JP2008192432A - Secondary battery and secondary battery device - Google Patents

Secondary battery and secondary battery device Download PDF

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JP2008192432A
JP2008192432A JP2007024678A JP2007024678A JP2008192432A JP 2008192432 A JP2008192432 A JP 2008192432A JP 2007024678 A JP2007024678 A JP 2007024678A JP 2007024678 A JP2007024678 A JP 2007024678A JP 2008192432 A JP2008192432 A JP 2008192432A
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secondary battery
conductor
packaging member
battery
electrode terminal
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Hokuto Sawaumi
北斗 沢海
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Sony Corp
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Sony Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

<P>PROBLEM TO BE SOLVED: To solve such problems wherein, in a conventional secondary battery, the swelling of one secondary battery is difficult to individually detect, and in addition, slight swelling of the secondary battery is difficult to detect, because the swelling of the secondary battery is detected from the stacking height of a plurality of secondary batteries. <P>SOLUTION: A battery element 11 having an electrode terminal 12, a packaging member 13 from which a part of the electrode terminal 12 is exposed and in which the battery element 11 is sealed, and a conductor 27 fixed to the outer surface of the packaging member 13 in at least two portions to break when the packaging member 13 is swelled are installed. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、電極端子の一部を露出させて電池素子を包装部材で密封した二次電池、及びその二次電池を設けた二次電池装置に関し、特に、包装部材の膨張から異常を検出することができる二次電池及び二次電池装置に関するものである。   The present invention relates to a secondary battery in which a part of an electrode terminal is exposed and a battery element is sealed with a packaging member, and a secondary battery device provided with the secondary battery, and particularly detects an abnormality from the expansion of the packaging member. The present invention relates to a secondary battery and a secondary battery device.

近年のポータブル電子機器の登場により、電子機器の小型軽量化が計られており、その需要が高まっている。これに伴い、これらの電子機器の携帯用電源としての二次電池、中でもリチウムイオン二次電池について、薄型化や、折り曲げ可能化の需要が高まっている。その薄型化、折り曲げ可能な二次電池として、正極シートと負極シートを積層して形成された非水電解液二次電池が知られている。   With the advent of portable electronic devices in recent years, electronic devices have been reduced in size and weight, and the demand for such devices has increased. Along with this, there is an increasing demand for thinning and folding of secondary batteries as portable power sources for these electronic devices, especially lithium ion secondary batteries. A non-aqueous electrolyte secondary battery formed by laminating a positive electrode sheet and a negative electrode sheet is known as a thin and foldable secondary battery.

リチウムイオン二次電池は、正極活物質としてリチウム含有化合物、負極活物質として炭素系材料を用い、更に、非水溶媒に電解質塩を溶解した非水電解液を用いた電池である。このリチウムイオン二次電池は、高エネルギー密度を有する代表的な二次電池である。   A lithium ion secondary battery is a battery that uses a lithium-containing compound as a positive electrode active material, a carbon-based material as a negative electrode active material, and a non-aqueous electrolyte solution in which an electrolyte salt is dissolved in a non-aqueous solvent. This lithium ion secondary battery is a typical secondary battery having a high energy density.

ところが、薄型のリチウムイオン二次電池を従来の非水電解液を用いて作製すると、内部の液が漏れ、周辺の電子部品に影響を与えるおそれがある。そこで、電解液を固体化した固体電解質が提案されている。中でもマトリックスポリマーに非水電解液を含浸させたゲル状の固体電解質は、その電解液相がイオン伝導のメインパスとなるため、電解液に準ずるレベルの高いイオン伝導性が期待できる。そのため、固体電解質を用いたリチウムイオン二次電池の開発が進められている。   However, when a thin lithium ion secondary battery is produced using a conventional non-aqueous electrolyte, the liquid inside leaks and there is a risk of affecting surrounding electronic components. Therefore, a solid electrolyte obtained by solidifying the electrolytic solution has been proposed. In particular, a gel-like solid electrolyte in which a matrix polymer is impregnated with a nonaqueous electrolytic solution can be expected to have a high level of ionic conductivity equivalent to the electrolytic solution because the electrolytic solution phase serves as a main path for ionic conduction. Therefore, development of a lithium ion secondary battery using a solid electrolyte is being promoted.

しかしながら、現状の固体電解質を用いた二次電池は、過放電によって、溶媒が分解されてガスが発生し、電池素子を収納する包装部材に膨れが生じる可能性があった。その結果、二次電池を収納した二次電池装置では、二次電池の膨れによってケースが開いてしまう等の問題があった。   However, in the secondary battery using the current solid electrolyte, there is a possibility that the solvent is decomposed and gas is generated due to overdischarge, and the packaging member that houses the battery element is swollen. As a result, in the secondary battery device storing the secondary battery, there is a problem that the case opens due to the swelling of the secondary battery.

また、従来の、この種の二次電池としては、例えば、特許文献1に記載されているようなものがある。特許文献1には、複数の扁平角形の二次電池を積み重ねて構成された電池パックに関し、特に、二次電池に膨らみが生じたときの対策を講じた積層型電池パックに関するものが記載されている。この特許文献1に記載された積層型電池パックは、「扁平角形形状に形成された複数の二次電池をその長側面で積み重ねると共に直列及び/又は並列に電気的接続してパックケース内に収容した積層型電池パックであって、複数の二次電池それぞれに感熱素子が正極端子又は負極端子と直列に電気的接続すると共に短側面に密着させて熱結合した状態に配設され、積み重ねられた複数の二次電池がその短側面で直列及び/又は並列に電気的接続する複数のリード板により所定の積み重ね高さに結束され、二次電池に膨らみが生じて積み重ね高さが所定値以上に増加したとき前記リード板による電気的接続状態が破断する接続破断構造が設けられてなる」ことを特徴とする。   Moreover, as a conventional secondary battery of this type, for example, there is a battery described in Patent Document 1. Patent Document 1 describes a battery pack that is formed by stacking a plurality of flat rectangular secondary batteries, and particularly, a battery pack that takes measures when a bulge occurs in a secondary battery. Yes. The stacked battery pack described in Patent Document 1 is “a plurality of secondary batteries formed in a flat rectangular shape are stacked on their long sides and electrically connected in series and / or in parallel and accommodated in a pack case. In the stacked battery pack, the plurality of secondary batteries are arranged and stacked in a state where the thermal element is electrically connected in series with the positive electrode terminal or the negative electrode terminal and in close contact with the short side surface and thermally coupled. A plurality of secondary batteries are bundled to a predetermined stacking height by a plurality of lead plates electrically connected in series and / or in parallel on the short side surface, and the secondary battery is swollen and the stacking height exceeds a predetermined value. A connection breaking structure is provided in which the electrical connection state by the lead plate is broken when increased.

このような構成を有する積層型電池パックによれば、「感熱素子の二次電池に対する熱結合状態が破壊されると、二次電池を短絡や高温状態から保護する機能が正常に働かず、二次電池は高温状態の進行により膨らみが増加するが、膨らみが極限状態にまで進行したとき、リード板に設けられた接続破断構造により充放電回路が遮断されるので、二次電池は熱暴走により破裂等の最悪の状態に陥ることが防止される。」(明細書の段落[0033])等の効果が期待される。
特開2004−273221号公報
According to the multilayer battery pack having such a configuration, “when the thermal coupling state of the thermal element to the secondary battery is broken, the function of protecting the secondary battery from a short circuit or a high temperature state does not work normally. The secondary battery increases in bulge due to the progress of the high temperature state, but when the bulge progresses to the limit state, the charge / discharge circuit is interrupted by the connection break structure provided in the lead plate, so the secondary battery is An effect such as “a worst state such as a rupture is prevented” (paragraph [0033] of the specification) is expected.
JP 2004-273221 A

しかしながら、特許文献1に記載された積層型電池パックは、複数の二次電池を積み重ねると共に、その短側面にリード板を取り付け、積み重ね高さが所定値以上に増加したときにリード板の電気的接続状態を破断する接続破断構造を設けている。その結果、複数の二次電池の積み重ね高さの変化から二次電池の膨らみを検出していたため、二次電池の膨らみを個別に検出することが難しく、更に、二次電池の微小な膨らみを検出することが困難であるという問題があった。   However, the stacked battery pack described in Patent Document 1 stacks a plurality of secondary batteries, attaches a lead plate to the short side surface thereof, and when the stack height increases to a predetermined value or more, A connection breaking structure for breaking the connection state is provided. As a result, since the secondary battery bulge was detected from the change in the stack height of multiple secondary batteries, it was difficult to detect the secondary battery bulge individually. There was a problem that it was difficult to detect.

解決しようとする問題点は、従来の二次電池では、複数の二次電池の積み重ね高さの変化から二次電池の膨らみを検出していたため、二次電池の膨らみを個別に検出することが難しく、更に、二次電池の微小な膨らみを検出することが困難であるという、点である。   The problem to be solved is that in the conventional secondary battery, since the swelling of the secondary battery is detected from the change in the stacking height of the plurality of secondary batteries, it is possible to individually detect the swelling of the secondary battery. In addition, it is difficult to detect a minute bulge of the secondary battery.

本発明の二次電池は、電極端子を有する電池素子と、電極端子の一部を露出させて電池素子を密封して収納する包装部材と、包装部材が膨張したときに破断するように当該包装部材の外面に2箇所以上で固定される導電体と、を設けたことを最も主要な特徴とする。   The secondary battery of the present invention includes a battery element having an electrode terminal, a packaging member that exposes a part of the electrode terminal to seal and store the battery element, and the packaging so that the packaging member breaks when the packaging member expands. The main feature is that a conductor fixed at two or more places on the outer surface of the member is provided.

本発明の二次電池装置は、電極端子を有する電池素子と、電極端子の一部を露出させて電池素子を密封して収納する包装部材と、包装部材が膨張したときに破断するように当該包装部材の外面に2箇所以上で固定される導電体と、導電体への通電状態から当該導電体の破断を検出してその検出信号を出力する膨張検出回路部と、を設けことを特徴とする。   The secondary battery device of the present invention includes a battery element having an electrode terminal, a packaging member that exposes a part of the electrode terminal and seals and stores the battery element, and that the packaging member breaks when the packaging member expands. A conductor that is fixed to the outer surface of the packaging member at two or more locations, and an expansion detection circuit unit that detects a breakage of the conductor from an energized state of the conductor and outputs a detection signal thereof, To do.

本発明の二次電池及び二次電池装置によれば、包装部材の膨らみによって導電体が破断されることにより、二次電池及び二次電池装置の異常を検出することができる。   According to the secondary battery and the secondary battery device of the present invention, the abnormality of the secondary battery and the secondary battery device can be detected by breaking the conductor due to the swelling of the packaging member.

包装部材の膨らみが所定値を超えると破断(切断)される導電体を包装部材に少なくとも2箇所で固定することにより、確実に二次電池の包装部材の膨れを検出し、二次電池の異常を検出することができる二次電池及び二次電池装置を、簡単な構成により実現した。   By fixing the conductor that is broken (cut) when the swelling of the packaging member exceeds a predetermined value to the packaging member in at least two places, the swelling of the packaging member of the secondary battery is reliably detected, and the abnormality of the secondary battery A secondary battery and a secondary battery device capable of detecting the above are realized with a simple configuration.

以下、本発明の実施の形態を、添付図面を参照して説明する。図1〜図15は、本発明の実施の形態の例を示すものである。即ち、図1は本発明の二次電池の第1の実施の例を示す正面図、図2は側面図、図3は斜視図、図4は本発明の電池素子の第1の実施の例を示す分解斜視図、図5は図3のT−T線断面図、図6は包装部材が所定範囲内で膨張した状態を示すもので、図6Aは正面図、図6Bは側面図、図6Cは平面図である。図7は包装部材が所定範囲を超えて膨張した状態を示すもので、図7Aは正面図、図7Bは側面図、図7Cは平面図である。図8は本発明の二次電池装置の第1の実施の例を示す正面図、図9は膨張検出回路部の第1の実施例を模式的に示す説明図、図10は二次電池装置の異常検出処理の第1の実施例を示すフローチャートである。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. 1 to 15 show examples of embodiments of the present invention. 1 is a front view showing a first embodiment of the secondary battery of the present invention, FIG. 2 is a side view, FIG. 3 is a perspective view, and FIG. 4 is a first embodiment of the battery element of the present invention. FIG. 5 is a sectional view taken along the line TT in FIG. 3, FIG. 6 shows a state in which the packaging member has expanded within a predetermined range, FIG. 6A is a front view, FIG. 6B is a side view, and FIG. 6C is a plan view. 7 shows a state where the packaging member has expanded beyond a predetermined range, FIG. 7A is a front view, FIG. 7B is a side view, and FIG. 7C is a plan view. FIG. 8 is a front view showing a first example of the secondary battery device of the present invention, FIG. 9 is an explanatory diagram schematically showing the first example of the expansion detection circuit unit, and FIG. 10 is a secondary battery device. It is a flowchart which shows the 1st Example of this abnormality detection process.

図11は本発明の二次電池の第2の実施の例を断面して示す説明図、図12は本発明の二次電池の第3の実施の例を示す斜視図、図13は本発明の二次電池の第4の実施の例を模式的に示す説明図、図14は本発明の二次電池の第5の実施の例を模式的に示す説明図、図15は本発明の二次電池の第6の実施の例を模式的に示す説明図である。   FIG. 11 is a cross-sectional explanatory view showing a second embodiment of the secondary battery of the present invention, FIG. 12 is a perspective view showing a third embodiment of the secondary battery of the present invention, and FIG. FIG. 14 is an explanatory view schematically showing a fifth embodiment of the secondary battery of the present invention, and FIG. 15 is an explanatory view schematically showing the fourth embodiment of the secondary battery of FIG. It is explanatory drawing which shows typically the 6th Example of a secondary battery.

まず、図1〜図7を参照して、本発明の二次電池の第1の実施の例について説明する。本実施の例で示す二次電池10は、例えば、リチウムイオン電池である。図1及び図2に示すように、二次電池10は、ラミネートフィルムによって形成された包装部材13と、この包装部材13の内部に密封して収納された薄い略直方体をなす電池素子11と、この包装部材13に巻き付けるようにして固定された導電体27を備えて構成されている。尚、この実施の例における二次電池10の形状は薄い略直方体をなしているが、これに限定されるものではなく、例えば、円柱、角柱、或いは円柱や角柱を薄くつぶした扁平形状等、その他の形状であってもよい。   First, with reference to FIGS. 1-7, the 1st Example of the secondary battery of this invention is described. The secondary battery 10 shown in the present embodiment is, for example, a lithium ion battery. As shown in FIGS. 1 and 2, the secondary battery 10 includes a packaging member 13 formed of a laminate film, and a battery element 11 having a thin substantially rectangular parallelepiped shape that is sealed and accommodated inside the packaging member 13. A conductor 27 fixed so as to be wound around the packaging member 13 is provided. The shape of the secondary battery 10 in this embodiment is a thin, substantially rectangular parallelepiped, but is not limited to this, for example, a cylinder, a prism, a flat shape obtained by thinly crushing a cylinder or a prism, etc. Other shapes may be used.

包装部材13は、ラミネートフィルムによって形成されている。このラミネートフィルムは、導電膜と、当該導電膜を挟んだ2つの非導電膜とからなる積層体として構成されている。そして、導電膜及び2つの非導電膜は、それぞれ接着層を介して貼り合わされている。また、接着層は、必要に応じて省いてもよい。   The packaging member 13 is formed of a laminate film. This laminate film is configured as a laminate including a conductive film and two non-conductive films sandwiching the conductive film. The conductive film and the two non-conductive films are bonded to each other through an adhesive layer. Further, the adhesive layer may be omitted as necessary.

導電膜は、ラミネートフィルムの強度向上の他、水分、空気、光の浸入を防ぎ内容物を守る役割を有している。導電膜の材質としては、軽さ、伸び性、価格、加工のし易さ等からアルミニウム(Al)を用いるのが好ましい。   In addition to improving the strength of the laminate film, the conductive film has a role of preventing moisture, air and light from entering and protecting the contents. As the material of the conductive film, aluminum (Al) is preferably used because of its lightness, extensibility, cost, ease of processing, and the like.

非導電膜は、二次電池10の形成時に、外側に位置する外装膜と、内側に位置するシーラント膜とからなっている。外装膜は、外観の美しさや強靭さ、柔軟性などが求められる。そして、外装膜の材質としては、ポリオレフィン系樹脂、ポリアミド系樹脂、ポリイミド系樹脂、ポリエステル等が用いられる。具体的には、ナイロン(Ny)、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリブチレンテレフタレート(PBT)、ポリブチレンナフタレート(PBN)が用いられる。また、外装膜の材質は、これらを複数種選択して用いてもよい。   When the secondary battery 10 is formed, the non-conductive film is composed of an exterior film located outside and a sealant film located inside. The exterior film is required to have a beautiful appearance, toughness, flexibility, and the like. As the material of the exterior film, polyolefin resin, polyamide resin, polyimide resin, polyester, or the like is used. Specifically, nylon (Ny), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), and polybutylene naphthalate (PBN) are used. Moreover, you may select and use these several types for the material of an exterior film | membrane.

シーラント膜は、熱や超音波で溶け、互いに融着する部分である。そして、シーラント膜の材質としては、ポリエチレン(PE)、無軸延伸ポリプロピレン(CPP)、ポリエチレンテレフタレート(PET)、ナイロン(Ny)の他、低密度ポリエチレン(LDPE)、高密度ポリエチレン(HDPE)、直鎖状低密度ポリエチレン(LLDPE)等が用いられる。また、シーラント膜の材質は、これらを複数種選択して用いてもよい。   The sealant film is a part that melts and fuses with heat or ultrasonic waves. The material of the sealant film includes polyethylene (PE), non-axially oriented polypropylene (CPP), polyethylene terephthalate (PET), nylon (Ny), low density polyethylene (LDPE), high density polyethylene (HDPE), straight A linear low density polyethylene (LLDPE) or the like is used. Moreover, you may select and use multiple types for the material of a sealant film | membrane.

図3及び図5に示すように、包装部材13は、略長方形をなす正面部13aと、正面部13aの長手方向Yの一側から略垂直をなすように連続された上面部13bと、正面部13aの長手方向Yの他側から略垂直をなすように連続された底面部13cと、正面部13aの長手方向Yと直交する幅方向Xの一側から略垂直をなすように連続された左側面部13dと、正面部13aの幅方向Xの他側から略垂直をなすように連続された右側面部13eと、正面部13aと対向し、且つ、底面部13cと略長方形をなすように連続された背面部13fを有している。正面部13a、上面部13b、底面部13c、左側面部13d及び右側面部13eによって、膨出部23を構成している。この膨出部23の中に電池素子11が収納される。   As shown in FIGS. 3 and 5, the packaging member 13 includes a front portion 13 a that is substantially rectangular, an upper surface portion 13 b that is continuous so as to be substantially vertical from one side in the longitudinal direction Y of the front portion 13 a, and a front surface. The bottom portion 13c continued so as to be substantially perpendicular from the other side of the longitudinal direction Y of the portion 13a, and continued so as to be substantially perpendicular from one side of the width direction X orthogonal to the longitudinal direction Y of the front portion 13a. The left side surface portion 13d, the right side surface portion 13e continuous so as to be substantially perpendicular from the other side in the width direction X of the front surface portion 13a, the front surface portion 13a, and the bottom surface portion 13c are continuous so as to form a substantially rectangular shape. The rear surface portion 13f is provided. The front portion 13a, the upper surface portion 13b, the bottom surface portion 13c, the left side surface portion 13d, and the right side surface portion 13e constitute the bulging portion 23. The battery element 11 is accommodated in the bulging portion 23.

また、電池素子11の周囲には、包装部材13の周縁が重なり合った重合部分24が形成されている。この重合部分24の電池素子11を挟んで幅方向Xの一側には、第1の重合部分24aが配置されている。また、重合部分24の電池素子11を挟んで幅方向Xの他側には、第2の重合部分24bが配置されている。第1の重合部分24aは、正面部13aに向けて一回折り曲げて、第1の折り曲げ部26aが形成されている。同様に、第2の重合部分24bは、正面部13aに向けて一回折り曲げて、第2の折り曲げ部26bが形成されている。更に、図3に示すように、重合部分24の電池素子を挟んで長手方向Yの一側には、第3の重合部分24cが配置されている。この第3の重合部分24cの間に、後述する電極端子12が介在されている。   Further, around the battery element 11, a superposed portion 24 in which the periphery of the packaging member 13 overlaps is formed. On one side of the width direction X across the battery element 11 of the overlapping portion 24, a first overlapping portion 24a is disposed. A second overlapping portion 24b is disposed on the other side of the width direction X across the battery element 11 of the overlapping portion 24. The first overlapping portion 24a is bent once toward the front portion 13a to form a first bent portion 26a. Similarly, the second overlapping portion 24b is bent once toward the front portion 13a to form a second bent portion 26b. Further, as shown in FIG. 3, a third overlapping portion 24 c is disposed on one side of the longitudinal direction Y across the battery element of the overlapping portion 24. The electrode terminal 12 described later is interposed between the third overlapping portions 24c.

図4及び図5に示すように、電池素子11は、帯状の正極14と、セパレータ15aと、正極14と対向して配された帯状の負極16と、セパレータ15bとを順に積層し、長手方向に巻回されている。正極14及び負極16の両面には、図示しないゲル状電解質が形成されている。正極14及び負極16には、平板状の電極端子12がそれぞれ接続されている。具体的には、正極14には、正極端子12aが接続されており、負極16には、負極端子12bが接続されている。また、正極端子12a及び負極端子12bの一端部におけるそれぞれの両面には包装部材13との接着性を向上させるために樹脂片18a,18bが被覆されている。   As shown in FIGS. 4 and 5, the battery element 11 includes a strip-shaped positive electrode 14, a separator 15 a, a strip-shaped negative electrode 16 disposed so as to face the positive electrode 14, and a separator 15 b in this order. It is wound around. A gel electrolyte (not shown) is formed on both surfaces of the positive electrode 14 and the negative electrode 16. A plate-like electrode terminal 12 is connected to each of the positive electrode 14 and the negative electrode 16. Specifically, a positive electrode terminal 12 a is connected to the positive electrode 14, and a negative electrode terminal 12 b is connected to the negative electrode 16. Moreover, in order to improve adhesiveness with the packaging member 13, the resin pieces 18a and 18b are coat | covered on each both surfaces in the one end part of the positive electrode terminal 12a and the negative electrode terminal 12b.

正極14は、正極活物質を含有する正極活物質層14aと正極集電体14bとから構成されている。正極活物質層14aは、正極集電体14bの両面上に形成されている。また、正極活物質層14aは、例えば正極活物質と、導電剤と、結着剤とを含有して構成されている。正極集電体14bは、例えばアルミニウム(Al)箔、ニッケル(Ni)箔或いはステンレス(SUS)箔などの金属箔により構成されている。   The positive electrode 14 includes a positive electrode active material layer 14a containing a positive electrode active material and a positive electrode current collector 14b. The positive electrode active material layer 14a is formed on both surfaces of the positive electrode current collector 14b. Further, the positive electrode active material layer 14a is configured to contain, for example, a positive electrode active material, a conductive agent, and a binder. The positive electrode current collector 14b is made of a metal foil such as an aluminum (Al) foil, a nickel (Ni) foil, or a stainless steel (SUS) foil.

また、正極14の正極端子12aは、正極集電体14bの一端部にスポット溶接または超音波溶接で接続されている。この正極端子12aの材質としては、例えばアルミニウム(Al)が挙げられる。なお、正極端子12aの材質は、電気化学的及び化学的に安定であり、導通がとれるものであれば金属でなくてもよい。   The positive electrode terminal 12a of the positive electrode 14 is connected to one end of the positive electrode current collector 14b by spot welding or ultrasonic welding. Examples of the material of the positive electrode terminal 12a include aluminum (Al). The material of the positive electrode terminal 12a does not have to be a metal as long as it is electrochemically and chemically stable and can conduct electricity.

負極16は、負極活物質を含有する負極活物質層16aと負極集電体16bとから構成されている。負極活物質層16aは、負極集電体16bの両面上に形成されている。また、負極活物質層16aは、例えば負極活物資と、導電剤と、結着剤とを含有して構成されている。負極集電体16bは、例えば銅(Cu)箔、ニッケル(Ni)箔或いはステンレス(SUS)箔などの金属箔により構成されている。   The negative electrode 16 includes a negative electrode active material layer 16a containing a negative electrode active material and a negative electrode current collector 16b. The negative electrode active material layer 16a is formed on both surfaces of the negative electrode current collector 16b. Further, the negative electrode active material layer 16a is configured to contain, for example, a negative electrode active material, a conductive agent, and a binder. The negative electrode current collector 16b is made of a metal foil such as a copper (Cu) foil, a nickel (Ni) foil, or a stainless steel (SUS) foil.

また、負極16の負極端子12bは、負極集電体16bの一端部にスポット溶接または超音波溶接で接続されている。この負極端子12bの材質としては、例えば銅(Cu)、ニッケル(Ni)が挙げられる。また、負極端子12bの材質は、電気化学的及び化学的に安定であり、導通がとれるものであれば金属でなくてもよい。   The negative electrode terminal 12b of the negative electrode 16 is connected to one end of the negative electrode current collector 16b by spot welding or ultrasonic welding. Examples of the material of the negative electrode terminal 12b include copper (Cu) and nickel (Ni). Moreover, the material of the negative electrode terminal 12b does not need to be a metal as long as it is electrochemically and chemically stable and can conduct electricity.

電解質は、電解液と、この電解液を保持する保持体となる高分子化合物とを含み、いわゆるゲル状となっている。このゲル状の電解質は高いイオン伝導率を得ることができると共に、二次電池における電解液の漏液を防止することができる。   The electrolyte includes an electrolytic solution and a polymer compound serving as a holding body that holds the electrolytic solution, and is in a so-called gel form. This gel electrolyte can obtain high ionic conductivity and can prevent leakage of the electrolyte in the secondary battery.

セパレータ15a,15bは、例えばポリプロピレン(PP)或いはポリエチレン(PE)などのポリオレフィン系の材料によりなる多孔質膜、あるいはセラミック製の不織布などの無機材料よりなる多孔質膜により構成されている。また、セパレータ15a,15bは、これら2種以上の多孔質膜を積層した構造としてもよい。特に、セパレータ15a,15bは、ポリエチレン、ポリプロピレンの多孔質フィルムで構成されるのが好ましい。   Separator 15a, 15b is comprised by the porous film | membrane which consists of inorganic materials, such as a porous film | membrane made from polyolefin materials, such as a polypropylene (PP) or polyethylene (PE), for example, or a ceramic nonwoven fabric. The separators 15a and 15b may have a structure in which two or more kinds of porous films are laminated. In particular, the separators 15a and 15b are preferably made of a polyethylene or polypropylene porous film.

更に、セパレータ15a,15bは、厚すぎると活物質の充填量が低下して電池容量が低下すると共に、イオン伝導性が低下して電流特性が低下する。逆にセパレータ15a,15bは、薄すぎると、膜の機械的強度が低下する。そのため、セパレータ15a,15bの厚さは、5〜50μmが好適であり、7〜30μmがより好ましい。   Furthermore, if the separators 15a and 15b are too thick, the filling amount of the active material is lowered, the battery capacity is lowered, the ionic conductivity is lowered, and the current characteristics are lowered. On the other hand, if the separators 15a and 15b are too thin, the mechanical strength of the film decreases. Therefore, 5-50 micrometers is suitable for the thickness of separator 15a, 15b, and 7-30 micrometers is more preferable.

導電体27は、線材として構成されている。導電体27は、包装部材13の膨張が所定値を超えたときに破断(切断)される。そして、この導電体27は、銅、アルミ、鋼等の電気を伝達可能な材料(導通がとれる材料)で形成されている。尚、本実施の例では、導電体27を線材として説明したが、これに限定されるものではなく、例えば、箔状や網目状等の薄いシート材であってもよい。   The conductor 27 is configured as a wire. The conductor 27 is broken (cut) when the expansion of the packaging member 13 exceeds a predetermined value. And this conductor 27 is formed with the material (material which can take electricity) which can transmit electricity, such as copper, aluminum, and steel. In the present embodiment, the conductor 27 has been described as a wire. However, the present invention is not limited to this. For example, a thin sheet material such as a foil shape or a mesh shape may be used.

このような構成を有する導電体27は、図5に示すように、電池素子11を収納した包装部材13の外面において、その幅方向Xに沿って、正面部13a、左側面部13d及び背面部13fにおけるそれぞれの長手方向Yの略中央を連続して通過するように巻き付けられている。そして、この導電体27の終端部の一端27aは、正面部13aにおける右側面部13e側の一端から外側に引き出されている。導電体27の終端部の他端27bは、背面部13fにおける右側面部13e側の一端から外側に引き出されている。   As shown in FIG. 5, the conductor 27 having such a configuration is arranged along the width direction X on the outer surface of the packaging member 13 in which the battery element 11 is housed, along the front surface portion 13 a, the left side surface portion 13 d, and the back surface portion 13 f. Are wound so as to continuously pass through the approximate center in the longitudinal direction Y. And the end 27a of the terminal part of this conductor 27 is pulled out from the end by the side of the right side part 13e in the front part 13a. The other end 27b of the terminal portion of the conductor 27 is drawn outward from one end of the back surface portion 13f on the right side surface portion 13e side.

そして、導電体27は、後述する絶縁材料28を包装部材13における正面部13aの幅方向Xの両端に位置する固定部A,A及び背面部13fの幅方向Xの両端に位置する固定部B,Bに接着剤29で接着して固定されている。これにより、導電体27は、包装部材13に固定されている。その結果、過放電により二次電池に異常が発生して包装部材13が膨張する際に、導電体27がその包装部材13の膨張によって滑ることがない。   And the conductor 27 has the fixing | fixed part B located in the both ends of the width direction X of the fixing part A and A and the back surface part 13f which locate the insulating material 28 mentioned later in the width direction X of the front part 13a in the packaging member 13. , B are bonded and fixed with an adhesive 29. Thereby, the conductor 27 is fixed to the packaging member 13. As a result, when an abnormality occurs in the secondary battery due to overdischarge and the packaging member 13 expands, the conductor 27 does not slip due to the expansion of the packaging member 13.

更に、導電体27は、サビ等からの保護のために絶縁材料で被覆されている。絶縁材料28の材質としては、柔軟で導電体27が破断されるまでの発熱に耐える耐熱性を有し、且つ、電気絶縁性に優れたものが好ましく、例えば、ポリイミドが好適に用いられる。ポリイミドは、金属配線との熱膨張によるひずみが生じにくく、高い精度で配線加工が可能である。   Furthermore, the conductor 27 is covered with an insulating material for protection from rust and the like. As the material of the insulating material 28, a material that is flexible and has heat resistance to withstand heat generation until the conductor 27 is broken, and excellent in electrical insulation, for example, polyimide is preferably used. Polyimide is less susceptible to distortion due to thermal expansion with metal wiring, and wiring processing is possible with high accuracy.

尚、本実施の例では、導電体27を絶縁材料28によって被覆した例について説明したが、これに限定されるものではない。例えば、導電体27の包装部材13側に位置する絶縁材料28を無くして、導電体27を直接包装部材13の外面に接着固定してもよいことは、勿論である。   In this embodiment, the example in which the conductor 27 is covered with the insulating material 28 has been described. However, the present invention is not limited to this. For example, the insulating material 28 positioned on the packaging member 13 side of the conductor 27 may be eliminated, and the conductor 27 may be directly bonded and fixed to the outer surface of the packaging member 13.

このような構成を有する二次電池10は、例えば次のようにして製造することができる。まず、正極14及び負極16のそれぞれに、溶媒と、電解質塩と、高分子化合物と、混合溶剤とを含む前駆溶液を塗布し、混合溶剤を揮発させてゲル状の電解質を形成する。次に、正極集電体14bの端部に正極端子12aを溶接により固定する共に、負極集電体16bに負極端子12bを溶接により固定する。そして、ゲル状の電解質が形成された正極14と負極16とをセパレータ15a,15bを介して積層して積層体とする。この積層体をその長手方向に巻回する。   The secondary battery 10 having such a configuration can be manufactured, for example, as follows. First, a precursor solution containing a solvent, an electrolyte salt, a polymer compound, and a mixed solvent is applied to each of the positive electrode 14 and the negative electrode 16, and the mixed solvent is volatilized to form a gel electrolyte. Next, the positive electrode terminal 12a is fixed to the end of the positive electrode current collector 14b by welding, and the negative electrode terminal 12b is fixed to the negative electrode current collector 16b by welding. And the positive electrode 14 and the negative electrode 16 in which the gel electrolyte was formed are laminated | stacked via separator 15a, 15b, and it is set as a laminated body. The laminate is wound in the longitudinal direction.

次に、この電池素子11を包装部材13で密封して収納する。具体的には、まず、包装部材13の一面に深絞り加工によって膨出部23を形成する。そして、この膨出部23内に電池素子11を収納する。次いで、電池素子11の電極端子12の一部を露出させて膨出部23の開口面を閉じるように包装部材13を折り曲げて重ね合わせる。これにより、電池素子11の周囲(4辺)に包装部材13の周縁が重なり合う重合部分24が形成される。   Next, the battery element 11 is sealed with the packaging member 13 and stored. Specifically, first, the bulging portion 23 is formed on one surface of the packaging member 13 by deep drawing. The battery element 11 is housed in the bulging portion 23. Next, the packaging member 13 is folded and overlapped so that a part of the electrode terminal 12 of the battery element 11 is exposed and the opening surface of the bulging portion 23 is closed. Thereby, the superposition | polymerization part 24 with which the periphery of the packaging member 13 overlaps the circumference | surroundings (4 sides) of the battery element 11 is formed.

そして、重合部分24のうち折り返し辺以外の包装部材13の周縁部(コ字状に連続した3辺)を、熱溶着或いは接着剤等により接合させて、電池素子11を密封させる。この接合方法は、これ以外その他の接合方法を用いることができることは勿論である。次に、重合部分24であって、電池素子11を挟んで一側に位置する第1の重合部分24aを、膨出部23の正面部13a側に向けて1回折り曲げて、第1の折り曲げ部26aを形成する。同様に、重合部分24であって、電池素子11を挟んで他側に位置する第2の重合部分24bを、膨出部23の正面部13a側に向けて1回折り曲げて、第2の折り曲げ部26bを形成させる。   Then, the peripheral portions (three sides continuous in a U-shape) of the packaging member 13 other than the folded side in the overlapped portion 24 are joined together by heat welding or an adhesive to seal the battery element 11. Of course, other joining methods can be used for this joining method. Next, the first overlapping portion 24a, which is the overlapping portion 24 and located on one side with the battery element 11 in between, is bent once toward the front portion 13a side of the bulging portion 23 to be bent first. A portion 26a is formed. Similarly, the second overlapping portion 24b, which is the overlapping portion 24 and is located on the other side of the battery element 11, is bent once toward the front portion 13a side of the bulging portion 23, and then the second bending portion. A portion 26b is formed.

次に、絶縁材料28で被覆された導電体27を、電池素子11を収納した包装部材13に取り付ける。即ち、導電体27を包装部材13の外面において、その幅方向Xに沿って、正面部13a、左側面部13d及び背面部13fにおけるそれぞれの長手方向Yの略中央部に連続して通過するように巻き付ける。そして、導電体27の包装部材13側に位置する絶縁材料28を正面部13aの幅方向X両端の固定部A,Aと背面部13fの幅方向X両端の固定部B,Bに接着剤29で接着固定する。これにより、二次電池10の製造工程が完了する。   Next, the conductor 27 covered with the insulating material 28 is attached to the packaging member 13 that houses the battery element 11. That is, the conductor 27 is continuously passed along the width direction X on the outer surface of the packaging member 13 through the substantially central portion in the longitudinal direction Y of the front portion 13a, the left side portion 13d, and the back portion 13f. Wrap. Then, the insulating material 28 positioned on the packaging member 13 side of the conductor 27 is bonded to the fixing portions A and A at both ends in the width direction X of the front portion 13a and the fixing portions B and B at both ends in the width direction X of the back portion 13f. Glue and fix with. Thereby, the manufacturing process of the secondary battery 10 is completed.

次に、このような構成を有する本発明の二次電池10の作用について説明する。ここで、導電体27は、包装部材13が膨張する際にその変形量(容積の増加量)が他の部分と比較すると大なる部分である正面部13aから背面部13fにかけて連続して巻かれている。更に、図1等に示すこの実施の例では、好適な実施例として、導電体27を、包装部材13において変形量の最も大きい長手方向Yの略中央部にて幅方向Xに沿って巻き付けるように取り付けられている。そして、導電体27は、正面部13aにおいてその幅方向X両端の固定部A,A及び背面部13fにおいてその幅方向X両端の固定部B,Bに接着剤29で接着して固定するように構成されている。   Next, the operation of the secondary battery 10 of the present invention having such a configuration will be described. Here, when the packaging member 13 expands, the conductor 27 is continuously wound from the front part 13a to the back part 13f, which is a large amount of deformation (volume increase) compared to other parts. ing. Further, in this embodiment shown in FIG. 1 and the like, as a preferred embodiment, the conductor 27 is wound along the width direction X at a substantially central portion in the longitudinal direction Y having the largest deformation amount in the packaging member 13. Is attached. The conductor 27 is fixed to the fixing portions A and A at both ends in the width direction X at the front surface portion 13a and the fixing portions B and B at both ends in the width direction X at the front surface portion 13a with an adhesive 29. It is configured.

まず、二次電池10が正常な状態、即ち、充放電が正常に行われている状態では、図1及び図2に示すように、電池素子11を収納する包装部材13は薄い略直方体をなしている。このとき、包装部材13は、膨張していないため、導電体27には、包装部材13からの力は作用していない。そのため、導電体27は、破断されずに包装部材13に巻き付けられている。   First, in a state where the secondary battery 10 is in a normal state, that is, in a state where charging / discharging is normally performed, as shown in FIGS. ing. At this time, since the packaging member 13 is not expanded, the force from the packaging member 13 does not act on the conductor 27. Therefore, the conductor 27 is wound around the packaging member 13 without being broken.

いま、過放電が生じ、電池素子11を構成する溶媒が分解されてガスが発生したものとする。このときに発生したガスにより、電池素子11を収納している包装部材13が膨張する。本実施の例のような略直方体の二次電池10においては、図6及び図7に示すように、包装部材13のうち、他の面よりも面積が大きい正面部13a及び/又は背面部13fが最も大きくドーム状に膨らむ状態となる。即ち、正面部13a及び/又は背面部13fの容積が増加して、それぞれの表面積が増加する。このとき、導電体27は、正面部13a及び背面部13fのそれぞれの両端の固定部A,A,B,Bに接着固定されている。そのため、導電体27には、その線方向に向かう引張力が作用し、その応力は、導電体27のA−A間及び/又はB−B間の略中央部において最大となる。   Now, it is assumed that overdischarge occurs and the solvent constituting the battery element 11 is decomposed to generate gas. The packaging member 13 containing the battery element 11 is expanded by the gas generated at this time. In the substantially rectangular secondary battery 10 as in the present embodiment, as shown in FIGS. 6 and 7, the front portion 13 a and / or the back portion 13 f having a larger area than the other surfaces of the packaging member 13. Is the largest and swells in a dome shape. That is, the volume of the front part 13a and / or the back part 13f is increased, and the respective surface areas are increased. At this time, the conductor 27 is bonded and fixed to the fixing portions A, A, B, and B at both ends of the front surface portion 13a and the back surface portion 13f. Therefore, a tensile force in the linear direction acts on the conductor 27, and the stress becomes maximum at a substantially central portion between A-A and / or BB of the conductor 27.

図6に示すように、包装部材13の膨張が所定範囲内であるときは、導電体27のA−A間及びB−B間の略中央にかかる最大応力P1は、導電体27の許容応力の範囲内である。そのため、導電体27が破断されることはない。   As shown in FIG. 6, when the expansion of the packaging member 13 is within a predetermined range, the maximum stress P <b> 1 applied to the approximate center between AA and BB of the conductor 27 is the allowable stress of the conductor 27. Is within the range. Therefore, the conductor 27 is not broken.

その後、包装部材13の膨張量が更に増加すると、その膨張による導電体27の引張力が増大する。そして、包装部材13が所定範囲以上に膨張し、導電体27のA−A間及びB−B間の略中央にかかる最大応力P2が導電体27の許容応力を超えると、図7に示すように、導電体27は、A−A間及び/又はB−B間の略中央の破断部31から破断する。この導電体27の破断により、二次電池10が膨張して異常な状態であることを検出することができる。   Thereafter, when the expansion amount of the packaging member 13 further increases, the tensile force of the conductor 27 due to the expansion increases. And when the packaging member 13 expands beyond a predetermined range and the maximum stress P2 applied to the approximate center between AA and BB of the conductor 27 exceeds the allowable stress of the conductor 27, as shown in FIG. In addition, the conductor 27 breaks from the break portion 31 at the substantially center between AA and / or BB. Due to the breakage of the conductor 27, it can be detected that the secondary battery 10 is expanded and in an abnormal state.

次に、前述したような構成及び作用を有する二次電池10を備えた本発明の二次電池装置1の第1の実施の例を、図8〜図10を参照して説明する。図8に示すように、二次電池装置1は、二次電池10と、この二次電池10の膨張を検出する膨張検出回路部2と、この膨張検出回路部2が搭載された回路基板3等を備えて構成されている。   Next, a first example of the secondary battery device 1 of the present invention including the secondary battery 10 having the configuration and operation as described above will be described with reference to FIGS. As shown in FIG. 8, the secondary battery device 1 includes a secondary battery 10, an expansion detection circuit unit 2 that detects expansion of the secondary battery 10, and a circuit board 3 on which the expansion detection circuit unit 2 is mounted. Etc. are provided.

回路基板3には、電極端子12と接続される2つの接点部3a,3bが設けられている。この接点部3a,3bは、抵抗溶接や超音波溶接等によって電極端子12に接続されている。回路基板3の配線パターンには、図示しない出力端子の各端子片がそれぞれ電気的に接続されている。この出力端子は、外部装置である各種の電子機器(例えば、パーソナルコンピュータ、カメラ一体型VTR等)と着脱可能に接続される。その接続により、二次電池装置1を構成する二次電池10の電力が、出力端子を介して接続された電子機器に供給される。更に、この回路基板3には、導電体27の破断から二次電池10の膨張を検出する膨張検出回路部2が搭載されている。   The circuit board 3 is provided with two contact portions 3 a and 3 b connected to the electrode terminal 12. The contact portions 3a and 3b are connected to the electrode terminal 12 by resistance welding, ultrasonic welding, or the like. Each terminal piece of an output terminal (not shown) is electrically connected to the wiring pattern of the circuit board 3. This output terminal is detachably connected to various electronic devices (for example, a personal computer, a camera-integrated VTR, etc.) that are external devices. By the connection, the power of the secondary battery 10 constituting the secondary battery device 1 is supplied to the electronic device connected via the output terminal. Further, the circuit board 3 is equipped with an expansion detection circuit unit 2 that detects expansion of the secondary battery 10 from the breakage of the conductor 27.

図9に示すように、膨張検出回路部2は、マイクロコンピュータ5及びヒューズ6を有している。マイクロコンピュータ5は、包装部材13に巻きつけられた導電体27の両終端部27a,27bと電気的に接続され、当該導電体27へ通電している。このマイクロコンピュータ5は、制御装置、処理装置、記憶装置及び入出力装置等を備えて構成されている。   As illustrated in FIG. 9, the expansion detection circuit unit 2 includes a microcomputer 5 and a fuse 6. The microcomputer 5 is electrically connected to both terminal portions 27 a and 27 b of the conductor 27 wound around the packaging member 13 and energizes the conductor 27. The microcomputer 5 includes a control device, a processing device, a storage device, an input / output device, and the like.

このような構成を有する二次電池装置1における二次電池10の異常検出機構について図10の異常検出フローチャートを参照して説明する。まず、膨張検出回路部2に設けたマイクロコンピュータ5は、導電体27が破断(切断)されていないか、つまり、導電体27への通電状態を監視する(ステップS1)。このとき、導電体27が破断されていない場合では、包装部材13は、所定値以上膨張しておらず、二次電池装置1は正常に動作している。このとき、マイクロコンピュータ5と導電体27とは、導通している。   The abnormality detection mechanism of the secondary battery 10 in the secondary battery device 1 having such a configuration will be described with reference to the abnormality detection flowchart of FIG. First, the microcomputer 5 provided in the expansion detection circuit unit 2 monitors whether or not the conductor 27 is broken (cut), that is, the energization state of the conductor 27 (step S1). At this time, when the conductor 27 is not broken, the packaging member 13 is not expanded more than a predetermined value, and the secondary battery device 1 is operating normally. At this time, the microcomputer 5 and the conductor 27 are electrically connected.

次に、例えば、過放電が生じて電池素子11を構成する溶媒が分解され、ガスが発生すると、このガスにより電池素子11を収納する包装部材13が膨張する。この膨張量が所定範囲以上、即ち、この膨張によって導電体27に作用する応力が導電体27の許容応力よりも大きくなると、導電体27が破断される。すると、導電体27とマイクロコンピュータ5との導通は遮断される。これにより、導電体27が破断されたことがマイクロコンピュータ5によって検出される。この検出信号に基づいて、マイクロコンピュータ5が、その制御信号であるヒューズ6を切断するための信号を出力する。その結果、ヒューズ6が切断され、そのヒューズ6を含む電気回路の通電が遮断される(ステップS2)。   Next, for example, when overdischarge occurs and the solvent constituting the battery element 11 is decomposed to generate gas, the packaging member 13 that houses the battery element 11 is expanded by this gas. When the expansion amount is greater than or equal to a predetermined range, that is, when the stress acting on the conductor 27 due to this expansion becomes larger than the allowable stress of the conductor 27, the conductor 27 is broken. Then, conduction between the conductor 27 and the microcomputer 5 is interrupted. Thereby, the microcomputer 5 detects that the conductor 27 is broken. Based on this detection signal, the microcomputer 5 outputs a signal for cutting the fuse 6 as its control signal. As a result, the fuse 6 is cut, and the energization of the electric circuit including the fuse 6 is cut off (step S2).

ヒューズ6が切断されたことにより、二次電池装置1は、二次電池10の電力を外部に出力、又は外部からの電力を電池素子11に入力することができない状態となる。その結果、二次電池装置1が、使用不可の状態となり、これ以上、二次電池10の異常な状態への進行が防止される。   When the fuse 6 is cut, the secondary battery device 1 is in a state where the power of the secondary battery 10 cannot be output to the outside or the power from the outside cannot be input to the battery element 11. As a result, the secondary battery device 1 becomes unusable, and the secondary battery 10 is prevented from proceeding to an abnormal state.

図11は、本発明に係る二次電池の第2の実施の例を示すものである。この第2の実施の例として示す二次電池20が、第1の実施の例にかかる二次電池10と異なるところは、導電体27と包装部材13とが接触する部分を全て接着剤29で接着固定したところである。例えば、図11に示すように、導電体27を被覆している絶縁材料28と、包装部材13における正面部13a、左側面部13d及び底面部13cの全面とが接着剤29で接着固定されている。その他の構成は、前記第1の実施例にかかる二次電池10と同様であるため、それらの説明は省略する。   FIG. 11 shows a second embodiment of the secondary battery according to the present invention. The secondary battery 20 shown as the second embodiment is different from the secondary battery 10 according to the first embodiment in that the portion where the conductor 27 and the packaging member 13 are in contact with each other with the adhesive 29. It has just been bonded and fixed. For example, as shown in FIG. 11, the insulating material 28 covering the conductor 27 and the entire front surface portion 13 a, left side surface portion 13 d, and bottom surface portion 13 c of the packaging member 13 are bonded and fixed with an adhesive 29. . Since other configurations are the same as those of the secondary battery 10 according to the first embodiment, description thereof will be omitted.

このような、構成を有する二次電池20によっても、前述した第1の実施の例にかかる二次電池10と同様の効果を得ることができる。この実施例の二次電池20の場合には、導電体27と包装部材13が接触する部分の全体が固定されているため、包装部材13の膨張を導電体27の全体で略均等に検出することができる。その結果、包装部材13の膨張を極めて高い精度で検出することができ、素早く二次電池20の異常を検出することができる。これにより、二次電池20及びこの二次電池20を携帯用電源として使用している電子機器の安全性を高めることができる。   Even with the secondary battery 20 having such a configuration, the same effect as that of the secondary battery 10 according to the first embodiment described above can be obtained. In the case of the secondary battery 20 of this embodiment, since the entire portion where the conductor 27 and the packaging member 13 are in contact is fixed, the expansion of the packaging member 13 is detected substantially uniformly throughout the conductor 27. be able to. As a result, the expansion of the packaging member 13 can be detected with extremely high accuracy, and the abnormality of the secondary battery 20 can be detected quickly. Thereby, the safety | security of the secondary battery 20 and the electronic device which uses this secondary battery 20 as a portable power supply can be improved.

図12は、本発明に係る二次電池の第3の実施の例を示すものである。この第3の実施の例として示す二次電池30が、第1の実施の例にかかる二次電池10と異なるところは、導電体27を包装部材13の長手方向Yに沿って巻き付けているところである。   FIG. 12 shows a third embodiment of the secondary battery according to the present invention. The secondary battery 30 shown as the third embodiment is different from the secondary battery 10 according to the first embodiment in that the conductor 27 is wound along the longitudinal direction Y of the packaging member 13. is there.

具体的には、図12に示すように、導電体27を包装部材13の外面において、その長手方向Yに沿って、正面部13a、背面部13f及び底面部13cにおけるそれぞれの幅方向Xの略中央を連続して通過するように巻き付けている。そして、導電体27の終端部の一端27aは、正面部13aにおける上面部13b側の一端から外側に引き出されている。導電体27の終端部の他端27bは、背面部13fにおける上面部13b側の一端から外側に引き出されている。その他の構成は、前記第1の実施例にかかる二次電池10と同様であるため、それらの説明は省略する。このような、構成を有する二次電池30によっても、前述した第1の実施の例にかかる二次電池10と同様の効果を得ることができる。   Specifically, as shown in FIG. 12, the conductor 27 is arranged on the outer surface of the packaging member 13 along the longitudinal direction Y in the front portion 13 a, the rear portion 13 f, and the bottom portion 13 c in the width direction X. Wrapped around the center continuously. And the end 27a of the terminal part of the conductor 27 is pulled out from one end of the front part 13a on the upper surface part 13b side. The other end 27b of the terminal portion of the conductor 27 is drawn outward from one end of the back surface portion 13f on the upper surface portion 13b side. Since other configurations are the same as those of the secondary battery 10 according to the first embodiment, description thereof will be omitted. Even with the secondary battery 30 having such a configuration, the same effect as that of the secondary battery 10 according to the first embodiment described above can be obtained.

図13は、本発明に係る二次電池の第4の実施の例を示すものである。この第4の実施の例として示す二次電池40は、導電体27を、包装部材13の外面に幅方向Xに沿って、一周以上、具体的には略5/4周に亘って巻き付けたものである。即ち、導電体27を、包装部材13の外面を、第1の実施の例かかる二次電池10から更に連続して右側面部13eと正面部13aに巻き付けている。   FIG. 13 shows a fourth embodiment of the secondary battery according to the present invention. In the secondary battery 40 shown as the fourth embodiment, the conductor 27 is wound around the outer surface of the packaging member 13 along the width direction X for one or more rounds, specifically about 5/4 rounds. Is. That is, the conductor 27 is wound around the right side surface portion 13e and the front surface portion 13a continuously from the secondary battery 10 according to the first embodiment on the outer surface of the packaging member 13.

この実施の例における導電体27の終端部の一端27aは、正面部13aの右側面部13e側の一端から外側に向けて引き出されている。導電体27の終端部の他端27bは、正面部13aにおける左側面部13d側の他端から外側に向けて引き出されている。その他の構成は、前記第1の実施例にかかる二次電池10と同様であるため、それらの説明は省略する。このような、構成を有する二次電池40によっても、前述した第1の実施の例にかかる二次電池10と同様の効果を得ることができる。   One end 27a of the terminal portion of the conductor 27 in this embodiment is drawn outward from one end of the front surface portion 13a on the right side surface portion 13e side. The other end 27b of the terminal portion of the conductor 27 is drawn outward from the other end of the front surface portion 13a on the left side surface portion 13d side. Since other configurations are the same as those of the secondary battery 10 according to the first embodiment, description thereof will be omitted. Also with the secondary battery 40 having such a configuration, the same effect as that of the secondary battery 10 according to the first embodiment described above can be obtained.

図14は、本発明に係る二次電池の第5の実施の例を示すものである。この第5の実施の例として示す二次電池50は、導電体27を、包装部材13の外面に幅方向Xに沿って、一周半以上、具体的には、略7/4周に亘って巻き付けたものである。即ち、導電体27を、包装部材13の外面を、第1の実施の例にかかる二次電池10から更にもう一周連続して巻き付けている。その他の構成は、前記第1の実施例にかかる二次電池10と同様であるため、それらの説明は省略する。このような、構成を有する二次電池50によっても、前述した第1の実施の例にかかる二次電池10と同様の効果を得ることができる。第4の実施の例及び第5の実施の例に示すように、一周以上に亘って、導電体27を包装部材13に巻き付ける実施例では、包装部材13の膨張量を4面以上で検出することができる。その結果、包装部材13の膨張量を比較的精度良く検出することができる。   FIG. 14 shows a fifth embodiment of the secondary battery according to the present invention. In the secondary battery 50 shown as the fifth embodiment, the conductor 27 is disposed on the outer surface of the packaging member 13 along the width direction X over one and a half times, specifically, over approximately 7/4. Wrapped. That is, the conductor 27 is continuously wound around the outer surface of the packaging member 13 from the secondary battery 10 according to the first embodiment. Since other configurations are the same as those of the secondary battery 10 according to the first embodiment, description thereof will be omitted. Also with the secondary battery 50 having such a configuration, the same effect as that of the secondary battery 10 according to the first embodiment described above can be obtained. As shown in the fourth embodiment and the fifth embodiment, in the embodiment in which the conductor 27 is wound around the packaging member 13 over one turn or more, the expansion amount of the packaging member 13 is detected on four or more surfaces. be able to. As a result, the expansion amount of the packaging member 13 can be detected with relatively high accuracy.

図15は、本発明に係る二次電池の第6の実施の例を示すものである。この第6の実施の例として示す二次電池60は、導電体27を、包装部材13が膨張する際にその変形量が大なる部分である正面部13a及び背面部13fのうち、正面部13aの一面のみを通過するように巻き付けているものである。   FIG. 15 shows a sixth embodiment of the secondary battery according to the present invention. The secondary battery 60 shown as an example of the sixth embodiment includes a front portion 13a of the front portion 13a and the rear portion 13f, which are portions where the amount of deformation of the conductor 27 increases when the packaging member 13 expands. It is wound so as to pass through only one side.

即ち、導電体27を包装部材13の外面に幅方向Xに沿って、正面部13a、左側面部13d及び右側面部13eの長手方向Yの略中央を連続して通過するように包装部材13に取り付けているところである。導電体27の終端部の一端27aは、左側面部13dにおける背面部13f側の一端27aから外側に引き出している。導電体27の終端部の他端27bは、右側面部13eにおける背面部13f側の一端から外側に引き出している。   That is, the conductor 27 is attached to the packaging member 13 so as to pass through substantially the center in the longitudinal direction Y of the front surface portion 13a, the left side surface portion 13d, and the right side surface portion 13e along the width direction X on the outer surface of the packaging member 13. It is in place. One end 27a of the terminal portion of the conductor 27 is drawn outward from one end 27a on the back surface portion 13f side of the left side surface portion 13d. The other end 27b of the terminal portion of the conductor 27 is drawn outward from one end of the right side surface portion 13e on the back surface portion 13f side.

そして、正面部13aの幅方向X両端の固定部A,Aの2箇所で、導電体27と包装部材13とを接着剤29で接着固定している。尚、導電体27と包装部材13とを接着固定する箇所は、正面部13aの両端の固定部A,Aに限定されるものではない、例えば、左側面部13d及び右側面部13eのそれぞれの下端の固定部C,Cに接着固定してもよい。また、接着固定する箇所は、その接着固定した間において、包装部材13が膨張する際にその変化量(容積の増加量)が他の部分と比較して大なる部分を導電体27が通過する位置が好ましい。   Then, the conductor 27 and the packaging member 13 are bonded and fixed with an adhesive 29 at two locations of the fixing portions A and A at both ends in the width direction X of the front portion 13a. The location where the conductor 27 and the packaging member 13 are bonded and fixed is not limited to the fixing portions A and A at both ends of the front portion 13a. For example, the lower end of each of the left side portion 13d and the right side portion 13e. The fixing portions C and C may be bonded and fixed. In addition, the conductor 27 passes through a portion where the amount of change (amount of increase in volume) is larger than that of the other portion when the packaging member 13 expands during the adhesive fixing. Position is preferred.

その他の構成は、前記第1の実施例にかかる二次電池10と同様であるため、それらの説明は省略する。このような、構成を有する二次電池60によっても、導電体27を、包装部材13が膨張する際にその変化量が大なる部分である正面部13aに巻きつけているため、前述した第1の実施の例にかかる二次電池10と同様の効果を得ることができる。   Since other configurations are the same as those of the secondary battery 10 according to the first embodiment, description thereof will be omitted. Even in the secondary battery 60 having such a configuration, the conductor 27 is wound around the front portion 13a, which is a portion where the amount of change is large when the packaging member 13 expands. The same effects as those of the secondary battery 10 according to the embodiment can be obtained.

以上説明してきたように、本発明の二次電池及び二次電池装置によれば、導電体を包装部材に対して少なくとも2箇所で固定させている。その結果、包装部材に膨らみが生じると、導電体には、包装部材と固定されている2箇所の間の略中央から外側に向けて引張り方向の力が作用する。これにより、一つの二次電池であっても、包装部材の膨らみにより導電体を破断させて、二次電池の異常を検出することができる。また、導電体の太さ、形状、材質等を好適に選択することにより、引張力に対する導電体の許容応力を変化させて、包装部材の膨張量の許容範囲を任意に設定することができる。例えば、包装部材の微小な膨らみによって導電体が破断されるように設定することにより、高い精度で包装部材の膨張を検出でき、二次電池の異常を素早く検出できるようにすることができる。   As described above, according to the secondary battery and the secondary battery device of the present invention, the conductor is fixed to the packaging member in at least two places. As a result, when swelling occurs in the packaging member, a force in a pulling direction acts on the conductor from the approximate center between the two locations fixed to the packaging member to the outside. Thereby, even if it is one secondary battery, a conductor can be fractured | ruptured by the swelling of a packaging member, and the abnormality of a secondary battery can be detected. In addition, by suitably selecting the thickness, shape, material, etc. of the conductor, the allowable stress of the conductor with respect to the tensile force can be changed, and the allowable range of the expansion amount of the packaging member can be arbitrarily set. For example, by setting the conductor to be broken by a minute bulge of the packaging member, it is possible to detect the expansion of the packaging member with high accuracy and to quickly detect the abnormality of the secondary battery.

尚、本発明は前述しかつ図面に示した実施の例に限定されるものではなく、その要旨を逸脱しない範囲内で種々の変形実施が可能である。例えば、前記実施の例においては、導電体を一つだけ用いた例について説明したが、導電体を二つ以上用いてもよく、二次電池を複数用いる場合や大型の二次電池に好適である。   The present invention is not limited to the embodiments described above and shown in the drawings, and various modifications can be made without departing from the scope of the invention. For example, in the above-described embodiment, an example in which only one conductor is used has been described. However, two or more conductors may be used, which is suitable for a case where a plurality of secondary batteries are used or a large-sized secondary battery. is there.

また、前記実施例では、二次電池をリチウムイオン電池として説明したが、例えばニッケル・水素蓄電池やその他各種の二次電池でもよい。更に、本発明の二次電池及び二次電池装置は、携帯電話、デジタルスチルカメラ、パーソナルコンピュータ、電子辞書、DVDプレーヤその他各種の電子機器に適用できるものである。   Moreover, in the said Example, although the secondary battery was demonstrated as a lithium ion battery, for example, a nickel hydrogen storage battery and other various secondary batteries may be sufficient. Furthermore, the secondary battery and the secondary battery device of the present invention can be applied to a mobile phone, a digital still camera, a personal computer, an electronic dictionary, a DVD player, and other various electronic devices.

本発明の二次電池の第1の実施の例を示す正面図である。It is a front view which shows the example of the 1st Example of the secondary battery of this invention. 本発明の二次電池の第1の実施の例を示す側面図である。It is a side view which shows the example of the 1st Example of the secondary battery of this invention. 本発明の二次電池の第1の実施の例を示す斜視図である。It is a perspective view which shows the 1st Example of the secondary battery of this invention. 本発明の二次電池に係る電池素子の第1の実施の例を示す分解斜視図である。It is a disassembled perspective view which shows the 1st Example of the battery element which concerns on the secondary battery of this invention. 本発明の二次電池の第1の実施の例を示す図3のT−T線断面図である。FIG. 4 is a cross-sectional view taken along the line TT of FIG. 3 showing a first example of the secondary battery of the present invention. 本発明の二次電池の第1の実施の例における包装部材が所定範囲内で膨張した状態を示すもので、図6Aは正面図、図6Bは側面図、図6Cは平面図である。FIG. 6A is a front view, FIG. 6B is a side view, and FIG. 6C is a plan view showing a state in which the packaging member in the first embodiment of the secondary battery of the present invention is expanded within a predetermined range. 本発明の二次電池の第1の実施の例における包装部材が所定範囲を超えて膨張した状態を示すもので、図7Aは正面図、図7Bは側面図、図7Cは平面図である。FIG. 7A is a front view, FIG. 7B is a side view, and FIG. 7C is a plan view showing a state in which the packaging member in the first embodiment of the secondary battery of the present invention has expanded beyond a predetermined range. 本発明の二次電池装置の第1の実施の例を示す正面図である。It is a front view which shows the 1st Example of the secondary battery apparatus of this invention. 本発明の二次電池装置に係る膨張検出回路部の第1の実施例を模式的に示す説明図である。It is explanatory drawing which shows typically the 1st Example of the expansion | swelling detection circuit part which concerns on the secondary battery apparatus of this invention. 本発明の二次電池装置に係る異常検出処理の第1の実施の例を示すフローチャートである。It is a flowchart which shows the 1st Example of the abnormality detection process which concerns on the secondary battery apparatus of this invention. 本発明の二次電池の第2の実施の例を断面して示す説明図である。It is explanatory drawing which cross-sections and shows the 2nd Example of the secondary battery of this invention. 本発明の二次電池の第3の実施の例を示す斜視図である。It is a perspective view which shows the 3rd Example of the secondary battery of this invention. 本発明の二次電池の第4の実施の例を模式的に示す説明図である。It is explanatory drawing which shows typically the example of 4th Example of the secondary battery of this invention. 本発明の二次電池の第5の実施の例を模式的に示す説明図である。It is explanatory drawing which shows typically the 5th Example of the secondary battery of this invention. 本発明の二次電池の第6の実施の例を模式的に示す説明図である。It is explanatory drawing which shows typically the 6th Example of the secondary battery of this invention.

符号の説明Explanation of symbols

1…二次電池装置、 2…膨張検出回路部、 6…ヒューズ、 10,20,30,40,50,60…二次電池、 11…電池素子、 12…電極端子、 13…包装部材、 27…導電体   DESCRIPTION OF SYMBOLS 1 ... Secondary battery apparatus, 2 ... Expansion detection circuit part, 6 ... Fuse, 10, 20, 30, 40, 50, 60 ... Secondary battery, 11 ... Battery element, 12 ... Electrode terminal, 13 ... Packaging member, 27 …conductor

Claims (6)

電極端子を有する電池素子と、
前記電極端子の一部を露出させて前記電池素子を密封して収納する包装部材と、
前記包装部材が膨張したときに破断するように当該包装部材の外面に2箇所以上で固定される導電体と、
を設けたことを特徴とする二次電池。
A battery element having an electrode terminal;
A packaging member that exposes a part of the electrode terminal and seals and stores the battery element;
A conductor fixed at two or more locations on the outer surface of the packaging member so as to break when the packaging member expands;
A secondary battery comprising:
前記導電体は、前記包装部材が膨張するときに、当該包装部材の容積が増加する部分に当該導電体の少なくとも一部を配置したことを特徴とする請求項1記載の二次電池。   The secondary battery according to claim 1, wherein at least a part of the conductor is disposed in a portion where the volume of the packaging member increases when the packaging member expands. 前記導電体は、前記包装部材と接触する部分の全てを接着剤で当該包装部材に固定したことを特徴とする請求項1記載の二次電池。   2. The secondary battery according to claim 1, wherein the conductor is fixed to the packaging member with an adhesive at all of the portions in contact with the packaging member. 前記導電体は、電気を伝達可能な材料で形成された線材又は箔材であることを特徴とする請求項1記載の二次電池。   The secondary battery according to claim 1, wherein the conductor is a wire or a foil formed of a material capable of transmitting electricity. 電極端子を有する電池素子と、
前記電極端子の一部を露出させて前記電池素子を密封して収納する包装部材と、
前記包装部材が膨張したときに破断するように当該包装部材の外面に2箇所以上で固定される導電体と、
前記導電体への通電状態から当該導電体の破断を検出してその検出信号を出力する膨張検出回路部と、
を設けたことを特徴とする二次電池装置。
A battery element having an electrode terminal;
A packaging member that exposes a part of the electrode terminal and seals and stores the battery element;
A conductor fixed at two or more locations on the outer surface of the packaging member so as to break when the packaging member expands;
An expansion detection circuit unit that detects a breakage of the conductor from the energized state of the conductor and outputs a detection signal;
A secondary battery device comprising:
前記電極端子に接続されるヒューズを設け、
前記膨張検出回路部は、前記導電体の破断を検出する検出信号に基づいて前記ヒューズを切断することを特徴とする請求項5記載の二次電池装置。
A fuse connected to the electrode terminal is provided,
The secondary battery device according to claim 5, wherein the expansion detection circuit unit cuts the fuse based on a detection signal for detecting breakage of the conductor.
JP2007024678A 2007-02-02 2007-02-02 Secondary battery and secondary battery device Pending JP2008192432A (en)

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