removes dirt adhering to the wall surface.
The dirt removal method of the present invention can be executed while the reaction product fluid is being transferred. For this reason, it is possible to effectively prevent adhesion or growth of the dirt, or remove it without requiring a separate time for removing the dirt.

Moreover, in the dirt removal method of the present invention, the flow path forming portion can be intermittently heated during liquid feeding by the heating means provided on the outer wall surface or the inner wall surface of the flow path forming portion. Therefore, in particular, a thermal shock can be given to the dirt that has already adhered to the inner wall surface of the flow path forming portion, and this dirt can be effectively removed.
Further, by performing intermittent heating, it is possible to suppress an increase in the thermal energy required when heating by the heating means, and effectively prevent or remove dirt from being attached or prevented from growing with less thermal energy. be able to.

  Therefore, according to the method for removing dirt according to the present invention, it is possible to effectively prevent or remove dirt from being attached or prevented from growing with less heat energy.

In the second invention, a solid compound adheres or grows on the inner wall surface of a flow path forming part such as a reaction tank, a crystallization tank, a pipe, a liquid feeding device, a heat exchanger, and a valve in which a reaction product fluid exists. A soil eliminator that prevents or removes solid compounds adhering as soil,
It has heating means provided on the outer wall surface or inner wall surface of the flow path forming part,
A dirt removing device configured to prevent the adhesion of dirt or remove the attached dirt by intermittently heating the flow path forming portion using the heating means (claim) Item 9).

The dirt removing device of the present invention has a simple structure using a heating means, and prevents the adhesion or growth of dirt on the inner wall surface of the flow path forming part or the inside of the flow path forming part by an external thermal operation. It removes dirt adhering to the wall surface.
And the dirt removal apparatus of this invention can heat a flow-path formation part with a heating means in the middle of transferring the reaction product fluid. For this reason, it is possible to effectively prevent adhesion or growth of the dirt, or remove it without requiring additional time for removing the dirt.

Moreover, also in the dirt removal apparatus of the present invention, the flow path forming portion can be intermittently heated during the liquid feeding by the heating means provided on the outer wall surface or the inner wall surface of the flow path forming portion. Therefore, in particular, a thermal shock can be given to the dirt that has already adhered to the inner wall surface of the flow path forming portion, and this dirt can be effectively removed.
In addition, by performing intermittent heating, it is possible to suppress an increase in the thermal energy required when heating by the heating means, and effectively prevent or remove dirt from being attached or prevented from growing with less thermal energy. be able to.

  Therefore, according to the dirt removing apparatus of the present invention, it is possible to effectively prevent or remove dirt from being attached or prevented from growing with less heat energy.

A preferred embodiment in the first and second inventions described above will be described.
In the first and second inventions, the flow path forming part is a part through which a reaction product fluid flows in a broad sense including the inside of a tank (tank) such as a reaction tank or a crystallization tank. That means.
Further, the heating means is divided and provided at a plurality of locations on the outer wall surface or the inner wall surface of the flow path forming portion, and the timing for heating the flow path forming portion between the plurality of divided heating means is set. It is preferable to make them different (claims 2 and 10).
In this case, it is possible to reduce the thermal energy in the plurality of heating means, and it is possible to more effectively prevent the adhesion of dirt, or prevent or remove the growth.

Further, it is preferable that the timing of heating the flow path forming portion is different between the plurality of heating units in a state where the heat energy used for heating is substantially constant throughout the plurality of heating units ( Claims 3 and 11).
In this case, the fluctuation range of the total capacity of the heat energy used for heating the plurality of heating means is kept small, and the disturbance to the process is minimized to more effectively prevent the adhesion of dirt or the growth prevention or removal. be able to.

  For example, when using a heat medium pipe through which a heating medium flows as a heating means, the heat energy supplied to the whole of the plurality of heat medium pipes is maintained substantially constant, and a flow path is formed between the plurality of heat medium pipes. The timing for heating the part can be varied. In addition, when a heating element that generates heat when energized is used as the heating means, the power supplied to the entirety of the plurality of heating elements is maintained substantially constant, and the flow path forming unit is heated between the plurality of heating elements. The timing can be different.

  Moreover, the timing which heats the flow-path formation part by the said some divided | segmented heating means can be varied at various timings. For example, the heating start and the heating stop by the heating means can be repeated in a predetermined order from any of the heating means. Also, the start and stop of heating by any one of the heating means and the start and stop of heating by the other heating means can be alternately repeated. Also, the heating means can be divided into several groups, and heating start and heating stop can be repeated in a predetermined order from any group.

Further, the intermittent heating of the flow path forming part by the heating means is performed by changing the heating temperature on the low temperature side and the heating temperature on the high temperature side. It is preferable to set the temperature higher than the temperature of the reaction product fluid inside and lower than the melting point of the solid compound (claims 4 and 12).
In this case, the heat energy in the heating means can be reduced to more effectively prevent or prevent the soil from attaching or growing.
In addition, the reason why the heating temperature on the high temperature side can be set to a temperature lower than the melting point of the solid compound to prevent the solid compound from adhering to the soil or prevent the growth or removal is as follows. This is because melting of the deposit occurs between the two and the deposit is easily peeled off.

The heating temperature by the heating means is, for example, a low-temperature side heating temperature, for example, a state in which the thermal energy supplied to the heating means is almost zero (a state in which there is almost no heat), and a high-temperature side heating temperature. The energy can be changed between a predetermined amount. Further, the heating temperature by the heating means is, for example, a state where the heat energy supplied to the heating means is set to a first predetermined amount as a heating temperature on the low temperature side, and a heating temperature on the high temperature side from the first predetermined amount. Can also be changed between a large second predetermined amount.
The heating temperature on the high temperature side refers to a temperature during dirt removal during intermittent heating.

The heating means is preferably a heat medium pipe through which a heating medium flows or a heating element that generates heat when energized (claims 5 and 13).
In this case, the heating means can be easily configured.
When the heating means is a heat medium pipe, the flow path forming portion can be intermittently heated by changing the flow rate of the heating medium. On the other hand, when the heating means is a heating element, the flow path forming portion can be intermittently heated by changing the energization amount.

  In addition, for example, in the case where heating is performed by bringing a heat medium pipe into contact with the heating surface, heat transfer performance can be improved by providing a heat transfer material such as thermocement between the heating surface and the heat medium pipe. preferable. By providing this heat transfer material, the apparent heat transfer area can be improved. Moreover, it is preferable that the space | interval which arrange | positions heat-medium piping mutually in parallel shall be 500 mm or less, and it is more preferable to set it as 300 mm or less.

Moreover, it is preferable that the said heating means is provided in the outer wall surface of the reaction tank or the crystallization tank, or the outer wall surface of the piping connected to the reaction tank or the crystallization tank (Claims 6 and 14).
In this case, it is possible to effectively prevent or prevent the adhesion or growth of dirt on the inner wall surface of the reaction tank or reaction tube or the inner wall surface of the pipe connected to the reaction tank.
In this case, it is preferable to cover the heating means with a heat insulating material from the outside to prevent heat radiation from the outside of the heating means.

The reaction product fluid may be a crystallization slurry in which the solid compound is deposited.
In this case, when the solid compound produced by crystallization is effectively prevented from adhering or growing on the inner wall surface of the flow path forming part as dirt, or when the solid compound produced by crystallization adheres as dirt This can be effectively removed.
In addition, the said reaction product fluid can also be made into the various fluid which performs a polymerization reaction.

The reaction product fluid may be a fluid in which acetone and phenol are reacted via a catalyst to generate bisphenol A (claim 8).
In this case, bisphenol A or an adduct of bisphenol A and phenol is effectively prevented from adhering to or growing on the inner wall surface of the flow path forming part as dirt, or bisphenol A or bisphenol A and phenol. When the adduct is attached as dirt, it can be effectively removed.
In addition to the above, the crystallization fluid may be terephthalic acid, succinic acid, ethylene carbonate, paraxylene, or the like.

Embodiments 1 and 2 according to the dirt removal method and the dirt removal apparatus of the present invention will be described below with reference to the drawings.
Example 1
In this example, the contamination removing method is such that the solid compound is contaminated on the inner wall surface of the flow path forming part such as the reaction tank, the crystallization tank, the piping, the liquid feeding device, the heat exchanger, and the valve in which the reaction product fluid W exists. It is a method for preventing adhesion or growth, or removing solid compounds adhering as dirt. In this dirt removal method, the dirt removal apparatus 1 having the heating means 2 provided on the outer wall surface of the flow path forming portion through which the slurry passes is used.
In the method for removing dirt, the flow path forming section is used by using the heating means 2 provided on the outer wall surface of the flow path forming section during the transfer of the slurry obtained by crystallizing the solid compound from the reaction product. Is heated intermittently to prevent the adhesion of dirt or to remove the adhered dirt.

Hereinafter, the dirt removal method and the dirt removal apparatus 1 of this example will be described in detail with reference to FIGS.
As shown in FIG. 1, the heating means 2 of this example is configured by a heat medium pipe (steam trestle) 2 that is heated by flowing steam S (water vapor of 100 ° C. or higher) as a heating medium. The dirt removing device 1 is configured so that steam S flows through the heat medium pipe 2 at predetermined time intervals by a controller (control means).
The dirt removing apparatus 1 of this example is provided with a heating means 2 on the outer wall surface of a pipe 30 through which the reaction product fluid W flows, and the pipe 30 provided with the heating means 2 constitutes a connecting portion to the crystallization tank 3. Piping. The heat medium pipe 2 as the heating means in this example is wound around the outer circumference of the pipe 30 while shifting in the axial direction. The arrangement interval between the heat medium pipes 2 in this example was 100 mm.

  As shown in the figure, the lower part of the crystallization tank 3 is connected to a suction port 321 of a pump 32 as a liquid feeding device via a suction pipe 33, and the discharge port 322 of the pump 32 is connected to a discharge pipe 34. Connected to the lower part of the crystallization tank 3. The heating means 2 of this example is provided on the outer periphery of a portion of the pipe 30 connected to the crystallization tank 3 from the discharge port 322 of one pump 32A.

In addition, two pumps 32 are provided in the crystallization tank 3, and a receiving pipe 35 for feeding the crystallization raw material into the crystallization tank 3 is connected to the discharge pipe 34 of one pump 32 </ b> A. The delivery pipe 36 for delivering the crystallization slurry from the crystallization tank 3 is connected to the discharge pipe 34 of the other pump 32B.
Further, a heat exchanger 37 and the like are provided in the discharge pipe 34 connected to the discharge port 322 of the one pump 32A.

  When the heat exchanger 37 is used as a cooler, dirt may rapidly adhere to the cooling surface. However, a preliminary heat exchanger 38 is provided in parallel with the heat exchanger 37 to exchange heat with the heat exchanger 37. If operation and cleaning are performed by switching the device 38, continuous operation is easy. However, even in this case, a situation in which dirt easily adheres to the vicinity of the pipe 30 is formed, and it is particularly effective to provide the heating means 2 of this example.

  Moreover, in this example, the state which crystallizes in one crystallization tank 3 was shown. On the other hand, although not shown in the figure, the crystallization tanks 3 are installed in multiple stages, each of the crystallization tanks 3 is crystallized step by step, and the solid compound after crystallization from the final stage of the crystallization tank 3. Can be taken out. In this case, the crystallization can be continuously performed by the multistage crystallization tank 3, and the contamination on the inner wall surface of the flow path forming portion is performed during the continuous operation (continuous operation) of the plant. Adhesion prevention or growth prevention or removal of attached dirt can be performed.

Further, as shown in FIG. 2, the intermittent heating of the flow path forming portion by the heating means 2 of this example is performed by changing the heating temperature on the low temperature side and the heating temperature on the high temperature side. The heating temperature on the high temperature side is set to a temperature higher than the temperature of the reaction product fluid W inside the flow path forming unit and lower than the melting point of the solid compound. It should be noted that the time during which the heating means 2 is not heating (heating temperature on the low temperature side) may be below the temperature of the reaction product fluid W due to heat dissipation or the like.
Further, as shown in FIG. 1, the dirt removing apparatus 1 of the present example opens and closes a valve 21 provided at the upstream inlet portion of the heat medium pipe 2 as a heating means, so that the flow of steam S into the heat medium pipe 2, By repeating the stoppage of the inflow, it is configured to perform intermittent heating.
In this example, the heating temperature by the heating means 2 refers to the temperature of the contact surface between the reaction product fluid W and the dirt. In addition, when there is no dirt because the purpose is to prevent the adhesion of dirt, it means the temperature of the contact surface between the reaction product fluid W and the flow path forming part.

  The reaction product of this example is a fluid that performs crystallization to precipitate a solid compound from a crystallization raw material. The reaction product of this example is obtained by reacting acetone and phenol through a catalyst and adjusting the concentration of bisphenol A to 25 wt%, followed by crystallization at a temperature of 62 ° C. to give bisphenol A and phenol as a solid compound. To produce an adduct. The dirt removing apparatus 1 of this example prevents bisphenol A as an adduct of bisphenol A and phenol from adhering to or growing on the inner wall surface of the pipe 30 at the connecting portion to the crystallization tank 3 as dirt. Alternatively, the solid compound adhering to the inner wall surface of the pipe 30 at the connection portion to the crystallization tank 3 can be removed.

FIG. 3 is a graph showing a solid-liquid equilibrium curve in the case where phenol and bisphenol A are mixed, with the horizontal axis representing the concentration (wt%) of bisphenol A in the phenol solution and the vertical axis representing temperature (° C.). It is. In the figure, the molecular weight of phenol is about 94, the molecular weight of bisphenol A is about 228, and the composition of the adduct of bisphenol A and phenol (composition of 1: 1 by mole ratio) is about 70 wt%. . The adduct has a melting point of about 100 ° C.
In the same figure, it shows that it becomes liquid at the temperature in the region above the solid-liquid equilibrium curve, and becomes a slurry in which solid exists at the temperature in the region below the solid-liquid equilibrium curve.

The heating temperature on the high temperature side by the heat medium pipe 2 as the heating means is on the solid-liquid equilibrium curve in the composition of the reaction product fluid W (in the example of FIG. 3, the concentration of bisphenol A with respect to phenol) inside the flow path forming part. Preferably, the temperature is higher than In particular, the heating temperature on the high temperature side is more preferably set within a range from a temperature on the solid-liquid equilibrium curve to a temperature higher by 10 ° C. at various concentrations of bisphenol A.
And by heating to the temperature of the area | region above the solid-liquid equilibrium curve of the reaction product fluid W of various compositions by the heat medium piping 2, the stain | pollution | contamination adhering to the inner wall face of a flow-path formation part is effective. I think it can be removed.

The dirt removal method and the dirt removal apparatus 1 of the present example can be applied to the inner wall surface of the pipe 30 by a thermal operation from the outside without directly touching the reaction product fluid W with a simple configuration using the heating means 2. Prevents adhesion or growth of dirt, or removes dirt.
And the dirt removal method of this example can be performed while transferring the crystallization slurry. For this reason, it is possible to effectively prevent adhesion or growth of the dirt, or remove it without requiring additional time for removing the dirt.

In the dirt removal method of this example, the pipe 30 is intermittently heated by the heating means 2 provided on the outer wall surface of the pipe 30. Therefore, in particular, a thermal shock can be given to the dirt that has already adhered to the inner wall surface of the pipe 30, and this dirt can be effectively removed.
In addition, by performing intermittent heating for one hour period, it is possible to suppress an increase in the thermal energy necessary for heating by the heating means 2, and to effectively prevent or grow the adhesion of dirt with less heat energy. Prevention or removal can be performed.

  Therefore, according to the dirt removing method and the dirt removing apparatus 1 of the present example, it is possible to effectively prevent or prevent the adhesion or growth of dirt with less heat energy.

(Example 2)
As shown in FIG. 4, the dirt removing apparatus 1 of the present example divides the heating means 2 into a plurality of locations on the outer wall surface of the flow path forming part such as a crystallization tank, piping, a liquid feeding device, a heat exchanger, and a valve. And the timing for starting and stopping the heating of the flow path forming portion by the plurality of divided heating means 2 is configured to be different.
The heating means 2 of this example is configured by a heat medium pipe (steam trestle) 2 that heats the flow path forming part by flowing steam S (water vapor of 100 ° C. or higher) as a heating medium, as in the first embodiment. It is. The arrangement interval between the heat medium pipes 2 in this example was 200 mm.

  As shown in the figure, the heat medium pipe 2 of this example is divided into a plurality of parts in the axial direction on the outer wall surface of the crystallization tank 3. Valves 21 are separately provided at the upstream inlet portions of the plurality of heat medium pipes 2 arranged in the axial direction of the crystallization tank 3, and each valve 21 can be opened and closed at predetermined time intervals by a controller (control means). It is.

  The controller of this example repeats the operation of opening and closing for a predetermined time in order from any one of the valves 21, and is configured to heat each part of the crystallization tank 3 in order from any one of the heat medium pipes 2. It is. For example, as shown in FIG. 4, the crystallization tank 3 can be divided in the axial direction, and the heating medium pipes 2A to 2D can be provided for each of the four regions of the upper part 3A, the intermediate part 3B, the lower part 3C, and the lowermost part 3D.

  In this case, as shown in FIG. 5, steam S is supplied to the upper heating medium pipe 2A to heat the region of the upper 3A of the crystallization tank 3 for 30 minutes, and then the steam to the upper heating medium pipe 2A is heated. The supply of S is stopped and steam S is supplied to the intermediate heat medium pipe 2B to heat the region of the intermediate part 3B of the crystallization tank 3 for 30 minutes, and then steam to the intermediate heat medium pipe 2B While the supply of S is stopped, the steam S is supplied to the lower heat medium pipe 2C to heat the region of the lower 3C of the crystallization tank 3 for 30 minutes, and thereafter, heating can be repeatedly performed sequentially in the same rotation. Further, steam S is constantly supplied to the lowermost heat medium pipe 2D, so that the region of the lowermost 3D of the crystallization tank 3 can be constantly heated.

  Further, the heat energy supplied to the entire heating medium pipes 2A to 2C for heating the upper part 3A, the intermediate part 3B, and the lower part 3C of the crystallization tank 3 is made substantially constant, and the disturbance to the process is minimized. And the part which supplies this substantially constant heat energy is used for the heating of several heat-medium piping 2A-C by switching to the upper part 3A of the crystallization tank 3, the intermediate part 3B, and the lower part 3C by predetermined rotation. The total heat energy capacity can be kept small.

Further, for example, as shown in FIG. 6, the heat medium pipe 2 as the heating means can be divided and provided at a plurality of locations in the axial direction of the pipe 30 of the portion connected to the crystallization tank 3.
In this example, the heat energy used for the heat medium pipes 2 as a plurality of heating means can be reduced, and the contamination prevention, growth prevention or removal can be performed more effectively.
Also in this example, other configurations are the same as those of the first embodiment, and the same effects as those of the first embodiment can be obtained.

(Confirmation test)
In this confirmation test, as shown in FIG. 7, the effect of removing dirt by the dirt removing device 1 and the dirt removing method is applied to the test heat exchanger 41 by cooling using the next dirt evaluation heat exchanger unit 4. The crystal removal operation from the test heat exchanger 41 by the crystal adhesion operation and heating was performed and confirmed.
The test heat exchanger 41 is a single-tube double-tube heat exchanger using a tube 411 having an outer diameter of 12.7 mmφ, a thickness of 1.2 mm, and a length of 500 mm. The tube 411 is provided with a SUS316 drawn tube. Using. The shell 412 of the test heat exchanger 41 was manufactured with a pipe having an outer diameter of 34 mmφ and a thickness of 3.4 mm, and a spiral baffle was provided inside.

  Further, the reaction product fluid W for confirming the effect of removing dirt was a slurry W having a concentration of A component (bisphenol A) of 25 wt% and a concentration of B component (phenol) of 75 wt%. The slurry W stored in the slurry tank 42 is fed to the tube 411 side of the test heat exchanger 41 by the slurry circulation pump 43, returned to the slurry tank 42 through the reheater 44, and the test heat exchanger Cold water and hot water as the test cooling medium H were alternately flowed on the shell 412 side of 41.

Next, a dirt evaluation method during the cooling / heating operation in the test heat exchanger 41 will be described.
As the dirt evaluation method, the heat quantity Q [kcal / hr] obtained from the temperature difference between the inlet 401 and the outlet 402 of the test cooling medium H with respect to the test heat exchanger 41 and the flow rate of the cooling medium H, the slurry W The overall heat transfer coefficient U was determined using the logarithm average temperature difference Δt [K] between the temperature and the temperature of the cooling medium H and the heat transfer area A [m ² ] of the test heat exchanger 41 (U = Q / (A · Δt)).

Further, the value of the overall heat transfer coefficient U decreases as the heat transfer resistance increases due to contamination of the heat transfer surface as the cooling operation time elapses. Since the reciprocal of U increases with the passage of time, the increment of the reciprocal of U from the initial stage is defined as a stain resistance Rf [hr · m ² · K / kcal]. Here, Rf = 1 / U−1 / U0, and U0 indicates U when dirt at the initial stage of operation is not attached.
Further, ΔRf / s obtained by dividing the dirt resistance decrease ΔRf at the time of switching from the cooling operation to the heating operation by the heating time (heat shock time) s [hr] is used as the dirt removal rate [(hr · m ² · K / Kcal) / hr], and the soil removal effect was confirmed.

The amount of heat Q [kcal / hr] includes the flow rate Wc [kg / hr] of the cooling medium H, the specific heat C [kcal / (kg · K)] of the cooling medium H, and the cooling medium H with respect to the test heat exchanger 41. Using the temperature difference ΔTc [K] between the outlet 402 and the inlet 401, it was obtained from Q = Wc · C · ΔTc.
The logarithm average temperature difference Δt [K] is a temperature difference Δt1 between the temperature of the inlet 401 of the cooling medium H and the temperature of the outlet 422 of the slurry W, the temperature of the outlet 402 of the cooling medium H and the inlet 421 of the slurry W. Using the temperature difference Δt2 with respect to the temperature, Δt = (Δt1−Δt2) / ln (Δt1 / Δt2).

  As specific operating conditions, after each test, the temperature of each device and piping is first raised to 80 ° C. or more, and the sample in the dirt evaluation heat exchanger unit 4 is completely dissolved and circulated for 1 hour. The system was gradually cooled. After cooling from 85 ° C. to the test standard temperature of 62 ° C. in 45 minutes, 62 ° C. was kept for 2 hours. Thereafter, cold water at 20 ° C. and 1.4 kg / min was fed from the inlet 401 to the shell 412 side of the test heat exchanger 41, and the cooling operation before the heat shock test was started. Formally, the heat shock test was started 2 minutes after the staying medium in the shell 412 was completely replaced by the cold water before the start.

  The basic conditions for the cooling operation were that the temperature of the slurry W was 62 ° C., the linear speed of the slurry W was 1.2 m / s, the cold water temperature was 20 ° C., and the cold water flow rate was 1.4 kg / min for 5 hours. Thereafter, as a heat shock test, cold water at 20 ° C. was switched to hot water at 76 to 90 ° C. and allowed to flow for 10 minutes. After reaching the test time, the hot water was returned to the cold water, and the soil removal rate ΔRf / s was determined when it was stable.

In FIG. 8, the horizontal axis indicates the soil surface temperature [° C.], and the vertical axis indicates the soil removal rate ΔRf / s [(hr · m ² · K / kcal) / hr]. It is a graph which shows the relationship. As shown in the figure, the soil removal rate ΔRf / s with the hot water of 76 to 90 ° C. is about 0.0020 [(hr · m ² · Kcal) / hr] or more, and has a soil removal effect. Was confirmed.
Further, the soil surface temperature (the contact temperature between the slurry W and the soil) at a hot water temperature of 76 ° C. was measured and found to be 73 ° C. This soil surface temperature was the temperature on the solid-liquid equilibrium curve in the slurry W ( 72 ° C). Thereby, the heating temperature of the flow path forming part by the heating means 2 is set to a temperature higher than the temperature (72 ° C.) on the solid-liquid equilibrium curve of the reaction product fluid W, so that the inner wall of the flow path forming part is It was found that the attached dirt can be effectively removed.

In this confirmation test, a heat shock test was also performed when the hot water temperature was set to 73 ° C. or less. FIG. 8 shows the soil removal rate ΔRf / s [(hr · m ² · K / kcal) / hr] was almost zero. When the hot water temperature was 73 ° C., the soil surface temperature (the contact temperature between the slurry W and the soil) was 71 ° C., which was lower than the temperature on the solid-liquid equilibrium curve in the slurry W (72 ° C.). As a result, when the heating temperature of the flow path forming portion by the heating means 2 is set to a temperature lower than the temperature (72 ° C.) on the solid-liquid equilibrium curve in the reaction product fluid W, it adheres to the inner wall of the flow path forming portion. It turned out that it was difficult to remove the soil.

Subsequently, an attempt was made to suppress the growth of dirt adhesion over a long period of time by repeating the operation of a regular heat shock. Specifically, a heat treatment at a hot water temperature of 80 ° C. and a soil surface temperature (slurry W and soil contact temperature) of 76 ° C. is performed every 2 hours as a cooling period for 10 minutes. Repeated 5 cycles.
In FIG. 9, the horizontal axis represents time [min], and the vertical axis represents the soil removal rate ΔRf / s [(hr · m ² · K / kcal) / hr]. It is a graph which shows transition of Rf. In the same figure, although the dirt grows with time, it was confirmed that the dirt was almost completely removed by the heat shock, and the growth of the dirt could be controlled in the long term.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. The graph which shows the state which takes time on the horizontal axis in Example 1, and takes temperature on a vertical axis | shaft and changes the heating temperature by a heating means intermittently. The graph which shows the solid-liquid equilibrium curve in Example 1 where the horizontal axis represents the concentration of bisphenol A in the phenol solution and the vertical axis represents temperature, and phenol and bisphenol A are mixed. FIG. 4 is an explanatory view showing the periphery of a crystallization tank and a dirt removing device in Example 2. In Example 2, the horizontal axis is time, the vertical axis is the heating temperature, and the graph for explaining the sequential heating for each region of the crystallization tank. FIG. 6 is an explanatory view showing another dirt removing device in Embodiment 2. Explanatory drawing which shows the dirt evaluation heat exchanger unit in a confirmation test. In the confirmation test, the horizontal axis represents the soil surface temperature, and the vertical axis represents the soil removal rate, showing the relationship between the two. The graph which shows transition of stain | pollution | contamination suppression, taking time on a horizontal axis and taking a dirt resistance on a vertical axis | shaft in a confirmation test.

Explanation of symbols

1 Dirt removal device 2 Heating means (heat medium piping)
3 Crystallization tank 30 Piping W Reaction product fluid

Claims (14)

Prevent the solid compound from adhering to or growing on the inner wall surface of the flow path forming part such as a reaction tank, a crystallization tank, a pipe, a liquid feeding device, a heat exchanger, and a valve in which a reaction product fluid exists, Or a soil removal method for removing solid compounds adhering as soil,
Using the heating means provided on the outer wall surface or the inner wall surface of the flow path forming part, the flow path forming part is intermittently heated to prevent the dirt from being adhered or to remove the adhered dirt. A method for removing dirt. In claim 1, the heating means is divided into a plurality of locations on the outer wall surface or the inner wall surface of the flow path forming portion,
A method for removing dirt, characterized in that the timing for heating the flow path forming portion is different among the plurality of divided heating means.   In Claim 2, the timing which heats the said flow-path formation part is different between these heating means in the state which made the thermal energy used for a heating substantially constant in the whole of these heating means. A method for removing dirt. In any one of Claims 1-3, the intermittent heating of the said flow-path formation part by the said heating means is performed by changing into the heating temperature of a low temperature side, and the heating temperature of a high temperature side,
The dirt removing method, wherein the heating temperature on the high temperature side is set to a temperature higher than the temperature of the reaction product fluid in the flow path forming portion and lower than the melting point of the solid compound.   5. The dirt removing method according to claim 1, wherein the heating means is a heat medium pipe through which a heating medium flows or a heating element that generates heat when energized.   In any one of Claims 1-5, The said heating means is provided in the outer wall surface of the piping connected to the outer wall surface of the reaction tank or the crystallization tank, or the reaction tank or the crystallization tank, It is characterized by the above-mentioned. How to remove dirt.   The dirt removal method according to any one of claims 1 to 6, wherein the reaction product fluid is a crystallization slurry in which the solid compound is precipitated.   8. The dirt removal method according to claim 7, wherein the reaction product fluid is a fluid in which bisphenol A is produced by reacting acetone and phenol through a catalyst. Prevent the solid compound from adhering to or growing on the inner wall surface of the flow path forming part such as a reaction tank, a crystallization tank, a pipe, a liquid feeding device, a heat exchanger, and a valve in which a reaction product fluid exists, Or a dirt removing device for removing solid compounds adhering as dirt,
It has heating means provided on the outer wall surface or inner wall surface of the flow path forming part,
A dirt removing apparatus configured to prevent the adhesion of dirt or remove the attached dirt by intermittently heating the flow path forming portion using the heating means. In Claim 9, the heating means is divided into a plurality of locations on the outer wall surface or the inner wall surface of the flow path forming portion,
A soil removal apparatus characterized in that the timing for heating the flow path forming section is different between the plurality of divided heating means.   11. The heating timing of the flow path forming portion is different between the plurality of heating units in the state where the thermal energy used for heating is substantially constant in the whole of the plurality of heating units. A dirt removing device characterized by comprising. In any one of Claims 9-11, the intermittent heating of the said flow-path formation part by the said heating means is performed by changing into the heating temperature of a low temperature side, and the heating temperature of a high temperature side,
The high temperature side heating temperature is set to a temperature that is higher than the temperature of the reaction product fluid in the flow path forming section and lower than the melting point of the solid compound. .   The dirt removing device according to any one of claims 9 to 12, wherein the heating means is a heat medium pipe through which a heating medium flows or a heating element that generates heat when energized.   The heating means according to any one of claims 9 to 13, wherein the heating means is provided on an outer wall surface of a reaction tank or a crystallization tank, or an outer wall surface of a pipe connected to the reaction tank or the crystallization tank. Dirt removal device to do.

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