JP2008161132A - Microorganism-culturing apparatus - Google Patents

Microorganism-culturing apparatus Download PDF

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JP2008161132A
JP2008161132A JP2006355193A JP2006355193A JP2008161132A JP 2008161132 A JP2008161132 A JP 2008161132A JP 2006355193 A JP2006355193 A JP 2006355193A JP 2006355193 A JP2006355193 A JP 2006355193A JP 2008161132 A JP2008161132 A JP 2008161132A
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JP4761213B2 (en
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Akihiro Takamatsu
明廣 高松
Junichi Sugano
順一 菅野
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Azbio Corp
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    • C12M23/00Constructional details, e.g. recesses, hinges
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    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/14Pressurized fluid
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/04Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus by injection or suction, e.g. using pipettes, syringes, needles
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a compact microorganism-culturing apparatus of simple construction, capable of degerming, heating/making a stirring culture of a culture liquid, and lower in contamination risk than ever. <P>SOLUTION: The microorganism-culturing apparatus comprises an openable pressure-resistant closed vessel composed of a culture tank and a lid closing the culture tank, and a spawn injection part for sterilely injecting the culture tank with spawns. A culture liquid charged into the above closed vessel prior to making a culture is heated to its sterilizing temperature, and during making the culture, the temperature of the culture liquid is measured and the culture liquid is put to feedback heating control to a predetermined temperature. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、コンパクトで、家庭用電源で加温、攪拌をし、野外などでも目的外の微生物のコンタミネーションなく、目的の菌のみを増殖させることができる微生物の培養装置に関する。   The present invention relates to a microorganism culture apparatus that is compact, can be heated and stirred with a household power source, and can grow only the target bacteria without contamination of the target microorganisms even outdoors.

従来の加温を必要とする微生物培養装置は、工業用、研究用に使用され、大型で、滅菌は高圧蒸気滅菌法(120℃、約2気圧、15〜20分間)で行われている。それには、大型ボイラー、或いは市販の高圧蒸気滅菌機を必要とする。組立ても困難であり、費用も掛かる。   Conventional culturing apparatuses that require heating are used for industrial and research purposes, are large-sized, and sterilization is performed by a high-pressure steam sterilization method (120 ° C., about 2 atm, 15 to 20 minutes). This requires a large boiler or a commercially available high-pressure steam sterilizer. Assembling is difficult and expensive.

さらに、培養に際して、培地の調整及び培養タンクへの投入、種菌の培養及び培養タンクへの投入を無菌的に作業しなければならない。さらに、培養中も無菌的な条件の確保が必要である。これらの作業は、専門的知識、無菌的な環境設備が必要であり、農家、一般家庭では困難である。   Furthermore, in culture, the preparation of the medium and the introduction into the culture tank, the culture of the inoculum and the introduction into the culture tank must be performed aseptically. Furthermore, it is necessary to ensure aseptic conditions during culture. These operations require specialized knowledge and aseptic environmental equipment, and are difficult for farmers and ordinary households.

野外での培養が可能であるとする微生物培養装置では、滅菌方法として、紫外線照射、殺菌剤投与によるものがほとんどであった。このような滅菌方法では、紫外線が照射できない隙間、殺菌薬液が接触しない隙間などでは雑菌(目的外の微生物)が殺菌できず、コンタミネーションが頻繁に起こっていた。   Microbial culture apparatuses that can be cultivated outdoors are mostly sterilized by ultraviolet irradiation and administration of a bactericide. In such a sterilization method, germs (unintended microorganisms) cannot be sterilized in gaps where ultraviolet rays cannot be irradiated and gaps where the bactericide solution does not contact, and contamination has frequently occurred.

また、従来の野外運用を目的とした培養タンクでは、培地投入後の滅菌は不可能でした。培地の濁度により、紫外線の効果が十分発揮されないこと、目的の微生物を殺菌してしまうため、殺菌剤が投入できないためである。   In addition, in conventional culture tanks intended for outdoor operation, sterilization after adding the medium was not possible. This is because the effect of ultraviolet rays is not sufficiently exhibited due to the turbidity of the medium, and the target microorganism is sterilized, so that a bactericidal agent cannot be introduced.

そのため、培地は濃縮液を作製し、滅菌し、滅菌された水を溜めた培養タンク内にバイパスチューブを使用し、投入していた。従って、コンタミネーションのリスクが高く、汎用機でありながら、実際は専門的知識を持たない者が、作業すると、目的の微生物のみを培養することができないことが多々あった。   For this reason, the culture medium was prepared using a bypass tube in a culture tank in which a concentrated solution was prepared, sterilized, and sterilized water was collected. Accordingly, there are many cases in which only a target microorganism cannot be cultured when a person who has a high risk of contamination and is a general-purpose machine but does not actually have specialized knowledge works.

滅菌、培養が可能なコンパクトな微生物培養装置として、特許文献1に、細胞を培養する培養液を保持する培養槽と、培養液中にガスを供給するガス供給手段と、培養液を撹拌する撹拌手段と、培養槽に新たな培養液を供給する培養液供給手段と、培養槽から老廃培養液を排出する培養液排出手段と、電磁誘導加熱手段とを備え、前記培養槽は、前記電磁誘導加熱手段からの電磁誘導によって発熱する被誘導加熱部を備えるとともに、前記培養槽内の培養液の温度を測定する温度測定手段と、該温度測定手段の測定温度に基づいて前記電磁誘導加熱手段を制御して加熱量を調節する制御手段とを備えていることを特徴とする培養装置が公開されている。   As a compact microorganism culture apparatus capable of sterilization and culture, Patent Document 1 discloses a culture tank for holding a culture solution for culturing cells, a gas supply means for supplying gas into the culture solution, and stirring for stirring the culture solution. Means, a culture medium supply means for supplying a new culture medium to the culture tank, a culture medium discharge means for discharging the waste culture liquid from the culture tank, and an electromagnetic induction heating means, wherein the culture tank is provided with the electromagnetic induction A temperature measuring means for measuring the temperature of the culture solution in the culture tank; and the electromagnetic induction heating means based on the temperature measured by the temperature measuring means. A culture apparatus characterized by comprising control means for controlling and adjusting the amount of heating has been disclosed.

また、滅菌方法として、特許文献1に、前記の培養装置の滅菌方法であって、前記培養槽内に培養液を投入し、前記ガス供給手段、撹拌手段、培養液供給手段及び培養液排出手段を含む培養器具を組み付けた状態で、あらかじめ検証した滅菌条件に基づいて前記制御手段を作動させ、前記電磁誘導加熱手段を制御して前記被誘導加熱部を発熱させることにより、前記培養槽内の培養液及び該培養槽に組み付けられた培養器具を滅菌することを特徴とする培養装置の滅菌方法が公開されている。
特開2006−129765号公報
Further, as a sterilization method, Patent Literature 1 discloses a sterilization method for the culture apparatus, in which a culture solution is introduced into the culture tank, and the gas supply unit, the stirring unit, the culture solution supply unit, and the culture solution discharge unit. In the state where the culture device including the above is assembled, the control means is operated based on the sterilization conditions verified in advance, and the induction heating unit is heated by controlling the electromagnetic induction heating means. A method for sterilizing a culture apparatus characterized by sterilizing a culture solution and a culture instrument assembled in the culture tank has been disclosed.
JP 2006-129765 A

しかしながら、特許文献1に記載の培養装置は、培養液中にガスを供給するガス供給手段、培養液を撹拌する撹拌手段、即ち攪拌翼17bがあり、複雑でかつコンタミネーションのリスクがある点問題である。   However, the culture apparatus described in Patent Document 1 has a gas supply means for supplying gas into the culture solution and an agitation means for stirring the culture solution, that is, a stirring blade 17b, which is complicated and has a risk of contamination. It is.

さらには、種菌の投入については、具体的な方法は開示されていないが、段落0024の、培養液11内に被培養物を投入して被培養物を培養する際との記載から、滅菌後蓋を開き、種菌を投入するものである。従って、培養槽内を滅菌したにも拘わらず、結局菌投入時に培養槽が開放され、コンタミネーションのリスクを回避することができない。   Further, although a specific method for inoculating the inoculum is not disclosed, from the description in Paragraph 0024 that the culture is introduced into the culture solution 11 and cultured, The lid is opened and the inoculum is introduced. Therefore, despite the sterilization of the inside of the culture tank, the culture tank is eventually opened when the bacteria are added, and the risk of contamination cannot be avoided.

そこで、本発明は、コンパクト、簡易な構成で、培養液を滅菌、加温・攪拌培養でき、コンタミネーションのリスクがより低い微生物培養装置を提供することを目的とするものである。   Accordingly, an object of the present invention is to provide a microorganism culturing apparatus that can sterilize, heat, and stir culture medium with a compact and simple configuration and has a lower risk of contamination.

本発明は、上記の課題を解決するために、培養タンク2a及び前記培養タンク2aを密閉する蓋2bよりなる開閉式耐圧密閉容器2と、前記開閉式耐圧密閉容器2に接続し、種菌を無菌的に前記培養タンク2a内部2fに注入する種菌インジェクション部とからなり、培養前に前記開閉式耐圧密閉容器2内に投入した培養液8を殺菌温度まで加熱し、培養中は培養液8の温度を測定し、培養液8を所定の温度にフィードバック加熱制御することを特徴とする微生物培養装置の構成、ナット本体10aと、前記ナット本体10aの内部空間に充填した充填材10bと、前記充填材10bを充填した後ナット本体10aの上下に貼付し充填材10bを密閉する第1フィルム10c、第2フィルム10dよりなるナットを殺菌後、無菌的に包装袋10eに密閉したことを特徴とする使い捨て滅菌ナットセット20の構成、シリンダー9aと、ピストン9bと、前記シリンダー9aの先端に嵌めたソケット9cよりなる滅菌済みの注射器のシリンダー内部に種菌11を充填し、その後、前記ソケット9cの外部をフィルム9dで覆い、次に無菌的に包装袋9eに密閉したことを特徴とする種菌セット19の構成、また、前記種菌インジェクション部が、開閉式耐圧密閉容器2に接続した連結管4gと、前記連結管4gに接続したバルブ4dと、前記バルブ4dに接続した導入管4aと、前記導入管4aに接続した殺菌ナット10よりなり、培養液8を前記培養タンク2aに投入後、前記開閉式耐圧密閉容器2を密封し、前記バルブ4dを開放し、種菌11注入時にはバルブ4dが開かれ、前記殺菌ナット10上部に種菌11入り注射器9を刺し、種菌11を前記開閉式耐圧密閉容器2内に注入し、その後前記バルブ4dを閉じ、微生物を培養することを特徴とする前記微生物培養装置の構成及び培養タンク2a内に、攪拌子7を置き、前記培養タンク2a底下方に配置したスターラー6で、培養液8を攪拌することを特徴とする前記微生物培養装置1の構成とした。   In order to solve the above problems, the present invention is connected to the open / close pressure-resistant airtight container 2 composed of a culture tank 2a and a lid 2b for sealing the culture tank 2a, and the open / close pressure-resistant airtight container 2 to aseptically inoculate the inoculum. The inoculum is injected into the inside 2f of the culture tank 2a, and the culture solution 8 introduced into the open / close pressure-resistant airtight container 2 is heated to the sterilization temperature before the culture, and the temperature of the culture solution 8 is maintained during the culture. , And the culture medium 8 is feedback-heat controlled to a predetermined temperature, the structure of the microorganism culture apparatus, the nut body 10a, the filler 10b filled in the inner space of the nut body 10a, and the filler After filling the nut body 10a, the nuts made of the first film 10c and the second film 10d, which are attached to the top and bottom of the nut body 10a and seal the filler 10b, are sterilized, and aseptically packaged 1 The inoculum 11 is filled in the cylinder of a sterilized syringe consisting of a cylinder 9a, a piston 9b, and a socket 9c fitted to the tip of the cylinder 9a. Thereafter, the outside of the socket 9c is covered with a film 9d and then aseptically sealed in a packaging bag 9e, and the inoculum injection part is provided with an open / close pressure-resistant sealed container 2 A connection pipe 4g connected to the connection pipe 4g, a valve 4d connected to the connection pipe 4g, an introduction pipe 4a connected to the valve 4d, and a sterilization nut 10 connected to the introduction pipe 4a. After being introduced into 2a, the open / close pressure-resistant airtight container 2 is sealed, the valve 4d is opened, and when the inoculum 11 is injected, the valve 4d is opened. A structure of the microorganism culture apparatus characterized in that the inoculum 9 containing the inoculum 11 is inserted into the upper part of the sterilizing nut 10, the inoculum 11 is injected into the open / close pressure-resistant sealed container 2, and then the valve 4d is closed to culture the microorganism. And the stirrer 7 is placed in the culture tank 2a, and the culture solution 8 is stirred by the stirrer 6 arranged below the bottom of the culture tank 2a.

本発明は、以上の構成であるから以下の効果が得られる。第1に、コンパクトな構成であるから、運搬が容易で、さらに家庭用100V、DC充電器を電源とすることができるため、農家、一般家庭での園芸用に用いることができ、屋外での使用も可能である。   Since this invention is the above structure, the following effects are acquired. First, because it is a compact configuration, it can be easily transported, and can be used as a household 100V DC charger, so it can be used for farming, gardening at home, and outdoors. Use is also possible.

第2に、開閉式耐圧密閉容器内部を、電熱式加熱機で加温し、希釈後の培地を高温で滅菌することができ、高圧蒸気滅菌法に近い条件で滅菌することができるため、コンタミネーションの心配がない。また、種菌の投入は、目的の菌のみを無菌的に調整した種菌を種菌インジェクション部から、注射器で注入し、培養中は使い捨て通気フィルターを・・・にセットし、内部に空気を自然吸気させるだけであるから、専門的知識、無菌環境設備がなくともコンタミネーションのリスクが低い。汎用機として、農家、一般家庭でも十分、目的の微生物をコンタミネーションなく培養、増殖させることができる。   Secondly, the inside of the open / close pressure-resistant sealed container is heated with an electric heating machine, and the diluted medium can be sterilized at a high temperature and can be sterilized under conditions close to the high-pressure steam sterilization method. There is no worry about nations. In addition, inoculation of the inoculum is performed by injecting the inoculum prepared by aseptically adjusting only the target inoculum from the inoculum injection section with a syringe, setting a disposable aeration filter during culture, and letting air naturally in the interior. Therefore, the risk of contamination is low even without specialized knowledge and aseptic environmental equipment. As a general-purpose machine, it is sufficient for farmers and general households to grow and propagate the target microorganisms without contamination.

第3に、培地調整後に滅菌できるため、培地は濃縮液でなく、粉体を用いることができるので、濃縮液調整後の品質劣化などの問題も起きない。   Thirdly, since the medium can be sterilized after preparation of the medium, the medium can be used in the form of powder instead of the concentrated liquid, so that problems such as quality deterioration after the concentrated liquid preparation does not occur.

農家、一般家庭で使用でき、コンタミネーションを防止し、汎用性のある微生物培養装置を提供するという目的を、攪拌子7が入れられた培養タンク2a、前記培養タンク2a内部2f側の圧力調整装置2c及のフロート式安全装置2qの通気孔を滅菌前から覆うフィルター17、18並びに種菌11を無菌的に添加する種菌インジェクション部4を備えた前記培養タンク2aを密閉する蓋2bよりなる開閉式耐圧密閉容器2と、前記培養タンク2a内の培養液8の温度を測定する温度センサ5a及び前記温度センサ5aからの温度情報を基に滅菌温度及び培養温度を設定温度に制御する温度コントロールユニット5と、前記攪拌子7を回転させ、培養液8を攪拌させるスターラー6及び滅菌時間を設定するタイマー3j、前記開閉式耐圧密閉容器2を加熱する電熱線ヒータ3cを備え、前記培養タンク2aを載せた電熱式加熱機3とからなり、前記種菌インジェクション部4が、開閉式耐圧密閉容器2に接続した連結管4gと、前記連結管4gに接続したバルブ4dと、前記バルブ4dに接続した導入管4aと、前記導入管4aに接続した、ナット本体10aと前記ナット本体10aの内部空間に充填した充填材10bと、前記充填材10bを充填した後ナット本体10aの上下に貼付し充填材10bを密閉する第1フィルム10c、第2フィルム10dよりなるナットを殺菌した殺菌ナット10よりなり、培養液8を前記培養タンク2aに投入後、前記開閉式耐圧密閉容器2を密封し、前記バルブ4dを開放し、種菌11注入時にはバルブ4dが開かれ、前記殺菌ナット10上部に、シリンダー9aと、ピストン9bと、前記シリンダー9aの先端に嵌めたソケット9cよりなる滅菌済みの注射器のシリンダー9a内部に種菌11を充填し、その後、前記ソケット9cの外部をフィルム9dで覆った種菌11入り注射器9を刺し、種菌11を前記開閉式耐圧密閉容器2内に注入し、その後前記バルブ4dを閉じ、微生物を培養することを特徴とする微生物培養装置1の構成とすることで実現した。   For the purpose of providing a versatile microbial culture apparatus that can be used in farmhouses and general households to prevent contamination, a culture tank 2a in which a stirring bar 7 is placed, and a pressure regulating apparatus on the 2f side inside the culture tank 2a Opening and closing pressure resistance comprising a lid 2b for sealing the culture tank 2a provided with the filters 17 and 18 for covering the ventilation holes of the float safety device 2q of 2c and before sterilization and the inoculum injection part 4 for aseptically adding the inoculum 11 A sealed container 2, a temperature sensor 5a for measuring the temperature of the culture solution 8 in the culture tank 2a, and a temperature control unit 5 for controlling the sterilization temperature and the culture temperature to a set temperature based on temperature information from the temperature sensor 5a; The stirrer 7 is rotated to stir the culture solution 8 and the stirrer 6 and the timer 3j for setting the sterilization time. A heating wire heater 3c for heating the container 2 and an electric heating type heater 3 on which the culture tank 2a is placed. The inoculum injection part 4 is connected to a switching tube 4g connected to the open / close pressure-resistant sealed container 2; A valve 4d connected to the connecting pipe 4g, an introduction pipe 4a connected to the valve 4d, a nut body 10a connected to the introduction pipe 4a, a filler 10b filled in the internal space of the nut body 10a, and the filling After filling the material 10b, the first film 10c is attached to the top and bottom of the nut body 10a to seal the filling material 10b, and the sterilized nut 10 is formed by sterilizing the nut made of the second film 10d. After charging, the open / close pressure-resistant airtight container 2 is sealed, the valve 4d is opened, and when the inoculum 11 is injected, the valve 4d is opened. Furthermore, the inoculum 11 is filled into the inside of the cylinder 9a of a sterilized syringe consisting of the cylinder 9a, the piston 9b, and the socket 9c fitted to the tip of the cylinder 9a, and then the outside of the socket 9c is covered with a film 9d. Realized by the configuration of the microorganism culture apparatus 1 characterized by stabing the syringe 9 containing the inoculum 11 and injecting the inoculum 11 into the open / close pressure-resistant airtight container 2 and then closing the valve 4d to culture the microorganism. did.

以下、添付図面に基づき本発明である微生物培養装置について詳細に説明する。図1は、本発明である微生物培養装置の斜視図である。本発明である微生物培養装置1は、目的の微生物を培養する開閉式耐圧密閉容器2と、開閉式耐圧密閉容器2内の温度を制御する温度コントロールユニット5と、前記培養タンク2aを載せ、開閉式耐圧密閉容器2を加熱する電熱式加熱機3とからなる。   Hereinafter, a microorganism culture apparatus according to the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a perspective view of a microorganism culture apparatus according to the present invention. A microorganism culture apparatus 1 according to the present invention includes an open / close pressure-resistant sealed container 2 for culturing a target microorganism, a temperature control unit 5 for controlling the temperature in the open / close pressure-resistant sealed container 2, and the culture tank 2a. It comprises an electric heating heater 3 for heating the pressure-resistant sealed container 2.

開閉式耐圧密閉容器2は、培養タンク2aと前記培養タンク2aを密閉する蓋2bよりなり、前記開閉式耐圧密閉容器2に接続し、種菌を無菌的に前記培養タンク2a内部に注入する種菌インジェクション部4を備える。   The open / close pressure-resistant sealed container 2 includes a culture tank 2a and a lid 2b that seals the culture tank 2a, and is connected to the open / close pressure-resistant sealed container 2 to inoculate inoculum into the culture tank 2a aseptically. Part 4 is provided.

開閉式耐圧密閉容器2は、一般に流通している鍋内の圧力を調整する圧力調整装置2cを備えた圧力鍋の蓋に、穴を穿設し、温度センサ5aを挿通固定し、種菌インジェクション部4を接続すればよい。圧力鍋としては、ステンレス製圧力鍋、例えば、伊藤アルミニウム工業(株)製、両手圧力鍋8L(品番601162)、10L(品番601179)などが好適である。ただし、微生物の培養量によって、適宜鍋容量を選択できる。   The open / close pressure-resistant airtight container 2 is provided with a hole in a lid of a pressure cooker equipped with a pressure regulating device 2c for regulating the pressure in a generally circulating pan, and a temperature sensor 5a is inserted and fixed, and an inoculum injection portion 4 may be connected. As the pressure cooker, a stainless steel pressure cooker, for example, a two-handed pressure cooker 8L (product number 601162), 10L (product number 601179) manufactured by Ito Aluminum Industry Co., Ltd. is suitable. However, the pan volume can be appropriately selected depending on the culture amount of the microorganism.

温度コントロールユニット5は、前記培養タンク2a内の培養液の温度を測定する温度センサ5aからの温度情報を基に滅菌温度及び培養温度を設定温度に制御する。   The temperature control unit 5 controls the sterilization temperature and the culture temperature to the set temperature based on the temperature information from the temperature sensor 5a that measures the temperature of the culture solution in the culture tank 2a.

電熱式加熱機3は、前記培養タンク2aを載せ、培養前に前記開閉式耐圧密閉容器内に投入した培養液を殺菌温度まで加熱し、培養中は培養液の温度を温度センサ5aで測定し、培養液を所定の培養温度にフィードバック加熱制御する。   The electric heating machine 3 mounts the culture tank 2a, heats the culture solution put in the open / close pressure-resistant airtight container before culture to the sterilization temperature, and measures the temperature of the culture solution with the temperature sensor 5a during the culture. Then, feedback heating control of the culture solution to a predetermined culture temperature is performed.

図2は、本発明である微生物培養装置の一部破断側面図である。開閉式耐圧密閉容器2は、電熱式加熱機3の上の設置部3bに、縁3aで固定され、密着して載せられている。従って、電熱式加熱機3の設置部3b上面は、開閉式耐圧密閉容器2の底の形状を嵌め込む形状であることが望ましい。   FIG. 2 is a partially broken side view of the microorganism culture apparatus according to the present invention. The open / close pressure-resistant airtight container 2 is fixed to the installation part 3b on the electric heating type heater 3 by an edge 3a and placed in close contact therewith. Therefore, it is desirable that the upper surface of the installation portion 3b of the electric heating heater 3 has a shape into which the shape of the bottom of the open / close pressure-resistant sealed container 2 is fitted.

温度センサ5aが、培養液8の温度を測定できるよう挿通させる。当然、内部圧力が漏れないよう温度センサ5aの挿通孔は密閉する。培養タンク2a内部の培養液8中には、培養液8の殺菌前に予め攪拌子7を投入してもよい。攪拌子7は、内部に磁石が埋め込まれ、スターラー6によって、回転し、液体を攪拌する器具であり、120℃の殺菌温度に耐熱性があるものである。   The temperature sensor 5a is inserted so that the temperature of the culture solution 8 can be measured. Of course, the insertion hole of the temperature sensor 5a is sealed so that the internal pressure does not leak. The stirrer 7 may be put in the culture solution 8 inside the culture tank 2a before the culture solution 8 is sterilized. The stirrer 7 is an instrument in which a magnet is embedded and rotated by a stirrer 6 to stir the liquid, and has heat resistance at a sterilization temperature of 120 ° C.

電熱式加熱機3は、一部透視図として示した。電熱式加熱機3内部には、磁石利用型の攪拌器いわゆるスターラー6が内蔵され、攪拌子7を回転させ、培養中、必要に応じて培養液8を攪拌することができる。スターラー6は、例えば、オリエンタルモーター(株)、型番IK6AーAWJ650などが使用できる。また、スターラー6の回転によって生じる熱などを外にファンで排気するための換気孔3dが設けられている。   The electric heating machine 3 is partially shown as a perspective view. Inside the electrothermal heater 3, a so-called stirrer 6 using a magnet is incorporated, and the stirrer 7 is rotated so that the culture solution 8 can be stirred as needed during the culture. For example, Oriental Motor Co., Model No. IK6A-AWJ650 can be used as the stirrer 6. Further, a ventilation hole 3d is provided for exhausting heat generated by the rotation of the stirrer 6 with a fan.

培養液8がないときの培養タンク2a内の温度(殺菌温度)、培養液8の温度(培養温度)を温度センサ5aで測定し、電熱式加熱機3内の制御系で、設置部3b内面に設置された電熱線ヒータ3cで加熱し、培養タンク2a内の温度を所定温度にフィードバック加熱制御する。   The temperature (sterilization temperature) in the culture tank 2a when there is no culture solution 8 and the temperature (culture temperature) of the culture solution 8 are measured by the temperature sensor 5a, and the inner surface of the installation part 3b is controlled by the control system in the electric heating machine 3 Heating is performed by a heating wire heater 3c installed in the apparatus, and the temperature in the culture tank 2a is feedback-heat controlled to a predetermined temperature.

図3は、本発明である微生物培養装置の平面図である。ここで使用した開閉式耐圧密閉容器2の培養タンク2aと蓋2bは、伊藤アルミニウム工業(株)製、両手圧力鍋10L(品番601179)である。培養タンク2aの内圧の調整の詳細は取扱説明書にある。圧力調整装置2cは、おもり、ノズル、ノズルフィルターからなり、ノズルから余分な圧力を排出し、沸騰中の圧力は、おもりとノズルの作用により98キロパスカルに保たれる。   FIG. 3 is a plan view of the microorganism culture apparatus according to the present invention. The culture tank 2a and lid 2b of the open / close pressure-resistant airtight container 2 used here are a two-handed pressure cooker 10L (part number 601179) manufactured by Ito Aluminum Industry Co., Ltd. Details of the adjustment of the internal pressure of the culture tank 2a are in the instruction manual. The pressure adjusting device 2c is composed of a weight, a nozzle, and a nozzle filter. Excess pressure is discharged from the nozzle, and the pressure during boiling is maintained at 98 kilopascals by the action of the weight and the nozzle.

左取手2dの付け根にある安全装置2pは、圧力調整装置2c、フロート式安全装置2qが作動しないとき、培養タンク2a内の圧力が200キロパスカルに到達したとき作動し、培養タンク2a内の蒸気を排出する安全装置である。   The safety device 2p at the base of the left handle 2d operates when the pressure adjusting device 2c and the float safety device 2q do not operate, and when the pressure in the culture tank 2a reaches 200 kilopascals, and the steam in the culture tank 2a. It is a safety device that discharges water.

右取手2e付け根にあるフロート式安全装置2qは、培養タンク2a内の圧力があるときは、浮き上がり、圧力が0に近づくと沈み込み、圧力調整装置2cのノズルが内容物により、目詰まりしたとき内圧が150キロパスカルに到達したとき蒸気を排出し、培養タンク2a内の圧力を150キロパスカル以下に保つ安全装置である。なお、本発明において、内部培養液8温度が120℃に達温でき弁が取り付けられておれば、これら安全装置に限定されるものではない。   The float type safety device 2q at the base of the right handle 2e floats when there is pressure in the culture tank 2a, sinks when the pressure approaches 0, and the nozzle of the pressure adjusting device 2c is clogged with the contents This is a safety device that discharges steam when the internal pressure reaches 150 kilopascals, and keeps the pressure in the culture tank 2a below 150 kilopascals. In the present invention, as long as the temperature of the internal culture solution 8 can reach 120 ° C. and a valve is attached, the present invention is not limited to these safety devices.

種菌インジェクション部4は、ここでは蓋2bに接続されているが、培養タンク2a側面に取り付けてもよい。温度コントロールユニット5も同様に培養タンク2a側面から温度センサ5aを挿通させてもよい。なお、バルブ4dの上端に連結された殺菌ナット10は、上面が培養タンク2a内を密封する第2フィルム10dで覆われている。即ち、培養タンク2aに種菌を注入する前の状態を示している。   The inoculum injection part 4 is connected to the lid 2b here, but may be attached to the side surface of the culture tank 2a. Similarly, the temperature control unit 5 may be inserted through the temperature sensor 5a from the side surface of the culture tank 2a. The sterilization nut 10 connected to the upper end of the valve 4d is covered with a second film 10d whose upper surface seals the inside of the culture tank 2a. That is, a state before inoculating the culture tank 2a is shown.

図4は、本発明である微生物培養装置の蓋を除いた平面図である。図5は、本発明である微生物培養装置の蓋底面図である。培養タンク2aの内部2fに培養液8を投入し、密閉して、目的の微生物を加熱培養する。   FIG. 4 is a plan view of the microorganism culturing apparatus according to the present invention with the lid removed. FIG. 5 is a bottom view of the lid of the microorganism culture apparatus according to the present invention. The culture solution 8 is put into the inside 2f of the culture tank 2a, sealed, and the target microorganism is heated and cultured.

培養タンク2aを蓋2bで密閉するには、蓋2bを培養タンク2aの上縁に押しつけ、培養タンク2aの左右固定部2g、2hに設けられた左右固定溝2i、2jに、蓋2bの左右取手2d、2eに設けられた左右鈎2n、2oを回転させ嵌め込み固定する。このとき、培養タンク2aの外突起2rと蓋2bの内突起2mが咬み合い固定され、蓋2bの内突起2mに設置されたパッキン2sによって、開閉式耐圧密閉容器2が密閉される。なお、密閉手段は、蓋が開閉できる耐圧容器であれば、これに限定されることはない。内部2f温度が120℃に耐えられる密閉性が保てばよい。   In order to seal the culture tank 2a with the lid 2b, the lid 2b is pressed against the upper edge of the culture tank 2a, and the left and right fixing grooves 2i and 2j provided in the left and right fixing portions 2g and 2h of the culture tank 2a are inserted into the left and right sides of the lid 2b. The left and right rods 2n and 2o provided on the handles 2d and 2e are rotated and fitted and fixed. At this time, the outer protrusion 2r of the culture tank 2a and the inner protrusion 2m of the lid 2b are engaged and fixed, and the open / close pressure-resistant sealed container 2 is sealed by the packing 2s installed on the inner protrusion 2m of the lid 2b. The sealing means is not limited to this as long as it is a pressure resistant container whose lid can be opened and closed. It is only necessary to maintain hermeticity so that the internal 2f temperature can withstand 120 ° C.

蓋2bには種菌インジェクション部4が接続され、バルブ4dから貫通する導入路2lが、培養タンク2a内部2fに挿通する。また、温度センサ5aを挿通する温度センサ挿通孔2kが穿設され、温度センサ5aを培養タンク2a内に挿通する。   An inoculum injection part 4 is connected to the lid 2b, and an introduction path 2l penetrating from the valve 4d passes through the inside 2f of the culture tank 2a. Further, a temperature sensor insertion hole 2k through which the temperature sensor 5a is inserted is formed, and the temperature sensor 5a is inserted into the culture tank 2a.

ここで、本発明の微生物培養装置1は、外気などの気体を強制的に培養タンク2a内に送風しないことによって、培養中のコンタミネーションを防止している。さらに、培養タンク2aの内部2fの外気に通じる穴に全てフィルターを貼る。   Here, the microorganism culturing apparatus 1 of the present invention prevents contamination during culture by not forcing a gas such as outside air into the culture tank 2a. Further, all the filters are attached to the holes communicating with the outside air in the inside 2f of the culture tank 2a.

本発明で利用した蓋2bは、伊藤アルミニウム工業(株)製、両手圧力鍋10Lであるので、外部と空気の出入りがある圧力調整装置2c(図4点線)、フロート式安全装置2qの培養タンク2a内部2f側部分をフィルター17、18で覆う。   Since the lid 2b used in the present invention is a two-handed pressure cooker 10L manufactured by Ito Aluminum Industry Co., Ltd., a pressure adjusting device 2c (dotted line in FIG. 4) with outside and in / out of air, and a culture tank for a float type safety device 2q 2a The inside 2f side part is covered with filters 17 and 18.

フィルター17、18は、培養液8の殺菌工程前に、外気に通じる穴全てに貼る。素材としては、孔径0.1〜0.7μm程度の通気性に富む、殺菌温度(120℃)でも耐熱性を有し、防水性を有するものであれば、特に限定されない。例えば、ミリポア社製ミリシール(孔径0.45μm)などが使用でき、簡易に外気に通じる穴に一面に成形された粘着面を貼付けでき便利、かつ培養毎に使い捨てても安価であり、好適である。   The filters 17 and 18 are attached to all the holes communicating with the outside air before the sterilization process of the culture solution 8. The material is not particularly limited as long as it has excellent air permeability with a pore diameter of about 0.1 to 0.7 μm, has heat resistance even at a sterilization temperature (120 ° C.), and is waterproof. For example, Milli-Seal manufactured by Millipore (having a pore diameter of 0.45 μm) can be used, and an adhesive surface formed on one surface can be easily attached to a hole that communicates with the outside air. .

図6は、本発明を構成する電熱式加熱機の平面図である。電熱式加熱機3は、開閉式耐圧密閉容器2を設置する設置部3bの下方内部に電熱線ヒータ3cを内蔵する。電熱線ヒータ3cは、開閉式耐圧密閉容器2を嵌め込み、固定する縁3aの内部にスターラー6を囲うように配置している。なお、電熱線ヒータ3cは、設置部3bの内面に接触、又は近接するのであれば、配線は特に限定されない。   FIG. 6 is a plan view of an electrothermal heater constituting the present invention. The electric heater 3 incorporates a heating wire heater 3c in the lower part of the installation part 3b where the open / close pressure-resistant sealed container 2 is installed. The heating wire heater 3c is disposed so as to surround the stirrer 6 inside the edge 3a to which the open / close pressure-resistant airtight container 2 is fitted and fixed. In addition, as long as the heating wire heater 3c is in contact with or close to the inner surface of the installation portion 3b, the wiring is not particularly limited.

図7は、本発明である微生物培養装置の種菌インジェクション部の拡大斜視図である。種菌インジェクション部4は、開閉式耐圧密閉容器2の蓋2bに接続した連結管4gと、前記連結管4gに接続したバルブ4dと、前記バルブ4dに接続した導入管4aと、前記導入管4aに接続した殺菌ナット10よりなる。   FIG. 7 is an enlarged perspective view of an inoculum injection portion of the microorganism culture device according to the present invention. The inoculum injection unit 4 includes a connecting pipe 4g connected to the lid 2b of the open / close pressure-resistant airtight container 2, a valve 4d connected to the connecting pipe 4g, an introduction pipe 4a connected to the valve 4d, and an introduction pipe 4a. It consists of a connected sterilization nut 10.

連結管4gは、中に種菌が注入されるとき通過する経路である導入路2lが挿通し、培養タンク2a内に連結する。連結管4gは、蓋2bに溶接などにより、接続するが、強度が弱い場合は、連結管4gの側面と、蓋2bの表面とに三角形状の板である補強材4hを溶接し、連結管4gを横からの衝撃に対して抵抗でいきるよう補強するとよい。   The connecting pipe 4g is inserted through the introduction path 2l, which is a path through which the inoculum is injected, and is connected to the culture tank 2a. The connecting pipe 4g is connected to the lid 2b by welding or the like, but when the strength is weak, a reinforcing member 4h, which is a triangular plate, is welded to the side surface of the connecting pipe 4g and the surface of the lid 2b. It is good to reinforce 4g so that it may resist resistance from the side.

バルブ4dは、ここではハンドル式のねじ込み形ストップバルブを示し、連結管4g、導入管4aにバルブ4dのナット部4c、4eと螺着したが、種菌111を培養タンク2a内に注入する経路である導入路2lを開閉でき、加熱温度、加熱圧力に耐えうるものであれば、特に、接続方法、種類は限定されない。   The valve 4d is a handle type screw-in stop valve here, and is screwed onto the connecting pipe 4g and the introduction pipe 4a with the nut portions 4c and 4e of the valve 4d. However, the valve 4d is a path through which the inoculum 111 is injected into the culture tank 2a. The connection method and type are not particularly limited as long as a certain introduction path 21 can be opened and closed and can withstand the heating temperature and the heating pressure.

例えば、フランジ形、溶接により培養タンク2a、蓋2bに接続してもよく、ゲートバルブ、グローブバルブ、ボールバルブ、バタフライバルブ、ニードルバルブ、ストップバルブ、チェックバルブなどが使用できる。   For example, it may be connected to the culture tank 2a and the lid 2b by a flange shape or welding, and gate valves, globe valves, ball valves, butterfly valves, needle valves, stop valves, check valves, etc. can be used.

導入管4aは、バルブ4dに接続され、殺菌ナット10を下方面の第1フィルム10cを貫通し、注射器9の先端部9fが挿入される。注射器9の先端部9fは、針であっても、ソケットであってもよい。ソケットとは、マイクロピペットなどの先に取り付けるチップなどのことである。   The introduction tube 4a is connected to the valve 4d, penetrates the sterilization nut 10 through the first film 10c on the lower surface, and the distal end portion 9f of the syringe 9 is inserted. The distal end portion 9f of the syringe 9 may be a needle or a socket. The socket is a tip attached to the tip of a micropipette or the like.

注射器9は、内部に種菌11を入れたシリンダー9aと、前記種菌11を押し出すピストン9bと、前記シリンダー9aの先端に嵌めた先端部9fからなる。種菌11は、培養菌以外の菌を含まないよう無菌的にシリンダー9a内に充填される。   The syringe 9 includes a cylinder 9a in which an inoculum 11 is placed, a piston 9b that pushes out the inoculum 11, and a tip 9f that is fitted to the tip of the cylinder 9a. The inoculum 11 is aseptically filled into the cylinder 9a so as not to contain bacteria other than the cultured bacteria.

種菌11を開閉式耐圧密閉容器2内に無菌的に投入するには、例えは、図7の構成であれば、培養液8を前記培養タンク2aに投入後、開閉式耐圧密閉容器2を密封し、前記バルブ4dを開放し、種菌11の注入時にはバルブ4dが開かれ、前記殺菌ナット10上部に種菌11入り注射器9を刺し、導入管4aに挿入し、種菌11を管路4i、導入路2lを通し、開閉式耐圧密閉容器2内に注入し、その後バルブ4dを閉じ、微生物を培養する。   In order to aseptically put the inoculum 11 into the open / close pressure-resistant sealed container 2, for example, in the case of the configuration of FIG. 7, after the culture solution 8 is introduced into the culture tank 2a, the open / close pressure-resistant sealed container 2 is sealed. Then, the valve 4d is opened, the valve 4d is opened when the inoculum 11 is injected, the syringe 9 containing the inoculum 11 is inserted into the upper part of the sterilizing nut 10, and inserted into the introduction tube 4a. 2l is injected into the open / close pressure-resistant airtight container 2, and then the valve 4d is closed to culture the microorganism.

図8は、種菌インジェクション部の装着前の状態を示す断面図である。図8(A)は、本発明である微生物培養装置1に投入される種菌11を無菌的に調整した種菌セット19である。図8(B)は、本発明である微生物培養装置1の種菌インジェクション部4を構成する殺菌ナット10を無菌的に提供するための使い捨て殺菌ナット20である。   FIG. 8 is a cross-sectional view showing a state before the inoculum injection part is mounted. FIG. 8A shows an inoculum set 19 prepared by aseptically adjusting the inoculum 11 to be introduced into the microorganism culture apparatus 1 according to the present invention. FIG. 8B shows a disposable sterilization nut 20 for aseptically providing the sterilization nut 10 that constitutes the inoculum injection part 4 of the microorganism culture apparatus 1 according to the present invention.

種菌セット19は、注射器9と注射器9のシリンダー9a内に充填された種菌11と、種菌を充填した注射器9を無菌的に包装する包装袋9eとからなる。注射器9は、内部に種菌11を入れるシリンダー9aと、前記種菌を押し出すピストン9bと、前記シリンダー9aの先端に嵌めた先端部9fからなる。先端部9fは、シリンダー9aの先端に嵌められたソケット9cと、種菌が漏れないようにソケット9c外周を覆うフィルム9dからなる。   The inoculum set 19 includes a syringe 9, an inoculum 11 filled in the cylinder 9 a of the injector 9, and a packaging bag 9 e for aseptically packaging the syringe 9 filled with the inoculum. The syringe 9 includes a cylinder 9a for placing the inoculum 11 therein, a piston 9b for extruding the inoculum, and a tip 9f fitted to the tip of the cylinder 9a. The tip portion 9f is composed of a socket 9c fitted to the tip of the cylinder 9a and a film 9d that covers the outer periphery of the socket 9c so that inoculum does not leak.

ソケット9cは、殺菌ナット10を貫通させる部分で、オートクレイブなどの殺菌に耐える耐熱性を有した先端ほど細くなった管、例えば、針、又は化学、生物実験等で通常使用されているマイクロピペットに装着されるチップ(イエローチップ、ブルーチップなどいわれる。)などがある。   The socket 9c is a portion through which the sterilizing nut 10 is penetrated, and a tube having a thinner heat-resistant tip that can withstand sterilization such as an autoclave, for example, a needle, or a micropipette usually used in chemical or biological experiments. There are chips (yellow chips, blue chips, etc.) that are mounted on.

フィルム9dは、ソケット9cの外表面を覆い、注射器9内部の種菌11が漏れないように、巻き付けられる薄手のフィルムである。粘着性、防水性に優れ、注射器9を密封できれば特に限定されない。例えば、パラフィルム(登録商標)などがある。   The film 9d is a thin film that covers the outer surface of the socket 9c and is wound so that the inoculum 11 inside the syringe 9 does not leak. If it is excellent in adhesiveness and waterproofness and can seal the syringe 9, it will not specifically limit. For example, there is Parafilm (registered trademark).

種菌セット19の作成手順としては、クリーンベンチなどの無菌エリアで、殺菌済みのプラスチック注射器の先端に、殺菌済みソケット9cを嵌め、予め培養した種菌11をソケット9c先端から所定量吸引し、次に、ソケット9cの外表面全体をシリンダー9a内部の種菌11が漏れないようフィルム9dで覆い、最後に、種菌11入り注射器9を微生物、カビなどが透過しないプラスチック性の包装袋9eで入れ、シーラーなど熱着させ、密閉する。   The procedure for creating the inoculum set 19 is as follows. In a sterile area such as a clean bench, the sterilized socket 9c is fitted to the tip of a sterilized plastic syringe, and a pre-cultured inoculum 11 is sucked from the tip of the socket 9c by a predetermined amount. The entire outer surface of the socket 9c is covered with a film 9d so that the inoculum 11 inside the cylinder 9a does not leak, and finally, the syringe 9 containing the inoculum 11 is put in a plastic packaging bag 9e through which microorganisms, molds, etc. do not permeate, sealers, etc. Heat seal and seal.

このように、種菌11入り注射器9が、他の菌と触れることがなく、種菌11がコンタミネーションを起こすことなく、保管できるため、必要に応じて種菌を、本発明である微生物培養装置1内に投入でき、便宜である。   Thus, since the syringe 9 containing the inoculum 11 does not come into contact with other bacteria and the inoculum 11 can be stored without causing contamination, the inoculum can be stored in the microorganism culture apparatus 1 according to the present invention as necessary. This is convenient.

使い捨て殺菌ナット20は、殺菌ナット10を無菌的に包装袋10eなどで密封包装してなる。殺菌ナット10は、ナット本体10aと、前記ナット本体10aの内部空間に充填した充填材10bと、前記充填材10bを充填した後ナット本体10aの上下に貼付し前記充填材10bを密閉する第1フィルム10c、第2フィルム10dよりなるナットを殺菌した殺菌ナット10を、殺菌後、無菌的に包装袋10eに密閉してなる。   The disposable sterilization nut 20 is formed by aseptically sealing and packaging the sterilization nut 10 with a packaging bag 10e or the like. The sterilizing nut 10 includes a nut body 10a, a filler 10b filled in the inner space of the nut body 10a, and a first filler that is applied to the top and bottom of the nut body 10a after being filled with the filler 10b to seal the filler 10b. The sterilized nut 10 sterilized from the nut made of the film 10c and the second film 10d is sterilized and then aseptically sealed in the packaging bag 10e.

充填材10bは、ポリエチレンシート等のプラスチック素材で、スポンジ状、発泡状のもので、ナット本体10aの内部空間と同等或いはそれより多い容積を押し込み、ナット本体10aに第1、第2フィルム10c、10dで密閉される。   The filler 10b is a plastic material such as a polyethylene sheet, and is a sponge-like or foam-like material. The filler 10b pushes in a volume equal to or larger than the internal space of the nut body 10a, and the first and second films 10c, Sealed at 10d.

第1フィルム10c、第2フィルム10dは、片面に粘着剤が塗布された金属性の薄いシートであり、充填材10bを押し込んだ後、ナット本体10aの縁に貼付ける。例えば、(株)ニトムズ製、アルミテープS(型番J3230)などが、安価で、容易に入手でき好適である。   The first film 10c and the second film 10d are metallic thin sheets coated with an adhesive on one side, and after the filler 10b is pushed in, the first film 10c and the second film 10d are attached to the edge of the nut body 10a. For example, an aluminum tape S (model number J3230) manufactured by Nitoms Corporation is suitable because it is inexpensive and easily available.

図9、図10は、種菌インジェクション部の装着手順を説明する断面図である。図12は、種菌インジェクション部の装着後の状態を示す断面図である。   9 and 10 are cross-sectional views for explaining a procedure for mounting the inoculum injection part. FIG. 12 is a cross-sectional view showing a state after the inoculum injection part is mounted.

以下、図9〜図11を参照しながら、種菌インジェクション部4の組立方法を説明する。先ず、培養前であって、滅菌前に、図9(A)に示す殺菌ナット10を、図9(B)に示すバルブ4dのナット部4cに接続した導入管4aの上端にねじ込む。従って、第1フィルム10cは、このとき、破れる強度の素材でなければならない。   Hereinafter, a method for assembling the inoculum injection unit 4 will be described with reference to FIGS. 9 to 11. First, before sterilization and before sterilization, the sterilizing nut 10 shown in FIG. 9 (A) is screwed into the upper end of the introduction pipe 4a connected to the nut portion 4c of the valve 4d shown in FIG. 9 (B). Therefore, the 1st film 10c must be a raw material of the intensity | strength torn at this time.

殺菌ナット10を導入管4aにねじ込んだ後の状態を図10(B)に示した。ねじ込んだ後には、ナット本体10a内部に圧入した充填材10bがさらに、圧縮され、第2フィルム10dと導入管4aとの間に存在する。   FIG. 10B shows a state after the sterilization nut 10 is screwed into the introduction pipe 4a. After the screwing, the filler 10b press-fitted into the nut body 10a is further compressed and exists between the second film 10d and the introduction pipe 4a.

殺菌ナット10を導入管4aにねじ込んだ状態で、バルブ4dを開放し、培養タンク2aと導入路2l、バルブ4d内部、管路4iを通し、培養液8、開閉式耐圧密閉容器2内を加熱殺菌する。本発明である微生物培養装置1では、電熱式加熱機3、電熱線ヒータ3c、温度コントロールユニット5のフィードバック制御によって加熱する。これによって、連結管4gの導入路2l、バルブ4dの内部、導入管4aの管路4iも殺菌される。   With the sterilization nut 10 screwed into the introduction pipe 4a, the valve 4d is opened, and the culture solution 8 and the inside of the open / close type pressure-resistant sealed container 2 are heated through the culture tank 2a, the introduction path 2l, inside the valve 4d, and the pipe line 4i. Sterilize. In the microorganism culture apparatus 1 according to the present invention, heating is performed by feedback control of the electric heating heater 3, the heating wire heater 3 c, and the temperature control unit 5. As a result, the introduction path 21 of the connection pipe 4g, the inside of the valve 4d, and the pipeline 4i of the introduction pipe 4a are also sterilized.

培養液8、開閉式耐圧密閉容器2の滅菌の後、図10(A)に示す、予め準備した注射器9入り種菌11を、図10(B)の殺菌ナット10上面の第2フィルム10dに、注射器9の先端部9fを突き刺す。   After sterilization of the culture solution 8 and the open / close pressure-resistant sealed container 2, the inoculum 11 containing the syringe 9 prepared in advance shown in FIG. 10 (A) is applied to the second film 10d on the upper surface of the sterilization nut 10 in FIG. 10 (B). The tip 9f of the syringe 9 is pierced.

図11、図12は、種菌の無菌的投入方法を説明する断面図である。図11に示すように殺菌ナット10の上面の第2フィルム10dに、注射器9の先端部9fを突き刺すことで、第2フィルム10dは破れる。さらに、先端部9fを管路4i奥に挿入することで、第2フィルム10d、充填材10bと、先端部9fが擦れ、ソケット9cの外表面を覆うフィルム9dが破れ、ソケット9cから剥ぎ取られソケット9c先端の穴9gが、導入管4aの管路4i内部でむき出しになる。   FIG. 11 and FIG. 12 are cross-sectional views illustrating an aseptic method for inoculating inoculum. As shown in FIG. 11, the second film 10d is torn by piercing the second film 10d on the upper surface of the sterilizing nut 10 with the tip 9f of the syringe 9. Further, by inserting the distal end portion 9f into the pipe 4i, the second film 10d, the filler 10b, and the distal end portion 9f are rubbed, and the film 9d covering the outer surface of the socket 9c is torn and peeled off from the socket 9c. A hole 9g at the tip of the socket 9c is exposed inside the conduit 4i of the introduction tube 4a.

図12に示すように、先端部9fの先端をできるだけ、管路4iの奥に挿入し、注射器9のピストン9bをシリンダー9a内部に押し込み、種菌11aを、管路4i、バルブ4d内部、導入路2lと通し、培養タンク2a内部2fに無菌的に注入する。図12は図7の状態の断面図となる。種菌11を培養タンク2aに注入した後、バルブ4dを閉める。その後、必要に応じて、加温、攪拌子7を回転し、培養液8を攪拌し、所定時間培養する。培養し終わった後に、蓋2bを開放し、培養微生物を畑、花壇、菜園などに散布する。   As shown in FIG. 12, the tip of the tip 9f is inserted as far as possible into the pipe 4i, the piston 9b of the syringe 9 is pushed into the cylinder 9a, and the inoculum 11a is put into the pipe 4i, the valve 4d, and the introduction path. 2l and aseptically injected into the inside 2f of the culture tank 2a. FIG. 12 is a cross-sectional view of the state of FIG. After inoculating the inoculum 11 into the culture tank 2a, the valve 4d is closed. Then, if necessary, heating, the stirring bar 7 is rotated, the culture solution 8 is stirred, and cultured for a predetermined time. After the cultivation is completed, the lid 2b is opened, and the cultured microorganisms are sprayed on the fields, flower beds, vegetable gardens and the like.

種菌インジェクション部4の構成、組立、注射器9に種菌11を無菌的に調整したことにより、種菌11を培養タンク2aに注入する際のコンタミネーションの危険性が極めて少なくなる。   By aseptically adjusting the inoculum 11 to the configuration, assembly, and syringe 9 of the inoculum injection unit 4, the risk of contamination when the inoculum 11 is injected into the culture tank 2a is extremely reduced.

図13は、本発明である微生物培養装置の回路図である。図14は、本発明の操作パネルの一例を示す図である。   FIG. 13 is a circuit diagram of a microorganism culture apparatus according to the present invention. FIG. 14 is a diagram showing an example of the operation panel of the present invention.

微生物培養装置の回路13は、図14の操作パネル3fに対応した回路であり、大きく滅菌回路14、培養回路15に分かれる。ここでは、殺菌温度を120℃とし、培養温度を30℃とした。プラグ12を家庭用100Vに接続し、回路に電気を供給することができる。主電源3gのスイッチで、電源の供給のオンオフをする。電源がオンされたときは、電源ランプ3hが点灯する。   The circuit 13 of the microorganism culturing apparatus is a circuit corresponding to the operation panel 3f of FIG. 14, and is roughly divided into a sterilization circuit 14 and a culture circuit 15. Here, the sterilization temperature was 120 ° C., and the culture temperature was 30 ° C. The plug 12 can be connected to a household 100V to supply electricity to the circuit. The power supply is turned on and off with a switch of the main power supply 3g. When the power is turned on, the power lamp 3h is lit.

殺菌温度、培養温度は、温度コントロールユニット5の温度センサ5aで、培養タンク2a内の培養液8の温度を測定し、それぞれ、120℃温度調整機5b、30℃温度調整器5cによって、フィードバック制御される。   The sterilization temperature and the culture temperature are measured by the temperature sensor 5a of the temperature control unit 5, and the temperature of the culture solution 8 in the culture tank 2a is measured, and feedback control is performed by the 120 ° C temperature adjuster 5b and the 30 ° C temperature adjuster 5c, respectively. Is done.

なお、殺菌温度は、滅菌温度設定パネル3iで、滅菌時間を任意に設定できる。一般的には、枯草菌などの芽胞を形成する耐熱性菌を死滅させる120℃、20分を設定する。また、培養時間は、培養する微生物の特性に合わせて、培養時間設定パネル3oで、任意に設定できる。   The sterilization temperature can be arbitrarily set on the sterilization temperature setting panel 3i. Generally, 120 degreeC and 20 minutes which kill the heat-resistant microbes which form spores, such as a Bacillus subtilis, are set. Further, the culture time can be arbitrarily set on the culture time setting panel 3o according to the characteristics of the microorganism to be cultured.

120℃、30℃温度調整器5b、5cは、バイメタル式のサーモスタットによる温度制御装置であり、温度センサ5aと電熱ヒーター3cとともに培養タンク2a内温度を設定温度にフィードバック制御する。   The 120 ° C. and 30 ° C. temperature controllers 5b and 5c are temperature control devices using a bimetal thermostat, and feedback control the temperature in the culture tank 2a to the set temperature together with the temperature sensor 5a and the electric heater 3c.

培養タンク2aに、培養液8、或いは、所定の水と培養液用粉末等を投入し、滅菌開始スイッチ3kを押すと、滅菌中ランプ3lが点灯するとともに、スターラー6が、攪拌子7を回転され、培養液8を攪拌しながら、所定の殺菌温度、時間を維持し、培養液8を滅菌する。   When the culture solution 8 or predetermined water and powder for culture solution are put into the culture tank 2a and the sterilization start switch 3k is pressed, the sterilization lamp 3l is turned on and the stirrer 6 rotates the stirring bar 7 While stirring the culture solution 8, the predetermined sterilization temperature and time are maintained, and the culture solution 8 is sterilized.

次に、タイマー3jの設定時間経過後、滅菌中ランプ3lが消灯するとともに、滅菌終了を表示する滅菌終了ランプ3nが点灯する。なお、トラブルが生じた時は、滅菌中止スイッチ3mを入れ、滅菌工程を強制中止することができる。   Next, after the set time of the timer 3j elapses, the sterilization lamp 3l is turned off, and the sterilization end lamp 3n for displaying the end of sterilization is turned on. When trouble occurs, the sterilization stop switch 3m can be turned on to forcibly stop the sterilization process.

その後、一昼夜放置し、培養液8を室温程度にさましたら、上述の手段によって、種菌11を開閉式耐圧密閉容器2に注入する。種菌11の注入の後、バルブ4dを閉め、培養開始スイッチ3pをオンにし、培養を開始する。   Then, it is left for a whole day and night, and when the culture solution 8 is cooled to about room temperature, the inoculum 11 is injected into the open / close pressure-resistant airtight container 2 by the above-mentioned means. After the injection of the inoculum 11, the valve 4d is closed, the culture start switch 3p is turned on, and the culture is started.

培養中は、培養中ランプ3qが点灯するとともに、温度センサ5aにより、培養液8の温度をリアルタイムに測定し、30℃温度調整器で、所定の温度(ここでは、30℃)にフィードバック制御し、電熱線ヒータ3cにより、加熱温度を制御する。同時に、ファン3cを回転され、電熱式加熱機3内部を冷却する。また、スターラー6が攪拌し、培養中、培養液8を攪拌する。スターラー6を別系統とし、必要に応じ、攪拌を任意に選択することもできる。なお、トラブルが生じたとき、培養中止スイッチ3rによって、培養工程を強制終了することができる。   During the culture, the culture lamp 3q is turned on, the temperature of the culture solution 8 is measured in real time by the temperature sensor 5a, and feedback control is performed to a predetermined temperature (here, 30 ° C.) with a 30 ° C. temperature controller. The heating temperature is controlled by the heating wire heater 3c. At the same time, the fan 3c is rotated to cool the interior of the electric heating machine 3. Moreover, the stirrer 6 stirs and stirs the culture solution 8 during culture. Stirrer 6 can be a separate system, and stirring can be arbitrarily selected as necessary. When trouble occurs, the culture process can be forcibly terminated by the culture stop switch 3r.

本発明である微生物培養装置の斜視図である。It is a perspective view of the microorganism culture apparatus which is this invention. 本発明である微生物培養装置の一部破断側面図である。It is a partially broken side view of the microorganism culture apparatus which is this invention. 本発明である微生物培養装置の平面図である。It is a top view of the microorganism culture apparatus which is this invention. 本発明である微生物培養装置の蓋を除いた平面図である。It is a top view except the lid | cover of the microorganism culture apparatus which is this invention. 本発明である微生物培養装置の蓋底面図である。It is a cover bottom view of the microorganism culture apparatus which is this invention. 本発明を構成する電熱式加熱機の平面図である。It is a top view of the electric heating type heater which constitutes the present invention. 本発明である微生物培養装置の種菌インジェクション部の拡大斜視図である。It is an expansion perspective view of the inoculum injection part of the microorganism culture apparatus which is this invention. 種菌インジェクション部の装着前の状態を示す断面図である。It is sectional drawing which shows the state before mounting | wearing of an inoculum injection part. 種菌インジェクション部の装着手順を説明する断面図である。It is sectional drawing explaining the mounting | wearing procedure of an inoculum injection part. 種菌インジェクション部の装着手順を説明する断面図である。It is sectional drawing explaining the mounting | wearing procedure of an inoculum injection part. 種菌の無菌的投入方法を説明する断面図である。It is sectional drawing explaining the aseptic injection method of an inoculum. 種菌の無菌的投入方法を説明する断面図である。It is sectional drawing explaining the aseptic injection method of an inoculum. 本発明である微生物培養装置の回路図である。It is a circuit diagram of the microorganism culture apparatus which is this invention. 本発明の操作パネルの一例を示す図である。It is a figure which shows an example of the operation panel of this invention.

符号の説明Explanation of symbols

1 微生物培養装置
2 開閉式耐圧密閉容器
2a 培養タンク
2b 蓋
2c 圧力調整装置
2d 左取手
2e 右取手
2f 内部
2g 左固定部
2h 右固定部
2i 右固定溝
2j 左固定溝
2k 温度センサ挿通孔
2l 導入路
2m 内突起
2n 左鈎
2o 右鈎
2p 安全装置
2q フロート式安全装置
2r 外突起
2s パッキン
3 電熱式加熱機
3a 縁
3b 設置部
3c 電熱線ヒータ
3d 換気孔
3e ファン
3f 操作パネル
3g 主電源
3h 電源ランプ
3i 滅菌温度設定パネル
3j タイマー
3k 滅菌開始スイッチ
3l 滅菌中ランプ
3m 滅菌中止スイッチ
3n 滅菌終了ランプ
3o 培養時間設定パネル
3p 培養開始スイッチ
3q 培養中ランプ
3r 培養中止スイッチ
3s ヒーター通電制御リレースイッチ
4 種菌インジェクション部
4a 導入管
4b 注入口
4c ナット部
4d バルブ
4e ナット部
4g 連結管
4h 補強材
4i 管路
4j フィルター
5 温度コントロールユニット
5a 温度センサ
5b 120℃温度調整器
5c 30℃温度調整器
6 スターラー
7 攪拌子
8 培養液
9 注射器
9a シリンダー
9b ピストン
9c ソケット
9d フィルム
9e 包装袋
9f 先端部
9g 穴
10 殺菌ナット
10a ナット本体
10b 充填材
10c 第1フィルム
10d 第2フィルム
10e 包装袋
11 種菌
11a 種菌
12 プラグ
13 微生物培養装置の回路
13a モータ制御リレー
13b 滅菌中ヒーター過熱リレー
13c 滅菌時間設定タイマー用リレー
13d 滅菌終了リレー
13e 培養中ヒーター過熱リレー
13f 培養時間設定タイマー用リレー
13g 空だき防止スイッチ
14 滅菌回路
15 培養回路
16 タイマー回路
17 フィルター
18 フィルター
19 種菌セット
20 使い捨て殺菌ナット
DESCRIPTION OF SYMBOLS 1 Microbe culture apparatus 2 Opening-closing pressure-resistant airtight container 2a Culture tank 2b Lid 2c Pressure adjustment apparatus 2d Left handle 2e Right handle 2f Inside 2g Left fixed part 2h Right fixed part 2i Right fixed groove 2j Left fixed groove 2k Temperature sensor insertion hole 2l Introduction Road 2m Inner projection 2n Left side 2o Right side 2p Safety device 2q Float type safety device 2r Outer projection 2s Packing 3 Electric heating heater 3a Edge 3b Heating wire heater 3d Ventilation hole 3e Fan 3f Operation panel 3g Main power source 3h Power source Lamp 3i Sterilization temperature setting panel 3j Timer 3k Sterilization start switch 3l Sterilization lamp 3m Sterilization stop switch 3n Sterilization end lamp 3o Incubation time setting panel 3p Incubation start switch 3q Incubation lamp 3r Incubation stop switch 3s Heater energization control relay switch 4 Inoculum injection 4a Inlet pipe 4b Inlet 4c Nut Part 4d Valve 4e Nut part 4g Connecting pipe 4h Reinforcing material 4i Pipe line 4j Filter 5 Temperature control unit 5a Temperature sensor 5b 120 ° C temperature regulator 5c 30 ° C temperature regulator 6 Stirrer 7 Stirrer 8 Culture solution 9 Syringe 9a Cylinder 9b Piston 9c Socket 9d Film 9e Packaging bag 9f Tip 9g Hole 10 Sterilization nut 10a Nut body 10b Filler 10c First film 10d Second film 10e Packaging bag 11 Inoculum 11a Inoculum 12 Plug 13 Microbial culture apparatus circuit 13a Motor control relay 13b Sterilization Medium heater overheat relay 13c Sterilization time setting timer relay 13d Sterilization end relay 13e Culture heater overheat relay 13f Culture time setting timer relay 13g Empty prevention switch 14 Sterilization circuit 15 Culture circuit 16 Timer circuit 1 7 Filter 18 Filter 19 Inoculum Set 20 Disposable Sterilization Nut

Claims (5)

培養タンク及び前記培養タンクを密閉する蓋よりなる開閉式耐圧密閉容器と、前記開閉式耐圧密閉容器に接続し、種菌を無菌的に前記培養タンク内部に注入する種菌インジェクション部とからなり、培養前に前記開閉式耐圧密閉容器内に投入した培養液を殺菌温度まで加熱し、培養中は培養液の温度を測定し、培養液を所定の温度にフィードバック加熱制御することを特徴とする微生物培養装置。   A culture tank and an open / close pressure-resistant airtight container composed of a lid for sealing the culture tank, and an inoculum injection section that is connected to the open / close pressure-resistant airtight container and aseptically injects the inoculum into the culture tank. The microorganism culture apparatus is characterized in that the culture liquid put in the open / close pressure-resistant airtight container is heated to a sterilization temperature, the temperature of the culture liquid is measured during the culture, and the culture liquid is feedback-heat controlled to a predetermined temperature. . ナット本体と、前記ナット本体の内部空間に充填した充填材と、前記充填材を充填した後ナット本体の上下に貼付し充填材を密閉する第1フィルム、第2フィルムよりなるナットを殺菌後、無菌的に包装袋に密閉したことを特徴とする使い捨て滅菌ナットセット。   After sterilizing the nut made of the nut body, the filler filled in the inner space of the nut body, the first film and the second film that are stuck on the top and bottom of the nut body and sealed with the filler after filling the filler, A disposable sterilized nut set, which is aseptically sealed in a packaging bag. シリンダーと、ピストンと、前記シリンダーの先端に嵌めたソケットよりなる滅菌済みの注射器のシリンダー内部に種菌を充填し、その後、前記ソケットの外部をフィルムで覆い、次に無菌的に包装袋に密閉したことを特徴とする種菌セット。   The inoculum is filled in the cylinder of a sterilized syringe consisting of a cylinder, a piston, and a socket fitted to the tip of the cylinder, and then the outside of the socket is covered with a film and then aseptically sealed in a packaging bag. Inoculum set characterized by that. 前記種菌インジェクション部が、開閉式耐圧密閉容器に接続した連結管と、前記連結管に接続したバルブと、前記バルブに接続した導入管と、前記導入管に接続した請求項3記載の殺菌ナットよりなり、培養液を前記培養タンクに投入後、前記開閉式耐圧密閉容器を密封し、前記バルブを開放し、種菌注入時にはバルブが開かれ、前記殺菌ナット上部に種菌入り注射器を刺し、種菌を前記開閉式耐圧密閉容器内に注入し、その後前記バルブを閉じ、微生物を培養することを特徴とする請求項1記載の微生物培養装置。   The sterilization nut according to claim 3, wherein the inoculum injection portion is connected to a switching pipe pressure-resistant airtight container, a valve connected to the connecting pipe, an introduction pipe connected to the valve, and a sterilization nut connected to the introduction pipe. After the culture solution is put into the culture tank, the open / close pressure-resistant airtight container is sealed, the valve is opened, the valve is opened at the time of inoculation of the inoculum, a syringe containing the inoculum is inserted on the sterilization nut, and the inoculum is 2. The microorganism culturing apparatus according to claim 1, wherein the microorganism is cultured by injecting into an open / close pressure-resistant sealed container, and then closing the valve. 培養タンク内に、攪拌子を置き、前記培養タンク底下方に配置したスターラーで、培養液を攪拌することを特徴とする請求項1又は請求項4に記載の微生物培養装置。   The microorganism culture apparatus according to claim 1 or 4, wherein a stir bar is placed in the culture tank, and the culture solution is stirred with a stirrer disposed below the bottom of the culture tank.
JP2006355193A 2006-12-28 2006-12-28 Microorganism culture equipment Expired - Fee Related JP4761213B2 (en)

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CN113322158B (en) * 2021-07-05 2023-09-26 北京御本堂安国中药材产业研究院有限公司 Be applied to aseptic culture apparatus of plant tissue scale suspension culture production

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