JP2008144922A - Press-in device for sealant - Google Patents

Press-in device for sealant Download PDF

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Publication number
JP2008144922A
JP2008144922A JP2006335174A JP2006335174A JP2008144922A JP 2008144922 A JP2008144922 A JP 2008144922A JP 2006335174 A JP2006335174 A JP 2006335174A JP 2006335174 A JP2006335174 A JP 2006335174A JP 2008144922 A JP2008144922 A JP 2008144922A
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press
opening
sealing material
piston
fitting device
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JP4811261B2 (en
Inventor
Takao Taniguchi
孝男 谷口
Shigeharu Ikeda
重晴 池田
Hiroshi Osada
浩 長田
Hideaki Sugiura
英明 杉浦
Tomoya Suzuki
智哉 鈴木
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Aisin AW Co Ltd
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Aisin AW Co Ltd
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Priority to JP2006335174A priority Critical patent/JP4811261B2/en
Priority to CN2007101996876A priority patent/CN101200030B/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a simplified and inexpensive press-in device for sealant, not having many structural constraints of the sealant or an opening periphery, facilitating press-in work, and facilitating maintaining of quality. <P>SOLUTION: In the press-in device 1, the circular sealant is attached to an opening of a housing pierced by a shaft member. It is provided with a body 2 having a cylinder 21 opened in one end, a piston 6 arranged in the cylinder 21 and moving towards the opening side, a free engagement part engaged with one end of the piston 6 to tilt and move in an axial direction, a pressing part 4 connected to an opposite side of the free engagement part, a driving means for the piston 6, and plural arm members 3 pivotally supported on the body 2 to grasp and release the opening. The pressing part 4 is provided with a tube part 41 wherein the shaft member is inserted into an inner circumference to protect the sealant, and the sealant is arranged coaxially with the shaft member, and a circular plane aligning member 5 provided on an outer circumference side of the tube part 41, holding the sealing member in an inner circumference, and abutted on the opening. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、車両用変速機の軸周りの油密構造部などに用いられるシール材を組み付ける圧入装置に関する。   The present invention relates to a press-fitting device for assembling a seal material used in an oil-tight structure around a shaft of a vehicle transmission.

車両用変速機は入力軸及び出力軸を備え、トランスファー装置など他の機器と連結されて駆動力を伝達するように構成されている。また、車両用変速機を始めとする駆動力伝達機器では、内部の発熱や摩耗による機能低下を防止するために潤滑油が封入され、循環使用されている。そして、軸部材が機器のハウジングを挿通していても、潤滑油がハウジング外に漏出したり他の機器と行き来したりすることを阻止するために、オイルシールが一般的に使用されている。オイルシールは、例えば合成ゴム製で円環形状とされ、軸部材とハウジングとの間隙に配設される場合が多い。   The vehicle transmission includes an input shaft and an output shaft, and is configured to be connected to another device such as a transfer device to transmit a driving force. Also, in driving force transmission devices such as a vehicle transmission, lubricating oil is enclosed and used in a circulating manner to prevent functional deterioration due to internal heat generation and wear. Even when the shaft member is inserted through the housing of the device, an oil seal is generally used to prevent the lubricating oil from leaking out of the housing or coming and going to other devices. The oil seal is made of, for example, synthetic rubber and has an annular shape, and is often disposed in the gap between the shaft member and the housing.

上述したオイルシールは、通常、軸部材の組付後に軸端から荷重を加えながら圧入して組み付けられる。圧入に際しては、軸部材とオイルシールとの軸心を一致させ、オイルシール全周にわたって均一な荷重を加えることが好ましい。この圧入作業を確実に行うために、各種圧入治具の発明がなされている。例えば、特許文献1には、ガイド部、当接部、ねじ回し部を備え、カムシャフトにオイルシールを圧入する圧入治具の技術が開示されている。ガイド部はテーパ状に外径の変化する部分を有し、カムシャフトに一時的に取り付けられて、圧入経路を形成するようになっている。そして、ねじ回し部によって当接部が駆動され、オイルシールを移動させて圧入するようになっている。   The oil seal described above is usually assembled by press fitting while applying a load from the shaft end after the assembly of the shaft member. In press-fitting, it is preferable that the shaft member and the oil seal are aligned with each other so that a uniform load is applied over the entire circumference of the oil seal. In order to reliably perform this press-fitting work, various press-fitting jigs have been invented. For example, Patent Literature 1 discloses a technique of a press-fitting jig that includes a guide portion, a contact portion, and a screwdriver portion and press-fits an oil seal into a camshaft. The guide portion has a tapered portion with a changing outer diameter, and is temporarily attached to the camshaft to form a press-fitting path. The contact portion is driven by the screwdriver, and the oil seal is moved and press-fitted.

一方、軸部材から離隔しハウジングの開口部に保持されるオイルシールでは、軸部材を直接的な圧入経路とすることができない。このため、開口部とは逆の軸部材の他端を基準として軸心を求め、軸心に沿ってオイルシールを押圧する方法及び装置が採用されている。
特開2006−68828号公報
On the other hand, the oil seal that is separated from the shaft member and held in the opening of the housing cannot make the shaft member a direct press-fitting path. For this reason, a method and an apparatus are employed in which the shaft center is obtained with reference to the other end of the shaft member opposite to the opening, and the oil seal is pressed along the shaft center.
JP 2006-68828 A

ところで、特許文献1の圧入治具では、オイルシールを軸部材に沿わせて圧入するため、適用できる構造が限定されていた。また、軸部材の他端から軸心を求める方法及び装置は、汎用性はあっても、製造設備が大型化して高価となっていた。さらに、いずれの方法においても、オイルシールへの塵埃や水分の付着やオイルシール自体が損傷しないように、作業者は細心の注意を払う必要があり、品質の維持、管理に手間を要していた。   By the way, in the press-fitting jig of Patent Document 1, since the oil seal is press-fitted along the shaft member, applicable structures are limited. In addition, the method and apparatus for obtaining the shaft center from the other end of the shaft member have increased versatility, but the manufacturing equipment has become large and expensive. Furthermore, in any of the methods, workers must pay close attention to prevent dust and moisture from adhering to the oil seal and damage to the oil seal itself, and it takes time and effort to maintain and manage quality. It was.

本発明は上記背景に鑑みてなされたものであり、シール材や開口部周りの構造上の制約が少なく、圧入作業が簡単でかつ品質の維持が容易であり、簡易で廉価なシール材の圧入装置を提供する。   The present invention has been made in view of the above background, and there are few structural constraints around the sealing material and the opening, the press-fitting operation is easy and the quality can be easily maintained, and the press-fitting of a simple and inexpensive sealing material is performed. Providing equipment.

本発明のシール材の圧入装置は、軸部材が挿通しているハウジングの開口部に円環状のシール材を組み付ける圧入装置であって、一端に開口するシリンダを有する本体と、該シリンダ内に配設され、前記開口側へ移動するピストンと、該ピストンの一端に軸方向移動可能及び傾動可能に係合する自在係合部と、該自在係合部の前記ピストンとは反対側に連結する押圧部と、前記ピストンを駆動する駆動手段と、該本体に枢支されて先端が開閉するように回動し、該先端が閉じて前記開口部の外側を把持し、該先端が開いて該開口部を解放する複数個のアーム部材とを備え、前記押圧部はさらに、内周に前記軸部材を挿入させて収容して前記シール材を保護するとともに前記シール材を軸部材と同軸に配置する筒部と、前記筒部の外周側に設けられ、円環状で内周にシール材を保持し、該押圧部から付勢されて軸方向に相対変位し、前記開口部に当接される面合わせ部材と、を備えることを特徴とする。   The press-fitting device for a sealing material of the present invention is a press-fitting device for assembling an annular sealing material into an opening of a housing through which a shaft member is inserted, and includes a main body having a cylinder opened at one end, A piston that moves to the opening side, a universal engagement portion that engages with one end of the piston so as to be axially movable and tiltable, and a pressure that connects the universal engagement portion to the opposite side of the piston And a drive means for driving the piston, and pivotally supported by the body so that the tip is opened and closed, the tip is closed and grips the outside of the opening, and the tip is opened and the opening is opened. A plurality of arm members for releasing the portion, and the pressing portion further houses the shaft member inserted therein to protect the seal material and arrange the seal material coaxially with the shaft member. Provided on the outer peripheral side of the tube portion and the tube portion Is to hold the inner circumference in the sealant in an annular, relatively displaced in the axial direction and is biased from the pressing portion, characterized in that it comprises a surface alignment member is brought into contact with the opening.

本発明は、従来の軸部材の他端から軸心を求める大形の製造設備に代えて、開口部の近傍に簡易な圧入装置を配置し、軸心が多少ずれていても装置内でシール材の姿勢を自動的に矯正することにより正確に圧入できるようにしたことを主旨とする。本発明のシール材の圧入装置は、例えば車両用変速機の出力軸などの軸部材が挿通されるハウジングの開口部に圧入される円環状のシール材を対象としており、軸部材から離隔して設けられるシール材において特に効果が顕著である。   In the present invention, a simple press-fitting device is arranged in the vicinity of the opening instead of a large-sized manufacturing facility that obtains the shaft center from the other end of the conventional shaft member, and even if the shaft center is slightly deviated, it is sealed in the device. The main purpose is to enable accurate press-fitting by automatically correcting the posture of the material. The sealing material press-fitting device of the present invention is intended for an annular sealing material that is press-fitted into an opening of a housing through which a shaft member such as an output shaft of a vehicle transmission is inserted, and is separated from the shaft member. The effect is particularly remarkable in the provided sealing material.

本発明のシール材の圧入装置は、本体と、ピストンと、自在係合部と、押圧部と、駆動手段と、複数個のアーム部材と、で構成することができる。本体は、圧入装置の筐体をなすとともに、一端に開口する略筒状として内側にシリンダを形成し、後述のピストンが軸方向に往復動できるように形成することができる。なお、本体には移動のためのハンドルや吊り治具などを設けて、取り扱いの便宜を図ることができる。ピストンは、シリンダ内に配設され、前記開口側へ移動することにより、圧入操作を行うように形成することができる。   The sealing material press-fitting device of the present invention can be composed of a main body, a piston, a universal engagement portion, a pressing portion, a driving means, and a plurality of arm members. The main body forms a casing of the press-fitting device, forms a cylinder inside as a substantially cylindrical shape that opens at one end, and can be formed so that a piston, which will be described later, can reciprocate in the axial direction. In addition, the handle | steering-wheel for a movement, a hanging jig | tool, etc. can be provided in a main body, and the convenience of handling can be aimed at. The piston is disposed in the cylinder, and can be formed so as to perform a press-fitting operation by moving to the opening side.

自在係合部は、該ピストンの一端に軸方向移動可能及び傾動可能に係合するように形成されている。自在係合部は、押圧部とピストンとを係合させる部位であり、例えば、弾性体を介して遊動する構成とすることにより、軸方向移動可能及び傾動可能とすることができる。   The universal engagement portion is formed to engage with one end of the piston so as to be axially movable and tiltable. The universal engagement portion is a portion that engages the pressing portion and the piston, and can be moved in the axial direction and tilted by, for example, a configuration that moves freely through an elastic body.

押圧部は、該自在係合部の前記ピストンとは反対側に連結される部位であり、筒部と面合わせ部材とで構成することができる。筒部は、内周に軸部材を挿入させて収容してシール材を保護するとともに、シール材を軸部材と同軸に配置するように、形成することができる。筒部の内径は軸部材の外径よりもわずかに大として、軸部材が嵌入するように形成することができる。また、筒部の入口に面取り加工やテーパ加工を施すことで、軸部材の挿入を容易にすることができる。筒部の外径はシール材の内径と略一致させて、シール材を保持できるように形成することができる。   The pressing portion is a portion connected to the opposite side of the universal engaging portion to the piston, and can be configured by a cylindrical portion and a surface matching member. The cylindrical portion can be formed so that the shaft member is inserted and accommodated in the inner periphery to protect the seal material, and the seal material is arranged coaxially with the shaft member. The inner diameter of the cylindrical portion can be made slightly larger than the outer diameter of the shaft member so that the shaft member can be fitted. Further, the shaft member can be easily inserted by chamfering or tapering the inlet of the cylindrical portion. The outer diameter of the cylindrical portion can be made substantially the same as the inner diameter of the sealing material so that the sealing material can be held.

面合わせ部材は、前記筒部の外周側に設けられ、円環状で内周にシール材を保持するように形成することができる。さらに、付勢されて軸方向に相対変位し、前記開口部に当接されるように形成することができる。面合わせ部材により、開口部の全周面にわたって当接して軸心と直交する面を割り出し、シール材を正対させて均一に圧入させることができる。面合わせ部材には、開口部の大きさに相当する環状の部材を用い、ばねなどの付勢手段を用いて形成することができる。   The surface matching member is provided on the outer peripheral side of the cylindrical portion, and can be formed in an annular shape so as to hold the sealing material on the inner periphery. Further, it can be formed so as to be biased and relatively displaced in the axial direction so as to come into contact with the opening. By the surface matching member, the entire surface of the opening can be contacted and the surface orthogonal to the shaft center can be determined, and the sealing material can be directly opposed and press-fitted uniformly. As the surface matching member, an annular member corresponding to the size of the opening can be used, and an urging means such as a spring can be used.

駆動手段は、前記ピストンを駆動するものであり、圧入に必要な操作力を発生できるものであれば、方式を問わず適用することができる。確実な圧入操作を行うために、安定した動作でかつ制御が容易な、電動操作装置や加圧操作装置を用いることができる。   The drive means can drive the piston and can be applied regardless of the system as long as it can generate an operation force necessary for press-fitting. In order to perform a reliable press-fitting operation, it is possible to use an electric operation device or a pressure operation device that is stable and easy to control.

複数個のアーム部材は、開口部の外側を把持することにより、組付装置全体をハウジングに取り付ける部材である。アーム部材は、例えば、本体の外周に等間隔で配置し、さらに、全てのアーム部材が連動するように機構を設けることができる。   The plurality of arm members are members that attach the entire assembly device to the housing by gripping the outside of the opening. For example, the arm members can be arranged on the outer periphery of the main body at equal intervals, and a mechanism can be provided so that all the arm members are interlocked.

前記自在係合部は、前記押圧部側と前記ピストン側との2つの部分に分かれ、これらの間の押圧面は、互いに嵌合する球面状の凸部と凹部とで形成され、該押圧部の軸心と該ピストンの軸心とが角度を有していても押圧可能である、ことが好ましい。   The universal engagement part is divided into two parts, the pressing part side and the piston side, and the pressing surface between them is formed by a spherical convex part and a concave part that fit together, and the pressing part It is preferable that pressing is possible even if the axis of the piston and the axis of the piston have an angle.

押圧部側とピストン側との2つの部分の間の押圧面は、一方を球面状の凸部とし、他方を球面状の凹部として、嵌合させることができる。すると、両者の軸心が完全に一致せず角度を有していても、凸部と凹部とが相対回転変位して嵌合が保たれるので、ピストンにより押圧部を押圧して、圧入操作を行うことができる。   One of the pressing surfaces between the two portions of the pressing portion side and the piston side can be fitted with a spherical convex portion and the other as a spherical concave portion. Then, even if the axial centers of the two do not completely coincide and have an angle, the convex portion and the concave portion are relatively rotationally displaced and the fitting is maintained. It can be performed.

前記ハウジングは前記開口部の外周部に凹部を有し、前記アーム部材は前記先端が閉じたときに該凹部に挿入される爪部をもつ、ようにしてもよい。アーム部材に爪部を設け、ハウジングの凹部に挿入することによって、圧入装置を堅固に固定することができる。   The housing may have a recess in the outer periphery of the opening, and the arm member may have a claw that is inserted into the recess when the tip is closed. The press-fitting device can be firmly fixed by providing a claw portion on the arm member and inserting it into the recess of the housing.

前記ハウジングは前記面合わせ部材と当接する基準面をもち、該基準面は切削加工により仕上げられている、ことが好ましい。切削加工による面精度の高い基準面を設けることにより、圧入操作を高精度に行うことができる。   It is preferable that the housing has a reference surface that comes into contact with the surface alignment member, and the reference surface is finished by cutting. By providing a reference surface with high surface accuracy by cutting, the press-fitting operation can be performed with high accuracy.

前記ハウジングは自動変速機のリアハウジングであり、前記シール材は潤滑油を封止するオイルシールであってもよい。本発明は、車両用の自動変速機に用いられるオイルシールの圧入に好適である。   The housing may be a rear housing of an automatic transmission, and the seal material may be an oil seal that seals lubricating oil. The present invention is suitable for press-fitting an oil seal used in an automatic transmission for a vehicle.

次に、上述のように構成された本発明のシール材の圧入装置の使用方法及び作用について説明する。まず、シール材を押圧部の筒部にセットする。次に、圧入装置をハウジングの開口部に向けて配置し、アーム部材を回動して開口部の外側を把持させる。把持によって、圧入装置全体がハウジングに取り付けられる。車両用変速機のハウジングは通常鋳造されるため、ハウジング外面は軸対称形であっても加工精度が低い。したがって、組付装置が軸部材の真正面に正確に取り付けられるとは限らない。しかしながら本発明では、組付装置と軸部材の軸心とが多少の角度を有する傾斜取付状態であっても支障なく、組付装置が緩みなく取り付けられていればよい。   Next, the usage method and operation of the sealing material press-fitting device of the present invention configured as described above will be described. First, a sealing material is set in the cylinder part of a press part. Next, the press-fitting device is arranged toward the opening of the housing, and the arm member is rotated to grip the outside of the opening. The entire press-fitting device is attached to the housing by gripping. Since the housing of a vehicle transmission is usually cast, the machining accuracy is low even if the outer surface of the housing is axisymmetric. Therefore, the assembling apparatus is not always attached directly in front of the shaft member. However, in the present invention, there is no problem even if the assembling apparatus and the shaft center of the shaft member are in an inclined mounting state having a slight angle, and it is only necessary that the assembling apparatus is mounted without looseness.

続いて、駆動手段によりよりピストンを駆動すると、押圧部は押圧され軸部材に向かって前進する。このとき、前述の傾斜取付状態であっても、自在係合部と球面状の押圧面との作用により、押圧部はスムーズに前進することができる。そして、筒部に軸部材の先端が挿入されると、以降は軸部材に案内されて、押圧部は前進する。筒部とともに前進する面合わせ部材が開口部に達すると、全周面で当接されるため、軸心に対して直交する姿勢に矯正される。ピストンによりさらに駆動される押圧部は、面合わせ部材を押圧する付勢手段の反力によって姿勢を矯正されながら、最後に正しい姿勢で所定位置に到達し、シール材を圧入して組み付けることができる。   Subsequently, when the piston is further driven by the driving means, the pressing portion is pressed and advances toward the shaft member. At this time, even in the above-described inclined mounting state, the pressing portion can smoothly advance by the action of the universal engaging portion and the spherical pressing surface. And if the front-end | tip of a shaft member is inserted in a cylinder part, after that, it will be guided by the shaft member and a press part will advance. When the surface alignment member that moves forward together with the cylindrical portion reaches the opening, it is brought into contact with the entire circumferential surface, so that it is corrected to a posture orthogonal to the axis. The pressing portion further driven by the piston can reach the predetermined position in the correct posture at the end while being corrected by the reaction force of the urging means that presses the surface matching member, and can be assembled by press-fitting the sealing material. .

以上説明したように、本発明では圧入装置が多少傾けて取り付けられても、装置内でシール材の姿勢を矯正して、正確に圧入できるようになっている。また、シール材の姿勢の矯正は自動的に行われるため、人手による操作は簡単である。   As described above, according to the present invention, even if the press-fitting device is attached with a slight inclination, the posture of the sealing material can be corrected in the device and the press-fitting can be accurately performed. Further, since the posture of the sealing material is automatically corrected, manual operation is easy.

以降では、圧入作業の信頼性をより一層向上した態様について説明する。   Hereinafter, a mode in which the reliability of the press-fitting work is further improved will be described.

前記押圧部が前記シール材を押圧する面と、前記面合わせ部材が前記開口部に当接する面とのうち、少なくとも一方の面に開口する検出孔と、該検出孔内に加圧気体を供給する加圧手段と、該検出孔内の圧力低下を検出して異常と判定する判定手段と、を備えるようにしてもよい。   A detection hole that opens on at least one of a surface on which the pressing portion presses the sealing material and a surface on which the surface alignment member abuts on the opening, and pressurized gas is supplied into the detection hole Pressurizing means for detecting the pressure drop in the detection hole, and determining means for determining an abnormality.

検出孔を備える目的は、シール材のセット状態を確認すること及び、開口部の周囲との密着状態を確認することである。検出孔は少なくとも一方の面に設けることができるが、両方に設けることが好ましい。さらに、信頼度の観点からはそれぞれの面に複数個設けることが好ましい。加圧手段は、各検出孔に圧縮空気などの加圧気体を供給する手段であり、配管や圧力調整手段、弁類を組み合わせて構成することができる。判定手段は、検出孔内の圧力低下を検出して異常と判定する手段であり、例えば圧力センサや圧力スイッチを適用することができる。なお、判定手段は、押圧部用と面合わせ部材用とにそれぞれ設けて、個別に判定することができる。   The purpose of providing the detection hole is to confirm the set state of the sealing material and to confirm the close contact state with the periphery of the opening. The detection holes can be provided on at least one surface, but are preferably provided on both. Furthermore, from the viewpoint of reliability, it is preferable to provide a plurality of each surface. The pressurizing means is means for supplying pressurized gas such as compressed air to each detection hole, and can be configured by combining piping, pressure adjusting means, and valves. The determination means is means for detecting a pressure drop in the detection hole and determining that it is abnormal. For example, a pressure sensor or a pressure switch can be applied. In addition, the determination means can be provided separately for the pressing portion and for the face-matching member, and can be determined individually.

押圧部に検出孔を設けた態様では、凹凸があるシール材の裏面がセットされた場合などに、加圧気体が漏出して圧力が低下するため異常と判定することができる。面合わせ部材に検出孔を設けた態様では、開口部の全周と密着していない場合に、異常と判定することができる。   In the aspect in which the detection hole is provided in the pressing portion, when the back surface of the sealing material with unevenness is set, the pressurized gas leaks and the pressure decreases, so that it can be determined as abnormal. In the aspect which provided the detection hole in the surface matching member, it can determine with abnormality, when not closely_contact | adhering with the perimeter of an opening part.

前記加圧手段は加圧気体供給装置であって前記駆動手段と兼用される、ことが好ましい。加圧手段には、例えば圧縮ポンプなどの専用の手段を用いることもできるが、変速機製造ラインなどではライン全体で共用とされる加圧気体供給装置を用いることが好ましい。さらに、共用の加圧気体供給装置は駆動手段と兼用とすることにより、すなわちピストンを気体圧力で駆動することにより、製造設備の合理化を実現することができる。   It is preferable that the pressurizing unit is a pressurized gas supply device and is also used as the driving unit. As the pressurizing means, for example, a dedicated means such as a compression pump can be used, but it is preferable to use a pressurized gas supply device shared by the entire line in a transmission manufacturing line or the like. Further, the shared pressurized gas supply device can also be used as the driving means, that is, the piston can be driven by the gas pressure, whereby the rationalization of the manufacturing equipment can be realized.

前記判定手段は、異常と判定したときに前記ピストンの駆動を禁止する、ようにしてもよい。異常が発生した場合に備えて、ピストンの駆動を禁止するインターロック手段を設けることができる。さらに、作業者に異常を通報する警報手段を設けることもできる。   The determination means may prohibit the driving of the piston when it is determined to be abnormal. An interlock means for prohibiting the drive of the piston can be provided in case an abnormality occurs. Furthermore, alarm means for reporting an abnormality to the worker can be provided.

前記シール材は軸方向を向いた一面側に全周にわたる凹部があり内周側が油密を維持するリップ部となっているオイルシールであり、前記押圧部の内周に挿入されて軸方向に変位可能な操作部材と、該操作部材と同軸にかつ軸方向相対変位可能に配設されて先端が前記面合わせ部材に当接するとともに先端内周に該オイルシールが嵌入可能な円環状の嵌入凹部を有し該嵌入凹部の底部に立設されて該オイルシールの該凹部に収容されるノックピン有する保持部材と、該操作部材によって先端方向に駆動されて該オイルシールを押し出すスライド部材と、を有するセット治具を備える、ようにしてもよい。   The sealing material is an oil seal having a recess extending over the entire circumference on one surface side facing the axial direction, and an inner circumferential side being a lip portion that maintains oil tightness, and is inserted into the inner circumference of the pressing portion in the axial direction. An operation member that can be displaced, and an annular insertion recess that is disposed coaxially with the operation member and is axially displaceable so that the tip abuts against the face-matching member and the oil seal can be fitted to the inner periphery of the tip And a holding member having a knock pin that is erected on the bottom of the fitting recess and is received in the recess of the oil seal, and a slide member that is driven in the distal direction by the operation member to push out the oil seal. A setting jig may be provided.

一面側に全周にわたる凹部があり内周側がリップ部となっているオイルシールを、押圧部の先端側からシール材をセットするためのセット治具を備えるようにしてもよい。セット治具の操作部材は、軸部材に代わって筒部に挿入されることにより、セット治具と圧入装置の軸心を揃えることができる。保持部材は、先端が圧入装置の面合わせ部材に全周で当接するとともに、先端内周の嵌入凹部にシール材を保持するように形成することができる。保持部材により、シール部材を安定した姿勢で、押圧部側の保持部材に正対させることができる。さらに、嵌入凹部の底部に立設されたノックピンが、オイルシールの凹部に収容されることによって、オイルシールの前後の方向を間違えないようにすることができる。スライド部材は、オイルシールを押し出して、押圧部にセットするものである。   You may make it provide the setting jig | tool for setting the sealing material from the front end side of a press part for the oil seal which has the recessed part over the perimeter on the one surface side, and the inner peripheral side becomes a lip | rip part. By inserting the operation member of the setting jig into the cylindrical portion instead of the shaft member, the axis of the setting jig and the press-fitting device can be aligned. The holding member can be formed so that the distal end abuts the surface-matching member of the press-fitting device on the entire circumference and holds the sealing material in the fitting recess on the inner periphery of the distal end. By the holding member, the sealing member can be directly opposed to the holding member on the pressing portion side in a stable posture. Furthermore, the knock pin erected on the bottom of the insertion recess is accommodated in the recess of the oil seal, so that the front and rear directions of the oil seal can be prevented from being mistaken. The slide member pushes out the oil seal and is set on the pressing portion.

セット治具を用いることにより、オイルシールのリップ部が作業者や圧入装置に触れることを防止でき、またシール材の前後の確認もできて、品質の維持に効果的である。   By using the setting jig, it is possible to prevent the lip portion of the oil seal from touching the operator and the press-fitting device, and it is possible to confirm the front and back of the sealing material, which is effective in maintaining the quality.

本発明のシール材の圧入装置では、シール材を保持する面合わせ部材や押圧する押圧部を圧入装置本体に対して軸方向移動可能及び傾動可能に係合する自在係合部を備えるので、圧入装置が多少傾けて取り付けられても、装置内で自動的にシール材の姿勢を矯正して、正確に圧入することができる。また、シール材の姿勢の矯正は自動的に行われるため人手による操作は簡単であり、さらに従来と比較して簡易で廉価な製造設備となっている。   In the press-fitting device for the sealing material of the present invention, the press-fitting is provided because the surface alignment member for holding the sealing material and the pressing portion to be pressed are engaged with the press-fitting device main body so as to be axially movable and tiltable. Even if the device is mounted with a slight inclination, the posture of the sealing material can be automatically corrected in the device and accurately press-fitted. Further, since the posture of the sealing material is automatically corrected, the manual operation is simple, and the manufacturing facility is simpler and less expensive than the conventional one.

また、検出孔と加圧手段と判定手段を備えてシール部材のセット異常や開口部との密着異常を検出する態様や、セット治具を備える態様は、圧入作業の信頼性向上や品質の維持に効果的である。   In addition, an aspect in which a detection hole, a pressurizing means, and a determination means are provided to detect an abnormal setting of the seal member and an adhesion abnormality to the opening, and an aspect in which the setting jig is provided can improve the reliability of press-fitting work and maintain quality. It is effective.

本発明を実施するための最良の形態を、図1〜図7を参考にして説明する。図1は、オイルシールが組み付けられる車両用の自動変速機を説明する図であり、(A)は自動変速機全体の側面断面図、(B)は開口部付近の詳細拡大図である。図1(A)に示されるように自動変速機9のハウジング91は図示しないコンベヤ上のパレット99上に戴置される。ハウジング91内の変速ギヤ部は図略されているが、図中右端が開口部92となっている。開口部92は、全周が切削加工によって仕上げられており、基準面として用いることができる。開口部92の軸心には出力軸93が既に組み付けられている。また、開口部92の外側には、組付時及び輸送時の一時的な構成としてシッピングキャップ95が仮設されている。そして、図1(B)に示されるように、シール材であるオイルシールSは開口部92の内周面の段差部94に組み付けられる。オイルシールSの内周部分のリップ部Lは、出力軸93とは離隔しており、後工程で出力軸93の外側にスプライン嵌合されるプロペラシャフトまたはセンターデフのインプットシャフトなどと摺接して、油密を維持する役割を有している。また、ハウジング91の外周に形成されているリブの間の凹部は、後述するように被挟持部96として利用される。   The best mode for carrying out the present invention will be described with reference to FIGS. 1A and 1B are views for explaining an automatic transmission for a vehicle to which an oil seal is assembled. FIG. 1A is a side cross-sectional view of the entire automatic transmission, and FIG. 1B is a detailed enlarged view near an opening. As shown in FIG. 1A, the housing 91 of the automatic transmission 9 is placed on a pallet 99 on a conveyor (not shown). Although the transmission gear portion in the housing 91 is not shown, the right end in the drawing is an opening 92. The entire circumference of the opening 92 is finished by cutting and can be used as a reference surface. An output shaft 93 is already assembled to the axial center of the opening 92. Further, a shipping cap 95 is temporarily provided outside the opening 92 as a temporary structure during assembly and transportation. Then, as shown in FIG. 1B, the oil seal S that is a sealing material is assembled to the stepped portion 94 on the inner peripheral surface of the opening 92. The lip portion L of the inner peripheral portion of the oil seal S is separated from the output shaft 93 and is in sliding contact with a propeller shaft or a center differential input shaft that is spline-fitted outside the output shaft 93 in a later process. Has the role of maintaining oil tightness. Moreover, the recessed part between the ribs formed in the outer periphery of the housing 91 is utilized as the clamped part 96 as described later.

本発明の実施例の圧入装置は、オイルシールSを組み付けるものであり、図2は側面部分断面図、図3は図2の右側からみた背面図である。実施例の圧入装置1は、本体2と、3個のアーム部材3と、押圧部4と、面合わせ部材5と、ピストン6と、圧縮空気供給装置7と、符号略の判定手段と、セット治具8と、で構成されている。   The press-fitting device according to the embodiment of the present invention is for assembling an oil seal S, FIG. 2 is a side sectional view, and FIG. 3 is a rear view as viewed from the right side of FIG. The press-fitting device 1 according to the embodiment includes a main body 2, three arm members 3, a pressing portion 4, a face-matching member 5, a piston 6, a compressed air supply device 7, a determination unit having a reference sign, and a set. And a jig 8.

本体2は、図2に示されるように、複数の部材がボルトなどの締結部材により結合されて略筒状に構成されており、内側には図中左側の一端に開口したシリンダ21が形成されている。また、シリンダ21の右側の他端に連通する加圧孔22が形成され、配管を介して圧縮空気供給装置に接続されている。さらに圧入装置1を持ち上げるためのハンドル23が設けられて、取り扱いの便宜が図られている。   As shown in FIG. 2, the main body 2 has a substantially cylindrical shape in which a plurality of members are coupled by a fastening member such as a bolt, and a cylinder 21 opened at one end on the left side in the figure is formed inside. ing. Further, a pressurizing hole 22 communicating with the other end on the right side of the cylinder 21 is formed and connected to the compressed air supply device via a pipe. Further, a handle 23 for lifting the press-fitting device 1 is provided to facilitate handling.

3個のアーム部材3は棒状の部材で形成されており、図3に示されるように本体2の外周縁に略120°間隔で配設されている。図2に示されるように、アーム部材3の一方の先端は内側に折り曲げられて爪部31とされ、他端側は部分的に内側に突出して係止部32とされ、中間は本体2に枢支される枢支部33となっている。爪部31と枢支部33との間には、本体2に保持されるばね34が配設され、ばね34はアーム部材3を外側に向けて付勢し、図2に示される解放状態としている。一方、本体2の外周には、軸方向に移動することにより、係止部32と係脱する円環状の係止リング35が配設されている。そして、図3の操作ノブ36により係止リング35が係止部32の内側に係止操作されると、3個のアーム部材3の係止部32は連動して同時に外側に駆動され、てこの作用により爪部31は揺動して内側に閉じ、図7に示されるようにハウジング91の被挟持部96を挟持するようになっている。   The three arm members 3 are formed of rod-like members, and are arranged at intervals of approximately 120 ° on the outer peripheral edge of the main body 2 as shown in FIG. As shown in FIG. 2, one end of the arm member 3 is bent inward to form a claw portion 31, and the other end side partially protrudes inward to form a locking portion 32. The pivot 33 is pivotally supported. A spring 34 held by the main body 2 is disposed between the claw portion 31 and the pivotal support portion 33. The spring 34 urges the arm member 3 toward the outside to be in a released state shown in FIG. . On the other hand, an annular locking ring 35 that is engaged with and disengaged from the locking portion 32 by moving in the axial direction is disposed on the outer periphery of the main body 2. Then, when the locking ring 35 is locked inside the locking portion 32 by the operation knob 36 of FIG. 3, the locking portions 32 of the three arm members 3 are simultaneously driven to the outside simultaneously. By this action, the claw portion 31 swings and closes inward, and the sandwiched portion 96 of the housing 91 is sandwiched as shown in FIG.

押圧部4は、図2に示されるように、本体2の図中左側に配置され、筒部41と、係合部材42とで形成されている。筒部41の内径は、出力軸93の外径よりもわずかに大とされ、面取り部43を有して図中左側に開口している。筒部41の外径は、オイルシールSの内側のリップ部Lに触れない大きさとされ、左側からオイルシールSをセットするようになっている。さらに、筒部41の軸方向中間には、鍔状に突出するシール保持部44が形成されており、オイルシールSを安定して保持及び圧入するようになっている。係合部材42は、筒部41と一体に形成され、右端面の軸心には球面状の凹部49が形成されている。また、係合部材42は、本体2とは複数の遊動係合部45により軸方向移動可能及び傾動可能に係合されている。   As shown in FIG. 2, the pressing portion 4 is disposed on the left side of the main body 2 in the drawing, and is formed of a cylindrical portion 41 and an engaging member 42. The inner diameter of the cylindrical portion 41 is slightly larger than the outer diameter of the output shaft 93, has a chamfered portion 43, and opens on the left side in the figure. The outer diameter of the cylinder portion 41 is set so as not to touch the lip portion L inside the oil seal S, and the oil seal S is set from the left side. Further, a seal holding portion 44 that protrudes like a bowl is formed in the middle of the cylinder portion 41 in the axial direction, so that the oil seal S is stably held and press-fitted. The engaging member 42 is formed integrally with the cylindrical portion 41, and a spherical concave portion 49 is formed at the axial center of the right end surface. The engaging member 42 is engaged with the main body 2 by a plurality of floating engaging portions 45 so as to be axially movable and tiltable.

図4は、遊動係合部45の詳細を説明する平面部分断面図である。図示されるように、遊動係合部45は、本体2側に設けられた係合孔25と、係合部材42に立設されて係合孔25に係合する係合ピン46と、係合ピン46を取り巻くコイルバネ47と、で形成されている。詳述すると、係合孔25は本体2の図中左端面から右に向かって形成されており、図示左側の入口が小径で、右側の奥が大径に拡がっている。係合ピン46は頭部461と軸部462とからなり、頭部461は中径で係合孔25の奥に配設され、軸部462は最小径で係合孔25から左方に突出して係合部材42にねじ留め結合されている。コイルばね47は、係合孔25の入口と係合ピン46の頭部461との間に、軸部462を取り巻くように嵌挿されている。コイルばね47により係合ピン46は図中右方に付勢されているが、左方向に向けて付勢力を越える荷重が加えられると、係合ピン46は係合孔25内を軸方向に相対移動する。したがって、係合部材42及び押圧部4全体も軸方向に相対移動する。なお、遊動係合部45は円周方向に複数箇所設けられており、それぞれの遊動係合部45の相対移動量が変わると、本体2に対して押圧部4が傾動することになる。   FIG. 4 is a plan partial sectional view for explaining the details of the floating engagement portion 45. As shown in the figure, the floating engagement portion 45 includes an engagement hole 25 provided on the main body 2 side, an engagement pin 46 that is erected on the engagement member 42 and engages with the engagement hole 25, And a coil spring 47 surrounding the mating pin 46. More specifically, the engagement hole 25 is formed from the left end face of the main body 2 toward the right, and the left inlet in the figure has a small diameter and the right back has a large diameter. The engaging pin 46 includes a head 461 and a shaft 462. The head 461 has a medium diameter and is disposed at the back of the engaging hole 25. The shaft 462 protrudes leftward from the engaging hole 25 with a minimum diameter. The engagement member 42 is screwed. The coil spring 47 is inserted between the entrance of the engagement hole 25 and the head 461 of the engagement pin 46 so as to surround the shaft portion 462. The engagement pin 46 is urged to the right in the figure by the coil spring 47. However, when a load exceeding the urging force is applied in the left direction, the engagement pin 46 moves in the engagement hole 25 in the axial direction. Move relative. Therefore, the engaging member 42 and the entire pressing portion 4 are also relatively moved in the axial direction. Note that the floating engagement portions 45 are provided at a plurality of locations in the circumferential direction, and the pressing portion 4 tilts with respect to the main body 2 when the relative movement amount of each of the floating engagement portions 45 changes.

面合わせ部材5は、図2に示されるように、押圧部4のシール保持部44の外周に配設される円環状の部材で形成されている。面合わせ部材5の左側はシール保持部44よりもシール材Sの厚み分以上左方に突出し、左端は環状の当接面51となっている。当接面51は、押圧部4が左方に前進したときに、ハウジング91の開口部92に当接するようになっている。面合わせ部材5の右側内周は、筒部41によって軸方向移動可能に保持されておいる。さらに、面合わせ部材5の右端52と係合部材42との間には複数個のコイルばね53が配設されており、面合わせ部材5は左方に向けて付勢されている。   As shown in FIG. 2, the surface matching member 5 is formed of an annular member disposed on the outer periphery of the seal holding portion 44 of the pressing portion 4. The left side of the face-matching member 5 protrudes to the left by the thickness of the sealing material S from the seal holding portion 44 and the left end is an annular contact surface 51. The contact surface 51 comes into contact with the opening 92 of the housing 91 when the pressing portion 4 advances to the left. The inner periphery on the right side of the surface matching member 5 is held by the cylinder portion 41 so as to be movable in the axial direction. Furthermore, a plurality of coil springs 53 are disposed between the right end 52 of the surface matching member 5 and the engaging member 42, and the surface matching member 5 is biased toward the left.

ピストン6は、本体2のシリンダ21内に配設され、軸方向に摺動可能とされている。シリンダ21の左側にはピストン6を取り巻くようにコイルばね61が配設され、コイルばね61はピストン6を右方に付勢している。ピストン6の左側の先端は球面状に仕上げられて凸部62とされ、本体2から突出して押圧部4の係合部材42の凹部49を押圧するようになっている。   The piston 6 is disposed in the cylinder 21 of the main body 2 and is slidable in the axial direction. A coil spring 61 is disposed on the left side of the cylinder 21 so as to surround the piston 6, and the coil spring 61 biases the piston 6 to the right. The tip of the left side of the piston 6 is finished in a spherical shape to form a convex portion 62, which protrudes from the main body 2 and presses the concave portion 49 of the engaging member 42 of the pressing portion 4.

図2には示されていない圧縮空気供給装置は駆動手段に相当するものであり、本体2の加圧孔22からシリンダ21に圧縮空気を供給してコイルばね61を圧縮させながらピストン6を左方に駆動し、圧縮空気を排出してピストン6を右方に復帰することができるようになっている。   The compressed air supply device (not shown in FIG. 2) corresponds to a driving means. The compressed air is supplied to the cylinder 21 from the pressurizing hole 22 of the main body 2 to compress the coil spring 61, and the piston 6 is moved to the left. And the piston 6 can be returned to the right by discharging the compressed air.

次に、図5を参考にして、圧縮空気供給装置7及び判定手段について説明する。図5は、実施例の圧入装置1に用いられる圧縮空気供給装置及び判定手段を説明する圧縮空気系統図である。図示されている圧縮空気供給装置7は製造ライン全体で共用される設備であり、駆動手段と加圧手段とを兼用して圧縮空気を供給するものである。圧縮空気は配管により3系統に分岐され、第1系統71は駆動手段として用いられ、第2系統72と第3系統73とは加圧手段として用いられている。   Next, the compressed air supply device 7 and the determination unit will be described with reference to FIG. FIG. 5 is a compressed air system diagram for explaining the compressed air supply device and the determination means used in the press-fitting device 1 of the embodiment. The compressed air supply device 7 shown in the figure is a facility shared by the entire production line, and supplies compressed air by using both a driving means and a pressurizing means. The compressed air is branched into three systems by piping, the first system 71 is used as driving means, and the second system 72 and the third system 73 are used as pressurizing means.

第1系統71は、バルブや逆止弁を経由してブースタ74に接続され、ブースタ74の断面積比によって昇圧された圧縮空気が本体2の加圧孔22に供給されるようになっている。なお、図5は概要を示しており、実際には図示されていない圧力切替スイッチや保護装置などの器具が用いられている。   The first system 71 is connected to a booster 74 via a valve or a check valve, and compressed air pressurized by the cross-sectional area ratio of the booster 74 is supplied to the pressurizing hole 22 of the main body 2. . In addition, FIG. 5 has shown the outline | summary and instruments, such as a pressure change switch and a protective device which are not shown in figure, are actually used.

第2系統72では、減圧弁75で圧力が調整され、押圧部4の検出孔76に圧縮空気が供給されて加圧されるようになっている。また、検出孔76内の圧力を検出し異常と判定する判定手段として、圧力スイッチ77と圧力計78とを備えている。ここで、押圧部4の検出孔76は複数設けられ、シール保持部44のオイルシールを保持する面に開口している。したがって、セットされたオイルシールSが正常に保持されていれば、検出孔73からの圧縮空気の漏洩量はわずかである。ところが、オイルシールSは図1(B)に示されるように表裏があり、へこみのある裏面で保持した場合には、漏洩量が過大になる。このため、圧力スイッチ77の圧力低下検出や圧力計78による圧力値の確認により、異常と判定することができる。また、オイルシールSが形状不良品であった場合や、傾いたり浮いた状態でセットされた場合も、異常と判定することができる。   In the second system 72, the pressure is adjusted by the pressure reducing valve 75, and compressed air is supplied to the detection hole 76 of the pressing portion 4 and pressurized. Further, a pressure switch 77 and a pressure gauge 78 are provided as determination means for detecting the pressure in the detection hole 76 and determining that it is abnormal. Here, a plurality of detection holes 76 of the pressing part 4 are provided, and are open to the surface of the seal holding part 44 that holds the oil seal. Therefore, if the set oil seal S is normally held, the amount of compressed air leaking from the detection hole 73 is small. However, the oil seal S has front and back surfaces as shown in FIG. 1B, and the leakage amount becomes excessive when held on the back surface with dents. Therefore, it can be determined as abnormal by detecting the pressure drop of the pressure switch 77 or checking the pressure value by the pressure gauge 78. In addition, when the oil seal S is a defective product or is set in a tilted or floating state, it can be determined that there is an abnormality.

第3系統73も同様で、減圧弁75で圧力調整された圧縮空気は、面合わせ部材5の検出孔76に供給されて加圧されるようになっている。面合わせ部材5の検出孔76も複数設けられ、当接面51に開口している。したがって、押圧部4を前進させて当接面51を開口部92に当接させたときに、全周で良好に密着していれば圧縮空気の漏洩量はわずかである。とこるが、傾いた状態で接しているときには一部の検出孔76からの漏洩が顕著となって、異常と判定することができる。なお、本実施例では、圧力スイッチ77の異常検出信号は、インターロック機構に用いられており、異常時にはピストン6の駆動が行えないようになっている。   The same applies to the third system 73, and the compressed air whose pressure is adjusted by the pressure reducing valve 75 is supplied to the detection hole 76 of the surface matching member 5 and pressurized. A plurality of detection holes 76 of the surface matching member 5 are also provided and open to the contact surface 51. Therefore, when the pressing portion 4 is advanced to bring the contact surface 51 into contact with the opening 92, the amount of leakage of compressed air is small if it is in good contact with the entire circumference. However, when contact is made in an inclined state, leakage from a part of the detection holes 76 becomes significant, and it can be determined that there is an abnormality. In the present embodiment, the abnormality detection signal of the pressure switch 77 is used in the interlock mechanism, and the piston 6 cannot be driven when an abnormality occurs.

次に、図6を参考にセット治具について説明する。図6はオイルシールSを圧入装置1にセットするためのセット治具を説明する図であり、(A)はセット治具の側面断面図、(B)は治具本体に形成されたカム溝の説明図である。なお、圧入装置1は図中に一点鎖線で示されている。セット治具8は、治具本体81とスライド部材84と操作部材85とで構成され、さらに治具本体81は保持部82及び嵌合部83で構成されている。   Next, the setting jig will be described with reference to FIG. 6A and 6B are views for explaining a setting jig for setting the oil seal S in the press-fitting device 1, wherein FIG. 6A is a side sectional view of the setting jig, and FIG. 6B is a cam groove formed in the jig body. It is explanatory drawing of. The press-fitting device 1 is indicated by a one-dot chain line in the drawing. The set jig 8 includes a jig body 81, a slide member 84, and an operation member 85, and the jig body 81 includes a holding portion 82 and a fitting portion 83.

治具本体81の保持部82は、略円筒状の部材で形成され、図中右端821が面合わせ部材5の当接面51に当接するとともに右端内周の嵌入凹部822にオイルシールSが嵌入されるようになっている。さらに、嵌入凹部822の底部から図中右方向に立設されたノックピン823は、オイルシールSの凹部に収容されることで前後の方向を間違えないようにしている。治具本体81の嵌合部83は、筒部41内周に挿入される内筒部831と、内筒部831と保持部82とを結合するフランジ部832とで形成されている。内筒部831には、図6(B)に示されるようにカム溝833が形成されている。カム溝833は、円周方向に延設された切替溝834と、切替溝834の上端から図中右方に短く延設された移動用溝835と、切替溝834の下端から図中右方に長く延設されたセット溝836とで構成されている。   The holding portion 82 of the jig body 81 is formed of a substantially cylindrical member, and the right end 821 in the drawing contacts the contact surface 51 of the surface matching member 5 and the oil seal S is inserted into the insertion recess 822 on the inner periphery of the right end. It has come to be. Furthermore, the knock pin 823 erected in the right direction in the drawing from the bottom of the insertion recess 822 is accommodated in the recess of the oil seal S so that the front and rear directions are not mistaken. The fitting part 83 of the jig body 81 is formed by an inner cylinder part 831 inserted into the inner periphery of the cylinder part 41, and a flange part 832 that couples the inner cylinder part 831 and the holding part 82. A cam groove 833 is formed in the inner cylinder portion 831 as shown in FIG. The cam groove 833 includes a switching groove 834 extending in the circumferential direction, a moving groove 835 extending short from the upper end of the switching groove 834 to the right in the figure, and a right side in the figure from the lower end of the switching groove 834. And a set groove 836 extending long.

スライド部材84は、フランジ部832を移動可能に貫通する複数本のスライドロッド841と、スライドロッド841の左端に共通に設けられる円環状の押圧板843とで形成されている。スライドロッド841の右端は径方向にフランジ状に拡げられて押し出し部845が形成され、押し出し部845はシール材Sに直接接して図中右方向に押し出す役割を持っている。押圧板843の中央には後述の操作部材85が貫通するとともに図中上下方向にのみ切り欠かれた穴溝847が形成されている。また押圧板843とフランジ部832との間には、コイルばね844が嵌挿されている。   The slide member 84 is formed by a plurality of slide rods 841 that pass through the flange portion 832 so as to be movable, and an annular pressing plate 843 provided in common at the left end of the slide rod 841. The right end of the slide rod 841 is radially expanded in the shape of a flange to form an extruded portion 845, and the extruded portion 845 directly contacts the sealing material S and has a role of pushing out in the right direction in the figure. In the center of the pressing plate 843, an operation member 85 (described later) penetrates, and a hole groove 847 cut out only in the vertical direction in the drawing is formed. A coil spring 844 is inserted between the pressing plate 843 and the flange portion 832.

操作部材85には段差を有する軸状の部材が用いられ、図中右側の先端851側から順に、押圧部4の筒部41に嵌入される嵌入部852、内筒部831のカム溝833に案内されるカムフォロア853、スライド部材84の穴溝847を所定位相角でのみ通り抜けるノックピン854、押圧板843を押圧する押圧フランジ855、作業者が把持するハンドル856が形成されている。そして、ノックピン854が穴溝847を通り抜ける位相角において、カムフォロア853がセット溝836内に配置される構成となっている。   A shaft-shaped member having a step is used as the operation member 85, and the fitting portion 852 to be fitted into the cylindrical portion 41 of the pressing portion 4 and the cam groove 833 of the inner cylindrical portion 831 in this order from the right end 851 side in the drawing. A cam follower 853 to be guided, a knock pin 854 that passes through the hole groove 847 of the slide member 84 only at a predetermined phase angle, a pressing flange 855 that presses the pressing plate 843, and a handle 856 that the operator holds. The cam follower 853 is arranged in the set groove 836 at a phase angle at which the knock pin 854 passes through the hole groove 847.

図6(A)は、セット治具8にオイルシールSを装着し終えて、圧入装置1に嵌め込んだ状態を示している。この状態は、ノックピン854を穴溝847に合わせてハンドル856を半ばまで押した状態である。続いて、ハンドル856を右方に押すと、カムフォロア853はセット溝836内を前進し、押圧フランジ855が押圧板843を押し、コイルばね844が縮み、操作部材85の先端851が筒部41の奥まで入り、押し出し部845がオイルシールSを押圧し、オイルシールSはシール保持部44にセットされる。また、図6(A)の状態からハンドル855を左方に引けば、嵌入部852は図中Zの位置まで後退し、新たなオイルシールSを装着することができる。   FIG. 6A shows a state in which the oil seal S has been attached to the setting jig 8 and is fitted into the press-fitting device 1. This state is a state where the knock pin 854 is aligned with the hole groove 847 and the handle 856 is pushed halfway. Subsequently, when the handle 856 is pushed rightward, the cam follower 853 advances in the set groove 836, the pressing flange 855 pushes the pressing plate 843, the coil spring 844 contracts, and the tip 851 of the operating member 85 is moved to the cylindrical portion 41. The push-out portion 845 presses the oil seal S, and the oil seal S is set on the seal holding portion 44. Further, when the handle 855 is pulled leftward from the state of FIG. 6A, the fitting portion 852 is retracted to the position Z in the drawing, and a new oil seal S can be attached.

セット治具8を用いることにより、オイルシールSの内周側のリップ部Lをどこにも触れさせずに嵌め込むことができ、品質は確実に維持される。   By using the setting jig 8, the lip portion L on the inner peripheral side of the oil seal S can be fitted without touching anywhere, and the quality is reliably maintained.

次に、実施例の圧入装置1の操作方法について、図7を参考にして説明する。まず、上述のセット治具8により、オイルシールSを押圧部4のシール保持部44にセットする。このとき、圧力スイッチ77により、異常が生じていないことを確認する。次に、圧入装置1をハウジング91に近付け、操作ノブ36を操作して、アーム部材3の爪部31がハウジング91のくびれた被挟持部95に来るようにして、挟持させる。図7はこのときの状態を示している。次に、ピストン6を駆動してやれば、後は自動でオイルシールSが圧入される。万一、面合わせ部材5と開口部92との密着性が良好でない場合は、圧力スイッチ77により検出されて、圧入操作は中断される。   Next, an operation method of the press-fitting device 1 of the embodiment will be described with reference to FIG. First, the oil seal S is set on the seal holding portion 44 of the pressing portion 4 by the setting jig 8 described above. At this time, it is confirmed by the pressure switch 77 that no abnormality has occurred. Next, the press-fitting device 1 is brought close to the housing 91, and the operation knob 36 is operated so that the claw portion 31 of the arm member 3 comes to the constricted portion 95 of the housing 91 and is clamped. FIG. 7 shows the state at this time. Next, if the piston 6 is driven, the oil seal S is automatically press-fitted thereafter. If the adhesion between the surface matching member 5 and the opening 92 is not good, it is detected by the pressure switch 77 and the press-fitting operation is interrupted.

実施例の組付装置1は、操作が容易で、小形軽量かつ廉価である。これに対して従来は、図1(A)に示されるように、開口部92とは反対側の取付面98でハウジング91を固定し、反対側の軸心97を基準として圧入操作を行っていた。したがって、従来の組付設備は大形で高価であり、本発明の効果は顕著である。   The assembling apparatus 1 according to the embodiment is easy to operate, small, light and inexpensive. On the other hand, conventionally, as shown in FIG. 1A, the housing 91 is fixed by the mounting surface 98 opposite to the opening 92, and the press-fitting operation is performed with the axis 97 on the opposite side as a reference. It was. Therefore, the conventional assembly equipment is large and expensive, and the effect of the present invention is remarkable.

オイルシールが組み付けられる車両用の自動変速機を説明する図であり、(A)は自動変速機全体の側面断面図、(B)は開口部付近の詳細拡大図である。It is a figure explaining the automatic transmission for vehicles by which an oil seal is assembled | attached, (A) is side sectional drawing of the whole automatic transmission, (B) is the detailed enlarged view near opening part. 本発明の実施例の圧入装置を説明する側面部分断面図である。It is side surface fragmentary sectional drawing explaining the press injection apparatus of the Example of this invention. 図2の実施例を右側からみた背面図である。It is the rear view which looked at the Example of FIG. 2 from the right side. 図2の実施例で、遊動係合部の詳細を説明する平面部分断面図である。FIG. 3 is a partial plan view of a plane for explaining details of the floating engagement portion in the embodiment of FIG. 2. 図2の実施例に用いられる圧縮空気供給装置及び判定手段を説明する圧縮空気系統図である。It is a compressed air system diagram explaining the compressed air supply apparatus and determination means used for the Example of FIG. 図2の実施例に用いられるセット治具を説明する図であり、(A)はセット治具の側面断面図、(B)は治具本体に形成されたカム溝の説明図である。It is a figure explaining the setting jig | tool used for the Example of FIG. 2, (A) is side surface sectional drawing of a setting jig, (B) is explanatory drawing of the cam groove formed in the jig | tool main body. 図2の実施例の圧入装置の操作方法を説明する図であり、アーム部材がハウジングを挟持した状態を示している。It is a figure explaining the operating method of the press injection apparatus of the Example of FIG. 2, and the state which the arm member clamped the housing is shown.

符号の説明Explanation of symbols

1:圧入装置
2:本体
21:シリンダ 22:加圧孔 23:ハンドル
3:アーム部材
31:爪部 32:係止部 33:枢支部
34:ばね 35:係止リング 36:操作ノブ
4:押圧部
41:筒部 42:係合部材 43:面取り部
44:シール保持部 45:遊動係合部 49:凹部
5:面合わせ部材
51:当接面 53:コイルばね
6:ピストン
61:コイルばね 62:凸部
7:圧縮空気供給装置
71:第1系統 72:第2系統 73:第3系統
74:ブースタ 75:減圧弁 76:検出孔
77:圧力スイッチ 78:圧力計
8:セット治具
81:治具本体 82:保持部 83:嵌合部
84:スライド部材 85:操作部材
9:自動変速機
91:ハウジング 92:開口部 93:出力軸
94:段差部 95:シッピングキャップ 96:被挟持部
97:軸心 98:取付面 99:パレット
S:オイルシール L:リップ部
1: Press-fitting device 2: Body
21: Cylinder 22: Pressurizing hole 23: Handle 3: Arm member
31: Claw part 32: Locking part 33: Pivot part
34: Spring 35: Locking ring 36: Operation knob 4: Pressing part
41: Tube portion 42: Engaging member 43: Chamfered portion
44: Seal holding part 45: Floating engagement part 49: Recessed part 5: Surface matching member
51: Contact surface 53: Coil spring 6: Piston
61: Coil spring 62: Convex part 7: Compressed air supply device
71: 1st system 72: 2nd system 73: 3rd system
74: Booster 75: Pressure reducing valve 76: Detection hole
77: Pressure switch 78: Pressure gauge 8: Set jig
81: Jig body 82: Holding part 83: Fitting part
84: Slide member 85: Operation member 9: Automatic transmission
91: Housing 92: Opening 93: Output shaft
94: Stepped portion 95: Shipping cap 96: Clamped portion
97: shaft center 98: mounting surface 99: pallet S: oil seal L: lip

Claims (9)

軸部材が挿通しているハウジングの開口部に円環状のシール材を組み付ける圧入装置であって、
一端に開口するシリンダを有する本体と、
該シリンダ内に配設され、前記開口側へ移動するピストンと、
該ピストンの一端に軸方向移動可能及び傾動可能に係合する自在係合部と、
該自在係合部の前記ピストンとは反対側に連結する押圧部と、
前記ピストンを駆動する駆動手段と、
該本体に枢支されて先端が開閉するように回動し、該先端が閉じて前記開口部の外側を把持し、該先端が開いて該開口部を解放する複数個のアーム部材とを備え、
前記押圧部はさらに、
内周に前記軸部材を挿入させて収容して前記シール材を保護するとともに前記シール材を軸部材と同軸に配置する筒部と、
前記筒部の外周側に設けられ、円環状で内周にシール材を保持し、付勢されて軸方向に相対変位し、前記開口部に当接される面合わせ部材と、
を備えることを特徴とするシール材の圧入装置。
A press-fitting device for assembling an annular sealing material in an opening of a housing through which a shaft member is inserted,
A body having a cylinder opening at one end;
A piston disposed in the cylinder and moving toward the opening;
A free engagement portion engaged with one end of the piston so as to be axially movable and tiltable;
A pressing portion connected to the opposite side of the universal engagement portion from the piston;
Drive means for driving the piston;
A plurality of arm members pivotally supported by the body so as to rotate so that the tip is opened and closed, the tip is closed and grips the outside of the opening, and the tip is opened to release the opening. ,
The pressing portion is further
A cylindrical portion that inserts and accommodates the shaft member on the inner periphery to protect the seal material and arrange the seal material coaxially with the shaft member;
A surface-matching member provided on the outer peripheral side of the cylindrical portion, holding a sealing material in an annular shape on the inner periphery, biased and relatively displaced in the axial direction, and abutting against the opening;
A press-fitting device for sealing material, comprising:
前記自在係合部は、前記押圧部側と前記ピストン側との2つの部分に分かれ、これらの間の押圧面は、互いに嵌合する球面状の凸部と凹部とで形成され、該押圧部の軸心と該ピストンの軸心とが角度を有していても押圧可能である、請求項1に記載のシール材の圧入装置。   The universal engagement part is divided into two parts, the pressing part side and the piston side, and the pressing surface between them is formed by a spherical convex part and a concave part that fit together, and the pressing part 2. The press-fitting device for a sealing material according to claim 1, which can be pressed even if the shaft center of the piston and the shaft center of the piston have an angle. 前記ハウジングは前記開口部の外周部に凹部を有し、前記アーム部材は前記先端が閉じたときに該凹部に挿入される爪部をもつ請求項1または2のいずれかに記載のシール材の圧入装置。   The sealing material according to claim 1, wherein the housing has a recess in an outer peripheral portion of the opening, and the arm member has a claw portion that is inserted into the recess when the tip is closed. Press-fitting device. 前記ハウジングは前記面合わせ部材と当接する基準面をもち、該基準面は切削加工により仕上げられている請求項1〜3のいずれかに記載のシール材の圧入装置。   The press-fitting device for a sealing material according to any one of claims 1 to 3, wherein the housing has a reference surface that comes into contact with the surface alignment member, and the reference surface is finished by cutting. 前記ハウジングは自動変速機のリアハウジングであり、前記シール材は潤滑油を封止するオイルシールである、請求項1〜4のいずれかに記載のシール材の圧入装置。   The seal housing press-fitting device according to claim 1, wherein the housing is a rear housing of an automatic transmission, and the seal material is an oil seal that seals lubricating oil. 前記押圧部が前記シール材を押圧する面と、前記面合わせ部材が前記開口部に当接する面とのうち、少なくとも一方の面に開口する検出孔と、該検出孔内に加圧気体を供給する加圧手段と、該検出孔内の圧力低下を検出して異常と判定する判定手段と、を備える請求項1〜5のいずれかに記載のシール材の圧入装置。   A detection hole that opens on at least one of a surface on which the pressing portion presses the sealing material and a surface on which the surface alignment member abuts on the opening, and pressurized gas is supplied into the detection hole A press-fitting device for a sealing material according to any one of claims 1 to 5, further comprising a pressurizing unit that performs a determination and a determination unit that detects a pressure drop in the detection hole and determines that the pressure is abnormal. 前記加圧手段は加圧気体供給装置であって前記駆動手段と兼用される請求項6に記載のシール材の圧入装置。   7. The press-fitting device for a sealing material according to claim 6, wherein the pressurizing means is a pressurized gas supply device that is also used as the driving means. 前記判定手段は、異常と判定したときに前記ピストンの駆動を禁止する請求項6または7のいずれかに記載のシール材の圧入装置。   The sealing material press-fitting device according to claim 6, wherein the determination unit prohibits the driving of the piston when it is determined as abnormal. 前記シール材は軸方向を向いた一面側に全周にわたる凹部があり内周側が油密を維持するリップ部となっているオイルシールであり、前記押圧部の内周に挿入されて軸方向に変位可能な操作部材と、該操作部材と同軸にかつ軸方向相対変位可能に配設されて先端が前記面合わせ部材に当接するとともに先端内周に該オイルシールが嵌入可能な円環状の嵌入凹部を有し該嵌入凹部の底部に立設されて該オイルシールの該凹部に収容されるノックピン有する保持部材と、該操作部材によって先端方向に駆動されて該オイルシールを押し出すスライド部材と、を有するセット治具を備える請求項1〜8のいずれかに記載のシール材の圧入装置。   The sealing material is an oil seal having a recess extending over the entire circumference on one surface side facing the axial direction, and an inner circumferential side being a lip portion that maintains oil tightness, and is inserted into the inner circumference of the pressing portion in the axial direction. An operation member that can be displaced, and an annular insertion recess that is disposed coaxially with the operation member and is axially displaceable so that the tip abuts against the face-matching member and the oil seal can be fitted to the inner periphery of the tip And a holding member having a knock pin that is erected on the bottom of the fitting recess and is received in the recess of the oil seal, and a slide member that is driven in the distal direction by the operation member to push out the oil seal. The sealing material press-fitting device according to claim 1, further comprising a setting jig.
JP2006335174A 2006-12-12 2006-12-12 Sealing material press-fitting device Expired - Fee Related JP4811261B2 (en)

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