JP2008292421A - Data recording device and its handling method - Google Patents

Data recording device and its handling method Download PDF

Info

Publication number
JP2008292421A
JP2008292421A JP2007140959A JP2007140959A JP2008292421A JP 2008292421 A JP2008292421 A JP 2008292421A JP 2007140959 A JP2007140959 A JP 2007140959A JP 2007140959 A JP2007140959 A JP 2007140959A JP 2008292421 A JP2008292421 A JP 2008292421A
Authority
JP
Japan
Prior art keywords
data recording
heat insulating
temperature
recording device
insulating case
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2007140959A
Other languages
Japanese (ja)
Inventor
Tomohiko Nishiyama
智彦 西山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP2007140959A priority Critical patent/JP2008292421A/en
Publication of JP2008292421A publication Critical patent/JP2008292421A/en
Pending legal-status Critical Current

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide a data recording device for recording data for a temperature and atmosphere relating to the environment of a line including high temperature heat treatment and liquid dipping processes, and to provide its handling method. <P>SOLUTION: The data recording device comprises a data recording device body 12 to which a probe 11 is connected, and a heat insulating case 13 for storing the device body 12 removably outside the device, where an internal temperature is lower than the heatproof temperature of the device body 12 when using the device. The heat insulating case 13 is formed in a double structure with inner and outer heat insulating cases 14, 15. The device body 12 is stored in the inner heat insulating case 14 so as to record a signal value from the probe 11. Waterproof property is given to the inner heat insulating case 14 by applying liquid seal thereto to prevent the entry of liquid to the inside. The outer heat insulating case 15 is formed so that the temperature of the liquid seal is lower than the heatproof temperature when using the device. An inexpensive rubber seal material 16 can be used for the liquid seal. The device body 12 can be removed outside the device in an oxygen deficient atmosphere so that the flammable liquid can be safely handled. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、高温熱処理工程及び液体中への浸漬工程を含む高温熱処理ラインにおいて、その全工程に亘る温度、雰囲気等のデータの収集、記録に好適なデータ記録装置及びその取扱い方法に関するものである。   The present invention relates to a data recording apparatus suitable for collecting and recording data such as temperature and atmosphere throughout the entire process in a high temperature heat treatment line including a high temperature heat treatment process and a dipping process in a liquid, and a method for handling the same. .

高温熱処理炉、例えば連続ガス浸炭焼入れ炉は、熱処理治具にセットされた数個のワーク(浸炭焼入れ対象物)を内部に送って浸炭焼入れ処理する炉である。
図4に、その概略を示す。
図示するように、連続ガス浸炭焼入れ炉は、プッシャを備えた入口41、装入室42、スキットレール43、ピアーレンガ44、アーチレンガ45及び断熱材46を備える。また、ハースローラ47、仕切り扉48、焼入れ室49、出口扉50、エレベータ51、焼入れ油槽52、油槽出口扉53及び出口54を備える。
ワークは熱処理治具61に複数個セットされ、入口41から装入室42を経て炉内に搬送される。そして、予熱、浸炭及び拡散工程を経て焼入れ室49に入り、焼入れされた後、油槽52内で冷却され、油槽出口扉53を経て出口54に至り、浸炭焼入れを完了する。なお、図中の折れ線アは、各工程における温度の変化を示す。
A high-temperature heat treatment furnace, for example, a continuous gas carburizing and quenching furnace, is a furnace in which several workpieces (carburization and quenching objects) set in a heat treatment jig are sent to the inside to perform carburizing and quenching.
The outline is shown in FIG.
As illustrated, the continuous gas carburizing and quenching furnace includes an inlet 41 having a pusher, a charging chamber 42, a skit rail 43, a peer brick 44, an arch brick 45, and a heat insulating material 46. Further, a hearth roller 47, a partition door 48, a quenching chamber 49, an exit door 50, an elevator 51, a quenching oil tank 52, an oil tank outlet door 53 and an outlet 54 are provided.
A plurality of workpieces are set on the heat treatment jig 61 and conveyed from the inlet 41 through the charging chamber 42 into the furnace. Then, after entering the quenching chamber 49 through preheating, carburizing and diffusing steps, the steel is cooled in the oil tank 52, reaches the outlet 54 through the oil tank outlet door 53, and completes the carburizing and quenching. In addition, the broken line a in a figure shows the change of the temperature in each process.

このような連続ガス浸炭焼入れ炉等の高温熱処理炉においては、焼入れ特性等、熱処理の結果に大きな影響を及ぼす温度を適正に管理するため、炉立上り初期時や年数回の点検時等において、熱処理治具61にセットされたワークの温度(ひいては炉内の温度)の測定が行われる。なお、熱処理治具61には複数個のワークがセットされているので各ワークについて温度測定することによって、熱処理治具61内の配置位置を異にしたワークの温度分布も測定可能である。
この温度(温度分布)の測定は、炉の長さ以上に長い熱電対を取り回して熱処理治具にセットされたワーク数個に取り付けることにより行われていた。
しかしこの方法は、極めて長い熱電対を必要とするため、事前、事後の作業に長時間を要し、また作業員も比較的多人数必要とした。
In such a high-temperature heat treatment furnace such as a continuous gas carburizing and quenching furnace, in order to properly manage the temperature that greatly affects the results of the heat treatment, such as quenching characteristics, heat treatment is performed at the initial stage of furnace start-up or during several inspections. The temperature of the workpiece set on the jig 61 (and thus the temperature in the furnace) is measured. Since a plurality of workpieces are set in the heat treatment jig 61, the temperature distribution of the workpieces having different arrangement positions in the heat treatment jig 61 can be measured by measuring the temperature of each workpiece.
The temperature (temperature distribution) is measured by arranging a thermocouple longer than the length of the furnace and attaching it to several workpieces set on a heat treatment jig.
However, since this method requires a very long thermocouple, it takes a long time for the work before and after the operation, and a relatively large number of workers are required.

ところで近年、データロガと称される履歴データ記録装置を備えた温度履歴データ記録装置を使用して高温熱処理炉内の温度を測定する技術が開発されている(特許文献1参照)。
これは、連続焼鈍炉へ搬送される鋼板に着脱可能なサンプル鋼板と、サンプル鋼板の温度履歴を測定する熱電対及びデータロガと、データロガを覆い連続焼鈍炉を通過するときに内部温度をデータロガの耐熱温度未満に維持する断熱ケースとを備えた鋼板温度履歴測定装置である。
このような温度履歴測定装置は、連続焼鈍炉を連続ガス浸炭焼入れ炉に置き換え、サンプル鋼板をワークに置き換えて、連続ガス浸炭焼入れ炉における上記温度測定に応用可能である。したがって、このような温度履歴測定装置を熱処理治具(ワーク)にセットし、ワークと共に炉内に搬送して温度測定を行うようにすれば、長い熱電対が不要となるので、簡単かつ人手をかけずに炉内の温度状況を知ることが可能となる。
Recently, a technique for measuring the temperature in a high-temperature heat treatment furnace using a temperature history data recording device including a history data recording device called a data logger has been developed (see Patent Document 1).
This consists of a sample steel plate that can be attached to and detached from the steel plate conveyed to the continuous annealing furnace, a thermocouple and data logger for measuring the temperature history of the sample steel plate, and the internal temperature when the data logger is covered and passed through the continuous annealing furnace. It is a steel plate temperature history measuring apparatus provided with the heat insulation case maintained below temperature.
Such a temperature history measuring device can be applied to the above temperature measurement in a continuous gas carburizing and quenching furnace by replacing the continuous annealing furnace with a continuous gas carburizing and quenching furnace and replacing the sample steel plate with a workpiece. Therefore, if such a temperature history measuring device is set on a heat treatment jig (work) and transported into the furnace together with the work to measure the temperature, a long thermocouple is not required. It becomes possible to know the temperature condition in the furnace without spending.

特開2005−274297号公報JP 2005-274297 A

しかしながら上記温度履歴測定装置では、装置(データロガ)をそのまま液体中に浸漬させる必要のあるラインにおいては使用できなかった。液体が装置内に浸入してデータロガを故障させるからである。特に、連続ガス浸炭焼入れ炉内の温度測定に適用した場合には、油槽内への温度履歴測定装置の浸漬時に、その断熱ケースが熱で歪んで装置内への焼入れ油の浸入が顕著になり、データロガに与えるダメージはより大きくなった。
したがって、高温熱処理炉による熱処理、特に図4に示す連続ガス浸炭焼入れ炉による浸炭焼入れにおいて、焼入れ後の油槽内での冷却に至るまで、すなわち、浸炭焼入れの全工程に亘っての測定に用いることができず、従来、この点についての改善が望まれていた。
However, the temperature history measuring device cannot be used in a line where the device (data logger) needs to be immersed in the liquid as it is. This is because liquid enters the apparatus and causes the data logger to fail. In particular, when applied to temperature measurement in a continuous gas carburizing and quenching furnace, when the temperature history measuring device is immersed in the oil tank, the heat insulation case is distorted by heat, and the penetration of the quenching oil into the device becomes noticeable. The damage to the data logger has been increased.
Therefore, in the heat treatment in the high temperature heat treatment furnace, especially in the carburization quenching in the continuous gas carburizing and quenching furnace shown in FIG. 4, it is used for the measurement in the entire process of carburizing and quenching until cooling in the oil tank after quenching. In the past, there has been a demand for improvement in this regard.

本発明は、上記のような要望に鑑みなされたもので、高温熱処理下のみならず、液体中への浸漬下においてもその環境に係る温度、雰囲気等のデータの記録を可能としたデータ記録装置、特に、連続ガス浸炭焼入れ炉による浸炭焼入れにおいて、全工程に亘って温度データの記録を可能としたデータ記録装置を提供することを課題とする。
また、上記のようなデータ記録装置を、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータの記録に用いられた場合においても、データ記録装置本体の装置外への取出しを安全に行うことのできるデータ記録装置の取扱い方法を提供することを課題とする。
The present invention has been made in view of the above demands, and is a data recording apparatus capable of recording data on temperature, atmosphere, etc. related to the environment not only under high-temperature heat treatment but also under immersion in liquid. In particular, an object of the present invention is to provide a data recording apparatus capable of recording temperature data throughout the entire process in carburizing and quenching by a continuous gas carburizing and quenching furnace.
In addition, when the data recording device as described above is passed through a high temperature heat treatment line from the high temperature heat treatment step to the immersion step in a flammable liquid, and used for recording data relating to the line environment, It is an object of the present invention to provide a method of handling a data recording apparatus that can safely remove the data recording apparatus main body from the apparatus.

上記課題は、データ記録装置及びその取扱い方法を下記各態様の構成とすることによって解決される。
各態様は、請求項と同様に、項に区分し、各項に番号を付し、必要に応じて他の項の番号を引用する形式で記載する。これは、あくまでも本発明の理解を容易にするためであり、本明細書に記載の技術的特徴及びそれらの組合わせが以下の各項に記載のものに限定されると解釈されるべきではない。また、1つの項に複数の事項が記載されている場合、それら複数の事項を常に一緒に採用しなければならないわけではなく、一部の事項のみを取り出して採用することも可能である。
The above-described problems can be solved by configuring the data recording apparatus and the handling method thereof in the configurations of the following aspects.
As with the claims, each aspect is divided into sections, each section is numbered, and is described in a form that cites the numbers of other sections as necessary. This is merely for the purpose of facilitating the understanding of the present invention, and the technical features described in this specification and combinations thereof should not be construed as being limited to those described in the following sections. . In addition, when a plurality of items are described in one section, it is not always necessary to employ the plurality of items together, and it is also possible to take out only a part of the items and employ them.

以下の各項のうち、(1)項が請求項1に、(2)項が請求項2に、(3)項が請求項3に、(4)項が請求項4に、(7)項が請求項5に、(9)項が請求項6に、各々対応する。(5)項、(6)項及び(8)項は請求項に係る発明ではない。   Of the following items, (1) is in claim 1, (2) is in claim 2, (3) is in claim 3, (4) is in claim 4, (7) The term corresponds to claim 5, and the term (9) corresponds to claim 6. The items (5), (6) and (8) are not claimed inventions.

(1) 装置外部に検知部が延出されるプローブと、このプローブからの信号を受けてその値を記録するデータ記録装置本体と、このデータ記録装置本体を装置外に取出し可能に収納し、装置使用時の内部温度をそのデータ記録装置本体の耐熱温度未満に保持させる断熱ケースとを備えてなるデータ記録装置において、前記断熱ケースは内断熱ケースと外断熱ケースとの2重構造をなし、前記データ記録装置本体は、前記外断熱ケースの外部に検知部が延出される前記プローブからの信号を受けてその値を記録可能に前記内断熱ケース内に収納され、前記内断熱ケースには、前記プローブが挿通される箇所を含めて、内部への液体の浸入を阻止する液体シールが施され、前記外断熱ケースは、装置使用時の前記内断熱ケースとで形成される空間内の温度を前記液体シールの耐熱温度未満に保持可能に構成されたことを特徴とするデータ記録装置。
プローブは、針状、棒状、短冊状等の形状を有し、通常、その先端部分が検知部となっているので、装置外部にはその先端部分が延出される。プローブと称する場合には、データ記録装置本体への導通線(検知信号伝送線)として機能する部分も含む。
またプローブとしては、温度、特に高温を検知する場合には熱電対が用いられる。温度以外の検知対象としては、湿度や特定の気体の濃度等の雰囲気の検知が挙げられるが、この場合には湿度や気体のセンサがプローブとして用いられる。
断熱ケースは、耐熱性をも有する。
断熱ケースを2重構造にしたのは、内部への液体の浸入を阻止する液体シールに用いるシール材(液体シール材)の耐熱温度が一般的には余り高くないからである。外断熱ケースによって温度を下げ、内断熱ケース内にデータ記録装置本体を収納し、その内断熱ケースに液体シールを施すようにすれば、高温熱処理下のみならず、液体中への浸漬下においてもその環境に係る温度、雰囲気等のデータの記録をとりたい場合に、それを確実に行うことができる。また、前記液体シールに一般的な液体シール材が使用可能となって、液体シールに費やすコストの低減を図ることができる。
(2) 前記内断熱ケース及び外断熱ケース相互間に断熱材を介在させたことを特徴とする(1)項に記載のデータ記録装置。
内断熱ケース及び外断熱ケース相互間には断熱材を介在させれば、外断熱ケース側の熱を内断熱ケース側に直接伝達させことを防止できる。特に、内外断熱ケースの周囲や対向面が熱伝導率の高い材質で形成、例えば金属張りとされている場合でも、外断熱ケース側の熱を内断熱ケース側に直接伝達させることはない。
(3) 前記内断熱ケース及び外断熱ケースは各々上下に2分割されてなり、それら内外各断熱ケースの上下合わせ面の上下方向位置を、前記プローブの挿通箇所を除いて相違させ、前記内断熱ケースの上下合わせ面には液体シール材が全周に亘って設けられていることを特徴とする(1)項又は(2)項に記載のデータ記録装置。
内外各断熱ケースの上下合わせ面の上下方向位置を、プローブの挿通箇所を除いて相違させれば、プローブをデータ記録装置本体から真っ直ぐに延出できる利点(データ記録装置本体へのプローブの取付け易さ)を確保しつつ、内断熱ケースのプローブが挿通される液体シール材を設けた箇所の温度を低くさせ得る。
液体シール材が内断熱ケースの上下合わせ面に全周に亘って設けられていることによれば、内外断熱ケースによって形成される空間内に液体が浸入しても、その液体がデータ記録装置本体を収納した内断熱ケース内に浸入することはなく、データ記録装置本体は上記液体から防護される。
(4) 前記内断熱ケースの上下合わせ面の上下方向位置を、前記プローブの挿通箇所とそれ以外の箇所とで相違させたことを特徴とする(3)項に記載のデータ記録装置。
内断熱ケースのプローブ挿通箇所を外断熱ケースのプローブ挿通箇所に合わせて設定でき、プローブの取付けが容易になる。
(5) 前記外断熱ケースは、前記内断熱ケースとで形成される空間内の温度を装置使用時において300℃未満に保持可能に構成され、前記液体シール材にはゴム系シール材が用いられ、前記プローブは、その前記内断熱ケースの挿通箇所において前記ゴム系シール材により上下両側から挟み込まれることを特徴とする(3)項又は(4)項に記載のデータ記録装置。
内断熱ケースとで形成される空間内の温度を装置使用時において300℃未満に保持可能に外断熱ケースを構成すれば、液体シール材に一般的なゴム系シール材を使用できる。一般的なゴム系シール材は、安価でありながらシール効果は大きく、費用対効果は大である。
(6) 前記プローブは熱電対であって、前記データ記録装置本体は温度データを記録することを特徴とする(1)項〜(5)項のいずれかに記載のデータ記録装置。
プローブに熱電対を用い、データ記録装置本体に温度データを記録するデータ記録装置本体を用いれば、高温熱処理炉、特に連続ガス浸炭焼入れ炉(焼入れ油槽を含む)内の温度データの収集、記録に好適なデータ記録装置を提供できる。
(7) (1)項〜(6)項のいずれかに記載のデータ記録装置が、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータを記録した後に、その断熱ケースに収納されたデータ記録装置本体が装置外に取り出されるときの該データ記録装置の取扱い方法において、前記データを記録したデータ記録装置が、酸素以外のガスを主体とした雰囲気中に搬送され、該雰囲気中にてその断熱ケースに収納されたデータ記録装置本体が装置外に取り出されることを特徴とするデータ記録装置の取扱い方法。
引火性のある液体中への浸漬工程としては、例えば連続ガス浸炭焼入れ等の高温熱処理ラインにおける焼入れ後の冷却工程が挙げられるが、この場合、引火性のある液体は焼入れ油となる。
データ記録装置がライン環境に係る温度、雰囲気(特定の気体の濃度)等のデータを記録した後に、断熱ケースに収納されたデータ記録装置本体が装置外に取り出される際、内外断熱ケースによって形成される空間内に浸入した、あるいは外断熱ケース表面に付着した焼入れ油に引火する虞がある。焼入れ油に引火すると、データ記録装置本体の損傷や作業員の火傷、更には火災発生の危険もあり、焼入れ油への引火を阻止することは大きな課題である。
そこで、データ記録後のデータ記録装置を、酸素以外のガスを主体とした雰囲気(酸欠雰囲気)中に搬送し、該雰囲気中で外断熱ケース、内断熱ケースを開けるようにすれば焼入れ油への引火は発生せず、データ記録装置本体の装置外への取出しは安全に行われる。
なお、酸素以外のガスを主体とした雰囲気は、例えばデータ記録装置を収容可能の筐体内(あるいは室内)に、ドライアイスや液体窒素を入れておくことで生成できる。筐体内は、ドライアイスを入れておけば炭酸ガス、液体窒素を入れておけば窒素ガスの雰囲気となる。したがって、このような筐体内にデータ記録後のデータ記録装置を搬送し、データ記録装置本体の装置外への取出しを行えば、断熱ケースを開けてデータ記録装置本体を装置外へ取り出す際、内外断熱ケースによって形成される空間内に浸入した、あるいは内外断熱ケース表面に付着した焼入れ油への引火は生じなく、データ記録装置本体の装置外への取出しは安全に行われる。
(8) (1)項〜(6)項のいずれかに記載のデータ記録装置が、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータを記録した後に、その断熱ケースに収納されたデータ記録装置本体を装置外に取り出すときの該データ記録装置の取扱い方法において、前記データを記録したデータ記録装置が、酸素以外のガスを主体とした雰囲気中に搬送され、該雰囲気中に置かれることを特徴とするデータ記録装置の取扱い方法。
本項によれば、(7)項のデータ記録装置の取扱い方法におけるデータ記録装置本体の装置外への取出しを自動ではなく手動で(人為的に)行う場合でも、同項の取扱い方法に準じた作用、効果が得られる。
(9) (1)項〜(6)項のいずれかに記載のデータ記録装置が、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータを記録した後に、その断熱ケースに収納されたデータ記録装置本体が装置外に取り出されるときの該データ記録装置の取扱い方法において、内外断熱ケースによって形成される空間内を酸素以外のガスで満たすことを特徴とするデータ記録装置の取扱い方法。 本項によれば、内外断熱ケースによって形成される空間内を酸素以外のガスで満たすので、外断熱ケース、内断熱ケースを開ける際に焼入れ油が引火することはなく、データ記録装置本体の装置外への取出しは安全に行われる。
(1) A probe having a detection unit extending outside the apparatus, a data recording apparatus main body for receiving a signal from the probe and recording the value, and housing the data recording apparatus main body so that the data recording apparatus main body can be taken out from the apparatus. In a data recording device comprising a heat insulating case for keeping the internal temperature during use below the heat resistance temperature of the data recording device main body, the heat insulating case has a double structure of an inner heat insulating case and an outer heat insulating case, The data recording device main body is housed in the inner heat insulation case so as to receive a signal from the probe from which the detection unit is extended to the outside of the outer heat insulation case and record the value thereof. A liquid seal that prevents intrusion of liquid into the interior including the part where the probe is inserted is provided, and the outer heat insulating case is a space formed by the inner heat insulating case when the apparatus is used. The data recording device is characterized in that the temperature inside can be kept below the heat resistant temperature of the liquid seal.
The probe has a shape such as a needle shape, a rod shape, a strip shape, and the tip portion thereof is normally a detection portion. Therefore, the tip portion is extended outside the apparatus. The term “probe” includes a portion that functions as a conduction line (detection signal transmission line) to the data recording apparatus main body.
As the probe, a thermocouple is used when detecting temperature, particularly high temperature. Examples of detection objects other than temperature include detection of an atmosphere such as humidity and the concentration of a specific gas. In this case, a humidity or gas sensor is used as a probe.
The heat insulating case also has heat resistance.
The reason why the heat insulating case has a double structure is that the heat resistance temperature of the sealing material (liquid sealing material) used for the liquid seal for preventing the liquid from entering the inside is generally not so high. If the temperature is lowered by the outer heat insulating case, the data recording device main body is stored in the inner heat insulating case, and the inner heat insulating case is liquid-sealed, not only under high-temperature heat treatment but also under immersion in liquid When it is desired to record data such as temperature and atmosphere related to the environment, it can be surely performed. In addition, a general liquid sealing material can be used for the liquid seal, and the cost for the liquid seal can be reduced.
(2) The data recording apparatus according to item (1), wherein a heat insulating material is interposed between the inner heat insulating case and the outer heat insulating case.
If a heat insulating material is interposed between the inner heat insulating case and the outer heat insulating case, it is possible to prevent the heat on the outer heat insulating case side from being directly transferred to the inner heat insulating case side. In particular, even when the periphery and opposing surfaces of the inner and outer heat insulation cases are made of a material having high thermal conductivity, for example, are made of metal, the heat on the outer heat insulation case side is not directly transferred to the inner heat insulation case side.
(3) The inner heat insulating case and the outer heat insulating case are each divided into two vertically, and the vertical positions of the upper and lower mating surfaces of the inner and outer heat insulating cases are made different except for the insertion portion of the probe. The data recording apparatus according to (1) or (2), wherein a liquid sealing material is provided over the entire circumference on the upper and lower mating surfaces of the case.
Advantages of extending the probe straight from the data recording device main body by making the vertical position of the upper and lower mating surfaces of the inner and outer heat insulation cases different except for the probe insertion point (easy to attach the probe to the data recording device main body The temperature at the location where the liquid sealing material through which the probe of the inner heat insulating case is inserted is provided can be lowered.
According to the fact that the liquid sealing material is provided on the upper and lower mating surfaces of the inner heat insulating case over the entire circumference, even if the liquid enters the space formed by the inner and outer heat insulating cases, the liquid remains in the data recording device main body. The main body of the data recording apparatus is protected from the liquid.
(4) The data recording apparatus according to item (3), wherein the vertical position of the upper and lower mating surfaces of the inner heat insulating case is different between the insertion position of the probe and the other positions.
The probe insertion point of the inner heat insulation case can be set according to the probe insertion point of the outer heat insulation case, and the probe can be easily attached.
(5) The outer heat insulating case is configured to be able to maintain a temperature in a space formed by the inner heat insulating case at less than 300 ° C. when the apparatus is used, and a rubber-based sealing material is used as the liquid sealing material. The data recording apparatus according to (3) or (4), wherein the probe is sandwiched from above and below by the rubber-based sealing material at the insertion location of the inner heat insulating case.
If the outer heat insulating case is configured so that the temperature in the space formed by the inner heat insulating case can be kept below 300 ° C. when the apparatus is used, a general rubber-based sealing material can be used as the liquid sealing material. A general rubber-based sealing material is inexpensive but has a large sealing effect and is cost-effective.
(6) The data recording apparatus according to any one of (1) to (5), wherein the probe is a thermocouple, and the data recording apparatus main body records temperature data.
If you use a thermocouple for the probe and a data recorder main unit that records temperature data in the data recorder main unit, you can collect and record temperature data in a high-temperature heat treatment furnace, especially a continuous gas carburizing and quenching furnace (including a quenching oil tank). A suitable data recording apparatus can be provided.
(7) The data recording device according to any one of (1) to (6) is passed through a high-temperature heat treatment line from a high-temperature heat treatment step to an immersion step in a flammable liquid, and the line environment In the method of handling the data recording apparatus when the data recording apparatus main body housed in the heat insulating case is taken out of the apparatus after recording such data, the data recording apparatus that records the data contains a gas other than oxygen. A method of handling a data recording apparatus, characterized in that the main body of the data recording apparatus transported in a main atmosphere and housed in the heat insulating case in the atmosphere is taken out of the apparatus.
Examples of the immersing step in the flammable liquid include a cooling step after quenching in a high-temperature heat treatment line such as continuous gas carburizing quenching. In this case, the flammable liquid becomes quenching oil.
After the data recording device records data such as temperature and atmosphere (specific gas concentration) related to the line environment, when the data recording device main body housed in the heat insulation case is taken out of the device, it is formed by the inner and outer heat insulation cases. There is a risk of igniting the quenching oil that has entered the space or attached to the surface of the outer heat insulating case. If the quenching oil is ignited, there is a risk of damage to the data recording device main body, burns of workers, and the occurrence of fire, and it is a major challenge to prevent the quenching oil from igniting.
Therefore, if the data recording device after data recording is transported into an atmosphere mainly composed of a gas other than oxygen (oxygen deficient atmosphere) and the outer heat insulating case and the inner heat insulating case are opened in the atmosphere, the hardened oil is obtained. Is not generated, and the data recording apparatus main body is safely taken out from the apparatus.
An atmosphere mainly composed of a gas other than oxygen can be generated, for example, by placing dry ice or liquid nitrogen in a housing (or a room) that can accommodate the data recording device. The inside of the casing is an atmosphere of carbon dioxide gas if dry ice is put, and nitrogen gas if liquid nitrogen is put. Therefore, if the data recording device after data recording is transported into such a case and the data recording device main body is taken out of the device, when the heat insulating case is opened and the data recording device main body is taken out of the device, the inside and outside The quenching oil that has entered the space formed by the heat insulating case or adhered to the inner and outer heat insulating case surfaces does not ignite, and the data recording apparatus main body can be safely taken out of the apparatus.
(8) The data recording device according to any one of items (1) to (6) is passed through a high-temperature heat treatment line from a high-temperature heat treatment step to an immersion step in a flammable liquid, and the line environment In the method of handling the data recording apparatus when the data recording apparatus main body housed in the heat insulation case is taken out of the apparatus after recording such data, the data recording apparatus recording the data mainly contains a gas other than oxygen. A method of handling a data recording apparatus, wherein the data recording apparatus is transported to and placed in the atmosphere.
According to this section, even if the data recording device main body in the method of handling the data recording device of item (7) is taken out of the device manually (artificially) instead of automatically, the method of handling of the data recording device follows Function and effect are obtained.
(9) The data recording device according to any one of items (1) to (6) is passed through a high-temperature heat treatment line from a high-temperature heat treatment step to an immersion step in a flammable liquid, and the line environment In the method of handling the data recording device when the data recording device main body housed in the heat insulation case is taken out of the device after recording such data, the space formed by the inner and outer heat insulation cases is filled with a gas other than oxygen. A method of handling a data recording device, characterized by: According to this section, the space formed by the inner and outer heat insulation cases is filled with a gas other than oxygen, so that the quenching oil is not ignited when the outer heat insulation case and the inner heat insulation case are opened. Taking out is safe.

本発明によれば、高温熱処理下のみならず、液体中への浸漬下においてもその環境に係る温度、雰囲気等のデータの記録を可能としたデータ記録装置、特に、連続ガス浸炭焼入れ炉による浸炭焼入れにおいて、全工程に亘って温度データの記録を可能としたデータ記録装置を提供できる。
また、上記データ記録装置が、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータの記録に用いられた場合においても、データ記録装置本体の装置外への取出しを安全に行うことのできるデータ記録装置の取扱い方法を提供できる。
According to the present invention, a data recording apparatus capable of recording data on temperature, atmosphere, and the like related to the environment not only under high-temperature heat treatment but also under immersion in a liquid, in particular, carburizing by a continuous gas carburizing and quenching furnace. In quenching, it is possible to provide a data recording apparatus capable of recording temperature data throughout the entire process.
In addition, even when the data recording device is passed through a high temperature heat treatment line from the high temperature heat treatment step to the immersion step in a flammable liquid and used for recording data relating to the line environment, the data recording device It is possible to provide a method of handling a data recording apparatus that can safely remove the main body from the apparatus.

以下、本発明の実施の形態を図面に基づき説明する。なお、各図間において、同一符号は同一又は相当部分を示す。
図1は、本発明によるデータ記録装置の一実施形態を一部切断して示す正面図、図2は、図1に示すデータ記録装置の外断熱ケースの上ケース部を一部切断して示す平面図、図3は、図1に示すデータ記録装置の外断熱ケースの上,下ケース部の左側面板部分を一部切断して示す左側面図である。
本実施形態は、浸炭焼入れ炉内の全工程に亘るワーク(浸炭焼入れ対象物)の温度データを収集、記録するデータ記録装置に係るものである。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, the same code | symbol shows the same or an equivalent part between each figure.
FIG. 1 is a front view of a data recording apparatus according to an embodiment of the present invention, partially cut away. FIG. 2 is a partially cutaway view of the upper case of the outer heat insulating case of the data recording apparatus shown in FIG. FIG. 3 is a left side view of the data recording apparatus shown in FIG. 1 with the left side plate portion of the upper and lower case portions partially cut away.
The present embodiment relates to a data recording apparatus that collects and records temperature data of a work (carburization and quenching object) over the entire process in the carburizing and quenching furnace.

各図に示すように、図示実施形態に係るデータ記録装置は、プローブ、ここでは温度を検知する熱電対11と、データ記録装置本体12と断熱ケース13とを備えてなる。
熱電対11は、ワークあるいはその近傍の温度を検知可能に、装置外部に検知部(先端部分)11aが延出されている。また、データ記録装置本体12は、熱電対11からの信号を受けてその値を記録するデータ記録装置本体である。
As shown in each drawing, the data recording apparatus according to the illustrated embodiment includes a probe, here, a thermocouple 11 for detecting temperature, a data recording apparatus main body 12 and a heat insulating case 13.
The thermocouple 11 has a detection portion (tip portion) 11a extending outside the apparatus so that the temperature of the workpiece or the vicinity thereof can be detected. The data recording device main body 12 is a data recording device main body that receives a signal from the thermocouple 11 and records the value.

断熱ケース13は、データ記録装置本体12を装置外に取出し可能に収納し、装置使用時の内部温度をそのデータ記録装置本体12の耐熱温度未満に保持するように構成されている。
ここでは、断熱ケース13は内断熱ケース14と外断熱ケース15との2重構造を有している。また、内,外断熱ケース14,15は各々上下に2分割されてなり、それら内,外各断熱ケース14,15の上下合わせ面の上下方向位置は熱電対11の挿通箇所を除いて相違させられている。
また、内断熱ケース14の上下合わせ面には液体シール材、ここではゴム系シール材16が全周に亘って貼着されており、上記熱電対11は、その内断熱ケース14の挿通箇所においてはゴム系シール材16により上下両側から挟み込まれている。
The heat insulating case 13 is configured to accommodate the data recording apparatus main body 12 so that the data recording apparatus main body 12 can be taken out of the apparatus, and to keep the internal temperature during use of the apparatus below the heat resistance temperature of the data recording apparatus main body 12.
Here, the heat insulating case 13 has a double structure of an inner heat insulating case 14 and an outer heat insulating case 15. The inner and outer heat insulating cases 14 and 15 are each divided into two vertically, and the vertical positions of the upper and lower mating surfaces of the inner and outer heat insulating cases 14 and 15 are made different except for the insertion point of the thermocouple 11. It has been.
Further, a liquid sealing material, here a rubber-based sealing material 16, is attached to the upper and lower mating surfaces of the inner heat insulating case 14 over the entire circumference, and the thermocouple 11 is inserted at a place where the inner heat insulating case 14 is inserted. Is sandwiched from both upper and lower sides by a rubber seal 16.

内断熱ケース14の上下合わせ面の上下方向位置は、熱電対11の挿通箇所とそれ以外の箇所とで相違させられている。
断熱ケース13(内断熱ケース14、外断熱ケース15)は、耐熱性も併せもつもので、蓄熱量の大きな耐火煉瓦等によって作られ、また、内断熱ケース14及び外断熱ケース15相互間には断熱材17を介在させている。
The vertical position of the upper and lower mating surfaces of the inner heat insulating case 14 is different between the insertion location of the thermocouple 11 and other locations.
The heat insulating case 13 (the inner heat insulating case 14 and the outer heat insulating case 15) also has heat resistance, and is made of refractory brick or the like having a large heat storage amount, and between the inner heat insulating case 14 and the outer heat insulating case 15. A heat insulating material 17 is interposed.

内,外断熱ケース14,15の各上下ケース部14a,14b;15a,15bは、本実施形態ではボルトやバンド等の緊締具を用いず、下ケース部14b,15bの上に上ケース部14a,15aを載置するだけ、つまり上ケース部14a,15aの自重のみによって組み合わされ、内,外断熱ケース14,15を形成している。
上下ケース部14a,14b;15a,15bは共に重量が大きく、下ケース部14b,15bの上に上ケース部14a,14bを載置するだけでも安定し、かつ、内断熱ケース14の上下合わせ面のゴム系シール材16による液体シール機能も発揮できるからである。
上下ケース部14a,14b;15a,15bを、特に内断熱ケース14の上下ケース部14a,14bは、緊締具を用いて一体に連結するようにしてもよい。
In this embodiment, the upper and lower case portions 14a and 14b; 15a and 15b of the inner and outer heat insulating cases 14 and 15 do not use tightening tools such as bolts and bands, and the upper case portion 14a is placed on the lower case portions 14b and 15b. 15a, that is, only the weight of the upper case portions 14a and 15a is combined to form the inner and outer heat insulating cases 14 and 15.
The upper and lower case portions 14a, 14b; 15a, 15b are both heavy, stable even by placing the upper case portions 14a, 14b on the lower case portions 14b, 15b, and the upper and lower mating surfaces of the inner heat insulating case 14 This is because the liquid sealing function of the rubber-based sealing material 16 can also be exhibited.
The upper and lower case portions 14a and 14b; 15a and 15b, particularly the upper and lower case portions 14a and 14b of the inner heat insulating case 14, may be integrally connected using a fastener.

断熱ケース13は、上述したように装置使用時の内部温度(内断熱ケース14内の温度)をそのデータ記録装置本体12の耐熱温度未満に保持するように構成されているが、外断熱ケース15については、内断熱ケース14とで形成される空間内の温度が、装置使用時において300℃未満に保持可能に構成されている。上記ゴム系シール材16を、その耐熱温度を超える高温から保護するためである。
データ記録装置本体12は、外断熱ケース15の外部に検知部11aが延出される熱電対11からの信号を受けてその値を記録可能に内断熱ケース14内に収納されていることは勿論である。
As described above, the heat insulation case 13 is configured to keep the internal temperature during use of the apparatus (the temperature in the inner heat insulation case 14) below the heat resistance temperature of the data recording apparatus main body 12, but the outer heat insulation case 15 Is configured so that the temperature in the space formed by the inner heat insulating case 14 can be kept below 300 ° C. when the apparatus is used. This is because the rubber-based sealing material 16 is protected from a high temperature exceeding its heat resistance temperature.
Of course, the data recording device main body 12 is housed in the inner heat insulation case 14 so as to receive a signal from the thermocouple 11 from which the detecting portion 11a extends to the outside of the outer heat insulation case 15 and record the value. is there.

以上述べたように本実施形態によれば、データ記録装置本体12を液体シールが施された断熱ケース13(内断熱ケース14)内に収納したので、高温熱処理下のみならず、液体中への浸漬下においてもその温度データの記録が可能となる。
しかもこの場合、断熱ケース13を2重構造にし、その外断熱ケース15によって内部の温度を下げ、内断熱ケース14内にデータ記録装置本体12を収納し、この内断熱ケース14に液体シールを施すようにした。
したがって本実施形態によれば、高温熱処理下のみならず、液体中への浸漬下においても温度データの記録をとりたい場合において、それを確実に行うことができる。また、液体シールに一般的なゴム系シール材16が使用可能となって、液体シールに費やすコストの低減を図ることができる。
As described above, according to the present embodiment, the data recording apparatus main body 12 is housed in the heat insulating case 13 (inner heat insulating case 14) to which the liquid seal is applied. The temperature data can be recorded even under immersion.
In addition, in this case, the heat insulating case 13 has a double structure, the internal heat insulating case 15 lowers the internal temperature, the data recording device main body 12 is accommodated in the inner heat insulating case 14, and the inner heat insulating case 14 is liquid-sealed. I did it.
Therefore, according to this embodiment, when it is desired to record temperature data not only under high-temperature heat treatment but also under immersion in a liquid, it can be reliably performed. Further, a general rubber-based sealing material 16 can be used for the liquid seal, and the cost for the liquid seal can be reduced.

また、内断熱ケース14及び外断熱ケース15相互間に断熱材17を介在させたので、外断熱ケース15側の熱を内断熱ケース14側に直接伝達させことを防止できる。したがって、例えば内,外断熱ケース14,15の周囲や対向面が熱伝導率の高いステンレス等の金属張りとされている場合でも、外断熱ケース15側の熱を内断熱ケース14側に直接伝達させることはない。   Further, since the heat insulating material 17 is interposed between the inner heat insulating case 14 and the outer heat insulating case 15, it is possible to prevent the heat on the outer heat insulating case 15 side from being directly transferred to the inner heat insulating case 14 side. Therefore, for example, even when the periphery and the opposing surfaces of the inner and outer heat insulating cases 14 and 15 are made of metal such as stainless steel having high thermal conductivity, the heat on the outer heat insulating case 15 side is directly transferred to the inner heat insulating case 14 side. I will not let you.

更に、内,外各断熱ケース14,15の上下合わせ面の上下方向位置を、熱電対11の挿通箇所を除いて相違させたので、熱電対11をデータ記録装置本体12から真っ直ぐに延出できる利点(データ記録装置本体12への熱電対11の取付け易さ)を確保しつつ、内断熱ケース14の熱電対11が挿通されるゴム系シール材16貼着箇所の温度を低くさせることが可能である。
また、内断熱ケース14の上下合わせ面の上下方向位置を、熱電対11の挿通箇所とそれ以外の箇所とで相違させたので、内断熱ケース14の熱電対挿通箇所を外断熱ケース15の熱電対挿通箇所に合わせて設定でき、熱電対11の取付けが容易になる。
Furthermore, since the vertical positions of the upper and lower mating surfaces of the inner and outer heat insulating cases 14 and 15 are different except for the insertion portion of the thermocouple 11, the thermocouple 11 can be extended straight from the data recording device main body 12. It is possible to lower the temperature of the rubber-based sealing material 16 where the thermocouple 11 of the inner heat insulating case 14 is inserted, while ensuring the advantage (easy attachment of the thermocouple 11 to the data recording device main body 12). It is.
Further, since the vertical position of the upper and lower mating surfaces of the inner heat insulating case 14 is made different between the insertion position of the thermocouple 11 and the other positions, the thermocouple insertion position of the inner heat insulation case 14 is changed to the thermoelectric of the outer heat insulation case 15. The thermocouple 11 can be easily attached because it can be set according to the pair insertion location.

次に、以上のようなデータ記録装置を用いた連続ガス浸炭焼入れラインの全工程(焼入れ油中への浸漬を含む)における温度データの記録と、同データ記録後、データ記録装置本体12を装置外に取り出すときの同上データ記録装置の取扱い方法の一実施形態を、図1〜図4を参照して説明する。   Next, recording of temperature data in all steps (including immersion in quenching oil) of the continuous gas carburizing and quenching line using the data recording apparatus as described above, and after the data recording, the data recording apparatus main body 12 is installed. One embodiment of a method for handling the data recording apparatus when taken out outside will be described with reference to FIGS.

図4に示す連続ガス浸炭焼入れ炉において、図1〜図3に示すデータ記録装置は、熱処理治具61にセットされたワークあるいはその近傍の温度を検知可能に熱処理治具61に置かれる。
そしてこのデータ記録装置は、連続ガス浸炭焼入れラインの各工程において連続して、又は一定時間間隔で、温度データを記録する。すなわち、その熱電対11が検知する温度信号をデータ記録装置本体12に送り、データ記録装置本体12は、送られてきた信号の値(温度データ)を記録して行く。
この間、断熱ケース13、詳しくは内,外断熱ケース14,15、の断熱、耐熱作用によって内断熱ケース14内の温度、つまりデータ記録装置本体12の温度は自身の耐熱温度未満となっており、このデータ記録装置本体12が熱暴走したり、熱破壊する等、故障することはない。
焼入れ油中への浸漬工程においては、焼入れ油が、外断熱ケース15の上下ケース部15a,15bの隙間(上下合わせ面の隙間)や外断熱ケース15の熱電対挿通箇所から、内,外断熱ケース14,15によって形成される空間内に浸入しても、その焼入れ油は内断熱ケース14のゴム系シール材16によってシールされる。
したがって、内断熱ケース14内には上記焼入れ油が浸入することはなく、焼入れ油が内断熱ケース14へに浸入することによるデータ記録装置本体12の故障の発生は防げる。
In the continuous gas carburizing and quenching furnace shown in FIG. 4, the data recording device shown in FIGS. 1 to 3 is placed on the heat treatment jig 61 so that the temperature set in the heat treatment jig 61 or in the vicinity thereof can be detected.
The data recording device records temperature data continuously or at regular time intervals in each step of the continuous gas carburizing and quenching line. That is, a temperature signal detected by the thermocouple 11 is sent to the data recording device main body 12, and the data recording device main body 12 records the value of the sent signal (temperature data).
During this time, the temperature in the inner heat insulation case 14 due to the heat insulation and heat resistance of the heat insulation case 13, more specifically, the inner and outer heat insulation cases 14, 15, that is, the temperature of the data recording device main body 12 is lower than its own heat resistance temperature. The data recording device main body 12 does not break down due to thermal runaway or thermal destruction.
In the step of immersing in the quenching oil, the quenching oil is exposed to the inner and outer heat insulation from the gap between the upper and lower case portions 15a and 15b of the outer heat insulating case 15 (the gap between the upper and lower mating surfaces) and the thermocouple insertion point of the outer heat insulating case 15. Even if it enters the space formed by the cases 14 and 15, the quenching oil is sealed by the rubber-based sealing material 16 of the inner heat insulating case 14.
Therefore, the quenching oil does not enter the inner heat insulating case 14, and the occurrence of a failure of the data recording apparatus main body 12 due to the quenching oil entering the inner heat insulating case 14 can be prevented.

断熱ケース13に収納されたデータ記録装置本体12は、連続ガス浸炭焼入れラインにおいて、全工程を通して温度データを記録した後、装置外に取り出されるが、本実施形態ではデータ記録装置本体12は次のようにして取り出される。
すなわち、温度データの記録を終えたデータ記録装置は、酸素以外のガスを主体とした雰囲気中に搬送される。そして、このような雰囲気中で、外断熱ケース15及び内断熱ケース14が開けられ、内断熱ケース14内に収納されたデータ記録装置本体12が装置外に取り出される。
The data recording device main body 12 accommodated in the heat insulating case 13 records temperature data throughout the entire process in the continuous gas carburizing and quenching line, and then is taken out of the device. In this embodiment, the data recording device main body 12 is It is taken out in this way.
That is, the data recording apparatus that has finished recording the temperature data is transported in an atmosphere mainly composed of a gas other than oxygen. In such an atmosphere, the outer heat insulating case 15 and the inner heat insulating case 14 are opened, and the data recording device main body 12 housed in the inner heat insulating case 14 is taken out of the device.

焼入れ後、データ記録装置が熱処理治具61(ワーク)と共に浸漬される焼入れ油は、本実施形態では引火性を有する。このため、温度データ記録後に、断熱ケース13に収納されたデータ記録装置本体12が装置外に取り出される際、内,外断熱ケース14,15間の空間に浸入した、あるいは外断熱ケース15表面に付着した焼入れ油に引火する虞がある。特に、前記空間に浸入した焼入れ油はふき取ることができないので、この焼入れ油への引火の危険は大きい。
焼入れ油に引火すると、データ記録装置本体12の損傷や作業員の火傷、更には火災発生の危険もあり、焼入れ油への引火を阻止することが大きな課題となる。
The quenching oil in which the data recording device is immersed together with the heat treatment jig 61 (work) after quenching has flammability in this embodiment. For this reason, after the temperature data is recorded, when the data recording device main body 12 housed in the heat insulating case 13 is taken out of the device, the data recording device main body 12 enters the space between the inner and outer heat insulating cases 14 and 15 or is on the surface of the outer heat insulating case 15. There is a risk of igniting the attached quenching oil. In particular, since the quenching oil that has entered the space cannot be wiped off, there is a great risk of ignition of the quenching oil.
If the quenching oil is ignited, there is a risk of damage to the data recording device main body 12, burns of workers, and the occurrence of a fire, and preventing ignition to the quenching oil is a major issue.

そこで、データ記録後のデータ記録装置を、酸素以外のガスを主体とした雰囲気、例えば炭酸ガスや窒素ガス中に搬送し、その雰囲気(酸欠雰囲気)中で外断熱ケース15、内断熱ケース14を開けるようにすれば焼入れ油への引火は生じない。したがって、データ記録装置本体12の装置外への取出しは安全に行われる。
酸素以外のガスを主体とした雰囲気は、例えばデータ記録装置を収容可能の筐体内(あるいは室内)に、ドライアイスあるいは液体窒素を入れておくことで生成できる。筐体内は、ドライアイスを入れておけば炭酸ガス、液体窒素を入れておけば窒素ガスの雰囲気となる。いずれにしても、筐体内は酸欠状態となる。したがって、このような筐体内にデータ記録後のデータ記録装置を搬送し、データ記録装置本体12の装置外への取出しを行えば、断熱ケース13を開けてデータ記録装置本体12を装置外へ取り出す際、内,外断熱ケース14,15による空間内に浸入した焼入れ油への引火は生じなく、データ記録装置本体12の装置外への取出しは安全に行われる。外断熱ケース15表面に付着した焼入れ油についても同様である。
なお、酸素以外のガスを主体とした雰囲気中に搬送され、その雰囲気中に置かれたデータ記録装置のデータ記録装置本体12の装置外への取出しを、自動ではなく手動で、つまり人為的に行ってもよく、この場合も上記とほぼ同様の効果が得られる。
Therefore, the data recording apparatus after data recording is transported into an atmosphere mainly composed of a gas other than oxygen, for example, carbon dioxide gas or nitrogen gas, and the outer heat insulating case 15 and the inner heat insulating case 14 in that atmosphere (oxygen deficient atmosphere). If it is opened, there will be no ignition to the quenching oil. Therefore, the data recording device main body 12 can be safely taken out from the device.
An atmosphere mainly composed of a gas other than oxygen can be generated, for example, by placing dry ice or liquid nitrogen in a housing (or a room) in which a data recording device can be accommodated. The inside of the casing is an atmosphere of carbon dioxide gas if dry ice is put, and nitrogen gas if liquid nitrogen is put. In any case, the inside of the housing is in an oxygen deficient state. Therefore, if the data recording apparatus after data recording is transported into such a housing and the data recording apparatus main body 12 is taken out of the apparatus, the heat insulating case 13 is opened and the data recording apparatus main body 12 is taken out of the apparatus. At this time, the quenching oil that has entered the space by the inner and outer heat insulating cases 14 and 15 does not ignite, and the data recording apparatus main body 12 can be safely taken out of the apparatus. The same applies to the quenching oil adhering to the surface of the outer heat insulating case 15.
It is to be noted that the data recording apparatus main body 12 of the data recording apparatus which is transported in an atmosphere mainly composed of gas other than oxygen and placed in the atmosphere is taken out of the apparatus manually instead of automatically, that is, artificially. In this case, the same effect as described above can be obtained.

以上述べたように本実施形態によれば、データ記録装置が、連続ガス浸炭焼入れラインにおいて予熱から引火性のある焼入れ油にワークと共に浸漬される浸炭焼入れ完了に至るまでの温度データの記録に用いられた場合において、その断熱ケース13に収納されたデータ記録装置本体12の装置外への取出しを安全に行うことができる。   As described above, according to the present embodiment, the data recording apparatus is used for recording temperature data from preheating to completion of carburizing and quenching immersed in a flammable quenching oil together with a workpiece in a continuous gas carburizing and quenching line. In this case, the data recording device main body 12 accommodated in the heat insulating case 13 can be safely taken out from the device.

なお上述実施形態では、連続ガス浸炭焼入れライン(焼入れ油中への浸漬工程を含む)において温度データを記録する場合のデータ記録装置の取扱い方法について、本発明を適用した場合について述べたが、その他の高温熱処理工程及び引火性のある液体中への浸漬工程を含む高温熱処理ラインにおいて、そのライン環境に係る温度や雰囲気等のデータを記録する場合に本発明を適用してもよい。
特定のガス、例えば炭酸ガス、窒素ガス等の濃度(ガス濃度)等や、湿度等のデータを記録する場合には、プローブにはそれらの雰囲気等を検知できるセンサが使用される。
データ記録装置が浸漬される液体は、焼入れ油に限らず、また浸漬する目的は焼入れ後の冷却に限らない。
In the above-described embodiment, the case where the present invention is applied to the handling method of the data recording apparatus in the case of recording the temperature data in the continuous gas carburizing and quenching line (including the dipping process in the quenching oil) has been described. In a high-temperature heat treatment line including a high-temperature heat treatment step and an immersion step in a flammable liquid, the present invention may be applied to recording data such as temperature and atmosphere related to the line environment.
When recording data such as the concentration (gas concentration) of a specific gas, for example, carbon dioxide gas, nitrogen gas, etc., or data such as humidity, a sensor that can detect the atmosphere of the probe is used.
The liquid into which the data recording apparatus is immersed is not limited to quenching oil, and the purpose of immersion is not limited to cooling after quenching.

本発明によるデータ記録装置の一実施形態を一部切断して示す正面図である。It is a front view which cuts and shows one Embodiment of the data recording device by this invention. 図1に示すデータ記録装置の外断熱ケースの上ケース部を一部切断して示す平面図である。It is a top view which cuts and shows a part of upper case part of the outer heat insulation case of the data recording device shown in FIG. 図1に示すデータ記録装置の外断熱ケースの上,下ケース部の左側面板部分を一部切断して示す左側面図である。FIG. 2 is a left side view illustrating a partially cut left side plate portion of an upper heat insulating case and a lower case portion of the data recording device illustrated in FIG. 1. 連続ガス浸炭焼入れ炉の概略を示す全体構成図である。It is a whole lineblock diagram showing the outline of a continuous gas carburizing hardening furnace.

符号の説明Explanation of symbols

11:熱電対(プローブ)、11a:検知部、12:データ記録装置本体、13:断熱ケース、14:内断熱ケース、15:外断熱ケース、14a:内断熱ケースの上ケース部、14b:内断熱ケースの下ケース部、15a:外断熱ケースの上ケース部、15b:外断熱ケースの下ケース部、16:ゴム系シール材(液体シール材)。
DESCRIPTION OF SYMBOLS 11: Thermocouple (probe), 11a: Detection part, 12: Data recording device main body, 13: Heat insulation case, 14: Inner heat insulation case, 15: Outer heat insulation case, 14a: Upper case part of inner heat insulation case, 14b: Inner Lower case part of heat insulation case, 15a: Upper case part of outer heat insulation case, 15b: Lower case part of outer heat insulation case, 16: Rubber-based sealing material (liquid sealing material).

Claims (6)

装置外部に検知部が延出されるプローブと、このプローブからの信号を受けてその値を記録するデータ記録装置本体と、このデータ記録装置本体を装置外に取出し可能に収納し、装置使用時の内部温度をそのデータ記録装置本体の耐熱温度未満に保持させる断熱ケースとを備えてなるデータ記録装置において、
前記断熱ケースは内断熱ケースと外断熱ケースとの2重構造をなし、
前記データ記録装置本体は、前記外断熱ケースの外部に検知部が延出される前記プローブからの信号を受けてその値を記録可能に前記内断熱ケース内に収納され、
前記内断熱ケースには、前記プローブが挿通される箇所を含めて、内部への液体の浸入を阻止する液体シールが施され、
前記外断熱ケースは、装置使用時の前記内断熱ケースとで形成される空間内の温度を前記液体シールの耐熱温度未満に保持可能に構成されたことを特徴とするデータ記録装置。
A probe with a detector extending outside the device, a data recording device main body that receives a signal from the probe and records the value, and stores the data recording device main body so that the data recording device main body can be taken out of the device. In a data recording device comprising a heat insulating case for keeping the internal temperature below the heat-resistant temperature of the data recording device main body,
The heat insulation case has a double structure of an inner heat insulation case and an outer heat insulation case,
The data recording device main body is housed in the inner heat insulation case so as to receive a signal from the probe from which the detection unit extends to the outside of the outer heat insulation case and record the value thereof.
The inner heat insulation case is provided with a liquid seal that prevents liquid from entering the inside, including the point where the probe is inserted,
The data recording device according to claim 1, wherein the outer heat insulating case is configured to be able to maintain a temperature in a space formed by the inner heat insulating case when the device is used below a heat resistant temperature of the liquid seal.
前記内断熱ケース及び外断熱ケース相互間に断熱材を介在させたことを特徴とする請求項1に記載のデータ記録装置。   The data recording apparatus according to claim 1, wherein a heat insulating material is interposed between the inner heat insulating case and the outer heat insulating case. 前記内断熱ケース及び外断熱ケースは各々上下に2分割されてなり、それら内外各断熱ケースの上下合わせ面の上下方向位置を、前記プローブの挿通箇所を除いて相違させ、前記内断熱ケースの上下合わせ面には液体シール材が全周に亘って設けられていることを特徴とする請求項1又は2に記載のデータ記録装置。   The inner heat insulating case and the outer heat insulating case are each divided into two vertically, and the vertical positions of the upper and lower mating surfaces of the inner and outer heat insulating cases are made different except for the insertion point of the probe. 3. The data recording apparatus according to claim 1, wherein a liquid sealing material is provided on the mating surfaces over the entire circumference. 前記内断熱ケースの上下合わせ面の上下方向位置を、前記プローブの挿通箇所とそれ以外の箇所とで相違させたことを特徴とする請求項3に記載のデータ記録装置。   4. The data recording apparatus according to claim 3, wherein the vertical position of the upper and lower mating surfaces of the inner heat insulating case is made different between the insertion position of the probe and other positions. 請求項1〜4のいずれかに記載のデータ記録装置が、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータを記録した後に、その断熱ケースに収納されたデータ記録装置本体が装置外に取り出されるときの該データ記録装置の取扱い方法において、
前記データを記録したデータ記録装置が、酸素以外のガスを主体とした雰囲気中に搬送され、該雰囲気中にてその断熱ケースに収納されたデータ記録装置本体が装置外に取り出されることを特徴とするデータ記録装置の取扱い方法。
After the data recording device according to any one of claims 1 to 4 is passed through a high-temperature heat treatment line from a high-temperature heat treatment step to an immersion step in a flammable liquid and records data relating to the line environment, In the method of handling the data recording device when the data recording device main body stored in the heat insulation case is taken out of the device,
The data recording apparatus that records the data is transported in an atmosphere mainly composed of a gas other than oxygen, and the data recording apparatus main body housed in the heat insulating case is taken out of the apparatus in the atmosphere. To handle the data recording device.
請求項1〜4のいずれかに記載のデータ記録装置が、高温熱処理工程から引火性のある液体中への浸漬工程に至る高温熱処理ラインに通され、そのライン環境に係るデータを記録した後に、その断熱ケースに収納されたデータ記録装置本体が装置外に取り出されるときの該データ記録装置の取扱い方法において、
内外断熱ケースによって形成される空間内を酸素以外のガスで満たすことを特徴とするデータ記録装置の取扱い方法。
After the data recording device according to any one of claims 1 to 4 is passed through a high-temperature heat treatment line from a high-temperature heat treatment step to an immersion step in a flammable liquid and records data relating to the line environment, In the method of handling the data recording device when the data recording device main body stored in the heat insulation case is taken out of the device,
A method of handling a data recording apparatus, wherein the space formed by the inner and outer heat insulating cases is filled with a gas other than oxygen.
JP2007140959A 2007-05-28 2007-05-28 Data recording device and its handling method Pending JP2008292421A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007140959A JP2008292421A (en) 2007-05-28 2007-05-28 Data recording device and its handling method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007140959A JP2008292421A (en) 2007-05-28 2007-05-28 Data recording device and its handling method

Publications (1)

Publication Number Publication Date
JP2008292421A true JP2008292421A (en) 2008-12-04

Family

ID=40167283

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007140959A Pending JP2008292421A (en) 2007-05-28 2007-05-28 Data recording device and its handling method

Country Status (1)

Country Link
JP (1) JP2008292421A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009075076A (en) * 2007-08-28 2009-04-09 Yamari Sangyo Kk Heat-resistant protective box of temperature measuring instrument, temperature measuring device using this, and temperature measuring method
JP2010210516A (en) * 2009-03-11 2010-09-24 Toyota Motor Corp Heat-resistant case
JP2012112845A (en) * 2010-11-25 2012-06-14 Toyota Motor Corp Temperature measurement apparatus
WO2016189268A1 (en) * 2015-05-28 2016-12-01 Phoenixtm Ltd Thermal protection system
CN114905009A (en) * 2021-02-07 2022-08-16 宝山钢铁股份有限公司 Torpedo can continuous temperature measuring device and method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009075076A (en) * 2007-08-28 2009-04-09 Yamari Sangyo Kk Heat-resistant protective box of temperature measuring instrument, temperature measuring device using this, and temperature measuring method
JP2010210516A (en) * 2009-03-11 2010-09-24 Toyota Motor Corp Heat-resistant case
JP2012112845A (en) * 2010-11-25 2012-06-14 Toyota Motor Corp Temperature measurement apparatus
WO2016189268A1 (en) * 2015-05-28 2016-12-01 Phoenixtm Ltd Thermal protection system
GB2566121A (en) * 2015-05-28 2019-03-06 Phoenixtm Ltd Thermal protection system
CN114905009A (en) * 2021-02-07 2022-08-16 宝山钢铁股份有限公司 Torpedo can continuous temperature measuring device and method

Similar Documents

Publication Publication Date Title
JP2008292421A (en) Data recording device and its handling method
JP6815816B2 (en) Gas leak detection method, device and program for radioactive material sealed container
JP6529401B2 (en) Apparatus, method and program for detecting gas leakage of radioactive substance sealed container
US10563922B2 (en) Method and device for detecting a leakage in the area of at least one cooling device of a furnace and a furnace
JP5533597B2 (en) Temperature measuring device
RU2524293C2 (en) Method and system for control over operation of unit for drying of carbon block
CN106164668A (en) Monitoring liquor quality and the method and apparatus of water parameters continuously
JPH0849022A (en) Detecting and treatment of fire in seal device for inlet and outlet of section in continuous metal strip heat treatment furnace and the like
CN111609970B (en) Airtightness detection method for hot galvanizing vertical annealing furnace under production working condition
US3278341A (en) Thermocouple device for measuring the temperature of molten metal
US20160222498A1 (en) Localized heat treating of net shape titanium parts
JP5110010B2 (en) Heat-resistant case
CN202730195U (en) Online test tracking device for steel billet surface atmosphere inside furnace
JP2007285821A (en) Thermogravimetric measuring device
JP5703937B2 (en) Coke oven combustion chamber temperature measuring device and coke oven
CN210570019U (en) Control device for melting atmosphere in electric melting furnace
JP6302677B2 (en) Furnace width measuring device and coke extruder
CN219694393U (en) A short-term test auxiliary device for temperature uniformity test
KR20020052051A (en) Method of examination for damaged brick in coke oven
JP4033123B2 (en) Stave pipe breakage detection method and apparatus
KR100620100B1 (en) System and Method for Air Gap Detecting of Downward Part in Blast Furnace Hearth
JP2020067197A (en) Method for inspecting refractory of atmospheric furnace and method for producing reduced iron
EP0604275B1 (en) Procedure and device for the protection of measuring instruments in a hot, corrosure atmosphere
RU2352646C2 (en) Annealing method of products in protective medium and furnace for its implementation
JP2011043374A (en) Heat stability evaluation method of sample