JP2008114402A - Injection molding mold, method for producing injection molding mold, and molding method - Google Patents

Injection molding mold, method for producing injection molding mold, and molding method Download PDF

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JP2008114402A
JP2008114402A JP2006297481A JP2006297481A JP2008114402A JP 2008114402 A JP2008114402 A JP 2008114402A JP 2006297481 A JP2006297481 A JP 2006297481A JP 2006297481 A JP2006297481 A JP 2006297481A JP 2008114402 A JP2008114402 A JP 2008114402A
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mold
flow path
heat medium
mold part
fitting body
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JP5172131B2 (en
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Shigeru Hatano
成 波多野
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SABIC Innovative Plastics Japan KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an injection molding mold which is easy in the processing of a parting mold having a heating medium channel, can easily secure strength, and is easily miniaturized. <P>SOLUTION: The injection molding mold 10 has heating medium channels 16b and 16d. The parting mold 12 has a first mold component 17 having a mold surface 14 and a second mold component 18 arranged on the back of the first mold component 17. The first mold component 17 and the second mold component 18 are contacted with plane-like mating faces 19 and 20 to be composed. A three-dimensional shape surface 14b is formed on the mold surface 14 of the first mold component 17. On the side of the mating face of the first mold component 17, grooves 21b and 21d for the channels whose depths change along the uneven shape of the three-dimensional shape surface 14b are formed, and an engagement body 25 engaged with the grooves 21b and 21d for the channels is provided. By contact between the first mold component 17 and the second mold component 18 while the engagement body 25 is engaged, the heating medium channels 16b and 16d are formed between the engagement body 25 and inner walls of the grooves 21b and 21d for the channels. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、内部に熱媒体が流動可能な熱媒体流路を型面に沿って設けた射出成形金型と、この射出成形金型を製造する方法と、この射出成形金型を用いた成形方法とに関する。   The present invention relates to an injection mold in which a heat medium flow path through which a heat medium can flow is provided along a mold surface, a method of manufacturing the injection mold, and molding using the injection mold With respect to methods.

射出成形金型には、型面を有する複数の分割型の一部或いは全部の内部に、金型を加熱又は冷却するための熱媒体流路が通常設けられている。   In an injection mold, a heat medium flow path for heating or cooling a mold is usually provided inside a part or all of a plurality of divided molds having a mold surface.

例えば、図7(a)乃至(c)に示すような射出成形用金型では、上分割型51と下分割型52とに、それぞれキャビティ53を形成する型面54a、54bが設けられ、各分割型51、52の型面54a、54bに近接する内部に、それぞれ長手方向に直線的に延びる熱媒体流路56a、56bが設けられると共に、この熱媒体流路56a、56bに熱媒体を供給、排出するための供給部57a、57b及び排出部58a、58bが設けられている。   For example, in the injection mold as shown in FIGS. 7A to 7C, the upper split mold 51 and the lower split mold 52 are provided with mold surfaces 54a and 54b for forming cavities 53, respectively. Heat medium flow paths 56a and 56b that extend linearly in the longitudinal direction are respectively provided in the interior of the split molds 51 and 52 close to the mold surfaces 54a and 54b, and the heat medium is supplied to the heat medium flow paths 56a and 56b. , Supply parts 57a and 57b for discharging and discharge parts 58a and 58b are provided.

このような射出成形金型では、型面54a、54bの三次元形状面54c、54dでは、熱媒体流路56a、56bとの距離が各位置において変化しているため、加熱時或いは冷却時に型面54a、54bとの熱交換が不均一になり易い。そのため、型面54a、54bの各位置の表面に温度差が生じ、得られる成形品の外観品質の低下や、収縮差による変形が生じ易く、成形サイクルが長くなり易い。   In such an injection mold, the three-dimensional surfaces 54c and 54d of the mold surfaces 54a and 54b have different distances from the heat medium flow paths 56a and 56b at each position. Heat exchange with the surfaces 54a and 54b tends to be uneven. Therefore, a temperature difference is generated between the surfaces of the mold surfaces 54a and 54b, the appearance quality of the obtained molded product is easily deteriorated, deformation due to the shrinkage difference is likely to occur, and the molding cycle is likely to be long.

また、下記特許文献1等には、型面の三次元形状面に沿って熱媒体流路が形成された金型が提案されている。   Further, Patent Document 1 below proposes a mold in which a heat medium flow path is formed along the three-dimensional shape surface of the mold surface.

この金型では、金型基体の凹部の嵌合面に、型面である成形部を備えた入れ子が嵌合されており、金型基体の嵌合面と、この嵌合面に嵌合される入れ子の裏面とを成形部に沿う形状にし、その間に熱媒体流路を形成している。そのため、熱媒体流路を型面に沿って形成することとが可能となっている。   In this mold, a nest having a molding portion as a mold surface is fitted to the fitting surface of the concave portion of the mold base, and the fitting surface of the mold base is fitted to the fitting surface. The back surface of the insert is formed in a shape along the molding part, and a heat medium flow path is formed therebetween. Therefore, it is possible to form the heat medium flow path along the mold surface.

ここでは、型面54a、54bにできるだけ近接させて熱媒体流路を形成するために、入れ子の型面と裏面との間の厚さが薄く形成されており、入れ子の強度が不足し易い。そのため、この金型では、入れ子の裏面に補強用リブを設けることにより、入れ子の強度を補強している。更に、この補強用リブにより金型基体の嵌合面と入れ子の裏面との間を複数の区画単位に区画して熱媒体を流動させることで、均一な熱交換を行わせている。
特開2002−1770号公報
Here, in order to form the heat medium flow path as close as possible to the mold surfaces 54a and 54b, the thickness between the mold surface and the back surface of the nest is formed thin, and the strength of the nest is likely to be insufficient. Therefore, in this mold, the strength of the nesting is reinforced by providing reinforcing ribs on the back surface of the nesting. Furthermore, uniform heat exchange is performed by partitioning the fitting surface of the mold base and the back surface of the nesting into a plurality of partition units and flowing the heat medium with the reinforcing ribs.
Japanese Patent Laid-Open No. 2002-1770

しかしながら、このような従来の金型では、金型基体の嵌合面と、入れ子の裏面とが型面に沿う形状であるため、これらの各面が立体的形状を呈している。そのため、加工を行う場合には、特殊な加工機械等を使用して加工しなければならず、射出圧力や型締力が生じる方向に金型基体の嵌合面と入れ子の裏面とを嵌合させるため、各面を高い精度で加工しなければならず、金型を製造し難かった。   However, in such a conventional mold, since the fitting surface of the mold base and the back surface of the insert are in the shape along the mold surface, each of these surfaces has a three-dimensional shape. Therefore, when processing, it must be processed using a special processing machine, etc., and the fitting surface of the mold base and the back surface of the nesting are fitted in the direction in which the injection pressure and clamping force are generated. Therefore, each surface has to be processed with high accuracy, and it is difficult to manufacture a mold.

また、ここでは入れ子の十分な強度を確保するためには、十分な大きさの補強用リブを設けなければならず、更に、その周囲にも十分な強度を確保できるような周縁部を設けなければならず、その結果、入れ子が大きくなり易く、金型が大型化し易かった。   Here, in order to ensure sufficient strength of the nesting, it is necessary to provide a sufficiently large reinforcing rib, and also to provide a peripheral portion that can secure sufficient strength around it. As a result, the nesting was likely to be large, and the mold was likely to be large.

そこで、この発明では、簡易な構成により、型面に沿って熱媒体を流動させることができると共に、強度を確保して小型化を図り易い射出成形金型を提供することを課題とする。また、そのような射出成形金型を容易に製造する方法を提供することを他の課題とし、更に、そのような射出成形金型を用いた成形方法を提供することを別の課題とする。   Therefore, an object of the present invention is to provide an injection mold that can flow a heat medium along a mold surface with a simple configuration and that is easy to achieve strength while ensuring strength. It is another object to provide a method for easily producing such an injection mold, and to provide a molding method using such an injection mold.

上記課題を解決するこの発明の射出成形金型は、型面を有する複数の分割型を備え、該複数の分割型の少なくとも1つの内部には熱媒体が流動可能な熱媒体流路を有する射出成形金型において、前記熱媒体流路を有する分割型は、前記型面を有する第1の型部品と、該第1の型部品の背面に配置される第2の型部品とを備え、前記第1の型部品と前記第2の型部品とがそれぞれに形成された平面状の合せ面を当接させて構成され、前記第1の型部品の前記型面には前記合せ面との距離が変化する三次元形状面が形成され、前記第1の型部品の合せ面側には、深さが前記三次元形状面の凹凸形状に沿って変化する流路用溝が形成されると共に、該流路用溝の底部に対応した形状を有して前記流路用溝に嵌合される嵌合体を備え、前記嵌合体が前記流路用溝に嵌合された状態で、前記第1の型部品と前記第2の型部品との各合せ面が当接されることにより、前記嵌合体と前記流路用溝との間に、断面積が各位置において略一定の前記熱媒体流路が形成されることを特徴とする。   An injection mold according to the present invention that solves the above-described problems includes an injection mold having a plurality of split molds having a mold surface, and a heat medium flow path through which a heat medium can flow inside at least one of the plurality of split molds. In the molding die, the split mold having the heat medium flow path includes a first mold part having the mold surface and a second mold part disposed on the back surface of the first mold part, The first mold part and the second mold part are formed by contacting flat mating surfaces formed on the first mold part and the mold surface of the first mold part, respectively, and the distance between the mating surface and the mold surface Is formed, and on the mating surface side of the first mold part is formed a channel groove whose depth changes along the uneven shape of the three-dimensional shape surface, A fitting body having a shape corresponding to the bottom of the channel groove and fitted into the channel groove; When the mating surfaces of the first mold part and the second mold part are brought into contact with each other in the state of being fitted in the flow path groove, the gap between the fitting body and the flow path groove is obtained. Further, the heat medium flow path having a substantially constant cross-sectional area at each position is formed.

請求項2に記載の射出成形金型は、請求項1に記載の構成に加え、前記流路用溝は、該流路用溝の各位置における底部と前記三次元形状面との間の距離が略一定に形成されていることを特徴とする。   In addition to the structure of Claim 1, the injection mold according to Claim 2 is characterized in that the flow path groove is a distance between a bottom portion at each position of the flow path groove and the three-dimensional shape surface. Is formed substantially constant.

請求項3に記載の射出成形金型は、請求項1又は2に記載の構成に加え、前記流路用溝は、前記開口側に形成された段差凹部と、該段差凹部より前記型面側に凹んで形成された流路形成凹部とを備え、前記嵌合体は、前記段差凹部に収容されるフランジ部と、前記流路形成凹部に挿入される挿入部とを備え、前記流路形成凹部と前記挿入部との間に前記熱媒体流路が形成されることを特徴とする。   In addition to the structure of Claim 1 or 2, the injection mold according to Claim 3 is characterized in that the flow path groove includes a stepped recess formed on the opening side, and the mold surface side from the stepped recess. And the fitting body includes a flange portion that is accommodated in the stepped recess and an insertion portion that is inserted into the channel forming recess, and the flow path forming recess. And the insertion portion is formed with the heat medium flow path.

請求項4に記載の射出成形金型の製造方法は、請求項1乃至3の何れか一つに記載の射出成形金型の製造方法であり、前記型面の背面側に平面状の第1の合せ面を形成し、該第1の合せ面側に前記流路用溝を形成して前記第1の型部品を作製する工程と、平面からなる第2の合せ面を形成して前記第2の型部品を作製する工程と、前記流路用溝の底部に対応した形状を有して前記流路用溝に嵌合可能な嵌合体を作製する工程と、前記流路用溝に前記嵌合体を嵌合し、前記第1の合せ面と前記第2の合せ面とを当接させて前記第1の型部品、前記第2の型部品、及び前記嵌合体を組付けることにより、前記嵌合体と前記流路用溝との間に、断面積が各位置において略一定の前記熱媒体流路を形成する工程とを備えることを特徴とする。   A method for manufacturing an injection mold according to claim 4 is the method for manufacturing an injection mold according to any one of claims 1 to 3, wherein a first flat plate is formed on the back side of the mold surface. Forming a flow path groove on the first mating surface side to produce the first mold part, and forming a second mating surface having a flat surface to form the first mating surface. A step of producing a mold part of 2, a step of producing a fitting body having a shape corresponding to a bottom portion of the flow channel groove and capable of being fitted into the flow channel groove, By fitting a fitting body, bringing the first mating surface and the second mating surface into contact with each other, and assembling the first mold part, the second mold part, and the fitting body, And a step of forming the heat medium flow path having a substantially constant cross-sectional area at each position between the fitting body and the flow path groove.

請求項5に記載の成形方法は、請求項1乃至3の何れか一つに記載の射出成形金型を用いて樹脂を成形することを特徴とする。   A molding method according to a fifth aspect is characterized in that a resin is molded using the injection mold according to any one of the first to third aspects.

請求項6に記載の成形方法は、請求項5に記載の構成に加え、前記熱媒体流路に熱媒体を流動させることで型温度を変化させつつ、溶融樹脂を前記射出成形金型に射出して固化させることを特徴とする。   In addition to the structure of claim 5, the molding method of claim 6 injects molten resin into the injection mold while changing the mold temperature by flowing the heat medium through the heat medium flow path. And solidify.

請求項1に記載の射出成形金型によれば、型面を有する第1の型部品と第2の型部品とを平面状の合せ面で当接させて分割型が構成されており、第1の型部品の合せ面側に型面の三次元形状面の凹凸形状に沿う深さの流路用溝が形成されると共に、流路用溝の底部に対応した形状を有する嵌合体を備え、この嵌合体を流路用溝に嵌合させて第1の型部品と第2の型部品とを合せ面で当接させることで、嵌合体と流路用溝との間に熱媒体流路を形成するので、型面に沿う熱媒体流路を有する分割型の製造が容易である。   According to the injection mold of claim 1, the split mold is configured such that the first mold part having the mold surface and the second mold part are brought into contact with each other at a planar mating surface. A flow path groove having a depth along the uneven shape of the three-dimensional shape surface of the mold surface is formed on the mating surface side of the one mold part, and a fitting body having a shape corresponding to the bottom of the flow path groove is provided. The fitting body is fitted into the channel groove, and the first mold part and the second mold part are brought into contact with each other at the mating surface, so that the heat medium flow is between the fitting body and the channel groove. Since the path is formed, it is easy to manufacture a split mold having a heat medium flow path along the mold surface.

即ち、第1の型部品の合せ面から流路用溝を形成するので、分割型の背面から形成するのに比べて、流路用溝の深さが浅いため加工量が少なくて形成し易い。同時に、第1及び第2の型部品の合せ面を平面状に形成するので、立体的形状に比べ、所望の精度の合せ面を形成し易い。そのため、加工が容易であって、型面に沿う熱媒体流路を有する分割型の製造が容易である。   That is, since the flow channel groove is formed from the mating surface of the first mold part, the flow channel groove is shallower than that formed from the rear surface of the split mold, so that the processing amount is small and easy to form. . At the same time, since the mating surfaces of the first and second mold parts are formed in a planar shape, it is easier to form a mating surface with a desired accuracy than a three-dimensional shape. Therefore, it is easy to process, and it is easy to manufacture a split mold having a heat medium flow path along the mold surface.

更に、第1の型部品の合せ面が平面状であるので、第1の型部品の型面に三次元形状面に沿う熱媒体流路を有していても、第1の型部品全体の肉厚を確保し易く、第1の型部品の十分な強度を確保し易い。同時に、第1及び第2の型部品の合せ面が平面状であるため、広い範囲で所望の精度に形成でき、第1及び第2の型部品を広い範囲で当接させることが可能で、熱媒体流路を有する分割型の強度を容易に確保することができる。   Further, since the mating surface of the first mold part is planar, even if the mold surface of the first mold part has a heat medium flow path along the three-dimensional shape surface, the entire first mold part It is easy to secure the wall thickness, and it is easy to secure sufficient strength of the first mold part. At the same time, since the mating surface of the first and second mold parts is planar, it can be formed with a desired accuracy in a wide range, and the first and second mold parts can be brought into contact with each other in a wide range. The strength of the split type having the heat medium flow path can be easily ensured.

その結果、熱媒体流路を有する分割型の加工が容易であると共に強度を確保し易く、簡単な構成で小型化などを図り易い射出成形金型を提供することができる。   As a result, it is possible to provide an injection mold that is easy to process a split mold having a heat medium flow path, easily secures strength, and that can be easily downsized with a simple configuration.

請求項2に記載の射出成形金型によれば、流路用溝の各位置における底部と三次元形状面との間の距離が略一定に形成されているので、均一な熱交換が可能で、樹脂成形時に射出成形金型の型面の加熱或いは冷却をより均一に行い易い。   According to the injection molding die of claim 2, since the distance between the bottom portion and the three-dimensional shape surface at each position of the channel groove is formed substantially constant, uniform heat exchange is possible. The mold surface of the injection mold is more easily heated or cooled during resin molding.

請求項3に記載の射出成形金型によれば、流路用溝に段差凹部及び段差凹部より凹む流路形成凹部を備えると共に、嵌合体が段差凹部に嵌合可能なフランジ部と、流路形成凹部に挿入される挿入部とを備えているので、嵌合体を流路用溝の深さ方向の所定位置に容易に嵌合させることができ、所望の熱媒体流路を容易に形成することができる。   According to the injection molding die according to claim 3, the flow path groove includes the step recess and the flow path forming recess that is recessed from the step recess, and the fitting body can be fitted into the step recess, and the flow path Since the insertion portion is inserted into the formation recess, the fitting body can be easily fitted at a predetermined position in the depth direction of the channel groove, and a desired heat medium channel can be easily formed. be able to.

請求項4に記載の射出成形金型の製造方法によれば、型面を有する第1の型部品を作製する際、型面の背面側に平面状の第1の合せ面を形成すると共に、この第1の合せ面側に流路用溝を形成するので、分割型の背面から流路用溝を形成する場合に比べ、流路溝の深さが浅いため、加工量が少なくて加工が容易である。   According to the method for manufacturing an injection mold according to claim 4, when producing a first mold part having a mold surface, a planar first mating surface is formed on the back side of the mold surface, Since the flow channel groove is formed on the first mating surface side, the flow channel groove is shallower than the case where the flow channel groove is formed from the rear surface of the split mold, so that the amount of processing is small and processing is possible. Easy.

また、第1及び第2の型部品の合せ面をそれぞれ平面状に形成するため、立体的な形状に加工するのに比べ、広い範囲で所望の精度に加工することが容易である。   Further, since the mating surfaces of the first and second mold parts are each formed in a planar shape, it is easy to process with a desired accuracy in a wide range compared to processing into a three-dimensional shape.

そのため、熱媒体流路を有する分割型を備えた射出成形金型を容易に製造することができる。   Therefore, an injection mold having a split mold having a heat medium channel can be easily manufactured.

請求項5又は請求項6に記載の樹脂成形品の成形方法によれば、第1の型部品に型面の三次元形状面に沿う流路用溝が形成されており、この流路用溝により熱媒体流路が形成されているため、三次元形状面に沿って熱媒体を流動させることができる。そのため、型面の加熱や冷却を効率よく均一に行い易く、得られる成型品の外観品質を向上したり、成形サイクルを短縮することが可能である。   According to the method for molding a resin molded product according to claim 5 or 6, the flow path groove along the three-dimensional shape surface of the mold surface is formed in the first mold part, and the flow path groove Since the heat medium flow path is formed by the above, the heat medium can flow along the three-dimensional shape surface. Therefore, it is easy to efficiently and uniformly heat and cool the mold surface, and it is possible to improve the appearance quality of the obtained molded product and shorten the molding cycle.

以下、この発明の実施の形態について説明する。   Embodiments of the present invention will be described below.

図1乃至図6は、この実施の形態の射出成形金型を示す。   1 to 6 show an injection mold according to this embodiment.

この射出成形金型10は、図1乃至図3に示すように、上分割型11と下分割型12とから構成されており、上分割型11及び下分割型12には、型締めすることによりキャビティ13を形成可能な型面14、15がそれぞれ形成されている。   As shown in FIGS. 1 to 3, the injection mold 10 is composed of an upper split mold 11 and a lower split mold 12, and the upper split mold 11 and the lower split mold 12 are clamped. Thus, mold surfaces 14 and 15 capable of forming the cavity 13 are formed, respectively.

各型面14、15は、それぞれ樹脂成形品に対応した形状を有しており、この実施の形態では、平面形状の基部面14a、15aと、この基部面14a、15aから突出或いは凹んだ三次元形状を有する三次元形状面14b、15bとを含んでいる。   Each of the mold surfaces 14 and 15 has a shape corresponding to the resin molded product. In this embodiment, a planar base surface 14a or 15a and a tertiary protruding or recessed from the base surface 14a or 15a. The three-dimensional shape surfaces 14b and 15b having the original shape are included.

そして、この実施の形態では、図1に示すように、下分割型12に空気、水、油、蒸気等の熱媒体が流動可能な5本の熱媒体流路16a〜16eが、平面視において互いに平行に形成されている。   In this embodiment, as shown in FIG. 1, five heat medium flow paths 16 a to 16 e through which a heat medium such as air, water, oil, and steam can flow in the lower split mold 12 are seen in a plan view. They are formed parallel to each other.

この下分割型12は、型面14と熱媒体流路16a〜16eとを有する第1の型部品17と、この第1の型部品17の背面に配置される板形状を有する第2の型部品18と、第1の型部品17の後述する流路用溝21b、21dに嵌合された嵌合体25とを備えている。   The lower split mold 12 includes a first mold part 17 having a mold surface 14 and heat medium flow paths 16a to 16e, and a second mold having a plate shape disposed on the back surface of the first mold part 17. A part 18 and a fitting body 25 fitted to flow path grooves 21b and 21d described later of the first mold part 17 are provided.

第1の型部品17は、図4及び図5に示すように、一方側に下分割型12の分割面12a及び型面14を備え、この分割面12a及び型面14の背面側に、分割面12aと平行な平面からなる第1の合せ面19が略全面に設けられている。また、内部には、平坦な基部面14aに沿って直線状の軸線を有する孔からなる熱媒体流路16a、16c、16eが穿設されている。   As shown in FIGS. 4 and 5, the first mold part 17 includes a split surface 12 a and a mold surface 14 of the lower split mold 12 on one side, and is divided on the back side of the split surface 12 a and the mold surface 14. A first mating surface 19 composed of a plane parallel to the surface 12a is provided on substantially the entire surface. In addition, heat medium flow paths 16a, 16c, and 16e each having a hole having a linear axis are formed along the flat base surface 14a.

更に、第1の合せ面19には、熱媒体流路16b、16dを形成するための流路用溝21b、21dが開口して形成されている。流路用溝21b、21dは、型面14の基部面14aと2つの半円形状に突出した三次元形状面14bとに沿って形成されており、嵌合体25を所定位置に嵌合するために、開口側に段差凹部23b、23dを有すると共に、この段差凹部23b、23dより狭い幅で型面14側に凹む流路形成凹部24b、24dを有している。   Furthermore, flow path grooves 21b and 21d for forming the heat medium flow paths 16b and 16d are formed in the first mating surface 19 so as to open. The channel grooves 21b and 21d are formed along the base surface 14a of the mold surface 14 and the two semi-dimensionally projecting three-dimensional surfaces 14b so as to fit the fitting body 25 at a predetermined position. In addition, there are stepped recesses 23b and 23d on the opening side, and flow path forming recesses 24b and 24d that are recessed on the mold surface 14 side with a narrower width than the stepped recesses 23b and 23d.

基部面14aに対応する部位では、基部面14aと第1の合せ面19との距離が略一定であるため、流路用溝21b、21dの流路形成凹部24b、24dの深さが各位置において略一定に形成されている。三次元形状面14bに対応する部位では、三次元形状面14bと第1の合せ面19との距離が変化するため、流路用溝21b、21dの流路形成凹部24b、24dの深さが三次元形状面14bの凹凸形状に沿って変化している。   Since the distance between the base surface 14a and the first mating surface 19 is substantially constant at the portion corresponding to the base surface 14a, the depth of the flow path forming recesses 24b and 24d of the flow path grooves 21b and 21d is set at each position. In FIG. At the portion corresponding to the three-dimensional shape surface 14b, the distance between the three-dimensional shape surface 14b and the first mating surface 19 changes, so that the depths of the flow path forming recesses 24b and 24d of the flow path grooves 21b and 21d are reduced. It changes along the uneven shape of the three-dimensional shape surface 14b.

これにより、流路用溝21b、21dの全長において、各位置における底部21y、21zと型面14との間の距離が略一定となっている。なお、段差凹部23b、23dは流路形成凹部24b、24dの全周囲において略一定深さで形成されている。   Thereby, in the full length of the groove | channels 21b and 21d for flow paths, the distance between the bottom parts 21y and 21z and the type | mold surface 14 in each position is substantially constant. The step recesses 23b and 23d are formed at a substantially constant depth all around the flow path forming recesses 24b and 24d.

なお、この流路用溝21b、21dは、第1の型部品17の周縁に達しない範囲で形成されており、各端部側と第1の型部品17の周縁との間には、第1の型部品の周縁の厚さが一定となるように連続した縁部補強部17aが設けられている。   The flow path grooves 21b and 21d are formed in a range that does not reach the periphery of the first mold part 17, and between each end portion side and the periphery of the first mold part 17, A continuous edge reinforcing portion 17a is provided so that the peripheral thickness of one mold part is constant.

流路用溝21b、21dに嵌合される嵌合体25は、図6(a)〜(c)に示すように、流路用溝21b、21dの段差凹部23b、23dに挿入可能なフランジ部26と、このフランジ部26から一方側に突出して形成され、流路形成凹部24b、24dに挿入可能な挿入突部27とを備えている。更に、両端部側には、フランジ部26及び挿入突部27を貫通するように挿入突部27の幅と略等しい直径で開設された貫通孔28と、各貫通孔28より端部側に配置されて前記一方側に突設された突片29とを備えている。突片29は流路用溝21b、21dの長手方向両端に当接することにより、嵌合体25の流路用溝21b、21dに対する長手方向の位置合せを行い易くしている。   As shown in FIGS. 6 (a) to 6 (c), the fitting body 25 fitted into the flow path grooves 21b and 21d is a flange portion that can be inserted into the step recesses 23b and 23d of the flow path grooves 21b and 21d. 26 and an insertion protrusion 27 that is formed so as to protrude from the flange portion 26 on one side and can be inserted into the flow path forming recesses 24b and 24d. Further, on both end sides, a through hole 28 having a diameter substantially equal to the width of the insertion protrusion 27 so as to pass through the flange portion 26 and the insertion protrusion 27, and an end portion side of each through hole 28 is disposed. And a projecting piece 29 projecting from the one side. The projecting piece 29 makes contact with the longitudinal ends of the channel grooves 21b and 21d to facilitate alignment of the fitting body 25 with the channel grooves 21b and 21d in the longitudinal direction.

フランジ部26は、段差凹部23b、23dと略同一形状に形成され、挿入突部27とは反対側となる背面26aが平面状で、厚さが段差凹部23b、23dの深さと等しくなるように形成されている。そのため、嵌合体25が流路用溝21b、21dに嵌合された状態では、背面26aと第1の型部品17の第1の合せ面19とが略同一面に配置されるようになっている。   The flange portion 26 is formed in substantially the same shape as the step recesses 23b and 23d, the back surface 26a opposite to the insertion protrusion 27 is flat, and the thickness is equal to the depth of the step recesses 23b and 23d. Is formed. Therefore, in a state where the fitting body 25 is fitted in the flow path grooves 21b and 21d, the back surface 26a and the first mating surface 19 of the first mold part 17 are arranged on substantially the same plane. Yes.

挿入突部27は、流路形成凹部24b、24dと略等しい幅でフランジ部26から一方側に突出して形成されており、流路用溝21b、21dの底部21y、21zと対向する縁部は、流路用溝21b、21dの底部21y、21zの形状に対応した形状を有している。   The insertion protrusion 27 is formed so as to protrude from the flange portion 26 to the one side with a width substantially equal to the flow path forming recesses 24b and 24d, and the edges facing the bottom portions 21y and 21z of the flow path grooves 21b and 21d are , And has a shape corresponding to the shape of the bottom portions 21y and 21z of the channel grooves 21b and 21d.

挿入突部27のフランジ部26からの各位置の突出量は流路形成凹部24b、24dの深さより短く形成されており、流路形成凹部24b、24dの基部面14aに対応する位置に配置される部位27aでは、フランジ部26からの各位置の突出量が一定で、三次元形状面14bに対応する位置に配置される部位27bでは各位置の突出量が三次元形状面14bの凹凸形状に沿って変化し、基部面14aに対応する部位27aより突出している。   The amount of protrusion of the insertion protrusion 27 from the flange portion 26 is formed to be shorter than the depth of the flow path forming recesses 24b and 24d, and is disposed at a position corresponding to the base surface 14a of the flow path forming recesses 24b and 24d. In the portion 27a, the amount of protrusion at each position from the flange portion 26 is constant, and in the portion 27b arranged at a position corresponding to the three-dimensional shape surface 14b, the amount of protrusion at each position becomes the uneven shape of the three-dimensional shape surface 14b. It changes along and protrudes from a portion 27a corresponding to the base surface 14a.

この嵌合体25では、このような突出量とすることにより、挿入突部27の縁部と流路用溝21b、21dの底部21y、21zとの間が各位置において略一定距離で離間した状態で対向することができる。   In this fitting body 25, by setting such an amount of protrusion, the edge of the insertion protrusion 27 and the bottoms 21y and 21z of the flow path grooves 21b and 21d are separated at a substantially constant distance at each position. Can be opposed.

更に、この嵌合体25は、第1の型部品17と同一の材料で形成することが可能であるが、第1の型部品17の熱伝導率より高い熱伝導率を有する材料に形成することが好ましい。これにより第1の型部品17全体の熱交換の効率を向上させることができるからである。   Further, the fitting body 25 can be formed of the same material as that of the first mold part 17, but is formed of a material having a thermal conductivity higher than that of the first mold part 17. Is preferred. This is because the heat exchange efficiency of the entire first mold part 17 can be improved.

また、嵌合体25は、構造上の強度をそれほど必要としないため、一般的に熱可塑性樹脂の射出成形に用いる金型鋼材のみならず、剛性の低い金属、プラスチック、ゴム等の材料から形成することもできる。   In addition, since the fitting body 25 does not require so much structural strength, it is generally formed not only from a mold steel material used for injection molding of a thermoplastic resin but also from a material such as metal, plastic, rubber, etc. having low rigidity. You can also

一方、第2の型部品18は、第1の型部品17の第1の合せ面19と対向する側の略全面に、平面からなる第2の合せ面20が設けられている。内部には、熱媒体流路16a〜16eに熱媒体を供給するための供給路31と、該熱媒体を排出するための排出路32とが設けられ、第2の合せ面20には、それらの開口部31a、32aが開設されている。   On the other hand, the second mold part 18 is provided with a second mating surface 20 formed of a flat surface on substantially the entire surface of the first mold part 17 facing the first mating surface 19. Inside, a supply path 31 for supplying the heat medium to the heat medium flow paths 16a to 16e and a discharge path 32 for discharging the heat medium are provided. Openings 31a and 32a are opened.

この開口部31a、32aは、第1の型部品17の流路用溝21b、21d又は熱媒体流路16a、16c、16eの両端側に対応する位置に設けられている。流路用溝21b、21dでは、嵌合体25の各貫通孔28に対応する位置に設けられ、熱媒体流路16a、16c、16eでは、これらから延長された延長路33の開口33aに対応する位置に設けられている。   The openings 31a and 32a are provided at positions corresponding to both ends of the flow path grooves 21b and 21d of the first mold part 17 or the heat medium flow paths 16a, 16c and 16e. The flow path grooves 21b and 21d are provided at positions corresponding to the respective through holes 28 of the fitting body 25, and the heat medium flow paths 16a, 16c and 16e correspond to the openings 33a of the extension paths 33 extended from these. In the position.

このような第1の型部品17、第2の型部品18及び嵌合体25を備えた下分割型12は、嵌合体25が流路用溝21b、21dに嵌合され、第1の型部品17の第1の合せ面19と第2の型部品18の第2の合せ面20とが当接されると共に、嵌合体25のフランジ部26の背面26aに第2型部品18の合せ面20が当接されて構成される。そして、これにより流路用溝21b、21dでは、開口側が閉塞されて、嵌合体25と流路用溝21b、21dの内壁とにより熱媒体流路16b、16dが形成されている。   In the lower split mold 12 including the first mold part 17, the second mold part 18 and the fitting body 25, the fitting body 25 is fitted into the channel grooves 21 b and 21 d, and the first mold part The first mating surface 19 of the second mold part 18 is brought into contact with the second mating surface 20 of the second mold part 18, and the mating surface 20 of the second mold part 18 is brought into contact with the back surface 26 a of the flange portion 26 of the fitting body 25. Are configured to contact each other. As a result, the opening sides of the flow path grooves 21b and 21d are closed, and the heat medium flow paths 16b and 16d are formed by the fitting body 25 and the inner walls of the flow path grooves 21b and 21d.

なお、第1及び第2の形部品17、18は一般的に熱可塑性樹脂の射出成形金型に用いる金型鋼材から形成することができる。   The first and second shaped parts 17 and 18 can be generally formed from a mold steel material used for a thermoplastic resin injection mold.

このような構成を有する射出成形金型10は、次のように製造することができる。   The injection mold 10 having such a configuration can be manufactured as follows.

まず、第1の型部品17を形成可能な所定の被加工体に、第1の合せ面19と略平行な孔を穿設して熱媒体流路16a、16c、16eを形成すると共に、第1の合せ面19側に流路用溝21b、21dを形成して、一方側に分割面12a及び型面14を有し、他方の背面側に第1の合せ面19を有する第1の型部品17を作製する。この実施の形態では、熱媒体流路16a、16c、16eには、第1の合せ面19まで延長する延長路33及びその開口部33aを形成している。   First, holes that are substantially parallel to the first mating surface 19 are formed in a predetermined workpiece that can form the first mold part 17 to form the heat medium channels 16a, 16c, and 16e. A first mold having flow channel grooves 21b and 21d formed on one mating surface 19 side, a split surface 12a and a mold surface 14 on one side, and a first mating surface 19 on the other back side. The component 17 is produced. In this embodiment, the heat medium passages 16a, 16c, and 16e are formed with an extension passage 33 extending to the first mating surface 19 and an opening 33a thereof.

この第1の型部品17の作製においては、分割面12aと第1の合せ面19との間の厚さは適宜選択できるが、所望の強度を確保できる範囲で薄く形成することにより、流路用溝21b、21dの深さを浅くできて加工量を少なく抑えることができ、また、射出成形金型10の小型化が図り易くなる。   In the production of the first mold part 17, the thickness between the dividing surface 12 a and the first mating surface 19 can be selected as appropriate. The depth of the grooves 21b and 21d can be reduced to reduce the processing amount, and the injection mold 10 can be easily downsized.

また、流路用溝21b、21dは、これらと厚さ方向に対応する位置の型面14の形状に沿うように形成するため、底部21y、21zを型面14の形状と同一或いは相似形とすることができる。そのため、例えば、NC加工機などを用いて加工する場合には、型面14の加工データをそのまま、或いは修正して利用することができる。   In addition, since the channel grooves 21b and 21d are formed so as to follow the shape of the mold surface 14 corresponding to the thickness direction thereof, the bottom portions 21y and 21z have the same shape as or similar to the shape of the mold surface 14. can do. Therefore, for example, when machining using an NC machine or the like, the machining data of the mold surface 14 can be used as it is or after being modified.

この第1の型部品17の作製とは別に、第2の型部品18を形成可能な所定の被加工体を用いて形成する。この第2の型部品には、熱媒体の供給路31及び排出路32を形成すると共に、開口部31a、32aを第2の合せ面20に開口させて、一方側に平面状の第2の合せ面20を略全面に有する第2の型部品18を作製する。   Separately from the production of the first mold part 17, the second mold part 18 is formed using a predetermined workpiece that can be formed. In this second mold part, a heat medium supply path 31 and a discharge path 32 are formed, and openings 31 a and 32 a are opened in the second mating surface 20, and a planar second side is formed on one side. A second mold part 18 having a mating surface 20 over substantially the entire surface is produced.

この第2の型部品18の作製においては、第2の型部品18の厚さを適宜選択することができ、強度を確保可能な範囲で薄くすることにより、射出成形金型10の小型化を図ることができる。   In the production of the second mold part 18, the thickness of the second mold part 18 can be appropriately selected, and the injection mold 10 can be reduced in size by reducing the thickness within a range where the strength can be secured. Can be planned.

更に、第1及び第2の型部品17、18とは別に、第1の型部品17の流路用溝21b、21dに嵌合可能な図6(a)〜(c)に示す嵌合体25を作製する。   In addition to the first and second mold parts 17 and 18, the fitting body 25 shown in FIGS. 6A to 6C that can be fitted into the flow path grooves 21 b and 21 d of the first mold part 17. Is made.

その後、このようにして得られた第1の型部品17と第2の型部品18とを用い、嵌合体25を流路用溝21b、21dに嵌合し、第1の型部品17の第1の合せ面19と第2の型部品18の第2の合せ面20とを当接させると共に、嵌合体25のフランジ部26の背面26aに第2の型部品18の合せ面20を当接させて組み付ける。   Thereafter, using the first mold part 17 and the second mold part 18 obtained in this way, the fitting body 25 is fitted into the flow path grooves 21b and 21d, and the first mold part 17 of the first mold part 17 is fitted. The first mating surface 19 and the second mating surface 20 of the second mold part 18 are brought into contact with each other, and the mating surface 20 of the second mold part 18 is brought into contact with the back surface 26 a of the flange portion 26 of the fitting body 25. Let them assemble.

これにより、流路用溝21b、21dの開口側を閉塞して、嵌合体25と流路用溝21b、21dの内壁とにより熱媒体流路16b、16dを形成して、下分割型12を作製する。そして、別に形成された上分割型11と分割面12aにおいて型締めすれば、キャビティ13を備えた射出成形金型10を製造することができる。   Thereby, the opening side of the channel grooves 21b and 21d is closed, and the heat medium channels 16b and 16d are formed by the fitting body 25 and the inner walls of the channel grooves 21b and 21d. Make it. And if it clamps in the upper division | segmentation die 11 and the division surface 12a which were formed separately, the injection mold 10 provided with the cavity 13 can be manufactured.

そして、このようにして製造された射出成形金型10を用いて樹脂を射出成形により成形するには、上分割型11と下分割型12とを型締めしてキャビティ13を形成し、熱媒体流路16a〜16eに熱媒体を流動させることで型温度を昇温し、溶融樹脂を射出成形金型10の図示しないゲート部からキャビティ13内に射出し、完了後、熱媒体流路16a〜16eに冷却用の熱媒体を流動させることで型温度を降温し、型開きして成形品を取り出すことにより成形できる。   In order to mold the resin by injection molding using the injection mold 10 thus manufactured, the upper split mold 11 and the lower split mold 12 are clamped to form the cavity 13, and the heat medium The mold temperature is raised by causing the heat medium to flow through the flow paths 16a to 16e, the molten resin is injected into the cavity 13 from a gate portion (not shown) of the injection mold 10, and after completion, the heat medium flow paths 16a to 16e. The mold can be molded by lowering the mold temperature by flowing a cooling heat medium through 16e, opening the mold, and taking out the molded product.

以上のような射出成形金型10及びその製造方法によれば、第1の型部品17の第1の合せ面19から流路用溝21b、21dを形成するので、下分割型12の背面から形成するのに比べ、流路用溝21b、21dの加工量を少なくできる。同時に、第1及び第2の型部品17、18の合せ面19、20を平面状に形成するので、特殊な加工機械を用いることなく、所望の精度の合せ面19、20を形成することができ、立体的形状に形成する場合に比べ、容易に形成することができる。そのため、熱媒体流路21b、21dを有する下分割型12の加工が容易であって、射出成形金型10の製造が容易である。   According to the injection molding die 10 and the manufacturing method thereof as described above, since the flow path grooves 21b and 21d are formed from the first mating surface 19 of the first mold part 17, from the back side of the lower split mold 12 Compared with the formation, the processing amount of the flow path grooves 21b and 21d can be reduced. At the same time, since the mating surfaces 19 and 20 of the first and second mold parts 17 and 18 are formed in a planar shape, the mating surfaces 19 and 20 with desired accuracy can be formed without using a special processing machine. It can be easily formed as compared with the case of forming a three-dimensional shape. Therefore, the lower split mold 12 having the heat medium flow paths 21b and 21d can be easily processed, and the injection mold 10 can be easily manufactured.

また、第1の型部品17の第1の合せ面19が平面状であるので、第1の型部品17の型面14に三次元形状面14bに沿う熱媒体流路21b、21dを有していても、第1の型部品17全体の肉厚を確保し易く、第1の型部品17の十分な強度を確保し易い。同時に、第1及び第2の型部品17、18の合せ面19、20が平面状であるため、広い範囲で所望の精度に形成し易く、第1及び第2の型部品17、18の合せ面19、20を広い範囲で当接させることが可能で、熱媒体流路16b、16dを有する下分割型12の強度を容易に確保することができる。そのため、簡単な構成で小型化などを図り易い。   Further, since the first mating surface 19 of the first mold part 17 is planar, the mold surface 14 of the first mold part 17 has heat medium flow paths 21b and 21d along the three-dimensional shape surface 14b. Even so, it is easy to ensure the thickness of the entire first mold part 17 and to ensure sufficient strength of the first mold part 17. At the same time, since the mating surfaces 19 and 20 of the first and second mold parts 17 and 18 are planar, it is easy to form with a desired accuracy in a wide range, and the first and second mold parts 17 and 18 are aligned. The surfaces 19 and 20 can be brought into contact with each other in a wide range, and the strength of the lower split mold 12 having the heat medium flow paths 16b and 16d can be easily ensured. Therefore, it is easy to reduce the size and the like with a simple configuration.

更に、流路用溝21b、21dの各位置における底部21y、21zと三次元形状面14bとの間の距離が略一定に形成されているので、均一な熱交換が可能で、樹脂成形時に射出成形金型の型面の加熱或いは冷却を効率よく、より均一に行い易い。   Further, since the distance between the bottom portions 21y and 21z and the three-dimensional shape surface 14b at each position of the flow path grooves 21b and 21d is substantially constant, uniform heat exchange is possible, and injection is performed during resin molding. It is easy to heat or cool the mold surface of the molding die efficiently and more uniformly.

また、流路用溝21b、21dに嵌合されて流路用溝21b、21dの内壁との間で熱媒体流路16b、16dを形成できる嵌合体25を備え、この嵌合体25が熱媒体流路16b、16dの断面積が各位置において略一定となるように凹凸形状を呈するので、熱媒体流路16b、16d内を流動する熱媒体の各位置における流速を均一化し易く、効率よく型面の加熱或いは冷却をより均一に行い易い。   Further, a fitting body 25 is provided which can be fitted into the channel grooves 21b and 21d to form the heat medium channels 16b and 16d between the inner walls of the channel grooves 21b and 21d. Since the concave and convex shapes are formed so that the cross-sectional areas of the flow paths 16b and 16d are substantially constant at each position, the flow velocity at each position of the heat medium flowing in the heat medium flow paths 16b and 16d can be easily uniformed and the mold efficiently It is easy to heat or cool the surface more uniformly.

更に、流路用溝21b、21dに段差凹部23b、23d及び段差凹部23b、23dより凹む流路形成凹部24b、24dを備えると共に、嵌合体25が段差凹部23b、23dに嵌合可能なフランジ部26と、流路形成凹部24b、24dに挿入される挿入突部27とを備えているので、嵌合体25を流路用溝21b、21dの深さ方向の所定位置に容易に嵌合させることができ、所望の熱媒体流路16b、16dを容易に形成することができる。   Furthermore, the flow path grooves 21b and 21d are provided with step recesses 23b and 23d and flow path forming recesses 24b and 24d recessed from the step recesses 23b and 23d, and a flange portion in which the fitting body 25 can be fitted into the step recesses 23b and 23d. 26 and the insertion protrusion 27 inserted into the flow path forming recesses 24b and 24d, the fitting body 25 can be easily fitted into a predetermined position in the depth direction of the flow path grooves 21b and 21d. The desired heat medium flow paths 16b and 16d can be easily formed.

そして、このような射出成形金型10を用いて樹脂成形品を成形すれば、第1の型部品17に型面14の三次元形状面14bに沿う流路用溝21b、21dが形成されており、この流路用溝21b、21dにより熱媒体流路16b、16dが形成されているため、三次元形状面に沿って熱媒体を流動させることができ、そのため、型面14の加熱や冷却を効率よく、均一に行い易く、得られる樹脂成型品の外観品質を向上したり、成形サイクルを短縮することが可能である。   If a resin molded product is molded using such an injection mold 10, flow path grooves 21 b and 21 d along the three-dimensional shape surface 14 b of the mold surface 14 are formed in the first mold part 17. Since the heat medium flow paths 16b and 16d are formed by the flow path grooves 21b and 21d, the heat medium can flow along the three-dimensional shape surface. It is possible to improve the appearance quality of the obtained resin molded product and shorten the molding cycle.

なお、上記実施の形態では、流路用溝21b、21dに段差凹部23b、23dを設けると共に、嵌合体25にフランジ部26を設けた例について説明したが、嵌合体を流路用溝の深さ方向の所定位置に保持可能であれば、段差凹部23b、23d及びフランジ部26をそれぞれ流路形成凹部24b、24dと挿入突部27の全周囲に設けたが、特に限定されるものではなく、周囲の一部にだけ設けることも可能である。また、フランジ部を設けない構成とすることも可能である。嵌合体25を組付ける際には、ボルト止め、圧入、接着、溶接などにより第1の型部品17及び/又は第2の型部品18に固着させてもよい。   In the above embodiment, the example in which the step recesses 23b and 23d are provided in the flow path grooves 21b and 21d and the flange portion 26 is provided in the fitting body 25 has been described. As long as it can be held at a predetermined position in the vertical direction, the step concave portions 23b and 23d and the flange portion 26 are provided around the flow path forming concave portions 24b and 24d and the insertion protrusion 27, respectively, but there is no particular limitation. It is also possible to provide only in a part of the periphery. It is also possible to adopt a configuration in which no flange portion is provided. When the fitting body 25 is assembled, it may be fixed to the first mold part 17 and / or the second mold part 18 by bolting, press-fitting, adhesion, welding or the like.

更に、上記では、第1の型部品17の流路用溝21b、21dに、それぞれ別部材の嵌合体25を嵌合させたが、複数の流路用溝に一体に形成された嵌合体を嵌合することも可能である。その場合、例えば、嵌合体として、複数の挿入突部27が共通のフランジ部26から突設されたものを用い、第1の型部品17の第1の合せ面19に、複数の流路形成凹部を設けると共にこれらを連続するように段差凹部を設けて、嵌合させるようにすることもできる。   Furthermore, in the above, the fitting bodies 25 of separate members are fitted into the flow path grooves 21b and 21d of the first mold part 17, but the fitting bodies integrally formed in the plurality of flow path grooves are used. It is also possible to fit. In that case, for example, a plurality of insertion protrusions 27 projecting from the common flange portion 26 are used as fitting bodies, and a plurality of flow paths are formed on the first mating surface 19 of the first mold part 17. It is also possible to provide a recess and provide a step recess so as to be continuous with the recess.

また、上記では、熱媒体流路16a〜16eを下分割型12にのみ設けた例について説明したが、上分割型11に設けることも可能であり、複数の分割型に任意に設けることが可能である。   In the above description, the example in which the heat medium flow paths 16a to 16e are provided only in the lower split mold 12 has been described. However, the heat medium flow paths 16a to 16e can be provided in the upper split mold 11 and can be arbitrarily provided in a plurality of split molds. It is.

更に、上記では、型面の三次元形状面が突出した形状を有する分割型の内部に熱媒体流路を形成した例について説明したが、凹状に凹んだ型面を有する分割型であっても、この実施の形態と同様に、三次元形状面の凹凸形状に沿って変化する深さで流路用溝を形成することは可能であり、同様の効果を得ることができる。   Furthermore, in the above description, the example in which the heat medium flow path is formed inside the split mold having a shape in which the three-dimensional shape surface of the mold surface protrudes is explained. However, even in the split mold having the concave mold surface Similarly to this embodiment, it is possible to form the channel groove with a depth varying along the uneven shape of the three-dimensional shape surface, and the same effect can be obtained.

この発明の実施の形態の射出成形金型において、上分割型を除去した状態を示す下分割型の平面図である。FIG. 5 is a plan view of the lower split mold showing the state where the upper split mold is removed in the injection mold according to the embodiment of the present invention. 同実施の形態の図1の射出成形金型のA−A断面図である。It is AA sectional drawing of the injection mold of FIG. 1 of the embodiment. 同実施の形態の図1の射出成形金型のB−B断面図である。It is BB sectional drawing of the injection mold of FIG. 1 of the embodiment. 同実施の形態の図1の射出成形金型の第1の型部品の底面図である。FIG. 2 is a bottom view of a first mold part of the injection mold of FIG. 1 of the same embodiment. 同実施の形態の図4のC−C断面図である。It is CC sectional drawing of FIG. 4 of the embodiment. 同実施の形態の図1の射出成形金型の嵌合体を示し、(a)は正面図、(b)は側面図、(c)は平面図である。The fitting body of the injection mold of FIG. 1 of the embodiment is shown, (a) is a front view, (b) is a side view, and (c) is a plan view. 従来の熱媒体流路を有する射出成形型を示し、上分割型を除去した状態を示す下分割型の平面図である。It is a top view of the lower division type which shows the state which showed the injection mold which has the conventional heat carrier flow path, and removed the upper division type. 同従来の熱媒体流路を有する射出成形型を示し、図7(a)のC−C断面図である。The injection mold which has the said same heat carrier flow path is shown, and it is CC sectional drawing of Fig.7 (a). 同従来の熱媒体流路を有する射出成形型を示し、図7(a)のD−D断面図である。The injection mold which has the said conventional heat carrier flow path is shown, and it is DD sectional drawing of Fig.7 (a).

符号の説明Explanation of symbols

10 射出成形金型
11 上分割型
12 下分割型
14、15 型面
14b、15b三次元形状面
16a〜16e熱媒体流路
17 第1の型部品
18 第2の型部品
19 第1の合せ面
20 第2の合せ面
21b、21d 流路用溝
21y、21z 底部
23b、23d 段差凹部
24b、24d 流路形成凹部
25 嵌合体
26 フランジ部
27 挿入突部
DESCRIPTION OF SYMBOLS 10 Injection mold 11 Upper division mold 12 Lower division mold 14, 15 Mold surface 14b, 15b Three-dimensional shape surface 16a-16e Heat-medium flow path 17 1st mold component 18 2nd mold component 19 1st mating surface 20 Second mating surface 21b, 21d Channel groove 21y, 21z Bottom portion 23b, 23d Step recess 24b, 24d Channel formation recess 25 Fitting body 26 Flange portion 27 Insertion protrusion

Claims (6)

型面を有する複数の分割型を備え、該複数の分割型の少なくとも1つの内部には熱媒体が流動可能な熱媒体流路を有する射出成形金型において、
前記熱媒体流路を有する分割型は、前記型面を有する第1の型部品と、該第1の型部品の背面に配置される第2の型部品とを備え、前記第1の型部品と前記第2の型部品とがそれぞれに形成された平面状の合せ面を当接させて構成され、
前記第1の型部品の前記型面には前記合せ面との距離が変化する三次元形状面が形成され、
前記第1の型部品の合せ面側には、深さが前記三次元形状面の凹凸形状に沿って変化する流路用溝が形成されると共に、該流路用溝の底部に対応した形状を有して前記流路用溝に嵌合される嵌合体を備え、
前記嵌合体が前記流路用溝に嵌合された状態で、前記第1の型部品と前記第2の型部品との各合せ面が当接されることにより、前記嵌合体と前記流路用溝との間に、断面積が各位置において略一定の前記熱媒体流路が形成されることを特徴とする射出成形金型。
In an injection mold having a plurality of divided molds having a mold surface, and having a heat medium flow path in which at least one of the plurality of divided molds allows a heat medium to flow,
The split mold having the heat medium flow path includes a first mold part having the mold surface and a second mold part disposed on the back surface of the first mold part, and the first mold part And the second mold part are formed by abutting planar mating surfaces formed on each,
The mold surface of the first mold part is formed with a three-dimensional shape surface whose distance from the mating surface changes,
On the mating surface side of the first mold part, a channel groove whose depth changes along the uneven shape of the three-dimensional shape surface is formed, and a shape corresponding to the bottom of the channel groove Having a fitting body fitted into the channel groove,
When the fitting body is fitted in the channel groove, the mating surfaces of the first mold part and the second mold part are brought into contact with each other. An injection mold, wherein the heat medium flow path having a substantially constant cross-sectional area at each position is formed between the groove for use.
前記流路用溝は、該流路用溝の各位置における底部と前記三次元形状面との間の距離が略一定に形成されていることを特徴とする請求項1に記載の射出成形金型。   2. The injection molding metal according to claim 1, wherein the flow path groove is formed such that a distance between a bottom portion at each position of the flow path groove and the three-dimensional shape surface is substantially constant. Type. 前記流路用溝は、前記開口側に形成された段差凹部と、該段差凹部より前記型面側に凹んで形成された流路形成凹部とを備え、前記嵌合体は、前記段差凹部に収容されるフランジ部と、前記流路形成凹部に挿入される挿入部とを備え、前記流路形成凹部と前記挿入部との間に前記熱媒体流路が形成されることを特徴とする請求項1又は2に記載の射出成形金型。   The channel groove includes a step recess formed on the opening side and a channel formation recess formed on the mold surface side from the step recess, and the fitting body is accommodated in the step recess. The heat medium flow path is formed between the flow path forming concave portion and the insertion portion, and includes a flange portion to be inserted and an insertion portion to be inserted into the flow path forming concave portion. The injection mold according to 1 or 2. 請求項1乃至3の何れか一つに記載の射出成形金型の製造方法であり、
前記型面の背面側に平面状の第1の合せ面を形成し、該第1の合せ面側に前記流路用溝を形成して前記第1の型部品を作製する工程と、
平面からなる第2の合せ面を形成して前記第2の型部品を作製する工程と、
前記流路用溝の底部に対応した形状を有して前記流路用溝に嵌合可能な嵌合体を作製する工程と、
前記流路用溝に前記嵌合体を嵌合し、前記第1の合せ面と前記第2の合せ面とを当接させて前記第1の型部品、前記第2の型部品、及び前記嵌合体を組付けることにより、前記嵌合体と前記流路用溝との間に、断面積が各位置において略一定の前記熱媒体流路を形成する工程とを備えることを特徴とする射出成形金型の製造方法。
It is a manufacturing method of the injection mold according to any one of claims 1 to 3,
Forming a planar first mating surface on the back side of the mold surface and forming the flow path groove on the first mating surface side to produce the first mold part;
Forming a second mating surface comprising a plane to produce the second mold part;
Producing a fitting body having a shape corresponding to the bottom of the flow channel groove and fitable in the flow channel groove;
The fitting body is fitted into the channel groove, and the first die part, the second die part, and the fitting are brought into contact with the first mating surface and the second mating surface. A step of forming the heat medium flow path having a substantially constant cross-sectional area at each position between the fitting body and the flow path groove by assembling the combined body. Mold manufacturing method.
請求項1乃至3の何れか一つに記載の射出成形金型を用いて樹脂を成形することを特徴とする成形方法。   A molding method comprising molding a resin using the injection mold according to any one of claims 1 to 3. 前記熱媒体流路に熱媒体を流動させることで型温度を変化させつつ、溶融樹脂を前記射出成形金型に射出して固化させることを特徴とする請求項5に記載の成形方法。   The molding method according to claim 5, wherein the molten resin is injected into the injection mold and solidified while changing the mold temperature by flowing the heat medium through the heat medium flow path.
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