JP2008287482A - Non-determined/non-stocked article management device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a non-determined/non-stocked article management device capable of promoting the process advancing for any non-stocked article, by operating the grasp of non-stocked circumstances or the extraction of details and the issue of a list. <P>SOLUTION: This non-determined/non-stocked article management device is provided with an input part; an internal quality determination part; a witness decision part; a lapsed day decision part; a warehousing slip No. decision part; a packing stand-by decision part; a gross input stand-by decision part; a rust prevention stand-by decision part; a post-treatment decision part; a non-determined/non-stocked article storage part; a graph generation part; and a transmitting/receiving part. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to an undetermined unoccupied product management apparatus used for production management from an inspection process of steel materials and steel pipes to completion of warehousing.

  The work-in-process after entering the inspection results cannot be received unless the internal quality judgment is acceptable. Or the thing which needs packing and a rust prevention treatment cannot be received unless it is completed. For this reason, there are many work-in-process items that have not been received even after inspection. Conventionally, there is no means for managing these, and warehousing cannot be promoted, which is one of the causes of delays in delivery and variations in work schedules.

  As shown in Fig. 1, in order to receive the work in process inspected at the inspection factory, the internal quality judgment has passed (including witnessing), and those that require packaging and rust prevention treatment have been completed. Need to be. After these are completed, the product is transported from the inspection factory to the product warehouse, and the work in process is received by carrying out warehouse acceptance inspection in the warehouse. If these series of conditions and operations are not completed, the work-in-process will stay as an unstocked product.

  However, since the conventional management of uninvented goods after completion of such an inspection process was the weight difference between the actual inspection quantity and the actual inbound quantity, the placement status in the inspection factory, or the management of undecided goods, There was no tool to manage the work in progress in detail.

  The present invention has been made to solve such a conventional problem, and for the work in progress that has not been received after the inspection process is completed, it is determined as a server information by determining the non-warehousing state, and is sent from the terminal to the server. It is to provide an undetermined unoccupied product management apparatus that can grasp the status of unoccupied goods, extract details and issue lists, and promote the progress of the process of unoccupied products by accessing.

  The undetermined unaccepted goods management apparatus of the present invention is connected to an external host, and an input unit that takes in data relating to a work in process that has not been received after an inspection process is completed from the external host, and a work in process input from the input part An internal quality determination unit that determines whether or not the internal quality determination has passed based on the data related to the data, and an attendance waiting determination unit that determines whether there is an attendance based on data related to the work in progress input from the internal quality determination unit And an elapsed days determination unit that determines the number of days elapsed based on data regarding the work in progress input from the internal quality determination unit and the waiting time determination unit, and a warehouse based on data regarding the work in progress input from the storage quality determination unit. An entry number for judging whether or not there is an entry number. Judgment part and warehouse entry No. A packing waiting determination unit that determines whether there is a waiting for packing based on data relating to the work in progress input from the determining unit, and a gloss that determines whether there is waiting for a gloss input based on data related to the work in progress input from the packing waiting determination unit Data related to work in progress input from the anti-rust waiting determination unit and the anti-rust waiting determination unit that determines whether there is anti-rust waiting based on data related to the work in progress input from the input waiting determination unit and the gross input waiting determination unit , A post-treatment determination unit that determines the presence or absence of a post-treatment, an elapsed days determination unit, Based on data regarding work-in-process input from the determination unit, the package waiting determination unit, the gloss input waiting determination unit, the rust prevention waiting determination unit, and the post-treatment determination unit Based on the data stored in the warehousing storage unit and the data stored in the undetermined undetermined storage unit, the graph generation unit that generates various graphs and tables, and the graph generated by the graph generation unit are output to an external terminal. And a transmission / reception unit.

  According to the undetermined unoccupied goods management apparatus of the present invention, by utilizing this management apparatus, it is possible to grasp the in-process transition of the unoccupied goods. Further, since the cause of the long-term stay and the target details can be easily extracted, the progress of those processes can be achieved. As a result, since the staying for a long time is reduced, the variation in the work period is reduced, and further, the waiting period for receipt is shortened, so that the work period is shortened and the delivery date of the customer can be satisfied.

  Hereinafter, an undetermined unoccupied goods management apparatus according to an embodiment of the present invention will be described in detail with reference to the drawings.

  The undetermined unoccupied goods management apparatus 100 according to the present embodiment downloads data relating to work-in-progress that has not been received after the inspection process has been completed from the host, and at that time, the unacknowledged state of each item is determined and retained as server information. To do. The unoccupied state is classified as shown in Table 1.

  In the present embodiment, the unoccupied state defined for managing the work in progress from the end of the inspection process to the completion of warehousing is managed by layer as “first classification” and “second classification”.

  The first category “waiting for determination” refers to a state until the internal quality determination is passed. The first category “waiting for attendance” refers to the state until the attendance takes place. The first category of “waiting for receipt” refers to a state after the internal quality determination is passed and before warehouse acceptance inspection is performed in the product warehouse.

  The “elapsed days” in the second category refers to the number of days that have passed until the current date based on the end date of the inspection process. The second category “packing, waiting for gloss” means a state where the work in progress is not packed. Also, it means waiting for input of weight of work in progress after packing. The second category of “waiting for rust prevention” refers to a state in which the work in progress is not subjected to rust prevention treatment when rust prevention is required according to customer specifications. The second classification “with post-treatment” is to input “with post-treatment” when the inspection process is completed but it is desired to stop the site from entering for some reason (or problem). Work in progress cannot be received unless this post treatment is canceled. When the problem is solved, the post-action is released.

  The second category “not inspected in the warehouse” means a state waiting for the acceptance in the warehouse. In other words, it means that the product has not been transported to the product warehouse or is being transported, but no warehouse acceptance has been performed. “Confirmation required (others)” in the second category is determined as “required confirmation (others)” when the above conditions are not applicable to either the first classification or the second classification. is there. If this happens, contact the relevant department and instruct them to investigate the cause.

  The undetermined unstocked product management apparatus 100 of the present embodiment executes a program stored in the memory device (not shown) and a memory device (RAM, ROM, etc.) (not shown) provided in the server, as shown in FIG. By performing the operation described in the flowchart, the device functions as an undecided unwarehousing product management apparatus including the functional blocks shown in the block diagram of FIG.

  FIG. 2 is a block diagram illustrating a hardware configuration of the undetermined unwarehousing management apparatus according to the present embodiment. The undetermined unaccommodated article management apparatus 100 according to the present embodiment includes an input unit 101, an internal quality determination unit 102, an attendance waiting determination unit 103, an elapsed days determination unit 104, and a warehouse entry No. Determination unit 105, packing wait determination unit 106, gloss input wait determination unit 107, rust prevention wait determination unit 108, post-treatment determination unit 109, undetermined unstocked product storage unit 110, graph generation unit 111, The transmission / reception unit 112 is provided.

  The input unit 101 is connected to a host (not shown), and takes in data regarding a work in progress that has not been received after the inspection process is completed from the host (not shown) into the undecided unwarehoused goods management apparatus 100.

  The internal quality determination unit 102 is connected to the input unit 101 and determines whether or not the internal quality determination has passed based on data relating to the work in progress input from the input unit 101. The internal quality determination means pass / fail determination for internal quality specifications such as mechanical test values and microstructures exchanged with customers.

  The witness waiting determination unit 103 is connected to the inner quality determination unit 102 and determines whether or not there is an witness based on the data regarding the work in progress input from the inner quality determination unit 102. The presence means that a person in charge of the technical management department or a qualified person from an external inspection organization actually makes a pass / fail judgment by attending the inspection and quality assessment, until the attendance takes place. The state is called waiting.

  The elapsed days determination unit 104 is connected to the internal quality determination unit 102 and the waiting for attendance determination unit 103, and determines the elapsed days based on data relating to the work in progress input from the internal quality determination unit 102 and the waiting for attendance determination unit 103. To do. The elapsed days refers to the number of days that have elapsed up to the present day based on the end date of the inspection process.

  Warehouse receipt No. The determination unit 105 is connected to the internal quality determination unit 102 and determines the presence / absence of the number of warehouse tickets based on the data relating to the work in progress input from the internal quality determination unit 102. It should be noted that no. The term “control number” refers to a management number added to a work in progress that can be stored in the product warehouse. The work in process to which this number is added is subject to warehouse acceptance inspection.

  The packing waiting determination unit 106 receives the warehouse entry No. Connected to the determination unit 105, and the warehouse entry No. Based on the data regarding the work-in-process input from the determination unit 105, it is determined whether there is a waiting for packing.

  The gloss input waiting determination unit 107 is connected to the packing waiting determination unit 106 and determines whether or not there is a gloss input waiting based on the data relating to the work in progress input from the packing waiting determination unit 106. Note that the gross input means that when the work in progress is packed, the weight of the actual product increases, so that when the weight report after packing is necessary, the weight is input.

  The rust prevention wait determination unit 108 is connected to the gloss input wait determination unit 107, and determines whether or not there is a rust prevention wait based on the data relating to the work in progress input from the gloss input wait determination unit 107.

  The post treatment determination unit 109 is connected to the rust prevention wait determination unit 108 and determines the presence or absence of the post treatment based on the data regarding the work in progress input from the rust prevention wait determination unit 108.

  The undetermined unaccommodated product storage unit 110 includes an elapsed days determination unit 104 and a warehouse entry number. The determination unit 105, the packing wait determination unit 106, the gloss input wait determination unit 107, the rust prevention wait determination unit 108, and the post-treatment determination unit 109 are connected to each other. The database is configured and stored based on the data relating to the work in progress input from the determination unit 105, the packing waiting determination unit 106, the gloss input waiting determination unit 107, the rust prevention waiting determination unit 108, and the post-treatment determination unit 109. To do.

  The graph generation unit 111 is connected to the undetermined unaccommodated product storage unit 110 and generates various graphs and tables based on the data stored in the undetermined unentry product storage unit 110.

  The transmission / reception unit 112 is connected to the graph generation unit 111, and outputs the graph generated by the graph generation unit 111 to the terminals 201, 202, and 203 connected to the undetermined unstocked product management apparatus 100.

  In addition, the transmission / reception unit 112 receives commands for extracting details and issuing lists from the terminals 201, 202, and 203, and the graph generation unit 111 generates various files based on the commands from the terminals 201, 202, and 203. Then, the data is output to the terminals 201, 202, 203 via the transmission / reception unit 112.

  Next, an actual operation of the undetermined unaccommodated product management apparatus 100 of this embodiment will be described.

  FIG. 3 is a flowchart showing the operation of the undetermined unwarehoused goods management apparatus 100 of the present embodiment.

  In step (step is abbreviated as “S” in the figure) 101, the input unit 101 imports data relating to an in-process unprocessed product management apparatus 100 from an unillustrated host into an undecided / unstocked product management apparatus 100 that has not been received. Proceed to step 102.

  In step 102, the internal quality determination unit 102 determines whether or not the internal quality determination of the work-in-process has passed. If it has passed, the process proceeds to step 110, and if it has not passed, the process proceeds to step 102.

  In step 102, the attendance wait determination unit 103 determines whether the work in progress is waiting for attendance. If the work is waiting for attendance, the process proceeds to step 103. If not, the process proceeds to step 104.

  In step 103, the waiting time determination unit 103 sets the first classification of data relating to the work in progress to “waiting for presence”, and proceeds to step 105.

  In step 104, the attendance waiting determination unit 103 sets the first classification of data relating to work in progress to “waiting for determination”, and proceeds to step 105.

  In step 105, the elapsed days determination unit 104 determines whether the elapsed days are four days or more. When the elapsed days is 4 days or more, the process proceeds to step 106, and when the elapsed days are less than 4 days, the process proceeds to step 107.

  In step 106, the elapsed days determination unit 104 sets the second classification of data relating to work in progress to “four days or more”, and proceeds to step 122.

  In step 107, the elapsed days determination unit 104 determines whether the elapsed days are 3 days. If the elapsed days is 3 days, the process proceeds to step 108, and if the elapsed days are not 3 days, the process proceeds to step 109.

  In step 108, the elapsed days determination unit 104 sets the second classification of data relating to work in progress to “3 days”, and proceeds to step 122.

  In step 109, the elapsed days determination unit 104 sets the second classification of data relating to work in progress to “within 2 days”, and proceeds to step 122.

  In step 110, the internal quality determination unit 102 sets the first classification of data related to work in progress to “waiting for receipt”, and proceeds to step 111.

  In step 111, the warehouse entry No. The determination unit 105 determines the presence / absence of a number in the warehouse ticket. If there is a warehouse entry number, the process proceeds to step 112. If there is no warehouse entry number, the process proceeds to step 113.

  In step 112, the warehouse entry No. The determination unit 105 sets the second classification of the data relating to the work in progress to “not inspected in warehouse”, and proceeds to step 122.

  In step 113, the packing wait determination unit 106 determines whether there is a packing wait. If waiting for packing, the process proceeds to step 114, and if not waiting for packing, the process proceeds to step 115.

  In step 114, the packing waiting determination unit 106 sets the second classification of data relating to work in progress to “packing, waiting for gloss”, and proceeds to step 122.

  In step 115, the gloss input wait determination unit 107 determines whether there is a gloss wait. If it is waiting for gloss, the process proceeds to step 116, and if it is not waiting for gloss, the process proceeds to step 117.

  In step 116, the gloss input waiting determination unit 107 sets the second classification of data relating to work in progress to “packing, waiting for gloss”, and proceeds to step 122.

  In step 117, the rust prevention wait determination unit 108 determines whether or not to wait for rust prevention. If it is waiting for rust, the process proceeds to step 118, and if it is not waiting for rust, the process proceeds to step 119.

  In step 118, the rust prevention waiting determination unit 108 sets the second classification of data relating to work in progress to “waiting for rust prevention”, and proceeds to step 122.

  In step 119, the post treatment determination unit 109 determines whether or not there is a post treatment. If there is a post-treatment, the process proceeds to step 120. If there is no post-treatment, the process proceeds to step 121.

  In step 120, the post-action determination unit 109 sets the second classification of data relating to work in progress to “with post-action”, and proceeds to step 122.

  In step 121, the post-action determination unit 109 sets the second classification of data relating to work in progress to “confirmation required (other)”, and proceeds to step 122.

  In step 122, the determination is finished, and the undetermined unaccommodated goods storage unit 110 stores the first classification and the second classification of the data relating to the determined work in progress in the database.

  Then, by accessing the undetermined unoccupied goods management apparatus 100 of the present embodiment from the terminals 201, 202, and 203, it is possible to grasp the unoccupied state and extract details and issue a list to promote the progress of the process of the unoccupied goods. It becomes possible to do.

  FIG. 4 and FIG. 5 are diagrams illustrating examples of graphs generated and output by the undetermined unoccupied goods management apparatus 100 of the present embodiment. Conditions are entered for each inspection site, each steel pipe, each first classification, and each second classification, and the in-progress transition of the conditions is displayed in a graph. If you want to see the details of the condition, the screen is expanded by pressing the “reference target details” button. In this way, the transition of the unoccupied state can be graphed for each inspection site and for each steel pipe, and daily level control can be performed. Furthermore, it is possible to contact the site and give work instructions by issuing a list or creating a file.

  FIG. 6 is a diagram illustrating data of undetermined unaccepted goods stored in the undetermined unoccupied goods storage unit 110 of the present embodiment. FIG. 6 shows a state in which details of a target that meets the extraction conditions specified on the screen of FIG. 4 are displayed. In this way, by designating the first classification and the second classification, it is possible to check the in-process transition and details under the conditions on the terminal screen.

  As described above, according to the undetermined unoccupied goods management apparatus of the present invention, it is possible to grasp the in-process transition of unoccupied goods by utilizing this management apparatus. Moreover, since the cause of the long-term residence and the target details can be easily extracted, the progress of those processes can be achieved. As a result, due to a decrease in staying for a long period of time, the variation in work period is reduced, and further, the waiting period for receiving goods is shortened, so the work period is shortened and the delivery date of the customer can be satisfied.

It is a figure which shows the flow of the unreceived goods from an inspection factory to a product warehouse. It is a block diagram which shows the hardware constitutions of the undetermined unstocked goods management apparatus of this embodiment. It is a flowchart which shows operation | movement of the undetermined unstocked goods management apparatus 100 of this embodiment. It is a figure which shows the example of the graph which the undetermined unwarehousing goods management apparatus 100 of this embodiment produces | generates and outputs. It is a figure which shows the example of the graph which the undetermined unwarehousing goods management apparatus 100 of this embodiment produces | generates and outputs. It is a figure which shows the data of the undetermined unentry goods stored in the undetermined unentry goods storage part 110 of this embodiment.

Explanation of symbols

100: Undecided uncontained goods management apparatus 101: Input unit 102: Inner quality judgment unit 103: Waiting for attendance judgment unit 104: Elapsed days judgment unit 105: Warehouse entry No. Determination unit 106: Waiting for packing determination unit 107: Wait for gloss input determination unit 108: Waiting for antirust determination unit 109: Post-treatment determination unit 110: Undecided unentry goods storage unit 111: Graph generation unit 112: Transmission / reception unit

Claims (1)

An input unit that connects to an external host and takes in data relating to a work in progress that has not been received after the inspection process has been completed,
An internal quality determination unit that determines whether or not the internal quality determination has passed based on data relating to the work-in-process input from the input unit;
Awaiting attendance determination unit that determines whether or not there is an attendance based on data regarding work in progress input from the internal quality determination unit,
An elapsed days determination unit that determines the number of elapsed days based on data relating to the work in progress input from the internal quality determination unit and the waiting time determination unit;
A receipt No. for judging the presence / absence of a warehouse entry number based on data relating to work-in-progress inputted from the warehouse interior judgment section. Judgment part and the above-mentioned warehouse entry No. A packing waiting determination unit that determines whether or not there is a waiting for packing based on data relating to the work-in-process input from the determination unit;
A gloss input waiting determination unit that determines whether or not there is a gloss input waiting based on data relating to the work in progress input from the packing waiting determination unit;
A rust prevention waiting determination unit that determines the presence or absence of rust prevention waiting based on data relating to work-in-process input from the gloss input waiting determination unit;
A post-treatment determination unit that determines the presence or absence of a post-treatment based on data related to the work in progress input from the anti-rust waiting determination unit;
The elapsed days determination unit and the warehouse entry No. A database is constructed based on data relating to work in progress input from the determination unit, the packing wait determination unit, the gloss input wait determination unit, the rust prevention wait determination unit, and the post-treatment determination unit. An undetermined unreserved goods storage unit to store;
Based on the data stored in the undetermined unstocked goods storage unit, various graphs, a graph generation unit that generates a table,
A transmission / reception unit that outputs the graph generated by the graph generation unit to an external terminal;
An undetermined unstocked goods management device comprising:

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