JP2008208568A - Manufacturing method and decoration forming device for accessory for surface-decorated siding - Google Patents

Manufacturing method and decoration forming device for accessory for surface-decorated siding Download PDF

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JP2008208568A
JP2008208568A JP2007044561A JP2007044561A JP2008208568A JP 2008208568 A JP2008208568 A JP 2008208568A JP 2007044561 A JP2007044561 A JP 2007044561A JP 2007044561 A JP2007044561 A JP 2007044561A JP 2008208568 A JP2008208568 A JP 2008208568A
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siding
molded product
decorative convex
convex
makeup
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Masanobu Ogasawara
正信 小笠原
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Panasonic Electric Works Co Ltd
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Matsushita Electric Works Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method for an accessory for a surface-decorated siding, which enables the accessory to be accurately manufactured from a single metallic base plate. <P>SOLUTION: A central-side decorative convex portion 6a of an intermediate molded article A', which is equipped with a covering portion 3 and a mounting leg portion 2, is pressed. Subsequently, an end-side decorative convex portion 6b, which continues into the convex portion 6a, is formed by applying press molding to a flat plate-like portion 9 in an overlapping state, which constitutes both side ends of the covering portion 3, while maintaining the state of pressing the convex portion 6a. Thus, such a decorative convex portion 6 as to continue into a decorative protrusion 32 of a surface decoration 31 of the siding 30 is formed. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、表面化粧付きサイディング用役物の製造方法、及び、表面化粧付きサイディング用役物における化粧形成装置に関するものである。   The present invention relates to a method for manufacturing a siding accessory with surface decoration, and a makeup forming apparatus in a siding accessory with surface decoration.

表面化粧付きサイディング用役物1は、図11のように、隣接したサイディング30の間にその裏面側から配置した役物取付体40に取り付ける取付用脚部2と、隣接したサイディング30の間に跨るように配置されて隣接するサイディング30の端部表面を被覆する被覆部3とを備えており、そして、被覆部3にはサイディング30の立体模様の表面化粧31に連続するような表面化粧3aが施されている。しかしながら、この表面化粧付きサイディング用役物1は、取付用脚部2を構成する脚部用部材50と被覆部3を構成する被覆部用部材51との2部材を組み付けて形成されており、その製造が煩雑であるという問題がある。   As shown in FIG. 11, the siding accessory 1 with surface decoration is between the adjacent sidings 30 and the mounting legs 2 attached to the accessory attachments 40 arranged from the back side between the adjacent sidings 30. And a covering 3 that covers the end surface of the adjacent siding 30 disposed so as to straddle, and the covering 3 has a surface makeup 3a that is continuous with the three-dimensional surface makeup 31 of the siding 30. Is given. However, the siding accessory 1 with surface decoration is formed by assembling two members, a leg member 50 constituting the mounting leg 2 and a covering member 51 constituting the covering part 3, There exists a problem that the manufacture is complicated.

なお、取付用脚部2と被覆部3とを備えたサイディング用役物1´を一枚の金属原板Aで形成させたものとしては、図12(a)のようにたとえば特許文献2が知られている。詳しくは、被覆部3は平板状の一枚の金属原板Aを折り返して表面板部4の裏面に一対の裏面板部5が重ねられて形成されており、取付用脚部2は裏面板部5の端部を裏方に折り曲げて形成されている。しかしながら、この特許文献2のサイディング用役物1´は被覆部3に表面化粧3aが施されておらず、図12(b)のように表面化粧31を有したサイディング30の間に配置した際には外壁に統一感のある外観を現出できないのである。   Note that, as shown in FIG. 12 (a), for example, Patent Document 2 discloses that a siding accessory 1 ′ having a mounting leg portion 2 and a covering portion 3 is formed by a single metal original plate A. It has been. Specifically, the covering portion 3 is formed by folding a single flat metal plate A and a pair of back surface plate portions 5 overlapped on the back surface of the front surface plate portion 4. It is formed by bending the end of 5 to the back. However, the siding accessory 1 ′ of Patent Document 2 is not provided with the surface decoration 3 a on the covering portion 3, and is disposed between the sidings 30 having the surface decoration 31 as shown in FIG. Cannot have a uniform appearance on the outer wall.

ここで、上記サイディング用役物1´の被覆部3にプレス成形で表面化粧3aを施そうとした場合、たとえば表面板部4と裏面板部5とが重合して成る被覆部3に対してプレス成形を施そうとすると被覆部3から突出する取付用脚部2が邪魔になったり、またたとえば表面板部4と裏面板部5との折り返し前の金属原板Aに対してプレス成形を施すと表面板部4と裏面板部5とを形成するべく金属原板Aを折り返すことが困難になったりするのであって、良好な精度での表面化粧付きサイディング用役物の製造は困難であった。つまり、表面化粧付きサイディング用役物1を一枚の金属原板Aで精度良く製造する技術の開発が望まれているのが現状である。
特開2005−264705号公報 特開2005−126988号公報
Here, when it is going to give the surface decoration 3a to the coating | coated part 3 of the said siding accessory 1 'by press molding, with respect to the coating | coated part 3 formed by superposing | polymerizing the surface board part 4 and the back surface board part 5, for example If it is going to press-form, the mounting leg part 2 which protrudes from the coating | coated part 3 will become obstructive, for example, press-molding is performed with respect to the metal original plate A before the front-surface board part 4 and the back surface board part 5 return | folding. In other words, it is difficult to fold the metal original plate A to form the front plate portion 4 and the back plate portion 5, and it is difficult to manufacture a siding accessory with surface decoration with good accuracy. . That is, the present situation is that it is desired to develop a technique for manufacturing the siding accessory 1 with surface decoration with a single metal original plate A with high accuracy.
JP 2005-264705 A JP 2005-126988 A

本発明は上記の点に鑑みてなされたものであり、その目的とするところは、一枚の金属原板で精度良く製造できる表面化粧付きサイディング用役物の製造方法、及び、これに用いる化粧形成装置を提供することを課題とするものである。   The present invention has been made in view of the above points, and the object of the present invention is to provide a method for manufacturing a siding accessory with surface decoration that can be accurately manufactured with a single metal original plate, and a cosmetic formation used therefor It is an object to provide an apparatus.

上記課題を解決するために請求項1に係る表面化粧付きサイディング用役物の製造方法にあっては、立体模様の表面化粧31を有する隣接したサイディング30の間にその裏面側から配置した役物取付体40に取り付ける取付用脚部2と、隣接したサイディング30の間に跨るように配置されて隣接するサイディング30の端部表面を被覆する被覆部3とを備え、一枚の金属原板Aで形成された表面化粧付きサイディング用役物1の製造方法であって、一枚の平板状の金属原板Aの中央域部A1にプレス成形にて表面または裏面の一方が凸状となり他方が凹状となる凸曲部7を形成すると共に、この金属原板Aの中央域部A1の両側域部A2に平板状部9を隔ててプレス成形にて上記凸曲部7を表裏で反転させたような形状の凹曲部8を形成し、次いで、上記金属原板Aの両側域部A2を中央域部A1の裏面に沿わせるように各平板状部9で裏方に折り返し、凹曲部8と凸曲部7とが合致した中央側化粧凸曲部6aを有すると共に表面板部4の裏面に一対の裏面板部5が重ねられた被覆部3を形成し、更に裏面板部5の端部を裏方に折り曲げて取付用脚部2を形成することで、上記被覆部3と取付用脚部2とを備えて成る中間成形物A´を形成し、次に、まず上記中間成形物A´の中央側化粧凸曲部6aを押さえ付け、次いで中央側化粧凸曲部6aを押さえ付けた状態を維持したまま、被覆部3の両側端を構成している重合状態の平板状部9に対してプレス成形を施して中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成することで、サイディング30の表面化粧31の化粧凸部32に連続するような化粧凸曲部6を形成することを特徴とする。   In order to solve the above-mentioned problem, in the method for manufacturing a siding accessory with surface decoration according to claim 1, the accessory disposed from the back side between adjacent sidings 30 having a three-dimensional surface decoration 31. It is provided with a mounting leg portion 2 to be attached to the mounting body 40 and a covering portion 3 that is arranged so as to straddle between the adjacent sidings 30 and covers the end surface of the adjacent siding 30. A method for producing a formed siding accessory 1 with a surface decoration, wherein one of the front surface and the back surface is convex and the other is concave in a central area A1 of a flat plate-shaped metal original sheet A. The convex curved part 7 is formed, and the convex curved part 7 is reversed on the front and back by press forming with the flat plate-like part 9 being separated from both side parts A2 of the central part A1 of the metal original plate A. Concave bend 8 is formed Then, the both sides A2 of the metal base plate A are folded back to the back by each flat plate portion 9 so as to be along the back surface of the center region A1, and the central side makeup in which the concave curved portion 8 and the convex curved portion 7 are matched. A covering portion 3 having a convex curved portion 6a and a pair of back surface plate portions 5 overlapped on the back surface of the front surface plate portion 4 is formed, and the end portion of the back surface plate portion 5 is further folded back to attach the mounting leg portion 2. By forming, an intermediate molded product A ′ comprising the covering portion 3 and the mounting leg portion 2 is formed, and then, first, the center side decorative convex curved portion 6a of the intermediate molded product A ′ is pressed. Then, while maintaining the state in which the central side decorative convex part 6a is pressed down, the central side decorative convex part is subjected to press molding on the flat plate-like part 9 constituting the both side ends of the covering part 3. The surface makeup 31 of the siding 30 is formed by forming the end-side decorative convex curved portion 6b continuous with the portion 6a. And forming a decorative convex curved parts 6 such as to be continuous to the convex portion 32.

これによると、中央域部A1にプレス成形にて表面または裏面の一方が凸状となり他方が凹状となる凸曲部7を形成すると共に、上記中央域部A1の両側域部A2に平板状部9を隔ててプレス成形にて上記凸曲部7を表裏で反転させたような形状の凹曲部8を形成した金属原板Aにあっては、各平板状部9において裏方に折り返すことが容易に行えるのであって、この各平板状部9にて金属原板Aの両側域部A2を中央域部A1の裏面に沿わせるように裏方に折り返して凹曲部8を凸曲部7にその裏面側から合致させることで、表面板部4の裏面に一対の裏面板部5が重合すると共に化粧凸曲部6の一部である中央側化粧凸曲部6aを有して成る中間成形物A´を容易に形成できるのであり、そして、この中間成形物A´の被覆部3の両側端を構成している重合状態の平板状部9には裏面板部5の端部を裏方に折り曲げて形成した取付用脚部2を回避しながらプレス成形を施すことが容易にできるのであって、この中間成形物A´の被覆部3の両側端の平板状部9に対してプレス成形によって中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成することで、被覆部3の両側端からその中央側に向けて、サイディング30の表面化粧31の化粧凸部32に連続するような、表面板部4または裏面板部5の一方が凸状となり他方が凹状となる化粧凸曲部6を形成することができるのであるが、このとき、中央側化粧凸曲部6aを押さえ付けた状態で端部側化粧凸曲部6bを形成することで、端部側化粧凸曲部6bに連続する中央側化粧凸曲部6aに対して端部側化粧凸曲部6bの成形の際の変形等の影響を与えないようにできるのであり、化粧凸曲部6、ひいては表面化粧付きサイディング用役物1を良好な精度で製造することができたものである。   According to this, in the central area portion A1, a convex curved portion 7 in which one of the front surface or the back surface is convex and the other is concave is formed by press molding, and a flat plate portion is formed on both side area portions A2 of the central area portion A1. In the metal plate A in which the concave curved portion 8 having the shape that the convex curved portion 7 is reversed on the front and back sides by press molding with 9 apart, it is easy to fold back to the back in each flat plate-like portion 9 In each of the flat plate-like portions 9, the both side regions A2 of the metal original plate A are folded back so as to be along the back surface of the central region A1, and the concave curved portion 8 is turned into the convex curved portion 7. By matching from the side, a pair of back surface plate portions 5 are superposed on the back surface of the front surface plate portion 4, and at the same time, an intermediate molded product A having a center side decorative convex portion 6 a that is a part of the decorative convex portion 6. ′ Can be easily formed, and both side ends of the covering portion 3 of the intermediate molded product A ′ are The formed flat plate-like portion 9 can be easily subjected to press molding while avoiding the mounting leg portion 2 formed by bending the end portion of the back plate portion 5 backward. By forming the end-side decorative convex portion 6b continuous with the center-side decorative convex portion 6a by press molding on the flat plate-like portions 9 on both ends of the covering portion 3 of the intermediate molded product A ′, the covering portion 3 is formed. A decorative convex in which one of the front surface plate portion 4 or the back surface plate portion 5 is convex and the other is concave so as to be continuous with the decorative convex portion 32 of the front surface makeup 31 of the siding 30 from the both side ends toward the center. The curved portion 6 can be formed. At this time, the end-side decorative convex portion is formed by forming the end-side decorative convex portion 6b while pressing the central-side decorative convex portion 6a. End side decorative convex part 6b with respect to central side decorative convex part 6a continuing to 6b And as it can so as not to affect the deformation during the forming, cosmetic convex curved parts 6, in which it was possible to produce a surface decorative with siding won game 1 with good accuracy therefore.

また、請求項2に係る表面化粧付きサイディング用役物における化粧形成装置にあっては、上記請求項1の中間成形物A´に対して中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成させるための表面化粧付きサイディング用役物1における化粧形成装置20であって、上記中間成形物A´をセットさせるダイ21と、このダイ21に対して接離自在に駆動するパンチ22とを有し、ダイ21とパンチ22との対向面21a,22aに、セットした中間成形物A´における被覆部3の両側端を構成している重合状態の平板状部9に対してプレス成形を施して中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成させるためのプレス加工部23を備え、ダイ21またはパンチ22のいずれか一方に、ダイ21にセットした中間成形物A´の取付用脚部2を避けるための脚部回避部25を上記対向面から凹設し、ダイ21またはパンチ22の少なくとも一方を被取付部材として、この被取付部材に対して、セットした中間成形物A´の中央側化粧凸曲部6aを押さえ付けるための押付部材24をパンチ22とダイ21との接離方向に移動自在に取り付けると共に、この押付部材24の先端を被取付部材の対向面よりも突出させてプレス加工部23による中間成形物A´へのプレス成形に先んじて中間成形物A´の中央側化粧凸曲部6aに当接させると共にプレス加工部23による中間成形物A´へのプレス成形時も継続して中間成形物A´の中央側化粧凸曲部6aを押さえ付けた状態に維持させるように押付部材24を付勢するための付勢手段26を備えたことを特徴とする。   Further, in the makeup forming apparatus in the siding accessory with surface makeup according to claim 2, the end side makeup that is continuous with the center-side makeup convex portion 6a with respect to the intermediate molded product A 'of claim 1 above. A makeup forming apparatus 20 in a siding accessory 1 with a surface makeup for forming a convex curved portion 6b, and a die 21 for setting the intermediate molded product A ′, and a detachable drive with respect to the die 21 A flat plate-like portion 9 in a superposed state that constitutes both side ends of the covering portion 3 in the intermediate molded product A ′ set on the opposed surfaces 21a, 22a of the die 21 and the punch 22; And press forming part 23 for forming end side decorative convex part 6b continuous with center side decorative convex part 6a by press forming, and either die 21 or punch 22 is attached to die 21 Set middle The leg avoiding portion 25 for avoiding the mounting leg portion 2 of the shape A ′ is recessed from the facing surface, and at least one of the die 21 or the punch 22 is used as a mounted member, A pressing member 24 for pressing the center side decorative convex portion 6a of the set intermediate molded product A ′ is attached movably in the contact / separation direction of the punch 22 and the die 21, and the tip of the pressing member 24 is attached. Prior to press molding to the intermediate molded product A ′ by the press working part 23 by projecting from the opposing surface of the member, the intermediate part A ′ is brought into contact with the central decorative convex portion 6a of the intermediate molded product A ′ and intermediate by the press working part 23 An urging means 26 for urging the pressing member 24 so as to maintain the state where the center side decorative convex portion 6a of the intermediate molded product A ′ is continuously pressed during the press molding to the molded product A ′. It is characterized by having .

この表面化粧付きサイディング用役物1における化粧形成装置20によると、請求項1の中間成形物A´における被覆部3の両側端の平板状部9に対し、プレス加工部23によって、中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成できるのであるが、このプレス加工部23による端部側化粧凸曲部6bの成形は、脚部回避部25によって中間成形物A´の取付用脚部2を回避しつつ、付勢手段26の付勢を受けた押付部材24によって中央側化粧凸曲部6aを確実に押さえ付けながら行わせることができるのであり、つまり、端部側化粧凸曲部6bに連続する中央側化粧凸曲部6aに対して端部側化粧凸曲部6bの成形の際の変形等の影響を与えないようにできるのであり、化粧凸曲部6、ひいては表面化粧付きサイディング用役物1を良好な精度で製造することができたものである。   According to the makeup forming apparatus 20 in the siding accessory 1 with surface decoration, the center side makeup is applied to the flat plate-like portions 9 at both ends of the covering portion 3 in the intermediate molded product A ′ according to claim 1 by the press working portion 23. The end-side decorative convex curved portion 6b that is continuous with the convex curved portion 6a can be formed. The end-shaped decorative convex-curved portion 6b is molded by the leg avoiding portion 25 by the press working portion 23. ′ While avoiding the mounting leg 2, the pressing member 24 urged by the urging means 26 can be made to press the center-side decorative convex portion 6 a with certainty. It is possible to prevent the central side decorative convex portion 6a continuous with the portion side decorative convex portion 6b from being affected by deformation or the like when the end side decorative convex portion 6b is formed. 6. For siding with surface decoration The accessory 1 was able to be manufactured with good accuracy.

本発明にあっては、一枚の金属原板で表面化粧付きサイディング用役物を精度良く製造できる、という利点を有する。   The present invention has an advantage that a siding accessory with surface decoration can be accurately manufactured with a single metal original plate.

以下、本発明を添付図面に示す実施形態に基いて説明する。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.

表面化粧付きサイディング用役物1は、図2や図8のように、外壁を構成するサイディング30の間に配置した際に、サイディング30の裏面側から配置した役物取付体40(図12(a)参照)に取り付ける取付用脚部2と、隣接したサイディング30の間に跨るように配置されて隣接するサイディング30の端部表面をその両側端部位が被覆する被覆部3とを備えている。そして、被覆部3にはサイディング30の表面化粧31と同様の表面化粧3aが施されている。なお、図2のサイディング用役物1は、被覆部3が平面視で略直線板状に形成され、平面視で直線状に配置したサイディング30の間に配置される直線壁タイプの役物1aであり、図8のサイディング用役物1は、被覆部3が平面視で中央の屈曲部15で屈曲された屈曲板状(例では屈曲部15にて略90度に山折りされている)に形成され、直交状に配置したサイディング30の間(いわゆる出隅部)に配置されるコーナ壁タイプの役物1bである。   As shown in FIGS. 2 and 8, the siding accessory 1 with surface decoration is disposed between the sidings 30 constituting the outer wall, and the accessory attachment body 40 (FIG. 12 ( a) the mounting leg 2 attached to the reference), and the covering 3 that is arranged so as to straddle between the adjacent sidings 30 and covers the end surface of the adjacent siding 30 at both side end portions. . The covering 3 is provided with a surface makeup 3 a similar to the surface makeup 31 of the siding 30. Note that the siding accessory 1 in FIG. 2 is a straight wall type accessory 1a in which the covering portion 3 is formed in a substantially straight plate shape in plan view and is arranged between the sidings 30 arranged in a straight line in plan view. The siding accessory 1 in FIG. 8 is a bent plate shape in which the covering portion 3 is bent at the central bent portion 15 in plan view (in the example, the bent portion 15 is mountain-folded at approximately 90 degrees). The corner wall type accessory 1b is formed between the sidings 30 arranged in an orthogonal shape (so-called protruding corners).

詳しくは、本例の表面化粧付きサイディング用役物1は、縦長の鋼板のような一枚の金属原板Aによって形成されており、上記被覆部3は、上記金属原板Aの幅方向中央部にて構成される表面板部4を有すると共に、この表面板部4の幅方向両端部を裏方に略180度折り返して表面板部4の裏面に沿う裏面板部5を有して構成されており、また、上記取付用脚部2は、被覆部3の各裏面板部5の中央側端部を裏方に屈曲させて被覆部3から裏方に突出するようになった金属原板Aで形成された一対の脚板部10にて構成されている。一対の脚板部10の突出先端にはそれぞれ役物取付体40の被係合部41に引っ掛け係合させる係合爪部11が折り曲げによって形成されている。   Specifically, the siding accessory 1 with surface decoration of this example is formed by a single metal original plate A such as a vertically long steel plate, and the covering portion 3 is formed at the center in the width direction of the metal original plate A. And has a back plate portion 5 along the back surface of the front plate portion 4 by folding back both ends of the front plate portion 4 in the width direction by about 180 degrees. Further, the mounting leg 2 is formed of a metal original plate A that is bent at the center end of each back plate 5 of the cover 3 and protrudes from the cover 3 to the back. It is comprised by a pair of leg board part 10. FIG. Engaging claw portions 11 that are hooked and engaged with the engaged portions 41 of the accessory mounting body 40 are formed at the protruding tips of the pair of leg plate portions 10 by bending.

また、上記被覆部3の表面化粧3aには、被覆部3の両側端からその中央側に向けて、サイディング30の表面化粧31の化粧凸部32に連続するような、表面板部4または裏面板部5の一方が凸状となり他方が凹状となる化粧凸曲部6を有する。本例の化粧凸曲部6は、図6のように、表面板部4に表側に向けて凸形状となる凸曲部7が形成され、裏面板部5に裏側に開口した凹形状となる凹曲部8が形成されていて、凸曲部7にその裏面から凹曲部8が嵌り込んで両者が合致することで形成されているが、表面板部4に表側に開口した凹曲部8を形成すると共に裏面板部5に裏側に凸となる凸曲部7を形成して両者を合致させるようにしてもよく、この後者の場合には、上記凸曲部7と凹曲部8との合致した溝条部位の表面化粧付きサイディング用役物1の長さ方向における隣接部位が、サイディング30の表面化粧31の化粧凸部32に連続する表面化粧付きサイディング用役物1の表面化粧3aの化粧凸曲部6となる。なお、本例のサイディング用役物1は、左右に伸びる凸条の化粧凸部32が上下に並設された表面化粧31を有したサイディング30によって構成された外壁に対して用いることを想定して製造されたもので、その表面化粧3aの化粧凸曲部6は、化粧凸部32を一回り大きくしたような幅方向に伸びる凸条であり、化粧凸部32と同ピッチで被覆部3の長手方向(上下方向)に並ぶように形成されている。   Further, the surface decoration 3a of the covering portion 3 includes a surface plate portion 4 or a back surface that is continuous with the decorative convex portion 32 of the surface makeup 31 of the siding 30 from both side ends of the covering portion 3 toward the center thereof. One of the face plate portions 5 has a convex convex curved portion 6 in which one is convex and the other is concave. As shown in FIG. 6, the decorative convex curved portion 6 of this example has a convex curved portion 7 that is convex toward the front side on the front surface plate portion 4, and has a concave shape that opens to the rear side plate portion 5. The concave curved portion 8 is formed, and the concave curved portion 8 is formed by fitting the concave curved portion 8 into the convex curved portion 7 from the back surface thereof, and the two are matched. 8 and the back plate 5 may be formed with a convex curved portion 7 that is convex on the back side, and in the latter case, the convex curved portion 7 and the concave curved portion 8 may be matched. The surface makeup of the siding accessory 1 with the surface makeup in which the adjacent portion in the length direction of the siding accessory 1 with the surface makeup of the groove portion that coincides with the surface is continuous with the makeup convex portion 32 of the surface makeup 31 of the siding 30 It becomes the decorative convex curved part 6 of 3a. Note that the siding accessory 1 of this example is assumed to be used for an outer wall constituted by a siding 30 having a surface makeup 31 in which convex and convex convex portions 32 extending in the left and right directions are arranged side by side. The decorative convex portion 6 of the surface makeup 3a is a convex strip extending in the width direction as if the cosmetic convex portion 32 is made one size larger, and the covering portion 3 has the same pitch as the decorative convex portion 32. Are arranged in the longitudinal direction (vertical direction).

したがって、本例の表面化粧付きサイディング用役物1を、立体模様の表面化粧31を有するサイディング30の間に配置して成る外壁構造にあっては、図7や図10のように、サイディング用役物1の被覆部3に設けた化粧凸曲部6がサイディング30の表面化粧31の化粧凸部32に連続するようになって統一感ある良好な外壁の外観を確保できると共に、被覆部3の化粧凸曲部6がサイディング30の表面化粧31の化粧凸部32に略隙間無く嵌まって合致するようにもできて、サイディング用役物1の被覆部3の裏面とサイディング30の表面との間からの雨水の浸入防止効果も向上できる。なお、本例の表面化粧付きサイディング用役物1は金属製なので、サイディング30も金属製であると、材質的にも統一感を出すことができて外壁に更に良好な外観を現出できる。更に言うと、被覆部3の表面化粧3aとサイディング30の表面化粧31との間隔は略一定となるのであり、被覆部3の両側端部の裏面にパッキン12(図12(a)参照)を貼着したりして、サイディング用役物1の被覆部3の裏面とサイディング30の表面との間にパッキン12を介在させれば、雨水の浸入防止効果を大幅に向上できる。なお、コーナ壁タイプの表面化粧付きサイディング用役物1bにおいては図7のように被覆片の化粧凸曲部6の中央に後述の中央平板状部13が残るものであるが、この中央平板状部13は図9のように外壁コーナの頂部に位置することとなって、統一感ある良好な外壁の外観を崩さず確保できるのである。   Therefore, in the outer wall structure in which the siding accessory 1 with surface decoration of the present example is disposed between the sidings 30 having the three-dimensional pattern surface decoration 31, as shown in FIG. 7 and FIG. The decorative convex curved portion 6 provided on the covering portion 3 of the accessory 1 is continuous with the decorative convex portion 32 of the surface makeup 31 of the siding 30 so as to ensure a uniform and good appearance of the outer wall, and the covering portion 3. The decorative convex portion 6 of the siding 30 can be fitted and matched with the decorative convex portion 32 of the surface makeup 31 of the siding 30 with almost no gap, and the back surface of the covering portion 3 of the siding accessory 1 and the surface of the siding 30 The effect of preventing rainwater from entering between can be improved. In addition, since the siding accessory 1 with surface decoration in this example is made of metal, if the siding 30 is also made of metal, it is possible to bring out a sense of unity in terms of material and to make a better appearance appear on the outer wall. Furthermore, the interval between the surface decoration 3a of the covering portion 3 and the surface decoration 31 of the siding 30 is substantially constant, and packing 12 (see FIG. 12 (a)) is provided on the back surface of both end portions of the covering portion 3. If the packing 12 is interposed between the back surface of the covering portion 3 of the siding accessory 1 and the surface of the siding 30 by sticking or the like, the effect of preventing rainwater from entering can be greatly improved. In addition, in the corner wall type siding accessory 1b with a surface decoration, a central flat plate portion 13 to be described later remains in the center of the decorative convex curved portion 6 of the covering piece as shown in FIG. The portion 13 is positioned at the top of the outer wall corner as shown in FIG. 9 and can secure the appearance of the good outer wall with a sense of unity.

一枚の金属原板Aの板金加工にて形成される本例の図2の表面化粧付きサイディング用役物1(直線壁タイプの表面化粧付きサイディング用役物1a)は、以下のようにして製造される。   The siding accessory 1 with a surface decoration (a straight wall type siding accessory 1a with a surface decoration) of FIG. 2 of this example formed by sheet metal processing of a single metal sheet A is manufactured as follows. Is done.

まず、図3のように、一枚の平板状の金属原板Aの中央域部A1にプレス成形にて表面または裏面の一方が凸状となり他方が凹状となる凸曲部7を形成すると共に、この金属原板Aの中央域部A1の両側域部A2に平板状部9を隔ててプレス成形にて上記凸曲部7を表裏で反転させたような形状の凹曲部8を形成する、といった中央域柄成形加工を行う。なお、本例の凸曲部7は、金属原板Aの表面が表側に凸形状となると共にその裏面が裏側に開口した凹形状となり、金属原板Aの中央域部A1の幅方向に亙って形成されている。また、ここでのプレス成形はいわゆる絞り加工であり、また、金属原板Aとしては塗装鋼板やアルミ板等が好適に用いられる。   First, as shown in FIG. 3, in the central area A1 of one flat plate-shaped metal original plate A, a convex curved portion 7 in which one of the front surface or the back surface is convex and the other is concave is formed by press molding. A concave curved portion 8 having a shape in which the convex curved portion 7 is reversed on the front and back sides by press molding with the flat plate-like portion 9 being spaced apart on both side regional portions A2 of the central region A1 of the original metal plate A, etc. Center pattern processing is performed. In addition, the convex curved part 7 of this example becomes a concave shape in which the front surface of the metal original plate A has a convex shape on the front side and its back surface opens on the back side, and extends in the width direction of the central region A1 of the metal original plate A. Is formed. The press forming here is a so-called drawing process, and as the metal original plate A, a coated steel plate, an aluminum plate or the like is preferably used.

次に、図4のように、上記凸曲部7や凹曲部8や平板状部9を有した金属原板Aを、サイディング用役物1の展開形状に外形抜型によって打ち抜く、といった外形抜き加工を行う(図中14は展開形状線である)。上述のプレス成形にて凸曲部7や凹曲部8を形成した金属原板Aにあっては、絞られて形成された凸曲部7や凹曲部8に引き込まれることで、その外形が幾分収縮するものであるが、本加工工程では、先の加工工程で既に収縮した金属原板Aを打ち抜くため、抜かれたワーク(展開形状の金属原板A)の外形寸法は安定している。   Next, as shown in FIG. 4, the metal blank A having the convex curved portion 7, the concave curved portion 8, and the flat plate-like portion 9 is punched into the developed shape of the siding accessory 1 by the external punching die. (14 in the figure is a developed shape line). In the metal original plate A in which the convex curved portion 7 and the concave curved portion 8 are formed by the press forming described above, the outer shape is drawn by being drawn into the convex curved portion 7 and the concave curved portion 8 formed by being squeezed. Although it shrinks somewhat, in this processing step, since the metal original plate A that has already been contracted in the previous processing step is punched out, the outer dimensions of the extracted workpiece (the unfolded metal original plate A) are stable.

次に、図5のようなワークの曲げ加工工程に進む。ワークの曲げ加工工程は、図5(a)〜(c)のように取付用脚部2を形成する脚部形成加工を行うと共に、図5(d)(e)のように被覆部3を形成する被覆部形成加工を行う。具体的に、脚部形成加工は、まず図5(a)のように展開形状の金属原板Aの幅方向両端を表側に折り曲げて係合爪部11を形成し、次に図5(b)(c)のようにこの金属原板Aの両側端域部A3を各裏面板部5の中央側端部となる位置からそれぞれ表側に折り曲げて脚板部10を形成する。被覆部形成加工は、図5(d)(e)のように上記金属原板Aの両側域部A2を中央域部A1の裏面に沿わせるように各平板状部9で裏方に折り返し、凹曲部8を凸曲部7にその裏面側から嵌め込ませることで行う(図5(d)では金属原板Aを平板状部9で鋭角状に曲げた状態であり、図5(e)では続けて金属原板Aを略180度折り返した状態である)。これにより、表面板部4の裏面に一対の裏面板部5が重ねられて成る被覆部3が形成され、この被覆部3には凸曲部7と凹曲部8とが表裏で合致した中央側化粧凸曲部6aが形成されることとなる。また、取付用脚部2が被覆部3から裏方に突出した形状となる。すなわち、ワークの曲げ加工工程を経た金属原板Aは、被覆部3から取付用脚部2が裏方に突出する半完成状の中間成形物A´になる。なお、上記各折り曲げ加工にはたとえばベンダー(曲げ加工装置)を好適に用いることができる。また、本例のワークの曲げ加工工程は図5(a)〜(e)の順に行っているがこれに限られない。   Next, the process proceeds to a workpiece bending process as shown in FIG. The workpiece bending process includes a leg forming process for forming the mounting leg 2 as shown in FIGS. 5 (a) to 5 (c), and the covering 3 as shown in FIGS. 5 (d) and 5 (e). A covering portion forming process is performed. Specifically, in the leg portion forming process, as shown in FIG. 5A, first, the engaging claw portions 11 are formed by bending both ends in the width direction of the unfolded metal original plate A to the front side, and then FIG. 5B. As shown in (c), both side end regions A3 of the metal original plate A are bent from the position of the center side end of each back plate 5 to the front side to form the leg plate 10. As shown in FIGS. 5 (d) and 5 (e), the covering portion forming process is performed by folding each side portion A2 of the metal original plate A back to the back so that it follows the back surface of the central portion A1. This is performed by fitting the portion 8 into the convex curved portion 7 from the back surface side (in FIG. 5 (d), the metal original plate A is bent at an acute angle by the flat plate portion 9, and continued in FIG. 5 (e). This is a state in which the metal plate A is folded back approximately 180 degrees). As a result, a covering portion 3 is formed in which a pair of back surface plate portions 5 are overlapped on the back surface of the front surface plate portion 4, and in this covering portion 3, the convex curved portion 7 and the concave curved portion 8 are centered on the front and back sides. The side decorative convex curved portion 6a is formed. Further, the mounting leg portion 2 has a shape protruding from the covering portion 3 to the back side. That is, the metal original plate A that has undergone the workpiece bending process becomes a semi-finished intermediate molded product A ′ in which the mounting leg portion 2 protrudes from the covering portion 3 to the back side. For example, a bender (bending device) can be suitably used for each of the bending processes. Moreover, although the bending process of the workpiece | work of this example is performed in order of Fig.5 (a)-(e), it is not restricted to this.

次に、図6のように、中間成形物A´における被覆部3の両側端を構成している重合状態の平板状部9に対してプレス成形を施し、中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成する、という端部域柄形成加工を行う。連続する中央側化粧凸曲部6aと端部側化粧凸曲部6bとによって化粧凸曲部6が形成されるのであり、つまり、被覆部3の両側端からその中央側に向けて、サイディング30の表面化粧31の化粧凸部32に連続するような化粧凸曲部6が形成されるのである。このように端部域柄形成加工は化粧凸曲部6を形成させる加工であり、すなわち被覆部3の表面化粧3aを完成させる工程である。   Next, as shown in FIG. 6, press-molding is performed on the flat plate-like portion 9 in the polymerization state that constitutes both side ends of the covering portion 3 in the intermediate molded product A ′, and continues to the center-side decorative convex portion 6a. An end region pattern forming process of forming the end side decorative convex curved portion 6b is performed. The decorative convex curved portion 6 is formed by the continuous central convex curved portion 6a and the end decorative convex portion 6b, that is, the siding 30 from both ends of the covering portion 3 toward the central side. The makeup convex curved part 6 which continues to the makeup convex part 32 of the surface makeup 31 is formed. As described above, the end region pattern forming process is a process of forming the decorative convex curved part 6, that is, a process of completing the surface decoration 3 a of the covering part 3.

ここで、この端部域柄形成加工には、図1のようにプレス成形機である化粧形成装置20が用いられる。この化粧形成装置20は、中間成形物A´をセットさせるダイ21と、このダイ21に対して接離自在に駆動するパンチ22とを有しており、このダイ21とパンチ22との対向面21a,22aには、セットした中間成形物A´における被覆部3の両側端を構成している重合状態の平板状部9に対してプレス成形を施して中央側化粧凸曲部6aに連続する端部側化粧凸曲部6bを形成させるためのプレス加工部23が備えられている。また、パンチ22には、セットした中間成形物A´の中央側化粧凸曲部6aを押さえ付けるための押付部材24が配備されると共に、被覆部3の表面側がダイ21側となるようにセットした中間成形物A´における取付用脚部2を避けるための脚部回避部25が上記対向面22aから凹設されている。   Here, a makeup forming apparatus 20 that is a press molding machine as shown in FIG. The makeup forming apparatus 20 includes a die 21 for setting the intermediate molded product A ′, and a punch 22 that is driven so as to be movable toward and away from the die 21, and an opposing surface of the die 21 and the punch 22. In 21a and 22a, press molding is performed on the plate-like portion 9 in a polymerized state constituting both side ends of the covering portion 3 in the set intermediate molded product A ′ so as to be continuous with the central decorative convex portion 6a. A press working portion 23 for forming the end side decorative convex curved portion 6b is provided. The punch 22 is provided with a pressing member 24 for pressing the center side decorative convex portion 6a of the set intermediate molded product A ′, and set so that the surface side of the covering portion 3 is the die 21 side. The leg avoiding portion 25 for avoiding the mounting leg portion 2 in the intermediate molded product A ′ is recessed from the facing surface 22a.

押付部材24は、付勢手段26やストッパ27を介してパンチ22に装着されている。付勢手段26は押付部材24をダイ21側に向けて付勢する機能を有し、ストッパ27は付勢手段26の付勢によりダイ21側に移動した押付部材24を所定移動量で止める機能を有する。詳しくは、本例の押付部材24は、一対のプレス加工部23で形成する一対の端部側化粧凸曲部6bに隣接する中央側化粧凸曲部6aの両外端箇所を押さえ付けるため、一対の押付部24a,24aの上端同士を連結部24bで連結して成る断面下向きコ字状に形成されており、一対の押付部24a,24aと連結部24bとで囲繞される下方(ダイ21側)に開口せる空間によって脚部回避部25が構成されている。また、押付部材24は、中間成形物A´の長さ方向に長い長尺部材であり、その下端面は中央側化粧凸曲部6aの形成部位における中間成形物A´の長さ方向の帯状部位の形状と同形状の凹凸形状に形成されており、つまり、中央側化粧凸曲部6aの形成部位における中間成形物A´の長さ方向の帯状部位に亙って、中間成形物A´を押さえ付けることが可能にされている。上記長尺の押付部材24をパンチ22に装着するため、付勢手段26やストッパ27はパンチ22の長さ方向に所定の間隔を隔てて複数設けられている。なお、付勢手段26は本例ではスプリングで構成しているが、たとえば空気バネなどを用いてもよい。   The pressing member 24 is attached to the punch 22 via an urging means 26 and a stopper 27. The urging means 26 has a function of urging the pressing member 24 toward the die 21 side, and the stopper 27 has a function of stopping the pressing member 24 moved to the die 21 side by the urging means 26 with a predetermined movement amount. Have Specifically, the pressing member 24 of the present example presses both outer end portions of the center side decorative convex portion 6a adjacent to the pair of end side convex convex portions 6b formed by the pair of press working portions 23. The upper end of the pair of pressing portions 24a, 24a is formed in a U-shaped cross-section formed by connecting the upper ends of the pressing portions 24a, 24a with a connecting portion 24b. The leg avoiding portion 25 is configured by a space that opens to the side. Further, the pressing member 24 is a long member that is long in the length direction of the intermediate molded product A ′, and the lower end surface of the pressing member 24 is a belt-like shape in the length direction of the intermediate molded product A ′ at the formation site of the center side decorative convex portion 6a. It is formed in a concavo-convex shape which is the same shape as the shape of the part, that is, over the band-like part in the length direction of the intermediate molded product A ′ in the formation part of the central decorative convex curved portion 6a, the intermediate molded product A ′ It is possible to hold down. In order to attach the long pressing member 24 to the punch 22, a plurality of urging means 26 and stoppers 27 are provided in the length direction of the punch 22 at a predetermined interval. The biasing means 26 is constituted by a spring in this example, but an air spring or the like may be used, for example.

このように押付部材24は、パンチ22とダイ21との接離方向に移動自在にパンチ22に装備されている。なお、通常状態にある押付部材24は、上記付勢手段26の付勢によってダイ21側へ位置されると共にストッパ27でダイ21側への移動が規制され、その先端が上記パンチ22の対向面よりもダイ21側に突出するような状態にされている。   In this way, the pressing member 24 is mounted on the punch 22 so as to be movable in the contact / separation direction between the punch 22 and the die 21. The pressing member 24 in the normal state is positioned on the die 21 side by the urging force of the urging means 26, and the movement to the die 21 side is restricted by the stopper 27, and the tip of the pressing member 24 faces the surface of the punch 22. It protrudes toward the die 21 side.

この化粧形成装置20によると、近接させたパンチ22とダイ21とのプレス加工部23の間で中間成形物A´を挟み付けるようにして中間成形物A´に対してプレス成形による端部域柄形成加工を行うのであるが、パンチ22をダイ21に向けて近接させていくと、プレス加工部23による中間成形物A´へのプレス成形に先んじて、押付部材24が中間成形物A´の中央側化粧凸曲部6aに当接されて中央側化粧凸曲部6aを押さえ付けた状態にする。そして、この押付部材24は、続けて更にパンチ22をダイ21に向けて近接させて行うプレス加工部23による中間成形物A´へのプレス成形時にも、継続して中間成形物A´の中央側化粧凸曲部6aを押さえ付けた状態に維持されるのである。つまり、押付部材24によって中央側化粧凸曲部6aを確実に押さえ付けた状態で、プレス加工部23による中間成形物A´へのプレス成形を行うことが可能にされている。   According to this makeup forming apparatus 20, an end region by press molding is performed on the intermediate molded product A ′ so that the intermediate molded product A ′ is sandwiched between the press-worked portions 23 of the punch 22 and the die 21 that are close to each other. Pattern formation processing is performed, but when the punch 22 is brought close to the die 21, the pressing member 24 moves the intermediate molding A ′ prior to press molding of the intermediate molding A ′ by the press working unit 23. The center side decorative convex part 6a is pressed against the central side decorative convex part 6a. The pressing member 24 continues to the center of the intermediate molded product A ′ at the time of press molding to the intermediate molded product A ′ by the press processing unit 23 which is further performed by bringing the punch 22 closer to the die 21. The side decorative convex curved portion 6a is kept pressed. That is, it is possible to perform the press molding to the intermediate molded product A ′ by the press working unit 23 in a state where the central decorative curved portion 6a is securely pressed by the pressing member 24.

上記端部域柄形成加工は、中間成形物A´における被覆部3の両側端を構成している重合状態の平板状部9のみに対して絞り加工のようなプレス成形を施して、被覆部3に形成する化粧凸曲部6における端部側化粧凸曲部6bのみを形成するというものである。つまり、プレス成形が施される被覆部3の加工部位の面積は小さくて、且つこの加工部位はプレス成形による金属の展延も行われ易い被覆部3の幅方向端部であるから、上記加工部位以外の中間成形物A´の部位に対するプレス成形による変形等の影響を小さくできるのである。更に本例では、上記のように押付部材24によって中央側化粧凸曲部6aを押さえ付けた状態で、端部側化粧凸曲部6bを形成させるべくプレス加工部23による中間成形物A´へのプレス成形が行われるので、プレス成形による中央側化粧凸曲部6aへの変形等の影響を確実に無くすることも図られている。したがって、上記端部域柄形成加工を経て完成される表面化粧付きサイディング用役物1に良好な寸法精度を確保することができたものである。   In the end area pattern forming process, only the flat plate-like part 9 in the polymerized state constituting both side ends of the covering part 3 in the intermediate molded product A ′ is subjected to press forming such as drawing to form the covering part. Only the end-side decorative convex portion 6b of the decorative convex portion 6 formed in FIG. In other words, the area of the processing portion of the covering portion 3 to be press-molded is small, and this processing portion is the end in the width direction of the covering portion 3 where the metal is easily spread by press forming. It is possible to reduce the influence of deformation or the like due to press molding on the part of the intermediate molded product A ′ other than the part. Furthermore, in this example, in the state where the center side decorative convex portion 6a is pressed by the pressing member 24 as described above, the intermediate molded product A ′ by the press working portion 23 is formed so as to form the end side decorative convex portion 6b. Therefore, the influence of deformation or the like on the central side decorative convex portion 6a due to the press molding is also surely eliminated. Therefore, good dimensional accuracy could be ensured for the siding accessory 1 with surface decoration completed through the end region pattern forming process.

なお、図9には、本例の図8の表面化粧付きサイディング用役物1(コーナ壁タイプのサイディング用役物1b)の製造工程を示す。このコーナ壁タイプのサイディング用役物1bは基本的に先の直線壁タイプのサイディング用役物1aの製造方法を踏襲して製造される。詳しくは、中央域柄形成加工において金属原板Aの中央で平板状の中央平板状部13を残すようにして凸曲部7が金属原板Aの中央域部A1に形成された点と、端部域柄形成加工の後に図9(e)のように屈曲部形成装置60を用いて、被覆部3の中央にある中央平板状部13にて表側が凸となるように略90度山折りに折り曲げて屈曲部15を形成させる屈曲部形成加工を行っている点が、先の直線壁タイプのサイディング用役物1aの製造方法と異なる点である。なお図中61は屈曲部形成装置60におけるV曲げ用ダイであり、62はV曲げ用パンチである。   In addition, in FIG. 9, the manufacturing process of the siding accessory 1 (corner wall type siding accessory 1b) of FIG. 8 of this example is shown. The corner wall type siding accessory 1b is basically manufactured by following the manufacturing method of the straight wall type siding accessory 1a. Specifically, in the central zone pattern forming process, the convex curved portion 7 is formed in the central zone A1 of the metal original plate A so as to leave a flat central plate-like portion 13 at the center of the metal original plate A, and an end portion. After the area pattern forming process, the bent portion forming device 60 is used as shown in FIG. 9 (e), and it is folded at about 90 degrees so that the front side is convex at the central flat plate portion 13 at the center of the covering portion 3. The bending part forming process for forming the bent part 15 by bending is different from the manufacturing method of the straight wall type siding accessory 1a. In the figure, 61 is a V-bending die in the bent portion forming apparatus 60, and 62 is a V-bending punch.

上記製造方法のように、まず被覆部3の表面化粧31における化粧凸曲部6の大部分を構成する中央側化粧凸曲部6aとなる凸曲部7と凹曲部8とを正確な折り曲げ加工を可能にする平板状部9を残すようにしてプレス成形にて形成し、次いで平板状部9で折り曲げ加工を施す等して被覆部3や取付用脚部2を備えた中間成形物A´を形成し、そして中間成形物A´に対して化粧凸曲部6における中央側化粧凸曲部6aの残余部分である端部側化粧凸曲部6bのみをプレス成形にて形成させて化粧凸曲部6を得るようにしたことで、一枚の金属原板Aに対する折曲げ加工やプレス加工(打ち抜き加工や絞り加工)等の板金加工によって、被覆部3に対して立体模様の表面化粧3aを施したものであって表面化粧31を有するサイディング30に対して良好な外観を確保すると共に雨水の浸入防止効果を向上できる表面化粧付きサイディング用役物1の製造が可能にされたのであり、しかも、押付部材24によって中央側化粧凸曲部6aを押さえ付けた状態で、端部側化粧凸曲部6bを形成させるべくプレス加工部23による中間成形物A´へのプレス成形を行わせたことで、プレス成形による中央側化粧凸曲部6aへの変形等の影響を確実に無くすることができたので、表面化粧付きサイディング用役物1に良好な寸法精度を確保することができたものである。   As in the above manufacturing method, first, the bent portion 7 and the recessed bent portion 8 which are the central decorative bent portion 6a constituting most of the decorative bent portion 6 in the surface makeup 31 of the covering portion 3 are accurately bent. An intermediate molded product A that is formed by press molding so as to leave a flat plate-like portion 9 that can be processed, and is then bent by the flat plate-like portion 9 to provide the covering portion 3 and the mounting leg portion 2. ′, And only the end-side decorative convex portion 6b, which is the remaining portion of the central-side decorative convex portion 6a in the decorative convex portion 6, is formed by press molding on the intermediate molded product A ′. By providing the convex part 6, the surface decoration 3a having a three-dimensional pattern is applied to the covering part 3 by sheet metal processing such as bending processing or press processing (punching processing or drawing processing) on a single metal original plate A. Applied to the siding 30 having the surface makeup 31 On the other hand, it is possible to manufacture the siding accessory 1 with a surface makeup that can ensure a good appearance and improve the effect of preventing the intrusion of rainwater. In addition, the pressing member 24 presses the center-side decorative convex portion 6a. In the attached state, by pressing the intermediate molded product A ′ by the press working unit 23 to form the end side decorative convex portion 6b, the center side decorative convex portion 6a by press molding is formed. Since the influence of deformation or the like could be eliminated without fail, good dimensional accuracy could be ensured for the siding accessory 1 with surface decoration.

なお、上記実施形態の化粧形成装置20では、パンチ22に対して押付部材24を装着させているが、中央側化粧凸曲部6aの押さえ付けを可能にするならば、ダイ21に対して押付部材24を装着させても構わない。   In the makeup forming apparatus 20 of the above embodiment, the pressing member 24 is attached to the punch 22. However, if it is possible to press the center side decorative convex portion 6a, the pressing is performed against the die 21. The member 24 may be attached.

本発明の実施の形態の例の表面化粧付きサイディング用役物の製造を説明する説明図であり、(a)は中間成形物に対して端部側化粧凸曲部を形成する直前の状態の正面断面図であり、(b)は(a)のC−C線断面図である。It is explanatory drawing explaining manufacture of the siding accessory with surface decoration of the example of embodiment of this invention, (a) is in the state just before forming an edge part side convex curve part with respect to an intermediate molded product. It is front sectional drawing, (b) is CC sectional view taken on the line of (a). 同上の表面化粧付きサイディング用役物の斜視図である。It is a perspective view of the siding accessory with surface makeup same as the above. 同上の製造方法を説明する説明図であり、(a)は中央域柄成形加工を施した金属原板の全体平面図であり、(b)は(a)の要部の拡大図であり、(c)は(b)のB−B線断面図である。It is explanatory drawing explaining a manufacturing method same as the above, (a) is the whole metal top plate which performed the center zone pattern forming process, (b) is an enlarged view of the principal part of (a), c) is a sectional view taken along line BB in FIG. 同上の製造方法を説明する説明図であり、(a)は金属原板に外形抜き加工を施して得たワークの平面図であり、(b)は(a)の要部の拡大図である。It is explanatory drawing explaining the manufacturing method same as the above, (a) is a top view of the workpiece | work obtained by giving an outline punching process to a metal original plate, (b) is an enlarged view of the principal part of (a). 同上の製造方法を説明する側断面図であり、(a)〜(c)は脚部形成加工を順に示すものであり、(d),(e)は被覆部形成加工を順に示すものである。It is a sectional side view explaining a manufacturing method same as the above, (a)-(c) shows leg part formation processing in order, (d), (e) shows covering part formation processing in order. . 同上の製造方法を説明する説明図であり、(a)は中間成形物の側断面図であり、(b)は中間成形物に対して端部域柄形成加工を施して完成させたサイディング用役物の側断面図である。It is explanatory drawing explaining the manufacturing method same as the above, (a) is a sectional side view of an intermediate molded product, (b) is for the siding completed by giving an end region pattern formation process to the intermediate molded product It is a sectional side view of an accessory. 同上のサイディング用役物を立体模様の表面化粧を有する隣接したサイディングの間に配置した状態の斜視図である。It is a perspective view of the state which has arrange | positioned the siding accessory same as the above between the adjacent siding which has the surface makeup of a three-dimensional pattern. 本発明の実施の形態の他例の表面化粧付きサイディング用役物の斜視図である。It is a perspective view of the siding accessory with a surface makeup of the other examples of embodiment of this invention. 同上の製造方法を説明する説明図であり、(a)は中央域柄成形加工を施した金属原板の全体平面図であり、(b)はワークの平面図であり、(c)はワークの曲げ加工工程を順に説明する側断面図であり、(d)は端部域柄形成加工を行っている状態の側面図であり、(e)は被覆部形状形成加工を行っている状態の要部の側面図である。It is explanatory drawing explaining a manufacturing method same as the above, (a) is the whole metal top plate which performed the center zone pattern forming process, (b) is a top view of a workpiece | work, (c) is a workpiece | work top view. It is a sectional side view explaining a bending process in order, (d) is a side view of the state which is performing the end region pattern formation processing, (e) is the key of the state where the covering part shape formation processing is performed It is a side view of a part. 同上のサイディング用役物を立体模様の表面化粧を有する隣接したサイディングの間に配置した状態の斜視図である。It is a perspective view of the state which has arrange | positioned the siding accessory same as the above between the adjacent siding which has the surface makeup of a three-dimensional pattern. 背景技術の例のサイディング用役物の分解斜視図である。It is a disassembled perspective view of the siding accessory of the example of background art. 背景技術の他例であり、(a)はサイディング用役物を隣接したサイディングの間に配置した状態の水平断面図であり、(b)はサイディング用役物を立体模様の表面化粧を有する隣接したサイディングの間に配置した状態の斜視図である。It is another example of the background art, (a) is a horizontal sectional view of a state in which the siding accessory is disposed between adjacent sidings, and (b) is an adjacent having a three-dimensional pattern surface makeup. It is a perspective view of the state arrange | positioned between the performed siding.

符号の説明Explanation of symbols

1 表面化粧付きサイディング用役物
2 取付用脚部
3 被覆部
3a 表面化粧
4 表面板部
5 裏面板部
6 化粧凸曲部
6a 中央側化粧凸曲部
6b 端部側化粧凸曲部
7 凸曲部
8 凹曲部
9 平板状部
20 化粧形成装置
21 ダイ
22 パンチ
23 プレス加工部
24 押付部材
25 脚部回避部
26 付勢手段
A´ 中間成形物
DESCRIPTION OF SYMBOLS 1 Siding accessory with surface decoration 2 Mounting leg part 3 Cover | cover part 3a Surface decoration 4 Surface board part 5 Back surface board part 6 Cosmetic convex part 6a Center side cosmetic convex part 6b End part cosmetic convex part 7 Convex part Part 8 concave part 9 flat part 20 makeup forming device 21 die 22 punch 23 pressing part 24 pressing member 25 leg part avoiding part 26 urging means A 'intermediate molded product

Claims (2)

立体模様の表面化粧を有する隣接したサイディングの間にその裏面側から配置した役物取付体に取り付ける取付用脚部と、隣接したサイディングの間に跨るように配置されて隣接するサイディングの端部表面を被覆する被覆部とを備え、一枚の金属原板で形成された表面化粧付きサイディング用役物の製造方法であって、
一枚の平板状の金属原板の中央域部にプレス成形にて表面または裏面の一方が凸状となり他方が凹状となる凸曲部を形成すると共に、この金属原板の中央域部の両側域部に平板状部を隔ててプレス成形にて上記凸曲部を表裏で反転させたような形状の凹曲部を形成し、次いで、上記金属原板の両側域部を中央域部の裏面に沿わせるように各平板状部で裏方に折り返し、凹曲部と凸曲部とが合致した中央側化粧凸曲部を有すると共に表面板部の裏面に一対の裏面板部が重ねられた被覆部を形成し、更に裏面板部の端部を裏方に折り曲げて取付用脚部を形成することで、上記被覆部と取付用脚部とを備えて成る中間成形物を形成し、
次に、まず上記中間成形物の中央側化粧凸曲部を押さえ付け、次いで中央側化粧凸曲部を押さえ付けた状態を維持したまま、被覆部の両側端を構成している重合状態の平板状部に対してプレス成形を施して中央側化粧凸曲部に連続する端部側化粧凸曲部を形成することで、サイディングの表面化粧の化粧凸部に連続するような化粧凸曲部を形成することを特徴とする表面化粧付きサイディング用役物の製造方法。
Legs for attachment to the accessory mounting body arranged from the back side between adjacent sidings having a three-dimensional surface makeup, and end surfaces of adjacent sidings arranged so as to straddle between adjacent sidings A method for producing a siding accessory with a surface decoration formed of a single metal original plate,
In the central region of one flat plate-shaped metal plate, a convex curved portion in which one of the front surface or the back surface is convex and the other is concave is formed by press molding, and both side regions of the central region of this metal original plate A concave-curved portion having a shape as if the convex-curved portion is reversed on the front and back sides by press molding with a flat plate portion formed on the metal plate, and then both side regions of the metal original plate are aligned with the back surface of the central region. As shown in the figure, each plate-like part is folded back to form a covering part in which a concave part and a convex part are matched with a center-side decorative convex part and a pair of back parts are overlapped on the back side of the front part Further, by bending the end portion of the back plate portion back to form the mounting leg, an intermediate molded product comprising the covering portion and the mounting leg is formed,
Next, a flat plate in a polymerized state constituting both side ends of the covering portion while first pressing the central decorative convex portion of the intermediate molded product and then maintaining the central decorative convex portion. By applying press molding to the shape part to form an end-side decorative convex part that is continuous with the central-side decorative convex part, a decorative convex part that is continuous with the decorative convex part of the siding surface makeup A method for producing a siding accessory with surface makeup, characterized by comprising:
上記請求項1の中間成形物に対して中央側化粧凸曲部に連続する端部側化粧凸曲部を形成させるための表面化粧付きサイディング用役物における化粧形成装置であって、上記中間成形物をセットさせるダイと、このダイに対して接離自在に駆動するパンチとを有し、ダイとパンチとの対向面に、セットした中間成形物における被覆部の両側端を構成している重合状態の平板状部に対してプレス成形を施して中央側化粧凸曲部に連続する端部側化粧凸曲部を形成させるためのプレス加工部を備え、ダイまたはパンチのいずれか一方に、ダイにセットした中間成形物の取付用脚部を避けるための脚部回避部を上記対向面から凹設し、ダイまたはパンチの少なくとも一方を被取付部材として、この被取付部材に対して、セットした中間成形物の中央側化粧凸曲部を押さえ付けるための押付部材をパンチとダイとの接離方向に移動自在に取り付けると共に、この押付部材の先端を被取付部材の対向面よりも突出させてプレス加工部による中間成形物へのプレス成形に先んじて中間成形物の中央側化粧凸曲部に当接させると共にプレス加工部による中間成形物へのプレス成形時も継続して中間成形物の中央側化粧凸曲部を押さえ付けた状態に維持させるように押付部材を付勢するための付勢手段を備えたことを特徴とする表面化粧付きサイディング用役物における化粧形成装置。   A makeup forming apparatus for a siding accessory with surface makeup for forming an end-side decorative convex portion continuous with a central-side decorative convex portion with respect to the intermediate molded product of claim 1, A superposition having a die for setting an object and a punch that is driven to contact with and separate from the die, and constituting opposite side ends of the covering portion of the set intermediate molded product on the opposing surface of the die and the punch A press working part for forming an end-side decorative convex part continuous with the central-side decorative convex part by performing press molding on the flat plate-shaped part in a state, and either a die or a punch is provided with a die A leg avoiding portion for avoiding the mounting leg portion of the intermediate molded product set in is recessed from the facing surface, and at least one of the die or the punch is set as a mounted member and set to the mounted member. Middle of the intermediate molding A pressing member for pressing the decorative convex part is attached so as to be movable in the direction of contact between the punch and the die, and the tip of the pressing member protrudes from the facing surface of the member to be attached, and the intermediate forming is performed by the press working part. Prior to press molding to the product, the center side decorative convex portion of the intermediate molded product is continuously brought into contact with the central side convex curved portion of the intermediate molded product and also during press molding to the intermediate molded product by the press working unit. A makeup forming apparatus for a siding accessory with surface makeup, comprising urging means for urging the pressing member so as to maintain the pressed state.
JP2007044561A 2007-02-23 2007-02-23 Manufacturing method and decoration forming device for accessory for surface-decorated siding Withdrawn JP2008208568A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013221346A (en) * 2012-04-18 2013-10-28 Ig Kogyo Kk Joint structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013221346A (en) * 2012-04-18 2013-10-28 Ig Kogyo Kk Joint structure

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