JP2008049219A - Device for transferring fluid - Google Patents

Device for transferring fluid Download PDF

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JP2008049219A
JP2008049219A JP2006225103A JP2006225103A JP2008049219A JP 2008049219 A JP2008049219 A JP 2008049219A JP 2006225103 A JP2006225103 A JP 2006225103A JP 2006225103 A JP2006225103 A JP 2006225103A JP 2008049219 A JP2008049219 A JP 2008049219A
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pig
pipe
fluid
transfer
chamber
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JP4830716B2 (en
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Noriko Furumiya
徳子 古宮
Shigeharu Suzuki
重治 鈴木
Shiki Yamamoto
志記 山元
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for transferring a fluid such as food and drink of which the structure is simplified. <P>SOLUTION: The device for transferring the fluid is provided with a transferring pipe 3 to transfer the fluid from a first storing tank 1 to a secondary storing tank 2, a pig 4 that is inserted into the transferring pipe so as to be transferable, a waiting chamber 5 of the pig installed at the upstream side of the transferring pipe and a dead end chamber 6 installed at the downstream side of the transferring pipe. The waiting chamber consists of a branched pipe 5a where the front part of the pig is inserted and an extended pipe 5b where the rear part of the pig is inserted. The extended pipe is connected with a steam supply pipe 14 for sterilization and a pig working fluid supply pipe 15. A restriction implement 13 to penetrate the penetration apertures 17 of the pipe wall into the pipe is installed at the waiting chamber. When steam for sterilization is supplied from the steam supply pipe for sterilization, the restriction implement is transferred towards the pig in the waiting chamber to restrict the pig. When the pig working fluid is supplied from the pig working fluid supply pipe, the restriction is separated from the pig to release the pig. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、飲食品等の流動体を移送するための流動体移送装置に関する。   The present invention relates to a fluid transfer device for transferring a fluid such as food or drink.

一般に、飲食品等を移送する流動体移送装置は、流動体を第一の貯留タンクから第二の貯留タンクへと移送する移送管と、移送管内に移動可能に挿入されたピグと、移送管の上流側に設けられたピグの待機室と、移送管の下流側に設けられたピグの行止室とを備えている。ピグを待機室内で待機させたうえで、流動体を第一の貯留タンクから移送管内に流し込み、第二の貯留タンクへと移送する。流動体の移送が完了したら、加圧空気等の作動流体によりピグを待機室内から行止室へと送り、移送管の内壁面に付着し残留した流動体をピグで掻き落とし、第二の貯留タンクに集める。これにより、飲食品等の流動体の移送が完了した後に、移送管内に残留した流動体を除去し、第二の貯留タンク内に回収することができる(例えば、特許文献1,2,3参照。)。   In general, a fluid transfer device for transferring food and drink, a transfer pipe for transferring a fluid from a first storage tank to a second storage tank, a pig movably inserted in the transfer pipe, and a transfer pipe And a pig waiting chamber provided on the downstream side of the transfer pipe. After waiting the pig in the standby chamber, the fluid is poured from the first storage tank into the transfer pipe and transferred to the second storage tank. When the transfer of the fluid is completed, the pig is sent from the waiting chamber to the stop chamber by a working fluid such as pressurized air, and the remaining fluid adhering to the inner wall surface of the transfer pipe is scraped off by the pig, and the second storage tank To collect. Thereby, after the transfer of the fluid such as food and drink is completed, the fluid remaining in the transfer pipe can be removed and recovered in the second storage tank (see, for example, Patent Documents 1, 2, and 3). .)

特許第3600342号公報Japanese Patent No. 3600342 特開平9−192620号公報Japanese Patent Laid-Open No. 9-192620 特開2000−193199号公報JP 2000-193199 A

従来の流動体移送装置は、ピグの移送管内における位置、速度を制御しながら移送管内に残留した流動体を回収する構造を備えるものであり(例えば、特許文献1参照。)、或いはピグの洗浄室を移送管の上流側に設けピグをこの洗浄室内に拘束してピグ等を洗浄液で洗浄するものであり(例えば、特許文献2参照。)、或いは移送管に洗浄液、殺菌剤、仕上げ洗浄液等をそれぞれ送り込む多数のピグを備えるものであって(例えば、特許文献3参照。)、構造が複雑であり、大型であり、高価であり、保守点検も面倒であるという欠点を有する。また、ピグを洗浄、殺菌する場合は、ピグを専用の洗浄室内で宙吊り状態にして行うので、装置構造がさらに複雑化し、洗浄室に対するピグの出し入れを自動的に行うための装置を必要とするという欠点がある。   The conventional fluid transfer device has a structure for collecting the fluid remaining in the transfer tube while controlling the position and speed of the pig in the transfer tube (for example, see Patent Document 1), or cleaning the pig. A chamber is provided on the upstream side of the transfer pipe and the pig is constrained in the cleaning chamber to wash the pig and the like with a cleaning liquid (see, for example, Patent Document 2). (See, for example, Patent Document 3), and has a drawback that the structure is complicated, large, expensive, and troublesome to maintain. In addition, when cleaning and sterilizing a pig, the pig is suspended in a dedicated cleaning chamber, so that the structure of the device is further complicated and a device for automatically taking in and out the cleaning chamber is required. There is a drawback.

本発明はこのような問題点を解消する流動体移送装置を提供することを目的とする。   An object of this invention is to provide the fluid transfer apparatus which eliminates such a problem.

上記課題を解決するため、本発明は次のような構成を採用する。   In order to solve the above problems, the present invention employs the following configuration.

すなわち、請求項1に係る発明は、流動体(A)を第一の貯留タンク(1)から第二の貯留タンク(2)へと移送する移送管(3)と、この移送管(3)内に移動可能に挿入されたピグ(4)と、上記移送管(3)の上流側に設けられた上記ピグ(4)の待機室(5)と、上記移送管(3)の下流側に設けられた上記ピグ(4)の行止室(6)とを備えた流動体移送装置において、上記待機室(5)は、上記ピグ(4)の前部が挿入される上記移送管(3)から分岐した分岐管(5a)と、上記ピグ(4)の後部が挿入される上記分岐管(5a)の延長管(5b)とで構成され、この延長管(5b)には、殺菌用蒸気供給管(14)と、ピグ作動流体供給管(15)とが接続され、上記待機室(5)にはその管壁の貫通孔(17)を待機室(5)内へ貫通する拘束具(13)が設けられ、上記殺菌用蒸気供給管(14)から殺菌用蒸気を供給する際に、上記拘束具(13)を上記待機室(5)内のピグ(4)に向かって移動させてピグ(4)を拘束し、上記ピグ作動流体供給管(15)からピグ作動流体を供給する際に、上記拘束具(13)を上記ピグ(4)から離してピグ(4)を解放するようにしたことを特徴とする。   That is, the invention according to claim 1 includes a transfer pipe (3) for transferring the fluid (A) from the first storage tank (1) to the second storage tank (2), and the transfer pipe (3). A pig (4) movably inserted therein, a waiting chamber (5) of the pig (4) provided upstream of the transfer pipe (3), and a downstream side of the transfer pipe (3) In the fluid transfer device provided with the closing chamber (6) of the pig (4) provided, the standby chamber (5) is the transfer pipe (3) into which the front portion of the pig (4) is inserted. And a branch pipe (5b) into which the rear part of the pig (4) is inserted. The extension pipe (5b) includes a sterilizing steam. A supply pipe (14) and a pig working fluid supply pipe (15) are connected, and the standby chamber (5) has a through-hole (17) in its tube wall provided in a standby chamber ( ) Is provided with a restraining tool (13) penetrating into the sterilizing steam supply pipe (14), and when the sterilizing steam is supplied from the sterilizing steam supply pipe (14), the restraining tool (13) is connected to the pig ( 4) to move the restraint (13) away from the pig (4) when restraining the pig (4) and supplying the pig working fluid from the pig working fluid supply pipe (15). The pig (4) is released.

また、請求項2に係る発明は、請求項1に記載の流動体移送装置において、ピグ(4)に環状溝(4a)が形成され、拘束具(13)がこの環状溝(4a)内に入るとピグ(4)が拘束され、環状溝(4a)外に出るとピグ(4)が解放されるようにしたことを特徴とする。   The invention according to claim 2 is the fluid transfer device according to claim 1, wherein the annular groove (4a) is formed in the pig (4), and the restraining tool (13) is placed in the annular groove (4a). When entering, the pig (4) is restrained, and when coming out of the annular groove (4a), the pig (4) is released.

また、請求項3に係る発明は、請求項1に記載の流動体移送装置において、移送管(3)が待機室(5)と行止室(6)との間において直管とされたことを特徴とする。   The invention according to claim 3 is the fluid transfer device according to claim 1, wherein the transfer pipe (3) is a straight pipe between the standby chamber (5) and the closing chamber (6). Features.

また、請求項4に係る発明は、請求項1に記載の流動体移送装置において、ピグ(4)の前部の回りにOリング(12)が嵌め込まれたことを特徴とする。   The invention according to claim 4 is the fluid transfer device according to claim 1, characterized in that an O-ring (12) is fitted around the front portion of the pig (4).

また、請求項5に係る発明は、請求項1に記載の流動体移送装置において、ピグ(4)の外周面に、ピグ(4)の前後方向に伸びる溝(18)が形成されたことを特徴とする。   Moreover, the invention which concerns on Claim 5 WHEREIN: In the fluid transfer apparatus of Claim 1, the groove | channel (18) extended in the front-back direction of a pig (4) was formed in the outer peripheral surface of a pig (4). Features.

本発明によれば、流動体(A)を第一の貯留タンク(1)から第二の貯留タンク(2)へと移送する移送管(3)と、この移送管(3)内に移動可能に挿入されたピグ(4)と、上記移送管(3)の上流側に設けられた上記ピグ(4)の待機室(5)と、上記移送管(3)の下流側に設けられた上記ピグ(4)の行止室(6)とを備えた流動体移送装置において、上記待機室(5)は、上記ピグ(4)の前部が挿入される上記移送管(3)から分岐した分岐管(5a)と、上記ピグ(4)の後部が挿入される上記分岐管(5a)の延長管(5b)とで構成され、この延長管(5b)には、殺菌用蒸気供給管(14)と、ピグ作動流体供給管(15)とが接続され、上記待機室(5)にはその管壁の貫通孔(17)を待機室(5)内へ貫通する拘束具(13)が設けられ、上記殺菌用蒸気供給管(14)から殺菌用蒸気を供給する際に、上記拘束具(13)を上記待機室(5)内のピグ(4)に向かって移動させてピグ(4)を拘束し、上記ピグ作動流体供給管(15)からピグ作動流体を供給する際に、上記拘束具(13)を上記ピグ(4)から離してピグ(4)を解放するようにした流動体移送装置であるから、ピグ(4)の前部を分岐管(5a)で保持し、後部を延長管(5b)内に入れることでピグ(4)を待機室(5)内において宙吊り状に保持することができ、また、作業者が管外から拘束具(13)を操作してピグ(4)を待機室(5)内に拘束することができる。したがって、従来の特殊な洗浄室やピグ移動装置等を設けることなくピグ(4)を洗浄ないし殺菌することができ、ひいては流動体移送装置の小型化、簡易化が可能となる。   According to the present invention, the transfer pipe (3) for transferring the fluid (A) from the first storage tank (1) to the second storage tank (2) and movable in the transfer pipe (3) The pig (4) inserted into the pipe, the waiting chamber (5) of the pig (4) provided on the upstream side of the transfer pipe (3), and the above-mentioned provided on the downstream side of the transfer pipe (3) In the fluid transfer device including the closing chamber (6) of the pig (4), the standby chamber (5) is branched from the transfer pipe (3) into which the front portion of the pig (4) is inserted. A pipe (5a) and an extension pipe (5b) of the branch pipe (5a) into which the rear part of the pig (4) is inserted. The extension pipe (5b) includes a sterilization steam supply pipe (14 ) And a pig working fluid supply pipe (15), and the standby chamber (5) penetrates the through hole (17) of the tube wall into the standby chamber (5). When a bundle (13) is provided and sterilization steam is supplied from the sterilization steam supply pipe (14), the restraint (13) is moved toward the pig (4) in the standby chamber (5). When restraining the pig (4) and supplying the pig working fluid from the pig working fluid supply pipe (15), the restraining tool (13) is separated from the pig (4) and the pig (4) is moved. Since the fluid transfer device is designed to be released, the front part of the pig (4) is held by the branch pipe (5a), and the rear part is put into the extension pipe (5b) so that the pig (4) is placed in the waiting room ( 5) It can be held suspended in the interior, and the operator can restrain the pig (4) in the waiting room (5) by operating the restraining tool (13) from the outside of the tube. Therefore, the pig (4) can be cleaned or sterilized without providing a conventional special cleaning chamber, pig moving device, or the like, and the fluid transfer device can be downsized and simplified.

また、本発明において、移送管(3)が待機室(5)と行止室(6)との間において直管とされた場合は、流動体移送装置の更なる小型化、簡易化が可能となり、また、ピグ(4)を行止室(6)から待機室(5)へと復帰させる場合も単に棒等を移送管(3)内に挿入してピグ(4)を後退させる等きわめて簡易に行うことが可能となる。   In the present invention, when the transfer pipe (3) is a straight pipe between the standby chamber (5) and the closing chamber (6), the fluid transfer device can be further downsized and simplified. In addition, when returning the pig (4) from the closing chamber (6) to the standby chamber (5), it is very easy to simply insert a rod or the like into the transfer pipe (3) and retract the pig (4). Can be done.

また、本発明において、ピグ(4)の外周面に、ピグ(4)の前後方向に伸びる溝(18)が形成された場合は、殺菌用の蒸気を溝(18)内に導いてピグ(4)の外周面をより適正に殺菌することができる。   Moreover, in this invention, when the groove | channel (18) extended in the front-back direction of a pig (4) is formed in the outer peripheral surface of a pig (4), the vapor | steam for sterilization is guide | induced into a groove | channel (18) and pig ( The outer peripheral surface of 4) can be sterilized more appropriately.

次に、本発明の実施の形態について図面を参照して説明する。   Next, embodiments of the present invention will be described with reference to the drawings.

<実施の形態1>
図1に示すように、この流動体移送装置は、スープ、ソース、ジュース等の流動体を第一の貯留タンク1から第二の貯留タンク2へと移送する移送管3と、この移送管3内に移動可能に挿入されたピグ4と、移送管3の上流側に設けられたピグ4の待機室5と、移送管3の下流側に設けられたピグ4の行止室6とを備える。
<Embodiment 1>
As shown in FIG. 1, this fluid transfer device includes a transfer pipe 3 that transfers a fluid such as soup, sauce, juice, etc., from a first storage tank 1 to a second storage tank 2, and this transfer pipe 3. A pig 4 movably inserted therein, a waiting chamber 5 for the pig 4 provided on the upstream side of the transfer pipe 3, and a closing chamber 6 for the pig 4 provided on the downstream side of the transfer pipe 3 are provided.

第一の貯留タンク1は、この流動体移送装置で移送しようとする流動体であるスープ、ソース、ジュース等を溜めておくための容積の大きい密封容器である。この第一の貯留タンク1に移送管3の上流部である送出管7が連結される。この送出管7にポンプ8が設置される。ポンプ8の駆動により、流動体が第一の貯留タンク1から移送管3へと圧送される。また、第一の貯留タンク1には、殺菌用蒸気の供給管9が連結される。   The first storage tank 1 is a sealed container having a large volume for storing soup, sauce, juice and the like which are fluids to be transferred by the fluid transfer device. The first storage tank 1 is connected to a delivery pipe 7 that is upstream of the transfer pipe 3. A pump 8 is installed in the delivery pipe 7. The fluid is pumped from the first storage tank 1 to the transfer pipe 3 by driving the pump 8. Further, a sterilization steam supply pipe 9 is connected to the first storage tank 1.

第二の貯留タンク2は、第一の貯留タンク1と同様な大きさを有し、移送管3の下流部である流入管10が連結される。第一の貯留タンク1内の流動体は上記送出管7及び移送管3を経て流入管10からこの第二の貯留タンク2内に流入する。第二の貯留タンク2には、上記殺菌用蒸気の供給管9からこの流動体移送装置内に注入された蒸気を流動体移送装置外に排出するための排気管11が接続される。当初第一及び第二の貯留タンク1,2内は空の状態とされ、殺菌用蒸気の供給管9から流動体移送装置内に蒸気が注入されると、蒸気は第一の貯留タンク1、送出管7、ポンプ8、移送管3、流入管10、第二の貯留タンク2等の内部を殺菌した後、排気管11から排出される。この蒸気は例えば130℃程度であり、約30分間注入される。また、第二の貯留タンク2には、図示しないが袋、容器等に流動体を充填して包装する無菌充填機に流動体を送るための導管が接続される。   The second storage tank 2 has the same size as the first storage tank 1 and is connected to an inflow pipe 10 that is a downstream portion of the transfer pipe 3. The fluid in the first storage tank 1 flows into the second storage tank 2 from the inflow pipe 10 through the delivery pipe 7 and the transfer pipe 3. Connected to the second storage tank 2 is an exhaust pipe 11 for discharging the steam injected from the sterilizing steam supply pipe 9 into the fluid transfer apparatus to the outside of the fluid transfer apparatus. Initially, the first and second storage tanks 1 and 2 are emptied, and when steam is injected into the fluid transfer device from the sterilizing steam supply pipe 9, the steam is stored in the first storage tank 1, After the inside of the delivery pipe 7, the pump 8, the transfer pipe 3, the inflow pipe 10, the second storage tank 2, etc. is sterilized, it is discharged from the exhaust pipe 11. This vapor is, for example, about 130 ° C. and is injected for about 30 minutes. The second storage tank 2 is connected to a conduit (not shown) for sending the fluid to an aseptic filling machine that fills and packs the fluid in bags, containers and the like.

移送管3は、その上流側から下流側へと所望の箇所で屈曲して伸びるものであってもよいが、望ましくは図1に示すように待機室5と行止室6との間において直管すなわち真っ直ぐに伸びる管として構成される。これにより、流動体移送装置の構造が簡素化され、省スペース化も可能になる。   The transfer pipe 3 may be bent and extended at a desired location from the upstream side to the downstream side, but preferably a straight pipe between the standby chamber 5 and the closing chamber 6 as shown in FIG. That is, it is configured as a straight tube. Thereby, the structure of the fluid transfer device is simplified, and space saving is also possible.

ピグ4は、軟質材であり弾性材である樹脂、ゴム等により、図2および図3に示すごとく、略円柱体として形成される。ピグ4は、移送管3内を移動しつつ移送管3の内面に付着し残留した流動体を掻き落とすことができるように、その外径が移送管3の内径よりもやや小さくなるように形成される。ピグ4の前部すなわち移送管3内で流動体の流れる方向に向く前部分の回りには、必要に応じてOリング12が嵌め込まれる。Oリング12により移送管3の内面に付着した流動体はより効果的に掻き落とされる。   As shown in FIGS. 2 and 3, the pig 4 is formed as a substantially cylindrical body by a resin, rubber, or the like that is a soft material and an elastic material. The pig 4 is formed so that its outer diameter is slightly smaller than the inner diameter of the transfer pipe 3 so that the fluid remaining on the inner surface of the transfer pipe 3 while moving in the transfer pipe 3 can be scraped off. Is done. An O-ring 12 is fitted around the front part of the pig 4, that is, around the front part of the transfer pipe 3 that faces the flowing direction of the fluid. The fluid adhered to the inner surface of the transfer pipe 3 by the O-ring 12 is scraped off more effectively.

また、ピグ4の中央部には、後述する拘束具13が係脱自在に入り込む環状溝4aが設けられる。拘束具13がこの環状溝4a内に入り込むとピグ4は待機室5内の定位置から移動しないように拘束され、環状溝4a外に出るとピグ4は解放され移送管3内を移動可能となる。   In addition, an annular groove 4 a into which a later-described restraining tool 13 enters and disengages is provided at the center of the pig 4. When the restraining tool 13 enters the annular groove 4a, the pig 4 is restrained from moving from a fixed position in the standby chamber 5, and when it moves out of the annular groove 4a, the pig 4 is released and can move within the transfer pipe 3. Become.

待機室5は、ピグ4の前部が挿入される移送管3と略同じ太さの分岐管5aと、ピグ4の後部が挿入される分岐管5aの延長管5bとで構成される。分岐管5aは移送管3の上流から分岐し、この分岐管5aの先端部に上記第一の貯留タンク1から伸びる送出管7の先端が連結される。延長管5bはピグ4の径よりも大きい内径を有し、ピグ4の外周面と延長管5bの内周面との間に空室が形成される。延長管5bと分岐管5aとの間には内径を徐々に変化させるための円錐管5cが必要に応じて設けられる。もちろん、分岐管5aaと延長管5bは移送管3と同じ太さにしてもよい。   The waiting chamber 5 includes a branch pipe 5a having a thickness substantially the same as the transfer pipe 3 into which the front part of the pig 4 is inserted, and an extension pipe 5b of the branch pipe 5a into which the rear part of the pig 4 is inserted. The branch pipe 5a branches from the upstream of the transfer pipe 3, and the tip of the delivery pipe 7 extending from the first storage tank 1 is connected to the tip of the branch pipe 5a. The extension pipe 5b has an inner diameter larger than the diameter of the pig 4, and an empty space is formed between the outer peripheral surface of the pig 4 and the inner peripheral face of the extension pipe 5b. A conical tube 5c for gradually changing the inner diameter is provided between the extension tube 5b and the branch tube 5a as necessary. Of course, the branch pipe 5aa and the extension pipe 5b may have the same thickness as the transfer pipe 3.

延長管5bには、殺菌用蒸気供給管14と、ピグ作動流体供給管15とが接続される。また、殺菌用蒸気の排気管16も接続される。殺菌用蒸気供給管14から殺菌用の蒸気が延長管5b内に注入されると、この蒸気がピグ4の表面を加熱殺菌する。この蒸気は例えば130℃程度であり、約30分間注入される。ピグ4は待機中その前部が分岐管5a内に嵌り込むことから延長管5b内で宙吊り状に保持され、その略全表面に蒸気が接触する。従って、ピグ4の表面が適正に殺菌処理される。蒸気はピグ4の殺菌後、延長管5bに接続された排気管16から外部に排出される。また、殺菌用蒸気の供給を停止し、ピグ作動流体をその供給管15から延長管5b内に注入すると、その圧力によりピグ4が待機室5から移送管3内に出て移送管3内を下流側に移動し行止室6内に到達して停止する。ピグ作動流体としては加圧した空気、水等を使用することができる。ピグ作動流体の圧力は0.3〜0.4MPa程度である。   A sterilization steam supply pipe 14 and a pig working fluid supply pipe 15 are connected to the extension pipe 5b. An exhaust pipe 16 for sterilizing steam is also connected. When sterilizing steam is injected into the extension pipe 5b from the sterilizing steam supply pipe 14, the steam heat sterilizes the surface of the pig 4. This vapor is, for example, about 130 ° C. and is injected for about 30 minutes. Since the front part of the pig 4 is fitted into the branch pipe 5a during standby, the pig 4 is held suspended in the extension pipe 5b, and the vapor contacts the substantially entire surface. Therefore, the surface of the pig 4 is appropriately sterilized. After the sterilization of the pig 4, the steam is discharged to the outside from the exhaust pipe 16 connected to the extension pipe 5 b. Further, when the supply of the sterilizing steam is stopped and the pig working fluid is injected into the extension pipe 5b from the supply pipe 15, the pig 4 comes out of the standby chamber 5 into the transfer pipe 3 due to the pressure. It moves downstream and reaches the stop chamber 6 and stops. Pressurized air, water, or the like can be used as the pig working fluid. The pressure of the pig working fluid is about 0.3 to 0.4 MPa.

待機室5には、延長管5bの管壁に形成された貫通孔17を管内へ貫通する拘束具13が設けられる。拘束具13は具体的には丸棒であり、作業者が貫通孔17から待機室5内に拘束具13を挿入した際にその先端部がピグ4の環状溝4a内に食い込むことで、ピグ4を待機室5中に拘束する。これにより、殺菌用蒸気供給管14から殺菌用蒸気を供給する際に、ピグ4は蒸気圧に抗して待機室5中の定位置に留まることになる。また、作業者が拘束具13を延長管5bの外側へと引いて拘束具13の先端部をピグ4の環状溝4aから離脱させると、ピグ4は待機室5中での拘束を解かれる。これにより、ピグ作動流体供給管15からピグ作動流体が供給されると、ピグ4は待機室5から移送管3内に押し出されることとなる。   The waiting chamber 5 is provided with a restraining tool 13 that penetrates the through hole 17 formed in the tube wall of the extension tube 5b into the tube. Specifically, the restraining tool 13 is a round bar, and when the operator inserts the restraining tool 13 into the standby chamber 5 from the through-hole 17, the tip of the restraining tool 13 bites into the annular groove 4 a of the pig 4. 4 is restrained in the waiting room 5. Accordingly, when supplying the sterilizing steam from the sterilizing steam supply pipe 14, the pig 4 stays at a fixed position in the standby chamber 5 against the steam pressure. Further, when the operator pulls the restraining tool 13 to the outside of the extension pipe 5 b to disengage the tip of the restraining tool 13 from the annular groove 4 a of the pig 4, the pig 4 is released from the restraint in the standby chamber 5. Thus, when the pig working fluid is supplied from the pig working fluid supply pipe 15, the pig 4 is pushed out from the standby chamber 5 into the transfer pipe 3.

行止室6は、移送管3の下流端に移送管3の延長部として設けられる。この延長部側の末端は端板6aで閉じられ、ピグ4はこの端板6aに当たって停止する。この行止室6の上流端から上記第二の貯留タンク2に向かって移送管3の下流部である流入管10が伸びている。ピグ4が上記待機室5から行止室6へと移動することにより、移送管3の内壁面に付着し残留した流動体がピグ4により掻き落とされ、流入管10から第二の貯留タンク2内に流れ込むことで回収される。   The closing chamber 6 is provided as an extension of the transfer pipe 3 at the downstream end of the transfer pipe 3. The end on the extension side is closed with an end plate 6a, and the pig 4 stops by hitting the end plate 6a. An inflow pipe 10, which is a downstream portion of the transfer pipe 3, extends from the upstream end of the closing chamber 6 toward the second storage tank 2. When the pig 4 moves from the standby chamber 5 to the closing chamber 6, the fluid that adheres to and remains on the inner wall surface of the transfer pipe 3 is scraped off by the pig 4, and the inflow pipe 10 passes through the second storage tank 2. It is collected by flowing into the.

次に、上記流動体移送装置の作用について説明する。   Next, the operation of the fluid transfer device will be described.

(1)当初、図1に示す第一及び第二の貯留タンク1,2内は空の状態とされる。また、図2に示すように、作業者により拘束具13が延長管5bの貫通孔17から待機室5内に挿入され、拘束具13の先端がピグ4の環状溝4aに差し込まれる。これにより、ピグ4は待機室5内に拘束される。   (1) Initially, the first and second storage tanks 1 and 2 shown in FIG. 1 are emptied. As shown in FIG. 2, the operator inserts the restraining tool 13 into the standby chamber 5 from the through hole 17 of the extension pipe 5 b and inserts the tip of the restraining tool 13 into the annular groove 4 a of the pig 4. Thereby, the pig 4 is restrained in the waiting room 5.

(2)図4に示すように、殺菌用の蒸気が殺菌用蒸気の供給管9から第一の貯留タンク1内に注入される。この蒸気は第一の貯留タンク1から、送出管7、ポンプ8、移送管3、流入管10、第二の貯留タンク2へと流れつつこれらの内部を殺菌した後、排気管11から第二の貯留タンク2外へ排出される。
また、図2に示すように、殺菌用の蒸気は、待機室5内すなわち延長管5b、分岐管5aの内部にも殺菌用蒸気供給管14から注入される。ピグ4は待機室5内においてその前部が分岐管5a内に嵌り込み延長管5b内で宙吊り状に保持される。これにより、延長管5b内に注入された蒸気はピグ4の略全表面に接触して殺菌する。蒸気は延長管5bがピグ4のOリング12で遮断されているので、ピグ4の殺菌後、延長管5bに接続された排気管16から外部に排出される。
かくて流動体移送装置の内部が殺菌処理されると、殺菌用蒸気供給管9,14、排気管11,16等の各種配管に設けられた図示しないバルブが閉じられ、系内が密閉される。
(2) As shown in FIG. 4, sterilizing steam is injected into the first storage tank 1 from the sterilizing steam supply pipe 9. The steam flows from the first storage tank 1 to the delivery pipe 7, the pump 8, the transfer pipe 3, the inflow pipe 10, and the second storage tank 2. It is discharged out of the storage tank 2.
Further, as shown in FIG. 2, the sterilizing steam is also injected from the sterilizing steam supply pipe 14 into the standby chamber 5, that is, inside the extension pipe 5b and the branch pipe 5a. The front part of the pig 4 is fitted in the branch pipe 5a in the standby chamber 5, and is held suspended in the extension pipe 5b. Thereby, the vapor | steam inject | poured in the extension pipe | tube 5b contacts the substantially whole surface of the pig 4, and is disinfected. Since the extension pipe 5 b is blocked by the O-ring 12 of the pig 4, the steam is discharged outside from the exhaust pipe 16 connected to the extension pipe 5 b after the sterilization of the pig 4.
Thus, when the inside of the fluid transfer device is sterilized, valves (not shown) provided in various pipes such as the sterilizing steam supply pipes 9 and 14 and the exhaust pipes 11 and 16 are closed and the system is sealed. .

(3)図5に示すように、殺菌された第一の貯留タンク1内にスープ、ソース、ジュース等所望の流動体Aが無菌的に一定量充填され、再び第一の貯留タンク1が密閉される。   (3) As shown in FIG. 5, the sterilized first storage tank 1 is aseptically filled with a desired amount of fluid A such as soup, sauce and juice, and the first storage tank 1 is sealed again. Is done.

(4)ポンプ8の駆動により、図5に示す如く、流動体Aが第一の貯留タンク1から移送管3の上流側の送出管7内に流入する。移送管3の上流側の分岐管5aはピグ4のOリング12により閉じられているので、分岐管5aや延長管5bへの流動体Aの流入は阻止される。移送管3内に流入した流動体Aは、移送管3内を下流側に圧送され、移送管3の下流側の流入管10から第二の貯留タンク2内に流入する。   (4) By driving the pump 8, the fluid A flows from the first storage tank 1 into the delivery pipe 7 upstream of the transfer pipe 3 as shown in FIG. 5. Since the branch pipe 5a on the upstream side of the transfer pipe 3 is closed by the O-ring 12 of the pig 4, the inflow of the fluid A to the branch pipe 5a and the extension pipe 5b is prevented. The fluid A flowing into the transfer pipe 3 is pumped downstream in the transfer pipe 3 and flows into the second storage tank 2 from the inflow pipe 10 on the downstream side of the transfer pipe 3.

(5)第一の貯留タンク1から第二の貯留タンク2への流動体Aの移送が終了すると、図6に示すように、作業者が拘束具13を延長管5bの外側へと引く。拘束具13は延長管5bの貫通孔17から抜き取ってもよいし、貫通孔17内に残してもよい。貫通孔17内に残すようにすると、ピグ作動流体の漏れ出しを防止することができる。このように拘束具13を管外に引いて拘束具13の先端部をピグ4の環状溝4aから離脱させると、ピグ4は待機室5内での拘束を解かれる。   (5) When the transfer of the fluid A from the first storage tank 1 to the second storage tank 2 is completed, the operator pulls the restraining tool 13 to the outside of the extension pipe 5b as shown in FIG. The restraining tool 13 may be extracted from the through hole 17 of the extension pipe 5 b or may remain in the through hole 17. If left in the through hole 17, leakage of the pig working fluid can be prevented. Thus, when the restraint 13 is pulled out of the pipe and the tip of the restraint 13 is detached from the annular groove 4 a of the pig 4, the pig 4 is released from the restraint in the standby chamber 5.

(6)図6に示すように、ピグ作動流体供給管15からピグ作動流体が延長管5b内に供給されると、その圧力でピグ4は待機室5から移送管3内に押し出され、移送管3内を下流側に移動する。
ピグ4は移送管3内を移動しつつ、移送管3の内壁面に付着し残留した流動体を掻き落とし、掻き落とした流動体を流入管10から第二の貯留タンク2内に流し込む。
(6) As shown in FIG. 6, when the pig working fluid is supplied from the pig working fluid supply pipe 15 into the extension pipe 5b, the pig 4 is pushed out from the standby chamber 5 into the transfer pipe 3 by the pressure. The pipe 3 moves downstream.
The pig 4 moves through the transfer pipe 3, scrapes off the remaining fluid adhering to the inner wall surface of the transfer pipe 3, and flows the scraped-down fluid into the second storage tank 2 from the inflow pipe 10.

(7)やがてピグ4は、図7に示すように行止室6内に入り込み、端板6aに当たって停止する。これにより、移送管3内に残留したすべての流動体の回収が完了し、また第一の貯留タンク1から第二の貯留タンク2への流動体の移送が完了する。   (7) Eventually, the pig 4 enters the closing chamber 6 as shown in FIG. 7, hits the end plate 6a, and stops. Thereby, the recovery of all the fluid remaining in the transfer pipe 3 is completed, and the transfer of the fluid from the first storage tank 1 to the second storage tank 2 is completed.

(8)第二の貯留タンク2には、図示しない導管が接続され、第二の貯留タンク2内の流動体Aはこの導管から図示しない無菌充填機に送られ、袋、容器等に充填され包装される。   (8) A conduit (not shown) is connected to the second storage tank 2, and the fluid A in the second storage tank 2 is sent from this conduit to an aseptic filling machine (not shown) and filled into bags, containers, and the like. Packaged.

(9)行止室6内に入ったピグ4は、例えば端板6aに予め穿設されプラグで閉じられた孔から作業者によって操作棒が挿入されることにより、待機室5内へ押し戻される。或いは端板6aの孔から圧縮空気を注入して押し戻すことも可能である。
待機室5内に復帰したピグ4は、図1及び図2に示すように、拘束具13により再び待機室5内に拘束される。
(9) The pig 4 that has entered the closing chamber 6 is pushed back into the waiting chamber 5 by inserting an operating rod by an operator through a hole that has been previously drilled in the end plate 6a and closed with a plug, for example. Alternatively, it is also possible to inject compressed air from the hole of the end plate 6a and push it back.
As shown in FIGS. 1 and 2, the pig 4 that has returned to the waiting chamber 5 is again restrained in the waiting chamber 5 by the restraining tool 13.

<実施の形態2>
図8に示すように、この実施の形態2では、実施の形態1と異なり、移送管3から分岐する分岐管5aとその延長管5bが移送管3と同じ太さに形成される。
<Embodiment 2>
As shown in FIG. 8, in the second embodiment, unlike the first embodiment, the branch pipe 5 a branched from the transfer pipe 3 and its extension pipe 5 b are formed to the same thickness as the transfer pipe 3.

また、図9に示すように、ピグ4の外周面には、ピグ4の前後方向に伸びる溝18が複数本形成される。これにより、殺菌用蒸気供給管14から注入される蒸気が溝18を通ってピグ4の外周面の全体に行き渡ることになり、ピグ4がより適正に殺菌されることになる。   As shown in FIG. 9, a plurality of grooves 18 extending in the front-rear direction of the pig 4 are formed on the outer peripheral surface of the pig 4. As a result, the steam injected from the sterilizing steam supply pipe 14 passes through the groove 18 to the entire outer peripheral surface of the pig 4, and the pig 4 is sterilized more appropriately.

なお、図8及び図9において実施の形態1における部分と同じ部分には同一符号を用いて示すことで重複した説明を省略する。   8 and 9, the same parts as those in Embodiment 1 are denoted by the same reference numerals, and redundant description is omitted.

本発明は以上説明したように構成されるが、上記実施の形態に限定されるものではなく、本発明の要旨の範囲内において種々変更可能である。例えば、ピグは上記実施の形態では円柱形としたが、その他例えば複数個の球体を一方向で連結したような構造とすることもできる。また、拘束具は上記実施の形態では丸棒としたが、その他例えばネジ棒として貫通孔に形成した雌ネジに螺合させてもよい。   Although the present invention is configured as described above, the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the gist of the present invention. For example, the pig has a cylindrical shape in the above embodiment, but may have a structure in which, for example, a plurality of spheres are connected in one direction. Moreover, although the restraint tool is a round bar in the above-described embodiment, it may be screwed into a female screw formed in the through hole as, for example, a screw bar.

本発明に係る流動体移送装置の概念図である。It is a conceptual diagram of the fluid transfer apparatus which concerns on this invention. 図1中、要部の拡大図である。In FIG. 1, it is an enlarged view of the principal part. ピグの一例の斜視図である。It is a perspective view of an example of a pig. 殺菌工程中における流動体移送装置の概念図である。It is a conceptual diagram of the fluid transfer apparatus in the sterilization process. 流動体移送工程中における流動体移送装置の概念図である。It is a conceptual diagram of the fluid transfer apparatus in a fluid transfer process. 流動体回収工程中における流動体移送装置の概念図である。It is a conceptual diagram of the fluid transfer apparatus in a fluid collection | recovery process. 流動体回収完了時における流動体移送装置の概念図である。It is a conceptual diagram of the fluid transfer apparatus at the time of completion of fluid collection | recovery. 本発明の実施の形態2における要部の拡大図である。It is an enlarged view of the principal part in Embodiment 2 of this invention. 本発明の実施の形態2で用いるピグの斜視図である。It is a perspective view of the pig used in Embodiment 2 of the present invention.

符号の説明Explanation of symbols

A…流動体
1…第一の貯留タンク
2…第二の貯留タンク
3…移送管
4…ピグ
4a…環状溝
5…待機室
5a…分岐管
5b…延長管
6…行止室
12…Oリング
13…拘束具
14…殺菌用蒸気供給管
15…ピグ作動流体供給管
17…貫通孔
18…溝
DESCRIPTION OF SYMBOLS A ... Fluid 1 ... First storage tank 2 ... Second storage tank 3 ... Transfer pipe 4 ... Pig 4a ... Ring groove 5 ... Standby chamber 5a ... Branch pipe 5b ... Extension pipe 6 ... Closure chamber 12 ... O-ring 13 ... restraint tool 14 ... steam supply pipe for sterilization 15 ... pig working fluid supply pipe 17 ... through hole 18 ... groove

Claims (5)

流動体を第一の貯留タンクから第二の貯留タンクへと移送する移送管と、この移送管内に移動可能に挿入されたピグと、上記移送管の上流側に設けられた上記ピグの待機室と、上記移送管の下流側に設けられた上記ピグの行止室とを備えた流動体移送装置において、上記待機室は、上記ピグの前部が挿入される上記移送管から分岐した分岐管と、上記ピグの後部が挿入される上記分岐管の延長管とで構成され、この延長管には、殺菌用蒸気供給管と、ピグ作動流体供給管とが接続され、上記待機室にはその管壁の貫通孔を待機室内へ貫通する拘束具が設けられ、上記殺菌用蒸気供給管から殺菌用蒸気を供給する際に、上記拘束具を上記待機室内のピグに向かって移動させてピグを拘束し、上記ピグ作動流体供給管からピグ作動流体を供給する際に、上記拘束具を上記ピグから離してピグを解放するようにしたことを特徴とする流動体移送装置。   A transfer pipe for transferring the fluid from the first storage tank to the second storage tank, a pig inserted movably in the transfer pipe, and a waiting room for the pig provided on the upstream side of the transfer pipe And a fluid transfer device comprising a pig closing chamber provided downstream of the transfer pipe, wherein the standby chamber includes a branch pipe branched from the transfer pipe into which a front portion of the pig is inserted. The extension pipe of the branch pipe into which the rear portion of the pig is inserted is connected to a steam supply pipe for sterilization and a pig working fluid supply pipe. The pipe is connected to the standby chamber. A restraint that penetrates the through hole of the wall into the standby chamber is provided, and when supplying the sterilization steam from the sterilization steam supply pipe, the restraint is moved toward the pig in the standby chamber to restrain the pig. The pig working fluid is supplied from the pig working fluid supply pipe. , The fluid transfer device, characterized in that the restraint was to release the pig away from the pig. 請求項1に記載の流動体移送装置において、ピグに環状溝が形成され、拘束具がこの環状溝内に入るとピグが拘束され、環状溝外に出るとピグが解放されるようにしたことを特徴とする流動体移送装置。   2. The fluid transfer device according to claim 1, wherein an annular groove is formed in the pig, the pig is restrained when the restraining tool enters the annular groove, and the pig is released when it comes out of the annular groove. A fluid transfer device. 請求項1に記載の流動体移送装置において、移送管が待機室と行止室との間において直管とされたことを特徴とする流動体移送装置。   2. The fluid transfer apparatus according to claim 1, wherein the transfer pipe is a straight pipe between the standby chamber and the closing chamber. 請求項1に記載の流動体移送装置において、ピグの前部の回りにOリングが嵌め込まれたことを特徴とする流動体移送装置。   2. The fluid transfer device according to claim 1, wherein an O-ring is fitted around a front portion of the pig. 請求項1に記載の流動体移送装置において、ピグの外周面に、ピグの前後方向に伸びる溝が形成されたことを特徴とする流動体移送装置。   2. The fluid transfer device according to claim 1, wherein a groove extending in the front-rear direction of the pig is formed on the outer peripheral surface of the pig.
JP2006225103A 2006-08-22 2006-08-22 Fluid transfer device Expired - Fee Related JP4830716B2 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5995962A (en) * 1982-11-19 1984-06-02 Hakko Co Ltd Pig for repairing inside surface of installed pipe
JPH09192620A (en) * 1996-01-19 1997-07-29 Tsuuhen Haagen Japan:Kk Pig cleaning method and pig cleaner
JP2001179199A (en) * 1999-12-22 2001-07-03 Lion Corp Method and system for cleaning fluid transfer pipeline/ equipment
JP2003039035A (en) * 2001-07-30 2003-02-12 Soken Chem & Eng Co Ltd Simple-shaped bidirectional pig
JP2005040742A (en) * 2003-07-24 2005-02-17 Sadakuni Daiku Automatic transportation pipe washing apparatus using pig

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5995962A (en) * 1982-11-19 1984-06-02 Hakko Co Ltd Pig for repairing inside surface of installed pipe
JPH09192620A (en) * 1996-01-19 1997-07-29 Tsuuhen Haagen Japan:Kk Pig cleaning method and pig cleaner
JP2001179199A (en) * 1999-12-22 2001-07-03 Lion Corp Method and system for cleaning fluid transfer pipeline/ equipment
JP2003039035A (en) * 2001-07-30 2003-02-12 Soken Chem & Eng Co Ltd Simple-shaped bidirectional pig
JP2005040742A (en) * 2003-07-24 2005-02-17 Sadakuni Daiku Automatic transportation pipe washing apparatus using pig

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