JP2008156511A - Stain-proof coating composition - Google Patents

Stain-proof coating composition Download PDF

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JP2008156511A
JP2008156511A JP2006347913A JP2006347913A JP2008156511A JP 2008156511 A JP2008156511 A JP 2008156511A JP 2006347913 A JP2006347913 A JP 2006347913A JP 2006347913 A JP2006347913 A JP 2006347913A JP 2008156511 A JP2008156511 A JP 2008156511A
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antifouling
paint composition
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antifouling paint
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Junji Niimoto
順治 仁井本
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Chugoku Marine Paints Ltd
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Chugoku Marine Paints Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a stain-proof coating composition keeping excellent stain-proof effect over a long period of time, while suppressing the consumption rate of a coated film within a definite range. <P>SOLUTION: The stain-proof coating composition comprises (A) a crosslinking type metal salt bond-containing copolymer having a prescribed structure, (B) 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one, (C) zinc-2-pyridinethiol-1-oxide and (D) titanium dioxide. The stain-proof coating composition enables remarkable improvement of persistency of stain-proof effect without increasing consumption property of coated film by synergistic effect of combination of these components. It is preferable that the titanium dioxide (D) is contained in a ratio of 5-40 pts.wt. and the 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B) and zinc-2-pyridinethiol-1-oxide (C) are contained in total in a ratio of 0.1-15 pts.wt., based on 100 pts.wt., total solid content of the stain-proof coating composition. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、水棲生物による基材の汚損を防止するために用いられる防汚塗料組成物に関する。   The present invention relates to an antifouling coating composition used for preventing the substrate from being soiled by aquatic organisms.

船底、水中構造物、漁網など、水中に長期間さらされる基材の表面には、カキ、イガイ、フジツボ等の動物類、ノリ等の植物類、およびバクテリアなどの各種の水棲生物が付着しやすい。これらの水棲生物が基材表面で繁殖すると、船舶の表面粗度が増加して速度の低下および燃費の拡大を招き、また、基材表面に塗布された防食用塗膜が損傷して、水中構造物の強度や機能の低下や、寿命の著しい短縮化といった被害が生ずるおそれがある。そのため、水棲生物の付着を防止するために基材表面に塗布して用いる、各種の防汚塗料組成物の研究、開発が進められている。   Various kinds of aquatic organisms such as oysters, mussels, barnacles and other animals, plants such as oysters, mussels and barnacles, and bacteria are likely to adhere to the surface of the base material exposed to water for a long time, such as the bottom of a ship, underwater structures, and fishing nets. . When these aquatic organisms propagate on the substrate surface, the surface roughness of the ship increases, resulting in a decrease in speed and an increase in fuel consumption. There is a risk that damage such as a decrease in the strength and function of the structure and a significant shortening of the service life may occur. Therefore, research and development of various antifouling paint compositions that are used by applying to the surface of the base material in order to prevent adhesion of aquatic organisms has been advanced.

有機防汚剤は、このような防汚塗料組成物に配合され、加水分解性の塗膜中から溶出して防汚作用を発揮する成分であるが、魚毒性が低く、また、分解性が高いため環境中への蓄積性も低いなど、環境への負荷が少ないことから、防汚塗料組成物に広く使用されている。   An organic antifouling agent is a component that is blended in such an antifouling paint composition and is eluted from a hydrolyzable coating film to exert an antifouling action, but has low fish toxicity and is also degradable. It is widely used in antifouling paint compositions because of its high environmental load and low environmental load.

しかし、有機防汚剤による防汚持続性は比較的短い傾向にあるため、従来の防汚剤を用いる場合よりも塗膜の消耗速度を大幅にアップさせるという方法と組み合わせることにより、防汚効果を維持することを余儀なくされていた。塗膜の消耗速度が速ければ、より頻繁に防汚塗料の重ね塗りなどのメンテナンスを行わなくてはならず、そのたびに多大な労力と作業時間が必要とされ、コストの面で不利である。   However, since the antifouling durability with organic antifouling agents tends to be relatively short, the antifouling effect can be achieved by combining with a method that significantly increases the consumption rate of the coating film compared to the case of using conventional antifouling agents. Had been forced to maintain. If the consumption rate of the coating film is high, more frequent maintenance such as anti-fouling coating must be performed, which requires a lot of labor and work time, which is disadvantageous in terms of cost. .

なお、本出願人は先に、加水分解性の共重合体、酸化チタン、有機防汚剤などの成分を含有しうる防汚塗料組成物を開示しているが(特許文献1,2参照)、上記のような課題を解決する上で特に好適な配合組成を有する防汚塗料組成物は追究されていなかった。
特開2004−196957号公報 特開2005−097400号公報
The present applicant has previously disclosed an antifouling coating composition that can contain components such as a hydrolyzable copolymer, titanium oxide, and an organic antifouling agent (see Patent Documents 1 and 2). An antifouling coating composition having a particularly suitable blending composition for solving the above problems has not been pursued.
JP 2004-196957 A Japanese Patent Laying-Open No. 2005-097400

本発明は、塗膜の消耗速度を抑制しつつも防汚効果に優れた防汚塗膜が得られる、防汚塗料組成物を提供することを目的とする。   An object of this invention is to provide the antifouling coating composition from which the antifouling coating film excellent in the antifouling effect is obtained, suppressing the consumption rate of a coating film.

本発明者は、所定の構造を有する金属塩結合含有共重合体(A)と、有機防汚剤である4,5-ジクロロ-2-n-オクチル-4-イソチアゾリン-3-オン(B)および2-ピリジンチオール-1-オキシド亜鉛(C)と、酸化チタン(D)とを組み合わせて用いた場合、相乗効果により、塗膜の消耗速度を上げることなく防汚効果の持続性が特に優れたものとなることを見出し、本発明を完成させるに至った。   The inventor has a metal salt bond-containing copolymer (A) having a predetermined structure and 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B), which is an organic antifouling agent. And when 2-pyridinethiol-1-oxide zinc (C) and titanium oxide (D) are used in combination, the durability of the antifouling effect is particularly excellent without increasing the coating consumption rate due to the synergistic effect. As a result, the present invention has been completed.

すなわち、本発明の防汚塗料組成物は、架橋型の金属塩結合含有共重合体(A)と、4,5-ジクロロ-2-n-オクチル-4-イソチアゾリン-3-オン(B)と、2-ピリジンチオール-1-オキシド亜鉛(C)と、酸化チタン(D)とを含有することを特徴とする。   That is, the antifouling coating composition of the present invention comprises a crosslinked metal salt bond-containing copolymer (A), 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B), It contains 2-pyridinethiol-1-oxide zinc (C) and titanium oxide (D).

防汚塗料組成物の全固形分100重量部中、上記酸化チタン(D)は5〜40重量部の
割合で含有されることが好ましく、また、4,5-ジクロロ-2-n-オクチル-4-イソチア
ゾリン-3-オン(B)および2-ピリジンチオール-1-オキシド亜鉛(C)は合計で0.1〜15重量部の割合で含有されることが好ましい。
The titanium oxide (D) is preferably contained in a proportion of 5 to 40 parts by weight in 100 parts by weight of the total solid content of the antifouling coating composition, and 4,5-dichloro-2-n-octyl- 4-isothiazolin-3-one (B) and 2-pyridinethiol-1-oxide zinc (C) are preferably contained in a proportion of 0.1 to 15 parts by weight in total.

さらに、本発明の防汚塗料組成物は、防汚塗料組成物の全固形分100重量部中に、10〜30重量部の割合の酸化亜鉛、0.1〜10重量部の割合のボロン系有機防汚剤、0.02〜10重量部の割合の無機系脱水剤、または0.1〜5重量部の割合の可塑剤を含有
することが望ましい。一方、亜酸化銅は本発明の防汚塗料組成物中に実質的に含有されないことが望ましい。
Furthermore, the antifouling paint composition of the present invention comprises 10 to 30 parts by weight of zinc oxide and 0.1 to 10 parts by weight of boron based on 100 parts by weight of the total solid content of the antifouling paint composition. It is desirable to contain an organic antifouling agent, an inorganic dehydrating agent in a proportion of 0.02 to 10 parts by weight, or a plasticizer in a proportion of 0.1 to 5 parts by weight. On the other hand, it is desirable that cuprous oxide is not substantially contained in the antifouling coating composition of the present invention.

金属塩結合含有共重合体(A)は、前記式(I)で表される構造を誘導しうる金属含有
単量体(a1)と、これらの金属含有単量体と共重合しうる金属不含単量体(a2)との共重合により得られたものであって、上記金属含有単量体(a1)の配合量が2〜50重量%、上記金属不含単量体(a2)の配合量が50〜98重量%であることが好ましい。
The metal salt bond-containing copolymer (A) comprises a metal-containing monomer (a1) capable of inducing the structure represented by the formula (I) and a metal non-polymerizable copolymer with these metal-containing monomers. It was obtained by copolymerization with the monomer-containing monomer (a2), the compounding amount of the metal-containing monomer (a1) was 2 to 50% by weight, and the metal-free monomer (a2) The blending amount is preferably 50 to 98% by weight.

上述のような特定の成分の組み合わせを用いた本発明の防汚塗料組成物によれば、塗膜の消耗速度を一定の範囲に抑制しつつ長期間にわたり優れた防汚効果を維持できる防汚塗膜を形成することが可能となるため、本発明の防汚塗料組成物で塗装した基材(外航船など)は、長期間表面のメンテナンスをすることなく連続的に防汚性能を発揮できる。   According to the antifouling paint composition of the present invention using the combination of the specific components as described above, the antifouling effect can be maintained over a long period while suppressing the consumption rate of the coating film within a certain range. Since it becomes possible to form a coating film, a base material (such as an ocean-going ship) coated with the antifouling paint composition of the present invention can continuously exhibit antifouling performance without maintenance of the surface for a long period of time. .

また、本発明の防汚塗料組成物は酸化チタンを含有するが、その光触媒作用によって防汚塗膜表面の加水分解による表面更新が円滑に行われるため、防汚性能を常に良好に維持できると考えられている。したがって、日照および温度条件が水棲生物の生息に適しているため水棲生物が付着しやすい基材の海面付近(船舶の喫水部など)に本発明の防汚塗料組成物を適用した場合には、そのような酸化チタンによる防汚性能が特に効果的に発揮される。   In addition, the antifouling paint composition of the present invention contains titanium oxide, but because of its photocatalytic action, surface renewal by hydrolysis of the antifouling coating surface is performed smoothly, so that the antifouling performance can always be maintained well. It is considered. Therefore, when the anti-fouling paint composition of the present invention is applied to the vicinity of the sea surface of a base material (such as a draft portion of a ship) where aquatic organisms are likely to adhere because the sunshine and temperature conditions are suitable for aquatic organisms, Such antifouling performance due to titanium oxide is particularly effective.

さらに、本発明の防汚塗料組成物は、環境への負荷が高い防汚剤である亜酸化銅を用いることなく、優れた防汚性能を発揮することができる。亜酸化銅は、暗赤色の顔料としても用いられている物質であるが、このような亜酸化銅を塗料組成物に配合しなくてもすむことで、彩色の選択の幅が増し、白色の防汚塗料も製造可能になる。そして、得られる防汚塗膜は、柔軟性があり重ね塗りの際に良好な付着性を有すると同時に、色相が鮮明で没水・暴露後の変色が少ないものとなる。   Furthermore, the antifouling coating composition of the present invention can exhibit excellent antifouling performance without using cuprous oxide, which is an antifouling agent with a high environmental load. Cuprous oxide is a substance that is also used as a dark red pigment, but it is not necessary to add such cuprous oxide to the coating composition, thereby increasing the range of coloring options and increasing the white color. Antifouling paint can also be manufactured. The resulting antifouling coating film is flexible and has good adhesion during recoating, and at the same time has a clear hue and little discoloration after submersion / exposure.

本発明の説明において、「固形分」とは、防汚塗料組成物から重合溶媒や溶剤等の揮発性成分を除いた成分であり、乾燥塗膜を構成する成分をいう。また、本発明の防汚塗料組成物から得られる塗膜を単に「防汚塗膜」とよぶことがある。「(メタ)アクリル酸」は、アクリル酸および/またはメタクリル酸を意味する。   In the description of the present invention, the “solid content” is a component obtained by removing volatile components such as a polymerization solvent and a solvent from the antifouling coating composition, and refers to a component constituting a dry coating film. In addition, the coating film obtained from the antifouling coating composition of the present invention is sometimes simply referred to as “antifouling coating film”. “(Meth) acrylic acid” means acrylic acid and / or methacrylic acid.

防汚塗料組成物の配合組成
< 樹脂成分 >
本発明の防汚塗料組成物は、海水中等のアルカリ雰囲気下における加水分解性を有する樹脂として、以下に述べる式(I)で表される構造を有する、アクリル樹脂型の金属塩結
合含有共重合体(A)を含有する。なお、このような構造を「架橋型」の金属塩結合とよぶことがある。これらの重合体は、1種単独で用いても、2種以上併用してもよい。
Composition of antifouling paint composition <Resin component>
The antifouling coating composition of the present invention is an acrylic resin-type metal salt bond-containing copolymer having a structure represented by the following formula (I) as a resin having hydrolyzability in an alkaline atmosphere such as in seawater. Contains coalescence (A). Such a structure is sometimes referred to as a “cross-linked” metal salt bond. These polymers may be used alone or in combination of two or more.

Figure 2008156511
Figure 2008156511

式(I)中、Mは亜鉛原子または銅原子であり、Rはそれぞれ独立して水素原子また
はメチル基を示す。
上記式(I)で表される架橋型の金属塩結合は、一般的には、下記一般式(II)で表さ
れる金属を含有する重合性不飽和単量体(a1)(以下「架橋型金属含有単量体」ともいう。)の重合反応に由来する構造である。
In formula (I), M is a zinc atom or a copper atom, and R 1 independently represents a hydrogen atom or a methyl group.
The crosslinkable metal salt bond represented by the above formula (I) is generally a polymerizable unsaturated monomer (a1) containing a metal represented by the following general formula (II) (hereinafter referred to as “crosslinking”). This is a structure derived from the polymerization reaction of “type metal-containing monomer”.

CH2=C(R)−COO−M−OCO−C(R)=CH2 ……(II)
式(II)中、Mは亜鉛原子または銅原子を示し、Rはそれぞれ独立して水素原子またはメチル基を示す。
CH 2 = C (R 1) -COO-M-OCO-C (R 1) = CH 2 ...... (II)
In formula (II), M represents a zinc atom or a copper atom, and R 1 independently represents a hydrogen atom or a methyl group.

このような架橋型金属含有単量体(a1)としては、具体的には、ジ(メタ)アクリル酸亜鉛、ジ(メタ)アクリル酸銅などが挙げられ、特にジメタクリル酸亜鉛は、得られる樹脂粘度、塗料の貯蔵安定性、塗膜中の樹脂の溶出性などの点で好適なものである。   Specific examples of such a cross-linkable metal-containing monomer (a1) include zinc di (meth) acrylate and copper di (meth) acrylate. In particular, zinc dimethacrylate is obtained. It is suitable in terms of resin viscosity, storage stability of the paint, elution of the resin in the coating film, and the like.

なお、上述した金属含有単量体(a1)の調製方法は公知である(特開2005−97400号公報等参照)。例えば、無機金属化合物(亜鉛または銅の酸化物、水酸化物、塩化物等)と(メタ)アクリル酸またはそのエステル化合物とを、アルコール系有機溶媒および水の存在下で、金属塩の分解温度以下で加熱、撹拌することにより、架橋型金属含有単量体(a1)を調製することができる。   In addition, the preparation method of the metal containing monomer (a1) mentioned above is well-known (refer Unexamined-Japanese-Patent No. 2005-97400 etc.). For example, an inorganic metal compound (zinc or copper oxide, hydroxide, chloride, etc.) and (meth) acrylic acid or an ester compound thereof in the presence of an alcoholic organic solvent and water, the decomposition temperature of the metal salt The crosslinked metal-containing monomer (a1) can be prepared by heating and stirring below.

本発明では、1種または2種以上の金属含有単量体(a1)と、これらと共重合しうる、1種または2種以上の、金属を含有しない重合性不飽和単量体(a2)(以下「金属不含単量体」ともいう。)とを共重合させることにより得られた金属塩結合含有共重合体を使用することが好適である。   In the present invention, one or two or more kinds of metal-containing monomers (a1) and one or more kinds of polymerizable unsaturated monomers (a2) which can be copolymerized therewith are used. It is preferable to use a metal salt bond-containing copolymer obtained by copolymerizing (hereinafter also referred to as “metal-free monomer”).

上記金属不含単量体(a2)としては、一般的なアクリル樹脂の製造においても用いられているような、アルキル基の炭素原子数が1〜20のアルキル(メタ)アクリレート、アルコキシ基の炭素原子数が1〜20でありアルキレン基の炭素原子数が1〜20であるアルコキシアルキル(メタ)アクリレート、ヒドロキシアルキル基の炭素原子数が1〜20のヒドロキシアルキル(メタ)アクリレートなどを用いることができる。   Examples of the metal-free monomer (a2) include alkyl (meth) acrylates having 1 to 20 carbon atoms in the alkyl group and carbons in the alkoxy group, which are also used in the production of general acrylic resins. An alkoxyalkyl (meth) acrylate having 1 to 20 atoms and an alkylene group having 1 to 20 carbon atoms, a hydroxyalkyl (meth) acrylate having a hydroxyalkyl group having 1 to 20 carbon atoms, or the like may be used. it can.

具体的には、例えば、メチル(メタ)アクリレート,エチル(メタ)アクリレート,ブチル(メタ)アクリレート等のアルキル(メタ)アクリレート;メトキシメチル(メタ)アクリレート,2-メトキシエチル(メタ)アクリレート,エトキシメチル(メタ)アクリレート,エト
キシエチル(メタ)アクリレート,ブトキシメチル(メタ)アクリレート,3-メトキシブチ
ル(メタ)アクリレート,3-メチル-3-メトキシブチル(メタ)アクリレート等のアルコキ
シアルキル(メタ)アクリレート;2-ヒドロキシエチル(メタ)アクリレート等のヒドロキ
シアルキル(メタ)アクリレートが挙げられる。
Specifically, for example, alkyl (meth) acrylate such as methyl (meth) acrylate, ethyl (meth) acrylate, and butyl (meth) acrylate; methoxymethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, ethoxymethyl Alkoxyalkyl (meth) acrylates such as (meth) acrylate, ethoxyethyl (meth) acrylate, butoxymethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, 3-methyl-3-methoxybutyl (meth) acrylate; 2 -Hydroxyalkyl (meth) acrylates such as hydroxyethyl (meth) acrylate.

これらのうち、メチル(メタ)アクリレート,エチル(メタ)アクリレート,ブチル(メタ)アクリレート,2-ヒドロキシエチル(メタ)アクリレートは、得られる塗膜の物性や、塗
膜からの樹脂成分の溶出持続性の点で、本発明における好適な金属不含単量体(a2)である。
Of these, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and 2-hydroxyethyl (meth) acrylate are the properties of the resulting coating film and the elution persistence of resin components from the coating film. From this point, it is a preferred metal-free monomer (a2) in the present invention.

本発明で用いられる金属塩結合含有共重合体(A)の調製方法は公知であり、例えば、上述した金属含有単量体(a1)と金属不含単量体(a2)とを混合し、重合開始剤および連鎖移動剤の存在下で60〜180℃程度の温度で5〜14時間程度共重合反応させることにより調製することができる。   The preparation method of the metal salt bond-containing copolymer (A) used in the present invention is known. For example, the metal-containing monomer (a1) and the metal-free monomer (a2) described above are mixed, It can be prepared by carrying out a copolymerization reaction at a temperature of about 60 to 180 ° C. for about 5 to 14 hours in the presence of a polymerization initiator and a chain transfer agent.

金属塩結合含有共重合体(A)の調製で用いる金属含有単量体(a1)および金属不含単量体(a2)の配合比は、樹脂粘度、塗料の貯蔵安定性、塗膜の溶出性および耐水性の兼ね合い、さらには耐クラック性などの面から好適な防汚塗料組成物または防汚塗膜が得られるよう、適宜調整することができる。本発明では、単量体全体に対して、金属含有単量体(a1)を好ましくは2〜50重量%、より好ましくは5〜40重量%配合し、金属不含単量体(a2)を残量部、すなわち好ましくは50〜98重量%、より好ましくは60〜95重量%配合して得られる金属塩結合含有共重合体(A)が用いられる。   The compounding ratio of the metal-containing monomer (a1) and the metal-free monomer (a2) used in the preparation of the metal salt bond-containing copolymer (A) is the resin viscosity, paint storage stability, and coating film elution. The antifouling paint composition or the antifouling coating film can be appropriately adjusted in view of the balance between the property and the water resistance, and the crack resistance. In the present invention, the metal-containing monomer (a1) is preferably blended in an amount of 2 to 50% by weight, more preferably 5 to 40% by weight, based on the whole monomer, and the metal-free monomer (a2) is blended. The remaining part, that is, the metal salt bond-containing copolymer (A) obtained by blending preferably 50 to 98% by weight, more preferably 60 to 95% by weight is used.

また、金属塩結合含有共重合体(A)の数平均分子量(Mn:ポリスチレン換算値)および重量平均分子量(Mw:ポリスチレン換算値)についても、上記と同様の事項を考慮して適宜調整することができる。本発明においては、金属塩結合含有共重合体(A)のMnは、通常1,000〜100,000、好ましくは1,000〜50,000であり、また、Mwは、通常1,000〜20,000、好ましくは3,000〜10,000である。   In addition, the number average molecular weight (Mn: polystyrene conversion value) and the weight average molecular weight (Mw: polystyrene conversion value) of the metal salt bond-containing copolymer (A) should be adjusted as appropriate in consideration of the same matters as described above. Can do. In the present invention, the Mn of the metal salt bond-containing copolymer (A) is usually 1,000 to 100,000, preferably 1,000 to 50,000, and Mw is usually 1,000 to It is 20,000, preferably 3,000 to 10,000.

< 防汚剤 >
本発明の防汚塗料組成物は、4,5-ジクロロ-2-n-オクチル-4-イソチアゾリン-3-
オン(B)および2-ピリジンチオール-1-オキシド亜鉛(C)を含有する。いずれも、
有機防汚剤としては公知の物質である。なお、2-ピリジンチオール-1-オキシド亜鉛(
C)は「ジンクピリチオン」ともいい、下記式(III)で表される金属ピリチオン化合物
およびその誘導体のうち、MがZnであるものである。
<Anti-fouling agent>
The antifouling coating composition of the present invention comprises 4,5-dichloro-2-n-octyl-4-isothiazoline-3-
Contains on (B) and 2-pyridinethiol-1-oxide zinc (C). Both
The organic antifouling agent is a known substance. In addition, 2-pyridinethiol-1-oxide zinc (
C) is also referred to as “zinc pyrithione” and is a metal pyrithione compound represented by the following formula (III) and derivatives thereof, wherein M is Zn.

Figure 2008156511
Figure 2008156511

式(III)中、R1〜R4は、それぞれ独立に水素、アルキル基、アルコキシ基、ハロゲ
ン化アルキル基を示し、Mは、Cu、Na、Mg、Zn、Ca、Ba、Pb、Fe、Al等の金属を示し、nは価数を示す。
In formula (III), R 1 to R 4 each independently represent hydrogen, an alkyl group, an alkoxy group, or a halogenated alkyl group, and M represents Cu, Na, Mg, Zn, Ca, Ba, Pb, Fe, A metal such as Al is shown, and n is a valence.

本発明における4,5-ジクロロ-2-n-オクチル-4-イソチアゾリン-3-オン(B)お
よび2-ピリジンチオール-1-オキシド亜鉛(C)の合計の配合量は、防汚塗料組成物か
ら得られる塗膜の防汚性や塗膜の付着性などを考慮すると、防汚塗料組成物の全固形分100重量部中に、好ましくは0.1〜15重量部、より好ましくは5〜15重量部の割合
である。
In the present invention, the total amount of 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B) and 2-pyridinethiol-1-oxide zinc (C) is an antifouling paint composition. In view of the antifouling property of the coating film obtained from the above, the adhesion of the coating film, etc., in the total solid content of 100 parts by weight of the antifouling coating composition, preferably 0.1-15 parts by weight, more preferably The ratio is 15 parts by weight.

本発明の防汚塗料組成物は、有機防汚剤として上記の4,5-ジクロロ-2-n-オクチル-
4-イソチアゾリン-3-オン(B)および2-ピリジンチオール-1-オキシド亜鉛(C)を必須の成分とするが、さらに、トリフェニルボランピリジン錯体やメチルジフェニルボラン-4-イソプロピルピリジン錯体などのボロン系有機防汚剤を配合してもよい。ボロン系有機防汚剤を使用する場合は、防汚塗料組成物の全固形分100重量部中に、通常0.1
〜10重量部、好ましくは5〜10重量部の割合で配合すればよい。
The antifouling paint composition of the present invention comprises the above 4,5-dichloro-2-n-octyl- as an organic antifouling agent.
4-isothiazolin-3-one (B) and 2-pyridinethiol-1-oxide zinc (C) are essential components, and further, such as triphenylboranepyridine complex and methyldiphenylborane-4-isopropylpyridine complex A boron organic antifouling agent may be blended. When a boron organic antifouling agent is used, it is usually 0.1 in 100 parts by weight of the total solid content of the antifouling coating composition.
What is necessary is just to mix | blend in the ratio of 10-10 weight part, Preferably 5-10 weight part.

その他、例えば、亜鉛ピリチオン以外の前記式(III)で表される金属ピリチオン化合
物およびその誘導体(銅ピリチオン等)、テトラメチルチウラムジサルファイド、ジンクジメチルジチオカーバメート、マンガン-2-エチレンビスジチオカーバメート、2,4,5,6-テトラクロロイソフタロニトリル、N,N-ジメチルジクロロフェニル尿素、2,4,6-トリクロロフェニルマレイミド、2-メチルチオ-4-t-ブチルアミノ-6-シクロプロピ
ルアミノSトリアジン、塩基性酢酸銅、銅レジネート、ナフテン酸銅等など、公知の有機防汚剤を必要に応じて併用することもできる。
In addition, for example, metal pyrithione compounds represented by the above formula (III) other than zinc pyrithione and derivatives thereof (copper pyrithione, etc.), tetramethylthiuram disulfide, zinc dimethyldithiocarbamate, manganese-2-ethylenebisdithiocarbamate, 2 , 4,5,6-tetrachloroisophthalonitrile, N, N-dimethyldichlorophenylurea, 2,4,6-trichlorophenylmaleimide, 2-methylthio-4-tert-butylamino-6-cyclopropylamino S triazine, Known organic antifouling agents such as basic copper acetate, copper resinate, and copper naphthenate can be used in combination as required.

ただし、従来防汚剤として広く用いられていた亜酸化銅は、環境への付加が大きいことが問題視されており、また、亜酸化銅を用いずとも上述の所定の有機防汚剤により充分の防汚性能を発揮することができるため、本発明の防汚塗料組成物は亜酸化銅を実質的に含有しないことが望ましい。   However, cuprous oxide, which has been widely used as an antifouling agent, has been regarded as a problem that it has a large addition to the environment, and the above-mentioned predetermined organic antifouling agent is sufficient without using cuprous oxide. Therefore, it is desirable that the antifouling coating composition of the present invention does not substantially contain cuprous oxide.

< 酸化チタン(D) >
酸化チタン(二酸化チタン、TiO2)は、無害で、化学的に安定で、かつ、安価に入
手可能な、光触媒機能を持つ物質として知られている。酸化チタンには、アナターゼ型、ルチル型、ブルカイト型のものがあり、本発明ではいずれを用いることもできるが、アナターゼ型の酸化チタンを用いると防汚性能の点でより好ましく、また、色の安定性、物性改善等のためには、ルチル型またはブルカイト型の酸化チタンと、アナターゼ型の酸化チタンとを組み合わせて使用してもよい。なお、これらの酸化チタンの製造方法は特に限定されるものではなく、公知の一般的な方法(硫酸法、塩素法等)により製造された酸化チタンを用いることができる。
<Titanium oxide (D)>
Titanium oxide (titanium dioxide, TiO 2 ) is known as a material having a photocatalytic function that is harmless, chemically stable, and available at low cost. Titanium oxide includes anatase type, rutile type, and brookite type, and any of them can be used in the present invention. However, using anatase type titanium oxide is more preferable in terms of antifouling performance. In order to improve stability and physical properties, a rutile or brookite type titanium oxide and an anatase type titanium oxide may be used in combination. In addition, the manufacturing method of these titanium oxides is not specifically limited, The titanium oxide manufactured by the well-known general method (a sulfuric acid method, a chlorine method, etc.) can be used.

本発明における酸化チタン(D)の配合量は、防汚塗料組成物から得られる塗膜の防汚性や塗膜の付着性などを考慮すると、防汚塗料組成物の全固形分100重量部中に、好ましくは5〜40重量部、より好ましくは10〜35重量部の割合である。   The blending amount of titanium oxide (D) in the present invention is 100 parts by weight based on the total solid content of the antifouling coating composition in consideration of the antifouling property of the coating obtained from the antifouling coating composition and the adhesion of the coating. The ratio is preferably 5 to 40 parts by weight, more preferably 10 to 35 parts by weight.

また、防汚性能に一層優れた塗膜を製造することができることから、本発明で用いる酸化チタンは、Al、Si、Zr、Sb、Cr、Tiなどの化合物またはアルコール類(トリメチロールプロパン、ペンタエリスリトール、エチレングリコール、プロピレングリコール、エタノール、プロパノール、ブタノール等)を用いて表面処理がなされたものであることが望ましい。   In addition, since a coating film having further excellent antifouling performance can be produced, the titanium oxide used in the present invention is a compound such as Al, Si, Zr, Sb, Cr, Ti or alcohols (trimethylolpropane, pentane). (Erythritol, ethylene glycol, propylene glycol, ethanol, propanol, butanol, etc.) are preferably subjected to surface treatment.

上記Al等の化合物としては、それぞれの酸化物、水酸化物、ハロゲン化物、アルコキシドや、有機ケイ素化合物(ジメチルポリシロキサン、ジフェニルポリシロキサン等のポリシロキサン、およびビニルトリクロロシラン、グリシドキシプロピルトリメトキシシラン等のシラン化合物)が挙げられる。また、上記アルコール類としては、トリメチロールプロパン、ペンタエリスリトール、エチレングリコール、プロピレングリコール、エタノール、プロパノール、ブタノール等の1価または2価以上のアルコールが挙げられる。   Examples of the compounds such as Al include oxides, hydroxides, halides, alkoxides, organosilicon compounds (polysiloxanes such as dimethylpolysiloxane and diphenylpolysiloxane, vinyltrichlorosilane, and glycidoxypropyltrimethoxy. Silane compounds such as silane). Examples of the alcohols include monovalent or divalent or higher alcohols such as trimethylolpropane, pentaerythritol, ethylene glycol, propylene glycol, ethanol, propanol, and butanol.

このような表面処理がなされた酸化チタンの調製方法は公知であり(例えば、特開2001−2417号公報、特許公開平10−158015号公報、特開平6−49388号公報等参照)、また、表面処理された酸化チタンは市場にも流通している。   Methods for preparing such a surface-treated titanium oxide are known (see, for example, JP-A-2001-2417, JP-A-10-158015, JP-A-6-49388, etc.) Surface-treated titanium oxide is also available on the market.

なお、酸化チタンの平均粒子径は、通常は1nm〜10μmであるが、平均粒子径によって得られる塗膜の防汚性能は変動し、さらに、小さければ塗料組成物の造膜性や塗膜強度が低下する傾向があり、逆に大きければ塗膜の平滑性が低下するなどの傾向がある。これらの点を考慮し、本発明で用いる酸化チタンの平均粒子径は、好ましくは10〜5000nm、さらに好ましくは20〜4000nm、とくに好ましくは100〜300nmである。   The average particle size of titanium oxide is usually 1 nm to 10 μm, but the antifouling performance of the coating film obtained varies depending on the average particle size. Tends to decrease. On the contrary, if it is large, the smoothness of the coating film tends to decrease. Considering these points, the average particle diameter of the titanium oxide used in the present invention is preferably 10 to 5000 nm, more preferably 20 to 4000 nm, and particularly preferably 100 to 300 nm.

さらに、本発明の防汚塗料組成物では、酸化チタン(D)と光触媒機能を向上させうる成分とを併用してもよい。そのような成分としては、例えば、V,Fe,Co,Ni,Zn,Ru,Rh,Pd,Ag,Pt,Auなどの金属や金属イオン、およびこれらの金属の化合物(酸化物、水酸化物、オキシ水酸化物、硫酸塩、ハロゲン化物、硝酸塩等)が挙げられる。   Furthermore, in the antifouling coating composition of the present invention, titanium oxide (D) and a component capable of improving the photocatalytic function may be used in combination. Examples of such components include metals such as V, Fe, Co, Ni, Zn, Ru, Rh, Pd, Ag, Pt, and Au, and compounds of these metals (oxides, hydroxides). Oxyhydroxide, sulfate, halide, nitrate, etc.).

< その他の成分 >
本発明の防汚塗料組成物には、上述のような金属塩結合含有共重合体(A)、所定の有機防汚剤および酸化チタンの他に、さらに酸化亜鉛、可塑剤、体質顔料、着色顔料、無機系脱水剤、搖変剤、(A)以外の樹脂や有機酸、溶剤など、一般的な塗料組成物に用いられている各種成分を必要に応じて配合してもよい。
<Other ingredients>
In the antifouling paint composition of the present invention, in addition to the above-mentioned copolymer (A) containing a metal salt bond, a predetermined organic antifouling agent and titanium oxide, zinc oxide, plasticizer, extender pigment, coloring Various components used in general coating compositions such as pigments, inorganic dehydrating agents, discoloring agents, resins other than (A), organic acids, and solvents may be blended as necessary.

・酸化亜鉛
本発明の防汚塗料組成物に配合することのできる酸化亜鉛(ZnO、亜鉛華)は、従来白色顔料として知られているが、防汚作用を有し、また、塗膜の耐クラック性や付着性の向上にも寄与しうる物質である。
Zinc oxide Zinc oxide (ZnO, zinc white) that can be blended in the antifouling paint composition of the present invention is conventionally known as a white pigment, but has an antifouling action and is resistant to coatings. It is a substance that can contribute to improving cracking and adhesion.

本発明において酸化亜鉛を用いる場合、その配合量は、防汚塗料組成物から得られる塗膜の防汚性や塗膜の付着性などを考慮すると、防汚塗料組成物の全固形分100重量部中に、好ましくは10〜30重量部、より好ましくは15〜25重量部の割合である。   When zinc oxide is used in the present invention, the blending amount thereof is 100% by weight of the total solid content of the antifouling coating composition in consideration of the antifouling property of the coating obtained from the antifouling coating composition and the adhesion of the coating. The ratio is preferably 10 to 30 parts by weight, more preferably 15 to 25 parts by weight.

・可塑剤
可塑剤は、防汚塗膜の耐クラック性や耐水性の向上や、変色の抑制に寄与する成分であり、例えば、塩素化パラフィン、テルペンフェノール、トリクレジルフォスフェート(TCP)、ポリビニルエチルエーテル、テルペンフェノール等が挙げられ、なかでも塩素化パラフィンが好適である。
-Plasticizer Plasticizer is a component that contributes to improving crack resistance and water resistance of antifouling coatings and suppressing discoloration. For example, chlorinated paraffin, terpene phenol, tricresyl phosphate (TCP), Examples thereof include polyvinyl ethyl ether and terpene phenol. Among them, chlorinated paraffin is preferable.

本発明で用いる塩素化パラフィンは、直鎖状でも分岐を有していてもよく、室温で液状でも固体(粉体)でもよい。防汚塗膜の割れ(クラック)、剥がれを抑制する効果や、塗膜の消耗速度などを考慮すると、塩素化パラフィンの平均炭素数は、通常8〜30、好ましくは10〜26であり、数平均分子量は、通常200〜1200、好ましくは300〜1100であり、粘度は、通常1以上(ポイズ/25℃)、好ましくは1.2以上(ポイズ/25℃)であり、比重は、通常1.05〜1.80/25℃、好ましくは1.10〜1.70/25℃であり、塩素化率(塩素含有量)は、通常35〜75%、好ましくは35〜65%である。   The chlorinated paraffin used in the present invention may be linear or branched, and may be liquid or solid (powder) at room temperature. Considering the effect of suppressing cracking and peeling of the antifouling coating film, the consumption rate of the coating film, and the like, the average carbon number of the chlorinated paraffin is usually 8 to 30, preferably 10 to 26. The average molecular weight is usually 200 to 1200, preferably 300 to 1100, the viscosity is usually 1 or more (poise / 25 ° C.), preferably 1.2 or more (poise / 25 ° C.), and the specific gravity is usually 1 0.05 to 1.80 / 25 ° C, preferably 1.10 to 1.70 / 25 ° C, and the chlorination rate (chlorine content) is usually 35 to 75%, preferably 35 to 65%.

このような塩素化パラフィンに代表される可塑剤を添加する場合には、防汚塗膜の耐クラック性や耐水性の向上、あるいは変色の軽減に対する効果などを考慮し、防汚塗料組成物の全固形分100重量部中に、通常0.1〜5重量部、好ましくは1〜2重量部の割合で配合すればよい。   When adding a plasticizer typified by such chlorinated paraffin, considering the effect of improving anti-fouling coating crack resistance and water resistance or reducing discoloration, What is necessary is just to mix | blend in 0.1 to 5 weight part normally in 100 weight part of total solid, Preferably it is 1 to 2 weight part.

・体質顔料、着色顔料
本発明で用いることのできる体質顔料としては、例えば、タルク、シリカ、マイカ、ク
レー、沈降防止剤としても用いられる炭酸カルシウム、カオリン、硫酸バリウム、炭酸バリウム、アルミナホワイト、水酸化アルミニウム、炭酸マグネシウム、艶消し剤としても用いられるホワイトカーボンなどが挙げられる。このような体質顔料は、塗膜の消耗速度、透明性、肉付き性などを調整する観点から、本発明の防汚塗料組成物の全固形分100重量部中に、通常0〜50重量部、好ましくは0〜30重量部の割合で配合することができ、また、塗料を適切に増量する観点からは、本発明の防汚塗料組成物中に、通常0.0
1〜20重量%、好ましくは0.1〜8重量%の割合で配合することができる。
-Extender pigment, color pigment As extender pigments that can be used in the present invention, for example, talc, silica, mica, clay, calcium carbonate, kaolin, barium sulfate, barium carbonate, alumina white, water used also as an anti-settling agent, water Examples thereof include aluminum oxide, magnesium carbonate, and white carbon used as a matting agent. Such extender pigment is usually 0 to 50 parts by weight in 100 parts by weight of the total solid content of the antifouling coating composition of the present invention, from the viewpoint of adjusting the consumption rate of the coating film, transparency, fleshiness, etc. Preferably, it can be blended at a ratio of 0 to 30 parts by weight. From the viewpoint of appropriately increasing the amount of paint, it is usually 0.0 in the antifouling paint composition of the present invention.
1 to 20% by weight, preferably 0.1 to 8% by weight can be blended.

また、本発明で用いることのできる着色顔料としては、例えば、カーボンブラック、ナフトールレッド、フタロシアニンブルー等の有機系顔料や、ベンガラ、バライト粉、黄色酸化鉄等の無機系顔料が挙げられ、これらの顔料にはさらに染料等の着色剤が含まれていてもよい。   Examples of the color pigment that can be used in the present invention include organic pigments such as carbon black, naphthol red, and phthalocyanine blue, and inorganic pigments such as bengara, barite powder, and yellow iron oxide. The pigment may further contain a colorant such as a dye.

・無機系脱水剤
無機系脱水剤は、塗料の貯蔵安定性の向上に寄与する成分である。本発明の防汚塗料組成物に配合する無機系脱水剤としては、無水石膏(CaSO4)、合成ゼオライト系吸着
剤(商品名:モレキュラーシーブ等)などが好ましく、その他、オルソギ酸メチル、オルソ酢酸メチル等のオルソエステル類、オルソホウ酸エステル、シリケート類やイソシアネート類(商品名:アディティブT1)などの一般的な無機系脱水剤を用いることもできる。
-Inorganic dehydrating agent An inorganic dehydrating agent is a component which contributes to the improvement of the storage stability of a coating material. As the inorganic dehydrating agent to be blended in the antifouling coating composition of the present invention, anhydrous gypsum (CaSO 4 ), synthetic zeolite adsorbent (trade name: molecular sieve, etc.) and the like are preferable. In addition, methyl orthoformate, orthoacetic acid General inorganic dehydrating agents such as orthoesters such as methyl, orthoborate, silicates and isocyanates (trade name: Additive T1) can also be used.

このような無機系脱水剤は、本発明の防汚塗料組成物の全固形分100重量部中に、通常0.02〜10重量部、好ましくは0.2〜5重量部の割合で配合することができる。
・搖変剤
本発明で用いることのできる搖変剤(タレ止め・沈降防止剤)としては、例えば、Al、Ca、Znのアミン塩、ステアレート塩、レシチン塩、アルキルスルホン酸塩といった有機粘土系化合物;ポリエチレンワックス、酸化ポリエチレンワックス、ポリアマイドワックス、アマイドワックス、水添ヒマシ油ワックスといった有機系ワックス;合成微粉シリカなどが挙げられる。このような搖変剤は、本発明の防汚塗料組成物中に、通常0.15重量%、好ましくは0.1〜3重量%の割合で配合することができる。
Such an inorganic dehydrating agent is usually blended at a ratio of 0.02 to 10 parts by weight, preferably 0.2 to 5 parts by weight, in 100 parts by weight of the total solid content of the antifouling coating composition of the present invention. be able to.
· Anti-fading agent The anti-fading agent (anti-sagging / precipitating agent) that can be used in the present invention includes, for example, organic clays such as amine salts, stearate salts, lecithin salts, and alkyl sulfonates of Al, Ca, and Zn. Examples thereof include organic waxes such as polyethylene compounds, polyethylene oxide waxes, polyamide waxes, amide waxes, hydrogenated castor oil waxes, and synthetic fine powder silica. Such a discoloring agent can be normally mix | blended in the antifouling coating composition of this invention in the ratio of 0.15 weight%, Preferably 0.1-3 weight%.

・その他の樹脂類
本発明の防汚塗料組成物は、前述のような金属塩結合含有共重合体(A)以外にも、所望により1種または2種以上のその他の樹脂類を含有してもよい。
Other resins The antifouling coating composition of the present invention contains one or more other resins as desired in addition to the above-mentioned copolymer (A) containing a metal salt bond. Also good.

例えば、金属塩結合を含有しないアクリル樹脂、アクリルシリコーン樹脂、ポリエステル樹脂、不飽和ポリエステル樹脂、フッ素樹脂、ポリブテン樹脂、シリコーンゴム、ポリウレタン樹脂、エポキシ樹脂、ポリアミド樹脂、ビニル樹脂(塩化ビニル系共重合体、エチレン・酢酸ビニル共重合体など)、塩化ゴム、塩素化オレフィン樹脂、スチレン・ブタジエン共重合樹脂、ケトン樹脂、アルキッド樹脂、クマロン樹脂、テルペンフェノール樹脂、石油樹脂等の非水溶性または難水溶性の樹脂を用いることができる。   For example, acrylic resin, acrylic silicone resin, polyester resin, unsaturated polyester resin, fluorine resin, polybutene resin, silicone rubber, polyurethane resin, epoxy resin, polyamide resin, vinyl resin (vinyl chloride copolymer) that does not contain metal salt bond , Ethylene / vinyl acetate copolymer, etc.), chlorinated rubber, chlorinated olefin resin, styrene / butadiene copolymer resin, ketone resin, alkyd resin, coumarone resin, terpene phenol resin, petroleum resin, etc. These resins can be used.

また、パインタール、ロジン(ガムロジン、ウッドロジン、トール油ロジン)などの水溶性樹脂や、ナフテン酸、バーサチック酸などの炭素原子数が9〜19程度の有機酸およびその金属塩(Cu塩、Zn塩、Ca塩など)も、その他の樹脂類として用いることができる。   In addition, water-soluble resins such as pine tar and rosin (gum rosin, wood rosin, tall oil rosin), organic acids having 9 to 19 carbon atoms such as naphthenic acid and versatic acid, and metal salts thereof (Cu salt, Zn salt) , Ca salts, etc.) can also be used as other resins.

・溶剤
本発明の防汚塗料組成物に含有される上述のような各種成分は、通常、溶剤に溶解もしくは分散している。本発明で用いることのできる溶剤としては、例えば、脂肪族系溶剤;
キシレン、トルエン等の芳香族系溶剤;MIBK、シクロヘキサノン等のケトン系溶剤;エステル系溶剤;プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート(PGMAC)等のエーテル系溶剤;イソプロピルアルコール等のアルコール系溶剤などが挙げられる。
-Solvent The various components as described above contained in the antifouling coating composition of the present invention are usually dissolved or dispersed in a solvent. Examples of the solvent that can be used in the present invention include aliphatic solvents;
Aromatic solvents such as xylene and toluene; Ketone solvents such as MIBK and cyclohexanone; Ester solvents; Ether solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate (PGMAC); Alcohol solvents such as isopropyl alcohol Is mentioned.

防汚塗料組成物の製造方法および用途
本発明の防汚塗料組成物は、一般的な塗料と同様の手段により製造することができる。例えば、金属塩結合含有共重合体(A)と、4,5-ジクロロ-2-n-オクチル-4-イソチ
アゾリン-3-オン(B)と、2-ピリジンチオール-1-オキシド亜鉛(C)と、酸化チタ
ン(D)と、必要に応じてその他の成分とを、一度にまたは順次に溶剤に添加して、撹拌、混合するようにして製造すればよい。防汚塗料組成物の配合組成の割合は、塗料の粘度(作業性)、塗布対象となる基材の種類、塗装方法、塗装作業を行う環境、防汚塗膜の膜厚や硬度などの諸条件に応じて、好ましくは前述のような所定の範囲内で、適宜設計することができる。
Production method and use of antifouling paint composition The antifouling paint composition of the present invention can be produced by the same means as a general paint. For example, a copolymer containing a metal salt bond (A), 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B), and 2-pyridinethiol-1-oxide zinc (C) In addition, titanium oxide (D) and other components as necessary may be added to the solvent at once or sequentially, and stirred and mixed. The composition ratio of the antifouling paint composition is determined by various factors such as the viscosity of the paint (workability), the type of base material to be applied, the coating method, the environment in which the coating operation is performed, and the film thickness and hardness of the antifouling coating film. Depending on conditions, it can be designed as appropriate, preferably within the predetermined range as described above.

以上のようにして製造される本発明の防汚塗料組成物は、船舶等の基材に塗布して使用することができ、基材の表面を当該防汚塗料組成物から形成される防汚塗膜で被覆することにより、水棲生物による汚損を防止することができる。本発明の防汚塗料組成物は、一般的な塗料と同様の手段により、上記の各種基材の表面に塗装することができる。   The antifouling paint composition of the present invention produced as described above can be used by being applied to a substrate such as a ship, and the surface of the substrate is formed from the antifouling paint composition. By covering with a coating film, fouling by aquatic organisms can be prevented. The antifouling paint composition of the present invention can be applied to the surfaces of the above-mentioned various substrates by the same means as general paints.

防汚塗料組成物を塗布する対象は、特に限定されるものではなく、表面が海水または真水と常時または断続的に接触する基材、例えば、船舶、火力・原子力発電所の給排水口等の水中構造物、湾岸道路、海底トンネル、港湾設備、運河・水路等の各種海洋土木工事の汚泥拡散防止膜、漁業資材(例:ロープ、漁網、漁具、浮き子、ブイ)などが挙げられる。   The object to which the antifouling coating composition is applied is not particularly limited, and is a substrate whose surface is constantly or intermittently in contact with seawater or fresh water, for example, underwater such as water supply / drainage ports of ships, thermal power / nuclear power plants. Examples include structures, coastal roads, submarine tunnels, harbor facilities, sludge diffusion prevention films for various civil engineering works such as canals and waterways, and fishing materials (eg ropes, fishing nets, fishing gear, floats, buoys).

本発明の防汚塗料組成物は、船舶(外板)などの基材の材質がFRP、鋼鉄、木、アルミニウム合金などのいずれであっても直接塗布することができる。また、プライマー、防食塗料などを基材に予め下塗りした後に(必要に応じてさらにタイコートを塗布した上で)、これらの塗膜の上に重ねて塗布することもできる。本発明の防汚塗料組成物は、特にエポキシ樹脂系防食塗料との付着性に優れている。   The antifouling coating composition of the present invention can be applied directly regardless of whether the material of the substrate such as a ship (outer plate) is FRP, steel, wood, aluminum alloy or the like. In addition, a primer, an anticorrosive paint, or the like may be preliminarily applied to the base material (after further applying a tie coat if necessary), and then applied over these coating films. The antifouling paint composition of the present invention is particularly excellent in adhesion to an epoxy resin anticorrosive paint.

このようにして本発明の防汚塗料組成物から形成された防汚塗膜は、アオサ、フジツボ、アオノリ、セルプラ、カキ、フサコケムシ等の水棲生物の付着を長期間継続的に防止できるなど防汚性に優れており、船舶の運行効率や水中構造物等の機能の維持(例えば漁網の網目の閉塞の防止)などのために有用である。   Thus, the antifouling coating film formed from the antifouling paint composition of the present invention is capable of continuously preventing adhesion of aquatic organisms such as Aosa, Barnacles, Aonori, Serpura, Oyster, Fusakomushi, etc. for a long period of time. It is useful for maintaining the operation efficiency of the ship and the function of the underwater structure (for example, preventing the mesh of the fishing net from being blocked).

以下の実施例等における防汚塗料組成物の成分として、下記の商品を使用した。
・(B)4,5-ジクロロ-2-n-オクチル-4-イソチアゾリン-3-オン…ロームアンドハ
ース社製「シーナイン211」。固形分30%。
・(C)2-ピリジンチオール-1-オキシド亜鉛…日本オーリン製「ジンクオマージン」
・(D)酸化チタン…堺化学(株)製「Titone R-5N」。ルチル型。Al化合物による表面
処理。平均一次粒径0.25μm。
・(D)酸化チタン…Dupon社製「Ti-Pure R-960」ルチル型。Al化合物およびSi化合物による表面処理。平均一次粒径0.21μm。
・(E)酸化亜鉛…九州白水化学(株)製「亜鉛華3号」
・(F)トリフェニルボロンピリジン…北興化学工業(株)製「PKボロン」
・(F)4−イソプロピルピリジン−ジフェニルメチルボラン…ケイアイ化成(株)製「KM−2」
・(G)無機系脱水剤…ノリタケカンパニーリミテッド製「焼石膏FT−2」。半水石膏(CaSO・1/2HO)、平均粒径15μm。
・(G)無機系脱水剤…ノリタケカンパニーリミテッド製「可溶性無水石膏D−1」。CaSO、白色粉末、平均粒径15μm。
・(H)可塑剤…Ineos Chlor社製「Cereclor S-52」。塩素化パラフィン。
・(H)可塑剤…ヤスハラケミカル社製「テルペンフェノールYP90L」。フレーク状フェノール変性テルペン樹脂。
・体質顔料(タルク)…富士タルク製「NKK−F」
・着色顔料(赤色)…戸田工業(株)製「ベンガラ月光BB」
・着色顔料(赤色)…三陽色素社製「フジファーストレッド2305W」
・搖変剤(ポリアマイドワックス)…楠本化成(株)製「Disparlon A630-20X」。キシレンペースト、固形分20%。
・その他の樹脂…中国産「WWロジン」。キシレン溶液、固形分50%。
・その他の樹脂…BASF社製「ラロフレックスMP−25」。塩化ビニル/イソブチルビニルエーテル共重合樹脂。
The following products were used as components of the antifouling coating composition in the following Examples and the like.
(B) 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one: “Sea Nine 211” manufactured by Rohm and Haas. Solid content 30%.
・ (C) 2-Pyridinethiol-1-oxide zinc ... “Zinc Omarine” manufactured by Nippon Olin
-(D) Titanium oxide: "Titone R-5N" manufactured by Sakai Chemical Co., Ltd. Rutile type. Surface treatment with Al compound. Average primary particle size 0.25 μm.
-(D) Titanium oxide: "Ti-Pure R-960" rutile type manufactured by Dupon. Surface treatment with Al compound and Si compound. Average primary particle size 0.21 μm.
・ (E) Zinc oxide: “Zinc Hana 3” manufactured by Kyushu Hakusui Chemical Co., Ltd.
・ (F) Triphenylboronpyridine: “PK Boron” manufactured by Hokuko Chemical Co., Ltd.
(F) 4-Isopropylpyridine-diphenylmethylborane: “KM-2” manufactured by Keisei Kasei Co., Ltd.
-(G) Inorganic dehydrating agent "Yakigypsum FT-2" manufactured by Noritake Company Limited. Hemihydrate gypsum (CaSO 4 · 1 / 2H 2 O), average particle size 15 μm.
(G) Inorganic dehydrating agent "Soluble anhydrous gypsum D-1" manufactured by Noritake Company Limited. CaSO 4 , white powder, average particle size 15 μm.
・ (H) Plasticizer: “Cereclor S-52” manufactured by Ineos Chlor. Chlorinated paraffin.
-(H) Plasticizer: "Terpene phenol YP90L" manufactured by Yasuhara Chemical Co., Ltd. Flaked phenol-modified terpene resin.
・ External pigment (talc): “NKK-F” manufactured by Fuji Talc
・ Coloring pigment (red): “Bengara Moonlight BB” manufactured by Toda Kogyo Co., Ltd.
-Color pigment (red): "Fuji First Red 2305W" manufactured by Sanyo Dye
・ Taking agent (polyamide wax): “Disparlon A630-20X” manufactured by Enomoto Kasei Co., Ltd. Xylene paste, 20% solids.
・ Other resins: Chinese “WW Rosin”. Xylene solution, 50% solids.
-Other resin: "Laroflex MP-25" manufactured by BASF. Vinyl chloride / isobutyl vinyl ether copolymer resin.

また、以下の実施例等における各種物性の測定方法は、下記の通りである。
・反応溶液の固形分率…反応溶液の重量(使用した原料の重量の合計)から、それらの原料に含まれる揮発性の溶剤等の重量を除外した重量を「固形分」の重量として、反応溶液に占めるその固形分の割合を計算した。なお、金属塩結合含有共重合体を製造する際の反応溶液においては、上記固形分の重量のほぼ全てを金属塩結合含有共重合体の重量とみなし、配合組成の割合の計算に供した。
・金属塩結合含有共重合体の数平均分子量(Mn)および重量平均分子量(Mw)…GPCによるポリスチレン換算値。Tosoh HLC-8120により測定。TSK−gel αタイプの
分離カラム(α−M)2本、および20mMのLiBrを添加したジメチルホルムアミドの溶離液を使用。
・金属塩結合含有共重合体のガードナー粘度…JIS K7233の4.3に準じた、樹脂分濃度35重量%での25℃における測定値。
Moreover, the measuring method of various physical properties in the following examples etc. is as follows.
・ Solid content ratio of reaction solution: The reaction solution weight is the weight of the reaction solution (total weight of raw materials used) excluding the weight of volatile solvents contained in those raw materials. The proportion of the solid content in the solution was calculated. In addition, in the reaction solution at the time of manufacturing a metal salt bond-containing copolymer, almost all the weight of the solid content was regarded as the weight of the metal salt bond-containing copolymer, and was used for calculation of the ratio of the blend composition.
-Number average molecular weight (Mn) and weight average molecular weight (Mw) of the metal salt bond-containing copolymer: Polystyrene conversion value by GPC. Measured with Tosoh HLC-8120. Use two TSK-gel α-type separation columns (α-M) and eluent of dimethylformamide with 20 mM LiBr added.
-Gardner viscosity of the copolymer containing a metal salt bond: a measured value at 25 ° C at a resin concentration of 35% by weight according to 4.3 of JIS K7233.

[調製例1]
金属含有単量体(a1−1)の調製
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコに、プロピレングリコールモノメチルエーテル(PGM)85.4部および酸化亜鉛40.7部を仕込み、撹拌しながら75℃に昇温した。続いて、メタクリル酸メチル(MMA)43.1部、アクリ
ル酸(AA)36.1部、水5部からなる混合物を滴下ロートから3時間かけて等速滴下した。滴下終了後、反応溶液は乳白色状態から透明となった。さらに2時間撹拌した後、PGMを36部添加して、金属含有単量体(a1−1)を含む反応液を得た。用いた原料および得られた反応液の固形分率を表1に示す。
[Preparation Example 1]
Preparation of metal-containing monomer (a1-1) In a four-necked flask equipped with a condenser, thermometer, dropping funnel and stirrer, 85.4 parts of propylene glycol monomethyl ether (PGM) and 40.7 parts of zinc oxide were added. The temperature was raised to 75 ° C. while charging and stirring. Subsequently, a mixture consisting of 43.1 parts of methyl methacrylate (MMA), 36.1 parts of acrylic acid (AA), and 5 parts of water was dropped at a constant rate over 3 hours from the dropping funnel. After completion of the dropwise addition, the reaction solution became transparent from the milky white state. After further stirring for 2 hours, 36 parts of PGM was added to obtain a reaction solution containing the metal-containing monomer (a1-1). Table 1 shows the raw materials used and the solid content ratio of the obtained reaction liquid.

[調製例2]
金属含有単量体(a1−2)の調製
上記調製例1に記載の方法において、プロピレングリコールモノメチルエーテル(PGM)の代わりにブタノールおよびキシレンを用いた以外は同様にして、金属含有単量体(a1−2)を調製した(表1参照)。
[Preparation Example 2]
Preparation of metal-containing monomer (a1-2) In the method described in Preparation Example 1 above, except that butanol and xylene were used instead of propylene glycol monomethyl ether (PGM), a metal-containing monomer ( a1-2) was prepared (see Table 1).

[調整例3]
金属塩結合含有共重合体(A−1)の調製
冷却器、温度計、滴下ロートおよび攪拌機を備えた四つ口フラスコに、プロピレングリコールモノメチルエーテル(PGM)30部およびキシレン40部を仕込み、撹拌しながら100℃に昇温した。続いて、前記調製例1で得た金属含有単量体(a1−1)の反応
溶液52部、メチルメタクリレート(MMA)1部、エチルアクリレート(EA)66.
2部、2−メトキシエチルアクリレート(2−MEA)5.4部、「ノフマーMSD」(
日本油脂社製)1部、アゾビスイソブチロニトリル(AIBN)2.5部、アゾビスメチ
ルブチロニトリル(AMBN)7部およびキシレン10部からなる透明な混合物を、滴下ロートから3時間かけて等速滴下した。滴下終了後、t−ブチルパーオクトエート(TBPO)0.5部とキシレン10部を2時間かけて滴下し、さらに2時間撹拌した後、キシ
レンを20部添加して、金属塩結合含有共重合体(A−1)を含む反応液を得た。用いた原料および得られた反応液の固形分率などを表2に示す。
[Adjustment Example 3]
Preparation of metal salt bond-containing copolymer (A-1) A four-necked flask equipped with a condenser, thermometer, dropping funnel and stirrer was charged with 30 parts of propylene glycol monomethyl ether (PGM) and 40 parts of xylene and stirred. The temperature was raised to 100 ° C. Subsequently, 52 parts of the reaction solution of the metal-containing monomer (a1-1) obtained in Preparation Example 1, 1 part of methyl methacrylate (MMA), and 66 of ethyl acrylate (EA).
2 parts, 5.4 parts 2-methoxyethyl acrylate (2-MEA), “NOFMER MSD” (
Nippon Oil & Fats Co., Ltd.) 1 part, azobisisobutyronitrile (AIBN) 2.5 parts, azobismethylbutyronitrile (AMBN) 7 parts and xylene 10 parts transparent mixture from the dropping funnel over 3 hours Was dropped at a constant speed. After completion of the dropwise addition, 0.5 part of t-butyl peroctoate (TBPO) and 10 parts of xylene were added dropwise over 2 hours, and the mixture was further stirred for 2 hours. A reaction solution containing the coalescence (A-1) was obtained. Table 2 shows the raw materials used and the solid content ratio of the obtained reaction liquid.

[調整例4]
金属塩結合含有共重合体(A−2)の調製
上記製造例1に記載の方法において、用いた金属含有単量体およびその他の共重合モノマーを変更した以外は同様にして、金属塩結合含有共重合体(A−2)を製造した(表2参照)。
[Adjustment Example 4]
Preparation of metal salt bond-containing copolymer (A-2) In the method described in Production Example 1 above, except that the metal-containing monomer and other copolymerization monomers used were changed, the metal salt bond-containing copolymer was used. A copolymer (A-2) was produced (see Table 2).

[実施例1〜11]
表3に示す配合組成(単位:重量部)により、常法に従って防汚塗料組成物を製造した。
[Examples 1 to 11]
An antifouling paint composition was produced according to a conventional method using the composition shown in Table 3 (unit: parts by weight).

[比較例1〜5]
表4に示す配合組成(単位:重量部)により、常法に従って防汚塗料組成物を製造した。
[Comparative Examples 1-5]
An antifouling paint composition was produced according to a conventional method with the composition shown in Table 4 (unit: parts by weight).

[試験例1]
塗膜消耗性試験
前記実施例1〜11および比較例1〜5による防汚塗料組成物を、プライマー処理されていない硬質塩化ビニル樹脂板(50mm×50mm×1.5mm)に直接、その乾燥膜
厚が150μm厚になるようにアプリケータで塗布した。得られた防汚塗膜付き試験板を長崎県長崎湾内の海水中に設置した回転ドラムに取り付け、周速15ノットで回転させ、塗膜消耗度(塗膜の設置直後からの累積消耗膜厚)を2ヶ月ごとに、6ヶ月にわたって測定した。結果は表3および表4の通りである。
[Test Example 1]
Coating Film Consumability Test The antifouling paint compositions according to Examples 1 to 11 and Comparative Examples 1 to 5 were directly dried on a hard vinyl chloride resin plate (50 mm × 50 mm × 1.5 mm) that had not been primed. It was applied with an applicator so that the thickness was 150 μm. The obtained test plate with antifouling coating was attached to a rotating drum installed in seawater in Nagasaki Bay, Nagasaki Prefecture, rotated at a peripheral speed of 15 knots, and the degree of coating consumption (cumulative consumption film thickness immediately after installation of coating) ) Was measured every 2 months for 6 months. The results are as shown in Tables 3 and 4.

[試験例2]
静置防汚性試験
サンドブラスト処理鋼板(縦300mm×横100mm×厚み3.2mm)に、予めエ
ポキシ系防錆塗料(エポキシAC塗料、商品名「バンノー500」、中国塗料(株)製)をその乾燥膜厚が150μm厚となるように塗布し、次いで、エポキシ系バインダー塗料(商品名「バンノー500N」、中国塗料(株)製)をその乾燥膜厚が100μm厚となるように塗布した。その後、上記の下塗りがなされた試験板に、前記実施例1〜11および比較例1〜5による防汚塗料組成物をその乾燥膜厚が150μmとなるように1回塗布し、室温で7日間乾燥させて、防汚塗膜付き試験板を作成した。なお、上記の3回の塗装はいずれも1day/1coatとした。そして、作成した試験板を長崎県長崎湾内に6ヶ月間静置浸漬し、その間1ヶ月毎に水棲生物の付着面積(%)を測定し、下記の評価基準に従った付着度に換算した。結果は表3および表4の通りである。
[Test Example 2]
Static antifouling test Sand blasted steel plate (length 300 mm x width 100 mm x thickness 3.2 mm) is pre-coated with an epoxy-based anticorrosive paint (epoxy AC paint, trade name “Banno 500”, manufactured by China Paint Co., Ltd.) It was applied so that the dry film thickness was 150 μm, and then an epoxy binder paint (trade name “Banno 500N”, manufactured by China Paint Co., Ltd.) was applied so that the dry film thickness was 100 μm. Thereafter, the antifouling paint composition according to Examples 1 to 11 and Comparative Examples 1 to 5 was applied once to the test plate with the above-mentioned undercoating so that the dry film thickness was 150 μm, and it was 7 days at room temperature. It dried and created the test board with an antifouling coating film. In addition, all the above-mentioned three times of coating were 1 day / 1coat. Then, the prepared test plate was immersed in Nagasaki Bay, Nagasaki Prefecture for 6 months, and during that period, the adhesion area (%) of aquatic organisms was measured and converted to the degree of adhesion according to the following evaluation criteria. The results are as shown in Tables 3 and 4.

水棲生物の付着度の評価基準;
0点……水棲生物の付着なし
0.5点……水棲生物の付着面積が10%程度
1点……水棲生物の付着面積が20%程度
2点……水棲生物の付着面積が30%程度
3点……水棲生物の付着面積が40%程度
4点……水棲生物の付着面積が50%程度
5点……水棲生物の付着面積が100%程度
Evaluation criteria for the degree of attachment of aquatic organisms;
0 points: no aquatic organisms attached 0.5 points: aquatic organisms attached area of about 10% 1 point: aquatic organisms attached area of about 20% 2 points: aquatic organisms attached area of about 30% 3 points …… Aquatic organisms attachment area of about 40% 4 points …… Aquatic organisms attachment area of about 50% 5 points …… Aquatic organisms attachment area of about 100%

Figure 2008156511
Figure 2008156511

Figure 2008156511
Figure 2008156511

Figure 2008156511
Figure 2008156511

Figure 2008156511
Figure 2008156511

Claims (11)

下記式(I)で表される構造を有する金属塩結合含有共重合体(A)と、4,5-ジクロ
ロ-2-n-オクチル-4-イソチアゾリン-3-オン(B)と、2-ピリジンチオール-1-オキシド亜鉛(C)と、酸化チタン(D)とを含有することを特徴とする防汚塗料組成物;
Figure 2008156511
[式(I)中、Mは亜鉛原子または銅原子を示し、Rはそれぞれ独立して水素原子また
はメチル基を示す。]
A metal salt bond-containing copolymer (A) having a structure represented by the following formula (I), 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B), and 2- An antifouling coating composition comprising pyridinethiol-1-oxide zinc (C) and titanium oxide (D);
Figure 2008156511
[In formula (I), M represents a zinc atom or a copper atom, and R 1 independently represents a hydrogen atom or a methyl group. ]
防汚塗料組成物の全固形分100重量部中に、酸化チタン(D)を5〜40重量部含有することを特徴とする、請求項1に記載の防汚塗料組成物。   The antifouling paint composition according to claim 1, wherein 5 to 40 parts by weight of titanium oxide (D) is contained in 100 parts by weight of the total solid content of the antifouling paint composition. 防汚塗料組成物の全固形分100重量部中に、4,5-ジクロロ-2-n-オクチル-4-イ
ソチアゾリン-3-オン(B)および2-ピリジンチオール-1-オキシド亜鉛(C)を合計
で0.1〜15重量部含有することを特徴とする、請求項1または2に記載の防汚塗料組
成物。
In 100 parts by weight of the total solid content of the antifouling coating composition, 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (B) and 2-pyridinethiol-1-oxide zinc (C) The antifouling paint composition according to claim 1, comprising 0.1 to 15 parts by weight in total.
さらに、防汚塗料組成物の全固形分100重量部中に、酸化亜鉛を10〜30重量部含有することを特徴とする、請求項1〜3のいずれかに記載の防汚塗料組成物。   Furthermore, 10-30 weight part of zinc oxide is contained in 100 weight part of total solid of an antifouling paint composition, The antifouling paint composition in any one of Claims 1-3 characterized by the above-mentioned. さらに、防汚塗料組成物中の全固形分100重量部中に、ボロン系有機防汚剤を0.1
〜10重量部含有することを特徴とする、請求項1〜4のいずれかに記載の防汚塗料組成物。
Further, 0.1% of boron organic antifouling agent is added to 100 parts by weight of the total solid content in the antifouling coating composition.
The antifouling paint composition according to any one of claims 1 to 4, comprising 10 to 10 parts by weight.
さらに、防汚塗料組成物中の全固形分100重量部中に、無機系脱水剤を0.02〜1
0重量部の割合で含有することを特徴とする、請求項1〜5のいずれかに記載の防汚塗料組成物。
Further, an inorganic dehydrating agent is added in an amount of 0.02 to 1 in 100 parts by weight of the total solid content in the antifouling coating composition.
The antifouling paint composition according to any one of claims 1 to 5, which is contained in a proportion of 0 part by weight.
さらに、防汚塗料組成物中の全固形分100重量部中に、可塑剤を0.1〜5重量部の
割合で含有することを特徴とする、請求項1〜6のいずれかに記載の防汚塗料組成物。
The plasticizer is further contained in a proportion of 0.1 to 5 parts by weight in 100 parts by weight of the total solid content in the antifouling paint composition, according to any one of claims 1 to 6. Antifouling paint composition.
実質的に亜酸化銅を含有しないことを特徴とする、請求項1〜7のいずれかに記載の防汚塗料組成物。   The antifouling paint composition according to any one of claims 1 to 7, which contains substantially no cuprous oxide. 前記アクリル樹脂型の金属塩結合含有共重合体(A)が、前記式(I)で表される構造
を誘導しうる金属含有単量体(a1)と、これらの金属含有単量体と共重合しうる金属不含単量体(a2)との共重合により得られたものであり、
これらの単量体全体に対して、上記金属含有単量体(a1)の配合量が2〜50重量%であり、上記金属不含単量体(a2)の配合量が50〜98重量%であることを特徴とする、請求項1〜8のいずれかに記載の防汚塗料組成物。
The acrylic resin type metal salt bond-containing copolymer (A) comprises a metal-containing monomer (a1) capable of deriving the structure represented by the formula (I), and a copolymer containing these metal-containing monomers. It was obtained by copolymerization with a polymerizable metal-free monomer (a2),
The blending amount of the metal-containing monomer (a1) is 2 to 50% by weight and the blending amount of the metal-free monomer (a2) is 50 to 98% by weight based on the whole of these monomers. The antifouling paint composition according to any one of claims 1 to 8, wherein
前記金属含有単量体(a1)が、ジ(メタ)アクリル酸亜鉛およびジ(メタ)アクリル酸銅からなる群より選択される少なくとも1種からなるものであり、かつ、前記金属不含単量
体(a1)が、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレートおよび2-ヒドロキシエチル(メタ)アクリレートからなる群より選択される少
なくとも1種からなることを特徴とする、請求項1〜9のいずれかに記載の防汚塗料組成物。
The metal-containing monomer (a1) is composed of at least one selected from the group consisting of zinc di (meth) acrylate and copper di (meth) acrylate, and the metal-free monomer The body (a1) is composed of at least one selected from the group consisting of methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate and 2-hydroxyethyl (meth) acrylate, The antifouling paint composition according to any one of claims 1 to 9.
さらに、ビニル樹脂、アクリル樹脂、テルペンフェノール樹脂、ケトン樹脂、クマロン樹脂、石油樹脂、ロジン、パインタールまたはバーサチック酸の少なくとも1種を含有することを特徴とする、請求項1〜10のいずれかに記載の防汚塗料組成物。   Furthermore, at least 1 sort (s) of a vinyl resin, an acrylic resin, a terpene phenol resin, a ketone resin, a coumarone resin, a petroleum resin, a rosin, a pine tar, or a versatic acid is contained, The claim 1 characterized by the above-mentioned. The antifouling paint composition as described.
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