JP2008126303A - Apparatus and method for working fine recessed part - Google Patents

Apparatus and method for working fine recessed part Download PDF

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JP2008126303A
JP2008126303A JP2006317115A JP2006317115A JP2008126303A JP 2008126303 A JP2008126303 A JP 2008126303A JP 2006317115 A JP2006317115 A JP 2006317115A JP 2006317115 A JP2006317115 A JP 2006317115A JP 2008126303 A JP2008126303 A JP 2008126303A
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circumferential
workpiece
fine
foam roller
axis
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和彦 ▲高▼嶋
Kazuhiko Takashima
Minoru Ota
稔 太田
Yoshitaka Uehara
義貴 上原
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for working fine recessed parts with which the fine recessed parts are formed with regular arrangement in the arrangement in a direction along the axial line of circular surface to be worked and the fine recessed parts having the desired shape are highly accurately formed by eliminating the effect caused by a spring-back of a material. <P>SOLUTION: The apparatus for working fine recessed parts is provided with: a form-roller 11 having projecting part 11a for forming the fine recessed part; an arm 12 for supporting the form-roller 11 freely rotatably with a rotating-shaft 14 crossing the inner circumferential surface Ba at the right angle; a tool holder 10; a helical compression spring 18 for press-contacting the form-roller 11 with the inner circumferential surface Ba; and a table 4 for shifting a cylinder block CB; wherein the projecting part of the form-roller has the shape assuming the spring-back rate of the material of the cylinder block CB and thus; the fine recessed parts P are formed with the regulating arrangement and the effect caused by the spring-back is eliminated. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、例えば、自動車用エンジンにおけるカムシャフトやシリンダブロックの摺動面すなわちジャーナルの外周面やシリンダボアの内周面といった円周状被加工面に、低フリクション化を実現するための油溜りとして機能する多数の微細凹部を形成するのに用いられる微細凹部加工装置及び加工方法に関するものである。   The present invention is, for example, an oil sump for realizing low friction on a circumferential work surface such as a sliding surface of a camshaft or a cylinder block in an automobile engine, that is, an outer peripheral surface of a journal or an inner peripheral surface of a cylinder bore. The present invention relates to a fine recess processing apparatus and a processing method used to form a large number of functioning fine recesses.

この種の微細凹部加工装置としては、外周部に微細凹部形成用の凸部を有するフォームローラを備えると共に、被加工物における円柱部の外周面や円形孔の内周面といった円周状被加工面に対して、その軸線とフォームローラの回転軸が平行になるように被加工物とフォームローラを配置したものがあった。   As this type of fine recess processing apparatus, a circumferentially processed workpiece such as an outer peripheral surface of a cylindrical portion or an inner peripheral surface of a circular hole in a workpiece is provided with a foam roller having a convex portion for forming a fine recess on the outer peripheral portion. In some cases, the workpiece and the foam roller are arranged so that the axis of the surface is parallel to the rotation axis of the foam roller.

上記の微細凹部加工装置は、円周状被加工面が被加工物における円柱部の外周面である場合には、特許文献1に示されるように、円周状被加工面にフォームローラを圧接させて、被加工物を円周状被加工面の軸線回りに回転させることにより、フォームローラを転動させて微細凹部を形成し、また、円周状被加工面が被加工物における円形孔の内周面である場合には、特許文献2に示されるように、円周状被加工面にフォームローラを圧接させて、フォームローラを保持する工具ホルダを円周状被加工面の軸線回りに回転させることにより、フォームローラを転動させて微細凹部を形成する。   In the fine recess processing apparatus described above, when the circumferential workpiece surface is the outer circumferential surface of the cylindrical portion of the workpiece, as shown in Patent Document 1, the foam roller is pressed against the circumferential workpiece surface. By rotating the work piece about the axis of the circumferential work surface, the foam roller rolls to form fine recesses, and the circumferential work surface is a circular hole in the work piece. In the case of the inner peripheral surface, as shown in Patent Document 2, the foam roller is pressed against the circumferential workpiece surface, and the tool holder that holds the foam roller is moved around the axis of the circumferential workpiece surface. By rotating the foam roller, the foam roller is rolled to form a fine recess.

このようなフォームローラを用いた微細凹部の形成は、機械加工であるため、例えばショットブラスト等によって微細凹部を形成する場合に比べて、微細凹部を高精度に且つ効率良く形成することができ、生産性の向上や製造コストの低減を実現するうえで非常に有効なものとなっている。
特開2005−169496号公報 特開2005−319476号公報
Since the formation of the fine concave portion using such a foam roller is a machining process, the fine concave portion can be formed with high accuracy and efficiency compared to the case where the fine concave portion is formed by shot blasting, for example. This is very effective in improving productivity and reducing manufacturing costs.
JP 2005-169596 A JP 2005-319476 A

ところが、上記したような従来の微細凹部加工装置では、被加工物の円周状被加工面の軸線回りにフォームローラを転動させていたため、円周状被加工面の直径とフォームローラの直径の寸法関係によっては、円周状被加工面の軸線に沿う方向の配列において微細凹部の配置に円周方向のずれが生じ、これにより摺動抵抗を充分に低減できないという問題点があり、このほか、被加工物の材料のスプリングバックにより、微細凹部の所望の形状すなわち摺動抵抗を充分に低減し得る規定の形状が得られないという問題点があり、これらの問題点を解決することが課題であった。   However, in the conventional fine recess processing apparatus as described above, the foam roller is rolled around the axis of the circumferential workpiece surface of the workpiece, so the diameter of the circumferential workpiece surface and the diameter of the foam roller are Depending on the dimensional relationship, there is a problem in that the arrangement of the fine recesses in the arrangement in the direction along the axis of the circumferential workpiece surface causes a deviation in the circumferential direction, which makes it impossible to sufficiently reduce the sliding resistance. In addition, there is a problem that the desired shape of the fine recess, that is, a defined shape that can sufficiently reduce the sliding resistance, cannot be obtained by the spring back of the material of the workpiece, and these problems can be solved. It was a challenge.

本発明は、上記従来の状況に鑑みて成されたものであって、円周状被加工面の軸線に沿う方向の配列において、微細凹部を規則的な配置で形成することができると共に、被加工物の材料のスプリングバックによる影響を解消して所望の形状の微細凹部を高精度に形成することができる微細凹部加工装置及び加工方法を提供することを目的としている。   The present invention has been made in view of the above-described conventional situation. In the arrangement in the direction along the axis of the circumferential workpiece surface, the fine recesses can be formed in a regular arrangement, and It is an object of the present invention to provide a fine recess processing apparatus and a processing method capable of eliminating the influence of the material of the workpiece by the spring back and forming a fine recess having a desired shape with high accuracy.

本発明の微細凹部加工装置は、被加工物における円柱部の外周面や円形孔の内周面である円周状被加工面に多数の微細凹部を形成する装置である。そして、外周部に微細凹部形成用の凸部を有するフォームローラと、円周状被加工面の軸線に直交する回転軸によりフォームローラを回転自在に支持するローラ支持部材と、ローラ支持部材を保持する工具ホルダと、ローラ支持部材に荷重を付与してフォームローラの凸部を円周状被加工面に圧接させる荷重付与手段と、被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線に沿う方向に移動させる軸線方向移動手段を備えると共に、フォームローラの凸部が、被加工物の材料のスプリングバック量を見込んだ形状である構成としており、上記構成をもって従来の課題を解決するための手段としている。   The fine recess processing apparatus of the present invention is an apparatus that forms a large number of fine recesses on a circumferential workpiece surface that is an outer peripheral surface of a cylindrical portion or an inner peripheral surface of a circular hole in a workpiece. Further, a foam roller having a convex part for forming a fine concave part on the outer peripheral part, a roller support member that rotatably supports the foam roller by a rotation axis orthogonal to the axis of the circumferential surface to be processed, and a roller support member are held. A tool holder, a load applying means for applying a load to the roller support member to press the convex portion of the foam roller against the circumferential workpiece surface, and at least one of the workpiece and the tool holder is a circumferential workpiece surface In addition to providing an axial direction moving means for moving in the direction along the axis, the convex portion of the foam roller has a shape that allows for the amount of spring back of the material of the workpiece, and the above configuration solves the conventional problems As a means to do.

また、本発明の微細凹部加工方法は、上記したような微細凹部加工装置を用いて、被加工物の円周状被加工面に微細凹部を形成するに際し、円周状被加工面にフォームローラを圧接させ、被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線に沿う方向に移動させてフォームローラを転動させることにより、円周状被加工面の軸線に沿う方向に微細凹部を連続的に形成することを特徴としている。   Further, the fine recess processing method of the present invention is a foam roller formed on the circumferential work surface when the fine recess is formed on the circumferential work surface of the workpiece using the fine recess processing apparatus as described above. In a direction along the axis of the circumferential workpiece surface by rolling the foam roller by moving at least one of the workpiece and the tool holder along the axis of the circumferential workpiece surface. It is characterized by continuously forming fine recesses.

本発明の微細凹部加工装置及び加工方法によれば、円周状被加工面の軸線に沿う方向の配列において、微細凹部を規則的な配置で効率良く形成することができると共に、被加工物の材料のスプリングバックによる影響を解消して、規定通りの形状の微細凹部を高精度に形成することができ、これにより被加工面である摺動面の摺動抵抗が充分に低減された摺動部材を提供することができる。   According to the fine recess processing apparatus and the processing method of the present invention, the fine recesses can be efficiently formed in a regular arrangement in the arrangement in the direction along the axis of the circumferential workpiece surface, and the workpiece The effect of the springback of the material can be eliminated, and the fine concave part with the specified shape can be formed with high precision, and the sliding resistance of the sliding surface, which is the work surface, is sufficiently reduced. A member can be provided.

以下、図面に基づいて、本発明の微細凹部加工装置及び加工方法の一実施例を説明する。なお、本発明は、その詳細な構成が以下の実施例に限定されるものではない。   Hereinafter, an embodiment of a fine recess processing apparatus and a processing method of the present invention will be described with reference to the drawings. The detailed configuration of the present invention is not limited to the following examples.

図2に示す微細凹部加工装置1は、自動車用エンジンのシリンダブロックCBにおけるシリンダボアBの内周面Baに微細凹部Pを形成するNC工作機械であって、鉛直方向に昇降可能な主軸ヘッド2と、主軸ヘッド2から垂下した状態で支持された主軸3と、主軸ヘッド2の下方において水平面内で互いに直交する二軸方向に移動可能なワーク載置用のテーブル4と、主軸3に同軸に装着されて一体的に回転する工具ホルダ10を備えている。シリンダブロックは、ワーク載置用のテーブル4において、シリンダボアBの軸線を鉛直にした状態で位置決めされる。   A fine recess processing apparatus 1 shown in FIG. 2 is an NC machine tool that forms a fine recess P on an inner peripheral surface Ba of a cylinder bore B in a cylinder block CB of an automobile engine, and includes a spindle head 2 that can be raised and lowered in a vertical direction, A spindle 3 supported in a suspended state from the spindle head 2, a workpiece placing table 4 movable in two axial directions perpendicular to each other in a horizontal plane below the spindle head 2, and coaxially mounted on the spindle 3 And a tool holder 10 that rotates integrally. The cylinder block is positioned on the workpiece placement table 4 with the axis of the cylinder bore B being vertical.

工具ホルダ10は、図1に示すように、主軸3への装着部位であるボディ部10Aを有しており、このボディ部10Aの下側には、外周部に微細凹部形成用の凸部を有するフォームローラ11と、シリンダボアBの軸線に直交する回転軸14によりフォームローラ11を回転自在に支持するローラ支持部材としてのアーム12と、工具ホルダ10におけるアーム12の保持部分となるハウジング13が設けてある。   As shown in FIG. 1, the tool holder 10 has a body portion 10A that is an attachment portion to the main shaft 3, and a convex portion for forming a fine recess is formed on the outer peripheral portion below the body portion 10A. An arm 12 as a roller support member that rotatably supports the foam roller 11 by a rotating shaft 14 orthogonal to the axis of the cylinder bore B, and a housing 13 that serves as a holding portion of the arm 12 in the tool holder 10. It is.

フォームローラ11は、材料がとくに限定されるものではないが、例えば、超硬、超硬以外の硬質金属やアルミナ、窒化珪素等のセラミックスなどから成るものであって、シリンダボアBの直径よりも小さい直径を有している。このフォームローラ11は、図3にも示すように、外周部に微細凹部形成用の多数の凸部11aを一定間隔で有している。そして、フォームローラ11の凸部11aは、後に詳述するように、被加工物(シリンダブロックCB)の材料のスプリングバック量を見込んだ形状となっている。   The material of the foam roller 11 is not particularly limited. For example, the foam roller 11 is made of carbide, a hard metal other than carbide, ceramics such as alumina or silicon nitride, and is smaller than the diameter of the cylinder bore B. It has a diameter. As shown in FIG. 3, the foam roller 11 has a large number of convex portions 11a for forming fine concave portions at regular intervals on the outer peripheral portion. And the convex part 11a of the form roller 11 becomes a shape which anticipated the springback amount of the material of a workpiece (cylinder block CB) so that it may explain in full detail later.

アーム12は、主軸3に対して垂直すなわち軸線が鉛直である主軸3に対して水平な回転軸14を備えており、この回転軸14によりフォームローラ11を回転自在に支持している。ハウジング13は、中空ブロック状を成すものであって、下端側中空部分には軸線を水平方向としたスプラインナット15が嵌合固定してあり、このスプラインナット15と、上記アーム12に連結したスプラインシャフト16とを互いにスプライン結合することで、アーム12を主軸3と直交する水平方向に移動可能に保持している。   The arm 12 includes a rotary shaft 14 that is perpendicular to the main shaft 3, that is, horizontal to the main shaft 3 whose axis is vertical, and the foam roller 11 is rotatably supported by the rotary shaft 14. The housing 13 has a hollow block shape, and a spline nut 15 having an axial line in the horizontal direction is fitted and fixed to the hollow portion on the lower end side. The spline nut 15 and the spline connected to the arm 12 are fixed. The arm 12 is held so as to be movable in a horizontal direction perpendicular to the main shaft 3 by spline-bonding the shaft 16 to each other.

アーム12とハウジング13の上端側中空部分に嵌めこんだキャップ17との間には、圧縮コイルばね18が介装してあり、アーム12に対して主軸3と直交する水平方向の荷重を付与することで、シリンダボアBの内周面Baにフォームローラ11の凸部を圧接させるようにしている。この場合、キャップ17と圧縮コイルばね18との間には、荷重検出手段としての圧電型のロードセル19が設けてある。   A compression coil spring 18 is interposed between the arm 12 and the cap 17 fitted in the hollow portion on the upper end side of the housing 13, and applies a horizontal load perpendicular to the main shaft 3 to the arm 12. Thus, the convex portion of the foam roller 11 is brought into pressure contact with the inner peripheral surface Ba of the cylinder bore B. In this case, a piezoelectric load cell 19 as a load detecting means is provided between the cap 17 and the compression coil spring 18.

また、ハウジング13においてスプラインシャフト16のアーム12の反対側には、スプラインシャフト16の直径よりも大径で且つウレタン樹脂などの軟質材料から成る止め具20が固定してあり、この止め具20は、圧縮コイルばね18の伸びを抑えると共に、この圧縮コイルばね18が伸びきった際の衝撃を緩和し、そして、ハウジング13からアーム12が脱落するのを阻止するものとなっている。   Further, on the opposite side of the arm 12 of the spline shaft 16 in the housing 13, a stopper 20 made of a soft material such as urethane resin and having a diameter larger than that of the spline shaft 16 is fixed. In addition, the expansion of the compression coil spring 18 is suppressed, the impact when the compression coil spring 18 is fully extended is alleviated, and the arm 12 is prevented from falling off the housing 13.

さらに、圧縮コイルばね18とロードセル19の間には、圧縮コイルばね18に予圧を与える調整駒21が設けてあり、この調整駒21の長さ(圧縮コイルばね18の伸縮方向の長さ)を選択することで、予圧力を調整することができるようにしてある。なお、ロードセル19は、調整駒21との接触部19aを球状の突部としており、これにより、圧縮コイルばね18の伸縮方向に対する倒れを吸収することができるようにしてある。   Further, an adjustment piece 21 for applying a preload to the compression coil spring 18 is provided between the compression coil spring 18 and the load cell 19, and the length of the adjustment piece 21 (the length of the compression coil spring 18 in the expansion / contraction direction) is set. The preload can be adjusted by selecting. Note that the load cell 19 has a spherical protrusion at the contact portion 19a with the adjustment piece 21, so that the compression coil spring 18 can be absorbed in the expansion and contraction direction.

この実施例では、シリンダブロックCBが被加工物に相当し、シリンダボアBの内周面Baが、被加工物における円形孔の内周面である円周状被加工面に相当する。また、この実施例では、圧縮コイルばね18が、ローラ支持部材(アーム12)に荷重を付与してフォームローラ11の凸部11aを円周状被加工面(シリンダボアBの内周面Ba)に圧接させる荷重付与手段に相当する。   In this embodiment, the cylinder block CB corresponds to a workpiece, and the inner peripheral surface Ba of the cylinder bore B corresponds to a circumferential workpiece surface that is an inner peripheral surface of a circular hole in the workpiece. Further, in this embodiment, the compression coil spring 18 applies a load to the roller support member (arm 12) to cause the convex portion 11a of the foam roller 11 to become a circumferential work surface (inner peripheral surface Ba of the cylinder bore B). This corresponds to a load applying means for pressure contact.

さらに、この実施例では、鉛直方向に昇降する主軸ヘッド2が、被加工物(シリンダブロックCB)及び工具ホルダ10の少なくとも一方を円周状被加工面(シリンダボアBの内周面Ba)の軸線に沿う方向に移動させる軸線方向移動手段に相当し、ここでは工具ホルダ10を垂直方向に移動させる。さらに、この実施例では、主軸3が、被加工物(シリンダブロックCB)及び工具ホルダ10の少なくとも一方を円周状被加工面(シリンダボアBの内周面Ba)の軸線回りに回転させる回転駆動手段に相当し、ここでは工具ホルダ10を回転駆動する。   Furthermore, in this embodiment, the spindle head 2 that moves up and down in the vertical direction is arranged such that at least one of the workpiece (cylinder block CB) and the tool holder 10 is an axis of a circumferential workpiece surface (inner circumferential surface Ba of the cylinder bore B). The tool holder 10 is moved in the vertical direction here. Furthermore, in this embodiment, the main shaft 3 rotates at least one of the workpiece (cylinder block CB) and the tool holder 10 around the axis of the circumferential workpiece surface (inner circumferential surface Ba of the cylinder bore B). The tool holder 10 is rotationally driven here.

さらに、この実施例では、水平方向に移動するワーク載置用テーブル4が、被加工物(シリンダブロックCB)及び工具ホルダ10の少なくとも一方を円周状被加工面(シリンダボアBの内周面Ba)の半径方向に移動させてフォームローラ11の凸部11aを円周状被加工面(シリンダボアBの内周面Ba)に圧接させる半径方向移動手段に相当し、ここでは被加工物(シリンダブロックCB)を移動させる。なお、この半径方向移動手段は、同様の機能を有する荷重付与手段(圧縮コイルばね18)と併用することも可能であるし、荷重付与手段の代わりに用いることも可能である。   Furthermore, in this embodiment, the workpiece mounting table 4 that moves in the horizontal direction is arranged such that at least one of the workpiece (cylinder block CB) and the tool holder 10 is a circumferential workpiece surface (the inner circumferential surface Ba of the cylinder bore B). ) In the radial direction, and corresponds to radial movement means for pressing the convex portion 11a of the foam roller 11 against the circumferential workpiece surface (inner circumferential surface Ba of the cylinder bore B). CB) is moved. This radial direction moving means can be used in combination with a load applying means (compression coil spring 18) having the same function, or can be used in place of the load applying means.

上記した微細凹部加工装置1において、シリンダボアBの内周面Baに微細凹部Pを形成するに際しては、まず、主軸3とシリンダボアBの軸線(中心線)とが同軸上に一致するように位置決めをして、主軸ヘッド2とともに工具ホルダ10を下降させ、シリンダボアB内にフォームローラ11を挿入する。   In the fine recess processing apparatus 1 described above, when forming the fine recess P on the inner peripheral surface Ba of the cylinder bore B, first, positioning is performed so that the main shaft 3 and the axis (center line) of the cylinder bore B coincide on the same axis. Then, the tool holder 10 is lowered together with the spindle head 2, and the foam roller 11 is inserted into the cylinder bore B.

次に、テーブル4を作動させて、シリンダボアBの内周面Baに対してフォームローラ11を接触させ、ロードセル19により検出した荷重が予め設定した値になるまでテーブル4の移動を継続させる。   Next, the table 4 is operated to bring the foam roller 11 into contact with the inner peripheral surface Ba of the cylinder bore B, and the movement of the table 4 is continued until the load detected by the load cell 19 reaches a preset value.

つまり、シリンダボアBの内周面Baにフォームローラ11が接触した後、テーブル4の移動を継続させると、アーム12とハウジング13との間で圧縮コイルばね18が圧縮され、その反発力が荷重としてフォームローラ11に付与されると同時に、ロードセル19によりこの荷重が検出されることから、ロードセル19の検出荷重が設定値になるまでテーブル4の移動を継続させれば、シリンダボアBの内周面Baを所定の荷重で加圧し得ることとなる。   That is, after the foam roller 11 comes into contact with the inner peripheral surface Ba of the cylinder bore B, if the movement of the table 4 is continued, the compression coil spring 18 is compressed between the arm 12 and the housing 13, and the repulsive force is used as a load. Since this load is detected by the load cell 19 at the same time that it is applied to the foam roller 11, if the movement of the table 4 is continued until the detected load of the load cell 19 reaches a set value, the inner peripheral surface Ba of the cylinder bore B Can be pressurized with a predetermined load.

そして、上記のように荷重の設定値を検出した段階において、テーブル4の移動を停止し、主軸ヘッド2とともに工具ホルダ10を下降させると、シリンダボアBの内周面Baに押し付けられているフォームローラ11が下降しつつ連れ回りし、このフォームローラ11の転動により、シリンダボアBの内周面Baにその軸線方向にわたって一列の微細凹部Pが連続的に形成される。この際、一列の微細凹部Pは、円周方向にずれることなく形成される。   When the set value of the load is detected as described above, when the movement of the table 4 is stopped and the tool holder 10 is lowered together with the spindle head 2, the foam roller pressed against the inner peripheral surface Ba of the cylinder bore B As the foam roller 11 rolls, a row of fine recesses P are continuously formed on the inner peripheral surface Ba of the cylinder bore B over the axial direction. At this time, the row of fine recesses P is formed without shifting in the circumferential direction.

次に、テーブル4の移動によりフォームローラ11をシリンダボアBの内周面Baから離間させ、主軸3により工具ホルダ10を所定の角度回転させる。そして、テーブル4を作動させ、再度フォームローラ11を設定荷重でシリンダボアBの内周面Baに押付け、主軸ヘッド2とともに工具ホルダ10を上昇させると、シリンダボアBの内周面Baに押し付けられているフォームローラ11が上昇しつつ連れ回りし、このフォームローラ11の転動により、シリンダボアBの内周面Baにその軸線方向にわたって次の一列の微細凹部Pが連続的に形成される。   Next, the foam roller 11 is separated from the inner peripheral surface Ba of the cylinder bore B by the movement of the table 4, and the tool holder 10 is rotated by a predetermined angle by the main shaft 3. Then, when the table 4 is operated, the foam roller 11 is again pressed against the inner peripheral surface Ba of the cylinder bore B with a set load, and the tool holder 10 is raised together with the spindle head 2, it is pressed against the inner peripheral surface Ba of the cylinder bore B. As the foam roller 11 moves up, the foam roller 11 rolls, and the next row of fine recesses P is continuously formed on the inner peripheral surface Ba of the cylinder bore B along the axial direction.

これらの動作を繰り返し実施することで、シリンダボアBの内周面Baの広い領域において、図7に示すように、軸線方向(図7上下方向)及び円周方向(図7左右方向)に規則的に配列された微細凹部Pを形成することができる。   By repeatedly performing these operations, as shown in FIG. 7, in the wide area of the inner peripheral surface Ba of the cylinder bore B, the axial direction (the vertical direction in FIG. 7) and the circumferential direction (the horizontal direction in FIG. 7) are regular. It is possible to form the fine recesses P arranged in the.

ここで、フォームローラ11の凸部11aは、先述の如く、被加工物(シリンダブロックCB)の材料のスプリングバック量を見込んだ形状となっている。具体的には、図7に示すように、微細凹部Pの形状がシリンダボアBの円周方向を長辺とする矩形状である場合、凸部11aは、図3(c)及び図5(a)に示すように、先端部の長辺の曲率半径rをシリンダボアBの内周面Baの曲率半径Rよりも小さくし、フォームローラ11をシリンダボアBの内周面Baに押付けた際に、凸部11aの両端部の内側がより深く内周面Baに押付けられるようにする。   Here, the convex portion 11a of the foam roller 11 has a shape that allows for the springback amount of the material of the workpiece (cylinder block CB) as described above. Specifically, as shown in FIG. 7, when the shape of the fine concave portion P is a rectangular shape having the long side in the circumferential direction of the cylinder bore B, the convex portion 11 a is formed as shown in FIGS. ), When the radius of curvature r of the long side of the tip is made smaller than the radius of curvature R of the inner peripheral surface Ba of the cylinder bore B and the foam roller 11 is pressed against the inner peripheral surface Ba of the cylinder bore B, The inner side of both end portions of the portion 11a is pressed deeper against the inner peripheral surface Ba.

これに対して、図6は、凸部11aの長辺の曲率半径rがシリンダボアBの内周面Ba曲率半径Rと同一の場合、又は凸部11aの先端が平面である場合を示す図である。このような凸部11aを有するフォームローラ11を用いて微細凹部Pを形成すると、図6(b)に示すように、塑性加工による材料のスプリングバックの影響により、微細凹部Pの底部が盛り上がって中央部の深さが周辺部に対して小さくなり、このように微細凹部Pの深さが不均一になると、シリンダボアBの内周面Baの摺動抵抗を充分に低減することが困難になる。   On the other hand, FIG. 6 is a diagram showing a case where the curvature radius r of the long side of the convex portion 11a is the same as the inner peripheral surface Ba curvature radius R of the cylinder bore B, or the tip of the convex portion 11a is a plane. is there. When the fine concave portion P is formed by using the foam roller 11 having such a convex portion 11a, the bottom portion of the fine concave portion P rises due to the influence of the spring back of the material by plastic working as shown in FIG. 6 (b). When the depth of the central portion is smaller than the peripheral portion and the depth of the fine recess P is thus uneven, it becomes difficult to sufficiently reduce the sliding resistance of the inner peripheral surface Ba of the cylinder bore B. .

そこで、フォームローラ11の凸部11aを被加工物の材料のスプリングバック量を見込んだ形状とすることで、図5(b)に示すように、材料のスプリングバックが生じても結果的に深さが均一な微細凹部Pを形成することができ、シリンダボアBの内周面Baの摺動抵抗を充分に低減し得るものとなる。   Therefore, by forming the convex portion 11a of the foam roller 11 into a shape that allows for the amount of spring back of the material of the workpiece, as shown in FIG. Can be formed, and the sliding resistance of the inner peripheral surface Ba of the cylinder bore B can be sufficiently reduced.

このように、上記実施例で説明した微細凹部加工装置1及び加工方法によれば、シリンダボアBの内周面Baの軸線に沿う方向及び円周方向の広い範囲にわたって、微細凹部Pを規則的な配置で正確に効率良く形成することができると共に、被加工物(シリンダブロックCB)の材料のスプリングバックによる影響を解消して、規定通りの形状の微細凹部Pを高精度に形成することができ、これによりシリンダボアBの内周面(摺動面)Baの摺動抵抗が充分に低減された摺動部材すなわちシリンダブロックCBを提供することができる。   As described above, according to the fine recess processing apparatus 1 and the processing method described in the above embodiment, the fine recess P is regularly formed over a wide range in the direction along the axis of the inner peripheral surface Ba of the cylinder bore B and in the circumferential direction. In addition to being able to form accurately and efficiently by arrangement, it is possible to eliminate the influence of the material of the workpiece (cylinder block CB) due to the springback, and to form the fine recesses P having a prescribed shape with high accuracy. Thus, it is possible to provide a sliding member, that is, a cylinder block CB, in which the sliding resistance of the inner peripheral surface (sliding surface) Ba of the cylinder bore B is sufficiently reduced.

また、上記の微細凹部加工装置1及び加工方法によれば、シリンダボアの内周面の軸線と平行な回転軸を中心にして回転するフォームローラを用いた従来の加工と比較すると、シリンダボアBの内周面Baの軸線に直交する回転軸14を中心にして回転するフォームローラ11を採用したことにより、同内周面Baの軸線に沿う方向の配列において、微細凹部Pの円周方向のずれを防止するだけでなく、円周方向における微細凹部Pの数が少ない場合には、同内周面Baの全体にわたって従来の加工よりも短時間で微細凹部Pを規則的に形成することができる。   Further, according to the fine recess processing apparatus 1 and the processing method described above, in comparison with the conventional processing using a foam roller that rotates around a rotation axis parallel to the axis of the inner peripheral surface of the cylinder bore, By adopting the foam roller 11 that rotates around the rotation axis 14 orthogonal to the axis of the circumferential surface Ba, the circumferential displacement of the fine recesses P in the arrangement along the axis of the inner circumferential surface Ba is eliminated. In addition to preventing, when the number of fine concave portions P in the circumferential direction is small, the fine concave portions P can be regularly formed over the entire inner peripheral surface Ba in a shorter time than conventional processing.

さらに、上記の微細凹部加工装置1及び加工方法によれば、従来の加工に比べて、フォームローラ11の作製が非常に容易になる。つまり、図7に示す矩形状の微細凹部Pを形成する場合、内周面の軸線回りに転動する従来のフォームローラでは、図4に一部を示すように外周部に所定間隔で凸部11aを有し、各凸部11aは、長辺がフォームローラ11の円周方向に沿う向きになる。   Furthermore, according to the fine recess processing apparatus 1 and the processing method described above, it is very easy to manufacture the foam roller 11 as compared with the conventional processing. That is, in the case of forming the rectangular fine concave portion P shown in FIG. 7, in the conventional foam roller that rolls around the axis of the inner peripheral surface, the convex portions are formed at predetermined intervals on the outer peripheral portion as shown in part in FIG. 11 a, and each convex portion 11 a has a long side along the circumferential direction of the foam roller 11.

このような従来のフォームローラにおいて、各凸部11aを被加工物の材料のスプリングバック量を見込んだ形状、すなわち凸部11aの長辺をフォームローラ11の曲率半径と異なる曲率半径にして先端面を曲面に加工し、必要に応じて先端面と側面との角部も所定の曲率半径の曲面に加工しようとすると、各凸部11aが上述の如く長辺を円周方向とする向きであるから、多数の凸部11aに対して個別に曲面加工を施さねばならず、フォームローラの作製に多くの手間と時間がかかる。   In such a conventional foam roller, each convex portion 11a has a shape that allows for a springback amount of the material of the workpiece, that is, the long side of the convex portion 11a has a curvature radius different from the curvature radius of the foam roller 11, and the tip surface Is curved, and if necessary, the corners of the tip surface and the side surface are also curved into a curved surface having a predetermined radius of curvature, the convex portions 11a are oriented in the circumferential direction as described above. Therefore, it is necessary to individually process the curved surface with respect to a large number of convex portions 11a, and it takes a lot of labor and time to produce the foam roller.

これに対して、上記実施例で説明したフォームローラ11は、内周面Baの軸線に沿う方向に転動することから、凸部11aの向きが上記従来のものと90度異なり、長辺がフォームローラ11の幅方向に沿う向きとなる。このため、各凸部11aが上記の如く曲面を有するものであっても、個々の曲面が円周方向に連続しているとみなすことができるので、複数の凸部11aに対して同時に又は連続的に曲面加工を施すことが可能となり、従来のものに比べて手間と時間を節減して容易に作製することができる。   On the other hand, since the foam roller 11 described in the above embodiment rolls in a direction along the axis of the inner peripheral surface Ba, the direction of the convex portion 11a differs from the conventional one by 90 degrees, and the long side is The direction is along the width direction of the foam roller 11. For this reason, even if each convex part 11a has a curved surface as described above, each curved surface can be regarded as being continuous in the circumferential direction, and therefore, simultaneously or continuously with respect to the plurality of convex parts 11a. Therefore, it is possible to easily perform the curved surface processing, saving labor and time as compared with the conventional one.

また、当該微細凹部加工装置1は、シリンダボアBの内周面Baに微細凹部Pを形成する際に、荷重付与手段(圧縮コイルばね18)による負荷を変更することで、内周面Baの特定範囲における微細凹部Pの深さを意図的に変化させることも可能である。   Moreover, when the said fine recessed part processing apparatus 1 forms the fine recessed part P in inner peripheral surface Ba of the cylinder bore B, specification of internal peripheral surface Ba is changed by changing the load by a load provision means (compression coil spring 18). It is also possible to intentionally change the depth of the fine recess P in the range.

さらに、当該微細凹部加工装置1は、工具ホルダ10を内周面Baの軸線回りに回転させながら、フォームローラ11を内周面Baの軸線に沿う方向に移動(転動)させることにより、図8に示すように、内周面Baの軸線回りの螺旋に沿って微細凹部Pを形成すると共に、これを円周方向に複数条形成することができ、さらには、主軸ヘッド2とともに工具ホルダ10を連続的に上下動させることにより、ジグザグ状の螺旋に沿って微細凹部Pを形成することもできる。   Further, the fine recess processing apparatus 1 moves (rolls) the foam roller 11 in the direction along the axis of the inner peripheral surface Ba while rotating the tool holder 10 around the axis of the inner peripheral surface Ba. As shown in FIG. 8, while forming the micro recessed part P along the spiral around the axis line of the inner peripheral surface Ba, it is possible to form a plurality of strips in the circumferential direction. Furthermore, together with the spindle head 2, the tool holder 10 By continuously moving up and down, it is possible to form the fine recesses P along the zigzag spiral.

上記のように、内周面Baの軸線回りの螺旋に沿って微細凹部Pを形成した場合には、軸線に沿う方向の微細凹部Pの配列としては円周方向にずれたことになるが、これは従来において問題点とした不規則なずれではなく、均一なずれであって、微細凹部Pを規則的な配置で形成したことに変わりはなく、摺動抵抗の低減に貢献することができる。   As described above, when the fine recesses P are formed along the spiral around the axis of the inner peripheral surface Ba, the arrangement of the fine recesses P along the axis is shifted in the circumferential direction. This is not an irregular shift, which has been a problem in the past, but a uniform shift, and the fine recesses P are formed in a regular arrangement, which can contribute to a reduction in sliding resistance. .

図9は、本発明の微細凹部加工装置の他の実施例を説明する図である。図示の微細凹部加工装置31は、工具ホルダ10のボディ部10Aに、フォームローラ11を支持するローラ支持部材であるアーム12を直接固定したものであり、水平に移動可能なテーブル(図2参照)の作動により、シリンダボアBの内周面Baに対するフォームローラ11の押し付け力を調整することができる。   FIG. 9 is a view for explaining another embodiment of the fine recess processing apparatus of the present invention. The illustrated fine recess processing apparatus 31 is obtained by directly fixing an arm 12 that is a roller support member for supporting the foam roller 11 to the body portion 10A of the tool holder 10, and is a horizontally movable table (see FIG. 2). By this operation, the pressing force of the foam roller 11 against the inner peripheral surface Ba of the cylinder bore B can be adjusted.

上記の微細凹部加工装置31では、工具ホルダ10におけるハウジングや荷重付与手段である圧縮コイルばね等の構成を省略して、装置構造を簡略化することができ、これにより微細凹部加工装置の製造コストを大幅に低減することができる。   In the fine recess processing apparatus 31 described above, the structure of the apparatus can be simplified by omitting the configuration of the housing in the tool holder 10 and a compression coil spring that is a load applying means. Can be greatly reduced.

図10は、本発明の微細凹部加工装置のさらに他の実施例を説明する図である。先の各実施例では、被加工物における円形孔である円周状被加工面として、シリンダブロックCBにおけるシリンダボアBの内周面Baを例示していたのに対して、この実施例の微細凹部加工装置41は、被加工物における円柱部の外周面である円周状被加工面として、シャフトSTにおける円柱部Cの外周面Caを例示している。   FIG. 10 is a view for explaining still another embodiment of the fine recess processing apparatus of the present invention. In each of the previous embodiments, the inner circumferential surface Ba of the cylinder bore B in the cylinder block CB is exemplified as the circumferential workpiece surface which is a circular hole in the workpiece. The processing device 41 exemplifies the outer peripheral surface Ca of the cylindrical portion C in the shaft ST as a circumferential processed surface that is an outer peripheral surface of the cylindrical portion in the workpiece.

図示の微細凹部加工装置41は、回転駆動される主軸42及びチャッキング装置43を設けた主軸台44と、主軸42と同軸上にセンタ45を設けた心押し台46と、主軸台44に向けて心押し台46を進退させるスライド47を備え、チャッキング装置43でシャフトSTの一端部を把持すると共に、センタ45でシャフトSTの多端部を回転自在に支持することにより、シャフトSTを軸線回りに回転駆動する。   The illustrated fine recess processing apparatus 41 includes a spindle base 44 provided with a spindle 42 and a chucking device 43 that are rotationally driven, a tailstock 46 provided with a center 45 on the same axis as the spindle 42, and a headstock 44. And a slide 47 for moving the tailstock 46 forward and backward, gripping one end of the shaft ST with the chucking device 43, and supporting the multi-end portion of the shaft ST with the center 45 so that the shaft ST can rotate freely. To rotate.

また、微細凹部加工装置41は、工具ホルダ50に、回転軸14を介してフォームローラ11を回転自在に支持するローラ支持部材としてのアーム12と、アーム12を保持する半径方向移動手段48と、アーム12とともに半径方向移動手段48を保持する軸線方向移動手段49を備えている。   Further, the fine recess processing apparatus 41 includes, on the tool holder 50, an arm 12 as a roller support member that rotatably supports the foam roller 11 via the rotating shaft 14, a radial movement means 48 that holds the arm 12, An axial direction moving means 49 that holds the radial direction moving means 48 together with the arm 12 is provided.

半径方向移動手段48は、被加工物(シャフトST)及び工具ホルダ50の少なくとも一方を円周状被加工面(円柱部Cの外周面Ca)の半径方向に移動させてフォームローラ11の凸部を円周状被加工面(円柱部Cの外周面Ca)に圧接させるものであり、この実施例では工具ホルダ50を移動させる。   The radial direction moving means 48 moves at least one of the workpiece (shaft ST) and the tool holder 50 in the radial direction of the circumferential workpiece surface (the outer circumferential surface Ca of the cylindrical portion C), and thereby the convex portion of the foam roller 11. Is pressed against the circumferential workpiece surface (the outer circumferential surface Ca of the cylindrical portion C), and in this embodiment, the tool holder 50 is moved.

また、軸線方向移動手段49は、被加工物(シャフトST)及び工具ホルダ50の少なくとも一方を円周状被加工面(円柱部Cの外周面Ca)の軸線に沿う方向に移動させるものであり、この実施例では工具ホルダ50を移動させる。   The axial direction moving means 49 moves at least one of the workpiece (shaft ST) and the tool holder 50 in a direction along the axis of the circumferential workpiece surface (the outer circumferential surface Ca of the cylindrical portion C). In this embodiment, the tool holder 50 is moved.

さらに、この実施例では、主軸42が、被加工物(シャフトST)及び工具ホルダ50の少なくとも一方を円周状被加工面(円柱部Cの外周面Ca)の軸線回りに回転させる回転駆動手段に相当し、ここでは被加工物(シャフトST)を回転駆動する。   Further, in this embodiment, the main shaft 42 rotates at least one of the workpiece (shaft ST) and the tool holder 50 around the axis of the circumferential workpiece surface (the outer circumferential surface Ca of the cylindrical portion C). Here, the workpiece (shaft ST) is rotationally driven.

上記の微細凹部加工装置41は、半径方向移動手段48により、シャフトSTの円柱部Cの外周面Caにフォームローラ11を圧接させて、軸線方向移動手段49で工具ホルダ50を外周面Caの軸線に沿う方向に移動させることにより、フォームローラ11を転動させて外周面Caに微細凹部Pを連続的に形成する。   In the fine recess processing apparatus 41, the foam roller 11 is pressed against the outer peripheral surface Ca of the cylindrical portion C of the shaft ST by the radial direction moving means 48, and the tool holder 50 is moved by the axial direction moving means 49 to the axis of the outer peripheral surface Ca. , The foam roller 11 is rolled to continuously form the fine recesses P on the outer peripheral surface Ca.

また、微細凹部加工装置41は、上記の微細凹部Pの形成の間に、主軸42によりシャフトSTを間歇的に回転又は連続的に回転させることにより、外周面Caの広い範囲にわたって、同外周面Caの軸線方向及び円周方向に規則的に微細凹部Pを効率良く形成(図7参照)、又は同外周面Ca軸線回りの螺旋及び円周方向に沿って規則的に微細凹部Pを効率良く形成(図8参照)することができる。   In addition, the fine recess processing device 41 is configured to rotate the shaft ST intermittently or continuously by the main shaft 42 during the formation of the fine recess P, so that the outer peripheral surface Ca extends over a wide range. The fine concave portions P are efficiently formed regularly in the axial direction and the circumferential direction of Ca (see FIG. 7), or the fine concave portions P are efficiently formed regularly along the spiral and the circumferential direction around the outer peripheral surface Ca axis. Can be formed (see FIG. 8).

本発明の微細凹部加工装置及び加工方法は、上記の実施例に挙げたシリンダブロックCBやシャフトSTのほか、具体的には、自動車用エンジンを構成するクランクシャフトやカムシャフト等のシャフト類、ピストン及びピストンピンなどの摺動面を有する各種摺動部材に適用することができ、これらの摺動部材の円周状摺動面に対して、深さが均一な微細凹部Pを規則的に効率良く形成することができ、摺動抵抗が小さい優れた摺動部材を提供することができる。   In addition to the cylinder block CB and the shaft ST mentioned in the above-described embodiments, the fine recess processing apparatus and the processing method of the present invention, specifically, shafts such as a crankshaft and a camshaft constituting an automobile engine, a piston It can be applied to various sliding members having sliding surfaces such as piston pins, and the fine concave portions P having a uniform depth are regularly and efficiently formed on the circumferential sliding surfaces of these sliding members. An excellent sliding member that can be formed well and has low sliding resistance can be provided.

また、微細凹部や材料のスプリングバック量を見込んだ凸部は、その形状が上記実施例に限定されることはなく、目的の摺動抵抗に応じて微細凹部の形状を変更することも可能であり、さらに、凸部にあっては、実施例のように先端面を曲面とするほか、球面や、複数の平面から形成した尖頭状あるいは錘状などの適宜形状を選択し得る。   In addition, the shape of the convex portion that allows for the amount of spring back of the fine concave portion or material is not limited to the above embodiment, and it is also possible to change the shape of the fine concave portion according to the desired sliding resistance. In addition, as for the convex portion, in addition to a curved end surface as in the embodiment, an appropriate shape such as a spherical surface, a pointed shape or a weight shape formed from a plurality of planes can be selected.

本発明の微細凹部加工装置の一実施例を説明する断面図である。It is sectional drawing explaining one Example of the fine recessed part processing apparatus of this invention. 微細凹部加工装置の全体を説明する斜視図である。It is a perspective view explaining the whole fine recessed part processing apparatus. フォームローラを説明する正面図(a)、側面図(b)及び外周部の断面図(c)である。It is the front view (a) explaining a foam roller, a side view (b), and sectional drawing (c) of an outer peripheral part. 従来のフォームローラの一部を説明する側面図である。It is a side view explaining a part of conventional foam roller. 本発明のフォームローラの凸部形状を説明する微細凹部形成時の断面図(a)及び微細凹部形成後の断面図(b)である。It is sectional drawing (a) at the time of fine recessed part formation explaining the convex part shape of the foam roller of this invention, and sectional drawing (b) after fine recessed part formation. 比較例としてのフォームローラの凸部形状を説明する微細凹部形成時の断面図(a)及び微細凹部形成後の断面図(b)である。It is sectional drawing (a) at the time of fine recessed part formation explaining the convex part shape of the foam roller as a comparative example, and sectional drawing (b) after fine recessed part formation. 形成した微細凹部の配列を説明する内周面の部分平面図である。It is a fragmentary top view of the internal peripheral surface explaining the arrangement | sequence of the formed fine recessed part. 形成した微細凹部の他の配列を説明する内周面の部分平面図である。It is a fragmentary top view of the internal peripheral surface explaining the other arrangement | sequence of the formed fine recessed part. 本発明の微細凹部加工装置の他の実施例を説明する断面図である。It is sectional drawing explaining the other Example of the fine recessed part processing apparatus of this invention. 本発明の微細凹部加工装置のさらに他の実施例を説明する側面図である。It is a side view explaining the further another Example of the fine recessed part processing apparatus of this invention.

符号の説明Explanation of symbols

B シリンダボア(円形孔)
Ba 内周面(円周状被加工面)
CB シリンダブロック(被加工物)
C 円柱部
Ca 外周面(円周状被加工面)
P 微細凹部
ST シャフト(被加工物)
1 31 42 微細凹部加工装置
2 主軸ヘッド(軸線方向移動手段)
3 42 主軸(回転駆動手段)
4 テーブル(半径方向移動手段)
10 50 工具ホルダ
11 フォームローラ
11a 凸部
12 アーム(ローラ支持部材)
14 回転軸
18 圧縮コイルばね(荷重付与手段)
B Cylinder bore (circular hole)
Ba Inner peripheral surface (circumferential processed surface)
CB Cylinder block (workpiece)
C Cylindrical part Ca Outer peripheral surface (circumferential processed surface)
P Fine recess ST Shaft (workpiece)
1 31 42 Micro-concave processing device 2 Spindle head (Axial direction moving means)
3 42 Spindle (Rotation drive means)
4 Table (radial movement means)
10 50 Tool holder 11 Foam roller 11a Convex part 12 Arm (roller support member)
14 Rotating shaft 18 Compression coil spring (loading means)

Claims (7)

被加工物における円柱部の外周面や円形孔の内周面である円周状被加工面に多数の微細凹部を形成する装置であって、
外周部に微細凹部形成用の凸部を有するフォームローラと、
円周状被加工面の軸線に直交する回転軸によりフォームローラを回転自在に支持するローラ支持部材と、
ローラ支持部材を保持する工具ホルダと、
ローラ支持部材に荷重を付与してフォームローラの凸部を円周状被加工面に圧接させる荷重付与手段と、
被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線に沿う方向に移動させる軸線方向移動手段を備えると共に、
フォームローラの凸部が、被加工物の材料のスプリングバック量を見込んだ形状であることを特徴とする微細凹部加工装置。
An apparatus for forming a large number of minute recesses on a circumferential workpiece surface that is an outer circumferential surface of a cylindrical portion or an inner circumferential surface of a circular hole in a workpiece,
A foam roller having a convex part for forming a fine concave part on the outer peripheral part;
A roller support member that rotatably supports the foam roller by a rotation axis orthogonal to the axis of the circumferential workpiece surface;
A tool holder for holding a roller support member;
A load applying means for applying a load to the roller support member to press the convex portion of the foam roller against the circumferential workpiece surface;
An axial direction moving means for moving at least one of the workpiece and the tool holder in a direction along the axis of the circumferential workpiece surface;
A fine recess processing apparatus, wherein the convex portion of the foam roller has a shape that allows for a springback amount of the material of the workpiece.
被加工物における円柱部の外周面や円形孔の内周面である円周状被加工面に多数の微細凹部を形成する装置であって、
外周部に微細凹部形成用の凸部を有するフォームローラと、
円周状被加工面の軸線に直交する回転軸によりフォームローラを回転自在に支持するローラ支持部材と、
ローラ支持部材を保持する工具ホルダと、
被加工物及び工具ホルダの少なくとも一方を円周状被加工面の半径方向に移動させてフォームローラの凸部を円周状被加工面に圧接させる半径方向移動手段と、
被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線に沿う方向に移動させる軸線方向移動手段を備えると共に、
フォームローラの凸部が、被加工物の材料のスプリングバック量を見込んだ形状であることを特徴とする微細凹部加工装置。
An apparatus for forming a large number of minute recesses on a circumferential workpiece surface that is an outer circumferential surface of a cylindrical portion or an inner circumferential surface of a circular hole in a workpiece,
A foam roller having a convex part for forming a fine concave part on the outer peripheral part;
A roller support member that rotatably supports the foam roller by a rotation axis orthogonal to the axis of the circumferential workpiece surface;
A tool holder for holding a roller support member;
Radial moving means for moving at least one of the workpiece and the tool holder in the radial direction of the circumferential workpiece surface and pressing the convex portion of the foam roller against the circumferential workpiece surface;
An axial direction moving means for moving at least one of the workpiece and the tool holder in a direction along the axis of the circumferential workpiece surface;
A fine recess processing apparatus, wherein the convex portion of the foam roller has a shape that allows for a springback amount of the material of the workpiece.
被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線回りに回転させる回転駆動手段を備えたことを特徴とする請求項1又は2に記載の微細凹部加工装置。 The fine recess processing apparatus according to claim 1, further comprising a rotation driving unit configured to rotate at least one of the workpiece and the tool holder about an axis of a circumferential workpiece surface. 請求項3に記載の微細凹部加工装置を用いて被加工物の円周状被加工面に微細凹部を形成するに際し、円周状被加工面にフォームローラを圧接させ、被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線に沿う方向に移動させてフォームローラを転動させることにより、円周状被加工面の軸線に沿う方向に微細凹部を連続的に形成することを特徴とする微細凹部加工方法。 When forming a micro recessed part in the circumferential processed surface of a workpiece using the micro recessed part processing apparatus of Claim 3, a foam roller is press-contacted to the circumferential processed surface, and a workpiece and a tool holder By moving at least one of these in a direction along the axis of the circumferential workpiece surface and rolling the foam roller, it is possible to continuously form fine recesses in the direction along the axis of the circumferential workpiece surface. A method for processing a fine concave portion. 請求項3に記載の微細凹部加工装置を用いて被加工物の円周状被加工面に微細凹部を形成するに際し、円周状被加工面にフォームローラを圧接させ、被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線回りに回転させながら、被加工物及び工具ホルダの少なくとも一方を円周状被加工面の軸線に沿う方向に移動させてフォームローラを転動させることにより、円周状被加工面の軸線回りの螺旋に沿って微細凹部を連続的に形成することを特徴とする微細凹部加工方法。 When forming a micro recessed part in the circumferential processed surface of a workpiece using the micro recessed part processing apparatus of Claim 3, a foam roller is press-contacted to the circumferential processed surface, and a workpiece and a tool holder Rotating the foam roller by moving at least one of the workpiece and the tool holder in a direction along the axis of the circumferential workpiece surface while rotating at least one of the workpieces around the axis of the circumferential workpiece surface Thus, the fine recess processing method is characterized in that the fine recess is continuously formed along the spiral around the axis of the circumferential workpiece surface. 円周状被加工面の軸線方向にわたる微細凹部の連続的な形成を終えた後、被加工物及び工具ホルダの少なくとも一方を所定角度回転させ、その後、円周状被加工面の軸線方向にわたる微細凹部の連続的な形成と、被加工物及び工具ホルダの少なくとも一方の所定角度回転を交互に繰り返すことを特徴とする請求項4又は5に記載の微細凹部形成方法。 After the continuous formation of the fine recesses in the axial direction of the circumferential work surface is completed, at least one of the work piece and the tool holder is rotated by a predetermined angle, and then the fineness in the axial direction of the circumferential work surface is performed. 6. The method for forming fine recesses according to claim 4, wherein continuous formation of recesses and rotation of a predetermined angle of at least one of the workpiece and the tool holder are alternately repeated. 円柱部の外周面や円形孔の内周面である円周状摺動面を有する摺動部材であって、請求項4〜6のいずれか1項に記載の微細凹部加工方法により、円周状被加工面である円周状摺動面に多数の微細凹部を形成したことを特徴とする摺動部材。 A sliding member having a circumferential sliding surface which is an outer peripheral surface of a cylindrical portion or an inner peripheral surface of a circular hole, wherein the circumferential shape is obtained by the fine recess processing method according to any one of claims 4 to 6. A sliding member characterized in that a large number of fine recesses are formed on a circumferential sliding surface which is a surface to be processed.
JP2006317115A 2006-11-24 2006-11-24 Apparatus and method for working fine recessed part Pending JP2008126303A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2119730A1 (en) 2008-05-13 2009-11-18 Sumitomo Rubber Industries, Ltd. Modified natural rubber, method for producing modified natural rubber, rubber composition, and tire
JP2010207826A (en) * 2009-03-06 2010-09-24 Nissan Motor Co Ltd Tool and method for machining minute recess

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2119730A1 (en) 2008-05-13 2009-11-18 Sumitomo Rubber Industries, Ltd. Modified natural rubber, method for producing modified natural rubber, rubber composition, and tire
JP2010207826A (en) * 2009-03-06 2010-09-24 Nissan Motor Co Ltd Tool and method for machining minute recess

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