JP2008055376A - Solid-liquid separator, membrane module for solid-liquid separator and connection member for solid-liquid separator - Google Patents

Solid-liquid separator, membrane module for solid-liquid separator and connection member for solid-liquid separator Download PDF

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JP2008055376A
JP2008055376A JP2006237913A JP2006237913A JP2008055376A JP 2008055376 A JP2008055376 A JP 2008055376A JP 2006237913 A JP2006237913 A JP 2006237913A JP 2006237913 A JP2006237913 A JP 2006237913A JP 2008055376 A JP2008055376 A JP 2008055376A
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liquid
membrane module
solid
collection header
connection member
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Tetsuya Torii
哲也 取違
Sadahito Nakahara
禎仁 中原
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Mitsubishi Rayon Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a solid-liquid separator, a membrane module and a connection member which are light, compact, absorbable of a dimension error, and also cheaper, can make the connection member and a housing of the membrane module or a liquid collecting header slidable to connect them liquid-tightly, easily and surely, controls receiving attrition and scaring, and can stably carry out a solid-liquid separation treatment over the long term. <P>SOLUTION: The connection member for the solid-liquid separator connects the membrane module which has a lot of hollow fibers with the liquid permeability arrayed in parallel and a pair of housings integratedly fixed so that both end parts of the fibers are contained inside, respectively, and the liquid collecting header for collecting a filtrate after a liquid to be treated is made to permeate the hollow fibers by an aspirator so that a solid contained in the liquid is separated and removed, wherein this connection member has an elastic seal part which liquid-tightly and slidably connects to a connection part with the housing of the membrane module or the liquid collecting header, and a supporting member which keeps the distance of the connection member and the liquid collecting header constant to control their mutual contact. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、浄水や下水、工場排水等の固体を含有する被処理液を液透過性を有する中空糸を通すことにより、被処理液に含有される固体を分離除去する固液分離装置、固液分離装置用膜モジュールユニット及び固液分離装置用接続部材に関する。   The present invention relates to a solid-liquid separator, a solid-liquid separation device that separates and removes solids contained in the liquid to be treated by passing the liquid to be treated, such as purified water, sewage, and factory wastewater, through a hollow fiber having liquid permeability. The present invention relates to a membrane module unit for a liquid separator and a connecting member for a solid-liquid separator.

浄水処理、下排水処理等の水処理において、精密濾過膜、限外濾過膜等の分離膜を配設した膜モジュールを用いて被処理液の固液分離を行う方法が種々検討されている。分離膜を用いて被処理液の濾過処理を行うと、固体の分離除去を高度になされた濾液を得ることができる。膜モジュールを用いた固液分離装置としては、液透過性の中空糸を並列し膜状とし、その両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールの複数を、被処理液を充填した浸漬槽内に配置する。各膜モジュールのハウジングを接続部材を介して集水ヘッダーに接続する。集水ヘッダーに吸引装置を接続し吸引することにより、各中空糸の表面において被処理液中に含有される固体が分離除去された濾液が中空糸を通ってハウジングに導かれ、接続部材を介して集水ヘッダーに集積され、浸漬槽外に取り出される。中空糸表面には被処理液から分離除去された固体が付着し目詰まりが進行し、濾過流量の低下、膜間差圧の上昇が生じる。このような状態を回避するため、また回復させるため、膜モジュールの下部に散気装置を設け、固液分離操作中若しくは濾過を停止し、バブリングを行って、中空糸に付着した固体を中空糸表面から剥離することが行われている。具体的には、矩形のハウジングにシート状の中空糸膜を樹脂固定した膜モジュールを用いて、隣接する膜モジュールとの間隔を一定に保ち、散気装置からバブリングを行い、被処理液の流れを均一に中空糸に供給し、安定した固液分離を行う方法が報告されている(特許文献1〜3)。   In water treatment such as water purification treatment and sewage treatment, various methods for performing solid-liquid separation of a liquid to be treated using a membrane module provided with a separation membrane such as a microfiltration membrane and an ultrafiltration membrane have been studied. When the treatment liquid is filtered using the separation membrane, it is possible to obtain a filtrate in which the solid is highly separated and removed. As a solid-liquid separation device using a membrane module, a plurality of membrane modules having a pair of housings in which liquid-permeable hollow fibers are juxtaposed to form a membrane and both ends thereof are integrally fixed so as to be accommodated inside each Is placed in an immersion tank filled with the liquid to be treated. The housing of each membrane module is connected to the water collection header via a connection member. By connecting a suction device to the water collection header and sucking, the filtrate from which the solid contained in the liquid to be treated has been separated and removed from the surface of each hollow fiber is guided to the housing through the hollow fiber, via the connecting member. Are collected in the water collection header and taken out of the immersion tank. Solids separated and removed from the liquid to be treated adhere to the surface of the hollow fiber and clogging proceeds, resulting in a decrease in filtration flow rate and an increase in transmembrane pressure difference. In order to avoid and recover from such a state, an air diffuser is provided at the lower part of the membrane module, and during solid-liquid separation operation or filtration is stopped, bubbling is performed, and the solid adhering to the hollow fiber is removed from the hollow fiber. Peeling from the surface is performed. Specifically, using a membrane module in which a sheet-like hollow fiber membrane is resin-fixed in a rectangular housing, the distance between adjacent membrane modules is kept constant, bubbling is performed from the air diffuser, and the flow of the liquid to be processed Has been reported to supply a hollow fiber to a hollow fiber and perform stable solid-liquid separation (Patent Documents 1 to 3).

このような膜モジュールを用いた固液分離装置において、膜モジュール及び膜モジュールユニットを処理量増大を目的として大型化した場合、濾過水取り出し口の口径は大きくなり集液ヘッダーも流れる濾過水の量に応じて大型化する。   In such a solid-liquid separator using a membrane module, when the membrane module and the membrane module unit are enlarged for the purpose of increasing the throughput, the diameter of the filtrate outlet is increased, and the amount of filtrate that flows through the collection header Increase in size according to

一方において、膜モジュールには処理量の向上と共にコンパクトさも要求されるため、膜モジュールの厚さは可能な限り薄く作られる。そのため濾過水取り出し口の口径も小さくなる。なお、1ヶ所の取り出し口では濾過水をスムースに流すことができないことも多く、このような場合には一つの膜モジュールに複数の濾過水取り出し口が設けられる。   On the other hand, since the membrane module is required to be compact as well as to improve the throughput, the thickness of the membrane module is made as thin as possible. Therefore, the diameter of the filtered water outlet is also reduced. In many cases, it is not possible to smoothly flow filtered water at one outlet, and in such a case, a plurality of filtrate outlets are provided in one membrane module.

大型化した膜モジュールと集水ヘッダーを直接に結合させることはそれぞれの部材寸法のばらつきにより困難である。このため大型の膜モジュールと集水ヘッダーの接続には可撓性のあるフレキ管若しくは樹脂製チューブが使用されている。これらの可撓性を有する配管は、散気装置により中空糸に付着した若しくは付着する固体をその表面から除去するためのバブリング時に受ける振動を吸収可能であって、集水ヘッダーへの振動の伝達を遮断し、その損傷を抑制するためには、好適であるが、同時に、濾過に用いる吸引に対して、変形が生じない剛性を有する必要がある。そのような条件を満たす材料は極めて限定され、比較的高価である。また、このような可撓性配管はパッキンを用いてナット等により締め付けることにより液密に集水ヘッダーに接続される。多数の膜モジュールを備える膜モジュールユニットでは接続箇所が多いため、組み付け時にパッキンの締め付け不良やチューブの差込不良が生じることがある。また使用時においてパッキンを押さえるナットが振動により緩み、シール不良が生じることがある。すなわち、上記のような可撓性配管を用いた場合、組立性が良好とはいえず、また、水処理を長期間安定して行うという点で改善の余地がある。   It is difficult to directly connect the enlarged membrane module and the water collection header due to variations in the size of each member. For this reason, a flexible flexible tube or a resin tube is used to connect the large membrane module and the water collection header. These flexible pipes can absorb the vibrations that are received during bubbling to remove solids attached to or attached to the hollow fiber from the surface by the air diffuser, and transfer the vibrations to the water collection header. Although it is suitable for shutting off and suppressing the damage, at the same time, it is necessary to have a rigidity that does not cause deformation with respect to suction used for filtration. Materials that satisfy such conditions are very limited and relatively expensive. Further, such a flexible pipe is liquid-tightly connected to the water collection header by tightening with a nut or the like using a packing. In a membrane module unit including a large number of membrane modules, there are many connection points, and therefore, packing tightness or tube insertion failure may occur during assembly. Also, during use, the nut that holds the packing may be loosened due to vibration, resulting in poor sealing. That is, when the flexible pipe as described above is used, it cannot be said that the assemblability is good, and there is room for improvement in that the water treatment is stably performed for a long period of time.

本発明者らは、一般的に使用される材料を用い、ある程度の剛性を有する複数の成形品の部材で構成し、これらを弾性シールを用いて接続することにより、液密であってかつ摺動性を有し、組み立て性を改善した接続部材(特許文献4)を既に開発している。   The present inventors use a commonly used material, and are composed of a plurality of molded product members having a certain degree of rigidity, and are connected using an elastic seal, thereby being liquid-tight and sliding. A connecting member (Patent Document 4) having mobility and improved assemblability has already been developed.

しかしながら、この接続部材においては、中空糸に付着する固体を分散させるために膜モジュールの振動を長期間に亘って継続して受けると、接続部材の端部が、膜モジュールまたは集水ヘッダーと接触し、磨耗し、場合によっては、損傷を受けるおそれがある。
特開平5−261253号公報 特開平6−342号公報 特開平6−340号公報 特開2005−20369
However, in this connection member, when the vibration of the membrane module is continuously received over a long period of time in order to disperse the solid adhering to the hollow fiber, the end of the connection member contacts the membrane module or the water collection header. Can wear out and in some cases can be damaged.
Japanese Patent Laid-Open No. 5-261253 JP-A-6-342 JP-A-6-340 JP2005-20369

本発明の課題は、軽量、コンパクトで寸法誤差を吸収可能でありながら、より安価であり、接続部材と膜モジュールのハウジングや集液ヘッダーとを摺動可能で液密に容易に確実に接続することができ、中空糸表面に付着する固体を分散させるために受ける膜モジュールの振動を長期に亘って受けた場合であっても、膜モジュールのハウジングまたは集液ヘッダーと接続部材との接続部分において、磨耗や損傷を受けるのを抑制し、固液分離処理を長期間に亘り安定して行うことを可能とする固液分離装置や、膜モジュールユニット、接続部材を提供することにある。   It is an object of the present invention to be lightweight, compact, and capable of absorbing dimensional errors, but is less expensive, and can easily and securely connect a connection member to a housing of a membrane module and a liquid collection header in a fluid-tight manner. Even when the membrane module is subjected to vibration for a long time to disperse the solid adhering to the hollow fiber surface, the membrane module housing or the connection portion between the liquid collection header and the connection member Another object of the present invention is to provide a solid-liquid separation device, a membrane module unit, and a connecting member that can suppress wear and damage and can perform solid-liquid separation processing stably over a long period of time.

本発明者らは上記課題を解決すべく、鋭意研究を重ねた結果、接続部材と、膜モジュールのハウジングまたは集液ヘッダーとの各接続部分において、液密かつ摺動可能に接続する弾性シール部材と、接続部材と膜モジュールのハウジングまたは集液ヘッダーとの間を一定間隔に保持し相互の接触を抑制する支持部材を有することにより、端部の磨耗若しくは損傷を抑制し、膜モジュールが分散手段により振動を受けても、長期に亘って安定した固液分離処理を行うことができることの知見を得て、本発明を完成するに至った。   As a result of intensive studies to solve the above problems, the inventors of the present invention have made an elastic seal member that is liquid-tight and slidably connected at each connection portion between the connection member and the membrane module housing or liquid collection header. And a supporting member that keeps the connecting member and the membrane module housing or the liquid collection header at regular intervals to suppress mutual contact, thereby suppressing wear or damage at the end, and the membrane module is a dispersing means. As a result, the inventors have obtained the knowledge that a stable solid-liquid separation process can be performed over a long period of time even when subjected to vibration, and the present invention has been completed.

即ち、本発明は、固体を含有する被処理液を充填した浸漬槽と、該浸漬槽内に配置され、液透過性を有する中空糸を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールを複数備え、各膜モジュールのハウジングが接続部材によって接続される集液ヘッダーと、該集液ヘッダーに接続され、中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集液ヘッダーに集積して取り出す吸引装置と、中空糸表面に付着した固体を分散させ目詰まりを抑制する分散手段とを有する固液分離装置において、接続部材と膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、接続部材と膜モジュールのハウジング間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、接続部材と集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、接続部材と集液ヘッダー間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有することを特徴とする固液分離装置に関する。   That is, in the present invention, a soaking tank filled with a liquid to be treated containing a solid, and a plurality of hollow fibers arranged in the soaking tank and having liquid permeability are arranged in parallel, and both end portions thereof are accommodated in the inside, respectively. A plurality of membrane modules having a pair of integrally fixed housings, a collection header to which the housing of each membrane module is connected by a connecting member, and connected to the collection header to allow hollow fibers to pass through the liquid to be treated In a solid-liquid separator having a suction device that collects and removes the filtrate separated and removed in the collection header and a dispersion means that disperses the solid adhering to the hollow fiber surface and suppresses clogging. The membrane module-side elastic seal member that is fluid-tight and slidably connected to the connecting portion between the member and the membrane module housing, and the connection member and the membrane module housing are spaced at a constant interval A liquid collection header side elastic seal member that has a membrane module side support member that holds and suppresses mutual contact, and is connected in a liquid-tight and slidable manner to a connection portion between the connection member and the liquid collection header; and a connection member And a liquid-collecting header side support member that holds the liquid-collecting header at a constant interval and suppresses mutual contact.

また、本発明は、固体を含有する被処理液を充填した浸漬槽内に配置され、液透過性を有する中空糸を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールを複数備え、各膜モジュールのハウジングが接続部材によって接続され、吸引装置により中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集積する集液ヘッダーを有する固液分離装置用膜モジュールユニットであって、接続部材と膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、接続部材と膜モジュールのハウジング間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、接続部材と集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、接続部材と集液ヘッダー間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有することを特徴とする固液分離装置用膜モジュールユニットに関する。   Further, the present invention is arranged in a dipping tank filled with a liquid to be treated containing solid, and is fixed integrally so that a large number of hollow fibers having liquid permeability are juxtaposed and both ends thereof are accommodated in the interior, respectively. A plurality of membrane modules having a pair of housings, the housings of each membrane module being connected by a connecting member, and collecting the filtrate obtained by separating and removing solids contained in the liquid to be treated by allowing the hollow fibers to pass through the suction device A membrane module unit for a solid-liquid separation device having a header, and a membrane module side elastic seal member that is liquid-tight and slidably connected to a connection portion between the connection member and the housing of the membrane module, and the connection member and the membrane module And a membrane module side support member that holds the housings at regular intervals and suppresses mutual contact, and the connection part between the connection member and the liquid collection header is liquid-tight. A liquid-collecting header-side elastic seal member that is slidably connected, and a liquid-collecting header-side support member that holds the connecting member and the liquid-collecting header at a constant interval and suppresses mutual contact. The present invention relates to a membrane module unit for a separator.

また、本発明は、液透過性を有する中空糸を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールと、吸引装置により中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集積する集液ヘッダーとを接続する固液分離装置用接続部材において、膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、膜モジュールのハウジングとの間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、集液ヘッダーとの間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有することを特徴とする固液分離装置用接続部材に関する。   The present invention also provides a membrane module having a pair of housings integrally fixed so that a large number of liquid-permeable hollow fibers are juxtaposed and both ends thereof are accommodated therein, and the hollow fibers are permeated by a suction device. In a connection member for a solid-liquid separation device that connects a liquid collection header that collects the filtrate that has separated and removed the solid contained in the liquid to be treated, it is liquid-tight and slidable at the connection with the membrane module housing The membrane module-side elastic seal member to be connected and the membrane module-side support member that holds the membrane module housing at a constant interval and suppresses mutual contact. And a liquid collection header side elastic seal member that is slidably connected, and a liquid collection header side support member that holds the liquid collection header at a constant interval and suppresses mutual contact. About solid-liquid separation device for connecting members to.

本発明の固液分離装置、膜モジュールユニット、接続部材は、軽量、コンパクトで寸法誤差を吸収可能でありながら、より安価であり、接続部材と膜モジュールのハウジングや集液ヘッダーとを摺動可能で液密に容易に確実に接続することができ、中空糸に付着する固体を分散させるために受ける膜モジュールの振動を長期に亘って受けた場合であっても、膜モジュールのハウジングまたは集液ヘッダーと接続部材との接続部分において、磨耗や損傷を受けるのを抑制し、固液分離処理を長期間に亘り安定して行うことを可能とすることができる。   The solid-liquid separation device, membrane module unit, and connecting member of the present invention are lightweight, compact and can absorb dimensional errors, but are less expensive and can slide between the connecting member and the membrane module housing and the liquid collection header. Even when the membrane module is subjected to vibration for a long period of time in order to disperse the solid adhering to the hollow fiber, the housing of the membrane module or the liquid collection It is possible to suppress wear and damage at the connection portion between the header and the connection member, and to perform the solid-liquid separation process stably over a long period of time.

本発明の固液分離装置を図面を参照して説明する。図1に本発明の固液分離装置の一例の概略構成図を示す。図1に示す本発明の一例の固液分離装置には、固体を含有する被処理液を充填した浸漬槽101と、該浸漬槽内に配置され、液透過性を有する中空糸12を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジング13a、13bを有する膜モジュール102を複数備え、各膜モジュールのハウジングが接続部材100によって接続される集液ヘッダー9とにより構成される膜モジュールユニット102と、該集液ヘッダーに接続され、中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集液ヘッダーに集積して取り出す吸引装置103と、中空糸表面に付着した固体を分散させ目詰まりを抑制する分散手段104とを有するものである。   The solid-liquid separation device of the present invention will be described with reference to the drawings. FIG. 1 shows a schematic configuration diagram of an example of the solid-liquid separator of the present invention. In the solid-liquid separation device of the example of the present invention shown in FIG. 1, an immersion tank 101 filled with a liquid to be treated containing solids and a plurality of hollow fibers 12 arranged in the immersion tank and having liquid permeability are arranged in parallel. A plurality of membrane modules 102 having a pair of housings 13a and 13b that are integrally fixed so that both ends thereof are housed inside, respectively, and a liquid collection header 9 to which the housings of each membrane module are connected by a connecting member 100; A membrane module unit 102 comprising: a suction device 103 that is connected to the liquid collection header and collects and removes the filtrate that has passed through the hollow fiber and separated and removed the solid contained in the liquid to be treated in the liquid collection header; And a dispersing means 104 for dispersing solid adhering to the hollow fiber surface and suppressing clogging.

上記浸漬槽は被処理液を充填し、少なくとも膜モジュールを被処理液中に配置可能なものであれば、その材質、強度、大きさはいずれのものでもよい。浸漬槽にはその他、被処理液から分離され、沈殿した固体を装置外へ排出する排出装置等が設けられる。   The immersion tank may be any material, strength, and size as long as it is filled with the liquid to be processed and at least the membrane module can be disposed in the liquid to be processed. In addition, the immersion tank is provided with a discharge device or the like for discharging the solid separated from the liquid to be treated and precipitated.

上記固液分離装置に設けられる膜モジュ−ルユニットは、本発明の膜モジュールユニットの一例であり、複数の膜モジュールと、各膜モジュールのハウジングが接続部材によって接続される集液ヘッダーとにより構成される。膜モジュールユニットを構成する膜モジュールは、液透過性を有する中空糸12を多数並列し膜状とし、中空糸の両端部をそれぞれ内部に収容するように固定用部材で一体的に液密に固定される一対のハウジング13a、13bを有するものである。平板状の膜モジュールを用いると、洗浄性が良好で閉塞しにくく、長期間安定濾過可能なため好ましい。膜モジュールとして、例えば、図2に示す一例を挙げることができる。図2に示す膜モジュールには、膜状の中空糸の両側の一対のハウジング13a、13b間に、導液管15が設けられ、一対のハウジング間隔を保持し、中空糸を膜状に支持すると共に、ハウジング13bに集液された濾液のハウジング13aへの流路として機能する。ハウジング13a、13bは矩形状であることが、膜モジュールを高集積可能とするため好ましい。ハウジング内は中空であり、一方のハウジング13aの側面には接続部材100との接続を可能とする濾液取出口16が設けられる。濾液取出口は一方の側面に設けられていてもよいが、両側面に設けられることが好ましい。   The membrane module unit provided in the solid-liquid separator is an example of the membrane module unit of the present invention, and includes a plurality of membrane modules and a liquid collection header to which the housing of each membrane module is connected by a connecting member. The The membrane module that constitutes the membrane module unit is made into a membrane by arranging a large number of liquid-permeable hollow fibers 12 in parallel, and is fixed in a liquid-tight manner integrally with a fixing member so that both ends of the hollow fibers are accommodated therein. It has a pair of housings 13a and 13b. It is preferable to use a flat membrane module because it has good cleaning properties and is not easily clogged, and can be stably filtered for a long time. An example of the membrane module is shown in FIG. The membrane module shown in FIG. 2 is provided with a liquid introduction tube 15 between a pair of housings 13a and 13b on both sides of a membrane-like hollow fiber, and maintains a distance between the pair of housings to support the hollow fiber in a membrane shape. At the same time, it functions as a flow path for the filtrate collected in the housing 13b to the housing 13a. The housings 13a and 13b are preferably rectangular so that the membrane modules can be highly integrated. The inside of the housing is hollow, and a filtrate outlet 16 that enables connection to the connecting member 100 is provided on the side surface of one housing 13a. The filtrate outlet may be provided on one side surface, but is preferably provided on both side surfaces.

上記中空糸12は液体透過性であり、被処理液に対し耐久性を有する材質であることが好ましい。その材質としては、具体的には、セルロース系、ポリオレフィン系、ポリスルホン系、ポリビニルアルコール系、ポリメチルメタクリレート、ポリふっ化ビニリデン、ポリ4ふっ化エチレン等を適用することができるが、加工性、散気時の揺れ対応性等の観点から強伸度の高いポリエチレン、ポリプロピレン等のポリオレフィン類が好ましい。また、酸化剤等への耐久性が要求される用途には、ポリふっ化ビニリデン、ポリ4ふっ化エチレン等が好ましい。   The hollow fiber 12 is preferably made of a material that is liquid permeable and has durability against the liquid to be treated. Specific examples of the material include cellulose, polyolefin, polysulfone, polyvinyl alcohol, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene, and the like. Polyolefins such as high-strength polyethylene and polypropylene are preferred from the standpoint of the ability to cope with shaking. Polyvinylidene fluoride, polytetrafluoroethylene, etc. are preferred for applications that require durability against oxidizing agents and the like.

このような膜モジュールは複数を、図示のように、並列した中空糸により形成される中空糸膜面を相互に対向するよう並行に一列配置、複数縦列配置、千鳥状に配置することもでき、また中空糸膜面を水平に配置することもできるが、中空糸膜面が鉛直方向に配置することが洗浄効率の点で好ましい。   A plurality of such membrane modules can be arranged in parallel in a row so that the hollow fiber membrane surfaces formed by parallel hollow fibers are opposed to each other as shown in the drawing, a plurality of columns arranged in a staggered manner, Although the hollow fiber membrane surface can be arranged horizontally, it is preferable from the viewpoint of washing efficiency that the hollow fiber membrane surface is arranged in the vertical direction.

上記膜モジュールユニットを構成する集液ヘッダー9は、膜モジュールの形状やハウジングに設けられる濾液取出口16の数等に応じて任意の数とすることができるが、各々の膜モジュールから集液ヘッダーへの濾液の流れができるだけ均等に流れるように設けることが好ましい。例えば、濾液取出口16がハウジングの両側面にそれぞれ一つずつ設けられる場合は、膜モジュールユニット当たり、集液ヘッダーは2つ設けることが好ましい。また、ハウジング13a及び13bの両端面に濾液取出口をそれぞれ設ける場合は、膜モジュール当たり、集液ヘッダーは4つ設けることが好ましい。   The liquid collection header 9 constituting the membrane module unit can be an arbitrary number depending on the shape of the membrane module, the number of filtrate outlets 16 provided in the housing, and the like. It is preferable to provide the filtrate so that the filtrate flows as evenly as possible. For example, when one filtrate outlet 16 is provided on each side of the housing, it is preferable to provide two liquid collection headers per membrane module unit. In addition, when providing filtrate outlets on both end faces of the housings 13a and 13b, it is preferable to provide four liquid collection headers per membrane module.

また、集液ヘッダーは接続部材を介して膜モジュールと接続するため、接続部材を接続する接続口9aを有する。接続口9aは膜モジュールの配置に応じて、その位置、数を選択して設けることができる。膜モジュールが、図示のように、膜状の中空糸面を対向するように並行一列配置、複数縦列配置の場合、接続口は集液ヘッダーの一側面に膜モジュールの配置間隔で一列に設ける。膜モジュールが、千鳥配置の場合、一本の集液ヘッダーに接続口を千鳥状態に設けることもできるし、2つの集液ヘッダーをずらして並べることもできる。   In addition, the liquid collection header has a connection port 9a for connecting the connection member in order to connect to the membrane module via the connection member. The connection port 9a can be provided by selecting its position and number in accordance with the arrangement of the membrane module. As shown in the figure, when the membrane modules are arranged in parallel in a single row or in a plurality of columns so that the membrane-like hollow fiber surfaces face each other, the connection ports are provided in one row on one side of the liquid collection header at the arrangement interval of the membrane modules. When the membrane modules are in a staggered arrangement, the connection ports can be provided in a zigzag state in one liquid collection header, or the two liquid collection headers can be shifted and arranged.

上記膜モジュールユニットを構成する接続部材100は、本発明の接続部材の一例であり、図3の模式的断面図に示すように、膜モジュールのハウジング13aに設けられる濾液取出口16と集液ヘッダー9の接続口9a間に設けられ、中空糸を透過してハウジングに導入された濾液を集液ヘッダーへ集積し、さらに装置外へ取り出す一連の通路を形成する。また、接続部材100は、中空糸に付着した固体の除去を行う分散手段から膜モジュールが受ける振動を吸収し、集液ヘッダーへ振動が伝達するのを抑制する機能を有するものが好ましい。このため、可撓性を有する部材を用いてもよいが、一般的に用いられる樹脂で形成し、適宜な剛性を有するものの、複数の部材を弾性シール部材を介して液密に且つ摺動可能に接合し、接合部分において振動を吸収するようにしたものが、作製が容易である点からも、好ましい。更に、膜モジュールが受ける振動を吸収するため、膜モジュールのハウジング13aの濾液取出口16との接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材21を有し、集液ヘッダー9の接続口9aとの接続部分に液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材22を有する。   The connecting member 100 constituting the membrane module unit is an example of the connecting member of the present invention. As shown in the schematic sectional view of FIG. 3, the filtrate outlet 16 and the liquid collection header provided in the housing 13a of the membrane module. 9 is formed between the connection ports 9a, and the filtrate introduced into the housing through the hollow fiber is accumulated in the liquid collection header, and further, a series of passages for taking it out of the apparatus is formed. Further, the connecting member 100 preferably has a function of absorbing the vibration received by the membrane module from the dispersing means for removing the solid adhered to the hollow fiber and suppressing the transmission of the vibration to the liquid collection header. For this reason, a flexible member may be used, but although it is formed of a commonly used resin and has an appropriate rigidity, a plurality of members can be liquid-tightly slid through an elastic seal member. It is preferable from the viewpoint of easy manufacturing that the vibration is absorbed at the bonded portion. Further, in order to absorb the vibration received by the membrane module, the membrane module side elastic seal member 21 that is liquid-tight and slidably connected to the filtrate outlet 16 of the membrane module housing 13a is provided. The header 9 has a liquid collection header side elastic seal member 22 that is liquid-tight and slidably connected to a connection portion of the header 9 with the connection port 9a.

このような接続部材の一例としては、図3に示すように、L型成形品メス1aとL型成形品オス1bとの、合計2ヶの樹脂成形品を使用するものを挙げることができる。L型成形品メス1aは中空L字管状をなし、集液ヘッダー9との接続部4と、L型成形品オス1bとの接続部6とを有する。集液ヘッダー9との接続部4には溝が設けられ、この溝に弾性体シール2が装着されている。さらに集液ヘッダー9に差し込む深さを規制する突起3aが設けてある。L型成形品オス1bは中空L字管状をなし、膜モジュール11のハウジング13aに設けられた濾液取出口16との接続部5と、L型成形品メス1aとの接続部7を有する。前記2カ所の接続部5および7にはそれぞれ溝が設けられ、それぞれの溝に弾性体シール2が装着されている。さらに濾液取出口16に差し込む深さを規制する突起3bが設けてある。これらの突起3a、3bは接続部材が差し込まれる深さを規制すると共に、使用中にずれが生じたり、差し込みすぎてシール不良となったりすることを抑制するものであり、これらに替えて同様の機能を有する、例えば集液ヘッダーや膜モジュール側に接続部材を差し込む深さを規制するための突起や、口径を変えて段差を付けるなどの構造とすることもできる。L型成形品メスとL型成形品オスとが嵌合され、弾性体シールを介して連結され、L型成形品メスとL型成形品オスの中空部によって、濾液が流れる一つの流路が形成される。   As an example of such a connecting member, as shown in FIG. 3, there can be mentioned one using a total of two resin molded products of an L-shaped molded product female 1 a and an L-shaped molded product male 1 b. The L-shaped molded product female 1a has a hollow L-shaped tubular shape, and has a connection portion 4 to the liquid collecting header 9 and a connection portion 6 to the L-shaped molded product male 1b. A groove is provided in the connecting portion 4 with the liquid collection header 9, and the elastic seal 2 is mounted in this groove. Further, a protrusion 3a for restricting the depth inserted into the liquid collection header 9 is provided. The L-shaped molded product male 1b has a hollow L-shaped tubular shape, and has a connection portion 5 to the filtrate outlet 16 provided in the housing 13a of the membrane module 11 and a connection portion 7 to the L-shaped molded product female 1a. The two connecting portions 5 and 7 are provided with grooves, and the elastic seal 2 is attached to each of the grooves. Furthermore, the protrusion 3b which regulates the depth inserted in the filtrate outlet 16 is provided. These protrusions 3a and 3b regulate the depth at which the connecting member is inserted, and prevent the occurrence of displacement during use or excessive insertion of the connecting member, resulting in poor sealing. A structure having a function, for example, a protrusion for restricting the depth at which the connecting member is inserted into the liquid collection header or the membrane module side, or a step by changing the diameter may be used. The L-shaped molded product female and the L-shaped molded product male are fitted and connected via an elastic seal, and one flow path through which the filtrate flows is formed by the hollow portion of the L-shaped molded product female and the L-shaped molded product male. It is formed.

L型成形品メス1a、L型成形品オス1b等接続部材が中空管である場合、その内径は、圧力損失を抑える観点から0.5cm以上とすることが好ましく、1cm以上とすることがより好ましく、膜モジュールの集積効率を低下させない観点から5cm以下とすることが好ましく、3cm以下とすることがより好ましい。   When the connecting member such as the L-shaped molded product female 1a and the L-shaped molded product male 1b is a hollow tube, its inner diameter is preferably 0.5 cm or more from the viewpoint of suppressing pressure loss, and is preferably 1 cm or more. More preferably, it is preferably 5 cm or less, more preferably 3 cm or less from the viewpoint of not reducing the integration efficiency of the membrane module.

このような接続部材は、膜モジュールのハウジングとの接続部分に、接続部材と膜モジュールのハウジング間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材31と、集液ヘッダーとの接続部分に、接続部材と集液ヘッダー間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材32とを有する。上記膜モジュール側支持部材31は、図4に示すように、L型成形品オス1bの先端部分に設けること、即ちl2はできるだけ短い方が、膜モジュールのハウジングとの間隔を確実に一定間隔に保持し、振動によるL型成形品オス1b先端部分と膜モジュールのハウジングとの接触を抑制し、L型成形品オス1b先端部5aの磨耗、破損を抑制することができるため、好ましい。加えて、膜モジュール側支持部材31は膜モジュール側弾性シール部材21とできるだけ離れた位置に設けること、即ちl1はできるだけ長い方が好ましい。同様に、上記集液ヘッダー側支持部材32は、L型成形品メス1aの先端部分に設けることが好ましく、集液ヘッダー側弾性シール部材22とできるだけ離れた位置に設けることが好ましい。膜モジュール側支持部材や集液ヘッダー側支持部材はそれぞれ2以上を設けることもできる。 Such a connection member includes a membrane module-side support member 31 that holds the connection member and the housing of the membrane module at a constant interval and suppresses mutual contact at a connection portion between the membrane module housing and the liquid collection header. The connection portion has a liquid collection header side support member 32 that holds the connection member and the liquid collection header at a constant interval and suppresses mutual contact. As shown in FIG. 4, the membrane module side support member 31 is provided at the tip of the L-shaped molded product male 1 b, that is, as long as l 2 is as short as possible, the distance between the membrane module housing and the housing is surely constant. It is preferable that the contact between the distal end portion of the L-shaped molded product male 1b and the housing of the membrane module due to vibration can be suppressed, and the wear and breakage of the distal end portion 5a of the L-shaped molded product male 1b can be suppressed. In addition, it is preferable that the membrane module side support member 31 is provided as far as possible from the membrane module side elastic seal member 21, that is, l 1 is as long as possible. Similarly, the liquid collection header side support member 32 is preferably provided at the tip portion of the L-shaped molded product knife 1a, and is preferably provided as far as possible from the liquid collection header side elastic seal member 22. Two or more membrane module side support members and liquid collection header side support members may be provided.

膜モジュール側支持部材や集液ヘッダー側支持部材は少なくともどちらか一方は弾性シール部材であることが好ましい。かかる弾性シール部材としては、Vリング、Oリング等を挙げることができるが、Oリングが膜モジュールのハウジングや集液ヘッダーと接続部材との摺動性を保持し液密に接続可能で、容易に設置できるため、好ましい。かかるOリングの材質としては、具体的には、ニトリルゴム、スチレンゴム(SBR)、シリコンゴム、エチレンプロピレンゴム、クロロプレンゴム、フッ素ゴム等を挙げることができ、これらを1種または2種以上を組み合わせて使用することができる。
膜モジュール側支持部材や集液ヘッダー側支持部材には、Oリングと共にバックアップリング30をOリングを挟持して二つ、あるいは一方の側に一つ設けることが、好ましい。バックアップリング30は、耐摩耗性、滑性を有することが好ましく、その硬度は低硬度であるものの、Oリングより高いことが好ましい。このような性質を有するものとして、ポリフッ化エチレン系樹脂、ポリアセタール製を挙げることができる。バックアップリングは、接続部材に形成した溝に設置したとき、溝からの突出距離はOリングより若干低いことが好ましい。
At least one of the membrane module side support member and the liquid collection header side support member is preferably an elastic seal member. Examples of such an elastic seal member include a V-ring and an O-ring. The O-ring retains the slidability between the membrane module housing or the liquid collection header and the connection member, and can be connected in a liquid-tight manner. It is preferable because it can be installed in Specific examples of the material of the O-ring include nitrile rubber, styrene rubber (SBR), silicon rubber, ethylene propylene rubber, chloroprene rubber, fluoro rubber, and the like. Can be used in combination.
The membrane module side support member and the liquid collection header side support member are preferably provided with two O-rings or two backup rings 30 on either side with the O-ring interposed therebetween. The backup ring 30 preferably has wear resistance and slipperiness, and its hardness is low, but it is preferably higher than the O-ring. Examples of those having such properties include polyfluorinated ethylene resins and polyacetal. When the backup ring is installed in the groove formed in the connecting member, the protruding distance from the groove is preferably slightly lower than that of the O-ring.

上記接続部材の一例は、L型成形品オス1bの接続部5が膜モジュールのハウジングの濾液取出口に挿入され、L型成形品メス1aの接続部4が集液ヘッダーの接続口に挿入される構成を示したが、本発明に用いる接続部材の接続部としては、膜モジュールのハウジングの濾液取出口と嵌合できる構造、また、集液ヘッダーの接続口と嵌合できる構造を適宜採用することができる。例えば、接続部材の集液ヘッダー側接続部に集液ヘッダーの接続口が挿入され、接続部材の膜モジュール側接続部に膜モジュールのハウジングの濾液取出口が挿入されるものであってもよい。この場合、膜モジュール側弾性シール部材と、膜モジュール側支持部材とは膜モジュールのハウジングに設けられ、集液ヘッダー側弾性シール部材と、集液ヘッダー側支持部材とは集液ヘッダーに設けられる。このような膜モジュール側支持部材や集液ヘッダー側支持部材により、膜モジュールのハウジングの濾液取出口先端が接触する接続部材の内壁部分や、集液ヘッダーの接続口先端が接触する接続部材の内壁部分の磨耗損傷を抑制することができる。   As an example of the connection member, the connection part 5 of the L-shaped molded product male 1b is inserted into the filtrate outlet of the membrane module housing, and the connection part 4 of the L-shaped molded product female 1a is inserted into the connection port of the liquid collection header. However, as the connection portion of the connection member used in the present invention, a structure that can be fitted to the filtrate outlet of the housing of the membrane module and a structure that can be fitted to the connection port of the liquid collection header are appropriately employed. be able to. For example, the connection port of the liquid collection header may be inserted into the liquid collection header side connection portion of the connection member, and the filtrate outlet of the membrane module housing may be inserted into the connection portion of the connection member of the membrane module. In this case, the membrane module side elastic seal member and the membrane module side support member are provided in the housing of the membrane module, and the liquid collection header side elastic seal member and the liquid collection header side support member are provided in the liquid collection header. By such a membrane module side support member or a liquid collection header side support member, the inner wall portion of the connection member that contacts the filtrate outlet end of the membrane module housing, or the inner wall of the connection member that contacts the connection port front end of the liquid collection header Abrasion damage of the part can be suppressed.

上記接続部材は、膜モジュールのハウジングや集液ヘッダーの材質より低硬度の材質で形成された場合であるが、接続部材の材質が膜モジュールのハウジングや集液ヘッダーの材質と同等以上の硬度を有する場合は、膜モジュール側支持部材や集液ヘッダー側支持部材を設けることにより、接続部材と接触する部分の膜モジュールのハウジングや集液ヘッダーの磨耗、損傷を抑制することができる。   The connecting member is formed of a material whose hardness is lower than the material of the membrane module housing and the liquid collection header, but the material of the connection member is equal to or higher than the material of the membrane module housing and the liquid collection header. When it has, by providing the membrane module side support member and the liquid collection header side support member, it is possible to suppress the wear and damage of the housing of the membrane module and the liquid collection header in contact with the connection member.

上記接続部材を構成するL型成形品メス1a、L型成形品オス1bは、比較的安価で成形加工が容易なことから樹脂成形品が好ましい。樹脂成形品は、樹脂を成形して得られるもので、成形方法は射出成形など公知の樹脂成形方法から適宜選ぶことができる。   The L-shaped molded product female 1a and the L-shaped molded product male 1b constituting the connecting member are preferably resin molded products because they are relatively inexpensive and easy to mold. The resin molded product is obtained by molding a resin, and the molding method can be appropriately selected from known resin molding methods such as injection molding.

樹脂成形品に用いる樹脂は、使用環境や加工性などを勘案して、適宜選ぶことができる。例えば、塩化ビニル樹脂、ポリオレフィン樹脂、ポリスチレン樹脂、ABS樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリエステル樹脂、変性ポリフェニレンエーテル樹脂、ポリアセタール樹脂等の熱可塑性樹脂を挙げることができる。これらの樹脂は用途に応じて単独、若しくは組み合わせて使用することができる。   The resin used for the resin molded product can be appropriately selected in consideration of the use environment and processability. Examples thereof include thermoplastic resins such as vinyl chloride resin, polyolefin resin, polystyrene resin, ABS resin, polycarbonate resin, polyamide resin, polyester resin, modified polyphenylene ether resin, and polyacetal resin. These resins can be used alone or in combination depending on the application.

樹脂成形品に用いる樹脂の機械的強度については、成型品の変形を抑え、嵌合部の液密性を良好に保つ観点から、JIS K7171(プラスチック−曲げ特性の試験方法)に規定される曲げ弾性率が1GPa以上であることが好ましい。また、成形加工の容易さの観点から、曲げ弾性率が10GPa以下が好ましい。また、樹脂は強化されていてもよい。例えば、前記樹脂の固有強度以上の強度が必要な場合、嵌合部は液密性が必要であるため、表面平滑度を低下させない程度に充填材の混入量を調整した繊維強化樹脂を樹脂成形品に用いてもよい。この場合、上記と同様の観点から、強化樹脂として1GPa以上10GPa以下の曲げ弾性率であることが好ましい。   Regarding the mechanical strength of the resin used in the resin molded product, the bending specified in JIS K7171 (Plastic-Bending Characteristic Testing Method) is used from the viewpoint of suppressing the deformation of the molded product and maintaining the liquid tightness of the fitting portion. The elastic modulus is preferably 1 GPa or more. Further, from the viewpoint of ease of molding, the flexural modulus is preferably 10 GPa or less. Further, the resin may be reinforced. For example, when the strength higher than the intrinsic strength of the resin is required, the fitting portion needs to be liquid-tight, so a fiber reinforced resin in which the mixing amount of the filler is adjusted to the extent that the surface smoothness is not lowered is resin-molded. You may use for goods. In this case, from the same viewpoint as described above, it is preferable that the reinforcing resin has a flexural modulus of 1 GPa or more and 10 GPa or less.

更に、弾性シール2、膜モジュール側弾性シール部材21、集液ヘッダー側弾性シール部材22の材質としては、具体的には、上記膜モジュール側支持部材または集液ヘッダー側支持部材のOリングの材質と同様のものを例示することができ、これらと共に上記バックアップリングと同様のバックアップリングを用いることもできる。   Furthermore, the material of the elastic seal 2, the membrane module side elastic seal member 21, and the liquid collection header side elastic seal member 22 is specifically the material of the O-ring of the membrane module side support member or the liquid collection header side support member. A backup ring similar to the above-described backup ring can be used together with these.

また、本発明に用いる接続部材の他の例として、図5に示すものを挙げることができる。図5の模式的断面図に示す接続部材は、2個のL型成形品と1個のI型部材との、合計3個の中空部材を有する。この接続部材は、図3に示す2つのL型成形品の間を、I型部材によって延長し、これらを弾性体シールにより液密かつ摺動可能に接続したものである。2つのL型成形品と一つのI型部材の中空部によって、膜モジュールからの濾液が流れる一つの流路が形成される。なお、図において、膜モジュールのハウジングとの接続部分、集液ヘッダーとの接続部分は図示を省略しているが、図3に示す接続部分と同様に、膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、接続部材と膜モジュールのハウジング間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、接続部材と集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、接続部材と集液ヘッダー間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有する。   Moreover, what is shown in FIG. 5 can be mentioned as another example of the connection member used for this invention. The connection member shown in the schematic cross-sectional view of FIG. 5 has a total of three hollow members of two L-shaped molded products and one I-shaped member. This connecting member extends between two L-shaped molded products shown in FIG. 3 by an I-shaped member, and these are connected by an elastic seal so as to be liquid-tight and slidable. One flow path through which the filtrate from the membrane module flows is formed by the two L-shaped molded articles and the hollow portion of one I-shaped member. In addition, in the figure, although the connection part with the housing | casing of a membrane module and the connection part with a liquid collection header are abbreviate | omitting illustration, like the connection part shown in FIG. 3, in the connection part with the housing of a membrane module, A membrane module-side elastic seal member that is liquid-tight and slidably connected; and a membrane module-side support member that holds the connection member and the housing of the membrane module at a constant interval and suppresses mutual contact. A liquid collection header side elastic seal member that is connected to the liquid collection header in a fluid-tight and slidable manner, and a liquid collection header side that maintains a constant distance between the connection member and the liquid collection header to suppress mutual contact And a support member.

上記I型部材としては、L型成形品の外径と嵌合可能な形状を両端に有する中空部材であれば使用することができ、例えば管、特には円管を用いることができるが、I型部材の内径は必ずしも全体が同一の径や形状を有する必要はなく、大径部、小径部を有するものであってもよい。また、直管、曲管を問わず、外径の形状が、内径の形状と異なっているものであってもよい。I型部材がL型成形品の内部に嵌合させるものであってもよい。I型部材17として、例えば上記成形品1a、1bと同様の樹脂、例えば熱可塑性樹脂を成型して得られる樹脂成形品を使用することができる。あるいは、I型部材の材質はニトリルゴム、スチレンゴム(SBR)、シリコンゴム、エチレンプロピレンゴム、クロロプレンゴム、フッ素ゴム等のゴム、エラストマーを含有していてもよい。I型部材も、可撓性配管に限定されず、前述のように、比較的安価かつ成形加工が容易なことから樹脂成形品を好ましく用いることができる。また、I型部材は、特に単純な形状である場合、ステンレス鋼やアルミニウム合金等の金属加工品も好適に用いることができる。このようにI型部材の材料は、用途に応じて適宜選択することができる。   As the I-shaped member, any hollow member having a shape that can be fitted to the outer diameter of the L-shaped molded product at both ends can be used. For example, a tube, particularly a circular tube can be used. The inner diameter of the mold member does not necessarily have the same diameter and shape as a whole, and may have a large diameter portion and a small diameter portion. Moreover, the shape of an outer diameter may differ from the shape of an internal diameter regardless of a straight pipe and a curved pipe. The I-shaped member may be fitted into the L-shaped molded product. As the I-type member 17, for example, a resin molded product obtained by molding a resin similar to the molded products 1a and 1b, for example, a thermoplastic resin, can be used. Alternatively, the material of the I-type member may contain rubber such as nitrile rubber, styrene rubber (SBR), silicon rubber, ethylene propylene rubber, chloroprene rubber, fluorine rubber, or elastomer. The I-shaped member is not limited to the flexible pipe, and as described above, a resin molded product can be preferably used because it is relatively inexpensive and easy to mold. In addition, when the I-shaped member has a particularly simple shape, a metal processed product such as stainless steel or an aluminum alloy can be suitably used. As described above, the material of the I-type member can be appropriately selected according to the application.

また、上記接続部材において、L型成形品は直角L字型を用いているが、例えば、段階状或いは曲線状の曲管を用い、L型成形品の一端と他端とが概略90度方向のものであってもよい。   In the connecting member, the L-shaped molded product is a right-angled L-shaped product. For example, a stepped or curved curved pipe is used, and one end and the other end of the L-shaped molded product are approximately 90 degrees. It may be.

上記接続部材には、これらを覆う断面コ字状のカバー8を設け、集液ヘッダー9から膜モジュールへ、水若しくは薬液を流して膜モジュールを逆洗する際などに、接続部材が膜モジュールのハウジングや集液ヘッダーからの脱落を抑制するようにしてもよい。カバー8は後述する膜モジュールユニットのフレーム10や集液ヘッダー等に固定することができる。カバーは金属、樹脂、繊維強化樹脂製などを適用することができるが、強度、加工の簡便さから金属板を折り曲げた物が好ましい。   The connecting member is provided with a cover 8 having a U-shaped cross-section to cover them, and when the membrane module is back-washed by flowing water or a chemical solution from the liquid collecting header 9 to the membrane module, the connecting member is made of the membrane module. You may make it suppress drop | omission from a housing or a liquid collection header. The cover 8 can be fixed to a frame 10 of a membrane module unit, a liquid collection header, etc., which will be described later. A metal, resin, fiber reinforced resin, or the like can be applied to the cover, but a cover obtained by bending a metal plate is preferable from the viewpoint of strength and ease of processing.

上記膜モジュールユニットは、図6に示すように、膜モジュール11をフレーム10内に固定し、各膜モジュールと集液ヘッダーとに接続部材を接続し、カバー8を接続部材を被覆してフレーム10に固定して作製することができる。   As shown in FIG. 6, the membrane module unit fixes the membrane module 11 in the frame 10, connects a connection member to each membrane module and the liquid collection header, covers the connection member with the cover 8, and the frame 10. It can be produced by fixing to the substrate.

本発明に用いられる吸引装置は、集液ヘッダーに接続され、吸引により中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を、膜モジュールのハウジングから、接続部材を介して集液ヘッダーに集積して取り出す機能を有する。その吸引速度としては、被処理液や膜モジュール等により、適宜選択することができる。例えば、1〜1500m3/日などを挙げることができる。 The suction device used in the present invention is connected to a liquid collection header, and filtrates obtained by separating and removing solids contained in the liquid to be treated by passing through the hollow fiber by suction are removed from the housing of the membrane module through a connecting member. It has the function of collecting and taking out the collected header. The suction speed can be appropriately selected depending on the liquid to be treated, the membrane module, and the like. For example, 1-1500 m < 3 > / day etc. can be mentioned.

本発明に用いる分散手段としては、中空糸表面に付着した固体を分散させ目詰まりを抑制するものであれば、いずれのものも使用することができる。具体的には、被処理液を膜状の中空糸面に循環させ、その水圧により中空糸に付着した固体を除去する水流を形成する攪拌装置や、気体を放出しバブリングにより中空糸に付着した固体を除去する散気装置等を挙げることができる。これらの分散手段は浸漬槽の下部からのみでなく、側面等から気体を放出可能に設けることもできる。   As the dispersing means used in the present invention, any means can be used as long as the solid adhering to the hollow fiber surface is dispersed and clogging is suppressed. Specifically, the liquid to be treated is circulated on the membrane-like hollow fiber surface, and the water pressure removes the solid adhering to the hollow fiber to form a water flow, or the gas is released and attached to the hollow fiber by bubbling. An air diffuser for removing solids can be used. These dispersing means can be provided not only from the lower part of the immersion tank but also from the side surface so that gas can be released.

本発明の固液分離装置により処理可能な被処理液としては、浄水や下水、工場排水等の固体を含む液であれば、いずれのものもその対象とすることができ、固体を含む液は水に限定されず、液体であれば有機溶媒などいずれのものであってもよい。   As the liquid to be treated that can be processed by the solid-liquid separation device of the present invention, any liquid can be used as long as the liquid contains solids such as purified water, sewage, and factory waste water. It is not limited to water, and any organic solvent may be used as long as it is liquid.

以下、実施例により本発明を具体的に説明する。   Hereinafter, the present invention will be described specifically by way of examples.

ABS樹脂(商品名:サイコラック SW3。UMG ABS(株)製)を射出成形し、図3に示す構造の、内径1.6cm、外径2.4cm(接続部6の外径を除く)の断面が円形のL字管状の中空部材(L型成形品メス1aおよびオス1b)を製作した。L型成形品オスの接続部7の溝にエチレンプロピレンゴム(EPDM)製Oリング(JIS呼び番号:P20)からなるシール材を装着し、L型成形品オスをL型成形品メスに差し込み、連結体とした。連結体は10組用意した。   ABS resin (trade name: Psycholac SW3, manufactured by UMG ABS Co., Ltd.) was injection molded, and the structure shown in FIG. 3 had an inner diameter of 1.6 cm and an outer diameter of 2.4 cm (excluding the outer diameter of the connecting portion 6). An L-shaped hollow member (L-shaped molded female 1a and male 1b) having a circular cross section was manufactured. Attach a sealing material made of ethylene propylene rubber (EPDM) O-ring (JIS designation number: P20) to the groove of the connection part 7 of the L-shaped molded product, and insert the L-shaped molded product male into the L-shaped molded product female. A connected body was obtained. Ten sets of connected bodies were prepared.

図2に示す構造の上方2ヶ所に濾液取出口16(断面が直径2.4cmの円形の貫通孔)を有する膜モジュール10枚を、上記連結体によって集液ヘッダー9(内径が2.4cmの円管状の接続口9a)に図示とおり接続した。膜モジュールは幅が125cm、高さが200cm、厚さが3cmの大きさであり、ハウジング部分は幅が125cm、高さが7.5cm、厚さが3cmとなるようにABS樹脂(商品名:サイコラック SW3:UMG ABS(株)製)を射出成形して作成した。このとき、連結体の接続部4また5のそれぞれの先端からl1=10mm、l2=5mm(図4)に設けた溝に、エチレンプロピレンゴム(EPDM)製Oリング(JIS呼び番号:P20)とこれを挟持するようにバックアップリング(NOK製:GN0413−A0)をそれぞれ装着し、集液ヘッダーの接続口9aと膜モジュールの濾液取出口16に連結体の接続部4および5をそれぞれ差し込んだ。この際、突起3aが接続口9aの側壁に当接するまで、また、突起3bがハウジング13aの側壁(濾液取出口が形成されている面)に当接するまで、接続部4および5をそれぞれ差し込んだ。カバー8は厚さ1mmのステンレス板を曲げて形成し、連結体を覆う位置においてフレームと集液ヘッダーに固定した。カバーは、集液ヘッダーおよび膜モジュールに取り付けられた連結体がそれぞれの接続部において外れない寸法、形状とした。 Two membrane modules having filtrate outlets 16 (circular through-holes having a diameter of 2.4 cm) at two locations above the structure shown in FIG. 2 are connected to a liquid collection header 9 (with an inner diameter of 2.4 cm) by the connecting body. It was connected to a circular tubular connection port 9a) as shown. The membrane module has a width of 125 cm, a height of 200 cm, and a thickness of 3 cm. The housing portion has an ABS resin (trade name: 125 cm, a height of 7.5 cm, and a thickness of 3 cm). Psycholac SW3: manufactured by UMG ABS Co., Ltd.) was formed by injection molding. At this time, ethylene propylene rubber (EPDM) O-rings (JIS designation number: P20) are provided in grooves provided at l 1 = 10 mm and l 2 = 5 mm (FIG. 4) from the respective ends of the connecting portions 4 and 5 of the coupling body. ) And a backup ring (made by NOK: GN0413-A0) so that it is sandwiched, and connecting portions 4 and 5 of the connector are inserted into the connecting port 9a of the liquid collecting header and the filtrate outlet 16 of the membrane module, respectively. It is. At this time, the connecting portions 4 and 5 were inserted until the projection 3a abuts on the side wall of the connection port 9a and until the projection 3b abuts on the side wall of the housing 13a (surface on which the filtrate outlet is formed). . The cover 8 was formed by bending a stainless steel plate having a thickness of 1 mm, and was fixed to the frame and the liquid collection header at a position covering the connector. The cover was sized and shaped so that the connector attached to the liquid collection header and the membrane module would not come off at the respective connecting portions.

集液ヘッダーは、断面が一辺5cmの正方形で、厚さ2mmのステンレス角パイプ(SUS304)に、10ヶの接続口を45mmの間隔で溶接し、角パイプの片端は塞ぎ、もう一方の端は濾液の取り出し口を溶接した。さらにカバーの取り付けのためのネジ穴を明けた平板を溶接した。   The collection header is a square with a cross section of 5 cm on one side, welded to a stainless steel square pipe (SUS304) with a thickness of 2 mm at intervals of 45 mm, one end of the square pipe is closed, and the other end is The filtrate outlet was welded. Furthermore, a flat plate with a screw hole for attaching the cover was welded.

上記のように、中空部材を接続して連結体とする工程、連結体を集液ヘッダーおよび膜モジュールに接続する工程は、それぞれの部材を他の部材に差し込むだけで済み、位置あわせやナット締めなどが不要で、極めて容易であった。また、カバーを取り付けるだけで、各部材の接続が外れないようにすることができるので、この点においても容易であった。   As described above, the process of connecting the hollow member to form a coupling body, and the process of connecting the coupling body to the liquid collection header and the membrane module need only be performed by inserting each member into the other member, and alignment and nut tightening. Etc. are unnecessary and extremely easy. Moreover, since it is possible to prevent the connection of each member from being removed simply by attaching the cover, this is also easy in this respect.

接続部材で集液ヘッダーへ連結した膜モジュールを、図6に示す内寸巾126cm、奥行き50cm、高さ220cmのフレームに固定し、膜モジュールユニットを作製した。膜モジュールユニットの下に巾126cm、奥行き50cm、高さ70cmの散気装置を配置した。散気装置には直径7cmの散気管19を2本、25cmの間隔で配置した。   The membrane module connected to the liquid collection header by the connecting member was fixed to a frame having an inner dimension of 126 cm, a depth of 50 cm, and a height of 220 cm shown in FIG. 6 to produce a membrane module unit. An air diffuser having a width of 126 cm, a depth of 50 cm, and a height of 70 cm was disposed under the membrane module unit. Two diffuser tubes 19 having a diameter of 7 cm were arranged in the diffuser at an interval of 25 cm.

膜モジュールユニットと散気装置を深さ3.5mの活性汚泥漕(浸漬槽)に沈め、散気管より毎分250リットルの空気を出すと、毎秒100cmの上向旋回流が生じて、線速度0.8m/日で長期間良好に濾過することができた。90日運転後、接続部材と膜モジュールのハウジングとの接続部分、接続部材と集液ヘッダーとの接続部分に、磨耗、損傷はみられなかった。   When the membrane module unit and the diffuser are submerged in an activated sludge tank (immersion tank) with a depth of 3.5 m and 250 liters of air is discharged from the diffuser, an upward swirling flow of 100 cm per second is generated, resulting in a linear velocity. It was possible to filter well at 0.8 m / day for a long time. After 90 days of operation, no wear or damage was found in the connecting portion between the connecting member and the membrane module housing and in the connecting portion between the connecting member and the liquid collection header.

本発明の固液分離装置や、膜モジュールユニットは、浄水や下水の処理などの分離操作に、長寿命化であるところから好適に用いることができる。   The solid-liquid separation device and the membrane module unit of the present invention can be suitably used for separation operations such as water purification and sewage treatment because of their long life.

本発明の接続部材は、上記のような膜モジュールユニットを作成するために、好適に用いることができる。   The connecting member of the present invention can be suitably used for producing the membrane module unit as described above.

本発明の固液分離装置の一例を示す模式的斜視図である。It is a typical perspective view which shows an example of the solid-liquid separator of this invention. 本発明の固液分離装置や、本発明の膜モジュールユニットに使用する膜モジュールの一例を示す模式的斜視図である。It is a typical perspective view which shows an example of the solid-liquid separator of this invention, and the membrane module used for the membrane module unit of this invention. 本発明の接続部材の一例を示す模式的断面図である。It is typical sectional drawing which shows an example of the connection member of this invention. 本発明の接続部材の一例の要部を示す模式的断面図である。It is typical sectional drawing which shows the principal part of an example of the connection member of this invention. 本発明の接続部材の他の例を示す模式的断面図である。It is typical sectional drawing which shows the other example of the connection member of this invention. 本発明の膜モジュールユニットの一例を示す模式的側面図である。It is a typical side view which shows an example of the membrane module unit of this invention.

符号の説明Explanation of symbols

1a L型成形品メス
1b L型成形品オス
2 弾性体シール
3a、3b 突起
4 集液ヘッダー接続部
5 膜モジュール接続部
6 L型成形品メスの、L型成形品オスとの接続部
7 L型成形品オスの、L型成形品メスとの接続部
8 カバー
9 集液ヘッダー
9a 集液ヘッダーの接続口
10 フレーム
11 膜モジュール
12 中空糸
13a、13b ハウジング
14 樹脂固定部材
15 導液管
16 濾液取出口
17 I型部材
19 散気管
21 膜モジュール側弾性シール部材
22 集液ヘッダー側弾性シール部材
30 バックアップリング
31 膜モジュール側支持部材
32 集液ヘッダー側支持部材
100 接続部材
101 浸漬槽
102 膜モジュールユニット
103 吸引装置
104 分散手段
DESCRIPTION OF SYMBOLS 1a L type molded product female 1b L type molded product male 2 Elastic body seals 3a, 3b Protrusions 4 Liquid collection header connection part 5 Membrane module connection part 6 Connection part of L type molded product female with L type molded product male 7 L Connection part 8 of male molded product with female L-shaped product 8 Cover 9 Collection header 9a Collection header connection port 10 Frame 11 Membrane module 12 Hollow fiber 13a, 13b Housing 14 Resin fixing member 15 Liquid conduit 16 Filtrate Outlet 17 I-shaped member 19 Air diffuser tube 21 Membrane module side elastic seal member 22 Liquid collection header side elastic seal member 30 Backup ring 31 Membrane module side support member 32 Liquid collection header side support member 100 Connection member 101 Immersion tank 102 Membrane module unit 103 Suction device 104 Dispersing means

Claims (10)

固体を含有する被処理液を充填した浸漬槽と、該浸漬槽内に配置され、液透過性を有する中空糸を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールを複数備え、各膜モジュールのハウジングが接続部材によって接続される集液ヘッダーと、該集液ヘッダーに接続され、中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集液ヘッダーに集積して取り出す吸引装置と、中空糸表面に付着した固体を分散させ目詰まりを抑制する分散手段とを有する固液分離装置において、
接続部材と膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、接続部材と膜モジュールのハウジング間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、
接続部材と集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、接続部材と集液ヘッダー間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有することを特徴とする固液分離装置。
A pair of immersion tanks filled with a liquid to be treated containing solids, and a pair of solid fibers arranged in the immersion tank and fixed integrally so that a large number of hollow fibers having liquid permeability are juxtaposed and both ends thereof are accommodated therein. A plurality of membrane modules each having a housing, and a collection header to which the housing of each membrane module is connected by a connecting member, and a solid contained in the liquid to be processed that is connected to the collection header and permeates the hollow fiber. In a solid-liquid separation device having a suction device that collects and removes the separated and separated filtrate in a collection header, and a dispersion means that disperses solid adhering to the surface of the hollow fiber and suppresses clogging,
The membrane module-side elastic seal member that is fluid-tight and slidably connected to the connecting portion between the connection member and the membrane module housing, and the connection member and the membrane module housing are held at a constant interval to suppress mutual contact. A membrane module side support member,
A liquid collection header side elastic seal member that is fluid-tight and slidably connected to the connection portion between the connection member and the liquid collection header, and a collection member that holds the connection member and the liquid collection header at a constant interval to suppress mutual contact. A solid-liquid separator having a liquid header side support member.
膜モジュール側支持部材または集液ヘッダー側支持部材の少なくとも一つが弾性シール部材であることを特徴とする請求項1記載の固液分離装置。   The solid-liquid separator according to claim 1, wherein at least one of the membrane module side support member or the liquid collection header side support member is an elastic seal member. 弾性シール部材がOリングを有することを特徴とする請求項1または2記載の固液分離装置。   The solid-liquid separator according to claim 1 or 2, wherein the elastic seal member has an O-ring. 弾性シール部材がOリングのバックアップリングを有することを特徴とする請求項1から3のいずれか記載の固液分離装置。   4. The solid-liquid separator according to claim 1, wherein the elastic seal member has an O-ring backup ring. 固体を含有する被処理液を充填した浸漬槽内に配置され、液透過性を有する中空糸を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールを複数備え、各膜モジュールのハウジングが接続部材によって接続され、吸引装置により中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集積する集液ヘッダーを有する固液分離装置用膜モジュールユニットであって、
接続部材と膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、接続部材と膜モジュールのハウジング間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、
接続部材と集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、接続部材と集液ヘッダー間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有することを特徴とする固液分離装置用膜モジュールユニット。
A membrane having a pair of housings arranged in a dipping tank filled with a liquid to be treated containing a solid and integrally fixed so that a large number of hollow fibers having liquid permeability are juxtaposed and both ends thereof are accommodated in the interior, respectively. Solid-liquid separation comprising a plurality of modules, each membrane module housing being connected by a connecting member, and having a liquid collection header for collecting the filtrate obtained by separating and removing the solid contained in the liquid to be treated by passing through the hollow fiber with a suction device A membrane module unit for an apparatus,
The membrane module-side elastic seal member that is fluid-tight and slidably connected to the connecting portion between the connection member and the membrane module housing, and the connection member and the membrane module housing are held at a constant interval to suppress mutual contact. A membrane module side support member,
A liquid collection header side elastic seal member that is fluid-tight and slidably connected to the connection portion between the connection member and the liquid collection header, and a collection member that holds the connection member and the liquid collection header at a constant interval to suppress mutual contact. A membrane module unit for a solid-liquid separator, comprising a liquid header side support member.
膜モジュールが矩形のハウジングと、並列した中空糸によって形成される矩形状の中空糸膜面とを有し、中空糸膜面を対向して相互に並列に配置されてなることを特徴とする請求項5記載の固液分離装置用膜モジュールユニット。   The membrane module has a rectangular housing and a rectangular hollow fiber membrane surface formed by parallel hollow fibers, and the hollow fiber membrane surfaces are opposed to each other and arranged in parallel with each other. Item 6. The membrane module unit for a solid-liquid separator according to Item 5. 液透過性を有する中空糸を多数並列しその両端部をそれぞれ内部に収容するように一体的に固定した一対のハウジングを有する膜モジュールと、吸引装置により中空糸を透過させ被処理液中に含有される固体を分離除去した濾液を集積する集液ヘッダーとを接続する固液分離装置用接続部材において、
膜モジュールのハウジングとの接続部分に、液密かつ摺動可能に接続する膜モジュール側弾性シール部材と、膜モジュールのハウジングとの間を一定間隔に保持し相互の接触を抑制する膜モジュール側支持部材とを有し、
集液ヘッダーとの接続部分に、液密かつ摺動可能に接続する集液ヘッダー側弾性シール部材と、集液ヘッダーとの間を一定間隔に保持し相互の接触を抑制する集液ヘッダー側支持部材とを有することを特徴とする固液分離装置用接続部材。
A membrane module having a pair of housings integrally fixed so that a large number of liquid-permeable hollow fibers are juxtaposed and both ends thereof are accommodated inside, and the hollow fibers are permeated by a suction device and contained in the liquid to be treated In the connection member for the solid-liquid separation device for connecting the liquid collecting header for collecting the filtrate separated and removed,
Membrane module-side support that keeps the membrane module-side elastic seal member that is liquid-tight and slidably connected to the membrane-module housing connection part and the membrane module housing at a constant distance to suppress mutual contact And having a member
Liquid collection header side support that keeps the liquid collection header side elastic seal member connected to the liquid collection header in a fluid-tight and slidable manner and the liquid collection header at a constant interval and suppresses mutual contact. And a connecting member for a solid-liquid separator.
膜モジュール側支持部材または集液ヘッダー側支持部材の少なくとも一つが弾性シール部材であることを特徴とする請求項7記載の固液分離装置用接続部材。   8. The connection member for a solid-liquid separator according to claim 7, wherein at least one of the membrane module side support member or the liquid collection header side support member is an elastic seal member. 弾性シール部材がOリングを有することを特徴とする請求項7または8記載の固液分離装置用接続部材。   The connection member for a solid-liquid separator according to claim 7 or 8, wherein the elastic seal member has an O-ring. 弾性シール部材がOリングのバックアップリングを有することを特徴とする請求項7から9のいずれか記載の固液分離装置用接続部材。   The connection member for a solid-liquid separator according to any one of claims 7 to 9, wherein the elastic seal member has an O-ring backup ring.
JP2006237913A 2006-09-01 2006-09-01 Solid-liquid separator, membrane module for solid-liquid separator and connection member for solid-liquid separator Pending JP2008055376A (en)

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