JP2008207080A - Electrostatic coating apparatus - Google Patents

Electrostatic coating apparatus Download PDF

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Publication number
JP2008207080A
JP2008207080A JP2007044495A JP2007044495A JP2008207080A JP 2008207080 A JP2008207080 A JP 2008207080A JP 2007044495 A JP2007044495 A JP 2007044495A JP 2007044495 A JP2007044495 A JP 2007044495A JP 2008207080 A JP2008207080 A JP 2008207080A
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paint
valve
conductive
passage
paint supply
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Daisuke Nakazono
大輔 中囿
Masaki Shigekura
正樹 重倉
Kohei Ogata
浩平 緒方
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To form an electrostatic coating apparatus into a small-sized one and more reduce an unused conductive paint quantity left in a paint feeding path. <P>SOLUTION: The electrostatic coating apparatus 10 includes a coating gun 23 in a movable coating robot 21 and an intermediate storage tank 22 that temporarily stores the conductive paint in the paint feeding path that feeds the conductive paint to the gun 23 from a plurality of paint feeding pipes 11a as a paint feeding section, wherein the tops of each pipe 11a are connected to a color shifting valve mechanism 12 disposed on a stationary side to a coating robot 23 to shift colors of the conductive paint to be fed to the gun 23, and the tank 22 is provided in the robot 23, and a joint section 16 that can separate a feeding path 63 and one paint path 156 extending from the section 16 to the tank 22 are provided in the path 63 as a paint feeding path from the mechanism 12 to the tank 22. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

本発明は、静電塗装装置の改良に関するものである。   The present invention relates to an improvement of an electrostatic coating apparatus.

従来の静電塗装装置として、塗装用ロボットに塗料供給部から供給される複数の色の塗料を切り替える色替バルブユニットが搭載されたものが知られている(例えば、特許文献1参照。)。
特開平9−285747号公報
2. Description of the Related Art As a conventional electrostatic coating apparatus, a device in which a color changing valve unit that switches a plurality of colors of paint supplied from a paint supply unit to a coating robot is mounted is known (for example, see Patent Document 1).
Japanese Patent Laid-Open No. 9-285747

特許文献1の図1において、塗装用ロボット1は、旋回ベース4と、この旋回ベース4上で起立する第1アーム5と、この第1アーム5の上端から水平に延びる第2アーム6と、この第2アーム6の先端に設けられた手首部7と、この手首部7に取付けられた塗装ガン8とからなる。   In FIG. 1 of Patent Document 1, a painting robot 1 includes a turning base 4, a first arm 5 standing on the turning base 4, a second arm 6 extending horizontally from the upper end of the first arm 5, It consists of a wrist part 7 provided at the tip of the second arm 6 and a paint gun 8 attached to the wrist part 7.

特許文献1の図2において、第2アーム6の上面には色替バルブユニット11が取付けられ、この色替バルブユニット11に、図示せぬ塗料供給装置から各色の塗料を供給する複数の塗料供給チューブ12a〜12eと、塗料を塗料供給装置に還流させる塗料還流チューブ12f〜12jとが切換弁を介して接続されている。   In FIG. 2 of Patent Document 1, a color change valve unit 11 is attached to the upper surface of the second arm 6, and a plurality of paint supplies for supplying paint of each color from a paint supply device (not shown) to the color change valve unit 11. Tubes 12a to 12e and paint reflux tubes 12f to 12j for refluxing the paint to the paint supply device are connected via a switching valve.

上記特許文献1の塗装用ロボット1の旋回ベース4は固定されているが、例えば、従来の静電塗装装置が示された図11に記載された塗装ロボット400のように、そのベース部401がレール402,403に移動可能に取付けられて、塗装作業位置を変更できるものである場合は、塗料供給用及び塗料還流用の複数のチューブ404を、例えば、内側に通して移動可能に支持する管用支持体406で運ぶ必要になる。   The turning base 4 of the painting robot 1 of Patent Document 1 is fixed. For example, the base portion 401 is similar to the painting robot 400 shown in FIG. 11 in which a conventional electrostatic painting apparatus is shown. In the case where the painting work position can be changed by being movably attached to the rails 402 and 403, for example, for a pipe that supports a plurality of paint supply and paint recirculation tubes 404 movably through the inside. It will be necessary to carry with the support body 406. FIG.

しかし、これでは、チューブ404の全長が非常に長くなり、圧力損失が大きくなる。圧力損失が小さくなるようにチューブ404を太くした場合には、複数のチューブ404を通す管用支持体406が大型になる。また、チューブ404の全長が大きく本数が多いと、塗料を使用していない時にチューブ404内に沈降してしまった塗料を廃棄する量が多くなり、不経済である。   However, in this case, the total length of the tube 404 becomes very long, and the pressure loss increases. When the tube 404 is made thick so as to reduce the pressure loss, the tube support 406 through which the plurality of tubes 404 are passed becomes large. Further, if the total length of the tube 404 is large and the number of the tubes 404 is large, the amount of the paint settled in the tube 404 when the paint is not used increases, which is uneconomical.

本発明の目的は、静電塗装装置を小型にするとともに塗料供給路に残る未使用の導電性塗料量をより少なくすることにある。   An object of the present invention is to reduce the size of an electrostatic coating apparatus and to reduce the amount of unused conductive paint remaining in a paint supply path.

請求項1に係る発明は、移動可能な塗装ロボットに塗装ガンが設けられ、塗料供給部から塗装ガンに導電性塗料を供給する塗料供給路に、導電性塗料を一旦貯留する貯留部が設けられた静電塗装装置において、塗料供給部を、複数色の導電性塗料を供給する塗料供給管で構成し、これらの塗料供給管の先端を、塗装ガンに供給される導電性塗料の色を切り替えるために塗装ロボットに対して固定側に配置された色替え弁機構に接続し、貯留部を塗装ロボットに設けるとともに色替え弁機構から貯留部までの塗料供給路に、この塗料供給路を分離可能なジョイント部と、このジョイント部から貯留部まで延びる一本の中間塗料供給管とを備えることを特徴とする。   According to the first aspect of the present invention, the movable painting robot is provided with a coating gun, and a reservoir for temporarily storing the conductive paint is provided in a paint supply path for supplying the conductive paint from the paint supply unit to the coating gun. In the electrostatic coating apparatus, the paint supply unit is composed of a paint supply pipe that supplies conductive paints of a plurality of colors, and the tip of these paint supply pipes is switched to the color of the conductive paint supplied to the paint gun. For this purpose, it is connected to a color change valve mechanism arranged on the fixed side with respect to the painting robot, and a reservoir is provided in the painting robot, and this paint supply path can be separated from the color change valve mechanism to the paint supply path And a single intermediate paint supply pipe extending from the joint part to the storage part.

作用として、色替え弁機構を塗装ロボットに対して固定側に配置することで、塗装ロボットまで複数色の導電性塗料の塗料供給管を塗装ロボットまで延ばさないで済む。
また、色替え弁機構からロボットに設けられた貯留部までの塗料供給路に塗料供給路を分離可能なジョイント部と、ジョイント部から貯留部まで延びる一本の中間塗料供給管とを備えることで、貯留部に導電性塗料を貯めた後に、ジョイント部で塗料供給路を分離し、塗装ロボットを移動させて塗装作業を行う。
中間塗料供給管は1本であるから、従来、塗装ロボットまで塗料供給管が延ばされていた場合に比べて、洗浄時に廃棄される塗料量が少なくなる。
As an operation, by disposing the color change valve mechanism on the fixed side with respect to the painting robot, it is not necessary to extend the paint supply pipes of the conductive paints of a plurality of colors to the painting robot.
In addition, the paint supply path from the color change valve mechanism to the storage section provided in the robot includes a joint section that can separate the paint supply path, and a single intermediate paint supply pipe that extends from the joint section to the storage section. After storing the conductive paint in the storage part, the paint supply path is separated at the joint part, and the painting robot is moved to perform the painting work.
Since the number of intermediate paint supply pipes is one, the amount of paint discarded at the time of cleaning is smaller than in the case where the paint supply pipe is conventionally extended to the painting robot.

請求項1に係る発明では、塗料供給部を、複数色の導電性塗料を供給する塗料供給管で構成し、これらの塗料供給管の先端を、塗装ガンに供給される導電性塗料の色を切り替えるために塗装ロボットに対して固定側に配置された色替え弁機構に接続し、貯留部を塗装ロボットに設けるとともに色替え弁機構から貯留部までの塗料供給路に、この塗料供給路を分離可能なジョイント部と、このジョイント部から貯留部まで延びる一本の中間塗料供給管とを備えるので、塗装ロボットに設けられた貯留部に導電性塗料を貯めた後、塗料供給路に設けられたジョイント部で塗料供給路を分離することで、複数色の導電性塗料を供給する塗料供給管を塗装ロボットまで延ばさなくてもよく、1本の中間塗料供給管で済むので、従来のような管支持体を使用するのに比較して、静電塗装装置を小型にできる。また、色替え時に塗料供給路に残る未使用の導電性塗料量をより少なくすることができ、洗浄によって廃棄される塗料量がより少なくなって、経済性を向上させることができる。   In the invention according to claim 1, the paint supply unit is configured by a paint supply pipe that supplies conductive paints of a plurality of colors, and the tip of these paint supply pipes is provided with the color of the conductive paint supplied to the paint gun. In order to switch, it is connected to the color change valve mechanism arranged on the fixed side with respect to the painting robot, and the paint supply path is separated from the color change valve mechanism and the paint supply path from the color change valve mechanism to the storage part. Since it has a possible joint part and a single intermediate paint supply pipe extending from the joint part to the storage part, the conductive paint is stored in the storage part provided in the painting robot, and then provided in the paint supply path. By separating the paint supply path at the joint, it is not necessary to extend the paint supply pipe for supplying conductive paints of multiple colors to the painting robot, and only one intermediate paint supply pipe is required. Support Compared to use, it can be an electrostatic coating apparatus compact. Further, it is possible to reduce the amount of unused conductive paint remaining in the paint supply path at the time of color change, and to reduce the amount of paint discarded by washing, thereby improving the economy.

本発明を実施するための最良の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。
図1は本発明に係る静電塗装装置の説明図であり、静電塗装装置10は、複数色の導電性塗料の各色毎に設けられた塗料供給パイプ11aからなるパイプ集合体11に接続されて静電塗装に使用される色の導電性塗料の切り換えを行う色替え弁機構12と、この色替え弁機構12に接続されて下流側へ導電性塗料を押し出すブースター13と、このブースター13の下流側に設けられて塗料の流れを制御するとともに塗料供給路を洗浄する洗浄液の流れを制御する第1洗浄弁14と、この第1洗浄弁14から塗装ガン側の塗料供給路(後述する供給路63(図3参照))に設けられてこの塗料供給路を分離可能なジョイント部16と、色替え弁機構12が取付けられた壁部17に沿って設けられたレール部材18と、このレール部材18に移動自在に取付けられた塗装ロボット21と、この塗装ロボット21に設けられて一旦導電性塗料を貯める中間貯留槽22と、塗装ロボット21の先端部に配置された塗装ガン23とからなる。
The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. The drawings are viewed in the direction of the reference numerals.
FIG. 1 is an explanatory view of an electrostatic coating apparatus according to the present invention. The electrostatic coating apparatus 10 is connected to a pipe assembly 11 including paint supply pipes 11a provided for each color of a plurality of colors of conductive paint. The color change valve mechanism 12 that switches the color conductive paint used for electrostatic coating, the booster 13 that is connected to the color change valve mechanism 12 and pushes the conductive paint downstream, and the booster 13 A first cleaning valve 14 provided on the downstream side for controlling the flow of the paint and for controlling the flow of the cleaning liquid for cleaning the paint supply path, and a paint supply path (a supply to be described later) from the first cleaning valve 14 to the coating gun side. And a rail member 18 provided along a wall portion 17 to which the color change valve mechanism 12 is attached, and the rail. Move to member 18 A painting robot 21 mounted freely, and the intermediate storage tank 22 to store the temporarily conductive paint is provided on the painting robot 21, made of spray gun 23 which is disposed at the distal end portion of the painting robot 21.

塗料供給パイプ11の各塗料供給パイプ11aは、細いチューブに接続され、これらのチューブが集合してチューブ集合体25となり、色替え弁機構12に接続されている。
塗装ロボット21は、レール部材18に移動自在に取付けられたベース部31と、このベース部31に支軸32を介して上下スイング自在に取付けられたアーム部33と、このアーム部33に支軸34を介してスイング自在に取付けられたヘッド部36とからなり、ヘッド部36は、中間貯留槽22を内蔵し、先端部で塗装ガン23を支持している。
Each paint supply pipe 11 a of the paint supply pipe 11 is connected to a thin tube, and these tubes gather to form a tube assembly 25, which is connected to the color change valve mechanism 12.
The painting robot 21 includes a base portion 31 movably attached to the rail member 18, an arm portion 33 attached to the base portion 31 via a support shaft 32 so as to be swingable up and down, and a support shaft attached to the arm portion 33. The head part 36 includes a middle storage tank 22 and supports the coating gun 23 at the tip part.

図2は本発明に係る静電塗装装置の斜視図であり、塗装ロボット21は、ジョイント部16で2つの塗料供給路が接続された状態で、図中の実線で示された基準位置で色替え弁機構12側から供給された導電性塗料が中間貯留槽22に充填され、次に、ジョイント部16で2つの塗料供給路を分離した状態で、図中の二点鎖線で示された塗装作業位置に移動して静電塗装を行う。
塗装ロボット21が静電塗装を終了した後は、塗装作業位置から基準位置に戻り、再び中間貯留槽22に導電性塗料を充填するというように、塗装作業を繰り返す。
FIG. 2 is a perspective view of the electrostatic coating apparatus according to the present invention, in which the coating robot 21 is colored at a reference position indicated by a solid line in the drawing in a state where two paint supply paths are connected at the joint portion 16. The conductive paint supplied from the change valve mechanism 12 side is filled in the intermediate storage tank 22, and then the paint shown by the two-dot chain line in the figure is in a state where the two paint supply paths are separated by the joint portion 16. Move to work position and apply electrostatic coating.
After the painting robot 21 finishes the electrostatic painting, the painting operation is repeated such that the painting operation position returns to the reference position and the intermediate storage tank 22 is filled with the conductive paint again.

このように、本発明の静電塗装装置10では、従来のような多数本の塗料供給パイプを支持する管用支持体が必要なく、単に塗装ロボット21を移動自在に支持するレール部材18があればよいため、静電塗装装置10を小型にすることができる。   Thus, in the electrostatic coating apparatus 10 of the present invention, there is no need for a pipe support that supports a large number of conventional paint supply pipes, and there is a rail member 18 that simply supports the coating robot 21 in a movable manner. Therefore, the electrostatic coating apparatus 10 can be reduced in size.

図3は本発明に係る静電塗装装置の構成図である。
第1洗浄弁14は、導電性塗料の供給を制御するとともに、下流側を洗浄するための乾燥用エアA、水W及び洗浄液Sの供給を制御するものである。
第1洗浄弁14と中間貯留槽22との間の供給路63にはジョイント部16が設けられている。
FIG. 3 is a block diagram of the electrostatic coating apparatus according to the present invention.
The first cleaning valve 14 controls the supply of conductive paint and the supply of drying air A, water W and cleaning liquid S for cleaning the downstream side.
A joint portion 16 is provided in the supply path 63 between the first cleaning valve 14 and the intermediate storage tank 22.

中間貯留槽22は、シリンダ65と、このシリンダ65内に移動自在に挿入されたピストン66と、このピストン66に取付けられたロッド67と、シリンダ65及びピストン66で形成されたシリンダ室68と、シリンダ65の端部に設けられてシリンダ室68に連通する注入口71及び吐出口72とからなる。   The intermediate storage tank 22 includes a cylinder 65, a piston 66 movably inserted into the cylinder 65, a rod 67 attached to the piston 66, a cylinder chamber 68 formed by the cylinder 65 and the piston 66, The injection port 71 and the discharge port 72 are provided at the end of the cylinder 65 and communicate with the cylinder chamber 68.

ロッド67は、サーボモータ74にボールねじ手段75を介して連結され、サーボモータ74を駆動することで、ボールねじ手段75を介してロッド67及びピストン66がシリンダ軸方向(図のA方向)に進退動する。   The rod 67 is connected to the servo motor 74 via the ball screw means 75, and the servo motor 74 is driven so that the rod 67 and the piston 66 are moved in the cylinder axial direction (A direction in the figure) via the ball screw means 75. Move forward and backward.

塗装ガン23は、中間貯留槽22の吐出口72に送出路77を介して接続され、この送出路77に接続された第2ダンプ弁81及びトリガ弁82とを備え、図示せぬ高電圧印加手段に接続されている。なお、23aは塗装ガン23の噴出口であり、送出路77の端部を構成する部分である。   The coating gun 23 is connected to a discharge port 72 of the intermediate storage tank 22 via a delivery path 77, and includes a second dump valve 81 and a trigger valve 82 connected to the delivery path 77, and a high voltage application (not shown) is applied. Connected to the means. Note that reference numeral 23 a denotes a jet port of the coating gun 23, which is a part constituting the end portion of the delivery path 77.

第2ダンプ弁81は、洗浄時に発生する導電性塗料及び洗浄液を含む廃液を送出路77の外部に排出するための排出路84に接続されている。
排出路84は、エアA、水W及び洗浄液Sの供給を制御する第2洗浄弁86に一方向弁87を介して接続されている。
The second dump valve 81 is connected to a discharge path 84 for discharging waste liquid containing conductive paint and cleaning liquid generated during cleaning to the outside of the delivery path 77.
The discharge path 84 is connected via a one-way valve 87 to a second cleaning valve 86 that controls the supply of air A, water W and cleaning liquid S.

トリガ弁82は、導電性塗料の塗装ガン23からの噴出を制御するものである。
上記した供給路51,53,63、中間貯留槽22及び送出路77は、塗料供給部としての複数の塗料供給パイプ11a(図1参照)から塗装ガン23に至る塗料供給路88を構成する部分である。
The trigger valve 82 controls ejection of the conductive paint from the coating gun 23.
The above-described supply paths 51, 53, 63, the intermediate storage tank 22, and the delivery path 77 constitute a paint supply path 88 that extends from a plurality of paint supply pipes 11 a (see FIG. 1) as a paint supply unit to the paint gun 23. It is.

以上に述べた静電塗装装置10の作用を次に説明する。
静電塗装を行うには、まず、色替え機構12の塗料弁を開け、第1洗浄弁14の塗料弁を開けて、ブースター13を作動させるとともに、中間貯留槽22のサーボモータ74を駆動して、ピストン66をA1方向に移動させる。
Next, the operation of the electrostatic coating apparatus 10 described above will be described.
To perform electrostatic coating, first, the paint valve of the color changing mechanism 12 is opened, the paint valve of the first cleaning valve 14 is opened, the booster 13 is operated, and the servo motor 74 of the intermediate storage tank 22 is driven. Then, the piston 66 is moved in the A1 direction.

この結果、所定の色の導電性塗料がジョイント部16を通って中間貯留槽22のシリンダ室68に吸引され、充填される。このとき、第2ダンプ弁81及びトリガ弁82は閉じられている。   As a result, the conductive paint of a predetermined color is sucked into the cylinder chamber 68 of the intermediate storage tank 22 through the joint portion 16 and filled. At this time, the second dump valve 81 and the trigger valve 82 are closed.

次に、切換弁54を閉じ、トリガ弁82を開け、サーボモータ74を駆動させてピストン76をA2方向に移動させることにより、シリンダ室68から送出路77に導電性塗料が圧送され、トリガ弁82を通って塗装ガン23から導電性塗料が噴出するとともに導電性塗料に高電圧が印加されて図示せぬ被塗装物に静電塗装が行われる。   Next, the switching valve 54 is closed, the trigger valve 82 is opened, and the servo motor 74 is driven to move the piston 76 in the A2 direction, whereby the conductive paint is pumped from the cylinder chamber 68 to the delivery path 77, and the trigger valve The conductive paint is ejected from the coating gun 23 through 82 and a high voltage is applied to the conductive paint, whereby electrostatic painting is performed on an object to be coated (not shown).

上記した静電塗装に後に、異なる色の導電性塗料を使用して静電塗装を行う場合は、第1洗浄弁14を開けて洗浄液Sを、ジョント部16を含む供給路63、中間貯留槽22、送出路77、排出路84に流すとともに塗装ガン23から噴出させて塗装供給路の洗浄を行う。   When the electrostatic coating is performed after the above-described electrostatic coating using a conductive paint of a different color, the first cleaning valve 14 is opened and the cleaning liquid S is supplied to the supply path 63 including the junction 16 and the intermediate storage tank. 22, the paint supply path is cleaned by flowing through the delivery path 77 and the discharge path 84 and ejecting from the paint gun 23.

送出路77は1本で構成されるから、従来のような複数の塗料供給路を洗浄する場合に比べて、送出路77に残る塗料量を少なくすることができ、送出路77の洗浄時に廃棄される導電性塗料を少なくすることができて、経済性を高めることができる。   Since the delivery path 77 is composed of a single line, the amount of paint remaining in the delivery path 77 can be reduced as compared with the conventional case where a plurality of paint supply paths are washed, and is discarded when the delivery path 77 is washed. The amount of conductive paint to be applied can be reduced, and the economy can be improved.

図4は本発明に係るジョイント部の断面図であり、ジョイント部16は、ベース部111と、このベース部111に取付けられた第1バルブ装置101と、この第1バルブ装置101に接続される又は第1バルブ装置101から分離される第2バルブ装置102と、第2バルブ装置102を第1バルブ装置101に接続するためにベース部111の支持板129に取付けられた第1シリンダ装置131と、第1バルブ装置101に第2バルブ装置102を接続したときに第2バルブ装置102をわずかに後退させて第1バルブ装置101と第2バルブ装置102との間に隙間を形成するためにベース部11の支持板129に取付けられた第2シリンダ装置132とからなる。   FIG. 4 is a cross-sectional view of the joint portion according to the present invention. The joint portion 16 is connected to the base portion 111, the first valve device 101 attached to the base portion 111, and the first valve device 101. Alternatively, the second valve device 102 separated from the first valve device 101, and the first cylinder device 131 attached to the support plate 129 of the base portion 111 to connect the second valve device 102 to the first valve device 101; When the second valve device 102 is connected to the first valve device 101, the second valve device 102 is slightly retracted to form a gap between the first valve device 101 and the second valve device 102. And a second cylinder device 132 attached to the support plate 129 of the portion 11.

第1バルブ装置101は、ベース部111に取付けられた本体部101Aと、この本体部101A内に設けられた第1塗料通路バルブ153と、第1洗浄弁14から延びる塗料通路154に一端が接続されるとともに第1バルブ装置101と第2バルブ装置102との接続部164に他端が接続された塗料通路152とを備える。なお、ここでは第1塗料通路バルブ153を白抜きで示しているが、図6でその構造を詳述する。   One end of the first valve device 101 is connected to a body portion 101A attached to the base portion 111, a first paint passage valve 153 provided in the body portion 101A, and a paint passage 154 extending from the first cleaning valve 14. And a paint passage 152 having the other end connected to the connecting portion 164 between the first valve device 101 and the second valve device 102. Here, although the first paint passage valve 153 is shown in white, its structure will be described in detail with reference to FIG.

第2バルブ装置102は、本体部102Aと、この本体部102A内に設けられた第2塗料通路バルブ155と、第1バルブ装置101と第2バルブ装置102との接続部164を一端とするとともに中間貯留槽22から延びる塗料通路156に他端が接続された塗料通路157と、第1塗料通路バルブ153と第2塗料通路バルブ155との接続部64に洗浄用流体を供給する洗浄用流体供給通路165と、接続部64から洗浄用流体を排出する洗浄用流体排出通路167とを備え、第1シリンダ装置131に連結するための連結部168を付設したものである。
上記の塗料通路152及び塗料通路157は、供給路63を構成するものである。
The second valve device 102 has a main body portion 102A, a second paint passage valve 155 provided in the main body portion 102A, and a connection portion 164 between the first valve device 101 and the second valve device 102 as one end. A cleaning fluid supply for supplying a cleaning fluid to a paint passage 157 having the other end connected to the paint passage 156 extending from the intermediate storage tank 22 and a connection portion 64 between the first paint passage valve 153 and the second paint passage valve 155. A passage 165 and a cleaning fluid discharge passage 167 for discharging the cleaning fluid from the connecting portion 64 are provided, and a connecting portion 168 for connecting to the first cylinder device 131 is additionally provided.
The paint passage 152 and the paint passage 157 constitute the supply path 63.

第1連結部168は、連結部本体171と、この連結部本体171を第2バルブ装置102に締結するナット部材172とからなり、連結部本体171とナット部材172とはねじ結合されている。  The first connecting portion 168 includes a connecting portion main body 171 and a nut member 172 that fastens the connecting portion main body 171 to the second valve device 102, and the connecting portion main body 171 and the nut member 172 are screwed together.

第1シリンダ装置131は、支持板129に取付けられた第1シリンダ部131aと、この第1シリンダ部131a内に移動自在に挿入されたピストン(不図示)と、このピストンに取付けられて第1シリンダ部131aに対して進退するロッド131cとからなり、ロッド131cの先端が第1連結部168に連結されている。   The first cylinder device 131 includes a first cylinder portion 131a attached to the support plate 129, a piston (not shown) movably inserted into the first cylinder portion 131a, and a first cylinder attached to the piston. The rod 131c moves forward and backward with respect to the cylinder portion 131a, and the tip of the rod 131c is connected to the first connecting portion 168.

第2シリンダ装置132は、支持板129に取付けられた第2シリンダ部132aと、この第2シリンダ部132a内に移動自在に挿入されたピストン(不図示)と、このピストンに取付けられて第2シリンダ部132aに対して進退するロッド132cとからなり、ロッド132cが第2シリンダ部132aから進出したときにその先端がストッパ177に当たる。   The second cylinder device 132 includes a second cylinder part 132a attached to the support plate 129, a piston (not shown) movably inserted into the second cylinder part 132a, and a second cylinder part attached to the piston. The rod 132c advances and retreats with respect to the cylinder part 132a, and the tip of the rod 132c hits the stopper 177 when the rod 132c advances from the second cylinder part 132a.

接続部洗浄部134は、洗浄用流体供給部178と、この洗浄用流体供給部178から洗浄用流体供給通路165に至る洗浄用流体供給通路181と、洗浄用流体供給通路165と、洗浄用流体排出通路167と、この洗浄用流体排出通路167に一端が接続された洗浄用流体排出通路182と、接続部164から排出された洗浄用流体を溜めるために洗浄用流体排出通路182の他端に接続された洗浄用流体タンク183とからなる。   The connecting portion cleaning unit 134 includes a cleaning fluid supply unit 178, a cleaning fluid supply passage 181 extending from the cleaning fluid supply unit 178 to the cleaning fluid supply passage 165, a cleaning fluid supply passage 165, and a cleaning fluid. A discharge passage 167, a cleaning fluid discharge passage 182 having one end connected to the cleaning fluid discharge passage 167, and the other end of the cleaning fluid discharge passage 182 for storing the cleaning fluid discharged from the connection portion 164 And a connected cleaning fluid tank 183.

図5は本発明に係る第1バルブ装置と第2バルブ装置とを所定距離だけ分離する分離装置を示す説明図であり、第1連結部168の連結部本体171は、第1シリンダ装置131のロッド131cに中間板201を介して連結された部材であり、中間板201には、一対のロッド202,202が連結され、これらのロッド202,202の端部に端部板203が渡して取付けられ、この端部板203に前述のストッパ177が、第2シリンダ装置132のロッド132cの先端に対向するように取付けられている。なお、205,205は、支持板129に取付けられてロッド202,202のそれぞれをスライド自在にガイドするガイド部材である。   FIG. 5 is an explanatory view showing a separation device that separates the first valve device and the second valve device according to the present invention by a predetermined distance, and the connection portion main body 171 of the first connection portion 168 is the same as the first cylinder device 131. A member connected to a rod 131c through an intermediate plate 201. A pair of rods 202, 202 are connected to the intermediate plate 201, and an end plate 203 is attached to the ends of these rods 202, 202. The stopper 177 is attached to the end plate 203 so as to face the tip of the rod 132c of the second cylinder device 132. Reference numerals 205 and 205 denote guide members which are attached to the support plate 129 and guide the rods 202 and 202 slidably.

上記した第1連結部材168、中間板201、ロッド202,202、端部板203、ガイド部材205,205及びストッパ177は連結機構206を構成する部品であり、第2シリンダ装置132と連結機構206とは分離装置207を構成するものである。   The first connecting member 168, the intermediate plate 201, the rods 202 and 202, the end plate 203, the guide members 205 and 205, and the stopper 177 are components constituting the connecting mechanism 206, and the second cylinder device 132 and the connecting mechanism 206 are included. Constitutes the separation device 207.

図6は本発明に係る第1バルブ装置と第2バルブ装置との接続部の詳細構造を示す断面図であり、第1バルブ装置101(第2バルブ装置102側との境界を理解し易くするために境界側の輪郭を太線を太線で示している。)の先端中央部を構成する雄型結合部材211は、第1塗料通路バルブ153を構成するバルブシート221と、このバルブシート221の外周面に装着されたシール組立体214とからなる。   FIG. 6 is a cross-sectional view showing the detailed structure of the connecting portion between the first valve device and the second valve device according to the present invention, and makes it easy to understand the boundary with the first valve device 101 (the second valve device 102 side). Therefore, the male coupling member 211 constituting the front end center portion of the boundary side is indicated by a valve seat 221 constituting the first paint passage valve 153 and an outer periphery of the valve seat 221. And a seal assembly 214 mounted on the surface.

第1塗料通路バルブ153は、二方向形弁であり、本体部101Aに開けられた第1縦穴223にねじ結合する段付き筒部材224と、この段付き筒部材224の内周面に移動自在に挿入されたピストン226と、このピストン226に取付けられた第1ニードルバルブ227と、この第1ニードルバルブ227をバルブシート221に押し付けるためにピストン226を付勢するスプリング228,228と、段付き筒部材224内にピストン226と共に空気室231を形成するために配置された隔壁部材232と、この隔壁部材232を固定するために段付き筒部材224の端部にねじ結合された固定部材233と、この固定部材233の端部にねじ結合された上記のバルブシート221と、上記のシール組立体214とからなる。なお、241は第1ニードルバルブ227の端部にピストン226を取付けるためのナット部材、242はピストン226の外周部に装着されたシール部材、244〜248はOリングである。   The first paint passage valve 153 is a two-way valve, and is freely movable to a stepped cylinder member 224 that is screw-coupled to the first vertical hole 223 opened in the main body 101 </ b> A, and an inner peripheral surface of the stepped cylinder member 224. , A first needle valve 227 attached to the piston 226, springs 228 and 228 for biasing the piston 226 to press the first needle valve 227 against the valve seat 221, and a step A partition member 232 disposed to form the air chamber 231 together with the piston 226 in the cylindrical member 224, and a fixing member 233 screwed to the end of the stepped cylindrical member 224 to fix the partition member 232, The valve seat 221 screwed to the end of the fixing member 233 and the seal assembly 214 are included. In addition, 241 is a nut member for attaching the piston 226 to the end of the first needle valve 227, 242 is a seal member attached to the outer periphery of the piston 226, and 244 to 248 are O-rings.

固定部材233は、塗料通路152が形成された部材である。
バルブシート221及び固定部材233には、第1ニードルバルブ227の外径よりも内径が大きく、第1ニードルバルブ227が挿入されるバルブ内塗料通路252(塗料通路152を構成する)が形成されている。
The fixing member 233 is a member in which the paint passage 152 is formed.
The valve seat 221 and the fixing member 233 are formed with an in-valve paint passage 252 (which constitutes the paint passage 152) in which the inner diameter is larger than the outer diameter of the first needle valve 227 and the first needle valve 227 is inserted. Yes.

図中の221aは第1ニードルバルブ227の先端が当てられる雌テーパであり、図示するように、雌テーパ221aに第1ニードルバルブ227が当たった状態では塗料通路152は閉じた状態にある。なお、221bはバルブシート221の開口であり、第1塗料通路バルブ153の塗料吐出口である。   221a in the figure is a female taper to which the tip of the first needle valve 227 is applied. As shown in the figure, the paint passage 152 is closed when the first needle valve 227 hits the female taper 221a. Reference numeral 221b denotes an opening of the valve seat 221 and a paint discharge port of the first paint passage valve 153.

221cは湾曲させたバルブシート221の端面であり、端面221cを湾曲させることで、第1塗料通路バルブ153が第2バルブ装置102側と密着するのを防止し、第1バルブ装置101側と第2バルブ装置102側とを分離し易くし、また、洗浄性を向上させるようにしている。   Reference numeral 221c denotes an end face of the curved valve seat 221. By curving the end face 221c, the first paint passage valve 153 is prevented from coming into close contact with the second valve device 102 side, and the first valve device 101 side and the The two-valve device 102 side can be easily separated and the cleaning performance is improved.

シール組立体214は、バルブシート221に嵌合された環状部材255と、この環状部材255の両側で且つバルブシート221の外周面及び環状部材255の外周面にそれぞれ装着されたOリング256,256と、バルブシート221に嵌合されるとともに環状部材255及び本体部101Aのそれぞれの間に挟持された副環状部材257とからなる。   The seal assembly 214 includes an annular member 255 fitted to the valve seat 221, and O-rings 256 and 256 attached to both the outer peripheral surface of the valve seat 221 and the outer peripheral surface of the annular member 255 on both sides of the annular member 255. And a secondary annular member 257 that is fitted to the valve seat 221 and sandwiched between the annular member 255 and the main body 101A.

空気室231は、圧縮空気供給部261から空気通路262を介して圧縮空気が供給される空間であり、空気室231に圧縮空気を供給することで、空気室231内の圧力が上昇し、ピストン226がスプリング228の弾性力に抗して図の上方に移動するため、ピストン226と一体的に第1ニードルバルブ227が図の上方へ移動して第1ニードルバルブ227の先端が雌テーパ221aから離れ、塗料通路152が開いた状態になる。   The air chamber 231 is a space to which compressed air is supplied from the compressed air supply unit 261 via the air passage 262. By supplying the compressed air to the air chamber 231, the pressure in the air chamber 231 increases, and the piston Since 226 moves upward in the figure against the elastic force of the spring 228, the first needle valve 227 moves upward in the figure integrally with the piston 226, and the tip of the first needle valve 227 moves from the female taper 221a. The paint passage 152 is opened and separated.

第2バルブ装置102の先端部を構成する雌型結合部材212は、第2塗料通路バルブ155を構成するバルブシート271と、このバルブシート271を本体部102Aに固定するために本体部102Aにねじ結合したナット部材272とからなる。   The female coupling member 212 that constitutes the distal end portion of the second valve device 102 includes a valve seat 271 that constitutes the second paint passage valve 155 and a screw on the main body portion 102A to fix the valve seat 271 to the main body portion 102A. The nut member 272 is coupled.

第2塗料通路バルブ155は、二方向形弁であり、本体部102Aに開けられた第2縦穴275に挿入された端部部材276と、この端部部材276にねじ結合された段付き筒部材277と、この段付き筒部材277の内側に固定された隔壁部材278と、段付き筒部材277の内周面に移動自在に挿入されたピストン291と、このピストン291に取付けられ、隔壁部材278、端部部材276を貫通して先端がバルブシート271の雌テーパ271aに当てられた第2ニードルバルブ292と、この第2ニードルバルブ292をバルブシート271に押し付けるためにピストン291を付勢するスプリング293と、段付き筒部材277を第2縦穴275に固定するナット部材294と、第2ニードルバルブ292の先端が押し当てられた前述のバルブシート271とからなる。なお、301は第2ニードルバルブ292の端部にピストン291を取付けるためのナット部材、302はピストン291の外周部に装着されたシール部材、303〜310はOリングである。   The second paint passage valve 155 is a two-way valve, and an end member 276 inserted into a second vertical hole 275 opened in the main body 102A, and a stepped cylinder member screwed to the end member 276. 277, a partition member 278 fixed to the inside of the stepped cylinder member 277, a piston 291 movably inserted into the inner peripheral surface of the stepped cylinder member 277, and the partition member 278 attached to the piston 291. A second needle valve 292 that passes through the end member 276 and has a tip applied to the female taper 271a of the valve seat 271; and a spring that urges the piston 291 to press the second needle valve 292 against the valve seat 271. 293, the nut member 294 that fixes the stepped cylinder member 277 to the second vertical hole 275, and the tip of the second needle valve 292 are pressed against each other. It was made from the foregoing valve seat 271 Prefecture. In addition, 301 is a nut member for attaching the piston 291 to the end of the second needle valve 292, 302 is a seal member attached to the outer periphery of the piston 291, and 303 to 310 are O-rings.

端部部材276は、塗料通路157を構成するバルブ内塗料通路311が形成された部材である。
バルブシート271には、本体部102A、端部部材276と共に、第2ニードルバルブ292の外径よりも内径が大きく、第2ニードルバルブ292が挿入されるバルブ内塗料通路312(塗料供給通路17を構成する通路である。)が形成されている。
The end member 276 is a member in which the in-valve paint passage 311 constituting the paint passage 157 is formed.
In the valve seat 271, together with the main body 102 </ b> A and the end member 276, the inner diameter of the valve needle 292 is larger than the outer diameter of the second needle valve 292 and the second needle valve 292 is inserted. It is a passage that constitutes.).

雌テーパ271aは、第2ニードルバルブ292の先端が当てられる部分であり、図示するように、雌テーパ271aに第2ニードルバルブ292が当たった状態では塗料通路157は閉じた状態にある。なお、271bはバルブシート271の開口であり、第2塗料通路バルブ155に塗料が供給される塗料供給口である。   The female taper 271a is a portion to which the tip of the second needle valve 292 is applied. As shown in the figure, the paint passage 157 is closed when the second needle valve 292 is in contact with the female taper 271a. 271b is an opening of the valve seat 271 and is a paint supply port through which paint is supplied to the second paint passage valve 155.

271c,271dはバルブシート271に形成された洗浄用流体通路であり、洗浄用流体通路271cは洗浄用流体供給通路165の一部を形成し、洗浄用流体通路271dは洗浄用流体排出通路167の一部を形成している。   Reference numerals 271 c and 271 d denote cleaning fluid passages formed in the valve seat 271. The cleaning fluid passage 271 c forms a part of the cleaning fluid supply passage 165, and the cleaning fluid passage 271 d corresponds to the cleaning fluid discharge passage 167. Forming part.

隔壁部材278とピストン291とで形成される空気室315は、圧縮空気供給部316から空気通路317を介して圧縮空気が供給される空間であり、空気室315に圧縮空気が供給されることで、空気室315内の圧力が上昇し、ピストン291がスプリング293の弾性力に抗して図の下方に移動するため、ピストン291と一体的に第2ニードルバルブ292が下方に移動して第2ニードルバルブ292の先端が雌テーパ271aから離れ、塗料通路157が開いた状態になる。   The air chamber 315 formed by the partition member 278 and the piston 291 is a space to which compressed air is supplied from the compressed air supply unit 316 via the air passage 317, and the compressed air is supplied to the air chamber 315. Since the pressure in the air chamber 315 increases and the piston 291 moves downward in the figure against the elastic force of the spring 293, the second needle valve 292 moves downward integrally with the piston 291, and the second The tip of the needle valve 292 is separated from the female taper 271a, and the paint passage 157 is opened.

図7は本発明に係る塗料供給装置の塗料供給の作用を示す作用図である。
第1バルブ装置101側と第2バルブ装置102側とを接続した状態で、第1塗料通路バルブ153及び第2塗料通路バルブ155を開け、中間貯留槽22側で導電性塗料を吸引すると、導電性塗料は、矢印で示すように、第1洗浄弁14から第1塗料通路バルブ153、第2塗料通路バルブ155を通って中間貯留槽22に至る。中間貯留槽22内に貯まった導電性塗料は、中間貯留槽22での押出しによって塗装ガン23に至り、塗装ガン23から外部に噴出される。
FIG. 7 is an operation diagram showing the operation of supplying paint in the paint supply apparatus according to the present invention.
When the first paint passage valve 153 and the second paint passage valve 155 are opened while the first valve device 101 side and the second valve device 102 side are connected, and the conductive paint is sucked on the intermediate storage tank 22 side, As shown by the arrows, the property paint reaches the intermediate storage tank 22 from the first cleaning valve 14 through the first paint passage valve 153 and the second paint passage valve 155. The conductive coating material stored in the intermediate storage tank 22 reaches the coating gun 23 by extrusion in the intermediate storage tank 22 and is ejected from the coating gun 23 to the outside.

図8(a),(b)は本発明に係る第1バルブ装置と第2バルブ装置との接続部の洗浄の要領を示す作用図である。
(a)において、第1バルブ装置と第2バルブ装置とを切り離す前の準備として、まず、第2シリンダ装置132を作動させ、第2ロッド132cを白抜き矢印で示すように進出させ、第2ロッド132cの先端をストッパ177に当て、更に進出させる。
FIGS. 8 (a) and 8 (b) are operational views showing the procedure for cleaning the connecting portion between the first valve device and the second valve device according to the present invention.
In (a), as a preparation before separating the first valve device and the second valve device, first, the second cylinder device 132 is operated, and the second rod 132c is advanced as shown by the white arrow, The tip of the rod 132c is brought into contact with the stopper 177 and further advanced.

この結果、白抜き矢印で示すように第1連結部168の連結部本体171が図の下方に移動する。
図中のSTは第2ロッド132cの全ストローク量であり、全ストローク量STは、第2ロッド132cが進出する前の第2ロッド132cの先端とストッパ177とのクリアランスCと、第2ロッド132cの先端がストッパに当たった後のストローク量αとの和である。
As a result, as shown by the white arrow, the connecting portion main body 171 of the first connecting portion 168 moves downward in the drawing.
ST in the figure is the total stroke amount of the second rod 132c. The total stroke amount ST is the clearance C between the tip of the second rod 132c and the stopper 177 before the second rod 132c advances, and the second rod 132c. Is the sum of the stroke amount α after the tip of the contact with the stopper.

(b)において、連結部本体171の移動に伴って、白抜き矢印で示すように、第2バルブ装置102が図の下方に移動する。この結果、第1塗料通路バルブ153側の接続部152Aと第2塗料通路バルブ155側の接続部157Aとの間に空間215が形成される。図中のCLは接続部152Aと接続部157AとのクリアランスCL(即ち、バルブシート221,271間のクリアランスである。)であり、前述のストローク量αに等しい。   In (b), with the movement of the connecting portion main body 171, the second valve device 102 moves downward in the figure as indicated by the white arrow. As a result, a space 215 is formed between the connection portion 152A on the first paint passage valve 153 side and the connection portion 157A on the second paint passage valve 155 side. CL in the drawing is a clearance CL (that is, a clearance between the valve seats 221 and 271) between the connecting portion 152A and the connecting portion 157A, and is equal to the stroke amount α described above.

次に、洗浄用流体を、洗浄用流体供給部178から矢印で示すように洗浄用流体供給通路165を介して空間215内に流し、洗浄用流体で空間215内を洗浄し、洗浄に使用された洗浄用流体は、矢印で示すように、洗浄用流体排出通路167を介して洗浄用流体タンク183に流れて溜まる。   Next, the cleaning fluid is allowed to flow from the cleaning fluid supply unit 178 into the space 215 through the cleaning fluid supply passage 165 as indicated by an arrow, and the space 215 is cleaned with the cleaning fluid and used for cleaning. The cleaning fluid flows and accumulates in the cleaning fluid tank 183 via the cleaning fluid discharge passage 167 as indicated by an arrow.

このように、第1バルブ装置101と第2バルブ装置102とをクリアランスCLだけ離すことで、洗浄用流体で接続部157Aと接続部152Aに付着、あるいは溜まった導電性塗料を洗い流すことができ、接続部157A、接続部152Aに塗料が固化して残留するのを防止することができる。   Thus, by separating the first valve device 101 and the second valve device 102 by the clearance CL, the conductive paint adhering to or accumulated in the connection portion 157A and the connection portion 152A can be washed away with the cleaning fluid. It is possible to prevent the paint from being solidified and remaining in the connection portion 157A and the connection portion 152A.

また、雌型結合部材112と雄型結合部材111とを所定クリアランスCLだけ離した状態で洗浄できるため、特別に洗浄ステーションを設ける必要がなく、装置の小型化を図ることができる。   Further, since the female coupling member 112 and the male coupling member 111 can be cleaned in a state where they are separated by a predetermined clearance CL, it is not necessary to provide a special cleaning station, and the apparatus can be downsized.

図9は本発明に係る塗料供給通路の洗浄要領を示す作用図である。
第1塗料通路バルブ153と第2塗料供給バルブ155との間に空間215(図8(b)参照)を形成した状態で、第2塗料通路バルブ155を開けて、洗浄用流体を、洗浄用流体供給部178から洗浄用流体供給通路181、洗浄用流体供給通路165、空間215、第2塗料通路バルブ155、塗料通路156、塗料通路157を介して中間貯留槽22まで流し、更に中間貯留槽23から塗装ガン23まで流して各部を洗浄する。
FIG. 9 is an operation diagram showing the cleaning procedure of the paint supply passage according to the present invention.
With the space 215 (see FIG. 8B) formed between the first paint passage valve 153 and the second paint supply valve 155, the second paint passage valve 155 is opened, and the cleaning fluid is used for cleaning. The fluid supply unit 178 flows to the intermediate storage tank 22 through the cleaning fluid supply path 181, the cleaning fluid supply path 165, the space 215, the second paint path valve 155, the paint path 156, and the paint path 157, and further to the intermediate storage tank 23 to the coating gun 23 to wash each part.

このように、本発明では、第2塗料通路バルブ155から中間貯留槽22に至る一本の塗料通路156を設けたことで、従来に比べて、塗料通路156に残る導電性塗料の量を少なくすることができ、洗浄時に廃棄される塗料通路156の導電性塗料量を少なくすることができて、経済性を向上させることができる。   Thus, in the present invention, the amount of conductive paint remaining in the paint passage 156 is reduced as compared with the conventional art by providing the single paint passage 156 from the second paint passage valve 155 to the intermediate storage tank 22. It is possible to reduce the amount of the conductive paint in the paint passage 156 that is discarded at the time of cleaning, thereby improving the economy.

図10は本発明に係る第1バルブ装置と第2バルブ装置とを分離した状態を示す断面図である。
第1シリンダ装置131(図8(a)参照)を作動させて第2バルブ装置102を下方に移動させることで、白抜き矢印で示したように、第1バルブ装置101から第2バルブ装置102が分離されて雄型結合部材211と雌型結合部材212との嵌合が解除され、第2バルブ装置102側、即ち塗装ロボットを塗装作業位置に移動させることが可能になる。
FIG. 10 is a cross-sectional view showing a state in which the first valve device and the second valve device according to the present invention are separated.
By operating the first cylinder device 131 (see FIG. 8A) and moving the second valve device 102 downward, the first valve device 101 to the second valve device 102 are moved as indicated by the white arrows. And the fitting of the male coupling member 211 and the female coupling member 212 is released, and the second valve device 102 side, that is, the painting robot can be moved to the painting work position.

また、上記したように、第1バルブ装置101から第2バルブ装置102を分離することで、パイプ集合体11(図1参照)及び色替え弁機構12(図3参照)側と塗装ガン23(図2参照)側とを電気的に完全に絶縁することができ、ジョイント部16(図4参照)で絶縁構造を兼ねることができ、特別に絶縁構造を設ける必要がない。   Further, as described above, by separating the second valve device 102 from the first valve device 101, the pipe assembly 11 (see FIG. 1) and the color change valve mechanism 12 (see FIG. 3) side and the coating gun 23 ( 2) and the joint portion 16 (see FIG. 4) can also serve as an insulating structure, and there is no need to provide an insulating structure.

図8(b)において、接続部157A及び接続部152Aとを洗浄しているので、雄型結合部材211と雌型結合部材212とを、シール組立体114を雌型結合部材112の内周面に嵌合しない位置まで雌型結合部材112と雄型結合部材111とを分離したときに、導電性塗料が外部へ垂れ落ちるのを防止することができる。
また、接続部157A及び接続部152Aのみを洗浄可能なため、洗浄用流体の使用量が少なくて済み、効率良く洗浄することができる。
In FIG. 8B, since the connecting portion 157A and the connecting portion 152A are cleaned, the male coupling member 211 and the female coupling member 212 are replaced by the seal assembly 114 and the inner peripheral surface of the female coupling member 112. When the female coupling member 112 and the male coupling member 111 are separated to a position where they are not fitted to each other, the conductive paint can be prevented from dripping to the outside.
Further, since only the connecting portion 157A and the connecting portion 152A can be cleaned, the amount of cleaning fluid used is small, and cleaning can be performed efficiently.

以上の図2〜図4に示したように、本発明は、移動可能な塗装ロボット21に塗装ガン23が設けられ、塗料供給部としての複数の塗料供給パイプ11aから塗装ガン23に導電性塗料を供給する塗料供給路88に、導電性塗料を一旦貯留する貯留部としての中間貯留槽22が設けられた静電塗装装置10において、塗料供給部88を、複数色の導電性塗料を供給する塗料供給管で構成し、これらの塗料供給管の先端を、塗装ガン23に供給される導電性塗料の色を切り替えるために塗装ロボット23に対して固定側に配置された色替え弁機構12に接続し、中間貯留槽22を塗装ロボット23に設けるとともに色替え弁機構12側から中間貯留槽22までの塗料供給路としての供給路63に、この供給路63を分離可能なジョイント部16と、このジョイント部16から中間貯留槽22まで延びる一本の中間塗料供給管としての塗料通路156とを備えることを特徴とする。   As shown in FIGS. 2 to 4, in the present invention, the movable painting robot 21 is provided with the painting gun 23, and a conductive paint is applied to the painting gun 23 from a plurality of paint supply pipes 11 a as a paint supply unit. In the electrostatic coating apparatus 10 in which the intermediate reservoir 22 serving as a storage unit for temporarily storing the conductive paint is provided in the paint supply path 88 for supplying the paint, the paint supply unit 88 supplies conductive paints of a plurality of colors. The color change valve mechanism 12 is composed of paint supply pipes, and the tips of these paint supply pipes are arranged on the fixed side with respect to the painting robot 23 in order to switch the color of the conductive paint supplied to the painting gun 23. The joint portion 16 is provided to connect the intermediate storage tank 22 to the coating robot 23 and to the supply path 63 as a paint supply path from the color change valve mechanism 12 side to the intermediate storage tank 22. , Characterized in that it comprises a paint passage 156 as the intermediate paint supply pipe one extending from the joint portion 16 to an intermediate storage tank 22.

これにより、塗装ロボット23に設けられた中間貯留槽22に導電性塗料を貯めた後、供給路63に設けられたジョイント部16で供給路63を分離することで、複数色の導電性塗料を供給する塗料供給管を塗装ロボットまで延ばさなくてもよく、1本の塗料通路156で済むので、従来のような管用支持体を使用するのに比較して、静電塗装装置10を小型にできる。   Thus, after the conductive paint is stored in the intermediate storage tank 22 provided in the painting robot 23, the supply path 63 is separated by the joint portion 16 provided in the supply path 63, so that the conductive paints of a plurality of colors can be obtained. Since the paint supply pipe to be supplied does not need to be extended to the painting robot, only one paint passage 156 is required, so that the electrostatic coating apparatus 10 can be reduced in size as compared with the conventional pipe support. .

また、ジョイント部16で色替え弁機構12側と塗装ガン23側とを電気的に完全に絶縁することができ、特別に絶縁機構を設ける必要がないため、部品数を削減することができ、コストを低減することができる。   In addition, since the color change valve mechanism 12 side and the coating gun 23 side can be electrically completely insulated by the joint portion 16 and there is no need to provide a special insulation mechanism, the number of parts can be reduced. Cost can be reduced.

更に、色替え時に塗料通路156に残る未使用の導電性塗料量をより少なくすることができ、洗浄によって廃棄される塗料量がより少なくなって、経済性を向上させることができる。   Furthermore, it is possible to reduce the amount of unused conductive paint remaining in the paint passage 156 at the time of color change, and to reduce the amount of paint discarded by washing, thereby improving the economy.

本発明の静電塗装装置は、自動車の静電塗装に好適である。   The electrostatic coating apparatus of the present invention is suitable for electrostatic coating of automobiles.

本発明に係る静電塗装装置の説明図である。It is explanatory drawing of the electrostatic coating apparatus which concerns on this invention. 本発明に係る静電塗装装置の斜視図である。It is a perspective view of the electrostatic coating apparatus which concerns on this invention. 本発明に係る静電塗装装置の構成図である。It is a block diagram of the electrostatic coating apparatus which concerns on this invention. 本発明に係るジョイント部の断面図である。It is sectional drawing of the joint part which concerns on this invention. 本発明に係る第1バルブ装置と第2バルブ装置とを所定距離だけ分離する分離装置を示す説明図である。It is explanatory drawing which shows the isolation | separation apparatus which isolate | separates the 1st valve apparatus and 2nd valve apparatus which concern on this invention only the predetermined distance. 本発明に係る第1バルブ装置と第2バルブ装置との接続部の詳細構造を示す断面図である。It is sectional drawing which shows the detailed structure of the connection part of the 1st valve apparatus and 2nd valve apparatus which concern on this invention. 本発明に係る塗料供給装置の塗料供給の作用を示す作用図である。It is an action figure which shows the effect | action of the coating material supply of the coating material supply apparatus which concerns on this invention. 本発明に係る第1バルブ装置と第2バルブ装置との接続部の洗浄の要領を示す作用図である。It is an effect | action figure which shows the point of the washing | cleaning of the connection part of the 1st valve apparatus and 2nd valve apparatus which concern on this invention. 本発明に係る塗料供給通路の洗浄要領を示す作用図である。It is an effect | action figure which shows the washing | cleaning point of the coating material supply path which concerns on this invention. 本発明に係る第1バルブ装置と第2バルブ装置とを分離した状態を示す断面図である。It is sectional drawing which shows the state which isolate | separated the 1st valve apparatus and 2nd valve apparatus which concern on this invention. 従来の静電塗装装置を示す斜視図である。It is a perspective view which shows the conventional electrostatic coating apparatus.

符号の説明Explanation of symbols

10…静電塗装装置、11a…塗料供給部、塗料供給管(塗料供給パイプ)、12…色替え弁機構、16…ジョイント部、21…塗装ロボット、22…貯留部(中間貯留槽)、23…塗装ガン、88…塗料供給路、156…中間塗料供給管(塗料通路)。   DESCRIPTION OF SYMBOLS 10 ... Electrostatic coating apparatus, 11a ... Paint supply part, Paint supply pipe (paint supply pipe), 12 ... Color change valve mechanism, 16 ... Joint part, 21 ... Paint robot, 22 ... Storage part (intermediate storage tank), 23 ... Paint gun, 88 ... Paint supply path, 156 ... Intermediate paint supply pipe (paint path).

Claims (1)

移動可能な塗装ロボットに塗装ガンが設けられ、塗料供給部から前記塗装ガンに導電性塗料を供給する塗料供給路に、前記導電性塗料を一旦貯留する貯留部が設けられた静電塗装装置において、
前記塗料供給部は、複数色の導電性塗料を供給する塗料供給管で構成され、これらの塗料供給管の先端は、前記塗装ガンに供給される導電性塗料の色を切り替えるために前記塗装ロボットに対して固定側に配置された色替え弁機構に接続され、前記貯留部が塗装ロボットに設けられるとともに前記色替え弁機構から前記貯留部までの塗料供給路に、この塗料供給路を分離可能なジョイント部と、このジョイント部から前記貯留部まで延びる一本の中間塗料供給管とを備えることを特徴とする静電塗装装置。
In an electrostatic coating apparatus in which a movable painting robot is provided with a coating gun, and a reservoir for temporarily storing the conductive paint is provided in a paint supply path for supplying the conductive paint from the paint supply unit to the coating gun. ,
The paint supply unit includes a paint supply pipe that supplies conductive paints of a plurality of colors, and the tip of these paint supply pipes is used to switch the color of the conductive paint supplied to the paint gun. Connected to a color change valve mechanism arranged on the fixed side, the storage unit is provided in the painting robot, and the paint supply path can be separated into the paint supply path from the color change valve mechanism to the storage unit An electrostatic coating apparatus comprising: a simple joint part; and a single intermediate paint supply pipe extending from the joint part to the storage part.
JP2007044495A 2007-02-23 2007-02-23 Electrostatic coating apparatus Pending JP2008207080A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012152680A (en) * 2011-01-25 2012-08-16 Tomen System Kk Electrostatic coating color changing system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08257443A (en) * 1995-03-27 1996-10-08 Honda Motor Co Ltd Electrostatic spray coating device for conducting coating material
JP2005185908A (en) * 2003-12-25 2005-07-14 Honda Motor Co Ltd Electrostatic coating apparatus
JP2005521544A (en) * 2002-02-06 2005-07-21 サム テクノロジーズ Equipment for spraying coatings and methods for cleaning such equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08257443A (en) * 1995-03-27 1996-10-08 Honda Motor Co Ltd Electrostatic spray coating device for conducting coating material
JP2005521544A (en) * 2002-02-06 2005-07-21 サム テクノロジーズ Equipment for spraying coatings and methods for cleaning such equipment
JP2005185908A (en) * 2003-12-25 2005-07-14 Honda Motor Co Ltd Electrostatic coating apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012152680A (en) * 2011-01-25 2012-08-16 Tomen System Kk Electrostatic coating color changing system

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