JP2008194936A - Method of controlling hydraulic circuit of injection compression molding machine - Google Patents

Method of controlling hydraulic circuit of injection compression molding machine Download PDF

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JP2008194936A
JP2008194936A JP2007032081A JP2007032081A JP2008194936A JP 2008194936 A JP2008194936 A JP 2008194936A JP 2007032081 A JP2007032081 A JP 2007032081A JP 2007032081 A JP2007032081 A JP 2007032081A JP 2008194936 A JP2008194936 A JP 2008194936A
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pressure
mold
oil
compression molding
accumulator
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JP4986132B2 (en
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Taku Takii
卓 滝井
Yasuo Okochi
康夫 大河内
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U MHI Platech Co Ltd
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Mitsubishi Heavy Industries Plastic Techonologies Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of controlling the hydraulic circuit of an injection compression molding machine suitable for high-precision injection compression molding to obtain a precise molding. <P>SOLUTION: A controller sets and manages the amount of the inch-opening of the mold determined by the kind of the injection compression molding. It calculates the stroke of the tie bar from a little-opening of the mold and the accumulated oil quanty necessary for the stroke, stores an amount of oil necessary for the stroke in an equipped accumulator, estimating quantities of the state, e.g. the pressure of the pressurization chamber of the equipped accumulator and the level of the oil surface of the accumulator and which make the hydraulic pressure within the accumulator at a specified retention pressure after an amount of oil for the stroke is accumulated in the accumulator and discharged, so as to set target values for the quantities of the state, and giving the accumulator an order of stopping oil accumulation at the timing when the quantities of the state reach their target values with the progress of oil accumulation. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、熱可塑性樹脂の射出成形機において、精密な成形品を得るために行なう、高精度射出圧縮成形に適した射出圧縮成形機油圧回路の制御方法に関する。特に、大型油圧装置のサーボ弁による制御システムにおいて、応答性の高い正確な制御を要求される場合に、対応できる改善策として本発明の利用が可能である   The present invention relates to a method for controlling an injection compression molding machine hydraulic circuit suitable for high-precision injection compression molding, which is performed to obtain a precise molded product in a thermoplastic resin injection molding machine. In particular, in a control system using a servo valve of a large hydraulic apparatus, the present invention can be used as an improvement measure that can be dealt with when precise control with high responsiveness is required.

射出圧縮成形においては、成形の際、可動金型と固定金型を完全に締め合わさず、僅少量開いた(寸開と呼ぶ)状態で保持し、そのまま金型内に溶融樹脂を射出する。型内の樹脂が未だ可塑性を残している状態で、型締装置に圧力油を送り、タイバー、割ナット、可動金型盤を経由して、可動金型に相対的に大きな型締力を加え、樹脂を圧縮、延展することにより、金型キャビティの形状と寸法通りの精密な成形品を得るものである。   In injection compression molding, at the time of molding, the movable mold and the fixed mold are not completely clamped but held in a slightly opened state (called dimension opening), and the molten resin is injected into the mold as it is. With the resin in the mold still plastic, pressure oil is sent to the mold clamping device, and a relatively large mold clamping force is applied to the movable mold via the tie bar, split nut, and movable mold platen. By compressing and extending the resin, a precise molded product according to the shape and dimensions of the mold cavity is obtained.

前記寸開量制御の後に行なう圧縮工程においては、前記型締装置に瞬間的に相当量の圧力油を送る必要があるので、一般に、射出圧縮成形機では、油圧回路に圧力油のアキュムレータを付設し、アキュムレータ内に封入された窒素ガスの圧力を検出することにより、モータ駆動の蓄圧ポンプをON−OFF制御している。
当該アキュムレータは、従来から、前記圧縮工程に要するタイバーの実ストローク量に拘わらず、一定の圧力値に達するまで圧力油を内部に蓄積し、タイバーが仕様上の最大ストロークを行い、圧力油を相当量吐出しても、所定の油圧を維持可能にする制御方法が採られていた。
In the compression step performed after the opening amount control, it is necessary to send a considerable amount of pressure oil instantaneously to the mold clamping device. Therefore, in general, in an injection compression molding machine, a pressure oil accumulator is attached to a hydraulic circuit. Then, the pressure of the nitrogen gas sealed in the accumulator is detected, and the motor-driven pressure accumulating pump is controlled on-off.
Conventionally, the accumulator accumulates pressure oil until it reaches a certain pressure value, regardless of the actual stroke amount of the tie bar required for the compression process. A control method has been adopted in which a predetermined hydraulic pressure can be maintained even when the amount is discharged.

前記アキュムレータの運転方法に関する技術が、特許文献1に示されている。この公知の技術は、射出圧縮成形による光ディスク基板の成形のように3〜5秒の成形サイクル時間で、150%を超える過負荷と30%以下の軽負荷を繰り返す射出圧縮成形機の、アキュムレータの蓄圧ポンプ用駆動モータを、過負荷から保護するものである。
即ち、当該アキュムレータに圧油を蓄圧する時間と、蓄圧しない時間との比率が一定限界を超えるか、複数回の成形サイクルにおける、蓄圧時間の積算値が所定の値を超えると、制御装置が作動して警報を発するので、作業員が成形条件を変更して、前記蓄圧ポンプ用駆動モータの負荷を減らし、当該モータを保護するものである。
A technique relating to the operation method of the accumulator is disclosed in Patent Document 1. This known technique is used for an accumulator of an injection compression molding machine that repeats an overload exceeding 150% and a light load of 30% or less in a molding cycle time of 3 to 5 seconds like molding of an optical disk substrate by injection compression molding. The accumulator pump drive motor is protected from overload.
That is, when the ratio between the time for accumulating pressure oil in the accumulator and the time for not accumulating pressure exceeds a certain limit, or the accumulated value of accumulated pressure time exceeds a predetermined value in multiple molding cycles, the control device is activated. Thus, an alarm is issued, so that the worker changes the molding conditions to reduce the load on the accumulator pump drive motor and protect the motor.

前記の如く、特許文献1に示されている技術は、蓄圧ポンプの駆動モータを保護するものであって、アキュムレータの圧油を制御するものではない。従って、射出圧縮成形の高性能化を目的として、アキュムレータを効率良く使用し、必要な油圧と油量を、迅速且つ的確な条件でアキュムレータから供給させる場合には、新規のアイデアを必要とする。 As described above, the technique disclosed in Patent Document 1 protects the drive motor of the accumulator pump and does not control the pressure oil of the accumulator. Therefore, for the purpose of improving the performance of injection compression molding, a new idea is required when the accumulator is efficiently used and the necessary hydraulic pressure and oil amount are supplied from the accumulator under quick and accurate conditions.

射出圧縮成形において、前記金型寸開量は、金型の四周面に亙る均一性及び樹脂射出時の安定性が極めて重要である。特に、樹脂の金型内射出による金型位置のずれや、平行度の狂いを無くすためには、固定金型と可動金型間の型開き量を、当該金型隅部の複数箇所において直接検出し、いずれも同一値になるように、複数の型締装置の油圧を制御し、可動金型盤の位置の制御を行なえば良い。
その技術は、特許文献2に示されているが、非対称な成形品の射出圧縮成形で、均一な肉厚の成形品を得るためのものであって、成形品の対称性に関係なく、高精度射出圧縮成形によって、肉厚の均一性を含めた精密な成形品を得るためには、新規なアイデアを必要とする。
In the injection compression molding, the mold opening amount is extremely important for uniformity over the four peripheral surfaces of the mold and stability during resin injection. In particular, in order to eliminate misalignment of the mold position due to the injection of the resin into the mold and the misalignment of the parallelism, the mold opening amount between the fixed mold and the movable mold can be directly measured at a plurality of corners of the mold. It is only necessary to control the hydraulic pressures of a plurality of mold clamping devices and to control the position of the movable mold platen so that all the detected values have the same value.
Although the technique is shown in Patent Document 2, it is for obtaining a molded product having a uniform thickness by injection compression molding of an asymmetric molded product. In order to obtain a precise molded product including thickness uniformity by precision injection compression molding, a new idea is required.

また、金型寸開量の四周面に亙る均一性と安定性に関しては、特許文献3にも示されており、複数本のタイバーのそれぞれに対応する金型位置に、金型開き量を検出する変位センサーを設け、検出された各センサー毎の変位量の不平衡度に応じて、前記各タイバーに属するプレート駆動手段に付与する駆動力を調整する手段を設け、前記金型のパーティング面の平行度を確保するようにしている。
この技術は、しばしば交換される金型上に変位センサーを付設するので、型交換時の変位量の較正等、手間がかかる欠点があるが、他の場所に付設した場合には期待し得ない、正味の金型寸開量を、時間遅れなく検出する長所がある。
Further, the uniformity and stability of the die opening amount over the four circumferential surfaces is also shown in Patent Document 3, and the die opening amount is detected at the die position corresponding to each of a plurality of tie bars. And a means for adjusting a driving force applied to the plate driving means belonging to each of the tie bars according to the degree of unbalance of the detected displacement amount for each sensor. The degree of parallelism is ensured.
Since this technology often attaches a displacement sensor to a die that is often exchanged, there are drawbacks such as calibration of the amount of displacement at the time of die exchange, but it cannot be expected when it is installed elsewhere. There is an advantage of detecting the net mold opening amount without time delay.

射出圧縮成形の金型内樹脂の圧縮工程に関しては、当該工程の開始タイミングと動作速度に微妙な点があり、従来から型締装置の制御性の改善を試みられている。
特許文献4によれば、金型の型締力による圧縮負荷を低減させつつ、射出充填による型開きが発生しないように、金型の圧縮変位量を射出充填前と充填中で検出比較して、圧縮変位値を変化させないために、型締シリンダの油圧を制御する方法である。
即ち、型締シリンダのタイバー側油室内に、射出中の型内樹脂圧による型開力とバランスする与圧を積極的に付加し(即ち、樹脂射出により増大する型内圧によって、型開きが生じないよう、付加する与圧も増大するように制御)、タイバーの位置保持を図るものである。
Regarding the compression process of resin in the mold for injection compression molding, there are subtle points in the start timing and operation speed of the process, and attempts have been made to improve the controllability of the mold clamping device.
According to Patent Document 4, the compression displacement amount of the mold is detected and compared before and during filling so that the mold load due to injection filling does not occur while reducing the compression load due to the mold clamping force. In this method, the hydraulic pressure of the clamping cylinder is controlled so as not to change the compression displacement value.
That is, a positive pressure that balances the mold opening force due to the resin pressure in the mold during injection is positively applied to the oil chamber in the tie bar side of the mold clamping cylinder (that is, the mold opening is caused by the mold internal pressure that is increased by resin injection). In order to maintain the position of the tie bar, the applied pressure is increased so as not to increase).

樹脂射出中の型開きを抑える従来技術としては、特許文献3において示されているように、複数の型締シリンダの電気油圧制御弁を、全て中立状態にして、全ての型締シリンダをロックする方法もあり、簡便で確実な方法として、中・小型射出圧縮成形機に採用されてきた。
しかしながら,最近、光ディスク、CD、DVDの基板等、高精度射出圧縮成形品の需要の急激な増大に伴い、大型の高精度成形品を、迅速に生産できる高性能射出圧縮成形機が要望されており、従来技術の型締シリンダのロック方法では、金型寸開・射出状態から、迅速に金型の圧縮工程に入ることが難しくなり、型締装置の制御性・応答性の改善が必要になってきた。
As a conventional technique for suppressing mold opening during resin injection, as shown in Patent Document 3, all of the mold clamping cylinders are locked by setting all the electrohydraulic control valves of a plurality of mold clamping cylinders to a neutral state. There is also a method, which has been adopted as a simple and reliable method for medium and small injection compression molding machines.
However, recently, with the rapid increase in demand for high-precision injection compression molded products such as optical disks, CDs, DVD substrates, etc., there is a demand for high-performance injection compression molding machines that can quickly produce large-sized high-precision molded products. With the conventional method of locking the mold clamping cylinder, it becomes difficult to quickly enter the mold compression process from the mold open / injection state, and it is necessary to improve the controllability and responsiveness of the mold clamping device. It has become.

特開2005−35207号公報(図1)Japanese Patent Laying-Open No. 2005-35207 (FIG. 1) 特開平9−220745号公報(図1)Japanese Patent Laid-Open No. 9-220745 (FIG. 1) 特開昭61−261017号公報(第1図)Japanese Patent Application Laid-Open No. 61-261007 (FIG. 1) 特開2003−276067号公報(図1)Japanese Patent Laying-Open No. 2003-276067 (FIG. 1)

高精度射出圧縮成形を含めて、いわゆる射出圧縮成形工程では、成形品の特性によって圧縮量が異なり、タイバーのストローク量は様々である。付設されるべきアキュムレータや油圧ポンプ並びに駆動モータ等は、設備能力としては、タイバーの最大ストローク量と成形サイクルタイム内に蓄圧ができる大きな容量のものとならざるを得ない。
一方、前記大容量のアキュムレータから供給される圧力油は、タイバーの実移動量に比例して決まるので、当該アキュムレータに残留する圧力油は、殆どの場合に余裕があり、アキュムレータに接続される油圧回路には、前記残留圧が懸かったままで、型締装置の昇圧シリンダ室(タイバー側圧力室)や離型シリンダ室(反タイバー側圧力室)に過剰圧となって悪影響を与える。
In the so-called injection compression molding process including high-precision injection compression molding, the compression amount varies depending on the characteristics of the molded product, and the stroke amount of the tie bar varies. The accumulator, hydraulic pump, drive motor, and the like to be attached must be of a large capacity capable of accumulating pressure within the maximum stroke amount of the tie bar and the molding cycle time.
On the other hand, since the pressure oil supplied from the large-capacity accumulator is determined in proportion to the actual movement amount of the tie bar, the pressure oil remaining in the accumulator has a margin in most cases, and the hydraulic oil connected to the accumulator While the residual pressure remains on the circuit, an excessive pressure is exerted on the pressure increasing cylinder chamber (tie bar side pressure chamber) and the release cylinder chamber (anti-tie bar side pressure chamber) of the mold clamping device.

前記の油圧回路の残留過剰圧を抑制するためには、リリーフ弁により過剰な圧油をタンクに逃がす必要があるが、このときの油量並びに油圧の変動が、高精度射出圧縮の最重要条件であるタイバー位置の制御精度向上の妨げとなる。
また、射出圧縮を完了し、次の工程に進む場合に、過剰圧(残圧)を一旦開放する工程が必要であり、前に蓄えたエネルギーを無駄に捨てるだけでなく、成形サイクル短縮の妨げとなる問題を抱えることになる。
In order to suppress the residual overpressure of the hydraulic circuit, it is necessary to let excess pressure oil escape to the tank by the relief valve. The oil amount and the fluctuation of the oil pressure at this time are the most important conditions for high-precision injection compression. This hinders improvement in control accuracy of the tie bar position.
In addition, when the injection compression is completed and the process proceeds to the next process, a process of once releasing the excess pressure (residual pressure) is required, which not only wastes previously stored energy but also hinders shortening of the molding cycle. Will have problems.

金型の寸開量を、樹脂射出中及び射出後に亙って一定に制御する際に、型締シリンダの反タイバー側圧力室(離型シリンダ室)は、昇圧シリンダ室の作用を妨げることが無い様、0(零)MPa若しくは零に近い低圧になっている。即ち、離型シリンダ室の油回路は、油タンクに開放されているか、短時間遮断されているかである。(図3参照)
離型シリンダ室の圧力が、0MPa若しくは僅少値の時に、樹脂の圧縮工程が始まり、昇圧シリンダ室にアキュムレータからの圧力油を相当量流入させるべく、中央制御装置から油圧サーボ弁に指令が出ても、当該油圧サーボ弁は次の二つの問題で、制御指令に即座に応答することが出来なかった。
該油圧サーボ弁の排出側(離型シリンダ室からの排出)ポート(図4のAからTに相当)の圧力は、前記の理由で0MPaに近く、且つ、その差が小さいので、当該油圧サーボ弁は、指定の開度に定まらない。(指定の弁開度にならない)
即ち、油圧サーボ弁の開度は、排出ポートAとTの圧力差の平方根に反比例する特性があるが、ポートAからTの圧力差が小さい場合、分母が小さくなり、指定の開度は100%を超える。
前記の如く、離型シリンダの油圧が0MPa若しくは僅少な場合、昇圧シリンダにアキュムレータからの圧力油を供給し、タイバーが移動を開始しても、離型シリンダ室内の油は、一瞬、やんわりと圧縮されるのみで、即刻排出されぬため、圧力油の流量制御に用いる排出ポートの圧力値の上昇が、昇圧シリンダへの圧力油の供給開始に対し、遅れてしまうので、圧力油の流量誤差と制御遅れを生ずる。
When the die opening amount is controlled to be constant during and after the resin injection, the anti-tie bar side pressure chamber (release cylinder chamber) of the mold clamping cylinder may interfere with the operation of the boost cylinder chamber. There is no low pressure near 0 (zero) MPa or zero. That is, whether the oil circuit in the release cylinder chamber is open to the oil tank or is shut off for a short time. (See Figure 3)
When the pressure in the release cylinder chamber is 0 MPa or a slight value, the resin compression process begins, and a command is issued from the central controller to the hydraulic servo valve to allow a considerable amount of pressure oil from the accumulator to flow into the boost cylinder chamber. However, the hydraulic servo valve could not respond immediately to the control command due to the following two problems.
The pressure on the discharge side (discharge from the release cylinder chamber) port (corresponding to A to T in FIG. 4) of the hydraulic servo valve is close to 0 MPa for the above-mentioned reason, and the difference is small. The valve is not set to the specified opening. (The specified valve opening is not reached.)
That is, the opening of the hydraulic servo valve has a characteristic that is inversely proportional to the square root of the pressure difference between the discharge ports A and T. However, when the pressure difference between the ports A and T is small, the denominator is small and the specified opening is 100. %.
As described above, when the hydraulic pressure of the release cylinder is 0 MPa or very small, even if the pressure oil from the accumulator is supplied to the booster cylinder and the tie bar starts to move, the oil in the release cylinder chamber is compressed gently for a moment. However, since the pressure value of the discharge port used for pressure oil flow control is delayed with respect to the start of supply of pressure oil to the booster cylinder, the pressure oil flow error and Control delay occurs.

前記油圧サーボ弁の応答性不良の原因は、離型シリンダ室内の圧力が0MPaであるため油の圧縮性が効いてしまうことと、油圧サーボ弁の開度が定まらないことにあることから、本発明は、当該サーボ弁の油排出回路に特段の装置を付加せず、前記サーボ弁の制御方法のみで、前記離型シリンダ室内の圧力を付加することにより、前記サーボ弁開度の制御応答性を向上させることも合わせて目的とする。 The cause of the poor response of the hydraulic servo valve is that the pressure in the release cylinder chamber is 0 MPa, the oil compressibility is effective, and the opening degree of the hydraulic servo valve is not fixed. The present invention does not add a special device to the oil discharge circuit of the servo valve, and only adds the pressure in the release cylinder chamber by the control method of the servo valve, thereby controlling the response of the servo valve opening. It is also aimed at improving.

上記の課題に対し、本発明は以下の各手段により解決を図る。
(1)第1の手段の射出圧縮成形機油圧回路の制御方法は、固定金型が取付けられた固定金型盤に設けられた複数個の型締シリンダと、可動金型が取付けられた可動金型盤とをタイバーを介して連結してなる型締装置を備え、可動金型と固定金型を完全に締め合わさず、僅少量開いた寸開状態で保持し、そのまま金型内に溶融樹脂を射出し、型内の樹脂が未だ可塑性を残している時点で、型締装置に油圧サーボ弁を経由して圧力油を送り、タイバー、割ナット、可動金型盤経由、可動金型に相対的に大きな型締力を加えて、樹脂を圧縮することにより金型キャビティの形状及び寸法通りの精密な成形品を得る射出圧縮成形機油圧回路の制御方法において、射出圧縮成形品の種類によって定まる金型の寸開量を設定及び管理する制御装置により寸開量から算定されるタイバーのストロークと、それに必要な蓄油量を算定し、さらに、付設されているアキュムレータ内に前記ストローク分の油量を蓄え、当該蓄油量を吐出した後でもアキュムレータ内の油圧が所定の保持圧力値となる場合のアキュムレータの加圧室内圧力、油面レベル等の状態量を計算により推定して前記状態量の目標値とし、蓄油の進捗により前記状態量が前記目標値に到達した時点をもって前記アキュムレータの蓄油停止の指令を出すことを特徴とする。
特徴とする。
The present invention solves the above problems by the following means.
(1) The first method of controlling the hydraulic circuit of the injection compression molding machine includes a plurality of clamping cylinders provided on a fixed mold plate to which a fixed mold is attached, and a movable having a movable mold attached thereto. It is equipped with a mold clamping device that is connected to the mold plate via a tie bar, and the movable mold and the fixed mold are not completely clamped, but are held in a slightly opened state and melted as they are. When the resin is injected and the resin in the mold still remains plastic, pressure oil is sent to the mold clamping device via the hydraulic servo valve, and then to the tie bar, split nut, movable mold platen, and movable mold. In a control method of an injection compression molding machine hydraulic circuit that obtains a precise molded product according to the shape and size of the mold cavity by compressing the resin by applying a relatively large clamping force, depending on the type of injection compression molded product By a control device that sets and manages the mold opening amount Calculate the stroke of the tie bar calculated from the opening amount and the required oil storage amount, store the amount of oil in the attached accumulator, and discharge the oil storage amount in the accumulator. When the oil pressure of the accumulator becomes a predetermined holding pressure value, a state quantity such as the pressure in the pressurizing chamber of the accumulator and the oil level is estimated by calculation to obtain a target value of the state quantity. The accumulator oil storage stop command is issued when the target value is reached.
Features.

(2)第2の手段の射出圧縮成形機油圧回路の制御方法は、上記第1の手段の射出圧縮成形機油圧回路の制御方法において、金型寸開の位置制御を前記油圧サーボ弁の中立点の開度を±5%のオーバーラップ域の小開度で行ないつつ、型締シリンダの離型側に接続するAポートの圧力が1MPa以上になるように保つことを特徴とする。
(3)第3の手段の射出圧縮成形機油圧回路の制御方法は、上記第2の手段の射出圧縮成形機油圧回路の制御方法において、前記Aポートの油排出回路に当たるTポートに1MPa以上の圧力を発生させる背圧選択リリーフ弁を設け、常に上流側のAポートの圧力が1MPa以上になるように保つことを特徴とする。
(4)第4の手段の射出圧縮成形機油圧回路の制御方法は、上記第3の手段の射出圧縮成形機油圧回路の制御方法において、金型寸開の位置制御中は、油圧サーボ弁の中立点の開度を±5%のオーバーラップ域の範囲を超えないように制限をつけて制御するとともに、当該制限は圧縮工程に入る瞬間に解除し、当該油圧サーボ弁の定格流量までの圧力油を昇圧シリンダ室に送り、正確、且つ高速で圧縮成形ができるように制御すること特徴とする。
(2) The second means for controlling the injection compression molding machine hydraulic circuit is the same as the first means for controlling the injection compression molding machine hydraulic circuit. It is characterized in that the pressure of the A port connected to the mold release side of the clamping cylinder is kept at 1 MPa or more while the opening of the point is performed with a small opening of an overlap region of ± 5%.
(3) The control method of the injection compression molding machine hydraulic circuit of the third means is the control method of the injection compression molding machine hydraulic circuit of the second means, wherein the T port corresponding to the oil discharge circuit of the A port is 1 MPa or more. A back pressure selection relief valve for generating pressure is provided, and the pressure of the upstream A port is always kept at 1 MPa or more.
(4) The fourth means for controlling the injection compression molding machine hydraulic circuit is the same as the third means for controlling the injection compression molding machine hydraulic circuit. Control the opening of the neutral point with a limit so that it does not exceed the ± 5% overlap range. The limit is released at the moment of entering the compression process, and the pressure up to the rated flow of the hydraulic servo valve is reached. It is characterized in that the oil is sent to the pressure cylinder chamber and controlled so that it can be accurately and rapidly compressed.

請求項1に係わる発明は、型締装置に圧力油を供給するアキュムレータ、油圧ポンプ、駆動モータシステムが、比較的小容量でも成形サイクルが確保できるようになり、且つ、圧縮成形直後においても、前記アキュムレータに残留する圧力油は、油圧回路に害を与えない程度の保持圧を保つので、時間とエネルギーを浪費する調圧工程等の必要をなくし、次の成形工程まで安定的に維持できるため、高精度射出圧縮成形を効率良く、且つ、静粛・円滑に行ない得る効果をもたらす。   In the invention according to claim 1, the accumulator, the hydraulic pump, and the drive motor system for supplying pressure oil to the mold clamping device can secure a molding cycle even with a relatively small capacity. Since the pressure oil remaining in the accumulator maintains a holding pressure that does not harm the hydraulic circuit, it eliminates the need for a pressure adjustment process that wastes time and energy, and can be stably maintained until the next molding process. This brings about an effect that high-precision injection compression molding can be performed efficiently, silently and smoothly.

請求項2に係わる発明は、高精度・高応答サーボ弁の中立付近の圧力特性を活かして、当該サーボ弁の油排出回路に特段の装置を付加せず、前記離型シリンダ室の油排出口に接続する前記サーボ弁ポートの圧力を1MPa以上に保ち、その他の付加的装置の必要も無く、前記サーボ弁の制御方法のみで、前項と同様な効果を得られることである。   The invention according to claim 2 makes use of the pressure characteristic near the neutral of the high-precision and high-response servo valve, and does not add a special device to the oil discharge circuit of the servo valve, and the oil discharge port of the release cylinder chamber The pressure of the servo valve port connected to the above is maintained at 1 MPa or more, and there is no need for other additional devices, and the same effect as in the previous section can be obtained only by the control method of the servo valve.

請求項3に係わる発明は、サーボ弁の油排出回路に与圧装置を付加し、発生させた1MPa以上の圧力が、離型シリンダ室に背圧として加わり、作動油の圧縮性を減殺するとともに、油圧サーボ弁の開度が指定どおりに定まるように作用するので、高精度・高応答の油圧サーボ弁の制御性能を充分に発揮させ得る効果を与える。   In the invention according to claim 3, a pressurizing device is added to the oil discharge circuit of the servo valve, and the generated pressure of 1 MPa or more is applied as a back pressure to the release cylinder chamber to reduce the compressibility of the hydraulic oil. Since the opening of the hydraulic servo valve is determined as specified, the control performance of the hydraulic servo valve with high accuracy and high response can be exhibited sufficiently.

請求項4に係わる発明は、前項の油圧サーボ弁の基本的制御方法に、さらに改善を加えて、前記離型シリンダ室に与える背圧を確実なものとし、且つ、樹脂の圧縮工程において、当該油圧サーボ弁の定格流量までの圧力油を一気に送入させ、正確、且つ高速で樹脂の圧縮成形ができるようにし得る効果がある。   The invention according to claim 4 further improves the basic control method of the hydraulic servo valve according to the previous paragraph to ensure the back pressure applied to the release cylinder chamber, and in the resin compression step, There is an effect that pressure oil up to the rated flow rate of the hydraulic servo valve can be sent at once, and compression molding of the resin can be performed accurately and at high speed.

(第1の実施の形態)
本発明の第1の実施の形態を図に基づいて説明する。図1は、本発明の油圧制御回路と型締シリンダの1セットを示す模式図である。図2は、射出圧縮成形工程の途中にある「金型寸開」の模式図、図3は、前記工程の次に来る「樹脂射出中の寸開量調整動作」の模式図、図4は、「樹脂の圧縮」工程の模式図である。
一般的に、射出成形機の型締シリンダは、矩形を形成する可動金型盤の、四隅に配設されるタイバーのアクチュエータとして、4セットが固定金型盤上に付設されているが、当該型締シリンダ4セットの制御様態は、全て同一であるため、本発明の説明としては、1セットの型締シリンダの機能を示せば足りるので、他の3セットの型締シリンダは、図示を省略する。
(First embodiment)
A first embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing one set of a hydraulic control circuit and a clamping cylinder according to the present invention. FIG. 2 is a schematic diagram of “die opening” in the middle of the injection compression molding process, FIG. 3 is a schematic diagram of “dimension adjustment operation during resin injection” that follows the above process, and FIG. FIG. 3 is a schematic diagram of a “resin compression” step.
In general, the mold clamping cylinder of an injection molding machine has four sets attached to the fixed mold plate as actuators of tie bars arranged at the four corners of a movable mold plate forming a rectangle. Since the control modes of the four sets of mold clamping cylinders are all the same, the description of the present invention only requires the function of one set of mold clamping cylinders. Therefore, the illustration of the other three sets of mold clamping cylinders is omitted. To do.

型締シリンダ1は、その中に液密に嵌入されたピストン4a及びタイバー4によって、内部が二分されており、タイバー側の昇圧シリンダ室3と、離型シリンダ室2とから成り立っている。 また、前記型締シリンダ1には、四方サーボ弁6が付設されており、弁ポートAが離型シリンダ室2の接続口2aに、弁ポートBが昇圧シリンダ室3の接続口3aにそれぞれ接続し、圧力油を供給、或いは排出するように構成されている。   The inside of the mold clamping cylinder 1 is divided into two parts by a piston 4a and a tie bar 4 fitted in a liquid-tight manner therein, and is composed of a boost cylinder chamber 3 on the tie bar side and a release cylinder chamber 2. The mold clamping cylinder 1 is provided with a four-way servo valve 6. The valve port A is connected to the connection port 2 a of the release cylinder chamber 2, and the valve port B is connected to the connection port 3 a of the boost cylinder chamber 3. However, the pressure oil is supplied or discharged.

前記四方サーボ弁6には、油圧駆動装置20に接続される弁ポートP、及びタンク7に油を排出する弁ポートTが配設されており、弁ポートPを通して昇圧シリンダ室3、または、離型シリンダ室2に多量の圧力油を送り込むことができる構成になっている。
前記弁ポートP経由で弁ポートA又はBに多量の圧力油を送くる時には、蓄圧/放圧切り替え弁8が放圧側に切り替り、アキュムレータ10に蓄えられた多量の高圧油を弁ポートPに流し込む。前記多量の高圧油は、型締シリンダ1に嵌め込まれたピストン4a及びタイバー4をストロークさせると同時に、弁ポートTの方からは、同量の作動油が排出され、タンク7に戻る。
The four-way servo valve 6 is provided with a valve port P connected to the hydraulic drive device 20 and a valve port T for discharging oil to the tank 7. A large amount of pressure oil can be fed into the mold cylinder chamber 2.
When a large amount of pressure oil is sent to the valve port A or B via the valve port P, the pressure accumulation / release pressure switching valve 8 switches to the pressure release side, and a large amount of high pressure oil stored in the accumulator 10 is supplied to the valve port P. Pour. The large amount of high-pressure oil strokes the piston 4 a and the tie bar 4 fitted in the mold clamping cylinder 1, and at the same time, the same amount of hydraulic oil is discharged from the valve port T and returns to the tank 7.

前記タイバー4のストロークが完了し停止すると、前記蓄圧/放圧切り替え弁8が、中央制御装置(図示せず)の指令で切り替えられ、圧力油の前記四方サーボ弁6への流れは遮断されるので、モータ14に駆動される油圧ポンプ15から吐き出される高圧の作動油は、アキュムレータ10の蓄油室12中に蓄えられる。当該アキュムレータ10の内部には、不活性ガスを封入した加圧室11が設けてあり、作動油の蓄積とともに油面と内圧が上昇する。なお、5は離型シリンダ室2の耐圧保護用のリリーフバルブ、9は蓄圧/放圧切り替え弁8の駆動弁、17は定圧弁、21は弁ポートA用圧力センサ、22は弁ポートB用圧力センサ、23は弁ポートP用圧力センサ、24は弁ポートT用圧力センサ、25はアキュムレータ用圧力センサを示す。   When the stroke of the tie bar 4 is completed and stopped, the pressure accumulation / release pressure switching valve 8 is switched by a command of a central control device (not shown), and the flow of pressure oil to the four-way servo valve 6 is cut off. Therefore, the high-pressure hydraulic oil discharged from the hydraulic pump 15 driven by the motor 14 is stored in the oil storage chamber 12 of the accumulator 10. Inside the accumulator 10, a pressurizing chamber 11 filled with an inert gas is provided, and the oil level and the internal pressure rise as the hydraulic oil accumulates. In addition, 5 is a relief valve for protecting the pressure resistance of the release cylinder chamber 2, 9 is a drive valve of the pressure accumulation / release pressure switching valve 8, 17 is a constant pressure valve, 21 is a pressure sensor for the valve port A, and 22 is for the valve port B. A pressure sensor, 23 is a pressure sensor for the valve port P, 24 is a pressure sensor for the valve port T, and 25 is a pressure sensor for the accumulator.

当該アキュムレータ10の加圧室11の圧力が、タイバー4の設定ストローク量に相当する蓄油量から計算される値に達すると、蓄油量を制御する制御装置18は、モータ14の動力を遮断して、アキュムレータ10への作動油の供給を停止する。
なお、前記制御装置18は、当該アキュムレータ10の蓄油室12の油面レベルが、タイバー4の設定ストローク量に相当する蓄油量から計算される油面レベルに達した時に、モータ14の動力を遮断するよう、システムを構成することも可能である。
When the pressure in the pressurizing chamber 11 of the accumulator 10 reaches a value calculated from the oil storage amount corresponding to the set stroke amount of the tie bar 4, the control device 18 that controls the oil storage amount shuts off the power of the motor 14. Then, the supply of hydraulic oil to the accumulator 10 is stopped.
When the oil level in the oil storage chamber 12 of the accumulator 10 reaches the oil level calculated from the oil storage amount corresponding to the set stroke amount of the tie bar 4, the control device 18 It is also possible to configure the system to shut off.

前記蓄油量制御によって、当該アキュムレータ10の蓄油量は、成形品種に固有の圧縮量を決定するタイバー4のストロークに必要な量に等しい値になっているか、若しくは、当該タイバー4のストロークに必要な量に対し、流動時の流量損失を見込んだ所定量の余裕を加算した値となっており、金型の圧縮工程が開始されると同時に、前記蓄油量がアキュムレータ10から前記蓄圧/放圧切り替え弁8を経由し、前記四方サーボ弁6のポートPに供給され、弁ポートBを経由して昇圧シリンダ室3に流入する。
前記タイバー4は、昇圧シリンダ室3に流入する高圧油によって型閉方向に移動し、割ナット30、可動金型盤31を経由して、可動金型32を固定金型33に圧接し、金型キャビティ内の樹脂を圧縮する型締めを行う。(図4を参照)
なお、固定金型33は、図示せぬ固定金型盤に取付けられている。
By the oil storage amount control, the oil storage amount of the accumulator 10 is equal to the amount necessary for the stroke of the tie bar 4 that determines the compression amount specific to the molding type, or the stroke of the tie bar 4 is It is a value obtained by adding a predetermined amount of allowance for the required amount to the flow loss at the time of flow, and at the same time when the mold compression process is started, the oil storage amount is transferred from the accumulator 10 to the pressure accumulation / The pressure is supplied to the port P of the four-way servo valve 6 via the pressure release switching valve 8 and flows into the pressure-increasing cylinder chamber 3 via the valve port B.
The tie bar 4 is moved in the mold closing direction by the high-pressure oil flowing into the boost cylinder chamber 3, and the movable mold 32 is pressed against the fixed mold 33 via the split nut 30 and the movable mold plate 31. The mold is clamped to compress the resin in the mold cavity. (See Figure 4)
The fixed mold 33 is attached to a fixed mold board (not shown).

前記タイバー4が、前記型締めのストロークを完了した時のアキュムレータ10の油圧は、計算通りの保持圧となるので、昇圧シリンダ室3、四方サーボ弁6の弁ポートP、前記蓄圧/放圧切り替え弁8の前後の油圧回路等は、全て当該保持圧に保たれ、アキュムレータ蓄油時の高圧部分は残存していない。
従って、次の工程(離型)に移る前に、油圧の調整等時間とエネルギーの消費を伴う作業を必要とせず、円滑・静粛、且つ速やかに工程を進めることができる。
When the tie bar 4 completes the mold clamping stroke, the hydraulic pressure of the accumulator 10 becomes the holding pressure as calculated, so the boost cylinder chamber 3, the valve port P of the four-way servo valve 6, the pressure accumulation / release pressure switching. All the hydraulic circuits and the like before and after the valve 8 are maintained at the holding pressure, and no high pressure portion remains during accumulator oil storage.
Therefore, before moving to the next step (mold release), it is possible to smoothly, quietly and promptly advance the process without requiring an operation such as adjustment of hydraulic pressure and time-consuming work.

図4は、高精度射出圧縮成形の核心工程であるが、特に、大型射出成形機においては、当該工程を正確に、且つ、時間遅れなく実行することが肝要である。
「樹脂の圧縮」工程(図4参照)の前には「金型寸開」工程(図2参照)があり、次いで、「射出中の寸開量調整動作」(図3参照)を経由して「樹脂の圧縮」工程に入るが、大型射出成形機の金型を寸開した状態で、当該金型キャビティ内に、高圧力で溶融樹脂を射出するのであるから、可動金型32の位置制御には、容易ではない問題があり、四方サーボ弁6を使用した応答性の良いものを採用しなければならない。
FIG. 4 shows the core process of high-precision injection compression molding. In particular, in a large-sized injection molding machine, it is important to execute the process accurately and without time delay.
Before the “resin compression” step (see FIG. 4), there is a “die opening” step (see FIG. 2), and then through a “dimension adjustment operation during injection” (see FIG. 3). However, since the molten resin is injected at a high pressure into the mold cavity with the mold of the large injection molding machine opened, the position of the movable mold 32 There is a problem that is not easy to control, and it is necessary to adopt a responsive one using the four-way servo valve 6.

本発明の実施の形態1においては、前記「金型寸開」工程及び「射出中の寸開量調整動作」工程中は、四方サーボ弁6を所定の小開度(一例として±5%の開度)の範囲を超えないように制限を付けて制御し、当該四方サーボ弁6の弁ポートAに1MPa以上の背圧が立つように、且つ、排出側の弁ポートA−T間に有意的圧力差が発生するように作動させる。前記四方サーボ弁6の小開度制御は、制御流量が小範囲に抑えられるので、「金型寸開」及び「射出中の寸開量調整動作」は、相対的に緩慢な制御になるが、動作自体が小範囲の調整であり、成形工程上、問題にならない。   In the first embodiment of the present invention, the four-way servo valve 6 is set to a predetermined small opening (for example, ± 5% as an example) during the “die opening” step and the “opening amount adjusting operation during injection” step. The opening is controlled so that it does not exceed the range of the opening), so that a back pressure of 1 MPa or more is generated in the valve port A of the four-way servo valve 6 and significant between the valve ports AT on the discharge side. Actuate to create a differential pressure. In the small opening control of the four-way servo valve 6, since the control flow rate is suppressed to a small range, the “die opening” and “the opening adjusting operation during injection” are relatively slow controls. The operation itself is a small range of adjustment and does not cause a problem in the molding process.

しかしながら、「樹脂の圧縮」工程においては、正確、且つ時間遅れなく型締めを行わせる必要があり、射出圧縮成形工程を管理する中央制御装置(図示せず)は、「樹脂の圧縮」工程に入る瞬間に、前記四方サーボ弁6の小開度範囲制限を解除し、当該四方サーボ弁6の定格流量までの圧力油を昇圧シリンダ室3に送ることができるように構成する。
また、当該四方サーボ弁6の弁ポートAに発生させている1MPa以上の背圧は、離型シリンダ室2内の作動油を予め圧縮させておく作用があり、昇圧シリンダ室3に流入した高圧油の作用によって、直ちに弁ポートT経由タンク7に排出され、ピストン4a及びタイバー4は、時間遅れなく円滑にストロークし、樹脂を正確に圧縮する。
However, in the “resin compression” process, it is necessary to perform mold clamping accurately and without time delay, and a central controller (not shown) that manages the injection compression molding process performs the “resin compression” process. At the moment of entering, the small opening range limitation of the four-way servo valve 6 is released, and the pressure oil up to the rated flow rate of the four-way servo valve 6 can be sent to the boost cylinder chamber 3.
Further, the back pressure of 1 MPa or more generated in the valve port A of the four-way servo valve 6 has a function of compressing the hydraulic oil in the release cylinder chamber 2 in advance, and the high pressure that has flowed into the boost cylinder chamber 3. The oil is immediately discharged to the tank 7 via the valve port T by the action of the oil, and the piston 4a and the tie bar 4 smoothly stroke without time delay and accurately compress the resin.

(第2の実施の形態)
第2の実施の形態が、第1の実施の形態と構成の異なる点は、当該四方サーボ弁6の弁ポートAに、必要の都度1MPa以上の背圧を立てるために、排出用の弁ポートTに背圧(0若しくは、1MPa以上)を選択可能な背圧選択式リリーフ弁装置120を付設したことにある。 機能的には、第1の実施の形態とほぼ同等であるが、四方サーボ弁6の機能をより有効に活用できる点が第2の実施の形態の特徴である。以下に図に基づいて第2の実施の形態を説明する。図5は、第2の実施の形態の油圧制御回路と型締シリンダ1セットを示す模式図である。第1の実施の形態の説明で用いた各工程を示す模式図の図2〜図4は、第2の実施の形態の説明でも共通であり、何ら変りはない。
(Second Embodiment)
The second embodiment is different from the first embodiment in that the valve port A for discharging is used to set a back pressure of 1 MPa or more to the valve port A of the four-way servo valve 6 whenever necessary. A back pressure selection type relief valve device 120 that can select a back pressure (0 or 1 MPa or more) is attached to T. Although functionally equivalent to the first embodiment, the feature of the second embodiment is that the function of the four-way servo valve 6 can be used more effectively. The second embodiment will be described below with reference to the drawings. FIG. 5 is a schematic diagram illustrating a hydraulic control circuit and a set of clamping cylinders according to the second embodiment. 2 to 4 of the schematic diagrams showing the respective steps used in the description of the first embodiment are common to the description of the second embodiment, and there is no change.

図5において、四方サーボ弁6の油圧配管の接続は、弁ポートTの下流を除いて、第1の実施の形態と同一である。また、アキュムレータ10、油圧ポンプ15、モータ14、制御装置18、タンク7等を含む油圧駆動装置20も、第1の実施の形態と同一である。   In FIG. 5, the hydraulic piping connection of the four-way servo valve 6 is the same as that of the first embodiment except for the downstream of the valve port T. The hydraulic drive device 20 including the accumulator 10, the hydraulic pump 15, the motor 14, the control device 18, the tank 7, and the like is the same as that in the first embodiment.

第1の実施の形態では、前記「金型寸開」工程(図2)及び「射出中の寸開量調整動作」工程(図3)中は、前記四方サーボ弁6の開度範囲に制限を加えて小開度制御とし、弁ポートAに1MPa以上の背圧を立て、且つ、弁ポートA−T間に有意的圧力差を与えているが、本実施の形態では、弁ポートTに背圧リリーフ弁26を接続し、背圧0或いは1MPa以上の可変圧が選択できるように構成し、前記選択背圧に従って、弁ポートTより作動油を排出可能にしている。   In the first embodiment, the opening range of the four-way servo valve 6 is limited during the “die opening” step (FIG. 2) and the “dimension adjustment operation during injection” step (FIG. 3). Is added to control the small opening, and a back pressure of 1 MPa or more is applied to the valve port A, and a significant pressure difference is applied between the valve ports A-T. A back pressure relief valve 26 is connected so that a variable pressure of 0 or 1 MPa or higher can be selected, and hydraulic oil can be discharged from the valve port T according to the selected back pressure.

第2の実施の形態である本構成では、前記四方サーボ弁6の弁ポートAに1MPa以上の背圧を立てる必要がある「射出中の寸開量調整動作」においては、可変減圧弁28の圧力を1MPa以上に設定し、背圧リリーフ弁26の逃がし圧が1MPa以上になるように、背圧リリーフ弁駆動用バルブ27を制御する。
また、「樹脂の圧縮」工程や「離型/型開」工程においては、前記背圧リリーフ弁駆動用バルブ27を制御して、前記背圧リリーフ弁26の逃がし圧が0(大気圧)になるようにすれば、前記四方サーボ弁6は、背圧による流量の減少がなく、定格流量で制御ができるので、「樹脂の圧縮」工程においては、正確、且つ、時間遅れなく前記タイバー4を動作させ得る。
In this configuration, which is the second embodiment, in the “opening amount adjusting operation during injection” in which it is necessary to set a back pressure of 1 MPa or more to the valve port A of the four-way servo valve 6, the variable pressure reducing valve 28 The pressure is set to 1 MPa or more, and the back pressure relief valve drive valve 27 is controlled so that the relief pressure of the back pressure relief valve 26 is 1 MPa or more.
Further, in the “resin compression” process and the “mold release / mold opening” process, the back pressure relief valve drive valve 27 is controlled so that the relief pressure of the back pressure relief valve 26 becomes 0 (atmospheric pressure). As a result, the four-way servo valve 6 can be controlled at the rated flow rate without reducing the flow rate due to the back pressure, so that the tie bar 4 can be accurately and time-delayed in the “resin compression” step. Can be operated.

なお、割ナットにはガタ(摺動クリアランス)が本来あることから、可動金型盤と割ナットが一体になって動作しないため、4隅のタイバーの前進速度を制御する場合に、高精度化の障害となるケースがある。この対策として、前記した各実施の形態において、固定金型盤と可動金型盤の間にガタ防止油圧シリンダ(図示省略)を追加して、ガタ防止油圧シリンダの押し力により可動金型盤を割ナットに押し付け、タイバーの速度が変化した場合でも、可動金型盤と割ナットが離れないように一体として動作させることにより、ガタの発生を防止できる。更に、金型内にシールドブロック前後進油圧シリンダ(図示省略)を内蔵している場合には、シールドブロック前後進油圧シリンダをガタ防止油圧シリンダとして兼用してもよい。   Since the split nut is inherently loose (sliding clearance), the movable mold platen and split nut do not work together, so high accuracy is achieved when controlling the forward speed of the four corner tie bars. There are cases where it becomes an obstacle. As a countermeasure against this, in each of the above-described embodiments, a backlash prevention hydraulic cylinder (not shown) is added between the stationary mold plate and the movable mold platen, and the movable mold platen is moved by the pressing force of the backlash prevention hydraulic cylinder. Even when the tie bar is pressed against the split nut and the speed of the tie bar is changed, it is possible to prevent the play from occurring by operating the movable mold plate and the split nut so as not to be separated. Further, when a shield block forward / reverse hydraulic cylinder (not shown) is built in the mold, the shield block forward / backward hydraulic cylinder may also be used as a backlash prevention hydraulic cylinder.

本発明の第1の実施の形態に係わる油圧制御回路と型締シリンダの1セットを示模式図である。It is a mimetic diagram showing one set of a hydraulic control circuit and a mold clamping cylinder concerning a 1st embodiment of the present invention. 射出圧縮成形工程の中途にある「金型寸開」の模式図である。It is a schematic diagram of "die opening" in the middle of the injection compression molding process. 「金型寸開」の次に来る工程「樹脂射出中の寸開量調整動作」の模式図である。FIG. 6 is a schematic diagram of a step “adjustment operation for opening amount during resin injection” that follows “die opening”. 「樹脂の圧縮」工程の模式図である。It is a schematic diagram of a "resin compression" process. 本発明の第2の実施の形態に係わる油圧制御回路と型締シリンダの1セットを示す模式図である。FIG. 6 is a schematic diagram showing one set of a hydraulic control circuit and a clamping cylinder according to a second embodiment of the present invention.

符号の説明Explanation of symbols

1 型締シリンダ
2 離型シリンダ室
3 昇圧シリンダ室
4 タイバー
4a ピストン
6 四方サーボ弁
7 タンク
8 アキュムレータ蓄圧/放圧切り替え弁
10 アキュムレータ
11 加圧室
12 蓄油室
13 逆止弁
14 モータ
15 油圧ポンプ
17 定圧弁
18 制御装置
20 油圧駆動装置
21 Aポート用圧力センサ
22 Bポート用圧力センサ
23 Pポート用圧力センサ
24 Tポート用圧力センサ
25 アキュムレータ用圧力センサ
26 背圧リリーフ弁
27 背圧リリーフ弁駆動用バルブ
28 可変減圧弁
30 割ナット
31 可動金型盤
32 可動金型
33 固定金型
120 背圧選択式リリーフ弁装置
1 Clamping cylinder 2 Release cylinder chamber
3 Booster cylinder chamber 4 Tie bar 4a Piston 6 Four-way servo valve 7 Tank 8 Accumulator pressure accumulation / release pressure switching valve 10 Accumulator 11 Pressure chamber 12 Oil storage chamber 13 Check valve 14 Motor 15 Hydraulic pump 17 Constant pressure valve 18 Control device 20 Hydraulic drive Device 21 A port pressure sensor 22 B port pressure sensor 23 P port pressure sensor 24 T port pressure sensor 25 Accumulator pressure sensor 26 Back pressure relief valve 27 Back pressure relief valve drive valve 28 Variable pressure reducing valve 30 Split nut 31 Movable mold board 32 Movable mold 33 Fixed mold 120 Back pressure selection type relief valve device

Claims (4)

固定金型が取付けられた固定金型盤に設けられた複数個の型締シリンダと、可動金型が取付けられた可動金型盤とをタイバーを介して連結してなる型締装置を備え、可動金型と固定金型を完全に締め合わさず、僅少量開いた寸開状態で保持し、そのまま金型内に溶融樹脂を射出し、型内の樹脂が未だ可塑性を残している時点で、型締装置に油圧サーボ弁を経由して圧力油を送り、タイバー、割ナット、可動金型盤経由、可動金型に相対的に大きな型締力を加えて、樹脂を圧縮することにより金型キャビティの形状及び寸法通りの精密な成形品を得る射出圧縮成形機油圧回路の制御方法において、射出圧縮成形品の種類によって定まる金型の寸開量を設定及び管理する制御装置により寸開量から算定されるタイバーのストロークと、それに必要な蓄油量を算定し、さらに、付設されているアキュムレータ内に前記ストローク分の油量を蓄え、当該蓄油量を吐出した後でもアキュムレータ内の油圧が所定の保持圧力値となる場合のアキュムレータの加圧室内圧力、油面レベル等の状態量を計算により推定して前記状態量の目標値とし、蓄油の進捗により前記状態量が前記目標値に到達した時点をもって前記アキュムレータの蓄油停止の指令を出すことを特徴とする射出圧縮成形機油圧回路の制御方法。   A mold clamping device comprising a plurality of mold clamping cylinders provided on a fixed mold plate to which a fixed mold is attached and a movable mold plate to which a movable mold is attached is connected via a tie bar, When the movable mold and the fixed mold are not completely clamped and held in a slightly opened state, the molten resin is injected into the mold as it is, and when the resin in the mold still remains plastic, Dies by compressing the resin by sending pressure oil to the mold clamping device via a hydraulic servo valve, applying a relatively large mold clamping force to the movable mold via a tie bar, split nut, and movable mold platen. In the injection compression molding machine hydraulic circuit control method to obtain a precise molded product according to the shape and dimensions of the cavity, the control device that sets and manages the mold opening amount determined by the type of injection compression molding product is controlled from the opening amount. Calculated tie bar stroke and required for it The amount of oil stored is calculated, and further, the amount of oil for the stroke is stored in the attached accumulator, and the accumulator hydraulic pressure in the accumulator becomes a predetermined holding pressure value even after the amount of stored oil is discharged. State quantities such as pressurized chamber pressure and oil level are estimated by calculation to obtain the target value of the state quantity, and when the state quantity reaches the target value due to the progress of oil storage, the accumulation of the accumulator is stopped. An injection compression molding machine hydraulic circuit control method characterized by issuing a command. 請求項1の射出圧縮成形機油圧回路の制御方法において、金型寸開の位置制御を前記油圧サーボ弁の中立点の開度を±5%のオーバーラップ域の小開度で行ないつつ、型締シリンダの離型側に接続するAポートの圧力が1MPa以上になるように保つことを特徴とする射出圧縮成形機油圧回路の制御方法。 2. The method of controlling a hydraulic circuit of an injection compression molding machine according to claim 1, wherein the mold opening position is controlled while the opening of the neutral point of the hydraulic servo valve is performed with a small opening of an overlap region of ± 5%. A method for controlling a hydraulic circuit of an injection compression molding machine, wherein the pressure of the A port connected to the mold release side of the clamping cylinder is kept at 1 MPa or more. 請求項2の射出圧縮成形機油圧回路の制御方法において、前記Aポートの油排出回路に当たるTポートに1MPa以上の圧力を発生させる背圧選択リリーフ弁を設け、常に上流側のAポートの圧力が1MPa以上になるように保つことを特徴とする射出圧縮成形機油圧回路の制御方法。 3. The injection compression molding machine hydraulic circuit control method according to claim 2, wherein a back pressure selection relief valve for generating a pressure of 1 MPa or more is provided at a T port corresponding to the oil discharge circuit of the A port, and the pressure of the upstream A port is always maintained. A control method for a hydraulic circuit of an injection compression molding machine, wherein the pressure is kept at 1 MPa or more. 請求項3の射出圧縮成形機油圧回路の制御方法において、金型寸開の位置制御中は、油圧サーボ弁の中立点の開度を±5%のオーバーラップ域の範囲を超えないように制限をつけて制御するとともに、当該制限は圧縮工程に入る瞬間に解除し、当該油圧サーボ弁の定格流量までの圧力油を昇圧シリンダ室に送り、正確、且つ高速で圧縮成形ができるように制御すること特徴とする射出圧縮成形機油圧回路の制御方法。   4. The method of controlling a hydraulic circuit of an injection compression molding machine according to claim 3, wherein the opening degree of the neutral point of the hydraulic servo valve is limited so as not to exceed the range of the ± 5% overlap region during the position control of the mold opening. The restriction is released at the moment of entering the compression process, and the pressure oil up to the rated flow rate of the hydraulic servo valve is sent to the booster cylinder chamber to control the compression molding accurately and at high speed. A control method for an injection compression molding machine hydraulic circuit.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104669569A (en) * 2015-02-06 2015-06-03 广州一道注塑机械有限公司 Hydraulic system of five-point toggle die closing mechanism
CN108372283A (en) * 2018-04-13 2018-08-07 宁波力劲科技有限公司 A kind of die casting machine core-pulling device and core pulling method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS639523A (en) * 1986-06-30 1988-01-16 Mitsubishi Heavy Ind Ltd Method and device for injection and compression molding

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS639523A (en) * 1986-06-30 1988-01-16 Mitsubishi Heavy Ind Ltd Method and device for injection and compression molding

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104669569A (en) * 2015-02-06 2015-06-03 广州一道注塑机械有限公司 Hydraulic system of five-point toggle die closing mechanism
CN108372283A (en) * 2018-04-13 2018-08-07 宁波力劲科技有限公司 A kind of die casting machine core-pulling device and core pulling method
CN108372283B (en) * 2018-04-13 2024-04-19 宁波力劲科技有限公司 Core pulling method of core pulling device of die casting machine

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