JP2008069413A - Lubricant steel sheet - Google Patents

Lubricant steel sheet Download PDF

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Publication number
JP2008069413A
JP2008069413A JP2006249655A JP2006249655A JP2008069413A JP 2008069413 A JP2008069413 A JP 2008069413A JP 2006249655 A JP2006249655 A JP 2006249655A JP 2006249655 A JP2006249655 A JP 2006249655A JP 2008069413 A JP2008069413 A JP 2008069413A
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Prior art keywords
steel sheet
coating agent
mass
steel plate
aqueous coating
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Inventor
Masamitsu Tsuchinaga
雅光 槌永
Masao Kurosaki
将夫 黒崎
Koichi Saito
宏一 斉藤
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Nippon Paint Co Ltd
Nippon Steel Stainless Steel Corp
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Nippon Paint Co Ltd
Nippon Steel and Sumikin Stainless Steel Corp
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Priority to JP2006249655A priority Critical patent/JP2008069413A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/68Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Lubricants (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a lubricant steel sheet having excellent formability by singly coating with only a water base coating agent for a lubricant film without performing chromate treatment. <P>SOLUTION: The lubricant steel sheet is composed of a steel sheet and a lubricant film formed at least on one side of the steel sheet. The steel sheet is a stainless steel sheet, a stainless steel-aluminum plated steel sheet or an aluminum plated steel sheet. The lubricant film is formed by coating a water base coating agent, so as to be dried. The water base coating agent comprises a resin, polyolefin wax and fluorozirconate, and also has a pH of 4.5 to 8. The resin includes a polyester resin, and the content of the polyester resin in the solid component in the water base coating agent is ≥70 mass%. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、成形加工性に優れた潤滑鋼板に関する。   The present invention relates to a lubricated steel sheet having excellent formability.

近年、家電製品、建材、自動車部品等へ、耐食性に優れたステンレス鋼板の適用が広がりつつある。例えば、厳しい耐食性が要求されるマフラー等の自動車排気系材料として、ステンレス鋼板にアルミめっきを施し、耐食性を向上させたステンレス−アルミめっき鋼板が開発されている。   In recent years, the application of stainless steel plates with excellent corrosion resistance has been spreading to home appliances, building materials, automobile parts, and the like. For example, as an automobile exhaust system material such as a muffler that requires strict corrosion resistance, a stainless-aluminum-plated steel sheet is developed in which a stainless steel sheet is subjected to aluminum plating to improve corrosion resistance.

これらのステンレス鋼板やステンレス−アルミめっき鋼板について、加工性の厳しい深絞りプレス加工を要する自動車用燃料タンクや給油管を製造するために、更に、一軸引張りで加工したときの破断伸び、加工硬化率、ランクフォード値(r値)の優れた特性を有する鋼板の開発がなされてきた(特許文献1及び2参照)。   For these stainless steel plates and stainless-aluminum-plated steel plates, in order to produce automotive fuel tanks and oil supply pipes that require deep-drawing press work with severe workability, elongation at break and work hardening rate when processed by uniaxial tension Steel plates having excellent properties such as the Rankford value (r value) have been developed (see Patent Documents 1 and 2).

このように加工性の厳しい深絞りプレス加工においては、従来から行なわれている油を用いた潤滑方法では潤滑性が乏しく、加工の程度が制限され適用が限られていた。この潤滑性を改善するために、特許文献3では、潤滑皮膜を塗布した潤滑ステンレス鋼板や潤滑ステンレス鋼管が開示されている。この特許文献3に開示された潤滑ステンレス鋼板や潤滑ステンレス鋼管は、潤滑皮膜を塗布する時に、鋼板への密着性付与や被塗膜面の濡れ性向上のため、潤滑塗料の下層としてあらかじめクロメート皮膜を塗布するいわゆるクロメート処理が行われている。
特開2003−221660号公報 特開2003−277992号公報 特開2001−140080号公報
Thus, in deep drawing press working with severe workability, the conventional lubrication method using oil has poor lubricity, and the degree of processing is limited and its application is limited. In order to improve the lubricity, Patent Document 3 discloses a lubricated stainless steel plate and a lubricated stainless steel pipe coated with a lubricant film. The lubricated stainless steel sheet and the lubricated stainless steel pipe disclosed in Patent Document 3 are preliminarily applied as a lower layer of the lubricating paint to provide adhesion to the steel sheet and improve the wettability of the coated surface when the lubricating film is applied. A so-called chromate treatment is applied.
JP 2003-221660 A JP 2003-27792 A Japanese Patent Laid-Open No. 2001-140080

しかしながら、上記クロメート皮膜としては、3価クロム水和酸化物を主成分とする電解還元クロメート皮膜、3価クロムと6価クロム水和酸化物を主成分とするエッチングクロメート液を塗布し乾燥する無水洗型の塗布クロメート皮膜が採用されている。3価クロムや6価クロムは環境負荷が高く、環境負荷物質の削減が社会的に要請されている現在においては、3価クロムや6価クロムを含有しない潤滑皮膜を有する鋼板の開発が望まれている。   However, as the chromate film, an electrolytic reduction chromate film mainly composed of trivalent chromium hydrated oxide is applied and an etching chromate liquid mainly composed of trivalent chromium and hexavalent chromium hydrated oxide is applied and dried. A wash-type coated chromate film is used. Since trivalent chromium and hexavalent chromium have a high environmental impact, and there is a social demand for reduction of environmentally hazardous substances, development of a steel sheet having a lubricating film that does not contain trivalent chromium or hexavalent chromium is desired. ing.

本発明は、以上のような課題に鑑みてなされたものであり、その目的は、クロメート処理を行わず、潤滑皮膜用の水性塗布剤のみを単独で塗布することで成形加工性に優れた潤滑鋼板を提供することにある。   The present invention has been made in view of the problems as described above, and its purpose is to perform lubrication with excellent molding processability by applying only an aqueous coating agent for a lubricating film without performing chromate treatment. It is to provide a steel sheet.

本発明者らは上述の課題を解決するために鋭意研究した結果、ステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板上に、所定の水性塗布剤、具体的には、ポリエステル樹脂を含む樹脂、ポリオレフィンワックス、及びフルオロジルコニウム酸塩を含有し、且つpHが4.5以上8以下であり、固形分中におけるポリエステル樹脂の含有量を70質量%以上とした水性塗布剤を塗布、乾燥して潤滑皮膜を形成することにより、上記課題を解決できることを見出し、本発明を完成するに至った。より具体的には、本発明は以下のようなものを提供する。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have determined that a predetermined aqueous coating agent, specifically, a resin containing a polyester resin, on a stainless steel plate, a stainless steel-aluminum steel plate, or an aluminum plating steel plate. And applying an aqueous coating agent containing polyolefin wax and fluorozirconate and having a pH of 4.5 to 8 and a polyester resin content in the solid content of 70% by mass or more, and drying. It has been found that the above problem can be solved by forming a lubricating film, and the present invention has been completed. More specifically, the present invention provides the following.

(1) 鋼板と、この鋼板の少なくとも片面に形成された潤滑皮膜とで構成される潤滑鋼板であって、前記鋼板は、ステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板であり、前記潤滑皮膜は、水性塗布剤を塗布、乾燥することにより形成され、前記水性塗布剤は、樹脂、ポリオレフィンワックス、及びフルオロジルコニウム酸塩を含有し、且つpHが4.5以上8以下であり、前記樹脂はポリエステル樹脂を含み、前記水性塗布剤の固形分中における前記ポリエステル樹脂の含有量が70質量%以上である潤滑鋼板。   (1) A lubricating steel plate comprising a steel plate and a lubricating film formed on at least one surface of the steel plate, wherein the steel plate is a stainless steel plate, a stainless-aluminum steel plate, or an aluminum plating steel plate, and the lubrication The film is formed by applying and drying an aqueous coating agent, and the aqueous coating agent contains a resin, a polyolefin wax, and a fluorozirconate salt, and has a pH of 4.5 to 8, and the resin. Is a lubricating steel plate containing a polyester resin, wherein the content of the polyester resin in the solid content of the aqueous coating agent is 70% by mass or more.

(2) 前記樹脂は、更に、ポリウレタン樹脂及び/又はポリオレフィン樹脂を含む(1)記載の潤滑鋼板。   (2) The lubricated steel sheet according to (1), wherein the resin further contains a polyurethane resin and / or a polyolefin resin.

(3) 前記潤滑皮膜の片面当りの乾燥皮膜量は、0.5g/m以上4g/m以下である(1)又は(2)記載の潤滑鋼板。 (3) The lubricating steel sheet according to (1) or (2), wherein a dry film amount per one side of the lubricating film is 0.5 g / m 2 or more and 4 g / m 2 or less.

(4) 前記水性塗布剤の固形分中における前記樹脂の含有量は、76質量%以上98質量%以下であり、前記水性塗布剤の固形分中における前記ポリオレフィンワックスの含有量は、1.9質量%以上23.9質量%以下であり、前記水性塗布剤の固形分中における前記フルオロジルコニウム酸塩の含有量は、0.1質量%以上3.0質量%以下である(1)から(3)いずれか記載の潤滑鋼板。   (4) The content of the resin in the solid content of the aqueous coating agent is from 76% by mass to 98% by mass, and the content of the polyolefin wax in the solid content of the aqueous coating agent is 1.9. The content of the fluorozirconate in the solid content of the aqueous coating agent is from 0.1% by mass to 3.0% by mass (1) to (1) 3) The lubricated steel sheet according to any one of the above.

(5) 前記ポリオレフィンワックスは、粒子径が0.1μm以上4μm以下のポリエチレン粒子からなる(1)から(4)いずれか記載の潤滑鋼板。   (5) The lubricated steel sheet according to any one of (1) to (4), wherein the polyolefin wax is made of polyethylene particles having a particle size of 0.1 μm to 4 μm.

(6) 前記フルオロジルコニウム酸塩は、フルオロジルコニウム酸アンモニウム塩である(1)から(5)いずれか記載の潤滑鋼板。   (6) The lubricated steel sheet according to any one of (1) to (5), wherein the fluorozirconate is an ammonium fluorozirconate.

本発明に係る潤滑鋼板は、ステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板の表面上に、良好な潤滑性を付与し得る潤滑皮膜を有するものである。この潤滑皮膜は、水性塗布剤を塗布して乾燥することにより得られるものであり、強酸性の処理液を用いた浸漬法等により反応、析出させて形成されるものではない。このため、本発明の潤滑皮膜の形成に用いられる水性塗布剤としては、比較的高めのpH(4.5以上8以下)を有する。また、ポリエステル樹脂を少なくとも含む樹脂、ポリオレフィンワックス、及び、フルオロジルコニウム酸塩を含有し、固形分中における前記ポリエステル樹脂の含有量が70質量%以上である。そして、これらの各成分の作用により、加工密着性、摺動性、及び耐食性に優れた潤滑皮膜を有する潤滑鋼板が得られる。即ち、本発明によれば、クロメート処理が不要で、潤滑性に優れた単層型の潤滑鋼板を提供できる。   The lubricated steel sheet according to the present invention has a lubricating film that can impart good lubricity on the surface of a stainless steel sheet, a stainless-aluminum plated steel sheet, or an aluminized steel sheet. This lubricating film is obtained by applying an aqueous coating agent and drying, and is not formed by reaction and precipitation by a dipping method using a strongly acidic treatment liquid. For this reason, the aqueous coating agent used for forming the lubricating coating of the present invention has a relatively high pH (4.5 or more and 8 or less). Further, the resin contains at least a polyester resin, a polyolefin wax, and a fluorozirconate, and the content of the polyester resin in the solid content is 70% by mass or more. And the lubricating steel plate which has a lubricating film excellent in process adhesiveness, slidability, and corrosion resistance by the effect | action of each of these components is obtained. That is, according to the present invention, it is possible to provide a single-layer lubricated steel sheet that does not require chromate treatment and has excellent lubricity.

本発明によれば、クロメート処理を行うことなく潤滑皮膜用の水性塗布剤のみを単独で塗布することにより、成形加工性に優れた潤滑鋼板を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the lubricated steel plate excellent in forming processability can be provided by apply | coating only the aqueous | water-based coating agent for lubricating films independently, without performing a chromate process.

以下、本発明の実施形態について詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

[潤滑鋼板]
本実施形態に係る潤滑鋼板は、鋼板と、この鋼板の表面に形成された潤滑皮膜とを有する。
[Lubricated steel sheet]
The lubricated steel sheet according to the present embodiment includes a steel sheet and a lubricating film formed on the surface of the steel sheet.

[(素地)鋼板]
素地鋼板としては、ステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板を用いる。
[(Base material) Steel plate]
As the base steel plate, a stainless steel plate, a stainless-aluminum plated steel plate, or an aluminized steel plate is used.

[素地鋼板の前処理(脱脂処理)]
素地鋼板であるステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板は、水性塗布剤を塗布する前に、アルカリ脱脂、溶剤洗浄等により油や汚れを除去する清浄化処理(脱脂処理)が施されることが好ましい。
[Pretreatment of base steel sheet (degreasing treatment)]
The base steel plate, stainless steel plate, stainless steel-aluminum steel plate, or aluminum plate steel plate is subjected to a cleaning process (degreasing process) to remove oil and dirt by alkaline degreasing, solvent washing, etc. before applying the aqueous coating agent. It is preferred that

[ステンレス鋼板]
本実施形態に係る潤滑鋼板の素地鋼板(下地材料、基礎材料)となるステンレス鋼板は、鉄を主体とし、クロム又はクロムとニッケルを含有させた合金鋼である。このステンレス鋼としては、クロムが10〜30質量%添加されたクロム系ステンレス鋼、ならびにクロムが17〜25質量%添加され、且つニッケルが5〜20質量%添加されたニッケル系ステンレス鋼が対象である。
[Stainless steel sheet]
The stainless steel plate that is the base steel plate (base material, basic material) of the lubricated steel plate according to this embodiment is iron or the like and alloy steel containing chromium or chromium and nickel. This stainless steel includes chromium-based stainless steel added with 10 to 30% by mass of chromium and nickel-based stainless steel added with 17 to 25% by mass of chromium and added with 5 to 20% by mass of nickel. is there.

[ステンレス−アルミめっき鋼板、アルミめっき鋼板]
本実施形態に係る潤滑鋼板の素地鋼板となるステンレス−アルミめっき鋼板およびアルミめっき鋼板は、上記ステンレス鋼板と、新日鉄技報第361号(1996)P.52に示されるようなクロム含有量を5%以上添加した鉄を主体とした鋼板、更には鉄のみの鋼板に、アルミめっきを適用したものである。このアルミめっきの形態としては、例えばタイプIと称されるAl−10%Siめっき、あるいはタイプIIと称される純Alめっきが挙げられ、めっき厚さは片面当り10〜200g/mである。
[Stainless steel-aluminized steel sheet, aluminized steel sheet]
The stainless-aluminum-plated steel sheet and the aluminized steel sheet, which are the base steel sheets of the lubricated steel sheet according to the present embodiment, are the above-mentioned stainless steel sheet and Nippon Steel Technical Report No. 361 (1996) p. Aluminum plating is applied to a steel sheet mainly composed of iron with a chromium content of 5% or more added as shown in 52, or a steel sheet made of only iron. Examples of the form of the aluminum plating include Al-10% Si plating called type I or pure Al plating called type II, and the plating thickness is 10 to 200 g / m 2 per side. .

[潤滑皮膜]
本実施形態に係る潤滑鋼板は、上記鋼板の表面に形成された潤滑皮膜を有する。潤滑皮膜は、水性塗布剤を塗布、乾燥することにより形成されたものである。
[Lubrication film]
The lubricated steel sheet according to the present embodiment has a lubricating film formed on the surface of the steel sheet. The lubricating film is formed by applying and drying an aqueous coating agent.

[水性塗布剤]
上記水性塗布剤は、所定のpH値を有し、樹脂、ポリオレフィンワックス、及び、フルオロジルコニウム酸塩を含有する。
[Aqueous coating agent]
The aqueous coating agent has a predetermined pH value and contains a resin, a polyolefin wax, and a fluorozirconate.

[水性塗布剤のpH]
上記水性塗布剤のpHは4.5以上8以下の範囲内である。pHが4.5未満であると、塗布剤中のポリエステル樹脂の分散安定性が低下し、凝集物を発生したり、全体がゲル化したりする。一方で、8を超えると、フルオロジルコニウム酸塩の安定性が低下し、沈降物を生じやすい。pHは、5以上7.5以下であることがより好ましい。
[PH of aqueous coating agent]
The pH of the aqueous coating agent is in the range of 4.5 or more and 8 or less. When the pH is less than 4.5, the dispersion stability of the polyester resin in the coating agent is lowered, and aggregates are generated or the whole is gelled. On the other hand, if it exceeds 8, the stability of the fluorozirconate is lowered, and a precipitate is easily generated. The pH is more preferably 5 or more and 7.5 or less.

[水性塗布剤に含まれる樹脂]
水性塗布剤の固形分中における樹脂の含有量としては、76質量%以上98質量%以下の範囲であることが好ましい。含有量が76質量%未満である場合は、素地鋼板への密着性が低下するうえ、形成される皮膜の皮膜強度が低下する。更には、ポリオレフィンワックスを皮膜表面及び内部に固定することができない。含有量が98質量%を超えると、潤滑性が低下し、十分な加工性が得られない。上記含有量は、76質量%以上90質量%以下の範囲内であることがより好ましい。
[Resin contained in aqueous coating agent]
As content of resin in solid content of an aqueous coating agent, it is preferable that it is the range of 76 mass% or more and 98 mass% or less. When content is less than 76 mass%, the adhesiveness to a base steel plate falls and the film | membrane intensity | strength of the film | membrane formed falls. Furthermore, the polyolefin wax cannot be fixed to the film surface and inside. When the content exceeds 98% by mass, the lubricity is lowered and sufficient workability cannot be obtained. The content is more preferably in the range of 76% by mass to 90% by mass.

[ポリエステル樹脂]
上記水性塗布剤は、ポリエステル樹脂を含む。ポリエステル樹脂は、素地鋼板であるステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板への密着性が良好である。また、上記ポリエステル樹脂は、皮膜強度が大きいため、引き抜き加工密着性が良好であり、高度な加工にも耐えることができる。
[Polyester resin]
The aqueous coating agent contains a polyester resin. The polyester resin has good adhesion to a stainless steel plate, a stainless-aluminum plated steel plate, or an aluminized steel plate, which is a base steel plate. Moreover, since the said polyester resin is large in film | membrane intensity | strength, drawing process adhesiveness is favorable and can also endure high degree process.

[ポリエステル樹脂の含有量]
水性塗布剤の固形分中におけるポリエステル樹脂の含有量は、70質量%以上である。ポリエステル樹脂の含有量が70質量%未満であると、十分な密着性及び引き抜き加工密着性が得られない。水性塗布剤の固形分中におけるポリエステル樹脂の含有量は、好ましくは、76質量%以上90質量%以下である。
[Polyester resin content]
The content of the polyester resin in the solid content of the aqueous coating agent is 70% by mass or more. When the content of the polyester resin is less than 70% by mass, sufficient adhesion and drawing process adhesion cannot be obtained. The content of the polyester resin in the solid content of the aqueous coating agent is preferably 76% by mass or more and 90% by mass or less.

さらに、ポリエステル樹脂は、潤滑成分であるポリオレフィンワックスを皮膜表面及び内部に固定することができる。   Furthermore, the polyester resin can fix the polyolefin wax, which is a lubricating component, on the film surface and inside.

また、ポリエステル樹脂は、主として炭素、水素、酸素で構成され、熱分解した時に臭気の強い物質への分解が少ないことから、潤滑鋼板を溶接する場合に皮膜が焦げて発生するガスの臭気が弱い。これに対して、例えば、ポリウレタン樹脂は窒素を含有しているため溶接時に窒素酸化物を発生し、また、アクリル樹脂は溶接時に酸モノマーへの分解が起こるため、両者とも溶接時に悪臭や刺激臭を発する傾向がある。このように、ポリエステル樹脂は、溶接時に発生する臭気が他の樹脂系に比べて弱いため、作業環境を良好に保つことができる。   Polyester resin is mainly composed of carbon, hydrogen, and oxygen, and since there is little decomposition into a substance with strong odor when pyrolyzed, the odor of gas generated by burning the film when welding a lubricating steel sheet is weak . On the other hand, for example, polyurethane resins contain nitrogen and generate nitrogen oxides during welding, and acrylic resins decompose into acid monomers during welding. Tend to emit. Thus, since the odor generated at the time of welding is weaker than that of other resin systems, the polyester resin can maintain a good working environment.

上記ポリエステル樹脂としては特に限定されず、水性ポリエステルであれば通常のポリエステル樹脂を使用することができる。このようなポリエステル樹脂としては、水溶性ポリエステル樹脂、水分散型ポリエステル樹脂が挙げられるが、分散体の状態であるものが好ましい。   The polyester resin is not particularly limited, and a normal polyester resin can be used as long as it is an aqueous polyester. Examples of such a polyester resin include water-soluble polyester resins and water-dispersed polyester resins, but those in a dispersion state are preferable.

また、水性塗布剤に含有させて、素地鋼板への密着性を向上させることが可能なポリエステル樹脂としては、市販されているものをそのまま使うこともできる。例えば、市販されているポリエステル樹脂で、上記水性塗布剤に含有させることができるものとして、「エリーテルKZA−6034」(ユニチカ社製)、「バイロナールMD−1100」(東洋紡績社製)などを挙げることができる。   Moreover, what is marketed can also be used as it is as a polyester resin which can be contained in an aqueous coating agent and can improve the adhesiveness to a base steel plate. For example, “Eritel KZA-6034” (manufactured by Unitika), “Vironal MD-1100” (manufactured by Toyobo Co., Ltd.) and the like are commercially available polyester resins that can be contained in the aqueous coating agent. be able to.

[ポリエステル樹脂の分子量]
ポリエステル樹脂の数平均分子量は、特に限定されないが、5,000以上100,000以下の範囲内であることが好ましい。5,000未満であると、皮膜の強度が不足し、潤滑鋼板を成形加工する際に皮膜を破壊してしまうおそれがある。一方、100,000を超えると、皮膜形成を阻害するおそれがある。上記数平均分子量は、5,000以上30,000以下の範囲内であることがより好ましい。
[Molecular weight of polyester resin]
The number average molecular weight of the polyester resin is not particularly limited, but is preferably in the range of 5,000 to 100,000. If it is less than 5,000, the strength of the film is insufficient, and the film may be destroyed when the lubricating steel sheet is formed. On the other hand, when it exceeds 100,000, there is a risk of inhibiting film formation. The number average molecular weight is more preferably in the range of 5,000 or more and 30,000 or less.

[ポリエステル樹脂のガラス転移温度]
上記ポリエステル樹脂のガラス転移温度(Tg)は、20℃以上80℃以下の範囲内であることが好ましい。ガラス転移温度が20℃未満であると、硬度が不足するため、潤滑鋼板を成形加工する際に皮膜が破壊してしまうおそれがある。一方、ガラス転移温度が80℃を超えると、皮膜形成時に造膜性が悪くなったり、皮膜が硬くなりすぎて脆弱化するおそれがある。なお、上記ガラス転移温度は、当業者によく知られた方法により測定可能である。また、上記ポリエステル樹脂が販売されている場合には、カタログ等に記載された値を採用してもよい。
[Glass transition temperature of polyester resin]
It is preferable that the glass transition temperature (Tg) of the said polyester resin exists in the range of 20 to 80 degreeC. When the glass transition temperature is less than 20 ° C., the hardness is insufficient, so that the film may be destroyed when the lubricating steel sheet is formed. On the other hand, if the glass transition temperature exceeds 80 ° C., the film-forming property may be deteriorated during the formation of the film, or the film may become too hard and become brittle. The glass transition temperature can be measured by a method well known to those skilled in the art. Moreover, when the said polyester resin is sold, the value described in the catalog etc. may be employ | adopted.

[他の樹脂]
なお、ポリエステル樹脂だけで皮膜の性能が満たせない場合は、他の樹脂や架橋剤を水性塗布剤の固形分含有量の30質量%未満配合してもよいが、30質量%以上混合すると臭気が強くなるため好ましくない。配合できる樹脂としては、ポリウレタン樹脂、アクリル樹脂、ポリオレフィン樹脂、フェノール樹脂、エポキシ樹脂、メラミン樹脂などが挙げられ、好ましくは、ポリウレタン樹脂及びポリオレフィン樹脂である。
[Other resins]
In addition, when the performance of the film cannot be satisfied with the polyester resin alone, other resins and cross-linking agents may be blended in less than 30% by mass of the solid content of the aqueous coating agent. Since it becomes strong, it is not preferable. Examples of resins that can be blended include polyurethane resins, acrylic resins, polyolefin resins, phenol resins, epoxy resins, melamine resins, and the like, preferably polyurethane resins and polyolefin resins.

また、ポリエステル樹脂の分子量が低く、皮膜の強度が不足する場合でも、ポリエステル樹脂が有するカルボキシル基や水酸基と反応してポリエステル樹脂を高分子化させ得る架橋剤を使用すれば、ポリエステル樹脂の皮膜強度を向上させて、成形加工する際に皮膜が破壊されることがない潤滑鋼板を提供できる。上記架橋剤としては特に限定されるものではないが、具体的にはメラミン樹脂、多官能エポキシ化合物、フェノール樹脂などを挙げることができる。   Even if the polyester resin has a low molecular weight and the film strength is insufficient, the polyester resin film strength can be increased by using a crosslinking agent that can react with the carboxyl groups and hydroxyl groups of the polyester resin to polymerize the polyester resin. Thus, it is possible to provide a lubricated steel sheet in which the coating is not destroyed when forming. Although it does not specifically limit as said crosslinking agent, Specifically, a melamine resin, a polyfunctional epoxy compound, a phenol resin etc. can be mentioned.

[ポリオレフィンワックス]
上記水性塗布剤に含まれるポリオレフィンワックスは、潤滑鋼板表面上の摩擦係数を低減し、潤滑性を付与する上で重要である。すなわち、上記ポリオレフィンワックスは、潤滑鋼板に潤滑性を付与して加工性を向上させることが可能である。このポリオレフィンワックスとしては、ポリエチレンワックス、ポリプロピレンワックス、ポリ4フッ化エチレンワックスなどが挙げられるが、好ましくは、ポリエチレン系水性分散体である。
[Polyolefin wax]
The polyolefin wax contained in the aqueous coating agent is important for reducing the coefficient of friction on the surface of the lubricating steel sheet and imparting lubricity. That is, the polyolefin wax can impart lubricity to the lubricated steel sheet and improve workability. Examples of the polyolefin wax include polyethylene wax, polypropylene wax, and polytetrafluoroethylene wax, and a polyethylene-based aqueous dispersion is preferable.

[ポリオレフィンワックスの含有量]
水性塗布剤の固形分中におけるポリオレフィンワックスの含有量としては、1.9質量%以上23.9質量%以下の範囲であることが好ましい。含有量が1.9質量%未満であると、潤滑性が低下するとともに加工性が低下する。含有量が23.9質量%を超えると、得られた皮膜の摩擦係数が低下しすぎて取り扱いが困難になったり、素地金属との密着性が低下したりする。上記含有量は、8質量%以上22質量%以下の範囲内であることがより好ましい。
[Polyolefin wax content]
The polyolefin wax content in the solid content of the aqueous coating agent is preferably in the range of 1.9% by mass to 23.9% by mass. When the content is less than 1.9% by mass, the lubricity is lowered and the workability is lowered. When the content exceeds 23.9% by mass, the friction coefficient of the obtained film is too low and handling becomes difficult, and adhesion with the base metal is reduced. The content is more preferably in the range of 8% by mass to 22% by mass.

[ポリオレフィンワックスの軟化点]
ポリオレフィンワックスの軟化点は、100℃以上150℃以下であることが好ましい。軟化点が100℃未満であると、加工時に軟化溶融して固体潤滑添加物としての優れた特性が発揮されない。また、軟化点が150℃を超えると、硬い粒子が表面に存在することとなり摩擦特性を低下させるので、良好な加工性が得られない。
[Softening point of polyolefin wax]
The softening point of the polyolefin wax is preferably 100 ° C. or higher and 150 ° C. or lower. When the softening point is less than 100 ° C., it softens and melts during processing, and excellent properties as a solid lubricant additive are not exhibited. On the other hand, when the softening point exceeds 150 ° C., hard particles are present on the surface and the friction characteristics are lowered, so that good workability cannot be obtained.

[ポリオレフィンワックスの粒子径]
ポリオレフィンワックスの粒子径は、0.1μm以上4μm以下であることが好ましい。0.1μm未満であると、皮膜表面での摩擦係数の低減効果が十分得られず、加工性が向上しない。4μmを超えると、皮膜化した際に白粉状態になり、ワックスが皮膜から脱離しやすくなり好ましくない。粒子径は、0.5μm以上3μm以下であることがより好ましい。なお、本明細書における「粒子径」とは、コールターカウンター法による「平均粒子径」を意味する。上記平均粒子径は、市販のコールターカウンターを用いて測定可能である。また、上記ポリオレフィンワックスが販売されている場合には、カタログ等に記載された値を採用してもよい。
[Particle diameter of polyolefin wax]
The particle diameter of the polyolefin wax is preferably 0.1 μm or more and 4 μm or less. If it is less than 0.1 μm, the effect of reducing the friction coefficient on the surface of the film cannot be sufficiently obtained, and the workability is not improved. When it exceeds 4 μm, it becomes a white powder state when it is formed into a film, and the wax is easily detached from the film, which is not preferable. The particle diameter is more preferably 0.5 μm or more and 3 μm or less. In the present specification, “particle diameter” means “average particle diameter” by the Coulter counter method. The average particle diameter can be measured using a commercially available Coulter counter. Moreover, when the said polyolefin wax is marketed, you may employ | adopt the value described in the catalog etc.

[フルオロジルコニウム酸塩]
上記水性塗布剤に含まれるフルオロジルコニウム酸塩は、素地鋼板の表面に作用し、密着性や耐食性を高めることができる。特に、アルミめっき鋼板においては、密着性や耐食性を高める効果が著しい。
[Fluorozirconium salt]
The fluorozirconate contained in the aqueous coating agent acts on the surface of the base steel sheet and can improve adhesion and corrosion resistance. In particular, in an aluminum-plated steel sheet, the effect of improving adhesion and corrosion resistance is remarkable.

上記フルオロジルコニウム酸塩としては特に限定されるものではないが、テトラフルオロジルコニウム酸塩が好ましい。テトラフルオロジルコニウム酸塩としては、例えば、フルオロジルコニウム酸のリチウム、ナトリウム、カリウム、アンモニウム塩(LiZrF、NaZrF、KZrF、(NH)ZrF)などを挙げることができる。中でも水への溶解度が大きいアンモニウム塩が好ましい。 The fluorozirconate is not particularly limited, but tetrafluorozirconate is preferable. Examples of the tetrafluorozirconate include lithium, sodium, potassium, and ammonium salts (Li 2 ZrF 6 , Na 2 ZrF 6 , K 2 ZrF 6 , (NH 4 ) 2 ZrF 6 ) of fluorozirconic acid. Can do. Of these, ammonium salts having high solubility in water are preferable.

[フルオロジルコニウム酸塩の含有量]
水性塗布剤の固形分中におけるポリフルオロジルコニウム酸塩の含有量としては、0.1質量%以上3.0質量%以下の範囲内であることが好ましい。含有量が0.1質量%未満であると、密着性や耐食性が低下する。含有量が3.0質量%を超えると、水性塗布剤の安定性を損なう。上記含有量は、0.2質量%以上2.0質量%以下の範囲内であることがより好ましい。
[Content of fluorozirconate]
The content of the polyfluorozirconium salt in the solid content of the aqueous coating agent is preferably in the range of 0.1% by mass to 3.0% by mass. When the content is less than 0.1% by mass, adhesion and corrosion resistance are lowered. When the content exceeds 3.0% by mass, the stability of the aqueous coating agent is impaired. The content is more preferably in the range of 0.2% by mass or more and 2.0% by mass or less.

[その他の成分]
上記水性塗布剤は、上述した樹脂、ポリオレフィンワックス、及びフルオロジルコニウム酸塩の他に、塗布時の作業性を高める目的で溶剤、消泡剤、表面濡れ剤等を含むことができる。
[Other ingredients]
The aqueous coating agent can contain a solvent, an antifoaming agent, a surface wetting agent, and the like for the purpose of improving workability during coating in addition to the above-described resin, polyolefin wax, and fluorozirconate.

水性塗布剤は水系であるため、素地鋼板に所定量塗布する場合に、溶剤系塗料に比較して表面張力が高いため表面濡れ性が劣り、均一な塗布性が得られない場合がある。従って、濡れ性向上を目的として、水性塗布剤に表面濡れ剤を配合添加することが好ましい。表面濡れ剤としては、表面張力を低下させるフッ素系、シリコン系、グリコール系、アルコール系等の公知の界面活性剤が挙げられる。   Since the aqueous coating agent is water-based, when a predetermined amount is applied to the base steel plate, the surface tension is higher than that of the solvent-based paint, so that the surface wettability is inferior and uniform coating properties may not be obtained. Therefore, it is preferable to add a surface wetting agent to the aqueous coating agent for the purpose of improving wettability. Examples of the surface wetting agent include known surfactants such as fluorine, silicon, glycol, and alcohol that reduce the surface tension.

[水性塗布剤の塗布方法]
素地鋼板であるステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板に、上記水性塗布剤を塗布する方法としては、特に限定されるものではなく、例えば、ロールコート、バーコート、カーテンフローコート、エアスプレー、エアレススプレーなどを挙げることができるが、ロールコートによる塗布が好ましい。
[Application method of aqueous coating agent]
The method of applying the aqueous coating agent to a stainless steel plate, stainless-aluminum plated steel plate, or aluminum plated steel plate, which is a base steel plate, is not particularly limited. For example, roll coating, bar coating, curtain flow coating, Air spray, airless spray, etc. can be mentioned, but application by roll coating is preferred.

[水性塗布剤の乾燥方法]
上記水性塗布剤を塗布した後には、直ちに乾燥させて皮膜形成を行う。乾燥方法としては、特に限定されるものではなく、例えば、熱風乾燥炉、直火炉、誘導加熱炉などの一般的な方法を挙げることができる。鋼板の到達板温は70℃以上300℃以下が好ましく、100℃以上230℃以下がより好ましい。70℃未満であると、造膜が不完全となり皮膜強度の低下を引き起こす。300℃を超えると、皮膜成分が熱分解しやすくなり、皮膜の脆弱化を引き起こす。なお、架橋剤を使用する場合は架橋に適した温度まで板温を高める必要がある。
[Drying method of aqueous coating agent]
After the aqueous coating agent is applied, it is immediately dried to form a film. The drying method is not particularly limited, and examples thereof include general methods such as a hot air drying furnace, a direct-fired furnace, and an induction heating furnace. The ultimate temperature of the steel sheet is preferably 70 ° C. or higher and 300 ° C. or lower, and more preferably 100 ° C. or higher and 230 ° C. or lower. If it is less than 70 ° C., the film formation becomes incomplete and the film strength is reduced. If the temperature exceeds 300 ° C., the film components are likely to be thermally decomposed, causing the film to become brittle. In addition, when using a crosslinking agent, it is necessary to raise plate | board temperature to the temperature suitable for bridge | crosslinking.

[潤滑皮膜の乾燥皮膜量]
本実施形態に係る潤滑皮膜の片面当りの乾燥皮膜量は、0.5g/m以上4g/m以下の範囲内であることが好ましい。0.5g/m未満であると、均一な皮膜が得られず、良好な密着性を得られない場合があるので好ましくない。一方、4g/mを超えると、それ以上の効果は得られず、経済的に不利である。潤滑皮膜の乾燥皮膜量は、0.7g/m以上3g/m以下の範囲内であることがより好ましい。
[Dry film amount of lubricating film]
The amount of the dry film per one side of the lubricating film according to this embodiment is preferably in the range of 0.5 g / m 2 or more and 4 g / m 2 or less. If it is less than 0.5 g / m 2 , a uniform film cannot be obtained, and good adhesion may not be obtained. On the other hand, if it exceeds 4 g / m 2 , no further effect is obtained, which is economically disadvantageous. The dry film amount of the lubricating film is more preferably in the range of 0.7 g / m 2 or more and 3 g / m 2 or less.

次に、本発明を実施例及び比較例を挙げてさらに具体的に説明するが、本発明はこれらの実施例にのみ限定されるものではない。また、配合量は特に断りのない限り、質量部を表す。   EXAMPLES Next, although an Example and a comparative example are given and this invention is demonstrated more concretely, this invention is not limited only to these Examples. Moreover, unless otherwise indicated, a compounding quantity represents a mass part.

各実施例及び比較例で配合したポリエステル樹脂、ポリウレタン樹脂、ポリオレフィン樹脂、及び、ポリオレフィンワックスの商品名、製造メーカ、備考(固形分率、分子量、ガラス転移温度(Tg))を表1に示す。また、実施例及び比較例のために調整した水性塗布剤に含有されるポリエステル樹脂、ポリウレタン樹脂、ポリオレフィン樹脂、ポリオレフィンワックス、フルオロジルコニウム酸リチウム塩(LiZrF)、フルオロジルコニウム酸ナトリウム塩(NaZrF)、フルオロジルコニウム酸カリウム塩(KZrF)及び、フルオロジルコニウム酸アンモニウム塩((NH)ZrF)の固形分質量%を表2および表3に示す。 Table 1 shows the trade names, manufacturers, and remarks (solid content, molecular weight, glass transition temperature (Tg)) of the polyester resin, polyurethane resin, polyolefin resin, and polyolefin wax blended in each Example and Comparative Example. Further, polyester resins, polyurethane resins, polyolefin resins, polyolefin waxes, lithium lithium zirconate (Li 2 ZrF 6 ), sodium fluorozirconate (Na) contained in the aqueous coating agent prepared for Examples and Comparative Examples 2 ZrF 6 ), fluorozirconic acid potassium salt (K 2 ZrF 6 ), and fluoro zirconate ammonium salt ((NH 4 ) 2 ZrF 6 ) are shown in Table 2 and Table 3.

素地鋼板は、厚さ0.6mmのCr系ステンレスSUH409鋼板(11%Cr鋼)、厚さ0.8mmのCr系ステンレスSUS436L鋼板(17%Cr鋼)、厚さ1.5mmのNi系ステンレスSUS304鋼板(18%Cr−8%Ni鋼)、厚さ0.7mmのNi系ステンレスSUS316鋼板(18%Cr−12%Ni−2.5%Mo鋼)、これらのステンレス鋼板にAl−10%Siを片面当り50〜120g/mめっきしたステンレス−アルミめっき鋼板、さらには厚さ1.4mmの低C鋼にAlを片面当り80〜200g/mめっきした低C鋼−アルミめっき鋼板を用いた。 The base steel plate is a 0.6 mm thick Cr stainless steel SUH409 steel plate (11% Cr steel), a 0.8 mm thick Cr stainless steel SUS436L steel plate (17% Cr steel), and a 1.5 mm thick Ni stainless steel SUS304. Steel plate (18% Cr-8% Ni steel), 0.7 mm thick Ni-based stainless steel SUS316 steel plate (18% Cr-12% Ni-2.5% Mo steel), Al-10% Si on these stainless steel plates the per side 50 to 120 / m 2 plating stainless - aluminum plated steel, low C steel further has per side 80 to 200 g / m 2 plating Al is low C steel having a thickness of 1.4 mm - use of aluminum-plated steel sheet It was.

[脱脂処理]
アルカリ脱脂剤として「サーフクリーナー155(商品名)」(日本ペイント社製)2%水溶液を使用して、素地鋼板を60℃30秒間でスプレー洗浄し、脱イオン水ですすいだ。
[Degreasing treatment]
Using a 2% aqueous solution of “Surf Cleaner 155 (trade name)” (manufactured by Nippon Paint Co., Ltd.) as an alkaline degreasing agent, the base steel plate was spray washed at 60 ° C. for 30 seconds and rinsed with deionized water.

[塗布処理]
素地鋼板を塗布処理する前に、水性塗布剤を調整した。塗布条件について具体的に実施例1を用いて説明する。表1及び表2に示す通り、ポリエステル樹脂として「エリーテルKZA−6034(商品名)」(ユニチカ社製、固形分30%、分子量6,500、Tg72℃)と、ポリオレフィンワックスとして「ケミパールW−640(商品名)」(ポリエチレンワックス、三井化学社製、固形分40%、粒子径1.0μmのポリエチレン粒子)と、フルオロジルコニウム酸塩として(NHZrF(ステラケミファ社製)の5%水溶液とを混合させ、それぞれの固形分質量%が79.0%、20.0%、1.0%となるように水性塗布剤を調整した。pHは6.8であった。この調整した水性塗布剤を、脱脂処理後に乾燥させた素地鋼板に、バーコーターを用いて塗布した。水性塗布剤は、乾燥皮膜量が1.0g/mとなるように塗布した。なお、潤滑皮膜の乾燥皮膜量は、得られた皮膜を剥離液である塩化メチレン(和光純薬社製)を用いて剥離し、剥離前後の重量減少と試験板面積から算出した。他の実施例、比較例についても表1、表2、及び表3に示す条件に基き実験した。
[Coating process]
Before applying the base steel sheet, an aqueous coating agent was prepared. The coating conditions will be specifically described using Example 1. As shown in Tables 1 and 2, the polyester resin “Elitel KZA-6034 (trade name)” (manufactured by Unitika Ltd., solid content 30%, molecular weight 6,500, Tg 72 ° C.) and polyolefin wax “Chemical W-640” (Trade name) ”(polyethylene wax, manufactured by Mitsui Chemicals, polyethylene particles having a solid content of 40%, particle size of 1.0 μm), and (NH 4 ) 2 ZrF 6 (manufactured by Stella Chemifa) as fluorozirconate % Aqueous solution was mixed, and the aqueous coating agent was adjusted so that the respective solid content mass% would be 79.0%, 20.0%, and 1.0%. The pH was 6.8. This adjusted aqueous coating agent was applied to a base steel sheet dried after degreasing using a bar coater. The aqueous coating agent was applied so that the dry film amount was 1.0 g / m 2 . The dry coating amount of the lubricating coating was calculated from the weight loss before and after peeling and the test plate area by peeling off the obtained coating using methylene chloride (manufactured by Wako Pure Chemical Industries, Ltd.) as a peeling solution. Other examples and comparative examples were also tested based on the conditions shown in Table 1, Table 2, and Table 3.

[乾燥処理]
水性塗布剤を塗布した後、直ちに雰囲気温度500℃の熱風乾燥炉に入れて板温が150℃に達するまで乾燥させた。150℃に達したらすぐに水冷し、その後乾燥させた。水性塗布剤を塗布した面の裏面も同様の手順で塗布、乾燥処理を行い、試験板を得た。
[Drying process]
After applying the aqueous coating agent, it was immediately put in a hot air drying furnace having an atmospheric temperature of 500 ° C. and dried until the plate temperature reached 150 ° C. As soon as it reached 150 ° C., it was cooled with water and then dried. The back surface of the surface coated with the aqueous coating agent was coated and dried in the same procedure to obtain a test plate.

[評価方法]
加工密着性、引き抜き加工密着性、動摩擦係数、及び加熱時臭気を評価(測定)し、結果を表2及び表3に示す。各評価(測定)は下記の方法で行った。
[Evaluation methods]
Processing adhesion, drawing adhesion, dynamic friction coefficient, and heating odor were evaluated (measured), and the results are shown in Tables 2 and 3. Each evaluation (measurement) was performed by the following method.

[加工密着性]
30mm径の鋼製の穴に、潤滑皮膜を塗装した鋼板面を押し当て、鋼製の穴の軸線上に中心を合わせた15mm径の鋼球で鋼板を穴に押し込み、鋼板表面の変位量が8mmの張り出し加工を行い、凸部先端の塗膜剥離状況を下記基準で評価した。評価結果を表2及び表3に示す。
◎:剥離なし
○:剥離面積5%未満
△:剥離面積5%以上
×:剥離面積10%以上
(基準面積:15mm径の円面積)
[Processing adhesion]
The steel plate surface coated with a lubricant film is pressed into a 30 mm diameter steel hole, and the steel plate is pushed into the hole with a 15 mm diameter steel ball centered on the axis of the steel hole. An overhanging process of 8 mm was performed, and the coating film peeling state at the tip of the convex portion was evaluated according to the following criteria. The evaluation results are shown in Tables 2 and 3.
◎: No peeling ○: Peeling area less than 5% Δ: Peeling area 5% or more ×: Peeling area 10% or more (reference area: 15 mm diameter circular area)

[引き抜き加工密着性]
試験片を30mm巾に切断し、引張り方向に30mm長さの冶具で挟み、先端半径2mm、成形高さ4mm、圧着荷重0.5ton、引き抜き速度240mm/minでドロービード試験を行い、そのカジリ外観を下記基準で評価した。評価結果を表2及び表3に示す。
◎:剥離面積5%未満
○:剥離面積10%未満
△:剥離面積10%以上
×:剥離面積30%以上
(基準面積:20mm巾×100mm)
[Drawing adhesion]
The test piece is cut to a width of 30 mm, sandwiched with a jig with a length of 30 mm in the tensile direction, a draw bead test is performed at a tip radius of 2 mm, a molding height of 4 mm, a pressure load of 0.5 ton, and a drawing speed of 240 mm / min. Evaluation was made according to the following criteria. The evaluation results are shown in Tables 2 and 3.
A: Peeling area less than 5% B: Peeling area less than 10% Δ: Peeling area 10% or more ×: Peeling area 30% or more (reference area: 20 mm width × 100 mm)

[動摩擦係数]
12mm径の鋼球に1000gの荷重をかけ、試験片表面での引張りスピード500mm/min、引張り長さ50mm、引張り回数50回摺動し、50回目の鋼球を引っ張るのに要する力を1000gの荷重で除した値を求め、この値を動摩擦係数として比較した。測定結果を表2及び表3に示す。
[Dynamic friction coefficient]
A load of 1000 g was applied to a 12 mm diameter steel ball, the tensile speed on the surface of the test piece was 500 mm / min, the length was 50 mm, the number of times of sliding was 50 times, and the force required to pull the 50th steel ball was 1000 g. A value divided by the load was obtained, and this value was compared as a dynamic friction coefficient. The measurement results are shown in Tables 2 and 3.

[加熱時臭気]
鋼板を800℃に加熱し、発生する煙と臭いを次の評価基準で判定した。評価結果を表2及び表3に示す。
◎:弱い臭気
○:明らかな臭気
△:刺激臭又は悪臭
×:強い刺激臭又は悪臭
[Odor when heated]
The steel plate was heated to 800 ° C., and the smoke and odor generated were judged according to the following evaluation criteria. The evaluation results are shown in Tables 2 and 3.
◎: weak odor ○: obvious odor △: pungent odor or bad odor ×: strong pungent odor or bad odor

Figure 2008069413
Figure 2008069413

Figure 2008069413
Figure 2008069413

Figure 2008069413
Figure 2008069413

表2及び表3に示す通り、本実施例で製造した潤滑皮膜は、加工密着性、引き抜き加工密着性、動摩擦係数、加熱時の臭気について、良好な結果が得られた。一方、比較例で製造した潤滑皮膜の性能は、十分なものではなかった。このように、本実施例に係る潤滑鋼板は、比較例に係る潤滑鋼板に比して成形加工性に優れていることが確認された。   As shown in Tables 2 and 3, the lubricating film produced in this example gave good results with respect to work adhesion, drawing work adhesion, dynamic friction coefficient, and odor during heating. On the other hand, the performance of the lubricating film produced in the comparative example was not sufficient. Thus, it was confirmed that the lubricated steel sheet according to the present example was excellent in formability as compared with the lubricated steel sheet according to the comparative example.

Claims (6)

鋼板と、この鋼板の少なくとも片面に形成された潤滑皮膜とで構成される潤滑鋼板であって、
前記鋼板は、ステンレス鋼板、ステンレス−アルミめっき鋼板、又はアルミめっき鋼板であり、
前記潤滑皮膜は、水性塗布剤を塗布、乾燥することにより形成され、
前記水性塗布剤は、樹脂、ポリオレフィンワックス、及びフルオロジルコニウム酸塩を含有し、且つpHが4.5以上8以下であり、
前記樹脂はポリエステル樹脂を含み、前記水性塗布剤の固形分中における前記ポリエステル樹脂の含有量が70質量%以上である潤滑鋼板。
A lubricating steel plate composed of a steel plate and a lubricating film formed on at least one side of the steel plate,
The steel plate is a stainless steel plate, a stainless-aluminum plated steel plate, or an aluminum plated steel plate,
The lubricating film is formed by applying and drying an aqueous coating agent,
The aqueous coating agent contains a resin, a polyolefin wax, and a fluorozirconate salt, and has a pH of 4.5 or more and 8 or less,
The lubricating steel sheet, wherein the resin contains a polyester resin, and the content of the polyester resin in the solid content of the aqueous coating agent is 70% by mass or more.
前記樹脂は、更に、ポリウレタン樹脂及び/又はポリオレフィン樹脂を含む請求項1記載の潤滑鋼板。   The lubricated steel sheet according to claim 1, wherein the resin further includes a polyurethane resin and / or a polyolefin resin. 前記潤滑皮膜の片面当りの乾燥皮膜量は、0.5g/m以上4g/m以下である請求項1又は2記載の潤滑鋼板。 3. The lubricated steel sheet according to claim 1, wherein an amount of the dry film per one surface of the lubricating film is 0.5 g / m 2 or more and 4 g / m 2 or less. 前記水性塗布剤の固形分中における前記樹脂の含有量は、76質量%以上98質量%以下であり、
前記水性塗布剤の固形分中における前記ポリオレフィンワックスの含有量は、1.9質量%以上23.9質量%以下であり、
前記水性塗布剤の固形分中における前記フルオロジルコニウム酸塩の含有量は、0.1質量%以上3.0質量%以下である請求項1から3いずれか記載の潤滑鋼板。
The content of the resin in the solid content of the aqueous coating agent is from 76% by mass to 98% by mass,
Content of the said polyolefin wax in solid content of the said aqueous coating agent is 1.9 mass% or more and 23.9 mass% or less,
The lubricating steel sheet according to any one of claims 1 to 3, wherein a content of the fluorozirconium salt in a solid content of the aqueous coating agent is 0.1 mass% or more and 3.0 mass% or less.
前記ポリオレフィンワックスは、粒子径が0.1μm以上4μm以下のポリエチレン粒子からなる請求項1から4いずれか記載の潤滑鋼板。   The lubricated steel sheet according to any one of claims 1 to 4, wherein the polyolefin wax comprises polyethylene particles having a particle diameter of 0.1 µm or more and 4 µm or less. 前記フルオロジルコニウム酸塩は、フルオロジルコニウム酸アンモニウム塩である請求項1から5いずれか記載の潤滑鋼板。   The lubricated steel sheet according to any one of claims 1 to 5, wherein the fluorozirconate is ammonium fluorozirconate.
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JP2010208154A (en) * 2009-03-10 2010-09-24 Nippon Steel Corp Method of manufacturing metallic fuel vessel, and metallic fuel vessel
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KR20200037892A (en) * 2018-10-01 2020-04-10 포스코강판 주식회사 Water soluble surface treatment composition for lubrication and stainless steel sheet coated with the composition
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CN112297417A (en) * 2020-11-12 2021-02-02 重庆建安仪器有限责任公司 Film pasting process for aluminized MYLAR film
CN112297417B (en) * 2020-11-12 2023-01-24 重庆建安仪器有限责任公司 Film pasting process for aluminized MYLAR film

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