JP2008107338A - Inspection method of sealing sheet joint - Google Patents

Inspection method of sealing sheet joint Download PDF

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Publication number
JP2008107338A
JP2008107338A JP2007251610A JP2007251610A JP2008107338A JP 2008107338 A JP2008107338 A JP 2008107338A JP 2007251610 A JP2007251610 A JP 2007251610A JP 2007251610 A JP2007251610 A JP 2007251610A JP 2008107338 A JP2008107338 A JP 2008107338A
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Prior art keywords
water
joint
air passage
sheet
shielding sheet
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JP2007251610A
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Japanese (ja)
Inventor
Hiroshi Sora
洋 楚良
Etsuji Kaminoyama
悦治 上ノ山
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Mitsuboshi Belting Ltd
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Mitsuboshi Belting Ltd
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Priority to JP2007251610A priority Critical patent/JP2008107338A/en
Publication of JP2008107338A publication Critical patent/JP2008107338A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8253Testing the joint by the use of waves or particle radiation, e.g. visual examination, scanning electron microscopy, or X-rays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8207Testing the joint by mechanical methods
    • B29C65/8246Pressure tests, e.g. hydrostatic pressure tests
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Examining Or Testing Airtightness (AREA)
  • Processing Of Solid Wastes (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a joint method of sealing sheet which can depressurize inside ventilation passage to seal defect on the lower joint, if any. <P>SOLUTION: In this method, unvulcanized rubber-made adhesive tapes 4 and 5 are double-arranged with a space left between each of sealing sheets 1, 2 to be lap-adhered on the joint 3 of these sealing sheets to form the ventilation passage 6 between the two rows of adhesive tapes 4 and 5 with the sealant 7 arranged outside the adhesive tape 4 to be allocated on the sheet end which at least comes to base G side when lapped, thus depressurizing inside the above ventilation passage 6. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は遮水シート接合部の検査方法にかかわり、詳しくは接合部においてシートのしわや小さな異物等が存在することによる欠陥程度であれば検査中に塞いで正常品とすることができる遮水シート接合部の検査方法に係わる。   The present invention relates to a method for inspecting a water shielding sheet joint, and more specifically, a water shielding that can be closed during inspection if it is a defect due to the presence of sheet wrinkles or small foreign matter at the joint. The present invention relates to a method for inspecting a sheet joint.

産業廃棄物や一般廃棄物を廃棄して貯めておく埋め立て型の廃棄物処分場では、処分場から漏出する汚水が地下に浸透して環境汚染を引き起こす危険性があり、これを防止するために、処分場の底面に遮水工を施すことが義務付けられている。この遮水工として様々なものが挙げられるが、一般に確実性、安全性、施工性、そして経済性の面から樹脂製のシートやゴム製の遮水シートを敷設する方法がしばしば採用されている。   In a landfill-type waste disposal site where industrial waste and general waste are discarded and stored, there is a risk that sewage leaking from the disposal site may penetrate into the basement and cause environmental pollution. In addition, it is obliged to impose a water barrier on the bottom of the disposal site. There are various types of impermeable works, but in general, a method of laying a resin sheet or a rubber impermeable sheet is often adopted from the viewpoints of reliability, safety, workability, and economy. .

貯水池、溜池、プール等の凹所に貯水する施設の底面には、漏水を防止するために、廃棄物処分場と同様に遮水シートが敷設される。更に、地中構造物などにおいては、地下水が構造物の内部に漏水するのを防止するために、構造物を覆って遮水シートが敷設される場合がある。そして、これらの遮水シートは広大な面積を有する廃棄物処分場や貯水池などの貯水施設の底面や構造物の周囲を一枚の遮水シートによって一度に覆うことは施工上困難なため、複数の遮水シートを用いて現場で接合一体化することにより、廃棄物処分場や貯水施設、地下構造物の周囲全域を覆うという工事が行われている。   In order to prevent water leakage, a water shielding sheet is laid on the bottom surface of a facility that stores water in a recess such as a reservoir, a reservoir, or a pool. Furthermore, in underground structures and the like, a water shielding sheet may be laid over the structure in order to prevent groundwater from leaking into the structure. And since these water-impervious sheets are difficult in construction, it is difficult to cover the bottom of a water storage facility such as a waste disposal site or a reservoir having a vast area or around the structure with a single water-impervious sheet at a time. Construction is being carried out to cover the entire area around waste disposal sites, water storage facilities, and underground structures by joining and integrating on-site using water-proof sheets.

しかし、このような遮水シートを現場で接合する方法では、現場で接合した接合部分に接合不良を生じる場合があり、この接合不良による欠陥箇所から汚水や貯水が漏出する等問題があった。従来、遮水シートの接合部の適性検査は抜き取り試験により接合部の接着力試験を行うか、また施工現場において遮水シート接合部の未着部分に空気を圧入し、一定時間、一定圧を保持した後、圧力の減少がなければ空気の流出が起こらなかったとして評価されていた。しかし、この方法は塩化ビニル等の合成樹脂製遮水シートにおいて適している反面、ゴム等の弾性に富むシートにおいては接合部分が粘着な状態であること、また比較的低モジュラスであるため,欠陥が生じていなくても圧力の減少が認められることがあり、欠陥部分が正確に判断しにくいという問題があった。   However, in the method of joining such a water shielding sheet in the field, there is a case in which a joint failure occurs in the joint part joined in the field, and there is a problem that sewage or stored water leaks from a defective part due to this joint failure. Conventionally, the suitability inspection of the joint part of the water shielding sheet has been performed by performing an adhesion test on the joint part by a sampling test, or by injecting air into the unattached part of the water shielding sheet joint part at the construction site, and maintaining a constant pressure for a certain period of time. After holding, it was rated as no air outflow without a pressure drop. However, this method is suitable for water shielding sheets made of synthetic resin such as vinyl chloride, but in the case of rubber-rich sheets such as rubber, the joint is in a sticky state and has a relatively low modulus. There is a problem that a decrease in pressure may be recognized even if no defect occurs, and it is difficult to accurately determine the defective portion.

また、他の方法として超音波検査器を接合部に当接させて、欠陥部を検出する方法もあるが、この方法においても融着による接合が行われている樹脂シートには適当であるが、異質の接着剤層が介在しているゴムシートの場合には適用できないという問題があった。更に、本出願人はこれらの問題を改善するために、特許文献1に開示しているように、予め作られた遮水シート接合部の未着部分に煙送風機を具備した針部を挿入し、該針部の貫通孔から煙を送り込んだ後、該煙の上記シートの外部へ流出箇所を観察する方法を提案した。   As another method, there is a method in which an ultrasonic inspection device is brought into contact with the joining portion to detect a defective portion, but this method is also suitable for a resin sheet that is joined by fusion bonding. In the case of a rubber sheet in which a foreign adhesive layer is interposed, there is a problem that it cannot be applied. Further, in order to improve these problems, the present applicant inserts a needle part equipped with a smoke blower into a non-attached part of a pre-made water shielding sheet joint part as disclosed in Patent Document 1. Then, after sending smoke from the through hole of the needle part, a method for observing the outflow location of the smoke to the outside of the sheet was proposed.

また、特許文献2には遮水シート同士の接合において、接合部に通気路を形成しその通気路内を減圧した状態で前記通気路内の圧力の変動を検知することで接合部に欠陥箇所があり漏れがあるかどうかを検査する方法が開示されている。   Moreover, in patent document 2, in the joining of the water-impervious sheets, a defective portion is detected in the joint portion by detecting a change in pressure in the vent passage while forming a vent passage in the joint portion and reducing the pressure in the vent passage. A method for inspecting for leaks is disclosed.

接合部内を加圧することによっても検査を行うことはできるが、加圧すると方法を採ると接着している接合部を剥がす方向の力がかかるので圧力をあまり上げることができず一度の作業で検査できる接合部の長さには制限があった。ところが通気路内を減圧する方法とすることで接合部を剥がす心配がないので大きく減圧することができて、一度検査できる接合部の長さを長く設定することができるので検査作業の効率も上げることができる。   You can also inspect by pressurizing the inside of the joint, but if you apply pressure, it takes a force in the direction to peel off the bonded joint, so the pressure can not be raised so much and it is inspected in one operation There was a limit to the length of joints that could be made. However, by reducing the pressure in the air passage, there is no risk of peeling the joint, so the pressure can be greatly reduced, and the length of the joint that can be inspected once can be set longer, thus increasing the efficiency of the inspection work. be able to.

特公平7−37072号公報Japanese Patent Publication No. 7-37072 特開平10−67050号公報Japanese Patent Laid-Open No. 10-67050

前記のように、接合部に形成した通気路内を加圧もしくは減圧して圧力の変動を監視する方法を採ることで接合部における欠陥を予め見つけることができ、最終的に接合不良のない遮水層とすることができる。   As described above, by adopting a method of monitoring the pressure fluctuation by pressurizing or depressurizing the inside of the air passage formed at the joint, defects in the joint can be found in advance, and finally there is no shielding failure. It can be an aqueous layer.

しかし、例えば、遮水シートの製造時やロールへの巻き取り時などにシートに折れジワが入っていたりすることもあって遮水シートと接合テープとの間に隙間ができ接合不良となる部分が発生する。2列配置する接合テープの内、上側に重ねたシートとその端部に配置する接合テープとの間の問題についてはシートの表面側から見える場所にあるため、接合不良が見つかる度にシール材を施したりパッチ貼りしたりすることで不良を解消しながら検査を進めていくことができるが、接合部の下側に重ねたシートとその端部に配置した接合テープとの間の不良はシート表面側から見えないので接合不良があったとしてもその修復は困難である。通常、接合不良で漏れが見つかった場合はその不良箇所を修復して再度検査を行い不良箇所がなくなるまで検査を繰り返すが、接合部の下側に重ねたシートと接合テープとの間に不良がある場合は、通気路内を減圧して接合部を検査して接合不良の存在を検知しても修復が困難で、その時点で検査・修復の作業を進めることができなくなってしまう。   However, for example, there is a gap between the water-impervious sheet and the bonding tape, resulting in poor bonding because the sheet may be folded or wrinkled during manufacture of the water-impervious sheet or when wound on a roll. Will occur. Of the two layers of bonding tape, the problem between the sheet stacked on the upper side and the bonding tape disposed at the end is in a place where it can be seen from the surface side of the sheet. By applying or patching, inspection can proceed while eliminating defects, but defects between the sheet stacked below the joint and the joint tape placed at the end are the sheet surface Since it cannot be seen from the side, it is difficult to repair even if there is a bonding failure. Normally, if a leak is found due to poor bonding, the defective part is repaired and inspected again until the defective part disappears, but the inspection is repeated, but there is a defect between the sheet stacked under the joint and the bonding tape. In some cases, even if the inside of the air passage is decompressed and the joint is inspected to detect the presence of a joint failure, the repair is difficult, and at that time, the inspection / repair work cannot be performed.

そこで、本発明では接合部の下側の接合に不良がある場合でも通気路内を減圧することによって不良を塞ぐことができるような遮水シートの接合方法の提供を目的とする。   Therefore, an object of the present invention is to provide a water shielding sheet joining method capable of closing a defect by decompressing the inside of the air passage even when the joint on the lower side of the joint is defective.

以上のような目的を達成するために本発明の請求項1では、遮水シート同士を接合した接合部における漏れを検査する方法において、遮水シートの接合部には重ね合わせて接合する遮水シート同士の間に未加硫ゴムからなる接合テープを、間隔をあけて2列配置することで2列の接合テープ間に通気路を形成し、少なくとも重ね合わせたときに下地側にくるシート端部に配置する接合テープの外側にはシール材を配置した状態で前記通気路内を減圧することを特徴とする。   In order to achieve the above object, in claim 1 of the present invention, in the method for inspecting leakage at a joint portion where the water shielding sheets are joined together, the water shielding material which is joined to the joint portion of the water shielding sheet in an overlapping manner. By arranging two rows of unvulcanized rubber bonding tapes between the sheets at an interval to form an air passage between the two rows of bonding tapes, at least the sheet end that comes to the ground side when they are stacked The inside of the ventilation path is depressurized in a state where a sealing material is arranged outside the bonding tape arranged in the section.

請求項2では、前記通気路内を減圧して圧力変動の有無を確認し、変動のある場合は前記通気路内を加圧し、接合部の膨れ状態の異常を目視で確認することによって、欠陥箇所を特定する請求項1記載の遮水シート接合部の検査方法としている。   In claim 2, the inside of the air passage is depressurized to check for pressure fluctuations. If there is a fluctuation, the inside of the air passage is pressurized, and an abnormality in the swollen state of the joint is visually confirmed. It is set as the test | inspection method of the water-shielding sheet junction part of Claim 1 which specifies a location.

請求項3では、前記通気路内を減圧して圧力変動の有無を確認し、変動のある場合は前記通気路内に有色気体を注入して該有色気体の漏れを目視で確認することによって欠陥箇所を特定する請求項1記載の遮水シート接合部の検査方法としている。   In claim 3, the inside of the air passage is depressurized to check for pressure fluctuations, and if there is a fluctuation, a colored gas is injected into the air passage to visually check for leakage of the colored gas. It is set as the test | inspection method of the water-shielding sheet junction part of Claim 1 which specifies a location.

請求項4では、前記通気路内を減圧して圧力変動の有無を確認し、変動のある場合は接合部に石鹸水を塗布した状態で通気路内を加圧して泡の発生を目視で確認することによって欠陥箇所を特定する請求項1記載の遮水シート接合部の検査方法としている。   In claim 4, the inside of the air passage is depressurized to check for pressure fluctuations. If there is a fluctuation, the inside of the air passage is pressurized with soap water applied to the joint and the occurrence of bubbles is visually confirmed. The inspection method for the water shielding sheet joint portion according to claim 1, wherein the defective portion is specified by doing so.

請求項5では、通気路には中空紐を配置してなる請求項1〜4記載の遮水シート接合部の検査方法としている。   In Claim 5, it is set as the test | inspection method of the water-shielding sheet junction part of Claims 1-4 which arrange | positions a hollow string in a ventilation path.

請求項6では、接合部のシート表面側には接合テープを増し張りしてなる請求項1〜5記載の遮水シート接合部の検査方法としている。   In Claim 6, it is set as the test | inspection method of the water-shielding sheet junction part of Claims 1-5 formed by extending and bonding a joining tape on the sheet | seat surface side of a junction part.

請求項7では、接合テープの外側に配置するシール材は、幅が5〜20mmの範囲であり、厚みが0.5〜3mmの範囲である請求項1〜6記載の遮水シートの検査方法としている。   In Claim 7, The sealing material arrange | positioned on the outer side of a joining tape is the range whose width is 5-20 mm, and thickness is the range which is 0.5-3 mm, The test | inspection method of the water shielding sheet of Claims 1-6 It is said.

請求項1では防水シート同士を重ね合わせた接合部に2列に配置した接合テープのうち、下地側にくるシートの端部に配置した接合テープの外側にシール材を配置しており、もし、シートと接合テープとの間の接合不良箇所が存在したとしてもそれが小さな不良箇所であれば2列の接合テープ間の通気路を減圧することによって、接合テープ外側に配置したシール材が吸引されて接合不良箇所に入り込み孔を塞ぐことができる。よって、シートの折れジワによって発生した程度の微小な接合不良であれば問題になることがない。   In claim 1, among the joining tapes arranged in two rows in the joining portion where the waterproof sheets are overlapped with each other, a sealing material is arranged on the outside of the joining tape arranged on the end portion of the sheet on the base side. Even if there is a poorly bonded portion between the sheet and the bonding tape, if it is a small defective portion, the sealing material disposed outside the bonding tape is sucked by reducing the pressure of the air passage between the two rows of bonding tape. As a result, it is possible to enter the poorly bonded portion and close the hole. Therefore, there is no problem as long as the bonding failure is small enough to occur due to sheet folding.

請求項2では通気路内を減圧した状態で放置し圧力の変動があった時には通気路内を加圧し、接合部における異常を目視で確認することによって不良箇所を特定するものであり、不良箇所の有無だけでなくその箇所の特定をすることができる。   In claim 2, the inside of the air passage is left in a depressurized state, and when the pressure fluctuates, the inside of the air passage is pressurized and the abnormality is identified by visually confirming the abnormality in the joint. The location can be specified as well as the presence or absence of.

請求項3でも通気路内を減圧した状態で放置し圧力の変動があった時には有色気体で通気路内を加圧し、不良箇所からが有色気体が排出されるのを目視で確認することによって不良箇所を特定するものであり、不良箇所の特定がきわめて簡単に検知特定することができる。   Even if the pressure passage fluctuates by leaving the air passage in a decompressed state in claim 3, the air passage is pressurized with colored gas, and it is defective by visually confirming that the colored gas is discharged from the defective portion. The location is specified, and the failure location can be detected and specified very easily.

請求項4も同様に接合部の不良箇所を特定するのに石鹸水を塗布した上で通気路内を加圧して泡の発生を目視で確認することによって不良箇所を特定するものであり、不良箇所の特定がきわめて簡単に検知特定することができる。   Similarly, claim 4 also specifies a defective portion by applying soap water to pressurize the inside of the air passage and visually confirming the generation of bubbles after specifying the defective portion of the joint. The location can be detected and specified very easily.

請求項5では通気路内に中空紐を配置しており、接合部に荷重がかかることで通気路が塞がれたり、通気路内を減圧することで塞がれたりすることを防止することができる。   In Claim 5, the hollow string is arrange | positioned in an air flow path, and it prevents that an air flow path is obstruct | occluded when a load is applied to a junction part, or it is obstruct | occluded by decompressing the inside of an air flow path. Can do.

請求項6では接合部の表面側に接合テープを増し張りしており、より通気路の機密性を完全なものとすることができる。   According to the sixth aspect of the present invention, the bonding tape is further stretched on the surface side of the bonding portion, so that the confidentiality of the air passage can be made more complete.

請求項7ではシール材の幅と厚みを所定のサイズに限定しており、より確実なシール効果を得ることができるとともに、接合部における段差が大きくなりすぎることもない。   According to the seventh aspect, the width and thickness of the sealing material are limited to a predetermined size, so that a more reliable sealing effect can be obtained and a step at the joint portion does not become too large.

以下、更に本発明の検査方法について添付図面に従って説明する。図1は本発明の検査方法で検査する遮水シートの接合方法を示す断面図である。   Hereinafter, the inspection method of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a cross-sectional view showing a method for joining a water shielding sheet to be inspected by the inspection method of the present invention.

遮水シート1、2は例えば図2に示すように底面T、法面Nから形成される廃棄物処分場の下地Gに遮水シート1、2を敷き詰めてその上に産業廃棄物等を廃棄し、廃棄物からの汚水が下地Gに染み込まないようにしている。遮水シート1、2を下地Gの全面に敷き詰めるには遮水シート1同士を接合することで下地G全面を覆うことができるだけの広大なものとする。   For example, as shown in FIG. 2, water-impervious sheets 1 and 2 are disposed on a base G of a waste disposal site formed from a bottom surface T and a slope N, and industrial wastes are disposed thereon. In addition, the sewage from the waste does not soak into the base G. In order to spread the water-impervious sheets 1 and 2 over the entire surface of the base G, the water-impervious sheets 1 are joined to each other so as to cover the entire surface of the base G.

遮水シート同士の接合部3には予め工場内で接合を行ってから現場へ持ち込む部分もあるが、現場にて接合を行う部分も多数あり、接合部の水密性には十分に注意して接合部3からの漏水を防止しなければならない。そこで遮水シート同士の端部を接合した後に接合不良箇所等の有無や不良箇所の特定を行うための検査方法に関するものである。   The joint 3 between the water-impervious sheets has a part that is previously joined in the factory and then brought to the site, but there are many parts to be joined at the site, paying sufficient attention to the water tightness of the joint. Water leakage from the joint 3 must be prevented. Therefore, the present invention relates to an inspection method for identifying the presence or absence of a defective joint location after joining the end portions of the water shielding sheets.

接合部3では、上側遮水シート1の端部と下側遮水シート2の端部を重ね合わせ、その重ね合わせた端部の間に厚みの等しい2つの接合テープ4、5を、間隔を持って配置介在し、上下の遮水シート2、3と2つの接合テープ4、5に囲まれた気密性を有する通気路6を形成している。通気路6は通常所定長さ単位で区画されており、区画ごとに検査をおこなうようになっている。   In the joining part 3, the end part of the upper water-impervious sheet 1 and the end part of the lower water-impervious sheet 2 are overlapped, and two joining tapes 4 and 5 having the same thickness are placed between the overlapped end parts. The air passage 6 having airtightness surrounded by the upper and lower water shielding sheets 2 and 3 and the two joining tapes 4 and 5 is formed. The ventilation path 6 is usually partitioned in units of a predetermined length, and inspection is performed for each section.

該通気路6を形成する接合テープのうち下側遮水シートの端部に配置した接合テープ4の外側にシール材7を配している。この状態で通気路6内を減圧して放置し、通気路6内の圧力変化を観察する。圧力に変動があった場合は、接合部3のどこかに不良部分があって減圧されている通気路6内に空気が入り込んでいると判断することができるので不良箇所があることがわかる。このとき前記シール材7だけでなく、接合部3の表面側に接合テープ8を増し張りしておくことも可能である。   The sealing material 7 is arranged on the outer side of the bonding tape 4 arranged at the end of the lower water-impervious sheet among the bonding tape forming the air passage 6. In this state, the inside of the air passage 6 is decompressed and left to stand, and the pressure change in the air passage 6 is observed. If there is a fluctuation in pressure, it can be determined that there is a defective portion somewhere in the joint portion 3 and that air has entered the vent passage 6 that has been depressurized. At this time, it is possible to stretch the bonding tape 8 not only on the sealing material 7 but also on the surface side of the bonding portion 3.

不良箇所がなければそれでその区画の検査を終わるが、不良箇所がある場合は通気路6内に圧搾空気を送り込んで通気路6が外から見て膨らんでいるのがわかるぐらいに加圧する。接合部3を目視で確認し、例えば図4のように本来接着しているはずのところが膨らんでいる異常箇所9を発見すればその箇所が欠陥箇所であることがわかり場所を特定することができる。   If there is no defective portion, the inspection of the section is finished, but if there is a defective portion, compressed air is sent into the air passage 6 and pressurized so that the air passage 6 is inflated when seen from the outside. If the joint part 3 is visually confirmed and an abnormal part 9 where the part that should have been bonded is swelled as shown in FIG. 4 is found, for example, the part is known to be a defective part and the place can be specified. .

不良箇所を特定できれば、その箇所を再度加熱したり増し貼りするなどの方法で修復する。修復が完了すれば通気路6のその不良箇所を含む区画を再び減圧して不良箇所の有無を確かめる。不良箇所があれば通気路6内を加圧して不良箇所の特定を行い、このような工程を繰り返し行い、また区画された通気路6の全区画で検査を行うことで不良箇所のない接合部3を得ることができる。   If the defective part can be identified, the part is repaired by a method such as reheating or adding the part again. When the repair is completed, the section including the defective portion of the air passage 6 is decompressed again to confirm the presence or absence of the defective portion. If there is a defective portion, pressurize the inside of the air passage 6 to identify the defective portion, repeat such a process, and perform inspection in all sections of the partitioned air passage 6 so that there is no defective portion. 3 can be obtained.

このような検査において、上側遮水シート1の端部に配置した接合テープ5と遮水シート1、2の間の接合不良であれば遮水シート表面から不良箇所の様子を目視で確認することができるので、場所の特定も容易であり、修復作業もほとんどの場合可能である。しかし、下側遮水シート2の端部に配置した接合テープ4と遮水シート1、2の間で接合不良となっている場合、不良箇所の特定も困難であり修復作業も不可能に近い。不良箇所の特定も修復も行うことができなければその区画については不合格という結果が確定してしまい。場合によっては遮水シートを取り替えるなどして接合を最初からやり直さなければならない。   In such an inspection, if the bonding between the bonding tape 5 and the water shielding sheets 1 and 2 disposed at the end of the upper water shielding sheet 1 is poor, the state of the defective portion should be visually confirmed from the surface of the water shielding sheet. Therefore, the location can be easily identified, and repair work is possible in most cases. However, when the bonding tape 4 disposed at the end of the lower water-impervious sheet 2 and the water-impermeable sheets 1 and 2 are poorly bonded, it is difficult to identify the defective part and repair work is almost impossible. . If neither the defective part nor the repair can be performed, the result of failing for the section is determined. In some cases, it is necessary to repeat the joining from the beginning, for example, by replacing the water shielding sheet.

そこで本発明では接合テープ4の外側にシール材7を配置しており、不良箇所の有無を調べるために最初の通気路6内を減圧する際にある程度までの孔であれば減圧されることでシール材7がその孔に流れ込み孔を塞ぐことができる。今まで、前記のような通気路6を減圧して不良箇所の有無を確認する検査をする中で、下側に重ね合わせた遮水シート2の端部にある接合テープ4と遮水シート1、2の間で接合不良が起こっていた場合に、修復が難しく不合格が確定していたのに対して、シール材7を配置することによってかなりの確立で検査した区画を合格とすることができる。   Therefore, in the present invention, the sealing material 7 is arranged outside the bonding tape 4, and when the pressure in the first air passage 6 is depressurized in order to investigate the presence or absence of a defective portion, the depressurization is performed to a certain extent. The sealing material 7 can flow into the hole and block the hole. Until now, in the inspection to confirm the presence or absence of a defective portion by reducing the pressure of the air passage 6 as described above, the bonding tape 4 and the water shielding sheet 1 at the end of the water shielding sheet 2 superimposed on the lower side. In the case where a bonding failure has occurred between the two, it is difficult to repair and the failure has been confirmed. it can.

本発明における遮水シートとして用いることができるものは、例えばエチレン・プロピレン・ジエンモノマー、ブチルゴム、あるいはそれらのブレンド物からなる加硫ゴム、塩化ビニル、酢酸ビニル等の熱可塑性樹脂、熱可塑性エラストマー、ゴム化アスファルトなどを挙げることができる。   What can be used as the water shielding sheet in the present invention is, for example, a vulcanized rubber made of ethylene / propylene / diene monomer, butyl rubber, or a blend thereof, a thermoplastic resin such as vinyl chloride and vinyl acetate, a thermoplastic elastomer, Examples include rubberized asphalt.

接着テープ4、5としては、自然加硫型ゴムテープ、合成樹脂製テープを用いることができ、遮水シートが熱可塑性樹脂、熱可塑性エラストマーなどの場合には熱融着により接合しても構わない。また、液状の接着剤としては,自然加硫型、2液混合タイプ、ブチルゴム系接着剤が使用される。特に、本発明においては遮水シートを現場で接合する場合に作業性が改善され、且つ十分な接合力を有する自然加硫型ゴムテープを用いるのが好ましい。このテープの厚さは0.5〜3.0mmのものが用いられ、幅は例えば幅70〜200mmの広いものと、10〜70mmの狭い2種類のテープを用いる。通気路6の幅及び高さはこれらの接合テープ4、5の配置及び厚みで決まり、接合テープ4、5の厚みを0.5〜3.0としているが、0.5mm未満であると接合強度が不十分となりやすく、3.0mmを超えて高くすると接合部3の段差が大きくなってしまうので好ましくない。接合部3の表面に増し張りする接合テープ8は片面だけの接着であることから、表面側にゴムシートを積層した2層構造のテープにする。この増し張りの接合テープ8は検査に先立って設けておいてもよいし、検査が終わった後に検査に合格したものに追加的に増し張りを施しておくといった使い方でも構わない。   As the adhesive tapes 4 and 5, natural vulcanized rubber tapes or synthetic resin tapes can be used. When the water shielding sheet is a thermoplastic resin, a thermoplastic elastomer, etc., they may be joined by thermal fusion. . Moreover, as a liquid adhesive, a natural vulcanization type, a two-component mixed type, and a butyl rubber adhesive are used. In particular, in the present invention, it is preferable to use a natural vulcanization type rubber tape that has improved workability and has a sufficient joining force when joining the water shielding sheet on site. The thickness of this tape is 0.5 to 3.0 mm, and the width is, for example, a wide tape having a width of 70 to 200 mm and a narrow tape of 10 to 70 mm. The width and height of the air passage 6 are determined by the arrangement and thickness of the bonding tapes 4 and 5, and the thickness of the bonding tapes 4 and 5 is set to 0.5 to 3.0. The strength tends to be insufficient, and if it exceeds 3.0 mm, the level difference of the joint 3 becomes large, which is not preferable. Since the bonding tape 8 that is stretched on the surface of the bonding portion 3 is bonded only on one side, a two-layer tape in which a rubber sheet is laminated on the surface side is used. This additional bonding tape 8 may be provided prior to the inspection, or may be used in such a way that additional reinforcement is applied to the inspection tape that has passed the inspection.

シール材7としてはシリコン系、変性シリコン系、ブチルゴム系、ウレタン系、チオコール系、ポリサルファイド系、ポリイソブチレン系の素材を用いることができ、例えばブチルゴム、ハロゲン化ブチルゴム、エチレンプロピレンターポリマー(EPT)等に充填材、軟化材、粘着材等を配合したゴム組成物を挙げることができる。ある程度の形状を保持する必要があることと十分なシール性を発揮する必要があり、針入度(1/10mm,25℃)が200〜600の範囲のものが好ましい。針入度(1/10mm,25℃)が200未満であると転圧時にシール材が流れてしまうといった問題があり、600を超えると流動しにくくなって接合部に不良箇所があっても流れ込むことができず孔を塞いでくれないのでシール材7を配置する目的を果たすことができない。   As the sealing material 7, silicon-based, modified silicon-based, butyl rubber-based, urethane-based, thiocol-based, polysulfide-based, and polyisobutylene-based materials can be used. For example, butyl rubber, halogenated butyl rubber, ethylene propylene terpolymer (EPT), etc. The rubber composition which mix | blended the filler, the softening material, the adhesive material, etc. can be mentioned. It is necessary to maintain a certain degree of shape and to exhibit sufficient sealing properties, and those having a penetration (1/10 mm, 25 ° C.) in the range of 200 to 600 are preferable. If the penetration (1/10 mm, 25 ° C.) is less than 200, there is a problem that the sealing material flows at the time of rolling, and if it exceeds 600, it becomes difficult to flow and flows even if there is a defective portion at the joint. Since it cannot be closed and does not close the hole, the purpose of disposing the sealing material 7 cannot be achieved.

シール材7は、幅が5〜20mmの範囲であって、厚みを0.5〜3mmの範囲とすることが好ましい。幅が5mm未満であったり厚みが0.5mm未満であったりするとシール性が十分に確保できない場合があって本発明の目的が達成できないことがあるので好ましくない。また、幅が20mmを超えても得られるシール性はあまり変わらず接合部の幅を広くするだけである。厚みが3mmを超えると接合部3の段差を大きくしてしまうことにもつながるので好ましくない。   The sealing material 7 preferably has a width of 5 to 20 mm and a thickness of 0.5 to 3 mm. If the width is less than 5 mm or the thickness is less than 0.5 mm, the sealability may not be sufficiently secured, and the object of the present invention may not be achieved. Moreover, even if the width exceeds 20 mm, the sealing performance obtained does not change much, and only the width of the joint is widened. A thickness exceeding 3 mm is not preferable because it leads to an increase in the level difference of the joint 3.

検査の最初に通気路6内を真空ポンプPを用いて減圧するが、真空ポンプPの例としては図5に示すようなものであり、手動または伝動のポンプを作動させて接合部の区画にホースや金属製の中空棒や針等からなる挿入管11を漏れが発生しないようにシールして挿入する。挿入する位置は区画した通気路6の端部であってもよく、また、任意の位置であってもよい。ポンプ本体10と挿入管の間はホース12で連結されており、中間位置に圧力ゲージ13を配置している。   At the beginning of the inspection, the pressure in the air passage 6 is reduced using the vacuum pump P. An example of the vacuum pump P is as shown in FIG. The insertion tube 11 made of a hose, a metal hollow rod, a needle or the like is sealed and inserted so as not to leak. The insertion position may be the end of the partitioned ventilation path 6 or may be an arbitrary position. The pump body 10 and the insertion pipe are connected by a hose 12 and a pressure gauge 13 is disposed at an intermediate position.

以上のような構成で接合部の検査を行うにはまず、図6に示すように接合部の延長方向沿って、接合部を所定長(例えば数mから数十m程度)で複数の区画に区分され、両端部は気密性をもたせるために2列の接合テープ6の間に不定形シール材14を充填したり、クリッププライヤーなどを用いて挟み込んだ状態となっている。その区画の端部において,気密性を有する通気路6を減圧するための真空ポンプに接続した挿入管11を挿入する。   In order to inspect the joint with the above configuration, first, as shown in FIG. 6, the joint is divided into a plurality of sections with a predetermined length (for example, about several meters to several tens of meters) along the extending direction of the joint. In order to provide airtightness, the both ends are filled with an indeterminate sealing material 14 between two rows of joining tapes 6 or are sandwiched using clip pliers or the like. At the end of the compartment, an insertion tube 11 connected to a vacuum pump for decompressing the airtight passage 6 is inserted.

そして、真空ポンプPを動作させ通気路6内を減圧する。減圧は10〜60cmHgの範囲とする。10cmHgよりも小さいと大気圧との圧力差が小さいので、接合部に欠陥があっても圧力の変動が検知しにくくなり、60cmHgよりも大きくすると接合部において減圧力によって遮水シートが大きく引き伸ばされるので好ましくない。   And the vacuum pump P is operated and the inside of the ventilation path 6 is pressure-reduced. The reduced pressure is in the range of 10 to 60 cmHg. If the pressure is less than 10 cmHg, the pressure difference from the atmospheric pressure is small, so even if there is a defect in the joint, it is difficult to detect pressure fluctuations. If the pressure is greater than 60 cmHg, the water shielding sheet is greatly stretched by the decompression force at the joint. Therefore, it is not preferable.

減圧した状態で1〜3分間放置し、気圧の変動の有無を確認してある程度以上の変動がある場合はその検査を行っている区画内に欠陥箇所が有ると判断することができる。欠陥箇所がない場合は次の区画への検査へ移り、欠陥有りと判断された場合は、該区画の通気路6内に圧搾空気を送り込んで通気路6内を加圧する。0.05〜0.10気圧程度の加圧を行い、区画内の通気路6の様子を表面から観察する。そして接合部3に膨れが発生しているなど異常が見られる部分を見つけることで接合不良など欠陥となっているところを特定することができる。   When the pressure is reduced and left for 1 to 3 minutes, the presence or absence of fluctuations in the atmospheric pressure is confirmed, and if there are fluctuations of a certain degree or more, it can be determined that there is a defect in the section where the inspection is being performed. When there is no defective part, it moves to the inspection to the next section, and when it is determined that there is a defect, compressed air is sent into the air passage 6 of the section to pressurize the inside of the air passage 6. Pressurization of about 0.05 to 0.10 atm is performed, and the state of the air passage 6 in the compartment is observed from the surface. Then, by finding a portion where an abnormality is seen, such as a swollen portion of the joint 3, it is possible to identify a place where a defect such as a joint failure is present.

欠陥箇所の特定は通気路内を加圧して接合部6の異常を観察する方法でもよいが、その他にも煙等の有色気体を送り込むことで孔が開いていればそこから有色気体が漏れ出てくるので加圧力も小さくてすみ、確認もしやすいというメリットがある。更に、接合部に石鹸水を塗布することで欠陥箇所から空気が漏れ出てくると泡が発生するのでより簡単に欠陥箇所の特定を行うことができる。   Although the method of observing the abnormality of the junction 6 by pressurizing the inside of the air passage may be specified to identify the defective part, the colored gas leaks out from there if a hole is opened by sending colored gas such as smoke. Since it comes in, the pressurizing force is small and there is an advantage that it is easy to check. Furthermore, since bubbles are generated when air leaks from the defective portion by applying soap water to the joint portion, the defective portion can be identified more easily.

また、図7のように通気路6内に中空紐15を配置しておくことによって、通気路6内を減圧したときや、通気路6の表面から加圧されたような場合でも空気が通る空間を十分に確保することができるばかりではなく、同じ真空ポンプでより長い区画を減圧することができ、具体的には100m以上の区画にすることが可能である。よって、検査の確実性を増すとともに効率を向上させることができる。   Further, by arranging the hollow string 15 in the air passage 6 as shown in FIG. 7, air passes even when the inside of the air passage 6 is depressurized or pressurized from the surface of the air passage 6. Not only can a sufficient space be secured, a longer section can be depressurized with the same vacuum pump, and specifically, a section of 100 m or more can be formed. Therefore, the reliability of inspection can be increased and the efficiency can be improved.

中空紐15としては、ナイロン繊維、ポリプロピレン繊維、ポリエステル繊維、金属繊維を素材とした直径が1〜4mm程度の中空状編物を用いることが好ましい。長手方向への伸縮性も有しており、下地の動きにも追従することができる。   As the hollow string 15, it is preferable to use a hollow knitted fabric having a diameter of about 1 to 4 mm made of nylon fiber, polypropylene fiber, polyester fiber, or metal fiber. It also has stretchability in the longitudinal direction, and can follow the movement of the substrate.

以上のように、接合部内に接合テープを間隔を持って2列配置し、通気路を形成して減圧することによって接合部を検査する方法において、下地側に配置する遮水シートの端部にある接合テープの外側にシール材を配置することによって通常遮水シートの表面側からは修復が困難である接合不良などによる欠陥箇所に、通気路を減圧することでシール材を流れ込ませて塞いでしまうことができ、検査での合格率を格段に高めることができる。   As described above, in the method of inspecting the joint portion by arranging two rows of the joining tape at intervals in the joint portion, and forming the air passage and depressurizing the joint tape, the end portion of the water shielding sheet disposed on the base side By placing a sealing material on the outside of a certain bonding tape, it is possible to block the defective portion due to poor bonding, which is usually difficult to repair from the surface side of the water shielding sheet, by flowing the sealing material by reducing the air passage. And the pass rate in the inspection can be significantly increased.

本発明は遮水シート接合部の検査方法にかかわり、詳しくは接合部においてシートのしわや小さな異物等が存在することによる欠陥程度であれば検査中に塞いで正常品とすることができるものであり、遮水シート接合部の検査方法として用いることができる。   The present invention relates to a method for inspecting a water-impervious sheet joint, and in particular, it can be closed during inspection if it is a defect due to the presence of sheet wrinkles, small foreign matters, etc. Yes, it can be used as a method for inspecting a water shielding sheet joint.

遮水シートの接合部の断面図である。It is sectional drawing of the junction part of a water-impervious sheet. 廃棄物処分場の概要図である。It is a schematic diagram of a waste disposal site. 遮水シート接合部の別の例を示す断面図である。It is sectional drawing which shows another example of a water shielding sheet junction part. 遮水シート接合部の異常箇所を示す断面斜視図である。It is a cross-sectional perspective view which shows the abnormal location of a water shielding sheet junction part. 真空ポンプの一例を示す斜視図である。It is a perspective view which shows an example of a vacuum pump. 本発明の検査方法を実施している様子を示す平面図である。It is a top view which shows a mode that the inspection method of this invention is implemented. 遮水シート接合部の更に別の例を示す断面図である。It is sectional drawing which shows another example of a water shielding sheet junction part.

符号の説明Explanation of symbols

1 遮水シート
2 遮水シート
3 接合部
4 接合テープ
5 接合テープ
6 通気路
7 シール材
8 接合テープ
9 異常箇所
10 ポンプ本体
11 挿入管
12 ホース
13 ゲージ
14 不定形シール
15 中空紐
G 下地
P ポンプ
DESCRIPTION OF SYMBOLS 1 Water shielding sheet 2 Water shielding sheet 3 Joining part 4 Joining tape 5 Joining tape 6 Ventilation path 7 Sealing material 8 Joining tape 9 Abnormal part 10 Pump main body 11 Insertion pipe 12 Hose 13 Gauge 14 Amorphous seal 15 Hollow string G Base P Pump

Claims (7)

遮水シート同士を接合した接合部における漏れを検査する方法において、遮水シートの接合部には重ね合わせて接合する遮水シート同士の間に未加硫ゴムからなる接合テープを、間隔をあけて2列配置することで2列の接合テープ間に通気路を形成し、少なくとも重ね合わせたときに下地側にくるシート端部に配置する接合テープの外側にはシール材を配置した状態で前記通気路内を減圧することを特徴とする遮水シート接合部の検査方法。   In a method for inspecting leakage at a joint portion where water-impervious sheets are joined together, a bonding tape made of unvulcanized rubber is provided between the water-impervious sheets to be joined in an overlapping manner at the joint portion of the water-impervious sheet. By arranging two rows, a ventilation path is formed between the two rows of the bonding tape, and the sealing material is disposed outside the bonding tape to be arranged at the end of the sheet that comes to the base side at least when they are overlapped. A method for inspecting a water-impervious sheet joint, wherein the inside of the air passage is depressurized. 前記通気路内を減圧して圧力変動の有無を確認し、変動のある場合は前記通気路内を加圧し、接合部の膨れ状態の異常を目視で確認することによって、欠陥箇所を特定する請求項1記載の遮水シート接合部の検査方法。   The pressure inside the air passage is depressurized to check the presence or absence of pressure fluctuations. If there is a fluctuation, the inside of the air passage is pressurized, and the abnormality in the swollen state of the joint is visually confirmed to identify the defective part. The inspection method of the water-shielding sheet junction part of claim | item 1. 前記通気路内を減圧して圧力変動の有無を確認し、変動のある場合は前記通気路内に有色気体を注入して該有色気体の漏れを目視で確認することによって欠陥箇所を特定する請求項1記載の遮水シート接合部の検査方法。   The pressure in the air passage is reduced to check the presence or absence of pressure fluctuation, and if there is a fluctuation, a colored gas is injected into the air passage and the leakage of the colored gas is visually confirmed to identify a defective portion. The inspection method of the water-shielding sheet junction part of claim | item 1. 前記通気路内を減圧して圧力変動の有無を確認し、変動のある場合は接合部に石鹸水を塗布した状態で通気路内を加圧して泡の発生を目視で確認することによって欠陥箇所を特定する請求項1記載の遮水シート接合部の検査方法。   Depressurize the inside of the air passage to check the presence or absence of pressure fluctuations. If there is fluctuation, press the inside of the air passage with soap water applied to the joint and visually check the occurrence of bubbles. The method for inspecting a water shielding sheet joint according to claim 1, wherein: 通気路には中空紐を配置してなる請求項1〜4記載の遮水シート接合部の検査方法。   The method for inspecting a water shielding sheet joint according to claim 1, wherein a hollow string is disposed in the air passage. 接合部のシート表面側には接合テープを増し張りしてなる請求項1〜5記載の遮水シート接合部の検査方法。   The method for inspecting a water shielding sheet joined portion according to claim 1, wherein a joining tape is additionally stretched on the sheet surface side of the joined portion. 接合テープの外側に配置するシール材は、幅が5〜20mmの範囲であり、厚みが0.5〜3mmの範囲である請求項1〜6記載の遮水シートの検査方法。   The sealing material arranged on the outside of the bonding tape has a width of 5 to 20 mm and a thickness of 0.5 to 3 mm.
JP2007251610A 2006-09-28 2007-09-27 Inspection method of sealing sheet joint Pending JP2008107338A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102135464A (en) * 2010-12-11 2011-07-27 水煤浆气化及煤化工国家工程研究中心 Detection method for quickly judging separation between bearing bush base material and alloy
JP2012143733A (en) * 2011-01-14 2012-08-02 Toyo Constr Co Ltd Joint part structure of impervious sheet and jointing method for impervious sheet
KR101491026B1 (en) 2013-08-19 2015-02-23 주식회사 디엔지 Waterproof sheet, storage tank using the waterproof sheet, and construction method of the waterproof sheet
JP2018187771A (en) * 2017-04-28 2018-11-29 大成建設株式会社 Pressurized inspection jig and pressurized inspection method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102135464A (en) * 2010-12-11 2011-07-27 水煤浆气化及煤化工国家工程研究中心 Detection method for quickly judging separation between bearing bush base material and alloy
JP2012143733A (en) * 2011-01-14 2012-08-02 Toyo Constr Co Ltd Joint part structure of impervious sheet and jointing method for impervious sheet
KR101491026B1 (en) 2013-08-19 2015-02-23 주식회사 디엔지 Waterproof sheet, storage tank using the waterproof sheet, and construction method of the waterproof sheet
JP2018187771A (en) * 2017-04-28 2018-11-29 大成建設株式会社 Pressurized inspection jig and pressurized inspection method
JP6989887B2 (en) 2017-04-28 2022-01-12 大成建設株式会社 Pressurization inspection jig and pressurization inspection method

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