JP2008119734A - Method for upsetting cylindrical base stock - Google Patents

Method for upsetting cylindrical base stock Download PDF

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JP2008119734A
JP2008119734A JP2006307986A JP2006307986A JP2008119734A JP 2008119734 A JP2008119734 A JP 2008119734A JP 2006307986 A JP2006307986 A JP 2006307986A JP 2006307986 A JP2006307986 A JP 2006307986A JP 2008119734 A JP2008119734 A JP 2008119734A
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mandrel
peripheral surface
planned
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restraining
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Atsushi Otaki
篤史 大滝
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Resonac Holdings Corp
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Showa Denko KK
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/06Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
    • B21J5/08Upsetting

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for upsetting a cylindrical base stock by which a core metal for preventing a buckling of the cylindrical base stock can easily be inserted and arranged into the hollow part of the cylindrical base stock. <P>SOLUTION: A first restricting part 41 of the core metal 40 is made of a rigidity material and a second restricting part 42 of the core metal 40 is made of a rubber elastic material. The diameter of the second restricting part 42 is set at smaller than the inner diameter of non-working scheduled part 3 of the base stock 1. The core metal 40 is inserted and arranged into the hollow part of a working scheduled part 2 and the non-working scheduled part 3 in the base stock 1. Successively, the inner peripheral surface 3a of the non-working scheduled part 3 of the base stock 1 is restricted with the peripheral surface of the restricting part 42 of the core metal 40 by pressure-compressing the second restricting part 42 of the core metal 40 in the axial direction. In this state, the working scheduled part 2 of the base stock 1 is bulged to the outside so that the thickness in the formed recessed part 12 is increased, by moving a guide 20 in the reverse direction to the moving direction of a punch 30 while pressurizing the working-scheduled part 3 of the base stock 1 with the punch 30 in the axial direction. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、筒状素材の所定部位を肉厚が増加するように外側に膨出させる筒状素材の据え込み加工方法及び筒状素材の据え込み加工装置に関する。   The present invention relates to a tubular material upsetting method and a cylindrical material upsetting apparatus that bulges a predetermined portion of a cylindrical material outwardly so that the wall thickness increases.

一般に、据え込み加工は、棒状の素材の加工予定部をその軸方向に加圧することにより、素材の加工予定部を拡径するものである。この据え込み加工において、加工時に素材の加工予定部が座屈すると、得られる製品(即ち据え込み加工品)は形状不良(しわ、かぶりきず等)となり、製品としての価値が損なわれる。そこで、素材の加工予定部が座屈しないようにするため、従来、次のような据え込み加工方法が知られている。   In general, the upsetting process is to increase the diameter of the planned processing portion of the material by pressing the planned processing portion of the rod-shaped material in the axial direction. In this upsetting process, if the planned processing portion of the material is buckled during processing, the resulting product (that is, the upsetting product) becomes a defective shape (wrinkles, fogging, etc.), and the value as a product is impaired. Therefore, conventionally, the following upsetting method is known in order to prevent the planned processing portion of the material from buckling.

すなわち、素材を固定ダイに固定するとともに、素材の加工予定部をガイドに設けられた挿通孔内に挿通することにより素材の加工予定部を座屈阻止状態に保持する。次いで、素材の加工予定部をその軸方向にパンチで加圧しながら、ガイドをパンチの移動方向とは反対方向に移動させることにより、ガイドの先端部と固定ダイとの間に露出する素材の加工予定部を拡径する方法である(例えば、特許文献1−3参照)。   That is, the material is fixed to the fixed die, and the material processing scheduled portion is inserted into the insertion hole provided in the guide, thereby holding the material processing scheduled portion in a buckling-prevented state. Next, processing the material exposed between the tip of the guide and the fixed die by moving the guide in the direction opposite to the direction of punch movement while pressing the planned processing portion of the material with the punch in its axial direction This is a method of expanding the diameter of the planned portion (see, for example, Patent Documents 1-3).

上記の据え込み加工方法は、中実の棒状素材を加工する場合に適用されている。   The upsetting method described above is applied when processing a solid rod-shaped material.

また、素材が中実ではなく筒状である場合、本出願人は次のような据え込み加工方法を提案した。   Further, when the material is not solid but cylindrical, the present applicant has proposed the following upsetting method.

すなわち、筒状素材の加工予定部及び非加工予定部の中空部内に心金を挿入配置することにより、素材の加工予定部及び非加工予定部の内周面を心金の周面で拘束する。また、素材の非加工予定部を拘束ダイに設けられた拘束孔内に配置することにより、素材の非加工予定部の外周面を拘束孔の周面で拘束する。また、素材の加工予定部を拘束ダイの端部に設けられた成形凹部内に配置する。さらに、素材の加工予定部をガイドに設けられた挿通孔内に配置することにより、素材の加工予定部の外周面を挿通孔の周面で拘束する。次いで、素材の加工予定部をその軸方向にパンチで加圧しながら、ガイドをパンチの移動方向とは反対方向に移動させることにより、素材の加工予定部を成形凹部内で肉厚が増加するように外側に膨出させる方法である(例えば、特許文献4参照)。   That is, by inserting and arranging a mandrel in the hollow portion of the cylindrical material to be processed and the non-processed portion, the inner peripheral surface of the material to be processed and the non-processed portion is constrained by the peripheral surface of the mandrel. . Further, the non-scheduled part of the material is disposed in the restraining hole provided in the restraining die, so that the outer peripheral surface of the non-scheduled part of the material is restrained by the peripheral surface of the restraining hole. In addition, the planned processing portion of the material is disposed in a molding recess provided at the end of the constraining die. Furthermore, by arranging the planned processing portion of the material in the insertion hole provided in the guide, the outer peripheral surface of the planned processing portion of the material is restrained by the peripheral surface of the insertion hole. Next, while pressing the portion to be processed of the material in the axial direction with the punch, the guide is moved in the direction opposite to the moving direction of the punch so that the portion to be processed of the material is increased in thickness in the molding recess. (See, for example, Patent Document 4).

この据え込み加工方法では、加工時に素材の一部が内側に座屈するのを心金によって防止することができ、もって高品質の筒状据え込み加工品を製造できるという利点がある。
特開昭48−62646号公報 特開平9−253782号公報 特開2003−290862号 国際公開第2006/080503号パンフレット
This upsetting method has an advantage that a part of the material can be prevented from buckling inward during processing by the mandrel, and thus a high-quality cylindrical upsetting product can be manufactured.
JP-A-48-62646 Japanese Patent Laid-Open No. 9-253782 JP 2003-290862 A International Publication No. 2006/080503 Pamphlet

しかしながら、上記の筒状素材の据え込み加工方法には次の難点があった。   However, the above-described method for upsetting a cylindrical material has the following difficulties.

すなわち、心金はその周面で素材の加工予定部及び非加工予定部の内周面を拘束できるように、心金の直径は該心金の全長に亘って素材の加工予定部及び非加工予定部の内径と略等しく設定されている。そのため、心金を素材の中空部内に挿入配置する際に、心金の周面に素材の内周面から非常に大きな摩擦力が作用し、その結果、心金を素材の中空部内に挿入するのが困難であった。特に、素材の長さが長い場合には、心金の挿入がとても困難であった。さらに、加工後においては、心金を素材(即ち据え込み加工品)の中空部内から抜出するのが困難であった。   In other words, the diameter of the mandrel extends over the entire length of the mandrel and the non-machined part of the material so that the mandrel can constrain the inner peripheral surface of the material planned to be processed and non-processed parts on its peripheral surface. It is set to be approximately equal to the inner diameter of the planned portion. Therefore, when the mandrel is inserted and arranged in the hollow portion of the material, a very large frictional force acts on the peripheral surface of the mandrel from the inner peripheral surface of the material, and as a result, the mandrel is inserted into the hollow portion of the material. It was difficult. In particular, when the length of the material is long, it is very difficult to insert the mandrel. Further, after the processing, it is difficult to extract the mandrel from the hollow portion of the material (that is, the upsetting product).

この発明は、上述した技術背景に鑑みてなされたもので、その目的は、筒状素材の座屈を防止するための心金を、筒状素材の中空部内に容易に挿入配置することができる筒状素材の据え込み加工方法、及び、該据え込み加工方法に好適に用いることができる筒状素材の据え込み加工装置を提供することにある。   The present invention has been made in view of the above-described technical background, and an object thereof is to easily insert and dispose a mandrel for preventing buckling of the tubular material into the hollow portion of the tubular material. An object of the present invention is to provide a tubular material upsetting method and a cylindrical material upsetting apparatus that can be suitably used for the upsetting method.

本発明は以下の手段を提供する。   The present invention provides the following means.

[1] 筒状素材の加工予定部及び非加工予定部の中空部内に心金を挿入配置することにより、素材の加工予定部及び非加工予定部の内周面を心金の周面で拘束するとともに、
素材の非加工予定部を拘束ダイに設けられた拘束孔内に配置することにより、素材の非加工予定部の外周面を拘束孔の周面で拘束し、
且つ、素材の加工予定部を拘束ダイの端部に設けられた成形凹部内に配置するとともに、
素材の加工予定部をガイドに設けられた挿通孔内に配置することにより、素材の加工予定部の外周面を挿通孔の周面で拘束し、
次いで、素材の加工予定部をその軸方向にパンチで加圧しながら、ガイドをパンチの移動方向とは反対方向に移動させることにより、素材の加工予定部を成形凹部内で肉厚が増加するように外側に膨出させる、筒状素材の据え込み加工方法において、
心金は、素材の加工予定部の内周面を拘束する剛性体製の第1拘束部と、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を拘束するゴム弾性体製の第2拘束部と、を有しており、
心金の第1拘束部は、素材の加工予定部の中空部内に適合して挿入配置可能であり、
心金の第2拘束部の直径は、素材の非加工予定部の内径よりも小さく設定されており、
心金を素材の加工予定部及び非加工予定部の中空部内に挿入配置することにより、素材の加工予定部の内周面を心金の第1拘束部の周面で拘束するとともに、
心金の第2拘束部をその軸方向に加圧圧縮することにより、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を心金の第2拘束部の周面で拘束し、
この状態で、前記据え込み加工を行うことを特徴とする筒状素材の据え込み加工方法。
[1] The mandrel is inserted and arranged in the hollow portion of the cylindrical material to be processed and the non-processed portion, thereby restraining the inner peripheral surface of the material to be processed and the non-processed portion with the peripheral surface of the mandrel. And
The non-scheduled part of the material is placed in the restraint hole provided in the restraining die, thereby restraining the outer peripheral surface of the non-scheduled part of the material with the peripheral surface of the restraint hole,
And, while arranging the processing planned portion of the material in the molding recess provided at the end of the constraint die,
By placing the planned processing portion of the material in the insertion hole provided in the guide, the outer peripheral surface of the planned processing portion of the material is restrained by the peripheral surface of the insertion hole,
Next, while pressing the portion to be processed of the material in the axial direction with the punch, the guide is moved in the direction opposite to the moving direction of the punch so that the portion to be processed of the material is increased in thickness in the molding recess. In the upsetting processing method of the cylindrical material to bulge outward,
The mandrel includes a first restraining portion made of a rigid body that restrains the inner peripheral surface of the material planned processing portion and a rubber elastic body that restrains at least a portion near the processing target portion on the inner peripheral surface of the non-processed portion of the raw material A second restraining portion made of
The first constraining portion of the mandrel can be inserted and arranged in conformity with the hollow portion of the planned processing portion of the material,
The diameter of the second restraining portion of the mandrel is set smaller than the inner diameter of the non-processed portion of the material,
By constraining the inner peripheral surface of the planned processing portion of the material with the peripheral surface of the first constraining portion of the core metal by inserting and placing the mandrel in the hollow portion of the planned processing portion and the non-processing planned portion of the material,
By compressing and compressing the second constraining portion of the mandrel in the axial direction, at least the portion near the planned processing portion on the inner peripheral surface of the non-working planned portion of the material is constrained by the peripheral surface of the second constraining portion of the mandrel. And
In this state, the upsetting process for the cylindrical material is characterized in that the upsetting process is performed.

[2] 心金の第2拘束部は、素材の非加工予定部の内周面における加工予定部の近傍部分だけを拘束するものであり、
素材の非加工予定部に対して加工予定部とは反対側の端部を素材の軸方向に受ける受け部材に、素材の非加工予定部の中空部内に配置され、心金の第2拘束部をその軸方向に受ける受け突部が一体に設けられており、
受け部材の受け突部の直径は、素材の非加工予定部の内径よりも小さく設定されている前項1記載の筒状素材の据え込み加工方法。
[2] The second constraining portion of the mandrel restrains only the vicinity of the planned processing portion on the inner peripheral surface of the non-processing planned portion of the material,
A second constraining portion of the mandrel is disposed in the hollow portion of the non-scheduled part of the material on the receiving member that receives the end of the material on the opposite side of the non-scheduled part of the material in the axial direction of the material. Receiving projections are provided integrally in the axial direction,
2. The method for upsetting a cylindrical material according to item 1, wherein the diameter of the receiving projection of the receiving member is set smaller than the inner diameter of the non-processed portion of the material.

[3] 心金は、第1拘束部と第2拘束部とに分離可能であり、
心金の第1拘束部の端面に、略球状の連結突部が一体に突設されるとともに、
心金の第2拘束部の端面に、連結突部に対応する連結凹部が設けられ、
連結突部が連結凹部内に嵌合されることにより、心金の第1拘束部と第2拘束部とが互いに分離可能に連結されている前項1又は2記載の筒状素材の据え込み加工方法。
[3] The mandrel is separable into the first restraining part and the second restraining part,
On the end face of the first restraining portion of the mandrel, a substantially spherical connecting projection is integrally projected,
A connection recess corresponding to the connection protrusion is provided on the end face of the second restraining portion of the mandrel,
The upsetting process of the cylindrical material according to the preceding item 1 or 2, wherein the first protrusion and the second lock of the mandrel are detachably connected to each other by fitting the connection protrusion into the connection recess. Method.

[4] 筒状素材の加工予定部及び非加工予定部の中空部内に配置され、素材の加工予定部及び非加工予定部の内周面を拘束する心金と、
拘束孔を有するとともに、該拘束孔内に配置された素材の非加工予定部の外周面を拘束孔の周面で拘束する拘束ダイと、
拘束ダイの端部に設けられた成形凹部と、
挿通孔を有するとともに、該挿通孔内に配置された素材の加工予定部の外周面を挿通孔の周面で拘束するガイドと、
素材の加工予定部をその軸方向に加圧するパンチと、を備え、
素材の加工予定部をその軸方向にパンチで加圧しながら、ガイドをパンチの移動方法とは反対方向に移動させることにより、素材の加工予定部を成形凹部内で肉厚が増加するように外側に膨出させるように構成された筒状素材の据え込み加工装置において、
心金は、素材の加工予定部の内周面を拘束する剛性体製の第1拘束部と、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を拘束するゴム弾性体製の第2拘束部と、を有しており、
心金の第1拘束部は、素材の加工予定部の中空部内に適合して挿入配置可能であり、
心金の第2拘束部の直径は、素材の非加工予定部の内径よりも小さく設定されており、
心金の第2拘束部をその軸方向に加圧圧縮する心金加圧手段を備えていることを特徴とする筒状素材の据え込み加工装置。
[4] A mandrel disposed within the hollow portion of the planned processing portion and the non-processing planned portion of the cylindrical material, and restraining the inner peripheral surface of the processing planned portion and the non-processing planned portion of the material;
A restraint die that has a restraint hole and restrains the outer peripheral surface of the non-processed portion of the material disposed in the restraint hole with the peripheral surface of the restraint hole,
A molding recess provided at the end of the constraining die;
A guide that has an insertion hole and restrains the outer peripheral surface of the processing planned portion of the material disposed in the insertion hole with the peripheral surface of the insertion hole;
A punch that pressurizes the planned processing portion of the material in its axial direction,
While pressing the planned processing part of the material with its punch in the axial direction, the guide is moved in the opposite direction to the punch moving method, so that the planned processing part of the material increases outside in the molding recess. In the upsetting apparatus for cylindrical materials configured to bulge into
The mandrel includes a first restraining portion made of a rigid body that restrains the inner peripheral surface of the material planned processing portion and a rubber elastic body that restrains at least a portion near the processing target portion on the inner peripheral surface of the non-processed portion of the raw material A second restraining portion made of
The first constraining portion of the mandrel can be inserted and arranged in conformity with the hollow portion of the planned processing portion of the material,
The diameter of the second restraining portion of the mandrel is set smaller than the inner diameter of the non-processed portion of the material,
An upsetting apparatus for a cylindrical material, comprising: a mandrel pressurizing unit that pressurizes and compresses the second restraining portion of the mandrel in the axial direction thereof.

[5] 心金の第2拘束部は、素材の非加工予定部の内周面における加工予定部の近傍部分だけを拘束するものであり、
素材の非加工予定部に対して加工予定部とは反対側の端部を素材の軸方向に受ける受け部材に、素材の非加工予定部の中空部内に配置され、心金の第2拘束部をその軸方向に受ける受け突部が一体に設けられており、
受け部材の受け突部の直径は、素材の非加工予定部の内径よりも小さく設定されている前項4記載の筒状素材の据え込み加工装置。
[5] The second constraining portion of the mandrel restrains only the vicinity of the planned processing portion on the inner peripheral surface of the non-processing planned portion of the material,
A second constraining portion of the mandrel is disposed in the hollow portion of the non-scheduled part of the material on the receiving member that receives the end of the material on the opposite side of the non-scheduled part of the material in the axial direction of the material. Receiving projections are provided integrally in the axial direction,
The cylindrical material upsetting apparatus according to the preceding item 4, wherein the diameter of the receiving projection of the receiving member is set smaller than the inner diameter of the non-processed portion of the material.

[6] 心金は、第1拘束部と第2拘束部とに分離可能であり、
心金の第1拘束部の端面に、略球状の連結突部が一体に突設されるとともに、
心金の第2拘束部の端面に、連結突部に対応する連結凹部が設けられ、
連結突部が連結凹部内に嵌合されることにより、心金の第1拘束部と第2拘束部とが互いに分離可能に連結されている前項4又は5記載の筒状素材の据え込み加工装置。
[6] The mandrel is separable into the first restraining part and the second restraining part,
On the end face of the first restraining portion of the mandrel, a substantially spherical connecting projection is integrally projected,
A connection recess corresponding to the connection protrusion is provided on the end face of the second restraining portion of the mandrel,
The upsetting process of the cylindrical material according to 4 or 5 above, wherein the first protruding portion and the second holding portion of the mandrel are detachably connected to each other by fitting the connecting protrusion into the connecting recess. apparatus.

本発明は以下の効果を奏する。   The present invention has the following effects.

[1]の発明では、心金の第2拘束部の直径は、素材の非加工予定部の内径よりも小さく設定されているので、心金を素材の中空部内に容易に挿入することができる。さらに、心金の第2拘束部をその軸方向に加圧圧縮することにより、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を心金の第2拘束部の周面で拘束するので、加工時に素材の非加工予定部が内側に座屈する不具合を心金の第2拘束部によって阻止することができる。また、加工時に素材の加工予定部が内側に座屈する不具合を心金の第1拘束部によって阻止することができる。その結果、高品質の筒状据え込み加工品を製造することができる。また、加工後に心金の第2拘束部の加圧を解除することにより、心金の第2拘束部の直径が減少するので、心金を素材(即ち据え込み加工品)の中空部内から容易に抜出することができる。   In the invention of [1], since the diameter of the second restraining portion of the mandrel is set smaller than the inner diameter of the non-processed portion of the material, the mandrel can be easily inserted into the hollow portion of the material. . Furthermore, by compressing and compressing the second constraining portion of the mandrel in the axial direction, at least a portion in the vicinity of the planned processing portion on the inner peripheral surface of the non-processed portion of the material is the peripheral surface of the second constraining portion of the core Therefore, the second constraining portion of the mandrel can prevent a problem that the non-processed portion of the material buckles inward during processing. In addition, the first restraining portion of the mandrel can prevent a problem that the planned processing portion of the material buckles inward during processing. As a result, a high-quality cylindrical upsetting product can be manufactured. Moreover, since the diameter of the second restraining portion of the mandrel is reduced by releasing the pressurization of the second restraining portion of the mandrel after the processing, the mandrel can be easily removed from within the hollow portion of the material (that is, the upsetting product). Can be extracted.

[2]の発明では、心金の第2拘束部は、素材の非加工予定部の内周面における加工予定部の近傍部分だけを拘束するものであるから、心金の第2拘束部を加圧圧縮するのに要する荷重を低減することができるし、更に、心金の第2拘束部を加圧圧縮することに伴う心金の位置ずれ量を極力低減することができる。   In the invention of [2], since the second constraining portion of the mandrel constrains only a portion in the vicinity of the planned processing portion on the inner peripheral surface of the non-working planned portion of the material, The load required for pressure compression can be reduced, and further, the amount of misalignment of the mandrel accompanying the pressure compression of the second restraining portion of the mandrel can be reduced as much as possible.

しかも、素材の非加工予定部に対して加工予定部とは反対側の端部を素材の軸方向に受ける受け部材に、素材の非加工予定部の中空部内に配置され、心金の第2拘束部をその軸方向に受ける受け突部が一体に設けられている。これにより、心金の長さを短くすることができる。そのため、心金を素材の中空部内に更に容易に挿入配置することができるし、また加工後に心金を素材(即ち据え込み加工品)の中空部内から更に容易に抜出することができる。   Moreover, the receiving member that receives the end of the material opposite to the non-processed portion with respect to the non-processed portion in the axial direction of the material is disposed in the hollow portion of the non-processed portion of the material, and the second core A receiving projection that receives the restraining portion in the axial direction is integrally provided. Thereby, the length of the mandrel can be shortened. Therefore, the mandrel can be more easily inserted and arranged in the hollow part of the material, and the mandrel can be further easily extracted from the hollow part of the material (that is, the upsetting product) after processing.

さらに、受け部材の受け突部の直径は、素材の非加工予定部の内径よりも小さく設定されている。そのため、受け部材の受け突部を素材の非加工予定部の中空部内に容易に挿入配置することができる。   Furthermore, the diameter of the receiving protrusion of the receiving member is set smaller than the inner diameter of the non-processed portion of the material. Therefore, the receiving protrusion of the receiving member can be easily inserted and disposed in the hollow portion of the non-processed portion of the material.

[3]の発明では、心金の第1拘束部と第2拘束部とが互いに分離可能に連結されているので、心金の第2拘束部の特性(例:弾性特性)が繰返し使用によって劣化した場合には、第2拘束部を心金の第1拘束部から分離することができる。これにより、第2拘束部を新しいものに交換することができる。   In the invention of [3], since the first constraining portion and the second constraining portion of the mandrel are separably connected to each other, the characteristics (eg, elastic characteristics) of the second constraining portion of the mandrel are repeatedly used. In the case of deterioration, the second restraining portion can be separated from the first restraining portion of the mandrel. Thereby, a 2nd restraint part can be exchanged for a new thing.

さらに、心金の第1拘束部の連結突部は略球状であり、心金の第2拘束部の連結凹部は、該連結突部に対応した形状なので、心金の第2拘束部をその軸方向に加圧圧縮すると、第2拘束部の連結凹部の外周部についても確実に加圧圧縮されるようになる。そのため、素材の非加工予定部の内周面を第2拘束部の周面で確実に拘束することができる。   Further, the connecting protrusion of the first restraining portion of the mandrel is substantially spherical, and the connecting recess of the second restraining portion of the mandrel has a shape corresponding to the connecting protrusion, so that the second restraining portion of the mandrel is When the pressure compression is performed in the axial direction, the outer peripheral portion of the connection concave portion of the second restraining portion is reliably compressed and compressed. Therefore, the inner peripheral surface of the non-processed portion of the material can be reliably restrained by the peripheral surface of the second restraining portion.

[4]〜[6]の発明では、本発明の筒状素材の据え込み加工方法に好適に用いられる筒状素材の据え込み加工装置を提供できる。   In the inventions [4] to [6], it is possible to provide a tubular material upsetting apparatus suitably used in the tubular material upsetting method of the present invention.

次に、本発明の幾つかの好ましい実施形態について図面を参照して以下に説明する。   Several preferred embodiments of the present invention will now be described with reference to the drawings.

図1において、(10A)は本発明の第1実施形態に係る据え込み加工装置、(1)は筒状の素材である。   In FIG. 1, (10A) is an upsetting apparatus according to the first embodiment of the present invention, and (1) is a cylindrical material.

図5において、(5)は、本第1実施形態の据え込み加工装置(10A)により製造された円筒状の据え込み加工品である。この据え込み加工品(5)は、例えば、車両(自動車や鉄道車両等)用のアームの軸部を製作するためのプリフォームとして、あるいは、筒状の軸部の端部にねじ孔が設けられる部材を製作するためのプリフォームとして用いられるものである。   In FIG. 5, (5) is a cylindrical upsetting product manufactured by the upsetting apparatus (10A) of the first embodiment. This upsetting product (5) is provided with a screw hole as a preform for manufacturing a shaft portion of an arm for a vehicle (automobile, railway vehicle, etc.) or at the end of a cylindrical shaft portion, for example. It is used as a preform for manufacturing a member to be manufactured.

図1に示すように、素材(1)は真直な円筒状のものであり、詳述すると真直な丸パイプ状のものであり、例えばアルミニウム(その合金を含む。以下同じ)からなる。素材(1)の断面形状は円環状である。また、素材(1)の内径、外径及び肉厚は、いずれも、素材(1)の軸方向に一定に設定されている。素材(1)は例えば押出材からなる。   As shown in FIG. 1, the material (1) has a straight cylindrical shape, and more specifically, a straight round pipe shape, and is made of, for example, aluminum (including an alloy thereof, the same applies hereinafter). The cross-sectional shape of the material (1) is annular. Further, the inner diameter, outer diameter, and thickness of the material (1) are all set to be constant in the axial direction of the material (1). The material (1) is made of an extruded material, for example.

なお本発明では、素材(1)の材質は、アルミニウムに限定されるものではなく、アルミニウム以外の金属(例:真鍮、銅、ステンレス鋼)であっても良いし、プラスチックであっても良い。   In the present invention, the material of the material (1) is not limited to aluminum, and may be a metal other than aluminum (eg, brass, copper, stainless steel) or plastic.

この素材(1)の加工予定部(2)は、素材(1)の軸方向両側部のうち一側部に位置しており、つまり素材(1)の軸方向一側部が加工予定部(2)に対応している。一方、この素材(1)の非加工予定部(3)は、素材(1)の軸方向他側部に位置しており、つまり素材(1)の軸方向他側部が非加工予定部(3)に対応している。すなわち、素材(1)の加工予定部(2)以外の部位が非加工予定部(3)である。素材(1)の加工予定部(2)と非加工予定部(3)とは素材(1)の軸方向において互いに隣接して配置されている。そして、素材(1)の加工予定部(2)が設計形状に増肉加工されることにより、図5に示すように、肉厚が増加するように外側に膨出した膨出部(7)が形成される。   The planned processing portion (2) of the material (1) is located on one side of both axial sides of the material (1), that is, the one side in the axial direction of the material (1) is the processing planned portion ( It corresponds to 2). On the other hand, the non-processed portion (3) of the material (1) is located on the other side portion in the axial direction of the material (1), that is, the other side portion in the axial direction of the material (1) is the non-processed portion ( It corresponds to 3). That is, the part other than the planned processing portion (2) of the material (1) is the non-processing planned portion (3). The planned processing portion (2) and the non-processing planned portion (3) of the material (1) are arranged adjacent to each other in the axial direction of the material (1). Then, when the planned processing portion (2) of the material (1) is thickened to the design shape, as shown in FIG. 5, the bulging portion (7) bulging outward so as to increase the wall thickness. Is formed.

据え込み加工品(5)の軸部(6)は、素材(1)の非加工予定部(3)からなる。また、据え込み加工品(5)の端部には、肉厚が増加するように外側に膨出した膨出部(7)が全周に亘って形成されている。この膨出部(7)は、素材(1)の加工予定部(2)が据え込み加工されることで形成されたものである。この据え込み加工品(5)は、その端部に、例えば、他の部材(例:ブッシュ保持部材)が摩擦撹拌接合により接合一体化されたり、あるいは、ねじ孔が穿設されたりするものである。   The shaft part (6) of the upsetting product (5) is composed of a non-scheduled part (3) of the material (1). Moreover, the bulging part (7) bulged outside so that thickness may increase is formed in the edge part of an upsetting product (5) over the perimeter. The bulging portion (7) is formed by upsetting the planned processing portion (2) of the material (1). In this upsetting product (5), for example, another member (for example, a bush holding member) is joined and integrated by friction stir welding, or a screw hole is formed at the end thereof. is there.

据え込み加工装置(10A)は、素材(1)の加工予定部(2)を肉厚が増加するように外側に膨出させるためのものである。図1に示すように、この据え込み加工装置(10A)は、心金(40)と、心金加圧手段(50)と、拘束ダイ(10)と、成形凹部(12)と、受け部材(15)と、ガイド(20)と、パンチ(30)と、ガイド駆動手段(52)と、パンチ駆動手段(54)とを備えている。   The upsetting apparatus (10A) is for bulging the planned processing part (2) of the material (1) outward so that the thickness increases. As shown in FIG. 1, the upsetting apparatus (10A) includes a mandrel (40), a mandrel pressurizing means (50), a constraining die (10), a molding recess (12), and a receiving member. (15), a guide (20), a punch (30), a guide driving means (52), and a punch driving means (54).

心金(40)は、断面円形状の真直な棒状のものである。この心金(40)は、素材(1)の加工予定部(2)及び非加工予定部(3)の中空部内に挿入配置され、素材(1)の加工予定部(2)及び非加工予定部(3)の内周面(2a)(3a)を心金(40)の周面で座屈阻止状態に拘束するものである。この心金(40)の構成について以下に詳述する。   The mandrel (40) is a straight bar having a circular cross section. The mandrel (40) is inserted and arranged in the hollow portion of the material (1) to be processed (2) and the non-processed portion (3), and the material (1) is scheduled to be processed (2) and not to be processed. The inner peripheral surfaces (2a) and (3a) of the portion (3) are restrained in a buckling-prevented state by the peripheral surface of the mandrel (40). The configuration of the mandrel (40) will be described in detail below.

心金(40)は、素材(1)の加工予定部(2)の内周面(2a)を拘束する第1拘束部(41)と、素材(1)の非加工予定部(3)の内周面(3a)を拘束する第2拘束部(42)とを有している。また、心金(40)の第1拘束部(41)と第2拘束部(42)とは心金(40)の軸方向に互いに隣接して配置されている。   The mandrel (40) includes a first restraining portion (41) for restraining the inner peripheral surface (2a) of the planned processing portion (2) of the material (1), and a non-processing planned portion (3) of the material (1). A second restraining portion (42) for restraining the inner peripheral surface (3a). The first restraining part (41) and the second restraining part (42) of the mandrel (40) are arranged adjacent to each other in the axial direction of the mandrel (40).

心金(40)の第1拘束部(41)の長さは、素材(1)の加工予定部(2)の長さに対して略等しく設定されるか又は長く設定されている。また、心金(40)の第2拘束部(42)の長さは、素材(1)の非加工予定部(3)の長さと略等しく設定されている。   The length of the first restraining portion (41) of the mandrel (40) is set to be approximately equal to or longer than the length of the planned processing portion (2) of the material (1). Further, the length of the second restraining portion (42) of the mandrel (40) is set substantially equal to the length of the non-processed portion (3) of the material (1).

本第1実施形態では、詳述すると、心金(40)の第1拘束部(41)は、素材(1)の加工予定部(2)の内周面(2a)における該加工予定部(2)の軸方向の全面を拘束するものである。心金(40)の第2拘束部(42)は、素材(1)の非加工予定部(3)の内周面(3a)における該非加工予定部(3)の軸方向の全面を拘束するものである。   More specifically, in the first embodiment, the first restraining portion (41) of the mandrel (40) is the processing planned portion (in the inner peripheral surface (2a) of the processing planned portion (2) of the material (1) ( 2) to restrain the entire surface in the axial direction. The second restraining portion (42) of the mandrel (40) restrains the entire surface in the axial direction of the non-scheduled portion (3) on the inner peripheral surface (3a) of the unscheduled portion (3) of the material (1). Is.

心金(40)の第1拘束部(41)は、真直な棒状であって、剛性体製である。剛性体としては、例えば、冷間金型用鋼や高速度工具鋼が用いられる。ただし本発明では、第1拘束部(41)の材質は上記のものであることに限定されるものではない。   The first restraining portion (41) of the mandrel (40) is a straight rod and is made of a rigid body. As the rigid body, for example, cold mold steel or high-speed tool steel is used. However, in the present invention, the material of the first restraining portion (41) is not limited to the above.

心金(40)の第2拘束部(42)は、真直な棒状であって、ゴム弾性体製である。ゴム弾性体としては、例えば、フッ素ゴム、シリコーンゴム、ニトリルゴムが用いられる。ただし本発明では、第2拘束部(42)の材質は上記のものであることに限定されるものではない。   The second restraining portion (42) of the mandrel (40) has a straight rod shape and is made of a rubber elastic body. As the rubber elastic body, for example, fluorine rubber, silicone rubber, and nitrile rubber are used. However, in the present invention, the material of the second restraining portion (42) is not limited to the above.

心金(40)の第1拘束部(41)の直径は、素材(1)の加工予定部(2)の内径と略等しく設定されており、すなわち、心金(40)の第1拘束部(41)は、素材(1)の加工予定部(2)の中空部内にぴったりと適合して挿入配置可能なものである。したがって、心金(40)の第1拘束部(41)を素材(1)の加工予定部(2)の中空部内に挿入配置した状態では、素材(1)の加工予定部(2)の内周面(2a)に第1拘束部(41)の周面の周方向の全面(略全面)が接触状態に当接し、これにより、素材(1)の加工予定部(2)の内周面(2a)が第1拘束部(41)の周面で座屈阻止状態に拘束されるように第1拘束部(41)が構成されている。   The diameter of the first restraining portion (41) of the mandrel (40) is set to be approximately equal to the inner diameter of the planned processing portion (2) of the material (1), that is, the first restraining portion of the mandrel (40). (41) can be inserted and arranged to fit snugly into the hollow portion of the planned processing portion (2) of the material (1). Therefore, in the state where the first restraining portion (41) of the mandrel (40) is inserted and arranged in the hollow portion of the planned processing portion (2) of the raw material (1), the inner portion of the planned processing portion (2) of the raw material (1) The entire circumferential surface (substantially the entire surface) of the circumferential surface of the first restraining portion (41) abuts on the circumferential surface (2a) in contact with the inner circumferential surface of the planned processing portion (2) of the material (1). The first restraining portion (41) is configured so that (2a) is restrained in a buckling-preventing state on the peripheral surface of the first restraining portion (41).

心金(40)の第2拘束部(42)の直径は、素材(1)の非加工予定部(3)の内径よりも小さく設定されている。したがって、心金(40)の第2拘束部(42)を素材(1)の非加工予定部(3)の中空部内に挿入配置した状態では、素材(1)の非加工予定部(3)の内周面(3a)に第2拘束部(42)の周面が全く当接しないように第2拘束部(42)が構成されている。   The diameter of the second restraining portion (42) of the mandrel (40) is set smaller than the inner diameter of the non-processed portion (3) of the material (1). Therefore, in a state where the second restraining portion (42) of the mandrel (40) is inserted and arranged in the hollow portion of the non-processed portion (3) of the material (1), the non-processed portion (3) of the material (1). The second restraining portion (42) is configured such that the peripheral surface of the second restraining portion (42) does not come into contact with the inner circumferential surface (3a).

心金(40)の第2拘束部(42)の直径について以下に詳述する。   The diameter of the second restraining portion (42) of the mandrel (40) will be described in detail below.

第2拘束部(42)の直径は、素材(1)の非加工予定部(3)の内径に対して1倍未満に設定されており、特に0.998倍以下(更に望ましくは0.985以下)に設定されるのが望ましい。こうすることにより、心金(40)を素材(1)の中空部内に挿入配置する際に、心金(40)の第2拘束部(42)の周面が素材(1)の非加工予定部(3)の内周面(3a)に確実に当接しないようにすることができ、もって心金(40)の素材(1)中空部内への挿入を確実に容易に行うことができる。   The diameter of the second constraining part (42) is set to be less than 1 time with respect to the inner diameter of the non-processed part (3) of the material (1), particularly 0.998 times or less (more preferably 0.985). The following is desirable. By doing so, when the mandrel (40) is inserted and arranged in the hollow part of the material (1), the peripheral surface of the second restraining part (42) of the mandrel (40) is not scheduled to be processed of the material (1). The inner peripheral surface (3a) of the part (3) can be reliably prevented from coming into contact, and therefore the mandrel (40) can be reliably and easily inserted into the blank (1).

さらに、第2拘束部(42)の直径は、素材(1)の非加工予定部(3)の内径に対して0.8倍以上(更に望ましくは0.950倍以上)であることが望ましい。こうすることにより、心金(40)の第2拘束部(42)を加圧圧縮するのに要する荷重を確実に低減することができるし、更に、心金(40)の第2拘束部(42)を加圧圧縮することに伴う心金(40)の位置ずれ量を極力低減することができる。   Furthermore, the diameter of the second restraining portion (42) is desirably 0.8 times or more (more desirably 0.950 times or more) with respect to the inner diameter of the non-processed portion (3) of the material (1). . By doing so, the load required to pressurize and compress the second restraining portion (42) of the mandrel (40) can be reliably reduced, and further, the second restraining portion ( 42) The amount of displacement of the mandrel (40) due to pressure compression can be reduced as much as possible.

さらに、この心金(40)は、第1拘束部(41)と第2拘束部(42)とに分離可能なものであって、第1拘束部(41)と第2拘束部(42)とは次のように連結されている。   Further, the mandrel (40) is separable into a first restraining portion (41) and a second restraining portion (42), and the first restraining portion (41) and the second restraining portion (42). Are connected as follows.

すなわち、第1拘束部(41)の端面の中央部には、球状の連結突部(41a)が突出して一体形成されている。一方、第2拘束部(42)の端面の中央部には、連結突部(41a)に対応した連結凹部(42a)が形成されている。この連結凹部(42a)の形状は、連結突部(41a)に対応した形状であり、すなわち球状である。そして、連結突部(41a)を連結凹部(42a)内に強制的に嵌合させることにより、第1拘束部(41)と第2拘束部(42)とが互いに連結されている。さらに、連結突部(41a)を連結凹部(42a)内から強制的に抜出することにより、第1拘束部(41)と第2拘束部(42)とが分離される。このように心金(40)は第1拘束部(41)と第2拘束部(42)とが互いに分離可能に連結されている。   In other words, a spherical connecting projection (41a) protrudes and is integrally formed at the center of the end face of the first restraining portion (41). On the other hand, the connection recessed part (42a) corresponding to the connection protrusion (41a) is formed in the center part of the end surface of the 2nd restraint part (42). The shape of this connection recessed part (42a) is a shape corresponding to a connection protrusion (41a), ie, it is spherical. And a 1st restraint part (41) and a 2nd restraint part (42) are mutually connected by forcibly fitting a connection protrusion (41a) in a connection recessed part (42a). Furthermore, the first restraining portion (41) and the second restraining portion (42) are separated by forcibly pulling out the connecting protrusion (41a) from the inside of the connecting recess (42a). In this way, the core (40) has the first restraining part (41) and the second restraining part (42) connected to each other in a separable manner.

心金加圧手段(50)は、心金(40)の第2拘束部(42)をその軸方向に加圧して圧縮するためのものである。この心金加圧手段(50)は、その加圧駆動源として、流体圧シリンダ(例:油圧シリンダ、ガスシリンダ)を有している。そして、流体圧シリンダの伸縮ロッド(50a)の先端部に心金(40)の第1拘束部(41)が接続されている。   The mandrel pressurizing means (50) is for pressurizing and compressing the second restraining portion (42) of the mandrel (40) in its axial direction. The mandrel pressurizing means (50) has a fluid pressure cylinder (eg, hydraulic cylinder, gas cylinder) as its pressurizing drive source. And the 1st restraint part (41) of the mandrel (40) is connected to the front-end | tip part of the expansion-contraction rod (50a) of a fluid pressure cylinder.

拘束ダイ(10)は、その軸方向に延びた断面円形状の拘束孔(11)を有している。この拘束孔(11)内に素材(1)の非加工予定部(3)が挿入配置される。この拘束孔(11)は、拘束ダイ(10)をその軸方向に貫通して設けられている。この拘束ダイ(10)は、拘束孔(11)内に挿入配置された素材(1)の非加工予定部(3)の外周面を拘束孔(11)の周面で座屈阻止状態に拘束するものである。そのため、拘束孔(11)の直径は、素材(1)の非加工予定部(3)を拘束孔(11)内に適合して挿入配置可能な大きさに設定されている。   The restraining die (10) has a restraining hole (11) having a circular cross section extending in the axial direction. The non-processed scheduled portion (3) of the material (1) is inserted and disposed in the restraining hole (11). The restraint hole (11) is provided through the restraint die (10) in the axial direction. This constraining die (10) constrains the outer peripheral surface of the non-processed portion (3) of the material (1) inserted and disposed in the constraining hole (11) in a buckling-prevented state by the peripheral surface of the constraining hole (11). To do. Therefore, the diameter of the constraining hole (11) is set to a size that allows the non-processed portion (3) of the material (1) to be inserted into the constraining hole (11).

また、この拘束ダイ(10)は、拘束孔(11)を縦断する分割面で複数個(例えば2個)に分割されたものであり、即ち割型からなる。   In addition, the constraining die (10) is divided into a plurality of (for example, two) parts by a dividing surface that vertically cuts the constraining hole (11).

成形凹部(12)は、拘束ダイ(10)の軸方向一端部に拘束孔(11)に連続して設けられている。詳述すると、この成形凹部(12)は、拘束ダイ(10)の拘束孔(11)の周面の軸方向一端に隣接して形成された環状の凹所からなる。(12a)は、成形凹部(12)の底部である。   The molding recess (12) is provided continuously to the restraining hole (11) at one axial end of the restraining die (10). More specifically, the molding recess (12) is an annular recess formed adjacent to one end in the axial direction of the peripheral surface of the restraining hole (11) of the restraining die (10). (12a) is the bottom of the molding recess (12).

受け部材(15)は、剛性体製であって、素材(1)の非加工予定部(3)に対して加工予定部(2)とは反対側の端部(1a)を素材(1)の軸方向に受けるものである。この受け部材(15)は、拘束ダイ(10)の軸方向他端側に配置されている。そして、この受け部材(15)によって拘束ダイ(10)の拘束孔(11)の他端開口が閉塞されている。   The receiving member (15) is made of a rigid body, and the end (1a) opposite to the non-processed portion (2) of the material (1) is opposite to the non-processed portion (2) of the material (1). It is received in the axial direction. The receiving member (15) is disposed on the other axial end side of the constraining die (10). The receiving member (15) closes the other end opening of the restraining hole (11) of the restraining die (10).

ガイド(20)は、その軸方向に延びた断面円形状の挿通孔(21)を有している。この挿通孔(21)内に素材(1)の加工予定部(2)が挿通配置される。この挿通孔(21)は、挿通孔(21)内に挿通配置された素材(1)の加工予定部(2)の外周面を挿通孔(21)の周面で座屈阻止状態に拘束するとともに、更に、素材(1)の加工予定部(2)をその軸方向に移動自在に保持するものである。この挿通孔(21)は、ガイド(20)をその軸方向に貫通して設けられている。(20a)は、ガイド(20)の先端部である。   The guide (20) has an insertion hole (21) having a circular cross section extending in the axial direction. A processing scheduled portion (2) of the material (1) is inserted and disposed in the insertion hole (21). This insertion hole (21) restrains the outer peripheral surface of the planned processing portion (2) of the material (1) inserted and disposed in the insertion hole (21) in a buckling-prevented state by the peripheral surface of the insertion hole (21). In addition, the processing scheduled portion (2) of the material (1) is held so as to be movable in the axial direction. The insertion hole (21) is provided through the guide (20) in the axial direction. (20a) is the tip of the guide (20).

また、このガイド(20)は、パンチ(30)の移動方向(35)とは反対方向(25)に移動可能なものである(図3参照)。   The guide (20) is movable in the direction (25) opposite to the movement direction (35) of the punch (30) (see FIG. 3).

パンチ(30)は、素材(1)の加工予定部(2)をその軸方向に加圧するためのものである。このパンチ(30)の先端部は、素材(1)の軸方向端部(即ち加工予定部(2))の断面形状に対応した断面形状に形成されており、即ちパンチ(30)の先端部の断面形状は円環状である。   The punch (30) is for pressurizing the planned processing portion (2) of the material (1) in the axial direction thereof. The tip of the punch (30) is formed in a cross-sectional shape corresponding to the cross-sectional shape of the axial end of the material (1) (ie, the planned processing portion (2)), that is, the tip of the punch (30). The cross-sectional shape is an annular shape.

このパンチ(30)は、ガイド(20)の挿通孔(21)内にその軸方向に移動自在に挿入配置されている。   The punch (30) is inserted and arranged in the insertion hole (21) of the guide (20) so as to be movable in the axial direction.

さらに、このパンチ(30)の内部にはその軸方向に延びた空洞部(32)が形成されている。そして、この空洞部(32)内に心金加圧手段(50)の流体圧シリンダがパンチ(30)に対して非固定状態で配置されている。   Further, a hollow portion (32) extending in the axial direction is formed inside the punch (30). The fluid pressure cylinder of the mandrel pressurizing means (50) is disposed in the cavity (32) in a non-fixed state with respect to the punch (30).

パンチ駆動手段(54)は、パンチ(30)を素材(1)の軸方向に移動させ、該パンチ(30)に素材(1)の加工予定部(2)を加圧するための加圧力を付与するためのものである。このパンチ駆動手段(54)はパンチ(30)に接続されており、流体圧(油圧、ガス圧)等によってパンチ(30)に駆動力を付与するものとなされている。また、このパンチ駆動手段(54)は、パンチ(30)の移動速度、即ち加圧速度を制御する制御部を有している。   The punch drive means (54) moves the punch (30) in the axial direction of the material (1), and applies a pressing force to the punch (30) to press the planned processing portion (2) of the material (1). Is to do. The punch driving means (54) is connected to the punch (30), and applies a driving force to the punch (30) by fluid pressure (hydraulic pressure, gas pressure) or the like. The punch driving means (54) has a control unit for controlling the moving speed of the punch (30), that is, the pressing speed.

ガイド駆動手段(52)は、ガイド(20)をパンチ(30)の移動方向(35)(即ち、パンチ(30)による素材加工予定部(2)の加圧方向)とは反対方向(25)に移動させるものである(図3参照)。このガイド駆動手段(52)はガイド(20)に接続されており、流体圧(油圧、ガス圧)、電気モータ、バネ等によってガイド(20)に駆動力を付与するものとなされている。また、このガイド駆動手段(52)は、ガイド(20)の移動速度を制御する制御部を有している。   The guide drive means (52) moves the guide (20) in the direction (25) opposite to the moving direction (35) of the punch (30) (that is, the pressing direction of the material processing scheduled portion (2) by the punch (30)). (Refer to FIG. 3). The guide driving means (52) is connected to the guide (20), and applies a driving force to the guide (20) by fluid pressure (hydraulic pressure, gas pressure), an electric motor, a spring or the like. The guide driving means (52) has a control unit that controls the moving speed of the guide (20).

次に、上記第1実施形態の据え込み加工装置(10A)を用いた据え込み加工方法を以下に説明する。   Next, the upsetting method using the upsetting apparatus (10A) of the first embodiment will be described below.

まず、図1に示すように、拘束ダイ(10)の拘束孔(11)内に素材(1)の非加工予定部(3)を挿入配置する。これにより、素材(1)の加工予定部(2)が拘束ダイ(10)の成形凹部(12)内に配置される。また、この状態において、素材(1)の非加工予定部(3)の外周面は、該非加工予定部(3)の全長に亘って拘束孔(11)の周面と当接し、これにより、素材(1)の非加工予定部(3)の外周面の全面が拘束孔(11)の周面で座屈阻止状態に拘束されている。さらに、素材(1)の非加工予定部(3)に対して加工予定部(2)とは反対側の端部(1a)を、受け部材(15)に当接させ、これにより、当該端部(1a)を受け部材(15)によって素材(1)の軸方向に移動阻止状態に受ける。   First, as shown in FIG. 1, the non-processed portion (3) of the material (1) is inserted and disposed in the restraining hole (11) of the restraining die (10). Thereby, the process scheduled part (2) of a raw material (1) is arrange | positioned in the shaping | molding recessed part (12) of a constraining die (10). Further, in this state, the outer peripheral surface of the non-processed portion (3) of the material (1) is in contact with the peripheral surface of the restraining hole (11) over the entire length of the non-processed portion (3). The entire outer peripheral surface of the non-processed portion (3) of the material (1) is constrained in a buckling-prevented state by the peripheral surface of the constraining hole (11). Further, the end (1a) on the opposite side of the non-processed portion (2) with respect to the non-processed portion (3) of the material (1) is brought into contact with the receiving member (15). The portion (1a) is received by the receiving member (15) in a movement-blocking state in the axial direction of the material (1).

次いで、心金(40)を素材(1)の加工予定部(2)及び非加工予定部(3)の中空部内に挿入配置する。これにより、素材(1)の加工予定部(2)の内周面(2a)が、該加工予定部(2)の全長に亘って心金(40)の第1拘束部(41)の周面と当接し、これにより、素材(1)の加工予定部(2)の内周面(2a)の全面が心金(40)の第1拘束部(41)の周面で座屈阻止状態に拘束される。一方、素材(1)の非加工予定部(3)の内周面(3a)の全面は、心金(40)の第2拘束部(42)の周面とは当接しておらず、すなわち心金(40)の第2拘束部(42)の周面で拘束されていない。また、心金(40)の第2拘束部(42)の先端部は、受け部材(15)に当接し、これにより、当該先端部が受け部材(15)によって心金(40)の軸方向に移動阻止状態に受けられている。   Next, the mandrel (40) is inserted and disposed in the hollow portion of the planned processing portion (2) and the non-processing planned portion (3) of the material (1). As a result, the inner peripheral surface (2a) of the planned processing portion (2) of the material (1) extends around the entire length of the planned processing portion (2) around the first restraining portion (41) of the mandrel (40). The entire surface of the inner peripheral surface (2a) of the planned processing portion (2) of the material (1) is thereby prevented from buckling by the peripheral surface of the first restraining portion (41) of the mandrel (40). Restrained by On the other hand, the entire inner peripheral surface (3a) of the non-processed portion (3) of the material (1) is not in contact with the peripheral surface of the second restraining portion (42) of the mandrel (40). It is not restrained by the peripheral surface of the 2nd restraint part (42) of a mandrel (40). Further, the distal end portion of the second restraining portion (42) of the mandrel (40) abuts on the receiving member (15), so that the distal end portion is axially directed to the mandrel (40) by the receiving member (15). The movement has been blocked.

さらに、ガイド(20)の挿通孔(21)内に素材(1)の加工予定部(2)を挿入配置する。これにより、素材(1)の加工予定部(2)の外周面をガイド(20)の挿通孔(21)の周面で座屈阻止状態に拘束する。   Furthermore, the processing planned portion (2) of the material (1) is inserted and arranged in the insertion hole (21) of the guide (20). As a result, the outer peripheral surface of the planned processing portion (2) of the material (1) is restrained in a buckling-prevented state by the peripheral surface of the insertion hole (21) of the guide (20).

さらに、ガイド(20)の先端部(20a)と成形凹部(12)の底部(12a)との間に初期クリアランスXを設ける。この初期クリアランスXの間隔は、パンチ(30)の移動(即ち、パンチ(30)による素材加工予定部(2)の加圧)を開始する前の状態においてガイド(20)の先端部(20a)と成形凹部(12)の底部(12a)との間に露出する素材(1)の加工予定部(2)の露出部の断面積での座屈限界長さ未満に設定されている。なお本発明では、座屈限界長さは、パンチ加圧力における座屈限界長さをいう。   Furthermore, an initial clearance X is provided between the tip (20a) of the guide (20) and the bottom (12a) of the molding recess (12). The interval between the initial clearances X is the tip (20a) of the guide (20) in a state before the movement of the punch (30) (that is, pressurization of the material processing scheduled portion (2) by the punch (30)) is started. And the bottom portion (12a) of the molding recess (12), the material (1) is set to be less than the buckling limit length in the cross-sectional area of the exposed portion of the planned processing portion (2). In the present invention, the buckling limit length refers to the buckling limit length in the punch pressing force.

次いで、図2に示すように、心金加圧手段(50)によって心金(40)の第2拘束部(42)をその軸方向に加圧圧縮する。すると、第2拘束部(42)の直径が増大し、これにより素材(1)の非加工予定部(3)の内周面(3a)の全面を第2拘束部(42)の周面で座屈阻止状態に拘束する。この状態では、素材(1)の非加工予定部(3)の内周面(3a)は、該非加工予定部(3)の全長に亘って第2拘束部(42)の周面と当接している。なお、第2拘束部(42)はゴム弾性体製であるから、第2拘束部(42)の周面に非常に大きな摩擦力が作用する。そのため、素材(1)の非加工予定部(3)の内周面(3a)を第2拘束部(42)の周面で確実に拘束することができる。この状態を維持する。   Next, as shown in FIG. 2, the second restraining part (42) of the mandrel (40) is compressed in the axial direction by the mandrel pressurizing means (50). Then, the diameter of the second restraining portion (42) is increased, whereby the entire inner peripheral surface (3a) of the non-processed portion (3) of the material (1) is covered with the peripheral surface of the second restraining portion (42). Restrain the buckling prevention state. In this state, the inner peripheral surface (3a) of the non-processed portion (3) of the material (1) contacts the peripheral surface of the second restraining portion (42) over the entire length of the non-processed portion (3). ing. Since the second restraining portion (42) is made of a rubber elastic body, a very large frictional force acts on the peripheral surface of the second restraining portion (42). Therefore, the inner peripheral surface (3a) of the non-processed portion (3) of the material (1) can be reliably restrained by the peripheral surface of the second restraining portion (42). This state is maintained.

次いで、図3に示すように、パンチ駆動手段(54)によりパンチ(30)を移動させ、素材(1)の加工予定部(2)をその軸方向にパンチ(30)で加圧しながら、ガイド駆動手段(52)によりガイド(20)をパンチ(30)の移動方向(35)とは反対方向(25)に移動させる。これにより、ガイド(20)の先端部(20a)と成形凹部(12)の底部(12a)との間に露出する素材(1)の加工予定部(2)の露出部を、成形凹部(12)内で肉厚が増加するように外側に徐々に膨出させていく。   Next, as shown in FIG. 3, the punch (30) is moved by the punch driving means (54), and the processing target portion (2) of the material (1) is pressed in the axial direction by the punch (30), and the guide The guide (20) is moved in the direction (25) opposite to the moving direction (35) of the punch (30) by the driving means (52). Thus, the exposed portion of the planned processing portion (2) of the material (1) exposed between the distal end portion (20a) of the guide (20) and the bottom portion (12a) of the forming recess (12) is formed into the forming recess (12 ) Slowly bulge outward so that the wall thickness increases.

ここで、パンチ(30)の移動開始時からガイド(20)の移動開始時までの間にタイムラグを設けるこのが望ましい。すなわち、パンチ(30)による素材(1)の加工予定部(2)の加圧を開始する場合には、まずガイド(20)の位置を初期位置に固定しておいてから、パンチ(30)を移動させ、素材(1)の加工予定部(2)をその軸方向にパンチ(30)で加圧する。そして、タイムラグの経過後、継続してパンチ(30)で素材(1)の加工予定部(2)を加圧しながら、ガイド(20)をパンチ(30)の移動方向(35)とは反対方向(25)に移動させる。このとき、ガイド(20)の移動速度は、ガイド(20)の先端部(20a)と成形凹部(12)の底部(12a)との間に露出する素材(1)の加工予定部(2)の露出部の断面積での座屈限界長さ未満になるようにガイド駆動手段(52)の制御部により制御する。   Here, it is desirable to provide a time lag between the start of movement of the punch (30) and the start of movement of the guide (20). That is, when pressurization of the processing portion (2) of the material (1) by the punch (30) is started, the position of the guide (20) is first fixed to the initial position, and then the punch (30). Is moved, and the planned processing part (2) of the material (1) is pressurized in the axial direction by the punch (30). Then, after the time lag elapses, the guide (20) is moved in the direction opposite to the moving direction (35) of the punch (30) while the punch (30) is continuously pressed against the processing scheduled portion (2) of the material (1). Move to (25). At this time, the moving speed of the guide (20) is such that the material (1) to be processed (2) exposed between the tip (20a) of the guide (20) and the bottom (12a) of the molding recess (12). It is controlled by the control unit of the guide driving means (52) so as to be less than the buckling limit length in the cross-sectional area of the exposed portion.

パンチ(30)及びガイド(20)の移動に伴い、素材(1)の加工予定部(2)が成形凹部(12)内で肉厚が増加するように外側に徐々に膨出し、該加工予定部(2)の材料が成形凹部(12)内に圧入され充満されていく。   With the movement of the punch (30) and the guide (20), the planned processing portion (2) of the material (1) gradually bulges outward so that the thickness increases in the molding recess (12), and the processing is scheduled. The material of the part (2) is press-fitted into the molding recess (12) and is filled.

そして、図4に示すように、素材(1)の加工予定部(2)の材料が全て成形凹部(12)内に圧入されて充満されたとき、すなわち、素材(1)の加工予定部(2)の全体が増肉加工されたとき、パンチ(30)及びガイド(20)の移動をそれぞれ停止する。このとき、素材(1)の加工予定部(2)は設計形状に膨出されており、すなわち、素材(1)の端部に肉厚が増加するように外側に膨出した膨出部(7)が形成されている。   And as shown in FIG. 4, when all the materials of the processing plan part (2) of a raw material (1) are press-fitted and filled in the shaping | molding recessed part (12), ie, the processing planned part ( When the entire thickness of 2) is increased, the movement of the punch (30) and the guide (20) is stopped. At this time, the processing target portion (2) of the material (1) is bulged into the design shape, that is, the bulging portion (outwardly bulged so as to increase the wall thickness at the end of the material (1)). 7) is formed.

以上の手順により、素材(1)の加工予定部(2)についての増肉加工が終了する。   With the above procedure, the process of increasing the thickness of the planned processing portion (2) of the material (1) is completed.

次いで、心金加圧手段(50)による心金(40)の第2拘束部(42)の加圧を解除する。これにより、第2拘束(42)の直径が減少して元の大きさに戻る。   Next, the pressurization of the second restraining portion (42) of the mandrel (40) by the mandrel pressurizing means (50) is released. As a result, the diameter of the second constraint (42) decreases and returns to its original size.

次いで、心金(40)を、パンチ(30)及びガイド(20)と一緒に、素材(1)(即ち据え込み加工品(5))の中空部内から抜出する。さらに、素材(1)を拘束ダイ(10)の拘束孔(11)内から取り出す。これにより、図5に示した据え込み加工品(5)が得られる。   Next, the mandrel (40) is pulled out from the hollow portion of the material (1) (that is, the upsetting product (5)) together with the punch (30) and the guide (20). Further, the material (1) is taken out from the restraining hole (11) of the restraining die (10). Thereby, the upsetting product (5) shown in FIG. 5 is obtained.

なお、上記第1実施形態では、パンチ(30)の先端部の成形凹部(12)底部(12a)に対する停止位置と、ガイド(20)の先端部(20a)の成形凹部(12)底部(12a)に対する停止位置とは一致している。ただし本発明では、両方の停止位置は必ずしも一致していなくても良い。   In addition, in the said 1st Embodiment, the stop position with respect to the shaping | molding recessed part (12) bottom part (12a) of the front-end | tip part of a punch (30), and the shaping | molding recessed part (12) bottom part (12a) of the front-end | tip part (20a) of a guide (20). ) Matches the stop position. However, in the present invention, both stop positions do not necessarily coincide.

而して、上記第1実施形態の据え込み加工方法には次の利点がある。   Thus, the upsetting method of the first embodiment has the following advantages.

すなわち、心金(40)の第2拘束部(42)の直径は、素材(1)の非加工予定部(3)の内径よりも小さく設定されているので、心金(40)を素材(1)の中空部内に容易に挿入することができる。さらに、心金(40)の第2拘束部(42)をその軸方向に加圧圧縮することにより、素材(1)の非加工予定部(3)の内周面(3a)を心金(40)の第2拘束部(42)の周面で拘束するので、加工時に素材(1)の非加工予定部(3)が内側に座屈する不具合を心金(40)の第2拘束部(42)によって阻止することができる。また、加工時に素材(1)の加工予定部(2)が内側に座屈する不具合を心金(40)の第1拘束部(41)によって阻止することができる。その結果、高品質の筒状据え込み加工品(5)を製造することができる。また、加工後に心金(40)の第2拘束部(42)の加圧を解除することにより、心金(40)の第2拘束部(42)の直径が減少するので、心金(40)を素材(1)(即ち据え込み加工品(5))の中空部内から容易に抜出することができる。   That is, since the diameter of the second restraining portion (42) of the mandrel (40) is set smaller than the inner diameter of the non-processed portion (3) of the material (1), the mandrel (40) is made of the material ( It can be easily inserted into the hollow part of 1). Furthermore, by compressing and compressing the second restraining portion (42) of the mandrel (40) in the axial direction, the inner peripheral surface (3a) of the non-processed portion (3) of the raw material (1) 40) is restrained by the peripheral surface of the second restraining portion (42), so that the non-working scheduled portion (3) of the material (1) is buckled inward during processing. 42). Moreover, the malfunction which the process scheduled part (2) of a raw material (1) buckles inside at the time of a process can be blocked | prevented by the 1st restraint part (41) of a mandrel (40). As a result, a high-quality cylindrical upsetting product (5) can be manufactured. Moreover, since the diameter of the 2nd restraint part (42) of a mandrel (40) reduces by cancelling | releasing the pressurization of the 2nd restraint part (42) of a mandrel (40) after a process, a mandrel (40 ) Can be easily extracted from the hollow portion of the material (1) (that is, the upsetting product (5)).

また、心金(40)の第1拘束部(41)と第2拘束部(42)とが互いに分離可能に連結されているので、心金(40)の第2拘束部(42)の特性(例:弾性特性)が繰返し使用によって劣化した場合には、第2拘束部(42)を心金(40)の第1拘束部(41)から分離することができる。これにより、第2拘束部(42)を新しいものに交換することができる。   Moreover, since the 1st restraint part (41) of the mandrel (40) and the 2nd restraint part (42) are connected so that isolation | separation is mutually possible, the characteristic of the 2nd restraint part (42) of a mandrel (40) When (example: elastic property) deteriorates due to repeated use, the second restraining portion (42) can be separated from the first restraining portion (41) of the mandrel (40). Thereby, a 2nd restraint part (42) can be exchanged for a new thing.

さらに、心金(40)の第1拘束部(41)の連結突部(41a)は球状であり、心金(40)の第2拘束部(42)の連結凹部(42a)は、連結突部(41a)に対応した形状、即ち球状なので、心金(40)の第2拘束部(42)をその軸方向に加圧圧縮すると、第2拘束部(42)の連結凹部(42a)の外周部についても確実に加圧圧縮されるようになる。そのため、素材(1)の非加工予定部(3)の内周面(3a)を第2拘束部(42)の周面で確実に拘束することができる。   Furthermore, the connection protrusion (41a) of the first restraining portion (41) of the mandrel (40) is spherical, and the connection recess (42a) of the second restraining portion (42) of the mandrel (40) is the connection protrusion. When the second constraining part (42) of the mandrel (40) is pressed and compressed in the axial direction, the shape corresponding to the part (41a), that is, a spherical shape, the connecting concave part (42a) of the second constraining part (42) The outer peripheral portion is also reliably compressed and compressed. Therefore, the inner peripheral surface (3a) of the non-processed portion (3) of the material (1) can be reliably restrained by the peripheral surface of the second restraining portion (42).

ここで、上記第1実施形態では、据え込み加工時において、ガイド(20)はガイド駆動手段(52)の駆動力によって移動されるが、本発明では、必ずしもガイド(20)はそのような駆動力によって移動されることを要しない。すなわち、本発明では、ガイド(20)を、素材(1)の加工予定部(2)の材料の成形凹部(12)内への圧入によりガイド(20)に作用する押し戻し力によって移動させても良い。この場合には、ガイド駆動手段(52)を必ずしも用いなくてもガイド(20)を移動させることができ、もって据え込み加工装置(10A)の簡素化を図ることができる。   Here, in the first embodiment, at the time of upsetting, the guide (20) is moved by the driving force of the guide driving means (52). However, in the present invention, the guide (20) is not necessarily driven as such. It does not need to be moved by force. That is, in the present invention, the guide (20) may be moved by a pushing-back force acting on the guide (20) by press-fitting the material (1) into the molding recess (12) of the material (1) to be processed. good. In this case, the guide (20) can be moved without necessarily using the guide driving means (52), and thus the upsetting apparatus (10A) can be simplified.

図6〜図9は、本発明の第2実施形態に係る据え込み加工装置(10B)及び据え込み加工方法を説明する図である。これらの図には、上記第1実施形態の据え込み加工装置(10A)の要素と同一の要素には、同一の符号が付されている。   6-9 is a figure explaining the upsetting apparatus (10B) and upsetting method which concern on 2nd Embodiment of this invention. In these drawings, the same reference numerals are given to the same elements as those of the upsetting apparatus (10A) of the first embodiment.

本第2実施形態の据え込み加工装置(10B)により製造される筒状の据え込み加工品(5)は、上記第1実施形態と同じく図5に示したものである。   A cylindrical upsetting product (5) manufactured by the upsetting apparatus (10B) of the second embodiment is the same as that of the first embodiment shown in FIG.

本第2実施形態の据え込み加工装置(10B)の構成について、上記第1実施形態の据え込み加工装置(10A)の構成とは相異する点を中心に以下に説明する。   The configuration of the upsetting apparatus (10B) of the second embodiment will be described below with a focus on differences from the configuration of the upsetting apparatus (10A) of the first embodiment.

図6に示すように、本第2実施形態の据え込み加工装置(10B)では、心金(40)のゴム弾性体製の第2拘束部(42)は、素材(1)の非加工予定部(3)の内周面(3a)における加工予定部(2)の近傍部分(3b)だけを拘束するものである。そのため、この第2拘束部(42)の長さ、つまり必要な固定長さ(摩擦力)は、変形抵抗に対して適宜調整して決定するが、アルミ材では、5〜50mm、望ましくは20〜30mm程度となる。この心金(40)の全長は、上記第1実施形態の心金の全長よりも短くなっている。   As shown in FIG. 6, in the upsetting apparatus (10B) of the second embodiment, the second restraining portion (42) made of a rubber elastic body of the mandrel (40) is not scheduled to be processed of the material (1). Only the vicinity portion (3b) of the planned processing portion (2) on the inner peripheral surface (3a) of the portion (3) is constrained. Therefore, the length of the second restraining portion (42), that is, the necessary fixed length (frictional force) is determined by appropriately adjusting the deformation resistance, but in the case of aluminum material, it is 5 to 50 mm, preferably 20 About 30 mm. The total length of the mandrel (40) is shorter than the total length of the mandrel of the first embodiment.

受け部材(15)には、心金(40)の第2拘束部(42)をその軸方向に受ける受け突部(16)が一体に形成されている。この受け突部(16)は、受け部材(15)と同じく剛性体製であり、素材(1)の非加工予定部(3)の中空部内に配置されている。また、この受け突部(16)の直径は、素材(1)の非加工予定部(3)の内径よりも小さく設定されており、詳述すると、心金(40)の非圧縮状態の第2拘束部(42)の直径と等しく設定されている。   The receiving member (15) is integrally formed with a receiving projection (16) that receives the second restraining portion (42) of the mandrel (40) in the axial direction. This receiving protrusion (16) is made of a rigid body like the receiving member (15), and is disposed in the hollow portion of the non-processed portion (3) of the material (1). In addition, the diameter of the receiving projection (16) is set smaller than the inner diameter of the non-processed portion (3) of the material (1). More specifically, the diameter of the core (40) in the uncompressed state is set. 2 It is set equal to the diameter of the restraint part (42).

本第2実施形態の据え込み加工装置(10B)の他の構成は、上記第1実施形態の据え込み加工装置(10A)の構成と同じである。   Other configurations of the upsetting apparatus (10B) of the second embodiment are the same as the configurations of the upsetting apparatus (10A) of the first embodiment.

本第2実施形態の据え込み加工装置(10B)を用いた据え込み加工方法は、上記第1実施形態の据え込み加工方法と略同じであり、以下に簡単に説明する。   The upsetting method using the upsetting apparatus (10B) of the second embodiment is substantially the same as the upsetting method of the first embodiment, and will be briefly described below.

まず、図6に示すように、拘束ダイ(10)の拘束孔(11)内に素材(1)の非加工予定部(3)を挿入配置する。これにより、素材(1)の加工予定部(2)が拘束ダイ(10)の成形凹部(12)内に配置される。さらに、素材(1)の非加工予定部(3)に対して加工予定部(2)とは反対側の端部(1a)を、受け部材(15)に当接させ、これにより、当該端部(1a)を受け部材(15)によって素材(1)の軸方向に移動阻止状態に受ける。また、受け部材(15)の受け突部(16)は、素材(1)の端部(1a)開口から非加工予定部(3)の中空部内に挿入配置される。この状態では、素材(1)の非加工予定部(3)の内周面(3a)は、受け突部(16)の周面とは当接していない。   First, as shown in FIG. 6, the non-processed portion (3) of the material (1) is inserted and disposed in the restraining hole (11) of the restraining die (10). Thereby, the process scheduled part (2) of a raw material (1) is arrange | positioned in the shaping | molding recessed part (12) of a constraining die (10). Further, the end (1a) on the opposite side of the non-processed portion (2) with respect to the non-processed portion (3) of the material (1) is brought into contact with the receiving member (15). The portion (1a) is received by the receiving member (15) in a movement-blocking state in the axial direction of the material (1). Further, the receiving projection (16) of the receiving member (15) is inserted and arranged in the hollow portion of the non-processed portion (3) from the opening (1a) of the material (1). In this state, the inner peripheral surface (3a) of the non-processed portion (3) of the material (1) is not in contact with the peripheral surface of the receiving projection (16).

次いで、心金(40)を素材(1)の加工予定部(2)及び非加工予定部(3)の中空部内に挿入配置する。これにより、素材(1)の加工予定部(2)の内周面(2a)の全面が心金(40)の第1拘束部(41)の周面で座屈阻止状態に拘束される。一方、素材(1)の非加工予定部(3)の内周面(3a)における加工予定部(2)の近傍部分(3b)は、心金(40)の第2拘束部(42)の周面とは当接しておらず、すなわち心金(1)の第2拘束部(42)の周面で拘束されていない。また、心金(40)の第2拘束部(42)の先端部は、受け部材(15)の受け突部(16)の先端に当接し、これにより、当該先端部が受け突部(16)によって心金(40)の軸方向に移動阻止状態に受けられている。   Next, the mandrel (40) is inserted and disposed in the hollow portion of the planned processing portion (2) and the non-processing planned portion (3) of the material (1). As a result, the entire inner peripheral surface (2a) of the planned processing portion (2) of the material (1) is constrained in a buckling-prevented state by the peripheral surface of the first constraining portion (41) of the mandrel (40). On the other hand, a portion (3b) in the vicinity of the planned processing portion (2) on the inner peripheral surface (3a) of the non-processing planned portion (3) of the material (1) is the second constraining portion (42) of the mandrel (40). It is not in contact with the peripheral surface, that is, not constrained by the peripheral surface of the second restraining portion (42) of the mandrel (1). Further, the distal end portion of the second restraining portion (42) of the mandrel (40) abuts on the distal end of the receiving projection (16) of the receiving member (15), whereby the distal end portion receives the receiving projection (16). ) In the axial direction of the mandrel (40).

さらに、ガイド(20)の挿通孔(21)内に素材(1)の加工予定部(2)を挿入配置する。これにより、素材(1)の加工予定部(2)の外周面をガイド(20)の挿通孔(21)の周面で座屈阻止状態に拘束する。   Furthermore, the processing planned portion (2) of the material (1) is inserted and arranged in the insertion hole (21) of the guide (20). As a result, the outer peripheral surface of the planned processing portion (2) of the material (1) is restrained in a buckling-prevented state by the peripheral surface of the insertion hole (21) of the guide (20).

さらに、ガイド(20)の先端部(20a)と成形凹部(12)の底部(12a)との間に初期クリアランスXを設ける。   Furthermore, an initial clearance X is provided between the tip (20a) of the guide (20) and the bottom (12a) of the molding recess (12).

次いで、図7に示すように、心金加圧手段(50)によって心金(40)の第2拘束部(42)をその軸方向に加圧圧縮する。すると、第2拘束部(42)の直径が増大し、これにより素材(1)の非加工予定部(3)の内周面(3a)における加工予定部(2)の近傍部分(3b)を第2拘束部(42)の周面で座屈阻止状態に拘束する。なお、第2拘束部(42)はゴム弾性体製であるから、第2拘束部(42)の周面に非常に大きな摩擦力が作用する。そのため、素材(1)の非加工予定部(3)の内周面(3a)における加工予定部(2)の近傍部分(3b)を第2拘束部(42)の周面で確実に拘束することができる。この状態を維持する。   Next, as shown in FIG. 7, the second restraining portion (42) of the mandrel (40) is pressurized and compressed in the axial direction by the mandrel pressurizing means (50). Then, the diameter of the 2nd restraint part (42) increases, Thereby, the vicinity part (3b) of the process scheduled part (2) in the internal peripheral surface (3a) of the non-processed scheduled part (3) of a raw material (1). Restraining to the buckling prevention state on the peripheral surface of the second restraining portion (42). Since the second restraining portion (42) is made of a rubber elastic body, a very large frictional force acts on the peripheral surface of the second restraining portion (42). Therefore, the vicinity part (3b) of the planned processing part (2) on the inner peripheral surface (3a) of the non-processed part (3) of the material (1) is reliably restrained by the peripheral surface of the second restraining part (42). be able to. This state is maintained.

次いで、図8に示すように、上記第1実施形態の据え込み加工方法と同様に、パンチ駆動手段(54)によりパンチ(30)を移動させ、素材(1)の加工予定部(2)をその軸方向にパンチ(30)で加圧しながら、ガイド駆動手段(52)によりガイド(20)をパンチ(30)の移動方向(35)とは反対方向(25)に移動させる。これにより、ガイド(20)の先端部(20a)と成形凹部(12)の底部(12a)との間に露出する素材(1)の加工予定部(2)の露出部を、成形凹部(12)内で肉厚が増加するように外側に徐々に膨出させていく。   Next, as shown in FIG. 8, as in the upsetting method of the first embodiment, the punch (30) is moved by the punch driving means (54), and the planned processing portion (2) of the material (1) is moved. The guide (20) is moved in the direction (25) opposite to the movement direction (35) of the punch (30) by the guide driving means (52) while being pressed by the punch (30) in the axial direction. Thus, the exposed portion of the planned processing portion (2) of the material (1) exposed between the distal end portion (20a) of the guide (20) and the bottom portion (12a) of the forming recess (12) is formed into the forming recess (12 ) Slowly bulge outward so that the wall thickness increases.

そして、図9に示すように、素材(1)の加工予定部(2)の材料が全て成形凹部(12)内に圧入されて充満されたとき、すなわち、素材(1)の加工予定部(2)の全体が増肉加工されたとき、パンチ(30)及びガイド(20)の移動をそれぞれ停止する。   And as shown in FIG. 9, when all the materials of the process planned part (2) of a raw material (1) are press-fitted and filled in the shaping | molding recessed part (12), ie, the process planned part ( When the entire thickness of 2) is increased, the movement of the punch (30) and the guide (20) is stopped.

以上の手順により、素材(1)の加工予定部(2)についての増肉加工が終了する。   With the above procedure, the process of increasing the thickness of the planned processing portion (2) of the material (1) is completed.

次いで、心金加圧手段(50)による心金(40)の第2拘束部(42)の加圧を解除する。これにより、第2拘束部(42)の直径が減少して元の大きさに戻る。   Next, the pressurization of the second restraining portion (42) of the mandrel (40) by the mandrel pressurizing means (50) is released. Thereby, the diameter of a 2nd restraint part (42) reduces and it returns to the original magnitude | size.

次いで、心金(40)を、パンチ(30)及びガイド(20)と一緒に、素材(1)(即ち据え込み加工品(5))の中空部内から抜出する。さらに、素材(1)を拘束ダイ(10)の拘束孔(11)内から取り出す。これにより、図5に示した据え込み加工品(5)が得られる。   Next, the mandrel (40) is pulled out from the hollow portion of the material (1) (that is, the upsetting product (5)) together with the punch (30) and the guide (20). Further, the material (1) is taken out from the restraining hole (11) of the restraining die (10). Thereby, the upsetting product (5) shown in FIG. 5 is obtained.

而して、上記第2実施形態の据え込み加工方法には、上記第1実施形態の据え込み加工方法による利点がある上、更に次の利点がある。   Thus, the upsetting method of the second embodiment has the following advantages in addition to the advantages of the upsetting method of the first embodiment.

すなわち、心金(40)の第2拘束部(42)は、素材(1)の非加工予定部(3)の内周面(3a)における加工予定部(2)の近傍部分(3b)だけを拘束するものであるから、心金(40)の第2拘束部(42)を加圧圧縮するのに要する荷重を低減することができる。そのため、心金加圧手段(50)として、加圧能力が低いものを用いることができ、もって安価な据え込み加工装置(10B)を提供できるし、据え込み加工装置(10B)の小型化を図ることができる。さらに、心金(40)の第2拘束部(42)を加圧圧縮することに伴う心金(40)の位置ずれ量を極力低減することができる。   That is, the second restraining portion (42) of the mandrel (40) is only the portion (3b) in the vicinity of the planned processing portion (2) on the inner peripheral surface (3a) of the non-processing planned portion (3) of the material (1). Therefore, the load required to pressurize and compress the second restraining portion (42) of the mandrel (40) can be reduced. Therefore, as the mandrel pressurizing means (50), one having a low pressurizing ability can be used, so that an inexpensive upsetting apparatus (10B) can be provided and the downsetting apparatus (10B) can be downsized. Can be planned. Furthermore, it is possible to reduce as much as possible the amount of displacement of the mandrel (40) due to pressure compression of the second restraining portion (42) of the mandrel (40).

しかも、素材(1)の非加工予定部(3)に対して加工予定部(2)とは反対側の端部(1a)を素材(1)の軸方向に受ける受け部材(15)に、素材(1)の非加工予定部(3)の中空部内に配置され、心金(40)の第2拘束部(42)をその軸方向に受ける受け突部(16)が一体に形成されている。これにより、心金(40)の長さを短くすることができる。そのため、心金(40)を素材(1)の中空部内に更に容易に挿入配置することができるし、また加工後に心金(40)を素材(1)(即ち据え込み加工品(5))の中空部内から更に容易に抜出することができる。   And the receiving member (15) which receives the edge part (1a) on the opposite side to a process planned part (2) with respect to the non-processed part (3) of a raw material (1) in the axial direction of a material (1), A receiving protrusion (16) that is disposed in the hollow portion of the non-processed portion (3) of the material (1) and receives the second restraining portion (42) of the mandrel (40) in the axial direction is integrally formed. Yes. Thereby, the length of the mandrel (40) can be shortened. Therefore, the mandrel (40) can be more easily inserted and arranged in the hollow portion of the material (1), and the mandrel (40) can be inserted into the material (1) after processing (that is, the upsetting product (5)). It can be more easily extracted from the hollow portion.

さらに、受け部材(15)の受け突部(16)の直径は、素材(1)の非加工予定部(3)の内径よりも小さく設定されている。そのため、受け部材(15)の受け突部(16)を素材(1)の非加工予定部(3)の中空部内に容易に挿入配置することができる。   Further, the diameter of the receiving projection (16) of the receiving member (15) is set smaller than the inner diameter of the non-processed portion (3) of the material (1). Therefore, the receiving protrusion (16) of the receiving member (15) can be easily inserted and arranged in the hollow portion of the non-processed scheduled portion (3) of the material (1).

以上で、本発明の幾つかの実施形態について説明したが、本発明は上記実施形態に示したものであることに限定されるものではない。   As mentioned above, although several embodiment of this invention was described, this invention is not limited to what was shown to the said embodiment.

例えば、本発明に係る据え込み加工方法及び据え込み加工装置は、車両用のアームの軸部を製作するためのプリフォームや、筒状の軸部の端部にねじ孔が設けられる部材を製作するためのプリフォームを製造するために適用されるものに限定されるものではなく、様々な製品用プリフォームを製造するために適用可能である。   For example, the upsetting method and the upsetting apparatus according to the present invention produce a preform for producing a shaft portion of a vehicle arm or a member provided with a screw hole at an end portion of a cylindrical shaft portion. It is not limited to what is applied in order to manufacture the preform for performing, It can apply in order to manufacture the preform for various products.

また上記実施形態では、素材(1)の加工予定部(2)は素材(1)の軸方向一側部に位置しているが、本発明では、素材(1)の加工予定部(2)は素材(1)の軸方向中間部に位置していても良い。さらに、本発明では、素材(1)の加工予定部(2)は、素材(1)の軸方向両側部にそれぞれ位置しており、両方の加工予定部を同時に加工しても良い。   Moreover, in the said embodiment, although the process planned part (2) of a raw material (1) is located in the axial direction one side part of a raw material (1), in this invention, the process planned part (2) of a raw material (1). May be located in the middle in the axial direction of the material (1). Furthermore, in the present invention, the planned processing portions (2) of the material (1) are respectively positioned on both sides in the axial direction of the material (1), and both of the planned processing portions may be processed simultaneously.

また本発明では、素材(1)の加工予定部(2)を所定温度に加熱した状態で加工しても良いし、加熱しないで加工しても良い。   Moreover, in this invention, you may process in the state which heated the process scheduled part (2) of the raw material (1) to predetermined temperature, and you may process it without heating.

また本発明では、拘束ダイ(10)及びガイド(20)は複数個に分割されたものであっても良い。   In the present invention, the constraining die (10) and the guide (20) may be divided into a plurality of pieces.

また本発明では、素材(1)は円筒状であっても良いし、角筒状であっても良い。   In the present invention, the material (1) may be cylindrical or rectangular.

本発明は、筒状の素材の加工予定部を肉厚が増加するように外側に膨出させる筒状素材の据え込み加工方法及び筒状素材の据え込み加工装置に利用可能である。   INDUSTRIAL APPLICABILITY The present invention can be used for a tubular material upsetting method and a cylindrical material upsetting apparatus that bulges a processing target portion of a cylindrical material outwardly so that the thickness increases.

図1は、本発明の第1実施形態に係る筒状素材の据え込み加工装置により筒状素材の加工予定部を加工する前の状態における、同据え込み加工装置の断面図である。FIG. 1 is a cross-sectional view of the upsetting apparatus before the cylindrical material upsetting apparatus according to the first embodiment of the present invention processes a scheduled portion of the cylindrical material. 図2は、同据え込み加工装置の心金の第2拘束部を加圧圧縮した状態における、同据え込み加工装置の断面図である。FIG. 2 is a cross-sectional view of the upsetting apparatus in a state where the second restraining portion of the mandrel of the upsetting apparatus is compressed and compressed. 図3は、同据え込み加工装置により素材の加工予定部を加工する途中の状態における、同据え込み加工装置の断面図である。FIG. 3 is a cross-sectional view of the upsetting apparatus in a state where the planned processing portion of the material is being processed by the upsetting apparatus. 図4は、同据え込み加工装置により素材の加工予定部を加工した後の状態における、同据え込み加工装置の断面図である。FIG. 4 is a cross-sectional view of the upsetting apparatus after the planned processing portion of the material is processed by the upsetting apparatus. 図5は、同据え込み加工装置により製造された据え込み加工品の斜視図である。FIG. 5 is a perspective view of an upsetting product manufactured by the upsetting apparatus. 図6は、本発明の第2実施形態に係る筒状素材の据え込み加工装置により筒状素材の加工予定部を加工する前の状態における、同据え込み加工装置の断面図である。FIG. 6 is a cross-sectional view of the upsetting apparatus in a state before processing the scheduled portion of the cylindrical material by the upsetting apparatus for the cylindrical material according to the second embodiment of the present invention. 図7は、同据え込み加工装置の心金の第2拘束部を加圧圧縮した状態における、同据え込み加工装置の断面図である。FIG. 7 is a cross-sectional view of the upsetting apparatus in a state where the second restraining portion of the mandrel of the upsetting apparatus is compressed and compressed. 図8は、同据え込み加工装置により素材の加工予定部を加工する途中の状態における、同据え込み加工装置の断面図である。FIG. 8 is a cross-sectional view of the upsetting apparatus in a state where the planned processing portion of the material is being processed by the upsetting apparatus. 図9は、同据え込み加工装置により素材の加工予定部を加工した後の状態における、同据え込み加工装置の断面図である。FIG. 9 is a cross-sectional view of the upsetting apparatus after the planned processing portion of the material has been processed by the upsetting apparatus.

符号の説明Explanation of symbols

1…素材
2…加工予定部
2a…加工予定部の内周面
3…非加工予定部
3a…非加工予定部の内周面
5…据え込み加工品
7…膨出部
10A、10B…据え込み加工装置
10…拘束ダイ
11…拘束孔
12…成形凹部
15…受け部材
16…受け突部
20…ガイド
21…挿通孔
25…ガイドの移動方向
30…パンチ
35…パンチの移動方向
40…心金
41…第1拘束部
41a…連結突部
42…第2拘束部
42a…連結凹部
50…心金加圧手段
52…ガイド駆動手段
54…パンチ駆動手段
DESCRIPTION OF SYMBOLS 1 ... Material 2 ... Planned process part 2a ... Inner peripheral surface 3 of a planned process part ... Non-processed planned part 3a ... Inner peripheral surface 5 of a non-processed planned part ... Upset product 7 ... Swelling part 10A, 10B ... Upset Processing device 10 ... restraining die 11 ... restraining hole 12 ... molding recess 15 ... receiving member 16 ... receiving protrusion 20 ... guide 21 ... insertion hole 25 ... guide moving direction 30 ... punch 35 ... punch moving direction 40 ... metal core 41 ... 1st restraint part 41a ... Connection protrusion 42 ... 2nd restraint part 42a ... Connection recessed part 50 ... Mandrel pressurizing means 52 ... Guide drive means 54 ... Punch drive means

Claims (6)

筒状素材の加工予定部及び非加工予定部の中空部内に心金を挿入配置することにより、素材の加工予定部及び非加工予定部の内周面を心金の周面で拘束するとともに、
素材の非加工予定部を拘束ダイに設けられた拘束孔内に配置することにより、素材の非加工予定部の外周面を拘束孔の周面で拘束し、
且つ、素材の加工予定部を拘束ダイの端部に設けられた成形凹部内に配置するとともに、
素材の加工予定部をガイドに設けられた挿通孔内に配置することにより、素材の加工予定部の外周面を挿通孔の周面で拘束し、
次いで、素材の加工予定部をその軸方向にパンチで加圧しながら、ガイドをパンチの移動方向とは反対方向に移動させることにより、素材の加工予定部を成形凹部内で肉厚が増加するように外側に膨出させる、筒状素材の据え込み加工方法において、
心金は、素材の加工予定部の内周面を拘束する剛性体製の第1拘束部と、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を拘束するゴム弾性体製の第2拘束部と、を有しており、
心金の第1拘束部は、素材の加工予定部の中空部内に適合して挿入配置可能であり、
心金の第2拘束部の直径は、素材の非加工予定部の内径よりも小さく設定されており、
心金を素材の加工予定部及び非加工予定部の中空部内に挿入配置することにより、素材の加工予定部の内周面を心金の第1拘束部の周面で拘束するとともに、
心金の第2拘束部をその軸方向に加圧圧縮することにより、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を心金の第2拘束部の周面で拘束し、
この状態で、前記据え込み加工を行うことを特徴とする筒状素材の据え込み加工方法。
By constraining the inner peripheral surface of the material planned processing portion and the non-processing planned portion with the peripheral surface of the mandrel by inserting and arranging the mandrel in the hollow portion of the cylindrical material processing planned portion and the non-processing planned portion,
The non-scheduled part of the material is placed in the restraint hole provided in the restraining die, thereby restraining the outer peripheral surface of the non-scheduled part of the material with the peripheral surface of the restraint hole,
And, while arranging the processing planned portion of the material in the molding recess provided at the end of the constraint die,
By placing the planned processing portion of the material in the insertion hole provided in the guide, the outer peripheral surface of the planned processing portion of the material is restrained by the peripheral surface of the insertion hole,
Next, while pressing the portion to be processed of the material in the axial direction with the punch, the guide is moved in the direction opposite to the moving direction of the punch so that the portion to be processed of the material is increased in thickness in the molding recess. In the upsetting processing method of the cylindrical material to bulge outward,
The mandrel includes a first restraining portion made of a rigid body that restrains the inner peripheral surface of the material planned processing portion and a rubber elastic body that restrains at least a portion near the processing target portion on the inner peripheral surface of the non-processed portion of the raw material A second restraining portion made of
The first constraining portion of the mandrel can be inserted and arranged in conformity with the hollow portion of the planned processing portion of the material,
The diameter of the second restraining portion of the mandrel is set smaller than the inner diameter of the non-processed portion of the material,
By constraining the inner peripheral surface of the planned processing portion of the material with the peripheral surface of the first constraining portion of the core metal by inserting and placing the mandrel in the hollow portion of the planned processing portion and the non-processing planned portion of the material,
By compressing and compressing the second constraining portion of the mandrel in the axial direction, at least the portion near the planned processing portion on the inner peripheral surface of the non-working planned portion of the material is constrained by the peripheral surface of the second constraining portion of the mandrel. And
In this state, the upsetting process for the cylindrical material is characterized in that the upsetting process is performed.
心金の第2拘束部は、素材の非加工予定部の内周面における加工予定部の近傍部分だけを拘束するものであり、
素材の非加工予定部に対して加工予定部とは反対側の端部を素材の軸方向に受ける受け部材に、素材の非加工予定部の中空部内に配置され、心金の第2拘束部をその軸方向に受ける受け突部が一体に設けられており、
受け部材の受け突部の直径は、素材の非加工予定部の内径よりも小さく設定されている請求項1記載の筒状素材の据え込み加工方法。
The second constraining part of the mandrel restrains only the vicinity of the planned processing part on the inner peripheral surface of the non-scheduled part of the material,
A second constraining portion of the mandrel is disposed in the hollow portion of the non-scheduled part of the material on the receiving member that receives the end of the material on the opposite side of the non-scheduled part of the material in the axial direction of the material. Receiving projections are provided integrally in the axial direction,
The tubular material upsetting method according to claim 1, wherein the diameter of the receiving projection of the receiving member is set smaller than the inner diameter of the non-processed portion of the material.
心金は、第1拘束部と第2拘束部とに分離可能であり、
心金の第1拘束部の端面に、略球状の連結突部が一体に突設されるとともに、
心金の第2拘束部の端面に、連結突部に対応する連結凹部が設けられ、
連結突部が連結凹部内に嵌合されることにより、心金の第1拘束部と第2拘束部とが互いに分離可能に連結されている請求項1又は2記載の筒状素材の据え込み加工方法。
The mandrel is separable into a first restraining part and a second restraining part,
On the end face of the first restraining portion of the mandrel, a substantially spherical connecting projection is integrally projected,
A connection recess corresponding to the connection protrusion is provided on the end face of the second restraining portion of the mandrel,
The upsetting of the cylindrical material according to claim 1 or 2, wherein the first projecting portion and the second restraining portion of the mandrel are separably connected to each other by fitting the connecting protrusion into the connecting recess. Processing method.
筒状素材の加工予定部及び非加工予定部の中空部内に配置され、素材の加工予定部及び非加工予定部の内周面を拘束する心金と、
拘束孔を有するとともに、該拘束孔内に配置された素材の非加工予定部の外周面を拘束孔の周面で拘束する拘束ダイと、
拘束ダイの端部に設けられた成形凹部と、
挿通孔を有するとともに、該挿通孔内に配置された素材の加工予定部の外周面を挿通孔の周面で拘束するガイドと、
素材の加工予定部をその軸方向に加圧するパンチと、を備え、
素材の加工予定部をその軸方向にパンチで加圧しながら、ガイドをパンチの移動方法とは反対方向に移動させることにより、素材の加工予定部を成形凹部内で肉厚が増加するように外側に膨出させるように構成された筒状素材の据え込み加工装置において、
心金は、素材の加工予定部の内周面を拘束する剛性体製の第1拘束部と、素材の非加工予定部の内周面における少なくとも加工予定部の近傍部分を拘束するゴム弾性体製の第2拘束部と、を有しており、
心金の第1拘束部は、素材の加工予定部の中空部内に適合して挿入配置可能であり、
心金の第2拘束部の直径は、素材の非加工予定部の内径よりも小さく設定されており、
心金の第2拘束部をその軸方向に加圧圧縮する心金加圧手段を備えていることを特徴とする筒状素材の据え込み加工装置。
A mandrel that is disposed in the hollow portion of the processing planned portion and the non-processing planned portion of the tubular material, and restrains the inner peripheral surface of the processing planned portion and the non-processing planned portion of the material;
A restraint die that has a restraint hole and restrains the outer peripheral surface of the non-processed portion of the material disposed in the restraint hole with the peripheral surface of the restraint hole,
A molding recess provided at the end of the constraining die;
A guide that has an insertion hole and restrains the outer peripheral surface of the processing planned portion of the material disposed in the insertion hole with the peripheral surface of the insertion hole;
A punch that pressurizes the planned processing portion of the material in its axial direction,
While pressing the planned processing part of the material with its punch in the axial direction, the guide is moved in the opposite direction to the punch moving method, so that the planned processing part of the material increases outside in the molding recess. In the upsetting apparatus for cylindrical materials configured to bulge into
The mandrel includes a first restraining portion made of a rigid body that restrains the inner peripheral surface of the material planned processing portion and a rubber elastic body that restrains at least a portion near the processing target portion on the inner peripheral surface of the non-processed portion of the raw material A second restraining portion made of
The first constraining portion of the mandrel can be inserted and arranged in conformity with the hollow portion of the planned processing portion of the material,
The diameter of the second restraining portion of the mandrel is set smaller than the inner diameter of the non-processed portion of the material,
An upsetting apparatus for a cylindrical material, comprising: a mandrel pressurizing unit that pressurizes and compresses the second restraining portion of the mandrel in the axial direction thereof.
心金の第2拘束部は、素材の非加工予定部の内周面における加工予定部の近傍部分だけを拘束するものであり、
素材の非加工予定部に対して加工予定部とは反対側の端部を素材の軸方向に受ける受け部材に、素材の非加工予定部の中空部内に配置され、心金の第2拘束部をその軸方向に受ける受け突部が一体に設けられており、
受け部材の受け突部の直径は、素材の非加工予定部の内径よりも小さく設定されている請求項4記載の筒状素材の据え込み加工装置。
The second constraining part of the mandrel restrains only the vicinity of the planned processing part on the inner peripheral surface of the non-scheduled part of the material,
A second constraining portion of the mandrel is disposed in the hollow portion of the non-scheduled part of the material on the receiving member that receives the end of the material on the opposite side of the non-scheduled part of the material in the axial direction of the material. Receiving projections are provided integrally in the axial direction,
The tubular material upsetting apparatus according to claim 4, wherein the diameter of the receiving projection of the receiving member is set smaller than the inner diameter of the non-processed portion of the material.
心金は、第1拘束部と第2拘束部とに分離可能であり、
心金の第1拘束部の端面に、略球状の連結突部が一体に突設されるとともに、
心金の第2拘束部の端面に、連結突部に対応する連結凹部が設けられ、
連結突部が連結凹部内に嵌合されることにより、心金の第1拘束部と第2拘束部とが互いに分離可能に連結されている請求項4又は5記載の筒状素材の据え込み加工装置。
The mandrel is separable into a first restraining part and a second restraining part,
On the end face of the first restraining portion of the mandrel, a substantially spherical connecting projection is integrally projected,
A connection recess corresponding to the connection protrusion is provided on the end face of the second restraining portion of the mandrel,
The tubular material upsetting according to claim 4 or 5, wherein the first protrusion and the second lock of the mandrel are detachably connected to each other by fitting the connection protrusion into the connection recess. Processing equipment.
JP2006307986A 2006-11-14 2006-11-14 Method for upsetting cylindrical base stock Pending JP2008119734A (en)

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JP2020146733A (en) * 2019-03-14 2020-09-17 日鉄日新製鋼株式会社 Perforated member manufacturing method and roller manufacturing method
JP7151568B2 (en) 2019-03-14 2022-10-12 日本製鉄株式会社 Perforated member manufacturing method and roller manufacturing method

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