JP2008126162A - Helically disposed agitation impeller, and garbage disposal apparatus, feed fermentation apparatus and compost fermentation apparatus each equipped with the same - Google Patents

Helically disposed agitation impeller, and garbage disposal apparatus, feed fermentation apparatus and compost fermentation apparatus each equipped with the same Download PDF

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JP2008126162A
JP2008126162A JP2006315292A JP2006315292A JP2008126162A JP 2008126162 A JP2008126162 A JP 2008126162A JP 2006315292 A JP2006315292 A JP 2006315292A JP 2006315292 A JP2006315292 A JP 2006315292A JP 2008126162 A JP2008126162 A JP 2008126162A
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stirring
blade
stirring blade
fermentation
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Koichi Machidaya
浩一 町田屋
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Mixers Of The Rotary Stirring Type (AREA)
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  • Treatment Of Sludge (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a garbage disposal apparatus, a feed fermentation apparatus, and a compost fermentation apparatus capable of carrying out the treatment in a short period of time at a relatively high temperature making use of aerobic bacteria and a plurality of light and inexpensive agitation impellers that can minutely pulverize an object to be fermented, can sufficiently supply oxygen to the object, and can achieve sufficient fermentation at a relatively high temperature. <P>SOLUTION: The agitation impellers for use in the garbage disposal apparatus, the feed fermentation apparatus, and the compost fermentation apparatus are helically disposed on a rotary shaft, which are deviated from each other by a predetermined deviation angle with respect to the rotation direction thereof, thereby effectively agitating an object to be fermented. Further, each of the agitation impellers is securely fixed onto the rotary shaft by virtue of a whirl-stop welded to the rotary shaft on a position whereon a predetermined gap formed between fixed flat end parts of a pair of impeller fixing pedestals is located, thereby effectively agitating the object to be fermented. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

食品工場、下水等の汚泥処理、工場等の廃棄物の処理、畜糞処理、その他残渣物等の、分解、堆肥化、減容化処理における撹拌技術に関する。   The present invention relates to agitation technology in decomposition, composting, and volume reduction processing of sludge treatment in food factories, sewage, waste disposal in factories, animal manure treatment, and other residues.

食品工場、下水等の汚泥処理、工場等の廃棄物の処理、畜糞処理、その他残渣物(以下、被発酵物と称す。)等の、分解、堆肥化、減容化処理(以下、発酵処理と称す。)は、環境問題、リサイクルあるいは資源再利用の観点から、好気性菌による処理、高温乾燥による処理、さらには嫌気性菌による処理等、各種の検討がなされ、実用化されているが、各方式とも問題点、課題があり充分に機能しているとはいえない状況である。
特に、一般的には、好気性菌による処理が数多く利用されているが、被発酵物への充分な酸素供給と被発酵物の細分化のための撹拌、嫌気性菌による処理においては、被発酵物の細分化のための撹拌、さらに、高温乾燥による処理においては、被発酵物の高効率乾燥のための細分化のための撹拌が非常に重要な要因となっている。
Decomposition, composting, volume reduction treatment (hereinafter referred to as fermentation treatment), such as sludge treatment of food factories, sewage, waste disposal at plants, livestock excrement treatment, and other residues (hereinafter referred to as fermented materials) Has been put to practical use after various studies such as treatment with aerobic bacteria, treatment with high temperature drying, and treatment with anaerobic bacteria from the viewpoint of environmental problems, recycling or resource reuse. However, each system has problems and issues and cannot be said to be functioning sufficiently.
In particular, many treatments using aerobic bacteria are generally used. However, sufficient oxygen supply to the fermented material, stirring for fragmenting the fermented material, and treatment using anaerobic bacteria are performed. In the agitation for subdividing the fermented product, and further in the treatment by high-temperature drying, the agitation for subdividing for highly efficient drying of the fermented product is a very important factor.

好気性菌を利用したものとしては、特許文献1、特許文献2、特許文献3のように、比較的低温(50〜60℃)で活動する一般的な好気性菌を利用して処理する方式があるが、被発酵物を自然の好気性菌を利用して処理するために、被発酵物に対して充分な酸素を供給してやることが必須である。具体的には、被発酵物に対して押付力等の力を加えず細分化し、細やかに切り出し撹拌することにより、被発酵物に対して充分な酸素を供給することである。そのために、パドル方式の撹拌羽根、スクリュー式の撹拌羽根、あるいは螺旋式の撹拌羽根の配置等、各種の被発酵物の撹拌方法が検討されている。しかしながら、撹拌性(酸素供給度を含む)、撹拌機構の強度、寿命並びにメンテナンス性の点で十分に機能する被発酵物の撹拌方法が確立していなかった。特に、撹拌機構にあっては、回転軸、撹拌羽根台座、撹拌羽根ならびに撹拌羽根の配置に関連する技術が確立していなかった。また、処理の運転面においては、発酵処理の完了までに多大な時間を要し、その間の臭気発生とその対策等が必要となっていた。   As a method using aerobic bacteria, as in Patent Document 1, Patent Document 2, and Patent Document 3, processing is performed using general aerobic bacteria that are active at relatively low temperatures (50 to 60 ° C.). However, in order to treat the fermented product using natural aerobic bacteria, it is essential to supply sufficient oxygen to the fermented product. Specifically, sufficient oxygen is supplied to the fermented product by subdividing the fermented product without applying a force such as a pressing force, and finely cutting and stirring. For this purpose, various methods for stirring fermented materials such as a paddle type stirring blade, a screw type stirring blade, or an arrangement of a helical stirring blade have been studied. However, the stirring method of the to-be-fermented substance which fully functions in terms of stirring property (including the degree of oxygen supply), strength of the stirring mechanism, life, and maintainability has not been established. In particular, in the stirring mechanism, a technology related to the arrangement of the rotation shaft, the stirring blade base, the stirring blade, and the stirring blade has not been established. Further, in terms of the operation of the treatment, it took a great deal of time to complete the fermentation treatment, and odor generation during that period, countermeasures for that, and the like were necessary.

一方、高温乾燥による減容化については、被発酵物を高温で乾燥させることによって減容化を図るものであるが、高温乾燥のため高額な設備となり、前記好気性菌を利用する場合と同様に、被発酵物の細分化のための撹拌性、撹拌機構の強度、寿命並びにメンテナンス性の点で十分に機能する被発酵物の撹拌方法が確立していなかった。さらには、高温乾燥に伴なう危険・有害ガスの発生等が生じ、その対策のため、一般への利用の困難が伴なっていた。   On the other hand, volume reduction by high-temperature drying is intended to reduce the volume by drying the material to be fermented at high temperature, but it becomes expensive equipment for high-temperature drying, and is the same as when using the aerobic bacteria Furthermore, a stirring method for a fermented product that functions sufficiently in terms of stirring properties for subdividing the fermented product, strength of the stirring mechanism, life, and maintainability has not been established. Furthermore, the generation of dangerous and harmful gases associated with high-temperature drying has occurred, and it has been difficult to use for general purposes.

特許文献1は、一般家庭の生ごみの処理用として提供されたもので、槽内の水平な回転軸の周囲に螺旋状の撹拌羽根を、この回転軸の一端から他端まで連続して固着した撹拌体を備えたものである。この方式では、螺旋状の撹拌羽根は生ごみを撹拌するが、その過程で、生ごみを押付力での押付、撹拌となり、生ごみを微細に細分化する、酸素を充分にいきわたらせる、等には不十分である。また、押付力での押付、撹拌であるため、撹拌羽根、並びに回転軸に多大の負荷がかかり、駆動源が大型のものとなる。さらには、螺旋状の撹拌羽根であるため、磨耗、破損等におけるメンテナンスに非常な手間と費用を要する懸念がある。   Patent Document 1 is provided for processing household garbage, and a helical stirring blade is continuously fixed from one end of the rotating shaft to the other end around a horizontal rotating shaft in the tank. The stirrer is provided. In this method, the spiral stirring blade stirs the garbage, but in the process, the garbage is pressed and stirred with a pressing force, finely subdivides the garbage, and oxygen is sufficiently dispersed. It ’s not enough. In addition, since pressing and stirring are performed with a pressing force, a large load is applied to the stirring blades and the rotating shaft, and the drive source becomes large. Furthermore, since it is a spiral stirring blade, there is a concern that it requires a lot of labor and cost for maintenance due to wear, breakage, and the like.

特許文献2は、生ごみ等の処理用等として提供されたもので、槽内の水平な回転軸の周囲に単体型の撹拌羽根を多数載置するものであるが、多数の撹拌羽根の取付本数に対応した多角形回転軸とし、撹拌羽根取付用の台座を利用し、多角形回転軸の1面毎に撹拌羽根を取付する構造である。取付には、取付用のボルト等を利用するため、固定に多大の力が必要であると同時に、特殊な回転軸となるために、台座は複雑で高価となると同時に、回転軸も高価なものとなる懸念がある。   Patent Document 2 is provided for the treatment of garbage and the like, and includes a large number of unitary stirring blades around a horizontal rotating shaft in a tank. The structure is such that a polygonal rotation shaft corresponding to the number is used, and a stirring blade mounting base is used, and a stirring blade is attached to each surface of the polygonal rotation shaft. Mounting uses bolts for mounting and so on, so a lot of force is required for fixing, and at the same time it becomes a special rotating shaft, so the base is complicated and expensive, and the rotating shaft is also expensive There is concern to become.

特許文献3は、メタン発酵を効率的に行なうメタン槽内の中央部に撹拌羽根を支持する回転軸を長手方向に貫通させ、回転軸に撹拌棒を略放射状に取り付けるとともに、撹拌棒が回転軸に螺旋状に配置されるように多数の撹拌棒を所定間隔で取り付けて螺旋羽根を形成させるものである。本内容では、回転軸への負荷は、回転羽根を螺旋状に配置しているため、その点では均等負荷となるが、回転羽根が棒状であり、被発酵物をかき回し撹拌、いわゆる押付力での押付、撹拌となるため、撹拌羽根、並びに回転軸に多大の負荷がかかり、駆動源が大型のものとなる。さらには、回転軸への直接的な取付による螺旋状の撹拌羽根であるため、磨耗、破損等におけるメンテナンスに非常な手間と費用を要する懸念がある。   In Patent Document 3, a rotating shaft that supports a stirring blade is penetrated in the longitudinal direction in a central portion of a methane tank that efficiently performs methane fermentation, and the stirring rod is attached to the rotating shaft in a substantially radial manner. A large number of stirring rods are attached at predetermined intervals so as to be arranged in a spiral shape to form a spiral blade. In this content, since the rotating blades are arranged in a spiral shape, the load on the rotating shaft is an equal load, but the rotating blades are rod-shaped, and the fermented material is stirred and stirred, so-called pressing force. Therefore, a large load is applied to the stirring blade and the rotating shaft, and the drive source becomes large. Furthermore, since it is a spiral stirring blade that is directly attached to the rotating shaft, there is a concern that it requires a lot of labor and cost for maintenance due to wear, breakage, and the like.

上記の特許文献1から特許文献3についての構造の代表図を、図5に示す。   FIG. 5 shows a typical diagram of the structure relating to Patent Document 1 to Patent Document 3 described above.

特開平09−085218号JP 09-085218 A 特開2003−154342号JP 2003-154342 A 特開2002−336826号JP 2002-336826 A

本発明は、上述の被発酵物の処理の問題点に対して、好気性菌を利用し、比較的高温を利用しての、短時間の処理ができる生ごみ処理機、飼料発酵機および堆肥化発酵機(以下、発酵処理機と称す。)を実現するものである。そのためには、被発酵物を細かく細分化し、充分な酸素が供給でき、比較的高温でも充分な発酵に耐え、かつ、軽量で、安価な撹拌羽根を提供するものである。   The present invention is directed to a garbage processing machine, a feed fermenter, and a compost that can be processed in a short time using an aerobic bacterium and using a relatively high temperature, in order to solve the above-described problems of processing of the fermented material. A fermenter (hereinafter referred to as a fermenter) is realized. For this purpose, the object to be fermented is subdivided finely, sufficient oxygen can be supplied, sufficient fermentation can be achieved even at a relatively high temperature, and a lightweight and inexpensive stirring blade is provided.

本発明の撹拌羽根を有する発酵処理機によると、次のような効果が達成できる。
(1)回転軸への撹拌羽根の取付を、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置することで、回転軸に対する回転負荷が滑らかとなり、負荷の軽減を図ることできる。
(2)かつ、撹拌羽根を、回転軸軸長中心に左右対称となるように、しかも螺旋状に配置するため、回転軸の負荷が左右均等となり、負荷のアンバランスを防止することができる。
(3)また、撹拌羽根の配置は、最下位に配置されるものが常に1ヶであり、負荷の安定化を図ることができる。
According to the fermentation processor having the stirring blade of the present invention, the following effects can be achieved.
(1) The stirrer blade is attached to the rotating shaft by shifting the predetermined angle in order with respect to the rotating direction of the rotating shaft and arranged in a spiral shape, thereby smoothing the rotational load on the rotating shaft and reducing the load. it can.
(2) Since the stirring blades are arranged spirally so as to be bilaterally symmetric about the center of the rotation axis, the load on the rotation axis is equal to the left and right, and load imbalance can be prevented.
(3) Further, the number of the stirring blades is always one at the lowest position, and the load can be stabilized.

次に、本発明の撹拌羽根と固定台座との組合せにて使用する場合には、さらに次の効果が達成できる。
(4)撹拌台座を採用することで、撹拌羽根の配置を、回転軸の形状によらず、自由な角度で螺旋状となるように配置し、常に一つの撹拌羽根が最下位置となるようにすることができるため、回転軸への負荷が均等かつ軽微となり、回転軸ならびに回転軸駆動源が、小型で安価なものとすることができる。
(5)さらに、回転軸への撹拌羽根の固定が、回転軸に回り止めを設置して、挟み込みの圧着固定の構造であるため、回転軸に対してキー溝、固定ボルト孔等の加工が不要であり、形状に起因する応力集中を考慮する必要がなく、回転軸の軽量化とパイプ等の安価な材料を採用することができる。
Next, when it uses by the combination of the stirring blade and fixed base of this invention, the following effect can be achieved further.
(4) By adopting a stirring base, the stirring blades are arranged so as to be spiral at a free angle regardless of the shape of the rotating shaft, so that one stirring blade is always at the lowest position. Therefore, the load on the rotating shaft becomes uniform and light, and the rotating shaft and the rotating shaft drive source can be made small and inexpensive.
(5) Furthermore, since the agitation blade is fixed to the rotating shaft, a rotation stopper is installed on the rotating shaft, and the structure is a clamped and fixed structure. There is no need to consider the stress concentration due to the shape, and it is possible to reduce the weight of the rotating shaft and to use inexpensive materials such as pipes.

さらに、本発明の撹拌羽根を利用した発酵処理機としてみた場合には次の効果が達成できる。
(6)撹拌羽根が、被発酵物に対して、押付力でなく、切削と同様の力で被発酵物の細分化を行なうため、被発酵物に対して充分な酸素を供給でき、被発酵物の早期発酵が実現できる。
(7)同時に、不完全発酵に伴う臭気の発生を防止することができる。
(8)また、上記(1)から(7)に伴い、被発酵物への充分な酸素供給と被発酵物の充分な細分化、撹拌が達成できるため、高温による発酵が実現でき、短時間の処理を達成することができる。
Furthermore, when it sees as a fermentation processing machine using the stirring blade of this invention, the following effect can be achieved.
(6) Since the agitating blades subdivide the fermented product with a force similar to that of cutting instead of pressing force against the fermented product, sufficient oxygen can be supplied to the fermented product. Early fermentation of food can be realized.
(7) At the same time, generation of odor accompanying incomplete fermentation can be prevented.
(8) In addition, in accordance with (1) to (7) above, sufficient oxygen supply to the fermented material and sufficient fragmentation and stirring of the fermented material can be achieved, so that fermentation at high temperature can be realized, and in a short time Can be achieved.

本発明の第一の発明は、生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根において、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   A first invention of the present invention is a stirring blade installed in a fermentation agitation tank of a garbage processing machine, a feed fermenter and a composting fermenter, wherein a predetermined angle is sequentially shifted with respect to the rotation direction of the rotation shaft, and the spiral The to-be-fermented substance is effectively stirred by the stirring blades arranged in a shape.

本発明の第二の発明は、第一の発明の生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根において、発酵撹拌槽内の左右の側それぞれに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   2nd invention of this invention is the stirring blade installed in the fermentation stirring tank of the garbage processing machine of 1st invention, a feed fermenter, and a composting fermenter, in each of the right and left sides in a fermentation stirring tank A predetermined angle is sequentially shifted with respect to the rotation direction of the rotating shaft, and the fermented material is effectively stirred by the stirring blades arranged in a spiral shape.

本発明の第三の発明は、第二の発明の撹拌羽根に固定する撹拌刃の刃先は、回転軸軸長の中央に向けて配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   In the third invention of the present invention, the blade tip of the stirring blade fixed to the stirring blade of the second invention effectively stirs the fermented material by the stirring blade arranged toward the center of the rotation shaft length. It is.

本発明の第四の発明は、生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根であって、撹拌羽根を回転軸に固定する固定台座と撹拌刃を固定台座に支持する刃支持台座との2つの台座部で構成し、前記刃支持台座の台座方向の反対側に撹拌刃を固定した撹拌羽根において、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   4th invention of this invention is a stirring blade installed in the fermentation stirring tank of a garbage processing machine, a feed fermenter, and a composting fermenter, Comprising: The fixed base and stirring blade which fix a stirring blade to a rotating shaft In a stirring blade in which a stirring blade is fixed to the opposite side of the pedestal direction of the blade support pedestal, a predetermined angle with respect to the rotational direction of the rotation shaft is formed. The to-be-fermented substance is effectively stirred by stirring blades that are sequentially shifted and arranged in a spiral shape.

本発明の第五の発明は、第四の発明において、生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根において、発酵撹拌槽内の左右の側それぞれに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   According to a fifth aspect of the present invention, in the fourth aspect, in the stirring blades installed in the fermentation agitation tank of the garbage processing machine, the feed fermenter and the composting fermenter, each of the left and right sides in the fermentation agitation tank In addition, a predetermined angle is sequentially shifted with respect to the rotation direction of the rotation shaft, and the fermented material is effectively stirred by the stirring blades arranged in a spiral shape.

本発明の第六の発明は、第四及び第五の発明における固定台座において、両端固定部の締結固定した状態での所定の空隙に相当する位置の回転軸には、回り止めを配設した撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   According to a sixth aspect of the present invention, in the fixed base according to the fourth and fifth aspects, a rotation stopper is disposed on the rotary shaft at a position corresponding to a predetermined gap in a state where the both-end fixed portions are fastened and fixed. The fermented material is effectively stirred by the stirring blade.

本発明の第七の発明は、生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根であって、撹拌羽根を回転軸に固定する固定台座と撹拌刃を固定台座に支持する刃支持台座との2つの台座部で構成し、前記刃支持台座の台座方向の反対側に撹拌刃を固定した撹拌羽根において、発酵撹拌槽内の左右の側それぞれに、撹拌羽根の先端部に装着される撹拌刃の刃先は、回転軸軸長の中央に向けて装着するとともに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   7th invention of this invention is a stirring blade installed in the fermentation stirring tank of a garbage processing machine, a feed fermenter, and a composting fermenter, Comprising: The fixed base and stirring blade which fix a stirring blade to a rotating shaft In the stirring blade in which the stirring blade is fixed to the opposite side to the pedestal direction of the blade support pedestal, on the left and right sides in the fermentation stirring tank, The blade tip of the stirring blade mounted on the tip of the stirring blade is mounted toward the center of the rotation shaft length, and is sequentially shifted by a predetermined angle with respect to the rotation direction of the rotation shaft, and the stirring blade is arranged in a spiral shape. This effectively stirs the material to be fermented.

本発明の第八の発明は、第六、第七の発明における固定台座において、両端固定部の締結固定した状態での所定の空隙に相当する位置の回転軸には、回り止めを配設していることを特徴とする固定台座を備えた撹拌羽根であって、発酵撹拌槽内の左右の側それぞれに、撹拌羽根の先端部に装着される撹拌刃の刃先は、回転軸軸長の中央に向けて装着するとともに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する撹拌羽根により被発酵物の撹拌を効果的に行なうものである。   According to an eighth aspect of the present invention, in the fixed base according to the sixth and seventh aspects, a rotation stopper is disposed on the rotation shaft at a position corresponding to a predetermined gap in a state where the both end fixing portions are fastened and fixed. A stirring blade having a fixed pedestal, characterized in that the blade tip of the stirring blade attached to the tip of the stirring blade on each of the left and right sides in the fermentation stirring tank is the center of the rotation axis length In addition, the fermented material is effectively stirred by stirring blades arranged in a spiral manner by shifting the predetermined angle in order with respect to the rotation direction of the rotating shaft.

本発明の第九の発明は、第一乃至第八の発明の撹拌羽根を備えた生ごみ処理機、飼料発酵機および堆肥化発酵機とするものである。   The ninth invention of the present invention is a garbage disposal machine, a feed fermenter and a composting fermenter provided with the stirring blades of the first to eighth inventions.

本発明の発酵処理機の全体構成を図1に示す。
本発明の発酵処理機は、投入口より発酵撹拌槽に投入された被発酵物に、高温での活動が活発な好気性菌を添加し、発酵撹拌槽内で水平方向に載置された回転軸が発酵撹拌槽外部の回転駆動源によって回転し、回転軸に取付けられた回転羽根が回転することにより、発酵撹拌槽の被発酵物を細分化と撹拌を行い、被発酵物内に被発酵物の発酵に必要な酸素を充分に供給し、発酵を効果的に行なう。
The whole structure of the fermentation processing machine of this invention is shown in FIG.
The fermenter of the present invention adds aerobic bacteria that are active at high temperatures to the fermented material that has been introduced into the fermentation agitation tank from the inlet, and is rotated horizontally in the fermentation agitation tank. The shaft is rotated by a rotation drive source outside the fermentation agitation tank, and the rotating blades attached to the rotation axis are rotated to subdivide and agitate the fermented material in the fermentation agitation tank, and to be fermented in the fermented material. Sufficiently supply oxygen necessary for the fermentation of the product and perform the fermentation effectively.

被発酵物の投入および好気性菌の添加後に発酵撹拌槽内を加熱し、発酵撹拌槽内が75℃となるまで、加熱を行なうことで、所定の好気性菌による発酵を促進させる。
加熱せずに自然な状態でも被発酵物の発酵処理はできるが、良質な堆肥や飼料を得るためには、土壌菌、寄生虫等の死滅する温度以上に加熱する意味でも、加熱温度は75℃が望ましい。
Fermentation by a predetermined aerobic bacterium is promoted by heating the inside of the fermentation agitation tank after adding the fermented material and adding the aerobic bacteria until the inside of the fermentation agitation tank reaches 75 ° C.
Although the fermented material can be fermented in a natural state without being heated, in order to obtain good quality compost and feed, the heating temperature is 75, even in the sense of heating above the temperature at which soil fungi, parasites, etc. die. ° C is desirable.

回転軸は、発酵撹拌槽の両側面に設けた2つの軸受けにより発酵撹拌槽内で水平に軸支し、回転力は発酵撹拌槽外部に設けた駆動源であるギアドモータ等に接続して得て、撹拌羽根の所定の回転周速を実現するための制御を行う。駆動源と回転軸との接続は、磨耗、破損等の交換の容易性を考慮し、ローラチェインカップリングを使用することが望ましい。   The rotating shaft is horizontally supported in the fermentation agitation tank by two bearings provided on both sides of the fermentation agitation tank, and the rotational force is obtained by connecting to a geared motor or the like which is a drive source provided outside the fermentation agitation tank. Then, control for realizing a predetermined rotational peripheral speed of the stirring blade is performed. It is desirable to use a roller chain coupling for the connection between the drive source and the rotating shaft in consideration of easy replacement such as wear and breakage.

発酵撹拌槽内での被発酵物の所定の発酵が終了すると、乾燥用吸気ファンによって、乾燥空気を発酵撹拌槽内に供給し、被発酵物の乾燥を行なう。乾燥空気は、温風が望ましい。   When predetermined fermentation of the fermented material in the fermentation agitation tank is completed, dry air is supplied into the fermentation agitation tank by a drying intake fan to dry the fermented material. The dry air is preferably warm air.

被発酵物の乾燥が終了すると、排出口の押え金具を開放し、排出口より被発酵物を取り出し一連の発酵処理を完了させる。   When drying of the fermented material is completed, the holding fitting of the discharge port is opened, the fermented material is taken out from the discharge port, and a series of fermentation processes is completed.

被発酵物の効果的な発酵処理を実現するための基本となる撹拌羽根と回転軸とは次に示すように構成する。
撹拌羽根は、回転軸回転方向に撹拌刃の切刃面を向け、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置する。
その際、回転軸全体に対して撹拌羽根を連続して配置する場合は、回転軸の軸長全体に対して螺旋状に配置することとなる。
被発酵物の搬送(撹拌羽根の回転で被発酵物を移動させることが必要な場合)の関係で、回転軸軸長の中心基準で左右に撹拌羽根を配置する場合には、(1)左右を連続して、所定角度を順にずらした螺旋状として撹拌羽根を配置する、あるいは、(2)左右を別の螺旋状に配置する、の両方式を採用することができる。
The stirring blade and the rotation shaft, which are the basis for realizing an effective fermentation treatment of the fermented material, are configured as follows.
The stirring blades are arranged in a spiral shape with the cutting edge surface of the stirring blade directed in the rotation direction of the rotation axis, and by sequentially shifting a predetermined angle with respect to the rotation direction of the rotation shaft.
At this time, when the stirring blades are continuously arranged with respect to the entire rotating shaft, the stirring blades are spirally arranged with respect to the entire axial length of the rotating shaft.
When the stirring blades are arranged on the left and right with respect to the center of the axis of the rotation axis in relation to the transfer of the fermented material (when it is necessary to move the fermented material by rotating the stirring blades), (1) left and right The agitation blades can be arranged in a spiral shape with a predetermined angle shifted sequentially, or (2) the left and right sides can be arranged in different spiral shapes.

回転軸への撹拌羽根の取付け位置は、後述する回転軸の回り止めの溶接位置により決めることができるため、回転軸の軸方向ならびに回転方向の自由な位置に設定することができ、回転軸の断面形状に影響されず回転軸への撹拌羽根の取付け位置を選択できる。
撹拌羽根の回転軸軸方向の取付け位置は、撹拌刃の設置枚数に合せ、発酵撹拌槽内の回転軸軸長を撹拌羽根設置枚数分に合せ均等に区分した位置を撹拌羽根の取付け位置とする。
さらに、撹拌羽根の回転軸回転方向の取付け位置は、360℃を撹拌羽根取付け枚数で割った角度を回転羽根の取付け位置として設定し、順に角度をずらして螺旋状の位置に回転羽根を取付けるものである。
発酵撹拌槽の回転軸方向の中心位置(図1のO位置)を中心に、図のA、B側と存在するが、両方を含めて撹拌羽根は螺旋状に配置するものとする。これにより、撹拌羽根が最下位置にあるのは常に1枚となるため、回転軸にかかる負荷が均等となり、駆動減に対する負荷を軽減することができる。
Since the mounting position of the stirring blade to the rotating shaft can be determined by the welding position of the rotating shaft detent described later, it can be set in the axial direction of the rotating shaft and the free position of the rotating shaft. The mounting position of the stirring blade on the rotating shaft can be selected without being affected by the cross-sectional shape.
The installation position of the stirring blade in the axial direction of the rotating shaft is set according to the number of stirring blades installed, and the position of the stirring blade is divided equally according to the number of stirring blades installed in the fermentation stirring tank. .
Furthermore, the mounting position of the stirring blade in the rotation axis rotating direction is set as an angle of 360 ° C divided by the number of stirring blades installed as the mounting position of the rotating blades, and the rotating blades are attached to the spiral position by sequentially shifting the angle. It is.
Centering on the center position (O position in FIG. 1) in the rotation axis direction of the fermentation agitation tank, it exists on the A and B sides in the figure, but the stirring blades including both are arranged in a spiral shape. As a result, since the stirring blade is always in the lowest position, the load on the rotating shaft is equalized, and the load on driving reduction can be reduced.

また、撹拌刃は、A、B側ともに、撹拌刃は中心位置のO位置に向けて載置するものとする。
これにより、発酵撹拌槽内の被発酵物が中心位置のOに集まるような撹拌羽根の力が働き、被発酵物の撹拌をより効率的に行なうものである。
Further, the stirring blade is placed on the A and B sides toward the center O position.
Thereby, the force of the stirring blade works so that the fermented material in the fermentation stirring tank gathers at O at the center position, and the fermented material is stirred more efficiently.

さらに、撹拌羽根と発酵撹拌槽の位置関係では、発酵撹拌槽の内周と、撹拌羽根の撹拌刃の最外周軌跡が、ほぼ、20mmとなるように撹拌羽根(撹拌刃を含む)の長さを設定するのが望ましい。   Furthermore, in the positional relationship between the stirring blade and the fermentation stirring tank, the length of the stirring blade (including the stirring blade) is such that the inner circumference of the fermentation stirring tank and the outermost track of the stirring blade of the stirring blade are approximately 20 mm. It is desirable to set.

撹拌羽根の構造ならびに回転軸への取付構造は、次のように構成する。
撹拌羽根は、撹拌羽根自身を回転軸に固定する2つの部品でなる固定台座と、一方の固定台座部品に撹拌刃を支持する刃支持台座との、2つの台座部で構成し、刃支持台座の台座方向と反対側に撹拌刃を固定した構造である。固定台座と刃支持台座との固定は溶接により一体化した構造である。
The structure of the stirring blade and the mounting structure to the rotating shaft are configured as follows.
The agitating blade is composed of two pedestal parts, a fixed pedestal composed of two parts for fixing the agitating blade itself to the rotating shaft, and a blade support pedestal for supporting the stirring blade on one fixed pedestal part. The stirring blade is fixed to the side opposite to the pedestal direction. The fixed base and the blade support base are fixed by welding.

固定台座は、短冊状の鋼板であり、中央を半円に曲げ加工を行い、短冊状の両端を平坦とした形状で、全体がΩ状をなしたものである。両端の平坦部には、取付け用のボルト孔を2ヶずつ設けるものとする。
固定台座の材質は、発酵撹拌槽内の過酷な条件での使用であるため、耐食性を考慮し、ステンレス材が好ましい。
The fixed pedestal is a strip-shaped steel plate that is bent into a semicircle at the center and has a flat shape at both ends of the strip, and the whole has an Ω shape. Two flat bolt holes for mounting are provided in the flat portions at both ends.
Since the material of the fixed base is used under severe conditions in the fermentation agitation tank, a stainless material is preferable in consideration of corrosion resistance.

刃支持台座は、一端を固定台座に一体化し、他端に撹拌刃を取付ける機能の部品であるが、その構造は、軽量化ならびに撹拌刃の取付けの便利性を考慮し、2つの刃支持柱と、2つの刃支持柱に隙間を持たせて箱型に形成する前後リブと、撹拌刃を位置決め状態に保持する刃支持前後リブとで構成する。これらの部品は、溶接によって一体部品とした中空構造とする。固定台座と刃支持台座との溶接固定は、強度確保のため、三角形の補強リブを使用する。
刃支持台座の材質は、固定台座と同様に発酵撹拌槽内の条件を考慮し、ステンレス材が好ましい。
また、従来の固定台座は、金属の削り出しあるいはダイカスト品、鋳物品等を利用するのが一般的であったが、本発明の固定台座を短冊状の鋼板とすることで、きわめて安価に作製することができる。
The blade support pedestal is a component that has one end integrated into the fixed pedestal and a stirring blade attached to the other end, but its structure is reduced in weight and the convenience of mounting the stirring blade is taken into account. And front and rear ribs that are formed in a box shape with a gap between the two blade support columns, and blade support front and rear ribs that hold the stirring blade in a positioning state. These parts are made into a hollow structure made into an integral part by welding. For fixing the welding between the fixed base and the blade support base, triangular reinforcing ribs are used to ensure strength.
The material of the blade support pedestal is preferably a stainless steel material in consideration of the conditions in the fermentation stirring tank as in the case of the fixed pedestal.
In addition, conventional fixed pedestals generally used metal cutting or die-cast products, cast articles, etc., but by making the fixed pedestal of the present invention a strip-shaped steel plate, it is manufactured at a very low cost. can do.

回転軸と撹拌羽根との固定は、回転軸に設けた回り止めと撹拌羽根の2つの固定台座とにより圧着固定する構造である。
固定台座の半円に曲げ加工した円弧を外向きにして、向い合わせで対とし、その間に回転軸を挟み込み、両固定台座両端の平坦部を取付け用ボルトで締結固定する。このとき、向い合わせた固定台座両端の平坦部の間には、締結固定した状態でも所定の空隙を持つように設定し、締結固定力により固定台座内面の円弧が回転軸に対して圧着固定となるようにしている。
The rotation shaft and the stirring blade are fixed to each other by a pressure-fixing method using a detent provided on the rotation shaft and two fixed bases of the stirring blade.
The arcs bent into the semicircle of the fixed base are faced outwards and faced to make a pair, the rotating shaft is sandwiched between them, and the flat portions at both ends of both fixed bases are fastened and fixed with mounting bolts. At this time, between the flat portions at both ends of the fixed pedestal facing each other, a predetermined gap is set even in the state of being fastened and fixed, and the arc on the inner surface of the fixed pedestal is fixed to the rotation axis by the fastening and fixing force. It is trying to become.

また、所定の空隙に当たる回転軸には、固定台座の回り止めを所定の位置に溶接しているため、万一、締結固定力に不足が生じ、圧着固定が完全でなくなっても、回り止めにより、回転軸に対して固定台座および撹拌羽根を確実に固定することができる。
これにより、従来であれば、回転軸に撹拌羽根を固定するのに、キー溝あるいは固定ボルト等での固定であったものが、回転軸に回り止めを溶接することで実現できるようになり、回転軸に撹拌羽根を固定するための回転軸への加工、キー溝、固定ボルト用孔等が不要となる。
回転軸は、強度、材料の確保の面から圧力配管用炭素鋼管(STPG)が望ましい。
従って、形状効果による応力集中も考慮する必要がなく、通常であれば、回転軸として棒材のシャフトを使用するところが、中空のパイプを回転軸として利用することが可能となる。結果、単位重量当りの回転軸の強度を向上させることができ、全体として軽量化、安価な設備を実現できる。
In addition, since the rotation stop of the fixed pedestal is welded to a predetermined position on the rotating shaft that hits the predetermined gap, even if the fastening fixing force is insufficient and the crimping fixing is not perfect, The fixed base and the stirring blade can be reliably fixed to the rotation shaft.
Thereby, conventionally, what was fixed with a keyway or a fixing bolt to fix the stirring blade to the rotating shaft can be realized by welding a detent to the rotating shaft, Processing on the rotating shaft, key groove, fixing bolt hole and the like for fixing the stirring blade to the rotating shaft become unnecessary.
The rotating shaft is preferably a carbon steel pipe for pressure piping (STPG) in terms of strength and securing of material.
Therefore, it is not necessary to consider the stress concentration due to the shape effect. Normally, a rod-shaped shaft is used as the rotating shaft, but a hollow pipe can be used as the rotating shaft. As a result, it is possible to improve the strength of the rotating shaft per unit weight, and it is possible to realize light weight and inexpensive equipment as a whole.

これらの結果、従来例では、撹拌羽根の最外周の周速は30m/min程度であったものが、本発明の圧着固定による撹拌羽根の回転軸への固定を実現することで、70m/min程度の周速までスピードアップすることができ、被発酵物の効果的な撹拌が実現できる。
また、発酵処理は、従来技術であれば発酵温度50〜60℃で、発酵処理時間6〜24時間を要していたものが、本発明を実現することにより、発酵温度70〜100℃迄高くすることができ、4〜5時間で発酵処理を完了することができる。
As a result, in the conventional example, the peripheral speed of the outermost periphery of the stirring blade was about 30 m / min. However, by realizing the fixing of the stirring blade to the rotating shaft by the crimping fixing of the present invention, 70 m / min. The speed can be increased to a certain peripheral speed, and effective stirring of the fermented material can be realized.
In addition, in the case of a conventional fermentation process, a fermentation temperature of 50 to 60 ° C. and a fermentation process time of 6 to 24 hours are required. By realizing the present invention, the fermentation temperature is increased to 70 to 100 ° C. The fermentation process can be completed in 4-5 hours.

撹拌羽根4の回転軸8への配置について図2により説明する。
図2は、発酵撹拌槽3内の撹拌羽根4の側面から見た配置と、回転軸8上の固定状態を模式図で表わしたものである。
撹拌羽根4の枚数設定は、撹拌羽根4間の間隔をLとし、発酵撹拌槽3の必要容積から決まる発酵撹拌槽3内の回転軸8軸長をL寸法で除した値で決定する。但し、図2のb)で示すように撹拌羽根4を左右対称の配置とする場合には、回転軸8の中央部Oでは、撹拌刃7が内向きに取付られている関係で、中央部のみをL+ΔLの寸法とする。
The arrangement of the stirring blade 4 on the rotating shaft 8 will be described with reference to FIG.
FIG. 2 is a schematic view showing the arrangement seen from the side of the stirring blade 4 in the fermentation stirring tank 3 and the fixed state on the rotating shaft 8.
The number of stirring blades 4 is determined by a value obtained by dividing the length of the rotary shaft 8 in the fermentation stirring tank 3 determined by the required volume of the fermentation stirring tank 3 by L, with the interval between the stirring blades 4 being L. However, when the stirring blades 4 are arranged symmetrically as shown in FIG. 2b), the central portion O of the rotating shaft 8 has a central portion O because the stirring blade 7 is attached inward. Is the dimension of L + ΔL.

a)は、基本形である「一方向螺旋配置」の撹拌羽根4が10枚の設定の状態である。撹拌羽根4の取付の所定角度は36°であり、撹拌羽根4は、回転軸8の軸長全体に対して、A1、A2、‥‥A10と配置し、回転時の最下位にある撹拌羽根4は常に1枚とすることができる。この図の例ではA6が相当する。
この例では、被発酵物は、細分化ならびに撹拌されながら、図の右方向へ移動することとなり、回転軸8への負荷は、全体が均等配置の撹拌羽根4であるために、安定したものとなる。
a) is a state in which the number of stirring blades 4 of the basic form “one-way spiral arrangement” is set to ten. The predetermined angle of attachment of the stirring blade 4 is 36 °, and the stirring blade 4 is arranged as A1, A2,... A10 with respect to the entire axial length of the rotating shaft 8, and the stirring blade is at the lowest position during rotation. 4 can always be one. In the example of this figure, A6 corresponds.
In this example, the to-be-fermented substance moves to the right in the figure while being subdivided and stirred, and the load on the rotary shaft 8 is stable because the whole is the stirring blades 4 arranged uniformly. It becomes.

b)は、a)を応用した「左右螺旋配置」の実施例である。被発酵物の搬送(撹拌羽根4の回転で被発酵物を移動させることが必要な場合)等の関係で、回転軸8軸長の中心基準で左右に撹拌羽根4を配置した左右螺旋配置の撹拌羽根4が10枚の設定の状態を示したものである。
本例では、側面配置図のA1〜A5およびB1〜B5を、左右が連続した所定角度を順にずらした螺旋状として配置した撹拌羽根4の配置図であり、螺旋状の回転方向は、回転軸8の回転方向とは反回転方向としている。
この応用例で、左右を別の螺旋状に配置する例として、側面配置図のA1〜A5および(B1)〜(B5)のように配置することもできる。その場合には、右図に示すように(B5)〜(B1)となるように全く逆方向から配置するものとする。
この場合も回転時の最下位にある撹拌羽根4は常に1枚とすることができる。この図の例ではB1(B5)が相当する。
このb)の( )なしの配置、( )付のいずれの場合も、最下位となる撹拌羽根4が常に1枚であることから、被発酵物の搬送方向に関わらず、回転軸への負荷の点では全く同じと考えることができる。
b) is an example of “left-right spiral arrangement” applying a). The left and right spiral arrangement in which the agitating blades 4 are arranged on the left and right with respect to the central reference of the eight-axis length of the rotating shaft in relation to the conveyance of the to-be-fermented material (when the to-be-fermented material needs to be moved by the rotation of the stirring blades 4). The stirring blade 4 shows the setting state of 10 sheets.
In this example, A1 to A5 and B1 to B5 of the side arrangement diagram are arrangement diagrams of the stirring blades 4 arranged as a spiral in which a predetermined angle that is continuous on the left and right is sequentially shifted, and the spiral rotation direction is the rotation axis. The rotational direction of 8 is the counter-rotating direction.
In this application example, as examples in which the left and right are arranged in different spirals, they can be arranged as shown in A1 to A5 and (B1) to (B5) in the side arrangement diagram. In that case, as shown to the right figure, it shall arrange | position from a completely reverse direction so that it may become (B5)-(B1).
Also in this case, the stirring blade 4 at the lowest position during rotation can always be one. In this example, B1 (B5) corresponds.
In both cases of b) without () and with (), since the lowest stirring blade 4 is always one, the load on the rotating shaft is independent of the conveying direction of the fermented material. Can be considered exactly the same.

次に、被発酵物の関係で、大型、小型の発酵処理機1が必要な場合の設備の対応について説明する。
本発明の発酵処理機1は、設備(発酵撹拌槽3)の奥行きと高さは変更せずに、回転軸の軸方向の幅で、被発酵物の過小に対応した設備とするものである。
前述の撹拌羽根4間の所定寸法Lは変更せずに、被発酵物の発酵撹拌槽3の容量から決められる必要な回転軸8軸長とL寸法から撹拌羽根4の枚数を設定し、撹拌羽根4の順にずらす所定角度を決定するものである。具体的には、撹拌羽根4枚数=回転軸8軸長/L寸法で計算する。
Next, the correspondence of the equipment when a large and small fermentation processing machine 1 is necessary in relation to the fermented material will be described.
The fermentation processing machine 1 of the present invention is a facility corresponding to the under-fermentation of the fermented material with the width in the axial direction of the rotating shaft without changing the depth and height of the facility (fermentation stirring tank 3). .
Without changing the predetermined dimension L between the agitating blades 4 described above, the number of the agitating blades 4 is set based on the required length of the rotating shaft 8 determined from the capacity of the fermentation agitation tank 3 of the fermented material and the L dimension. The predetermined angle to be shifted in the order of the blades 4 is determined. Specifically, the number of stirring blades 4 is calculated by the following equation.

撹拌羽根4の枚数は、回転軸8への負荷の平滑化の点で最低枚数を8枚とし、順にずらす所定角度は45°とする。また、発酵処理機1の装置の複雑化の関係で撹拌羽根4の最高枚数を12枚とし、その場合には、順にずらす所定角度は30°とする。
応用として、10枚〜8枚の撹拌羽根4の場合に、10枚、12枚の撹拌羽根4の所定角度の設定のままで、不要な枚数に相当する部分の撹拌羽根4を回転軸8に取付、固定しないことでも対応することができる。
撹拌羽根4を少なくし、例えば、撹拌羽根4を6枚以下で、順にずらす所定角度を60°以上とすると、撹拌羽根4の1枚にかかる負荷が非常に大きくなり、回転軸8、ギアドモータ12の大型化が避けられないため、極力避けることが必要である。その場合の対応として、撹拌羽根4の10枚設定あるいは8枚設定の状態から、6枚の撹拌羽根4が必要な場合に、4枚あるいは2枚を除いた状態として、攪拌羽根4を取付することもできる。
The number of the stirring blades 4 is set to 8 at the minimum in terms of smoothing the load on the rotating shaft 8, and the predetermined angle to be sequentially shifted is 45 °. In addition, the maximum number of stirring blades 4 is set to 12 because of the complication of the apparatus of the fermenter 1, and in that case, the predetermined angle shifted in order is 30 °.
As an application, in the case of 10 to 8 stirring blades 4, the stirring blades 4 corresponding to the unnecessary number of the stirring blades 4 are set on the rotary shaft 8 while maintaining the predetermined angles of the 10 and 12 stirring blades 4. It is possible to respond by not mounting and fixing.
When the number of the stirring blades 4 is reduced, for example, when the number of the stirring blades 4 is 6 or less and the predetermined angle of the shift is 60 ° or more, the load applied to one of the stirring blades 4 becomes very large. Therefore, it is necessary to avoid as much as possible. In this case, when six stirring blades 4 are required from the setting state of 10 or 8 stirring blades 4, the stirring blades 4 are attached so that four or two are removed. You can also.

図3に、本発明の一例の撹拌羽根4の構成図を示す。
撹拌羽根4は、回転軸8を挟み込んで圧着固定する固定A台座51と固定B台座52で構成する固定台座5と、固定A台座51に一体溶接され、固定A台座51と反対方向に撹拌刃7を固定する刃支持台座6とで構成している。固定A台座51と固定B台座52の材質は、発酵撹拌槽内の条件を考慮し、ステンレス材が好ましい。本実施例では、SUS304で、板厚14mmを使用している。
In FIG. 3, the block diagram of the stirring blade 4 of an example of this invention is shown.
The agitation blade 4 is integrally welded to the fixed A pedestal 51 composed of a fixed A pedestal 51 and a fixed B pedestal 52 sandwiched by the rotary shaft 8 and fixed to the fixed A pedestal 51, and is stirred in the opposite direction to the fixed A pedestal 51. The blade support pedestal 6 that fixes the blade 7 is used. The material of the fixed A pedestal 51 and the fixed B pedestal 52 is preferably a stainless steel in consideration of the conditions in the fermentation agitation tank. In this embodiment, SUS304 and a plate thickness of 14 mm are used.

刃支持台座6は、ほぼ同一形状の刃支持A柱61、刃支持B柱62と、刃支持A柱61と刃支持B柱62との間に挟みこみ撹拌刃7を挿入・取付けするための空隙を造ると同時に撹拌刃7の位置決めを行なうために、前リブ64、後リブ65、刃支持前リブ66、刃支持後リブ67とを刃支持A柱61と刃支持B柱62との間に挟みこみ一体溶接した形状とする。固定A台座51と刃支持B柱62とは、補強リブ63を配設して溶接し、剛性を確保する形状としている。刃支持A柱61、刃支持B柱62、前リブ64、後リブ65、刃支持前リブ66、刃支持後リブ67および補強リブ63の材質は、発酵撹拌槽内の条件を考慮し、ステンレス材が好ましい。
また、図3に示すように、刃支持台座6の回転時の進行方向の面を溶接後の切削あるいは溶接前の刃支持A柱61、刃支持B柱62の切削により、傾斜面となるように加工することが望ましい。
The blade support pedestal 6 is inserted into and attached to the blade support A column 61, the blade support B column 62, and the blade support A column 61 and the blade support B column 62 having substantially the same shape. In order to position the stirring blade 7 at the same time as creating the gap, the front rib 64, the rear rib 65, the blade support front rib 66, and the blade support rear rib 67 are arranged between the blade support A column 61 and the blade support B column 62. The shape is sandwiched between and integrally welded. The fixed A pedestal 51 and the blade support B column 62 are welded by arranging the reinforcing ribs 63 to ensure rigidity. The material of the blade support A column 61, the blade support B column 62, the front rib 64, the rear rib 65, the blade support front rib 66, the blade support rear rib 67 and the reinforcing rib 63 is stainless steel in consideration of the conditions in the fermentation agitation tank. A material is preferred.
Further, as shown in FIG. 3, the surface in the traveling direction during rotation of the blade support pedestal 6 becomes an inclined surface by cutting after welding or cutting of the blade support A column 61 and the blade support B column 62 before welding. It is desirable to process it.

撹拌羽根4の回転軸8への締結固定は、図3a)正面図に示すが、回転軸8の所定の位置に回り止め81を予め位置決め溶接しておき、その位置に、固定A台座51と固定B台座52との締結固定時の所定の空隙Xが位置するように、締結固定する。回転軸8を挟み込んで固定A台座51と固定B台座52とを両端の平坦部53をM20ボルトで締結固定すると、固定A台座51と固定B台座52の両端部が圧縮方向に変形し、固定A台座51、固定B台座52の内面円弧で回転軸を圧着固定し、略内面円弧の把持力が働く。この把持力と回り止め力により、撹拌羽根4の回転軸8への締結固定をより確実にする。   The fastening and fixing of the stirring blade 4 to the rotating shaft 8 is shown in the front view of FIG. 3a), but a detent 81 is previously positioned and welded to a predetermined position of the rotating shaft 8, and the fixed A base 51 and Fastening and fixing are performed so that a predetermined gap X at the time of fastening and fixing to the fixing B base 52 is located. When the rotary shaft 8 is sandwiched between the fixed A pedestal 51 and the fixed B pedestal 52 and the flat portions 53 at both ends are fastened and fixed with M20 bolts, both ends of the fixed A pedestal 51 and the fixed B pedestal 52 are deformed in the compression direction and fixed. The rotating shaft is fixed by crimping with the inner arc of the A base 51 and the fixed B base 52, and the gripping force of the substantially inner arc works. By this gripping force and anti-rotation force, the fastening and fixing of the stirring blade 4 to the rotating shaft 8 is further ensured.

次に、撹拌刃7について、図3c)A‐A視図、図4により説明する。
撹拌刃7は、撹拌刃7の切刃面71を進行方向にして、刃支持A柱61と刃支持B柱62の間に挿入し、刃支持前リブ66、刃支持後リブ67によって位置決めを行い刃取付ボルト68、本実施例ではM14ボルトであるが挟み閉め込みし固定する。この場合、撹拌刃7の切刃面71の角度は、撹拌刃7によって被発酵物が切削による細分化が達成できるように適宜調整することが好ましい。撹拌刃7は鋼鉄製が好ましく、トラクター用爪を利用しても良い。
また、切刃面71は鋭角な形状が望ましいが、比較的に薄厚の切刃面71であれば利用可能である。
Next, the stirring blade 7 will be described with reference to FIG. 3c) AA view and FIG.
The stirring blade 7 is inserted between the blade support A column 61 and the blade support B column 62 with the cutting edge surface 71 of the stirring blade 7 in the traveling direction, and is positioned by the blade support pre-rib 66 and the blade support post-rib 67. The cutting blade mounting bolt 68, which is an M14 bolt in this embodiment, is clamped and fixed. In this case, the angle of the cutting edge surface 71 of the stirring blade 7 is preferably adjusted as appropriate so that the material to be fermented can be subdivided by cutting with the stirring blade 7. The stirring blade 7 is preferably made of steel, and a tractor claw may be used.
The cutting edge surface 71 is preferably an acute shape, but any cutting edge surface 71 having a relatively thin thickness can be used.

以上のような撹拌羽根4ならびにそれを備えた生ごみ処理機、飼料発酵機および堆肥化発酵機1により、好気性菌を利用し、被発酵物を細かく細分化し、充分な酸素が供給でき、比較的高温を利用して、短時間の発酵処理と、軽量かつ安価な設備を実現できる。   By using the agitating blade 4 and the garbage processing machine, the feed fermenter and the composting fermenter 1 provided with the aerobic bacteria, the fermented material can be finely divided and sufficient oxygen can be supplied. By using relatively high temperature, it is possible to realize a short-time fermentation process and a light and inexpensive facility.

さらに、安全対策として、投入口9、排出口10の開放については、開放時に駆動源であるギアドモータ12へのインターロックを設ける等の安全対策を織り込み、発酵撹拌槽3の加熱についても、過昇温の検知による安全対策を施すものとする。   Furthermore, as a safety measure, regarding the opening of the inlet 9 and the outlet 10, safety measures such as providing an interlock to the geared motor 12 that is a driving source at the time of opening are incorporated, and the heating of the fermentation agitation tank 3 is excessively increased. Safety measures shall be taken by detecting the temperature.

本発明の生ごみ処理機、飼料発酵機および堆肥化発酵機の全体構成の一例を示す図である。It is a figure which shows an example of the whole structure of the garbage processing machine of this invention, a feed fermenter, and a composting fermenter. 本発明の撹拌羽根の配置の模式図である。It is a schematic diagram of arrangement | positioning of the stirring blade of this invention. 本発明の撹拌台座の構成および回転軸への取付けの一例を示す図である。It is a figure which shows an example of the structure of the stirring base of this invention, and the attachment to a rotating shaft. 本発明の撹拌台座への撹拌羽根取付けの一例を示す図である。It is a figure which shows an example of the stirring blade attachment to the stirring base of this invention. 従来の発酵機器の構成例を示す図である。It is a figure which shows the structural example of the conventional fermentation apparatus.

符号の説明Explanation of symbols

1 生ごみ処理機、飼料発酵機および堆肥化発酵機(発酵処理機)
2 本体容器
3 発酵撹拌槽
4 撹拌羽根
5 固定台座
51 固定A台座
52 固定B台座
53 固定台座平坦部
6 刃支持台座
61 刃支持A柱
62 刃支持B柱
63 補強リブ
64 前リブ
65 後リブ
66 刃支持前リブ
67 刃支持後リブ
68 刃取付ボルト
7 撹拌刃
71 切刃面
8 回転軸
81 回り止め
9 投入口(上部天井)
10 排出口
11 押え金具
12 ギアドモータ
13 ローラチェインカップリング
14 軸受
15 本体フレーム
16 モータベース
17 乾燥用吸気ファン
18 空気逆送防止蓋
19 断熱材
X 所定の空隙
1 Garbage processing machine, feed fermentation machine and composting fermentation machine (fermentation processing machine)
2 Main body container 3 Fermentation stirring tank 4 Stirring blade 5 Fixed base 51 Fixed A base 52 Fixed B base 53 Fixed base flat part 6 Blade support base 61 Blade support A column 62 Blade support B column 63 Reinforcement rib 64 Front rib 65 Rear rib 66 Blade support front rib 67 Blade support rear rib 68 Blade mounting bolt 7 Stirring blade
71 Cutting edge surface 8 Rotating shaft 81 Non-rotating 9 Input port (upper ceiling)
DESCRIPTION OF SYMBOLS 10 Outlet 11 Holding metal 12 Geared motor 13 Roller chain coupling 14 Bearing 15 Main body frame 16 Motor base 17 Drying intake fan 18 Air reverse feed prevention lid 19 Heat insulating material X Predetermined gap

Claims (9)

生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根において、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置することを特徴とする撹拌羽根。   In the stirring blade installed in the fermentation stirring tank of the garbage processing machine, the feed fermenter and the composting fermenter, the predetermined angle is sequentially shifted with respect to the rotation direction of the rotating shaft, and the stirring blade is arranged in a spiral shape. Stirring blade. 生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根において、発酵撹拌槽内の左右の側それぞれに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置することを特徴とする撹拌羽根。   In the stirring blades installed in the fermentation agitation tank of the garbage processing machine, the feed fermenter and the composting fermenter, the predetermined angle is sequentially shifted with respect to the rotation direction of the rotating shaft on each of the left and right sides in the fermentation agitation tank. An agitating blade that is arranged in a spiral shape. 請求項2に記載の撹拌羽根において、撹拌刃の刃先は、回転軸軸長の中央に向けて配置することを特徴とする撹拌羽根。   The stirring blade according to claim 2, wherein the blade tip of the stirring blade is disposed toward the center of the axial length of the rotating shaft. 請求項1に記載の撹拌羽根において、回転軸に固定する固定台座と撹拌刃を固定台座に支持する刃支持台座との2つの台座部で構成し、前記刃支持台座の台座方向の反対側に撹拌刃を固定したことを特徴とする撹拌羽根。   The stirring blade according to claim 1, comprising two pedestals, a fixed pedestal that is fixed to the rotating shaft and a blade support pedestal that supports the stirring blade on the fixed pedestal, on the opposite side of the pedestal direction of the blade support pedestal. A stirring blade characterized by fixing a stirring blade. 請求項4に記載の生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根において、発酵撹拌槽内の左右の側それぞれに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置することを特徴とする撹拌羽根。   In the stirring blade installed in the fermentation stirring tank of the garbage processing machine, the feed fermenter and the composting fermenter according to claim 4, on the left and right sides in the fermentation stirring tank, respectively, with respect to the rotation direction of the rotary shaft The stirring blades are arranged in a spiral manner by shifting the predetermined angles in order. 請求項4、5に記載の撹拌羽根において、両端固定部の締結固定した状態での所定の空隙に相当する位置の回転軸には、回り止めを配設していることを特徴とする固定台座を備えた撹拌羽根。   6. The agitating blade according to claim 4, wherein a rotation stopper is disposed on a rotation shaft at a position corresponding to a predetermined gap in a state in which both end fixing portions are fastened and fixed. A stirring blade equipped with. 生ごみ処理機、飼料発酵機および堆肥化発酵機の発酵撹拌槽内に設置される撹拌羽根であって、撹拌羽根を回転軸に固定する固定台座と撹拌刃を固定台座に支持する刃支持台座との2つの台座部で構成し、前記刃支持台座の台座方向の反対側に撹拌刃を固定した撹拌羽根において、発酵撹拌槽内の左右の側それぞれに、撹拌羽根の先端部に装着される撹拌刃の刃先は、回転軸軸長の中央に向けて装着するとともに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置することを特徴とする撹拌羽根。   A blade supporting pedestal that is installed in a fermentation agitation tank of a garbage disposal machine, a feed fermenter, and a composting fermenter, and that supports a fixed pedestal that fixes the agitation blade to a rotating shaft and a stirring blade on the fixed pedestal In the stirring blade having a stirring blade fixed to the opposite side of the pedestal direction of the blade support pedestal, the tip of the stirring blade is mounted on each of the left and right sides in the fermentation stirring tank. The blade of the stirring blade is mounted toward the center of the rotation axis length, and a predetermined angle is sequentially shifted with respect to the rotation direction of the rotation shaft, and the stirring blade is arranged in a spiral shape. 請求項7に記載の固定台座において、両端固定部の締結固定した状態での所定の空隙に相当する位置の回転軸には、回り止めを配設していることを特徴とする固定台座を備えた撹拌羽根であって、発酵撹拌槽内の左右の側それぞれに、撹拌羽根の先端部に装着される撹拌刃の刃先は、回転軸軸長の中央に向けて装着するとともに、回転軸の回転方向に対して所定角度を順にずらし、螺旋状に配置することを特徴とする撹拌羽根。   The fixed pedestal according to claim 7, further comprising a fixed pedestal characterized in that a rotation stopper is disposed on a rotary shaft at a position corresponding to a predetermined gap in a state where both ends of the fixed portion are fastened and fixed. The blades of the stirring blades attached to the tip portions of the stirring blades on the left and right sides in the fermentation stirring tank are mounted toward the center of the rotation shaft length, and the rotation shaft rotates. A stirring blade, wherein a predetermined angle is sequentially shifted with respect to a direction, and the stirring blades are arranged in a spiral shape. 請求項1乃至8に記載の撹拌羽根を備えた生ごみ処理機、飼料発酵機および堆肥化発酵機。   A garbage processing machine, a feed fermenter and a composting fermenter provided with the stirring blades according to claim 1.
JP2006315292A 2006-11-22 2006-11-22 Helically disposed agitation impeller, and garbage disposal apparatus, feed fermentation apparatus and compost fermentation apparatus each equipped with the same Pending JP2008126162A (en)

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CN102674921A (en) * 2012-06-15 2012-09-19 广州农冠生物科技有限公司 Stationary type organic material fermentation machine and fermentation technology thereof
JP6147408B1 (en) * 2016-11-28 2017-06-14 さぬき麺機株式会社 Kneading device for making noodle dough
CN111715677A (en) * 2020-07-21 2020-09-29 杭州洁洁环保科技有限公司 Bin-separated biochemical processor and control method thereof
CN113414225A (en) * 2021-06-30 2021-09-21 重庆市环卫集团有限公司 Dry anaerobic digestion and tank bottom desanding system
CN115160037A (en) * 2022-08-04 2022-10-11 舒鑫 Preparation method of microbial fertilizer
JP7563753B2 (en) 2021-06-02 2024-10-08 日本ソセー工業株式会社 Agitation component and agitation blade equipped with the same

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102674921A (en) * 2012-06-15 2012-09-19 广州农冠生物科技有限公司 Stationary type organic material fermentation machine and fermentation technology thereof
JP6147408B1 (en) * 2016-11-28 2017-06-14 さぬき麺機株式会社 Kneading device for making noodle dough
CN111715677A (en) * 2020-07-21 2020-09-29 杭州洁洁环保科技有限公司 Bin-separated biochemical processor and control method thereof
CN111715677B (en) * 2020-07-21 2023-12-19 杭州洁洁环保科技有限公司 Separated biochemical processor and control method thereof
JP7563753B2 (en) 2021-06-02 2024-10-08 日本ソセー工業株式会社 Agitation component and agitation blade equipped with the same
CN113414225A (en) * 2021-06-30 2021-09-21 重庆市环卫集团有限公司 Dry anaerobic digestion and tank bottom desanding system
CN115160037A (en) * 2022-08-04 2022-10-11 舒鑫 Preparation method of microbial fertilizer
CN115160037B (en) * 2022-08-04 2023-08-25 鄂尔多斯市蒙康元生物科技研究有限公司 Microbial fertilizer preparation method

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