JP2008307051A - Reducing food, reducing mushroom food and method for producing the same - Google Patents

Reducing food, reducing mushroom food and method for producing the same Download PDF

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JP2008307051A
JP2008307051A JP2008151068A JP2008151068A JP2008307051A JP 2008307051 A JP2008307051 A JP 2008307051A JP 2008151068 A JP2008151068 A JP 2008151068A JP 2008151068 A JP2008151068 A JP 2008151068A JP 2008307051 A JP2008307051 A JP 2008307051A
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reduction
food
magnetization
treatment
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Chikashi Kamimura
親士 上村
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JOHO KAGAKU KENKYUSHO KK
Information Science Research Institute
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JOHO KAGAKU KENKYUSHO KK
Information Science Research Institute
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a technique for producing functional food, having antioxidation function in itself by the heat-processing of a food raw material and being effective in preventing thermal oxidation of functional components by air contained in the food material, to prevent the degeneration loss, and lowering of the function and preventing generation of potato smell caused by heating, to provide a product having high functionalities and ensuring long-term preservation of quality by the reduced storage of the food without the use of food additives, such as antioxidation agents or deoxidation agents, and to provide a technique for developing the product. <P>SOLUTION: A mushroom food product having long-term preservability which is effective for suppressing oxidative degeneration with high-temperature in the thermal sterilization and having free radical scavenging property with a DPPH reagent, by magnetizing treatment can be produced by deaerating mushrooms in a reducing solution, thereby reducing even the inner tissues of the mushrooms. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、食品原料の加熱加工に際して、食材に含まれる空気で機能性成分が加熱により酸化され、変性減耗し、機能低下することを防止し、併せて加熱による香気の芋臭発生を防止し、食品自体が抗酸化機能を有する機能性食品を生産する技術と、食品の還元保蔵により、酸化防止剤や脱酸素剤等の食品添加物を使用しなくても、機能性が高く、品質の長期保蔵性を担保する製品とその開発技術に関する。  The present invention prevents the functional component from being oxidized by heating in the air contained in the food during the heat processing of the food material, denatured and depleted, and prevents the function from deteriorating. The technology itself produces functional foods that have an antioxidant function, and the food is reduced and stored, so that it has high functionality and quality without the use of food additives such as antioxidants and oxygen scavengers. The present invention relates to a product that guarantees long-term storage and its development technology.

従来、食品の保蔵は、缶詰、瓶詰め、レトルト食品など食品を密閉容器に入れ、加熱殺菌による無菌密閉条件の設定が行われてきた。
しかしながら、何れの加工技術においても、加熱殺菌の際、ビタミン、色素、その他抗酸化性の機能性物質の酸化による破壊を防止することは困難であった。
特に近年は、保存食品の主流にレトルト加工が浮上し、酸化防止技術を加え新しい技術が加わり、平成5年以後の特許出願だけでも20件以上出願されている。
Conventionally, food storage has been performed by placing food such as canned food, bottling, and retort food in a sealed container, and setting aseptically sealed conditions by heat sterilization.
However, in any processing technique, it has been difficult to prevent destruction of vitamins, pigments and other antioxidant functional substances due to oxidation during heat sterilization.
In particular, in recent years, retort processing has emerged in the mainstream of preserved foods, anti-oxidation technology has been added and new technology has been added, and more than 20 patent applications since 1993 have been filed.

これらレトルト加工食品に関する特許出願内容を検討すれば、
特許文献1は、耐熱性カルシウム強化わかめのレトルト食品で、アルギン酸を食添用カルシウムで固定する技術ある。
特許文献2は、冷凍とレトルト加工を組み合わせた豆腐とその製造方法で、主な目的は豆乳と増粘多糖類混合物を高速攪拌後膨化温潤させ、脱気処理後再度加熱凝固させ、冷凍する技術ある。
特許文献3は、レトルト加工に際し食品素材の煮崩れ防止処理方法で、野菜、魚介類等の食品素材にキトサン溶液を塗布あるいは浸漬し、煮くずれを防止する技術である。
特許文献4は、食品粉末及びペーストを混入させたレトルト豆腐とその製造方法で、要点は、豆乳に食品粉末及び/または食品ペーストを高速攪拌で均一混合し、脱気処理後凝固剤を加えて、容器へ充填、加熱処理、冷却を施す技術である。
特許文献5は、肉じゃがのレトルト加工方法で、保存方法は窒素ガス置換を行う技術である。
特許文献6は、レトルト豆腐の製造方法で、豆乳にカードラン、タピオカ澱粉及び凝固剤を添加し、気泡を含んだ状態のまま加熱処理して豆腐を製造する技術である。
特許文献7は、常温流通可能なレトルト炊き込み御飯とその製造方法で、長期保蔵性を高めるため窒素ガスと炭酸ガスの混合ガスを封入する技術である。
特許文献8は野菜類をレトルトパックして常温で長期保存する方法で、澱粉類の変質を防ぐトレハロースと、ポリフェノール類の酸化反応を抑える働きをするpH調整材と、殺菌の働きのある塩化ナトリウムを含有する溶液に30分間浸漬し、低温でレトルト加工する技術である。
特許文献9は、レトルト可能な食品のためのゲル及びその調整方法で、保蔵性をアスコルビン酸で高めている技術である。
If you consider the contents of patent applications regarding these retort processed foods,
Patent Document 1 is a heat-resistant calcium-reinforced seaweed retort food, which is a technique for fixing alginic acid with dietary calcium.
Patent Document 2 is a tofu that combines refrigeration and retort processing, and a method for producing the same. The main purpose is to soy milk and thickening polysaccharide mixture after high-speed stirring, swelling and moistening, degassing treatment, heating and solidifying again, and freezing. There is technology.
Patent Document 3 is a technique for preventing food from being boiled by applying or immersing a chitosan solution in a food material such as vegetables or seafood by a method for preventing the food material from boiling during retort processing.
Patent Document 4 is a retort tofu mixed with food powder and paste and a manufacturing method thereof. The main point is that food powder and / or food paste is uniformly mixed with soy milk by high-speed stirring, and a coagulant is added after deaeration treatment. This is a technique for filling, heating, and cooling a container.
Patent Document 5 is a meat potato retort processing method, and the storage method is a technique of nitrogen gas replacement.
Patent Document 6 is a method for producing retort tofu, in which curdlan, tapioca starch and a coagulant are added to soy milk and heat-treated while containing bubbles to produce tofu.
Patent Document 7 is a technique in which a mixed gas of nitrogen gas and carbon dioxide gas is enclosed in order to improve long-term storage with a retort-cooked rice that can be distributed at room temperature and its manufacturing method.
Patent Document 8 is a method of retort-packing vegetables and storing them at room temperature for a long time, trehalose that prevents starch deterioration, a pH adjusting material that functions to suppress the oxidation reaction of polyphenols, and sodium chloride that functions to sterilize. Is a technique of dipping for 30 minutes in a solution containing water and retorting at a low temperature.
Patent Document 9 is a technique for enhancing the storage property with ascorbic acid in a gel for retortable food and a method for adjusting the gel.

次にレトルト加工中の酸化防止を狙った含気レトルト加工技術について見れば、
特許文献12は、含気調理殺菌機で、含気レトルト加工技術の品質を安定させるために、加熱殺菌の適切な温度時間推移曲線に適合するように制御する装置である。
特許文献13は、含気食品の缶内ガス置換装置で、コンベアー上にこれを覆う箱形のガス置換装置を設け、食品を充填し、封入する直前に自動的に缶内のガスを不活性ガスと置換する装置である。
特許文献14は、含気食品の缶内調理殺菌システムで、含気レトルト加工技術の品質を安定させるために、加熱殺菌の適切な温度時間推移曲線に適合するように制御する装置である。
特許文献15は、含気調理殺菌工程で、加熱殺菌の適切な温度時間推移曲線に適合する条件、急速冷却等の温度管理に関する技術である。
特許文献16は、含気食品の缶内調理殺菌システムで、袋内で食品を不活性ガスと共に封入し、加熱殺菌を行うシステムである。
特許文献17は、含気食品殺菌システム及び不活性ガス充填装置で、レトルトパウチ等バリヤー性のある包材の把持及び袋口開閉手段と、回転ドラムに保持された放射状のアーム上で食品充填と費活性ガス置換を行って、封入し、加熱殺菌するシステム。
特許文献18は、含気ガス発生機で、含気食品の包装において、袋内の空気を置換し、封入する窒素ガスを作業場所で生成するとともに、エタノール蒸気を混合した窒素ガスを供給することのできるガス交換機である。
特許文献19は、レトルト食品の変色防止の技術で、食品および脱酸素剤を包装容器の中に入れ、外包装容器中の空気を脱気し、加熱殺菌を行う含気レトルト加工技術である。
以上、レトルト食品の製造に関する最近の出願であるが、多くは製品製造過程の改良であり、含気食品以外の脱気処理については、製品組織の気泡を除去する目的も製品斑を除去するものが主体で、酸化防止等の機能については特に触れていない。
しかし、含気食品においては、容器内の空気と不活性ガスとの置換を目的としている。
製品の酸化防止については、トレハロース、ポリフェノール、アスコルビン酸、脱酸素剤等の添加物による酸化防止、窒素ガス、炭酸ガス封入による酸化防止が行われているが、本出願の主眼である酸化ガス除去後の食材組織内の還元処理は行われていない。
Next, if you look at the aerated retort processing technology aimed at preventing oxidation during retort processing,
Patent Document 12 is an aerated cooking sterilizer, which is a device that controls to fit an appropriate temperature-time transition curve for heat sterilization in order to stabilize the quality of the aerated retort processing technique.
Patent Document 13 is a gas replacement device for cans of aerated foods. A box-shaped gas replacement device is provided on a conveyor to cover the food, and the gas in the can is automatically deactivated immediately before filling and sealing the food. It is a device that replaces gas.
Patent document 14 is an apparatus for cooking and sterilizing an aerated food in a can, and controlling it so as to conform to an appropriate temperature-time transition curve for heat sterilization in order to stabilize the quality of the aerated retort processing technique.
Patent Document 15 is a technique related to temperature management such as rapid cooling and the conditions suitable for an appropriate temperature-time transition curve for heat sterilization in an aerated cooking sterilization process.
Patent Document 16 is an in-can cooking sterilization system for aerated foods, in which food is enclosed with an inert gas in a bag and sterilized by heating.
Patent Document 17 is an aerated food sterilization system and an inert gas filling device that holds a packaging material having a barrier property such as a retort pouch and a bag mouth opening / closing means, and food filling on a radial arm held by a rotating drum. A system that performs cost-activated gas replacement, encloses, and heat sterilizes.
Patent Document 18 is an aerated gas generator that replaces air in a bag in packaging of aerated food, generates nitrogen gas to be sealed at a work place, and supplies nitrogen gas mixed with ethanol vapor. It is a gas exchanger that can be used.
Patent Document 19 is a technique for preventing discoloration of retort food, and is an aerated retort processing technique in which food and an oxygen scavenger are placed in a packaging container, air in the outer packaging container is degassed, and heat sterilization is performed.
As mentioned above, there are recent applications related to the production of retort foods, but many are improvements to the product manufacturing process. For deaeration treatment other than aerated foods, the purpose of removing bubbles in the product tissue is also to remove product spots. However, it does not touch on functions such as oxidation prevention.
However, in the aerated food, the purpose is to replace the air in the container with an inert gas.
Antioxidation of products is carried out by adding antioxidants such as trehalose, polyphenols, ascorbic acid, oxygen scavengers, etc., and by adding nitrogen gas and carbon dioxide gas, but the main purpose of this application is removal of oxidizing gas. The reduction | restoration process in the subsequent foodstuff structure | tissue is not performed.

茸の加工品では、干し椎茸のような乾物とナメコの佃煮、昆布と椎茸の佃煮等が瓶詰、缶詰として販売されている。
平成5年以後2007年までの最近の茸の加工に関する技術開発は、「きのこ加工」に関する特許文献が81件、「茸加工」に関する特許文献が112件、「キノコ加工」に関する特許文献が3件認められている。
出願の多くは茸を用いた乾燥の技術、菌糸体を食用に加工する技術、茸乾物を粉末にして新しい食材を開発する等の技術である。
この中で、生の茸の風味を維持し、保蔵性を高める本発明と関連のある、加熱殺菌、レトルト殺菌を併用した特許文献は数点認められた。
Among the processed products of dried salmon, dried products such as dried shiitake mushrooms, sea cucumbers of sea cucumber, and kelp and shiitake mushrooms are sold as bottles and cans.
Recent technological developments related to the processing of rice cakes from 1993 to 2007 include 81 patent documents related to “mushroom processing”, 112 patent documents related to “mushroom processing”, and 3 patent documents related to “mushroom processing”. It recognized.
Many of the applications are techniques for drying using straw, techniques for processing mycelium for food, and techniques for developing new foodstuffs from dried straw.
Among these, several patent documents were recognized that were used in combination with heat sterilization and retort sterilization, which are related to the present invention that maintains the flavor of raw strawberries and enhances the preservation property.

生の茸は腐敗しやすく保蔵性が低い。また、松茸に至っては輸送中に香気を失い、遠隔地においては品質が大きく低下する。
干し椎茸を除けば、茸は生の風味を備えた商品が要求される。松茸のような味と共に香気が重要な茸では、商品に生の食感と香気を蓄えた加工品が必要であり、まいたけ等のように不快臭のある茸は不快臭を除いて生の食感を備えた加工品が必要である。
茸のレトルト食品の開発は、特許文献20に示すとおり当発明者が平成4年に生椎茸を用いて提案した「茸食品の製造方法」が最初である。この方法では、生椎茸の硬度、破断強度、脆度、柔らかさ、歯切れの良さ等を調べ、食感の良さを確認したが、還元処理を行っていないので加熱による酸化劣化が認められた。
Raw salmon is easy to rot and has low storage. In addition, matsutake loses fragrance during transportation, and the quality is greatly reduced in remote areas.
With the exception of dried shiitake mushrooms, cocoons require products with a raw flavor. For potatoes that have a taste and flavor that is important, such as matsutake mushrooms, the product must have a raw texture and a processed product that contains fragrances. A processed product with a feeling is necessary.
As shown in Patent Document 20, the first development of salmon retort food was the “method for producing salmon food” proposed by the present inventor using raw shiitake mushrooms in 1992. In this method, the hardness, breaking strength, brittleness, softness, crispness, etc. of fresh shiitake mushrooms were examined to confirm the good texture, but oxidative deterioration due to heating was observed because no reduction treatment was performed.

本件と目標が近い技術としては、特許文献20及び特許文献21の「きのこ類の加工方法」があるが、還元条件等酸化防止技術ではなく、通常のレトルト殺菌の域を出ていない。
特許文献22には、マッシュルームを用い、低いpHに調整して茸の形状が崩れないようにした加工法とレトルト殺菌を組み合わせたキノコ加工について開発されている。
いずれの技術でも酸化防止剤にアスコルビン酸を使用しており、味の低下する技術であr、還元処理を加えた食品の技術ではない。
As a technology close to the present case, there are “mushroom processing methods” in Patent Literature 20 and Patent Literature 21, but they are not oxidation prevention technologies such as reducing conditions, and are not out of ordinary retort sterilization.
Patent Document 22 has developed a mushroom process that combines mushrooms, a processing method that is adjusted to a low pH so that the shape of the cocoon does not collapse, and retort sterilization.
In any technique, ascorbic acid is used as an antioxidant, which is a technique for reducing the taste, and not a food technique with a reduction treatment.

香気を重視する松茸の加工では、特許文献23に示す通り、塩類、糖類、多糖類、増粘多糖類、有機酸、アミノ酸、核酸から選ばれる成分の少なくとも一つを含む溶液に浸し、ブランチング又は蒸気処理によって加熱処理し、香気が損なわれない短時間の内に急冷後、空中に露出部分がないように調味液に浸し、完全凍結しない温度で低温保蔵する技術を開発している。
これらの方法では酸化防止剤の使用や本件における還元処理は検討がなされていない。
In the processing of matsutake mushrooms that place importance on aroma, as shown in Patent Document 23, it is immersed in a solution containing at least one component selected from salts, saccharides, polysaccharides, thickening polysaccharides, organic acids, amino acids, and nucleic acids, and blanched. Alternatively, a technology is developed in which heat treatment is performed by steam treatment, and after rapid cooling within a short time that the aroma is not impaired, the product is immersed in the seasoning liquid so that there are no exposed portions in the air and stored at a low temperature at a temperature that does not completely freeze.
In these methods, the use of antioxidants and the reduction treatment in this case have not been studied.

特許文献24では、キノコの加熱殺菌を行い、加工段階から保管、流通の段階まで低酸素濃度条件を維持して酸化劣化を防止する技術として、加熱水蒸気により加熱後密封容器内で脱酸素剤を用いて酸素を除去し、酸素濃度を0.1%以下にして、15〜−2℃で保存する技術が、開発されている。
この方法では脱酸素剤は使用しているが還元処理は行っていない。
このようにきのこの食品加工技術においても、茸の組織内部の還元処理は行われていない。
In Patent Document 24, as a technique for performing sterilization of mushrooms and maintaining low oxygen concentration conditions from the processing stage to storage and distribution stages to prevent oxidative degradation, oxygen scavengers are used in sealed containers after heating with heated steam. A technique has been developed in which oxygen is used to remove the oxygen concentration and the oxygen concentration is 0.1% or less and stored at 15 to -2 ° C.
In this method, an oxygen scavenger is used, but no reduction treatment is performed.
Thus, even in the food processing technology for mushrooms, no reduction treatment is performed inside the tissue of the cocoon.

還元処理に関する技術では、特許文献25に見られるように、バッチ内で水へ水素を吹き込み加圧溶解して還元性水素水を生産する方法を本発明者が熊本県で開発した。
この方法は、食品の高品質化するに必要な加工工程、調理段階における具体的な記述がなく、食品素材の内部への還元力の浸透や抗酸化機能性を強化する技術でもない。
In the technology relating to the reduction treatment, the present inventor has developed a method for producing reducing hydrogen water in Kumamoto Prefecture by blowing hydrogen into water in a batch and dissolving under pressure as seen in Patent Document 25.
This method does not have a specific description in the processing steps and cooking steps necessary for improving the quality of food, and is not a technique for enhancing the penetration of reducing power into the food material and antioxidative functionality.

還元処理は特許文献26に見られるように、本発明者は有限会社情報科学研究所で、流動する溶液へ水素を連続的に溶解して還元水を生産する方法に改良した。  As seen in Patent Document 26, the present inventor has improved the reduction process to a method of producing reduced water by dissolving hydrogen continuously in a flowing solution at a research institute of information science.

また、特許文献27に見られるように、本発明者は有限会社情報科学研究所で、水素を微細な泡として均質化させる水素コロイドの生産方法による還元処理を確立した。  Moreover, as seen in Patent Document 27, the present inventor has established a reduction process by a method for producing a hydrogen colloid in which hydrogen is homogenized as fine bubbles at the Institute of Information Science, Ltd.

さらに、本発明者は特許文献28に示したように有限会社情報科学研究所で還元処理を、水素コロイドをさらに磁化して、生産するフリーラジカル消去性水素溶液とその生産方法を開発し、出願した。
、特許文献26と特許文献27は溶液に効率よく強い還元性を与える技術であり、特許文献28は、溶液に抗酸化機能を与えることが目的であるが、高品質還元加熱殺菌を行う技術ではない。
Furthermore, as shown in Patent Document 28, the present inventor developed a free radical-erasable hydrogen solution and a production method for producing a free radical-erasable hydrogen solution that is produced by reducing treatment at a research institute of information science at a limited company and further magnetizing a hydrogen colloid. did.
Patent Document 26 and Patent Document 27 are techniques for efficiently and strongly imparting reducibility to a solution. Patent Document 28 is intended to provide an antioxidant function to a solution, but is a technique for performing high-quality reductive heat sterilization. Absent.

特開平05−292923号公開Published Japanese Patent Laid-Open No. 05-292923 特開平06−153840号公開Published Japanese Patent Laid-Open No. 06-153840 特開平07−099914号公開Published Japanese Patent Application Laid-Open No. 07-099914 特開平07−194331号公開Published Japanese Patent Application Laid-Open No. 07-194331 特開平08−056625号公開Published Japanese Patent Application Laid-Open No. 08-056625 特開平08−242825号公開Published Japanese Patent Application Laid-Open No. 08-242825 特開2001−275185号公開Published Japanese Patent Laid-Open No. 2001-275185 特開2001−267020号公開JP 2001-267020 A published 特開2006−061145号公開Published Japanese Patent Application Laid-Open No. 2006-061145 特開2007−110975号公開JP 2007-110975 published 特開2007−125016号公開JP 2007-125016 A published 特開平07−231770号公開Published Japanese Patent Application Laid-Open No. 07-231770 特開平07−313121号公開Published Japanese Patent Application Laid-Open No. 07-313121 特開平07−313122号公開Published Japanese Patent Application Laid-Open No. 07-313122 特開平07−313125号公開Published Japanese Patent Application Laid-Open No. 07-313125 WO95/23526号公開Publication of WO95 / 23526 特開平07−313128号公開Published Japanese Patent Application Laid-Open No. 07-313128 特開平08−323185号公開Published Japanese Patent Application Laid-Open No. 08-323185 特開2000−116366号公開Published Japanese Patent Laid-Open No. 2000-116366 特開平06−022722号公開Published Japanese Patent Application Laid-Open No. 06-022722 特開平07−111877号公開Published Japanese Patent Laid-Open No. 07-111877 特開2001−186857号公開JP 2001-186857 published 特開2004−105168号公開Published Japanese Patent Application Laid-Open No. 2004-105168 特開2006−345838号公開JP 2006-345838 published 特開平08−056632号公開、(特許第2890342号)Published Japanese Patent Application Laid-Open No. 08-056632, (Patent No. 2890342) 特許第3829170号Patent No. 3829170 特許第3843361号Japanese Patent No. 3843361 特願2006−126732号Japanese Patent Application No. 2006-126732

本発明が解決しようとする課題は、食品加工の加熱殺菌時において、食材の組織内に含まれる空気や酸素を除去し、代わりに組織内を還元水で満たし、食材の内部まで還元性を浸透させる事を目的とし、渋味や酸味など製品の味を低下する酸化防止剤や脱酸素剤等の不要な添加物を使用しなくても酸化防止を可能とする技術である。さらに、還元磁化処理を加えて抗酸化機能を有する保蔵性の茸食品を提供することにある。  The problem to be solved by the present invention is to remove air and oxygen contained in the tissue of the food during the heat sterilization of food processing, and instead fill the tissue with reducing water and penetrate the reducing ability into the food. It is a technology that enables antioxidants without using unnecessary additives such as antioxidants and oxygen scavengers that reduce the taste of products such as astringency and sourness. It is another object of the present invention to provide a storable strawberry food having an antioxidant function by adding a reduction magnetization process.

上記、課題を解決するための手段として本発明は、図1に示すとおり
加工用液及び食材の予備還元処理又は還元磁化処理をする1次脱気還元処理タンク又は1次脱気還元磁化処理タンクと、
調味液を作り、さらに予備還元処理をした食材の脱気及び還元処理又は還元磁化処理をする2次脱気還元処理タンク又は2次脱気還元磁化処理タンクと、
1次脱気還元処理タンクまたは1次脱気還元磁化処理タンクと2次脱気還元処理タンク又は2次脱気還元磁化処理タンクとの間を連結通導する開閉バルブを有する連絡パイプと、
加工用液及び食材の予備還元処理又は予備還元磁化処理をする1次還元処理装置又は1次還元磁化処理装置と、
1次真空ポンプと、
2次真空ポンプと、
調味液を作り予備還元処理をした食材の脱気及び還元処理又は還元磁化処理をする2次還元還元処理装置又は2次還元磁化処理装置と、
加工用液及び食材の予備還元処理をするための循1次循環ポンプと、
調味液を作り予備還元処理をした食材の還元処理をするための2次循環ポンプと、
食材を完全に加工用水、調味液中に沈める機能の網目バケットと、
からなる食品の還元又は還元磁化処理システムを開発した。
そして、既に本発明者が提案した特許第3843361号、特願2006−126732号と本出願の装置とを組み合わせて、新しい食品加工工程を提案し、製品の高品質化と生産の効率化を図る。
As a means for solving the above problems, the present invention provides a primary degassing reduction processing tank or a primary degassing reduction magnetization processing tank that performs a pre-reduction process or a reduction magnetization process of processing liquid and food as shown in FIG. When,
A secondary deaeration reduction treatment tank or a secondary deaeration reduction magnetization treatment tank for making a seasoning liquid and further performing deaeration and reduction treatment or reduction magnetization treatment of the food that has undergone preliminary reduction treatment;
A communication pipe having an on-off valve for connecting and communicating between the primary degassing reduction treatment tank or the primary degassing reduction magnetization processing tank and the secondary degassing reduction treatment tank or the secondary degassing reduction magnetization treatment tank;
A primary reduction treatment device or a primary reduction magnetization treatment device that performs a preliminary reduction treatment or a preliminary reduction magnetization treatment of a processing liquid and food;
A primary vacuum pump;
A secondary vacuum pump;
A secondary reduction / reduction treatment device or a secondary reduction magnetization treatment device that performs degassing and reduction treatment or reduction magnetization treatment of the food that has been subjected to preliminary reduction treatment by making a seasoning liquid;
A primary circulation pump for pre-reduction treatment of processing liquid and food;
A secondary circulation pump for reducing the food that has been subjected to a preliminary reduction process by making a seasoning liquid;
A mesh bucket with a function to completely submerge the ingredients in processing water and seasoning liquid,
Developed a reduction or reduction magnetization treatment system for food.
Then, by combining the patent No. 3843361, Japanese Patent Application No. 2006-126732 already proposed by the present inventor and the apparatus of the present application, a new food processing process is proposed to improve the quality of products and the efficiency of production. .

食品の還元又は還元磁化処理システムには、還元処理を行う部分に特許第3843361号の技術を組み入れ、還元磁化処理を行う部分に特願2006−126732号の技術を組み入れた。
開発の主眼は、食品の還元処理加工工程で、従来は食材の均質運搬、脱気槽の準備、食品の脱気、還元処理、還元置換、調味、等の行程に適当に連絡する機械装置がなく、真空包装機やバッチタンクを用いて個々バラバラに手作業を行ってきたが、作業が複雑で重労働であるので、食品の還元処理を簡便に行うシステムを開発した。
システムの操作については作業工程の請求項に沿って説明する。
In the food reduction or reduction magnetization processing system, the technology of Japanese Patent No. 3843361 is incorporated in the portion for performing reduction treatment, and the technology of Japanese Patent Application No. 2006-126732 is incorporated in the portion for performing reduction magnetization processing.
The main focus of the development is the reduction processing process of food, which has conventionally been a mechanical device that properly communicates the process of homogeneous transport of ingredients, preparation of a deaeration tank, deaeration of food, reduction treatment, reduction replacement, seasoning, etc. In addition, we have been doing manual work separately using vacuum packaging machines and batch tanks, but since the work is complicated and heavy labor, we have developed a system that makes it easy to reduce food.
The operation of the system will be described along the claims of the work process.

請求項2に対応した基本的な技術として、特許第3843361号の還元処理技術を組み入れ、本出願で提案している脱気・還元処理タンクと組み合わせて図2に示すとおり食品加工工程を提案した。
1 加工用水Bを1次脱気・還元処理タンクCへ入れ、1次真空ポンプDで脱気2する。
2 脱気水2は調味作業3を行い、1次脱気・還元処理タンクC内で1次還元処理装置Eを用いて1次水素供給装置Hから水素ガスを送り、調味液を還元処理1する。
3 食材Aを網目バケットhに固定して、還元処理の終了した1次脱気・還元処理タンクCへ入れる。
4 食材Aを入れた1次脱気・還元処理タンクCを密に蓋をして脱気を行う。
5 脱気した食材Aは1次還元処理装置Eと循環ポンプGを介して接続し、1次脱気・還元処理タンクC内でa→b→c→d→e→fの循環還元処理1を行う。
6 還元処理した食材はレトルト袋7に入れる。
7 食材の入ったレトルト袋7を真空包装機Iで真空包装8する。
8 真空包装した食材は加熱殺菌槽Jで加熱殺菌9を行う。
9 加熱殺菌が終了した食品は急速冷却槽Lで急冷して冷蔵保管11する。
の工程を有する。
As a basic technology corresponding to claim 2, the reduction processing technology of Japanese Patent No. 3843361 was incorporated, and a food processing step was proposed as shown in FIG. 2 in combination with the degassing / reduction processing tank proposed in this application. .
1 treating water B was placed into primary deaerating and reduction treatment tank C 1, degassed 2 1 at the primary vacuum pump D 1.
2 Deaerated water 2 1 performs seasoning operation 3, sends hydrogen gas from primary hydrogen supply device H 1 using primary reduction treatment device E 1 in primary deaeration / reduction treatment tank C 1 , and seasoning liquid 1 is reduced.
3 The food A is fixed to the mesh bucket h and is put into the primary degassing / reducing tank C 1 where the reducing process is completed.
4 ingredients were placed in the A 1-order degassing and reduction processing tank C 1 to the close lid perform degassing.
5 degassed ingredients A connected via the primary reduction apparatus E 1 and the circulation pump G 1, the circulation of a → b → c → d → e → f in primary deaerating and reduction treatment tank C within 1 Reduction process 1 is performed.
6 Put the reduced food into the retort pouch 7.
7 Vacuum packaging 8 the retort pouch 7 containing the ingredients with the vacuum packaging machine I.
8 Foods vacuum-packed are subjected to heat sterilization 9 in a heat sterilization tank J.
9. The food after heat sterilization is rapidly cooled in the quick cooling tank L and stored in the refrigerator 11.
It has the process of.

請求項3に対応した基本的技術として、特許第3843361号の還元処理技術を組み入れ、本出願で提案している脱気・還元処理タンクと組み合わせて図3に示すとおり食品加工工程を提案した。
1 加工用水Bを1次脱気・還元処理タンクCへ供給し、1次真空ポンプDで脱気2する。
2 加工用水Bを2次脱気・還元処理タンクCへ供給し、2次真空ポンプDで脱気2する。
3 脱気水2は、1次脱気・還元処理タンクC内で1次還元処理装置Eを用いて1次水素供給装置Hから水素ガスを送り、溶液を還元処理1する。
4 脱気水2は調味作業3を行い、2次脱気・還元処理タンクC内で2次還元処理装置Eを用いて2次水素供給装置Hから水素ガスを送り、調味液を還元処理5する。
5 食材Aを網目バケットhに固定して、還元処理の終了した1次脱気還元処理タンクCへ入れる。
6 食材Aを入れた1次脱気・還元処理タンクCは密に蓋をして脱気を行う。
7 脱気した食材Aは1次還元処理装置Eと循環ポンプGと連結通導パイプkを介して接続し、1次脱気・還元処理タンクC内でa→b→c→d→e→fの循環還元処理1を行う。
8 還元処理した食材は2次脱気・還元処理タンクCに入れ、脱気4する。
9 脱気した食材Aは2次還元処理装置Eと2次循環ポンプGと連結通導パイプkを介して接続し、2次脱気・還元処理タンクC内でa→b→c→d→e→fの循環還元処理5を行う。
10 還元処理した食材はレトルト袋7に入れる。
11 食材の入ったレトルト袋7を真空包装機Iで真空包装8する。
12 真空包装8した食材は加熱殺菌槽Jで加熱殺菌9を行う。
13 加熱殺菌が終了した食品は急速冷却槽Lで急冷して冷蔵保管11する。
の工程を有する。
As a basic technique corresponding to claim 3, the reduction processing technique of Japanese Patent No. 3842361 was incorporated, and a food processing step was proposed as shown in FIG. 3 in combination with the degassing / reduction processing tank proposed in the present application.
1 treating water B was fed to the primary degassing-reduction treatment tank C 1, degassed 2 1 at the primary vacuum pump D 1.
2 treating water B was fed to the secondary deaeration-reduction treatment tank C 2, degassed 2 2 at the secondary vacuum pump D 2.
3 Deaerated water 2 1 sends hydrogen gas from the primary hydrogen supply device H 1 using the primary reduction treatment device E 1 in the primary deaeration / reduction treatment tank C 1 to reduce the solution 1.
4 Deaerated water 2 2 performs seasoning operation 3 and sends hydrogen gas from secondary hydrogen supply device H 2 using secondary reduction treatment device E 1 in secondary deaeration / reduction treatment tank C 2 , The reduction treatment 5 is performed.
5 The food A is fixed to the mesh bucket h, and is put into the primary degassing reduction processing tank C 1 after the reduction processing.
6 Primary deaeration / reduction treatment tank C 1 containing food A is tightly covered and deaerated.
7 The degassed food A is connected to the primary reduction treatment device E 1 and the circulation pump G 1 via the connection conducting pipe k, and a → b → c → d in the primary deaeration / reduction treatment tank C 1 . The cyclic reduction process 1 of → e → f is performed.
8 The reduced food is put into the secondary degassing / reducing tank C 2 and degassed 4.
9 The deaerated food material A is connected to the secondary reduction treatment device E 2 and the secondary circulation pump G 2 via the connecting conducting pipe k, and a → b → c in the secondary deaeration / reduction treatment tank C 2 . The cyclic reduction process 5 of → d → e → f is performed.
10 Put the reduced food into the retort pouch 7.
11 Vacuum packaging 8 the retort pouch 7 containing the foodstuff with the vacuum packaging machine I.
12 The foodstuff which carried out the vacuum packaging 8 performs the heat sterilization 9 with the heat sterilization tank J. FIG.
13 The food after the heat sterilization is rapidly cooled in the quick cooling tank L and stored in the refrigerator 11.
It has the process of.

請求項6に対応した基本的な技術としては、特願2006−126732号の還元磁化処理技術を組み入れ、本出願で提案している脱気・還元処理タンクと組み合わせて図4に示すとおり食品加工工程を提案した。
1 加工用水Bを1次脱気・還元処理タンクCへ入れ、1次真空ポンプDで脱気2する。
2 加工用水Bを2次脱気・還元処理タンクCへ入れ、2次真空ポンプDで脱気2する。
3 脱気水2は、1次脱気・還元処理タンクC内で1次還元磁化処理装置Fを用いて、1次水素供給装置Hから水素ガスを送り、溶液を還元磁化処理1する。
処理は1次還元磁化処理装置Fと循環ポンプGと連結通導パイプkを介して接続し、1次脱気・還元処理タンクC内でa→b→c→d→e→fの循環還元処理1を行う。
4 脱気水2は調味作業3を行い、2次脱気・還元処理タンクC内で2次還元磁化処理装置Fを用いて2次水素供給装置Hから水素ガスを送り、調味液を還元磁化処理6する。
5 食材Aを網目バケットhに固定して、還元処理の終了した1次脱気・還元処理タンクCへ入れる。
6 食材Aを入れた1次脱気・還元処理タンクCは密に蓋をして脱気を行う。
7 脱気した食材Aは1次還元処理装置Fと循環ポンプGと連結通導パイプkを介して接続し、1次脱気・還元処理タンクC内でa→b→c→d→e→fの循環還元処理1を行う。
8 還元処理した食材は2次脱気・還元処理タンクCに入れ、再度脱気4する。
9 脱気した食材Aは2次脱気・還元処理タンクCと2次循環ポンプGと連結通導パイプkを介して接続し、2次脱気・還元処理タンクC内でa→b→c→d→e→fの循環還元処理6を行う。
10 還元処理した食材はレトルト袋7に入れる。
11 食材の入ったレトルト袋7を真空包装機Iで真空包装8する。
12 真空包装8した食材はレトルト殺菌槽Kでレトルト殺菌10を行う。
13 レトルト殺菌が終了した食品は急速冷却槽Lで急冷して常温保管12する。
の工程を有する。
通常の殺菌温度は、レトルト10の場合が120℃で30分〜1時間、加熱殺菌槽11の場合が温度が100℃で30分〜1時間行い、翌日もう一度殺菌を繰り返し殺菌を完了させる。
高温で軟化し易い食材や煮崩れする性質の食材は軽度殺菌を行う。この場合は低温保蔵が必要である。酸化防止には、急冷して冷蔵する方法が望ましいが常温保蔵も可能である。
As a basic technology corresponding to claim 6, the reduction magnetization processing technology of Japanese Patent Application No. 2006-126732 is incorporated, and combined with the degassing / reduction processing tank proposed in the present application, as shown in FIG. Proposed process.
1 treating water B was placed into primary deaerating and reduction treatment tank C 1, degassed 2 1 at the primary vacuum pump D 1.
2 treating water B was introduced into a secondary deaeration-reduction treatment tank C 1, degassed 2 2 at the secondary vacuum pump D 2.
3 Degassed water 2 1 uses a primary reduction magnetization processing device F 1 in the primary degassing / reduction treatment tank C 1 to send hydrogen gas from the primary hydrogen supply device H 1 to reduce the magnetization of the solution. 1
The treatment is connected to the primary reduction magnetization processing device F 1 and the circulation pump G 1 through a connecting conducting pipe k, and a → b → c → d → e → f in the primary deaeration / reduction treatment tank C 1 . The cyclic reduction process 1 is performed.
4 degassed water 2 2 performs seasoning work 3 sends a second deaerating and reduction treatment tank C 2 within the secondary reduction magnetization process unit F 2 hydrogen gas from the secondary hydrogen supply device H 2 using a seasoning The liquid is subjected to reduction magnetization treatment 6.
5 The food A is fixed to the mesh bucket h and is put into the primary degassing / reducing tank C 1 where the reducing process is completed.
6 Primary deaeration / reduction treatment tank C 1 containing food A is tightly covered and deaerated.
7 The degassed food A is connected to the primary reduction treatment apparatus F 1 and the circulation pump G 1 via the connecting conducting pipe k, and a → b → c → d in the primary deaeration / reduction treatment tank C 1 . The cyclic reduction process 1 of → e → f is performed.
8 reduction processed food is placed in a secondary degassing and reduction processing tank C 2, degassed 4 again.
9 degassed ingredients A is connected via a connecting Tsushirube pipe k with secondary deaeration-reduction treatment tank C 2 and the secondary circulation pump G 2, a quadratic deaerating and reduction treatment the tank C 2 → A cyclic reduction process 6 of b → c → d → e → f is performed.
10 Put the reduced food into the retort pouch 7.
11 Vacuum packaging 8 the retort pouch 7 containing the foodstuff with the vacuum packaging machine I.
12 The foodstuff which carried out the vacuum packaging 8 performs the retort sterilization 10 with the retort sterilization tank K. FIG.
13 The food after retort sterilization is rapidly cooled in the quick cooling tank L and stored at room temperature 12.
It has the process of.
The normal sterilization temperature is 30 ° C. to 1 hour at 120 ° C. in the case of the retort 10, and 30 minutes to 1 hour at 100 ° C. in the case of the heat sterilization tank 11, and the sterilization is repeated once more on the next day to complete the sterilization.
Ingredients that tend to soften at high temperatures and ingredients that boil down are lightly sterilized. In this case, low temperature storage is necessary. In order to prevent oxidation, a method of rapid cooling and refrigeration is desirable, but room temperature storage is also possible.

請求項7の記載によれば、芳香性の松茸、松露、つる茸、網茸、その他の芳香性茸を用いる場合、還元磁化の重要性は、プラスに荷電している香気成分を還元調味液のマイナスチャージで捕捉し、茸組織内に閉じ込める事である。
原理は茸内部がら真空処理時に排出される香気を還元磁化処理水に溶解させ、真空包装時に水に溶けた香気が水と共に再度茸組織内へ逆に浸入させる方法である。
香気を茸内により多く閉じ込めるその他の要点は、香気の損失を防ぐため組織内部まで還元磁化処理した茸をそのままで、予め用意しておいたガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に早急に充填することである。
アルミ被服加工を施したレトルト袋の封入は、香気も水素も通過できないので、香気の保存と還元性の保存さらには抗酸化機能の維持に適している。
さらに、香気をより多く茸内に留めるためには、レトルト袋充填の際、還元磁化処理した調味液を、茸を浸す程度に少量添加し、真空包装後に殺菌する。
製品は無菌且つ保蔵性が高く、その使用面は香りが高く、焼いて良し、煮て良し、多様性のある食材として、またそのままで刺身として業務用に提供できる。
According to the description of claim 7, when using aromatic matsutake mushrooms, pine dew, vine cocoons, net cocoons, and other aromatic cocoons, the importance of the reduction magnetization is to reduce the positively charged fragrance component to the reduced seasoning liquid. It is to capture with the negative charge of and to be trapped in the tissue.
The principle is a method in which the fragrance discharged during vacuum processing is dissolved in the reduced magnetized water from inside the bag, and the fragrance dissolved in water during vacuum packaging is allowed to invade back into the heel tissue again with water.
Another important point of confining the fragrance more in the bag is to enclose the retort with the aluminum coating of a material that cannot be passed through the gas, which has been reduced and magnetized to the inside of the tissue to prevent the loss of the fragrance. It is to fill the bag quickly.
Encapsulating retort bags that have been processed with aluminum clothing are suitable for the preservation of aroma and reducibility, as well as the maintenance of antioxidant function, since neither aroma nor hydrogen can pass through.
Further, in order to keep more aroma in the bag, a small amount of the reductive magnetized seasoning liquid is added to the extent that the bag is immersed, and sterilized after vacuum packaging.
The product is aseptic and highly storable, and its use surface is high in fragrance, can be baked and boiled, and can be provided as a variety of ingredients, or as it is as sashimi for commercial use.

請求項8の記載によれば、椎茸、なめ茸、ゆきたけ、エンリギ、その他の茸を石付の部分を除いて生のまま用い、密閉耐圧容器内で還元磁化処理した調味液に浸漬する。
還元磁化調味液に浸漬した茸は、耐圧容器を密閉して素材中に含まれる気体を真空脱気し、脱気後常圧に戻し、茸の組織内へ磁化還元調味液を浸透させる。
さらに、常圧に戻すと同時に茸の入った耐圧容器と還元磁化装置とをパイプで連結して循環させ、再度還元磁化調味液を循環還元磁化処理して抗酸化機能を与える。
抗酸化機能を有する磁化調味料が、十分茸の組織に満たされるまで処理を継続し、再循環還元磁化処理が終了した時点で、茸を取り出して、ガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に充填する。
茸を充填したレトルト封入用袋は真空包装後に加熱殺菌槽またはレトルト殺菌機で加熱殺菌する。製品は無菌且つ保蔵性が高く、その使用面は香りが良く多様性のある食材としても使用できるが、そのままで刺身として最適なファストフードとなる。
According to the description of claim 8, shiitake mushrooms, licked mushrooms, yutake mushrooms, enrigi, and other mushrooms are used as they are except for the portions with stones, and are immersed in a seasoning liquid that has been subjected to reduction magnetization treatment in a sealed pressure resistant container.
The soak immersed in the reduced magnetization seasoning liquid seals the pressure-resistant container, vacuums the gas contained in the material, returns to normal pressure after degassing, and permeates the magnetized reduction seasoning liquid into the tissue of the soot.
Furthermore, simultaneously with returning to the normal pressure, the pressure-resistant container containing the soot and the reduction magnetizing apparatus are connected by a pipe and circulated, and the reduction magnetization seasoning liquid is again subjected to the circulation reduction magnetization treatment to provide an antioxidant function.
Processing is continued until the magnetic seasoning with anti-oxidation function is sufficiently filled with the tissue of the cocoon, and when the recirculation reduction magnetization processing is completed, the cocoon is taken out and subjected to aluminum coating processing of the material through which gas cannot pass. Fill the retort filled bag.
The retort-filling bag filled with the bag is sterilized by heating in a heat sterilization tank or a retort sterilizer after vacuum packaging. The product is aseptic and highly storable, and it can be used as a variety of ingredients with abundant fragrance, but as it is, it is the best fast food as sashimi.

請求項9の記載によれば、その工程はしめじ、きくらげ、ひら茸、マッシュルーム、エノキ茸、舞茸、網茸、その他の茸臭の強い茸を用いて、石付きの先端部分を除いて、還元磁化水にソフトに浸漬水洗を繰り返して、プラスに荷電している不快成分を還元水、還元コロイド、還元磁化コロイド溶液のマイナスのチャージで溶解し、洗浄除去する過程が重要である。洗浄処理の終わった茸と還元調味液または還元磁化調味液とを密閉耐圧容器に充填し、耐圧容器を密閉して素材中に含まれる気体を真空脱気する。
全行程を示すと、
1 水Bを1次脱気・還元処理タンクCへ入れ、1次真空ポンプDで脱気2する。
2 脱気水を1次脱気・還元処理タンクCのf位置とパイプでポンプ装置Hの吸入口aと連結し、さらにポンプ装置Hの吐出口bと還元処理装置Fの吸入口cとをパイプで連結し、還元処理装置Fの吐出口dと密閉耐圧容器eをパイプで連結する。
還元処理装置Fの吐出口dと密閉耐圧容器Cのe位置をパイプで連結する。
3 パイプの連結が終了したら、ポンプ装置Gと還元処理装置Fを作動させて、水素供給装置Hから供給される水素を添加し、還元処理装置Fで、循環還元処理し、更に水を1次脱気・還元処理タンクCで加圧還元処理1する。
4 茸Aを水に還元処理1を加えた1次脱気・還元処理タンクCへ入れ、密封して真空ポンプDで脱気して茸内部の空気を除き,水素供給装置H、還元処理装置Fを作動させて1次脱気・還元処理タンクCと循環させ、水素Hを添加し、茸の還元1を行う。
5 次に予め水Bを1次脱気・還元処理タンクC内で真空ポンプDを用い脱気2して調味3し、ポンプ装置G、還元処理装置Fを作動させて1次脱気・還元処理タンクCと循環させ、水素Hを添加し、還元処理を行い、調味液還元溶液6を準備する。
6 予備還元1の終了した茸を調味液の1次脱気・還元処理タンクC処理液6溶液へ入れて、1次脱気・還元処理タンクCからガスを吸引排出する真空ポンプDで、再度真空脱気4する
7 脱気後、1次脱気・還元処理タンクDの蓋を開いて、還元処理した茸を入れて、ポンプ装置Gと還元磁化処理装置Fおよび1次脱気・還元処理タンクDをパイプで連結し、還元磁化処理をセットする。
8 Dのパイプのセットが終了したら、ポンプ装置Gと還元磁化処理装置Fを作動させて、密閉耐圧容器D内の還元処理調味溶液6を循環させ、調味溶液をさらに強く還元磁化処理6する。
9 還元磁化処理6が終了した茸7を取り出しアルミ被覆材のレトルト用袋7に入れ、真空包装機Iで真空パック8する。
10 真空包装Iが終了したら、真空包装パック8をレトルト殺菌装置Kへ入れて茸毎に最適な食感を維持できる範囲の温度、時間を選定して加熱殺菌する。
100℃の加熱殺菌槽Kにより完全殺菌を行う場合は常温で一昼夜おいて翌日再度加熱殺菌を行う。殺菌後は急冷Lして冷蔵保蔵11する。
原理は茸内部がら真空処理時に排出される香気を還元磁化処理水に溶解させ、真空包装時に水に溶けた香気が水と共に再度茸組織内へ逆に浸入させる方法である。
香気を茸内により多く閉じ込めるその他の要点は、香気の損失を防ぐため組織内部まで還元磁化処理した茸をそのままで、予め用意しておいたガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に早急に充填することである。
アルミ被服加工を施したレトルト袋の封入は、香気も水素も通過できないので、香気の保存と還元性の保存さらには抗酸化機能の維持に適している。
さらに、香気をより多く茸内に留めるためには、レトルト袋充填の際、還元磁化処理した調味液を、茸を浸す程度に少量添加し、真空包装後に殺菌する。
製品は無菌且つ保蔵性が高く、その使用面は香りが高く、焼いて良し、煮て良し、多様性のある食材として、そのままで刺身として最適なファストフードとなる。
According to the description of claim 9, the process is shimeji mushroom, jellyfish, sardine mushroom, mushroom, enoki mushroom, maiko, net mushroom, and other strong odor moth, except for the tip part with stone, The process of repeatedly immersing and rinsing softly in the reduced magnetized water, dissolving the positively charged unpleasant components with the negative charge of the reduced water, the reduced colloid, and the reduced magnetized colloid solution, and washing away is important. After the cleaning process, the soot and the reduced seasoning liquid or the reduced magnetic seasoning liquid are filled in a sealed pressure resistant container, and the gas contained in the material is vacuum degassed by sealing the pressure resistant container.
If you show the whole process,
1 Water B is put into the primary degassing / reduction tank C 1 and degassed 2 by the primary vacuum pump D 1 .
2 degassed water connected to the inlet a of the pump device H 1 at the primary degassing-reduction treatment tank C 1 of f position the pipe, further suction pump device H 1 of the discharge port b and the reducing processing apparatus F 1 a mouth c is piped, connecting the discharge port d and the closed pressure vessel e reduction treatment apparatus F 1 in the pipe.
The discharge port d of the reduction treatment apparatus F 1 the e position of the closed pressure-tight container C 1 for connecting a pipe.
3 When connecting pipes is completed, the pump device G 1 and the reducing processing apparatus F 1 is operated, the addition of hydrogen supplied from the hydrogen supply apparatus H 1, with a reducing processing apparatus F 1, circulates reduction treatment, further water in the primary degassing and reduction processing tank C 1 pressurized圧還to the original processing 1.
4 Put the soot A into the primary degassing / reducing tank C 1 with the reduction treatment 1 added to water, seal it and deaerate it with the vacuum pump D 1 to remove the air inside the soot, and supply the hydrogen supply device H 1 , The reduction treatment apparatus F 1 is operated to circulate with the primary degassing / reduction treatment tank C 1 , hydrogen H 1 is added, and soot reduction 1 is performed.
5 then degassed 2 1 using a vacuum pump D 1 seasoning 3 to advance water B in primary deaerating and reduction treatment tank C within 1, pump apparatus G 1, by operating the reduction treatment apparatus F 1 1 next deaerating and reduction treatment tank C 1 and is circulated, the addition of hydrogen H 1, performs a reduction process to prepare the seasoning liquid reducing solution 6.
6 Vacuum pump D 2 that sucks and discharges gas from primary deaeration / reduction treatment tank C 2 by putting the soot after completion of preliminary reduction 1 into the primary deaeration / reduction treatment tank C 2 solution of seasoning liquid Then, vacuum deaeration 4 again 7 After the deaeration, the lid of the primary deaeration / reduction treatment tank D 2 is opened, the reduced soot is put in, the pump device G 2 and the reduction magnetization treatment devices F 2 and 1 the following degassing and reduction processing tank D 2 connected by a pipe, to set the reduction magnetization process.
8 When the setting of the pipe of D 2 is completed, the pump device G 2 and the reduction magnetization processing device F 2 are operated to circulate the reduction treatment seasoning solution 6 in the sealed pressure resistant vessel D 2 , thereby further strongly reducing the seasoning solution to the reduction magnetization. Process 6 is performed.
9 Take out the basket 7 after the reduction magnetization process 6 and put it in a retort pouch 7 made of an aluminum coating material.
10 When the vacuum packaging I is completed, the vacuum packaging pack 8 is put into the retort sterilization apparatus K, and the temperature and time within a range where the optimum texture can be maintained for each basket are selected and sterilized by heating.
When complete sterilization is performed by the heat sterilization tank K at 100 ° C., the heat sterilization is performed again at the normal temperature for a whole day and night. After sterilization, it is rapidly cooled L and refrigerated.
The principle is a method in which the fragrance discharged during vacuum processing is dissolved in the reduced magnetized water from inside the bag, and the fragrance dissolved in water during vacuum packaging is allowed to invade back into the heel tissue again with water.
Another important point of confining the fragrance more in the bag is to enclose the retort with the aluminum coating of a material that cannot be passed through the gas, which has been reduced and magnetized to the inside of the tissue to prevent the loss of the fragrance. It is to fill the bag quickly.
Encapsulating retort bags that have been processed with aluminum clothing are suitable for the preservation of aroma and reducibility, as well as the maintenance of antioxidant function, since neither aroma nor hydrogen can pass through.
Further, in order to keep more aroma in the bag, a small amount of the reductive magnetized seasoning liquid is added to the extent that the bag is immersed, and sterilized after vacuum packaging.
The product is aseptic and highly storable, and its use surface is high in fragrance, it can be baked and boiled, and it becomes a fast food that is optimal as sashimi as it is as a variety of ingredients.

以下、本発明について実施例を示して具体的に説明する。但し、下記実施例は本発明を例示するものであり、本発明が下記実施例に限定されるものではない。  Hereinafter, the present invention will be specifically described with reference to examples. However, the following examples illustrate the present invention, and the present invention is not limited to the following examples.

大豆の組織内の還元置換と豆乳の性質変化について。
(pH及び酸化還元電位の測定法)
加工茸のpHの測定は、先端の尖った貫入電極により茸組織内部のpHを測定した。
酸化還元電位の測定は先端の尖った貫入pH電極痕の茸組織孔に白金電極を差し込んでEhの測定を行った。
[測定機器]:メトラー ポータブルpHメーター MP120BE
About reductive substitution in soybean tissue and changes in properties of soy milk.
(Measurement method of pH and redox potential)
The pH of the processed heel was measured by measuring the pH inside the heel tissue with a penetrating penetrating electrode.
The redox potential was measured by inserting a platinum electrode into the sputum tissue hole of the penetrating pH electrode trace with a sharp tip and measuring Eh.
[Measuring equipment]: METTLER Portable pH meter MP120BE

対照区の豆乳加工方法
1 大豆を通常の水に1夜浸漬し、翌朝水切りした。
2 浸漬した大豆に6倍の水を加えて摺り潰し、鍋で加熱した。
3 加熱は沸騰5分後まで継続し、綿布袋に入れて、加圧・搾汁する。
4 搾汁した豆乳はアルミ箔膜レトルトパックに詰め、封入し加熱殺菌した。
5 加熱殺菌した豆乳溶液の酸化還元電位を測定した。
Soymilk Processing Method 1 in Control Zone Soybean was soaked in normal water overnight and drained the next morning.
2 Six times as much water was added to the soaked soybeans and crushed and heated in a pan.
3 Heating continues until 5 minutes after boiling, put in a cotton cloth bag and pressurize and squeeze.
4 The squeezed soymilk was packed in an aluminum foil membrane retort pack, enclosed and heat sterilized.
5 The oxidation-reduction potential of the heat-sterilized soymilk solution was measured.

脱気還元処理区の豆乳加工方法
1 大豆を還元処理水に浸し、真空脱気後、還元水を入れ替え1夜浸漬し、翌朝水切りした。
2 浸漬した大豆に6倍の還元水を加えて摺り潰し、鍋で加熱した。
3 加熱は沸騰5分後まで継続し、綿布袋に入れて、加圧・搾汁する。
4 搾汁した豆乳はアルミ箔膜レトルトパックに詰め、封入し加熱殺菌した。
5 加熱殺菌した豆乳溶液の酸化還元電位を測定した。
Soymilk Processing Method 1 in Degassed and Reduced Treatment Zone Soybeans were soaked in reduced treated water, vacuum degassed, replaced with reduced water, soaked overnight, and drained the next morning.
2 6 times reduced water was added to the soaked soybeans and crushed and heated in a pan.
3 Heating continues until 5 minutes after boiling, put in a cotton cloth bag and pressurize and squeeze.
4 The squeezed soymilk was packed in an aluminum foil membrane retort pack, enclosed and heat sterilized.
5 The oxidation-reduction potential of the heat-sterilized soymilk solution was measured.

実験の結果

Figure 2008307051
results of the experiment
Figure 2008307051

結果の概要
対照区の加工用水は+230mVで、市の水道水よりやや低く、井戸水程度の酸化還元電位であった。これを還元処理すれば−600mVと強還元になる。
これらの水を用いて、対照区は大豆を洗ってそのまま浸漬したのに対し、脱気還元処理区は大豆を洗って還元水に浸漬後真空脱気を行って循環式還元処理装置で酸化還元電位が−600mVに成るように処理した。
浸水1夜対照区の酸化還元電位は殆ど変化がないのに対し、脱気還元処理区の水の酸化還元電位は空気中の酸素によりやや上昇した。これを加熱処理し、豆乳精製時の酸化還元電位は、対照区がポリフェノール等の抗酸化物質の影響で、電位が200mV程度低下したが、脱気還元処理区では、組織内の酸化物質の影響で約300mV上昇した。以後、レトルト封入時、保蔵1週間後にどちらの区も大きな変化は認められなかった。しかし、脱気還元処理区の電位が対照区より100mV以上低下していることは、還元処理によって、大豆の抗酸化性分が多く残っていること示し、成分的に高品質であることを示している。
Summary of results The processing water in the control zone was +230 mV, slightly lower than the city tap water and a redox potential similar to that of well water. If this is reduced, it becomes a strong reduction of -600 mV.
Using these waters, the control area was washed with soy beans and immersed as it was, while the degassing reduction treatment area was washed with soybeans, immersed in reducing water, vacuum degassed, and then redoxed with a recirculating reduction treatment device. It processed so that an electric potential might be set to -600mV.
The oxidation-reduction potential in the overnight control area was almost unchanged, while the redox potential of the water in the degassing reduction-treated area increased slightly due to oxygen in the air. When this was heat-treated, the redox potential during soymilk purification decreased about 200 mV in the control group due to the influence of antioxidants such as polyphenols. Increased by about 300 mV. After that, when retort was enclosed, no significant change was observed in either section after 1 week of storage. However, the fact that the potential of the deaerating and reducing treatment group is lower than the control group by 100 mV or more indicates that the antioxidant treatment contains a large amount of antioxidants, and that the component is of high quality. ing.

野菜及び肉の還元加工についてAbout reduction processing of vegetables and meat

対照区の野菜食品の加工方法
加工品の酸化還元性を調査するため、煩雑な条件を省き、条件を揃えるため、直径3センチ程度の太めの人参を長さ4センチに切断し、通常の水に1夜浸漬後、レトルト袋に入れ、真空パックし、通常のレトルト加熱殺菌を行った。
Processing method of vegetable food in the control zone To investigate the oxidation-reduction properties of processed products, in order to eliminate complicated conditions and to make the conditions uniform, a thick carrot about 3 cm in diameter is cut into 4 cm in length, and then the normal water After being soaked overnight, it was put into a retort bag, vacuum packed, and subjected to normal retort heat sterilization.

脱気還元処理区の野菜食品の加工方法
対照区と同様直径3センチ程度の太めの人参を長さ4センチに切断し、還元水中で浸漬脱気して、本出願の循環還元システムで再度循環還元処理を行い、還元水に1夜浸漬後、レトルト袋に入れ、真空パックし、通常のレトルト加熱殺菌を行った。
Processing method of vegetable food in the degassing reduction treatment section As in the control section, cut a thick carrot about 3 cm in diameter to 4 cm in length, immerse and deaerate it in reducing water, and recirculate it with the circulation reduction system of this application. After carrying out a reduction treatment and immersing in reduced water overnight, it was put into a retort bag, vacuum packed, and subjected to normal retort heat sterilization.

対照区の肉食品の加工方法
加工品の酸化還元性を調査するため、煩雑な条件を省き、条件を揃えるため、熊本産豚肉を4センチ角に切断し、そのまま通常の水に2時間浸漬後、レトルト袋に入れ、真空パックし、通常のレトルト加熱殺菌を行った。
Processing method of meat food in the control zone To investigate the oxidation-reduction properties of processed products, cut the Kumamoto pork into 4 cm squares and leave them in normal water for 2 hours to eliminate the complicated conditions and to make the conditions uniform. In a retort bag, vacuum-packed and subjected to normal retort heat sterilization.

脱気還元処理区の肉食品の加工方法
対照区と同様熊本産豚肉を4センチ角に切断し、そのまま、還元水中で浸漬脱気して、本出願の循環還元システムで再度循環還元処理を行い、還元水に2時間浸漬後、レトルト袋に入れ、真空パックし、通常のレトルト加熱殺菌を行った。
Processing method of meat food in the deaeration and reduction treatment section Cut the Kumamoto pork into 4 cm square as in the control section, immerse and degas it in reducing water as it is, and perform the circulation reduction treatment again with the circulation reduction system of the present application. Then, after being immersed in reduced water for 2 hours, it was put in a retort bag, vacuum packed, and subjected to normal retort heat sterilization.

実験の結果

Figure 2008307051
results of the experiment
Figure 2008307051

結果の概要
使用した水の酸化還元電位は+300mVであったが、これを還元処理した水の酸化還元電位は−600mVであった。これらの水を用いて脱気浸漬処理を行い試験したが、
野菜の加工では、生人参の組織にはデヒドロゲナーゼ活性が強いので呼吸により酸化還元電位が+45mVと水より低い値を示していた。これを加熱した場合もカロチンの抗酸化作用があるので、+48mVを示していた。還元処理区では水は−600mVであるが、1夜後は空中の酸素と組織中の酸化要因で−550mVに上昇した。更に加熱加工した場合は、組織中の酸化要因が強く働いて−430mVへ上昇した。これら対照区と還元処理区の相違は、加熱加工中に多くの抗酸化成分が分解され、還元処理により多くの機能性成分が保護されて残っていることを示している。
肉の加工では、生肉は既に死んでいるので、の組織のデヒドロゲナーゼ活性がないので酸化還元電位は+230mVであまり低下しなかった。これを加熱した場合は、+81mVに低下した。このことは組織内に抗酸化成分が残っていることを示している。
還元処理区では生は温度が低いので抗酸化成分の作用が弱く−580mVまで低下したが、加熱加工した場合は、組織中の酸化要因が働いて−530mVに上昇した。
しかし、これらの相違は、加熱加工中に多くの抗酸化成分が分解されるが、還元処理により多くの抗酸化成分が残存し、機能性が高いことを示している。
Summary of Results The redox potential of the water used was +300 mV, but the redox potential of the water that was subjected to the reduction treatment was −600 mV. Tested by degassing immersion treatment using these waters,
In the processing of vegetables, the ginseng tissue has a strong dehydrogenase activity, so that the redox potential is +45 mV, which is lower than water due to respiration. Even when this was heated, +48 mV was indicated because of the antioxidant effect of carotene. In the reduction treatment area, the water was -600 mV, but after one night, it rose to -550 mV due to oxygen in the air and oxidation factors in the tissue. Furthermore, when heat-processed, the oxidation factor in a structure | tissue worked | functioned strongly and it raised to -430mV. The difference between the control group and the reduction treatment group indicates that many antioxidant components are decomposed during the heat processing, and many functional components remain protected by the reduction treatment.
In the processing of meat, since the raw meat is already dead, the redox potential did not decrease much at +230 mV because there was no dehydrogenase activity of the tissue. When this was heated, it dropped to +81 mV. This indicates that antioxidant components remain in the tissue.
In the reduction treatment section, the temperature of the raw food was low, so the action of the antioxidant component was weak and decreased to −580 mV. However, when heated, the oxidation factor in the tissue worked to increase to −530 mV.
However, these differences indicate that many antioxidant components are decomposed during the heat processing, but many antioxidant components remain by the reduction treatment, and the functionality is high.

抗酸化還元レトルト茸食品の製造について
(抗酸化食品機能の測定法)
About the production of antioxidant reduction retort candy food (measurement method of antioxidant food function)

b)コントロールサンプル
分析希釈液10mLを50mL三角フラスコに採取し、さらにエタノール10mLを加えて混合し、DPPH試薬5mLを加えて30秒間攪拌し、2分後に分光光度計で520nmの吸光度を測定する。
b) Control sample Collect 10 mL of the analysis diluent in a 50 mL Erlenmeyer flask, add and mix 10 mL of ethanol, add 5 mL of DPPH reagent, stir for 30 seconds, and measure the absorbance at 520 nm with a spectrophotometer after 2 minutes.

c)測定機器:分光光度計 日立製作所 UV1800c) Measuring instrument: Spectrophotometer Hitachi, Ltd. UV1800

3.計算
コントロールサンプルとサンプル各6検体の吸光度を交互に測定して平均値を求め、フリーラジカル消去率(%)を(式1)によって算出する。
3. Calculation The absorbance of the control sample and each of the 6 samples is alternately measured to obtain an average value, and the free radical elimination rate (%) is calculated by (Equation 1).

[式1]
フリーラジカル消去率[%]=[Ac−As/Ac]×100 (式1)
但し Ac:コントロールサンプルの吸光度
As:サンプルの吸光度
フリーラジカル消去能値[μM/L]=Cc−Sc
但し Cc:コントロールサンプルのフリーラジカル値[μM/L]
Sc:サンプルフリーラジカル値[μM/L]
[Formula 1]
Free radical scavenging rate [%] = [Ac-As / Ac] × 100 (Formula 1)
However, Ac: Absorbance of control sample
As: Absorbance of sample Free radical scavenging ability value [μM / L] = Cc−Sc
Cc: Free radical value of control sample [μM / L]
Sc: Sample free radical value [μM / L]

(フリーラジカル消去能の測定法)
1.試薬
a)[0.2molDPPHエタノール溶液]:1,1−Diphenyl−2−picrylhydrazil3.5mgを99%エタノール50mlに溶解し30分間攪拌する。DPPHエタノール溶液溶液は、冷却し容器をアルミフォイルで包む。DPPHエタノール溶液溶液の調整後2時間以内に測定を終了する。
(Measurement of free radical scavenging ability)
1. Reagent a) [0.2 mol DPPH ethanol solution]: 3.5 mg of 1,1-Diphenyl-2-picrylhydrazil is dissolved in 50 ml of 99% ethanol and stirred for 30 minutes. The DPPH ethanol solution is cooled and the container is wrapped with aluminum foil. The measurement is completed within 2 hours after the preparation of the DPPH ethanol solution.

b)[0.2molMES緩衝溶液(pH7.0)]:2Morphlinoethanesulphonic acid 3.5gを蒸留水に溶解し、希水酸化ナトリウム水溶液でpH7.0に調整した後、蒸留水を加えて200mLとする。b) [0.2 mol MES buffer solution (pH 7.0)]: Dissolve 3.5 g of 2 Morphine etheresulphonic acid in distilled water, adjust the pH to 7.0 with dilute sodium hydroxide aqueous solution, and add distilled water to 200 mL.

c)[DPPH試薬]:0.2molDPPH試薬2容と、0.2molMES緩衝液(pH7.0)1容と、蒸留水1容を混合する。c) [DPPH reagent]: 2 volumes of 0.2 mol DPPH reagent, 1 volume of 0.2 mol MES buffer (pH 7.0) and 1 volume of distilled water are mixed.

2.操作
a)サンプル
試料50gを搾汁し、搾汁液20mLにエタノール20mLを加えて、乾燥濾紙で濾過した後、濾液20mLを50mL三角フラスコに採取して、DPPH試薬5mLを加え、30秒間攪拌し、2分後に分光光度計で520nmの吸光度を測定する。
2. Operation a) Sample After squeezing 50 g of sample, adding 20 mL of ethanol to 20 mL of juice and filtering with dry filter paper, 20 mL of filtrate is collected in a 50 mL Erlenmeyer flask, 5 mL of DPPH reagent is added, and stirred for 30 seconds. After 2 minutes, the absorbance at 520 nm is measured with a spectrophotometer.

(物性テストの方法)
各種の茸を生のまま、還元加熱処理し、レオメーターを用いて物性の調査を行った。
(Method of physical property test)
Various cocoons were treated with reduction heat, and the physical properties were examined using a rheometer.

a)生のままの対照:ゆきたけ、椎茸、エンリギを生のまま調味液に浸潰した。
b)還元加熱処理:ゆきたけ、椎茸、エンリギをを生のまま調味液に浸漬し、還元処理を行って真空包装後、加熱殺菌し冷却して用いた。
c)測定機器:レオメーター フドウ レオメーターNRM−2010J−CW
a) Raw control: Yukitake, shiitake mushrooms, and enrigi were soaked in the seasoning liquid.
b) Reductive heat treatment: Yukitake, shiitake mushrooms, and enrigi were immersed in the seasoning liquid as they were, subjected to a reduction treatment, vacuum packaged, heat sterilized, cooled and used.
c) Measuring instrument: Rheometer Fudou Rheometer NRM-2010J-CW

茸の対照区の加工方法
1 石突きを除いた茸を還元処置しない調味液に漬けた。
2 アルミ被覆材のレトルト用袋に入れ、真空包装機で真空パックした。
3 真空包装が終了後、真空包装パックを120℃のレトルト殺菌槽へ入れて30分間加熱殺菌した。殺菌終了後ら直ちに冷却装置で冷却し、冷蔵保存した。
Processing method 1 of the cocoon control zone The cocoon except for the stone butt was dipped in a seasoning solution that was not reduced.
2 It put in the bag for retort of an aluminum coating | covering material, and vacuum-packed with the vacuum packaging machine.
3 After the completion of vacuum packaging, the vacuum packaging pack was placed in a 120 ° C. retort sterilization tank and sterilized by heating for 30 minutes. Immediately after sterilization, the product was cooled with a cooling device and stored refrigerated.

茸の還元磁化処理区の加工方法
1 水を密閉耐圧容器へ入れて、調味後、密閉耐圧容器とパイプでポンプ装置の吸入口と連結し、さらにポンプ装置の吐出口と還元処理装置の吸入口とをパイプで連結し、還元処理装置の吐出口と密閉耐圧容器をパイプで連結した。
2 パイプの連結が終了したら、ポンプ装置と還元処理装置を作動させて、水素供給装置から供給される水素を添加し、還元処理装置で、調味溶液を密閉耐圧容器内で還元磁化処理した。
3 密閉耐圧容器へ茸を入れ、調味液をポンプ装置、還元処理装置、密閉圧容器と循環させて水素を添加し、還元磁化処理をさらに継続した。
4 還元処理が終了し、茸の酸化還元電位が十分低下してから、茸を取り出しアルミ被覆材のレトルト用袋に入れ、真空包装機で真空パックした。
5 真空包装が終了してから、真空包装パックを120℃のレトルト殺菌槽へ入れて30分間加熱殺菌した。殺菌終了後ら直ちに冷却装置で冷却し、冷蔵保存した。
Processing method 1 of reduced magnetization treatment area of firewood Put water into the sealed pressure vessel, and after seasoning, connect with the suction port of the pump device with the sealed pressure vessel and pipe, and also the discharge port of the pump device and the suction port of the reduction treatment device Were connected by a pipe, and the discharge port of the reduction treatment apparatus and the sealed pressure-resistant container were connected by a pipe.
2 When the connection of the pipes was completed, the pump device and the reduction treatment device were operated, hydrogen supplied from the hydrogen supply device was added, and the seasoning solution was subjected to reductive magnetization treatment in the sealed pressure-resistant vessel with the reduction treatment device.
3 The soot was put into the sealed pressure vessel, and the seasoning liquid was circulated through the pump device, the reduction processing device, and the sealed pressure vessel, hydrogen was added, and the reduction magnetization process was further continued.
4 After the reduction treatment was completed and the oxidation-reduction potential of the soot was sufficiently lowered, the soot was taken out and placed in a retort bag made of aluminum coating material, and vacuum packed with a vacuum packaging machine.
5 After the completion of vacuum packaging, the vacuum packaging pack was placed in a 120 ° C. retort sterilization tank and sterilized by heating for 30 minutes. Immediately after sterilization, the product was cooled with a cooling device and stored refrigerated.

試験の結果

Figure 2008307051
Test results
Figure 2008307051

結果の概要
加工した食品の物性は、加熱時の温度、時間によって左右されるので、本実験では加熱温度120℃、加熱温度30分で実施した。
ゆきたけは椎茸より柔らかい傾向にあり、その他の性質も若干違いが認められた。
対照区と還元磁化処理による物性の違いは、処理により圧縮距離、破断応力、破断強度、やわらかさ、硬度いずれの数値もやや高い傾向を示し、食感がよくなる傾向を示していると考えられる。最も重要な酸化防止機能は、酸化還元電位が還元磁化処理によって大幅に低下し、フリーラジカル消去能も微弱ながら発生している。
Summary of Results Since the physical properties of the processed food depend on the temperature and time during heating, in this experiment, the heating temperature was 120 ° C. and the heating temperature was 30 minutes.
Yukitake tended to be softer than shiitake mushrooms, and other properties were slightly different.
The difference in physical properties between the control group and the reduced magnetization treatment is considered to show a tendency that the numerical values of the compression distance, breaking stress, breaking strength, softness, and hardness are slightly higher depending on the treatment, and the texture is improved. The most important anti-oxidation function is generated while the oxidation-reduction potential is greatly lowered by the reduction magnetization process and the free radical scavenging ability is weak.

食品は、加熱加工中に機能成分が、食材に含まれる気泡中の酸素によって酸化されるので品質低下が起こる。
そのため多くの技術では、化学的還元剤の使用、アスコルビン酸等抗酸化剤の使用が行われている。これらは渋味、苦み等それぞれに味に係わる変化を有しているので添加物によっても製品の品質低下を起こす原因となっている。
本発明は食品加工プロセスの中で、水素の添加による還元処理で加熱酸化による劣化を防止し、さらに還元磁化処理によって食材に含まれる水分に抗酸化機能を与える作用で製品の高品質化を可能とした。
抗酸化機能を有する水は通常アントシアニン、その他の抗酸化性ポリフェノール食品と違い吸収力が極めて優れているので、含まれる抗酸化物質と合わせて抗酸化食品として、機能性を一段と高めるだけでなく、添加物を加えることなく自然の味のまま長期品質保持の可能な食品を広く提供する事ができる。
The food is deteriorated in quality because functional components are oxidized by oxygen in bubbles contained in the food during heat processing.
Therefore, in many techniques, the use of a chemical reducing agent or an antioxidant such as ascorbic acid is performed. Since these have changes related to taste, such as astringency and bitterness, they can cause deterioration in product quality even with additives.
The present invention prevents deterioration due to heat oxidation by reduction treatment by adding hydrogen in the food processing process, and further improves the quality of the product by providing an antioxidant function to moisture contained in foodstuffs by reduction magnetization treatment. It was.
Unlike anthocyanins and other antioxidant polyphenol foods, water with an antioxidant function is extremely superior in absorption, so it not only enhances functionality as an antioxidant food in combination with the antioxidants contained, It is possible to widely provide foods that can maintain long-term quality without adding additives.

は1次及び2次の脱気・還元処理タンクシステムである。Is a primary and secondary degassing / reduction tank system. は還元食品の簡易低コスト生産工程システムである。Is a simple low-cost production process system for reduced foods. は還元食品の生産工程システムである。Is a production process system for reduced food. は還元磁化食品の生産工程システムである。Is a production process system for reduced magnetized food.

符号の説明Explanation of symbols

材料及び装置符号
A 原料(食材)
B 加工用水
C1 1次脱気・還元処理タンク(加工用液・食材予備脱気用開閉型密閉耐圧容器)
C2 2次脱気・還元処理タンク(調味液・食材脱気用開閉型密閉耐圧容器)
D1 1次真空ポンプ
D2 2次真空ポンプ
E1 1次還元処理装置(加工用液・食材予備還元処理装置)
E2 2次還元処理装置(調味液・食材還元処理装置)
F1 1次還元磁化処理装置(加工用液・食材予備還元磁化処理装置)
F2 2次還元磁化処理装置(調味液・食材還元磁化処理装置)
G1 1次循環ポンプ(加工用液・食材予備還元循環ポンプ)
G2 2次循環ポンプ(調味液・食材還元循環ポンプ)
H1 1次水素供給装置(用液・食材予備還元用水素供給装置)
H2 2次水素供給装置(調味液・食材還元用水素供給装置)
I 真空包装機
J 加熱殺菌槽
K レトルト殺菌機
L 急速冷却槽
部位符号
a 1次及び2次の還元処理装置又は還元磁化処理装置の吐出口
b 1次及び2次の脱気還元処理タンク入り口
c 1次及び2次の脱気還元処理タンク吐出口
d 循環ポンプ吸引口
e 循環ポンプ吐出口
f 1次及び2次の還元処理装置又は還元磁化処理装置の授入口
g 真空ポンプのパイプ
h 網目バケット(1次及び2次脱気還元処理タンク内の食材浸漬装置)
i 1次及び2次脱気還元処理タンクの蓋
j 1次脱気還元処理タンクと2次脱気還元処理タンクとを連結する通導パイプ及び開閉バルブ
k 1次及び2次脱気還元処理タンクと1次及び2次還元処理装置又は還元磁化処理装置と1次及び2次循環ポンプとを連結する通導パイプ及び開閉バルブ
l 1次及び2次水素供給パイプ
作業符号
1 還元水へ食材浸漬及び還元処理
2 水、調味液食材予備脱気操作
3 調味作業
4 調味液・食材脱気
5 還元処理
6 還元磁化処理
7 アルミ(レトルト加工)容器へ還元処理食材及び還元磁化処理食材の袋詰め
8 真空包装
9 加熱槽殺菌
10 レトルト殺菌
11 冷蔵保蔵
12 常温保蔵
Material and equipment code A Raw material (foodstuff)
B Water for processing C1 Primary degassing / reduction tank (open / close sealed pressure vessel for pre-degassing of processing liquid / food)
C2 Secondary degassing / reduction tank (sealed liquid / opening / closing sealed pressure vessel for degassing food)
D1 Primary vacuum pump D2 Secondary vacuum pump E1 Primary reduction processing device (processing liquid / food material preliminary reduction processing device)
E2 secondary reduction processing device (seasoning liquid / food material reduction processing device)
F1 primary reduction magnetization processing device (processing liquid / foodstuff preliminary reduction magnetization processing device)
F2 secondary reduction magnetization processing device (seasoning liquid / food material reduction magnetization processing device)
G1 primary circulation pump (processing fluid / food material pre-reduction circulation pump)
G2 secondary circulation pump (seasoning liquid / food material reduction circulation pump)
H1 Primary hydrogen supply device (hydrogen supply device for preliminary reduction of liquids and ingredients)
H2 secondary hydrogen supply device (seasoning liquid / reduction material hydrogen supply device)
I Vacuum packaging machine J Heat sterilization tank K Retort sterilizer L Rapid cooling tank part code a Primary and secondary reduction treatment apparatus or reduction magnetization treatment apparatus outlet b Primary and secondary degassing reduction treatment tank inlet c Primary and secondary degassing reduction treatment tank discharge port d Circulation pump suction port e Circulation pump discharge port f Entrance port of primary and secondary reduction processing device or reduction magnetization processing device g Vacuum pump pipe h Mesh bucket ( Food immersion equipment in the primary and secondary degassing reduction tanks)
i Primary and secondary degassing reduction treatment tank lid j Conductive pipe and open / close valve k connecting primary and secondary degassing reduction treatment tanks and secondary degassing reduction treatment tanks Primary and secondary degassing reduction treatment tanks And primary and secondary hydrogen supply pipe work code 1 and soaking the ingredients in the reduced water and the open / close valve l connecting the primary and secondary reduction treatment device or reduction magnetization treatment device and the primary and secondary circulation pump Reduction treatment 2 Water, seasoning liquid food preliminary deaeration operation 3 Seasoning work 4 Seasoning liquid / food material deaeration 5 Reduction treatment 6 Reduction magnetization treatment 7 Packing of reduction treatment food and reduction magnetization treatment food into aluminum (retort processing) container 8 Vacuum Packaging 9 Heat bath sterilization 10 Retort sterilization 11 Cold storage 12 Room temperature storage

Claims (10)

加工用液及び食材の予備還元処理又は還元磁化処理をする1次脱気還元処理タンク又は1次脱気還元磁化処理タンクと、
1次真空ポンプと、
加工用液及び食材の予備還元処理又は予備還元磁化処理をする1次還元処理装置又は1次還元磁化処理装置と、
1次水素供給装置と、
加工用液及び食材の予備還元処理又は還元磁化処理をするため1次還元処理装置又は1次還元磁化処理装置と連動する1次循環ポンプと、
調味液を作り、さらに予備還元処理をした食材の脱気及び還元処理又は還元磁化処理をする2次脱気還元処理タンク又は2次脱気還元磁化処理タンクと、
2次真空ポンプと、
調味液を作り予備還元処理をした食材の脱気及び還元処理又は還元磁化処理をする2次還元還元処理装置又は2次還元磁化処理装置と、
2次水素供給装置と、
調味液を作り予備還元処理をした食材の還元処理又は還元磁化処理をするため2次還元処理装置又は2次還元磁化処理装置と連動する2次循環ポンプと、
1次脱気還元処理タンクまたは1次脱気還元磁化処理タンクと2次脱気還元処理タンク又は2次脱気還元磁化処理タンクとの間を連結通導する開閉バルブを有する連絡パイプと、
1次、2次還元処理タンク内で食材を完全に加工用水、調味液中に沈める機能の網目バケットとからなり、食材を網目バケットに入れて1次及び2次還元処理タンク内の溶液中で、食材が外気に触れることなく脱気、還元置換、連続循環還元処理及び連続循環還元磁化処理等の還元処理を行うことを特徴とする食品の還元処理及び還元磁化処理システム。
A primary deaeration reduction treatment tank or a primary deaeration reduction magnetization treatment tank for performing a preliminary reduction treatment or a reduction magnetization treatment of the processing liquid and food;
A primary vacuum pump;
A primary reduction treatment device or a primary reduction magnetization treatment device that performs a preliminary reduction treatment or a preliminary reduction magnetization treatment of a processing liquid and food;
A primary hydrogen supply device;
A primary circulation pump that works in conjunction with a primary reduction treatment device or a primary reduction magnetization treatment device to perform a pre-reduction treatment or a reduction magnetization treatment of a processing liquid and food;
A secondary deaeration reduction treatment tank or a secondary deaeration reduction magnetization treatment tank for making a seasoning liquid and further performing deaeration and reduction treatment or reduction magnetization treatment of the food that has undergone preliminary reduction treatment;
A secondary vacuum pump;
A secondary reduction / reduction treatment device or a secondary reduction magnetization treatment device that performs degassing and reduction treatment or reduction magnetization treatment of the food that has been subjected to preliminary reduction treatment by making a seasoning liquid;
A secondary hydrogen supply device;
A secondary recirculation pump linked to a secondary reduction treatment device or a secondary reduction magnetization treatment device to perform a reduction treatment or a reduction magnetization treatment of a food that has been subjected to a preliminary reduction treatment by making a seasoning liquid;
A communication pipe having an on-off valve for connecting and communicating between the primary degassing reduction treatment tank or the primary degassing reduction magnetization processing tank and the secondary degassing reduction treatment tank or the secondary degassing reduction magnetization treatment tank;
It consists of a mesh bucket with a function to completely submerge the ingredients in the processing water and seasoning liquid in the primary and secondary reduction treatment tanks, and put the ingredients in the mesh buckets in the solutions in the primary and secondary reduction treatment tanks. A food reduction treatment and a reduction magnetization treatment system characterized in that a reduction treatment such as deaeration, reduction replacement, continuous circulation reduction treatment, and continuous circulation reduction magnetization treatment is performed without the food being exposed to the outside air.
請求項1で脱気還元磁化処理タンクを1つだけで処理を行うため、脱気還元処理タンクと、
食材を還元処理する容器へ水を送るポンプ装置と
真空ポンプと、
水素を供給する装置と、
脱気還元処理タンクで食材を浸漬して水素を添加し、還元処理装置と、
常圧加熱殺菌装置とを用い、
食材を脱気還元処理タンクへ入れて還元処理水により予備還元処理を施し、
脱気還元処理タンク内で還元処理した調味液に浸漬し、
脱気還元処理タンク内で再度脱気して組織内の気泡を除き還元調味液と置換し、
食材の組織内に還元水が浸透するまで水素ガスを溶解させて還元処理し、
還元調味料が、十分食材の組織に満たされた時点で、食材を取り出し、
食材と調味液をガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に充填し、
真空包装機で真空包装密閉後、煮沸湯煎で100℃、10〜60分煮沸殺菌を行い、
さらに1昼夜常温に放置後、湯煎装置で100℃、10〜60分煮沸殺菌を行い、
出来上がった製品が袋から取り出した段階で、強い還元性を示すことを特徴とする還元食品の簡易低コスト生産方法。
In order to perform processing with only one degassing reduction magnetization processing tank according to claim 1,
A pump device and a vacuum pump for sending water to a container for reducing the ingredients;
An apparatus for supplying hydrogen;
Immerse the ingredients in the degassing reduction treatment tank and add hydrogen,
Using normal pressure heat sterilizer,
Put the ingredients in the degassing reduction treatment tank and apply the preliminary reduction treatment with the reduction treatment water.
Immerse in the seasoning liquid that has been reduced in the degassing reduction tank,
Deaerate again in the degassing reduction treatment tank to remove bubbles in the tissue and replace with reduced seasoning liquid,
The hydrogen gas is dissolved and reduced until the reduced water penetrates into the food structure.
When the reduced seasoning is fully filled with the ingredients structure, the ingredients are removed,
Fill the food and seasoning liquid into a bag for encapsulating retort that has been processed with aluminum clothing that does not allow gas to pass through.
After vacuum packaging and sealing with a vacuum packaging machine, boil sterilization with boiling water bath at 100 ° C. for 10 to 60 minutes,
Furthermore, after leaving at room temperature for one day and night, boiling sterilization is performed at 100 ° C. for 10 to 60 minutes in a water bath.
A simple and low-cost production method for reduced food, characterized in that the finished product exhibits strong reducibility when taken out of the bag.
加工用液及び食材の予備還元処理又は還元磁化処理をする1次脱気還元処理タンク又は1次脱気還元磁化処理タンクと、
1次真空ポンプと、
加工用液及び食材の予備還元処理又は予備還元磁化処理をする1次還元処理装置又は1次還元磁化処理装置と、
1次水素供給装置と、
加工用液及び食材の予備還元処理をするため1次還元処理装置又は1次還元磁化処理装置と連動する1次循環ポンプと、
調味液を作り、さらに予備還元処理をした食材の脱気及び還元処理又は還元磁化処理をする2次脱気還元処理タンク又は2次脱気還元磁化処理タンクと、
2次真空ポンプと、
調味液を作り予備還元処理をした食材の脱気及び還元処理又は還元磁化処理をする2次還元還元処理装置又は2次還元磁化処理装置と、
2次水素供給装置と、
調味液を作り予備還元処理をした食材の還元処理をするため2次還元還元処理装置又は2次還元磁化処理装置と連動する2次循環ポンプと、
1次脱気還元処理タンクまたは1次脱気還元磁化処理タンクと2次脱気還元処理タンク又は2次脱気還元磁化処理タンクとの間を連結通導する開閉バルブを有する連絡パイプと、
1次、2次還元処理タンク内で食材を完全に加工用水、調味液中に沈める機能の網目バケットを用い、
食材を1次脱気還元磁化処理タンク内で脱気後予備還元磁化処理を施し、
食材を2次脱気還元磁化処理タンク内に移した後、同容器内で還元磁化処理した調味液に浸漬し、
容器を密閉して素材中に含まれる気体を真空脱気し、
脱気後常圧に戻し、食材の組織内へ磁化還元水を浸透させ、
更に、常圧に戻すと同時に食材の入った調味液を再度還元磁化処理を加えて抗酸化機能を与え、
抗酸化機能を有する還元磁化調味料が、十分食材の組織に浸透し満たされるまで処理を継続し、
還元磁化処理が終了した時点で、食材を取り出して、
ガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に充填し、
真空包装機で真空包密閉装し、
レトルト装置で120℃、10〜60分加熱加圧処理殺菌を行って仕上げ、
仕上がった製品が袋から取り出した段階で、還元力を有するレトルト食品となることを特徴とする還元レトルト食品及び還元磁化レトルト食品の生産方法。
A primary deaeration reduction treatment tank or a primary deaeration reduction magnetization treatment tank for performing a preliminary reduction treatment or a reduction magnetization treatment of the processing liquid and food;
A primary vacuum pump;
A primary reduction treatment device or a primary reduction magnetization treatment device that performs a preliminary reduction treatment or a preliminary reduction magnetization treatment of a processing liquid and food;
A primary hydrogen supply device;
A primary circulation pump that works in conjunction with a primary reduction treatment device or a primary reduction magnetization treatment device to preliminarily reduce the processing liquid and food;
A secondary deaeration reduction treatment tank or a secondary deaeration reduction magnetization treatment tank for making a seasoning liquid and further performing deaeration and reduction treatment or reduction magnetization treatment of the food that has undergone preliminary reduction treatment;
A secondary vacuum pump;
A secondary reduction / reduction treatment device or a secondary reduction magnetization treatment device that performs degassing and reduction treatment or reduction magnetization treatment of the food that has been subjected to preliminary reduction treatment by making a seasoning liquid;
A secondary hydrogen supply device;
A secondary circulation pump that works in conjunction with a secondary reduction / reduction treatment device or a secondary reduction magnetization treatment device to reduce the food that has been subjected to the preliminary reduction treatment by making a seasoning liquid;
A communication pipe having an on-off valve for connecting and communicating between the primary degassing reduction treatment tank or the primary degassing reduction magnetization processing tank and the secondary degassing reduction treatment tank or the secondary degassing reduction magnetization treatment tank;
In the primary and secondary reduction tanks, use a mesh bucket with the function of completely sinking the ingredients in the processing water and seasoning liquid,
The food is subjected to preliminary reduction magnetization after degassing in the primary degassing reduction magnetization processing tank,
After the food is transferred into the secondary degassing reduction magnetization treatment tank, it is immersed in the seasoning liquid that has been reduced magnetization treatment in the same container,
The container is sealed and the gas contained in the material is vacuum degassed.
After deaeration, return to normal pressure, infiltrate the magnetized reduced water into the food tissue,
Furthermore, at the same time as returning to normal pressure, the seasoning liquid containing ingredients is again subjected to reduction magnetization treatment to give an antioxidant function,
Continue the treatment until the reduced magnetization seasoning with antioxidant function fully penetrates and fills the tissue of the food,
When the reduction magnetization process is finished, take out the ingredients,
Filled in a retort-filled bag that has been processed with aluminum clothing that does not allow gas to pass through.
Vacuum packaging and sealing with a vacuum packaging machine,
Finish by heat and pressure treatment sterilization at 120 ° C. for 10-60 minutes with a retort device,
A method for producing a reduced retort food and a reduced magnetization retort food, wherein the finished product becomes a retort food having a reducing power when the finished product is taken out of the bag.
請求項1及び請求項2において用いる食材が肉及び魚肉であることを特徴とする還元食品及び還元磁化レトルト食品。A reduced food and a reduced magnetization retort food, wherein the food materials used in claim 1 and claim 2 are meat and fish meat. 請求項1及び請求項2において用いる食材が野菜及び穀類であることを特徴とする還元食品及び還元磁化レトルト食品。A reduced food and a reduced magnetized retort food, wherein the ingredients used in claim 1 and claim 2 are vegetables and cereals. 食材と還元磁化処理調味溶液を入れて真空脱気し、還元処理する脱気還元処理タンクと、
密閉耐圧容器からガスを吸引排出する真空ポンプと、
還元磁化処理装置と、
ガス供給装置と、
送水循環ポンプ装置と、
真空包装機と、
常圧加熱殺菌装置を用い、
茸を網目バケットへ入れて還元処理する脱気還元処理タンクへ入れ、
脱気還元処理タンクと送水循環ポンプ装置と還元処理装置と水素を供給するガス供給装置とを接続して還元処理を行い、
還元処理後脱気還元処理タンクを密閉して真空ポンプで脱気し、
還元処理には0.1〜10テスラの磁石を内臓して磁化する還元磁化処理装置を用い、
食材を生のまま用いて還元処理水により予備還元処理を施し、
密閉耐圧容器内に移した後、還元磁化処理した調味液に浸漬し、
耐圧容器を密閉して素材中に含まれる気体を真空脱気し、
脱気後常圧に戻し、食材の組織内へ還元水を浸透させ、
更に、常圧に戻すと同時に食材の入った調味液を再度還元処理を加えて、
還元性を有する調味料が、十分食材の組織に満たされるまで処理を継続し、
還元処理が終了した時点で、食材を取り出して、
ガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に食材を充填し、
真空包装機で真空包装密閉後、煮沸湯煎で100℃、10〜60分煮沸殺菌を行い、
さらに1昼夜常温に放置後、湯煎装置で100℃、10〜60分煮沸殺菌を行い、
出来上がった製品が袋から取り出した段階で、強い還元性を示し、抗酸化性を有する食品になることを特徴とする還元食品の生産方法。
A degassing reduction treatment tank that puts food and a reduced magnetization treatment seasoning solution in a vacuum and deaerates,
A vacuum pump that sucks and discharges gas from the sealed pressure vessel;
A reduction magnetization processing apparatus;
A gas supply device;
A water circulation pump device,
A vacuum packaging machine,
Using normal pressure heat sterilizer,
Put the firewood into a mesh bucket and put it in a degassing reduction treatment tank that performs reduction treatment,
A degassing reduction treatment tank, a water circulation pump device, a reduction treatment device, and a gas supply device for supplying hydrogen are connected to perform reduction treatment,
After reduction treatment, the degassing reduction treatment tank is sealed and degassed with a vacuum pump.
For the reduction treatment, a reduction magnetization processing apparatus that magnetizes a magnet of 0.1 to 10 Tesla,
Apply raw reduction treatment with reducing water using raw ingredients,
After being transferred into a sealed pressure-resistant container, it is immersed in a seasoning liquid that has been reduced and magnetized.
Seal the pressure vessel and vacuum degas the gas contained in the material.
After degassing, return to normal pressure, infiltrate the reduced water into the tissue of the food,
Furthermore, at the same time as returning to normal pressure, the seasoning liquid containing the ingredients is reduced again,
Continue processing until the condiment with reducibility is fully filled with the ingredients structure,
When the reduction process is finished, take out the ingredients,
Filling the retort encapsulating bag with the aluminum coating of the material through which gas cannot pass,
After vacuum packaging and sealing with a vacuum packaging machine, boil sterilization with boiling water bath at 100 ° C. for 10 to 60 minutes,
Furthermore, after leaving at room temperature for one day and night, boiling sterilization is performed at 100 ° C. for 10 to 60 minutes in a water bath.
A method for producing reduced food, characterized in that when the finished product is taken out of the bag, it exhibits a strong reducibility and becomes a food having antioxidant properties.
請求項6において、材料として茸の石付きの先端部分を除去した芳香性の松茸、松露、つる茸、網茸、その他の芳香性茸を用い、原理は茸内部がら真空処理時に排出される香気を還元磁化処理水に溶解させ、真空包装時に水に溶けた香気が水と共に茸組織内へ逆に浸入させ、香気を茸内により多く閉じ込める目的で、香気の損失を防ぐため組織内まで還元処理した茸をそのままで、予め用意しておいた、ガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に充填し、香気を還元磁化調味液のマイナスチャージで捕捉して茸内に留めるため、還元磁化処理した調味液を、茸を浸す程度に少量添加し、真空包装後に殺菌する請求項2または請求項3または請求項6によって製造を可とする、香気性が強く、保蔵性の高い芳香性茸を生産することを特徴とする芳香性還元茸食品。7. Aromatic pine mushrooms, pine dew, vine cocoons, net cocoons, and other aromatic cocoons from which the tip portion of the cocoon stones is removed as a material according to claim 6. In order to prevent the loss of fragrance, the fragrance dissolved in water is reduced in magnetized water, and the fragrance dissolved in the water at the time of vacuum packaging invades into the cocoon tissue with water to confine more fragrance. As it is, fill the retort-filled bag that has been prepared with aluminum coating of the material through which gas cannot pass, capture the fragrance with the negative charge of the reduced magnetization seasoning liquid, and keep it in the bowl. Therefore, a small amount of the reduction liquid-treated seasoning liquid is added to the extent that it is soaked, and sterilized after vacuum packaging, enabling manufacture according to claim 2, claim 3, or claim 6. High fragrance Aromatic reduction mushrooms food, characterized in that the production. 請求項6において、材料として、椎茸、しめじ、ゆきたけ、エンリギ、その他の茸を生のまま石付き先端部分を除去して用い、密閉耐圧容器内に還元磁化処理して用意した調味液に浸漬し、耐圧容器を密閉して素材中に含まれる気体を真空脱気し、脱気後常圧に戻し、茸の組織内へ磁化還元水を浸透させ、
更に、常圧に戻すと同時に茸の入った還元磁化調味液を還元磁化装置と連結し、
再度還元磁化処理して抗酸化機能を与え、
抗酸化機能を有する磁化調味料が、十分茸の組織に満たされるまで処理を継続し、
さらに密閉容器内で密封し、5分以上水素ガスを添加して2〜10kg/cmに加圧し、
加圧水素飽和処理が終了した時点で、密閉耐圧容器から茸を取り出して、
ガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に充填し、
100℃で30分〜1時間加熱殺菌し、翌日同様に加熱殺菌するか120℃で30分〜1時間のレトルト殺菌を行う。請求項2または請求項3または請求項6によって製品化することが可能で、生産物は無菌且つ保蔵性が高く、その使用面は香りが良く多様性のある食材としても使用できるが、そのままで刺身として最適なファストフードとなることを特徴とする還元茸食品。
7. The material according to claim 6, wherein shiitake mushroom, shimeji mushroom, yukake, enrigi, and other moths are used with raw stones removed, and immersed in a seasoning liquid prepared by reducing magnetization in a sealed pressure vessel. Then, seal the pressure vessel and vacuum degas the gas contained in the material, return to normal pressure after degassing, infiltrate the magnetized reduced water into the tissue of the sputum,
Furthermore, at the same time as returning to normal pressure, the reduced magnetization seasoning liquid containing soot is connected to the reduced magnetization device,
Reducing magnetization to give antioxidant function again
Continue processing until the magnetized seasoning with anti-oxidant function is sufficiently filled with tissue of the sputum,
Furthermore, it is sealed in a sealed container, hydrogen gas is added for 5 minutes or more, and the pressure is increased to 2 to 10 kg / cm 2 .
When the pressurized hydrogen saturation process is complete, remove the soot from the sealed pressure vessel,
Filled in a retort-filled bag that has been processed with aluminum clothing that does not allow gas to pass through.
Heat sterilize at 100 ° C. for 30 minutes to 1 hour and heat sterilize in the same manner on the next day, or perform retort sterilization at 120 ° C. for 30 minutes to 1 hour. It can be commercialized according to claim 2 or claim 3 or claim 6, the product is aseptic and highly storable, and its use surface can be used as a variety of fragrant and diverse foods. Reduced salmon food characterized by being the best fast food for sashimi.
材料として、きくらげ、なめ茸、ひら茸、マッシュルーム、エノキ茸、舞茸、網茸、その他の茸臭の強い茸を用いて、
石付き先端部分を除去して用い、還元磁化水にソフトに浸漬水洗を繰り返して、プラスに荷電している不快成分を還元磁化水のマイナスのチャージで溶解除去し、
洗浄処理の終わった茸と還元磁化調味液とを密閉耐圧容器に充填し、耐圧容器を密閉して素材中に含まれる気体を真空脱気し、
脱気後常圧に戻し、茸の組織内へ磁化還元水を浸透させ、
更に、常圧に戻すと同時に茸の入った調味液を再度還元磁化処理を加えて抗酸化機能を与え、
抗酸化機能を有する磁化調味料が、十分茸の組織に満たされるまで処理を継続し、
還元磁化処理が終了した時点で、茸を取り出して、
ガスの通過できない素材のアルミ被服加工を施したレトルト封入用袋に充填し、
100℃で30分〜1時間加熱殺菌し、翌日同様に加熱殺菌する方法を用いるか、120℃で30分〜1時間のレトルト殺菌を行う。請求項2または請求項3または請求項6によって製品化する事が可能で、
生産物は無菌且つ保蔵性が高く、その使用面は不快物質が除かれ、多様性のある食材としても使用できるが、そのままで刺身として最適なファストフードとなり、常温で保蔵することことが可能であることを特徴とする除臭処理還元レトルト茸食品。
Using ingredients such as jellyfish, licked candy, hinoki candy, mushrooms, enoki candy, maiko, net candy, and other odorous candy
Remove and use the tip with stone, repeat soft washing with reduced magnetized water, dissolve and remove unpleasant components charged positively with minus charge of reduced magnetized water,
Fill the sealed pressure-resistant container with the candy after the cleaning process and the reduced magnetization seasoning liquid, seal the pressure-resistant container and vacuum degas the gas contained in the material,
After degassing, return to normal pressure, penetrate the magnetized reduced water into the heel tissue,
Furthermore, at the same time as returning to normal pressure, the seasoning liquid containing soot is subjected to reduction magnetization treatment again to give an antioxidant function,
Continue processing until the magnetized seasoning with anti-oxidant function is sufficiently filled with tissue of the sputum,
When the reduction magnetization process is completed, take out the soot,
Filled in a retort-filled bag that has been processed with aluminum clothing that does not allow gas to pass through.
A method of heat sterilization at 100 ° C. for 30 minutes to 1 hour and heat sterilization in the same manner as the next day is used, or retort sterilization is performed at 120 ° C. for 30 minutes to 1 hour. It can be commercialized according to claim 2 or claim 3 or claim 6,
The product is aseptic and highly storable, and it can be used as a variety of foods, eliminating unpleasant substances, but it can be used as a fast food as sashimi and stored at room temperature. A deodorized reduced retort coffee food characterized by being.
請求項7、請求項8、請求項9において、歯ごたえを重視する食感の茸食品について、加熱温度を100〜120℃、加熱殺菌時間を10〜30分の浅めの殺菌とし、硬度を保ち、急速冷却後氷温で保存することを特徴とする還元さしみきのこ。In claim 7, claim 8, and claim 9, with respect to the textured food with emphasis on crunchy, the heating temperature is 100 to 120 ° C., the heat sterilization time is 10 to 30 minutes, and the hardness is maintained, Reduced sushi mushroom, characterized by being stored at ice temperature after rapid cooling.
JP2008151068A 2007-05-14 2008-05-13 Reducing food, reducing mushroom food and method for producing the same Pending JP2008307051A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013081023A1 (en) * 2011-11-29 2013-06-06 芝野 哲也 Reducing agent containing sodium borohydride

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013081023A1 (en) * 2011-11-29 2013-06-06 芝野 哲也 Reducing agent containing sodium borohydride
JP2014122232A (en) * 2011-11-29 2014-07-03 Shibano Tetsuya Bath agent, skin external preparation, water reduction treatment agent, reduced water production method, reduced water, and object reduction treatment method
JPWO2013081023A1 (en) * 2011-11-29 2015-04-27 芝野 哲也 Bath preparation, external preparation for skin, reducing agent for water, method for producing reduced water, reducing water and method for reducing object

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