JP2008295777A - Calcium phosphate-containing composite porous body and its production method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide artificial bone material having superior mechanical characteristics, bone replacement property and tissue invasion property, and to provide a porous composite structure for use in scaffolding of cells, and its production method. <P>SOLUTION: This composite porous body includes calcium phosphate and consists of two or more ceramic materials having different pore sizes, porosities, pore orientations or pore structures, and is characterized in that at least one of the ceramic materials has a pore structure oriented in one direction. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a porous composite structure made of a ceramic material and used for artificial bones, cell scaffolds, dental implants, etc., and in particular, a composite structure having high compressive strength, bone replacement and tissue penetration. The present invention relates to a body and a manufacturing method thereof.

  Artificial bone containing calcium phosphate such as apatite has affinity for autologous bone and can directly bind to autologous bone. Therefore, its usefulness has been evaluated, and it has been clinically applied mainly in orthopedics, neurosurgery, plastic surgery, oral surgery and the like. However, the mechanical properties and physiological properties of ceramic-based artificial bones such as apatite are not exactly the same as autologous bones. For example, a so-called ceramic artificial bone made only of apatite is harder and more brittle than autologous bone. Therefore, there is a problem that it is difficult to mold in accordance with the transplant site, and it is easy to drop off from the transplant site. In addition, autologous bone repeats metabolism of absorption and regeneration, whereas artificial bone made of apatite hardly dissolves in the living body, and therefore remains semi-permanently in the living body. For this reason, the remaining artificial bone may destroy the autologous bone at the interface with the autologous bone and cause a fracture.

  In recent years, artificial bones that are closer to the composition of autologous bones than apatite artificial bones and decompose in vivo have been studied. For example, Japanese Patent No. 3048289 (Patent Document 1) and Japanese Patent Publication No. 11-513590 (Patent Document 2) disclose a porous body having a network in which collagen and other binders are bonded to hydroxyapatite if necessary. . When an apatite porous body having properties similar to autologous bone is used as a bio-implant material, cells involved in bone formation are attracted into the artificial bone transplanted to the bone defect, and autologous bone grows and transplants. It is described that the artificial bone thus obtained is decomposed and absorbed by the host, is replaced by the grown bone tissue, has a low risk of being rejected by the host, and has a high bone forming ability, so that the healing period is short. However, since these porous bodies have flexibility, they have a low compressive strength and are difficult to use in areas where tension is applied. In addition, since the pore structure does not have communication properties, there is a problem that tissue penetration is low and blood and cell entry speeds are different.

  Japanese Patent Application Laid-Open No. 2003-190271 (Patent Document 3) is a microporous structure composed of a composite containing hydroxyapatite and collagen having an average fiber length of 60 μm or more and oriented so that the C-axis of hydroxyapatite follows the collagen fiber. An organic-inorganic composite biomaterial having a mechanical strength and biodegradability suitable for artificial aggregates are disclosed. However, the organic-inorganic composite biomaterial described in JP-A-2003-190271 (Patent Document 3) has a problem of low mechanical strength.

  Japanese Patent Application Laid-Open No. 2004-275202 (Patent Document 4) discloses a porous ceramic implant containing calcium phosphate, characterized in that it has a diameter of 10 to 500 μm and is made of a sintered body having pores oriented in one direction and penetrating therethrough The material and the manufacturing method thereof are disclosed, and it is described that an implant material having high biocompatibility and excellent mechanical properties can be obtained. Japanese Patent Laid-Open No. 2005-1943 (Patent Document 5) contains hexagonal columnar crystal particles having a side length of 0.1 to 100 μm and an aspect ratio in the range of 2 to 20, and the porosity is 20 to 20 μm. A porous ceramic material characterized by 90% and a method for producing the same are disclosed, and it is described that an implant material having excellent mechanical properties can be obtained. However, the implant materials described in JP-A-2004-275202 (Patent Document 4) and JP-A-2005-1943 (Patent Document 5) are inferior in bone replacement and tissue penetration and are oriented in one direction and penetrated. Therefore, there is a problem that the strength is particularly low when a force is applied from a direction perpendicular to the pores.

Japanese Patent No. 3048289 Japanese National Patent Publication No. 11-513590 JP 2003-190271 A JP 2004-275202 A JP 2005-1943 A

  Accordingly, an object of the present invention is to provide a porous composite structure used for artificial bones, cell scaffolds, etc. excellent in mechanical properties, bone replacement properties and tissue penetration properties, and a method for producing the same.

  As a result of diligent research in view of the above object, the present inventors have developed a composite porous body comprising a ceramic material having a pore structure oriented in one direction and another ceramic material having a different pore diameter, porosity, or pore structure. As a result of the formation, it was found that an artificial bone material, a cell scaffolding material, and the like having excellent bone replacement property and tissue penetration property and high mechanical strength were obtained, and the present invention was conceived.

  Therefore, the calcium phosphate-containing composite porous body of the present invention is a composite porous body composed of two or more ceramic materials having different pore diameters, porosity, pore directions, or pore structures, and at least one of the ceramic materials is unidirectional. It has an oriented pore structure.

  The ceramic material having a pore structure oriented in one direction preferably has pores penetrating in the orientation direction.

  The ceramic material having a pore structure oriented in one direction is preferably composed of an apatite / collagen composite. The apatite in the apatite / collagen composite is preferably hydroxyapatite.

  The calcium phosphate-containing composite porous body of the present invention preferably has a double structure consisting of a central portion made of the first ceramic material and a peripheral portion in contact with the central portion and made of the second ceramic material. It is preferable that the central part is columnar and the peripheral part is cylindrical.

  Preferably, the first ceramic material has a pore structure oriented in the axial direction of a cylindrical peripheral portion, and the second ceramic material has an isotropic pore structure.

  The first ceramic material has a pore structure oriented in the axial direction of the cylindrical peripheral portion, and the second ceramic material has a pore structure oriented in a direction orthogonal to the axial direction of the cylindrical peripheral portion. Is preferred.

  The first ceramic material preferably has an isotropic pore structure, and the second ceramic material preferably has a pore structure oriented in a direction perpendicular to the axial direction of the cylindrical peripheral portion.

  Preferably, the first ceramic material has an isotropic pore structure, and the second ceramic material has a pore structure oriented in the axial direction of a cylindrical peripheral portion.

  The composite porous body of the present invention has a double structure comprising a columnar center portion made of a first ceramic material and a cylindrical peripheral portion made of a second ceramic material in contact with the center portion, Both the ceramic material and the second ceramic material preferably have a porosity of 90% or more and less than 100%.

  The composite porous body of the present invention has a double structure consisting of a columnar central portion made of a first ceramic material and a cylindrical peripheral portion made of a second ceramic material in contact with the central portion. The ceramic material preferably has a porosity of 90% or more and less than 100%, and the second ceramic material preferably has a porosity of 0% or more and less than 90%.

  The composite porous body of the present invention has a double structure consisting of a columnar central portion made of a first ceramic material and a cylindrical peripheral portion made of a second ceramic material in contact with the central portion. The ceramic material preferably has a porosity of 0% or more and less than 90%, and the second ceramic material preferably has a porosity of 90% or more and less than 100%.

  The composite porous body of the present invention has a double structure consisting of a columnar center portion made of a first ceramic material and a cylindrical peripheral portion made of a second ceramic material in contact with the center portion, Both the ceramic material and the second ceramic material preferably have a porosity of 0% or more and less than 90%.

  The method of the present invention for producing a calcium phosphate-containing composite porous body is composed of two or more ceramic materials containing calcium phosphate and having different pore diameter, porosity, pore direction or pore structure, and at least one of the ceramic materials is unidirectional. A method for producing a calcium phosphate-containing composite porous body having a pore structure oriented in a direction, wherein a ceramic material having a pore structure oriented in one direction is obtained by cooling a slurry obtained by dispersing a ceramic raw material in water from one direction. It is characterized by being formed by freezing and drying. The ceramic material having a pore structure oriented in one direction preferably has pores penetrating in the orientation direction.

  The calcium phosphate-containing composite porous body of the present invention is excellent in tissue penetration because it consists of a ceramic material having a pore structure oriented in one direction and a ceramic material having a pore diameter, porosity, pore direction or pore structure different from that. The mechanical properties can be adjusted by setting the strength of at least one kind of ceramic material high. Therefore, the bone forming ability is high and the mechanical strength such as breaking strength is large. The composite porous body of the present invention is suitable as a biomaterial for artificial bones, artificial joints and the like because it has excellent biocompatibility by containing an apatite / collagen composite and further has osteoconductivity.

[1] Composite porous material containing calcium phosphate
(1) Structure The composite porous body of the present invention is formed by at least two kinds of porous bodies made of a calcium phosphate ceramic material and having different pore diameter, porosity, pore direction, or pore structure, and at least one kind of ceramic material is unidirectional. It has an oriented pore structure (also called a uniaxial structure). The pores oriented in one direction are preferably penetrated. The ceramic material other than the ceramic material having a uniaxial structure may be any pore structure having a uniaxial structure, an isotropic pore structure (also referred to as a random structure), or a dense structure. The structure and shape of the composite porous body can be appropriately selected according to the implantation site in the living body, and can take the shape shown in FIG. 1, for example. The structures shown in these figures are all cases of a double structure, but the composite porous body of the present invention is not limited to a double structure.

  As shown in FIG. 2, the pore structure oriented in one direction has a mesh shape when cut along a plane perpendicular to the orientation direction, and a cross section when cut along a plane parallel to the orientation direction. It is the structure which is. The isotropic pore structure is a sponge-like structure as shown in FIG.

  A preferred embodiment of the composite porous body of the present invention has a double structure comprising a central portion made of the first ceramic material and a peripheral portion in contact with the central portion and made of the second ceramic material. It is preferable that the peripheral ceramic material is in contact with the central ceramic material so that the central portion and the peripheral portion are in close contact with each other. The ceramic material in the central part does not have to be covered by the ceramic material in the peripheral part, and a part thereof may be exposed. It is preferable that 50 to 90% of the total surface area of the ceramic material in the center is covered, and more preferably 60 to 80% is covered.

  In particular, as shown in FIG. 4, it has a double structure composed of a columnar center portion 2 made of a first ceramic material and a cylindrical peripheral portion 3 made of a second ceramic material in contact with the center portion, The quadrangular columnar composite porous body 1 is preferable. It is preferable that the side surface of the columnar central portion and the inner surface of the cylindrical peripheral portion are in close contact. Although FIG. 4 shows an example in which the overall shape is a quadrangular prism shape, the shape may be a cylindrical shape, a hexagonal prism shape, a triangular prism shape, or the like, and the axial length is not limited. Further, both the central member and the peripheral member may be tapered or conical. Or the shape which combined these shapes may be sufficient.

  The combination of the pore structure of the first ceramic material and the second ceramic material is not particularly limited as long as at least one has a pore structure oriented in one direction, and the other porous pore structure is a uniaxial structure, It may be an isotropic pore structure (also called a random structure) or a dense structure. The combinations shown in Table 1 are particularly preferable. In Table 1, the a-axis direction indicates the axial direction of the cylindrical peripheral portion 3 as shown in FIG. 4, and the direction perpendicular to the side surface is a direction orthogonal to the a-axis direction. The directions perpendicular to the four side surfaces 3a to 3d of the second ceramic material forming the are respectively shown. The pore structures of types 1 to 5 shown in Table 1 are schematically shown in FIG.

  The combination of the pore structure in the central part and the peripheral part is not limited to the combination shown in Table 1 and FIG. 5 and can be appropriately selected depending on the application site of the composite porous body. By selecting these pore structure and porosity, a material with improved tissue penetration or a material with improved compressive strength can be provided.

  The ratio between the central part and the peripheral part is appropriately determined according to the purpose of use, but in order to ensure the overall strength of the composite porous body, when using a ceramic material with excellent compressive strength in the peripheral part, the peripheral part has a compressive strength. However, the thickness is preferably 5 to 50% by mass, more preferably 10 to 30% by mass with respect to the entire composite porous body.

(a) First Form A preferred first form of the composite porous body of the present invention is a columnar center portion made of the first ceramic material, and a cylindrical periphery made of the second ceramic material in contact with the center portion. The first ceramic material and the second ceramic material both have a porosity of 90% or more and less than 100%. As a combination of pore structures, types 1 to 4 shown in Table 1 are preferable. In particular, type 1 and 2 structures are preferred. By adopting these structures, when used as an artificial bone material, tissue penetration from the surroundings is remarkably high, and early bone formation occurs. Further, by setting the porosity of the peripheral portion lower than that of the central portion, it is possible to achieve both improvement of tissue penetration and compression strength.

(b) Second Form A preferred second form of the composite porous body of the present invention is a columnar center portion made of the first ceramic material, and a cylindrical periphery made of the second ceramic material in contact with the center portion. The first ceramic material has a porosity of 90% or more and less than 100%, and the second ceramic material has a porosity of more than 0% and less than 90%. As a combination of pore structures, types 1 and 5 shown in Table 1 are preferable. By having these pore structures, the first ceramic material has a high tissue penetration, and the second ceramic material has a high compression strength. Materials can be provided. It is particularly preferable to use it for a site requiring strength. In particular, the composite porous body of the combination of type 5 has higher compressive strength because the second ceramic material has a dense structure.

(c) Third embodiment A preferred third embodiment of the composite porous body of the present invention is a columnar center portion made of the first ceramic material, and a cylindrical periphery made of the second ceramic material in contact with the center portion. The first ceramic material has a porosity of 0% or more and less than 90%, and the second ceramic material has a porosity of 90% or more and less than 100%. As a combination of pore structures, types 3 and 4 shown in Table 1 are preferable. The composite porous body having these pore structures has a high compressive strength by the first ceramic material, and the second ceramic material has a high tissue penetration, so that the tissue penetration from the surroundings is high, and the use site Excellent adhesion to surrounding bones.

(d) Fourth Embodiment A preferred fourth embodiment of the composite porous body of the present invention is a columnar central portion made of the first ceramic material, and a cylindrical periphery made of the second ceramic material in contact with the central portion. The first ceramic material and the second ceramic material both have a porosity of 0% or more and less than 90%. Since a high compressive strength can be obtained by having such a pore structure, it is preferable to use it for a portion where a particularly strong tension is applied.

  The composite porous body of the present invention is particularly preferably the first form and the second form.

(2) Composition In the composite porous body of the present invention, at least two kinds of porous bodies having different pore diameter, porosity, pore direction or pore structure are made of a calcium phosphate ceramic material. The composite porous body may be composed of calcium phosphate ceramics alone, but preferably contains an organic polymer compound from the viewpoints of flexibility, elasticity and moldability. Further, a composite porous body may be formed by combining calcium phosphate ceramics and calcium phosphate ceramics containing an organic polymer compound. Calcium phosphate ceramics containing organic polymer compounds may be simply a mixture of calcium phosphate ceramics and organic polymer compounds, but in order to improve biocompatibility and osteogenesis, calcium phosphate ceramics and organic It is preferable to use a calcium phosphate ceramic / organic polymer compound composite in which a polymer compound is chemically bonded. In particular, the ceramic material having a pore structure oriented in one direction preferably contains an organic polymer compound. The organic polymer compound is preferably a biodegradable polymer or the like that can be decomposed and absorbed in vivo.

  Examples of calcium phosphate ceramics include calcium hydrogen phosphate, octacalcium phosphate, tricalcium phosphate, apatite (such as hydroxyapatite, carbonate apatite, and fluorapatite), and tetracalcium phosphate. From the viewpoint of biocompatibility, apatite is preferable, and hydroxyapatite is particularly preferable.

  Biodegradable polymers include collagen, gelatin, polylactic acid, polyglycolic acid, copolymers of lactic acid and glycolic acid, polycaprolactone, methylcellulose, ethylcellulose, carboxymethylcellulose, cellulose acetate, dextrose, dextran, chitosan, hyaluronic acid, ficoll, chondroitin Examples include sulfuric acid, polyvinyl alcohol, polyacrylic acid, polyethylene glycol, polypropylene glycol, water-soluble polyacrylate, and water-soluble polymethacrylate. Collagen is particularly preferable because it is excellent in flexibility and moldability and is decomposed and absorbed in vivo.

  As the collagen, those extracted from animals or the like can be used, but the species, tissue site, age, etc. of the animal from which it is derived are not particularly limited. In general, collagen obtained from the skin, bone, cartilage, tendon, organ, etc. of mammals (eg, cows, pigs, horses, rabbits, mice, etc.) and birds (eg, chickens, etc.) can be used. Collagen-like proteins obtained from the skin, bones, cartilage, fins, scales, organs, etc. of fish (eg cod, flounder, flounder, salmon, trout, tuna, mackerel, Thai, sardine, shark etc.) may also be used. . The method for extracting collagen is not particularly limited, and a general extraction method can be used. Further, instead of extraction from animal tissue, collagen obtained by gene recombination technology may be used. Particularly preferred collagen is atelocollagen obtained by removing telopeptide at the molecular end having immunogenicity by enzymatic treatment.

  The porous body having a uniaxial structure is preferably composed of a calcium phosphate ceramic / collagen composite. Particularly in the case of the first form, both the first ceramic material and the second ceramic material are preferably composed of a composite of apatite and collagen. In the case of the second form, the first ceramic material is preferably composed of a complex of apatite and collagen having a uniaxial structure, and the second ceramic material is preferably composed of a dense structure or porous calcium phosphate ceramic. As the calcium phosphate ceramic / collagen composite, an apatite / collagen composite is most preferable.

[2] Method for producing composite porous body containing calcium phosphate
(1) Manufacturing method of composite structure The structure of the composite porous body formed by the central portion made of the first ceramic material and the peripheral portion made of the second ceramic material is composed of the ceramic material in the central portion and the ceramic material in the peripheral portion. Are produced separately and combined to produce them. For example, as shown in FIG. 6, two L-shaped members 61a and 61b are combined to form a square columnar peripheral member 61 whose center is hollowed out, and a central member 62 having a substantially cubic shape is further combined. Thus, the composite porous body 63 can be manufactured.

  When the ceramic material containing calcium phosphate is composed only of calcium phosphate-based ceramics, a slurry obtained by dispersing ceramic raw material powder in water is placed in a mold, frozen and dried, and then sintered. When the calcium phosphate ceramic is a ceramic material containing an organic polymer compound such as collagen, a mixture of the ceramic raw material powder and the organic polymer compound, or a calcium phosphate ceramic / organic polymer compound composite is dispersed in water. The resulting slurry is placed in a mold, frozen and dried, and then crosslinked. After the formation, the material used for the central portion or the material used for the peripheral portion can be cut into a desired shape and used.

  These calcium phosphate-containing ceramics can obtain a pore structure oriented in one direction or an isotropic porous structure depending on the cooling conditions when freezing the dispersion of the ceramic raw material. The pore diameter can also be controlled by cooling conditions.

(2) Production of Ceramic Material Using Calcium Phosphate Ceramic / Collagen Composite A method for producing a calcium phosphate ceramic / collagen composite and a method for producing a ceramic material using the same will be described in detail below.

(a) Manufacture of calcium phosphate ceramics / collagen composite Calcium phosphate ceramics and collagen may be simply mixed, but in order to improve biocompatibility and osteogenesis, calcium phosphate ceramics and collagen are chemically bonded. It is preferably used as a calcium phosphate ceramic / collagen composite. A preferred example of this complex is an apatite / collagen complex having a self-organized structure (a structure similar to living bone) in which the C-axis of apatite is oriented along collagen fibers. As the apatite, hydroxyapatite is particularly preferable. The following description will focus on the apatite / collagen composite, but the description is applicable to other composites unless otherwise specified.

(i) Preparation of Raw Material for Apatite / Collagen Complex An apatite / collagen complex is prepared by, for example, an aqueous solution of phosphoric acid or a salt thereof (hereinafter simply referred to as “phosphoric acid (salt)”) and an aqueous solution of calcium salt in a solution containing collagen. Alternatively, it is produced by adding a suspension. Examples of phosphoric acid (salt) include phosphoric acid, disodium hydrogen phosphate, sodium dihydrogen phosphate, dipotassium hydrogen phosphate, potassium dihydrogen phosphate, and the like. Examples of calcium salts include calcium carbonate, calcium acetate, and calcium hydroxide.

  Since the fiber length of the apatite / collagen composite can be controlled by the mixing ratio of the apatite raw material [phosphoric acid (salt) and calcium salt] and collagen, the mixing ratio of the apatite raw material and collagen is the target fiber of the apatite / collagen composite. It is determined appropriately according to the length. The mixing ratio of apatite / collagen in the apatite / collagen composite used in the present invention is preferably 9/1 to 6/4 (mass ratio), more preferably 8.5 / 1.5 to 7/3 (mass ratio), about 8 / 2 (mass ratio) is most preferred.

(ii) Preparation of solution (suspension) Prepare collagen / phosphoric acid (salt) aqueous solution and calcium salt aqueous solution (or suspension). The collagen / phosphoric acid (salt) aqueous solution is an aqueous solution in which collagen and phosphoric acid (salt) are dissolved, and the concentration of collagen is preferably 0.1 to 1.5% by mass, particularly preferably about 0.85% by mass. The concentration of phosphoric acid (salt) is preferably 15 to 240 mM, particularly preferably about 120 mM. The concentration of the calcium salt aqueous solution (or suspension) is preferably 50 to 800 mM, particularly preferably about 400 mM.

(iii) Production of apatite / collagen complex Phosphate (salt) aqueous solution containing collagen at about 40 ° C. and calcium salt aqueous solution or suspension in about the same amount of water as the calcium salt aqueous solution or suspension to be added. The apatite / collagen complex is formed by simultaneously dropping the suspension. By controlling the dropping conditions, the fiber length of the apatite / collagen complex can be controlled. The dropping rate is preferably 1 to 60 mL / min, more preferably about 30 mL / min. The stirring speed is preferably 1 to 400 rpm, more preferably about 200 rpm. The mixing ratio of phosphoric acid (salt) and calcium salt is preferably 1: 1 to 2: 5, and more preferably 3: 5. The mixing ratio of collagen and apatite (total amount of phosphate and calcium salt) is preferably 1: 9 to 4: 6, and more preferably 1.5: 8.5 to 3: 7.

  It is preferable to maintain the pH of the reaction solution at 8.9 to 9.1 by maintaining the calcium ion concentration in the reaction solution at 3.75 mM or less and the phosphate ion concentration at 2.25 mM or less. When the concentration of calcium ions and / or phosphate ions exceeds the above range, self-assembly of the complex is prevented. By the above dropping conditions, the fiber length of the self-organized apatite / collagen composite becomes 2 mm or less which is suitable as a raw material for the apatite / collagen crosslinked porous body.

  The obtained slurry-like mixture of apatite / collagen complex and water is preferably dried. Drying can be performed by freeze-drying or air-drying by replacing water with a solvent such as ethanol, but freeze-drying is preferred. Freeze-drying is performed by evacuation in a state frozen at −10 ° C. or lower.

(b) Production of dispersion containing apatite / collagen complex Water, phosphoric acid aqueous solution and the like are added to the fiber of the apatite / collagen complex and stirred to prepare a paste-like dispersion (slurry). The addition amount of an aqueous solution or the like is preferably 80 to 99% by volume, more preferably 90 to 97% by volume of the apatite / collagen complex. The porosity P (%) of the porous material depends on the volume ratio of the apatite / collagen complex in the dispersion to the aqueous solution, and the following formula (1):
P = B / (A + B) × 100 ... (1)
Where A represents the volume of the apatite / collagen complex in the dispersion and B represents the volume of the liquid in the dispersion. Therefore, the porosity P of the porous body can be controlled by controlling the amount of liquid added. When the dispersion is stirred after the liquid is added, a part of the fibers of the apatite / collagen composite is cut, and the fiber length distribution increases. By adjusting the stirring conditions, the strength of the resulting porous body can be improved.

  In order to obtain a composite having a stable shape, it is preferable to further add a binder to the dispersion. Binders include soluble collagen, gelatin, polylactic acid, polyglycolic acid, copolymers of lactic acid and glycolic acid, polycaprolactone, carboxymethylcellulose, cellulose ester, dextrose, dextran, chitosan, hyaluronic acid, ficoll, chondroitin sulfate, polyvinyl alcohol, poly Examples include acrylic acid, polyethylene glycol, polypropylene glycol, water-soluble polyacrylate, water-soluble polymethacrylate, and the like, and soluble collagen is particularly preferable. The addition amount of the binder is preferably 1 to 10% by mass and more preferably 3 to 6% by mass with respect to 100% by mass of the apatite / collagen complex.

  As in the case of producing an apatite / collagen complex, the binder is preferably added in the form of an aqueous phosphoric acid solution. The concentration of the binder solution to be added is not particularly limited, but practically the binder concentration is preferably about 0.85% by mass and the phosphoric acid concentration is about 20 mM.

  After adding the phosphoric acid (salt) aqueous solution of the binder, the pH of the dispersion is adjusted to about 7 with an aqueous sodium hydroxide solution. The pH of the dispersion is preferably 6.8 to 7.6, and more preferably 7.0 to 7.4 in order to prevent collagen from being denatured into gelatin during the gelation treatment described below.

  In order to promote the fiberization of collagen added as a binder, a concentrated solution (about 10 times) of phosphate buffered saline (PBS) is added to the dispersion, and the ionic strength is adjusted to 0.2-1. A more preferred ionic strength is about 0.8, similar to PBS.

  In addition to the dispersion, antibiotics (tetracycline, etc.), anticancer agents (cisplatin, etc.), bone marrow cells, cell growth factors (BMP, FGF, TGF-β, IGF, PDGF, VEGF, etc.) Additives such as physiologically active factors (hormones, cytokines, etc.) can be added.

(c) Gelation After the dispersion is placed in a mold, the temperature of the dispersion is maintained at 35 to 45 ° C., whereby collagen added as a binder is fibrillated, and the dispersion becomes a gel. Gelation prevents the apatite / collagen complex from settling in the dispersion and provides a uniform porous body. A more preferable holding temperature is 35 to 40 ° C. The holding time is preferably 0.5 to 3.5 hours, more preferably 1 to 3 hours.

(d) Freeze-drying The gelled dispersion is freeze-dried consisting of a freezing step and a drying step. A porous body having a uniaxial structure or a random structure can be formed by a freezing method. Specifically, when the gelled dispersion is cooled from one direction and frozen, a uniaxial porous body can be formed, and when uniformly cooled and frozen, a random structure porous body is formed. be able to. Each case will be described in detail below.

(i) Forming a porous body having a frozen uniaxial structure The gelled dispersion can be cooled and frozen from one direction using, for example, a freezing apparatus 71 as shown in FIG. 7 (a). The freezing device 71 includes a heat-retaining container 72 provided with a cooling and heating plate 73 and a metal plate 74 installed on the cooling and heating plate 73 [FIG. 7 (b) shows a perspective view. ]. The cooling and heating plate 73 is thermally connected to a cooling and heating device 75 outside the heat retaining container 72, and can be cooled or heated with high accuracy by the cooling and heating device 75. In order to cool from one direction as described above, for example, a commercially available shelf-type freezing apparatus can be used.

  The gelled dispersion 10 filled in the mold 11 is refrigerated to about 4 ° C. in advance, and then placed on the metal plate 74 cooled to a predetermined temperature, so that it is cooled only from the contact surface with the metal plate 74. Is done. The temperature in the heat insulating container 72 is maintained at a temperature (about 4 ° C.) that does not freeze the gelled dispersion 10 from the mold or the upper end. By cooling in this way, freezing starts from the contact surface with the metal plate 74, and water crystals grow in a direction perpendicular to the metal plate 74 [upward in FIG. A pore structure oriented in the vertical direction is formed in 7 (a). In order to efficiently cool only from the metal plate 74, it is preferable to use a material having low thermal conductivity for the forming die 11. By changing the cooling temperature of the metal plate 74, the pore diameter of the uniaxial structure can be adjusted. When the cooling temperature is relatively high, the pore diameter increases, and when the cooling temperature is low, the pore diameter decreases. The cooling temperature is preferably -80 to -10 ° C, more preferably -80 to -20 ° C.

When forming a porous body with a random structure Cool and freeze uniformly with a normal freezer. The freezing temperature is preferably -80 to -10 ° C, more preferably -80 to -20 ° C. The diameter and shape of the pores in the porous body can be controlled by the freezing speed. For example, when the freezing rate is high, the pore diameter of the produced porous body is small.

  Since the cooling rate varies depending on the thermal conductivity of the mold, a porous body having a desired average pore diameter can be obtained by selecting the material of the mold. In general, when a dense layer having an extremely small average pore diameter is formed, it is preferable to use a mold made of a metal such as aluminum, stainless steel, or special steel. When forming a porous body having a relatively large average pore diameter, it is preferable to use a mold having low thermal conductivity.

(ii) Drying Using a lyophilizer, the dispersion is evacuated to -10 ° C or lower and dried. As long as the dispersion is sufficiently dried, the freeze-drying time is not particularly limited, but generally it is preferably about 1 to 3 days. Apatite / collagen porous material is obtained by lyophilization.

(e) Crosslinking The freeze-dried apatite / collagen complex preferably crosslinks collagen in order to increase mechanical strength and to maintain the shape of the artificial bone inserted into the body for a desired period of time. Crosslinking of collagen can be performed using methods such as physical crosslinking using γ rays, ultraviolet rays, electron beams, thermal dehydration, and the like, and chemical crosslinking using a crosslinking agent or a condensing agent. The chemical cross-linking is performed, for example, by immersing the lyophilized porous body in a solution of a cross-linking agent, by allowing a vapor containing a cross-linking agent to act on the lyophilized porous body, or when manufacturing an apatite / collagen composite. Can be carried out by adding a crosslinking agent to the aqueous solution or suspension.

  Examples of crosslinking agents include aldehydes such as glutaraldehyde and formaldehyde, isocyanates such as hexamethylene diisocyanate, carbodiimides such as 1-ethyl-3- (3-dimethylaminopropyl) carbodiimide hydrochloride, and epoxy compounds such as ethylene glycol diethyl ether, Examples thereof include transglutaminase. Of these crosslinking agents, glutaraldehyde is particularly preferred from the viewpoint of easy control of the degree of crosslinking and the biocompatibility of the resulting apatite / collagen crosslinked porous body.

  When the porous body is immersed in a glutaraldehyde solution for crosslinking, the concentration of the glutaraldehyde solution is preferably 0.005 to 0.015% by mass, and more preferably 0.005 to 0.01% by mass. When an alcohol such as ethanol is used as a solvent for glutaraldehyde, dehydration is performed at the same time as crosslinking, so that crosslinking occurs in a contracted state of the apatite / collagen composite, and the elasticity of the resulting apatite / collagen crosslinked porous body is improved. .

  After the crosslinking treatment, in order to remove unreacted glutaraldehyde, the apatite / collagen porous porous body is immersed in an aqueous solution of about 2% by mass of glycine and washed with water. Further, it is immersed in ethanol, dehydrated, and dried at room temperature.

(f) Processing The obtained apatite / collagen crosslinked porous body is formed by cutting with a lathe or the like. For example, in the first embodiment of the present invention, a composite porous body is obtained by molding and assembling a central portion made of the first ceramic material and a peripheral portion made of the second ceramic material as shown in FIG. . Further, in the type 2 and 3 composite porous bodies shown in FIG. 5, the peripheral portion having a uniaxial structure in the direction perpendicular to each side surface has four uniaxial structures on the four side surfaces of the porous body in the central portion. It can be formed by laminating a plate-like porous body. Here, an example in which the material of the peripheral portion is combined is shown, but the central portion of the columnar peripheral member may be cut out and formed into a cylindrical shape. The obtained composite porous body may be sterilized by ultraviolet rays, γ rays, electron beams, drying and heating, and the like.

(3) Calcium Phosphate Ceramic Material A calcium phosphate ceramic having a porous structure can be produced by the method described in Japanese Patent No. 3058174, Japanese Patent Laid-Open No. 8-48583, and the like. The method for producing porous ceramics described in Japanese Patent No. 3058174 includes foaming a slurry or fluid gel containing calcium phosphate powder and a high-molecular substance such as a cellulose derivative, a polysaccharide and a synthetic polymer by stirring, and containing bubbles. The slurry or fluid gel is cast, the slurry or fluid gel is thickened or gelled by heating to fix the bubbles, and the obtained foamed molded article is fired as necessary. In addition, the method for producing porous ceramics described in JP-A-8-48583 comprises pressure-molding a mixture of calcium phosphate powder and polysaccharide particles, and firing the obtained green compact.

Further, a calcium phosphate ceramic material having a dense structure includes, for example, a step of pressing a hydroxyapatite powder at a pressure of 1 ton / cm ² or more to obtain a green compact as described in JP-A-2004-75423. And a step of firing the green compact at a temperature of 925 to 1300 ° C. in an oxygen-containing atmosphere having an oxygen partial pressure higher than the atmospheric oxygen partial pressure to obtain a sintered body.

  In addition to these, for example, APACERAM-AX manufactured by PENTAX Corporation or APACERAM-AX (“APACERAM-AX” and “APACERAM-AX” are registered trademarks of PENTAX Corporation) can be used as the calcium phosphate ceramics.

  The present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto.

Example 1
A two-layer structure shown in Type 1 of FIG. 5, a calcium phosphate-containing composite consisting of a hydroxyapatite with a random structure with a porosity of 50% and a central part with a uniaxial apatite / collagen composite with a porosity of 95% A porous body was produced.

(1) Ceramic material in the center
(a) Synthesis of apatite / collagen composite
Solution A was prepared by mixing 50 ml of water and 410 g of collagen / phosphoric acid aqueous solution (collagen: 0.6 mass%, phosphoric acid: 120 mM). Dispersion B was prepared by adding 6 g of calcium hydroxide to 230 ml of water and stirring and dispersing. Solution A and solution B were simultaneously added dropwise to a container containing 200 ml of water while adjusting the speed so that the pH was 9 with a pH controller to prepare a dispersion of hydroxyapatite and collagen complex fibers. This dispersion was frozen and lyophilized under reduced pressure for 7 days to obtain a fibrous hydroxyapatite / collagen complex having an average length of about 1 to 2 mm.

(b) Production of Porous Material Containing Apatite / Collagen Complex 5.5 mL of water was added to 1 g of the dried fibrous hydroxyapatite / collagen complex and stirred to obtain a paste-like dispersion. Further, 2 g of a collagen / phosphoric acid aqueous solution (collagen: 0.6% by mass, phosphoric acid: 20 mM) was added and stirred, and then the pH was adjusted to 7 with 1N NaOH.

  The obtained dispersion was put in a mold and kept at 37 ° C. for 2 hours to gel the dispersion. The gel-like molded body cooled to 4 ° C. was placed in close contact with the metal plate 74 of the freezing apparatus 71 shown in FIG. 7 and frozen from one direction. The metal plate 74 was kept at −20 ° C., and the inside of the heat insulation container 72 was kept at 4 ° C. at 1 atm. After the entire molded body was frozen, it was dried under vacuum. The molded body after lyophilization was immersed in a 0.01% glutaraldehyde solution prepared using ethanol (concentration 99.5%) as a solvent and crosslinked to obtain a porous body having a pore structure oriented in one direction. The porous body was washed with water, immersed in a 2% glycine aqueous solution to remove unreacted glutaraldehyde, and washed again with water. Further, it was dehydrated by soaking in ethanol (concentration 99.5%), and then dried at room temperature. The obtained porous body was cut and formed into a cube (10 mm × 10 mm × 10 mm) as shown in FIG. 8 (a) to produce a ceramic material at the center.

(2) Peripheral ceramic material APACERAM-AX (a 50% porosity hydroxyapatite porous material) manufactured by PENTAX Corporation, as shown in Fig. 8 (b), and 10 mm x 10 mm x 10 mm cavity and 2 It was processed into a square cylinder of 14 mm × 14 mm × 10 mm having a wall thickness of mm to produce a ceramic material in the surrounding area.

(3) Calcium Phosphate-Containing Composite Porous Body The center portion ceramic material formed into a cube was inserted into the peripheral ceramic material processed into a cylindrical shape, and the calcium phosphate-containing composite porous body shown in FIG. 8 (c) was produced.

Example 2
As in Example 1, except that APACERAM-AX (a hydroxyapatite porous material having a porosity of 85%) manufactured by Pentax Co., Ltd. was used as the ceramic material of the surrounding portion, it was composed of a hydroxyapatite having a random structure having a porosity of 85%. A calcium phosphate-containing composite porous body having a peripheral portion and a central portion made of an apatite / collagen composite having a uniaxial structure with a porosity of 95% was prepared.

Example 3
The apatite / collagen composite produced in Example 1 was used in the same manner as in Example 1 except that it was frozen isotropically in a normal freezer (−60 ° C.) without using the freezing device 71 shown in FIG. A porous body having pores with a random structure was obtained. Except that this porous body was used as a ceramic material in the peripheral portion, the peripheral portion made of a random structure apatite / collagen composite with a porosity of 95% and a uniaxial structure apatite with a porosity of 95% were the same as in Example 1. / A calcium phosphate-containing composite porous body consisting of a central part made of a collagen composite was prepared.

  The overall shape of the composite porous body obtained in Examples 1 to 3, and the pore structure of the ceramic material at the center (cross section parallel to the axis of the cylindrical peripheral portion and the cross section perpendicular to the axis), and the ceramic at the peripheral portion The pore structure of the material is shown in FIGS. The obtained composite porous body had a compressive strength equivalent to that of the surrounding ceramic material, and the pores were uniaxially oriented, so that the fluidity of the body fluid into the composite was good. For this reason, it is considered that not only the outer surface of the composite but also the bone formation from the inside exhibits excellent performance.

It is a schematic diagram which shows the example of a shape of the calcium-phosphate containing composite porous body of this invention. It is the schematic diagram and SEM photograph which show the porous body which has the pore structure orientated to one direction. 3 is an SEM photograph of a porous body having an isotropic pore structure. It is a schematic diagram which shows an example of the composite porous body of this invention. It is a schematic diagram which shows the pore structure of the composite porous body of this invention which consists of a center part and a circumference part. It is a schematic diagram for demonstrating an example of the method of producing the composite porous body of this invention. It is a schematic diagram which shows the freezing apparatus provided with the jig | tool for cooling and freezing the gelatinized dispersion from one direction. FIG. 3 is a schematic diagram showing (a) a ceramic material at the center, (b) a ceramic material at the periphery, and (c) a completed composite porous body produced in Example 1. A photograph showing the overall shape of the composite porous body of Example 1, as well as the a axis shown in FIG. 3, (a) a cross-section perpendicular to it, and (b) a pore structure of the ceramic material at the center in a parallel cross-section, and (c) It is a SEM photograph which shows the pore structure of the ceramic material of the circumference part. A photograph showing the overall shape of the composite porous body of Example 2, as well as the a-axis shown in FIG. 3, (a) a cross-section perpendicular to it, and (b) a pore structure of the ceramic material in the center of the parallel cross-section, and (c) It is a SEM photograph which shows the pore structure of the ceramic material of the circumference part. A photograph showing the overall shape of the composite porous body of Example 3, as well as the a-axis shown in FIG. 3, (a) a cross-section perpendicular to it, and (b) a pore structure of the ceramic material in the center of the parallel cross-section, and (c) It is a SEM photograph which shows the pore structure of the ceramic material of the circumference part.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Composite porous body 2 ... Center part 3 ... Peripheral part
3a, 3b, 3c, 3d ・ ・ ・ Side
10 ... dispersion
11 ... Mold
61 ... Surrounding members
61a, 61b ... L-shaped member
62 ... Center member
63 ・ ・ ・ Compound porous body
71 ・ ・ ・ Freezing device
72 ... heat insulation container
73 ... Cooling heating plate
74 ... Metal plate
75 ... Cooling and heating device

Claims (16)

  A composite porous body containing two or more ceramic materials containing calcium phosphate and having different pore diameter, porosity, pore direction or pore structure, and having a pore structure in which at least one of the ceramic materials is oriented in one direction A composite porous material containing calcium phosphate.   2. The calcium phosphate-containing composite porous body according to claim 1, wherein the ceramic material having a pore structure oriented in one direction has pores penetrating in the orientation direction.   The calcium phosphate-containing composite porous body according to claim 1 or 2, wherein the ceramic material having a pore structure oriented in one direction is composed of an apatite / collagen composite.   The calcium phosphate-containing composite porous body according to claim 3, wherein the apatite in the apatite / collagen composite is hydroxyapatite.   The calcium phosphate-containing composite porous body according to any one of claims 1 to 4, wherein the composite porous body includes a central portion made of a first ceramic material and a peripheral structure made of a second ceramic material in contact with the central portion. A calcium phosphate-containing composite porous body characterized by the above.   6. The calcium phosphate-containing composite porous body according to claim 5, wherein the central portion is columnar and the peripheral portion is cylindrical.   The calcium phosphate-containing composite porous body according to claim 6, wherein the first ceramic material has a pore structure oriented in an axial direction of a cylindrical peripheral portion, and the second ceramic material is an isotropic pore structure. A calcium phosphate-containing composite porous body characterized by comprising:   7. The calcium phosphate-containing composite porous body according to claim 6, wherein the first ceramic material has a pore structure oriented in an axial direction of a cylindrical peripheral portion, and the second ceramic material has a cylindrical peripheral portion. A calcium phosphate-containing composite porous body having a pore structure oriented in a direction orthogonal to the axial direction.   7. The calcium phosphate-containing composite porous body according to claim 6, wherein the first ceramic material has an isotropic pore structure, and the second ceramic material is in a direction perpendicular to the axial direction of the cylindrical peripheral portion. A calcium phosphate-containing composite porous material having an oriented pore structure.   The composite structure containing calcium phosphate according to claim 6, wherein the first ceramic material has an isotropic pore structure, and the second ceramic material is oriented in the axial direction of a cylindrical peripheral portion. A calcium phosphate-containing composite porous body characterized by comprising:   The calcium phosphate-containing composite body according to any one of claims 5 to 10, wherein both the first ceramic material and the second ceramic material have a porosity of 90% or more and less than 100%. Porous body.   The calcium phosphate-containing composite porous body according to any one of claims 5 to 10, wherein the first ceramic material has a porosity of 90% or more and less than 100%, and the second ceramic material is 0% or more and less than 90%. A calcium phosphate-containing composite porous material having a porosity.   The calcium phosphate-containing composite porous body according to any one of claims 5 to 10, wherein the first ceramic material has a porosity of 0% or more and less than 90%, and the second ceramic material is 90% or more and less than 100%. A calcium phosphate-containing composite porous material having a porosity.   The calcium phosphate-containing composite porous body according to any one of claims 5 to 10, wherein the first ceramic material and the second ceramic material both have a porosity of 0% or more and less than 90%. Porous body.   A calcium phosphate-containing composite porous body containing calcium phosphate, comprising two or more ceramic materials having different pore diameters, porosity, pore directions, or pore structures, and having a pore structure in which at least one of the ceramic materials is oriented in one direction. A ceramic material having a pore structure oriented in one direction is formed by freezing and drying a slurry obtained by dispersing a ceramic raw material in water from one direction and drying the slurry. A method for producing a calcium phosphate-containing composite porous body.   16. The method for producing a calcium phosphate-containing composite porous material according to claim 15, wherein the ceramic material having a pore structure oriented in one direction has pores penetrating in the orientation direction.