JP2008190568A - Fluid shut-off method for fluid transport pipe - Google Patents

Fluid shut-off method for fluid transport pipe Download PDF

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JP2008190568A
JP2008190568A JP2007023261A JP2007023261A JP2008190568A JP 2008190568 A JP2008190568 A JP 2008190568A JP 2007023261 A JP2007023261 A JP 2007023261A JP 2007023261 A JP2007023261 A JP 2007023261A JP 2008190568 A JP2008190568 A JP 2008190568A
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fluid
pipe
flow path
blocking
work area
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JP4938479B2 (en
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Haruhiko Shimizu
晴彦 清水
Tadahide Yamamoto
忠秀 山本
Koji Taniwaki
孝治 谷脇
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Waterworks Technology Development Organization Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fluid shut-off method advantageous in terms of installation and energy and applicable to various types of pipes including a gas pipe, a large bore pipe, and a high pressure pipe for surely and easily shutting off fluid even when mud or the like is accumulated in the pipe, in the way of easy repetitive shut-off depending on working conditions. <P>SOLUTION: At at least two positions in a fluid shut-off working region for a fluid transport pipe 1 in which fluid exists, flow path shut-off means A are provided each of which has a case in a split structure for encircling a position where a through-hole 2 is formed in a pipe wall, in a sealing condition, a valve element 4 for shutting off a pipe flow path arranged through a through-hole 3 formed in the pipe wall, in a sealing condition, and an opening/closing operation means 5 for changing over the valve element 4 between a flow path shutting-off condition and a flow path opening condition. A hermetical fluid supply means D is connected to the pipe wall in a flow path shut-off section shut off with the valve element 4 of the flow path shut-off means A for filling hermetical fluid into the flow path shut-off section. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、可燃ガス配管等の流体輸送管の所定部位を更新したり、所定部位に新設管を接続したり、或いは、所定部位にバルブ等の流体制御機器を新設したりする際、内部に流体が存在する流体輸送管の工事作業領域に内部流体が漏洩しないように、この工事作業領域に連続する所定部位を確実、安全に遮断するための流体遮断方法に関する。   The present invention can be used when a predetermined part of a fluid transport pipe such as a combustible gas pipe is updated, a new pipe is connected to the predetermined part, or a fluid control device such as a valve is newly installed in the predetermined part. The present invention relates to a fluid shutoff method for reliably and safely shutting off a predetermined portion continuing to a construction work area so that an internal fluid does not leak into the construction work area of a fluid transport pipe in which fluid exists.

流体輸送管の流体遮断方法としては、従来、
(1)流体輸送管の工事作業領域に対する上流側流体遮断作業領域の二箇所及び下流側流体遮断作業領域の二箇所の各々に、流体の流れを維持したまま管壁に形成された貫通孔を通して管内に連通する開閉弁付きの短管を連設し、各短管を通して工事作業領域の上流側流体遮断作業領域の二箇所及び下流側流体遮断作業領域の二箇所の各々に膨張・収縮可能なバッグを挿入し、各バッグを圧力流体の供給によって膨張させて管内流路を遮断するバック遮断方法(例えば、特許文献1,2参照)と、
(2)流体輸送管の工事作業領域に対する上流側流体遮断作業領域の二箇所及び下流側流体遮断作業領域の二箇所の各々に、流体輸送管の外周面との間に液体窒素等の冷媒を流入させる環状冷却空間を形成するジャケットを取付け、このジャケットに注入された冷媒による冷却作用により管内流体を内周壁面側から次第に凍結させ、アイスプラグを発生させて管内流路を遮断する配管凍結方法(例えば、特許文献3参照)
が提案されている。
また、前者のバック遮断方法では、前記流体輸送管に、前記上流側流体遮断作業領域と工事作業領域及び下流側流体遮断作業領域を迂回するバイパス管を接続し、前記上流側流体遮断作業領域の両バッグで遮断された上流側流路遮断区間に設けた漏洩流体排出手段及び前記下流側流体遮断作業領域の両バッグで遮断された下流側流路遮断区間に設けた漏洩流体排出手段により、前記バッグと流体輸送管の内周面との間を通して漏洩した管内流体を管外の所定箇所に排出するように構成している。
As a fluid blocking method for fluid transport pipes,
(1) Through the through holes formed in the pipe wall while maintaining the flow of fluid in each of two places of the upstream fluid blocking work area and two places of the downstream fluid blocking work area with respect to the construction work area of the fluid transport pipe Short pipes with open / close valves that communicate with the pipes are connected in series, and each short pipe can be expanded and contracted to two locations in the upstream fluid shutoff work area and two locations in the downstream fluid shutoff work area. A back blocking method (see, for example, Patent Documents 1 and 2) in which a bag is inserted, and each bag is inflated by supplying a pressure fluid to block the flow path in the pipe;
(2) A refrigerant such as liquid nitrogen is provided between the outer peripheral surface of the fluid transport pipe at each of the two locations in the upstream fluid shut-off work area and the two downstream fluid shut-off work areas with respect to the construction work area of the fluid transport pipe. Piping freezing method in which a jacket that forms an annular cooling space to be introduced is attached, the fluid in the pipe is gradually frozen from the inner peripheral wall surface by the cooling action of the refrigerant injected into the jacket, and an ice plug is generated to block the flow path in the pipe (For example, see Patent Document 3)
Has been proposed.
In the former back shut-off method, a bypass pipe that bypasses the upstream fluid shut-off work area, the work work area, and the downstream fluid shut-off work area is connected to the fluid transport pipe, and the upstream fluid shut-off work area The leakage fluid discharge means provided in the upstream flow path blocking section blocked by both bags and the leakage fluid discharge means provided in the downstream flow path blocking section blocked by both bags of the downstream fluid blocking work area, The in-pipe fluid that has leaked through between the bag and the inner peripheral surface of the fluid transport pipe is discharged to a predetermined location outside the pipe.

更に、前者のバック遮断方法において、前記流体輸送管の流体遮断作業領域に設けたバルブ付きの短管を通して、常温では凝固状態にあり加熱により溶解する充填剤を加熱溶解して両バッグで遮断された流路遮断区間内に供給したのち、この充填剤を冷却凝固させる方法も提案されている(例えば、特許文献4参照)。   Furthermore, in the former back-blocking method, the filler that is in a solidified state at room temperature and melts by heating is heated and dissolved by both bags through a short tube with a valve provided in the fluid blocking work area of the fluid transport pipe. There has also been proposed a method in which the filler is cooled and solidified after being supplied into the flow path blocking section (see, for example, Patent Document 4).

特開平11−173486号公報JP-A-11-173486 特開2000−88177号公報JP 2000-88177 A 特開2000−65281号公報JP 2000-65281 A 特開昭63−72991号公報JP 63-72991 A

前者のバック遮断方法では、流体輸送管の内周面が清浄で円滑な曲面に形成されている場合では、圧力流体の注入によって膨張したバッグの適度の柔軟性又は可撓性を利用して管内周面に密着させることができるものの、バッグの圧接力が弱いため、特に、管内に堆積物が堆積している場合では、この堆積物とバッグの外面との間に流体が漏洩可能な間隙が発生することがある。   In the former back blocking method, when the inner peripheral surface of the fluid transport pipe is formed into a clean and smooth curved surface, the inside of the pipe is utilized by utilizing the appropriate flexibility or flexibility of the bag expanded by the injection of the pressure fluid. Although it can be brought into close contact with the peripheral surface, since the pressure contact force of the bag is weak, especially when deposits are accumulated in the pipe, there is a gap through which fluid can leak between the deposits and the outer surface of the bag. May occur.

そのため、上流側流路遮断区間に設けた漏洩流体排出手段及び下流側流路遮断区間に設けた漏洩流体排出手段の排出能力が弱いと、前記バッグと流体輸送管の内周面との間の間隙を通して流路遮断区間内に流入した管内流体が、工事作業領域側に位置するバッグと流体輸送管の内周面との間の間隙を通して工事作業領域側に漏洩する可能性がある。   Therefore, if the discharge capacity of the leakage fluid discharge means provided in the upstream flow passage blocking section and the leakage fluid discharge means provided in the downstream flow passage cutoff section is weak, the gap between the bag and the inner peripheral surface of the fluid transport pipe There is a possibility that the in-pipe fluid flowing into the flow path blocking section through the gap leaks to the construction work area side through the gap between the bag located on the construction work area side and the inner peripheral surface of the fluid transport pipe.

また、前記漏洩流体排出手段の排出能力を高めると、設備コストが高騰するばかりでなく、バッグの位置保持機能が低下して所定長さの流路遮断区間に維持することができなくなる問題があり、更に、前記バッグによる管内遮断位置が、流体輸送管の流体遮断作業領域に形成されたバック挿入口から管軸芯方向に偏倚した位置になるため、バッグの装着作業領域が大きくなるとともに、バックによる繰り返し遮断に手間を要する。
更に、流体輸送管の流路遮断領域での遮断後において工事作業領域の管部分を切断除去すると、流路遮断区間を区画形成するバッグの一次側と2次側で差圧が生じるため、バッグを所定遮断位置に維持することが難しく、特に、工事作業領域の管切断除去位置がバッグの遮断位置に近接している場合では、バッグが切断残置管部の切断開口から抜け落ちる可能性がある。
In addition, when the discharge capability of the leaking fluid discharge means is increased, not only the equipment cost increases, but also the bag position holding function is lowered and it becomes impossible to maintain the flow path blocking section of a predetermined length. Furthermore, since the in-pipe blocking position by the bag is a position deviated in the tube axis direction from the back insertion port formed in the fluid blocking work area of the fluid transport pipe, the bag mounting work area becomes large and the back It takes time and effort to cut off repeatedly.
Furthermore, if the pipe portion of the construction work area is cut and removed after the fluid transport pipe is shut off at the flow path blocking area, a differential pressure is generated between the primary side and the secondary side of the bag that forms the flow path blocking section. Is difficult to maintain at the predetermined shut-off position, especially when the pipe cutting / removing position in the construction work area is close to the bag shut-off position, the bag may fall out of the cutting opening of the remaining cutting pipe portion. .

更に、前記両バッグで遮断された流路遮断区間内に加熱溶解して供給された充填剤を冷却凝固させる方法の場合では、遮断状態での工事完了後に復旧する際には、専用の断熱ケース内に加熱設備を施し、管内部で凝固している充填剤を加熱溶解して管外に排出する必要があるため、その排出完了までに多くの時間とエネルギーを要するとともに、設備全体が高騰化し易い。   Further, in the case of the method of cooling and solidifying the filler supplied by heating and dissolving in the flow path blocking section blocked by the both bags, a dedicated heat insulating case is required when recovering after completion of the construction in the blocked state. Since it is necessary to heat and dissolve the solidified filler inside the pipe and discharge it outside the pipe, it takes a lot of time and energy to complete the discharge, and the whole equipment rises. easy.

また、後者の配管凍結方法では、ガス管に適用することができず、温水管や大口径管、高圧管の場合では遮断までに膨大な時間とエネルギーを要するため、自ずと適用範囲が限定される問題があり、しかも、遮断状態での工事完了後に復旧する際には、専用の加熱設備で管内のアイスプラグを加熱溶解する必要があるため、復旧までに多くの時間とエネルギーを要し、設備的にも高騰化し易い。   Also, the latter pipe freezing method cannot be applied to gas pipes, and in the case of hot water pipes, large-diameter pipes, and high-pressure pipes, it requires enormous time and energy to shut off, so the applicable range is naturally limited. There is a problem, and it is necessary to heat and melt the ice plug in the pipe with a dedicated heating facility when restoring after completion of construction in the shut-off state, so it takes a lot of time and energy to restore the facility. It is easy to increase.

本発明は、上述の実状に鑑みて為されたものであって、その主たる課題は、ガス管、大口径配管、高圧配管等の各種配管分野に適用することができるとともに、管内に泥土等が堆積していても確実、容易に遮断することができ、しかも、作業条件等に応じて簡単に繰り返し遮断が可能で、設備的及びエネルギー的にも有利に構成することのできる流体輸送管の流体遮断方法を提供する点にある。   The present invention has been made in view of the above-described actual situation, and its main problem can be applied to various piping fields such as gas pipes, large-diameter pipes, high-pressure pipes, and mud etc. in the pipes. Fluid in a fluid transport pipe that can be reliably and easily shut off even if it has accumulated, and can be easily and repeatedly interrupted according to working conditions, etc., and can be advantageously constructed in terms of equipment and energy It is in providing a blocking method.

本発明の流体輸送管の流体遮断方法による第1の特徴は、流体輸送管の流体遮断作業領域の少なくとも二箇所に、流体の流れを維持したまま管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞する分割構造のケースと、前記管壁に形成された貫通孔又は切欠きを通して配設される管内流路を密封状態に遮断可能な弁体と、該弁体を流路遮断状態と流路開放状態とに切換える開閉操作手段とが備えられた流路遮断手段を設けるとともに、前記流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された密封流体供給手段により、前記流路遮断区間内に密封用流体を充填する点にある。   The first feature of the fluid blocking method of the fluid transport pipe according to the present invention is that a through hole or a notch formed in the pipe wall is maintained in at least two places of the fluid blocking work area of the fluid transport pipe while maintaining the fluid flow. A split structure case that encloses the formation site in a sealed state, a valve body that can shut off a pipe flow path that is disposed through a through-hole or notch formed in the pipe wall in a sealed state, and the valve body Provided with a channel blocking means provided with an opening / closing operation means for switching between a channel blocking state and a channel opening state, and connected to the tube wall of the channel blocking section blocked by the valve body of the channel blocking means The sealing fluid supply means fills the flow path blocking section with a sealing fluid.

上記特徴構成によれば、ガス管等の流体輸送管の所定部位を更新したり、所定部位に新設管を接続したり、或いは、所定部位にバルブ等の流体制御機器を新設したりするなどの工事を行う際、この工事のために遮断する必要のある流体輸送管の流体遮断作業領域の少なくとも二箇所に流路遮断手段の分割構造のケースを取付けて、管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞し、前記管壁に形成された貫通孔又は切欠きを通して配設される前記流路遮断手段の弁体を、開閉操作手段によって流路開放状態から流路遮断状態に切換えることにより、例え、前記流体輸送管がガス管、大口径配管、高圧配管等のいずれであっても、また、管内に泥土等が堆積している条件下であっても、弁体にて堆積物を排除しながら流路を確実、容易に遮断することができる。   According to the above characteristic configuration, a predetermined part of a fluid transport pipe such as a gas pipe is updated, a new pipe is connected to the predetermined part, or a fluid control device such as a valve is newly installed at the predetermined part. At the time of construction work, attach a case with a divided structure of the flow path blocking means to at least two places in the fluid blocking work area of the fluid transport pipe that needs to be blocked for this work, The portion where the cutout is formed is enclosed in a sealed state, and the valve body of the flow passage blocking means disposed through the through hole or cutout formed in the tube wall is changed from the flow passage open state to the flow passage by the opening / closing operation means. By switching to the shut-off state, even if the fluid transport pipe is any of a gas pipe, a large-diameter pipe, a high-pressure pipe, etc., or under conditions where mud is accumulated in the pipe, Make sure the flow path while removing sediment by your body. It can be readily cut off.

しかも、前記両流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された密封流体供給手段によって、前記流路遮断区間内に密封用流体を充填することにより、前記流路遮断区間よりも上流側の管内に存在する流体が流路遮断区間を経由して作業箇所側に漏洩することをより効果的に抑制することができる。   In addition, by filling the flow path blocking section with the sealing fluid by the sealing fluid supply means connected to the pipe wall of the flow path blocking section blocked by the valve bodies of the both flow path blocking means, It can suppress more effectively that the fluid which exists in a pipe | tube upstream from a path | route interruption | blocking area leaks to the work location side via a flow-path interruption | blocking area.

従って、ガス管、大口径配管、高圧配管等の各種配管分野での流体遮断に適用することができるとともに、管内に泥土等が堆積していても確実、容易に遮断することができ、しかも、作業条件等に応じて簡単に繰り返し遮断が可能で、設備的及びエネルギー的にも有利に構成することができる。
更に、バッグ遮断方法のようにバッグの遮断位置がずれる虞がないため、弁体の遮断位置の近傍で作業することが可能となり、工事領域の縮小化を図ることができる。
Therefore, it can be applied to fluid shutoff in various piping fields such as gas pipes, large-diameter pipes, high-pressure pipes, etc., and even if mud is accumulated in the pipes, it can be shut off reliably and easily, According to work conditions, etc., it can be easily and repeatedly interrupted, and can be advantageously configured in terms of equipment and energy.
Furthermore, since there is no possibility of shifting the bag blocking position unlike the bag blocking method, it is possible to work in the vicinity of the valve blocking position, and the construction area can be reduced.

本発明の流体輸送管の流体遮断方法による第2の特徴構成は、流体輸送管の流体遮断作業領域の少なくとも二箇所に、流体の流れを維持したまま管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞する分割構造のケースと、前記管壁に形成された貫通孔又は切欠きを通して配設される管内流路を密封状態に遮断可能な弁体と、該弁体を流路遮断状態と流路開放状態とに切換える開閉操作手段とが備えられた流路遮断手段を設けるとともに、前記流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された流体排出手段により、前記流路遮断区間内に残存する流体を管外に排出し、前記流路遮断区間の管壁に接続された密封流体供給手段により、前記流路遮断区間内に密封用流体を充填する点にある。   According to a second characteristic configuration of the fluid transport pipe of the present invention, the fluid blocking method includes a through-hole or a notch formed in the tube wall while maintaining a fluid flow in at least two locations of the fluid blocking work area of the fluid transport pipe. A case of a divided structure that surrounds the formation site in a sealed state, a valve body capable of shutting off an in-pipe flow path disposed through a through hole or notch formed in the pipe wall in a sealed state, and the valve body Provided with a channel blocking means provided with an opening / closing operation means for switching between a channel blocking state and a channel opening state, and connected to the tube wall of the channel blocking section blocked by the valve body of the channel blocking means. The fluid remaining in the flow path blocking section is discharged out of the pipe by the fluid discharge means, and the sealed fluid supply means connected to the pipe wall of the flow path blocking section is used for sealing in the flow path blocking section. The point is to fill the fluid.

上記特徴構成によれば、流体輸送管の所定部位の更新工事や新設管の接続工事或いはバルブ等の流体制御機器の新設工事を行う際、この工事のために遮断する必要のある流体輸送管の流体遮断作業領域の少なくとも二箇所に流路遮断手段の分割構造のケースを取付けて、管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞し、前記管壁に形成された貫通孔又は切欠きを通して配設される前記流路遮断手段の弁体を、開閉操作手段によって流路開放状態から流路遮断状態に切換えることにより、例え、前記流体輸送管がガス管、大口径配管、高圧配管等のいずれであっても、また、管内に泥土等が堆積している条件下であっても、弁体にて堆積物を排除しながら流路を確実、容易に遮断することができる。   According to the above characteristic configuration, when renewal work for a predetermined part of a fluid transport pipe, connection work for a new pipe, or new construction work for a fluid control device such as a valve, a fluid transport pipe that needs to be shut off for this work. A case with a divided structure of the flow path blocking means is attached to at least two locations of the fluid blocking work area, and the through hole or notch forming portion formed in the tube wall is enclosed in a sealed state, and is formed on the tube wall. By switching the valve body of the flow path blocking means disposed through the through hole or notch from the flow path opened state to the flow path blocked state by the opening / closing operation means, for example, the fluid transport pipe is a gas pipe, a large diameter Regardless of piping, high-pressure piping, etc., or under conditions where mud or the like is accumulated in the pipe, the flow path is reliably and easily blocked while removing deposits with the valve body. Can do.

しかも、前記両流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された流体排出手段により、前記流路遮断区間内に残存する流体を管外に排出するとともに、前記両流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された密封流体供給手段によって、前記流路遮断区間内に密封用流体を充填することにより、前記流路遮断区間よりも上流側の管内に存在する流体が流路遮断区間を経由して工事作業領域側に漏洩することをより効果的に抑制することができる。   In addition, the fluid discharging means connected to the pipe wall of the flow path blocking section blocked by the valve bodies of both flow path blocking means discharges the fluid remaining in the flow path blocking section outside the pipe, and The flow path blocking section is filled with a sealing fluid by a sealing fluid supply means connected to a pipe wall of the flow path blocking section blocked by the valve bodies of both flow path blocking means. It can suppress more effectively that the fluid which exists in the upstream pipe rather than leaks to the construction work area | region side via a flow-path interruption | blocking area.

従って、ガス管、大口径配管、高圧配管等の各種配管分野での流体遮断に適用することができるとともに、管内に泥土等が堆積していても確実、安全、容易に遮断することができ、しかも、作業条件等に応じて簡単に繰り返し遮断が可能で、設備的及びエネルギー的にも有利に構成することができる。
更に、バッグ遮断方法のようにバッグの遮断位置がずれる虞がないため、弁体の遮断位置の近傍で作業することが可能となり、工事領域の縮小化を図ることができる。
Therefore, it can be applied to fluid shut-off in various piping fields such as gas pipes, large-diameter pipes, high-pressure pipes, etc., and even if mud is accumulated in the pipes, it can be reliably, safely and easily shut off, In addition, it can be easily and repeatedly interrupted according to the working conditions and the like, and can be advantageously configured in terms of equipment and energy.
Furthermore, since there is no possibility of shifting the bag blocking position unlike the bag blocking method, it is possible to work in the vicinity of the valve blocking position, and the construction area can be reduced.

本発明の流体輸送管の流体遮断方法による第3の特徴構成は、前記密封流体供給手段によって流路遮断区間内に充填される密封用流体の圧力が、前記流路遮断区間の上流側の管内圧力よりも大に設定されている点にある。   According to a third characteristic configuration of the fluid transport pipe fluid blocking method of the present invention, the pressure of the sealing fluid filled in the flow path blocking section by the sealed fluid supply means is increased in the pipe upstream of the flow path blocking section. The point is that it is set larger than the pressure.

上記特徴構成によれば、前記両流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された密封流体供給手段によって、前記流路遮断区間の上流側の管内圧力よりも大なる圧力で流路遮断区間内に密封用流体を充填することにより、上流側の管内流体が流路遮断区間内に漏洩する可能性を排除することができるから、上流側の管内流体が流路遮断区間を経由して工事作業領域側に漏洩することをより効果的に防止することができる。   According to the above characteristic configuration, the sealed fluid supply means connected to the pipe wall of the flow path blocking section blocked by the valve bodies of the both flow path blocking means than the pipe internal pressure upstream of the flow path blocking section. Filling the flow path blocking section with the sealing fluid with a large pressure can eliminate the possibility that the upstream pipe fluid leaks into the flow path blocking section, so that the upstream pipe fluid flows. It is possible to more effectively prevent leakage to the construction work area side via the road blocking section.

本発明の流体輸送管の流体遮断方法による第4の特徴構成は、流体輸送管の工事作業領域の上流側流体遮断作業領域の少なくとも二箇所及び下流側流体遮断作業領域の少なくとも二箇所の各々に、流体の流れを維持したまま管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞する分割構造のケースと、前記管壁に形成された貫通孔又は切欠きを通して配設される管内流路を密封状態に遮断可能な弁体と、該弁体を流路遮断状態と流路開放状態とに切換える開閉操作手段とが備えられた流路遮断手段を設けるとともに、前記流体輸送管には、前記上流側流体遮断作業領域と工事作業領域及び下流側流体遮断作業領域を迂回するバイパス管を接続し、前記上流側流体遮断作業領域の前記流路遮断手段の弁体で遮断された上流側流路遮断区間内及び前記下流側流体遮断作業領域の前記流路遮断手段の弁体で遮断された下流側流路遮断区間内に残存する流体を管壁に接続された流体排出手段により管外に排出し、前記上流側流路遮断区間内及び下流側流路遮断区間内に、管壁に接続された密封流体供給手段によって密封用流体を充填する点にある。   According to a fourth characteristic configuration of the fluid transport pipe fluid shutoff method of the present invention, at least two locations in the upstream fluid shutoff work area and at least two locations in the downstream fluid shutoff work area of the fluid transport pipe construction work area are provided. A split structure case that seals and surrounds a through hole or notch formed in the tube wall while maintaining fluid flow, and a through hole or notch formed in the tube wall. Provided with a flow path blocking means provided with a valve body capable of blocking the internal flow path in a sealed state and an opening / closing operation means for switching the valve body between a flow path blocked state and a flow path open state, The pipe is connected to a bypass pipe that bypasses the upstream fluid blocking work area, the construction work area, and the downstream fluid blocking work area, and is blocked by the valve body of the flow path blocking means in the upstream fluid blocking work area. Upstream flow path blockage The fluid remaining in the section and in the downstream flow path blocking section blocked by the valve body of the flow path blocking means in the downstream fluid blocking work area is discharged out of the pipe by the fluid discharge means connected to the pipe wall. The sealing fluid supply means connected to the tube wall fills the upstream flow path blocking section and the downstream flow path blocking section with the sealing fluid supply means.

上記特徴構成によれば、流体輸送管の所定部位の更新工事や新設管の接続工事或いはバルブ等の流体制御機器の新設工事を行う際、この工事のために遮断する必要のある流体輸送管の上流側流体遮断作業領域の少なくとも二箇所及び下流側流体遮断作業領域の少なくとも二箇所の各々に、流路遮断手段の分割構造のケースを取付けて、管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞し、前記管壁に形成された貫通孔又は切欠きを通して配設される前記流路遮断手段の弁体を、開閉操作手段によって流路開放状態から流路遮断状態に切換えることにより、例え、前記流体輸送管がガス管、大口径配管、高圧配管等のいずれであっても、また、管内に泥土等が堆積している条件下であっても、弁体にて堆積物を排除しながら流路を確実、容易に遮断することができる。   According to the above characteristic configuration, when renewal work for a predetermined part of a fluid transport pipe, connection work for a new pipe, or new construction work for a fluid control device such as a valve, a fluid transport pipe that needs to be shut off for this work. At least two places in the upstream fluid blocking work area and at least two places in the downstream fluid blocking work area are each provided with a case having a divided structure of the flow path blocking means, and through holes or notches formed in the pipe wall. The formation portion is enclosed in a sealed state, and the valve body of the flow path blocking means disposed through the through hole or notch formed in the tube wall is changed from the flow path opened state to the flow path blocked state by the opening / closing operation means. By switching, even if the fluid transport pipe is a gas pipe, large-diameter pipe, high-pressure pipe, etc., or even under conditions where mud is accumulated in the pipe, Flow path while removing sediment Certainly, it can be easily cut off.

また、前記流体輸送管に、前記上流側流体遮断作業領域と工事作業領域及び下流側流体遮断作業領域を迂回するバイパス管を接続することにより、流体の流れを維持したまま工事作業領域の上流側と下流側とを遮断することができる。   Further, by connecting a bypass pipe that bypasses the upstream fluid blocking work area, the construction work area, and the downstream fluid blocking work area, to the fluid transport pipe, the upstream side of the construction work area while maintaining the fluid flow. And the downstream side can be shut off.

更に、前記上流側流体遮断作業領域の両流路遮断手段の弁体で遮断された上流側流路遮断区間及び前記下流側流体遮断作業領域の両流路遮断手段の弁体で遮断された下流側流路遮断区間内に残存する流体を、管壁に接続された流体排出手段により管外に排出したのち、前記上流側流路遮断区間内及び下流側流路遮断区間内に、管壁に接続された密封流体供給手段によって密封用流体を充填することにより、前記上流側流路遮断区間よりも上流側の管内に存在する流体及び前記下流側流路遮断区間よりも下流側の管内に存在する流体がそれぞれ流路遮断区間を経由して工事作業領域側に漏洩することをより効果的に抑制することができる。   Further, the upstream flow passage blocking section blocked by the valve bodies of the both flow passage blocking means in the upstream fluid blocking work area and the downstream block blocked by the valve bodies of the both flow path blocking means of the downstream fluid blocking work area. After the fluid remaining in the side channel blocking section is discharged outside the pipe by the fluid discharging means connected to the pipe wall, the fluid is discharged to the pipe wall in the upstream channel blocking section and the downstream channel blocking section. By filling the sealing fluid with the connected sealing fluid supply means, the fluid existing in the pipe on the upstream side of the upstream flow path blocking section and the pipe located on the downstream side of the downstream flow path blocking section It is possible to more effectively suppress the fluid to be leaked to the construction work area side via the flow path blocking section.

従って、ガス管、大口径配管、高圧配管等の各種配管分野での流体遮断に適用することができるとともに、管内流体の流れを維持しながら、かつ、管内に泥土等が堆積していても確実、安全、容易に遮断することができ、しかも、作業条件等に応じて簡単に繰り返し遮断が可能で、設備的及びエネルギー的にも有利に構成することができる。
更に、バッグ遮断方法のようにバッグの遮断位置がずれる虞がないため、弁体の遮断位置の近傍で作業することが可能となり、工事領域の縮小化を図ることができる。
Therefore, it can be applied to shut off fluids in various piping fields such as gas pipes, large-diameter pipes, high-pressure pipes, etc., and while maintaining the flow of fluid in the pipe, it is reliable even if mud is accumulated in the pipe. It can be safely and easily interrupted, and can be easily and repeatedly interrupted according to working conditions and the like, and can be advantageously configured in terms of equipment and energy.
Furthermore, since there is no possibility of shifting the bag blocking position unlike the bag blocking method, it is possible to work in the vicinity of the valve blocking position, and the construction area can be reduced.

本発明の流体輸送管の流体遮断方法による第5の特徴構成は、前記密封流体供給手段によって前記上流側流路遮断区間内に充填される密封用流体の圧力及び前記下流側流路遮断区間内に充填される密封用流体の圧力が、前記上流側流路遮断区間の上流側の管内圧力及び前記下流側流路遮断区間の下流側の管内圧力よりも大なる圧力に設定されている点にある。   According to a fifth characteristic configuration of the fluid transport pipe fluid blocking method of the present invention, the sealing fluid supply means fills the upstream flow path blocking section with the pressure of the sealing fluid and the downstream flow path blocking section. The pressure of the sealing fluid filled in is set to a pressure greater than the pipe pressure upstream of the upstream flow passage blocking section and the pipe pressure downstream of the downstream flow passage blocking section. is there.

上記特徴構成によれば、前記上流側流路遮断区間及び下流側流路遮断区間の管壁に接続された密封流体供給手段によって、前記上流側流路遮断区間の上流側の管内圧力及び前記下流側流路遮断区間の下流側の管内圧力よりも大なる圧力で各流路遮断区間内に密封用流体を充填することにより、上流側の管内流体及び下流側の管内流体が流路遮断区間内に漏洩する可能性を排除することができるから、上流側の管内流体及び下流側の管内流体が流路遮断区間を経由して工事作業領域側に漏洩することをより効果的に防止することができる。   According to the above characteristic configuration, the pressure in the pipe on the upstream side of the upstream flow path blocking section and the downstream side are determined by the sealing fluid supply means connected to the pipe walls of the upstream flow path blocking section and the downstream flow path blocking section. By filling the sealing fluid in each flow passage blocking section at a pressure larger than the pressure in the downstream side of the side flow passage blocking section, the upstream pipe fluid and the downstream pipe fluid are transferred into the flow blocking section. Therefore, it is possible to more effectively prevent the upstream pipe fluid and the downstream pipe fluid from leaking to the construction work area via the flow path blocking section. it can.

本発明の流体輸送管の流体遮断方法による第6の特徴構成は、前記流路遮断手段のケースの内部空間と前記流路遮断区間とを連通形成して、前記ケースの内部空間内にも密封用流体を充填した点にある。   According to a sixth characteristic configuration of the fluid transport pipe fluid blocking method of the present invention, the internal space of the case of the flow path blocking means and the flow path blocking section are formed so as to be sealed in the internal space of the case. It is in the point filled with the working fluid.

上記特徴構成によれば、前記弁体で遮断される流路遮断区間とこれに連通するケースの内部空間とに密封用流体を充填することにより、管内流体がケースの内部空間を通して工事作業領域側に漏洩することをより効果的に防止することができる。   According to the above characteristic configuration, the fluid in the pipe passes through the internal space of the case to the construction work area side by filling the flow path blocking section blocked by the valve body and the internal space of the case communicating with the flow passage blocking section. It is possible to more effectively prevent leakage.

本発明の流体輸送管の流体遮断方法による第7の特徴構成は、前記流体輸送管がガス管であり、前記密封用流体が水である点にある。   A seventh characteristic configuration according to the fluid blocking method of the fluid transport pipe of the present invention is that the fluid transport pipe is a gas pipe and the sealing fluid is water.

上記特徴構成によれば、ガス管内のガスが工事作業領域側に漏洩することを、前記弁体で遮断される流路遮断区間に充填された水で確実、安全に防止することができる。   According to the above characteristic configuration, it is possible to reliably and safely prevent the gas in the gas pipe from leaking to the construction work area side with the water filled in the flow path blocking section blocked by the valve body.

本発明の流体輸送管の流体遮断方法による第8の特徴構成は、前記ケースに、前記流体輸送管における貫通孔又は切欠きの管軸芯方向両側脇に外装される筒状ケース部が形成され、この筒状ケース部の内周面と流体輸送管の外周面との間に、前記貫通孔又は切欠きと区画された環状空間を形成し、この環状空間内に補強材を充填した点にある。   According to an eighth characteristic configuration of the fluid transport pipe fluid blocking method of the present invention, the case is formed with a cylindrical case portion that is sheathed on both sides of the through hole or the notch in the tube axis direction of the fluid transport pipe. The annular space formed between the inner peripheral surface of the cylindrical case portion and the outer peripheral surface of the fluid transport pipe is partitioned with the through hole or notch, and a reinforcing material is filled in the annular space. is there.

上記特徴構成によれば、前記流体輸送管の管壁に、流路遮断手段の弁体を配設するための貫通孔又は切欠きを形成しながらも、この形成箇所を密封状態で囲繞するケースの筒状ケース部の内周面と流体輸送管の外周面との間に形成された環状空間内に補強材を充填することにより、前記貫通孔又は切欠きの形成箇所を補強して、前記弁体による遮断機能を高めることができる。   According to the above-described characteristic configuration, the through-hole or the notch for arranging the valve body of the flow path blocking means is formed in the pipe wall of the fluid transport pipe, and the formation portion is sealed in a sealed state. By reinforcing a reinforcing material in an annular space formed between the inner peripheral surface of the cylindrical case portion and the outer peripheral surface of the fluid transport pipe, the formation location of the through hole or notch is reinforced, The shut-off function by the valve body can be enhanced.

〔第1実施形態〕
図1〜図18は、流体輸送管の一例であるコークス炉ガス配管等の可燃性ガス配管(以下、ガス配管と記載する)1の所定部位に、流体である可燃性ガスの流れを維持したまま流体制御機器の一例である仕切弁55を新設する場合のガス遮断方法(流体遮断方法の一例)を示し、そのガス遮断方法の手順を説明する。
[1]ガス配管1の工事作業領域W1とこれの上流側流体遮断作業領域W2及び下流側流体遮断作業領域W3を清掃したのち、前記上流側流体遮断作業領域W2の二箇所及び下流側流体遮断作業領域W3の二箇所の各々に、可燃性ガスの流れを維持したまま管壁に形成される弁挿入用貫通孔2の形成箇所を密封状態で囲繞する分割構造の弁箱兼用のケース3と、前記管壁に形成された弁挿入用貫通孔2を通して配設される管内流路を密封状態に遮断可能な弁体4と、該弁体4を流路遮断状態と上方に開弁作動させた流路開放状態とに切換える開閉操作手段5とが備えられた流路遮断手段Aのうち、前記ケース3を外装する。
[First Embodiment]
1-18, the flow of the combustible gas which is a fluid was maintained in the predetermined part of combustible gas piping (henceforth described as gas piping) 1, such as coke oven gas piping which is an example of a fluid transport pipe A gas blocking method (an example of a fluid blocking method) in the case where a gate valve 55 that is an example of a fluid control device is newly installed will be shown, and the procedure of the gas blocking method will be described.
[1] After cleaning the construction work area W1 of the gas pipe 1, the upstream fluid shutoff work area W2 and the downstream fluid shutoff work area W3, two locations of the upstream fluid shutoff work area W2 and the downstream fluid shutoff A case 3 also serving as a valve box having a split structure that seals the formation position of the valve insertion through-hole 2 formed in the pipe wall while maintaining the flow of the flammable gas at each of the two positions in the work area W3. The valve body 4 capable of shutting off the in-pipe flow path disposed through the valve insertion through-hole 2 formed in the pipe wall in a sealed state, and opening the valve body 4 upward in the flow path cut-off state. Of the flow path blocking means A provided with the opening / closing operation means 5 for switching to the open state of the flow path, the case 3 is packaged.

このケース3は、図2、図3に示すように、前記ガス配管1の貫通孔形成予定管部に対して密封状態で下方から覆う上向き開口の下側分割ケース部3Aと、前記貫通孔形成予定管部に対して密封状態で上方から覆う下向き開口の上側分割ケース部3Bとを主要構成として備え、前記両分割ケース部3A,3Bは、ガス配管1の管軸芯Xを通る仮想水平面上の分割合わせ面においてガス配管1への装着時に溶接で一体化されるように構成されているとともに、前記上側分割ケース部3Bの上端側には、切断装置Bのホールソー30及び弁体4を上下方向から出し入れ可能な開口3C及び連結フランジ3Dを備えた円筒状の分岐ケース部3Eが一体形成されている。   As shown in FIGS. 2 and 3, the case 3 includes a lower divided case portion 3 </ b> A having an upward opening that covers the through-hole formation planned pipe portion of the gas pipe 1 from below in a sealed state, and the through-hole formation. An upper divided case portion 3B having a downward opening that covers the planned pipe portion from above in a sealed state is provided as a main component, and both the divided case portions 3A and 3B are on a virtual horizontal plane passing through the tube axis X of the gas pipe 1 And the hole saw 30 and the valve body 4 of the cutting device B are vertically installed on the upper end side of the upper divided case portion 3B. A cylindrical branch case portion 3E having an opening 3C that can be taken in and out from the direction and a connecting flange 3D is integrally formed.

また、前記両分割ケース部3A,3Bをもって、前記ガス配管1における弁挿入用貫通孔2の管軸芯方X向両側脇にわたって外装される円筒状の筒状ケース部が構成されているとともに、前記両分割ケース部3A,3Bの内周面とガス配管1の外周面との間には、前記弁挿入用貫通孔2及び分岐ケース部3Eの内部空間3Fと区画された環状空間3Gが形成されている。   In addition, a cylindrical cylindrical case portion that is externally covered on both sides of the valve insertion through-hole 2 in the gas pipe 1 in the tube axis direction X is configured with the split case portions 3A and 3B. Between the inner peripheral surface of both the split case portions 3A and 3B and the outer peripheral surface of the gas pipe 1, an annular space 3G partitioned from the valve insertion through hole 2 and the internal space 3F of the branch case portion 3E is formed. Has been.

更に、前記両分割ケース部3A,3Bの外面には、ガス配管1に外装された両分割ケース部3A,3Bを締結手段の一例手あるボルト6・ナット7で固定連結するための連結片3Hが設けられているとともに、前記下側分割ケース3部Aの底部には、気密試験(水密試験)で使用された水を排出するための開閉操作用プラグ8を備えた排水口部3Jが設けられ、前記上側分割ケース部3Bの管軸芯X方向の二箇所には、前記環状空間3G内に補強材の一例であるモルタル9を充填するための開閉操作用プラグ10を備えた充填口部3Kが設けられている。   Further, on the outer surface of both split case portions 3A and 3B, a connecting piece 3H for fixing and connecting the split case portions 3A and 3B externally mounted on the gas pipe 1 with bolts 6 and nuts 7 as an example of fastening means. And a drain port 3J provided with an opening / closing operation plug 8 for discharging water used in an airtight test (watertight test) is provided at the bottom of the lower divided case 3A. The filling port portion provided with opening / closing operation plugs 10 for filling mortar 9 as an example of a reinforcing material in the annular space 3G at two locations in the tube axis X direction of the upper divided case portion 3B. 3K is provided.

[2]前記ガス配管1に外装されたケース3の両分割ケース部3A,3Bの連結片3H同士をボルト6・ナット7で固定連結し、前記両分割ケース部3A,3Bの分割合わせ面及び前記両分割ケース部3A,3Bの管軸芯X方向両端部に形成されている管装着口周縁とガス配管1の外周面との突合せ箇所をそれぞれ溶接で気密状態に固着したのち、前記上側分割ケース部3Bの連結フランジ3Dにフランジ蓋(図示せず)を取付け、ケース3内に圧力試験用の圧力水を供給して気密試験を行う。 [2] The connecting pieces 3H of the split case portions 3A and 3B of the case 3 sheathed on the gas pipe 1 are fixedly connected to each other with bolts 6 and nuts 7, and split split surfaces of the split case portions 3A and 3B and After the abutting portions of the pipe mounting port periphery formed at both ends of the split case parts 3A and 3B in the pipe axis X direction and the outer peripheral surface of the gas pipe 1 are fixed in an airtight state by welding, respectively, the upper split A flange lid (not shown) is attached to the connecting flange 3D of the case portion 3B, and pressure water for pressure test is supplied into the case 3 to perform an airtight test.

この気密試験後にケース3内の試験用水を前記下側分割ケース部3Aの排水口部3Jから管外の所定箇所に排水したのち、前記上側分割ケース部3Bの充填口部3Kから前記環状空間3G内に補強材の一例であるモルタル9を充填し、前記流路遮断手段Aの弁体4を配設するための貫通孔2の形成箇所を補強する。この補強により、前記ガス配管1の貫通孔2を通して挿入される弁体4を管内周面に強く押し付けても、前記ガス配管1の貫通孔形成箇所で割れ等の変形、破損を招来することがなく、前記弁体4による遮断機能を高めることができる。   After the airtight test, the test water in the case 3 is drained from the drain port portion 3J of the lower split case portion 3A to a predetermined location outside the pipe, and then the annular space 3G from the filling port portion 3K of the upper split case portion 3B. A mortar 9 which is an example of a reinforcing material is filled therein to reinforce a formation portion of the through hole 2 for disposing the valve body 4 of the flow path blocking means A. Due to this reinforcement, even if the valve body 4 inserted through the through hole 2 of the gas pipe 1 is strongly pressed against the inner peripheral surface of the pipe, deformation or breakage such as cracks may be caused at the through hole forming portion of the gas pipe 1. In addition, the blocking function by the valve body 4 can be enhanced.

[3]前記ガス配管1のうち、上流側流体遮断作業領域W2と工事作業領域W1及び下流側流体遮断作業領域W3を迂回するバイパス管12に対する分岐側接続箇所及び合流側接続箇所に、連結フランジ13Aを備えた分岐用接続管13及び連結フランジ14Aを備えた合流用接続管14を夫々溶接で気密状態に固着するとともに、前記ガス配管1の工事作業領域W1における管軸芯X方向の中間位置には、最上流側に位置する流路遮断手段Aの弁体4と最下流側に位置する流路遮断手段Aの弁体4とで遮断された上流側流体遮断作業領域W2と工事作業領域W1及び下流側流体遮断作業領域W3内に残存する可燃性ガスを管外の所定箇所にポンプ等で排出するガス排出手段(流体排出手段)Cの構成部材で、連結フランジ15Aを備えたガス排出用接続管15を溶接で気密状態に固着し、このガス排出用接続管15の連結フランジ15Aに仕切弁16を気密状態で固定連結する。 [3] In the gas pipe 1, a connecting flange is connected to a branch side connection point and a merging side connection point with respect to the bypass pipe 12 that bypasses the upstream fluid blocking work region W2, the work working region W1, and the downstream fluid blocking work region W3. The connecting pipe 13 for branching provided with 13A and the connecting pipe 14 for connecting provided with the connecting flange 14A are fixed in an airtight state by welding, respectively, and an intermediate position in the tube axis X direction in the construction work area W1 of the gas pipe 1 The upstream fluid blocking work area W2 and the construction work area blocked by the valve body 4 of the flow path blocking means A located on the most upstream side and the valve body 4 of the flow path blocking means A positioned on the most downstream side. W1 and a component of gas discharge means (fluid discharge means) C for discharging the combustible gas remaining in the downstream fluid shutoff work area W3 to a predetermined location outside the pipe with a pump or the like, and having a connecting flange 15A. The discharge connection pipe 15 is fixed to the airtight welding, fixedly connected to gate valve 16 to the connecting flange 15A of the gas discharge connection pipe 15 in an airtight state.

前記ガス配管1の上流側流体遮断作業領域W2における両流路遮断手段A間の中間位置には、前記両流路遮断手段Aの弁体4で遮断された上流側流路遮断区間W4内に密封用流体の一例である水をポンプで圧送してこれの上流側の管内圧力よりも大なる圧力で充填する密封流体供給手段Dの構成部材で、連結フランジ17Aを備えた水封用供給接続管17及び連結フランジ18Aを備えた水封用排出接続管18を夫々溶接で気密状態に固着し、前記水封用供給接続管17の連結フランジ17A及び水封用排出接続管18の連結フランジ18Aには仕切弁19,20を気密状態で固定連結する。   In the upstream fluid blocking work area W2 of the gas pipe 1, there is an intermediate position between the both channel blocking means A in the upstream channel blocking section W4 blocked by the valve body 4 of the both channel blocking means A. A water sealing supply connection provided with a connecting flange 17A, which is a constituent member of the sealing fluid supply means D that pumps water, which is an example of a sealing fluid, with a pump and fills it with a pressure greater than the pressure inside the pipe on the upstream side. The water seal discharge connection pipe 18 provided with the pipe 17 and the connection flange 18A is fixed in an airtight state by welding, and the connection flange 17A of the water seal supply connection pipe 17 and the connection flange 18A of the water seal discharge connection pipe 18 are connected. The gate valves 19 and 20 are fixedly connected in an airtight state.

前記ガス配管1の下流側流体遮断作業領域W3における両流路遮断手段A間の中間位置にも、上流側と同様に前記両流路遮断手段Aの弁体4で遮断された下流側流路遮断区間W5内に密封用流体の一例である水をポンプで圧送してこれの下流側の管内圧力よりも大なる圧力で充填する密封流体供給手段Dの構成部材で、連結フランジ17Aを備えた水封用供給接続管17及び連結フランジ18Aを備えた水封用排出接続管18を夫々溶接で気密状態に固着し、前記水封用供給接続管17の連結フランジ17A及び水封用排出接続管18の連結フランジ18Aには仕切弁19,20を気密状態で固定連結する。 Similarly to the upstream side, the downstream flow path blocked by the valve body 4 of the both flow path blocking means A at the intermediate position between both flow path blocking means A in the downstream fluid blocking work area W3 of the gas pipe 1 as well. This is a constituent member of the sealing fluid supply means D that pumps water, which is an example of a sealing fluid, into the blocking section W5 with a pump and fills it with a pressure greater than the pressure inside the pipe on the downstream side, and includes a connecting flange 17A. The water seal discharge connection pipe 18 provided with the water seal supply connection pipe 17 and the connection flange 18A are fixed in an airtight state by welding, respectively, and the connection flange 17A of the water seal supply connection pipe 17 and the water seal discharge connection pipe 18 are connected. The gate valves 19 and 20 are fixedly connected to the 18 connecting flanges 18A in an airtight state.

[4]図6に示すように、前記流路遮断手段Aのケース3の連結フランジ3Dに形成されているネジ孔に、流路遮断手段Aの弁体4及び開閉操作手段5が組み付けられている弁上部ケース22の装着を案内する位置決めボルト23を螺合装着するとともに、水平方向に開閉移動自在な弁体24A及びこれを開閉作動させるためのネジ式の開閉操作具24Bを備えた作業弁24の連結筒部24Cを、ケース3の連結フランジ3Dに対して上方から外嵌装着したのち、前記連結筒部24Cに螺合した引寄せ固定ボルト25を締付け操作すると、各引寄せ固定ボルト25の先端テーパー部によって作業弁24の連結筒部24Cがケース3の連結フランジ3Dに対して気密状態で引寄せ固定される。 [4] As shown in FIG. 6, the valve body 4 and the opening / closing operation means 5 of the flow path blocking means A are assembled in the screw holes formed in the connecting flange 3D of the case 3 of the flow path blocking means A. A positioning valve 23 that guides the mounting of the valve upper case 22 is screwed and mounted, and a working valve valve 24A that can be opened and closed in the horizontal direction and a screw-type opening and closing operation tool 24B for opening and closing the valve body 24A. After the 24 connecting cylinder portions 24C are externally fitted to the connecting flange 3D of the case 3 from above, when the pulling fixing bolts 25 screwed into the connecting cylinder portions 24C are tightened, the respective drawing fixing bolts 25 are tightened. The connecting cylinder portion 24C of the work valve 24 is attracted and fixed to the connecting flange 3D of the case 3 in an airtight state by the tip tapered portion.

前記作業弁24の上側連結フランジ部24Dに、前記切断装置Bのケーシング28の下端に形成された連結フランジ28Aを、ボルト31・ナット32等の締結手段を介して気密状態で固定連結したのち、切断装置Bの原動部27を駆動し且つ送りハンドル26を操作して、ケーシング28に支承された駆動回転軸29に対して駆動回転力と送り力とを付与し、この駆動回転軸29の先端側の連結フランジ部29Aに取付けられた回転切断具の一例であるホールソー30を、開弁操作された作業弁24及びケース3の分岐ケース部3Eを通して弁回転軸芯方向に沿って送り込むことにより、ガス配管1の一部である切断除去予定管壁部1aを円盤状に切断する。   After the connection flange 28A formed at the lower end of the casing 28 of the cutting device B is fixedly connected to the upper connection flange portion 24D of the work valve 24 in an airtight state through fastening means such as a bolt 31 and a nut 32, The driving portion 27 of the cutting device B is driven and the feed handle 26 is operated to apply a driving rotational force and a feeding force to the driving rotational shaft 29 supported by the casing 28. By sending a hole saw 30 as an example of a rotary cutting tool attached to the connecting flange portion 29A on the side through the work valve 24 that has been opened and the branch case portion 3E of the case 3 along the valve rotation axis direction, The pipe wall 1a to be cut and removed, which is a part of the gas pipe 1, is cut into a disk shape.

次に、前記切断装置Bの送りハンドル26を操作してケーシング28に支承された駆動回転軸29に対して戻り力を付与し、ホールソー30内に切断除去管壁部1aを保持したままケーシング28の下部収納空間内に一部が入り込む所期待機位置に上昇させたのち、作業弁24の弁体24Aを閉弁操作して、作業弁24の上側連結フランジ24Dから切断装置Bのケーシング28を撤去する。   Next, the feed handle 26 of the cutting device B is operated to apply a return force to the drive rotary shaft 29 supported by the casing 28, and the casing 28 is held while the cutting and removing pipe wall 1 a is held in the hole saw 30. Then, the valve body 24A of the work valve 24 is closed to move the casing 28 of the cutting device B from the upper connection flange 24D of the work valve 24. Remove.

[5]図7に示すように、前記弁体4の弁棒34に螺合された昇降用回転操作軸35を弁上部ケース22の軸受け部22Aに回転操作のみ自在に予め組み付けたのち、この組み付けられた弁体4及び弁上部ケース22を弁挿入機Eのケース36内に収納した状態で、弁送込み手段Fの昇降軸37の連結筒部37Aを弁上部ケース22の軸受け部22Aに螺合連結する。 [5] As shown in FIG. 7, after ascending and descending rotating operation shaft 35 screwed to the valve rod 34 of the valve body 4 is assembled in advance to the bearing portion 22A of the valve upper case 22 only for rotational operation, In a state where the assembled valve body 4 and valve upper case 22 are housed in the case 36 of the valve insertion machine E, the connecting cylinder portion 37A of the lift shaft 37 of the valve feeding means F is used as the bearing portion 22A of the valve upper case 22. Screw together.

前記弁送込み手段Fは、前記ケース36の天板に固定連結された取付け基台39の昇降ガイド筒部39Aに、前記弁上部ケース22の軸受け部22Aに螺合連結可能な連結筒部37Aを備えた昇降軸37を昇降自在に取付けるとともに、前記昇降軸37の上端部に固定された押圧操作板40の複数箇所と取付け基台39のブラケット39Bの複数箇所とにわたる部位の各々には、前記ケース36内の弁上部ケース22の連結フランジ22Bがケース3の連結フランジ3Dに当接する位置にまで送込み可能な長さを有する送込みボルト41と、前記押圧操作板40の上面に当接する状態で送込みボルト41に螺合される送込み操作ナット42及び、前記取付け基台39のブラケット39Bの下面に当接する状態で送込みボルト41に螺合される抜止めナット43とが設けられている。   The valve feeding means F includes a connecting cylinder portion 37A that can be screwed and connected to a lift guide cylinder portion 39A of a mounting base 39 fixedly connected to a top plate of the case 36 to a bearing portion 22A of the valve upper case 22. Is attached to the upper and lower ends of the lifting shaft 37 and a plurality of locations of the bracket 39B of the mounting base 39, respectively. The connection flange 22 </ b> B of the valve upper case 22 in the case 36 contacts the upper surface of the pressing operation plate 40, and a feed bolt 41 having a length capable of feeding to a position where the connection flange 22 </ b> D contacts the connection flange 3 </ b> D of the case 3. The feed operation nut 42 to be screwed to the feed bolt 41 in the state and the feed bolt 41 to be brought into contact with the lower surface of the bracket 39B of the mounting base 39. Lock nut 43 and is provided.

次に、図7に示すように、弁挿入機Eのケース36の下側連結フランジ部36Aを、作業弁24の上側連結フランジ部24Dにボルト31・ナット32等の締結手段を介して気密状態で固定連結したのち、前記作業弁24の弁体24Aを開弁操作するとともに、前記送込み手段Fの各送込み操作ナット42を送込み側に回転操作すると、前記ケース36内の弁体4及び弁上部ケース22が所定装着位置にまで送込まれ、前記弁上部ケース22の下端に形成された連結フランジ22Bはケース3の連結フランジ3Dに当接して、該弁上部ケース22の連結フランジ22Bの各ネジ孔内にケース3の連結フランジ3Dに螺合された位置決めボルト23のガイド部分が嵌入されている。   Next, as shown in FIG. 7, the lower connecting flange portion 36 </ b> A of the case 36 of the valve insertion machine E is airtightly connected to the upper connecting flange portion 24 </ b> D of the work valve 24 through fastening means such as bolts 31 and nuts 32. Then, when the valve body 24A of the working valve 24 is opened, and each feed operation nut 42 of the feed means F is rotated to the feed side, the valve body 4 in the case 36 is operated. The valve upper case 22 is sent to a predetermined mounting position, and the connecting flange 22B formed at the lower end of the valve upper case 22 abuts on the connecting flange 3D of the case 3 so that the connecting flange 22B of the valve upper case 22 is connected. A guide portion of a positioning bolt 23 screwed into the connecting flange 3D of the case 3 is fitted into each of the screw holes.

この状態で、図7、図8に示すように、前記位置決めボルト23を順番に固定ボルト44に付け替え、弁上部ケース22の連結フランジ22Bをケース3の連結フランジ3Dに気密状態で固定連結したのち、弁上部ケース22の軸受け部22Aと昇降軸37の連結筒部37Aとの螺合連結を解除するとともに、弁挿入機Eのケース36の下側連結フランジ36Aを、作業弁24の上側連結フランジ部24Dから撤去し、更に、ケース3の連結フランジ3Dに対して作業弁24の連結筒部24Cを引寄せ固定している引寄せ固定ボルト25を固定解除操作して、ケース3の連結フランジ3Dから作業弁24を撤去する。   In this state, as shown in FIGS. 7 and 8, the positioning bolts 23 are sequentially replaced with the fixing bolts 44, and the connecting flange 22B of the valve upper case 22 is fixedly connected to the connecting flange 3D of the case 3 in an airtight state. The screw connection between the bearing portion 22A of the valve upper case 22 and the connecting cylinder portion 37A of the lift shaft 37 is released, and the lower connection flange 36A of the case 36 of the valve insertion machine E is connected to the upper connection flange of the work valve 24. The connecting flange 3D of the case 3 is removed from the connecting portion 3D by further releasing the pulling fixing bolt 25 that pulls and fixes the connecting cylinder portion 24C of the work valve 24 with respect to the connecting flange 3D of the case 3. The working valve 24 is removed.

[6]前記ガス配管1の各ケース3で囲繞されている管壁に対して上述の工程で貫通孔2を形成するとともに、各ケース3に弁体4及び弁上部ケース22を組付ける。
また、前記分岐用接続管13で囲繞されている分岐側接続箇所の管壁に分岐口49を形成する場合には、図9、図10に示すように、この分岐用接続管13の連結フランジ13Aに仕切弁46を気密状態で固定連結し、この仕切弁46を作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁46及び分岐用接続管13の内部を通してホールソーを送り込むことにより、前記分岐用接続管13で囲繞されている分岐側接続箇所の管壁に分岐口49を形成する。
[6] The through hole 2 is formed in the above-described process on the pipe wall surrounded by each case 3 of the gas pipe 1, and the valve body 4 and the valve upper case 22 are assembled to each case 3.
Further, when the branch port 49 is formed in the pipe wall of the branch side connection portion surrounded by the branch connection pipe 13, as shown in FIGS. 9 and 10, the connection flange of the branch connection pipe 13 is used. A gate valve 46 is fixedly connected to 13A in an airtight state, a cutting device B equipped with a hole saw is attached using the gate valve 46 as a work valve, and the hole saw is fed through the inside of the gate valve 46 and the branch connection pipe 13, thereby A branch port 49 is formed in the pipe wall of the branch side connection portion surrounded by the branch connection pipe 13.

前記合流用接続管14で囲繞されている合流側接続箇所の管壁に合流口50を形成する場合も、図9、図10に示すように、上述の分岐口形成工程と同様に、この合流用接続管14の連結フランジ14Aに仕切弁47を気密状態で固定連結し、この仕切弁47を作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁47及び合流用接続管14の内部を通してホールソーを送り込むことにより、前記合流用接続管14で囲繞されている合流側接続箇所の管壁に合流口50を形成する。   In the case where the junction 50 is formed in the junction wall connecting portion surrounded by the junction connecting pipe 14, as shown in FIGS. 9 and 10, this junction is formed in the same manner as the above-described branch port forming step. The gate valve 47 is fixedly connected to the connection flange 14A of the connection pipe 14 in an airtight state, and the cutting device B equipped with a hole saw is attached using the gate valve 47 as a work valve, and through the inside of the gate valve 47 and the junction connection pipe 14 By feeding the hole saw, the junction 50 is formed in the tube wall of the junction side connection location surrounded by the junction connecting pipe 14.

前記ガス配管1の工事作業領域W1におけるガス排出用接続管15で囲繞されている管壁に排出口51を形成する場合も、図9、図10に示すように、このガス排出用接続管15の連結フランジ15Aに気密状態で固定連結されている仕切弁16を作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁16及びガス排出用接続管15の内部を通してホールソーを送り込むことにより、前記ガス排出用接続管15で囲繞されている管壁に排出口51を形成する。   Even when the discharge port 51 is formed on the pipe wall surrounded by the gas discharge connection pipe 15 in the construction work area W1 of the gas pipe 1, as shown in FIGS. By attaching a cutting device B equipped with a hole saw with the gate valve 16 fixedly connected to the connecting flange 15A in an airtight state as a work valve, and feeding the hole saw through the gate valve 16 and the inside of the gas discharge connecting pipe 15, A discharge port 51 is formed in the pipe wall surrounded by the gas discharge connecting pipe 15.

前記ガス配管1の上流側流体遮断作業領域W2における水封用供給接続管17で囲繞されている管壁及び水封用排出接続管18で囲繞されている管壁に供給口52及び排出口53を形成する場合も、図9、図10に示すように、この水封用供給接続管17の連結フランジ17A及び水封用排出接続管18の連結フランジ18Aに気密状態で固定連結されている仕切弁19,20を夫々作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁19と水封用供給接続管17及び仕切弁20と水封用排出接続管18の内部を夫々通してホールソーを送り込むことにより、前記水封用供給接続管17で囲繞されている管壁及び水封用排出接続管18で囲繞されている管壁に供給口及び排出口を形成する。   A supply port 52 and a discharge port 53 are formed in the pipe wall surrounded by the water seal supply connection pipe 17 and the pipe wall surrounded by the water seal discharge connection pipe 18 in the upstream fluid shutoff work area W2 of the gas pipe 1. 9 and 10, as shown in FIGS. 9 and 10, the partition fixedly connected in an airtight manner to the connection flange 17A of the water seal supply connection pipe 17 and the connection flange 18A of the water seal discharge connection pipe 18. The cutting device B equipped with a hole saw with the valves 19 and 20 as work valves is attached, and the hole saw is passed through the gate valve 19 and the water seal supply connection pipe 17 and the gate valve 20 and the water seal discharge connection pipe 18 respectively. By feeding in, a supply port and a discharge port are formed in the tube wall surrounded by the water seal supply connection pipe 17 and the tube wall surrounded by the water seal discharge connection pipe 18.

前記ガス配管1の下流側流体遮断作業領域W3における水封用供給接続管17で囲繞されている管壁及び水封用排出接続管18で囲繞されている管壁に供給口及び排出口を形成する場合も、図9、図10に示すように、この水封用供給接続管17の連結フランジ17A及び水封用排出接続管18の連結フランジ18Aに気密状態で固定連結されている仕切弁19,20を夫々作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁19と水封用供給接続管17及び仕切弁20と水封用排出接続管18の内部を夫々通してホールソーを送り込むことにより、前記水封用供給接続管17で囲繞されている管壁及び水封用排出接続管18で囲繞されている管壁に供給口及び排出口を形成する。   A supply port and a discharge port are formed in the pipe wall surrounded by the water sealing supply connection pipe 17 and the pipe wall surrounded by the water sealing discharge connection pipe 18 in the downstream fluid blocking work area W3 of the gas pipe 1. In this case, as shown in FIGS. 9 and 10, as shown in FIGS. 9 and 10, the gate valve 19 fixedly connected in an airtight manner to the connection flange 17 </ b> A of the water seal supply connection pipe 17 and the connection flange 18 </ b> A of the water seal discharge connection pipe 18. , 20 as a work valve, and a cutting device B equipped with a hole saw is attached, and the hole saw is fed through the inside of the gate valve 19 and the water seal supply connection pipe 17 and the gate valve 20 and the water seal discharge connection pipe 18 respectively. Thus, a supply port and a discharge port are formed in the tube wall surrounded by the water seal supply connection pipe 17 and the tube wall surrounded by the water seal discharge connection pipe 18.

[7]次に、図9に示すように、前記分岐用接続管13の連結フランジ13Aに固定連結されている仕切弁46と合流用接続管14の連結フランジ14Aに固定連結されている仕切弁47とにわたって、上流側流体遮断作業領域W2と工事作業領域W1及び下流側流体遮断作業領域W3を迂回するバイパス管12を気密状態で接続するとともに、図11に示すように、最上流側に位置する流路遮断手段Aの弁体4と最下流側に位置する流路遮断手段Aの弁体4とを流路遮断状態に閉弁作動させたのち、前記ガス配管1の工事作業領域W1に設けたガス排出手段(流体排出手段)Cの仕切弁16を開弁操作して、前記両流路遮断手段Aの弁体4で遮断された上流側流体遮断作業領域W2と工事作業領域W1及び下流側流体遮断作業領域W3内に残存する可燃性ガスを排気ポンプ等で管外の所定箇所に排出する。 [7] Next, as shown in FIG. 9, the gate valve 46 fixedly connected to the connection flange 13 </ b> A of the branch connection pipe 13 and the gate valve fixedly connected to the connection flange 14 </ b> A of the junction connection pipe 14. 47, the bypass pipe 12 that bypasses the upstream fluid blocking work area W2, the work working area W1, and the downstream fluid blocking work area W3 is connected in an airtight state, and is positioned on the most upstream side as shown in FIG. After closing the valve body 4 of the flow path blocking means A and the valve body 4 of the flow path blocking means A located on the most downstream side in the flow path blocked state, the construction work area W1 of the gas pipe 1 is entered. By opening the gate valve 16 of the gas discharge means (fluid discharge means) C provided, the upstream fluid blocking work area W2 and the construction work area W1 blocked by the valve body 4 of the both flow path blocking means A, In the downstream fluid blocking work area W3 The lies combustible gas discharged outside the tube in a predetermined position in the exhaust pump or the like.

[8]次に、図12に示すように、前記上流側流体遮断作業領域W2の下流側(工事作業領域W1側)に位置する流路遮断手段Aの弁体4、及び下流側流体遮断作業領域W3の上流側(工事作業領域W1側)に位置する流路遮断手段Aの弁体4を流路遮断状態に閉弁作動させ、更に、前記上流側流体遮断作業領域W2の水封用供給接続管17の連結フランジ17Aに固定連結された仕切弁19を開弁操作して、前記両流路遮断手段Aの弁体4で遮断された上流側流路遮断区間W4内にこれの上流側の管内圧力よりも大なる圧力で密封用流体の一例である水を充填するとともに、前記下流側流体遮断作業領域W3の水封用供給接続管17の連結フランジ17Aに固定連結された仕切弁19を開弁操作して、前記両流路遮断手段Aの弁体4で遮断された下流側流路遮断区間W5内にこれの下流側の管内圧力よりも大なる圧力で密封用流体の一例である水を充填し、上流側流路遮断区間W4及び下流側流路遮断区間W5を水封する。 [8] Next, as shown in FIG. 12, the valve body 4 of the flow path blocking means A located on the downstream side (the construction work area W1 side) of the upstream fluid blocking work area W2 and the downstream fluid blocking work. The valve body 4 of the flow path shutoff means A located upstream of the area W3 (the construction work area W1 side) is closed to the flow path shutoff state, and further, the water seal supply in the upstream fluid shutoff work area W2 The gate valve 19 fixedly connected to the connecting flange 17A of the connecting pipe 17 is opened, and the upstream side of the upstream side passage shutoff section W4 shut off by the valve body 4 of the both passage shutoff means A is upstream. The gate valve 19 is filled with water, which is an example of a sealing fluid, at a pressure higher than the pipe internal pressure, and is fixedly connected to the connection flange 17A of the water seal supply connection pipe 17 in the downstream fluid blocking work area W3. Is opened by the valve body 4 of the both flow passage blocking means A. The downstream flow path blocking section W5 is filled with water, which is an example of a sealing fluid, at a pressure larger than the downstream pipe pressure, and the upstream flow path blocking section W4 and the downstream flow path blocking section W5. Seal with water.

当該実施形態では、前記密封流体供給手段Dのポンプによって前記上流側流路遮断区間W4内に充填される密封用水の圧力及び前記下流側流路遮断区間W5内に充填される密封用水の圧力が、前記上流側流路遮断区間W4の上流側の管内圧力及び前記下流側流路遮断区間W5の下流側の管内圧力よりも約0.5KPa程度高い圧力に設定されている。   In this embodiment, the pressure of the sealing water filled in the upstream flow path shutoff section W4 and the pressure of the sealing water filled in the downstream flow path shutoff section W5 by the pump of the sealed fluid supply means D are as follows. The pressure in the pipe on the upstream side of the upstream flow passage blocking section W4 and the pressure in the pipe on the downstream side of the downstream flow path blocking section W5 are set to a pressure that is higher by about 0.5 KPa.

[9]次に、図13、図14に示すように、前記ガス配管1の工事作業領域における仕切弁新設箇所を、新設仕切弁55の長さとこれの両連結フランジ55A,55Bに気密状態で固定連結するための連結フランジ56Aを備えた接続管56の長さとの和に相当する長さの管部1Aを輪切り状態で切断除去したのち、前記ガス配管1の両切断端面と前記接続管56の端部とを同芯の突き合わせ状態で溶接にて固着するとともに、前記両接続管56の連結フランジ56Aと新設仕切弁55の両連結フランジ55A,55Bとをボルト・ナットにて気密状態で固定連結する。 [9] Next, as shown in FIG. 13 and FIG. 14, the gate valve newly installed location in the construction work area of the gas pipe 1 is airtight in the length of the new gate valve 55 and the connecting flanges 55 </ b> A and 55 </ b> B thereof. After the pipe portion 1A having a length corresponding to the sum of the length of the connection pipe 56 provided with the connection flange 56A for fixed connection is cut and removed in a ring-cut state, both cut end faces of the gas pipe 1 and the connection pipe 56 are removed. Are fixed together by welding in a concentric butted state, and the connecting flange 56A of both connecting pipes 56 and both connecting flanges 55A and 55B of the new gate valve 55 are fixed in an airtight state by bolts and nuts. Link.

[10]図15に示すように、前記上流側流体遮断作業領域W2の水封用排出接続管18の連結フランジ18Aに固定連結された仕切弁20を開弁操作して、前記両流路遮断手段Aの弁体4で遮断された上流側流路遮断区間W4内の密封用水を管外の所定箇所に自然排出又は排水ポンプで強制排出するとともに、前記下流側流体遮断作業領域W3の水封用排出接続管18の連結フランジ18Aに固定連結された仕切弁20を開弁操作して、前記両流路遮断手段Aの弁体4で遮断された下流側流路遮断区間W5内の密封用水を管外の所定箇所に自然排出又は排水ポンプで強制排出し、その後、図16に示すように、前記上流側流路遮断区間W4を遮断していた両流路遮断手段Aの弁体4及び下流側流路遮断区間W5を遮断していた両流路遮断手段Aの弁体4を夫々上方に開弁作動させた流路開放状態に切換える。 [10] As shown in FIG. 15, by opening the gate valve 20 fixedly connected to the connecting flange 18A of the water sealing discharge connecting pipe 18 in the upstream fluid blocking work area W2, the both flow paths are blocked. The sealing water in the upstream flow passage blocking section W4 blocked by the valve body 4 of the means A is naturally discharged to a predetermined location outside the pipe or forcedly discharged by a drain pump, and the water sealing in the downstream fluid blocking work area W3 is performed. The gate valve 20 fixedly connected to the connection flange 18A of the discharge connection pipe 18 is opened, and the sealing water in the downstream-side channel shut-off section W5 shut off by the valve body 4 of the both channel shut-off means A is provided. Is forcedly discharged to a predetermined location outside the pipe by a natural discharge or a drainage pump, and then, as shown in FIG. 16, the valve body 4 of both flow path blocking means A that has blocked the upstream flow path blocking section W4 and Both channel blockers that blocked the downstream channel block section W5 Switching the flow path opening state of being opened actuating the valve element 4 respectively above the A.

この時、前記仕切弁55の新設後にガス配管1の流路を開閉操作する必要がある場合には、各流路遮断手段Aを撤去せずにそのまま装備して開閉弁として用いてもよいが、前記仕切弁55の新設後にガス配管1の流路を開閉操作する必要がなく、かつ、前記流路遮断手段Aの弁体4及び回転操作手段5を組み付けてある弁上部ケース22を他の工事に転用したい場合には、図17に示すように、開弁状態にある作業弁24の連結筒部24Cを、ケース3の連結フランジ3Dに対して上方から外嵌装着し、前記連結筒部24Cに螺合した引寄せ固定ボルト25の締付け操作により、作業弁24の連結筒部24Cをケース3の連結フランジ3Dに対して気密状態で固定連結するとともに、前記弁挿入機Eのケース36の下側連結フランジ部36Aを、作業弁24の上側連結フランジ部24Dにボルト31・ナット32等の締結手段を介して気密状態で固定連結する。   At this time, if it is necessary to open / close the flow path of the gas pipe 1 after the new gate valve 55 is newly installed, the flow path blocking means A may be installed as they are without being removed and used as an open / close valve. It is not necessary to open / close the flow path of the gas pipe 1 after the gate valve 55 is newly installed, and the valve upper case 22 to which the valve body 4 and the rotation operation means 5 of the flow path blocking means A are assembled is replaced with another valve case 22. When it is desired to divert to the construction, as shown in FIG. 17, the connecting cylinder part 24C of the work valve 24 in an open state is externally fitted to the connecting flange 3D of the case 3 from above, and the connecting cylinder part The connecting cylinder portion 24C of the work valve 24 is fixedly connected to the connecting flange 3D of the case 3 in an airtight state by the tightening operation of the pulling fixing bolt 25 screwed to the 24C, and the case 36 of the valve insertion machine E is fixed. Lower connection flange 36A , Fixedly connected in an airtight state via a fastening means such as bolts 31 and nuts 32 to the upper connecting flange portion 24D of the working valve 24.

次に、前記弁挿入機Eの弁送込み手段Fの昇降軸37の連結筒部37Aを弁上部ケース22の軸受け部22Aに螺合連結し、前記弁上部ケース22の連結フランジ22Bとケース3の連結フランジ3Dとを固定連結している固定ボルト44を取外したのち、前記弁挿入機Eの送込み手段Fによる上昇操作によって、前記流路遮断手段Aの弁体4及び回転操作手段5を組み付けてある弁上部ケース22をケース36内に上昇させたのち、前記作業弁24の弁体24Aを閉弁操作する。   Next, the connecting cylinder portion 37A of the lifting shaft 37 of the valve feeding means F of the valve insertion machine E is screwed and connected to the bearing portion 22A of the valve upper case 22, and the connecting flange 22B of the valve upper case 22 and the case 3 are connected. After removing the fixing bolt 44 which is fixedly connected to the connecting flange 3D, the valve body 4 and the rotation operating means 5 of the flow path blocking means A are moved by the raising operation by the feeding means F of the valve insertion machine E. After the assembled valve upper case 22 is raised into the case 36, the valve body 24A of the work valve 24 is closed.

その後、前記流路遮断手段Aの弁体4及び回転操作手段5を組み付けてある弁上部ケース22及び弁挿入機Eを所定位置に吊下げ搬送し、前記流路遮断手段Aの弁上部ケース22の軸受け部22Aを前記弁挿入機Eの弁送込み手段Fにおける昇降軸37の連結筒部37Aから取り外す。   Thereafter, the valve upper case 22 and the valve insertion machine E in which the valve body 4 and the rotation operation means 5 of the flow path blocking means A are assembled are suspended and conveyed at predetermined positions, and the valve upper case 22 of the flow path blocking means A is transferred. The bearing portion 22A is removed from the connecting cylinder portion 37A of the lifting shaft 37 in the valve feeding means F of the valve insertion machine E.

前記弁挿入機Eの昇降軸37の連結筒部37Aを、ケース3の開口3Cを密閉する蓋体58の連結軸部58Aに螺合連結し、この組み付けられた蓋体58及び弁挿入機Eを吊り上げ搬送し、この弁挿入機Eのケース36の下側連結フランジ部36Aを、作業弁24の上側連結フランジ部24Dにボルト31・ナット32で気密状態に固定連結したのち、前記作業弁24の弁体24Aを開弁操作する。   The connecting cylinder portion 37A of the lifting shaft 37 of the valve insertion machine E is screwed to the connecting shaft portion 58A of the lid body 58 that seals the opening 3C of the case 3, and the assembled lid body 58 and the valve insertion machine E are assembled. The lower connection flange portion 36A of the case 36 of the valve insertion machine E is fixedly connected to the upper connection flange portion 24D of the work valve 24 in an airtight state with bolts 31 and nuts 32, and then the work valve 24 is connected. The valve body 24A is opened.

そして、前記弁挿入機Eの送込み手段Fの各送込み操作ナット42を送込み側に回転操作すると、前記ケース3の開口3Cを密閉する所定装着位置にまで送込まれた蓋体58はケース3の連結フランジ3Dに当接して、該蓋体58の各ネジ孔内にケース3の連結フランジ3Dに螺合された位置決めボルト23のガイド部分が嵌入される。   When each feeding operation nut 42 of the feeding means F of the valve insertion machine E is rotated to the feeding side, the lid body 58 sent to a predetermined mounting position that seals the opening 3C of the case 3 is The guide portion of the positioning bolt 23 screwed into the connection flange 3D of the case 3 is fitted into each screw hole of the lid body 58 in contact with the connection flange 3D of the case 3.

この状態で、図17に示すように、前記位置決めボルト23を順番に固定ボルト44に付け替え、蓋体58をケース3の連結フランジ3Dに気密状態で固定連結したのち、蓋体58の連結軸部58Aと昇降軸37の連結筒部37Aとの螺合連結を解除するとともに、弁挿入機Eのケース36の下側連結フランジ36Aを、作業弁24の上側連結フランジ部24Dから撤去し、更に、ケース3の連結フランジ3Dに対して作業弁24の連結筒部24Cを引寄せ固定している引寄せ固定ボルト25を固定解除操作して、ケース3の連結フランジ3Dから作業弁24を撤去する。   In this state, as shown in FIG. 17, the positioning bolts 23 are sequentially replaced with the fixing bolts 44, and the lid body 58 is fixedly connected to the connection flange 3 </ b> D of the case 3 in an airtight state. 58A and the connecting cylinder portion 37A of the lifting shaft 37 are released, and the lower connecting flange 36A of the case 36 of the valve insertion machine E is removed from the upper connecting flange portion 24D of the work valve 24. The pulling fixing bolt 25 for pulling and fixing the connecting cylinder portion 24C of the work valve 24 with respect to the connecting flange 3D of the case 3 is unlocked to remove the work valve 24 from the connecting flange 3D of the case 3.

[11]図18に示すように、前記分岐用接続管13の連結フランジ13Aに固定連結されている仕切弁46及び前記合流用接続管14の連結フランジ14Aに固定連結されている仕切弁47をそれぞれ閉弁操作し、前記上流側流体遮断作業領域W2と工事作業領域W1及び下流側流体遮断作業領域W3を迂回するバイパス管12を前記両仕切弁46,47から撤去する。   [11] As shown in FIG. 18, the gate valve 46 fixedly connected to the connection flange 13A of the branch connection pipe 13 and the gate valve 47 fixedly connected to the connection flange 14A of the connection pipe 14 are joined. Each valve is closed and the bypass pipe 12 that bypasses the upstream fluid shutoff work area W2, the work work area W1, and the downstream fluid shutoff work area W3 is removed from both the gate valves 46 and 47.

〔第2実施形態〕
上述の第1実施形態では、内部に可燃性ガス(流体の一例)が存在するガス配管(流体輸送管)1の流体遮断作業領域の二箇所に、管壁に形成される貫通孔2の形成箇所を密封状態で囲繞する分割構造のケース3と、前記管壁に形成された貫通孔2を通して配設される管内流路を密封状態に遮断可能な弁体4と、該弁体4を流路遮断状態と上方に開弁作動させた流路開放状態とに切換える開閉操作手段5とが備えられた流路遮断手段Aを設けたが、図19、図20に示すように、ガス配管1の流体遮断作業領域の二箇所に、管壁に切断分離状態で形成される切欠き60の形成箇所を密封状態で囲繞する分割構造の弁箱兼用のケース61と、前記管壁に形成された切欠き60を通して配設される管内流路を密封状態に遮断可能な弁体62と、該弁体62を縦軸芯である弁回転軸芯Z周りでの回転によって流路遮断状態と流路開放状態とに切換える開閉操作手段5とが備えられた流路遮断手段Aを設けて実施してもよい。
[Second Embodiment]
In the first embodiment described above, the through holes 2 formed in the pipe wall are formed at two locations in the fluid blocking work area of the gas pipe (fluid transport pipe) 1 in which the combustible gas (an example of the fluid) exists. A case 3 having a divided structure that encloses a portion in a sealed state, a valve body 4 that can shut off an in-tube flow path disposed through a through hole 2 formed in the pipe wall in a sealed state, and a flow through the valve body 4 Although the channel shutoff means A provided with the opening / closing operation means 5 for switching between the channel shutoff state and the channel open state which is opened upward is provided, as shown in FIGS. 19 and 20, the gas pipe 1 A split valve case 61 for sealingly surrounding the formation portion of the cutout 60 formed in a cut and separated state on the tube wall at two locations of the fluid blocking work area, and formed on the tube wall A valve body 62 capable of sealingly sealing an in-pipe flow path disposed through the notch 60; The flow path blocking means A provided with the opening / closing operation means 5 for switching the body 62 between the flow path cutoff state and the flow path open state by rotation around the valve rotation axis Z, which is the longitudinal axis, is provided. Also good.

前記弁箱兼用ケース61は、前記弁体62を収納可能な弁室63を形成する円筒状のケース本体64のうち、ガス配管1の管軸芯X方向で相対向する側壁部に、該ケース本体64内において不断水状態のまま切断装置Bの回転切断具の一例であるホールソー(図示せず)で切断分離されたガス配管1の両切断残置管部1Bに対して連通状態で外嵌装着される取付け筒部64Aが同軸芯状態で連設されているとともに、前記ケース本体64のうち、ガス配管1の管軸芯X方向に対して直交する分岐軸芯Y方向で相対向する一方の側壁部には、分岐管部65を気密状態で嵌合固定可能な接続筒部64Bが連設されている。   The valve box combined case 61 is formed on a side wall portion of the cylindrical case main body 64 that forms the valve chamber 63 that can store the valve body 62 and that faces each other in the tube axis X direction of the gas pipe 1. The main body 64 is externally fitted in a state of communication with both of the cut remaining pipe portions 1B of the gas pipe 1 cut and separated by a hole saw (not shown) which is an example of a rotary cutting tool of the cutting device B in an undisturbed water state. The mounting cylinder portion 64A to be mounted is connected in a coaxial core state, and one of the case main bodies 64 facing each other in the branch axis Y direction perpendicular to the tube axis X direction of the gas pipe 1. A connecting tube portion 64B capable of fitting and fixing the branch pipe portion 65 in an airtight state is connected to the side wall portion.

また、前記弁箱兼用ケース61は、前記ガス配管1の管軸芯X又はその近傍を通る仮想水平面で二分割されていて、ガス配管1の切断除去予定管部(切断後は切断除去管部となる)及びそれの両側に連続する両切断残置予定管部1Bに対して気密状態で下方から装着される下側分割弁ケース61Aと、切断除去予定管部及び両切断残置予定管部1Bに対して気密状態で上方から装着される上側分割弁ケース61Bとから構成されている。   Further, the valve box combined case 61 is divided into two parts by a virtual horizontal plane passing through the tube axis X of the gas pipe 1 or the vicinity thereof, and a cutting / removal pipe part of the gas pipe 1 (cut and removed pipe part after cutting). And the lower divided valve case 61A, which is mounted from the lower side in an airtight state with respect to both of the cut and left planned pipe portions 1B continuous on both sides thereof, and the cut and removed planned pipe portion and the both cut left and left planned pipe portions 1B On the other hand, it is comprised from the upper division | segmentation valve case 61B with which an airtight state is mounted | worn from upper direction.

前記弁体62の背面には、図20に示すように、該弁体62の弁回転軸芯Z周りでの回動に連れて両分割弁ケース61A,61Bの内周面に形成された弁座66に選択的に接当可能なシール材67が保持されていて、前記弁体62の回転操作により、弁室63側に開口する三つの連通口のうち、下流側又は上流側の切断残置管部1Bが臨む連通口を密閉する流路遮断状態とその連通口を開放する流路開放状態とに切換え可能に構成されている。   As shown in FIG. 20, a valve formed on the inner peripheral surface of both split valve cases 61A and 61B on the back surface of the valve body 62 as the valve body 62 rotates about the valve rotation axis Z. A sealing material 67 that can be selectively brought into contact with the seat 66 is held, and of the three communication ports opened to the valve chamber 63 side by the rotation operation of the valve body 62, the downstream or upstream cutting residue is left. It is configured to be switchable between a channel shut-off state in which the communication port facing the placement tube section 1B is sealed and a channel open state in which the communication port is opened.

前記流路遮断手段Aの弁体62で遮断された流路遮断区間内に残存する可燃性ガスを排気ポンプ等で管外の所定箇所に排出するガス排出手段(流体排出手段)Cは、前記ガス配管1の流路遮断区間における管軸芯X方向の中間位置に、連結フランジ15Aを備えたガス排出用接続管15を溶接で気密状態に固着し、このガス排出用接続管15の連結フランジ15Aに仕切弁16を気密状態で固定連結する。   The gas discharge means (fluid discharge means) C for discharging the flammable gas remaining in the flow path blocking section blocked by the valve body 62 of the flow path blocking means A to a predetermined location outside the pipe with an exhaust pump or the like A gas discharge connection pipe 15 provided with a connection flange 15A is fixed in an airtight state by welding at an intermediate position in the tube axis X direction in the flow path blocking section of the gas pipe 1, and the connection flange of the gas discharge connection pipe 15 is secured. The gate valve 16 is fixedly connected to 15A in an airtight state.

このガス排出用接続管15の連結フランジ15Aに気密状態で固定連結されている仕切弁16を作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁16及びガス排出用接続管15の内部を通してホールソーを送り込むことにより、前記ガス排出用接続管15で囲繞されている管壁に排出口51を形成する。   A cutting device B equipped with a hole saw is attached with the gate valve 16 fixedly connected to the connection flange 15A of the gas discharge connection pipe 15 in an airtight state as a work valve, and the inside of the gate valve 16 and the gas discharge connection pipe 15 is passed through. By sending a hole saw, a discharge port 51 is formed in the pipe wall surrounded by the gas discharge connecting pipe 15.

前記両流路遮断手段Aの弁体62で遮断された流路遮断区間内に密封用流体の一例である水をポンプで圧送してこれの上流側又は下流側における可燃性ガスが流動する管内圧力よりも大なる圧力で充填する密封流体供給手段Dは、前記両分岐管部65の端部に押輪68を介して取付けられた端部閉塞カバー69のうち、一方の端部閉塞カバー69に、前記流路遮断手段Aの弁箱兼用ケース61の内部空間である弁室63とこれに連通する前記流路遮断区間に対して、密封用流体の一例である水を充填する開閉弁70付きの水供給管71を接続するとともに、前記ガス配管1の流路遮断区間における管軸芯X方向の中間位置に、連結フランジ18Aを備えた水封用排出接続管18を溶接で気密状態に固着し、この水封用排出接続管18の連結フランジ18Aには仕切弁20を気密状態で固定連結する。   In a pipe through which water, which is an example of a sealing fluid, is pumped by pump into the flow path blocking section blocked by the valve body 62 of the both flow path blocking means A, and the combustible gas flows upstream or downstream thereof. The sealed fluid supply means D that fills with a pressure larger than the pressure is applied to one end closing cover 69 among the end closing covers 69 attached to the ends of the both branch pipe portions 65 via the pusher wheels 68. The valve chamber 63 which is the internal space of the valve box combined case 61 of the flow path shutoff means A and the flow path shutoff section communicating with the valve chamber 63 are provided with an opening / closing valve 70 which is filled with water which is an example of a sealing fluid. In addition, a water sealing discharge connecting pipe 18 having a connecting flange 18A is fixed in an airtight state by welding at an intermediate position in the tube axis X direction in the flow passage blocking section of the gas pipe 1. The water-sealing discharge connecting pipe 18 The Nji 18A fixedly connected to gate valve 20 in an airtight state.

この水封用排出接続管18の連結フランジ18Aに気密状態で固定連結されている仕切弁20を作業弁としてホールソーを備えた切断装置Bを取付け、仕切弁20及び水封用排出接続管18の内部を通してホールソーを送り込むことにより、前記水封用排出接続管18で囲繞されている管壁に排出口53を形成する。   A cutting device B equipped with a hole saw is attached using the gate valve 20 fixedly connected to the connection flange 18A of the water seal discharge connection pipe 18 in an airtight state as a work valve, and the gate valve 20 and the water seal discharge connection pipe 18 are connected. By sending a hole saw through the inside, a discharge port 53 is formed in the pipe wall surrounded by the water sealing discharge connecting pipe 18.

尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。   In addition, since the other structure is the same as the structure demonstrated in 1st Embodiment, the same number is attached to the same structure location as 1st Embodiment, and the description is abbreviate | omitted.

〔第3実施形態〕
図21〜図25は、可燃性ガス(流体の一例)が流動するガス配管(流体輸送管の一例)1のうち、略U字状に屈曲するガス配管部1Cの上流側部位に、該屈曲ガス配管部1Cの流路を遮断するための圧力水を供給する給水管73を接続し、この給水管73の途中部位及びこれを迂回するバイパス管部74にそれぞれ開閉弁75,76を設けるとともに、前記屈曲ガス配管部1Cの最下端位置には、水頭圧でガス輸送流路を遮断している屈曲ガス配管部1C内の水を管外に排出する排水管77を接続し、更に、この排水管77には、開閉弁78及びドレンタンク79を設けてあるガス配管の遮断システムにおいて、前記給水管73における両開閉弁75,76及びバイパス管部74を新しい両開閉弁75,76及びバイパス管部74に取り替える場合の流体遮断方法を示す。
[Third Embodiment]
FIGS. 21 to 25 show that the bent portion of the gas pipe 1 (example of fluid transport pipe) 1 through which the flammable gas (example of fluid) flows is located upstream of the gas pipe portion 1C bent in a substantially U shape. A water supply pipe 73 that supplies pressure water for shutting off the flow path of the gas piping part 1C is connected, and on-off valves 75 and 76 are provided in a part of the water supply pipe 73 and a bypass pipe part 74 that bypasses the water supply pipe 73, respectively. A drain pipe 77 is connected to the lowermost position of the bent gas pipe portion 1C to discharge the water in the bent gas pipe portion 1C, which shuts off the gas transport flow path with water head pressure, to the outside of the pipe. In the gas pipe shutoff system in which the drain pipe 77 is provided with an on-off valve 78 and a drain tank 79, both the on-off valves 75, 76 and the bypass pipe portion 74 in the water supply pipe 73 are replaced with new both on-off valves 75, 76 and bypass. Replace with tube 74 Shows the fluid cutoff methods focus.

[1]図21、図22に示すように、前記給水管73の工事作業領域W1よりも下流側の流体遮断作業用領域W3の二箇所の各々に、管壁に形成される弁挿入用貫通孔2の形成箇所を密封状態で囲繞する分割構造の弁箱兼用のケース3と、前記管壁に形成された弁挿入用貫通孔2を通して配設される管内流路を密封状態に遮断可能な弁体4と、該弁体4を流路遮断状態と上方に開弁作動させた流路開放状態とに切換える開閉操作手段5とが備えられた第1実施形態と同一構造の流路遮断手段Aを取付ける。 [1] As shown in FIGS. 21 and 22, valve insertion penetrations formed in the pipe wall at each of two locations of the fluid blocking work area W3 downstream of the construction work area W1 of the water supply pipe 73. The case 3 also serving as a valve box having a divided structure that surrounds the formation site of the hole 2 in a sealed state, and the in-pipe flow path disposed through the valve insertion through hole 2 formed in the pipe wall can be shut off in a sealed state. A flow path blocking means having the same structure as that of the first embodiment, comprising a valve body 4 and an opening / closing operation means 5 for switching the valve body 4 between a flow path cutoff state and a flow path open state in which the valve body 4 is opened upward. Install A.

[2]図23に示すように、前記流体遮断作業用領域W2の二箇所に設けられた両流路遮断手段Aのうち、上流側である下方側に位置する流路遮断手段Aの開閉操作手段5を回転操作して、給水管73の管壁に形成された弁挿入用貫通孔2を通して弁体4を管内に送込み、前記給水管73内の流路を密封状態に遮断する。 [2] As shown in FIG. 23, the opening / closing operation of the flow path blocking means A located on the lower side, which is the upstream side, of the both flow path blocking means A provided at two locations in the fluid blocking work area W2. By rotating the means 5, the valve body 4 is fed into the pipe through the valve insertion through hole 2 formed in the pipe wall of the water supply pipe 73, and the flow path in the water supply pipe 73 is shut off in a sealed state.

次に、前記密封流体供給手段Dを構成する水封用供給接続管80の連結フランジ80Aに固定連結された仕切弁81を開弁操作して、前記上流側の流路遮断手段Aの弁体4で遮断された流路遮断区間W2内に、前記給水管73の上端側の水平接続管部73Aをオーバーフローする状態にまで密封流体供給手段Dのポンプによって密封用流体の一例である水を圧送して充填する。   Next, the gate valve 81 fixedly connected to the connecting flange 80A of the water sealing supply connecting pipe 80 constituting the sealed fluid supply means D is opened to provide the valve body of the upstream flow path blocking means A. 4, water as an example of a sealing fluid is pumped by the pump of the sealing fluid supply means D until the horizontal connection pipe portion 73A on the upper end side of the water supply pipe 73 overflows into the flow path blocking section W2 blocked at 4. Then fill.

[3]図24に示すように、前記流体遮断作業用領域W3の二箇所に設けられた両流路遮断手段Aのうち、下流側である上方側に位置する流路遮断手段Aの開閉操作手段5を回転操作して、給水管73の管壁に形成された弁挿入用貫通孔2を通して弁体4を管内に送込み、前記給水管73内の流路を密封状態に遮断する。 [3] As shown in FIG. 24, the opening / closing operation of the flow path blocking means A located on the upper side, which is the downstream side, of both flow path blocking means A provided in two places of the fluid blocking work area W3. By rotating the means 5, the valve body 4 is fed into the pipe through the valve insertion through hole 2 formed in the pipe wall of the water supply pipe 73, and the flow path in the water supply pipe 73 is shut off in a sealed state.

そして、前記密封流体供給手段Dのポンプによって下流側の管内圧力よりも大なる圧力で密封用水を供給することにより、前記両流路遮断手段Aの弁体4で遮断された流路遮断区間内に充填されている密封用水の圧力を、これの下流側における可燃性ガスが流動する管内圧力よりも大なる圧力にまで高める。   Then, the sealing water is supplied by the pump of the sealing fluid supply means D at a pressure larger than the downstream pipe pressure, so that the inside of the flow path blocking section blocked by the valve body 4 of the both flow path blocking means A. The pressure of the sealing water filled in is increased to a pressure greater than the pressure in the pipe where the combustible gas flows on the downstream side thereof.

この状態で前記給水管73における両開閉弁75,76及びバイパス管部74を切断除去し、前記給水管73の切断端面に新しい両開閉弁75,76及びバイパス管部74を取り付ける。   In this state, both the on-off valves 75 and 76 and the bypass pipe portion 74 in the water supply pipe 73 are cut and removed, and new both on-off valves 75 and 76 and the bypass pipe portion 74 are attached to the cut end surface of the water supply pipe 73.

[4]図25に示すように、第1実施形態と同様に、前記ケース3の連結フランジ3Dから弁体4及び開閉操作手段5が組み付けられている弁上部ケース22を撤去したのち、前記ケース3の連結フランジ3Dに蓋体58を固定ボルト44で気密状態に固定連結する。
尚、その他の構成は、第1実施形態で説明した構成と同一であるから、同一の構成箇所には、第1実施形態と同一の番号を付記してそれの説明は省略する。
[4] As shown in FIG. 25, after removing the valve upper case 22 in which the valve body 4 and the opening / closing operation means 5 are assembled from the connection flange 3D of the case 3 as in the first embodiment, The lid 58 is fixedly connected to the three connecting flanges 3D by the fixing bolts 44 in an airtight state.
In addition, since the other structure is the same as the structure demonstrated in 1st Embodiment, the same number is attached to the same structure location as 1st Embodiment, and the description is abbreviate | omitted.

〔その他の実施形態〕
(1)上述の各実施形態では、内部に流体が存在する流体輸送管1の流体遮断作業領域の二箇所に、管壁に形成される貫通孔2又は切欠き60の形成箇所を密封状態で囲繞する分割構造のケース3,61と、前記管壁に形成された貫通孔2又は切欠き60を通して配設される管内流路を密封状態に遮断可能な弁体4,62と、該弁体4,62を流路遮断状態と流路開放状態とに切換える開閉操作手段5とが備えられた流路遮断手段Aを設けたが、この流路遮断手段Aを流体輸送管1の流体遮断作業領域の三箇所以上に設けて実施してもよい。
この場合、前記三つ以上の流路遮断手段Aによって遮断形成された2つ以上の隣接する流路遮断区間の全てに密封用流体を充填しても良いが、少なくとも一つの流路遮断区間に密封用流体を充填するとよい。
[Other Embodiments]
(1) In each of the above-described embodiments, the through hole 2 or the notch 60 formed in the tube wall is sealed in two places in the fluid blocking work area of the fluid transport pipe 1 in which the fluid exists. Enclosed divided case 3, 61, valve body 4, 62 capable of shutting off an in-tube flow path disposed through through hole 2 or notch 60 formed in the tube wall in a sealed state, and the valve body 4 and 62 is provided with an open / close operation means 5 for switching between a flow path cut-off state and a flow path open state. You may implement by providing in three or more places of an area | region.
In this case, the sealing fluid may be filled in all of two or more adjacent channel blocking sections formed by the three or more channel blocking means A, but at least one channel blocking section may be filled. It may be filled with a sealing fluid.

(2)上述の各実施形態では、前記密封流体供給手段Dのポンプによって流路遮断区間内に充填される密封用流体の圧力を、前記流路遮断区間よりも上流側又下流側の管内流体が存在する部位の管内圧力よりも大に設定したが、この密封用流体の圧力を、前記流路遮断区間よりも上流側又下流側の管内流体が存在する部位の管内圧力と同圧に設定してもよい。   (2) In each of the above-described embodiments, the pressure of the sealing fluid filled in the flow path blocking section by the pump of the sealing fluid supply means D is set to the in-pipe fluid upstream or downstream of the flow path blocking section. However, the pressure of the sealing fluid is set to the same pressure as the pressure inside the pipe where the pipe fluid upstream or downstream from the flow path blocking section exists. May be.

(3)上述の各実施形態では、前記流路遮断区間内に充填される密封用流体として水を使用したが、これの代わりに不活性ガスを用いても良い。   (3) In each of the above-described embodiments, water is used as the sealing fluid filled in the flow path blocking section, but an inert gas may be used instead.

本発明の流体輸送管の流体遮断方法による第1実施形態を示す全体の平面図The top view of the whole which shows 1st Embodiment by the fluid interruption | blocking method of the fluid transport pipe | tube of this invention 全体の縦断側面図Overall profile side view 全体の側面図Overall side view 流路遮断手段のケースを取付けた時の縦断側面図Longitudinal side view when the case of the flow blocking means is installed 流路遮断手段のケースを取付けた時の側面図Side view when the case of the flow blocking means is installed 穿孔作業時の一部切欠き側面図Side view of partly cutout during drilling 弁体取付け作業時の一部切欠き側面図Side view of partly cutaway when mounting the valve body 弁体を取付けたときの縦断側面図Longitudinal side view with valve body installed バイパス管を接続したときの全体の平面図Overall plan view when a bypass pipe is connected 図9におけるX-X線視での全体の一部断面側面図9 is a partial cross-sectional side view of the whole in the XX line view in FIG. 残留ガスの排出工程時の全体の一部断面側面図Partial cross-sectional side view of the entire residual gas discharge process 密封用水の充填工程時の全体の一部断面側面図Partial sectional side view of the whole during the filling process of sealing water 新設仕切弁の設置箇所の切断工程時の全体の一部断面側面図Partial cross-sectional side view of the whole part of the new gate valve during the cutting process 新設仕切弁の取付け工程時の全体の一部断面側面図Partial partial cross-sectional side view during the installation process of the new gate valve 密封用水の排出工程時の全体の一部断面側面図Partial cross-sectional side view of the entire sealing water discharge process 全ての流路遮断手段の弁体を全開したときの全体の一部断面側面図Partial cross-sectional side view of the whole when the valve bodies of all flow path blocking means are fully opened 流路遮断手段の弁体を撤去する工程時の要部の一部断面側面図Partial cross-sectional side view of the main part during the process of removing the valve body of the flow path blocking means バイパス管を撤去したときの全体の一部断面側面図Partial partial cross-sectional side view when the bypass pipe is removed 本発明の流体輸送管の流体遮断方法による第2実施形態を示す一部切欠き側面図The partially cutaway side view which shows 2nd Embodiment by the fluid interruption | blocking method of the fluid transport pipe | tube of this invention 図19の一部断面平面図Partial cross-sectional plan view of FIG. 本発明の流体輸送管の流体遮断方法による第3実施形態を示すガス配管系の要部の断面図Sectional drawing of the principal part of the gas piping system which shows 3rd Embodiment by the fluid interruption | blocking method of the fluid transport pipe of this invention 流路遮断手段及び密封流体供給手段を取付けた工程時の要部の断面図Sectional drawing of the principal part at the time of the process which attached the flow-path interruption | blocking means and the sealing fluid supply means 密封用水の充填工程時の要部の断面図Sectional view of the main part during the filling process of sealing water 旧両開閉弁及び旧バイパス管部を切断除去した工程時の要部の断面図Sectional drawing of the main part at the time of the process which cut and removed the old both on-off valve and the old bypass pipe part 新両開閉弁及び新バイパス管部を取付けて復旧したときの要部の断面図Sectional view of the main part when the new both open / close valve and new bypass pipe are installed and restored

符号の説明Explanation of symbols

A 流路遮断手段
C 流体排出手段(ガス排出手段)
D 密封流体供給手段
W1 工事作業領域
W2 上流側流体遮断作業領域
W3 下流側流路遮断区間
W4 流側流路遮断区間
W5 上流側流路遮断区間
A 流路遮断手段
C 流体排出手段(ガス排出手段)
D 密封流体供給手段
W1 工事作業領域
W2 上流側流体遮断作業領域
W3 下流側流体遮断作業領域
W4 上流側流路遮断区間
W5 下流側流路遮断区間
X 管軸芯
1 流体輸送管(ガス配管)
2 貫通孔
3 ケース
4 弁体
5 開閉操作手段
12 バイパス管
60 切欠き
61 弁兼用ケース
62 弁体
A Channel block means C Fluid discharge means (gas discharge means)
D Sealed fluid supply means W1 Construction work area W2 Upstream fluid blocking work area W3 Downstream flow path blocking section W4 Flow side flow path blocking section W5 Upstream flow path blocking section A Flow path blocking means C Fluid discharge means (gas discharge means )
D Sealed fluid supply means W1 Construction work area W2 Upstream fluid blocking work area W3 Downstream fluid blocking work area W4 Upstream flow path blocking section W5 Downstream flow path blocking section X Pipe axis 1 Fluid transport pipe (gas piping)
2 Through-hole 3 Case 4 Valve body 5 Opening / closing operation means 12 Bypass pipe 60 Notch 61 Valve combined case 62 Valve body

Claims (8)

内部に流体が存在する流体輸送管の流体遮断作業領域の少なくとも二箇所に、管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞する分割構造のケースと、前記管壁に形成された貫通孔又は切欠きを通して配設される管内流路を密封状態に遮断可能な弁体と、該弁体を流路遮断状態と流路開放状態とに切換える開閉操作手段とが備えられた流路遮断手段を設けるとともに、前記流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された密封流体供給手段により、前記流路遮断区間内に密封用流体を充填する流体輸送管の流体遮断方法。   A case of a divided structure that encloses through holes or notches formed in the tube wall in a sealed state in at least two locations of the fluid blocking work area of the fluid transport pipe in which the fluid is present, and the tube wall A valve body capable of shutting off the in-pipe flow path disposed through the formed through-hole or notch in a sealed state; and an opening / closing operation means for switching the valve body between a flow path cut-off state and a flow path open state. And a sealing fluid supply means connected to the pipe wall of the channel blocking section blocked by the valve body of the channel blocking means is filled with the sealing fluid in the channel blocking section. A fluid blocking method for a fluid transport pipe. 内部に流体が存在する流体輸送管の流体遮断作業領域の少なくとも二箇所に、管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞する分割構造のケースと、前記管壁に形成された貫通孔又は切欠きを通して配設される管内流路を密封状態に遮断可能な弁体と、該弁体を流路遮断状態と流路開放状態とに切換える開閉操作手段とが備えられた流路遮断手段を設けるとともに、前記流路遮断手段の弁体で遮断された流路遮断区間の管壁に接続された流体排出手段により、前記流路遮断区間内に残存する流体を管外に排出し、前記流路遮断区間の管壁に接続された密封流体供給手段により、前記流路遮断区間内に密封用流体を充填する流体輸送管の流体遮断方法。   A case of a divided structure that encloses through holes or notches formed in the tube wall in a sealed state in at least two locations of the fluid blocking work area of the fluid transport pipe in which the fluid is present, and the tube wall A valve body capable of shutting off the in-pipe flow path disposed through the formed through-hole or notch in a sealed state; and an opening / closing operation means for switching the valve body between a flow path cut-off state and a flow path open state. In addition, a fluid discharge means connected to the pipe wall of the flow path blocking section blocked by the valve body of the flow path blocking means removes the fluid remaining in the flow path blocking section outside the pipe. A fluid blocking method for a fluid transport pipe, in which a sealing fluid is filled into the flow path blocking section by a sealing fluid supply means that is discharged to the pipe and is connected to the pipe wall of the flow path blocking section. 前記密封流体供給手段によって流路遮断区間内に充填される密封用流体の圧力が、前記流路遮断区間の上流側の管内圧力よりも大に設定されている請求項1又は2記載の流体輸送管の流体遮断方法。   The fluid transportation according to claim 1 or 2, wherein the pressure of the sealing fluid filled in the flow path blocking section by the sealing fluid supply means is set to be larger than the pipe internal pressure upstream of the flow path blocking section. Pipe fluid shut-off method. 流体輸送管の工事作業領域の上流側流体遮断作業領域の少なくとも二箇所及び下流側流体遮断作業領域の少なくとも二箇所の各々に、流体の流れを維持したまま管壁に形成される貫通孔又は切欠きの形成箇所を密封状態で囲繞する分割構造のケースと、前記管壁に形成された貫通孔又は切欠きを通して配設される管内流路を密封状態に遮断可能な弁体と、該弁体を流路遮断状態と流路開放状態とに切換える開閉操作手段とが備えられた流路遮断手段を設けるとともに、前記流体輸送管には、前記上流側流体遮断作業領域と工事作業領域及び下流側流体遮断作業領域を迂回するバイパス管を接続し、少なくとも前記上流側流体遮断作業領域の前記流路遮断手段の弁体で遮断された上流側流路遮断区間内及び前記下流側流体遮断作業領域の前記流路遮断手段の弁体で遮断された下流側流路遮断区間内に残存する流体を管壁に接続された流体排出手段により管外に排出し、前記上流側流路遮断区間内及び下流側流路遮断区間内に、管壁に接続された密封流体供給手段によって密封用流体を充填する流体輸送管の流体遮断方法。   Through holes or cuts formed in the pipe wall while maintaining the flow of fluid in each of at least two of the upstream fluid blocking work area and at least two of the downstream fluid blocking work areas of the construction work area of the fluid transport pipe A case of a divided structure that surrounds a notch formation portion in a sealed state, a valve body capable of shutting off an in-pipe flow path disposed through a through-hole or notch formed in the tube wall in a sealed state, and the valve body Provided with an opening / closing operation means for switching between a channel blocking state and a channel opening state, and the fluid transport pipe includes the upstream fluid blocking work area, the construction work area, and the downstream side. A bypass pipe that bypasses the fluid blocking work area is connected, and at least in the upstream channel blocking section and the downstream fluid blocking work area that are blocked by the valve body of the channel blocking means in the upstream fluid blocking work area. The flow The fluid remaining in the downstream flow path blocking section blocked by the valve body of the blocking means is discharged out of the pipe by the fluid discharge means connected to the pipe wall, and the upstream flow path blocking section and the downstream flow path are discharged. A fluid blocking method for a fluid transport pipe, wherein a sealing fluid is filled in a blocking section by a sealing fluid supply means connected to a pipe wall. 前記密封流体供給手段によって前記上流側流路遮断区間内に充填される密封用流体の圧力及び前記下流側流路遮断区間内に充填される密封用流体の圧力が、前記上流側流路遮断区間の上流側の管内圧力及び前記下流側流路遮断区間の下流側の管内圧力よりも大なる圧力に設定されている請求項4記載の流体輸送管の流体遮断方法。   The pressure of the sealing fluid filled in the upstream flow path blocking section and the pressure of the sealing fluid filled in the downstream flow path blocking section by the sealing fluid supply means are the upstream flow path blocking section. 5. The fluid shutoff method for a fluid transport pipe according to claim 4, wherein the fluid transport pipe is set to a pressure greater than the upstream pipe pressure and the downstream pipe pressure of the downstream flow path shutoff section. 前記流路遮断手段のケースの内部空間と前記流路遮断区間とを連通形成して、前記ケースの内部空間内にも密封用流体を充填してある請求項1〜5のいずれか1項に記載の流体輸送管の流体遮断方法。   The internal space of the case of the flow path blocking means and the flow path blocking section are formed to communicate with each other, and the internal space of the case is filled with a sealing fluid. A fluid blocking method for the fluid transport pipe as described. 前記流体輸送管がガス管であり、前記密封用流体が水である請求項1〜6のいずれか1項に記載の流体輸送管の流体遮断方法。   The fluid blocking method for a fluid transport pipe according to claim 1, wherein the fluid transport pipe is a gas pipe, and the sealing fluid is water. 前記ケースには、前記流体輸送管における貫通孔又は切欠きの管軸芯方向両側脇に外装される筒状ケース部が形成され、この筒状ケース部の内周面と流体輸送管の外周面との間に、前記貫通孔又は切欠きと区画された環状空間を形成し、この環状空間内に補強材を充填してある請求項1〜7のいずれか1項に記載の流体輸送管の流体遮断方法。   The case is formed with a cylindrical case portion that is externally provided on both sides of the through hole or notch in the tube axis direction of the fluid transport pipe, and an inner peripheral surface of the cylindrical case portion and an outer peripheral surface of the fluid transport pipe The fluid transport pipe according to any one of claims 1 to 7, wherein an annular space partitioned from the through hole or notch is formed between the annular hole and a reinforcing material is filled in the annular space. Fluid shutoff method.
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