JP2008141928A - Disconnection detection system - Google Patents

Disconnection detection system Download PDF

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Publication number
JP2008141928A
JP2008141928A JP2006328319A JP2006328319A JP2008141928A JP 2008141928 A JP2008141928 A JP 2008141928A JP 2006328319 A JP2006328319 A JP 2006328319A JP 2006328319 A JP2006328319 A JP 2006328319A JP 2008141928 A JP2008141928 A JP 2008141928A
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phase
motor
disconnection
control means
value
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JP2006328319A
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Japanese (ja)
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Takuhisa Goto
卓寿 後藤
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Tamagawa Seiki Co Ltd
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Tamagawa Seiki Co Ltd
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Priority to JP2006328319A priority Critical patent/JP2008141928A/en
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  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
  • Control Of Ac Motors In General (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To solve the problem that, in the conventional disconnection detection system, there is a configuration (a voltage detection means 10 and a disconnection detection circuit 11) only for detecting disconnection of motor drive wires of each phase, and consequently, it becomes a factor for an increase in manufacturing costs. <P>SOLUTION: When any one of motor drive wires 4 is disconnected, a drive control means 1 further increases a current command value 1a of the corresponding phase since a current does not flow in the motor drive wire 4 even if the drive control means 1 applies a voltage to a drive circuit 2. When the drive control means 1 determines that the current command value 1a exceeds a prescribed value and a current detection value 5a is below the prescribed value in either phase, it detects disconnection of the motor drive wire 4 of the corresponding phase. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、駆動回路と交流電動機との間に設けられたモータ駆動線の断線を検出する断線検出システムに関し、特に、いずれかの相において電流指令値が所定値以上であるとともに電流検出値が所定値以下である場合に、該相の前記モータ駆動線の断線を検出することで、各相のモータ駆動線の断線を検出するためだけの構成を省略でき、製造コストを低減できる新規な改良に関するものである。   The present invention relates to a disconnection detection system for detecting disconnection of a motor drive line provided between a drive circuit and an AC motor, and in particular, a current command value is a predetermined value or more in any phase and a current detection value is A new improvement that can reduce the manufacturing cost by detecting the disconnection of the motor drive line of the phase when it is equal to or less than the predetermined value, thereby eliminating the configuration for detecting the disconnection of the motor drive line of each phase. It is about.

社内開発のシステムであり特に特許出願していないため文献名は挙げていないが、従来用いられていたこの種のシステムでは、駆動制御手段からの電流指令値に基づいて交流電動機に電力を供給する駆動回路と前記交流電動機の各相との間に設けられたモータ駆動線に、線間電圧又は相電圧を検出する電圧検出手段が接続されている。この電圧検出手段には断線検出回路が接続されており、各相のモータ駆動線の断線は、電圧検出手段が出力する電圧検出値に基づいて断線検出回路が検出する。   Although it is an in-house developed system and no patent application has been filed, no literature name is given, but in this type of system that has been used in the past, power is supplied to the AC motor based on the current command value from the drive control means. Voltage detection means for detecting a line voltage or a phase voltage is connected to a motor drive line provided between the drive circuit and each phase of the AC motor. A disconnection detection circuit is connected to the voltage detection means, and disconnection of the motor drive lines of each phase is detected by the disconnection detection circuit based on the voltage detection value output by the voltage detection means.

上記のような従来の断線検出システムでは、電圧検出手段及び断線検出回路は、各相のモータ駆動線の断線を検出するためだけの構成となっているので、構成の使用効率が悪く、製造コストの増大要因となっている。   In the conventional disconnection detection system as described above, the voltage detection means and the disconnection detection circuit are configured only to detect the disconnection of the motor drive line of each phase, so that the use efficiency of the configuration is poor and the manufacturing cost is low. It is an increase factor.

本発明に係る断線検出システムは、交流電動機の動作を制御するための電流指令値を出力する駆動制御手段と、前記駆動制御手段に接続されるとともに前記交流電動機の各相にモータ駆動線を介してそれぞれ接続され、前記電流指令値に基づいて前記交流電動機に電力を供給する駆動回路と、前記各相のモータ駆動線に接続され、該各相の電流検出値を前記駆動制御手段にフィードバックするための複数の電流検出センサとを備え、前記駆動制御手段は、いずれかの相において前記電流指令値が所定値以上であるとともに前記電流検出値が所定値以下であると判定した場合に、該相の前記モータ駆動線の断線を検出することを特徴とする。   A disconnection detection system according to the present invention includes a drive control unit that outputs a current command value for controlling the operation of an AC motor, and is connected to the drive control unit and is connected to each phase of the AC motor via a motor drive line. Connected to the drive circuit for supplying power to the AC motor based on the current command value and the motor drive line for each phase, and feeding back the detected current value for each phase to the drive control means. A plurality of current detection sensors, and when the drive control means determines that the current command value is not less than a predetermined value and the current detection value is not more than a predetermined value in any phase, A disconnection of the motor drive line of the phase is detected.

本発明の断線検出システムによれば、駆動制御手段は、いずれかの相において前記電流指令値が所定値以上であるとともに前記電流検出値が所定値以下であると判定した場合に、該相の前記モータ駆動線の断線を検出するので、各相のモータ駆動線の断線を検出するためだけの構成を省略でき、製造コストを低減できる。また、相毎に断線を検出できるので、交流電動機の駆動軸の角度に影響されずに断線を検出できる。   According to the disconnection detection system of the present invention, when the drive control unit determines that the current command value is not less than a predetermined value and the current detection value is not more than the predetermined value in any phase, Since the disconnection of the motor drive line is detected, the configuration only for detecting the disconnection of the motor drive line of each phase can be omitted, and the manufacturing cost can be reduced. Moreover, since the disconnection can be detected for each phase, the disconnection can be detected without being influenced by the angle of the drive shaft of the AC motor.

以下、本発明を実施するための最良の形態について、図面を参照して説明する。
実施の形態1.
図1は、本発明の実施の形態1による断線検出システムを示す回路図である。図において、例えばFPGA(Field Programmable Gate Array)等からなる駆動制御手段1は、例えばIPM(Intelligent Power Module)からなる駆動回路2を介して、交流電動機3の各相に接続されている。前記駆動制御手段1は交流電動機3の動作を制御するための相毎の電流指令値1aを駆動回路2に入力し、前記駆動回路2は、該各電流指令値1aに基づいて前記交流電動機3の各相に電力を供給する。これら駆動回路2と交流電動機3の各相との間は各モータ駆動線4によってそれぞれ接続されており、この各モータ駆動線4には各相の電流値を検出する電流検出センサ5がそれぞれ接続されている。各電流検出センサ5にはA/D変換器6がそれぞれ接続されており、各電流検出センサ5によって取得された電流検出値5aは、A/D変換器6でデジタル信号に変換された上で駆動制御手段1にフィードバックされる。
The best mode for carrying out the present invention will be described below with reference to the drawings.
Embodiment 1 FIG.
FIG. 1 is a circuit diagram showing a disconnection detection system according to Embodiment 1 of the present invention. In the figure, a drive control means 1 composed of, for example, an FPGA (Field Programmable Gate Array) or the like is connected to each phase of the AC motor 3 via a drive circuit 2 composed of, for example, an IPM (Intelligent Power Module). The drive control means 1 inputs a current command value 1a for each phase for controlling the operation of the AC motor 3 to the drive circuit 2, and the drive circuit 2 determines the AC motor 3 based on the current command values 1a. Power is supplied to each phase. The drive circuit 2 and each phase of the AC motor 3 are connected to each other by a motor drive line 4, and each motor drive line 4 is connected to a current detection sensor 5 that detects a current value of each phase. Has been. Each current detection sensor 5 is connected to an A / D converter 6, and the current detection value 5 a acquired by each current detection sensor 5 is converted into a digital signal by the A / D converter 6. Feedback is provided to the drive control means 1.

駆動制御手段1は、フィードバックされた電流検出値5aと出力している電流指令値1aとの偏差に基づいて、出力する電流指令値1aの大きさを決定する(フィードバック制御)。すなわち、駆動制御手段1は、出力している電流指令値1aに対してフィードバックされた電流検出値5aが小さい場合に、出力する電流指令値1aを大きくし、出力している電流指令値1aに対してフィードバックされた電流検出値5aが大きな場合に、出力する電流指令値1aを小さくする。   The drive control means 1 determines the magnitude of the current command value 1a to be output based on the deviation between the fed back current detection value 5a and the output current command value 1a (feedback control). That is, when the detected current value 5a fed back with respect to the output current command value 1a is small, the drive control means 1 increases the output current command value 1a to the output current command value 1a. On the other hand, when the detected current value 5a fed back is large, the output current command value 1a is decreased.

ここで、各モータ駆動線4が正常な場合には、駆動制御手段1が駆動回路2に電圧を印加すると(電流指令値1aを入力すると)各モータ駆動線4に電流指令値1aに応じた電流が流れる。これに対して、いずれかのモータ駆動線4が断線している場合には、駆動制御手段1は、駆動制御手段1が駆動回路2に電圧を印加しても該モータ駆動線4に電流が流れないので、前記フィードバック制御に基づいて該相の電流指令値1aをより大きくする。この実施の形態の駆動制御手段1は、いずれかの相において前記電流指令値1aが所定値以上であるとともに電流検出値5aが所定値以下であると判定した場合に、該相の前記モータ駆動線4の断線を検出する。   Here, when each motor drive line 4 is normal, when the drive control means 1 applies a voltage to the drive circuit 2 (when the current command value 1a is input), each motor drive line 4 corresponds to the current command value 1a. Current flows. On the other hand, when one of the motor drive lines 4 is disconnected, the drive control unit 1 causes the motor drive line 4 to have a current even when the drive control unit 1 applies a voltage to the drive circuit 2. Since it does not flow, the current command value 1a of the phase is increased based on the feedback control. When it is determined that the current command value 1a is greater than or equal to a predetermined value and the detected current value 5a is less than or equal to a predetermined value in any phase, the drive control unit 1 of this embodiment performs the motor drive of the phase. The disconnection of the line 4 is detected.

このような断線検出システムでは、駆動制御手段1は、いずれかの相において電流指令値1aが所定値以上であるとともに電流検出値5aが所定値以下であると判定した場合に、該相のモータ駆動線4の断線を検出するので、各相のモータ駆動線の断線を検出するためだけの構成(電圧検出手段10及び断線検出回路11)を省略でき、製造コストを低減できる。また、相毎に断線を検出できるので、交流電動機3の駆動軸の角度に影響されずに断線を検出できる。   In such a disconnection detection system, when it is determined that the current command value 1a is greater than or equal to a predetermined value and the current detection value 5a is less than or equal to a predetermined value in any phase, the drive control means 1 Since the disconnection of the drive line 4 is detected, the configuration (voltage detection means 10 and disconnection detection circuit 11) only for detecting the disconnection of the motor drive line of each phase can be omitted, and the manufacturing cost can be reduced. Moreover, since the disconnection can be detected for each phase, the disconnection can be detected without being affected by the angle of the drive shaft of the AC motor 3.

本発明の実施の形態1による断線検出システムを示す斜視図である。It is a perspective view which shows the disconnection detection system by Embodiment 1 of this invention.

符号の説明Explanation of symbols

1 駆動制御手段、1a 電流指令値、2 駆動回路、3 交流電動機、4 モータ駆動線、5 電流検出センサ、5a 電流検出値。   1 drive control means, 1a current command value, 2 drive circuit, 3 AC motor, 4 motor drive line, 5 current detection sensor, 5a current detection value.

Claims (1)

交流電動機(3)の動作を制御するための電流指令値(1a)を出力する駆動制御手段(1)と、
前記駆動制御手段(1)に接続されるとともに前記交流電動機(3)の各相にモータ駆動線(4)を介してそれぞれ接続され、前記電流指令値(1a)に基づいて前記交流電動機(3)の各相に電力を供給する駆動回路(2)と、
前記各相のモータ駆動線(4)に接続され、該各相の電流検出値(5a)を前記駆動制御手段(1)にフィードバックするための複数の電流検出センサ(5)と
を備え、
前記駆動制御手段(1)は、いずれかの相において前記電流指令値(1a)が所定値以上であるとともに前記電流検出値(5a)が所定値以下であると判定した場合に、該相の前記モータ駆動線(4)の断線を検出することを特徴とする断線検出システム。
Drive control means (1) for outputting a current command value (1a) for controlling the operation of the AC motor (3);
Connected to the drive control means (1) and connected to each phase of the AC motor (3) via a motor drive line (4), and based on the current command value (1a), the AC motor (3 Drive circuit (2) for supplying power to each phase of
A plurality of current detection sensors (5) connected to the motor drive lines (4) of each phase and feeding back the current detection values (5a) of the respective phases to the drive control means (1);
When the drive control means (1) determines that the current command value (1a) is not less than a predetermined value and the detected current value (5a) is not more than a predetermined value in any phase, the drive control means (1) A disconnection detection system for detecting disconnection of the motor drive line (4).
JP2006328319A 2006-12-05 2006-12-05 Disconnection detection system Pending JP2008141928A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009139186A1 (en) 2008-05-16 2009-11-19 パナソニック株式会社 Camera system
US8536877B2 (en) 2010-09-17 2013-09-17 Hyundai Motor Company Power cable breaking detection method of motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009139186A1 (en) 2008-05-16 2009-11-19 パナソニック株式会社 Camera system
US8536877B2 (en) 2010-09-17 2013-09-17 Hyundai Motor Company Power cable breaking detection method of motor

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