JP2009006219A - Manufacturing apparatus of functional gas - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a technical means which enables an effective continuation of a solid-gas reaction by controlling an abnormal temperature increase of a solid raw material during the solid-gas reaction. <P>SOLUTION: A reaction apparatus allows a functional gas to generate continuously by the solid-gas reaction. The reaction apparatus has an outer enclosure to form a closed space, a substantially cylindrical tube arranged substantially in parallel within the outer enclosure, and a mechanism to rotate the tube setting the major axis of the tube as an axis of rotation. A starting edge and a termination of the tube have a lid comprising a disk-like plate having a hole. A hole diameter of the starting edge side lid is smaller than that of the termination side lid, and the starting edge of the tube has a mechanism to introduce a solid and a gas, a functional gaseous source. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

The present invention relates to an apparatus for producing a functional gas by a solid-gas reaction in which a gas that is a functional gas source reacts with a solid, in particular, fluorine, ClF ₃ , ClF, BrF ₅ , BrF ₃ , BrF, IF. ₇ , an apparatus for producing a gaseous fluorine compound by a solid-gas reaction using a highly reactive fluorinating agent such as IF ₅ , CoF ₂ , K ₃ NiF ₇ , or CsF.

Conventionally, as a method of producing a gaseous fluorine compound by a solid-gas reaction, a method of producing nitrogen trifluoride from ammonium cryolite and F ₂ (for example, Patent Document 1), by reaction of CoF ₃ with CO. A method of synthesizing COF ₂ (for example, Patent Document 2) is known.

In the production of nitrogen trifluoride using ammonium cryolite and F ₂ disclosed in Patent Document 1, ammonium cryolite is charged into a vertical reactor, and gaseous fluorine is introduced from the lower part of the reactor while stirring. In addition, a method is known in which a part of the gas discharged from the reactor is circulated and introduced again from the lower part of the reactor (Patent Document 3).
Japanese Patent Laid-Open No. 60-071503 JP2003-146620A JP2000-44212A

Since fluoride gas such as F ₂ is a very active substance, when it is used for a solid-gas reaction, the temperature of the solid raw material rises as the reaction proceeds. And if this rise progresses, the generation | occurrence | production of an explosive reaction, decomposition | disassembly of a solid raw material, etc. may finally arise. For example, when the solid raw material is ammonium cryolite, ammonium cryolite is decomposed and ammonia is generated. Since ammonia has a risk of explosion due to reaction with F ₂ , it is necessary to suppress an abnormal temperature rise of the solid material during the solid-gas reaction.

In addition, when fluorinating carbon monoxide or organic compounds using a solid fluorinating agent such as CoF ₃ or K ₃ NiF ₇ , the temperature of the solid fluorinating agent increases, so that the fluorination reaction is efficient. Therefore, it is necessary to suppress an abnormal temperature rise of the solid raw material.

  The present invention provides a technical means capable of efficiently continuing the solid-gas reaction by controlling the abnormal temperature rise of the solid raw material during the solid-gas reaction. It is an object of the present invention to provide a technical means that enables a gas reaction to proceed continuously. “Continuous” in the context of the present invention means that raw materials are introduced seamlessly during the operation of the technical means, causing a reaction and generating a functional gas.

The reaction apparatus of the present invention is a reaction apparatus for continuously generating a functional gas by a solid-gas reaction, and the reaction apparatus comprises:
An outer enclosure to form a closed space,
A substantially cylindrical cylinder disposed substantially horizontally within the outer enclosure, and a mechanism for rotating the cylinder around the long axis of the cylinder as a rotation axis;
The start end and the end of the cylinder have a lid made of a disk-like plate having holes, the hole diameter of the start end cover is smaller than the hole diameter of the end cover, and a functional gas source at the start end of the cylinder It has a mechanism for introducing gas and solid.

  The reaction apparatus of the present invention provides an atmosphere necessary for a solid-gas reaction by forming a closed space by the outer enclosure. The substantially cylindrical cylinder is arranged in the outer enclosure, and is designed to rotate with the long axis of the cylinder as a rotation axis when the reaction apparatus is operated. Further, a lid made of a disk-like plate having holes is formed at the start and end of the cylinder.

  When a solid that is a functional gas source, that is, a solid raw material is introduced from the starting end side in the rotating cylinder, the solid raw material spreads substantially horizontally along with the rotation. In the present invention, the relationship between the hole diameters of the lids at both ends of the cylinder is defined as “the hole diameter of the start side lid <the hole diameter of the end side lid”. In addition, it is preferable that this hole exists in the approximate center part of a lid | cover.

  The lid | cover which has a void | hole functions as a dam with respect to the solid raw material which flows. In other words, focusing on the function of the lid acting as a weir, it can be said that the cylinder has a relationship of “height of the start end side weir> height of the end side lid weir”. Hereinafter, in the present invention, the “disk-shaped plate having holes” of the cylinder may be expressed as “outer weir”.

  If the solid raw material is continuously introduced from the starting end side into the rotating cylinder, the amount of the solid raw material stacked near the outer weir on the starting end side becomes relatively large. Then, if the solid raw material is further introduced, the solid raw material and the solid raw material consumed for the reaction are due to the synergistic effect of the drop energy generated when the solid raw material is introduced into the cylinder from the cylinder start end side and the rotation of the cylinder. It is sent sequentially from the beginning to the end of the tube. Hereinafter, in the present invention, the “solid raw material and the solid raw material consumed for the reaction” may be referred to as “solid raw material or the like”.

  The solid raw material or the like that has reached the end is discharged outside the cylinder over the outer weir. And in order to collect | recover the discharged | emitted solid raw material etc., it is preferable that the mechanism for collect | recovering this is installed in the apparatus of this invention.

  In the apparatus of the present invention, the disk-like plate having pores functions as a weir for the flowing solid material, so there is an opportunity to encounter a solid material that is not consumed in the reaction and a gas that is a functional gas source. Moderately provided. In addition to this, the relationship of “the height of the weir on the start side> the height of the weir on the end side lid” of the cylinder prevents the solid raw material or the like from continuing to stay in the same place for the reason described above. Therefore, if the gas that is the functional gas source, that is, the gas raw material is continuously introduced from the start end of the cylinder, the solid-gas reaction can be continuously advanced while controlling the abnormal temperature rise of the solid raw material. And functional gas is collect | recovered from the terminal end side of a pipe | tube.

  In the apparatus of the present invention, it is preferable that at least one internal disk-like plate having a hole is disposed in the cylinder so as to face the start-end side cover and the end-side cover. The hole diameter of the disk-shaped plate is preferably larger than the hole diameter of the starting end side lid and not more than the hole diameter of the inner disk-shaped plate disposed on the terminal end lid or the terminal end side.

  An internal disk-like plate having holes provided in the cylinder also functions as a weir. In the present invention, this may hereinafter be expressed as “inner weir”. By arranging at least one inner weir, it is possible to further enhance the effect that “the solid raw material or the like stays in the same place for a reasonable time and the solid raw material or the like does not stay in the same place”. . In order to further enhance this effect, the height of the inner weir is preferably substantially the same as the outer weir at the end.

  Furthermore, in the apparatus of the present invention, the cylinder is included in an outer cylinder having an inner diameter larger than the outer diameter of the cylinder, and the outer cylinder has a mechanism that rotates together with the included cylinder. It is preferable to have a lid (that is, an outer weir) made of a disk-shaped plate having holes at both ends. In the case of an apparatus having this structure, the raw material gas and the solid are introduced from the start end of the cylinder to be included. Then, the raw material gas, the solid, and the like are sent to the end of the cylinder that is contained, the gas is sent to the outer cylinder, and the solid falls to the outer cylinder. Finally, the outer weir of the outer cylinder is the end of the reaction path. By adopting this structure, it is possible to set a long path for continuously proceeding the solid-gas reaction.

  Further, in order to set this path longer, the apparatus of the present invention includes a mechanism in which the outer cylinder is included in an outer cylinder having a larger inner diameter than the outer cylinder, and the outer cylinder rotates together with the included cylinder. The cylinder to be included preferably has a lid made of a disk-shaped plate having holes at both ends.

  In the case of an apparatus having a structure that lengthens this path, the apparatus includes at least one selected from the inside of the outer cylinder and the outer cylinder that encloses the outer cylinder, and the sealing lid and the sealing lid. At least one internal disk-shaped plate (that is, an inner weir) having holes so as to face each other, and the hole diameter of the disk-shaped plate is a lid made of a disk-shaped plate on the end side or closer to the lid side. It is preferable to have a structure that is equal to or smaller than the hole diameter of the internal disk-like plate disposed in the.

  Furthermore, in the apparatus of the present invention, it is preferable that the hole is provided at a substantially center of the disk-shaped plate with respect to the disk-shaped plate having holes that function as a weir.

  The apparatus of the present invention can cause a functional gas to be produced by continuously proceeding a solid-gas reaction, so that the functionality of causing a reaction to generate a functional gas by introducing raw materials into the apparatus without breaks. It can be applied to continuous gas production methods and is effective in reducing the production cost of functional gases.

  The reaction apparatus of the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view showing a main part of the reaction apparatus 1 of the present invention. A substantially cylindrical tube (hereinafter sometimes referred to as “inner tube”) 31 is substantially horizontal within an outer enclosure (hereinafter also referred to as “outer tube”) 2 for forming a flat space. Placed in. The inner cylindrical tube 31 is connected to a mechanism 44 (hereinafter sometimes referred to as a “rotating mechanism”) for rotating the major axis of the inner cylindrical tube 31 as a rotation axis through a support column not shown in FIG. . It is preferable that the support column is disposed in the space of the inner tube 31. Further, the power 45 (motor or the like) of the rotation mechanism 44 is preferably installed outside the outer tube 2. In this case, it is preferable that an air-tight seal that does not hinder the rotation of the rotation mechanism 44 is provided on the side of the outer cylinder tube 2 where the rotation mechanism 44 passes through the outer tube 2.

  In the apparatus 1, the solid raw material 7 proceeds in the direction of (→) 11. This advancing direction is the terminal end side of the inner tube 31 or the like, that is, the downstream side, and the opposite side is the start end side of the inner tube 31, that is, the upstream side. Further, the gas is introduced from the mechanism 5 for introducing the gas, and is discharged from the mechanism 8 for discharging the gas while filling the inside of the apparatus 1. Then, the solid raw material 7 exiting from the terminal end from the inner tube 31 is discharged by dropping in the direction of (→) 12, and is discharged from the apparatus 1 through the mechanism 9 for discharging the solid raw material 7. The

  The start side outer weir 41 is disposed at the upstream end when the solid raw material 7 and the gas of the inner tube 31 and the gas travel, and the end side outer weir 42 is disposed at the downstream side. In the present invention, the side opposite to the solid raw material 7 and the traveling direction of the gas is the upstream side of the solid-gas reaction. Therefore, the weir disposed on the upstream side may be referred to as the upstream weir or the upstream weir. Similarly, the weir disposed on the downstream side of the solid-gas reaction may be referred to as a downstream weir or a downstream weir.

  In the weirs 41 and 42, the hole diameter of each weir is adjusted so that the upstream weir is higher. This hole diameter is the weir 42> the weir 41. Preferably, the hole diameter of the weir 42 is 0 to 0.98 times the hole diameter of the weir 41, more preferably 0 to 0. It is adjusted to 9 times.

  And in the suitable form of this invention, the inner side weir 43 is arrange | positioned inside the inner cylinder pipe 31. FIG. The hole diameter of the weir 43 is adjusted so that the weir of the inner weir 43 is equal to or lower than the height of the weir on the upstream side. And it is preferable that each hole diameter is adjusted so that the height of the weir 43 may become lower than the weir 41.

  The outer diameter and inner diameter of the tube of the inner cylindrical tube 31, the solid raw material 7 and the length of the gas in the traveling direction are appropriately selected according to the production amount of the functional gas. The hole diameter of the weir 41 needs to be large enough to introduce the solid raw material 7 and gas and can be, for example, 0.1 to 0.9 times the tube diameter of the inner tube 31.

  The solid raw material 7 stored in the solid storage tank 62 can be introduced into the inner tube 31 from the mechanism 61 for introducing solids. The mechanism 61 preferably has a tubular shape, and its inner diameter is preferably 5 to 1000 mm. The solid raw material 7 is preferably a particulate material, and the particle size is preferably 10 to 1000 μm, more preferably 50 to 5000 μm.

Incidentally, the solid material is suitably used for the present _invention are _{(NH 4) 3 AlF 6,} NH 4 F, CsF, K 3 NiF 7, I 2 and the like.

The gas that is a functional gas source is introduced from a mechanism 5 for introducing gas (hereinafter, sometimes referred to as “gas inlet”). The functional gas source preferably used in the present invention is F ₂ , ClF ₃ , HF, IF ₃ , IF ₇ , IF ₅ , ClF, BrF, BrF ₃ , BrF _{5 and the} like. A functional gas such as NF ₃ , COF ₂ , IF ₅ , and IF ₇ can be obtained by causing a solid-gas reaction between the gas source and the solid raw material. The functional gas obtained by the solid-gas reaction or the unreacted gas source is discharged from the apparatus 1 through a mechanism (hereinafter referred to as a gas discharge port) 8 for discharging the gas.

  In the apparatus 1 of the present invention, the heating apparatus 10 may be provided around the outer tube 2 in order to set the atmospheric temperature of the solid-gas reaction to a heated temperature. The material of each member constituting the device 1 of the present invention is preferably stainless steel, particularly austenitic stainless steel, Ni steel, steel, Monel, Inconel, aluminum or the like.

  Further, a reaction apparatus which is a derivative form of the apparatus shown in FIG. 1 will be described with reference to the drawings. FIG. 2 is a cross-sectional view showing the main part of the reaction apparatus 1 which is one of the derivatives of the present invention. The reaction apparatus 1 in FIG. 2 has a cylinder 32 that encloses an inner cylinder pipe 31. The cylinder 32 is also rotated by the rotation mechanism 44 by connecting the cylinder 32 to the inner cylinder pipe 31 with a post (not shown). The solid raw material or the like that has come out from the end of the inner tube 31 falls and is sent to the tube 32 by dropping. Then, the solid raw material 7 is sent to the terminal-side outer weir 42 of the cylinder 32 using the rotation of the cylinder 32 as a driving force. Finally, the solid raw material 7 is discharged to the outside of the apparatus 1 from the mechanism for discharging the solid raw material 7.

  The function of the tube 32 is the same as that of the inner tube 31, and the tube 32 preferably has an inner weir 43. The function of the cylinder 32 is the same as that of the inner cylinder pipe 31, and the apparatus 1 has the cylinder 32, so that the chance that the solid raw material 7 encounters a functional gas source can be increased. Thus, the apparatus of the derivative form shown in FIG. 2 can advance the solid-gas reaction more efficiently. Further, the cylinder 32 may be further included in a cylinder (same shape as the cylinder 32) that includes the cylinder 32, thereby increasing the travel distance of the solid raw material or the like.

  A reaction apparatus having a main portion having the cross-sectional shape shown in FIG. 1 was prepared. In the reactor prepared in the present example, the inner tube 31 has an inner diameter of 220 mm, a length of 1230 mm, a height of the start side outer weir 41 of 63 mm, and a height of the end side outer weir 42 and the inner weir 43 of 53 mm. And five inner weirs 43 were arranged inside the inner tube 31 at intervals of 110 mm. The members constituting the outer tube 2, the inner tube 31, the weirs 41 to 43, and the rotation mechanism 44 are made of stainless steel 304, and the portion where the rotation mechanism 44 and the outer tube 2 intersect each other An airtight seal was applied so as not to prevent rotation.

The atmospheric temperature in the reactor 1 is adjusted to 190 ° C., and the inner tube 31 is rotated at 10 rpm. Then, (NH ₄ ) ₃ AlF ₆ having an average particle size of 300 μm was adjusted as a solid material from the mechanism 61 so that the moving speed of the solid material 7 in the inner tube 31 was 1 m / min. Further, F ₂ was introduced as a gas source from the mechanism 5 so that the gas flow rate in the apparatus 1 was 4 SLM. Under these operating conditions, the apparatus 1 was operated for 72 hours.

As a result, during operation, abnormal heating of the solid raw material 7 and the like in the inner tube 31 did not occur, and it was possible to continuously produce NF ₃ which is a functional gas.

Comparative Example The apparatus 1 was operated in the same manner as in the example except that the inner tube 31 was not rotated. After 0.5 hours from the start of operation, abnormal heating of the solid raw material 7 occurred in the inner tube 31 and the production efficiency of NF ₃ decreased, so the operation of the apparatus 1 was stopped.

It is sectional drawing which shows the principal part of the reaction apparatus of this invention. It is sectional drawing which shows the principal part of the derivative form of the reaction apparatus of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Reaction apparatus 2 of this invention Outer enclosure (outer cylinder pipe) for forming closed space
31 Substantially cylindrical tube (inner tube)
32 A cylinder 41 containing a cylinder 31 A disk-like plate having a hole arranged on the start end side (upstream side) (start end side outer weir)
42 Disk-shaped plate having holes arranged on the terminal side (downstream side) (terminal side outer weir)
43 Disc-shaped plate (inner weir) having holes arranged inside the cylinder 31
44 Rotating mechanism 45 Power of rotating mechanism 5 Mechanism for introducing gas (gas inlet)
61 Mechanism for introducing solid 62 Solid storage tank 7 Solid raw material etc. 8 Mechanism for discharging gas (gas discharge port)
9 Mechanism for discharging solid raw material 10 Heating device 11 Direction of travel of solid raw material etc. (→ side) of (→) is terminal side (downstream side), opposite is terminal side (upstream side)
12 Solid material discharge direction, (→) (> side) is discharge direction 13 Rotation mechanism rotation direction

Claims (7)

A reaction apparatus for continuously generating a functional gas by a solid-gas reaction, the reaction apparatus,
An outer enclosure to form a closed space,
A substantially cylindrical cylinder disposed substantially horizontally within the outer enclosure, and a mechanism for rotating the cylinder around the long axis of the cylinder as a rotation axis;
The start end and the end of the cylinder have a lid made of a disk-like plate having holes, the hole diameter of the start end cover is smaller than the hole diameter of the end cover, and a functional gas source at the start end of the cylinder A reactor having a mechanism for introducing a gas and a solid. Inside the cylinder, at least one internal disk-like plate having a hole so as to face the start-end side lid and the end-side lid is disposed, and the hole diameter of the disk-like plate is larger than the hole diameter of the start-end side lid. The reaction apparatus according to claim 1, wherein the reaction apparatus is large and has a diameter equal to or smaller than a hole diameter of a terminal-side lid or an inner disk-shaped plate disposed closer to the terminal side. The cylinder is included in an outer cylinder having an inner diameter larger than the outer diameter of the cylinder, the outer cylinder has a mechanism that rotates together with the included cylinder, and the included cylinder has holes at both ends thereof. The reaction apparatus according to claim 1, further comprising a lid made of a disk-shaped plate. The outer cylinder is included in an outer cylinder having a larger inner diameter than the outer cylinder, the outer cylinder has a mechanism that rotates together with the cylinder that is included, and the inner cylinder has a disk shape having holes at both ends thereof. The reaction apparatus according to claim 3, further comprising a lid made of a plate. At least one selected from the inside of the outer cylinder and the outer cylinder containing the outer cylinder, and at least one internal disc-like plate having a hole so as to face the sealing lid is disposed The hole diameter of the disk-shaped plate is equal to or smaller than the hole diameter of a lid made of a disk-shaped plate on the end side or an inner disk-shaped plate arranged closer to the lid side. The reaction apparatus according to claim 4. The reaction apparatus according to any one of claims 1 to 5, wherein the hole of the disk-shaped plate is substantially at the center of the disk-shaped plate. The manufacturing method of the functional gas which uses the apparatus in any one of Claim 1 thru | or 6.

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