JP2008068445A - Edge gluing pre-processing veneer and its production method and apparatus - Google Patents

Edge gluing pre-processing veneer and its production method and apparatus Download PDF

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JP2008068445A
JP2008068445A JP2006246934A JP2006246934A JP2008068445A JP 2008068445 A JP2008068445 A JP 2008068445A JP 2006246934 A JP2006246934 A JP 2006246934A JP 2006246934 A JP2006246934 A JP 2006246934A JP 2008068445 A JP2008068445 A JP 2008068445A
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veneer
raw
cutting
narrow
narrow width
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JP4851894B2 (en
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Katsuyoshi Kato
功好 加藤
Kiyoshi Nagasawa
潔 長澤
Shigeru Sugiura
茂 杉浦
Shinji Miyata
真司 宮田
Kazuhiko Minesawa
量彦 嶺澤
Masaru Okawa
勝 大川
Tomohito Kamiya
智仁 神谷
Hirokazu Mizuno
弘和 水野
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Hashimoto Denki Co Ltd
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Hashimoto Denki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an edge gluing pre-processing veneer which can bond small width pre-processing veneers surely and firmly and simplify a post-process after drying. <P>SOLUTION: In the edge gluing pre-processing veneer which keeps a large number of the small width pre-processing veneers 11 arranged continuously and densely perpendicularly to the fiber, the small width pre-processing veneers 11 are connected by H-shaped synthetic resin staples 12 so as to struddle the contact end surfaces 11a of the adjacent small width pre-processing veneers 11. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、合板の製造における中間製品である横はぎ生単板およびその製造方法と装置に関するものである。   TECHNICAL FIELD The present invention relates to a horizontal raw veneer that is an intermediate product in the manufacture of plywood, and a method and apparatus for manufacturing the same.

丸太から薄く削出した単板を積層して木質系合板が製造されている。丸太は真円柱ではなく、また、割れや腐れ節など不良部分があるので不良部を切除した小巾な単板を寄せ集めて定尺単板として使用されている。また、丸太の削出は高含水率状態で行われ、合板積層には乾燥単板が使われるので、乾燥工程が必要となる。丸太から削出された高含水率状態の単板を生単板と称している。
削出された原生単板をドライヤーに入れて乾燥する前に、ドライヤーの負荷軽減や取扱い性を向上させるために不良部を切除し、繋ぎ合わせて一定長の横はぎ生単板を形成することが行われている。生単板は、高含水率である故に接着が難しいので、接着剤のみによる接合ばかりでなく、接着剤と接合糸の併用、浅い溝に糸を埋め込む方法、接着テープを使用する方法など各種提案されている。
さらに、乾燥工程おいて、あばれや裂けなど新たに発生した不良部を切除する必要もあるので、横はぎ材料として切断刃の妨げになるものは不適当である。金属の他切れにくい紐も不適当である。これは、製品である合板の切削加工性にも悪影響があり、更に、チップなどにリサイクルする際にも異質な素材が混入しているのは不適切である。
横はぎ生単板に関する従来例をいくつか紹介する。
Wood-based plywood is manufactured by laminating veneers cut thinly from logs. Logs are not true cylinders, and because there are defective parts such as cracks and rotting joints, they are used as fixed-size single boards by gathering together small veneers from which the defective parts have been removed. In addition, log cutting is performed in a high moisture content state, and a dry veneer is used for plywood lamination, so a drying process is required. A veneer cut from a log and having a high water content is called a raw veneer.
Before putting the cut raw veneer into the dryer and drying it, cut off the defective parts to reduce the load on the dryer and improve the handleability and connect them together to form a fixed length horizontal veneer veneer Has been done. Since raw veneer is difficult to bond due to its high water content, various proposals are available, including not only bonding with adhesive alone, but also using adhesive and bonding yarn, embedding yarn in shallow grooves, and using adhesive tape. Has been.
Furthermore, since it is necessary to excise newly generated defective parts such as blows and tears in the drying process, it is inappropriate to use a material that obstructs the cutting blade as a transverse material. Other than metal, a string that is difficult to cut is also inappropriate. This also has an adverse effect on the machinability of the plywood that is a product, and it is inappropriate that foreign materials are mixed in when it is recycled into chips.
Here are some examples of conventional horizontal strips.

特許文献1(実公昭58−45048号公報)には、このような横はぎ単板としては、繊維方向に対して直交方向に連続状に密に配列した生単板を、配列方向に複数本の細い帯状に乾燥させ、その乾燥部にホットメルト接着剤を塗布した繋合糸を貼着して固着したものが提案されている。   In Patent Document 1 (Japanese Utility Model Publication No. 58-45048), as such a transverse veneer, a plurality of raw veneers arranged densely in a continuous manner in a direction perpendicular to the fiber direction are arranged in the arrangement direction. It has been proposed to dry in a thin band shape and attach a bonding yarn coated with a hot melt adhesive to the dried portion and fix it.

特許文献2(特公昭60−47082号公報)には、繋合糸をドライヤーの乾燥温度よりも低い溶融温度をもった合成樹脂等から紡糸された糸条とし、接着剤は繋合糸の溶融温度より低い溶融温度をもった合成樹脂等の糊料からなるものを用いたものも提案されている。
すなわち、この先行技術は本出願人に係る提案であって、この開示技術が基本であるので、詳述する。
特許文献2に係る発明は、多量に水分を含有する未乾燥の小巾生単板の表面に、ドライヤーの乾燥温度より低い溶解温度をもった繋合糸をその繋合糸の溶融温度よりさらに低い溶解温度をもった接着剤により粘着して後段の乾燥工程の最終段階で前記繋合糸と接着糸を乾燥温度に達した単板材温によって溶融されてその繋合状態を解除可能に構成した中間製品として横はぎ生単板に関するものである。
従来この種中間製品としての横はぎ生単板(例えば特開昭55−132201号公報参照)は、後段の乾燥工程で乾燥すると個々の小巾生単板が乾燥過程で干割れを生じたり、節や材質的脆弱部分が欠落したり、或いは不均等な乾燥収縮によって切断端縁が歪んで相互の衝合部に隙間を生じる等の材質的欠陥が発生するのでこれを再補修する必要があったが、その再補修作業には単板表面に残留している繋合糸が禍してこれを再度乾燥単板用横はぎ機等に掛けて欠陥個所を切断除去しようとしても単板は切れても繋合糸が切れず、従って除去すべき切屑が実質的には除去できない重大な不都合があったものである。特許文献2に係る発明は、上記横はぎ生単板特有の乾燥後に材質的欠陥を生ずる現象を充分に把握した上で最初は個々の小巾生単板を繋合することによってドライヤーへの挿入作業性及び充填効率を格段に高め、また最終にはその繋合を解除することによって後段の再補修のための横はぎ作業への悪影響を排除することが出来る中間製品として繋合と繋合解除の二態様がとれる新規な横はぎ生単板を提供せんとしたものである。
具体例を図7に従ってその構成を説明すれば次の通りである。多数の小巾生単板1が繊維方向の直交方向に連続状に配列されてその配列方向に複数列の繋合糸2が接着剤3により粘着されておる横はぎ生単板4に於て、前記繋合糸2にはドライヤーの乾燥温度、例えば180℃前後の乾燥温度より充分低い溶融温度をもった合成樹脂等から紡糸された糸状、例えば100〜120℃位で溶融可能なポリプロピレン等から紡糸された糸状からなる繋合糸2を用い、また前記接着剤3には前記繋合糸2の溶融温度より充分低い溶融温度をもった合成樹脂等の糊料、例えば60〜80℃で溶融可能なエチレン酢ビ共重合樹脂(EVA)等の糊料からなる接着剤3を用いた最初は繋合姿態がとれ、最後は繋合解除姿態となる中間製品としての横はぎ生単板4である。また前記横はぎ生単板4の繋合解除姿態は後段工程のドライヤーによる乾燥操作によって繋合糸2と接着剤3がドライヤー炉内で乾燥温度に達した単板材温によって次第に溶融することになるので、その最初の繋合状態が次第に解かれて再び個々の小巾乾燥単板6に戻された姿態になって後段の補修工程に順次供給されるものであるから、前記繋合糸2と接着剤3は最初ドライヤーに小巾生単板1を挿入する際の挿入作業性と充填効率を高めることだけに機能するものである。
尚、図示された中間製品としての横はぎ生単板4を構成する個々の小巾生単板1は前後に若干の不良部分5を残存して切断したラフカット単板であるが、これを通常の全く不良部分5を残存しないで切断した正カット単板でこれを構成してもよい。
In Patent Document 2 (Japanese Patent Publication No. 60-47082), the spliced yarn is a yarn spun from a synthetic resin having a melting temperature lower than the drying temperature of the dryer, and the adhesive melts the spliced yarn. A thing using what consists of pastes, such as a synthetic resin with a melting temperature lower than temperature, is also proposed.
That is, this prior art is a proposal related to the present applicant, and since this disclosed technique is the basis, it will be described in detail.
In the invention according to Patent Document 2, a bonded yarn having a melting temperature lower than the drying temperature of the dryer on the surface of an undried small width veneer containing a large amount of moisture is further higher than the melting temperature of the bonded yarn. The adhesive yarn having a low melting temperature is adhered to the bonding yarn and the adhesive yarn at the final stage of the subsequent drying process and melted by the single plate material temperature that has reached the drying temperature, so that the bonded state can be released. As an intermediate product, it is related to the horizontal raw veneer.
Conventionally, a horizontal raw veneer as this kind of intermediate product (see, for example, JP-A-55-132201), when dried in a subsequent drying step, individual narrow raw veneers cause dry cracks in the drying process, Material defects such as missing joints and material weak parts, or distorted cutting edges due to uneven drying shrinkage and gaps in mutual abutting parts occur, so it was necessary to repair them again. However, in the re-repairing work, even if the binding yarn remaining on the surface of the veneer is crushed and applied again to a dry veneer crossing machine etc., the veneer breaks. However, there is a serious inconvenience that the splicing yarn is not cut and therefore the chips to be removed cannot be substantially removed. The invention according to Patent Document 2 is inserted into a dryer by first joining individual narrow width veneers after fully grasping the phenomenon of material defects after drying unique to the above horizontal veneer veneers. Connecting and disconnecting as an intermediate product that can significantly improve workability and filling efficiency, and finally eliminate the adverse effect on the transverse work for subsequent repair by releasing the connection. The present invention is intended to provide a new horizontal veneer veneer that can take the two aspects described above.
A specific example will be described with reference to FIG. In a transverse raw veneer 4 in which a large number of narrow raw veneers 1 are continuously arranged in a direction perpendicular to the fiber direction, and a plurality of rows of connecting yarns 2 are adhered by an adhesive 3 in the arrangement direction. The splicing yarn 2 is made of a yarn spun from a synthetic resin having a melting temperature sufficiently lower than the drying temperature of the dryer, for example, about 180 ° C., such as polypropylene that can be melted at about 100 to 120 ° C. A spliced spliced yarn 2 is used, and the adhesive 3 is a paste such as a synthetic resin having a melting temperature sufficiently lower than the melting temperature of the spliced yarn 2, for example, melted at 60 to 80 ° C. With the horizontal adhesive veneer 4 as an intermediate product that can be connected to the adhesive 3 at the beginning using the adhesive 3 made of a paste such as ethylene vinyl acetate copolymer resin (EVA) is there. Further, in the state of releasing the connection of the horizontal raw veneer 4, the connecting yarn 2 and the adhesive 3 are gradually melted by the temperature of the single plate material that has reached the drying temperature in the dryer furnace by the drying operation by the dryer in the subsequent step. Therefore, since the initial connection state is gradually released and returned to the individual small-width dry veneer 6 again, it is supplied to the repair process in the subsequent stage. The adhesive 3 functions only to improve the insertion workability and the filling efficiency when the narrow width veneer 1 is first inserted into the dryer.
In addition, the individual narrow width veneer 1 constituting the horizontal raw veneer 4 as an intermediate product shown in the figure is a rough cut veneer cut by leaving some defective portions 5 at the front and rear, which is usually This may be constituted by a positive-cut single plate that is cut without leaving any defective portion 5 of.

特許文献3(特開2003−291105号公報)には、複雑な機構を備えた接着テープによる小巾単板の接合処理装置が開示されている。
特許文献4(特開2001−232603号公報)には、ベニヤ単板を有寸巾に切断し、相互の端面を接合し、連続帯状の単板とした後所定寸法毎に切断して定尺寸法の横はぎ単板を得るベニヤ単板の横はぎ方法において、通常の定尺寸法で接合切断堆積して第1定尺寸法の横はぎ単板の積山を得る第1横はぎ工程と、該第1横はぎ工程で得られた第1定尺寸法の横はぎ単板3を積山から1枚毎繰出して相互の端面を接着剤により接合して第1定尺寸法の複数倍の第2定尺寸法の横はぎ単板の積山を得る第2横はぎ工程とからなるベニヤ単板の横はぎ方法が、開示されている。
Patent Document 3 (Japanese Patent Application Laid-Open No. 2003-291105) discloses a joining apparatus for a small-width single plate using an adhesive tape having a complicated mechanism.
In Patent Document 4 (Japanese Patent Application Laid-Open No. 2001-232603), a veneer single plate is cut into a sizing width, end faces of each other are joined to form a continuous belt-like single plate, and then cut into predetermined dimensions. A veneer veneer horizontal crossing method for obtaining a horizontal veneer of a method, a first horizontal crossing step of obtaining a pile of a horizontal veneer of a first standard size by joining, cutting and stacking at a normal standard size, A single sheet 3 of the first standard size obtained in the first horizontal crossing step is fed out from the piles one by one, and the end faces thereof are joined together with an adhesive, and a second fixed number that is a multiple of the first standard size. A veneer veneer cross-crossing method is disclosed which comprises a second cross-step process for obtaining a pile of transverse cross-cut veneers of a scale size.

特許文献5(特開昭62−156902号公報)には、合板製造の分野に於て取扱われる横はぎ単板、特に小巾のベニヤ単板の前端縁に溶融ホットメルト樹脂等の接着剤を塗布してなる後続ベニヤ単板を先行ベニヤ単板の後端縁に衝突させながら一体に後方に押出すと共に、その表面に溶融ホットメルト樹脂等を糸に含浸した接着糸を貼着してすだれ状に連なった横はぎ単板を得るように構成した押出方式の単板横はぎ機に於ける端縁衝合時の押出制動方法及び装置が、開示されている。   In Patent Document 5 (Japanese Patent Application Laid-Open No. 62-156902), an adhesive such as a molten hot melt resin is applied to the front edge of a transverse veneer, particularly a small veneer veneer, which is handled in the field of plywood production. While pushing the subsequent veneer veneer that has been applied to the rear edge of the preceding veneer veneer, it is pushed back together, and the surface is glued with adhesive yarn impregnated with molten hot melt resin etc. An extrusion braking method and apparatus at the time of edge collision in an extrusion-type single plate crossing machine configured so as to obtain a transverse single plate continuous in a shape are disclosed.

特許文献6(特開平8−216105号公報)には、単板接合部の斜め上方の空間に架設した糊付ノズル9による空間からのビーズ状の溶融ホットメルト樹脂の射出による糊付機構と、切断ナイフ7の可動刃側の両面に昇降および開閉自在に併設した押圧冷却バーによる単板接合部の直上からの点付け溶融ホットメルト樹脂の冷圧機構とからなる切断糊付冷圧装置を単板接合機に適用した単板接合機における切断糊付冷圧装置が、開示されている。   Patent Document 6 (Japanese Patent Application Laid-Open No. 8-216105) discloses a gluing mechanism by injection of a bead-like molten hot melt resin from a space by a gluing nozzle 9 installed in a diagonally upper space of a single plate joint portion; A cold pressure device with a cutting glue comprising a cold pressure mechanism for spotting molten hot melt resin from directly above a single plate joint by a pressure cooling bar provided on both sides of the movable knife side of the cutting knife 7 so as to be lifted and lowered and opened and closed is provided. A cold pressure device with cutting glue in a single plate bonding machine applied to a plate bonding machine is disclosed.

接着剤を使用する手段は、高含水率の生単板を接合することは難しいので、特殊な接着剤を使用したり、接着接合部を部分的に乾燥したり、接着剤を硬化するために加熱したりする必要がある。接着剤の準備、保存、可使時間による制限など生じ、効率性、作業性、コスト等の面から解決余地が多い。接着用の糸や接着剤付きのテープも接着剤と同様の問題が含まれると、糸やテープの準備が必要となる。
長手方向に設けた浅い切れ込みに糸を埋設する方法は、1〜4mm程度の薄い単板に切れ込みを入れることは切れ込み刃に精緻な制御が必要であり、抜けだし等の問題も発生し易く、効率性及び糸の事後処理などにも問題が発生することがある。
更に、近年は、小径木である杉、松、唐松、とうひ等の針葉樹が原木として使用されることが多く、このような小径木針葉樹丸太を使用した場合は、頻繁に原木が入れ替わるので、最初に不揃いで不良部の多い単板の発生が多くなる。このような単板の処理がネックとなることが多いので、効率的な処理手段の開発が求められている。
Since it is difficult to join raw veneer with a high water content, it is difficult to use a special adhesive, partially dry the adhesive joint, or cure the adhesive. It is necessary to heat. Adhesive preparation, storage, and usable time are limited, and there is much room for resolution in terms of efficiency, workability, and cost. If the adhesive thread and the tape with the adhesive also have the same problems as the adhesive, it is necessary to prepare the thread and the tape.
The method of embedding a thread in a shallow notch provided in the longitudinal direction requires precise control of the notch blade to make a notch in a thin single plate of about 1 to 4 mm, and problems such as pulling out easily occur. Problems may also arise in efficiency and post processing of the yarn.
Furthermore, in recent years, conifers such as cedar, pine, karamatsu, and spruce, which are small-diameter trees, are often used as raw wood. First, the generation of single plates that are uneven and have many defective portions increases. Since such single plate processing is often a bottleneck, there is a need for the development of efficient processing means.

実公昭58−45048号公報Japanese Utility Model Publication No. 58-45048 特公昭60−47082号公報Japanese Patent Publication No. 60-47082 特開2003−291105号公報JP 2003-291105 A 特開2001−232603号公報JP 2001-232603 A 特開昭62−156902号公報JP 62-156902 A 特開平8−216105号公報JP-A-8-216105

本発明は、かかる従来技術に鑑み、生単板を確実、且つ強固に結合でき、乾燥後の後工程に影響の少ない横はぎ生単板を提供することを課題とする。また、本発明は、横はぎ生単板の製造工程および製造装置を簡素化して効率よく生産できる製造方法およびその装置を提供することを課題とするものである。   In view of such conventional technology, an object of the present invention is to provide a horizontal raw veneer that can securely and firmly bond raw veneers and has little influence on the post-process after drying. Moreover, this invention makes it a subject to provide the manufacturing method and its apparatus which can simplify the manufacturing process and manufacturing apparatus of a transverse raw veneer, and can produce efficiently.

本発明は、横はぎ生単板について鋭意検討した結果、生単板の結合に合成樹脂製のステープルを用いると、接合不良を起こさずに確実、強固に接合され、工程が簡素化され、生産速度も向上し、コストが低減され、さらに、乾燥後の処理が容易になることを見出し、本発明に至った。   As a result of diligent examination of the raw veneer veneer, the present invention uses a synthetic resin staple to bond the green veneer, and is securely and firmly bonded without causing poor bonding, simplifying the process and producing The present inventors have found that the speed is improved, the cost is reduced, and the processing after drying is facilitated, and the present invention has been achieved.

本発明は、次の構成を要旨とするものである。
(1)多数の小巾生単板が繊維方向に対して直交方向に連続状に配列された横はぎ生単板において、隣接する小巾生単板同士がH状の合成樹脂製ステープルで連結されていることを特徴とする横はぎ生単板。
(2)合成樹脂製ステープルは、ドライヤーの乾燥温度よりも低い溶融温度を有することを特徴とする(1)記載の横はぎ生単板。
(3)原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する小巾生単板形成工程と、前記小巾生単板形成工程で得られた生単板を繊維方向に対して直交方向に連続状に密に配列し、隣接する生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ工程と、前記横はぎ工程で得られた帯状の横はぎ生単板を所定の長さに切断する定尺切断工程とを備えたことを特徴とする横はぎ生単板の製造方法。
(4)原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する切断と、前記切断によって得られた小巾生単板の有効寸法を積算して所定長に達したときに前記切断機により切断する小巾生単板形成及び積算定尺切断工程と、前記小巾生単板形成及び積算定尺切断工程で得られた小巾生単板を繊維方向に対して直交方向に密に配列し、隣接する小巾生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ工程とを備えたことを特徴とする横はぎ生単板の製造方法。
(5)原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する小巾生単板形成手段と、前記小巾生単板形成工程で得られた生単板を繊維方向に対して直交方向に連続状に密に配列し、隣接する生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ手段と、前記横はぎ工程で得られた帯状の横はぎ生単板を所定の長さに切断する定尺切断手段とを備えたことを特徴とする横はぎ生単板の製造装置。
(6)原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する切断機、得られた小巾生単板の有効寸法を積算して所定長に達したときに前記切断機により切断する小巾生単板形成及び積算定尺切断手段と、前記小巾生単板形成及び積算定尺切断工程で得られた小巾生単板を繊維方向に対して直交方向に密に配列し、隣接する小巾生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ手段とを備えたことを特徴とする横はぎ生単板の製造装置。
The gist of the present invention is as follows.
(1) In a transverse raw veneer in which a number of small width veneers are continuously arranged in a direction perpendicular to the fiber direction, adjacent narrow width veneers are connected by H-shaped synthetic resin staples. A horizontal veneer veneer characterized by being made.
(2) The synthetic raw single plate according to (1), wherein the synthetic resin staple has a melting temperature lower than the drying temperature of the dryer.
(3) A narrow raw veneer forming step of cutting a defective raw material raw veneer in the fiber direction to form a narrow raw veneer, and a raw veneer obtained by the narrow raw veneer forming step A transverse stripping process in which the fibers are arranged densely in a continuous manner in a direction perpendicular to the fiber direction and connected with an H-shaped synthetic resin staple so as to straddle the contact end surface with the adjacent raw veneer; A method for producing a horizontal cross-cut veneer comprising a constant cutting step of cutting the strip-shaped horizontal cross-cut veneer obtained in the horizontal cross-cut step into a predetermined length.
(4) Cutting the defective portion of the raw green veneer in the fiber direction to form a narrow raw veneer, and integrating the effective dimensions of the narrow raw veneer obtained by the cutting to a predetermined length The narrow width veneer obtained by the narrow width veneer formation and the integrated fixed length cutting step, which is cut by the cutting machine when reached, and the narrow width veneer formation and the integrated fixed length cutting step in the fiber direction. It has a transverse crossing step in which it is densely arranged in the orthogonal direction and connected with an H-shaped synthetic resin staple so as to straddle the contact end surface with the adjacent narrow width veneer. A method for producing a horizontal veneer veneer.
(5) A narrow raw veneer forming means for cutting a defective raw material veneer in the fiber direction to form a narrow raw veneer, and the raw veneer obtained in the narrow raw veneer forming step Are arranged in a dense manner in a direction perpendicular to the fiber direction, and are connected by an H-shaped synthetic resin staple so as to straddle the contact end surface with the adjacent raw veneer, An apparatus for producing a transverse raw veneer, comprising: a regular cutting means for cutting the strip-like transverse raw veneer obtained in the transverse peeling step into a predetermined length.
(6) A cutting machine that cuts out defective parts of raw raw veneer in the fiber direction to form a narrow raw veneer, and when the effective dimensions of the obtained narrow raw veneer are integrated to reach a predetermined length The narrow width veneer forming and integrated standard cutting means for cutting by the cutting machine and the narrow width single plate obtained in the narrow width single sheet forming and integrated fixed length cutting step are orthogonal to the fiber direction. Horizontal transverse means characterized in that it is arranged closely in the direction and is connected with an H-shaped synthetic resin staple so as to straddle the abutting end face with the adjacent narrow width veneer and laterally separated. Production equipment for raw raw veneer.

本発明の横はぎ生単板は、隣接する小巾生単板の当接端面を跨ぐようにH状の合成樹脂製ステープルにより接合しているので、小巾生単板間の結合が簡単で、接合強度が高い。接着剤や接着剤を含有する糸やテープを使用しないので、装置構成が簡素にできる。また、接着液を使用しないので汚損が無く、接着剤臭も無いので作業環境が改善される。さらに、ホットメルト接着剤の溶融や接着剤の硬化に必要な加熱機器も不用となるのでエネルギーの節約及び火災などの危険性も小さくなる。   Since the horizontal raw veneer of the present invention is joined by the H-shaped synthetic resin staple so as to straddle the contact end face of the adjacent narrower veneer, the connection between the narrower veneers is easy. High bonding strength. Since an adhesive or a thread or tape containing an adhesive is not used, the apparatus configuration can be simplified. Further, since no adhesive liquid is used, there is no fouling and there is no adhesive odor, so the work environment is improved. Furthermore, since heating equipment necessary for melting the hot melt adhesive and curing the adhesive is not required, energy saving and a risk of a fire are reduced.

ステープルを、ドライヤーの乾燥温度よりも低い溶融温度を有する合成樹脂で形成すると、ドライヤーの最終段階でステープルは溶融して再び個々の小巾乾燥単板に戻るので、乾燥工程で生じた裂けや収縮あばれなどの材質的欠陥の切除など再補修を簡単に行うことができる。
また、ドライヤーの乾燥温度よりも高い溶融温度を有する合成樹脂で形成しても、乾燥工程で生じた材質的欠陥を再補修するために、個々の小巾乾燥単板に切断する際に、切断刃を傷つけることなく、簡単に切断できる。これは、合板製品としても同様である。
When the staple is formed of a synthetic resin having a melting temperature lower than the drying temperature of the dryer, the staple melts and returns to the individual narrow dry veneer at the final stage of the dryer, so that tears and shrinkage caused by the drying process occur. Re-repair such as excision of material defects such as blow can be easily performed.
In addition, even if it is made of a synthetic resin having a melting temperature higher than the drying temperature of the dryer, it is cut when it is cut into individual narrow dry veneers in order to repair the material defects caused by the drying process. It can be easily cut without damaging the blade. The same applies to plywood products.

また、本発明は、小巾生単板間の接合に、ステープルにより機械的に結合するので、製造工程が簡素化され、生産速度が向上して生産コスト削減を図ることができる。さらに、ステープラーを配置するだけで小巾生単板を結合でき、繋合糸を用いた場合のような、繋合糸の貯留、繰り出し装置や接着剤の貯留槽等の設備を必要としないため、装置の簡略化を図ることができる。   Further, according to the present invention, the joining between the narrow width veneers is mechanically coupled by staples, so that the manufacturing process is simplified, the production speed is improved, and the production cost can be reduced. Furthermore, it is possible to join the narrow width veneers just by placing a stapler, and it does not require equipment such as the storage and feeding device and the storage tank for adhesives as in the case of using the binding yarn. Therefore, the apparatus can be simplified.

以下、本発明を図1〜図5の実施例に基づいて詳細に説明する。
図1は、本実施例の横はぎ生単板の斜視図であり、図2は、図1の一部を拡大した横はぎ生単板の斜視図であり、図3は、他の態様の横はぎ生単板の斜視図であり、図4は、実施例1の横はぎ生単板の製造装置の側面図であり、図5は、実施例2の横はぎ生単板の製造装置の側面図である。
Hereinafter, the present invention will be described in detail based on the embodiments of FIGS.
FIG. 1 is a perspective view of a horizontal raw single plate according to the present embodiment, FIG. 2 is a perspective view of a horizontal raw single plate in which a part of FIG. 1 is enlarged, and FIG. FIG. 4 is a side view of the horizontal raw veneer manufacturing apparatus of Example 1, and FIG. It is a side view.

本実施例の横はぎ生単板10は、図1に示すように、多数の小巾生単板11が繊維方向に対して直交方向に連続状に密に配置され、多数の小巾生単板11は、隣接する小巾生単板11,11の当接端面11aを跨ぐように、合成樹脂製ステープル12で連結されている。本実施例では、当接端面11aに沿って両側および中央の3個所にステープル12を打ち込んでいるが、小巾生単板11の材質や長さ等に応じてその数を増減させてもよい。小巾生単板の繊維方向の配列は図8の従来例と同様であるので、木目の表現は省略する。
合成樹脂製ステープル12は、図2に示すように、H状の形状をなし、それぞれの先端は、打ち込んだ際に裏面においてT字状またはL字状に開く係合部12aを有し、投錨効果を発揮させて連結を強固にしている。
このような原料生単板の不良部を切除して小巾の生単板を形成する方法は多数開発され実用化されている。例えば、特開昭62−59003号公報に開示したベニヤレースで削出された端尺な単板を搬送しつつアンビルロールの上でナイフを作用させることにより不良部切断を行い、後段のデバイダで分別される。また、切除分別する機構として、刃を上下に配置して切断と廃棄を同時に行う2枚刃構成(特開昭62−46601号公報参照)を採用することもできる。
As shown in FIG. 1, the horizontal raw veneer 10 of the present embodiment has a large number of small width veneers 11 arranged densely in a continuous manner in a direction orthogonal to the fiber direction. The plates 11 are connected by synthetic resin staples 12 so as to straddle the contact end surfaces 11 a of the adjacent narrow width single plates 11, 11. In the present embodiment, the staples 12 are driven in three places on both sides and the center along the contact end face 11a, but the number may be increased or decreased according to the material, length, etc. of the narrow width veneer 11. . Since the arrangement in the fiber direction of the narrow width veneer is the same as that in the conventional example of FIG.
As shown in FIG. 2, the synthetic resin staple 12 has an H-shape, and each tip has an engaging portion 12a that opens in a T-shape or L-shape on the back surface when driven. The effect is demonstrated and the connection is strengthened.
Numerous methods have been developed and put into practical use for forming such a narrow raw veneer by cutting out the defective portion of the raw raw veneer. For example, a defective part is cut by operating a knife on an anvil roll while transporting an endless veneer cut with a veneer lace disclosed in Japanese Patent Application Laid-Open No. 62-59003, and a subsequent divider. Sorted. Further, as a mechanism for separating and cutting, a two-blade configuration (see Japanese Patent Application Laid-Open No. 62-46601) in which blades are arranged at the top and bottom to perform cutting and disposal at the same time can be employed.

なお、上記実施例では両側に欠陥のない正カット小巾生単板11を用いているが、図3に示すような、前後に若干の不良部分21bが残存して切断したラフカット小巾生単板21を用いた横はぎ生単板20であってもよい。このようなラフカット小巾生単板21を用いた場合は、乾燥工程で生ずる材質的欠陥の再補修と同時に不良部分の補修を行なえばよい。
<原材料生単板>
木質系合板の素材となる原木丸太から約1〜5mm厚程度に削出された高含水率の生単板のうち、定尺に満たないものや、腐れ、割れ、節などの不良部をもった生単板が対象である。このような不良部は、原木丸太の削出作業の最初の部分から発生することが多い。特に、国内の杉、松、唐松などの人工林から得られる針葉樹原木は小径木が多く、数多くの原木丸太を使用するので、発生頻度が多い。
In the above-described embodiment, the positive-cut small-width single plate 11 having no defect on both sides is used. However, as shown in FIG. A horizontal raw veneer 20 using the plate 21 may be used. When such a rough cut small width veneer 21 is used, the defective portion may be repaired at the same time as the repair of the material defect generated in the drying process.
<Raw material veneer>
Among raw veneers with high moisture content that have been cut to a thickness of about 1 to 5 mm from raw wood logs, which are the raw materials for wood-based plywood, those that are less than standard and have defective parts such as rot, cracks, and nodes Raw veneer is the target. Such defective parts often occur from the first part of the log cutting operation. In particular, coniferous logs obtained from artificial forests such as Japanese cedar, pine, and karamatsu are often small-diameter trees, and a large number of logs are used.

<ステープル>
ステープルはH型をした可撓性のある合成樹脂製の細い線材から形成されている(図6参照)。保管状態では、縄はしご状に連続して巻き玉状とすることができる。使用時にはH型にカットして中空の穿孔針を小巾の生単板に貫通させ、穿孔針の内部を通してH型ステープルを押し込み、単板裏面で係合部を開放することにより抜止となり、隣接する小巾単板同士を連結して横はぎ単板とすることができる。取扱い性の点から縄ばしご状としてあるので、個別に切り離すとH状となるが、個別に準備する場合は、抜止となる形状でよいので、例えば、先端はL形、J形などで良い。
図6を参照して、ステープルを説明する。図6(a)は、ラダー状ステープル15をステープルホルダー16に巻いて保存あるいはステープルの供給装置に装填可能とした状態を示す。(b)はステープラーにおいて、ラダー状ステープル15がナイフ33によってH形に切り離される状態を示し、切り離されたH形のステープル12は(c)に示すように係合部14となるT字状の先端部と連結部13から構成されることとなる。このH形のステープルは可撓性があり単板に打ち込まれた屈曲した姿勢を保つことによって接合部材の機能を果たす状態を(d)に示す。小巾生単板11同士の接合端面11aを跨ぐようにステープルの連結部13が存在し、それぞれの単板縁部を貫通してT字状の係合部14が開脚して抜止状態となり、横はぎが完成する。
材質は、可撓性及び屈曲性のある合成樹脂製の線材が好ましい。ステープルの可撓性はステープラーによる屈曲押し込み動作に対応できる程度に必要である。合成樹脂は、熱可塑性又は熱硬化性のどちらも使用可能であるが熱可塑性樹脂が一般的である。ドライヤーの温度よりも低融点のステープルの場合は、熱可塑性樹脂を用いる。また、後の切削加工性等を考慮して選定することができる。
熱可塑性樹脂としては、ドライヤーの加熱温度よりも低融点材料としては、100〜120℃位で溶融可能なポリプロピレン、エチレン酢ビ共重合樹脂(EVA)、ポリエチレン、ポリエステルが挙げられる。ポリプロピレン、EVA、ポリエチレン、ポリエステルなどは、融点を高くしてドライヤーの熱でも溶融しないようにすることもできる。生分解性樹脂(生分解性ポリエステル樹脂(特許2709234号公報))を用いた場合は、廃棄物処理が容易である。
<Staple>
The staple is formed from a thin thin wire made of a flexible synthetic resin having an H shape (see FIG. 6). In the storage state, it can be continuously wound in the shape of a rope ladder. When used, cut into an H-shape and penetrate a hollow perforated needle through a small green veneer, push the H-shaped staple through the inside of the perforated needle, and release the engaging part on the back of the veneer to prevent it from being removed. Narrow single plates to be connected to each other can be used as a horizontal veneer. Since it is in the shape of a rope ladder from the viewpoint of handleability, it becomes an H shape when separated individually. However, when prepared separately, it may be a shape that can be retained, and for example, the tip may be an L shape, a J shape, or the like.
With reference to FIG. 6, stapling will be described. FIG. 6A shows a state in which the ladder-like staple 15 is wound around the staple holder 16 and can be stored or loaded into the staple supply device. (B) shows a state in which the ladder-like staple 15 is cut into an H shape by a knife 33 in the stapler, and the cut H-shaped staple 12 has a T-shape that becomes the engaging portion 14 as shown in (c). It will be comprised from the front-end | tip part and the connection part 13. FIG. This H-shaped staple is flexible and shows a state in which it functions as a joining member by maintaining a bent posture driven into a single plate. There are staple connecting portions 13 so as to straddle the joining end surfaces 11a of the narrow width veneers 11, and the T-shaped engaging portions 14 are opened through the edges of the respective veneers so that they are prevented from being removed. The horizontal strip is completed.
The material is preferably a flexible and flexible synthetic resin wire. The flexibility of the staple is necessary to the extent that it can cope with the bending and pushing operation by the stapler. As the synthetic resin, either thermoplastic or thermosetting can be used, but a thermoplastic resin is generally used. In the case of staples having a melting point lower than that of the dryer, a thermoplastic resin is used. Further, it can be selected in consideration of the subsequent machinability.
Examples of the thermoplastic resin include polypropylene, ethylene vinyl acetate copolymer resin (EVA), polyethylene, and polyester that can be melted at about 100 to 120 ° C. as a material having a lower melting point than the heating temperature of the dryer. Polypropylene, EVA, polyethylene, polyester, and the like can be prevented from being melted even by the heat of the dryer by increasing the melting point. When a biodegradable resin (biodegradable polyester resin (Japanese Patent No. 2709234)) is used, waste treatment is easy.

<ステープラー>
ステープラーは、隣接する小巾生単板の接合端面において、前後小巾生単板の縁に合成樹脂製のステープルを打ち込むものである。
図7に概略を示す。基本構成は、2本の中空穿孔針31,31を隣接する2枚の小巾生単板11,11に貫通させ、中空針内を通してH形合成樹脂製ステープル12の脚部を小巾生単板の裏面まで押し込み、開放してT字状に開いた脚部が抜止(係合部14)となり隣接する小巾生単板同士を連結して、横はぎ状態を完成する。
この中空穿孔針31は、2本の針が相対する面側に長さ方向に連続するスリット35が形成されている。このスリット35は、H形のステープル12の連結部材13が通過するために設けられている。はしご状のラダーステープルが斜め手前側から案内部材に従い中空穿孔針31へ導入される。また、この中空針に上部側には、ナイフ33が進入できるナイフ隙間34が設けられている。ラダーステープル15が穿孔針の中空部36上部に挿入されたとき、ナイフ33がナイフ隙間34から進入して切断分離して、個別のH形のステープル12とする。また、穿孔針31の中空部36を上下動可能なプレッシャ−32が配置されている。H形のステープル12は、穿孔針31が小巾生単板11を貫通している状態において、中空部内36を上下動するプレッシャー32によって小巾生単板を屈曲貫通して、裏面側で脚部が中空部36の先端から開放されてT字状に開脚して抜止係合部14となり横はぎが完成する。
<Stapler>
In the stapler, staples made of synthetic resin are driven into the edges of the front and rear small width veneers at the joining end surfaces of adjacent narrow width veneers.
An outline is shown in FIG. The basic structure is that two hollow perforated needles 31, 31 are passed through two adjacent narrow width single plates 11, 11, and the legs of the H-shaped synthetic resin staple 12 are passed through the hollow needles. Pushing to the back side of the plate, releasing and opening the T-shaped leg part becomes the retaining (engagement part 14), and the adjacent narrow width single plates are connected to each other to complete the transverse state.
The hollow perforated needle 31 is formed with a slit 35 continuous in the length direction on the surface side where the two needles face each other. The slit 35 is provided to allow the connecting member 13 of the H-shaped staple 12 to pass therethrough. Ladder-like ladder staples are introduced into the hollow perforated needle 31 from the obliquely front side according to the guide member. A knife gap 34 through which the knife 33 can enter is provided on the upper side of the hollow needle. When the ladder staple 15 is inserted into the upper portion of the hollow portion 36 of the perforating needle, the knife 33 enters from the knife gap 34 and is cut and separated into individual H-shaped staples 12. In addition, a pressure 32 that can move up and down the hollow portion 36 of the perforating needle 31 is disposed. In the state where the perforated needle 31 penetrates the narrow width veneer 11, the H-shaped staple 12 is bent and penetrates the narrow width veneer by the pressure 32 that moves up and down in the hollow portion 36, and the leg is formed on the back side. The part is opened from the tip of the hollow part 36 and is opened in a T-shape to form the retaining engagement part 14, thereby completing the horizontal stripping.

次に、実施例1の横はぎ生単板の製造装置について、図4に基づいて説明する。本実施例の横はぎ生単板製造装置100は、図4に示すように、原料生単板の繊維方向に切断して小巾生単板を形成する小巾生単板形成手段110と、前記小巾生単板を繊維方向に対して直交方向に連続状に配置し、隣接する小巾生単板11の当接端面11aを跨ぐように、H状の合成樹脂製ステープル12で連結して帯状の横はぎ生単板を形成する横はぎ手段120と、帯状の横はぎ生単板を所定の長さに切断する定尺切断手段130とを備えている。また、定尺切断手段130の後段には、切断された横はぎ生単板10の堆積手段140が設けられている。   Next, the manufacturing apparatus of the raw raw single board of Example 1 is demonstrated based on FIG. As shown in FIG. 4, the horizontal raw veneer manufacturing apparatus 100 according to the present embodiment includes a narrow width veneer forming unit 110 that cuts the raw green veneer in the fiber direction to form a narrow width veneer, The narrow width single plates are continuously arranged in a direction orthogonal to the fiber direction, and are connected by H-shaped synthetic resin staples 12 so as to straddle the contact end surface 11a of the adjacent narrow width single plates 11. And a horizontal cutting means 120 for forming a strip-like transverse raw single plate, and a regular cutting means 130 for cutting the strip-like horizontal raw single plate into a predetermined length. Further, a stacking means 140 for the cut horizontal strips 10 is provided at the subsequent stage of the standard cutting means 130.

小巾生単板形成手段110は、小巾の原料生単板Bを搬送する第1の搬送装置111と、原料生単板Bの不良部を切断して小巾生単板にするベニヤ切断装置112と、第1の搬送装置111の途中に設けられ、原料生単板Bの形状を検知する第1の検知器113と、この第1の検知器113の検知に基づいて原料生単板Bの切断位置を演算する第1の制御装置114と、小巾生単板を小巾生単板結合装置に移送する第2の搬送装置115とから構成され、第2の搬送装置115は、第1の制御装置114によって駆動を制御するようにしている。   The narrow raw veneer forming means 110 includes a first conveying device 111 for conveying the raw raw veneer B having a small width, and veneer cutting to cut a defective portion of the raw raw veneer B into a narrow raw veneer. A first detector 113 that is provided in the middle of the apparatus 112 and the first conveying device 111 and detects the shape of the raw material veneer B, and a raw material veneer based on the detection of the first detector 113 The first control device 114 for calculating the cutting position of B and the second transport device 115 for transferring the narrow width veneer to the narrow width veneer coupling device, The drive is controlled by the first controller 114.

横はぎ手段120は、第2の搬送装置115から移送された小巾生単板11を、隣接する小巾生単板11に当接して密に配列させる第3の移送装置121と、隣接した小巾生単板11との当接端面11aを跨ぐようにステープル12を打ち込むステープラー122と、第3の移送装置121の入り口近傍に配置した第2の検知器123と、ステープラー122打ち込み駆動および第3の移送装置121の駆動を制御する第2の制御装置124とから構成されている。第2の制御装置124は、第2の検知器123により小幅生単板11の先端を検知し、第2の搬送装置115の駆動機121aとステープラー122を制御する。なお、ステープラー122は、接合端面に位置にあわせて、若干左右に移動可能とすることもできる。   The horizontal stripping means 120 is adjacent to the third transfer device 121 that closely arranges the narrow width veneer 11 transferred from the second transport device 115 in contact with the adjacent narrow width veneer 11. A stapler 122 for driving the staple 12 so as to straddle the contact end surface 11a with the narrow width veneer 11, a second detector 123 disposed in the vicinity of the entrance of the third transfer device 121, a drive for driving the stapler 122 and the second And a second control device 124 that controls the driving of the three transfer devices 121. The second control device 124 detects the tip of the narrow raw veneer 11 with the second detector 123 and controls the drive device 121 a and the stapler 122 of the second transport device 115. Note that the stapler 122 can be moved slightly to the left and right according to the position of the joining end surface.

定尺切断手段130は、帯状の横はぎ生単板を移送する第4の移送装置131と、移送されている帯状の横はぎ生単板の先端を検知する第3の検知器132と、この第3の検知器132の先端検知により作動する定尺切断装置133とから構成されている。
また、横はぎ生単板の堆積手段140は、移送装置141と横はぎ生単板10の先端を検知する先端検知器142と、先端検知により、移送装置141から定尺寸法の横はぎ生単板を載置テーブルTに落下させる制御装置143とから構成されている。
次に、本実施例1の横はぎ生単板製造装置100を用いた横はぎ生単板の製造方法について説明する。
The fixed length cutting means 130 includes a fourth transfer device 131 for transferring the strip-shaped transverse raw veneer, a third detector 132 for detecting the leading end of the strip-shaped horizontal stripe veneer being transferred, It is comprised from the fixed cutting device 133 which operate | moves by the front-end | tip detection of the 3rd detector 132. FIG.
Further, the stacking means 140 for the horizontal raw single plate includes a transfer device 141, a tip detector 142 for detecting the leading end of the horizontal raw single plate 10, and a horizontal stripe single unit having a fixed size from the transfer device 141 by detecting the leading end. It is comprised from the control apparatus 143 which drops a board on the mounting table T. FIG.
Next, a method for manufacturing a horizontal raw single plate using the horizontal raw single plate manufacturing apparatus 100 according to the first embodiment will be described.

原木から切削された原料生単板Bは、第1の搬送装置111でベニヤ切断装置112に移送され、まず不良部が切断される。不良部が切除された原料生単板Bは第2の移送装置115で移送され、後部がベニヤ切断装置112に至ると後部が切断されて小巾生単板11となって、横はぎ手段120に送られる。
横はぎ手段120では、先行する小巾生単板11が第3の移送装置121の噛み込み位置に停止しているので、第2の搬送装置115から送られた小巾生単板11は、先行する小巾生単板11の後端面に当接する。当接すると第3の移送装置121を駆動させ、小巾生単板11の後端部が第3の移送装置121の噛み込み位置となるまで移送させるとともに、ステープラー122により、ステープル12が当接端面11aを跨ぐように打ち込まれ、隣接する小巾生単板11と連結する。この動作を繰り返すことにより、帯状の横はぎ生単板となる。
帯状の横はぎ生単板は、第3の移送装置121から繰り出されて、定尺切断手段130に移送される。定尺切断手段130は、定尺切断装置133の前方に所定の間隔(定尺分)を置いて第3の検知器132が設けられているので、第4の移送装置131で移送されている帯状の横はぎ生単板の先端を第3の検知器132で検知すると、定尺切断装置133が駆動して所定の長さに切断する。
The raw raw veneer B cut from the raw wood is transferred to the veneer cutting device 112 by the first transport device 111, and the defective portion is first cut. The raw raw veneer B from which the defective portion has been cut is transferred by the second transfer device 115, and when the rear portion reaches the veneer cutting device 112, the rear portion is cut to become the narrow raw veneer 11, and the horizontal stripping means 120. Sent to.
In the horizontal stripping means 120, the preceding narrow width veneer 11 stops at the biting position of the third transfer device 121, so the narrow width veneer 11 sent from the second transport device 115 is It contacts the rear end surface of the preceding narrow width veneer 11. When contacted, the third transfer device 121 is driven to move the rear end of the narrow width veneer 11 until the third transfer device 121 is engaged, and the stapler 122 is contacted by the stapler 122. It is driven so as to straddle the end face 11a and is connected to the adjacent narrow width veneer 11. By repeating this operation, a strip-like horizontal strip is obtained.
The strip-shaped transverse raw veneer is fed out from the third transfer device 121 and transferred to the regular cutting means 130. The standard cutting means 130 is transferred by the fourth transfer device 131 because the third detector 132 is provided at a predetermined interval (for a fixed size) in front of the standard cutting device 133. When the leading end of the strip-shaped horizontal strip is detected by the third detector 132, the regular cutting device 133 is driven and cut into a predetermined length.

このようにして製造された横はぎ生単板10は、堆積手段140の移送装置141で堆積位置まで移送され、先端検知器142で先端を検知すると、制御装置143により図示しない落下装置を作動させて、横はぎ生単板10を落下させて載置テーブルT上に積み重ねる。   The horizontal raw veneer 10 manufactured in this way is transferred to the deposition position by the transfer device 141 of the deposition means 140, and when the tip detector 142 detects the tip, the controller 143 activates a dropping device (not shown). Then, the horizontal raw veneer 10 is dropped and stacked on the mounting table T.

次に、本発明の実施例2の横はぎ生単板製造装置を図5に基づいて説明する。
本実施例は、実施例1における定尺切断機構省略し、小巾単板の切断制御において、定尺を積算し、定尺後端に当たる小巾単板を切断制御するようにしたものである。
本実施例の横はぎ生単板製造装置200は、図5に示すように、原料生単板Bの不良部を繊維方向に切断して小巾生単板を形成する小巾生単板形成手段と、小巾生単板の幅を検知して所定長さが積算されたときに後続の小巾単板を前記切断装置にて切断して定尺となるように小巾生単板形成と積算定尺切断を兼用した小巾生単板形成及び積算定尺切断手段210を備えている。
小巾生単板を繊維方向に対して直交方向に連続状に密に配列し、隣接する小巾生単板との当接端面を跨ぐように、H状の合成樹脂製ステープルで連結する横はぎ手段230とを備えており、横はぎ手段230の後段には横はぎ生単板10の堆積手段240を設けている。
Next, a horizontal raw veneer producing apparatus according to Embodiment 2 of the present invention will be described with reference to FIG.
In this embodiment, the regular cutting mechanism in the first embodiment is omitted, and in the cutting control of the small-width single plate, the fixed-width is integrated, and the small-width single plate corresponding to the rear end of the standard is cut and controlled. .
As shown in FIG. 5, the horizontal raw veneer manufacturing apparatus 200 of the present embodiment cuts a defective portion of the raw raw veneer B in the fiber direction to form a narrow raw veneer. When a predetermined length is integrated by detecting the width of the means and the narrow width veneer, the narrow width veneer is formed so that the subsequent narrow width veneer is cut by the cutting device to become a standard length. And a narrow width veneer forming and integrated fixed cutting means 210 that also uses integrated fixed cutting.
The narrow width single plates are arranged densely and continuously in a direction perpendicular to the fiber direction, and are connected with H-shaped synthetic resin staples so as to straddle the contact end surface with the adjacent narrow width single plates. The stacking means 230 is provided, and the stacking means 240 for the horizontal raw veneer 10 is provided at the subsequent stage of the horizontal peeling means 230.

小巾生単板形成及び積算定尺切断手段210は、小巾の原料生単板Bを搬送する第1の搬送装置211と、原料生単板Bの両側や不良部を切断して小巾生単板11にするベニヤ切断装置212と、第1の搬送装置211の途中に設けられ、原料生単板Bの不良部を検知する第1の検知器213と、この検知手段213の検知に基づいて原料生単板Bの切断位置を演算する第1の制御装置214と、小巾生単板11を横はぎ手段230に移送する第2の搬送装置215とから構成され、第2の移送装置215は、第1の制御装置214によって駆動を制御するようにしている。
また、第1の検知器213によって、各小巾生単板の有効な寸法を積算して、積算値が定尺寸法に至ったときに、ベニヤ切断装置212を第1の制御装置214によって作動させるようにする。これによって、後段で横はぎされた単板は、自動的に定尺とされる。
The narrow width veneer forming and integrating fixed length cutting means 210 cuts the first conveying device 211 for conveying the raw material raw veneer B having a small width and both sides and defective portions of the raw raw veneer B. A veneer cutting device 212 for forming the raw veneer 11 and a first detector 213 for detecting a defective portion of the raw raw veneer B provided in the middle of the first transfer device 211, and for detection by the detection means 213 The first control device 214 that calculates the cutting position of the raw green veneer B based on this, and the second transfer device 215 that transfers the narrow raw veneer 11 to the transverse means 230, the second transfer The device 215 is controlled by the first control device 214.
Moreover, the effective dimension of each narrow width veneer is accumulated by the first detector 213, and the veneer cutting device 212 is operated by the first control device 214 when the accumulated value reaches a fixed size. I will let you. As a result, the veneer cut horizontally at the rear stage is automatically set to a standard size.

横はぎ手段230は、第2の搬送装置215から移送された小巾生単板11を隣接する小巾生単板11に当接して密に配列させる第3の移送装置221と、隣接する小巾生単板11の当接端面11aを跨ぐようにステープル12を打ち込むステープラー222と、生単板の位置を検知するように第3の移送装置221の入り口近傍に配置した第2の検知器223と、検知に基づいて第3の移送装置221の駆動機221aとステープラー222とを作動させる第2の制御装置224とから構成されている。
横はぎ生単板10の堆積手段240は、移送装置241と横はぎ生単板10の先端を検知する先端検知器242と、後端を検知する後端検知器244と、これら検知器による先端及び後端検知により、横はぎ生単板10を載置テーブルTに図示しない落下装置を作動させて落下させる移送制御装置243とから構成されている。
The horizontal crossing means 230 includes a third transfer device 221 that abuts the small narrow veneer 11 transferred from the second transport device 215 in close contact with the adjacent narrow width veneer 11 and an adjacent small strip 221. A stapler 222 for driving the staple 12 so as to straddle the contact end face 11a of the width veneer 11 and a second detector 223 disposed near the entrance of the third transfer device 221 so as to detect the position of the width veneer. And a second control device 224 for operating the driving machine 221a of the third transfer device 221 and the stapler 222 based on the detection.
The stacking means 240 of the transverse raw veneer 10 includes a transfer device 241, a front end detector 242 that detects the front end of the horizontal raw veneer 10, a rear end detector 244 that detects the rear end, and a front end formed by these detectors. And the transfer control apparatus 243 which operates the dropping apparatus which is not shown in figure to the mounting table T by dropping the horizontal raw single board 10 by rear end detection is comprised.

次に、本実施例の横はぎ生単板製造装置200を用いた横はぎ生単板の製造方法について説明する。
原木から切削された小巾の原料生単板Bは、第1の搬送装置211で切断装置212に移送されて前縁や後縁などの不良部が切断装置212によって切断されて小巾生単板11となって横はぎ手段220に送られる。
第1の検知機213は、原料生単板Bの不良部検出と小巾単板の有効長を検出し、第1の制御装置214は検出された信号に基づきベニヤ切断装置212を作動し、また、小巾単板の有効長を積算して定尺長になったときにベニヤ切断装置212を作動して、それぞれ切断するように制御する。これによって、不良部切断と定尺長切断が兼用できる。
Next, a method for manufacturing a horizontal raw single plate using the horizontal raw single plate manufacturing apparatus 200 of this embodiment will be described.
The small raw material veneer B cut from the raw wood is transferred to the cutting device 212 by the first conveying device 211, and defective parts such as the leading edge and the rear edge are cut by the cutting device 212, and the small raw material single plate B is cut. It becomes a plate 11 and is sent to the transverse means 220.
The first detector 213 detects the defective portion of the raw raw veneer B and the effective length of the narrow veneer, and the first controller 214 operates the veneer cutting device 212 based on the detected signal, Further, the veneer cutting device 212 is actuated when the effective lengths of the narrow single plates are integrated to obtain a fixed length, and control is performed so as to cut each. Thereby, defective part cutting and fixed length cutting can be combined.

横はぎ手段230では、先行する小巾生単板11が第3の移送装置221の噛み込み位置に停止しているので、第2の搬送装置215から送られた小巾生単板11は、先行する小巾生単板11の後端面に当接する。当接すると第3の移送装置221を駆動して、小巾生単板11の後端部が第3の移送装置221の噛み込み位置となるまで移送させるとともに、ステープラー222によりを先行小巾生単板11の当接端面11aを跨ぐように打ち込み、連結する。この動作を繰り返すことにより、横はぎ生単板10となる。   In the horizontal crossing means 230, the preceding narrow width veneer 11 is stopped at the biting position of the third transfer device 221, so the narrow width veneer 11 sent from the second transport device 215 is It contacts the rear end surface of the preceding narrow width veneer 11. When abutting, the third transfer device 221 is driven to move the rear end of the narrow width veneer 11 until the rear end portion of the small width veneer 11 reaches the biting position of the third transfer device 221, and the stapler 222 is used to move the leading end width narrow plate. The single plate 11 is driven and connected so as to straddle the contact end surface 11a. By repeating this operation, the horizontal strip veneer 10 is obtained.

このようにして製造された横はぎ生単板10は、第3の移送装置221から繰り出されて、堆積手段240の移送装置241で堆積位置まで移送され、ここで載置テーブルT上に積み重ねる。   The thus produced transverse raw veneer 10 is fed from the third transfer device 221 and transferred to the deposition position by the transfer device 241 of the deposition means 240, where it is stacked on the mounting table T.

以上、詳述したように、本発明は、H状のステープルで隣接する小巾生単板を結合しているので、単板を表裏に貫通して隣接する小巾単板同士を強固に連結した横はぎ生単板を得ることができる。また、ステープルを打ち込むだけなので工程および装置が簡素となるので、効率よく低コストで生産できるという顕著な効果を発揮するものである。   As described above in detail, since the present invention combines adjacent narrow width veneers with H-shaped staples, the adjacent narrow width veneers are firmly connected to each other through the veneer. Can be obtained. In addition, since only the staple is driven, the process and the apparatus are simplified, so that a remarkable effect that the production can be efficiently performed at low cost is exhibited.

実施例1の横はぎ生単板の斜視図である。It is a perspective view of the horizontal raw single board of Example 1. FIG. 係合部分の拡大斜視図である。It is an expansion perspective view of an engaging part. 実施例2の横はぎ生単板の斜視図である。It is a perspective view of the horizontal raw single board of Example 2. FIG. 実施例1の横はぎ生単板の製造装置の側面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 実施例2の横はぎ生単板の製造装置の側面図である。It is a side view of the manufacturing apparatus of a horizontal raw single board of Example 2. ステープルの概略図である。It is the schematic of a staple. ステープラーの概略図である。It is the schematic of a stapler. 従来例(特許文献2)横はぎ単板例を示す図である。It is a figure which shows the example of a conventional example (patent document 2) horizontal strip single board.

符号の説明Explanation of symbols

1・・・小巾生単板
2・・・繁合糸
3・・・接着剤
4・・・横はぎ生単板
10・・・横はぎ生単板
11・・・小巾生単板
11a・・・当接端面
11b・・・欠陥部
12・・・ステープル
12a・・・T字状係合部
13・・・連結部
14・・・係合部
15・・・ラダー状ステープル
16・・・ステープルホルダー
20・・・ラフカット・横はぎ生単板
21・・・ラフカット小巾生単板
21a・・・接合端面
31・・・穿孔針
32・・・プレッシャー
33・・・ナイフ
34・・・ナイフ隙間
35・・・スリット
36・・・中空部
100、200・・・横はぎ生単板製造装置
110・・・小巾生単板形成手段
111、211・・・第1の搬送装置
112、212・・・ベニヤ切断装置
113、213・・・第1の検知器
114、214・・・第1の制御装置
115、215・・・第2の搬送装置
120、220、230・・・横はぎ手段
121、221・・・第3の移送装置
122、222・・・ステープラー
123、223・・・第2の検知器
124、224・・・第2の制御装置
130・・・定尺切断手段
131・・・第4の移送装置
132・・・第3の検知器
133・・・定尺切断装置
210・・・小巾生単板形成及び積算定尺切断手段
140、240・・・堆積手段
141、241・・・移送装置
142、242・・・先端検知器
143、243・・・制御装置
244・・・後端検知器
B・・・原料生単板
T・・・載置テーブル
DESCRIPTION OF SYMBOLS 1 ... Small width | variety veneer 2 ... Combining thread 3 ... Adhesive 4 ... Lateral raw veneer 10 ... Horizontal raw veneer 11 ... Small width raw veneer 11a ... Abutting end face 11b ... Defect 12 ... Staple
12a: T-shaped engaging portion 13: connecting portion 14: engaging portion 15: ladder-like staple 16 ... staple holder 20 ... rough cut / horizontal raw veneer 21 ... · Rough cut small width veneer 21a · Joint end surface 31 · Perforation needle 32 · Pressure 33 · Knife 34 · Knife gap 35 · Slit 36 · Hollow portion 100, 200 · ..Horizontal raw veneer manufacturing apparatus 110... Narrow width veneer forming means 111, 211... First conveying device 112, 212... Veneer cutting device 113, 213. ... 114, 214... 1st control device 115, 215... 2nd transport device 120, 220, 230. .Stapler 123, 223 ... second Detectors 124, 224 ... second control device 130 ... fixed cutting means 131 ... fourth transfer device 132 ... third detector 133 ... fixed cutting device 210 ...・ Narrow width veneer forming and total length cutting means 140, 240 ... deposition means 141,241 ... transfer devices 142,242 ... tip detectors 143,243 ... control device 244 ... Rear end detector B ... Raw raw veneer T ... Placement table

Claims (6)

多数の小巾生単板が繊維方向に対して直交方向に連続状に配列された横はぎ生単板において、
隣接する小巾生単板同士がH状の合成樹脂製ステープルで連結されていることを特徴とする横はぎ生単板。
In a transverse raw veneer in which a large number of narrow veneers are continuously arranged in a direction perpendicular to the fiber direction,
Adjacent small-width raw veneers are connected by H-shaped synthetic resin staples.
合成樹脂製ステープルは、ドライヤーの乾燥温度よりも低い溶融温度を有することを特徴とする請求項1記載の横はぎ生単板。   2. The transverse veneer veneer according to claim 1, wherein the synthetic resin staple has a melting temperature lower than the drying temperature of the dryer. 原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する小巾生単板形成工程と、
前記小巾生単板形成工程で得られた生単板を繊維方向に対して直交方向に連続状に密に配列し、隣接する生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ工程と、
前記横はぎ工程で得られた帯状の横はぎ生単板を所定の長さに切断する定尺切断工程とを
備えたことを特徴とする横はぎ生単板の製造方法。
A narrow raw veneer forming step of cutting a defective raw material veneer in the fiber direction to form a narrow raw veneer,
The raw veneers obtained in the narrow width veneer forming step are arranged densely in a continuous manner in a direction perpendicular to the fiber direction, and an H-shaped composite is formed so as to straddle the contact end surface with the adjacent raw veneer A horizontal peeling process in which resin staples are connected and peeled off;
A method for producing a horizontal cross-cut veneer comprising a constant cutting step of cutting the strip-shaped horizontal cross-cut veneer obtained in the horizontal cross-cut step into a predetermined length.
原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する切断と、前記切断によって得られた小巾生単板の有効寸法を積算して所定長に達したときに前記切断機により切断する小巾生単板形成及び積算定尺切断工程と、
前記小巾生単板形成及び積算定尺切断工程で得られた小巾生単板を繊維方向に対して直交方向に密に配列し、隣接する小巾生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ工程とを備えたことを特徴とする横はぎ生単板の製造方法。
When cutting the defective part of the raw green veneer in the fiber direction to form a small green veneer and integrating the effective dimensions of the narrow green veneer obtained by the cutting to reach a predetermined length A narrow width veneer forming and integrated fixed length cutting step to be cut by the cutting machine,
The narrow width veneers obtained in the narrow width veneer forming and integrated length cutting steps are densely arranged in a direction perpendicular to the fiber direction, and straddle the contact end surface with the adjacent narrow width veneer sheets. A method for producing a raw transverse veneer comprising: a horizontal peeling step of connecting and peeling with an H-shaped synthetic resin staple.
原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する小巾生単板形成手段と、
前記小巾生単板形成工程で得られた生単板を繊維方向に対して直交方向に連続状に密に配列し、隣接する生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ手段と、
前記横はぎ工程で得られた帯状の横はぎ生単板を所定の長さに切断する定尺切断手段とを
備えたことを特徴とする横はぎ生単板の製造装置。
A narrow raw veneer forming means for cutting a defective raw material veneer in the fiber direction to form a narrow raw veneer,
The raw veneers obtained in the narrow width veneer forming step are arranged densely in a continuous manner in a direction perpendicular to the fiber direction, and an H-shaped composite is formed so as to straddle the contact end surface with the adjacent raw veneer A horizontal stripping means connected with a resin staple and stripped;
An apparatus for producing a transverse raw veneer, comprising: a regular cutting means for cutting the strip-like transverse raw veneer obtained in the transverse peeling step into a predetermined length.
原料生単板の不良部を繊維方向に切除して小巾の生単板を形成する切断機、得られた小巾生単板の有効寸法を積算して所定長に達したときに前記切断機により切断する小巾生単板形成及び積算定尺切断手段と、
前記小巾生単板形成及び積算定尺切断工程で得られた小巾生単板を繊維方向に対して直交方向に密に配列し、隣接する小巾生単板との当接端面を跨ぐようにH状の合成樹脂製ステープルで連結して横はぎする横はぎ手段とを備えたことを特徴とする横はぎ生単板の製造装置。
Cutting machine that cuts the defective part of raw green veneer in the fiber direction to form a narrow raw veneer, the above-mentioned cutting when the effective length of the obtained narrow raw veneer is accumulated and reaches a predetermined length Narrow width veneer cutting and integrated standard cutting means for cutting with a machine,
The narrow width veneers obtained in the narrow width veneer forming and integrated length cutting steps are densely arranged in a direction perpendicular to the fiber direction, and straddle the contact end surface with the adjacent narrow width veneer sheets. As shown in the figure, an apparatus for producing a raw transverse veneer comprising:
JP2006246934A 2006-09-12 2006-09-12 Horizontal raw veneer and manufacturing method and apparatus thereof Expired - Fee Related JP4851894B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010012646A (en) * 2008-07-02 2010-01-21 Hashimoto Denki Co Ltd Piece green single sheet and method and apparatus for its manufacture
JP2011500887A (en) * 2007-10-12 2011-01-06 エイベリ・デニソン・コーポレイション Low melting point plastic fastener

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5594807A (en) * 1979-01-06 1980-07-18 Toyota Motor Corp Front wheel suspension system
JPS5845048Y2 (en) * 1978-03-10 1983-10-13 正之 太田 Raw veneer horizontal stripping device
JPS6047082B2 (en) * 1982-08-19 1985-10-19 橋本電機工業株式会社 Horizontal raw veneer
JP2709234B2 (en) * 1992-05-11 1998-02-04 昭和高分子株式会社 Polyester staples
JPH1177611A (en) * 1997-09-09 1999-03-23 Minami Kikai Kk Preparation of standard length veneer and veneer side joining machine
JP2001311255A (en) * 2000-04-28 2001-11-09 Sankyu Inc Plied timber
JP2001354219A (en) * 2000-06-13 2001-12-25 Shoichi Fukami Locking member fitting device, and locking member used therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5845048Y2 (en) * 1978-03-10 1983-10-13 正之 太田 Raw veneer horizontal stripping device
JPS5594807A (en) * 1979-01-06 1980-07-18 Toyota Motor Corp Front wheel suspension system
JPS6047082B2 (en) * 1982-08-19 1985-10-19 橋本電機工業株式会社 Horizontal raw veneer
JP2709234B2 (en) * 1992-05-11 1998-02-04 昭和高分子株式会社 Polyester staples
JPH1177611A (en) * 1997-09-09 1999-03-23 Minami Kikai Kk Preparation of standard length veneer and veneer side joining machine
JP2001311255A (en) * 2000-04-28 2001-11-09 Sankyu Inc Plied timber
JP2001354219A (en) * 2000-06-13 2001-12-25 Shoichi Fukami Locking member fitting device, and locking member used therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011500887A (en) * 2007-10-12 2011-01-06 エイベリ・デニソン・コーポレイション Low melting point plastic fastener
JP2010012646A (en) * 2008-07-02 2010-01-21 Hashimoto Denki Co Ltd Piece green single sheet and method and apparatus for its manufacture

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