JP2009000060A - Acidic oil-in-water emulsified food - Google Patents
Acidic oil-in-water emulsified food Download PDFInfo
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- JP2009000060A JP2009000060A JP2007164882A JP2007164882A JP2009000060A JP 2009000060 A JP2009000060 A JP 2009000060A JP 2007164882 A JP2007164882 A JP 2007164882A JP 2007164882 A JP2007164882 A JP 2007164882A JP 2009000060 A JP2009000060 A JP 2009000060A
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Landscapes
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Abstract
Description
本発明は、解凍後も安定な乳化状態を有した冷凍耐性に優れた酸性水中油型乳化食品に関する。 The present invention relates to an acidic oil-in-water emulsified food having a stable emulsified state after thawing and excellent in freezing resistance.
マヨネーズや半固体状乳化ドレッシングなどの酸性水中油型乳化食品は、日常の食生活で広く親しまれている調味料の一種である。当該乳化食品を用いた代表的な食品としてはサラダがあるが、近年、その用途が拡大され、製菓、製パンや冷凍食品などの分野にも利用されている。また、惣菜の分野においても、前記乳化食品を用いた惣菜を冷凍で保存し、解凍あるいは温めて食するものがある。このように冷凍されるものは、解凍後の状態が良好であることが望まれており、前記乳化食品においても、解凍後安定な乳化状態を有することが好ましい。 Acidic oil-in-water emulsified foods such as mayonnaise and semi-solid emulsified dressings are a type of seasoning that is widely used in everyday eating habits. As a representative food using the emulsified food, there is a salad, but in recent years its use has been expanded, and it is also used in fields such as confectionery, bread making, and frozen food. Also, in the field of prepared foods, some prepared foods using the emulsified food are stored frozen and then thawed or warmed. What is frozen in this way is desired to be in a good state after thawing, and the emulsified food preferably has a stable emulsified state after thawing.
上記冷凍耐性を有した酸性水中油型乳化食品としては、例えば、特開昭61−141861号公報(特許文献1)に、乾燥卵白を配合し、加熱処理した乳化食品が提案されている。食品用として広く流通している乾燥卵白としては、原料の液卵白を脱糖処理に最適なpH(弱酸性)に調整した後、脱糖処理および噴霧乾燥し、得られた中性程度の乾燥品を約60℃で熱蔵したものがあり、例えば、キユーピー(株)製の商品名「乾燥卵白Kタイプ」が挙げられる。 As the acidic oil-in-water emulsified food having freeze resistance, for example, Japanese Patent Application Laid-Open No. 61-141861 (Patent Document 1) proposes an emulsified food obtained by blending dried egg white and heat-treating it. As dry egg white that is widely distributed for food use, the raw liquid egg white is adjusted to a pH (weak acidity) optimal for desugaring treatment, then desugared and spray-dried, and the resulting neutral drying is obtained. For example, there is a product name “dried egg white K type” manufactured by QP Corporation.
そこで、本発明者は、上記市販されている乾燥卵白を用いて酸性水中油型乳化食品を製造し、当該製造物が冷凍耐性を有するか試験を行った。しかしながら、得られた乳化食品は、冷凍耐性を有するとは言い難いものであった。 Then, this inventor manufactured acidic oil-in-water type emulsified food using the said commercially available dried egg white, and tested whether the said product had freezing tolerance. However, it was difficult to say that the obtained emulsified food has freezing resistance.
そこで、本発明の目的は、解凍後も安定な乳化状態を有した冷凍耐性に優れた酸性水中油型乳化食品を提供するものである。 Therefore, an object of the present invention is to provide an acidic oil-in-water emulsified food that has a stable emulsified state even after thawing and has excellent freezing resistance.
本発明者等は、酸性水中油型乳化食品に使用可能な様々な配合原料について鋭意研究を重ねた。その結果、処理澱粉と特定の乾燥卵白とを配合させるならば、意外にも解凍後も安定な乳化状態を有した冷凍耐性に優れた酸性水中油型乳化食品となることを見出し本発明を完成するに至った。 The present inventors have intensively studied various compounding raw materials that can be used for acidic oil-in-water type emulsified foods. As a result, if the processed starch and a specific dried egg white are blended, the present invention has been found to be an acidic oil-in-water emulsified food that has a surprisingly stable emulsified state even after thawing and has excellent freezing resistance. It came to do.
すなわち、本発明は、
(1)乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉とを配合し、前記乾燥卵白が脱糖処理および65℃以上で熱蔵処理が施されており、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が4%以下である酸性水中油型乳化食品、
(2)乾燥卵白が68℃以上で熱蔵処理されている(1)の酸性水中油型乳化食品、
(3)乾燥卵白が離水率3.3%以下である(1)または(2)の酸性水中油型乳化食品、
(4)処理澱粉がエーテル化処理澱粉である(1)乃至(3)のいずれかの酸性水中油型乳化食品、
(5)乾燥卵白の配合量が製品に対し0.1〜10%である(1)乃至(4)のいずれかの酸性水中油型乳化食品、
(6)処理澱粉の配合量が製品に対し0.3〜8%である(1)乃至(5)のいずれかの酸性水中油型乳化食品、
である。
That is, the present invention
(1) Dry egg white is blended with modified starch and / or treated starch that is heat-moisture-treated starch, the dried egg white is desugared and heat-treated at 65 ° C. or higher, and a dried egg white aqueous solution (dried Acidic oil-in-water emulsified food with a water separation rate of 4% or less of heated coagulated product of 1 part of egg white and 7 parts of fresh water,
(2) The acidic oil-in-water emulsified food according to (1), wherein the dried egg white is heat-treated at 68 ° C. or higher,
(3) The acid oil-in-water emulsified food according to (1) or (2), wherein the dried egg white has a water separation rate of 3.3% or less,
(4) The acidic oil-in-water emulsion food according to any one of (1) to (3), wherein the treated starch is an etherified starch,
(5) The acidic oil-in-water emulsified food according to any one of (1) to (4), wherein the blended amount of dried egg white is 0.1 to 10% of the product,
(6) The acidic oil-in-water emulsified food according to any one of (1) to (5), wherein the compounding amount of the treated starch is 0.3 to 8% of the product,
It is.
本発明によれば、解凍後も安定な乳化状態を有した酸性水中油型乳化食品を提供できることから、冷凍を伴う食品への酸性水中油型乳化食品の需要拡大が期待される。 According to the present invention, since an acidic oil-in-water emulsified food having a stable emulsified state even after thawing can be provided, an increase in demand for acidic oil-in-water emulsified foods to food accompanied by freezing is expected.
以下本発明を詳細に説明する。なお、本発明において「%」は「質量%」を、「部」は「質量部」をそれぞれ意味する。 The present invention will be described in detail below. In the present invention, “%” means “mass%” and “part” means “part by mass”.
本発明において酸性水中油型乳化食品とは、食用油脂が油滴として水相中に略均一に分散して水中油型の乳化状態が維持され、常温流通を可能ならしめるためにpHを4.6以下に調整され、粘度が30Pa・s以上の酸性乳化食品である。このような酸性水中油型乳化食品は、一般的にマヨネーズ、マヨネーズ類あるいは半固体状乳化ドレッシング等と称される。 In the present invention, the acidic oil-in-water emulsified food means that edible fats and oils are dispersed almost uniformly in the water phase as oil droplets to maintain the oil-in-water emulsified state, and the pH is 4. It is an acidic emulsified food with a viscosity adjusted to 6 or less and a viscosity of 30 Pa · s or more. Such acidic oil-in-water emulsified foods are generally referred to as mayonnaise, mayonnaise or semi-solid emulsified dressing.
本発明は、上記酸性水中油型乳化食品において、乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉とを配合し、前記乾燥卵白が脱糖処理および65℃以上で熱蔵処理が施されており、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が4%以下であることを特徴とし、これにより、解凍後も安定な乳化状態を有した冷凍耐性に優れた酸性水中油型乳化食品となる。 In the acidic oil-in-water emulsified food according to the present invention, the dried egg white is mixed with a modified starch and / or a processed starch that is a heat-moisture-treated starch, and the dried egg white is subjected to a desugaring treatment and a heat storage treatment at 65 ° C. or higher. And the water separation rate of the heated coagulum of the dried egg white aqueous solution (7 parts of fresh water relative to 1 part of dried egg white) is 4% or less, thereby having a stable emulsified state even after thawing. An acidic oil-in-water emulsified food with excellent freezing resistance.
ここで、乾燥卵白とは、液卵白を、例えば、噴霧乾燥(スプレードライ)、静置乾燥(パンドライ)、凍結乾燥(フリーズドライ)などの任意の乾燥方法により乾燥した後、熱蔵処理を施したものである。本発明は、前記乾燥卵白において、更に熱蔵処理を65℃以上、好ましくは68℃以上、より好ましくは70℃以上で施したものであり、且つ得られた乾燥卵白1部を清水7部に溶解させた乾燥卵白水溶液の熱凝固物を後述する方法で測定したときの離水率が4%以下、好ましくは3.3%以下、より好ましくは3.0%以下のものである。 Here, the dried egg white is a liquid egg white dried by any drying method such as spray drying (spray drying), stationary drying (pan drying), freeze drying (freeze drying), etc., and then subjected to heat storage treatment. It has been applied. According to the present invention, the dried egg white is further subjected to a heat storage treatment at 65 ° C. or higher, preferably 68 ° C. or higher, more preferably 70 ° C. or higher, and 1 part of the obtained dried egg white is added to 7 parts of fresh water. The water separation rate is 4% or less, preferably 3.3% or less, more preferably 3.0% or less, when the thermocoagulated product of the dissolved dried egg white aqueous solution is measured by the method described later.
熱蔵処理を施さないと、あるいは熱蔵処理が前記温度より低いと、たとえ離水率の条件を満たし、後述する処理澱粉を併用したとしても、後述の試験例で示しているとおり酸性水中油型乳化食品は、解凍後の状態において油分離が観察され安定な乳化状態を有し難い傾向となる。一方、離水率が前記値より高いと、たとえ熱蔵処理条件を満たし、後述する処理澱粉を併用したとしても、同様に解凍後油分離が観察され安定な乳化状態を有し難い傾向となり好ましくないからである。 If the heat storage treatment is not performed or the heat storage treatment is lower than the above temperature, even if the water separation rate condition is satisfied and the treated starch described later is used in combination, the acidic oil-in-water type as shown in the test example described later The emulsified food tends to have a stable emulsified state in which oil separation is observed in the state after thawing. On the other hand, if the water separation rate is higher than the above value, even if the heat storage treatment conditions are satisfied and the treated starch described later is used in combination, oil separation after thawing is observed and it is difficult to have a stable emulsified state, which is not preferable. Because.
なお、離水率は、以下の手順で測定された値である。つまり、1部の乾燥卵白に対して、7部の清水を加えて溶解し、折径60mmのナイロン製のケーシングに充填密封して80℃で40分間加熱して加熱凝固物を製する。次いで、ケーシング詰め加熱凝固物を5℃で24時間保存後、室温(20℃)に3時間放置して加熱凝固物の品温を20℃にする。次いで、加熱凝固物をケーシングから取り出して、長さ方向に対して直角に厚さ3cmにカットする。ついで、110mm直径の濾紙(定性濾紙No.2)5枚を重ねた上にカットした加熱凝固物を、カットした面のいずれか片方が底面となるようにのせた後、1時間室温(20℃)に放置して、放置前後の加熱凝固物の質量変化から下記式により離水率を求めた。 The water separation rate is a value measured by the following procedure. That is, 7 parts of fresh water is added to 1 part of dried egg white and dissolved, filled and sealed in a nylon casing having a folding diameter of 60 mm, and heated at 80 ° C. for 40 minutes to produce a heated coagulum. Next, after the casing-packed heated coagulum is stored at 5 ° C. for 24 hours, it is allowed to stand at room temperature (20 ° C.) for 3 hours to bring the temperature of the heated coagulated product to 20 ° C. Next, the heated coagulum is taken out of the casing and cut into a thickness of 3 cm perpendicular to the length direction. Next, the heated coagulated material cut on 5 sheets of 110 mm diameter filter paper (qualitative filter paper No. 2) was placed so that one of the cut surfaces became the bottom surface, and then room temperature (20 ° C. for 1 hour). The water separation rate was determined from the following formula from the change in mass of the heated coagulated product before and after leaving.
離水率(%)=(放置前の加熱凝固物の質量−放置後の加熱凝固物の質量)×100/(放置前の加熱凝固物の質量) Water separation rate (%) = (mass of heated coagulated product before standing-mass of heated coagulated product after standing) × 100 / (mass of heated coagulated product before standing)
前記熱蔵処理条件および離水率の条件を満たす乾燥卵白の製造方法について、以下に詳述する。なお、本発明の乾燥卵白は、上記2つの条件を満たすものであればいずれのものでもよく、下記方法に限定されるものではない。 The method for producing dried egg white that satisfies the conditions for the heat storage treatment and the water separation rate will be described in detail below. The dried egg white of the present invention may be any as long as it satisfies the above two conditions, and is not limited to the following method.
まず、乾燥卵白に用いる液卵白を用意する。液卵白としては、例えば、卵を割卵して卵黄と分離した生液卵白、これに濾過、殺菌、冷凍、濃縮などの処理を施したものの他、卵白中の成分を除去する処理、例えば、糖分を除去する脱糖処理やリゾチームを除去する処理を施したものなどが挙げられるが、本発明は、これらの液卵白の中でも、脱糖処理を施した液卵白を用いることが肝要である。脱糖処理を行わないと、熱蔵処理中に卵白蛋白質中のアミノ基と遊離の糖がメイラード反応を起こし、褐変、不快臭の発生など品質の低下を伴うためか、本発明の乳化食品自体が得られないか、得られたとしても解凍後に油分離が観察され本発明の目的とする冷凍耐性に優れた酸性水中油型乳化食品が得られないからである。脱糖処理は、酵母、酵素、細菌などを用いて常法により行えばよく、液卵白中の遊離の糖含有率が好ましくは0.1%以下となるように行うことが好ましい。 First, liquid egg white used for dry egg white is prepared. As the liquid egg white, for example, a raw liquid egg white obtained by splitting the egg and separating it from the yolk, a thing subjected to processing such as filtration, sterilization, freezing, concentration, etc., as well as a process for removing components in the egg white, for example, Examples include those subjected to a desugaring process for removing sugar and a process for removing lysozyme, but among these liquid egg whites, it is important to use liquid egg whites subjected to desugaring process. If the desugaring process is not performed, the amino group in egg white protein and free sugar cause a Maillard reaction during the heat storage process, resulting in deterioration of quality such as browning and unpleasant odor. This is because oil separation is observed after thawing, and even if it is obtained, an acidic oil-in-water emulsified food excellent in freezing resistance as the object of the present invention cannot be obtained. The desugaring treatment may be performed by a conventional method using yeast, enzyme, bacteria, etc., and is preferably performed so that the free sugar content in the liquid egg white is preferably 0.1% or less.
一般に、液卵白を酵母脱糖、酵素脱糖などの方法で脱糖処理する際には、これらの酵母や酵素の適正pHが弱酸性から中性であり、有機酸などの酸剤を添加して液卵白のpHを弱酸性から中性とするため、得られた乾燥卵白もpHが7前後となる。しかしながら、得られた乾燥卵白の離水率は、4%を超えるものとなり、当該乾燥卵白を用いた酸性水中油型乳化食品は、解凍後に油分離が観察され好ましくない。 In general, when liquid egg white is desugared by methods such as yeast desugaring and enzymatic desugaring, the appropriate pH of these yeasts and enzymes is weakly acidic to neutral, and an acid agent such as an organic acid is added. Since the pH of the liquid egg white is changed from weakly acidic to neutral, the resulting dried egg white also has a pH of around 7. However, the water separation rate of the obtained dried egg white exceeds 4%, and the acidic oil-in-water emulsified food using the dried egg white is not preferable because oil separation is observed after thawing.
これに対し、乾燥卵白の離水率を4%以下とするには、例えば、前記脱糖処理の際に有機酸などの酸剤を添加しないか、またはごくわずかの添加に抑え、噴霧乾燥などの乾燥処理後のpHを9以上、好ましくは9.5以上、より好ましくは10以上とするとよい。具体的には、用いる液卵白のpHや乾燥処理方法などにもよるが、有機酸などの酸剤を添加せずに酵母で脱糖処理をした場合、pH9.9〜10.1程度の液卵白の乾燥物を得ることができる。また、本発明においては、乾燥処理後のpHが高いほうが離水率の低いものが得やすいことから、有機酸などの酸剤を添加しないほうが好ましいが、脱糖処理効率を上げるなどの目的のために、例えば、酸剤としてクエン酸等の有機酸を用いる場合は、脱糖の際の有機酸添加量を液卵白1kgに対し1000mg以下、好ましくは500mg以下、より好ましくは200mg以下、さらに好ましくは100mg以下とする。 On the other hand, in order to set the water separation rate of dried egg white to 4% or less, for example, an acid agent such as an organic acid is not added during the desugaring treatment, or the addition is suppressed to a very small amount, and spray drying is performed. The pH after the drying treatment is 9 or more, preferably 9.5 or more, more preferably 10 or more. Specifically, depending on the pH of the liquid egg white to be used and the drying method, a liquid having a pH of about 9.9 to 10.1 is obtained when the yeast is desugared without adding an acid agent such as an organic acid. A dried egg white can be obtained. Further, in the present invention, it is preferable not to add an acid agent such as an organic acid because a higher pH after the drying treatment tends to obtain a lower water separation rate. However, for the purpose of increasing the desugaring treatment efficiency, it is preferable. For example, when an organic acid such as citric acid is used as the acid agent, the amount of organic acid added at the time of desugaring is 1000 mg or less, preferably 500 mg or less, more preferably 200 mg or less, and still more preferably, with respect to 1 kg of liquid egg white. 100 mg or less.
脱糖処理前の液卵白のpHに比べて、脱糖処理後のpHはやや低下する傾向がある。例えば、脱糖処理前の液卵白のpHにもよるが、酵母で脱糖処理を行った場合、pHが0.1〜2.5程度低下する。一方、脱糖処理後の液卵白である乾燥処理前の液卵白のpHに比べて、乾燥処理後のpHはやや上昇する傾向がある。例えば、乾燥条件にもよるが、通常の噴霧乾燥条件である150〜200℃の熱風で乾燥した場合、pHが1〜3程度上昇する。したがって、これらを考慮し、乾燥処理後の液卵白の乾燥物のpHを上記範囲に調製すればよい。 There is a tendency that the pH after the desugaring treatment is somewhat lower than the pH of the liquid egg white before the desugaring treatment. For example, depending on the pH of the liquid egg white before the desugaring treatment, the pH is reduced by about 0.1 to 2.5 when the desugaring treatment is performed with yeast. On the other hand, compared with the pH of the liquid egg white before the drying process, which is the liquid egg white after the desugaring process, the pH after the drying process tends to slightly increase. For example, although it depends on the drying conditions, when it is dried with hot air of 150 to 200 ° C., which is a normal spray drying condition, the pH increases by about 1 to 3. Therefore, in consideration of these, the pH of the dried liquid egg white after the drying treatment may be adjusted to the above range.
また、液卵白の乾燥物のpHを前記特定範囲に調製するために、リン酸三ナトリウムなどのアルカリ剤を少量添加してもよいが、アルカリ剤に由来する塩類により、熱蔵中にタンパク質が熱変性して不溶化するいわゆる煮えが生じ易くなることから、煮えなどが発生しないように微調整しながら行う必要があり製造コストがかかって経済的でないことから、乾燥処理後のpHは10.7以下が好ましい。 In addition, in order to adjust the pH of the dried liquid egg white product to the specific range, a small amount of an alkaline agent such as trisodium phosphate may be added. Since so-called boiled food that is heat-denatured and insolubilized is likely to occur, it is necessary to carry out fine adjustment so as not to generate boiled food. The following is preferred.
乾燥処理は、特に制限はなく、例えば、噴霧乾燥(スプレードライ)、静置乾燥(パンドライ)、凍結乾燥(フリーズドライ)などの種々の方法により乾燥物の水分含量が好ましくは12%以下、より好ましくは10%以下となるように常法に則り行えばよい。 The drying treatment is not particularly limited. For example, the moisture content of the dried product is preferably 12% or less by various methods such as spray drying (spray drying), stationary drying (pan drying), freeze drying (freeze drying), and the like. More preferably, it may be carried out in accordance with an ordinary method so as to be 10% or less.
なお、pHは、液卵白などの液状物の場合は、そのまま、乾燥物の場合は、1部の乾燥物に対して7部の清水を加えて溶解したものを、pHメーターで測定したときの値である。また、乾燥物の水分含量は、赤外線水分計((株)ケット科学研究所、FD−600)によって測定したときの値である。 In the case of a liquid product such as liquid egg white, the pH is as it is, and in the case of a dry product, 7 parts of fresh water added to 1 part of the dried product and dissolved are measured with a pH meter. Value. The moisture content of the dried product is a value measured by an infrared moisture meter (Kett Science Laboratory, FD-600).
次に、液卵白の乾燥物を65℃以上、好ましくは68℃以上、より好ましくは70℃以上で熱蔵処理を施す。上述の方法で得られた液卵白の乾燥物は、離水率4%以下の条件を満たすが、熱蔵処理を施さないと、あるいは熱蔵処理が前記温度より低いと、たとえ離水率の条件を満たし、後述する処理澱粉を併用したとしても、後述の試験例で示しているとおり酸性水中油型乳化食品は、解凍後の状態において油分離が観察され安定な乳化状態を有し難い傾向となり好ましくないからである。また、後述する熱蔵処理の方法にもよるが、前記熱蔵処理条件により、離水率は更に0.1〜1程度低下する。 Next, the dried egg white product is subjected to a heat storage treatment at 65 ° C. or higher, preferably 68 ° C. or higher, more preferably 70 ° C. or higher. The dried liquid egg white obtained by the above method satisfies the condition of a water separation rate of 4% or less. However, if the heat storage treatment is not performed or the heat storage treatment is lower than the above temperature, the condition of the water separation rate is satisfied. Satisfactory, even if the treated starch described later is used in combination, as shown in the test examples described later, the acidic oil-in-water emulsified food is preferably less likely to have a stable emulsified state because oil separation is observed in the state after thawing. Because there is no. Moreover, although it depends on the method of heat storage treatment described later, the water separation rate is further reduced by about 0.1 to 1 depending on the heat storage treatment conditions.
熱蔵処理の方法としては、液卵白の乾燥物を容器に封入して、あるいは乾燥物をバットなどの平坦な容器に厚さが1mm〜10cm程度に広げ、これを上記所定の温度に設定した恒温機、乾燥機、熱蔵庫などに保存して行うとよい。特に、二酸化炭素を除去しながら熱蔵処理を施す方法は、離水率をより低下させ、得られた乾燥卵白の離水率が3%以下となり、当該乾燥卵白を用いた酸性水中油型乳化食品は、冷凍耐性に優れ好ましい。具体的には、乾燥卵白の二酸化炭素の濃度が好ましくは1%以下、より好ましくは0.8%以下である。 As a method of heat storage treatment, a dried liquid egg white product was enclosed in a container, or the dried product was spread on a flat container such as a bat to a thickness of about 1 mm to 10 cm, and this was set to the predetermined temperature. It is good to store it in a thermostat, dryer, heat storage, etc. In particular, the method of performing the thermal storage treatment while removing carbon dioxide further reduces the water separation rate, the water separation rate of the obtained dried egg white becomes 3% or less, and the acidic oil-in-water emulsified food using the dried egg white is It is preferable because of its excellent freezing resistance. Specifically, the concentration of carbon dioxide in the dried egg white is preferably 1% or less, more preferably 0.8% or less.
なお、乾燥卵白の二酸化炭素の濃度は、乾燥卵白25gを250mL容量のバイアル瓶に密封して75℃の恒温機で24時間保存した後、恒温機から取り出して1分以内に前記バイアル瓶内の二酸化炭素濃度を二酸化炭素濃度計(PBI-Dansensor社製 Check Point O2/CO2)で測定した値である。 The concentration of carbon dioxide in the dried egg white is determined by sealing 25 g of dried egg white in a 250 mL vial and storing it in a thermostat at 75 ° C. for 24 hours, and then removing it from the thermostat within 1 minute. This is a value obtained by measuring the carbon dioxide concentration with a carbon dioxide concentration meter (Check Point O 2 / CO 2 manufactured by PBI-Dansensor).
二酸化炭素を除去しながら熱蔵処理を施す方法としては、例えば、液卵白の乾燥物をバットなどの容器に広げて熱蔵する場合は、1)加熱空気が換気されている恒温機、乾燥機、熱蔵庫などに保存して行う。2)乾燥物を二酸化炭素透過性を有した、例えば、好ましくは20〜80μm厚、より好ましくは30〜70μm厚のポリエチレンフィルムからなるパウチなどに封入し、加熱空気が換気されている恒温機、乾燥機、熱蔵庫などに保存して行う。3)乾燥物を二酸化炭素吸収剤、具体的には、1kgの乾燥物に対し200〜600mLの吸収能を有する二酸化炭素吸収剤と共に容器に封入して、熱蔵処理を施す。あるいは前記2)と3)を組み合わせる方法などが挙げられる。 As a method of performing the heat storage treatment while removing carbon dioxide, for example, in the case of spreading a liquid egg white dried product in a container such as a vat and storing it, 1) a constant temperature oven and a dryer in which heated air is ventilated Store in a heat storage. 2) A thermostat having carbon dioxide permeability, such as a pouch made of a polyethylene film having a thickness of preferably 20 to 80 μm, more preferably 30 to 70 μm, and a heated air ventilated. Store in a dryer or heat storage. 3) The dried product is sealed in a container together with a carbon dioxide absorbent, specifically, a carbon dioxide absorbent having an absorption capacity of 200 to 600 mL with respect to 1 kg of dried product, and subjected to heat storage treatment. Or the method of combining said 2) and 3) etc. are mentioned.
本発明において、熱蔵処理の温度は、下限値しか規定していないが、熱蔵温度があまり高すぎると煮えが生じる場合があり、好ましくは100℃以下、より好ましくは90℃以下である。また、熱蔵処理の処理日数は、規定していないが、好ましくは1〜30日、より好ましくは2〜20日である。熱蔵処理の処理日数が前記範囲より短いと、熱蔵処理による効果が発現されず、解凍後の状態において油分離が観察され、一方、前記範囲より長いと、生産性に劣るばかりか、熱蔵処理による効果がそれ以上発現し難い傾向となるためである。 In the present invention, only the lower limit of the temperature of the heat storage treatment is specified, but if the heat storage temperature is too high, boiling may occur, and it is preferably 100 ° C. or less, more preferably 90 ° C. or less. Moreover, although the process days of a heat storage process are not prescribed | regulated, Preferably it is 1-30 days, More preferably, it is 2-20 days. When the number of days for the heat storage treatment is shorter than the above range, the effect of the heat storage treatment is not expressed, and oil separation is observed in the state after thawing, while when it is longer than the above range, not only the productivity is inferior, This is because the effects of the brewing process tend to be difficult to express any more.
上述した乾燥卵白の配合量は、後述の化工澱粉および/または湿熱処理澱粉である処理澱粉の配合量にもよるが、製品に対し0.1〜10%が好ましく、0.5〜8%がより好ましい。配合量が、前記範囲より少ないと、たとえ後述する処理澱粉を併用したとしても解凍後の状態において油分離が観察され安定な乳化状態を有し難い傾向となり、一方、前記範囲より多いと、滑らかな食感を有した乳化食品が得られ難く好ましくないからである。 The amount of the dried egg white mentioned above is preferably 0.1 to 10%, preferably 0.5 to 8% based on the product, although it depends on the amount of the modified starch and / or the heat-treated starch, which will be described later. More preferred. If the blending amount is less than the above range, oil separation is observed in the state after thawing even if the processed starch described later is used in combination, and it tends to be difficult to have a stable emulsified state. This is because it is difficult to obtain an emulsified food having a good texture.
本発明の酸性水中油型乳化食品は、上述した乾燥卵白に加え化工澱粉および/または湿熱処理澱粉である処理澱粉を配合したものである。処理澱粉とは、原料の生澱粉に何らかの処理を施されたものである。化工澱粉および/または湿熱処理澱粉である処理澱粉のうち、化工澱粉は、化学的処理を施された増粘剤として使用される澱粉であって食用として供されるものであれば特に限定するものではない。例えば、澱粉に無水酢酸と無水アジピン酸を作用させてエステル化するアセチル化アジピン酸架橋澱粉、澱粉にオキシ塩化リン又はトリメタリン酸ナトリウムを作用させ、さらに無水酢酸又は酢酸ビニルを作用させてエステル化するアセチル化リン酸架橋澱粉、澱粉に次亜塩素酸ナトリウムと無水酢酸を作用させてエステル化するアセチル化酸化澱粉、澱粉に無水オクテニルコハク酸を作用させてエステル化するオクテニルコハク酸澱粉ナトリウム、澱粉に無水酢酸又は酢酸ビニルを作用させてエステル化する酢酸澱粉、澱粉に次亜塩素酸ナトリウムを作用させる酸化澱粉、澱粉にプロピレンオキシドを作用させてエーテル化するヒドロキシプロピル澱粉、澱粉にプロピレンオキシドを作用させエーテル化し、さらにオキシ塩化リン又はトリメタリン酸ナトリウムを作用させエステル化するヒドロキシプロピル化リン酸架橋澱粉、澱粉にオキシ塩化リン又はトリメタリン酸ナトリウムを作用させエステル化し、さらにオルトリン酸又はそのカリウム塩、ナトリウム塩、トリポリリン酸ナトリウムを作用させエステル化するリン酸モノエステル化リン酸架橋澱粉、澱粉にオルトリン酸又はそのカリウム塩、ナトリウム塩、トリポリリン酸ナトリウムを作用させエステル化するリン酸化澱粉、澱粉にオキシ塩化リン又はトリメタリン酸ナトリウムを作用させエステル化するリン酸架橋澱粉などが挙げられる。 The acidic oil-in-water emulsified food of the present invention is a blend of processed starch that is a modified starch and / or a wet heat-treated starch in addition to the above-described dried egg white. The treated starch is obtained by subjecting raw raw starch to some kind of treatment. Among the modified starches that are modified starch and / or wet-heat treated starch, modified starch is a starch that is used as a thickener that has been subjected to chemical treatment and is particularly limited as long as it is used for food. is not. For example, acetylated adipic acid cross-linked starch that is esterified by allowing acetic anhydride and adipic anhydride to act on starch, and esterifying by reacting starch with phosphorus oxychloride or sodium trimetaphosphate and then acetic anhydride or vinyl acetate. Cross-linked acetylated phosphate starch, acetylated oxidized starch that is esterified with sodium hypochlorite and acetic anhydride on starch, octenyl succinic acid starch sodium that is esterified with octenyl succinic anhydride on starch, acetic anhydride on starch Or starch acetate that is esterified by the action of vinyl acetate, oxidized starch that acts sodium hypochlorite on starch, hydroxypropyl starch that is etherified by acting propylene oxide on starch, or etherified by acting propylene oxide on starch In addition, phosphorus oxychloride or tri Hydroxypropylated phosphate cross-linked starch that reacts with sodium taphosphate and esterifies starch by reacting phosphorus oxychloride or sodium trimetaphosphate with starch, and then reacts with orthophosphoric acid or its potassium salt, sodium salt, sodium tripolyphosphate Phosphoric acid monoesterified phosphate cross-linked starch, phosphoric acid starch that is esterified with orthophosphoric acid or its potassium salt, sodium salt, sodium tripolyphosphate acting on starch, starch phosphochloride or sodium trimetaphosphate acting on starch And phosphoric acid cross-linked starch.
また、本発明で用いる湿熱処理澱粉は、「湿熱処理澱粉」として市販されているものであれば特に限定するものではないが、例えば、澱粉加熱しても糊化しない程度の水分を含む澱粉粒子を、密閉容器中で相対湿度100%の条件下で約100〜125℃に加熱して得る方法、あるいは第1段階で澱粉を容器中に入れ密閉・減圧し、第2段階で生蒸気を容器内に導入し、加湿加熱するシステムである減圧加圧加熱法などで製造されている。 Further, the wet heat-treated starch used in the present invention is not particularly limited as long as it is commercially available as “wet heat-treated starch”. For example, starch particles containing water that does not gelatinize even when the starch is heated. Is obtained by heating to about 100-125 ° C. in a sealed container at a relative humidity of 100%, or starch is placed in the container in the first stage, sealed and decompressed, and the raw steam is stored in the second stage. It is manufactured by a reduced pressure and heating method, which is a system for introducing and humidifying and heating.
本発明はこれらの1種または2種以上の処理澱粉を用いるとよいが、なかでもヒドロキシプロピル澱粉、ヒドロキシプロピル化リン酸架橋澱粉などのエーテル化処理澱粉を用いると、上述した乾燥卵白と併用することで、解凍後もより安定な乳化状態を有する酸性水中油型乳化食品が得られる。また、これらの処理澱粉の配合量は、上述の乾燥卵白の配合量にもよるが、0.3〜8%が好ましく、0.5〜6%がより好ましい。配合量が前記範囲より少ないと、たとえ上述した乾燥卵白を併用したとしても解凍後の状態において油分離が観察され安定な乳化状態を有し難い傾向となり、一方、配合量が前記範囲より多いと、食感が重たくなる傾向があり好ましくないからである。 In the present invention, it is preferable to use one or two or more kinds of these treated starches. Among them, when an etherified starch such as hydroxypropyl starch or hydroxypropylated phosphoric acid crosslinked starch is used, it is used in combination with the above-mentioned dried egg white. Thus, an acidic oil-in-water emulsified food product having a more stable emulsified state after thawing can be obtained. Moreover, although the compounding quantity of these process starch is based also on the compounding quantity of the above-mentioned dry egg white, 0.3-8% is preferable and 0.5-6% is more preferable. If the blending amount is less than the above range, even if the above-mentioned dry egg white is used in combination, oil separation is observed in the state after thawing, and it tends not to have a stable emulsified state. This is because the texture tends to be heavy, which is not preferable.
本発明の酸性水中油型乳化食品は、上述の乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉とを配合する他に本発明の効果を損なわない範囲で酸性水中油型乳化食品に通常用いられている各種原料を適宜選択し含有させることができる。例えば、菜種油、コーン油、綿実油、サフラワー油、オリーブ油、紅花油、大豆油、パーム油、魚油、卵黄油等の動植物油及びこれらの精製油、並びにMCT(中鎖脂肪酸トリグリセリド)、ジグリセリドなどのように化学的あるいは酵素的処理を施して得られる油脂などの食用油脂、キサンタンガム、タマリンド種子ガム、ローカストビーンガム、ジェランガム、グアーガム、アラビアガム、サイリュームシードガムなどのガム質、澱粉分解物、デキストリン、デキストリンアルコール、オリゴ糖、オリゴ糖アルコールなどの糖類、食酢、クエン酸、乳酸、レモン果汁などの酸味材、グルタミン酸ナトリウム、食塩、砂糖などの各種調味料、卵黄、ホスホリパーゼA処理卵黄、全卵、液卵白、レシチン、グリセリン脂肪酸エステル、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、オクテニルコハク酸化澱粉などの乳化材、動植物のエキス類、からし粉、胡椒などの香辛料、並びに各種蛋白質やこれらの分解物などが挙げられる。 The acidic oil-in-water emulsified food of the present invention is an acidic oil-in-water emulsified food within the range that does not impair the effects of the present invention, in addition to blending the above-described dried egg white and modified starch and / or heat-treated starch. Various raw materials that are usually used can be appropriately selected and contained. For example, rapeseed oil, corn oil, cottonseed oil, safflower oil, olive oil, safflower oil, soybean oil, palm oil, fish oil, egg yolk oil and other animal and vegetable oils and their refined oils, and MCT (medium chain fatty acid triglycerides), diglycerides, etc. Edible fats and oils such as fats and oils obtained by chemical or enzymatic treatment, xanthan gum, tamarind seed gum, locust bean gum, gellan gum, guar gum, gum arabic, silum seed gum, etc., starch degradation products, dextrin, Sugars such as dextrin alcohol, oligosaccharides, oligosaccharide alcohols, vinegar, citric acid, lactic acid, lemon juice and other sour materials, sodium glutamate, salt, sugar and other seasonings, egg yolk, phospholipase A treated egg yolk, whole egg, liquid Egg white, lecithin, glycerin fatty acid ester, polyg Serine fatty acid esters, sucrose fatty acid esters, sorbitan fatty acid esters, emulsifying materials such as octenyl starches, extracts, plants and animals, mustard flour, spices such as pepper, as well as various proteins and their degradation products thereof.
また、本発明の製造方法は、上述の乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉とを一原料として配合させる以外は、酸性水中油型乳化食品の常法に則り製造すればよく、例えば、上述の乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉とを配合し均一にした水相原料をミキサーなどで攪拌させながら油相原料と注加して粗乳化し、次にコロイドミル、高圧ホモゲナイザーなどで仕上げ乳化をした後、ボトル容器やガラス容器などに充填密封する。なお、処理澱粉が冷水膨潤性を有するものであればそのまま用いることができるが、そうでない場合は、処理澱粉を清水などの水性媒体中で加熱により糊化したものを用いるとよい。 In addition, the production method of the present invention can be produced in accordance with the ordinary method of acidic oil-in-water emulsified foods, except that the above-mentioned dried egg white and modified starch and / or treated starch which is wet-heat treated starch are blended as one raw material. Well, for example, coarsely emulsified by adding the oil phase raw material while stirring the water phase raw material mixed with the above-mentioned dried egg white and the modified starch and / or the processed starch which is the heat-treated starch with a mixer etc. Next, after finishing emulsification with a colloid mill, a high-pressure homogenizer, etc., it is filled and sealed in a bottle container or a glass container. If the treated starch has cold water swellability, it can be used as it is, but if not, a starch obtained by gelatinizing the treated starch in an aqueous medium such as fresh water may be used.
以下、本発明の酸性水中油型乳化食品について、実施例、比較例並びに試験例に基づき具体的に説明する。なお、本発明は、これらに限定するものではない。 Hereinafter, the acidic oil-in-water emulsified food of the present invention will be specifically described based on Examples, Comparative Examples, and Test Examples. The present invention is not limited to these.
[実施例1]
<乾燥卵白の調製>
殻付卵を割卵分離して得られた液卵白1000kgにパン用酵母2kgを添加し35℃で4時間脱糖処理を行った。次に、この脱糖液卵白を170℃で噴霧乾燥し液卵白の乾燥物(pH10.0、水分含量7%)を得た。この乾燥物を10kgずつ厚み60μmのポリエチレン袋に充填密封し、これらの包装体を、庫内の加熱空気が換気されている庫内温度75℃の熱蔵庫に保存して75℃、14日間の熱蔵処理を行い乾燥卵白を得た。なお、熱蔵処理する際には、包装体を熱蔵庫内の金網でできた棚に一袋ずつ重ねずに並べた。また、得られた乾燥卵白の離水率は2.5%であり、二酸化炭素濃度は0.6%であった。前記離水率は段落[0015]〜段落[0016]、前記二酸化炭素濃度は段落[0027]で説示した方法で求め、以下の実施例および比較例も同様に行った。
[Example 1]
<Preparation of dried egg white>
2 kg of baker's yeast was added to 1000 kg of liquid egg white obtained by splitting the eggs with shells and desugared at 35 ° C. for 4 hours. Next, this desugared liquid egg white was spray-dried at 170 ° C. to obtain a dried liquid egg white product (pH 10.0, water content 7%). Each 10 kg of this dried product is filled and sealed in a polyethylene bag with a thickness of 60 μm, and these packages are stored in a heat storage room with a temperature of 75 ° C. in which the heated air is ventilated and stored at 75 ° C. for 14 days. The dried egg white was obtained. In addition, when carrying out the heat storage process, the packaging bodies were arranged on the shelf made of a wire mesh in the heat storage room without overlapping each bag. Moreover, the water separation rate of the obtained dried egg white was 2.5%, and the carbon dioxide concentration was 0.6%. The water separation rate was determined by the method described in paragraphs [0015] to [0016] and the carbon dioxide concentration was described in paragraph [0027], and the following examples and comparative examples were similarly performed.
<酸性水中油型乳化食品の調製>
下記に示す配合割合で仕上がり100kgの酸性水中油型乳化食品を製した。つまり、化工澱粉を清水に分散させ、加熱により糊化させた後、冷却して糊化澱粉液を調製する。得られた糊化澱粉液と植物油以外の水相原料とをミキサーで均一に混合し水相部を調製した後、当該水相部を攪拌させながら植物油を徐々に注加して粗乳化物を製した。次いで、得られた粗乳化物をコロイドミルで仕上げ乳化し、200mL容量のナイロンポリ袋(外側からナイロン15μm、PE60μm)に150gずつ充填密封した。なお、配合した化工澱粉にはヒドロキシプロピル澱粉を用いた。
<Preparation of acidic oil-in-water emulsified food>
An acidic oil-in-water emulsified food product having a finish of 100 kg was produced at the blending ratio shown below. That is, the modified starch is dispersed in fresh water, gelatinized by heating, and then cooled to prepare a gelatinized starch solution. The obtained gelatinized starch solution and the aqueous phase raw material other than vegetable oil are uniformly mixed with a mixer to prepare an aqueous phase portion, and then the vegetable oil is gradually added while stirring the aqueous phase portion to obtain a crude emulsion. Made. Next, the obtained coarse emulsion was finish-emulsified with a colloid mill, and 150 g was filled and sealed in a 200 mL capacity nylon plastic bag (15 μm nylon, 60 μm PE from the outside). In addition, hydroxypropyl starch was used for the compounded modified starch.
<配合割合>
植物油 55%
食酢(酸度5%) 10%
乾燥卵白 1.5%
食塩 1.5%
化工澱粉 1%
殺菌卵黄 1%
砂糖 1%
辛子粉 0.5%
グルタミン酸ナトリウム 0.3%
清水 残余
―――――――――――――――――――――――
合計 100%
<Combination ratio>
Vegetable oil 55%
Vinegar (acidity 5%) 10%
Dry egg white 1.5%
Salt 1.5%
Chemical starch 1%
Sterilized egg yolk 1%
1% sugar
Pepper powder 0.5%
Sodium glutamate 0.3%
Shimizu Residues ――――――――――――――――――――――――
Total 100%
[比較例1]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、液卵白を脱糖処理せずに直接噴霧乾燥した以外は同様の方法で乾燥卵白を調製した。
[Comparative Example 1]
<Preparation of dried egg white>
Dried egg white was prepared in the same manner as in Example 1 except that the liquid egg white was directly spray dried without desugaring.
<酸性水中油型乳化食品の調製>
実施例1と同様の酸性水中油型乳化食品の配合割合で同様の方法で酸性水中油型乳化食品を調製したところ、コロイドミルでの仕上げ乳化の段階で、油分離が発生し、乳化食品が得られなかった。
<Preparation of acidic oil-in-water emulsified food>
When an acidic oil-in-water emulsified food was prepared in the same manner with the same proportion of acidic oil-in-water emulsified food as in Example 1, oil separation occurred at the stage of final emulsification in the colloid mill, and the emulsified food was It was not obtained.
[比較例2]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、液卵白を脱糖処理せずに直接噴霧乾燥し、熱蔵処理を1日間行った以外は同様の方法で乾燥卵白を調製した。
[Comparative Example 2]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, the dried egg white was prepared in the same manner except that the liquid egg white was directly spray-dried without desugaring and heat-treated for 1 day.
<酸性水中油型乳化食品の調製>
実施例1と同様の酸性水中油型乳化食品の配合割合で同様の方法で容器詰め酸性水中油型乳化食品を調製した。なお、熱蔵処理を2日間以上行った乾燥卵白を用いた場合は、比較例1と同様、コロイドミルでの仕上げ乳化の段階で、油分離が発生し、乳化食品が得られなかった。
<Preparation of acidic oil-in-water emulsified food>
A container-packed acidic oil-in-water emulsified food was prepared in the same manner at the same proportion of acidic oil-in-water emulsified food as in Example 1. When dry egg white that had been subjected to heat storage treatment for 2 days or more was used, as in Comparative Example 1, oil separation occurred at the stage of final emulsification in a colloid mill, and no emulsified food was obtained.
[試験例1]
実施例1、ならびに比較例1および2より、乾燥卵黄の脱糖処理の有無による酸性水中油型乳化食品の乳化への影響、および冷凍耐性への影響を調べた。乳化への影響は、仕上げ乳化の段階での状態を、冷凍耐性への影響は、−20℃、−25℃、−30℃のそれぞれの温度帯で2週間冷凍保存し、解凍後の状態を、それぞれ目視で観察し評価した。
[Test Example 1]
From Example 1 and Comparative Examples 1 and 2, the influence on the emulsification of the acidic oil-in-water emulsified food by the presence or absence of the desugaring treatment of the dried egg yolk and the influence on the freezing tolerance were examined. The effect on emulsification is the state at the stage of final emulsification, and the effect on freezing tolerance is stored frozen at -20 ° C, -25 ° C and -30 ° C for 2 weeks, and the state after thawing is determined. Each was visually observed and evaluated.
表1より、脱糖処理を施していない乾燥卵白を用いた酸性水中油型乳化食品は、仕上がり乳化状態が油分離しているか(比較例1)、あるいは均一に乳化していたとしても冷凍耐性を有しないもの(比較例2)であった。これに対し、脱糖処理を施した乾燥卵白を用いた乳化食品(実施例1)は、仕上がり乳化状態が均一に乳化しており、冷凍耐性にも優れていた。これより、冷凍耐性を有した酸性水中油型乳化食品を得るには、脱糖処理を施した乾燥卵白を用いなければならないことが理解される。なお、比較例1において、仕上がり乳化状態が油分離していたため、冷凍耐性に係る試験は行わなかった。 From Table 1, the acid oil-in-water type emulsified food using dried egg white that has not been subjected to desugaring treatment is freezing resistant even if the finished emulsified state is oil-separated (Comparative Example 1) or evenly emulsified. (Comparative Example 2). On the other hand, the emulsified food (Example 1) using the dried egg white subjected to the desugaring treatment was uniformly emulsified in the finished emulsified state and was excellent in freezing resistance. From this, it is understood that dried egg white subjected to a desugaring process must be used in order to obtain an acidic oil-in-water emulsified food having freezing resistance. In Comparative Example 1, since the finished emulsified state was oil-separated, a test related to freezing resistance was not performed.
[実施例2]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない状態で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.3%であり、二酸化炭素濃度が1.8%であった。
[Example 2]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used in place of the 60 μm thick polyethylene bag, and it was further placed in a kraft bag and subjected to heat storage treatment in a state where the heated air in the cabinet was not ventilated. A dried egg white was prepared in the same manner except that. The obtained dried egg white had a water separation rate of 3.3% and a carbon dioxide concentration of 1.8%.
なお、本実施例も含め、実施例3〜4、および比較例3〜4の酸性水中油型乳化食品の調製は、実施例1と同様の酸性水中油型乳化食品の配合割合で同様の方法で容器詰め酸性水中油型乳化食品を調製した。得られた酸性水中油型乳化食品は、いずれも仕上がり乳化状態が均一に乳化されており良好であった。 In addition, preparation of the acidic oil-in-water type emulsified foods of Examples 3 to 4 and Comparative Examples 3 to 4 including this example is the same method with the blending ratio of the acidic oil-in-water type emulsified foods as in Example 1. An acid oil-in-water emulsified food was prepared in a container. All of the obtained acidic oil-in-water emulsified foods were finished and the emulsified state was uniformly emulsified, which was good.
[実施例3]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない庫内温度68℃の熱蔵庫で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.3%であり、二酸化炭素濃度が2.0%であった。
[Example 3]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used in place of the 60 μm thick polyethylene bag, and heat was further put in a kraft bag and the heated air in the chamber was not ventilated at a chamber temperature of 68 ° C. Dried egg white was prepared in the same manner except that heat storage was performed in the warehouse. The obtained dried egg white had a water separation rate of 3.3% and a carbon dioxide concentration of 2.0%.
[実施例4]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない庫内温度65℃の熱蔵庫で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.4%であり、二酸化炭素濃度が2.2%であった。
[Example 4]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used in place of the 60 μm thick polyethylene bag, and it was further placed in a kraft bag and the heated air in the chamber was not ventilated at a temperature of 65 ° C. Dried egg white was prepared in the same manner except that heat storage was performed in the warehouse. The obtained dried egg white had a water separation rate of 3.4% and a carbon dioxide concentration of 2.2%.
[比較例3]
<乾燥卵白の調製>
実施例1の乾燥卵白の調製において、厚さ60μmのポリエチレン袋に換えて100μmのポリエチレン袋を用い、かつ更にクラフト袋に入れて庫内の加熱空気が換気されていない庫内温度60℃の熱蔵庫で熱蔵処理を行った以外は同様の方法で乾燥卵白を調製した。得られた乾燥卵白は、離水率が3.5%であり、二酸化炭素濃度が2.3%であった。
[Comparative Example 3]
<Preparation of dried egg white>
In the preparation of the dried egg white of Example 1, a 100 μm polyethylene bag was used instead of the 60 μm thick polyethylene bag, and the heat was further put in a kraft bag and the heated air in the chamber was not ventilated at a temperature of 60 ° C. Dried egg white was prepared in the same manner except that heat storage was performed in the warehouse. The obtained dried egg white had a water separation rate of 3.5% and a carbon dioxide concentration of 2.3%.
[比較例4]
<乾燥卵白の調製>
殻付卵を割卵分離して得られた液卵白10kgに10%クエン酸溶液350gとパン用酵母20gを添加し35℃で4時間脱糖処理を行った。次に、この脱糖液卵白を170℃で噴霧乾燥し液卵白の乾燥物(pH7.3、水分含量7%)を得た。この乾燥物を1kgずつ厚み60μmのポリエチレン袋に充填密封し、これらの包装体を75℃の恒温機に保存して定期的に恒温機内の加熱空気を換気しながら75℃、14日間の熱蔵処理を行い乾燥卵白を得た。なお、得られた乾燥卵白の離水率は6.1%であり、二酸化炭素濃度は0.1%であった。
[Comparative Example 4]
<Preparation of dried egg white>
350 g of 10% citric acid solution and 20 g of baker's yeast were added to 10 kg of liquid egg white obtained by splitting the eggs with shells, and desugared at 35 ° C. for 4 hours. Next, this desugared liquid egg white was spray dried at 170 ° C. to obtain a dried liquid egg white product (pH 7.3, water content 7%). Each 1 kg of the dried product is filled and sealed in a polyethylene bag having a thickness of 60 μm, and these packages are stored in a thermostat at 75 ° C., and are heated at 75 ° C. for 14 days while periodically ventilating the heated air in the thermostat. Processing was performed to obtain dried egg white. In addition, the water separation rate of the obtained dried egg white was 6.1%, and the carbon dioxide concentration was 0.1%.
[試験例2]
脱糖処理した乾燥卵白において、更に65℃以上で熱蔵処理が施され、且つ乾燥卵白水溶液(乾燥卵白1部に対し清水7部)の加熱凝固物の離水率が4%以下の乾燥卵白を用いないと、たとえ乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉と組み合わせたとしても、得られる酸性水中油型乳化食品は、冷凍耐性に優れたものとならないことを実証するため、実施例1〜4、および比較例3〜4で得られた各酸性水中油型乳化食品の冷凍耐性試験を、試験例1と同様の方法で行い評価した。
[Test Example 2]
The dried egg white that has been desugared is further subjected to heat treatment at 65 ° C. or higher, and a dried egg white having a water separation rate of 4% or less of the heated coagulum of the dried egg white aqueous solution (7 parts of fresh water relative to 1 part of dried egg white). To demonstrate that the acidic oil-in-water emulsified food obtained does not have excellent refrigeration resistance even if used in combination with dried egg white and modified starch and / or treated starch that is wet-heat treated starch, The freezing tolerance test of each acidic oil-in-water emulsified food obtained in Examples 1 to 4 and Comparative Examples 3 to 4 was evaluated in the same manner as in Test Example 1.
表2より、脱糖処理した乾燥卵白を用いた酸性水中油型乳化食品において、乾燥卵白が離水率4%以下であったとしても熱蔵温度を65℃未満で行ったものを用いた乳化食品(比較例3)、あるいは乾燥卵白が熱蔵処理を65℃以上で行ったとしても離水率が4%超のものを用いた乳化食品(比較例4)は、いずれも冷凍耐性を有しないものであった。これに対し、乾燥卵白が熱蔵処理を65℃以上で行い、且つ離水率が4%以下のものを用いた乳化食品(実施例1〜4)は、冷凍耐性に優れていることが理解される。 From Table 2, in an acidic oil-in-water emulsified food using desugared dried egg white, an emulsified food using a dried egg white having a heat storage temperature of less than 65 ° C. even if the water separation rate is 4% or less. (Comparative Example 3) or even if the dried egg white is subjected to heat storage at 65 ° C. or higher, the emulsified food (Comparative Example 4) using a water separation rate of more than 4% has no freezing resistance Met. On the other hand, it is understood that the emulsified foods (Examples 1 to 4) using dried egg white that has been subjected to heat storage at 65 ° C. or higher and a water separation rate of 4% or less are excellent in freezing resistance. The
また、実施例1〜4の冷凍耐性の結果より、熱蔵温度が好ましくは68℃以上、より好ましくは70℃以上、離水率が好ましくは3.3%以下、より好ましくは3.0%以下の乾燥卵白を用いた酸性水中油型乳化食品は、より優れた冷凍耐性を有することが理解される。 Moreover, from the result of the freezing tolerance of Examples 1 to 4, the heat storage temperature is preferably 68 ° C or higher, more preferably 70 ° C or higher, and the water separation rate is preferably 3.3% or lower, more preferably 3.0% or lower. It is understood that the acidic oil-in-water emulsified food using the dried egg white has better freezing resistance.
[試験例3]
酸性水中油型乳化食品に配合する化工澱粉および/または湿熱処理澱粉である処理澱粉の有無およびその種類による冷凍耐性への影響を調べた。つまり、実施例1の酸性水中油型乳化食品の調製において、下表に示す種類の異なる処理澱粉を同量配合(1%)し、または配合せず、当該乳化食品の冷凍耐性試験を、試験例1と同様の方法で行い評価した。なお、下表においてヒドロキシプロピル澱粉を配合したものは、実施例1で得られた酸性水中油型乳化食品である。
[Test Example 3]
The presence or absence of a modified starch and / or a heat-treated starch blended in an acidic oil-in-water emulsified food was examined and the effect of its type on freezing resistance. That is, in the preparation of the acidic oil-in-water type emulsified food of Example 1, the same amount (1%) of different types of treated starches shown in the following table were blended (1%) or not, and the freezing tolerance test of the emulsified food was tested. Evaluation was performed in the same manner as in Example 1. In addition, what mix | blended hydroxypropyl starch in the following table | surface is the acidic oil-in-water type emulsified food obtained in Example 1. FIG.
表3より、酸性水中油型乳化食品において、脱糖処理および65℃以上の熱蔵処理し、離水率が4%以下の乾燥卵白を配合したものであっても、化工澱粉および/または湿熱処理澱粉である処理澱粉を併用しないと冷凍耐性に優れたものが得られないことが理解される。特に、エーテル化処理澱粉(ヒドロキシプロピル澱粉、ヒドロキシプロピル化リン酸架橋澱粉)を併用した乳化食品は、冷凍耐性により優れていた。 Table 3 shows that, in an acidic oil-in-water type emulsified food, a modified starch and / or a heat-moisture-treated product, even if the product is desugared and heat-treated at 65 ° C. or higher and blended with dried egg white having a water separation rate of 4% or less It is understood that if the treated starch which is starch is not used in combination, a product having excellent freezing resistance cannot be obtained. In particular, emulsified foods using etherified starch (hydroxypropyl starch, hydroxypropylated phosphoric acid cross-linked starch) were excellent in freezing resistance.
[試験例4]
酸性水中油型乳化食品に配合した乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉との配合量による冷凍耐性への影響を調べた。つまり、実施例1の酸性水中油型乳化食品の調製において、下表に示す配合量の乾燥卵白と化工澱粉および/または湿熱処理澱粉である処理澱粉とを配合し、当該乳化食品の冷凍耐性試験を、試験例1と同様の方法で行い評価した。
[Test Example 4]
The effect on the freezing tolerance of the blended amount of dried egg white mixed with acid oil-in-water emulsified food and modified starch and / or heat-treated starch was examined. That is, in the preparation of the acidic oil-in-water emulsified food of Example 1, the blended amounts of dry egg white and the modified starch and / or the heat-treated starch that are the heat-treated starch shown in the following table are blended, and the freezing tolerance test of the emulsified food Were evaluated in the same manner as in Test Example 1.
表4より、乾燥卵白の配合量が0.1〜10%、処理澱粉の配合量が0.3〜8%の範囲にある酸性水中油型乳化食品は、冷凍耐性に優れていることが理解される。特に、乾燥卵白の配合量が0.5〜8%、処理澱粉の配合量が0.5〜6%の範囲にある乳化食品は、冷凍耐性により優れていた。 From Table 4, it is understood that the acidic oil-in-water emulsified food having a dry egg white content of 0.1 to 10% and a processed starch content of 0.3 to 8% is excellent in freezing resistance. Is done. In particular, the emulsified food having a dry egg white content of 0.5 to 8% and a processed starch content of 0.5 to 6% was excellent in freezing resistance.
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