JP2008106166A - Thermoplastic resin composition, its molded product and outer panel member of vehicle using the molded product - Google Patents

Thermoplastic resin composition, its molded product and outer panel member of vehicle using the molded product Download PDF

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JP2008106166A
JP2008106166A JP2006290885A JP2006290885A JP2008106166A JP 2008106166 A JP2008106166 A JP 2008106166A JP 2006290885 A JP2006290885 A JP 2006290885A JP 2006290885 A JP2006290885 A JP 2006290885A JP 2008106166 A JP2008106166 A JP 2008106166A
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thermoplastic resin
resin composition
chemical structure
component
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JP5740801B2 (en
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Kunihiko Yoshida
邦彦 吉田
Sukeyuki Matsuda
祐之 松田
Kazuo Okamoto
和夫 岡本
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Mazda Motor Corp
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Mazda Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a thermoplastic resin composition capable of increasing the adhesion of a coating film, a thermoplastic resin molded product, and an outer panel member of a vehicle. <P>SOLUTION: The thermoplastic resin composition comprises a polyamide resin (A) and at least one solid substance (B) chosen from an polyisoprene rubber, natural rubber, polyethylene and polypropylene, characterized in that, when the surface of the thermoplastic resin composition is analyzed by total reflection infrared spectroscopy, the peak ratio of the peak intensity of a carboxyl group around 1,700-1,715 cm<SP>-1</SP>to the peak intensity of an amide group around 1,630 cm<SP>-1</SP>is ≥0.016. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、熱可塑性樹脂組成物、及びかかる組成物からなる熱可塑性樹脂成形品、並びにこの熱可塑性樹脂成形品を用いた車両の外板部材に関する。   The present invention relates to a thermoplastic resin composition, a thermoplastic resin molded article made of such a composition, and a vehicle outer plate member using the thermoplastic resin molded article.

例えば自動車用部材など種々の工業用部材においては、軽量性や成形性等の優れた特性を有する樹脂材料からなる成形品が広く用いられている。例えば自動車用部材においては、より一層の車体の軽量化を図る一環として、フェンダパネルやボンネット等の車両の外板部材について金属製から樹脂製とすることが考えられており、一部においては既に実用に供されている。   For example, in various industrial members such as automobile members, molded products made of resin materials having excellent characteristics such as lightness and moldability are widely used. For example, in automotive parts, as part of efforts to further reduce the weight of the vehicle body, it is considered that the outer plate members of vehicles such as fender panels and bonnets are made from metal to resin. It is used for practical use.

このような車両の外板部材へ適用し得る種々の樹脂材料が知られており、例えば特許文献1には、ポリアミド樹脂と、ブロック共重合体の水素添加物と、変性水素化ブロック共重合体と、無機フィラーと、導電性カーボンブラックと、エチレンビニルアルコール共重合体とを含有してなる熱可塑性樹脂組成物が開示され、自動車外装部品用製造材料として有用である旨の記載がなされている。
特開2006ー28223号公報
Various resin materials that can be applied to such a vehicle outer plate member are known. For example, Patent Document 1 discloses a polyamide resin, a hydrogenated block copolymer, and a modified hydrogenated block copolymer. And a thermoplastic resin composition containing an inorganic filler, conductive carbon black, and an ethylene vinyl alcohol copolymer are disclosed, and are described as being useful as materials for manufacturing automobile exterior parts. .
JP 2006-28223 A

ところで、フェンダパネル等の車両の外板部材を樹脂製とし、この外板部材を車体に組み付けた状態で車体全体の塗装を塗装ラインで行う、所謂オンライン塗装を行う場合、塗膜の付着性の問題が生じ得る。例えば、樹脂材料として熱可塑性樹脂組成物を用い、この熱可塑性樹脂組成物からなる外板部材に対して中塗り塗装、ベース塗装及びクリア塗装の3層の塗装を行う場合に、外板部材と中塗り塗装との間で塗膜が剥がれることがある。   By the way, when carrying out the so-called online painting in which the outer plate member of the vehicle such as a fender panel is made of resin, and the entire vehicle body is painted on the painting line in a state where the outer plate member is assembled to the vehicle body, Problems can arise. For example, when a thermoplastic resin composition is used as the resin material and three layers of intermediate coating, base coating, and clear coating are applied to the outer plate member made of this thermoplastic resin composition, the outer plate member and The coating film may be peeled off during intermediate coating.

これに対し、熱可塑性樹脂組成物からなる外板部材に、下塗り(プライマー)塗装を施した後に中塗り塗装、ベース塗装及びクリア塗装を行うことで塗膜の付着性を向上させて塗膜付着性を確保することが可能であるが、かかる場合には、塗装ラインに下塗り塗装を施す工程を加えなければならず、塗装工程や塗装設備等を追加する必要がありコスト高を招くこととなる。   On the other hand, by applying an undercoat (primer) coating to the outer plate member made of a thermoplastic resin composition, an intermediate coating, a base coating, and a clear coating are applied to improve the adhesion of the coating film and thereby adhere to the coating film. However, in such a case, it is necessary to add a step of applying a primer coating to the coating line, and it is necessary to add a painting step and a painting facility, resulting in high costs. .

したがって、熱可塑性樹脂材料からなる外板部材においては、該外板部材に塗膜を形成する場合に下塗り塗装を施すことなく塗膜の付着性を向上させて塗膜付着性を確保することが求められている。また、その他の種々の工業用部材においても、熱可塑性樹脂組成物を用いて成形される成形品に塗膜を形成する場合に塗膜の付着性を向上させることが望まれる。   Therefore, in the case of the outer plate member made of a thermoplastic resin material, it is possible to improve the adhesion of the coating film and ensure the coating film adhesion without applying the undercoat when forming the coating film on the outer plate member. It has been demanded. Moreover, also in other various industrial members, when forming a coating film in the molded article shape | molded using a thermoplastic resin composition, it is desired to improve the adhesiveness of a coating film.

そこで、この発明は、前記技術的課題に鑑みてなされたものであり、塗膜付着性を高めることができる熱可塑性樹脂組成物及び熱可塑性樹脂成形品並びに車両の外板部材を提供することを目的とする。   Accordingly, the present invention has been made in view of the above technical problem, and provides a thermoplastic resin composition and a thermoplastic resin molded article that can enhance the adhesion of a coating film, and a vehicle outer plate member. Objective.

本願発明者等は、種々の試験研究を重ねた結果、ポリアミド樹脂を主成分とする熱可塑性樹脂において、該熱可塑性樹脂に対する塗膜付着性が、前記熱可塑性樹脂の表面を全反射赤外分光スペクトル法で分析した際に1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比と相関性を有することを見出した。また、かかる知見に基づいて塗膜付着性の高い熱可塑性樹脂を開発した。 The inventors of the present application have conducted various tests and studies. As a result, in the thermoplastic resin mainly composed of a polyamide resin, the coating film adhesion to the thermoplastic resin is such that the surface of the thermoplastic resin is totally reflected by infrared spectroscopy. It was found to have a correlation with the peak ratio of the peak intensity of the carboxyl groups near 1700~1715Cm -1 to the peak intensity of the amide groups in the vicinity of 1630 cm -1 when analyzed by spectroscopy. In addition, based on this knowledge, we developed a thermoplastic resin with high coating film adhesion.

本願請求項1の発明(第1の発明)に係る熱可塑性樹脂組成物は、以上のような研究開発活動の結果として得られたものであり、ポリアミド樹脂(A)と、化学構造中にカルボキシル基を有する、及び/若しくは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質並びに/又は液体物質(B)とを含有してなる熱可塑性樹脂組成物であって、全反射赤外分光スペクトル法で前記熱可塑性樹脂組成物の表面を分析した際に、1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比が0.016以上であることを特徴としたものである。 The thermoplastic resin composition according to the invention of claim 1 of the present application (first invention) is obtained as a result of the above research and development activities, and includes a polyamide resin (A) and a carboxyl in the chemical structure. A thermoplastic resin composition comprising a solid substance and / or a liquid substance (B) having a group and / or a carboxyl group in the chemical structure by a predetermined chemical structure change, when outside spectrum method was analyzed surface of the thermoplastic resin composition, the peak ratio of the peak intensity of the carboxyl groups near 1700~1715Cm -1 to the peak intensity of the amide groups in the vicinity of 1630 cm -1 is 0.016 or more It is characterized by being.

ここに、全反射赤外分光スペクトル法で前記熱可塑性樹脂組成物の表面を分析した際に、1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比を0.016以上としたのは、熱可塑性樹脂組成物に対する塗膜の付着性を高めることができ、金属製の部材等に使用する既存の塗料を用いて前記熱可塑性樹脂組成物に塗膜を形成する場合に、プライマー塗装を施すことなく塗膜の付着性を確保することができるからである。 Here, when the surface of the thermoplastic resin composition was analyzed by total reflection infrared spectroscopy, the peak intensity peak of the carboxyl group near 1700 to 1715 cm −1 with respect to the peak intensity of the amide group near 1630 cm −1. The ratio of 0.016 or more can improve the adhesion of the coating film to the thermoplastic resin composition, and can be applied to the thermoplastic resin composition using an existing paint used for metal members and the like. This is because, when the film is formed, the adhesion of the coating film can be ensured without applying primer coating.

また、本願請求項2の発明(第2の発明)は、前記第1の発明において、前記化学構造中にカルボキシル基を有する、及び/若しくは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質並びに/又は液体物質(B)が、イソプレンゴム、天然ゴム、ポリエチレン、ポリプロピレンの少なくとも一種であることを特徴としたものである。   Further, the invention of claim 2 of the present application (second invention) is characterized in that in the first invention, the chemical structure has a carboxyl group and / or a predetermined chemical structure change causes a carboxyl group to be contained in the chemical structure. The resulting solid substance and / or liquid substance (B) is at least one of isoprene rubber, natural rubber, polyethylene, and polypropylene.

更に、本願請求項3の発明(第3の発明)は、前記第1又は第2の発明において、酸変性エラストマー(C)を更に含有していることを特徴としたものである。   Further, the invention of claim 3 of the present application (third invention) is characterized in that in the first or second invention, an acid-modified elastomer (C) is further contained.

また更に、本願請求項4の発明(第4の発明)は、前記第3の発明において、前記酸変性エラストマー(C)が、変性オレフィン系共重合体又は変性スチレン系共重合体であることを特徴としたものである。   Furthermore, the invention of claim 4 of the present application (fourth invention) is that, in the third invention, the acid-modified elastomer (C) is a modified olefin copolymer or a modified styrene copolymer. It is a feature.

また更に、本願請求項5の発明(第5の発明)は、前記第4の発明において、前記酸変性エラストマー(C)が、変性エチレンブテン共重合体、変性エチレンプロピレン共重合体又は変性スチレンエチレンブタジエンスチレン3元共重合体であることを特徴としたものである。   Still further, the invention of claim 5 (fifth invention) is based on the fourth invention, wherein the acid-modified elastomer (C) is a modified ethylene butene copolymer, modified ethylene propylene copolymer or modified styrene ethylene. It is a butadiene styrene terpolymer.

また更に、本願請求項6の発明(第6の発明)は、前記第1〜第5の発明の何れか一において、フィラー(D)を更に含有し、該フィラー(D)は、粒状であり、その平均粒径は0.08〜0.7μmであることを特徴としたものである。   Still further, the invention of claim 6 (sixth invention) further includes a filler (D) in any one of the first to fifth inventions, and the filler (D) is granular. The average particle size is 0.08 to 0.7 μm.

ここに、フィラー(D)を粒状とし、その平均粒径を0.08〜0.7μmとしたのは、耐熱性と耐衝撃性とをバランス良く向上させることができるからである。フィラー(D)の径を極端に細かくしすぎると粒子間の凝集が起こってしまうが、平均粒径を0.08〜0.7μmとすることで、凝集を抑制し、耐熱性と耐衝撃性とを優れたバランスで高めることができる。   The reason why the filler (D) is made granular and the average particle size is 0.08 to 0.7 μm is that heat resistance and impact resistance can be improved in a balanced manner. If the diameter of the filler (D) is made extremely fine, aggregation between particles occurs, but by setting the average particle size to 0.08 to 0.7 μm, aggregation is suppressed, and heat resistance and impact resistance. Can be improved with an excellent balance.

また更に、本願請求項7の発明(第7の発明)は、前記第6の発明において、前記フィラー(D)は、炭酸カルシウムであることを特徴としたものである。   Furthermore, the invention of claim 7 of the present application (seventh invention) is characterized in that, in the sixth invention, the filler (D) is calcium carbonate.

また更に、本願請求項8の発明(第8の発明)は、前記第1〜第7の発明の何れか一において、前記ポリアミド樹脂(A)は、ポリアミド9Tであることを特徴としたものである。   Furthermore, the invention of claim 8 (eighth invention) is characterized in that, in any one of the first to seventh inventions, the polyamide resin (A) is polyamide 9T. is there.

また、本願請求項9の発明(第9の発明)に係る熱可塑性樹脂成形品は、前記第1〜第8の発明の何れか一の熱可塑性樹脂組成物によって成形されたことを特徴としたものである。   The thermoplastic resin molded article according to the invention of claim 9 (the ninth invention) is characterized by being molded by the thermoplastic resin composition according to any one of the first to eighth inventions. Is.

更に、本願請求項10の発明(第10の発明)に係る車両の外板部材は、前記第9の発明の熱可塑性樹脂成形品によって形成されたことを特徴としたものである。   Furthermore, the vehicle outer plate member according to the invention of claim 10 (tenth invention) is formed by the thermoplastic resin molded product of the ninth invention.

本願の第1の発明によれば、全反射赤外分光スペクトル法によって熱可塑性樹脂組成物の表面を分析した際に、1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比が0.016以上である熱可塑性樹脂組成物を用いることで、塗膜の付着性を高めることができる。金属製の部材等に使用する既存の塗料を用いて前記熱可塑性樹脂組成物に塗膜を形成する場合に、具体的には中塗り塗装、ベース塗装及びクリア塗装の3層の塗装を行う場合に、プライマー塗装を施すことなく塗膜の付着性を確保することができる。 According to the first invention of the present application, when the surface of the thermoplastic resin composition is analyzed by total reflection infrared spectroscopy, a carboxyl in the vicinity of 1700 to 1715 cm −1 with respect to the peak intensity of the amide group in the vicinity of 1630 cm −1. By using a thermoplastic resin composition having a peak intensity peak ratio of 0.016 or more, the adhesion of the coating film can be enhanced. When forming a coating film on the thermoplastic resin composition using existing paint used for metal parts, etc., specifically when applying three layers of intermediate coating, base coating, and clear coating Furthermore, the adhesion of the coating film can be ensured without applying primer coating.

また、本願の第2の発明によれば、化学構造中にカルボキシル基を有する、及び/若しくは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質並びに/又は液体物質(B)を、イソプレンゴム、天然ゴム、ポリエチレン、ポリプロピレンの少なくとも一種としたことにより、前記作用効果を有効に実現し得る好適な熱可塑性樹脂組成物を提供することができる。   Further, according to the second invention of the present application, the solid substance and / or the liquid substance (B) having a carboxyl group in the chemical structure and / or generating a carboxyl group in the chemical structure by a predetermined chemical structure change is provided. By using at least one of isoprene rubber, natural rubber, polyethylene, and polypropylene, a suitable thermoplastic resin composition that can effectively realize the above-described effects can be provided.

更に、本願の第3の発明によれば、酸変性エラストマー(C)を更に含有させたことにより、耐衝撃性を向上させることができ、前記作用効果をより有効に奏することができる。   Furthermore, according to the third invention of the present application, by further containing the acid-modified elastomer (C), impact resistance can be improved, and the above-mentioned effects can be more effectively exhibited.

また更に、本願の第4の発明によれば、前記酸変性エラストマー(C)を、変性オレフィン系共重合体又は変性スチレン系共重合体としたことにより、市販性があり比較的手近に入手可能な多様な材料を用いることができるようになる。   Furthermore, according to the fourth invention of the present application, since the acid-modified elastomer (C) is a modified olefin copolymer or a modified styrene copolymer, it is commercially available and relatively easily available. A variety of materials can be used.

また更に、本願の第5の発明によれば、前記酸変性エラストマー(C)を、変性エチレンブテン共重合体(m−EBR)、変性エチレンプロピレン共重合体(m−EPR)又は変性スチレンエチレンブタジエンスチレン3元共重合体(m−SEBS)としたことで、市販性もあり手近に入手可能な材料を用いて、前記作用効果を確実に奏することができる。   Still further, according to the fifth invention of the present application, the acid-modified elastomer (C) is modified with a modified ethylene butene copolymer (m-EBR), a modified ethylene propylene copolymer (m-EPR) or a modified styrene ethylene butadiene. By using a styrene terpolymer (m-SEBS), the above-mentioned effects can be reliably achieved using commercially available materials that are readily available.

また更に、本願の第6の発明によれば、平均粒径が0.08〜0.7μmである粒状のフィラー(D)を更に含有させたことにより、耐熱性と耐衝撃性とをバランス良く向上させることができる。フィラー(D)の径を極端に細かくしすぎると粒子間の凝集が起こってしまうが、平均粒径を0.08〜0.7μmとすることで、凝集を抑制し、耐熱性と耐衝撃性とを優れたバランスで高めることができる。   Furthermore, according to the sixth invention of the present application, by further including a granular filler (D) having an average particle diameter of 0.08 to 0.7 μm, heat resistance and impact resistance are balanced. Can be improved. If the diameter of the filler (D) is made extremely fine, aggregation between particles occurs, but by setting the average particle size to 0.08 to 0.7 μm, aggregation is suppressed, and heat resistance and impact resistance. Can be improved with an excellent balance.

また更に、本願の第7の発明によれば、前記フィラー(D)を炭酸カルシウムとしたことにより、市販性が高く手近に入手可能な材料を用いて、確実に前記第6の発明と同様の作用効果を奏することができる。   Still further, according to the seventh invention of the present application, by using calcium carbonate as the filler (D), a material that is highly commercially available and can be obtained at hand is used, and it is surely the same as in the sixth invention. An effect can be produced.

また更に、本願の第8の発明によれば、前記ポリアミド樹脂(A)をポリアミド9T(PA9T)としたことにより、市販性が高く手近に入手可能な材料を用いて、確実に前記第1〜第7の発明の何れか一と同様の作用効果を奏することができる。   Still further, according to the eighth invention of the present application, by using the polyamide resin (A) as polyamide 9T (PA9T), it is possible to reliably use the first to the above-described materials by using a material that is highly commercially available. The same effect as any one of 7th invention can be show | played.

また、本願の第9の発明によれば、前記第1〜第8の発明の何れか一と同様の作用効果を有する熱可塑性樹脂成形品を得ることができる。   According to the ninth invention of the present application, a thermoplastic resin molded product having the same function and effect as any one of the first to eighth inventions can be obtained.

更に、本願の第10の発明によれば、前記第9の発明と同様の作用効果を奏することができ、特に、車両の外板部材として好適な熱可塑性樹脂成形品を得ることができる。   Furthermore, according to the tenth aspect of the present invention, the same effects as those of the ninth aspect can be achieved, and in particular, a thermoplastic resin molded article suitable as a vehicle outer plate member can be obtained.

以下、本発明の実施形態について詳細に説明する。
本実施形態では、ポリアミド樹脂(A)を第1成分(基材成分)とし、これに第2成分として所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質(B)を加え、更に第3成分として酸変性エラストマー(C)を加えた3成分系の熱可塑性樹脂組成物(実施例1〜実施例4)と、かかる熱可塑性樹脂組成物に更に、第4成分としてフィラー(D)を加えた4成分系の熱可塑性樹脂組成物(実施例5〜実施例8)とを用いた。
Hereinafter, embodiments of the present invention will be described in detail.
In the present embodiment, the polyamide resin (A) is used as a first component (base material component), and a solid substance (B) that generates a carboxyl group in the chemical structure due to a predetermined chemical structure change is added to the first component (base component). A three-component thermoplastic resin composition (Examples 1 to 4) to which an acid-modified elastomer (C) is added as a third component, and a filler (D) as a fourth component in addition to the thermoplastic resin composition. A four-component thermoplastic resin composition (Examples 5 to 8) to which was added was used.

第1成分(A)、第2成分(B)、第3成分(C)、第4成分(D)としてはそれぞれ以下の材料を選定した。
・第1成分(A):ポリアミド樹脂
−ポリアミド9T(PA9T)
・第2成分(B):化学構造変化によって化学構造中にカルボキシル基を生じる固体物質
−イソプレンゴム又はポリエチレン
・第3成分(C):酸変性エラストマー
−変性エチレンブテン共重合体(m−EBR)
・第4成分(D):フィラー
−炭酸カルシウム
なお、第4成分(D)として用いた炭酸カルシウムは、粒状であり、その平均粒径が0.15μmのものを使用した。
The following materials were selected as the first component (A), the second component (B), the third component (C), and the fourth component (D), respectively.
First component (A): Polyamide resin
-Polyamide 9T (PA9T)
Second component (B): a solid substance that generates a carboxyl group in the chemical structure due to a change in the chemical structure
-Isoprene rubber or polyethylene / third component (C): acid-modified elastomer
-Modified ethylene butene copolymer (m-EBR)
-Fourth component (D): filler
-Calcium carbonate The calcium carbonate used as the fourth component (D) is granular and has an average particle size of 0.15 μm.

具体的には、後述する図1に示すように、実施例1及び実施例2ではPA9Tとイソプレンゴムとm−EBRとを含む熱可塑性樹脂組成物を用い、実施例3及び実施例4ではPA9Tとポリエチレンとm−EBRとを含む熱可塑性樹脂組成物を用い、実施例5及び実施例6ではPA9Tとイソプレンゴムとm−EBRと炭酸カルシウムとを含む熱可塑性樹脂組成物を用い、実施例7及び実施例8ではPA9Tとポリエチレンとm−EBRと炭酸カルシウムとを含む熱可塑性樹脂組成物を用いた。   Specifically, as shown in FIG. 1 to be described later, in Example 1 and Example 2, a thermoplastic resin composition containing PA9T, isoprene rubber and m-EBR was used, and in Example 3 and Example 4, PA9T was used. In Example 5 and Example 6, a thermoplastic resin composition containing PA9T, isoprene rubber, m-EBR, and calcium carbonate was used, and Example 7 was used. In Example 8, a thermoplastic resin composition containing PA9T, polyethylene, m-EBR, and calcium carbonate was used.

また、比較例として、第1成分(A)と第3成分(C)とを含む熱可塑性樹脂組成物(比較例1及び比較例2)、第1成分(A)と第3成分(C)とエチレンアクリル酸共重合体、変性エチレンプロピレンジエン共重合体(変性EPDM)、アクリロニトリルブタジエンスチレン(ABS)、メタクリル酸ブタジエンスチレンのグラフト重合体、エチレンビニルアルコール共重合体(EVOH)、エチレン酢酸ビニル共重合体(EVA)の加水分解物又はテルペンフェノール樹脂とを含む熱可塑性樹脂組成物(比較例3〜比較例9)を用いた。   Further, as comparative examples, a thermoplastic resin composition (Comparative Example 1 and Comparative Example 2) containing the first component (A) and the third component (C), the first component (A) and the third component (C). And ethylene acrylic acid copolymer, modified ethylene propylene diene copolymer (modified EPDM), acrylonitrile butadiene styrene (ABS), butadiene styrene methacrylate graft polymer, ethylene vinyl alcohol copolymer (EVOH), ethylene vinyl acetate copolymer A thermoplastic resin composition (Comparative Example 3 to Comparative Example 9) containing a hydrolyzate of polymer (EVA) or a terpene phenol resin was used.

すなわち、比較例1及び比較例2ではPA9Tとm−EBRとを含み、比較例3ではPA9Tとm−EBRとエチレンアクリル酸共重合体とを含み、比較例4ではPA9Tとm−EBRと変性EPDMとを含み、比較例5ではPA9Tとm−EBRとABSとを含み、比較例6ではPA9Tとm−EBRとメタクリル酸ブタジエンスチレンのグラフト重合体とを含み、比較例7ではPA9Tとm−EBRとEVOHとを含み、比較例8ではPA9Tとm−EBRとEVAの加水分解物とを含み、比較例9ではPA9Tとm−EBRとテルペンフェノール樹脂とを含む熱可塑性樹脂組成物を用いた。なお、図1では、各実施例及び比較例に用いた材料の組成比を示している。   That is, Comparative Example 1 and Comparative Example 2 include PA9T and m-EBR, Comparative Example 3 includes PA9T, m-EBR, and ethylene acrylic acid copolymer, and Comparative Example 4 includes PA9T, m-EBR, and modification. Comparative Example 5 contains PA9T, m-EBR, and ABS, Comparative Example 6 contains PA9T, m-EBR, and a graft polymer of butadiene styrene methacrylate, and Comparative Example 7 contains PA9T and m- In Comparative Example 8, a thermoplastic resin composition containing PA9T, m-EBR, and EVA hydrolyzate was used, and in Comparative Example 9, a thermoplastic resin composition containing PA9T, m-EBR, and terpene phenol resin was used. . In addition, in FIG. 1, the composition ratio of the material used for each Example and the comparative example is shown.

このようにして得られた各実施例及び比較例の熱可塑性樹脂組成物を材料として樹脂成形品を成形し、この樹脂成形品を試験片としてJIS K5400に準拠した碁盤目試験により塗膜付着性を評価した。本実施形態では、自動車等の車両の外板部材の塗装に用いる塗料として一般的なアクリルメラミン系塗料を対象とし、このアクリルメラミン系塗料を前記試験片に塗布した後に、約130℃の温度で乾燥・焼き付けを行って塗膜を形成した後に、この試験片上の塗膜を貫通して試験片の素地面に到達するまでの切傷を碁盤目状に付け、この碁盤目の上に粘着テープを完全に付着させて瞬間的に引き離し、粘着テープを剥がした後の塗膜の付着状態を目視によって観察した。塗膜付着性については、評価点数を2点毎に等級分けし、0〜2点を“1級”、3〜4点を“2級”、5〜6点を“3級”、7〜8点を“4級”、9〜10点を“5級”とし、“1級”から“5級”に向かうに従って塗膜付着性が向上するものとし、“4級”以上について塗膜付着性が良好であるとした。   A resin molded article is molded using the thermoplastic resin compositions of the Examples and Comparative Examples thus obtained as materials, and the coating film adhesion is determined by a cross-cut test in accordance with JIS K5400 using the resin molded article as a test piece. Evaluated. In the present embodiment, a general acrylic melamine-based paint is used as a paint used for coating an outer plate member of a vehicle such as an automobile. After the acrylic melamine-based paint is applied to the test piece, the temperature is about 130 ° C. After drying and baking to form a coating film, cut through the coating film on the test piece to reach the ground surface of the test piece in a grid pattern, and apply adhesive tape on the grid pattern. After the film was completely adhered and pulled apart instantaneously, the adhesion state of the coating film after peeling off the adhesive tape was visually observed. For coating film adhesion, the evaluation score is graded every 2 points, 0 to 2 points are "1 grade", 3 to 4 points are "2 grade", 5 to 6 points are "3 grade", 7 to 8 points are “4th grade”, 9-10 points are “5th grade”, and the coating adhesion improves from “1st grade” to “5th grade”. The properties were considered good.

図1は、本発明の実施形態に係る熱可塑性樹脂組成物の各成分の組成比と試験結果を示すテーブルであり、前記熱可塑性樹脂組成物からなる樹脂成形品に対する塗膜付着性(等級)の試験結果を示している。   FIG. 1 is a table showing composition ratios and test results of each component of a thermoplastic resin composition according to an embodiment of the present invention, and adhesion of a coating film (grade) to a resin molded product made of the thermoplastic resin composition. The test results are shown.

図1に示すように、比較例1〜比較例7及び比較例9では塗膜付着性が“1級”であり、比較例8では塗膜付着性が“2級”であるのに対し、第1成分(A)としてのPA9Tと、第2成分(B)としてのイソプレンゴムと、第3成分(C)としてのm−EBRとを含有した実施例1及び実施例2(PA9T/m−EBR/イソプレンゴム=75/15/10wt%)、並びに第1成分(A)としてのPA9Tと、第2成分(B)としてのポリエチレンと、第3成分(C)としてのm−EBRとを含有した実施例3及び実施例4(PA9T/m−EBR/ポリエチレン=75/15/10wt%)では塗膜付着性が“4級”であり、塗膜付着性が良好であることが分かる。このように、第1成分(A)と第2成分(B)と第3成分(C)とを含有した熱可塑性樹脂組成物を樹脂材料として用いることで、塗膜の付着性を高めることができる。   As shown in FIG. 1, in Comparative Examples 1 to 7 and Comparative Example 9, the coating film adhesion was “first grade”, and in Comparative Example 8, the coating film adhesion was “second grade”. Example 1 and Example 2 containing PA9T as the first component (A), isoprene rubber as the second component (B), and m-EBR as the third component (C) (PA9T / m- EBR / isoprene rubber = 75/15/10 wt%), PA9T as the first component (A), polyethylene as the second component (B), and m-EBR as the third component (C) In Example 3 and Example 4 (PA9T / m-EBR / polyethylene = 75/15/10 wt%), the coating film adhesion was “quaternary”, indicating that the coating film adhesion was good. Thus, by using the thermoplastic resin composition containing the first component (A), the second component (B), and the third component (C) as a resin material, the adhesion of the coating can be improved. it can.

また、第1成分(A)としてのPA9Tと、第2成分(B)としてのイソプレンゴムと、第3成分(C)としてのm−EBRと、更に第4成分(D)としての炭酸カルシウムとを含有した実施例5(PA9T/m−EBR/イソプレンゴム/炭酸カルシウム=72.5/15/10/2.5wt%)及び実施例6(PA9T/m−EBR/イソプレンゴム/炭酸カルシウム=70/15/10/5wt%)、並びに第1成分(A)としてのPA9Tと、第2成分(B)としてのポリエチレンと、第3成分(C)としてのm−EBRと、更に第4成分(D)としての炭酸カルシウムとを含有した実施例7(PA9T/m−EBR/ポリエチレン/炭酸カルシウム=72.5/15/10/2.5wt%)及び実施例8(PA9T/m−EBR/ポリエチレン/炭酸カルシウム=70/15/10/5wt%)においても塗膜付着性が“4級”であり、塗膜付着性が良好であることが分かる。このように、第1成分(A)と第2成分(B)と第3成分(C)と、更に第4成分(D)とを含有した熱可塑性樹脂組成物を樹脂材料として用いることで、塗膜付着性を高めることができる。   PA9T as the first component (A), isoprene rubber as the second component (B), m-EBR as the third component (C), and calcium carbonate as the fourth component (D) Containing Example 5 (PA9T / m-EBR / isoprene rubber / calcium carbonate = 72.5 / 15/10 / 2.5 wt%) and Example 6 (PA9T / m-EBR / isoprene rubber / calcium carbonate = 70) / 15/10/5 wt%), PA9T as the first component (A), polyethylene as the second component (B), m-EBR as the third component (C), and a fourth component ( Example 7 (PA9T / m-EBR / polyethylene / calcium carbonate = 72.5 / 15/10 / 2.5 wt%) and Example 8 (PA9T / m-EBR /) containing calcium carbonate as D) Riechiren / coating adhesion even calcium carbonate = 70/15/10 / 5wt%) is "quaternary", it can be seen that the coating film adhesion is good. Thus, by using the thermoplastic resin composition containing the first component (A), the second component (B), the third component (C), and the fourth component (D) as a resin material, Coating film adhesion can be improved.

本実施形態ではまた、各実施例及び比較例の熱可塑性樹脂組成物からなる樹脂成形品の表面を全反射赤外分光スペクトル法で分析し、全反射赤外分光スペクトル法で分析される赤外吸収スペクトルについて、1630cm−1付近のアミド基のピーク強度(以下、P1とする)に対する1700〜1715cm−1付近のカルボキシル基のピーク強度(以下、P2とする)のピーク比(以下、P2/P1とする)を測定した。 In the present embodiment, the surface of the resin molded article made of the thermoplastic resin composition of each example and comparative example is analyzed by total reflection infrared spectroscopy, and infrared analyzed by total reflection infrared spectroscopy. absorption spectrum, peak intensity of the amide groups in the vicinity of 1630 cm -1 peak intensity of the carboxyl groups near 1700~1715Cm -1 for (hereinafter referred to as P1) peak ratio (hereinafter referred to as P2) (hereinafter, P2 / P1 Measured).

図1には、各実施例及び比較例の熱可塑性樹脂組成物からなる樹脂成形品の表面を全反射赤外分光スペクトル法によって分析した際に、測定される赤外吸収スペクトルについて1630cm−1付近のアミド基のピーク強度P1に対する1700〜1715cm−1付近のカルボキシル基のピーク強度P2のピーク比P2/P1がそれぞれ示されている。 FIG. 1 shows an infrared absorption spectrum measured at about 1630 cm −1 when the surface of a resin molded article made of the thermoplastic resin composition of each example and comparative example is analyzed by total reflection infrared spectroscopy. The peak ratio P2 / P1 of the peak intensity P2 of the carboxyl group in the vicinity of 1700 to 1715 cm −1 with respect to the peak intensity P1 of the amide group is shown.

図1に示すように、前記ピーク比P2/P1は、比較例1では0.002、比較例2では0.003、比較例3では0.011、比較例4では0.002、比較例5では0.001、比較例6では0.003、比較例7では0.004、比較例8では0.007、比較例9では0.001であるのに対し、第1成分(A)としてのPA9Tと、第2成分(B)としてのイソプレンゴムと、第3成分(C)としてのm−EBRを含有した実施例1及び実施例2ではそれぞれ0.030及び0.076、第1成分(A)としてのPA9Tと、第2成分(B)としてのポリエチレンと、第3成分(C)としてのm−EBRを含有した実施例3及び実施例4ではそれぞれ0.016及び0.028であり、各比較例に比して、ピーク比P2/P1が大きくなっていることが分かる。   As shown in FIG. 1, the peak ratio P2 / P1 is 0.002 in Comparative Example 1, 0.003 in Comparative Example 2, 0.011 in Comparative Example 3, 0.002 in Comparative Example 4, and Comparative Example 5 Is 0.001, Comparative Example 6 is 0.003, Comparative Example 7 is 0.004, Comparative Example 8 is 0.007, and Comparative Example 9 is 0.001, whereas the first component (A) is In Example 1 and Example 2 containing PA9T, isoprene rubber as the second component (B), and m-EBR as the third component (C), 0.030 and 0.076, respectively, In Examples 3 and 4 containing PA9T as A), polyethylene as the second component (B), and m-EBR as the third component (C), they were 0.016 and 0.028, respectively. Compared with each comparative example, the peak ratio P2 / P1 is large. It can be seen that Kuna'.

また、前記ピーク比P2/P1は、第1成分(A)としてのPA9Tと、第2成分(B)としてのイソプレンゴムと、第3成分(C)としてのm−EBRと、更に第4成分(D)としての炭酸カルシウムとを含有した実施例5及び実施例6ではそれぞれ0.024及び0.028、第1成分(A)としてのPA9Tと、第2成分(B)としてのポリエチレンと、第3成分(C)としてのm−EBRと、更に第4成分(D)としての炭酸カルシウムとを含有した実施例7及び実施例8ではそれぞれ0.021及び0.025であり、各比較例に比して、ピーク比P2/P1が大きくなっていることが分かる。   The peak ratio P2 / P1 is such that PA9T as the first component (A), isoprene rubber as the second component (B), m-EBR as the third component (C), and a fourth component In Example 5 and Example 6 containing calcium carbonate as (D), 0.024 and 0.028, PA9T as the first component (A), polyethylene as the second component (B), In Example 7 and Example 8 containing m-EBR as the third component (C) and calcium carbonate as the fourth component (D), they were 0.021 and 0.025, respectively. It can be seen that the peak ratio P2 / P1 is larger than that.

図2は、前記熱可塑性樹脂組成物について、全反射赤外分光スペクトル法で測定される1630cm−1付近のピーク強度P1に対する1700〜1715cm−1付近のピーク強度P2のピーク比P2/P1と塗膜付着性との関係を示すグラフであり、ピーク比(P2/P1)を横軸にとり、塗膜付着性(等級)を縦軸にとり、ピーク比P2/P1が0〜0.03の範囲について表している。 Figure 2, for the thermoplastic resin composition, the total reflection infrared peak ratio P2 / P1 and coating of 1700~1715Cm -1 vicinity of the peak intensity P2 to the peak intensity P1 of 1630cm around -1 as measured by spectrum method It is a graph which shows the relationship with film adhesion, the peak ratio (P2 / P1) is taken on the horizontal axis, the coating film adhesion (grade) is taken on the vertical axis, and the peak ratio P2 / P1 is about 0 to 0.03. Represents.

図2に示すように、各実施例及び比較例の熱可塑性樹脂組成物からなる樹脂成形品においては、ピーク比P2/P1が0.011以下である比較例の場合、塗膜付着性が“1級”又は“2級”であるのに対し、ピーク比P2/P1が、図2において破線で示される0.016以上である実施例の場合、塗膜付着性が“4級”であり、塗膜付着性について良好な結果が得られることが分かる。   As shown in FIG. 2, in the resin molded article made of the thermoplastic resin composition of each example and comparative example, in the case of the comparative example in which the peak ratio P2 / P1 is 0.011 or less, the coating film adhesion is “ In the case of the example in which the peak ratio P2 / P1 is 0.016 or more shown by the broken line in FIG. 2 while being “1st class” or “2nd class”, the coating film adhesion is “4th class”. It turns out that a favorable result is obtained about coating-film adhesiveness.

このように、第1成分(A)としてのPA9Tと、第2成分(B)としてのイソプレンゴム又はポリエチレン(B)とを含有してなる熱可塑性樹脂組成物の表面を全反射赤外分光スペクトル法で分析した際に、1630cm−1付近のアミド基のピーク強度P1に対する1700〜1715cm−1付近のカルボキシル基のピーク強度P2のピーク比P2/P1が0.016以上である前記熱可塑性樹脂組成物を用いることで、塗膜の付着性を高めることができる。 Thus, the surface of the thermoplastic resin composition containing PA9T as the first component (A) and isoprene rubber or polyethylene (B) as the second component (B) is subjected to total reflection infrared spectroscopy. when analyzed by law, the thermoplastic resin composition peak ratio P2 / P1 of the peak intensity P2 of the carboxyl groups near 1700~1715Cm -1 to the peak intensity P1 of the amide group near 1630 cm -1 is 0.016 or more By using a thing, the adhesiveness of a coating film can be improved.

すなわち、本実施形態によれば、塗膜付着性を高めた熱可塑性樹脂組成物を実現することができ、更にはこのような熱可塑性樹脂組成物によって成形することで、塗膜付着性を高めた成形品を得ることができる。また更に、そのような成形品を用いることで、塗膜付着性を高めた車両の外板部材を形成することができる。   That is, according to the present embodiment, it is possible to realize a thermoplastic resin composition having improved coating film adhesion, and further, by molding with such a thermoplastic resin composition, coating film adhesion is improved. Molded product can be obtained. Furthermore, by using such a molded product, a vehicle outer plate member having improved coating film adhesion can be formed.

前記熱可塑性樹脂組成物に、例えば金属製の部材等に使用する既存の塗料を用いて塗膜を形成する場合、具体的には、前記熱可塑性樹脂組成物に中塗り塗装、ベース塗装及びクリア塗装の3層の塗装を行う場合、下塗り塗装を施すことなく塗膜の付着性を確保することができる。   In the case where a coating film is formed on the thermoplastic resin composition using, for example, an existing coating material used for a metal member or the like, specifically, an intermediate coating, a base coating, and a clear coating are applied to the thermoplastic resin composition. When three layers of coating are applied, the adhesion of the coating film can be ensured without applying the undercoat.

ここで、“所定の化学構造変化によって化学構造中にカルボキシル基を生じる”とは、材料製造から最終部品になるまでの過程における化学構造変化によって化学構造中にカルボキシル基を生じることを意味し、例えば、押出成形機における混練時の加熱等の材料製造時の加熱、射出成形機における成形時の加熱等の成形時の加熱、化成処理時の化学処理等の塗装前処理時の前処理などを行う際に前記熱可塑性樹脂組成物の化学構造が変化して化学構造中にカルボキシル基を生じることを意味する。なお、このカルボキシル基は、全反射赤外分光スペクトル法によって同定することができる。   Here, “causing a predetermined chemical structure change to generate a carboxyl group in the chemical structure” means to generate a carboxyl group in the chemical structure by a chemical structure change in the process from the material production to the final part, For example, heating during material production such as heating during kneading in an extrusion molding machine, heating during molding such as heating during molding in an injection molding machine, pre-treatment during pre-coating treatment such as chemical treatment during chemical conversion It means that the chemical structure of the thermoplastic resin composition changes to produce a carboxyl group in the chemical structure. This carboxyl group can be identified by total reflection infrared spectroscopy.

本実施形態では、第1成分(A)のポリアミド樹脂としてポリアミド9T(PA9T)を使用することにより、市販性が高く手近に入手可能な材料を用いて、確実に塗膜の付着性を高めることができる。なお、第1成分(A)のポリアミド樹脂としては、PA9Tを用いているが、その他の好適なポリアミド樹脂を用いることも可能である。   In this embodiment, by using polyamide 9T (PA9T) as the polyamide resin of the first component (A), it is possible to reliably increase the adhesion of the coating film using a material that is highly commercially available and available at hand. Can do. In addition, although PA9T is used as the polyamide resin of the first component (A), other suitable polyamide resins can also be used.

また、第2成分(B)としてイソプレンゴム又はポリエチレンを用いているが、天然ゴム又はポリプロピレンを用いてもよく、イソプレンゴム、天然ゴム、ポリエチレン、ポリプロピレンの少なくとも一種を用いることが可能である。かかる第2成分(B)を含有する熱可塑性樹脂組成物においても、全反射赤外分光スペクトル法で前記熱可塑性樹脂組成物の表面を分析した際に、1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比が0.016以上である前記熱可塑性樹脂組成物を用いることで、塗膜の付着性を高めることができる。 Further, although isoprene rubber or polyethylene is used as the second component (B), natural rubber or polypropylene may be used, and at least one of isoprene rubber, natural rubber, polyethylene, and polypropylene can be used. Even in the thermoplastic resin composition containing the second component (B), when the surface of the thermoplastic resin composition is analyzed by total reflection infrared spectroscopy, the peak intensity of the amide group near 1630 cm −1. By using the thermoplastic resin composition in which the peak ratio of the peak intensity of carboxyl groups in the vicinity of 1700 to 1715 cm −1 is 0.016 or more, the adhesion of the coating film can be enhanced.

第3成分(C)の酸変性エラストマーとしては、変性オレフィン系共重合体であるm−EBRを用いているが、変性エチレンプロピレン共重合体(m−EPR)などの変性オレフィン系共重合体を用いてもよく、あるいは、変性スチレンエチレンブタジエンスチレン3元共重合体(m−SEBS)などの変性スチレン系共重合体を用いることも可能である。   Although m-EBR which is a modified olefin copolymer is used as the acid-modified elastomer of the third component (C), a modified olefin copolymer such as a modified ethylene propylene copolymer (m-EPR) is used. Alternatively, a modified styrene copolymer such as a modified styrene ethylene butadiene styrene terpolymer (m-SEBS) may be used.

このように、本実施形態に係る熱可塑性樹脂組成物に酸変性エラストマー(C)を含有させたことにより、耐衝撃性を向上させることができる。また、前記酸変性エラストマー(C)を、変性オレフィン系共重合体又は変性スチレン系共重合体としたことにより、市販性があり比較的手近に入手可能な多様な材料を用いることができるようになる。更に、前記酸変性エラストマー(C)を、変性エチレンブテン共重合体(m−EBR)、変性エチレンプロピレン共重合体(m−EPR)又は変性スチレンエチレンブタジエンスチレン3元共重合体(m−SEBS)としたことで、市販性もあり手近に入手可能な材料を用いて、前記作用効果を確実に奏することができる。   Thus, impact resistance can be improved by containing the acid-modified elastomer (C) in the thermoplastic resin composition according to the present embodiment. Further, by using the acid-modified elastomer (C) as a modified olefin copolymer or a modified styrene copolymer, various materials that are commercially available and are relatively readily available can be used. Become. Further, the acid-modified elastomer (C) is modified with a modified ethylene butene copolymer (m-EBR), a modified ethylene propylene copolymer (m-EPR) or a modified styrene ethylene butadiene styrene terpolymer (m-SEBS). Thus, the above-described effects can be reliably achieved using a commercially available material that is readily available.

第4成分(D)のフィラーとしては、炭酸カルシウムを好適に用いることができ、平均粒径が0.08〜0.7μmである粒状のものを用いることが好ましい。このように、本実施形態に係る熱可塑性樹脂組成物に粒状のフィラーを含有させたことにより、耐熱性と耐衝撃性とをバランス良く向上させることができる。フィラーの径を極端に細かくしすぎると粒子間の凝集が起こってしまうが、平均粒径を0.08〜0.7μmとすることで、凝集を抑制し、耐熱性と耐衝撃性とを優れたバランスで高めることができる。また、前記フィラーを炭酸カルシウムとしたことにより、市販性が高く手近に入手可能な材料を用いて、確実に前記作用効果を奏することができる。   As the filler of the fourth component (D), calcium carbonate can be suitably used, and a granular material having an average particle diameter of 0.08 to 0.7 μm is preferably used. Thus, heat resistance and impact resistance can be improved with good balance by including the particulate filler in the thermoplastic resin composition according to the present embodiment. If the filler diameter is made extremely fine, aggregation between particles will occur, but by setting the average particle size to 0.08 to 0.7 μm, aggregation is suppressed and heat resistance and impact resistance are excellent. It can be increased with a good balance. Moreover, the said effect can be reliably show | played using the material which has high commercial property and is available at hand by using the said filler as the calcium carbonate.

本実施形態では、第2成分(B)として、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質を用いているが、化学構造中にカルボキシル基を有する固体物質を用いてもよく、あるいは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質と化学構造中にカルボキシル基を有する固体物質とを用いてもよい。また、第2成分(B)として、化学構造中にカルボキシル基を有する液体物質、及び/又は、所定の化学構造変化によって化学構造中にカルボキシル基を生じる液体物質を用いることも可能である。   In this embodiment, as the second component (B), a solid substance that generates a carboxyl group in the chemical structure by a predetermined chemical structure change is used. However, a solid substance having a carboxyl group in the chemical structure may be used. Alternatively, a solid substance that generates a carboxyl group in a chemical structure by a predetermined chemical structure change and a solid substance that has a carboxyl group in the chemical structure may be used. Further, as the second component (B), it is also possible to use a liquid substance having a carboxyl group in the chemical structure and / or a liquid substance that generates a carboxyl group in the chemical structure by a predetermined chemical structure change.

このように、第2成分(B)として化学構造中にカルボキシル基を有する、及び/若しくは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質並びに/又は液体物質を用いた熱可塑性樹脂組成物においても、全反射赤外分光スペクトル法で前記熱可塑性樹脂組成物の表面を分析した際に、1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比が0.016以上である前記熱可塑性樹脂組成物を用いることで、塗膜の付着性を高めることができる。 As described above, the second component (B) has a carboxyl group in the chemical structure and / or is a thermoplastic using a solid substance and / or a liquid substance that generates a carboxyl group in the chemical structure by a predetermined chemical structure change. Also in the resin composition, when the surface of the thermoplastic resin composition was analyzed by total reflection infrared spectroscopy, the peak of the carboxyl group near 1700 to 1715 cm −1 with respect to the peak intensity of the amide group near 1630 cm −1. By using the thermoplastic resin composition having a peak strength ratio of 0.016 or more, the adhesion of the coating film can be enhanced.

なお、第2成分(B)の固体物質として、例えば天然ゴム、イソプレンゴム、ブタジエンゴム、スチレンブタジエンゴム、ブチルゴム、クロロプレンゴム、ニトリルゴムなどのゴム、例えばポリエチレンワックス、酸化ポリエチレンワックス、パラフィンワックス、フィッシャートロプシュワックスなどのワックスを用いることができる。また、第2成分(B)の液体物質として、例えばパラフィンオイルなどの油分を用いることができる。   Examples of the solid material of the second component (B) include natural rubber, isoprene rubber, butadiene rubber, styrene butadiene rubber, butyl rubber, chloroprene rubber, nitrile rubber and the like, such as polyethylene wax, oxidized polyethylene wax, paraffin wax, and fisher. Waxes such as Tropsch wax can be used. In addition, as the liquid material of the second component (B), for example, oil such as paraffin oil can be used.

また、本実施形態に係る熱可塑性樹脂組成物からなる成形品は、フェンダー、ドア、ボンネット、バックドア、トランクリッド、バンパー、スポイラー、ルーフ、サイドステップ、インパネ、ドアトリム、グローブボックス、センターパネル、ドアミラー、ホイールキャップ、フロントグリル、フィラーリッド等の自動車用部材として用いることが可能であり、自動車用部材以外においても、電化製品筐体、建材化粧板、日曜雑貨、玩具、化粧品容器などに用いることができる。   In addition, the molded product made of the thermoplastic resin composition according to the present embodiment includes fender, door, bonnet, back door, trunk lid, bumper, spoiler, roof, side step, instrument panel, door trim, glove box, center panel, door mirror. It can be used as automotive parts such as wheel caps, front grills, filler lids, etc. Other than automotive parts, it can be used for electrical appliance casings, building material decorative boards, sundries, toys, cosmetic containers, etc. it can.

以上のように、本発明は、例示された実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲において、種々の改良及び設計上の変更が可能であることは言うまでもない。   As described above, the present invention is not limited to the illustrated embodiments, and it goes without saying that various improvements and design changes can be made without departing from the gist of the present invention.

本発明によれば、塗膜付着性を高めることができる熱可塑性樹脂組成物及び熱可塑性樹脂成形品を得ることができ、例えば自動車のフェンダパネルなどの外板部材に有効に利用することができる。   ADVANTAGE OF THE INVENTION According to this invention, the thermoplastic resin composition and thermoplastic resin molded product which can improve coating-film adhesiveness can be obtained, for example, it can utilize effectively for outer plate members, such as a fender panel of a motor vehicle. .

本発明の実施形態に係る熱可塑性樹脂組成物の各成分の組成比と試験結果を示すテーブルである。It is a table | surface which shows the composition ratio and test result of each component of the thermoplastic resin composition which concerns on embodiment of this invention. 前記熱可塑性樹脂組成物について、ピーク比(P2/P1)と塗膜付着性との関係を示すグラフである。It is a graph which shows the relationship between peak ratio (P2 / P1) and coating-film adhesiveness about the said thermoplastic resin composition.

Claims (10)

ポリアミド樹脂(A)と、化学構造中にカルボキシル基を有する、及び/若しくは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質並びに/又は液体物質(B)とを含有してなる熱可塑性樹脂組成物であって、全反射赤外分光スペクトル法で前記熱可塑性樹脂組成物の表面を分析した際に、1630cm−1付近のアミド基のピーク強度に対する1700〜1715cm−1付近のカルボキシル基のピーク強度のピーク比が0.016以上であることを特徴とする熱可塑性樹脂組成物。 It contains a polyamide resin (A) and a solid substance and / or a liquid substance (B) having a carboxyl group in the chemical structure and / or generating a carboxyl group in the chemical structure by a predetermined chemical structure change. When the surface of the thermoplastic resin composition is analyzed by total reflection infrared spectroscopy using a total reflection infrared spectroscopic method, a carboxyl of about 1700 to 1715 cm −1 with respect to the peak intensity of the amide group near 1630 cm −1 A thermoplastic resin composition, wherein the peak ratio of the peak intensity of the group is 0.016 or more. 前記化学構造中にカルボキシル基を有する、及び/若しくは、所定の化学構造変化によって化学構造中にカルボキシル基を生じる固体物質並びに/又は液体物質(B)が、イソプレンゴム、天然ゴム、ポリエチレン、ポリプロピレンの少なくとも一種であることを特徴とする請求項1に記載の熱可塑性樹脂組成物。   The solid substance and / or liquid substance (B) having a carboxyl group in the chemical structure and / or generating a carboxyl group in the chemical structure by a predetermined chemical structure change is made of isoprene rubber, natural rubber, polyethylene, or polypropylene. It is at least 1 type, The thermoplastic resin composition of Claim 1 characterized by the above-mentioned. 酸変性エラストマー(C)を更に含有していることを特徴とする請求項1又は2に記載の熱可塑性樹脂組成物。   The thermoplastic resin composition according to claim 1 or 2, further comprising an acid-modified elastomer (C). 前記酸変性エラストマー(C)が、変性オレフィン系共重合体又は変性スチレン系共重合体であることを特徴とする請求項3に記載の熱可塑性樹脂組成物。   The thermoplastic resin composition according to claim 3, wherein the acid-modified elastomer (C) is a modified olefin copolymer or a modified styrene copolymer. 前記酸変性エラストマー(C)が、変性エチレンブテン共重合体、変性エチレンプロピレン共重合体又は変性スチレンエチレンブタジエンスチレン3元共重合体であることを特徴とする請求項4に記載の熱可塑性樹脂組成物。   The thermoplastic resin composition according to claim 4, wherein the acid-modified elastomer (C) is a modified ethylene butene copolymer, a modified ethylene propylene copolymer, or a modified styrene ethylene butadiene styrene terpolymer. object. フィラー(D)を更に含有し、該フィラー(D)は、粒状であり、その平均粒径は0.08〜0.7μmであることを特徴とする請求項1〜5の何れか一に記載の熱可塑性樹脂組成物。   The filler (D) is further contained, the filler (D) is granular, and an average particle diameter thereof is 0.08 to 0.7 μm. 6. Thermoplastic resin composition. 前記フィラー(D)は、炭酸カルシウムであることを特徴とする請求項6に記載の熱可塑性樹脂組成物。   The thermoplastic resin composition according to claim 6, wherein the filler (D) is calcium carbonate. 前記ポリアミド樹脂(A)は、ポリアミド9Tであることを特徴とする請求項1〜7の何れか一に記載の熱可塑性樹脂組成物。   The thermoplastic resin composition according to any one of claims 1 to 7, wherein the polyamide resin (A) is polyamide 9T. 請求項1〜8の何れか一に記載の熱可塑性樹脂組成物によって成形されたことを特徴とする熱可塑性樹脂成形品。   A thermoplastic resin molded product, which is molded by the thermoplastic resin composition according to any one of claims 1 to 8. 請求項9に記載の熱可塑性樹脂成形品によって形成されたことを特徴とする車両の外板部材。   A vehicle outer plate member formed of the thermoplastic resin molded article according to claim 9.
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