JP2008116138A - Heat exchange plate - Google Patents

Heat exchange plate Download PDF

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JP2008116138A
JP2008116138A JP2006300216A JP2006300216A JP2008116138A JP 2008116138 A JP2008116138 A JP 2008116138A JP 2006300216 A JP2006300216 A JP 2006300216A JP 2006300216 A JP2006300216 A JP 2006300216A JP 2008116138 A JP2008116138 A JP 2008116138A
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raised
recessed
heat exchange
raised portion
plate
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Toyoaki Matsuzaki
豊明 松崎
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Xenesys Inc
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Xenesys Inc
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Priority to JP2006300216A priority Critical patent/JP2008116138A/en
Priority to CNA200710167059XA priority patent/CN101178293A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat exchange plate capable of improving efficiency of heat exchange through plates by adapting an irregular pattern which can easily adjust the ratio of size of each clearance caused between plates in a state where a heat exchanger is constituted to match each clearance to a difference in properties of each heat exchange fluid distributed thereto. <P>SOLUTION: In the irregular pattern in which a number of elevated parts 11 and recessed part 13 are regularly arranged, and an intermediate elevated part 12 and an intermediate recessed part 14 are disposed around each elevated part 11 and around each recessed part 13, respectively, the elevated heights and recessed depths are appropriately adjusted and set. Accordingly, the state of both sides of each plate can be easily set to a symmetric shape state in which the height of each elevated part is coincident on both sides of the plate or an asymmetric shape state in which it is varied between both the sides, and the size of each clearance between plates can be freely set in a state where a plurality of plates are superposed without changing the basic layout of the irregular pattern. Consequently, design of heat exchanger and plate manufacturing associated therewith can be flexibly and easily performed. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は金属薄板を成形して得られ、複数重ね合せ状態で一体化して熱交換器とされる熱交換用プレートに関し、特に、プレート表裏各面を流れる各熱交換用流体の性質の違いに対応して流路形状を最適化しやすい凹凸パターン形状を有して、熱交換効率の向上が図れる熱交換用プレートに関する。   The present invention relates to a heat exchange plate obtained by molding a thin metal plate and integrated into a heat exchanger by combining a plurality of stacked plates, and in particular, due to the difference in properties of each heat exchange fluid flowing on each surface of the plate. Correspondingly, the present invention relates to a heat exchanging plate that has an uneven pattern shape that facilitates optimizing the flow path shape and can improve heat exchange efficiency.

高温流体と低温流体との間で熱の授受(熱交換)を行わせる熱交換器の使用にあたり、熱伝達率を大きくして熱交換性能を高めたい場合には、従来からプレート式の熱交換器が多く用いられていた。このプレート式の熱交換器は、複数の略板状のプレートを平行に所定間隔で重ね合せ、各プレート間をそれぞれ流路として、各流路にはプレート一枚おきに高温流体と低温流体を交互に流して、各プレートを介して熱交換させる構造である。   When using a heat exchanger that transfers heat between a high-temperature fluid and a low-temperature fluid (heat exchange), if you want to increase the heat transfer rate and improve the heat exchange performance, then plate-type heat exchange has been used. Many vessels were used. In this plate heat exchanger, a plurality of substantially plate-like plates are stacked in parallel at a predetermined interval, each plate is used as a flow channel, and each channel is supplied with a high-temperature fluid and a low-temperature fluid every other plate. It is a structure which makes it flow alternately and heat-exchanges through each plate.

このような従来のプレート式熱交換器の伝熱面形状としては、いわゆるヘリンボーンタイプの凹凸パターン形状が多く用いられていたが、この形状では圧力損失の低減と耐圧強度確保の両立が難しかったことから、近年、別の凹凸パターン形状が種々提案されており、例えば、特開2002−257488号公報に示されるものがあった。   As the heat transfer surface shape of such a conventional plate type heat exchanger, a so-called herringbone type concave / convex pattern shape was often used, but it was difficult to reduce pressure loss and ensure pressure resistance strength with this shape. In recent years, various other concavo-convex pattern shapes have been proposed, for example, as disclosed in JP-A-2002-257488.

この従来の熱交換器におけるプレートは、シール部(ガスケット)の内側部分に、プレートの厚さ方向に山状で上端部が平坦となるように、かつ上面から見て方型形状に形成される伝熱面要素を複数備える構成となっており、このプレートが複数枚積層されて一つの熱交換器をなす仕組みとなっている。
特開2002−257488号公報
The plate in this conventional heat exchanger is formed in a square shape in the inner part of the seal part (gasket) so that it has a mountain shape in the thickness direction of the plate and the upper end part is flat, and when viewed from above. A plurality of heat transfer surface elements are provided, and a plurality of these plates are stacked to form one heat exchanger.
JP 2002-257488 A

従来の熱交換器は前記特許文献に示される構成となっており、この従来の熱交換器におけるプレートは、熱交換器を構成するにあたり、交互に上下辺を入替えて積層され、プレートにおける伝熱面要素の突出方向先端部と、これに隣合うプレートの流路交差部分(突出方向底部)とが接触するようになっており、伝熱面要素の出張り方向を同じ向きに合わせて積層されていることで、プレートを挟む各流路の形状は同一となる。   The conventional heat exchanger has a configuration shown in the above-mentioned patent document, and the plates in this conventional heat exchanger are stacked by alternately exchanging the upper and lower sides when configuring the heat exchanger. The front end part of the surface element in the projecting direction and the flow path crossing part (bottom part in the projecting direction) of the adjacent plate are in contact with each other, and the projecting direction of the heat transfer surface element is aligned in the same direction. As a result, the shape of each flow path sandwiching the plates is the same.

一般に熱交換器で熱交換を行わせる二つの流体は、異なる物質であり、その性質はもとより熱交換時における圧力や流量等の使用条件も全く違うものとなっているため、熱交換の際にはそれぞれの流体に応じた伝熱を考慮するのが望ましいが、プレート表裏の流路形状が同じである場合、プレートに対する伝熱条件がほぼ同じとなり、各流路を流れる二つの熱交換用流体について熱的には等しい条件で対応せざるを得ないこととなり、プレートを挟んで熱交換を行う二つの熱交換用流体の温度や性質等の違いに対応した最適な伝熱条件を与えることはできず、効率のよい熱交換が行いにくいという課題を有していた。   In general, the two fluids that exchange heat with a heat exchanger are different substances, and their conditions such as pressure and flow rate during heat exchange are completely different. It is desirable to consider the heat transfer according to each fluid. However, if the flow path shapes on the front and back of the plate are the same, the heat transfer conditions for the plate will be almost the same, and two heat exchange fluids flowing through each flow path Therefore, it is necessary to provide the optimum heat transfer conditions corresponding to differences in temperature and properties of the two heat exchange fluids that exchange heat with the plate in between. The problem was that it was difficult to perform efficient heat exchange.

本発明は前記課題を解消するためになされたもので、熱交換器を構成した状態で各プレート間に生じる各隙間の大きさの比率を調整しやすい凹凸パターンを採用して、各隙間をこれに流通させる各熱交換用流体の性質の違いに対応するものとして各流体とプレートとの熱伝達性能を最適化でき、プレートを介した熱交換の効率を向上させられる熱交換用プレートを提供することにある。   The present invention has been made in order to solve the above-described problems, and adopts an uneven pattern that makes it easy to adjust the ratio of the sizes of the gaps generated between the plates in the state where the heat exchanger is configured. A heat exchange plate capable of optimizing the heat transfer performance between each fluid and the plate as a response to the difference in the properties of each heat exchange fluid flowing through the plate and improving the efficiency of heat exchange via the plate There is.

本発明に係る熱交換用プレートは、所定の凹凸パターンを有する金属製略板状体で形成され、凸部同士が当接する状態で複数枚重ね合され一体化されて熱交換器を構成し、一方の面側で接する一の熱交換用流体と他方の面側で接する他の熱交換用流体との間で熱交換を行わせる熱交換用プレートにおいて、前記凹凸パターンとして、一方の面側に、所定の一方向へ所定ピッチをなして直線状に並び、且つ前記一方向と直交する他方向に前記ピッチと同ピッチ又は異なるピッチで直線状に並ぶ格子状配列で形成される所定隆起形状の多数の隆起部と、前記一方の面側における隆起部の配置に対し前記一方向及び他方向にそれぞれ半ピッチずつずれた中間位置に隆起部隆起方向と逆向きに凹んだ凹み形状として多数形成される凹部とを備えると共に、前記各隆起部の周囲所定範囲に、前記隆起部より低く前記凹部より高い所定高さの隆起形状とされる中間隆起部が形成され、前記各凹部の周囲所定範囲に、前記中間隆起部より低く且つ前記凹部より浅い所定深さの凹みとなる中間凹部が形成され、隣合う各隆起部と凹部の中間位置に、前記中間隆起部と中間凹部との境界となる段差が形成され、前記一方の面側における中間凹部のちょうど裏側で凹部の裏返し形状としてあらわれる他方の面側の隆起部分が、前記中間隆起部と同一形状をなすと共に、一方の面側における中間隆起部のちょうど裏側で中間隆起部の裏返し形状としてあらわれる他方の面側の凹み部分が、前記中間凹部と同一形状をなし、少なくとも隆起部と凹部を除く部分では表裏面で同じパターン形状とされるものである。   The heat exchange plate according to the present invention is formed of a substantially metal plate-like body having a predetermined concavo-convex pattern, and a plurality of pieces are overlapped and integrated in a state where the convex portions are in contact with each other to constitute a heat exchanger, In the heat exchange plate for exchanging heat between one heat exchange fluid in contact with one surface side and another heat exchange fluid in contact with the other surface side, as the uneven pattern, A predetermined raised shape formed in a grid array arranged in a straight line at a predetermined pitch in a predetermined direction, and in a linear direction at the same pitch as or different from the pitch in another direction orthogonal to the one direction. A large number of raised portions are formed as recessed shapes recessed in the opposite direction to the raised direction of the raised portion at intermediate positions shifted by a half pitch respectively in the one direction and the other direction with respect to the arrangement of the raised portions on the one surface side. Provided with a recess. An intermediate raised portion having a raised shape lower than the raised portion and higher than the recessed portion is formed in a predetermined range around each raised portion, and the intermediate raised portion is formed in a predetermined range around each recessed portion. An intermediate recess that is a recess having a predetermined depth that is lower and shallower than the recess is formed, and a step serving as a boundary between the intermediate ridge and the intermediate recess is formed at an intermediate position between each adjacent ridge and the recess. The raised portion on the other surface side, which appears as the inverted shape of the recessed portion just on the back side of the intermediate recessed portion on the surface side, has the same shape as the intermediate raised portion, and the intermediate raised portion just on the back side of the intermediate raised portion on the one surface side The recessed portion on the other surface side that appears as the inverted shape of the portion has the same shape as the intermediate recess, and at least the portion excluding the raised portion and the recess has the same pattern shape on the front and back surfaces .

このように本発明によれば、隆起部と凹部が多数規則的に配列されると共に、各隆起部周囲に中間隆起部が、各凹部周囲に中間凹部がそれぞれ配置される凹凸パターンのうち、中間隆起部及び中間凹部に係る形状部分はそのまま不変とし、また隆起部の中間隆起部に対する突出高さと凹部の中間凹部に対する凹み深さの合計値が常に一定となるようにしながら、前記突出高さ及び凹み深さを適宜調整して設定することにより、凹凸パターン部分のプレート表裏方向寸法は変更せずに、プレート表裏各面での各隆起形状部分の高さをプレート表裏で一致させた表裏対称形状の状態や前記高さを異ならせた非対称形状の状態を使用目的に応じて容易に設定できることとなり、凹凸パターンの基本レイアウトを変えることなくプレートを複数重ね合せた状態でのプレート間の隙間の大きさを自由に設定でき、熱交換器設計とこれに伴うプレート製造が柔軟且つ容易に行える。   As described above, according to the present invention, a large number of raised portions and recessed portions are regularly arranged, an intermediate raised portion is arranged around each raised portion, and an intermediate pattern among the uneven patterns in which an intermediate recessed portion is arranged around each recessed portion. The shape portion related to the raised portion and the intermediate recess is left unchanged, and the total height of the raised height of the raised portion relative to the intermediate raised portion and the depth of the recessed portion relative to the intermediate recessed portion is always constant, By adjusting and setting the dent depth appropriately, the plate front and back direction dimensions of the uneven pattern part are not changed, and the height of each raised shape part on each side of the plate front and back is the symmetrical shape And asymmetrical shapes with different heights can be easily set according to the purpose of use, and multiple plates can be stacked without changing the basic layout of the uneven pattern. Plates between the size of the gap in the state can be freely set, plates prepared with the design and this heat exchanger is flexibly and easily.

また、本発明に係る熱交換用プレートは必要に応じて、前記中間隆起部から隆起部が突出する高さと、前記中間凹部から凹部が凹む深さが異なる値とされるものである。   In the heat exchange plate according to the present invention, the height at which the raised portion protrudes from the intermediate raised portion and the depth at which the recessed portion is recessed from the intermediate recessed portion have different values as necessary.

このように本発明によれば、隆起部又は凹部の裏側隆起部分である凹凸パターンの各隆起形状部分の突出高さをプレート表裏で異ならせて形成し、プレートを複数重ね合せた熱交換器構成状態で、隆起部の突出量及び凹部の凹み量に応じてプレート表裏のいずれか一方の側における隙間が他方の側の隙間と異なった形状及び大きさとなってプレート間に生じることにより、表裏の各隙間を通過するそれぞれの熱交換用流体の流量や通過速度を大きく異ならせることができ、二種類の各隙間が互いに異なる性状の流路をなして互いに異なった伝熱性能を発揮できることとなり、各隙間を各熱交換用流体の性状や熱交換器に対する流入出量に適切に対応させればプレートと各流体との熱伝達を極めて効率的に進行させられ、熱交換用流体間で効率よく熱交換が行える。   As described above, according to the present invention, the protrusion height of each raised shape portion of the concavo-convex pattern which is the back side raised portion of the raised portion or the recessed portion is formed differently on the front and back of the plate, and a heat exchanger configuration in which a plurality of plates are overlapped In this state, depending on the protruding amount of the raised portion and the recessed amount of the concave portion, the gap on either side of the plate is different in shape and size from the gap on the other side, and the gap between the plates is generated. The flow rate and passage speed of each heat exchange fluid passing through each gap can be greatly different, and the two types of gaps can form different flow paths and exhibit different heat transfer performance, If each gap is appropriately matched to the properties of each heat exchange fluid and the inflow / outflow amount to the heat exchanger, the heat transfer between the plate and each fluid can proceed extremely efficiently, and the efficiency between the heat exchange fluids Ku heat exchange can be performed.

また、本発明に係る熱交換用プレートは必要に応じて、前記中間隆起部から隆起部が突出する高さと、前記中間凹部から凹部が凹む深さが同じ値となり、前記一方の面側における凹部のちょうど裏側で凹部の裏返し形状としてあらわれる他方の面側の隆起部分が、前記隆起部と同一形状をなすと共に、一方の面側における隆起部のちょうど裏側で隆起部の裏返し形状としてあらわれる他方の面側の凹み部分が、前記凹部と同一形状をなして、表裏面で同じパターン形状とされるものである。   Further, in the heat exchange plate according to the present invention, if necessary, the height at which the raised portion protrudes from the intermediate raised portion and the depth at which the recessed portion is recessed from the intermediate recessed portion have the same value, and the recessed portion on the one surface side The other surface that appears as the inverted shape of the raised portion on the other side is the same as the raised portion on the other surface side, and the raised portion on the other surface side that appears as the inverted shape of the recessed portion just on the back side of The concave portion on the side has the same shape as the concave portion, and has the same pattern shape on the front and back surfaces.

このように本発明によれば、隆起部又は凹部の裏側隆起部分である凹凸パターンの各隆起形状部分の突出高さをプレート表裏で一致させ、凹凸パターンを表裏対称形状として成型し、プレートを複数重ね合せた熱交換器構成状態で、プレート表裏のいずれの隙間も同じ形状及び大きさとなってプレート間に生じることにより、プレートに対する伝熱条件が表裏の各隙間でほぼ同じとなり、各隙間を流れる二つの熱交換用流体について熱的には等しい条件で対応することができ、プレートを挟んで熱交換を行う二つの熱交換用流体の温度や性質等によっては、表裏の各隙間形状を異ならせる場合よりも適切な伝熱条件を与えられ、熱交換効率を向上させられる。また、プレート中心を適切に設定すれば辺位置の入替えのみで凹凸の位置関係を逆にすることができ、表裏反転無しで各隆起形状部分同士を当接させた複数重ね合せ状態とすることも可能であり、表裏方向を同じ向きのままで重ね合せるプレート端部形状が採用される場合に対応して一種類のプレートでの熱交換器形成を実現でき、製造コストを抑えられる。   As described above, according to the present invention, the protruding heights of the raised and recessed portions of the concavo-convex pattern which is the back side raised portion of the raised portion or the recessed portion are matched on the front and back sides of the plate, the concavo-convex pattern is molded as a symmetrical shape, and a plurality of plates are formed. When the heat exchanger is in a superposed state, any gaps on the front and back sides of the plate have the same shape and size and are generated between the plates, so that the heat transfer conditions for the plates are almost the same in the gaps on the front and back sides and flow through each gap. The two heat exchanging fluids can be handled under the same thermal condition, and depending on the temperature and nature of the two heat exchanging fluids that exchange heat with the plate in between, the shape of each gap on the front and back sides is different. Heat transfer conditions more appropriate than the case are given, and the heat exchange efficiency can be improved. In addition, if the plate center is set appropriately, the positional relationship of the unevenness can be reversed only by replacing the side position, and it is also possible to make a plurality of overlapping states in which each raised shape part is in contact with each other without inversion It is possible to realize the formation of a heat exchanger with one type of plate corresponding to the case where a plate end shape is used in which the front and back directions are overlapped in the same direction, and the manufacturing cost can be reduced.

また、本発明に係る熱交換用プレートは必要に応じて、前記隆起部が間に凹部を介在させずに直線状に並ぶと共に、凹部が間に隆起部を介在させずに直線状に並ぶ所定方向について、隣合う各隆起部のちょうど中間位置で且つ中間隆起部と中間凹部に囲まれた部位の所定範囲を、隆起部と同じ高さに突出させた突出部とすると共に、前記所定方向について、隣合う各凹部のちょうど中間位置で且つ中間隆起部と中間凹部に囲まれた部位の所定範囲を、凹部と同じ深さに陥没させた陥没部とするものである。   Further, in the heat exchange plate according to the present invention, if necessary, the raised portions are arranged in a straight line without interposing a concave portion therebetween, and the concave portions are arranged in a straight line without interposing a raised portion therebetween. With respect to the direction, a predetermined range of a portion surrounded by the intermediate raised portion and the intermediate recessed portion is located at an exactly middle position between adjacent raised portions, and a protruding portion protruding at the same height as the raised portion, and the predetermined direction In addition, a predetermined range of a portion surrounded by the intermediate raised portion and the intermediate concave portion at an exactly middle position between adjacent concave portions is a depressed portion that is depressed to the same depth as the concave portion.

このように本発明によれば、隆起部間の中間位置に突出部を形成すると共に、凹部間の中間位置に陥没部を形成し、プレートを複数重ね合せた熱交換器構成状態で、隣合うプレートの隆起部同士、並びに凹部の裏側隆起部分同士を当接させられることに加え、隆起部間の中間の突出部や凹部間の中間の陥没部裏側突出部分同士が互いに当接することにより、隣合うプレート同士の接触箇所を大幅に増やした状態とすることができ、プレートの凹凸パターン部分各部が表裏両側の別のプレートから多数の箇所で支持されて接合状態での強度を大幅に向上させられ、プレート間に導入される熱交換用流体の圧力が高くなっても確実に隙間形状を維持して熱交換を適切に行える。   As described above, according to the present invention, the protrusion is formed at the intermediate position between the ridges, the depression is formed at the intermediate position between the recesses, and adjacent to each other in a heat exchanger configuration state in which a plurality of plates are stacked. In addition to being able to abut the ridges of the plates and the backside bulges of the recesses, the protrusions in the middle between the ridges and the backside protrusions in the middle of the recesses between the recesses abut each other. It is possible to greatly increase the number of contact points between matching plates, and each part of the concavo-convex pattern portion of the plate is supported at a number of locations from different plates on both sides of the front and back, greatly improving the strength in the joined state. Even if the pressure of the heat exchange fluid introduced between the plates increases, the gap shape is reliably maintained and heat exchange can be performed appropriately.

また、本発明に係る熱交換用プレートは必要に応じて、前記隆起部が、頂部として所定の大きさの平坦面を有し、前記凹部が、底部として所定の大きさの平坦面を有するものである。   Further, in the heat exchange plate according to the present invention, if necessary, the raised portion has a flat surface of a predetermined size as a top portion, and the concave portion has a flat surface of a predetermined size as a bottom portion. It is.

このように本発明によれば、隆起部及び凹部の裏側隆起部分の各頂部を平坦形状とし、プレートを複数重ね合せた熱交換器構成状態で、隣合うプレートの隆起部同士、並びに凹部の裏側隆起部分同士が平面同士で当接することにより、十分な接触面を有して強度を確保できると共に、拡散接合によりプレートを接合する場合は十分に接合面積を確保して確実な接合が得られ、凹凸パターン各部に多数配置した接合部分で極めて高い強度を得られる。   As described above, according to the present invention, the ridges and the tops of the back side bulges of the recesses are flat, and the ridges of adjacent plates and the back side of the recesses in a heat exchanger configuration in which a plurality of plates are stacked. When the raised portions abut each other between the flat surfaces, it has a sufficient contact surface to ensure the strength, and when joining the plates by diffusion bonding, a sufficient bonding area is ensured and reliable bonding is obtained, Extremely high strength can be obtained at a large number of joints arranged in each part of the concave / convex pattern.

(本発明の第1の実施形態)
以下、本発明の第1の実施形態を図1ないし図6に基づいて説明する。図1は本実施形態に係る熱交換用プレートの正面図、図2は図1のA−B部分拡大図、図3は図2のC−C断面図及びD−D断面図、図4は図2のE−E断面図、F−F断面図、及びG−G断面図、図5は図2のH−H断面図及びI−I切断部端面図、図6は本実施形態に係る熱交換用プレートの重ね合せ状態における一断面図及び他断面図である。
(First embodiment of the present invention)
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS. 1 is a front view of a heat exchange plate according to the present embodiment, FIG. 2 is an enlarged view of a portion AB in FIG. 1, FIG. 3 is a sectional view taken along lines CC and DD in FIG. 2 is a cross-sectional view taken along the line EE, a cross-sectional view taken along the line FF, and a cross-sectional view taken along the line GG. FIG. 5 is a cross-sectional view taken along the line H-H in FIG. It is the one sectional view and other sectional views in the state of superposition of the plate for heat exchange.

前記各図において本実施形態に係る熱交換用プレート10は、矩形状の金属製略板状体で形成され、プレス成型される凹凸パターンとして、一方の面側に隆起した状態として形成され、直交する二方向にそれぞれ異なる所定ピッチで並ぶ格子状配列状態として多数成型される隆起部11と、隆起部11の配置に対し前記二方向にそれぞれ半ピッチ分ずつずれたちょうど中間の各位置で、隆起部11と逆向きの凹形状として形成される凹部13と、隆起部11周囲所定範囲で隆起部11より低い所定高さの隆起形状に形成される中間隆起部12と、凹部13周囲所定範囲で凹部13より浅い所定深さの凹み形状に形成される中間凹部14とを備える構成である。   In each of the drawings, the heat exchange plate 10 according to the present embodiment is formed of a rectangular metal substantially plate-like body, is formed as a concavo-convex pattern to be press-molded, and is raised as one surface side, and is orthogonal Ridges 11 formed in a large number in a grid-like array state arranged at different predetermined pitches in two directions, and ridges at intermediate positions shifted by half a pitch in each of the two directions with respect to the arrangement of the ridge portions 11. A recessed portion 13 formed as a concave shape opposite to the portion 11, an intermediate raised portion 12 formed in a raised shape having a predetermined height lower than the raised portion 11 in a predetermined range around the raised portion 11, and a predetermined range around the recessed portion 13. It is a structure provided with the intermediate | middle recessed part 14 formed in the recessed shape of the predetermined depth shallower than the recessed part 13. FIG.

前記隆起部11は、プレート表面側で、略円錐台状の隆起形状として、プレート長辺方向と平行な向きへ所定ピッチをなして複数列で直線状に並び、且つプレート短辺方向と平行な向きへ前記所定ピッチより長い他ピッチで複数列直線状に並ぶ格子状配列で多数成型される構成である。この隆起部11においては、頂部11aを略円形の平坦部分として形成される一方、円錐底面側の外周面端部を周りの中間隆起部12と滑らかに連続する曲面形状とされてなる構成である。   The raised portions 11 are substantially frustoconical raised shapes on the plate surface side, arranged in a straight line in a plurality of rows at a predetermined pitch in a direction parallel to the plate long side direction, and parallel to the plate short side direction. In this configuration, a large number are molded in a grid-like arrangement in a plurality of rows in a straight line at a different pitch longer than the predetermined pitch. The raised portion 11 has a configuration in which the top portion 11a is formed as a substantially circular flat portion, and the outer peripheral surface end portion on the conical bottom side is formed into a curved surface shape that is smoothly continuous with the surrounding intermediate raised portion 12. .

前記凹部13は、プレート表面側で、前記隆起部11の配置に対し前記プレート長辺方向及び短辺方向にそれぞれ半ピッチずつずれた中間位置に隆起部同様の格子状配列として配置され、隆起部隆起方向と逆向きに凹んだ凹形状として多数成型される構成である。この凹部13では、底部13aが略円形の平坦部分として形成される一方、この底部13aとは反対側の内周面端部を周囲の中間凹部14と滑らかに連続する曲面形状とされてなる構成である。この凹部13のちょうど裏側にあたる他方の面側への裏側隆起部分15が、略円錐台状に隆起した状態となっている。   The concave portions 13 are arranged in a grid-like arrangement similar to the raised portions at intermediate positions shifted by a half pitch in the plate long side direction and the short side direction with respect to the arrangement of the raised portions 11 on the plate surface side. It is the structure shape | molded many as a concave shape dented in the reverse direction to the protruding direction. In the recess 13, the bottom portion 13 a is formed as a substantially circular flat portion, and the end portion of the inner peripheral surface opposite to the bottom portion 13 a is formed into a curved shape that is smoothly continuous with the surrounding intermediate recess 14. It is. The back side raised portion 15 to the other surface side which is just the back side of the concave portion 13 is raised in a substantially truncated cone shape.

これら凹凸パターンをなす隆起部11及び凹部13は、矩形状とされる熱交換用プレート10に対し、プレート横辺方向又は縦辺方向の各中間位置を挟む両側部分が対称関係となる配置とされる。   The raised portions 11 and the recessed portions 13 forming the concavo-convex pattern are arranged so that both side portions sandwiching the intermediate positions in the plate lateral direction or the longitudinal direction are symmetrical with respect to the rectangular heat exchange plate 10. The

各隆起部11及び凹部13の配列が、プレート長辺方向のピッチと短辺方向のピッチとを異ならせたものとなっていることで、各隆起部11と凹部13が一つずつ交互に並ぶ向きの並び方向が、プレート短辺方向に対しほぼ30°傾いた(長辺方向に対し約60°傾いた)状態であり、各中間隆起部12及び中間凹部14の平面形状がそれぞれ菱形をなす凹凸パターンとなる。なお、熱交換用プレート10の凹凸パターンはこの他、前記隆起部11及び凹部13の各配列について、プレート長辺方向のピッチを短辺方向のピッチより長くしたパターンや、直交する二方向へ同じ所定ピッチをなして直線状に並ぶ正方格子状配列とされるパターンとして形成される構成でもかまわない。   The arrangement of the raised portions 11 and the recessed portions 13 is such that the pitch in the long side direction of the plate is different from the pitch in the short side direction, so that the raised portions 11 and the recessed portions 13 are alternately arranged one by one. The direction of the alignment is a state inclined by approximately 30 ° with respect to the plate short side direction (inclined by approximately 60 ° with respect to the long side direction), and the planar shapes of the intermediate raised portions 12 and the intermediate concave portions 14 each form a rhombus. It becomes an uneven pattern. In addition, the uneven pattern of the heat exchange plate 10 is the same in each of the arrangement of the raised portions 11 and the recessed portions 13 in a pattern in which the pitch in the plate long side direction is longer than the pitch in the short side direction, or in two orthogonal directions. It may be configured to be formed as a pattern of a square lattice array arranged in a straight line at a predetermined pitch.

前記中間隆起部12は、前記各隆起部11の周囲所定範囲に、前記隆起部11より低く前記凹部より高い所定高さの隆起形状として形成される構成である。また、前記中間凹部14は、前記各凹部13の周囲所定範囲に、前記中間隆起部12より低く且つ前記凹部13より浅い所定深さの凹みとして形成される構成である。   The intermediate raised portion 12 is configured to be formed as a raised shape having a predetermined height lower than the raised portion 11 and higher than the recessed portion in a predetermined range around each raised portion 11. The intermediate recess 14 is formed as a recess having a predetermined depth lower than the intermediate ridge 12 and shallower than the recess 13 in a predetermined range around each recess 13.

これら中間隆起部12と中間凹部14との境界部分は、高低差の分の段差を生じた状態となっており、この段差は中間隆起部12中の隆起部11と中間凹部14中の凹部13との間のちょうど中間位置に配置される構成である。そして、隆起部11の中間隆起部12から突出する高さが、凹部13の中間凹部14からの凹み深さより大であり、プレート表面側における隆起部11の突出高さが、裏面側における凹部13の裏側隆起部分15の突出高さより大きい構成である。   The boundary portion between the intermediate raised portion 12 and the intermediate recessed portion 14 is in a state where a level difference is generated, and this step is the raised portion 11 in the intermediate raised portion 12 and the recessed portion 13 in the intermediate recessed portion 14. It is the structure arrange | positioned in the exact middle position between. And the height which protrudes from the intermediate | middle protruding part 12 of the protruding part 11 is larger than the dent depth from the intermediate | middle recessed part 14 of the recessed part 13, and the protruding height of the protruding part 11 in the plate surface side is the recessed part 13 in the back surface side. It is the structure larger than the protrusion height of the back side raised part 15 of this.

また、各中間隆起部12同士が隣合うと共に各中間凹部14同士が隣合う中間位置は、各隆起部11とその最も近くで隣合う別の隆起部との中間位置であり、且つ各凹部13とその最も近くで隣合う別の凹部との中間位置ともなっているが、そのプレート表裏方向位置については、中間隆起部12と中間凹部14とのちょうど中間となる構成である。   Further, the intermediate position where the intermediate raised portions 12 are adjacent to each other and the intermediate recessed portions 14 are adjacent to each other is an intermediate position between each raised portion 11 and another adjacent adjacent raised portion, and each recessed portion 13. It is also an intermediate position between the adjacent concave portion adjacent thereto and the plate front and back direction position, and the intermediate raised portion 12 and the intermediate concave portion 14 are just in the middle.

この熱交換用プレート10は、同形状の他プレートと同じ面同士を向い合わせ、前記隆起部11の頂部11a同士、又は各凹部13の裏側隆起部分15同士を当接させた複数並列状態で一体化され、当接箇所以外の各プレート間に熱交換用流体が流通可能な隙間を有する熱交換器を構成するものであり、プレート表面側で接する一の熱交換用流体と裏面側で接する他の熱交換用流体との間で熱交換を行わせる。このプレートを一体化させた状態でプレートの隆起形状部分同士が接し、また場合によっては拡散接合等で接合状態となることから、強度が大きくプレート間に高い圧力が加わっても変形しにくく、プレート間隔の変化が抑えられ、熱交換用流体同士の圧力差が大きい状態にも対応できる。   This heat exchange plate 10 faces the same surface as the other plate of the same shape, and is integrated in a plurality of parallel states in which the top portions 11a of the raised portions 11 or the back side raised portions 15 of the recessed portions 13 are in contact with each other. The heat exchanger having a gap through which the heat exchange fluid can flow between each plate other than the abutting portion is configured, and one heat exchange fluid in contact with the plate surface side is in contact with the back surface side. Heat exchange with the heat exchange fluid. The raised portions of the plates are in contact with each other in an integrated state, and in some cases they are joined by diffusion bonding, etc., so they are strong and difficult to deform even when high pressure is applied between the plates. It is possible to cope with a state in which the change in the interval is suppressed and the pressure difference between the heat exchange fluids is large.

プレートを重ね合せた状態では、各隆起部11の隆起した側の一の隙間51で、隆起部11より隆起高さの低い中間隆起部12同士、及びさらに低い中間凹部14や凹部13同士がそれぞれ所定の間隔で対向する。これら中間隆起部12間や凹部13間にそれぞれ生じている小間隙が合さって一つの隙間をなし、これが一の熱交換用流体の流路となる。この隙間51による流路はプレート間隔の各位置での違いに対応して流路断面積を変化させるものとなっており、流路は拡大、縮小を繰返しながらプレートの一端から他端まで連続している。   In the state where the plates are superposed, the intermediate ridges 12 having a lower bulge height than the bulges 11 and the lower intermediate cavities 14 and cavities 13 are formed in one gap 51 on the bulge side of each bulge 11. Opposes at a predetermined interval. The small gaps generated between the intermediate raised portions 12 and the recessed portions 13 are combined to form one gap, which becomes one heat exchange fluid flow path. The flow path formed by the gap 51 changes the cross-sectional area of the flow path in accordance with the difference in the plate interval, and the flow path continues from one end of the plate to the other end while repeatedly expanding and contracting. ing.

一方、各隆起部11の隆起側と反対側の他の隙間52においては、隆起部11裏側部分同士、中間隆起部12裏側部分同士、さらに中間凹部14裏側部分同士がそれぞれ所定の間隔で対向しており、各対向部分間の小間隙が合さって一つの隙間が生じている。この他の隙間52による他の熱交換用流体の流路も、前記一の隙間51の場合と同様、拡大、縮小を繰返しながらプレートの一端から他端まで連続している。   On the other hand, in the other gap 52 on the opposite side to the raised side of each raised portion 11, the raised portion 11 back side portions, the intermediate raised portion 12 back side portions, and the intermediate recessed portion 14 back side portions face each other at a predetermined interval. The small gaps between the facing portions are combined to form one gap. Similarly to the case of the one gap 51, the flow path of the other heat exchange fluid by the other gap 52 is continuous from one end of the plate to the other end while being repeatedly enlarged and reduced.

これら一の隙間51と他の隙間52の形状及び大きさは、隆起部11の中間隆起部12からの突出高さと、凹部13の中間凹部14からの凹み深さが異なって表裏で非対称形状であるプレートを、同じ面同士向い合わせて重ねられているために、互いに異なったものとなっており、大きさは他の隙間52の方が一の隙間51より小さくなる。各隙間51、52は、その形状及び大きさに基づいて互いに異なる伝熱特性をそれぞれ有することになるが、あらかじめ熱交換を行わせる二つの流体の性質を考慮して、これに合わせた伝熱特性となるように、各隙間51、52の形状及び大きさが、隆起部11の中間隆起部12からの突出高さと、凹部13の中間凹部14からの凹み深さの調整により設定される。そして、これら各隙間51、52に、その特性に合った性質を有する方の熱交換用流体がそれぞれ導入されるよう、熱交換器全体の構造も設定される。   The shape and size of the one gap 51 and the other gap 52 are different from each other in that the protruding height of the raised portion 11 from the intermediate raised portion 12 and the depth of the recessed portion 13 from the intermediate recessed portion 14 are different. Since certain plates are overlapped with the same surface facing each other, they are different from each other, and the size of the other gap 52 is smaller than that of the one gap 51. Each of the gaps 51 and 52 has different heat transfer characteristics based on the shape and size thereof. In consideration of the properties of the two fluids that perform heat exchange in advance, the heat transfer according to the two heat transfer characteristics is performed. The shapes and sizes of the gaps 51 and 52 are set by adjusting the protruding height of the raised portion 11 from the intermediate raised portion 12 and the depth of the recessed portion 13 from the intermediate recessed portion 14 so as to be characteristic. And the structure of the whole heat exchanger is also set so that the fluid for the heat exchange which has the property suitable for the characteristic may be each introduce | transduced into these clearance gaps 51 and 52, respectively.

次に、本実施の形態に係る熱交換用プレートを用いた熱交換器の使用状態について説明する。熱交換用プレート10が複数重ね合されて一体に組合わされた熱交換器構成状態では、各隆起部11の隆起した側の一の隙間51に一の熱交換用流体を流入・流出させる一方、前記隙間51と熱交換用プレート10を隔てて位置する各隆起部11の隆起方向と反対側の他の隙間52に、他の熱交換用流体を流通させると、二つの熱交換用流体の間で熱交換が行えることとなる。   Next, the use state of the heat exchanger using the heat exchange plate according to the present embodiment will be described. In the heat exchanger configuration state in which a plurality of heat exchange plates 10 are overlapped and combined together, one heat exchange fluid flows into and out of one gap 51 on the raised side of each raised portion 11, When another heat exchange fluid is circulated in the other gap 52 on the opposite side of the raised direction of the raised portions 11 located between the gap 51 and the heat exchange plate 10, the gap between the two heat exchange fluids is increased. The heat exchange can be performed.

各プレート間の隙間51、52は、凹凸パターンに対応して、隆起部11又は凹部13の並ぶ各方向について、主な流路となる凹形状部分に挟まれた間隙部分が直線状に連続し且つそれぞれ直交する状態となっており、隙間51、52にそれぞれ流通させる二つの熱交換用流体の流れ関係が並流、向流、又は直交流のいずれの場合でも、流れについて熱交換用流体に略同じ条件を与えられ、二つの流体がいずれの向きの組合わせであっても、流路における圧力損失を抑えてスムーズに隙間51、52を流通させられ、効率よく熱交換が行えることとなる。   The gaps 51 and 52 between the plates correspond to the concavo-convex pattern, and in each direction in which the raised portions 11 or the concave portions 13 are arranged, the gap portions sandwiched between the concave portions serving as main flow paths are linearly continuous. In addition, each of the two heat exchange fluids flowing through the gaps 51 and 52 is in a state of being orthogonal to each other, and the flow is changed to the heat exchange fluid regardless of whether the flow relationship is parallel flow, counter flow, or cross flow. Given substantially the same conditions, regardless of the orientation of the two fluids, the pressure loss in the flow path can be suppressed and the gaps 51 and 52 can be circulated smoothly and heat exchange can be performed efficiently. .

例えば、熱交換用流体が互いに向流となる流れ関係で流通している場合、各隆起部11の隆起する一の隙間51では、所定の入口側から各隆起部11同様の配列をなす各凹部13の並ぶ各方向に沿って、凹部13間と中間凹部14間を中心とする流路を一の熱交換用流体が流れる状態となっている。   For example, when the heat exchanging fluids are circulated in a flow relationship that is countercurrent to each other, each of the concave portions 51 that are arranged in the same manner as each of the raised portions 11 from a predetermined inlet side in one raised gap 51 of each raised portion 11. A single heat exchanging fluid flows through the flow path centered between the recesses 13 and the intermediate recesses 14 along each of the 13 rows.

他方、各隆起部11の隆起側と反対側の他の隙間52では、隆起部11裏側と中間隆起部12裏側の各凹形状部分の間を中心とする流路を他の熱交換用流体が前記隙間51の場合とはほぼ逆向きに流れる状態となっている。それぞれ熱交換用流体が隙間51、52を進みながら自然に合流、分岐して熱交換用プレート10の表裏面各部にもれなくスムーズに行渡ることとなる。   On the other hand, in another gap 52 on the opposite side to the raised side of each raised portion 11, other heat exchange fluid flows through the flow path centered between the concave portions on the back side of the raised portion 11 and the back side of the intermediate raised portion 12. It is in a state of flowing in a direction almost opposite to the case of the gap 51. The heat exchange fluids naturally merge and branch while proceeding through the gaps 51 and 52, respectively, and smoothly move to the front and back portions of the heat exchange plate 10.

こうして熱交換用流体がプレート全体に広く行渡ることでプレートと各流体間の熱伝達が促されることに加え、プレート間で拡大、縮小を繰返して連続する独特な形状を有し、且つプレート表裏両側において各熱交換用流体の性質を十分に考慮した熱伝達特性となる形状に設定された各隙間51、52をそれぞれ熱交換用流体が流通することで、熱交換用プレート10と各熱交換用流体間ではそれぞれ効率よく熱伝達が進行し、流体間での熱交換効率が大きく向上する。   In this way, the heat exchange fluid spreads widely throughout the plate, which promotes heat transfer between the plate and each fluid, and has a unique shape that repeatedly expands and contracts between the plates, and the front and back of the plate. The heat exchange fluid circulates through the gaps 51 and 52 that are set in a shape that provides heat transfer characteristics that fully consider the properties of the heat exchange fluid on both sides, so that the heat exchange plate 10 and each heat exchange are exchanged. Heat transfer efficiently proceeds between the working fluids, and the heat exchange efficiency between the fluids is greatly improved.

このように、本実施の形態に係る熱交換用プレートにおいては、隆起部11と凹部13が多数規則的に配列されると共に、各隆起部11周囲に中間隆起部12が、各凹部13周囲に中間凹部14がそれぞれ配置される凹凸パターンのうち、隆起部11又は凹部13の裏側隆起部分15である凹凸パターンの各隆起形状部分の高さをプレート表裏で異ならせて形成し、プレートを複数重ね合せた熱交換器構成状態で、隆起部11の突出量及び凹部13の凹み量に応じてプレート表裏の一方の隙間51が他方の隙間52と異なった形状及び大きさとなってプレート間に生じることから、表裏の各隙間51、52を通過するそれぞれの熱交換用流体の流量や通過速度を大きく異ならせることができ、二種類の各隙間51、52が互いに異なる性状の流路をなして互いに異なった伝熱性能を発揮できることとなり、各隙間51、52を各熱交換用流体の性状や熱交換器に対する流入出量に適切に対応させればプレートと各流体との熱伝達を極めて効率的に進行させられ、熱交換用流体間で効率よく熱交換が行える。また、隆起部11の突出高さ及び凹部13の凹み深さを適宜調整することで、凹凸パターン部分のプレート表裏方向寸法を変更せず凹凸パターンの基本レイアウトを変えることなくプレートを複数重ね合せた状態でのプレート間の隙間の大きさを自由に設定でき、熱交換器設計とこれに伴うプレート製造が柔軟且つ容易に行える。   Thus, in the heat exchange plate according to the present embodiment, a large number of raised portions 11 and recessed portions 13 are regularly arranged, and intermediate raised portions 12 around each raised portion 11 are arranged around each recessed portion 13. Of the concavo-convex patterns in which the intermediate concave portions 14 are respectively arranged, the height of each bulge-shaped portion of the concavo-convex pattern which is the back-side bulge portion 15 of the bulge portion 11 or the concave portion 13 is formed differently on the front and back of the plate, and a plurality of plates are stacked In the combined heat exchanger configuration state, one gap 51 on the front and back of the plate has a shape and size different from that of the other gap 52 according to the protruding amount of the raised portion 11 and the recessed amount of the recessed portion 13 and is generated between the plates. Therefore, the flow rate and the passing speed of the heat exchange fluids passing through the gaps 51 and 52 on the front and back sides can be greatly different, and the two types of gaps 51 and 52 have different properties. It is possible to exhibit different heat transfer performance by forming a path, and if the gaps 51 and 52 are appropriately matched to the properties of the heat exchange fluid and the inflow and outflow amounts to the heat exchanger, the heat of the plate and each fluid Transmission can proceed very efficiently, and heat can be exchanged efficiently between fluids for heat exchange. In addition, by appropriately adjusting the protruding height of the raised portion 11 and the depth of the recessed portion 13, a plurality of plates were stacked without changing the basic pattern layout of the uneven pattern without changing the plate front / back dimension of the uneven pattern portion. In this state, the size of the gap between the plates can be freely set, and the heat exchanger design and the accompanying plate manufacturing can be performed flexibly and easily.

(本発明の第2の実施形態)
本発明の第2の実施形態を図7及び図8に基づいて説明する。図7は本実施形態に係る熱交換用プレートの一断面図及び他断面図、図8は本実施形態に係る熱交換用プレートの重ね合せ状態における一断面図及び他断面図である。
(Second embodiment of the present invention)
A second embodiment of the present invention will be described with reference to FIGS. FIG. 7 is a cross-sectional view and another cross-sectional view of the heat exchange plate according to the present embodiment, and FIG. 8 is a cross-sectional view and a cross-sectional view of the heat exchange plate according to the present embodiment in an overlapped state.

前記各図において本実施形態に係る熱交換用プレート20は、前記第1の実施形態同様、プレス成型される凹凸パターンとして、隆起部21と、凹部23と、中間隆起部22と、中間凹部24とを備える一方、前記第1の実施形態において、隆起部11の中間隆起部12からの突出量と、凹部13の中間凹部14からの凹み量とを異ならせ、プレート表裏の隆起部分突出状態の異なる表裏非対称形状に形成する構成としているのに対し、異なる構成として、隆起部21の中間隆起部22からの突出量と、凹部23の中間凹部24からの凹み量とを同じくし、隆起部21又は凹部23の裏側隆起部分25である凹凸パターンの各隆起形状部分の突出高さをプレート表裏で一致させ、中間隆起部22及び中間凹部24も含めて凹凸パターンを表裏対称形状にする構成を有するものである。   In each of the drawings, the heat exchanging plate 20 according to the present embodiment is similar to the first embodiment in that the raised portion 21, the recessed portion 23, the intermediate raised portion 22, and the intermediate recessed portion 24 are formed as an uneven pattern to be press-molded. In the first embodiment, the protruding amount of the protruding portion 11 from the intermediate protruding portion 12 and the protruding amount of the recessed portion 13 from the intermediate recessed portion 14 are different from each other, so that the protruding portions of the plate front and back are in a protruding state. In contrast to the configuration in which the front and back asymmetric shapes are formed, as a different configuration, the protruding amount of the raised portion 21 from the intermediate raised portion 22 and the recessed amount of the recessed portion 23 from the intermediate recessed portion 24 are the same. Alternatively, the protrusion height of each raised shape portion of the concavo-convex pattern which is the back side raised portion 25 of the concave portion 23 is matched on the front and back of the plate, and the concave and convex pattern including the intermediate raised portion 22 and the intermediate concave portion 24 And it has a configuration that referred shape.

プレートを複数重ね合せた熱交換器構成状態で、各隆起部21の隆起した側の隙間53の形状と、これと反対側の隙間54の形状とが同一となることで、プレートに対する伝熱条件が表裏の各隙間53、54でほぼ同じとなり、各隙間53、54を流れる二つの熱交換用流体について熱的には等しい条件で対応することができ、プレートを挟んで熱交換を行う二つの熱交換用流体の温度や性質等によっては、表裏の各隙間形状を異ならせる場合よりも適切な伝熱条件を与えられ、熱交換効率を向上させられる。   In the heat exchanger configuration state in which a plurality of plates are stacked, the shape of the gap 53 on the raised side of each raised portion 21 is the same as the shape of the gap 54 on the opposite side, so that the heat transfer condition for the plate Are substantially the same in the gaps 53 and 54 on the front and back sides, and the two heat exchange fluids flowing through the gaps 53 and 54 can be handled under the same thermal condition, and the two heat exchange fluids sandwiching the plate Depending on the temperature, properties, etc. of the heat exchange fluid, more appropriate heat transfer conditions can be provided than when the gap shapes on the front and back sides are different, and the heat exchange efficiency can be improved.

また、プレート全体の中心を、凹凸パターンにおける最短距離で隣合う所定の隆起部21と凹部23のちょうど中間位置となるよう適切に設定すれば、辺位置の入替えのみで隆起部21と凹部23の位置関係を逆にすることができ、表裏反転無しで各隆起形状部分同士を当接させた複数重ね合せ状態とすることも可能であり、表裏方向を同じ向きのままで重ね合せるプレート端部形状が採用される場合に対応して、一種類のプレートでの熱交換器形成を実現でき、製造コストを抑えられる。   Further, if the center of the entire plate is appropriately set to be an intermediate position between the predetermined ridges 21 and the recesses 23 adjacent to each other at the shortest distance in the concavo-convex pattern, the ridges 21 and the recesses 23 can be simply replaced by side positions. It is possible to reverse the positional relationship, and it is also possible to have multiple overlapping states where each raised shape part abuts without inversion of the front and back, plate end shape that overlaps with the front and back directions kept in the same direction In response to the case where the heat exchanger is employed, the heat exchanger can be formed with one kind of plate, and the manufacturing cost can be reduced.

(本発明の第3の実施形態)
本発明の第3の実施形態を図9及び図10に基づいて説明する。図9は本実施形態に係る熱交換用プレートの部分拡大図、図10は図9のJ−J断面図、K−K断面図、及び本実施形態に係る熱交換用プレートの重ね合せ状態断面図である。
(Third embodiment of the present invention)
A third embodiment of the present invention will be described with reference to FIGS. FIG. 9 is a partially enlarged view of the heat exchange plate according to the present embodiment, FIG. 10 is a cross-sectional view taken along lines JJ and KK of FIG. 9, and a cross-sectional view of the heat exchange plate according to the present embodiment. FIG.

前記各図において本実施形態に係る熱交換用プレートは、前記第1の実施形態同様、プレス成型される凹凸パターンとして、隆起部31と、凹部33と、中間隆起部32と、中間凹部34とを備える一方、前記第1の実施形態において、各隆起部11が凹部13を介在させずに隣合う形となる別の隆起部11との中間位置は、同時に各凹部13が隆起部11を介在させずに隣合う別の凹部との中間位置ともなっており、高さ方向についてちょうど中間隆起部12と中間凹部14の中間の高さとされる構成であるのに対し、異なる構成として、この中間位置部分について、各隆起部31が間に凹部33を介在させずに直線状に並ぶプレート短辺方向で隆起部31と同じ並びに位置する分を隆起部31と同じ高さに突出させた突出部36とする一方、前記プレート短辺方向で各凹部33と同じ並びに位置する分については、凹部33と同じ深さに凹ませた陥没部37として、突出した突出部36や陥没部37の裏側突出部分38を、それぞれプレートを複数重ね合せた熱交換器構成状態で隆起部31や凹部33の裏側隆起部分35と同様のプレート同士の当接部分として用いる構成を有するものである。   In each of the drawings, the heat exchanging plate according to the present embodiment, as in the first embodiment, has a raised portion 31, a recessed portion 33, an intermediate raised portion 32, and an intermediate recessed portion 34 as an uneven pattern to be press-molded. On the other hand, in the first embodiment, each of the ridges 11 has an intermediate position with another ridge 11 that is adjacent to each other without interposing the recess 13. It is also an intermediate position between adjacent recesses without being made, and the intermediate height between the intermediate raised portion 12 and the intermediate recess 14 in the height direction is different from this intermediate position. As for the portion, the protruding portion 36 in which each protruding portion 31 protrudes to the same height as the protruding portion 31 in the same direction as the protruding portion 31 in the plate short side direction arranged linearly without interposing the concave portion 33 therebetween. One As for the recessed portion 37 recessed at the same depth as the recessed portion 33, the protruding protruding portion 36 and the back side protruding portion 38 of the recessed portion 37 are arranged for the same position as the recessed portions 33 in the plate short side direction. Each plate has a configuration in which a plurality of plates are used as a contact portion between the plates, similar to the raised portion 35 of the raised portion 31 and the recessed portion 33 in the heat exchanger configuration state in which a plurality of plates are stacked.

隆起部31間の中間の突出部36同士や、凹部33間の中間における陥没部37の裏側突出部分38同士が互いに当接することで、隣合うプレート同士の接触箇所を大幅に増やした状態とすることができ、プレートの凹凸パターン部分各部が表裏両側の別のプレートから多数の箇所で支持されて接合状態での強度を大幅に向上させられ、プレート間に導入される熱交換用流体の圧力が高くなっても確実に隙間55、56形状を維持して熱交換を適切に行える。   The protruding portions 36 in the middle between the raised portions 31 and the back side protruding portions 38 of the depressed portion 37 in the middle between the recessed portions 33 are in contact with each other, thereby greatly increasing the number of contact points between adjacent plates. Each part of the concavo-convex pattern part of the plate is supported at a number of locations from different plates on both the front and back sides, greatly improving the strength in the joined state, and the pressure of the fluid for heat exchange introduced between the plates can be increased. Even if the height is increased, the shape of the gaps 55 and 56 can be reliably maintained and heat exchange can be appropriately performed.

なお、前記第1ないし第3の各実施形態に係る熱交換用プレートにおいて、プレートに所定形状の凹凸パターンを設ける点以外については任意の構成とすることができ、前記凹凸パターン部分の周囲に配置されるプレート端部のフランジ部形状や流体流路となる開口孔の有無や配置箇所等を適宜設定することにより、プレート並列状態における各熱交換用流体の流入出位置を熱交換器の使用目的に適した配置で配設することができる。   In addition, in the heat exchange plate according to each of the first to third embodiments, the plate may have any configuration except that the plate is provided with a concavo-convex pattern having a predetermined shape, and is arranged around the concavo-convex pattern portion. The purpose of use of the heat exchanger is to determine the inflow and outflow positions of each heat exchanging fluid in the plate parallel state by appropriately setting the shape of the flange at the end of the plate and the presence / absence of the opening hole serving as the fluid flow path and the arrangement location, etc. It can arrange | position by the arrangement | positioning suitable for.

また、前記第1ないし第3の各実施形態に係る熱交換用プレートにおいて、前記隆起部の形状を略円錐台状とし、凹部形状についても裏側隆起部分が略円錐台状となるような凹み形状に形成する構成としているが、これに限らず、隆起部形状を任意の曲面による隆起形状や平面を組合わせた略多角錐台状とし、また凹部形状も裏側隆起部分がこの隆起部同様の形状となるような所定凹み形状に形成する構成とすることもできる。さらに、中間隆起部や中間凹部についても、任意の曲面や平面の組合わせで形成することができる。   Further, in the heat exchange plate according to each of the first to third embodiments, the shape of the raised portion is a substantially truncated cone shape, and the recessed shape is such that the back side raised portion is substantially a truncated cone shape. However, the present invention is not limited to this, and the shape of the raised portion is a substantially polygonal frustum shape that is a combination of a raised shape or a flat surface with an arbitrary curved surface, and the recessed shape is the same shape as the raised portion on the back side. It can also be set as the structure formed in the predetermined dent shape which becomes. Further, the intermediate raised portion and the intermediate concave portion can be formed by a combination of arbitrary curved surfaces and flat surfaces.

また、前記第1ないし第3の各実施形態に係る熱交換用プレートにおいては、熱交換器を構成する際、同じプレートを一つおきに表裏反転させて重ね合せ、熱交換器構成を一種類のプレートのみで済ませるようにしているが、これに限らず、熱交換器を構成する全てのプレートについてプレート端部のフランジ形状が同じで且つ同一の向きで重ね合せることを要求される場合、例えば、プレート重ね合せ状態で順次直接接触しつつ重なり合い、ろう付け等により互いに接合され、側面に一切開口を生じさせないフランジ形状や、間にガスケットを介在させるタイプのフランジ形状とされる場合には、フランジ形状は同じながら凹凸パターンを表裏反転させた形状の別のプレートを併用するようにしてプレートを二種類とし、一つおきに異なるプレートを重ね合せる組合わせとすれば、一種類のプレートで構成する場合と同様隆起形状部分同士を当接させて強固な重ね合せ状態で一体化して熱交換器とすることができ、同じ形状となる一方の面側で接する一の熱交換用流体と他方の面側で接する他の熱交換用流体との間で熱交換を行わせる状態が得られるなど、様々な熱交換器形式への対応が図れることとなる。   In addition, in the heat exchange plate according to each of the first to third embodiments, when configuring the heat exchanger, the same plate is reversed every other and overlapped, and one type of heat exchanger configuration is provided. However, the present invention is not limited to this, but not limited to this. When all the plates constituting the heat exchanger have the same flange shape at the plate end and are required to overlap in the same direction, for example, In the case of a flange shape in which the plates are overlapped while being in direct contact with each other in a superposed state, joined together by brazing, etc., and no flanges are formed on the side surfaces, or a flange shape in which a gasket is interposed between them, Two different types of plates are used, using different plates with the same shape but with the concavo-convex pattern reversed, and every other one is different. If it is a combination that superimposes the rate, it can be made into a heat exchanger by bringing the raised shape parts into contact with each other and integrating them in a strong overlapping state as in the case of one type of plate, and with the same shape Supports various types of heat exchangers, such as obtaining a state in which heat is exchanged between one heat exchange fluid in contact with one surface and another heat exchange fluid in contact with the other surface Can be achieved.

本発明の第1の実施形態に係る熱交換用プレートの正面図である。It is a front view of the plate for heat exchange which concerns on the 1st Embodiment of this invention. 図1のA−B部分拡大図である。It is an AB partial enlarged view of FIG. 図2のC−C断面図及びD−D断面図である。It is CC sectional drawing and DD sectional drawing of FIG. 図2のE−E断面図、F−F断面図、及びG−G断面図である。It is EE sectional drawing of FIG. 2, FF sectional drawing, and GG sectional drawing. 図2のH−H断面図及びI−I切断部端面図である。It is HH sectional drawing of FIG. 2, and II cut part end surface. 本発明の第1の実施形態に係る熱交換用プレートの重ね合せ状態における一断面図及び他断面図である。It is the one sectional view and other sectional views in the state of superposition of the plate for heat exchange concerning a 1st embodiment of the present invention. 本発明の第2の実施形態に係る熱交換用プレートの一断面図及び他断面図である。It is the one sectional view and other sectional view of the plate for heat exchange concerning a 2nd embodiment of the present invention. 本発明の第2の実施形態に係る熱交換用プレートの重ね合せ状態における一断面図及び他断面図である。It is the one sectional view and the other sectional view in the state of superposition of the plate for heat exchange concerning the 2nd embodiment of the present invention. 本発明の第3の実施形態に係る熱交換用プレートの正面図である。It is a front view of the plate for heat exchange which concerns on the 3rd Embodiment of this invention. 図9のJ−J断面図、K−K断面図、及び本発明の第3の実施形態に係る熱交換用プレートの重ね合せ状態断面図である。It is JJ sectional drawing of FIG. 9, KK sectional drawing, and the lamination | stacking state sectional drawing of the plate for heat exchange which concerns on the 3rd Embodiment of this invention.

符号の説明Explanation of symbols

10、20、30 熱交換用プレート
11、21、31 隆起部
11a 頂部
12、22、32 中間隆起部
13、23、33 凹部
13a 底部
14、24、34 中間凹部
15、25、35 裏側隆起部分
36 突出部
37 陥没部
38 裏側突出部分
51、53、55 隙間
52、54、56 隙間
10, 20, 30 Heat exchange plate 11, 21, 31 Raised portion 11a Top portion 12, 22, 32 Intermediate raised portion 13, 23, 33 Recessed portion 13a Bottom portion 14, 24, 34 Intermediate recessed portion 15, 25, 35 Backside raised portion 36 Protruding portion 37 Depressed portion 38 Back side protruding portion 51, 53, 55 Clearance 52, 54, 56 Clearance

Claims (5)

所定の凹凸パターンを有する金属製略板状体で形成され、凸部同士が当接する状態で複数枚重ね合され一体化されて熱交換器を構成し、一方の面側で接する一の熱交換用流体と他方の面側で接する他の熱交換用流体との間で熱交換を行わせる熱交換用プレートにおいて、
前記凹凸パターンとして、一方の面側に、所定の一方向へ所定ピッチをなして直線状に並び、且つ前記一方向と直交する他方向に前記ピッチと同ピッチ又は異なるピッチで直線状に並ぶ格子状配列で形成される所定隆起形状の多数の隆起部と、前記一方の面側における隆起部の配置に対し前記一方向及び他方向にそれぞれ半ピッチずつずれた中間位置に隆起部隆起方向と逆向きに凹んだ凹み形状として多数形成される凹部とを備えると共に、
前記各隆起部の周囲所定範囲に、前記隆起部より低く前記凹部より高い所定高さの隆起形状とされる中間隆起部が形成され、
前記各凹部の周囲所定範囲に、前記中間隆起部より低く且つ前記凹部より浅い所定深さの凹みとなる中間凹部が形成され、
隣合う各隆起部と凹部の中間位置に、前記中間隆起部と中間凹部との境界となる段差が形成され、
前記一方の面側における中間凹部のちょうど裏側で凹部の裏返し形状としてあらわれる他方の面側の隆起部分が、前記中間隆起部と同一形状をなすと共に、一方の面側における中間隆起部のちょうど裏側で中間隆起部の裏返し形状としてあらわれる他方の面側の凹み部分が、前記中間凹部と同一形状をなし、少なくとも隆起部と凹部を除く部分では表裏面で同じパターン形状とされることを
特徴とする熱交換用プレート。
One heat exchange that is formed of a substantially metal plate-like body having a predetermined concavo-convex pattern and is stacked and integrated with a plurality of protrusions in contact with each other to form a heat exchanger and contact on one surface side In the heat exchange plate for exchanging heat between the working fluid and the other heat exchanging fluid in contact with the other surface side,
As the concavo-convex pattern, a lattice is linearly arranged on one surface side with a predetermined pitch in a predetermined direction and linearly with the same pitch as or different from the pitch in another direction orthogonal to the one direction. A plurality of ridges of a predetermined ridge shape formed in the shape of an array, and opposite to the ridge protrusion direction at an intermediate position shifted by half a pitch in each of the one direction and the other direction with respect to the arrangement of the ridge portions on the one surface side With a plurality of recessed portions formed as recessed shapes recessed in the direction,
In the predetermined range around each raised portion, an intermediate raised portion having a raised shape with a predetermined height lower than the raised portion and higher than the recessed portion is formed,
An intermediate recess is formed in a predetermined range around each recess, the recess being a recess having a predetermined depth that is lower than the intermediate protuberance and shallower than the recess.
A step which is a boundary between the intermediate raised portion and the intermediate concave portion is formed at an intermediate position between each adjacent raised portion and the concave portion,
The raised portion on the other surface side, which appears as the inverted shape of the recessed portion just behind the intermediate recessed portion on the one surface side, has the same shape as the intermediate raised portion, and just behind the intermediate raised portion on the one surface side. The other surface-side recessed portion that appears as the inverted shape of the intermediate raised portion has the same shape as the intermediate recessed portion, and at least the portion excluding the raised portion and the recessed portion has the same pattern shape on the front and back surfaces. Replacement plate.
前記請求項1に記載の熱交換用プレートにおいて、
前記中間隆起部から隆起部が突出する高さと、前記中間凹部から凹部が凹む深さが異なる値とされることを
特徴とする熱交換用プレート。
In the heat exchange plate according to claim 1,
The heat exchanging plate, wherein the height at which the raised portion protrudes from the intermediate raised portion and the depth at which the recessed portion is recessed from the intermediate recessed portion have different values.
前記請求項1に記載の熱交換用プレートにおいて、
前記中間隆起部から隆起部が突出する高さと、前記中間凹部から凹部が凹む深さが同じ値となり、
前記一方の面側における凹部のちょうど裏側で凹部の裏返し形状としてあらわれる他方の面側の隆起部分が、前記隆起部と同一形状をなすと共に、一方の面側における隆起部のちょうど裏側で隆起部の裏返し形状としてあらわれる他方の面側の凹み部分が、前記凹部と同一形状をなして、表裏面で同じパターン形状とされることを
特徴とする熱交換用プレート。
In the heat exchange plate according to claim 1,
The height at which the raised portion protrudes from the intermediate raised portion and the depth at which the recessed portion is recessed from the intermediate recessed portion have the same value,
The raised portion on the other surface, which appears as the inverted shape of the recessed portion just on the back side of the recessed portion on the one surface side, has the same shape as the raised portion, and the raised portion on the opposite side of the raised portion on the one surface side. A heat exchanging plate, wherein a concave portion on the other surface side that appears as an inverted shape has the same shape as the concave portion, and has the same pattern shape on the front and back surfaces.
前記請求項1又は2に記載の熱交換用プレートにおいて、
前記隆起部が間に凹部を介在させずに直線状に並ぶと共に、凹部が間に隆起部を介在させずに直線状に並ぶ所定方向について、隣合う各隆起部のちょうど中間位置で且つ中間隆起部と中間凹部に囲まれた部位の所定範囲を、隆起部と同じ高さに突出させた突出部とすると共に、
前記所定方向について、隣合う各凹部のちょうど中間位置で且つ中間隆起部と中間凹部に囲まれた部位の所定範囲を、凹部と同じ深さに陥没させた陥没部とすることを
特徴とする熱交換用プレート。
In the heat exchange plate according to claim 1 or 2,
The raised portions are arranged in a straight line without interposing a concave portion, and the concave portions are arranged in a straight line without interposing a raised portion, and the intermediate protuberance is located at an intermediate position between adjacent protuberant portions in a predetermined direction. The predetermined range of the part surrounded by the part and the intermediate recess is a protruding part protruding at the same height as the raised part,
With respect to the predetermined direction, a predetermined range of a portion surrounded by the intermediate raised portion and the intermediate concave portion at an intermediate position between adjacent concave portions is a depressed portion that is depressed to the same depth as the concave portion. Replacement plate.
前記請求項1ないし4のいずれかに記載の熱交換用プレートにおいて、
前記隆起部が、頂部として所定の大きさの平坦面を有し、
前記凹部が、底部として所定の大きさの平坦面を有することを
特徴とする熱交換用プレート。
In the heat exchange plate according to any one of claims 1 to 4,
The raised portion has a flat surface of a predetermined size as a top portion;
The concave portion has a flat surface having a predetermined size as a bottom portion.
JP2006300216A 2006-11-06 2006-11-06 Heat exchange plate Pending JP2008116138A (en)

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