JP2008207169A - Manufacturing method of white chaff ash - Google Patents

Manufacturing method of white chaff ash Download PDF

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JP2008207169A
JP2008207169A JP2007279079A JP2007279079A JP2008207169A JP 2008207169 A JP2008207169 A JP 2008207169A JP 2007279079 A JP2007279079 A JP 2007279079A JP 2007279079 A JP2007279079 A JP 2007279079A JP 2008207169 A JP2008207169 A JP 2008207169A
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rice husk
white
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ash
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JP5112816B2 (en
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Shuichi Yonezawa
修一 米澤
Minoru Fujita
稔 藤田
Koichi Kawamura
弘一 川村
Hideki Tanaka
秀樹 田中
Yoshiaki Umezawa
美明 梅澤
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Suminoe Textile Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of white chaff ash from chaff. <P>SOLUTION: The manufacturing method of white chaff ash comprises a pre-treating process of treating chaff with a lignin decomposition agent, a carbonizing process of heating chaff subjected to the pre-treating process at 250-350°C for 30 minutes or more, and a calcining process of calcining the chaff subjected to the carbonizing process at 480°C or more for 30 minutes or more. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、籾殻から白色系のもみ殻灰を製造する方法に関する。   The present invention relates to a method for producing white rice husk ash from rice husk.

稲等の脱穀の際に生じる籾殻は、農業廃棄物として毎年多量に排出され、その一部が燃料として用いられてはいるものの、その殆どが有効利用の途がなく、そのまま廃棄するか、或いは焼却して籾殻灰としてからこれを廃棄処分にしているのが現状である。近年の資源の有効活用、リサイクル利用の気運の高まりの中、このような籾殻灰についても有効利用の具体的方策をたてることが強く望まれていたところである。   Rice husks generated during threshing of rice and the like are discharged in large quantities every year as agricultural waste, and some of them are used as fuel, but most of them have no way of effective use and are discarded as they are, or The current situation is that it is incinerated and used as rice husk ash before it is disposed of. In recent years, there has been a strong demand for effective utilization of rice husk ash in the wake of increasing use of resources and recycling.

このような状況の中、籾殻を焼成して得られた籾殻灰をセメントの代替材料として利用することが提案されている(特許文献1参照)。
特開平7−196312号公報
Under such circumstances, it has been proposed to use rice husk ash obtained by firing rice husk as an alternative material for cement (see Patent Document 1).
JP-A-7-19631

ところで、従来の籾殻灰は、未燃の残存炭素分により黒色や濃灰色を呈する。上記特許文献1に記載の方法で得られた籾殻灰も、未燃の炭素は少なくなっているものの依然として炭素分が残存するため、黒色又は濃灰色を呈する。   By the way, the conventional rice husk ash is black or dark gray due to unburned residual carbon. The rice husk ash obtained by the method described in Patent Document 1 also exhibits black or dark gray because carbon content still remains although unburned carbon is reduced.

しかるに、籾殻灰が有効利用される用途によってはこのような黒色や濃灰色を呈することが大きな問題となることも少なくない。例えば、籾殻灰を化粧品パウダーとして利用することを考えると、当然に白色系の色であることが要求されるし、工業用途での利用を考えた場合にも白色系の色であることが要求されるケースは多い。   However, depending on the use for which rice husk ash is effectively used, it is not uncommon for such black or dark gray to be a major problem. For example, when using rice husk ash as a cosmetic powder, it is naturally required to have a white color, and when considering use in industrial applications, a white color is also required. There are many cases.

この発明は、かかる技術的背景に鑑みてなされたものであって、籾殻から白色系のもみ殻灰を製造する方法を提供することを目的とする。   This invention is made | formed in view of this technical background, Comprising: It aims at providing the method of manufacturing white type | system | group rice husk ash from a rice husk.

前記目的を達成するために、本発明は以下の手段を提供する。   In order to achieve the above object, the present invention provides the following means.

[1]籾殻をリグニン分解剤で処理する前処理工程と、
前記前処理工程を経た籾殻を250〜350℃で30分以上加熱する炭化工程と、
前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する焼成工程と、を包含することを特徴とする白色系籾殻灰の製造方法。
[1] a pretreatment step of treating rice husk with a lignin degrading agent;
A carbonization step of heating rice husks having undergone the pretreatment step at 250 to 350 ° C. for 30 minutes or more;
A baking step of baking the chaff after the carbonization step at a temperature of 480 ° C. or more for 30 minutes or more.

[2]前記リグニン分解剤として漂白剤または酸を用いる前項1に記載の白色系籾殻灰の製造方法。   [2] The method for producing white rice husk ash according to item 1, wherein a bleaching agent or an acid is used as the lignin decomposing agent.

[3]籾殻を漂白剤で処理する前処理工程と、
籾殻を酸で処理する前処理工程と、
前記2つの前処理工程を経た籾殻を250〜350℃で30分以上加熱する炭化工程と、
前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する焼成工程と、を包含することを特徴とする白色系籾殻灰の製造方法。
[3] a pretreatment step of treating rice husk with a bleach;
A pretreatment step of treating rice husk with acid;
A carbonization step of heating rice husks having undergone the two pretreatment steps at 250 to 350 ° C. for 30 minutes or more;
A baking step of baking the chaff after the carbonization step at a temperature of 480 ° C. or more for 30 minutes or more.

[4]籾殻をリグニン分解剤で処理する前処理工程と、
前記前処理工程を経た籾殻を洗浄する洗浄工程と、
前記洗浄工程を経た籾殻を乾燥させる乾燥工程と、
前記乾燥工程を経た籾殻を250〜350℃で30分以上加熱する炭化工程と、
前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する焼成工程と、を包含することを特徴とする白色系籾殻灰の製造方法。
[4] a pretreatment step of treating rice husk with a lignin degrading agent;
A washing step for washing rice husks that have undergone the pretreatment step;
A drying step of drying the rice husks that have undergone the washing step;
A carbonization step of heating the chaff after the drying step at 250 to 350 ° C. for 30 minutes or more;
A baking step of baking the chaff after the carbonization step at a temperature of 480 ° C. or more for 30 minutes or more.

[5]前記リグニン分解剤として漂白剤または酸を用いる前項4に記載の白色系籾殻灰の製造方法。   [5] The method for producing white rice husk ash according to item 4, wherein a bleaching agent or an acid is used as the lignin decomposing agent.

[6]前記漂白剤として次亜塩素酸ナトリウムを用いる前項2、3または5に記載の白色系籾殻灰の製造方法。   [6] The method for producing white rice husk ash according to item 2, 3 or 5, wherein sodium hypochlorite is used as the bleaching agent.

[7]前記焼成工程における焼成温度を500〜795℃の範囲に設定する前項1〜6のいずれか1項に記載の白色系籾殻灰の製造方法。   [7] The method for producing white husk ash according to any one of items 1 to 6, wherein a firing temperature in the firing step is set in a range of 500 to 795 ° C.

[1]の発明では、前処理として籾殻をリグニン分解剤で処理するので、黒色系着色の主な原因であると考えられるリグニン成分を分解除去することができる。また、この前処理工程を経た籾殻を250〜350℃の低温で30分以上加熱・炭化するので、炭素が溶融塩(K2O等)に包含されることを防止できる。更に、籾殻を480℃以上の温度で30分以上焼成することによって炭化分を焼成除去することができ、これにより白色系の籾殻灰を得ることができる。本製造方法では、前処理として籾殻をリグニン分解剤で処理することでリグニン成分をこの段階で分解除去するので、後の焼成工程を経て得られる籾殻灰における残留炭素分を実質的に0%にすることが可能となる。 In the invention of [1], rice husk is treated with a lignin decomposing agent as a pretreatment, so that the lignin component considered to be the main cause of black coloring can be decomposed and removed. In addition, since the rice husk that has undergone this pretreatment step is heated and carbonized for 30 minutes or more at a low temperature of 250 to 350 ° C., it is possible to prevent carbon from being included in the molten salt (K 2 O or the like). Furthermore, by burning the rice husk at a temperature of 480 ° C. or higher for 30 minutes or more, the carbonized component can be removed by baking, whereby white husk ash can be obtained. In this production method, the rice husk is treated with a lignin decomposing agent as a pretreatment, so that the lignin component is decomposed and removed at this stage, so that the residual carbon content in the rice husk ash obtained through the subsequent firing step is substantially 0%. It becomes possible to do.

[2]の発明では、リグニン分解剤として漂白剤または酸を用いるので、黒色系着色の主原因と考えられるリグニン成分を十分に分解除去することができ、一層純白に近い白色系籾殻灰を製造できる。なお、漂白剤と酸の比較では、漂白剤で前処理した方が、より白に近い白色系籾殻灰を製造できる。また、リグニン分解剤として酸を用いた場合には、重金属を十分に除去することができる。   In the invention of [2], since a bleaching agent or an acid is used as a lignin decomposing agent, the lignin component considered to be the main cause of the black coloring can be sufficiently decomposed and removed, and a white husk ash that is closer to pure white is produced. it can. In comparison between the bleaching agent and the acid, the white rice husk ash closer to white can be produced by pretreatment with the bleaching agent. Moreover, when an acid is used as a lignin decomposing agent, heavy metals can be sufficiently removed.

[3]の発明では、前処理として籾殻をリグニン分解剤で処理する(漂白剤による前処理及び酸による前処理を行う)ので、黒色系着色の主な原因であると考えられるリグニン成分を分解除去することができる。また、この前処理工程を経た籾殻を250〜350℃の低温で30分以上加熱・炭化するので、炭素が溶融塩(K2O等)に包含されることを防止できる。更に、籾殻を480℃以上の温度で30分以上焼成することによって炭化分を焼成除去することができ、これにより白色系の籾殻灰を得ることができる。本製造方法では、前処理として籾殻をリグニン分解剤で処理することでリグニン成分をこの段階で分解除去するので、後の焼成工程を経て得られる籾殻灰における残留炭素分を実質的に0%にすることが可能となる。また、籾殻を酸で処理する工程を有するので、重金属を十分に除去することができる。なお、この[3]の発明において、漂白剤で処理する前処理工程、酸で処理する前処理工程の実施順序は、特に限定されず、いずれを先に行っても良い。 In the invention of [3], rice husk is treated with a lignin decomposing agent as a pretreatment (pretreatment with a bleaching agent and acid pretreatment is performed), so that the lignin component considered to be the main cause of black coloring is decomposed. Can be removed. In addition, since the rice husk that has undergone this pretreatment step is heated and carbonized for 30 minutes or more at a low temperature of 250 to 350 ° C., it is possible to prevent carbon from being included in the molten salt (K 2 O or the like). Furthermore, by burning the rice husk at a temperature of 480 ° C. or higher for 30 minutes or more, the carbonized component can be removed by baking, whereby white husk ash can be obtained. In this production method, the rice husk is treated with a lignin decomposing agent as a pretreatment, so that the lignin component is decomposed and removed at this stage, so that the residual carbon content in the rice husk ash obtained through the subsequent firing step is substantially 0%. It becomes possible to do. Moreover, since it has the process of processing rice husk with an acid, a heavy metal can fully be removed. In the invention [3], the order of execution of the pretreatment step for treatment with a bleaching agent and the pretreatment step for treatment with an acid is not particularly limited, and either may be carried out first.

[4]の発明では、前処理として籾殻をリグニン分解剤で処理するので、黒色系着色の主な原因であると考えられるリグニン成分を分解除去することができる。また、この前処理工程を経た籾殻を250〜350℃の低温で30分以上加熱・炭化するので、炭素が溶融塩(K2O等)に包含されることを防止できる。更に、籾殻を480℃以上の温度で30分以上焼成することによって炭化分を焼成除去することができ、これにより白色系の籾殻灰を得ることができる。本製造方法では、前処理として籾殻をリグニン分解剤で処理することでリグニン成分をこの段階で分解除去するので、後の焼成工程を経て得られる籾殻灰における残留炭素分を実質的に0%にすることが可能となる。加えて、この製法では、前処理工程を経た籾殻を洗浄するので、前処理で用いたリグニン分解剤を十分に洗浄除去することができる。 In the invention of [4], rice husk is treated with a lignin decomposing agent as a pretreatment, so that the lignin component considered to be the main cause of black coloring can be decomposed and removed. In addition, since the rice husk that has undergone this pretreatment step is heated and carbonized for 30 minutes or more at a low temperature of 250 to 350 ° C., it is possible to prevent carbon from being included in the molten salt (K 2 O or the like). Furthermore, by burning the rice husk at a temperature of 480 ° C. or higher for 30 minutes or more, the carbonized component can be removed by baking, whereby white husk ash can be obtained. In this production method, the rice husk is treated with a lignin decomposing agent as a pretreatment, so that the lignin component is decomposed and removed at this stage, so that the residual carbon content in the rice husk ash obtained through the subsequent firing step is substantially 0%. It becomes possible to do. In addition, in this production method, the rice husks that have undergone the pretreatment process are washed, so that the lignin decomposing agent used in the pretreatment can be sufficiently washed away.

[5]の発明では、リグニン分解剤として漂白剤または酸を用いるので、黒色系着色の主原因と考えられるリグニン成分を十分に分解除去することができ、一層純白に近い白色系籾殻灰を製造できる。なお、漂白剤と酸の比較では、漂白剤で前処理した方が、より白に近い白色系籾殻灰を製造できる。また、リグニン分解剤として酸を用いた場合には、重金属を十分に除去することができる。   In the invention of [5], since a bleaching agent or an acid is used as a lignin decomposing agent, the lignin component considered to be the main cause of the black coloring can be sufficiently decomposed and removed, and a white husk ash that is closer to pure white is produced. it can. In comparison between the bleaching agent and the acid, the white rice husk ash closer to white can be produced by pretreatment with the bleaching agent. Moreover, when an acid is used as a lignin decomposing agent, heavy metals can be sufficiently removed.

[6]の発明では、上記漂白剤として次亜塩素酸ナトリウムを用いるので、より一層純白に近い白色系籾殻灰を製造できる。   In the invention of [6], since sodium hypochlorite is used as the bleaching agent, white husk ash that is closer to pure white can be produced.

[7]の発明では、焼成工程における焼成温度を500〜795℃の範囲に設定するので、非晶質の白色系籾殻灰を製造することができる。   In the invention of [7], since the firing temperature in the firing step is set in a range of 500 to 795 ° C., amorphous white rice husk ash can be produced.

この発明に係る白色系籾殻灰の製造方法について説明する。まず、籾殻をリグニン分解剤で処理する(前処理工程)。   A method for producing white rice husk ash according to the present invention will be described. First, rice husk is treated with a lignin decomposing agent (pretreatment step).

製造原料である籾殻としては、特に限定されるものではないが、例えば精米脱穀等によって得られた籾殻などが挙げられる。   The rice husk as a raw material for production is not particularly limited, and examples thereof include rice husks obtained by threshing of polished rice.

前記リグニン分解剤としては、籾殻に含まれるリグニンを分解し得るものであれば特に限定されず、どのようなものでも使用できる。中でも、リグニン分解剤としては、漂白剤、酸が好適に用いられる。前記漂白剤としては、特に限定されるものではないが、例えば次亜塩素酸ナトリウム、次亜硫酸ナトリウム、過酸化水素、オゾン等が挙げられる。これらの中でも、次亜塩素酸ナトリウムが特に好適である。また、前記酸としては、特に限定されるものではないが、例えば塩酸、酢酸、硝酸、ギ酸等が挙げられる。   The lignin decomposing agent is not particularly limited as long as it can decompose lignin contained in rice husks, and any lignin decomposing agent can be used. Of these, bleaching agents and acids are preferably used as the lignin decomposing agent. The bleaching agent is not particularly limited, and examples thereof include sodium hypochlorite, sodium hyposulfite, hydrogen peroxide, ozone and the like. Among these, sodium hypochlorite is particularly suitable. The acid is not particularly limited, and examples thereof include hydrochloric acid, acetic acid, nitric acid, formic acid and the like.

なお、リグニン分解剤として酸を用いて前処理した場合には、重金属成分の含有率を顕著に低減させることができるので、得られた白色系籾殻灰は、化粧品パウダーとして特に好適である。   In addition, since the content rate of a heavy metal component can be reduced significantly when pre-processing using an acid as a lignin decomposing agent, the obtained white rice husk ash is particularly suitable as a cosmetic powder.

前記処理の方法としては、特に限定されるものではないが、例えば籾殻をリグニン分解剤の水溶液に浸漬する方法等が挙げられる。前記リグニン分解剤の水溶液の濃度としては0.1〜12質量%の範囲が好ましい。   The method for the treatment is not particularly limited, and examples thereof include a method of immersing rice husks in an aqueous solution of a lignin decomposing agent. The concentration of the aqueous solution of lignin decomposing agent is preferably in the range of 0.1 to 12% by mass.

前記前処理工程を経た籾殻は、水等による洗浄処理を施した後、乾燥処理を行うのが好ましい。洗浄することで、前処理で用いたリグニン分解剤を十分に洗浄除去することができる。   The rice husks that have undergone the pretreatment step are preferably subjected to a drying treatment after being washed with water or the like. By washing, the lignin decomposing agent used in the pretreatment can be sufficiently washed away.

前記乾燥処理は、自然乾燥であっても良いし、加熱乾燥であっても良く、その方法は特に限定されない。   The drying treatment may be natural drying or heat drying, and the method is not particularly limited.

次に、籾殻を250〜350℃で30分以上加熱する(炭化工程)。中でも、籾殻を260〜340℃で30分以上加熱するのが好ましく、特に好ましい温度範囲は280〜320℃である。   Next, the rice husk is heated at 250 to 350 ° C. for 30 minutes or more (carbonization step). Especially, it is preferable to heat a rice husk at 260-340 degreeC for 30 minutes or more, and a especially preferable temperature range is 280-320 degreeC.

このように籾殻を250〜350℃の低温で30分以上加熱することによって、炭素(炭化物)が溶融塩(K2O等)に包含されてしまうことを十分に防止できる。即ち、このような250〜350℃で30分以上加熱する炭化工程を経ることなく、焼成工程を行うと、炭素が溶融塩(K2O等)に包含されてしまって外に出られず、その結果、黒色や濃灰色の籾殻灰が得られるものとなる。従って、籾殻を250〜350℃で30分以上加熱する炭化工程を実施することは、白色系籾殻灰を得る上で重要である。 Thus, by heating the rice husk at a low temperature of 250 to 350 ° C. for 30 minutes or more, it is possible to sufficiently prevent carbon (carbide) from being included in the molten salt (K 2 O or the like). That is, without performing the carbonization step of heating at 250 to 350 ° C. for 30 minutes or more, when the baking step is performed, the carbon is included in the molten salt (K 2 O or the like) and cannot go out, As a result, black or dark gray rice husk ash is obtained. Therefore, it is important to carry out the carbonization step of heating rice husks at 250 to 350 ° C. for 30 minutes or more in order to obtain white husk ash.

前記炭化工程は、閉鎖系空気雰囲気中で行うのが好ましく、この場合には均一に炭化できる利点がある。また、前記炭化工程は、通常、燃焼炉内で行う。   The carbonization step is preferably performed in a closed air atmosphere. In this case, there is an advantage that carbonization can be performed uniformly. Moreover, the said carbonization process is normally performed within a combustion furnace.

次に、前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する(焼成工程)。中でも、500〜795℃で30分以上焼成するのが好ましく、この場合には非晶質の白色系籾殻灰が得られる。一方、800℃以上の温度で30分以上焼成した場合には結晶質の白色系籾殻灰が得られる。   Next, the rice husks that have undergone the carbonization step are baked at a temperature of 480 ° C. or higher for 30 minutes or longer (baking step). Among these, baking at 500 to 795 ° C. for 30 minutes or more is preferable. In this case, amorphous white rice husk ash is obtained. On the other hand, when baked at a temperature of 800 ° C. or higher for 30 minutes or longer, crystalline white rice husk ash is obtained.

前記焼成工程は、開放系空気雰囲気中で行うのが好ましく、この場合には均一に白色化できる利点がある。また、前記焼成工程は、通常、燃焼炉内で行う。   The firing step is preferably performed in an open air atmosphere. In this case, there is an advantage that the whitening can be performed uniformly. Moreover, the said baking process is normally performed within a combustion furnace.

前記焼成工程を経て得られた籾殻灰は、そのまま使用することもできるし、必要に応じて粉砕処理を行って所望の粒径の粉末にしても良い。   The rice husk ash obtained through the baking step can be used as it is, or may be pulverized as necessary to obtain a powder having a desired particle size.

前記焼成工程を経て得られた籾殻灰は、炭素を含有しないものであり、白色系の色を呈するので、例えば、化粧品パウダー等として利用できる。また、得られた籾殻灰は、ナノサイズの超微細孔が多数形成されたものとなり(図3参照)、これにより水分や脂肪質等の吸着作用、保湿効果が得られるので、この観点からも化粧品パウダーとして特に好適に用いられる。また、得られた籾殻灰は、ナノサイズの超微細孔が多数形成されていることで、香料等の成分の徐放性向上効果も得られるので、様々な用途に利用できるものである。   The rice husk ash obtained through the baking step does not contain carbon and exhibits a white color, so that it can be used, for example, as a cosmetic powder. In addition, the obtained rice husk ash has a large number of nano-sized ultrafine pores formed (see FIG. 3), and this can provide an adsorption action and moisture retention effect on moisture and fat. It is particularly preferably used as a cosmetic powder. Moreover, since the obtained rice husk ash has a large number of nano-sized ultrafine pores, the effect of improving the sustained release of components such as fragrances can also be obtained, so that it can be used for various purposes.

次に、この発明の具体的実施例について説明するが、本発明はこれら実施例のものに特に限定されるものではない。   Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples.

<実施例1>
容器内に籾殻(精米脱穀によって得られた籾殻)を入れた後、さらに次亜塩素酸ナトリウム水溶液(濃度2質量%)を籾殻の全体が浸漬されるように容器内に投入した。この浸漬状態を常温で2時間継続した後、籾殻を取り出し、この籾殻を水で3回洗浄した。しかる後、籾殻を通気乾燥させ、次いでこの乾燥した籾殻を燃焼炉内で閉鎖系空気雰囲気中で300℃で2時間加熱した後、そのまま1時間かけて昇温速度50℃/10分で600℃まで昇温し、燃焼炉内で開放系空気雰囲気中で600℃で2時間焼成することによって、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 1>
After putting rice husk (rice husk obtained by rice threshing) in the container, an aqueous sodium hypochlorite solution (concentration 2% by mass) was further introduced into the container so that the entire rice husk was immersed. After this immersion state was continued for 2 hours at room temperature, the rice husk was taken out and the rice husk was washed three times with water. Thereafter, the rice husk is dried by ventilation, and then the dried rice husk is heated in a closed air atmosphere at 300 ° C. for 2 hours in a combustion furnace, and then is directly heated to 600 ° C. at a temperature rising rate of 50 ° C./10 minutes. The mixture was baked at 600 ° C. for 2 hours in an open air atmosphere in a combustion furnace to obtain white husk ash (powder). This white rice husk ash was a white color close to pure white.

この実施例1で得られた白色系籾殻灰の電子顕微鏡写真を図3に示す。これより、この白色系籾殻灰には、ナノサイズの超微細孔が多数形成されていることがわかる。   An electron micrograph of the white husk ash obtained in Example 1 is shown in FIG. From this, it can be seen that a number of nano-sized ultrafine pores are formed in the white husk ash.

また、得られた白色系籾殻灰のX線回折分析による組成分析結果を表1に示す。この表1から明らかなように、得られた白色系籾殻灰には残留炭素分が全く認められなかった。   Table 1 shows the composition analysis result of the obtained white chaff ash by X-ray diffraction analysis. As apparent from Table 1, no carbon residue was observed in the obtained white rice husk ash.

<実施例2>
容器内に籾殻(精米脱穀によって得られた籾殻)を入れた後、さらに次亜塩素酸ナトリウム水溶液(濃度2質量%)を籾殻の全体が浸漬されるように容器内に投入した。この浸漬状態を常温で2時間継続した後、籾殻を取り出し、この籾殻を水で3回洗浄した。しかる後、籾殻を通気乾燥させ、次いでこの乾燥した籾殻を燃焼炉内で閉鎖系空気雰囲気中で300℃で2時間加熱した後、そのまま1時間かけて昇温速度50℃/10分で800℃まで昇温し、燃焼炉内で開放系空気雰囲気中で800℃で2時間焼成することによって、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 2>
After putting rice husk (rice husk obtained by rice threshing) in the container, an aqueous sodium hypochlorite solution (concentration 2% by mass) was further introduced into the container so that the entire rice husk was immersed. After this immersion state was continued for 2 hours at room temperature, the rice husk was taken out and the rice husk was washed three times with water. Thereafter, the rice husk is dried by ventilation, and then the dried rice husk is heated in a closed air atmosphere at 300 ° C. for 2 hours in a combustion furnace, and then heated at a heating rate of 50 ° C./10 minutes at 800 ° C. over 1 hour. The mixture was baked at 800 ° C. for 2 hours in an open air atmosphere in a combustion furnace to obtain white husk ash (powder). This white rice husk ash was a white color close to pure white.

実施例2で得られた白色系籾殻灰のX線回折測定結果を図2に示す。この図2に示すX線回折測定グラフでは、回折角約22度の位置に結晶質シリカの回折ピークが強く出ていることから、実施例2で得られた白色系籾殻灰は結晶質であることがわかる。   The X-ray diffraction measurement result of the white husk ash obtained in Example 2 is shown in FIG. In the X-ray diffraction measurement graph shown in FIG. 2, since the diffraction peak of crystalline silica is strong at a diffraction angle of about 22 degrees, the white rice husk ash obtained in Example 2 is crystalline. I understand that.

一方、実施例1で得られた白色系籾殻灰のX線回折測定結果を図1に示す。この図1に示すX線回折測定グラフでは、回折角約22度の位置の結晶質シリカに基づく回折ピークが殆ど認められない(縦軸の強度のスケールを大きく拡大しても回折ピークが殆ど認められない)ことから、実施例1で得られた白色系籾殻灰は非晶質であることがわかる。   On the other hand, the X-ray diffraction measurement result of the white husk ash obtained in Example 1 is shown in FIG. In the X-ray diffraction measurement graph shown in FIG. 1, almost no diffraction peak based on crystalline silica at a diffraction angle of about 22 degrees is recognized (even if the intensity scale on the vertical axis is greatly enlarged, almost no diffraction peak is recognized). From this, it can be seen that the white rice husk ash obtained in Example 1 is amorphous.

<実施例3>
リグニン分解剤として、次亜塩素酸ナトリウム水溶液(濃度2質量%)に代えて、塩酸水溶液(濃度3.2質量%)を用いた以外は、実施例1と同様にして、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 3>
As a lignin decomposing agent, white chaff ash (as shown in Example 1) was used except that a hydrochloric acid aqueous solution (concentration 3.2% by mass) was used instead of a sodium hypochlorite aqueous solution (concentration 2% by mass). Powder). This white rice husk ash was a white color close to pure white.

得られた白色系籾殻灰のX線回折分析による組成分析結果を表1に示す。この表1から明らかなように、得られた白色系籾殻灰には残留炭素分が全く認められなかった。また、得られた白色系籾殻灰は、Mn等の重金属成分の含有率が、実施例1と比較して格段に小さくなっていた。即ち、リグニン分解剤として酸を用いて前処理したので、重金属成分を十分に除去することができた。   Table 1 shows the composition analysis results of the obtained white husk ash by X-ray diffraction analysis. As apparent from Table 1, no carbon residue was observed in the obtained white rice husk ash. In addition, the obtained white rice husk ash had a significantly lower content of heavy metal components such as Mn than Example 1. That is, since the pretreatment was performed using an acid as the lignin decomposing agent, the heavy metal component could be sufficiently removed.

<実施例4>
容器内に籾殻(精米脱穀によって得られた籾殻)を入れた後、さらに次亜塩素酸ナトリウム水溶液(濃度2質量%)を籾殻の全体が浸漬されるように容器内に投入した。この浸漬状態を常温で2時間継続した後、籾殻を取り出し、この籾殻を水で3回洗浄した。次に、前記洗浄後の籾殻を容器内に入れた後、さらに塩酸水溶液(濃度3.2質量%)を籾殻の全体が浸漬されるように容器内に投入した。この浸漬状態を常温で2時間継続した後、籾殻を取り出し、この籾殻を水で3回洗浄した。しかる後、籾殻を通気乾燥させ、次いでこの乾燥した籾殻を燃焼炉内で閉鎖系空気雰囲気中で300℃で2時間加熱した後、そのまま1時間かけて昇温速度50℃/10分で600℃まで昇温し、燃焼炉内で開放系空気雰囲気中で600℃で2時間焼成することによって、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 4>
After putting rice husk (rice husk obtained by rice threshing) in the container, an aqueous sodium hypochlorite solution (concentration 2% by mass) was further introduced into the container so that the entire rice husk was immersed. After this immersion state was continued for 2 hours at room temperature, the rice husk was taken out and the rice husk was washed three times with water. Next, after the washed rice husk was placed in a container, an aqueous hydrochloric acid solution (concentration: 3.2% by mass) was further introduced into the container so that the entire rice husk was immersed. After this immersion state was continued for 2 hours at room temperature, the rice husk was taken out and the rice husk was washed three times with water. Thereafter, the rice husk is dried by ventilation, and then the dried rice husk is heated in a closed air atmosphere at 300 ° C. for 2 hours in a combustion furnace, and then is directly heated to 600 ° C. at a temperature rising rate of 50 ° C./10 minutes. The mixture was baked at 600 ° C. for 2 hours in an open air atmosphere in a combustion furnace to obtain white husk ash (powder). This white rice husk ash was a white color close to pure white.

得られた白色系籾殻灰のX線回折分析による組成分析結果を表1に示す。この表1から明らかなように、得られた白色系籾殻灰には残留炭素分が全く認められなかった。また、得られた白色系籾殻灰は、Mn等の重金属成分の含有率が、実施例1と比較して格段に小さくなっていた。即ち、酸を用いて前処理する工程を有しているので、重金属成分を十分に除去することができた。   Table 1 shows the composition analysis results of the obtained white husk ash by X-ray diffraction analysis. As apparent from Table 1, no carbon residue was observed in the obtained white rice husk ash. In addition, the obtained white rice husk ash had a significantly lower content of heavy metal components such as Mn than Example 1. That is, since it has the process of pre-processing using an acid, the heavy metal component was fully removable.

<実施例5>
リグニン分解剤として、次亜塩素酸ナトリウム水溶液(濃度2質量%)に代えて、酢酸水溶液(濃度4質量%)を用いた以外は、実施例1と同様にして、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 5>
A white rice husk ash (powder) was used in the same manner as in Example 1 except that an aqueous acetic acid solution (concentration 4% by mass) was used in place of the sodium hypochlorite aqueous solution (concentration 2% by mass) as the lignin decomposing agent. ) This white rice husk ash was a white color close to pure white.

得られた白色系籾殻灰のX線回折分析による組成分析結果を表1に示す。この表1から明らかなように、得られた白色系籾殻灰には残留炭素分が全く認められなかった。また、得られた白色系籾殻灰は、Mn等の重金属成分の含有率が、実施例1と比較して格段に小さくなっていた。即ち、リグニン分解剤として酸を用いて前処理したので、重金属成分を十分に除去することができた。   Table 1 shows the composition analysis results of the obtained white husk ash by X-ray diffraction analysis. As apparent from Table 1, no carbon residue was observed in the obtained white rice husk ash. In addition, the obtained white rice husk ash had a significantly lower content of heavy metal components such as Mn than Example 1. That is, since the pretreatment was performed using an acid as the lignin decomposing agent, the heavy metal component could be sufficiently removed.

<実施例6>
容器内に籾殻(精米脱穀によって得られた籾殻)を入れた後、さらに次亜塩素酸ナトリウム水溶液(濃度2質量%)を籾殻の全体が浸漬されるように容器内に投入した。この浸漬状態を常温で2時間継続した後、籾殻を取り出し、この籾殻を水で3回洗浄した。次に、前記洗浄後の籾殻を容器内に入れた後、さらに酢酸水溶液(濃度4質量%)を籾殻の全体が浸漬されるように容器内に投入した。この浸漬状態を常温で2時間継続した後、籾殻を取り出し、この籾殻を水で3回洗浄した。しかる後、籾殻を通気乾燥させ、次いでこの乾燥した籾殻を燃焼炉内で閉鎖系空気雰囲気中で300℃で2時間加熱した後、そのまま1時間かけて昇温速度50℃/10分で600℃まで昇温し、燃焼炉内で開放系空気雰囲気中で600℃で2時間焼成することによって、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 6>
After putting rice husk (rice husk obtained by rice threshing) in the container, an aqueous sodium hypochlorite solution (concentration 2% by mass) was further introduced into the container so that the entire rice husk was immersed. After this immersion state was continued for 2 hours at room temperature, the rice husk was taken out and the rice husk was washed three times with water. Next, after the washed rice husk was placed in a container, an aqueous acetic acid solution (concentration: 4% by mass) was further introduced into the container so that the entire rice husk was immersed. After this immersion state was continued for 2 hours at room temperature, the rice husk was taken out and the rice husk was washed three times with water. Thereafter, the rice husk is dried by ventilation, and then the dried rice husk is heated in a closed air atmosphere at 300 ° C. for 2 hours in a combustion furnace, and then is directly heated to 600 ° C. at a heating rate of 50 ° C./10 minutes. The mixture was baked at 600 ° C. for 2 hours in an open air atmosphere in a combustion furnace to obtain white husk ash (powder). This white rice husk ash was a white color close to pure white.

得られた白色系籾殻灰のX線回折分析による組成分析結果を表1に示す。この表1から明らかなように、得られた白色系籾殻灰には残留炭素分が全く認められなかった。また、得られた白色系籾殻灰は、Mn等の重金属成分の含有率が、実施例1と比較して格段に小さくなっていた。即ち、酸を用いて前処理する工程を有しているので、重金属成分を十分に除去することができた。   Table 1 shows the composition analysis results of the obtained white husk ash by X-ray diffraction analysis. As apparent from Table 1, no carbon residue was observed in the obtained white rice husk ash. In addition, the obtained white rice husk ash had a significantly lower content of heavy metal components such as Mn than Example 1. That is, since it has the process of pre-processing using an acid, the heavy metal component was fully removable.

<実施例7>
リグニン分解剤として、次亜塩素酸ナトリウム水溶液(濃度2質量%)に代えて、過酸化水素水(濃度20%)を用いた以外は、実施例1と同様にして、白色系籾殻灰(粉体)を得た。この白色系籾殻灰は、純白に近い白色であった。
<Example 7>
A white rice husk ash (powder) was used in the same manner as in Example 1 except that hydrogen peroxide water (concentration 20%) was used in place of the sodium hypochlorite aqueous solution (concentration 2 mass%) as the lignin decomposing agent. Body). This white rice husk ash was a white color close to pure white.

得られた白色系籾殻灰のX線回折分析による組成分析結果を表1に示す。この表1から明らかなように、得られた白色系籾殻灰には残留炭素分が全く認められなかった。   Table 1 shows the composition analysis results of the obtained white husk ash by X-ray diffraction analysis. As apparent from Table 1, no carbon residue was observed in the obtained white rice husk ash.

この発明の製造方法で得られた白色系籾殻灰は、例えば、化粧品パウダー、廃ガス浄化用触媒担体、吸着材、消臭材、浄水材等として利用できるが、特にこれらの用途に限定されるものではない。   The white rice husk ash obtained by the production method of the present invention can be used, for example, as cosmetic powder, waste gas purification catalyst carrier, adsorbent, deodorant, water purification material, etc., but is particularly limited to these uses. It is not a thing.

実施例1で得られた白色系籾殻灰のX線回折測定結果を示すグラフである。2 is a graph showing the results of X-ray diffraction measurement of white chaff ash obtained in Example 1. FIG. 実施例2で得られた白色系籾殻灰のX線回折測定結果を示すグラフである。4 is a graph showing the results of X-ray diffraction measurement of white chaff ash obtained in Example 2. 実施例1で得られた白色系籾殻灰の走査電子顕微鏡写真(SEM写真)である。2 is a scanning electron micrograph (SEM photograph) of the white rice husk ash obtained in Example 1. FIG.

Claims (7)

籾殻をリグニン分解剤で処理する前処理工程と、
前記前処理工程を経た籾殻を250〜350℃で30分以上加熱する炭化工程と、
前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する焼成工程と、を包含することを特徴とする白色系籾殻灰の製造方法。
A pretreatment step of treating rice husk with a lignin degrading agent;
A carbonization step of heating rice husks having undergone the pretreatment step at 250 to 350 ° C. for 30 minutes or more;
A baking step of baking the chaff after the carbonization step at a temperature of 480 ° C. or more for 30 minutes or more.
前記リグニン分解剤として漂白剤または酸を用いる請求項1に記載の白色系籾殻灰の製造方法。   The method for producing white rice husk ash according to claim 1, wherein a bleaching agent or an acid is used as the lignin decomposing agent. 籾殻を漂白剤で処理する前処理工程と、
籾殻を酸で処理する前処理工程と、
前記2つの前処理工程を経た籾殻を250〜350℃で30分以上加熱する炭化工程と、
前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する焼成工程と、を包含することを特徴とする白色系籾殻灰の製造方法。
A pretreatment step of treating rice husk with bleach;
A pretreatment step of treating rice husk with acid;
A carbonization step of heating rice husks having undergone the two pretreatment steps at 250 to 350 ° C. for 30 minutes or more;
A baking step of baking the chaff after the carbonization step at a temperature of 480 ° C. or more for 30 minutes or more.
籾殻をリグニン分解剤で処理する前処理工程と、
前記前処理工程を経た籾殻を洗浄する洗浄工程と、
前記洗浄工程を経た籾殻を乾燥させる乾燥工程と、
前記乾燥工程を経た籾殻を250〜350℃で30分以上加熱する炭化工程と、
前記炭化工程を経た籾殻を480℃以上の温度で30分以上焼成する焼成工程と、を包含することを特徴とする白色系籾殻灰の製造方法。
A pretreatment step of treating rice husk with a lignin degrading agent;
A washing step for washing rice husks that have undergone the pretreatment step;
A drying step of drying the rice husks that have undergone the washing step;
A carbonization step of heating the chaff after the drying step at 250 to 350 ° C. for 30 minutes or more;
A baking step of baking the chaff after the carbonization step at a temperature of 480 ° C. or more for 30 minutes or more.
前記リグニン分解剤として漂白剤または酸を用いる請求項4に記載の白色系籾殻灰の製造方法。   The method for producing white chaff ash according to claim 4, wherein a bleaching agent or an acid is used as the lignin decomposing agent. 前記漂白剤として次亜塩素酸ナトリウムを用いる請求項2、3または5に記載の白色系籾殻灰の製造方法。   The method for producing white rice husk ash according to claim 2, 3 or 5, wherein sodium hypochlorite is used as the bleaching agent. 前記焼成工程における焼成温度を500〜795℃の範囲に設定する請求項1〜6のいずれか1項に記載の白色系籾殻灰の製造方法。   The manufacturing method of the white-type rice husk ash of any one of Claims 1-6 which sets the calcination temperature in the said baking process to the range of 500-795 degreeC.
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JPH08104513A (en) * 1994-10-04 1996-04-23 Takeko Suda Method of recovering silica contained in rice husks from treating solution treated by immersing rice husks
JP2004527445A (en) * 2001-03-26 2004-09-09 プロセス マネジメント, インコーポレイテッド Method for producing high-purity amorphous silica from biogenic materials

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190073010A (en) * 2017-12-18 2019-06-26 충남대학교산학협력단 Method of preparation silica from rice husk using rice husk pretreatment
KR102029261B1 (en) * 2017-12-18 2019-10-07 충남대학교산학협력단 Method of preparation silica from rice husk using rice husk pretreatment

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