JP2008248564A - Joist structure for clean room - Google Patents

Joist structure for clean room Download PDF

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JP2008248564A
JP2008248564A JP2007091071A JP2007091071A JP2008248564A JP 2008248564 A JP2008248564 A JP 2008248564A JP 2007091071 A JP2007091071 A JP 2007091071A JP 2007091071 A JP2007091071 A JP 2007091071A JP 2008248564 A JP2008248564 A JP 2008248564A
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joist
floor
clean room
receiving means
joist structure
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JP4977514B2 (en
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Hiroyuki Kawachi
博之 河地
Hideo Koyakata
英雄 古舘
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Ando Corp
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Ando Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a joist structure enabling easy formation of various large openings expected according to changes in specifications at the floor level of a clean room. <P>SOLUTION: This joist structure comprises: joist receiving members 14 fitted to the side surfaces of girders 3 installed between the columns of the clean room 1 along the longitudinal direction of the girders; and a joist members 11 orderly installed between the opposed girders at predetermined intervals, detachably fixed onto the joist receiving members 14, and forming the joist structure for supporting a floor surface. The joist members 11 are moved according to the dimensions of the opening formed in the floor surface and supported by the joist receiving members 14 for changing the joist structure to that having a predetermined opening. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明はクリーンルーム用根太構造に係り、特にクリーンルームの床レベルにおける、仕様変更に伴って想定される様々な大きさの開口の設置を容易に行えるクリーンルーム用根太構造に関する。   The present invention relates to a joist structure for a clean room, and more particularly to a joist structure for a clean room that can easily install openings of various sizes assumed in accordance with a specification change at the floor level of the clean room.

クリーンルームでは、床構造を設計する場合、たとえば根太材を梁間に、所定の間隔(通常、600mm程度)をあけて架設し、その上に支柱ボルト等の支持部材を立設して配管、配線のための所定高さの空間を確保するとともに、エアの床吸い込みを実現するための多孔板やグレーチングからなるクリーンルーム用フロア材を敷設したフリーアクセスフロア構造とするのが一般的である。   In the clean room, when designing the floor structure, for example, a joist is installed between the beams with a predetermined interval (usually about 600 mm), and a support member such as a column bolt is erected on top of it. In general, a free access floor structure in which a clean room floor material made of a perforated plate or a grating is used to secure a space of a predetermined height for achieving air suction is provided.

ところで、クリーンルームでは、このフリーアクセスフロア上に種々の精密な製造機器類が設置される。そして、その製造ラインの変更に応じて適宜、床構造、特に根太材の配置を変更できるようにすることがクリーンルームの作業スペースを効率的に活用するために重要である。その点を考慮した発明として、特許文献1に開示された発明がある。   By the way, in a clean room, various precision manufacturing devices are installed on the free access floor. And, in order to efficiently use the work space of the clean room, it is important to be able to change the floor structure, particularly the arrangement of the joists, as appropriate according to the change of the production line. As an invention considering this point, there is an invention disclosed in Patent Document 1.

特許文献1では、機器類を設置することを念頭に、高剛性の根太と、高剛性の機械基礎床版とを固定ボルトで一体化させ、その上にフリーアクセスフロアパネルを敷設する構成の可動組立式の高剛性床基礎が開示されている。   In Patent Document 1, in consideration of installing equipment, a highly rigid joist and a highly rigid machine foundation floor slab are integrated with a fixing bolt, and a movable access floor panel is laid on top of it. A prefabricated high-rigidity floor foundation is disclosed.

特開2003−64819号公報JP 2003-64819 A

特許文献1に開示された床構造は、高剛性根太上の機械基礎用床版を固定ボルトで一体化して、床剛性を高める方策が開示されている。このとき、高剛性根太は、大梁間に一体的に連結架設された小梁上に所定間隔をあけて配列されているため、小梁を避けた開口寸法までしかレイアウトの変更ができないという問題がある。このため、製造工程の変化に対応させたストッカーを設けたり、昇降階段等を設置するのが困難である。そこで、本発明の目的は上述した従来の技術が有する問題点を解消し、大梁の梁側面に根太の支持部を形成し、開口部の大きさを最大限、変更可能にできるようにしたクリーンルーム用根太構造を提供することにある。   The floor structure disclosed in Patent Document 1 discloses a measure for increasing floor rigidity by integrating a machine foundation floor slab on a highly rigid joist with fixing bolts. At this time, because the high rigidity joists are arranged at predetermined intervals on the small beams that are integrally connected between the large beams, there is a problem that the layout can only be changed up to the opening size avoiding the small beams. is there. For this reason, it is difficult to provide a stocker corresponding to a change in the manufacturing process, or to install an elevating staircase or the like. Accordingly, the object of the present invention is to solve the problems of the prior art described above, and to form a joist support portion on the beam side surface of the large beam so that the size of the opening can be changed to the maximum. To provide a joist structure.

上記目的を達成するために、本発明はクリーンルームの柱間に架設された大梁の側面に、梁長手方向に沿って取り付けられた根太受け手段と、対向する前記梁間に所定間隔をあけて配列して架設され、前記根太受け手段上に着脱可能に固定されてフロア面を支持する根太構造を構成する根太部材を備え、前記フロア面に形成される新たな開口の寸法に合わせて前記根太部材を移動して前記根太受け手段に支持させ、所定開口を有する根太構造に変更させることを特徴とする。   In order to achieve the above-mentioned object, the present invention arranges a joist receiving means attached along the longitudinal direction of a beam on a side surface of a large beam installed between columns of a clean room, and a predetermined interval between the opposed beams. A joist member that constitutes a joist structure that is removably fixed on the joist receiving means and supports the floor surface, and the joist member is adapted to the size of a new opening formed in the floor surface. It is moved, supported by the joist receiving means, and changed to a joist structure having a predetermined opening.

前記根太部材上にフロア材を支持する所定高さの脚部材を配列し、該脚部材上に前記フロア材を敷設して前記フロア面をフリーアクセスフロアとすることが好ましい。   It is preferable that leg members having a predetermined height for supporting a floor material are arranged on the joist member, and the floor material is laid on the leg member to make the floor surface a free access floor.

前記根太受け手段は、前記根太部材の上面が前記梁上面とレベルが一致するように、前記梁の側面に取り付けることが好ましい。   The joist receiving means is preferably attached to the side surface of the beam so that the upper surface of the joist member is level with the upper surface of the beam.

前記根太部材の端部を、前記根太受け手段に把持手段を介して着脱可能に固定することが好ましい。   It is preferable that the end of the joist member is detachably fixed to the joist receiving means through a gripping means.

本発明によれば、大梁の側面支持部で根太部材を支持し、この側面支持部の何れの位置でも各根太材を支持することができるようにしたので、クリーンルーム内の装置レイアウトの変更、ストッカーや製造機器のレイアウトの変更等によって必要となる、様々な面積の床開口部に適合した根太構造を、容易に構築できるという効果を奏する。   According to the present invention, the joist member is supported by the side support portion of the girder and each joist material can be supported at any position of the side support portion. In addition, there is an effect that it is possible to easily construct a joist structure suitable for floor openings of various areas, which is required by changing the layout of manufacturing equipment or the like.

以下、本発明のクリーンルーム用根太構造の実施するための最良の形態として、以下の実施例について添付図面を参照して説明する。   Hereinafter, as the best mode for carrying out the joist structure for a clean room of the present invention, the following examples will be described with reference to the accompanying drawings.

図1は、クリーンルーム1の4本の柱間2に敷設された床構造を模式的に示した床伏図である。本実施例では、柱2の柱芯間は9.6mに設定され、大梁3が架設され、さらに桁行方向のスパン中央位置に中間梁4が架設されている。図中、下半部は説明のために根太材11を配列した状態を示している。上半部には開口5が形成され、その他の床部分に根太材11が配列され、フリーアクセスフロアのためのフロア材15が敷設された状態(一部、根太材を表示のため図示省略)が示されている。図2は、根太材11が標準ピッチで配列された根太構造10上にフリーアクセスフロアが構築された構成を示した部分斜視図である。同図に示したように、根太構造10は、根太材11と、根太材11上に配列された脚部材としての支柱ボルト20と、支柱ボルト20のフロア受け部材23に支持されて敷設されたフロア材15とからなる。   FIG. 1 is a floor plan view schematically showing a floor structure laid between four pillars 2 in a clean room 1. In this embodiment, the distance between the column cores of the columns 2 is set to 9.6 m, the large beam 3 is installed, and the intermediate beam 4 is installed at the center of the span in the column direction. In the figure, the lower half shows a state in which the joists 11 are arranged for the purpose of explanation. Opening 5 is formed in the upper half, joists 11 are arranged on other floor portions, and floor members 15 for the free access floor are laid (partially omitted for display of joists) It is shown. FIG. 2 is a partial perspective view showing a configuration in which a free access floor is constructed on a joist structure 10 in which joists 11 are arranged at a standard pitch. As shown in the figure, the joist structure 10 is laid by being supported by a joist member 11, a support bolt 20 as a leg member arranged on the joist member 11, and a floor receiving member 23 of the support bolt 20. And floor material 15.

図1に示した根太構造10の詳細について図2を参照して説明する。図2に示したように、大梁3の側面の所定高さに根太受け材14としての溝形鋼が固着されている。この根太受け材14の取付位置は根太材11(本実施例では、たとえばH150×150)の高さ分に相当する寸法だけ梁上面から下げた位置に後施工アンカーを用いたボルト締め26により固定されている(図6参照)。また、本実施例では、図1下半部に示したように、張間方向に沿って600mm間隔をあけて根太材11が配列されている。各根太材11は、将来的に可動根太として機能しない場所では、根太受け材14にボルト固定してよい。また可動根太として、その設置位置を変更する可能性がある場合には、ボルト締め式のクランプ等の緊結金具25(図6参照)を用いて根太材11と根太受け材14とを固定することが好ましい。   Details of the joist structure 10 shown in FIG. 1 will be described with reference to FIG. As shown in FIG. 2, a groove steel as a joist receiving member 14 is fixed to a predetermined height of the side surface of the large beam 3. The mounting position of the joist support 14 is fixed by bolting 26 using a post-installed anchor at a position lowered from the beam upper surface by a dimension corresponding to the height of the joist 11 (in this embodiment, for example, H150 × 150). (See FIG. 6). In this embodiment, as shown in the lower half of FIG. 1, the joists 11 are arranged at intervals of 600 mm along the span direction. Each joist 11 may be bolted to the joist support 14 in a place where it will not function as a movable joist in the future. When there is a possibility of changing the installation position of the movable joist, the joist member 11 and the joist support member 14 are fixed by using a fastening fitting 25 (see FIG. 6) such as a bolt-tightened clamp. Is preferred.

また、図2に示したように、フリーアクセスフロアを構成するために、脚部材としての支柱ボルト20が600mm×600mmのピッチで根太材11の上面に立設されている。この支柱ボルト20は、一実施例として用いられたフリーアクセスフロア用の脚部材で、ネジ調整により長さ調整可能な支柱21と、その上下にベースプレート22とフロア受け部材23とが一体的に取り付けられた組立既製品である。脚部材としては、フリーアクセスフロアの設計仕様に応じた高さを調整可能な支柱タイプの他、直置き用のベースプレートタイプ、耐震脚部材等を適宜採用することができる。   Further, as shown in FIG. 2, in order to constitute a free access floor, support bolts 20 as leg members are erected on the upper surface of the joist member 11 at a pitch of 600 mm × 600 mm. This support bolt 20 is a leg member for a free access floor used as an embodiment, and a support 21 that can be adjusted in length by adjusting a screw, and a base plate 22 and a floor receiving member 23 are integrally attached to the top and bottom thereof. It is an assembled prefabricated product. As a leg member, a base plate type for direct placement, a seismic leg member, and the like can be appropriately employed in addition to a support column type capable of adjusting the height according to the design specifications of the free access floor.

図2に示したように、各支柱ボルト20は隣接したフロア材15の四隅を1点で載置可能なフロア受け部材23を有し、1辺が600mmのフロア材15は、各支柱ボルト20を支点として根太材11表面から所定高さの空間24を確保して敷き詰められる。   As shown in FIG. 2, each support bolt 20 has a floor receiving member 23 that can be mounted on the four corners of the adjacent floor material 15 at one point, and the floor material 15 having a side of 600 mm is connected to each support bolt 20. A space 24 of a predetermined height is secured from the surface of the joist 11 with the fulcrum as a fulcrum.

図3は、図1に示した開口5の根太構造10を模式的に示した部分斜視図である。同図に示したように、開口5の大きさに応じて、根太材11を撤去するか、開口5の端部部材として利用するために所定量だけ根太受け材14での支持位置をずらして利用する。このとき開口5の張間方向の寸法は、600mmの倍数とすることで、フロア材15は標準寸法材を使用することができる。端数が生じる場合には、所定寸法に切断したフロア材(図示せず)を開口周縁部に当てはめて使用することが好ましい。   FIG. 3 is a partial perspective view schematically showing the joist structure 10 of the opening 5 shown in FIG. As shown in the figure, depending on the size of the opening 5, the joist member 11 is removed or the support position on the joist support 14 is shifted by a predetermined amount in order to use it as an end member of the opening 5. Use. At this time, the dimension of the opening 5 in the spanning direction is a multiple of 600 mm, so that the floor material 15 can use a standard size material. When fractions are generated, it is preferable to apply a floor material (not shown) cut to a predetermined size to the periphery of the opening.

図4は、根太材11を1スパン分取り除いて形成された開口5Aと、根太材11のスパンの一部に小開口5Bを設けた実施例を示した床構造を模式的に示した床伏図である。同図に示したように、小開口5Bが根太材11のスパン長より小さい場合には、端部に位置する根太材11間を繋ぐ小梁17を配置し、この小梁17に短い根太材18を連結させることで、開口5の周辺のフロア材15の敷設が行えるようにする。図5は、このような小開口5の周囲に配列された根太材11と、根太材11上に配列された支柱ボルトと、支柱ボルト20のフロア受け部材23(図5参照)上に敷設されたフロア材15(支柱ボルトとの関係を示すために一部のみ表示)とを示した斜視図である。本実施例では、小開口5の端部の根太材11に対して同サイズの小梁17をボルト連結したが、根太材11側の所定位置に吊り下げ式のブラケット(図示せず)等の支持手段を設け、このブラケットで小梁17を支持するようにしてもよい。   FIG. 4 is a floor plan schematically showing a floor structure showing an embodiment in which an opening 5A formed by removing one span of the joist material 11 and a small opening 5B in a part of the span of the joist material 11 is shown. FIG. As shown in the figure, when the small opening 5B is smaller than the span length of the joist member 11, a small beam 17 connecting between the joist members 11 located at the end portion is disposed, and the shorter joist member is provided in the small beam 17. By connecting 18, the floor material 15 around the opening 5 can be laid. FIG. 5 is laid on a joist member 11 arranged around the small opening 5, a support bolt arranged on the joist member 11, and a floor receiving member 23 (see FIG. 5) of the support bolt 20. It is the perspective view which showed the floor material 15 (only one part is shown in order to show the relationship with a support | pillar bolt). In the present embodiment, the small beam 17 of the same size is bolted to the joist member 11 at the end of the small opening 5, but a hanging bracket (not shown) or the like is suspended at a predetermined position on the joist member 11 side. Support means may be provided, and the small beam 17 may be supported by this bracket.

以上に述べたように、図2に示した標準ピッチで配列された根太材11を、たとえば図3,図5に示したように、設計上必要な開口5だけ取り除いたり、移動させたりするだけで、フロア上に所定の開口5を確保することができる。フロア上で比較的レイアウト変更の頻度が高い場合には、その都度、根太材11を撤去、搬入するのでは、作業が煩雑になるので、このような場合には支柱ボルト20の立設位置を避けた位置に根太材11を仮架設させておき、再度のレイアウト変更時の対応を容易にすることができる。   As described above, the joists 11 arranged at the standard pitch shown in FIG. 2 are simply removed or moved only by the openings 5 necessary for design as shown in FIGS. Thus, the predetermined opening 5 can be secured on the floor. If the frequency of layout changes is relatively high on the floor, it will be complicated to remove and carry the joists 11 each time. The joist member 11 can be temporarily installed at the avoided position, so that it is possible to easily cope with the layout change again.

図6は、梁コンクリートに取り付けられた根太受け材14のフランジ14a上に根太材11の端部を固定した状態を示した部分拡大図である。同図に示したように、根太材11を可動部材とするためには、固定手段は簡易な構造の治具等であることが好ましい。そのため、本実施例では、ボルト締めクランプ金物25を使用している。なお、図示しないが、根太受け材14の上フランジ14aに所定間隔(たとえば200mm)に支持孔をあけておき、根太材11のフランジに設けた取付孔とを一致させてボルト締め固定することはクリールーム内での作業量の軽減につながる。このとき、根太受け材14に多数の孔が設けられるので、強度面の保証が得られる部材サイズを設定することが重要である。   FIG. 6 is a partially enlarged view showing a state in which the end portion of the joist member 11 is fixed on the flange 14a of the joist support member 14 attached to the beam concrete. As shown in the figure, in order to use the joist member 11 as a movable member, the fixing means is preferably a jig having a simple structure. Therefore, in this embodiment, the bolt clamp metal fitting 25 is used. Although not shown in the drawings, it is possible to make a support hole at a predetermined interval (for example, 200 mm) in the upper flange 14a of the joist support 14 and to fix the bolt with the mounting hole provided in the flange of the joist 11. This will reduce the amount of work in the clean room. At this time, since the joist support member 14 is provided with a large number of holes, it is important to set a member size that can ensure the strength.

本発明のクリーンルーム用根太構造の一実施例を示した床伏図。The floor plan which showed one Example of the joist structure for clean rooms of this invention. 標準ピッチで配列された根太構造上に構成されたフリーアクセスフロアの一例を示した斜視図。The perspective view which showed an example of the free access floor comprised on the joist structure arranged with the standard pitch. 図1に示した開口部に配列された根太構造上に構成されたフリーアクセスフロアの一実施例を示した斜視図。The perspective view which showed one Example of the free access floor comprised on the joist structure arranged in the opening part shown in FIG. 本発明のクリーンルーム用根太構造の小開口の実施例を示した床伏図。The floor plan which showed the Example of the small opening of the joist structure for clean rooms of this invention. 図4に示した開口部に配列された根太構造上に構成されたフリーアクセスフロアの一例を示した斜視図。The perspective view which showed an example of the free access floor comprised on the joist structure arranged in the opening part shown in FIG. 根太受け材と根太材との取り合いの一例を示した拡大図。The enlarged view which showed an example of the relationship between a joist receiving material and a joist material.

符号の説明Explanation of symbols

1 クリーンルーム
2 柱
3 大梁
4 中間梁
5,5A,5B 開口
10 根太構造
11,18 根太材
14 根太受け部材
15 フロア材
20 支柱ボルト
DESCRIPTION OF SYMBOLS 1 Clean room 2 Column 3 Large beam 4 Intermediate beam 5, 5A, 5B Opening 10 joist structure 11, 18 joist material 14 joist receiving member 15 floor material 20 prop bolt

Claims (4)

クリーンルームの柱間に架設された大梁の側面に、梁長手方向に沿って取り付けられた根太受け手段と、対向する前記梁間に所定間隔をあけて配列して架設され、前記根太受け手段上に着脱可能に固定されてフロア面を支持する根太構造を構成する根太部材を備え、前記フロア面に形成される新たな開口の寸法に合わせて前記根太部材を移動して前記根太受け手段に支持させ、所定開口を有する根太構造に変更させることを特徴とするクリーンルーム用根太構造。   A joist receiving means attached along the longitudinal direction of the beam installed between the pillars of the clean room along the longitudinal direction of the beam, and arranged with a predetermined interval between the opposed beams, and is installed on the joist receiving means. It comprises a joist member that constitutes a joist structure that is fixed and supports the floor surface, and moves the joist member according to the size of a new opening formed on the floor surface to support the joist receiving means, A joist structure for a clean room, wherein the joist structure is changed to a joist structure having a predetermined opening. 前記根太部材上にフロア材を支持する所定高さの脚部材を配列し、該脚部材上に前記フロア材を敷設して前記フロア面をフリーアクセスフロアとしたことを特徴とする請求項1に記載のクリーンルーム用根太構造。   The leg member having a predetermined height for supporting a floor material is arranged on the joist member, and the floor material is laid on the leg member to make the floor surface a free access floor. The clean room joist structure described. 前記根太受け手段は、前記根太部材の上面が前記梁上面とレベルが一致するように、前記梁の側面に取り付けられたことを特徴とする請求項1に記載のクリーンルーム用根太構造。   2. The joist structure for a clean room according to claim 1, wherein the joist receiving means is attached to a side surface of the beam so that the upper surface of the joist member coincides with the upper surface of the beam. 前記根太部材の端部は前記根太受け手段に把持手段を介して着脱可能に固定された請求項1乃至請求項3のいずれか1項に記載のクリーンルーム用根太構造。   The joist structure for a clean room according to any one of claims 1 to 3, wherein an end portion of the joist member is detachably fixed to the joist receiving means via a gripping means.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7174873B1 (en) * 2022-02-25 2022-11-17 日鉄建材株式会社 Deck slab, deck slab construction method, and deck slab design method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60192053A (en) * 1984-03-14 1985-09-30 清水建設株式会社 Floor structure in clean room
JPH0649947A (en) * 1992-06-18 1994-02-22 Misawa Homes Co Ltd Fitting structure of ceiling panel
JPH10196087A (en) * 1997-01-16 1998-07-28 Matsumoto Kogyo Kk Fastening hardware floor joist
JP2006037540A (en) * 2004-07-28 2006-02-09 Sekisui Chem Co Ltd Unit building

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60192053A (en) * 1984-03-14 1985-09-30 清水建設株式会社 Floor structure in clean room
JPH0649947A (en) * 1992-06-18 1994-02-22 Misawa Homes Co Ltd Fitting structure of ceiling panel
JPH10196087A (en) * 1997-01-16 1998-07-28 Matsumoto Kogyo Kk Fastening hardware floor joist
JP2006037540A (en) * 2004-07-28 2006-02-09 Sekisui Chem Co Ltd Unit building

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7174873B1 (en) * 2022-02-25 2022-11-17 日鉄建材株式会社 Deck slab, deck slab construction method, and deck slab design method

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