JP2008291496A - Wastewater drain member - Google Patents

Wastewater drain member Download PDF

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JP2008291496A
JP2008291496A JP2007137597A JP2007137597A JP2008291496A JP 2008291496 A JP2008291496 A JP 2008291496A JP 2007137597 A JP2007137597 A JP 2007137597A JP 2007137597 A JP2007137597 A JP 2007137597A JP 2008291496 A JP2008291496 A JP 2008291496A
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drainage
drain
drain hole
groove bottom
shaped
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JP5338039B2 (en
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Michiichi Hatogai
道一 鳩飼
Tadatoshi Uragami
忠利 浦上
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Sumitomo Bakelite Co Ltd
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Sumitomo Bakelite Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a wastewater drain member in which a groove bottom part is formed by bending or joining a steel sheet and a recessed part for guiding wastewater to the groove bottom part is formed, manufacturable at enhanced working efficiency, having good appearance when installed at the corner parts of a building, and having excellent draining property. <P>SOLUTION: The recessed part is formed, adjacent to a drain hole, in the groove bottom part formed by bending or joining a steel sheet by pressing and drawing. A valley-fold V-shaped bent part is formed in the recessed part. The valley-fold V-shaped bent part is preferably formed parallel to the direction from the end edge of the drain hole to the upstreams, and further, from the end edge of the drain hole to the groove bottom part around the recessed part. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、建造物の屋上、ベランダ、バルコニーなどを防水施工する際に設置される排水ドレン部材に関する。   The present invention relates to a drainage drain member installed when waterproofing a rooftop, a veranda, a balcony or the like of a building.

建造物の屋上、ベランダ、バルコニーなどの防水施工方法の一例として、建造物のコーナー部から水上に向かう平場部に合成樹脂被覆鋼板からなる円盤状の防水シート接合板を散在して配置する一方、コーナー部には鋼板を加工して製作された排水ドレン部材を配置し、それらをネジなどの固定具により構造物に固定し、上方からは合成樹脂製の防水シートを敷設して、防水シートと防水シート接合板の重なり部、および防水シートと排水ドレン部材との重なり部を溶着、接着、粘着または熱融着することにより行う防水施工方法が知られている。   As an example of a waterproof construction method such as a rooftop of a building, a veranda, a balcony, etc., while disposing and arranging disc-shaped waterproof sheet joining plates made of synthetic resin-coated steel sheets on a flat field part facing the water from the corner part of the building, Drainage drainage members made by processing steel plates are placed at the corners, and they are fixed to the structure with screws and other fasteners. From the top, a synthetic resin tarpaulin is laid, A waterproof construction method is known which is performed by welding, bonding, sticking, or heat-sealing an overlapping portion of a waterproof sheet bonding plate and an overlapping portion of a waterproof sheet and a drainage drain member.

このときコーナー部に設置される排水ドレン部材には横型と縦型とがあり、横型の排水ドレン部材は鋼板を折曲して、断面略L字状の立上がり部と溝底部を形成し立上がり部の隅角部付近にドレン穴をあけることにより製作され、縦型の排水ドレン部材は鋼板を折曲し、断面略逆コ字状に立上がり部と溝底部を形成し溝底部にドレン穴をあけることにより製作されている。   At this time, the drainage drain member installed in the corner portion has a horizontal type and a vertical type, and the horizontal drainage drain member bends the steel plate to form a rising portion and a groove bottom portion having a substantially L-shaped cross section, and the rising portion. It is manufactured by drilling a drain hole near the corner of the vertical drainage drainage member, bending the steel plate, forming a rising part and a groove bottom in a substantially reverse U-shaped cross section, and opening a drain hole in the groove bottom It is produced by.

また、これら排水ドレン部材においては、溝底部分に、溝底部面より低く窪んだ凹陥部を形成することによって、その周辺に流れ込んできた排水をドレン穴に案内しやすくできるように工夫されたものが知られている。(特許文献1、特開平08―013719)   In addition, these drainage drain members have been devised so that the drainage that has flowed into the periphery of the drainage bottom portion can be easily guided to the drainage hole by forming a recess in the groove bottom portion that is recessed below the groove bottom surface. It has been known. (Patent Document 1, Japanese Patent Laid-Open No. 08-013719)

また施工効率向上と水密性確保のため、施工前に予め凹陥部内にコーナーパッチ部材を接合させておいたり、ドレン穴に排水パイプを連結するための鍔部を有するハット状接合部材を嵌入した状態で鍔部とドレン部材本体との重なり部を接合させておいたものが好適なものとして知られている。
特開平08―013719
In addition, in order to improve construction efficiency and ensure water tightness, a state in which a corner patch member is joined in the recessed portion in advance before construction, or a hat-like joining member having a collar portion for connecting a drain pipe to the drain hole is inserted. Thus, it is known that the overlapping portion between the flange portion and the drain member main body is preferably joined.
JP 08-013719

ところで、上記排水ドレン部材の溝底部に凹陥部が形成された排水ドレン部材において、そこに形成される凹陥部の形状には、立方体の枡状、断面に緩やかなスロープの付いた平皿状、真中が半球状に窪んだボール状などの形状があげられるが、それを形成するに当っては、通常は、鋼板を折り曲げて、突き合わせた端縁どうしを溶接することでなされる。しかし、このような加工は手間と熟練を要する。そこでこの方法に替わって、製作の効率性を向上させるために、凹陥部を鋼板のプレス絞り加工によって形成する方法が考えられる。   By the way, in the drainage drain member in which the concave part is formed in the groove bottom part of the drainage drain member, the shape of the concave part formed there is a cubic bowl shape, a flat dish shape with a gentle slope in the cross section, the middle Is formed in a hemispherical ball shape or the like, and in order to form it, it is usually done by bending the steel plates and welding the butted edges. However, such processing requires labor and skill. Therefore, in place of this method, in order to improve the production efficiency, a method of forming the recessed portion by press drawing of a steel plate can be considered.

このような方法の一例としては、まず図6(a)に示すように、鋼板10にドレン穴5を形成し、つぎに同図(b)に示すように、ドレン穴5に隣接してプレス絞り加工により凹陥部22aを形成する。次いで同図(c)に示すようにドレン穴5と凹陥部22aとの境界付近を基線として鋼板10を断面略L字状に折り曲げて、排水ドレン部材21を完成させる。   As an example of such a method, first, as shown in FIG. 6A, the drain hole 5 is formed in the steel plate 10, and then, as shown in FIG. The recessed portion 22a is formed by drawing. Next, as shown in FIG. 4C, the drainage drain member 21 is completed by bending the steel plate 10 into a substantially L-shaped cross section with the vicinity of the boundary between the drain hole 5 and the recessed portion 22a as a base line.

しかしながら、このように鋼板にプレス絞り加工をした場合には、図6(b)に示すように、凹陥部22a側の鋼板10の側縁が凸状に歪んだ状態となり、それを折曲して得られた排水ドレン部材21もまた図6(c)に示すように側縁が歪んだ状態にあり、建造物のコーナー部に設置した際には凸状に歪んだ側縁と別の排水溝部材との接合部分で雨水が溜まりやすくなるなど排水性を阻害する問題を生じ、さらにはそれを設置する際にも現場での施工性を阻害する問題があった。また得られた外観も好ましいものではなかった。   However, when press drawing is performed on the steel plate in this way, as shown in FIG. 6B, the side edge of the steel plate 10 on the recessed portion 22a side is distorted into a convex shape, and the plate is bent. The drainage drain member 21 obtained in this way is also in a state where the side edges are distorted as shown in FIG. 6C, and when installed in the corner portion of the building, the drainage is separated from the side edges distorted in a convex shape. There was a problem of impeding drainage, such as rainwater was likely to collect at the joint with the groove member, and there was also a problem of obstructing workability on site when installing it. Also, the obtained appearance was not preferable.

そこで本発明は、鋼板を折曲または接合することによって溝底部を形成し、溝底部に排水を案内するための凹陥部を設けた排水ドレン部材であって、製作の作業効率を向上させることができ、建造物のコーナー部に設置された際にも納まりのよい外観を保持でき、排水性に優れた排水ドレン部材を提供することを目的とする。   Therefore, the present invention is a drainage drain member in which a groove bottom is formed by bending or joining steel plates, and a recessed portion for guiding drainage is provided in the groove bottom, which can improve the work efficiency of production. An object of the present invention is to provide a drainage drain member that can maintain a good appearance even when installed in a corner of a building and has excellent drainage.

発明者は、プレス絞り加工する際に発生する鋼板側縁の歪発生の問題に対して、その歪を抑制する方法を鋭意検討及び実験をした結果、鋼板における凹陥部に谷折状のV字折曲部を設けることにより、上記課題を解決することができることを見出した。   The inventor has intensively studied and experimented with a method for suppressing the distortion of the side edge of the steel sheet that occurs during press drawing, and as a result, a valley-shaped V-shape is formed in the recessed portion of the steel sheet. It has been found that the above problem can be solved by providing a bent portion.

すなわち、請求項1にかかる発明は、鋼板を折曲または接合することによって溝底部を形成し、溝底部にドレン穴を設けた排水ドレン部材であって、ドレン穴に隣接してプレス絞り加工により凹陥部を設けるとともに、前記凹陥部に谷折状のV字折曲部を設けたことを特徴とする排水ドレン部材を要旨とする。   That is, the invention according to claim 1 is a drainage drain member in which a groove bottom is formed by bending or joining steel plates, and a drain hole is provided in the groove bottom, and is formed by press drawing adjacent to the drain hole. The gist of the present invention is a drainage drain member provided with a recessed portion and a valley-shaped V-shaped bent portion provided in the recessed portion.

請求項2にかかる発明は、鋼板を折曲または接合することによって断面略L字状に立上がり部と溝底部を形成し、立上がり部の隅角部付近にドレン穴を設けた排水ドレン部材であって、ドレン穴に隣接して溝底部にプレス絞り加工により凹陥部を設けるとともに、前記凹陥部に谷折状のV字折曲部を設けたことを特徴とする排水ドレン部材を要旨とする。   The invention according to claim 2 is a drainage drain member in which a rising portion and a groove bottom portion are formed in a substantially L-shaped cross section by bending or joining steel plates, and a drain hole is provided in the vicinity of a corner portion of the rising portion. The gist of the drainage drain member is characterized in that a concave portion is provided by press drawing at the bottom of the groove adjacent to the drain hole, and a valley-shaped V-shaped bent portion is provided in the concave portion.

請求項3にかかる発明は、前記谷折状のV字折曲部をドレン穴端縁から水上に向かう方向に平行して設けたことを特徴とする請求項1または請求項2のいずれかに記載の排水ドレン部材を要旨とする。   The invention according to claim 3 is characterized in that the valley-folded V-shaped bent portion is provided in parallel with the direction from the drain hole edge toward the water. Let the drainage drain member of description be a summary.

請求項4にかかる発明は、前記谷折状のV字折曲部をドレン穴端縁から凹陥部周囲の溝底部にかけて設けたことを特徴とする請求項1〜請求項3のいずれかに記載の排水ドレン部材を要旨とする。   The invention according to claim 4 is characterized in that the valley-folded V-shaped bent part is provided from the drain hole edge to the groove bottom around the recessed part. The drainage drain member is taken as the gist.

請求項5にかかる発明は、前記鋼板が合成樹脂被覆鋼板であることを特徴とする請求項1〜請求項4のいずれかに記載の排水ドレン部材を要旨とする。   The invention according to claim 5 is summarized in the drainage drain member according to any one of claims 1 to 4, wherein the steel plate is a synthetic resin-coated steel plate.

請求項6にかかる発明は、前記ドレン穴に排水パイプを連結するための鍔部を有するハット状接合部材を嵌入し、前記鍔部の全部または一部を凹陥部内に配置し、その凹陥部に対応する鍔部の上面を凹陥部周囲の溝底部面より低い位置にして接合してなることを特徴とする請求項1〜請求項5のいずれかに記載の排水ドレン部材を要旨とする。   According to a sixth aspect of the present invention, a hat-shaped joining member having a flange for connecting a drain pipe to the drain hole is inserted, and all or a part of the flange is disposed in the recess, and the recess is The drainage drain member according to any one of claims 1 to 5, wherein the drainage drainage member according to any one of claims 1 to 5 is formed by joining the upper surface of the corresponding flange portion to a position lower than the groove bottom surface around the recessed portion.

請求項7にかかる発明は、前記鋼板が合成樹脂被覆鋼板であり、前記ハット状接合部材が合成樹脂成形品よりなることを特徴とする請求項6に記載の排水ドレン部材を要旨とする。   The gist of the drainage drain member according to claim 6, wherein the steel plate is a synthetic resin-coated steel plate, and the hat-shaped joining member is made of a synthetic resin molded product.

請求項1および請求項2にかかる発明によれば、鋼板への凹陥部がプレス絞り加工により形成されたものであるため、鋼板を裁断して、折り曲げ、接続部を溶接して得るといった従来の方法に比べ、排水ドレン部材を製作する作業効率がよく、経済性に優れるといった効果がある。また同時に凹陥部に谷折状のV字折曲部が設けられたものであることから、プレス絞り加工のみの場合で生じる鋼板の歪が除かれ、排水性に優れ、建造物のコーナー部に設置された際にも納まりがよいものになるといった効果がある。   According to the invention concerning Claim 1 and Claim 2, since the recessed part to a steel plate was formed by press drawing, it cuts a steel plate, bends, and obtained by welding a connection part. Compared with the method, there is an effect that the work efficiency for producing the drainage drain member is good and the cost efficiency is excellent. At the same time, since the valley-shaped V-shaped bent part is provided in the recessed part, the distortion of the steel plate that occurs only in the press drawing process is removed, the drainage is excellent, and the corner part of the building is Even when installed, there is an effect that it is a good fit.

また、請求項1にかかる排水ドレン部材は横型の排水ドレン部材に好適であり、請求項2にかかる排水ドレン部材は縦型の排水ドレン部材に好適なドレン部材となる。   The drainage drain member according to claim 1 is suitable for a horizontal drainage drainage member, and the drainage drainage member according to claim 2 is a drainage member suitable for a vertical drainage drainage member.

請求項3にかかる発明によれば、前記谷折状のV字折曲部がドレン穴端縁から水上に向かう方向に平行して設けられたため、鋼板の歪みが効果的に抑制され、またV字折曲部が排水の案内溝の役割をすることとなり、とくに排水性に優れたものとなるといった効果がある。   According to the invention concerning Claim 3, since the said valley-folded V-shaped bending part was provided in parallel with the direction which goes to the surface of water from a drain hole edge, distortion of a steel plate is suppressed effectively, and V The bent portion serves as a drainage guide groove, and is particularly effective in drainage.

請求項4にかかる発明によれば、谷折状のV字折曲部がドレン穴端縁から凹陥部周囲の溝底部にかけて設けられたため、さらに鋼板に生じる歪が除かれたものとなり、また排水もドレン穴まで確実に案内することができ、一層排水性に優れるといった効果がある。   According to the invention of claim 4, since the valley-shaped V-shaped bent portion is provided from the drain hole edge to the groove bottom around the recessed portion, the strain generated in the steel plate is further removed, and the drainage Can be reliably guided to the drain hole, and has the effect of further improving drainage.

請求項5にかかる発明によれば、鋼板が合成樹脂被覆鋼板であることから、合成樹脂製の防水シートと接合しやすく、排水ドレン部材を製作する作業効率がよく、経済性に優れるといった効果がある。   According to the invention of claim 5, since the steel plate is a synthetic resin-coated steel plate, it is easy to join the synthetic resin waterproof sheet, the work efficiency for producing the drainage drain member is good, and the effect of being excellent in economic efficiency. is there.

請求項6にかかる発明によれば、排水ドレン部材を予めドレン穴に排水パイプを連結するための鍔部を有するハット状接合部材を嵌入したものとしたため、排水パイプとの接合に関する施工の手間を省くことができるものとなり、経済性に優れるといった効果がある。また、ハット状接合部材の鍔部の全部または一部が凹陥部内に、その上面を凹陥部周囲の溝底部面より低い位置にして接合されるため、ドレン穴付近の底面のレベルが高くなることがなく、雨水が溜まりにくく、排水性に優れるといった効果がある。   According to the invention according to claim 6, since the drainage drain member is preliminarily fitted with the hat-shaped joint member having the flange portion for connecting the drainage pipe to the drain hole, the labor of construction relating to the joining with the drainage pipe is reduced. It can be omitted and has the effect of being economical. In addition, since all or part of the flange portion of the hat-shaped joining member is joined in the recessed portion with its upper surface positioned lower than the groove bottom surface around the recessed portion, the level of the bottom surface near the drain hole is increased. There is no effect, rainwater is hard to accumulate, and drainage is excellent.

請求項7にかかる発明によれば、鋼板が合成樹脂被覆鋼板からなり、ハット状接合部材が合成樹脂成形品よりなるため、排水ドレン部材を製作する作業効率がよく、合成樹脂製防水シートと排水パイプとの接合が容易であり、経済性に優れるといった効果がある。   According to the invention of claim 7, since the steel plate is made of a synthetic resin-coated steel plate and the hat-like joining member is made of a synthetic resin molded product, the work efficiency for producing the drainage drain member is good, the synthetic resin waterproof sheet and the drainage It is easy to join with the pipe and has the effect of being economical.

以下、図を参考にして本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail with reference to the drawings.

図1は本発明の実施形態である排水ドレン部材1の斜視図である。図2は排水ドレン部材1の断面図である。図3は図2におけるA−A線断面図を示している。図4は排水ドレン部材1のドレン穴5に嵌入されるハット状接合部材6の斜視図を示している。   FIG. 1 is a perspective view of a drainage drain member 1 according to an embodiment of the present invention. FIG. 2 is a cross-sectional view of the drainage drain member 1. FIG. 3 shows a cross-sectional view taken along line AA in FIG. FIG. 4 shows a perspective view of the hat-shaped joining member 6 fitted into the drain hole 5 of the drainage drain member 1.

排水ドレン部材1は、例えば図1に示すように、鋼板10が折曲または接合されることによって断面略L字状に形成され、立上がり部3の下方の隅角部付近にドレン穴5が設けられる一方、溝底部2におけるドレン穴5に隣接した位置には上面半楕円型の凹陥部2aが設けられ、またドレン穴5には、排水パイプ7を接続するためのハット状接合部材6が、管部6bをドレン穴5に嵌入状態にして、鍔部6aを立上がり部3および溝底部2に接合されて取り付けられた横型の排水ドレン部材を示している。また、このとき、凹陥部2aに接合されたハット状接合部材6の鍔部6aは、図2に示すように、その上面が凹陥部周囲の溝底部2bの上面より低い位置となっている。さらに、排水ドレン部材1は、図3に示すように凹陥部2aの略中央部付近に、ドレン穴5端縁から水上に向かう方向に平行してV字折曲部4が設けられている。なお、この排水ドレン部材1は横置きのドレンとして好適なものを示しているが、縦置きのドレン部材としては、図示はしていないが、ドレン穴5が溝底部2に設けられ、そこに隣接して、周囲を囲んで凹陥部2aが設けられる以外、図1と基本的に同じ構成である。   For example, as shown in FIG. 1, the drainage drain member 1 is formed in a substantially L-shaped cross section by bending or joining a steel plate 10, and a drain hole 5 is provided in the vicinity of a corner portion below the rising portion 3. On the other hand, a concave portion 2a having an upper half-elliptical shape is provided at a position adjacent to the drain hole 5 in the groove bottom 2, and a hat-shaped joining member 6 for connecting the drain pipe 7 is provided in the drain hole 5. A horizontal drainage drain member is shown in which the pipe part 6b is fitted in the drain hole 5 and the flange part 6a is attached to the rising part 3 and the groove bottom part 2 and attached. At this time, as shown in FIG. 2, the upper surface of the flange portion 6a of the hat-shaped joining member 6 joined to the recessed portion 2a is lower than the upper surface of the groove bottom portion 2b around the recessed portion. Furthermore, as shown in FIG. 3, the drainage drain member 1 is provided with a V-shaped bent portion 4 in the vicinity of the substantially central portion of the recessed portion 2a in parallel to the direction from the end edge of the drain hole 5 to the water. In addition, although this drainage drain member 1 has shown what is suitable as a horizontal drain, although it is not illustrated as a vertical drain member, the drain hole 5 is provided in the groove bottom part 2, and there. The configuration is basically the same as that of FIG. 1 except that a concave portion 2a is provided adjacently and surrounding the periphery.

本発明の排水ドレン部材に使用する鋼板10は、単層の鋼板でもよいが、鋼板の表面に合成樹脂が被覆された合成樹脂被覆鋼板であることが好ましい。すなわち、合成樹脂を被覆することにより、同種の合成樹脂製の防水シートを敷設する防水施工において、防水シートとの溶着、接着、粘着、または熱融着などが容易で、防水施工効率が良好なものとなるからである。合成樹脂としてはポリ塩化ビニル系樹脂やオレフィン系樹脂などが代表的なものとしてあげられる。   The steel plate 10 used for the drainage drain member of the present invention may be a single-layer steel plate, but is preferably a synthetic resin-coated steel plate in which the surface of the steel plate is coated with a synthetic resin. In other words, by covering the synthetic resin with a waterproof construction for laying a waterproof sheet made of the same kind of synthetic resin, it is easy to weld, bond, stick, or heat-seal with the waterproof sheet, and the waterproof construction efficiency is good. Because it becomes a thing. Typical synthetic resins include polyvinyl chloride resins and olefin resins.

立上がり部3の下方の隅角部にはドレン穴5が設けられるとともに、そのドレン穴5に隣接した溝底部2にはプレス絞り加工により凹陥部2aが形成される。凹陥部2aの形状にとくに制限はないが、角のある立方体状の枡形を選ぶ場合はプレス絞り加工時においては角部分にシワが入りやすく、場合によっては亀裂が発生することがあるため、加工仕上がりやハット状接合部材6の接合作業性から、円型、半円型、長円型、楕円型、半楕円型などの角のない外周形状を選択することが望ましい。   A drain hole 5 is provided in the lower corner of the rising portion 3, and a recess 2 a is formed in the groove bottom 2 adjacent to the drain hole 5 by press drawing. There is no particular limitation on the shape of the recessed portion 2a. However, when a cube-shaped bowl with a corner is selected, it is easy to wrinkle at the corner during press drawing, and cracks may occur in some cases. From the finish and workability of the hat-like joining member 6, it is desirable to select an outer peripheral shape having no corners such as a circular shape, a semicircular shape, an oval shape, an elliptical shape, and a semielliptical shape.

凹陥部2aの大きさにも制限はないが、大きすぎるとプレス絞り加工の際に大きな圧力が必要となり、加圧能力の大きなパワープレス機でなければ加工が困難となる場合があるため、本発明が対象とする排水ドレン部材1ではドレン穴5とほぼ同等の面積ほどの大きさとするのが好ましく、この大きさであればタレットパンチプレス機やそれ相当の加圧能力があるパワープレス機で十分加工ができる。   The size of the recessed portion 2a is not limited, but if it is too large, a large pressure is required at the time of press drawing, and it may be difficult to process unless it is a power press machine with a large pressurizing capacity. The drainage drain member 1 that is the subject of the invention preferably has a size that is approximately the same as the area of the drain hole 5, and if this size is used, it is a turret punch press machine or a power press machine that has a corresponding pressurizing capability. It can be processed sufficiently.

深さは、深すぎる場合はその部分に雨水が溜まりやすく、絞り加工においてもシワや亀裂が発生しやすくなり、また浅すぎる場合はハット状接合部材6を接合したときの材料厚み段差で排水性が阻害されてしまう恐れがあるため、好ましくはハット状接合部材6の鍔部6aの厚みと同等またはそれよりやや深い程度とするのが望ましい。   If the depth is too deep, rainwater tends to accumulate in the portion, and wrinkles and cracks are likely to occur in the drawing process. If it is too shallow, drainage is caused by the difference in material thickness when the hat-like joining member 6 is joined. Therefore, it is preferable that the thickness is equal to or slightly deeper than the thickness of the flange portion 6a of the hat-shaped joining member 6.

凹陥部2aは排水性を考慮し、ドレン穴5に隣接して設けられるが、とくにドレン穴5の端縁にかかる位置に設けられるのが望ましい。また、このような位置での絞り加工は、ドレン穴あけ加工の後になされた場合に歪がドレン穴あけ部分で緩和されるため好適である。   The recessed portion 2a is provided adjacent to the drain hole 5 in consideration of drainage properties, and it is particularly preferable that the recessed portion 2a is provided at a position over the edge of the drain hole 5. Further, drawing at such a position is preferable because strain is relieved at the drain drilling portion when it is made after drain drilling.

凹陥部2aはプレス絞り加工によって形成され、パワープレス機やタレットパンチプレス機などの鋼板加工機によって行うことができる。パワープレス機で行う加工であれば、絞り加工時の歪を低減させるように、金型で鋼板を押えつけて行うことが可能であるが、各種の形状がある排水ドレン部材への対応には各種金型が必要となることから製作効率を考慮するとタレットパンチプレス機で行う加工が好ましい。タレットパンチプレス機で行う加工であれば、絞り加工時に歪がやや発生するため、なるべく一工程のプレス加工で行う方が望ましい。また金型が小さく、各種形状の排水ドレン部材への対応が可能であり、製作の効率がよく、経済性に優れている。   The recessed portion 2a is formed by press drawing and can be performed by a steel plate working machine such as a power press machine or a turret punch press machine. If it is processing performed with a power press machine, it is possible to press the steel plate with a mold so as to reduce distortion during drawing, but it is necessary to handle drainage drain members with various shapes Since various molds are required, processing performed with a turret punch press is preferable in consideration of production efficiency. If processing is performed with a turret punch press machine, distortion is slightly generated during drawing processing. Therefore, it is desirable to perform press processing in one step as much as possible. In addition, the mold is small, and it is possible to cope with drainage drain members of various shapes, and the production efficiency is high and the economy is excellent.

本発明にかかるV字折曲部4は、凹陥部2aに谷折状に設けられる。このような断面形状のV字折曲部4が設けられることにより、凹陥部周囲の溝底部2bに凸状の歪が生じることなく湾曲が防がれたものとなり、排水ドレン部材1は排水性に優れ、施工性、外観にも優れたものとなる。   The V-shaped bent portion 4 according to the present invention is provided in the recessed portion 2a in a valley shape. By providing the V-shaped bent portion 4 having such a cross-sectional shape, the groove bottom portion 2b around the recessed portion is prevented from being curved without causing convex distortion, and the drainage drain member 1 is drainable. Excellent in workability and appearance.

また、谷折状のV字折曲部4は、ドレン穴5端縁から水上に向かう方向Sに平行して設けられるのが好ましい。このような方向に設けることにより、鋼板10の歪みがより効果的に抑制されたものとなるとともに、V字折曲部4が排水の案内溝の役割をすることによりとくに排水性に優れたものとなるといった効果がある。   Moreover, it is preferable that the valley-shaped V-shaped bent part 4 is provided in parallel to the direction S from the drain hole 5 edge toward the water. By providing in such a direction, the distortion of the steel plate 10 is more effectively suppressed, and the V-shaped bent portion 4 serves as a drainage guide groove, and is particularly excellent in drainage. It has the effect of becoming.

また、谷折状のV字折曲部4はドレン穴5端縁から凹陥部周囲の溝底部2bにかけて設けられることが好ましい。このようにすることで、凹陥部周囲の溝底部2bに生じる凸状の歪をより効果的に取り除くことができ、排水もドレン穴5まで確実に案内することができる。一方、V字折曲部4が、凹陥部2aを除いて、凹陥部周囲の溝底部2bの歪部分のみに行なわれると、その周囲が凸状になる傾向となるため避けるべきである。   Further, the valley-shaped V-shaped bent portion 4 is preferably provided from the edge of the drain hole 5 to the groove bottom portion 2b around the recessed portion. By doing in this way, the convex distortion which arises in the groove bottom part 2b around a recessed part can be removed more effectively, and drainage can also be reliably guided to the drain hole 5. FIG. On the other hand, if the V-shaped bent portion 4 is formed only in the distorted portion of the groove bottom portion 2b around the recessed portion except for the recessed portion 2a, the periphery thereof tends to be convex and should be avoided.

V字折曲部4の長さはとくに制限を受けるものではないが、水上に向かう方向Sに平行して、ドレン穴5の端縁から凹陥部周囲端縁までの距離をLとしたときに、1.5L以上とするのが好ましい。さらに排水をドレン穴5まで効率よく案内するためには、局部的にV字折曲部4を形成し、勾配をつけた方がよい。好ましくは1.5〜2.0Lの長さで加工するのが好ましい。すなわち、例えば凹陥部2aを直径50mmとした場合に、好適なV字折曲部4の長さは75mm以上である。1.5L未満であれば、凹陥部周囲の溝底部2bに歪が残る場合がある。   The length of the V-shaped bent portion 4 is not particularly limited, but when the distance from the edge of the drain hole 5 to the peripheral edge of the recessed portion is L in parallel with the direction S toward the water. , 1.5 L or more is preferable. Furthermore, in order to efficiently guide the drainage to the drain hole 5, it is better to form the V-shaped bent portion 4 locally and to provide a gradient. It is preferable to process with a length of 1.5 to 2.0 L. That is, for example, when the concave portion 2a has a diameter of 50 mm, a preferable length of the V-shaped bent portion 4 is 75 mm or more. If it is less than 1.5 L, distortion may remain in the groove bottom 2b around the recessed portion.

V字折曲部4の角度についても制限はないが、角度が小さすぎるとそこを折り目として亀裂が生じやすくなるため、プレス絞り加工時に発生した凸状の歪を防止することができれば、大きな角度に特定することが好ましい。具体的には好ましくは90度〜179度、さらに好ましくは、局部的に曲げることができる150度〜179度である。V字折曲部4は、一般的なプレスブレーキ機などの鋼板加工機により得ることができる。   There is no restriction on the angle of the V-shaped bent portion 4, but if the angle is too small, cracks are likely to occur at the crease, so that a large angle can be achieved if the convex distortion generated during press drawing can be prevented. It is preferable to specify. Specifically, it is preferably 90 to 179 degrees, and more preferably 150 to 179 degrees that can be bent locally. The V-shaped bent portion 4 can be obtained by a steel plate processing machine such as a general press brake machine.

また、本発明においては、ドレン穴5に排水パイプを連結するための鍔部6aを有するハット状接合部材6が嵌入され、鍔部6aの一部が凹陥部2a内に、その凹陥部2aに対応する鍔部6aの上面を凹陥部周囲の溝底部2b面より低い位置にして接合されるのが好ましい。ハット状接合部材6は、図4に示すように、鍔部6aと管部6bから構成されたものであり、ドレン穴5を設けた排水ドレン部材と排水パイプ7を接合するためのものである。このような状態にてハット状接合部材6の鍔部6aが接合されることにより、ドレン穴5付近の底面のレベルが高くなることがなく、雨水が溜まりにくく排水性に優れたものとなる。   Further, in the present invention, the hat-shaped joining member 6 having the flange 6a for connecting the drain pipe to the drain hole 5 is fitted, and a part of the flange 6a is in the recessed portion 2a and the recessed portion 2a. It is preferable that the corresponding upper surface of the flange portion 6a is joined at a position lower than the surface of the groove bottom portion 2b around the recessed portion. As shown in FIG. 4, the hat-shaped joining member 6 is composed of a flange portion 6 a and a pipe portion 6 b, and is for joining the drainage drain member provided with the drain hole 5 and the drainage pipe 7. . By joining the flange portion 6a of the hat-like joining member 6 in such a state, the level of the bottom surface near the drain hole 5 does not increase, and rainwater does not accumulate easily and has excellent drainage.

ハット状接合部材6の材質は接合される合成樹脂製パイプまたは合成樹脂製防水シートと同質のものを選択するのが好ましく、ポリ塩化ビニル系樹脂やオレフィン系樹脂などの合成樹脂製パイプまたは合成樹脂製防水シートであれば、同組成のポリ塩化ビニル系樹脂やオレフィン系樹脂などの合成樹脂製が好適である。こうすることにより製作効率が良く、水密性が向上する。接合方法はネジ込みによる嵌合や接着剤などがあげられる。   The material of the hat-like joining member 6 is preferably selected from the same quality as the synthetic resin pipe or the synthetic resin waterproof sheet to be joined, such as a synthetic resin pipe or synthetic resin such as polyvinyl chloride resin or olefin resin. If it is a waterproof sheet, it is preferable to use a synthetic resin such as a polyvinyl chloride resin or an olefin resin having the same composition. By doing so, the production efficiency is good and the water tightness is improved. Examples of the joining method include fitting by screwing and adhesive.

また、ハット状接合部材6は合成樹脂成形品からなるものが好ましく、この合成樹脂成形品を得るに当っては、前記合成樹脂をインジョクション成形することができる。また、図示はしていないが、このハット状接合部材6に加え、接合している隅角部には別途軟質の合成樹脂からなるコーナーパッチ部材も同様に接合されるのがより好ましい。   The hat-shaped joining member 6 is preferably made of a synthetic resin molded product, and in order to obtain this synthetic resin molded product, the synthetic resin can be injection molded. Although not shown, it is more preferable that a corner patch member made of a soft synthetic resin is similarly joined to the joined corner portion in addition to the hat-like joining member 6.

つぎに、本発明の排水ドレン部材を得る方法の一例を図5に基づいて説明する。   Next, an example of a method for obtaining the drainage drain member of the present invention will be described with reference to FIG.

まず図5(a)に示すように長方形の鋼板10を準備し、その鋼板10の所要箇所をタレットパンチプレス機にて打ち抜いてドレン穴5を形成する。   First, as shown in FIG. 5A, a rectangular steel plate 10 is prepared, and a required portion of the steel plate 10 is punched out with a turret punch press to form a drain hole 5.

つぎに、図5(b)に示すように、ドレン穴5に隣接した箇所に、タレットパンチプレス機にて凹陥部2aを形成する。次いで、ドレン穴5端縁から水上に向かう方向Sに平行して、ドレン穴5端縁から凹陥部周囲の溝底部2bの位置にかけて、プレスブレーキ機により谷折状のV字折曲部4を形成する。このように谷折状のV字折曲部4が形成されることにより、鋼板10の側縁に発生する歪みが取り除かれる。   Next, as shown in FIG. 5B, a recessed portion 2a is formed at a location adjacent to the drain hole 5 by a turret punch press. Next, parallel to the direction S from the drain hole 5 edge toward the water, from the edge of the drain hole 5 to the position of the groove bottom 2b around the recessed portion, the valley-shaped V-shaped bent portion 4 is formed by a press brake machine. Form. By forming the valley-folded V-shaped bent portion 4 in this way, distortion generated at the side edge of the steel plate 10 is removed.

そして、図5(c)に示すように、ドレン穴5と凹陥部2aとの境界付近を基線として、略L字状に折り曲げて、排水ドレン部材11を得ることができる。またさらに、予め用意しておいた図4のハット状接合部材6を嵌入し接合すれば、図1における排水ドレン部材1を得ることができる。   Then, as shown in FIG. 5C, the drainage drain member 11 can be obtained by being bent into a substantially L shape with the vicinity of the boundary between the drain hole 5 and the recessed portion 2 a as a base line. Furthermore, if the hat-shaped joining member 6 of FIG. 4 prepared in advance is inserted and joined, the drainage drain member 1 in FIG. 1 can be obtained.

つぎに実施例をあげて本発明の形態を説明する。   Next, embodiments of the present invention will be described with reference to examples.

<実施例1>
厚さ1mmの合成樹脂被覆鋼板に直径65mmの穴あけ加工を施してドレン穴を形成し、そのドレン穴に隣接してプレス絞り加工により直径50mm、深さ2mmの平面円型の凹陥部を形成した。ドレン穴と凹陥部の境界付近を基線として、ドレン穴が立上がり部になり、凹陥部が溝底部になるように鋼板を断面略L字状に折り曲げた。このとき溝底部の長さは全長500mmになるようにした。つぎに、ドレン穴端縁から水上に向かう方向に平行して、ドレン穴端縁を起点として、凹陥部と凹陥部周囲の溝底部を含めた溝底部の全長500mmにわたり、角度175度になるように谷折状に折曲加工を施しV字折曲部を形成した。さらに、ドレン穴に鍔部を有する材料厚み2mmのハット状接合部材を、鍔部の一部を凹陥部内に接合して、横型の排水ドレン部材を製作した。このとき、凹陥部に対応する鍔部の上面は凹陥部周囲の溝底部面より低い位置にして接合された状態であった。この排水ドレン部材に対して以下の評価項目において、排水性および外観の評価を行った。その結果を表1に示す。
<Example 1>
A synthetic resin-coated steel sheet having a thickness of 1 mm was drilled with a diameter of 65 mm to form a drain hole, and a flat circular recess having a diameter of 50 mm and a depth of 2 mm was formed by press drawing adjacent to the drain hole. . The steel sheet was bent into a substantially L-shaped cross section so that the drain hole became a rising portion and the concave portion became a groove bottom, with the vicinity of the boundary between the drain hole and the recessed portion as a base line. At this time, the length of the groove bottom was set to a total length of 500 mm. Next, parallel to the direction from the drain hole edge toward the water, the angle is 175 degrees over the entire length of the groove bottom including the recess and the groove bottom around the recess starting from the drain hole edge. Were bent into a valley shape to form a V-shaped bent portion. Furthermore, a hat-shaped joining member having a material thickness of 2 mm having a flange portion in the drain hole and a part of the flange portion are bonded in the recessed portion, thereby producing a horizontal drainage drain member. At this time, the upper surface of the collar corresponding to the recessed portion was joined at a position lower than the groove bottom surface around the recessed portion. With respect to this drainage drain member, drainage and appearance were evaluated in the following evaluation items. The results are shown in Table 1.

<排水性>
排水ドレン部材に500ml程度注水し、30分後の水溜り有無を評価した。水溜りのなかった場合をとくに良好:◎、わずかに水溜りのあった場合を良好:○、緩勾配に設置した場合に水溜りがあった場合をやや不良:△、水溜りのあった場合を不良:×とした。
<外観>
排水ドレン部材の外観状態(加工仕上がり状態)を評価した。排水ドレン部材に凸状の歪がなかった場合をとくに良好:◎、凸状の歪はないが、プレス絞り加工部の近傍にシワがあった場合:○、凸状の歪があった場合を不良:×とした。
<Drainage>
About 500 ml of water was poured into the drainage drain member, and the presence or absence of water pool after 30 minutes was evaluated. Especially good when there is no puddle: ◎, good when there is a slight puddle: ○, slightly poor when there is a puddle when installed in a gentle gradient: △, when there is a puddle Was bad: x.
<Appearance>
The appearance (processed finish) of the drainage drain member was evaluated. Especially good when the drainage drain member has no convex distortion: ◎, no convex distortion, but when there is a wrinkle near the press-drawn part: ○, when there is convex distortion Defect: x

<実施例2>
厚さ1mmの合成樹脂被覆鋼板に直径65mmの穴あけ加工を施してドレン穴を形成し、そのドレン穴に隣接してプレス絞り加工により、長辺が50mm、短辺が30mm、深さ2mmの平面略長方型の凹陥部を形成した。ドレン穴が立上がり部になり、凹陥部が溝底部になるように鋼板を断面略L字状に折り曲げた。このとき溝底部の長さは全長500mmになるようにした。つぎに、ドレン穴端縁から水上に向かう方向に平行して、ドレン穴端縁を起点として、凹陥部と凹陥部周囲の溝底部を含めた溝底部の100mm長さにわたり、局部的に角度178度になるように谷折状に折曲加工を施し、V字折曲部を形成した。さらに、ドレン穴に鍔部を有する材料厚み2mmのハット状接合部材を、鍔部の一部を凹陥部内に接合して、横型の排水ドレン部材を製作した。このとき、凹陥部に対応する鍔部の上面は凹陥部周囲の溝底部面より低い位置にして接合された状態であった。この排水ドレン部材に対して実施例1と同様の評価項目において、排水性および外観の評価を行った。その結果を併せて表1に示す。
<Example 2>
A synthetic resin-coated steel sheet with a thickness of 1 mm is drilled with a diameter of 65 mm to form a drain hole, and adjacent to the drain hole is press-drawn so that a long side is 50 mm, a short side is 30 mm, and a depth is 2 mm. A substantially rectangular recess was formed. The steel plate was bent into a substantially L-shaped cross section so that the drain hole became a rising portion and the recessed portion became a groove bottom. At this time, the length of the groove bottom was set to a total length of 500 mm. Next, in parallel to the direction from the drain hole edge toward the water, the angle from the drain hole edge as a starting point is locally over the length of 100 mm of the groove bottom including the recess and the groove bottom around the recess. The V-folded portion was formed by bending the valley fold so as to obtain a degree. Furthermore, a hat-shaped joining member having a material thickness of 2 mm having a flange portion in the drain hole and a part of the flange portion are bonded in the recessed portion, thereby producing a horizontal drainage drain member. At this time, the upper surface of the collar corresponding to the recessed portion was joined at a position lower than the groove bottom surface around the recessed portion. With respect to this drainage drain member, drainage performance and appearance were evaluated in the same evaluation items as in Example 1. The results are also shown in Table 1.

<実施例3>
厚さ1mmの合成樹脂被覆鋼板に直径65mmの穴あけ加工を施してドレン穴を形成し、そのドレン穴に隣接して、周囲にわたりドレン絞り加工により直径100mm、深さ3mmの円型の凹陥部を形成した。このドレン穴および凹陥部が加工された合成樹脂被覆鋼板部材を溝底部にして両側に対峙する同じく厚さ1mmの合成樹脂被覆鋼板からなる立上がり部を組み合わせ、端部どうしをリベットで接合し、断面略逆コ字状に形成した。つぎに、ドレン穴端縁から水上に向かう方向に平行して、ドレン穴端縁を起点として、凹陥部と凹陥部周囲の溝底部を含めた溝底部の150mm長さにわたり、局部的に角度175度になるように谷折状に折曲加工を施し、V字折曲部を形成した。さらに、ドレン穴に鍔部を有する材料厚み2mmのハット状接合部材を、鍔部の一部を凹陥部内に接合して、縦型の排水ドレン部材を製作した。このとき、凹陥部に対応する鍔部の上面は凹陥部周囲の溝底部面より低い位置にして接合された状態であった。この排水ドレン部材に対して実施例と同様の評価項目において、排水性および外観の評価を行った。その結果を併せて表1に示す。
<Example 3>
A synthetic resin-coated steel sheet with a thickness of 1 mm is drilled with a diameter of 65 mm to form a drain hole, and adjacent to the drain hole, a circular recess having a diameter of 100 mm and a depth of 3 mm is formed by drain drawing. Formed. The synthetic resin-coated steel plate member with the drain hole and recess formed in the groove bottom is combined with a rising portion made of a synthetic resin-coated steel plate with the same thickness of 1 mm facing both sides, and the ends are joined with rivets, It was formed in a substantially inverted U shape. Next, in parallel to the direction from the drain hole edge toward the water, the angle 175 is locally extended over a length of 150 mm of the groove bottom including the recess and the groove bottom around the recess starting from the drain hole edge. The V-folded portion was formed by bending the valley fold so as to obtain a degree. Further, a vertical drainage drain member was manufactured by joining a hat-shaped joining member having a material thickness of 2 mm having a flange in the drain hole and a part of the flange in the recessed portion. At this time, the upper surface of the collar corresponding to the recessed portion was joined at a position lower than the groove bottom surface around the recessed portion. With respect to this drainage drain member, drainage performance and appearance were evaluated in the same evaluation items as in the example. The results are also shown in Table 1.

<比較例1>
厚さ1mmの合成樹脂被覆鋼板に直径65mmのドレン穴あけ加工を施してドレン穴を形成した。ドレン穴が立上がり部になり、凹陥部が溝底部になるように断面略L字状に折り曲げた。このとき溝底部の長さは全長500mmになるようにした。つぎに、ドレン穴に鍔部を有する材料厚み2mmのハット状接合部材を、鍔部の一部を溝底部に接合して、横型の排水ドレン部材を製作した。この排水ドレン部材に対して実施例と同様の評価項目において、排水性および外観の評価を行った。その結果を併せて表2に示す。
<Comparative Example 1>
The synthetic resin-coated steel sheet having a thickness of 1 mm was subjected to drain drilling with a diameter of 65 mm to form a drain hole. The drain hole was bent into a rising portion and the recessed portion was bent into a substantially L-shaped cross section so as to be a groove bottom. At this time, the length of the groove bottom was set to a total length of 500 mm. Next, a hat-shaped joining member having a material thickness of 2 mm having a flange portion in the drain hole and a part of the flange portion were bonded to the groove bottom portion, thereby producing a horizontal drainage drain member. With respect to this drainage drain member, drainage performance and appearance were evaluated in the same evaluation items as in the example. The results are also shown in Table 2.

<比較例2>
厚さ1mmの合成樹脂被覆鋼板に直径65mmの穴あけ加工を施してドレン穴を形成し、そのドレン穴に隣接してプレス絞り加工により直径50mm、深さ2mmの平面円型の凹陥部を形成した。ドレン穴と凹陥部の境界付近を基線として、ドレン穴が立上がり部になり、凹陥部が溝底部になるように断面略L字状に折り曲げた。このとき溝底部の長さは全長500mmになるようにした。つぎに、ドレン穴に鍔部を有する材料厚み2mmのハット状接合部材を、鍔部の一部を凹陥部内に接合して、横型の排水ドレン部材を製作した。このとき、凹陥部に対応する鍔部の上面は凹陥部周囲の溝底部面より低い位置にして接合された状態であった。この排水ドレン部材に対して実施例と同様の評価項目において、排水性および外観の評価を行った。その結果を併せて表2に示す。
<Comparative example 2>
A synthetic resin-coated steel sheet having a thickness of 1 mm was drilled with a diameter of 65 mm to form a drain hole, and a flat circular recess having a diameter of 50 mm and a depth of 2 mm was formed by press drawing adjacent to the drain hole. . Using the vicinity of the boundary between the drain hole and the recessed portion as a base line, the drain hole was bent into a rising portion, and the recessed portion was bent into a substantially L-shaped cross section. At this time, the length of the groove bottom was set to a total length of 500 mm. Next, a hat-shaped joining member having a material thickness of 2 mm having a flange portion in the drain hole was joined to a part of the flange portion in the recessed portion, thereby producing a horizontal drainage drain member. At this time, the upper surface of the collar corresponding to the recessed portion was joined at a position lower than the groove bottom surface around the recessed portion. With respect to this drainage drain member, drainage performance and appearance were evaluated in the same evaluation items as in the example. The results are also shown in Table 2.

<比較例3>
厚さ1mmの合成樹脂被覆鋼板に直径65mmの穴あけ加工を施してドレン穴を形成し、そのドレン穴に隣接してプレス絞り加工により直径50mm、深さ2mmの平面円型の凹陥部を形成した。ドレン穴と凹陥部の境界付近を基線として、ドレン穴が立上がり部になり、凹陥部が溝底部になるように断面略L字状に折り曲げた。このとき溝底部の長さは全長500mmになるようにした。つぎに、ドレン穴端縁から水上に向かう方向に平行して、凹陥部を除いて、凹陥部周囲の溝底部におけるドレン穴端縁から50mm離れた位置から100mm位置までの歪が発生した部分のみに、局部的に角度175度になるように谷折状に折曲加工を施し、V字折曲部を形成した。さらに、ドレン穴に鍔部を有する材料厚み2mmのハット状接合部材を、鍔部の一部を凹陥部内に接合して、横型の排水ドレン部材を製作した。このとき、凹陥部に対応する鍔部の上面は凹陥部周囲の溝底部面より低い位置にして接合された状態であった。この排水ドレン部材に対して実施例と同様の評価項目において、排水性および外観の評価を行った。その結果を併せて表2に示す。
<Comparative Example 3>
A synthetic resin-coated steel sheet having a thickness of 1 mm was drilled with a diameter of 65 mm to form a drain hole, and a flat circular recess having a diameter of 50 mm and a depth of 2 mm was formed by press drawing adjacent to the drain hole. . Using the vicinity of the boundary between the drain hole and the recessed portion as a base line, the drain hole was bent into a rising portion, and the recessed portion was bent into a substantially L-shaped cross section. At this time, the length of the groove bottom was set to a total length of 500 mm. Next, in parallel to the direction from the drain hole edge toward the water, except for the recessed portion, only the portion where the distortion from the position 50 mm away from the drain hole edge to the 100 mm position at the groove bottom around the recessed portion has occurred. In addition, bending processing was performed in a valley shape so as to locally have an angle of 175 degrees, and a V-shaped bent portion was formed. Furthermore, a hat-shaped joining member having a material thickness of 2 mm having a flange portion in the drain hole and a part of the flange portion are bonded in the recessed portion, thereby producing a horizontal drainage drain member. At this time, the upper surface of the collar corresponding to the recessed portion was joined at a position lower than the groove bottom surface around the recessed portion. With respect to this drainage drain member, drainage performance and appearance were evaluated in the same evaluation items as in the example. The results are also shown in Table 2.

Figure 2008291496
Figure 2008291496

Figure 2008291496
Figure 2008291496

表1、表2からわかるように、本発明の実施形態である実施例1〜実施例3の排水ドレン部材は、排水性および外観のいずれにおいても良好な結果であった。一方、本発明を逸脱する比較例1〜比較例3の排水ドレン部材は、排水性または外観のいずれかにおいて劣るものであった。   As can be seen from Tables 1 and 2, the drainage drain members of Examples 1 to 3, which are embodiments of the present invention, showed good results in both drainage and appearance. On the other hand, the drainage drain members of Comparative Examples 1 to 3 deviating from the present invention were inferior in either drainage or appearance.

この発明の実施形態を示す排水ドレン部材の斜視図である。It is a perspective view of a drainage drain member showing an embodiment of this invention. この発明の実施形態を示す排水ドレン部材の断面図である。It is sectional drawing of the drainage drain member which shows embodiment of this invention. 図2のA−A線断面図である。It is the sectional view on the AA line of FIG. この発明にかかるハット状接合部材を示す斜視図である。It is a perspective view which shows the hat-shaped joining member concerning this invention. プレス絞り成形により凹陥部が形成される過程を説明するこの発明にかかる排水ドレン部材の斜視図である。It is a perspective view of the drainage drain member concerning this invention explaining the process in which a concave part is formed by press drawing. プレス絞り成形により凹陥部が形成される過程を説明する従来の排水ドレン部材の斜視図である。It is a perspective view of the conventional drainage drain member explaining the process in which a recessed part is formed by press drawing.

符号の説明Explanation of symbols

1、11 排水ドレン部材
2 溝底部
2a 凹陥部
2b 凹陥部周囲の溝底部
3 立上がり部
4 V字折曲部
5 ドレン穴
6 ハット状接合部材
6a 鍔部
6b 管部
7 排水パイプ
10 鋼板
S 水上に向かう方向
DESCRIPTION OF SYMBOLS 1,11 Drainage drain member 2 Groove bottom part 2a Recessed part 2b Groove bottom part 3 around a recessed part 3 Rising part 4 V-shaped bending part 5 Drain hole 6 Hat-shaped joining member 6a Gutter part 6b Pipe part 7 Drain pipe 10 Steel plate S On the water Heading

Claims (7)

鋼板を折曲または接合することによって溝底部を形成し、溝底部にドレン穴を設けた排水ドレン部材であって、ドレン穴に隣接してプレス絞り加工により凹陥部を設けるとともに、前記凹陥部に谷折状のV字折曲部を設けたことを特徴とする排水ドレン部材。   A drainage drain member in which a groove bottom is formed by bending or joining a steel plate, and a drain hole is provided in the groove bottom, and a recess is provided by press drawing adjacent to the drain hole. A drainage drain member provided with a valley-like V-shaped bent portion. 鋼板を折曲または接合することによって断面略L字状に立上がり部と溝底部を形成し、立上がり部の隅角部付近にドレン穴を設けた排水ドレン部材であって、ドレン穴に隣接して溝底部にプレス絞り加工により凹陥部を設けるとともに、前記凹陥部に谷折状のV字折曲部を設けたことを特徴とする排水ドレン部材。   A drainage drain member in which a rising portion and a groove bottom portion are formed in a substantially L-shaped cross section by bending or joining a steel plate, and a drain hole is provided near a corner portion of the rising portion, adjacent to the drain hole A drainage drainage member characterized in that a recess is provided at the bottom of the groove by press drawing, and a valley-shaped V-shaped bent portion is provided in the recess. 前記谷折状のV字折曲部をドレン穴端縁から水上に向かう方向に平行して設けたことを特徴とする請求項1または請求項2のいずれかに記載の排水ドレン部材。   The drainage drain member according to claim 1, wherein the valley-folded V-shaped bent portion is provided in parallel to a direction from the drain hole edge toward the water. 前記谷折状のV字折曲部をドレン穴端縁から凹陥部周囲の溝底部にかけて設けたことを特徴とする請求項1〜請求項3のいずれかに記載の排水ドレン部材。   The drainage drain member according to any one of claims 1 to 3, wherein the valley-shaped V-shaped bent portion is provided from the drain hole edge to the groove bottom around the recessed portion. 前記鋼板が合成樹脂被覆鋼板であることを特徴とする請求項1〜請求項4のいずれかに記載の排水ドレン部材。   The drainage drain member according to any one of claims 1 to 4, wherein the steel plate is a synthetic resin-coated steel plate. 前記ドレン穴に排水パイプを連結するための鍔部を有するハット状接合部材を嵌入し、前記鍔部の全部または一部を凹陥部内に配置し、その凹陥部に対応する鍔部の上面を凹陥部周囲の溝底部面より低い位置にして接合してなることを特徴とする請求項1〜請求項5のいずれかに記載の排水ドレン部材。   A hat-shaped joint member having a flange for connecting a drain pipe is inserted into the drain hole, and all or a part of the flange is disposed in the recessed portion, and the upper surface of the flange corresponding to the recessed portion is recessed. The drainage drain member according to any one of claims 1 to 5, wherein the drainage drainage member is joined at a position lower than a groove bottom surface around the portion. 前記鋼板が合成樹脂被覆鋼板であり、前記ハット状接合部材が合成樹脂成形品よりなることを特徴とする請求項6に記載の排水ドレン部材。   The drainage drain member according to claim 6, wherein the steel plate is a synthetic resin-coated steel plate, and the hat-shaped joining member is formed of a synthetic resin molded product.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010196317A (en) * 2009-02-24 2010-09-09 Otis:Kk Implement for forming recess for horizontal drain
JP2010196318A (en) * 2009-02-24 2010-09-09 Otis:Kk Implement for forming recess for horizontal drain
JP2010209611A (en) * 2009-03-11 2010-09-24 Toyo Tire & Rubber Co Ltd Roof drain unit

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0813719A (en) * 1994-06-30 1996-01-16 Lonseal Corp Horizontal drain for drainage of building and its installing structure
JPH0893150A (en) * 1994-09-22 1996-04-09 Lonseal Corp Repair work method for waterproof drain and synthetic resin coated steel plate for the method
JP2004107916A (en) * 2002-09-13 2004-04-08 Shimada Masayuki Drainage implement

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0813719A (en) * 1994-06-30 1996-01-16 Lonseal Corp Horizontal drain for drainage of building and its installing structure
JPH0893150A (en) * 1994-09-22 1996-04-09 Lonseal Corp Repair work method for waterproof drain and synthetic resin coated steel plate for the method
JP2004107916A (en) * 2002-09-13 2004-04-08 Shimada Masayuki Drainage implement

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010196317A (en) * 2009-02-24 2010-09-09 Otis:Kk Implement for forming recess for horizontal drain
JP2010196318A (en) * 2009-02-24 2010-09-09 Otis:Kk Implement for forming recess for horizontal drain
JP2010209611A (en) * 2009-03-11 2010-09-24 Toyo Tire & Rubber Co Ltd Roof drain unit

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