JP2008237157A - Revolving member-supporting unit - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a revolving member-supporting unit, inhibiting the softening of grease enclosed in its inside to prevent the grease from leaking to its outside, also keeping its lubrication state well and capable of keeping the rotation of the revolving member by a regular rotary accuracy stably for a long period of time. <P>SOLUTION: This revolving member-supporting unit U1 is equipped with a main shaft 8, erected extending in a prescribed direction; a multiple number of rotary bearings 2, 4 for supporting the main shaft rotatably, a set of gears G1, G2 installed at each of the one end side of a driving shaft and the main shaft and meshed with each other for transmitting the rotary power of the driving shaft 38 rotated by a driving device 34; a revolving member 32 attached at another end side of the main shaft; and a case 40 for housing the main shaft, rotary bearings and gears. In the unit, a lubricant Ga for lubricating the gears is enclosed, and in the lubricant, carbon black is incorporated. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to, for example, a grass cutter, a brush cutter and a lawn mower used for cutting off grass (e.g., lawn and weed) growing on the ground surface from near the root, or an electric tool, a concrete drill, etc. The present invention relates to an improvement of a rotating member support unit that pivotally supports a rotating member such as a cutting blade (rotating blade) attached thereto.

FIG. 4 shows an example of a configuration of a mower provided with such a rotating member support unit. In the configuration shown in the figure, the mower A includes an operation tube 30 that extends linearly, and a rotary member support unit (hereinafter referred to as a rotary blade unit) U2 provided on one end side of the operation tube 30. A driving device (engine) 34 provided on the other end side of the operation tube 30 is provided.
In this case, the operation tube 30 is provided with a drive shaft 38 (FIG. 3A) that is rotated by a drive force (rotational output) generated by the engine 34, and the drive shaft 38 is It is rotatably supported by a rolling bearing (hereinafter referred to as drive shaft bearing) 6 (same figure). A gear (hereinafter referred to as a drive shaft gear) G1 is provided at the end of the drive shaft 38 opposite to the engine 34, and the drive shaft bearing 6 is externally fitted to the drive shaft gear G1. The drive shaft 38 is rotatably supported.

  3 (a) and 3 (b), the rotary blade unit U2 includes a main shaft 8 extending in a predetermined direction and two rolling bearings that rotatably support the main shaft 8. (Hereinafter referred to as the rotary blade side bearing 2 (lower bearing in FIG. 3A) and the gear side bearing 4 (upper bearing in FIG. 3)) and the rotational force of the drive shaft 38 to transmit to the main shaft 8. And a pair of gears (the drive shaft gear G1 (the right gear in the figure)) provided on one end side (the left end side and the upper end side in the figure) of the drive shaft 38 and the main shaft 8, respectively. And a main shaft gear G2 (referred to as the left side gear in the figure) and a rotatable rotating member (cutting blade) 32 attached to the other end side (the lower end side in the figure) of the main shaft 8.

In this case, the main shaft 8 is erected so as to extend in a substantially vertical direction when the mower A is in use, and the drive shaft 38 has a predetermined inclination angle (drive shaft 38 with respect to the main shaft 8). And an angle formed between the main shaft 8 and the main shaft 8 and is connected to the main shaft 8 via the drive shaft gear G1 and the main shaft gear G2.
Further, the rotary blade side bearing 2 is positioned between the cutting blade 32 and the main shaft gear G2 in the middle of the extending direction of the main shaft 8, or in another way, while the gear side bearing 4 is It is positioned at the end of the main shaft 8 opposite to the cutting blade 32 (upper end in FIG. 3A). Further, the operation tube 30 is provided with a protective cover 42 (FIG. 4) for protecting the operator from the cutting blade 32 at a predetermined position near the cutting blade 32.

  According to such a configuration, when the engine 34 rotates the drive shaft 38, the rotational force is transmitted to the main shaft gear G2 via the drive shaft gear G1, and the main shaft 8 can be rotated by the rotational force. Thereby, while changing the direction of the rotational force generated from the engine 34, the cutting blade 32 attached to the main shaft 8 can be rotated while the speed is reduced. The operator can cut the vegetation by moving the cutting blade 32 while supporting the whole of the mower A by the operation handle 36 attached to a predetermined position of the operation tube 30 near the engine 34.

  By the way, regarding such a mower, various measures for improving convenience and safety have been conventionally known. For example, Patent Document 1 discloses a configuration of a mower capable of arbitrarily changing the angle of a connection pipe (operation pipe), thereby facilitating the mowing of vegetation even on sloping ground. And the convenience of the mower is improved. On the other hand, for example, Patent Document 2 discloses a configuration of a mower capable of easily and reliably attaching a cutting blade (rotating blade) to a main shaft, whereby the cutting blade (rotating blade) can be removed from the main shaft. It is possible to effectively prevent the detachment and improve the safety of the mower.

  Further, in this mower A, the friction and wear of the portions where the teeth of the drive shaft gear G1 and the main shaft gear G2 contact each other are reduced, and the rotary blade side bearing 2, the gear side bearing 4 and the drive shaft bearing 6 are prevented from seizing. For the purpose of extending the fatigue life, etc., the gears G1, G2 and the bearings 2, 4, 6 can be lubricated. As a result, the cutting blade 32 can be stably and smoothly over a long period of time. It can be rotated, and the convenience and safety of the mower A can be improved.

  Therefore, for example, in order to lubricate the drive shaft gear G1 and the main shaft gear G2, grease containing extreme pressure agent (hereinafter referred to as gear lubrication grease) is contained in the predetermined space S surrounding the gears G1 and G2. It is filled (enclosed) so as to have a volume ratio of approximately 70 to 100% with respect to the space volume of the part S. In this case, the gear lubrication grease is a consistency No. specified by the National Lubricating Grease Institute (NLGI). No. 2 (No. 2 consistency) grease is used, and as an example, the thickener is composed of lithium soap and the base oil is mineral oil.

  At that time, as an example, the gear side bearing 4 is a so-called open type (open type) bearing in which a sealing member (contact type seal, non-contact type seal or shield, etc.) is not provided. In contrast, the rotary blade side bearing 2 has a sealed bearing structure in which contact type rubber seals (hereinafter referred to as seals) 20 and 22 are interposed between the inner and outer rings 10 and 12. The rolling element 14 is a sealed ball bearing in which balls are incorporated between the inner and outer rings 10 and 12. In order to lubricate the rotary blade side bearing 2, for example, the rotary blade side bearing 2 includes, as an example, a grease in which the thickener is lithium soap and the base oil is a mineral oil system (hereinafter referred to as bearing lubrication grease). ) Is enclosed inside the bearing. In this case, as an example, the outer diameter portion of the seals 20 and 22 is fixed to the outer ring 12 of the rotary blade side bearing 2, and the inner diameter portions (lip portions) 20 l and 22 l of the rotary blade side bearing 2. It is positioned so as to be in sliding contact with seal grooves 20g, 22g formed in the inner ring 10.

In the rotary blade unit U2 in which the gears G1 and G2 and the bearings 2 and 4 are lubricated in this way, the rotary blade side bearing 2 is always provided only via the seal (seal located on the gears G1 and G2 side) 20. In contact with gear lubrication grease.
Further, when the mower A is in use, the drive shaft gear G1 and the rotary blade side bearing 2 and the main shaft gear G2 and the rotary blade side bearing 2 are arranged vertically with the gears G1 and G2 facing upward. A large amount of grease is deposited on the outer surface (the upper surface of FIG. 2B (hereinafter referred to as the seal upper surface) 20a) of the seal 20 located on the gears G1 and G2 side by its own weight and presses the seal 20 It becomes. In addition, a change in pressure in the space S due to the rotation of the main shaft 8 and also vibration due to the rotation of the rotary blade side bearing 2 cause the gear lubrication grease to seal with the seal upper surface 20a of the seal 20 positioned on the gears G1, G2 side. Contact in large quantities.

  The gear lubricating grease that has come into contact with the seal upper surface 20 a of the seal 20 moves upward along the inner wall 40 s of the case 40 by the action of centrifugal force accompanying the rotation of the main shaft 8. Further, the gear lubrication grease in contact with the seal upper surface 20a also moves upward by being drawn into the drive shaft gear G1 and moved to the main shaft gear G2 via teeth that mesh with each other. Then, after the gear lubricating grease reaches the vicinity of the main shaft 8, it again comes into contact with the seal upper surface 20 a of the seal 20 due to its own weight and vibration due to the rotation. Thus, the gear lubrication grease repeats circulation in the space S when the mower A is in use, that is, during operation of the rotary blade unit U2.

  In such a circulation process, since the effects of temperature change, shearing, and stirring are continuously received, the gear lubricating grease is softened, and part of the gear lubrication may be liquefied depending on the degree of these actions. The liquefied gear lubrication grease (the state of the grease Gc in FIG. 3B) hardly includes the air layer Ly, and the pressure change in the space S (specifically, the pressing force associated with the increase of the internal pressure). As a result, the gear lubricating grease is rotated from the sliding contact portion between the lip portion 20l of the seal 20 and the seal groove 20g of the rotary blade side bearing 2 at the same time. There is a case where leakage (intrusion) occurs inside the side bearing 2.

In this case, for example, grease having a configuration (base oil or thickener) similar to that of gear lubrication grease is applied as grease (hereinafter referred to as bearing lubrication grease) enclosed in the rotary blade side bearing 2. As a result, it is possible to minimize deterioration or malfunction of the grease caused by mixing the bearing lubrication grease with the gear lubrication grease.
JP 2004-194521 A JP-A-8-130959

  However, when leakage (penetration) of the gear lubrication grease into the bearing progresses as described above, the bearing lubrication grease is mixed with the gear lubrication grease, and the amount of grease in the rotary blade side bearing 2 increases from the set value. Therefore, stirring and shearing are activated, and the grease (mixed grease of gear lubrication grease and bearing lubrication grease (hereinafter referred to as mixed grease)) may be softened. When such mixed grease is softened, the sliding contact portion between the lip portion 22l of the seal (seal located on the cutting blade 32 side) 22 of the rotary blade side bearing 2 and the seal groove 22g of the rotary blade side bearing 2 When the air hole is provided in the seal 22, the mixed grease may leak out of the rotary blade side bearing 2 from the air hole or the like. In this case, for example, the leaked mixed grease adheres to the cutting blade 32 (the state of the grease Gb in FIG. 3A), which may deteriorate the rotational accuracy of the cutting blade 32, and may also cause damage to plants and soil. There is also a risk of adverse effects on the system.

  If the gear lubrication grease continuously leaks (enters) into the rotary blade side bearing 2 and further leaks (intrudes) into the outside of the rotary blade side bearing 2 as a mixed grease, the drive shaft gear G1 and main shaft gear G2 become insufficiently lubricated. For example, the teeth of gears G1 and G2 rub against each other and wear, so that gears G1 and G2 do not rotate smoothly, and their rotational accuracy deteriorates. May end up.

  As a measure for avoiding such inconvenience, for example, NLGI consistency is No. 3 or No. No. 4 grease, that is, NLGI consistency No. Grease that is harder than grease No. 2 is applied as gear lubrication grease to suppress softening due to stirring or shearing of the grease, and the inner wall of a predetermined space S surrounding the drive shaft gear G1 and the main shaft gear G2 There are measures to apply grease and measures to reduce the filling amount (filling amount) of the grease.

  However, when the hardness of the gear lubrication grease is increased, the fluidity of the grease decreases and the amount of grease that contributes to the lubrication of the drive shaft gear G1 and the main shaft gear G2 decreases. As a result, the gears G1 and G2 are lubricated. For example, as in the case described above, the teeth of the gears G1 and G2 may be rubbed against each other and worn. On the other hand, when the filling amount (encapsulation amount) of the gear lubrication grease is decreased, the grease does not sufficiently spread into the space S, and as a result, the drive shaft gear G1 and the main shaft gear G2 become insufficiently lubricated, and the same situation occurs. It may become.

  The present invention has been made to solve such a problem, and the purpose thereof is to add a carbon black to a lubricant (as an example, a grease) for lubricating a gear so that the grease enclosed inside is contained. Rotating member support that can prevent the external leakage by suppressing the softening of the gear, keep the gear in a good lubrication state, and can keep the rotating member rotating stably with a constant rotational accuracy over a long period of time To provide a unit.

In order to achieve such an object, a rotating member support unit according to the present invention includes a main shaft extending in a predetermined direction, a plurality of rolling bearings that rotatably support the main shaft, and a drive device. In order to transmit the rotational force of the driven drive shaft to the main shaft, at least one set of gears provided on one end side of the drive shaft and the main shaft and meshing with each other, and a rotation attached to the other end side of the main shaft A member and a case for accommodating the main shaft, the rolling bearing and the gear.
In such a rotating member support unit, a lubricant for lubricating the gears is enclosed in the unit, and the lubricant contains carbon black.

In this case, the content of carbon black in the lubricant may be, for example, a mass ratio of 2% to 15% with respect to the total mass of the lubricant.
Note that a cutting blade for cutting off the vegetation growing on the ground surface from the vicinity of the root can be attached to the main shaft as a rotating member.

  According to the rotating member support unit of the present invention, by containing carbon black in a lubricant (as an example, grease) for lubricating the gear, softening of the grease enclosed inside is suppressed, and leakage to the outside Can be prevented. As a result, the lubrication state of the rotating member support unit (specifically, the gear) is kept good, and the rotating member can be stably rotated with a constant rotation accuracy over a long period of time.

Hereinafter, a rotating member support unit according to an embodiment of the present invention will be described with reference to the accompanying drawings. In the present invention, for example, a mower, a brush cutter, a lawn mower, a power tool, a concrete drill, or the like, the main shaft extends in a predetermined direction, and supports various rotating members that rotate together with the main shaft. Although it can be applied to a rotating member support unit, in the following, a rotating blade (rotating blade) for cutting away vegetation growing on the ground surface from near the root is used for a mower attached to the main shaft as a rotating member. A configuration of the rotary blade unit will be described assuming a blade unit as an example.
In this case, as an overall configuration of the mower according to the present embodiment, the same configuration as the conventional mower A (FIG. 4) described above is assumed as an example. Furthermore, since the basic configuration of the rotary blade unit according to the present embodiment is the same as that of the conventional rotary blade unit U2 (FIG. 3A), the same or similar configuration as the rotary blade unit U2 is described. Are denoted by the same reference numerals in the drawings, and the description thereof is omitted or simplified.

FIGS. 1A and 1B show a rotary blade unit U1 (rotary member support unit) of a mower according to an embodiment of the present invention. The rotary blade unit U1 has a predetermined direction. The main shaft 8 receives the rotational force of the extended main shaft 8, the plurality of rolling bearings 2 and 4 that rotatably support the main shaft 8, and the drive shaft 38 rotated by the drive device (engine 34 (see FIG. 4)). For transmission, at least one set of gears G1, G2 provided on one end side (left end side and upper end side in FIG. 1A) of the drive shaft 38 and the main shaft 8 and meshing with each other, A rotating member (cutting blade 32) attached to the other end side (lower end side in the figure) is provided.
The main shaft 8, the rolling bearings 2, 4 and the gears G1, G2 are respectively housed in a predetermined case 40 having a substantially cylindrical shape, and the cutting blade 32 is fastened and fixed to the main shaft 8 by a fastening member (screw). And attached to the outside of the case 40 (the lower side of FIG. 1A).

The main shaft 8 is erected so as to extend in a substantially vertical direction when the mower is in use, whereas the drive shaft 38 has a predetermined inclination angle (with respect to the drive shaft 38). And an angle formed between the main shaft 8 and the main shaft 8 via the drive shaft gear G1 and the main shaft gear G2. The inclination angle is arbitrarily set according to, for example, the usage environment or purpose of use of the mower, and is not particularly limited here. As an example, in the present embodiment, the drive shaft 38 is the main shaft 8. Is inclined at an inclination angle of about 120 ° (about 30 ° with respect to the cutting blade 32 in another way) (FIG. 1A).
Further, in the configuration shown in FIGS. 1A and 1B, the main shaft 8 has a relatively large diameter portion on the gears G1, G2 side (upper side in the figure) with a predetermined stepped portion 8g as a boundary. 8a is provided, and a small diameter portion 8b having a relatively small diameter is provided on the cutting blade 32 side (lower side in the figure).

  In the configuration shown in FIG. 1A, the rotary blade unit U1 includes, as an example, two rolling bearings (rotary blade side bearing 2 (lower bearing in the figure) and gear side bearing 4 (upper side in the figure). The rotary blade side bearing 2 and the gear side bearing 4 are externally fitted to the main shaft 8 and are internally fitted to the case 40 to rotatably support the main shaft 8. Yes. In this case, as an example, the rotary blade side bearing 2 is positioned between the cutting blade 32 and the gear G2 (main shaft gear to be described later) approximately in the middle of the extending direction of the main shaft 8, in another way. The gear-side bearing 4 is positioned at the end of the main shaft 8 opposite to the cutting blade 32 (the upper end in FIG. 1A). At that time, the rotary blade side bearing 2 causes the rotary wheel 10 (FIG. 1B) to abut the cutting blade pressing cover 18 fitted on the main shaft 8, so that the main shaft 8 extends (see FIG. It is positioned in the vertical direction a).

  In the configuration shown in FIG. 1A, the rotary blade unit U1 includes, as an example, a pair of gears (a drive shaft gear G1 (the right gear in the drawing) and a main shaft gear G2 (the left gear in the drawing). )), The drive shaft gear G1 is externally fitted to the drive shaft 38, and the main shaft gear G2 is externally fitted to the main shaft 8 to mesh with each other. As a result, the drive shaft gear G1 and the main shaft gear G2 rotate the cutting blade 32 attached to the main shaft 8 while changing the direction of the rotational force generated by the engine 34 (FIG. 4) and reducing the speed thereof. It fulfills the function of a so-called transmission.

  The type, size, and shape of the drive shaft gear G1 and the main shaft gear G2, and the number of teeth, the pitch, and the like are arbitrarily determined according to the size of the drive shaft 38 and the main shaft 8, the positional relationship between the two shafts, and the like. Since it is set, there is no particular limitation here. For example, as in the case of the mower according to the present embodiment, the drive shaft 38 and the main shaft 8 are connected at a predetermined inclination angle (for example, about 120 °) (see FIG. 1A). As the drive shaft gear G1 and the main shaft gear G2, bevel gears such as a bevel gear, a helical bevel gear, and a spiral bevel gear may be applied.

  In the present embodiment, as shown in FIG. 1B, the rotary blade side bearing 2 is arranged so that a rotating wheel (hereinafter referred to as an inner ring) 10 and a stationary wheel (hereinafter referred to as an outer ring) 12 face each other so as to be relatively rotatable. A plurality of rolling elements (balls) 14 are incorporated between the inner ring 10 and the outer ring 12 so as to be able to roll. In this case, the rolling elements (balls) 14 are rotatably held one by one in a pocket formed in a ring-shaped cage (for example, a corrugated mating cage) 16 and the inner ring 10 and It is incorporated between the raceway surfaces of the outer ring 12. Thereby, each rolling element (ball) 14 can roll between the inner and outer rings 10 and 12 (between the raceway surfaces) without the rolling surfaces being in contact with each other, and as a result, the respective rolling elements. It is possible to prevent an increase in rotational resistance or seizure caused by friction between the (balls) 14 coming into contact with each other.

  Note that the types and sizes of the rotary blade side bearing 2, the rolling elements (balls) 14, and the cage 16 are arbitrarily set according to the size of the mower, the rotational output of the driving device (engine), and the like. Therefore, there is no particular limitation here. For example, as the rotary blade side bearing 2, in addition to the single row deep groove ball bearing shown in FIGS. 1A and 1B, a double row deep groove ball bearing, various roller bearings, and the like can be applied. In addition to the balls shown in FIGS. 1A and 1B, rollers such as cylindrical rollers, tapered rollers, and spherical rollers (rubber rollers) may be applied as the rolling element 14. Further, as the retainer 16, a so-called corrugated aligning retainer as shown in FIGS. 1A and 1B, a crown retainer, a cage retainer, or the like may be applied.

  Further, in the rotary blade side bearing 2, a rolling element (ball) 14 is sandwiched between the inner ring 10 and the outer ring 12, and the rotary blade side bearing is placed on both sides (the upper side and the lower side in FIG. 1B). Sealing members (contact type rubber seals (hereinafter simply referred to as “seal”)) 20 and 22 for sealing 2 are provided. By providing the seals 20 and 22 in this way, foreign matters (for example, shaved wood scraps, muddy water, and dust) enter the inside from the outside of the rotary blade side bearing 2 (that is, the outside of the rotary blade unit U1). In addition, the lubricant (for example, bearing lubrication grease described later) is prevented from leaking to the outside. Further, gear lubrication grease, which will be described later, is prevented from leaking (penetrating) into the rotary blade side bearing 2 and mixed with the bearing lubrication grease.

  In the configuration shown in FIG. 1B, as an example, the seals 20 and 22 are made of various types of annular core bars 20c and 22c formed by press working or the like so that the cross section is L-shaped. Are connected by an elastic material (for example, a resin material such as rubber or plastic). Seal lips 20l and 22l made of such an elastic material are formed on the inner diameter portions of the seals 20 and 22. The seals 20 and 22 have outer diameter portions fixed to mounting grooves formed on the outer ring 12 of the rotary blade side bearing 2, and inner diameter portions formed on the inner ring 10 of the rotary blade side bearing 2. It is positioned so as to slidably contact 20g and 22g.

  However, the shape of the seals 20 and 22 is not particularly limited to the shape described above. For example, the core metal may be configured as a flat annular flat plate, or the entire core metal may be connected to the elastic material. Good. Further, a plurality of (for example, three) seal lips may be formed. In addition, when connecting the cored bar 20c, 22c and various elastic materials, as the connecting method, various methods such as adhesion, caulking, coating, injection molding and vulcanization molding are arbitrarily selected and used. Can do.

  The size of the seals 20 and 22 (for example, the width (the distance in the horizontal direction in FIG. 1B) and the thickness (the distance in the vertical direction in FIG. 1)) is, for example, the size of the rotary blade side bearing 2. Since it is arbitrarily set according to the above, it is not particularly limited here. However, the thickness of the seals 20 and 22 (the distance in the vertical direction in FIG. 1B) is such that the seals 20 and 22 are the side surfaces of the inner ring 10 of the rotary blade side bearing 2 and the gears G1 and G2 side of the outer ring 12 (see FIG. It is preferable that the thickness is such that the inner surface of the bearing 2 is recessed more than the upper surface).

  Here, in this embodiment, as an example, the contact-type seals 20 and 22 as shown in FIG. 1B are applied to the sealing member. For example, the outer diameter portion of the sealing member is an outer ring. 12 is a non-contact type seal that is fixed to the mounting groove 12 and whose inner diameter portion does not contact the seal grooves 20g, 22g of the inner ring 10 (for example, the whole or a part of the steel core is made of various elastic materials (for example, rubber Or a non-contact type shield (for example, a shield formed by press molding from a thin metal plate such as a stainless steel plate or an iron plate).

Further, in the configuration shown in FIG. 1 (b), the through-hole for suppressing the pressure change inside the bearing, that is, the internal air of the rotary blade side bearing 2 is exhausted to both of the two seals 20 and 22. There is no air hole through which the outside air of the bearing 2 flows.
Thus, the rotary blade side bearing 2 has a configuration in which the inside is completely sealed, and the grease (such as the bearing lubricating grease) sealed in the bearing can be reliably prevented from leaking to the outside of the bearing.

  That is, as in this embodiment, in a mower or the like equipped with the engine 34 (FIG. 4) as a driving device, the driving force (rotational output) is large, and therefore, for example, the seal lips 20l, Even if 22l is attracted to the walls of the seal grooves 20g and 22g due to a decrease in the bearing internal pressure and the rotational torque of the rotary blade side bearing 2 increases, the rotational accuracy of the cutting blade 32 is hardly affected, and the rotational torque It is possible to minimize the deterioration of the rotational accuracy of the cutting blade 32 due to the increase of. For this reason, for example, a grease (described later) from the through hole to the outside of the rotary blade side bearing 2 is assumed when a through hole is provided in the seal 22 on the cutting blade 32 side (lower side in FIG. 1B). The two seals 20 and 22 are not provided with through-holes in consideration of leakage of the bearing lubrication grease. However, for example, a configuration in which a through hole (air hole) for suppressing a pressure change inside the bearing is provided on the seal 22 positioned on the cutting blade 32 side (lower side in FIG. 1B) which is a rotating member. It is good.

  In the rotary blade unit U1 configured as described above, as in the case of the conventional mower A described above, in order to rotate the cutting blade 32 stably and smoothly over a long period of time, the drive shaft gear G1 and the main shaft For the purpose of reducing friction and wear at the portions where the teeth of the gear G2 are in contact with each other, preventing seizure of the rotary blade side bearing 2, the gear side bearing 4 and the drive shaft bearing 6 and extending the fatigue life, etc. , G2, and the bearings 2, 4, and 6 are lubricated.

In this embodiment, as an example, grease is sealed as a lubricant in a predetermined space S surrounding the drive shaft gear G1 and the main shaft gear G2, and carbon grease is contained (added) in the grease. (Hereinafter, this lubricant is referred to as gear lubrication grease).
In this case, the basic component configuration of the gear lubrication grease is not particularly limited, and may be configured by arbitrarily selecting the base oil and the thickener according to the lubrication requirements based on the purpose and conditions of use of the rotary blade unit U1. do it. For example, as the base oil, mineral oil, synthetic hydrocarbon oil, ester synthetic oil, ether synthetic oil, silicone oil, fluorine oil and the like may be arbitrarily selected and used as the thickener. What is necessary is just to select and use at least one of a soap (such as lithium soap, sodium soap, or calcium soap) and a urea compound. In addition, you may add an extreme pressure agent with respect to these base oils and a thickener as an additive.

  Also, the properties of the carbon black contained in the gear lubrication grease are not particularly limited, and the carbon black having a predetermined property can be arbitrarily selected and used according to the lubrication requirements based on the purpose and conditions of use of the rotary blade unit U1. do it. For example, acetylene black or ketjen black (registered trademark of Akzo Nobel Chemicals) may be arbitrarily selected and used as carbon black.

  However, in this case, it is preferable to use carbon black having an increase in average particle diameter of 2 μm or less. This is because, when the average particle size of the carbon black is larger than 2 μm, the carbon black enters the raceway surfaces of the inner and outer rings 10 and 12 of the rotary blade side bearing 2 and is caught in the rolling elements (balls) 14. This is because there is a possibility that abnormal noise may be generated, and there is a possibility that the effect of suppressing the softening of the gear lubrication grease becomes insufficient due to insufficient thickening, and these disadvantages are effectively avoided. The term “having increased consistency” means that the gear lubricating grease maintains a predetermined consistency and is not easily softened or liquefied even under an environment affected by temperature, shear, and vibration. That is, by containing (adding) carbon black, the thickening property is increased, and for example, even when shearing or the like is repeatedly applied, the gear lubricating grease can be configured to be difficult to soften.

Further, the carbon black content in the gear lubrication grease may be arbitrarily set according to the lubrication requirements based on the purpose and condition of use of the rotary blade unit U1, but 2% of the total mass of the gear lubrication grease. It is preferable to set it to (mass ratio (hereinafter referred to as mass%)) or more, and it is more preferable if the content is 3 mass% or more. Furthermore, the optimum content is preferably set to 5 mass% or more.
However, if the content of carbon black in the gear lubrication grease exceeds 15 mass%, the fluidity of the gear lubrication grease deteriorates. Therefore, the content is preferably suppressed to 15 mass% or less.
That is, the carbon black content in the gear lubricating grease may be a mass ratio of 2% to 15% (2 mass% to 15 mass%) with respect to the total mass of the gear lubricating grease.

  If the amount of gear lubrication grease filled (encapsulated) is too large, the softening of the grease is promoted by heat generated by stirring. On the other hand, if the amount is too small, the grease does not reach the space S sufficiently, resulting in poor lubrication. End up. For this reason, it is preferable to fill (enclose) in an amount that is approximately 30 to 90% of the space volume of the space S, and further to be filled (enclose) in an amount that is approximately 50 to 80%. ).

The carbon black preferably has a hollow structure that forms a kind of porous structure (porous structure) and a chain structure (chain structure). According to such a structure, since the base oil enters and is held inside the porous (small holes), for example, even if the base oil becomes difficult to hold due to shearing of the thickener. The softening of the gear lubricating grease can be effectively suppressed by the base oil retained by the carbon black.
Carbon black also has a function as a solid lubricant, and can directly contribute to wear prevention of the drive shaft gear G1 and the main shaft gear G2.

  Similarly, in the present embodiment, the rotary blade side bearing 2 is also filled (enclosed) with a predetermined lubricant (for example, grease (hereinafter referred to as bearing lubrication grease)). In this case, the component configuration of the bearing lubrication grease is not particularly limited, and may be configured by arbitrarily selecting the base oil and the thickener according to the lubrication requirements of the rotary blade side bearing 2. For example, as the base oil, mineral oil, synthetic hydrocarbon oil, ester synthetic oil, ether synthetic oil, silicone oil, fluorine oil and the like may be arbitrarily selected and used as the thickener. What is necessary is just to select and use at least one of a soap (such as lithium soap, sodium soap, or calcium soap) and a urea compound. In addition, you may add an extreme pressure agent with respect to these base oils and a thickener as an additive.

However, the bearing lubrication grease uses the same metal soap as the thickener when the gear lubrication grease thickener is a variety of metal soap, and when the gear lubrication grease thickener is a urea compound. The urea compound is preferably used as a thickener. As a result, even if the gear lubrication grease enters the inside of the rotary blade side bearing 2 and the bearing lubrication grease is mixed with the gear lubrication grease, the thickener of the bearing lubrication grease is used as the gear lubrication grease. By maintaining the same system (same) as the thickener, it is possible to minimize physical and chemical changes (degeneration) and maintain a certain level of lubrication performance.
Further, the amount of filling (encapsulation) of the bearing lubrication grease may be arbitrarily set in accordance with the purpose of use or use conditions of the rotary blade unit U1, but for example, it is approximately equal to the space volume in the rotary blade side bearing 2. What is necessary is just to fill (enclose) the amount which becomes a volume ratio of 25-35%.
The gear side bearing 4 and the drive shaft bearing 6 may be lubricated under the same conditions as the rotary blade side bearing 2 described above.

Here, the use state of the mower according to the present embodiment, that is, the state change of the gear lubricating grease during the operation of the rotary blade unit U1 will be described below.
The gear lubrication grease continuously changes in temperature in the space S due to its own weight, and the vibration and heat generated by the rotation of the main shaft 8 and the main shaft gear G2 while the driving shaft 38 and the driving shaft gear G1 rotate. Together with stirring and shearing. Even when the temperature change, stirring and shearing are repeated in this way, in this embodiment, since the gear lubricating grease contains carbon black, the gear lubricating grease is softened and liquefied. It can be effectively suppressed. For this reason, the gear lubrication grease has an air layer Ly and an outer surface (upper surface (hereinafter referred to as the following) of the seal 20 located on the drive shaft gear G1 and main shaft gear G2 side (upper side in FIG. 1B)). (Referred to as the upper surface of the seal)) 20a (the state of grease Ga in the figure).

  At this time, as the temperature inside the rotary blade unit U1 (space portion S) rises, the pressure (internal pressure) of the space portion S rises, so that the internal air of the rotary blade unit U1 and the gear lubrication enclosed in the space portion S are lubricated. A pressing force on the grease toward the outside of the rotary blade unit U1, specifically, a pressing force on the inner wall 40s of the case 40, the main shaft 8 and the seal 20 acts on the gear lubricating grease.

  Even when such a pressing force is applied, the gear lubrication grease is in contact with the seal upper surface 20a with the air layer Ly, so that only the air in the gear lubrication grease is lip of the seal 20. It only enters the inside of the rotary blade side bearing 2 from the sliding contact portion between the portion 201 and the seal groove 20g of the rotary blade side bearing 2. That is, it is possible to effectively prevent the gear lubricating grease from entering the rotary blade side bearing 2. At that time, if the content (mass%) of carbon black in the gear lubricating grease is small, softening (or liquefaction) may occur in a part of the gear lubricating grease. Compared with grease which is not contained at all, the effect of preventing the gear lubricating grease from entering the rotary blade side bearing 2 is remarkably high.

  Rotation of a device that requires severe conditions such as temperature, rotation speed, vibration, etc. (ie, severe use conditions) such as a mower equipped with an engine 34 (FIG. 4) as a drive device as in this embodiment. In the blade unit U1, the carbon black content of the gear lubricating grease is preferably set to 3 mass% or more. On the other hand, for electric brush cutters and power tools with relatively mild operating conditions such as temperature, rotational speed and vibration, gear lubrication can be achieved by setting the carbon black content of gear lubrication grease to 1 mass% or more. There may be a case where the effect of preventing the gear lubricating grease from entering the inside of the rotary blade side bearing 2 of the grease is sufficiently obtained. Therefore, the specific content (mass%) of carbon black in the gear lubrication grease may be arbitrarily set according to the purpose and conditions of use of various devices on which the rotating member support unit is mounted. There is no particular limitation.

In addition, when the gear lubrication grease is in contact with the seal upper surface 20a of the seal 20, the seal 20 is stationary, but on the other hand, the main shaft 8 is rotating. On the other hand, a centrifugal force generated by the rotation of the main shaft 8 acts.
The gear lubricating grease to which the centrifugal force is applied moves upward along the inner wall 40s of the case 40 by the centrifugal force. The gear lubrication grease is also moved upward by being drawn into the drive shaft gear G1 and moved to the main shaft gear G2 via the teeth meshing with each other. Then, after the gear lubricating grease reaches the vicinity of the main shaft 8, it again falls and contacts the seal upper surface 20 a due to its own weight and the vibration caused by the rotation. As a result, the gear lubricating grease is circulated in the space S.

In such a circulation process, the gear lubricating grease is continuously subjected to actions such as temperature rise, shearing, and stirring. However, in this embodiment, since the gear lubricating grease contains carbon black, the gear lubricating grease The softening and further liquefaction of grease can be effectively suppressed.
As a result, in the space S, the flow of the gear lubrication grease can be activated (encouragement of circulation) while maintaining an appropriate state, and the drive shaft gear G1 and the main shaft gear G2 may be insufficiently lubricated. In addition, the teeth of the gears G1 and G2 are also prevented from being frictioned and worn, and the gears G1 and G2 can be smoothly rotated over a long period of time. As a result, the heat generation of these gears G1 and G2 can be suppressed, the deterioration of the gear lubrication grease can be prevented, and the grease can contribute to the lubrication of the drive shaft gear G1 and the main shaft gear G2 over a long period of time. .

  As described above, the gear lubrication grease actively flows in the space S when the mower is in use, that is, during the operation of the rotary blade unit U1, and as a result, circulates with little contact with the seal upper surface 20a. repeat. For this reason, the gear lubrication grease does not stay (deposit) on the seal upper surface 20a, and does not press the seal 20, whereby the gear lubrication grease leaks (enters) into the rotary blade side bearing 2. Can be reliably prevented.

  In addition, as described above, the seal 20 located on the side of the drive shaft gear G1 and the main shaft gear G2 (upper side in FIG. 1B) is provided with a through hole for suppressing a pressure change inside the bearing. Therefore, there is no inconvenience that the gear lubricating grease leaks (enters) into the rotary blade side bearing 2 from the through hole and is mixed with the bearing lubricating grease.

  As described above, according to the rotary blade unit U1 according to the present embodiment, the gear lubrication grease contains carbon black, so that the grease enclosed in the inside (for example, the space S) is softened (or liquefied). ) Is suppressed, and leakage to the outside can be surely prevented. As a result, the lubrication state of the rotary blade unit U1 is maintained well, and wear of the drive shaft gear G1 and the main shaft gear G2 and seizure of the rotary blade side bearing 2, the gear side bearing 4, and the drive shaft bearing 6 are prolonged. The cutting blade 32, which is a rotating member, can be stably rotated with a constant rotational accuracy over a long period of time without being generated.

Here, with respect to the mower according to the present embodiment, a predetermined test was performed and verified with respect to the leakage preventing effect of the grease enclosed in the mounted rotary blade unit U1. The test contents and test results will be described below.
In this test, four grass mowers (corresponding to the grass mower A shown in FIG. 4) are prepared as test machines, and three of these mowers each have a space portion S shown in FIG. 1 (a). ) Is mounted with a rotary blade unit (rotary blade unit U1 shown in FIG. 1 (a)) filled with a predetermined amount of a lubricant containing carbon black, and the remaining one mower has its A conventional rotary blade unit (rotary blade unit U2 shown in FIG. 3 (a)) in which a predetermined amount of a predetermined lubricant not containing carbon black is filled in the interior (space S shown in FIG. 4 (a)). equipped.

  In this case, the base lubricant (lubricant containing no carbon black) uses mineral oil as a base oil and grease using lithium soap as a thickener (Duplex EP No. 2 manufactured by Kyodo Yushi Co., Ltd.). ) Was used. Hereinafter, such grease is referred to as comparative grease. Then, a predetermined amount of carbon black was added to the comparative grease, and the grease was heated and stirred, and then the carbon black was uniformly dispersed by a roll to produce a carbon black-containing grease used in this test. Hereinafter, such grease is referred to as the present grease.

  At this time, in this grease, carbon black mixed with Ketjen Black EC300J and EC600JD manufactured by Lion Corporation at a weight ratio of 1: 1 was added to the comparative grease, and the carbon black content (mass%) was Three types of the greases were generated so that they were 3 mass% (hereinafter, this grease is referred to as “Grease 1”), 5 mass% (hereinafter, “Grease 2”), and 7 mass% (hereinafter, “Grease 3”).

  Then, about 9.5 g of each of the present greases 1, 2, and 3 and the comparative grease was filled in the rotary blade unit (space part S) of each mower. This filling amount corresponds to a volume amount of about 70% with respect to the space volume inside the rotary blade unit (space portion S). Here, in the following explanation, the mower filled with the grease 1 is the mower 1 filled with the grease 1, the mower filled with the grease 2 is the mower 2 filled with the grease 2, and the grease 3 is filled in the rotary blade unit. The machine 3 and the mower filled with the comparative grease are referred to as a comparative machine.

  Further, as a rolling bearing that supports the main shaft of each rotary blade unit (the rotary blade side bearing 2 shown in FIGS. 1A and 3A), the outer diameter of the bearing is 32 mm, the inner diameter of the bearing is 12 mm, and the bearing width is set. A ball bearing set to 10 mm and fitted with a contact rubber seal to seal the inside was used. The contact type rubber seal is not formed with a through hole (air hole) for suppressing (adjusting) the pressure change inside the bearing, and the inside of the bearing is kept almost completely sealed. Further, inside the bearing, as a lubricant, a thickening agent is lithium soap and a base oil is a mineral oil-based grease (Shell Albania Grease S2 (hereinafter referred to as bearing lubrication grease) manufactured by Showa Shell Sekiyu KK). 4 g was enclosed.

  Fig. 2 (a) shows a test device for verifying the grease leakage prevention effect of the rotary blade unit mounted on the mower. Using this test device, this machine 1, 2, 3 and the comparison After the machine is operated for a predetermined time at a predetermined speed (rotating blade rotation speed) under predetermined conditions, the gear lubrication grease enclosed in the rotary blade unit and the inside of the rolling bearing (rotary blade side bearing) By comparing the leakage state of the sealed bearing lubricating grease to the outside, we verified the grease leakage prevention effect of the rotary blade unit for these mowers.

  As shown in FIG. 2 (a), the test apparatus has a rectangular parallelepiped box shape, and angle steel is used as the frame material, and each surface portion surrounded by the frame material is an expanded metal. It is configured. Then, the test apparatus is fastened and fixed to the gantry with bolts, and the operation tube 30 and the operation handle 36 (see FIG. 4) of the mower are in the test apparatus so that the mower is suspended in the test apparatus. It was fixed with a string to the frame material.

  In the test, the atmospheric temperature of the mower (the machine 1, 2, 3 and the comparison machine) under test is kept at room temperature, and in this state, the machine 1 is operated at a speed of 8000 revolutions per minute. 1, 2, 3 and the comparator were each operated continuously for up to 30 hours. At that time, fuel was supplied to the engine 34 (see FIG. 4) at a predetermined timing, and the machines 1, 2, 3 and the comparator were continuously operated. After that, remove the rotary blade unit from the machine 1, 2, 3 and the comparative machine, and grease leaked from the inside of the rolling bearing (rotary blade side bearing) (bearing lubrication grease or gear lubrication grease mixed with bearing lubrication grease). (Hereinafter, these leaked greases are collectively referred to as grease) were collected with a spatula (small spoon), and the amount of leakage was measured and compared for each of the machine 1, 2, 3 and the comparator. .

  FIG. 2 (b) shows the test results. As is apparent from FIG. 2 (b), in the case of the comparison machine in which the comparative grease not containing carbon black is filled in the rotary blade unit, the rolling bearing (rotation The amount of grease leakage from the blade side bearing) was 4 g or more, and a larger amount of grease (more than 10 times) leaked from the amount enclosed in the bearing (about 0.4 g). That is, it was verified that the gear lubricating grease leaked (invaded) inside the bearing was mixed with the bearing lubricating grease and further leaked outside the bearing. In this case, the leaked grease reached the cutting blade (the cutting blade 32 shown in FIGS. 3A and 4).

  On the other hand, in the case of the machine 1 in which the grease 1 containing carbon black (carbon black content: 3 mass%) is filled into the rotary blade unit, the amount of grease leakage from the rolling bearing (rotary blade side bearing) is Even after 30 hours of operation time, it was 0.8 g or less, which was only 20% or less of the grease leakage amount (4 g or more) of the comparator. However, the amount of grease (2 times or less) leaked more than the amount enclosed in the bearing (about 0.4g), and the gear lubricated grease that leaked (entered) into the bearing mixed with the bearing lubricated grease. Leaked outside the bearing.

In contrast, in the case of Machine 2 and 3 filled with Grease 2 (carbon black content: 5 mass%) and Grease 3 (7 mass%), grease leakage from the rolling bearing (rotary blade side bearing). The amount was infinitely equal to zero even after 30 hours of operation. That is, the amount of grease leakage from the rolling bearing (rotating blade side bearing) was much smaller than that of the comparison machine (leakage amount 4 g or more) and the machine 1 (leakage amount 0.8 g or less).
In both of the machines 1, 2, and 3, the leaked grease is removed from the surface of the bearing rubber seal (the seal 22 shown in FIG. 1A) and the cutting blade pressing lid (the cutting blade shown in FIG. 1A). It was only slightly attached above the blade pressing lid 18).

As described above, like the rotary blade unit U1 according to the present embodiment, the gear lubrication grease contains carbon black, thereby suppressing the softening (or liquefaction) of the grease enclosed in the inside (for example, the space portion S). As a result, it has been verified by the above-described test that the leakage to the outside can be surely prevented and the cutting blade 32, which is a rotating member, can be stably rotated with a constant rotational accuracy over a long period of time. .
Further, the carbon black content in the gear lubricating grease is preferably set to 3 mass% or more, and it has been verified by the above-described test that the set value of 5 to 7 mass% or more is optimum.

It is a figure which shows the structural example of the rotary blade unit which concerns on one Embodiment of this invention, Comprising: (a) is sectional drawing, (b) is the state of the lubricant (grease) enclosed inside the rotary blade unit. The schematic diagram for demonstrating. It is a figure for demonstrating the test about the leak prevention effect of the lubrication agent (grease) enclosed in the inside of the rotary blade unit mounted in the mower, Comprising: (a) is a figure which shows the example of whole structure of a testing apparatus. (B) is a figure which shows a test result about this machine and a comparison machine, respectively. It is a figure which shows the structural example of the conventional rotary blade unit, Comprising: (a) is sectional drawing, (b) is a schematic diagram for demonstrating the state of the lubricant (grease) enclosed inside the rotary blade unit . The perspective view which shows the example of whole structure of the conventional mower.

Explanation of symbols

2 Rotary blade side bearing 4 Gear side bearing 8 Main shaft 20, 22 Seal 32 Cutting blade 34 Engine 38 Drive shaft 40 Case 40s Case inner wall A Mower G1 Drive shaft gear G2 Main shaft gear Ga Lubricant (grease)
Ly air layer S space part Ly air layer U1 rotary blade unit

Claims (3)

A main shaft extending in a predetermined direction, a plurality of rolling bearings rotatably supporting the main shaft, and a driving shaft for transmitting the rotational force of the driving shaft rotated by the driving device to the main shaft; Rotating member provided with at least one set of gears provided on one end side of the main shaft and meshing with each other, a rotating member attached to the other end side of the main shaft, and a case for housing the main shaft, the rolling bearing and the gear A support unit,
A rotating member support unit, wherein a lubricant for lubricating the gear is enclosed in the unit, and the lubricant contains carbon black.   The rotating member support unit according to claim 1, wherein the carbon black is contained in a mass ratio of 2% to 15% with respect to the total mass of the lubricant.   The rotating member support unit according to claim 1 or 2, wherein a cutting blade for cutting off the vegetation growing on the ground surface from near the root is attached to the main shaft.

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