JP2008231450A - Detergent for metal product, and detergent aqueous solution for metal product - Google Patents
Detergent for metal product, and detergent aqueous solution for metal product Download PDFInfo
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本発明は,カルシウム化合物が付着したチタン及びチタン合金製品を洗浄する際に,チタンの水素脆性及び金属溶出を防止するとともに,優れた洗浄性能を発揮するスルファミン酸−オキシカルボン酸系金属製品用洗浄剤に関し,特に,航空機部品として使用されるチタン及びチタン合金用の洗浄剤として用いた場合における洗浄効果の維持と,その場合に生じる水素脆化の抑制・軽減を実現する金属製品用洗浄剤及び金属製品用洗浄剤水溶液に関するものである。 The present invention is a cleaning for sulfamic acid-oxycarboxylic acid-based metal products that prevents titanium from hydrogen embrittlement and metal elution when cleaning titanium and titanium alloy products to which calcium compounds are adhered. In particular, cleaning agents for metal products that maintain the cleaning effect when used as cleaning agents for titanium and titanium alloys used as aircraft parts, and suppress and reduce hydrogen embrittlement that occurs in such cases, and The present invention relates to an aqueous cleaning solution for metal products.
チタン及びチタン合金は活性な金属であるが,金属表面は不動態化し易く,不動態膜は化学的にもきわめて安定である。ステンレス鋼などと異なりチタン及びチタン合金は塩化物中でも不動態を保ち,非常に高い耐食性を示す。また,軽金属の中でも優れた比強度・耐熱性を有し,一般の軽合金が強度を失い始めるような450℃までの温度においても,チタンは高い比強度を保持する。
このような理由から,各方面において用途が拡大してきている。身近なところでは眼鏡のフレーム,腕時計金具や人工歯骨等に,高耐食性を活用した工業材料として,熱交換器,バルブ,配管および合成塔等に,また,比強度・耐熱性の高さを利用した航空・宇宙分野にも広く使用されている。
Titanium and titanium alloys are active metals, but the metal surface is easily passivated, and the passive film is extremely stable chemically. Unlike stainless steel, titanium and titanium alloys remain passive even in chloride and exhibit very high corrosion resistance. Titanium retains high specific strength even at temperatures up to 450 ° C., which has excellent specific strength and heat resistance among light metals, and general light alloys begin to lose strength.
For these reasons, applications are expanding in various directions. Familiar materials such as eyeglass frames, wristwatch fittings and artificial teeth, industrial materials that utilize high corrosion resistance, heat exchangers, valves, piping, synthetic towers, etc., as well as high specific strength and heat resistance. Widely used in the aerospace field.
このように,用途の多様化が今後も期待されるチタン及びチタン合金だが,高温・高圧条件下での長時間の使用や,強酸性洗浄剤の使用により,金属水素化物の生成によって水素脆化が起こり,深刻な問題となる。すなわち,水素脆化によって,チタンの比強度性能が著しく低下し,金属劣化を促進する。
上記のようなチタン或いはチタン合金を含む金属用洗浄剤としては,スルファミン酸−オキシカルボン酸系洗浄剤が知られている。例えば特許文献1に記載された洗浄剤は,他の従来公知の無機酸,無機アルカリを用いた洗浄剤と比べて,従来の無機酸,無機アルカリを用いなければ除去できなかった石灰質化した歯石・排水管内壁に付着したスケール等の除去に有効であるとともに,取扱いおよび環境にやさしい洗浄剤であって安全に使用できるという長所があり,洗浄対象物であるカルシウム化合物等が付着した金属製品を洗浄する際に,高い洗浄力を有しつつ,金属の水素脆化及び金属溶出を抑止する能力にある程度優れた特性を発揮することが出来る点で,優れた洗浄剤であると言える。
A sulfamic acid-oxycarboxylic acid type cleaning agent is known as a cleaning agent for metal containing titanium or a titanium alloy as described above. For example, the cleaning agent described in Patent Document 1 is a calcified calculus that could not be removed without using a conventional inorganic acid or inorganic alkali, compared to other conventional cleaning agents using inorganic acid or inorganic alkali.・ It is effective in removing scales attached to the inner wall of the drain pipe, and has the advantage that it can be used safely and is an environmentally friendly cleaning agent. It can be said that it is an excellent cleaning agent in that it has a high detergency and can exhibit characteristics that are somewhat excellent in the ability to suppress metal hydrogen embrittlement and metal elution.
しかしながら,上記特許文献1に記載された洗浄剤(以下,従来の洗浄剤)においては,金属の水素脆化及び金属溶出を抑止する能力にある程度優れた特性を発揮することが出来るとはいえ,洗浄作用を優先させて開発されているため,水素脆化の抑制及び金属溶出の阻止という点では十分なものとは言えず,特に安全第一とする航空機部品のバキュームシステムや原子力発電所の吸排水管等の洗浄に使用するためには,チタンに対する洗浄効果を損なわずに金属チタンの溶出及び水素脆化が解決されるべき最も重大な課題である。さらに,洗浄剤が及ぼす環境負荷に対しても考慮した開発が不可欠である。
従って,本発明の主たる目的は,上記従来の洗浄剤を基礎として,これを改良し,洗浄対象物であるカルシウム化合物等が付着したチタン製品を洗浄する際に,高い洗浄力を提供しつつ,金属の水素脆性及び金属溶出を抑止する能力に優れたスルファミン酸−オキシカルボン酸系洗浄剤を提供することにある。
However, although the cleaning agent described in Patent Document 1 (hereinafter referred to as conventional cleaning agent) can exhibit some excellent properties in the ability to suppress metal hydrogen embrittlement and metal elution, Since it was developed with priority given to the cleaning action, it cannot be said to be sufficient in terms of suppressing hydrogen embrittlement and preventing metal elution. In order to use for cleaning water pipes, etc., elution of metal titanium and hydrogen embrittlement should be solved without impairing the cleaning effect on titanium. In addition, development that considers the environmental impact of cleaning agents is essential.
Therefore, the main object of the present invention is to improve this on the basis of the above-mentioned conventional cleaning agent, while providing high cleaning power when cleaning titanium products to which calcium compounds, etc., which are objects to be cleaned are adhered, An object of the present invention is to provide a sulfamic acid-oxycarboxylic acid-based cleaning agent having an excellent ability to suppress metal hydrogen embrittlement and metal elution.
上記目的を達成するために本発明にかかる洗浄剤は,スルファミン酸,クエン酸,リンゴ酸及びアルカリ性炭酸塩の混合溶液からなり,上記スルファミン酸:クエン酸:リンゴ酸及びアルカリ性炭酸塩の配合比率(重量比)が,79〜91:7〜3:7〜3:7〜3であることを特徴とする金属製品用洗浄剤である。これにより,従来の洗浄剤における優れた洗浄性能を維持しつつ,水素脆化及び金属溶出を抑止することが出来る新規な洗浄剤が提供される。
本発明のさらなる特徴及びそれがもたらす効果は,以下に詳述する発明を実施するための最良の形態に基づいて,より明確に理解されよう。
In order to achieve the above object, the cleaning agent according to the present invention comprises a mixed solution of sulfamic acid, citric acid, malic acid and alkaline carbonate, and the mixing ratio of the above sulfamic acid: citric acid: malic acid and alkaline carbonate ( The metal product cleaning agent is characterized in that the weight ratio is 79 to 91: 7 to 3: 7 to 3: 7 to 3. This provides a novel cleaning agent capable of suppressing hydrogen embrittlement and metal elution while maintaining the excellent cleaning performance of the conventional cleaning agent.
Further features of the present invention and the effects it provides will be more clearly understood based on the best mode for carrying out the invention described in detail below.
本発明にかかる金属製品用洗浄剤が基礎とする前記従来の洗浄剤は,スルファミン酸:クエン酸:リンゴ酸の配合比率(重量比)が,80〜95:10〜2.5〜10〜2.5であり,本発明にかかる金属製品用洗浄剤は,スルファミン酸,クエン酸,リンゴ酸及びアルカリ性炭酸塩の混合溶液からなり,上記スルファミン酸:クエン酸:リンゴ酸及びアルカリ性炭酸塩の配合比率(重量比)が,79〜91:7〜3:7〜3:7〜3であることを特徴とする金属製品用洗浄剤である。従って,本発明にかかる金属製品用洗浄材は,上記従来の洗浄剤におけるスルファミン酸,クエン酸,リンゴ酸の配合比率の範囲内を維持することで,上記従来の洗浄剤における洗浄力を維持し,更に炭酸ナトリウムや炭酸カリウムなどのアルカリ性炭酸塩を新たに配合することで,後記試験例に明らかなように,従来の洗浄剤に比べて洗浄対象金属の溶出を著しく低下させることが出来,更に水素脆化による金属強度の低下を阻止しえたものである。 The conventional detergent based on the detergent for metal products according to the present invention has a blending ratio (weight ratio) of sulfamic acid: citric acid: malic acid of 80 to 95:10 to 2.5 to 10 to 2. The cleaning agent for metal products according to the present invention comprises a mixed solution of sulfamic acid, citric acid, malic acid and alkaline carbonate, and the mixing ratio of the above sulfamic acid: citric acid: malic acid and alkaline carbonate The metal product cleaning agent is characterized by having a (weight ratio) of 79 to 91: 7 to 3: 7 to 3: 7 to 3. Therefore, the metal product cleaning material according to the present invention maintains the cleaning power of the conventional cleaning agent by maintaining the blend ratio of sulfamic acid, citric acid and malic acid in the conventional cleaning agent. Furthermore, by newly adding alkaline carbonates such as sodium carbonate and potassium carbonate, the elution of the metal to be cleaned can be remarkably reduced as compared with conventional cleaning agents, as will be apparent from the following test examples. The metal strength can be prevented from decreasing due to hydrogen embrittlement.
この実施形態にかかる洗浄剤は,スルファミン酸,クエン酸,リンゴ酸及びアルカリ性炭酸塩の混合溶液からなり,上記スルファミン酸:クエン酸:リンゴ酸及びアルカリ性炭酸塩の配合比率(重量比)が,79〜91:7〜3:7〜3:7〜3である金属洗浄剤である。
以下に述べる試験例などによって,具体的内容が理解される。
The cleaning agent according to this embodiment comprises a mixed solution of sulfamic acid, citric acid, malic acid and alkaline carbonate, and the blending ratio (weight ratio) of sulfamic acid: citric acid: malic acid and alkaline carbonate is 79. It is a metal cleaning agent which is -91: 7-3: 7-3: 7-3.
The concrete contents can be understood by the following test examples.
「試験例」
以下に,本発明の効果を証明する試験例及びその結果を記す。まず最初に,試験に用いた洗浄液の成分表を表1に記す。
なお,上記のうち,酢酸ナトリウムを添加した溶液Fからは環境に影響のある臭気を発する酢酸が,硫化ナトリウムを添加した溶液Gは毒性ガスである硫化水素が,溶液調製時および下記試験中に発生した。
従って,環境保護の観点から,上記酢酸ナトリウムを添加した溶液F及び硫化ナトリウムを添加した溶液Gについては,洗浄剤としては採用されない。
`` Test example ''
The test examples demonstrating the effect of the present invention and the results are described below. First, Table 1 shows the composition table of the cleaning liquid used in the test.
Of the above, the solution F to which sodium acetate has been added produces acetic acid that produces an odor affecting the environment, and the solution G to which sodium sulfide has been added is a toxic gas, hydrogen sulfide, during the preparation of the solution and during the following tests. Occurred.
Therefore, from the viewpoint of environmental protection, the solution F to which sodium acetate is added and the solution G to which sodium sulfide is added are not employed as cleaning agents.
「試験1」
上記A〜Gの洗浄剤によるチタンの溶出試験を行った。結果は下の表2に示される。
30mm×50mm×0.5mmのチタン板(材質:純度99.85%,TP270C)をA〜Gの各溶液100g中に,浴温度353K(80℃),浸漬時間24hの条件で浸漬させ,チタンの溶出量をICP発光分析法により測定し,各溶液に対するチタンの溶出試験を行った。
下表2中のFEX.1は,溶液Aの溶出量結果を1.000としたときの各溶液の溶出量の比率,FEX.2は,溶液Aの引掻き硬度を1.000としたときの各溶液の引掻き硬度の比率を示す。なお,処理前後のpH変化の測定結果を参考までに示す。
これにより,前記従来の洗浄剤におけるクエン酸とリンゴ酸配合量の一部に替わって表1のB〜Gのアルカリ性炭酸塩の試薬をそれぞれ添加することによって,いずれもチタン溶出量が大幅に抑制されていることが分かった。
The titanium elution test was conducted using the above-described detergents A to G. The results are shown in Table 2 below.
A titanium plate (material: purity 99.85%, TP270C) of 30 mm × 50 mm × 0.5 mm is immersed in each solution of A to G under conditions of a bath temperature of 353 K (80 ° C.) and an immersion time of 24 hours. The elution amount of was measured by ICP emission spectrometry, and the elution test of titanium for each solution was performed.
F EX.1 in Table 2 below, the amount of elution of the ratio of each solution when the elution amount resulting solution A was 1.000, F Ex.2 has a scratch hardness of the solution A was 1.000 The ratio of the scratch hardness of each solution is shown. In addition, the measurement result of the pH change before and after the treatment is shown for reference.
In this way, in addition to a part of the citric acid and malic acid blending amount in the conventional cleaning agent, by adding each of the alkaline carbonate reagents of B to G in Table 1, the titanium elution amount is significantly suppressed. I found out that
「試験2」
表1のA〜Gの洗浄剤の貝殻に対する溶解能力試験を行った。
これは海水を給排水する際に付着する貝殻5gをA〜Gの各溶液100g中に,浴温度298K(25℃),浸漬時間30minの条件で浸漬させ,カルシウムイオンの溶出量をICP発光分析法により測定し,各溶液の溶解洗浄能力の比較を行った。
これより,下表3の結果が得られた。FEX.3は,溶液Aの貝殻溶出量の結果を1.000としたときの各溶液の溶出量の比率を表したものである。
上記試験1および2から,チタン溶出量と貝殻の溶出量から判断した洗浄能力とを総合的に比較するために,溶液Aのデータを1.000としたときの各洗浄剤のデータを求め,F2=(洗浄能力/溶出量)で算出し,表4に示した。
特に洗浄剤Bについては,総合評価において高度に満足できる結果であった。
"Test 2"
The dissolution ability test with respect to the shells of the cleaning agents A to G in Table 1 was conducted.
In this method, 5 g of shells attached when seawater is supplied and discharged are immersed in 100 g of solutions A to G under the conditions of a bath temperature of 298 K (25 ° C.) and an immersion time of 30 min, and the elution amount of calcium ions is determined by ICP emission spectrometry. The solution was compared for dissolution and cleaning ability.
As a result, the results shown in Table 3 below were obtained. F EX.3 represents the ratio of the amount of elution of each solution when the result of the amount of shell elution of Solution A is 1.000.
From the above tests 1 and 2, in order to comprehensively compare the amount of titanium elution and the cleaning ability judged from the amount of shells eluted, the data of each cleaning agent when the data of solution A is 1.000 are obtained. F2 = (washing capacity / elution amount) was calculated and shown in Table 4.
In particular, the cleaning agent B was highly satisfactory in comprehensive evaluation.
「試験3」
水素脆化の程度を直接的に判断する材料として,洗浄対象である洗浄後のチタン材料の引張応力試験を行った。
表5に示すように,試験は,JISZ2241「金属材料引張試験方法」により,洗浄剤によるチタン板の引っ張り試験を行い,溶液Aへの浸漬後,溶液Bへの浸漬後および浸漬前の引っ張り応力試験結果を表6に示す。
As a material for directly judging the degree of hydrogen embrittlement, a tensile stress test was performed on the titanium material after cleaning, which is the object to be cleaned.
As shown in Table 5, the test is performed by performing a tensile test of a titanium plate with a cleaning agent according to JISZ2241 “Metal material tensile test method”. After immersion in solution A, tensile stress before and after immersion in solution B The test results are shown in Table 6.
試験1は,洗剤による水素脆化の原因が,酸による金属の溶解で発生する水素がチタン内部に吸蔵することから起こることを示している。従って,金属の溶解量が水素脆化の促進と顕著な相関関係があることが分かる。ただし,チタンの溶解量の増大は洗浄作用も増大させる。そこで,試験2は,海中の給配水管に付着するフジツボやトイレ配管に付着するカルシウム化合物やタンパクなどの洗浄能を評価するために行った。
次に,洗浄剤によるチタン板表面へのキャラクタリゼーションについて述べる。浸漬前のSEM写真を図1,溶液Aへの浸漬後のTi表面のSEM写真を図2に,溶液Bへの浸漬後のSEM写真を図3に示す。
浸漬前後の溶液A,溶液B共に表面状態に差が認められたが,浸漬後の溶液Aと溶液Bとのチタン板表面にも溶解による差もわずかに観察された。
Test 1 shows that the hydrogen embrittlement caused by the detergent is caused by occlusion of hydrogen generated in the dissolution of the metal by the acid inside the titanium. Therefore, it can be seen that the amount of dissolved metal has a significant correlation with the promotion of hydrogen embrittlement. However, increasing the amount of titanium dissolved also increases the cleaning action. Therefore, Test 2 was conducted to evaluate the cleaning ability of calcium compounds and proteins adhering to barnacles and toilet piping attached to the water supply and distribution pipes in the sea.
Next, the characterization of the surface of the titanium plate with detergent is described. The SEM photograph before immersion is shown in FIG. 1, the SEM photograph of the Ti surface after immersion in solution A is shown in FIG. 2, and the SEM photograph after immersion in solution B is shown in FIG.
A difference was observed in the surface state of both the solution A and the solution B before and after immersion, but a slight difference due to dissolution was also observed on the surface of the titanium plate between the solution A and the solution B after immersion.
試験3の金属破断写真を,図4に浸漬前の写真を,図5に溶液Aへの80℃24時間浸漬後の写真を,図6に溶液Bへの80℃24時間浸漬後の写真を示す。
いずれの試験片も引張応力により中央部が変形し,破断したことが分かる。試験3.で得られたデータからは,浸漬後の溶液A,溶液B共に浸漬前より破断伸びが抑制されていたが,その差は約2〜3%と小さく,目視では確認できなかった。
Fig. 4 shows a metal fracture photograph of test 3, Fig. 4 shows a photo before immersion, Fig. 5 shows a photo after immersion in solution A at 80 ° C for 24 hours, and Fig. 6 shows a photo after immersion in solution B at 80 ° C for 24 hours. Show.
It can be seen that all specimens were deformed and fractured at the center due to tensile stress. Test 3. From the data obtained in, the elongation at break of both the solution A and the solution B after immersion was suppressed from before the immersion, but the difference was as small as about 2 to 3% and could not be confirmed visually.
SIMS(二次イオン質量分析法)によるチタン板中の水素含有量の測定結果を次に示す。浸漬前の結果を図7,溶液Aへ80℃24時間浸漬させた結果を図8に,溶液Bへ80℃ 24時間浸漬させた結果を図9に示す。さらに,図7から図9の結果を重ねた図を図10に示す。SIMSは表7に示す条件で測定した。
図7の浸漬前のチタン板中には全く水素が含有していない。特に,市販のチタン板は水素脆化に関して厳格に管理されている結果である。ところが,洗浄液Aの浸漬後は約40umの水素脆化が起こっているのに対し,洗浄液Bの浸漬後は約1/5の8umに抑制されることがわかった。しかも,洗浄液B中に含有する水素濃度は洗浄液Aに比較して1/6以下に減少することも判明した。
The measurement result of the hydrogen content in the titanium plate by SIMS (secondary ion mass spectrometry) is shown below. The result before immersion is shown in FIG. 7, the result of immersion in solution A at 80 ° C. for 24 hours is shown in FIG. 8, and the result of immersion in solution B at 80 ° C. for 24 hours is shown in FIG. Further, FIG. 10 is a diagram in which the results of FIGS. 7 to 9 are overlapped. SIMS was measured under the conditions shown in Table 7.
The titanium plate before immersion in FIG. 7 does not contain any hydrogen. In particular, commercially available titanium plates are the result of strict control over hydrogen embrittlement. However, it was found that hydrogen embrittlement of about 40 μm occurred after the immersion of the cleaning liquid A, whereas it was suppressed to about 1/5 of 8 μm after the immersion of the cleaning liquid B. In addition, it has also been found that the concentration of hydrogen contained in the cleaning liquid B decreases to 1/6 or less compared to the cleaning liquid A.
本発明は,宇宙工学,航空機,船舶,家庭用し尿施設,上下水道施設,その他さまざまな金属製品についての洗浄剤及びその水溶液への利用が可能である。 INDUSTRIAL APPLICABILITY The present invention can be used as a cleaning agent and its aqueous solution for space engineering, aircraft, ships, household excrement facilities, water and sewage facilities, and various other metal products.
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JPS61207500A (en) * | 1985-03-08 | 1986-09-13 | 大阪瓦斯株式会社 | Bath furnace detergent |
JPH0480386A (en) * | 1990-07-24 | 1992-03-13 | Kobayashi Pharmaceut Co Ltd | Detergent composition |
JPH0550095A (en) * | 1991-08-20 | 1993-03-02 | Kobayashi Pharmaceut Co Ltd | Tablet type scale cleaning agent |
JP2000506917A (en) * | 1996-03-05 | 2000-06-06 | ケイ ケミカル カンパニー | Enzymatic detergent composition and method for degrading and removing bacterial cellulose |
JP3509818B2 (en) * | 2001-11-09 | 2004-03-22 | 次郎 櫻井 | Cleaning agent for metal products |
JP2004123979A (en) * | 2002-10-04 | 2004-04-22 | Asahi Denka Kogyo Kk | Detergent composition for light metal and light metal washing method using it |
-
2007
- 2007-03-16 JP JP2007068203A patent/JP4866275B2/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61207500A (en) * | 1985-03-08 | 1986-09-13 | 大阪瓦斯株式会社 | Bath furnace detergent |
JPH0480386A (en) * | 1990-07-24 | 1992-03-13 | Kobayashi Pharmaceut Co Ltd | Detergent composition |
JPH0550095A (en) * | 1991-08-20 | 1993-03-02 | Kobayashi Pharmaceut Co Ltd | Tablet type scale cleaning agent |
JP2000506917A (en) * | 1996-03-05 | 2000-06-06 | ケイ ケミカル カンパニー | Enzymatic detergent composition and method for degrading and removing bacterial cellulose |
JP3509818B2 (en) * | 2001-11-09 | 2004-03-22 | 次郎 櫻井 | Cleaning agent for metal products |
JP2004123979A (en) * | 2002-10-04 | 2004-04-22 | Asahi Denka Kogyo Kk | Detergent composition for light metal and light metal washing method using it |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101962623B1 (en) * | 2017-11-24 | 2019-03-27 | (주)화신 | Composition for cleaning weld soot and manufacturing method for the same |
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