JP2009002127A - Method for operating on-vehicle type soil improving apparatus - Google Patents

Method for operating on-vehicle type soil improving apparatus Download PDF

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JP2009002127A
JP2009002127A JP2007186278A JP2007186278A JP2009002127A JP 2009002127 A JP2009002127 A JP 2009002127A JP 2007186278 A JP2007186278 A JP 2007186278A JP 2007186278 A JP2007186278 A JP 2007186278A JP 2009002127 A JP2009002127 A JP 2009002127A
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mud
soil
paddle screw
solidifying agent
screw conveyor
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Nobuaki Sekine
延明 関根
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Sanwa Kizai Co Ltd
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Sanwa Kizai Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for operating an on-vehicle type soil improving apparatus capable of obtaining stable improved soil by adding a required minimum amount of solidifying agent into pretreated soil in a treatment method of mud and muddy water produced in underground excavation jacking work and underground continuous wall construction work, and preventing the overload stop of a motor for rotating a shaft of a two-shaft paddle screw conveyor. <P>SOLUTION: The on-vehicle type soil improving apparatus for mud and muddy water produced in underground excavation jacking work and underground continuous wall construction work is operated by repeating normal rotation and reverse rotation of the mixing-agitating-conveying two-shaft paddle screw conveyor for reacting a solidifying agent on the pretreated soil to obtain improved soil. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、地中掘削推進工事や地中連続壁構築工事で発生する泥土泥水の処理方法に関する。  The present invention relates to a method for treating mud mud generated in underground excavation promotion work and underground continuous wall construction work.

地中掘削推進工事や地中連続壁構築工事にあっては、地中を掘削する場合、地中の水が流出することがあり、このような水の流出は、既に掘削した部分が浸水することから掘削工事の障害となり、水中ポンプ等にて排水しながら工事を続行するものであるが、このような掘削時に流出する水は、土砂を多く含んでいるため濁度が高く、そのままの状態で排出することは法規制されている。
また、流出する水だけではなく、掘削土砂もそのままでは産業廃棄物として処理しなければならない。
In underground excavation propulsion work and underground underground wall construction work, when excavating underground, underground water may flow out. Therefore, it is an obstacle to excavation work, and the work is continued while draining with a submersible pump etc., but the water that flows out during such excavation contains a lot of earth and sand, so it is highly turbid and remains as it is It is legally regulated to discharge in
Moreover, not only the outflowing water but also the excavated sediment must be treated as industrial waste.

それ故、本発明者は一例を図1に示したように、掘削場所から汲み上げられた泥土泥水1はレシーバタンク3から振動篩4(下段)を通し、荒い固形分とスラッジを含んだ液状分に分離し、この液状分は混合攪拌槽12に送り、凝集剤を添加してスラッジ分をフロック化させ、沈殿槽14へと移し、沈殿槽14で固液分離し、上澄み水は処理水として放流され、沈殿したフロックは振動篩4(上段)を通して更に固液分離し、液状分は前記混合攪拌槽12に移し、系内を循環させると共に、先の振動篩4(下段)からの荒い固形分と、振動篩4(上段)からのフロック分と、を前処理土として一緒にパドルスクリューコンベア8にて搬送しながら固化剤を添加攪拌混合し、改良土20として排出する方法を提案した。(特許文献1参照)  Therefore, the present inventor, as shown in FIG. 1, shows that the mud mud water 1 pumped up from the excavation site passes through the vibrating screen 4 (lower stage) from the receiver tank 3 to obtain a liquid component containing rough solids and sludge. This liquid component is sent to the mixing and stirring tank 12, flocculant is added to flocate the sludge, transferred to the precipitation tank 14, solid-liquid separated in the precipitation tank 14, and the supernatant water is treated water. The flocs that have been discharged and settled are further separated into solid and liquid through the vibrating sieve 4 (upper stage), and the liquid component is transferred to the mixing and stirring tank 12 and circulated in the system, and the rough solid from the previous vibrating sieve 4 (lower stage). A method was proposed in which a solidifying agent was added and stirred and mixed as a pre-treated soil while being conveyed by a paddle screw conveyor 8 together with the flocs from the vibrating sieve 4 (upper stage) and discharged as improved soil 20. (See Patent Document 1)

しかし、この土質改良装置が、車載式であることから2軸パドルスクリューコンベアの長さに制限が伴うため、掘削土質が粘土質のような前処理土と固化剤との混合攪拌が十分に求められる場合には、混合攪拌能力が不足し、固化剤量を過剰に用いることにより対処しなければならないという問題があった。  However, since this soil quality improvement device is a vehicle-mounted type, the length of the biaxial paddle screw conveyor is limited, so that sufficient mixing and stirring of the pretreated soil such as clay and the solidifying agent is required. In such a case, there has been a problem that the mixing and stirring ability is insufficient, and it has to be dealt with by using an excessive amount of the solidifying agent.

また、この前処理土を固化剤と混合攪拌する、2軸パドルスクリューコンベアのモータが、礫の咬み込み等により過負荷停止するといった問題がしばしば発生した。その場合、スクリューを逆転させ過負荷部を一部戻して後、作業を再開する作業を行うが、予測がつかず作業者を貼り付けておく必要があった。
特許文献 特願2006−357189
In addition, there has often been a problem that the motor of the biaxial paddle screw conveyor that mixes and stirs this pretreated soil with a solidifying agent is overloaded due to gravel biting or the like. In that case, the work is resumed after the screw is reversely rotated to partially return the overload portion, but it is impossible to predict and it is necessary to attach an operator.
Patent Literature Japanese Patent Application No. 2006-357189

そこで、本発明の目的は、前処理土に対し必要最小限の固化剤添加で、安定した改良土を得ることのでき、また2軸パドルスクリューコンベアの軸回転用モータの過負荷停止を防止することのできる車載式土質改良装置の運転方法を提供することである。  Accordingly, an object of the present invention is to obtain a stable improved soil by adding a necessary minimum solidifying agent to the pretreated soil, and to prevent an overload stop of the shaft rotation motor of the two-shaft paddle screw conveyor. It is providing the operation method of the vehicle-mounted type soil improvement apparatus which can be performed.

上記問題を解決する手段として本発明は、地中掘削推進工事や地中連続壁構築工事で発生する泥土泥水の車載式土質改良装置において、前処理泥土と固化剤とを反応させ改良土とするための混合攪拌搬送用2軸パドルスクリューコンベアを一定時間毎に正回転、逆回転させ運転することを特徴とするものである。  As a means for solving the above problems, the present invention provides an improved soil by reacting a pretreatment mud and a solidifying agent in an in-vehicle soil quality improvement device for mud mud generated in underground excavation propulsion work or underground continuous wall construction work. For this purpose, the biaxial paddle screw conveyor for mixing and agitating and transporting is rotated and rotated at regular intervals.

本発明によれば、実質的に2軸パドルスクリューコンベアの長さ制限をなくせる為、掘削土質に係わりなく予定固化剤量の添加で安定した運転が行える。  According to the present invention, since the length limitation of the biaxial paddle screw conveyor can be substantially eliminated, stable operation can be performed by adding the planned solidifying agent amount regardless of the excavated soil quality.

また、2軸パドルスクリューコンベアの軸回転用モータの過負荷停止を容易に防止でき、作業者の作業量削減が行える。  In addition, it is possible to easily prevent an overload stop of the shaft rotation motor of the two-axis paddle screw conveyor, thereby reducing the amount of work for the operator.

更に、正・逆回転切替による衝撃で、パドルに付着した泥土が払い落とされ供回り防止ができ、攪拌混合効果及び搬送効果が粘土質の場合、特に著しく高められる。  Furthermore, the mud soil adhering to the paddle is wiped off by the impact caused by switching between forward and reverse rotation, and the rotation can be prevented, and the stirring and mixing effect and the conveying effect are remarkably enhanced particularly in the case of clay.

以下、本発明を図1〜4を参照して説明する。  Hereinafter, the present invention will be described with reference to FIGS.

図1は本発明を実施するに用いる泥土泥水処理装置の一実施形態を示すもので、泥土泥水レシーバタンク3をブロワー(図示せず)にて減圧にし、そこに泥土泥水1をホース2により汲み上げ一時貯留し、そこから泥土泥水1は振動スクリーン4に供給され、礫、粘土分等の固形分は2軸パドルスクリュー8上へ落下させ、液分は1次処理タンク5経由ポンプ6にてサイクロン7に送られ、サイクロンアンダー分は振動スクリーン4に戻され、固形分は2軸パドルスクリュー8上に1次処理の礫、粘土分等と合流するようになっている。  FIG. 1 shows an embodiment of a mud mud water treatment apparatus used for carrying out the present invention. The mud mud water receiver tank 3 is decompressed by a blower (not shown), and the mud mud water 1 is pumped up by a hose 2 there. The mud mud 1 is supplied to the vibrating screen 4 from there, and solids such as gravel and clay are dropped onto the biaxial paddle screw 8, and the liquid is cyclone by the pump 6 via the primary treatment tank 5. 7, the cyclone under part is returned to the vibrating screen 4, and the solid part is combined with the gravel, clay, etc. of the primary treatment on the biaxial paddle screw 8.

また、サイクロン処理された液分はノッチタンク10に貯留され、掘削した土質によってはここで炭酸ガスや稀硫酸等で中和され、ポンプ11にて攪拌槽12に送られ、凝集剤散布装置13からの凝集剤と混合攪拌されスラッジのフロック化が図られる。そして、フロック化液は攪拌槽12からオーバーフローして沈殿槽14に移り、フロックを沈殿させ、上澄み水はオーバーフローして邪魔板17が取り付けられた上澄み水水槽16に移り貯留され、フロック化最適濃度への希釈水や振動スクリーン4の固液分離工程の洗浄水としてサイクルされるようになっている。  The cyclone-treated liquid is stored in the notch tank 10, and depending on the excavated soil, it is neutralized with carbon dioxide gas, dilute sulfuric acid, etc., and sent to the stirring tank 12 by the pump 11. The floc of the sludge is achieved by mixing and stirring with the flocculant. The flocified liquid overflows from the agitation tank 12 and moves to the sedimentation tank 14 to precipitate the floc, and the supernatant water overflows and is transferred to and stored in the supernatant water tank 16 to which the baffle plate 17 is attached. It is cycled as dilution water for the liquid and washing water for the solid-liquid separation process of the vibrating screen 4.

そして、上澄み水水槽16上部の更なる上澄みの余剰水(放流水19)はオーバーフローして排水溝や河川等に放流されるようになっている。  Further, the surplus water (discharged water 19) in the upper part of the supernatant water tank 16 overflows and is discharged into a drain or a river.

沈殿したフロックはポンプ15にて振動スクリーン4に送られ泥土泥水1の礫や粘土等と共に脱水されるようになっており、礫や粘土等と混合された脱水済みフロックも2軸パドルスクリュー8上に合流させ、固化剤サイロ9からの固化剤と2軸パドルスクリュー8にて混合され改良土20として回収されるようになっている。  The precipitated floc is sent to the vibrating screen 4 by the pump 15 and dehydrated together with the gravel and clay of the mud mud 1, and the dewatered floc mixed with the gravel and clay is also on the biaxial paddle screw 8. Are mixed with the solidifying agent from the solidifying agent silo 9 by the biaxial paddle screw 8 and recovered as the improved soil 20.

尚、図2、図3に示したように、本発明を実施するに用いる混合攪拌搬送用2軸パドルスクリューコンベア8は、車載車の荷台22にブラケット26と2軸パドルスクリューコンベア8の角度調整用ねじ式ジャッキ21を介し搭載されており、前処理泥土の投入口23と固化剤サイロ9からの固化剤の投入口25及び改良土排出口24が設けられている。
また、2軸パドルスクリューコンベア8正・逆回転はタイマー(図示せず)と連動するリレー(図示せず)の働きにより切替わるようになっている。
As shown in FIGS. 2 and 3, the biaxial paddle screw conveyor 8 for mixing and agitating and used for carrying out the present invention is adjusted to the angle of the bracket 26 and the biaxial paddle screw conveyor 8 on the loading platform 22 of the vehicle-mounted vehicle. It is mounted via a screw-type jack 21 for use, and is provided with a pretreatment mud inlet 23, a solidifying agent inlet 25 from the solidifying silo 9, and an improved soil outlet 24.
Further, the forward / reverse rotation of the biaxial paddle screw conveyor 8 is switched by the action of a relay (not shown) linked with a timer (not shown).

この2軸パドルスクリュー8の稼動時の作動状態を他の装置との連動も含め図4に示した。即ち、泥土泥水レシーバタンク3の満量検知により泥土泥水が振動篩4に送られ、礫、粘土分等の固形分が2軸パドルスクリュー8上へ落下しパドルスイッチ30が入ると2軸パドルスクリュー8が正回転駆動開始し、イの状態になる。それと同時に固化剤サイロ9からの固化剤搬送が開始され、予めタイマーに設定された時間がきた時両者共に停止する。そして、次に口の状態に移り予めタイマーに設定された時間が経過すると、2軸パドルスクリュー8のみが逆回転駆動開始し、予めタイマーに設定された時間がきた時停止し、更に予めタイマーに設定された時間が経過すると、イの状態に戻る動作が繰り返し行われ、レシーバタンク3が空になり、礫、粘土分等の固形分の2軸パドルスクリュー8上への落下が停止しパドルスイッチ30が切れた時点で、2軸パドルスクリュー8は停止状態に入り、次の礫、粘土分等の固形分が2軸パドルスクリュー8上へ落下しパドルスイッチ30が入ると、イの状態が再開されるようシーケンス制御が行われるようになっている。  The operating state of the biaxial paddle screw 8 during operation is shown in FIG. 4 including interlocking with other devices. That is, when the mud mud receiver tank 3 is detected to be full, mud mud is sent to the vibrating screen 4 and solids such as gravel and clay fall onto the biaxial paddle screw 8 and the paddle switch 30 is turned on. 8 starts to rotate forward and enters a state of a. At the same time, the transport of the solidifying agent from the solidifying agent silo 9 is started, and both stop when the time set in advance in the timer comes. Then, when the time set in the timer elapses after moving to the mouth state, only the two-axis paddle screw 8 starts to rotate backward, stops when the time set in the timer comes, and further enters the timer in advance. When the set time has elapsed, the operation to return to the state of (a) is repeated, the receiver tank 3 is emptied, and the fall of solids such as gravel and clay on the biaxial paddle screw 8 stops and the paddle switch When 30 is cut off, the biaxial paddle screw 8 enters a stopped state, and the solid state such as the next gravel and clay falls onto the biaxial paddle screw 8 and the paddle switch 30 is turned on, so that the state of i is resumed. As a result, sequence control is performed.

次に実施に形態の作用を、一例を挙げ説明する。  Next, an example of the operation of the embodiment will be described.

泥土泥水レシーバタンク3の満量検知により泥土泥水が振動篩4に送られ、礫、粘土分等の固形分が2軸パドルスクリュー8上へ落下しパドルスイッチ30が入る。その時、2軸パドルスクリュー8が正転駆動開始し、同時に固化剤サイロ9から固形分に見合った滴量の固化剤搬送が開始される。  By detecting the full capacity of the mud mud receiver tank 3, mud mud water is sent to the vibrating screen 4, and solids such as gravel and clay fall on the biaxial paddle screw 8 and the paddle switch 30 is turned on. At that time, the biaxial paddle screw 8 starts to rotate forward, and at the same time, the solidifying agent conveyance of the amount corresponding to the solid content from the solidifying agent silo 9 is started.

そして、タイマーにより2軸パドルスクリュー8の正回転を30秒行った後(イの状態)、2軸パドルスクリュー8の回転と固化剤サイロ9からの固化剤搬送が停止する。その後、ギヤ・クラッシュ防止の為、2軸パドルスクリュー8を5秒間停止状態に置く。次に、15秒間2軸パドルスクリュー8を逆回転させる。これにより、固化剤と混合された固形分は正回転時に進んだ距離の半分の距離を戻される。その後、ギヤ・クラッシュ防止の為、2軸パドルスクリュー8を5秒間停止状態に置く(ロの状態)。  Then, after the biaxial paddle screw 8 is normally rotated for 30 seconds by the timer (a state), the rotation of the biaxial paddle screw 8 and the transport of the solidifying agent from the solidifying silo 9 are stopped. Thereafter, the biaxial paddle screw 8 is stopped for 5 seconds to prevent gear crash. Next, the biaxial paddle screw 8 is reversely rotated for 15 seconds. As a result, the solid content mixed with the solidifying agent is returned to a distance that is half of the distance traveled during the forward rotation. Thereafter, the biaxial paddle screw 8 is put into a stopped state for 5 seconds to prevent a gear crash (b).

ロの状態が終わった時点で、イの状態に戻る動作を繰り返し行い、2軸パドルスクリュー8の排出口24から改良土20が排出される。この動作は、固形分の2軸パドルスクリュー8上への落丁が停止しパドルスイッチ30が切れるまで続けられる。  When the state of (b) ends, the operation of returning to the state of (a) is repeated, and the improved soil 20 is discharged from the discharge port 24 of the biaxial paddle screw 8. This operation is continued until the dropping of the solid content onto the biaxial paddle screw 8 stops and the paddle switch 30 is turned off.

こうすることにより、長さに制限がある車載式2軸パドルスクリューコンベア8において本例では、2歩進み1歩戻る方式により、実質的に約3倍の長さに匹敵する攪拌混練効果が得られ、掘削土質に係わりなく予定固化剤量の添加で安定した運転が行える。尚、2軸パドルスクリューコンベア8の回転速度をインバータにより加減速することにより処理量のコントロールも行える。  In this way, in the in-vehicle two-axis paddle screw conveyor 8 with a limited length, in this example, the stirring and kneading effect substantially equivalent to about three times the length is obtained by the method of two steps and one step back. Therefore, stable operation can be performed by adding the planned amount of solidifying agent regardless of the excavated soil. The processing amount can also be controlled by accelerating / decelerating the rotational speed of the biaxial paddle screw conveyor 8 by an inverter.

また、正・逆回転の短時間での繰り返しの為、礫等の咬み込みがあっても除去破砕が自動的に行われ、2軸パドルスクリューコンベア8の軸回転用モータの過負荷停止を容易に防止でき、作業者の作業量削減が行える。  In addition, because the forward / reverse rotation is repeated in a short time, removal and crushing are automatically performed even if gravel is bitten, and it is easy to stop overloading of the shaft rotation motor of the 2-axis paddle screw conveyor 8 Therefore, the amount of work for the operator can be reduced.

更に、正・逆回転切替による衝撃で、パドルに付着した泥土が払い落とされ供回り防止ができ、攪拌混合効果及び搬送効果が粘土質の場合、特に著しく高められる。  Furthermore, the mud soil adhering to the paddle is wiped off by the impact caused by switching between forward and reverse rotation, and the rotation can be prevented, and the stirring and mixing effect and the conveying effect are remarkably enhanced particularly in the case of clay.

本発明を適用する泥土泥水処理装置の概略を示す説明図である。  It is explanatory drawing which shows the outline of the mud mud water processing apparatus to which this invention is applied. 本発明の2軸パドルスクリュー説明用平面図(2−1)及び側面図(3−2)。  The top view (2-1) and side view (3-2) for description of the biaxial paddle screw of this invention. 本発明の車載式土質改良装置の側面断面図。  Side surface sectional drawing of the vehicle-mounted type soil improvement apparatus of this invention. 本発明の2軸パドルスクリューを一定時間毎に正・逆回転させる時の作動状態図。  The operation state figure when the biaxial paddle screw of this invention is rotated forward / reversely for every fixed time.

符号の説明Explanation of symbols

1 泥土泥水
3 レシーバタンク
4 振動スクリーン
5 1次処理水タンク
7 サイクロン
8 2軸パドルスクリュー
9 固化剤サイロ
10 ノッチタンク
12 攪拌槽
13 凝集剤散布装置
14 沈殿槽
16 上澄み水水槽
17 邪魔板
19 放流水
20 改良土
21 ねじ式ジャッキ
22 荷台
23 投入口
24 排出口
25 固化剤投入口
26 ブラケット
27 支持用孔
28 支持用軸
29 モータ
30 パドルスイッチ
DESCRIPTION OF SYMBOLS 1 Mud mud 3 Receiver tank 4 Vibrating screen 5 Primary treated water tank 7 Cyclone 8 Twin screw paddle screw 9 Solidifying agent silo 10 Notch tank 12 Agitation tank 13 Coagulant spraying device 14 Settling tank 16 Supernatant water tank 17 Baffle plate 19 Effluent water 20 improved soil 21 screw type jack 22 loading platform 23 loading port 24 discharging port 25 solidifying agent loading port 26 bracket 27 supporting hole 28 supporting shaft 29 motor 30 paddle switch

Claims (1)

地中掘削推進工事や地中連続壁構築工事で発生する泥土泥水の車載式土質改良装置において、前処理泥土と固化剤とを反応させ改良土とするための混合攪拌搬送用2軸パドルスクリューコンベアを一定時間毎に正回転、逆回転を繰り返し運転することを特徴とする2軸パドルスクリューコンベアの運転方法。  2-shaft paddle screw conveyor for mixing and agitating and conveying to improve soil by reacting pretreatment mud and solidifying agent in the on-board soil quality improvement equipment generated by underground excavation and underground continuous wall construction The biaxial paddle screw conveyor operating method is characterized by repeatedly operating forward and reverse rotation at regular intervals.
JP2007186278A 2007-06-20 2007-06-20 Method for operating on-vehicle type soil improving apparatus Pending JP2009002127A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2478150A (en) * 2010-02-26 2011-08-31 Yorkshire Water Services Ltd A material recycling apparatus for processing trench arisings
CN112629989A (en) * 2020-12-31 2021-04-09 湛江中科技术服务有限公司 Soil sample weight diluting device for multi-sample environment-friendly detection

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06296997A (en) * 1993-04-12 1994-10-25 Fujita Corp Muddy soil solidifying device
JP2004162434A (en) * 2002-11-14 2004-06-10 Kankyo Shisetsu:Kk Soil improving machine and soil improving system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06296997A (en) * 1993-04-12 1994-10-25 Fujita Corp Muddy soil solidifying device
JP2004162434A (en) * 2002-11-14 2004-06-10 Kankyo Shisetsu:Kk Soil improving machine and soil improving system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2478150A (en) * 2010-02-26 2011-08-31 Yorkshire Water Services Ltd A material recycling apparatus for processing trench arisings
CN112629989A (en) * 2020-12-31 2021-04-09 湛江中科技术服务有限公司 Soil sample weight diluting device for multi-sample environment-friendly detection

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