JP2008044020A - Method and device for adjusting oscillation of electrodeposited internal gear type grinding wheel - Google Patents

Method and device for adjusting oscillation of electrodeposited internal gear type grinding wheel Download PDF

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JP2008044020A
JP2008044020A JP2006218963A JP2006218963A JP2008044020A JP 2008044020 A JP2008044020 A JP 2008044020A JP 2006218963 A JP2006218963 A JP 2006218963A JP 2006218963 A JP2006218963 A JP 2006218963A JP 2008044020 A JP2008044020 A JP 2008044020A
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internal gear
base metal
gear type
electrodeposited
runout
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Kazuhiro Fujisaki
和寛 藤嵜
Hiroaki Endo
裕章 遠藤
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Mitsubishi Materials Kobe Tools Corp
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Mitsubishi Materials Kobe Tools Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and device for adjusting oscillation of a grinding wheel of an electrodeposited internal gear type, which easily performs oscillation adjusting work for making the center axis of the grinding wheel of the electrodeposited internal gear type formed by electrodepositing an abrasive grain layer on the annular inner peripheral surface, match with the rotational axis of a grinding device when fitting to the grinding device. <P>SOLUTION: The oscillation adjusting device 30 is provided with a grinding part 3 of a gear type in the inner peripheral surface of a circular ring-like base metal 2 to make the center axis O of the grinding wheel 1 of thr electrodeposited internal gear type having a ring-like adjustment surface 8 around the center axis O of the base metal 2, match with the rotational axis X of the grinding wheel. The oscillation adjusting device 30 comprises a presser roller 32 which is formed in the base metal 2 freely to approach for abutment toward an adjustment surface 8 in the radial direction in relation to the rotational axis X and opposed to the adjustment surface 8 formed around the center axis O, while rotating the base metal 2 around the rotational axis X. The presser roller 32 pushes the adjustment surface 8 to make the center axis O of the grinding wheel 1 of the electrodeposited internal gear type, match with the rotational axis X of the grinding wheel. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、ワークとなる歯車の外周に形成された歯面を研削する電着内歯車型砥石の中心軸線を、この電着内歯車型砥石を取付ける研削装置の回転軸線と一致するように調整する電着内歯車型砥石の振れ調整方法および振れ調整装置に関するものである。   The present invention adjusts the central axis of the electrodeposited internal gear type grindstone for grinding the tooth surface formed on the outer periphery of the gear serving as a workpiece so as to coincide with the rotation axis of the grinding apparatus for mounting the electrodeposited internal gear type grindstone. The present invention relates to a runout adjustment method and runout adjustment apparatus for an electrodeposited internal gear type grindstone.

従来、台金の内歯面に、ワークとなる歯車の外周に形成された歯面を研削するための歯型が形成された内歯車型砥石の中心軸線と、研削装置の回転機構の回転軸線とを一致させる場合、研削装置に取り付けた内歯車型砥石を上記回転軸線廻りに回転させながら、内歯面をドレスギヤによってドレッシングして、内歯面をなす形状を上記回転軸線を中心とした位置に成形することで中心軸線と回転軸線を一致させていた。   Conventionally, the central axis of the internal gear type grindstone in which the tooth mold for grinding the tooth surface formed on the outer periphery of the gear serving as the workpiece is formed on the inner tooth surface of the base metal, and the rotation axis of the rotating mechanism of the grinding device When the internal gear type grindstone attached to the grinding device is rotated around the rotation axis, the inner tooth surface is dressed by the dress gear, and the shape forming the inner tooth surface is a position around the rotation axis. The center axis and the rotation axis were made to coincide with each other by molding into the same shape.

ところが、例えば、特許文献1に記載された電着内歯車型砥石のような場合、内歯を形成する概略環状の台金の内歯面に硬質のCBN等を含む硬質砥粒が電着されており、内歯面をドレッシングして所定の寸法、形状に成形して電着内歯車型砥石の中心軸線と研削装置の回転軸線とを一致させることが困難である。   However, for example, in the case of the electrodeposited internal gear type grindstone described in Patent Document 1, hard abrasive grains containing hard CBN or the like are electrodeposited on the inner tooth surface of a substantially annular base metal that forms the inner teeth. Therefore, it is difficult to match the central axis of the electrodeposited internal gear type grindstone with the rotational axis of the grinding device by dressing the inner tooth surface and forming it into a predetermined size and shape.

そのため、CBN砥粒を電着して内歯面が所定の寸法、形状とされた台金の中心軸線を、研削装置の駆動部の回転軸線に一致させて取り付けることが必要とされる。しかし、内歯車型砥石の台金は円環状で、台金上に中心軸線が形成されないために、中心軸線と上記駆動部の回転軸線とを突き合わせるための指標を設けることができず、電着内歯車型砥石の中心軸線と上記駆動部の回転軸線とが一致したかどうかを確認することは非常に困難である。   For this reason, it is necessary to attach the central axis of the base metal having the inner tooth surface having a predetermined size and shape by electrodeposition of CBN abrasive grains so as to coincide with the rotational axis of the drive unit of the grinding apparatus. However, since the base of the internal gear type grindstone is annular, and the central axis is not formed on the base, an index for matching the central axis with the rotation axis of the drive unit cannot be provided. It is very difficult to confirm whether or not the center axis of the internal gear type grindstone matches the rotation axis of the drive unit.

そこで、例えば、図5に示すように、電着内歯車型砥石1の中心軸線Oと上記駆動部の回転軸線Xとが一致したかどうかを確認するために、台金2に基準面8を設けて、その基準面8をテスタ20で接触して電着内歯車型砥石1を回転させたときの振れ量を検出し、その振れ量を電着内歯車型砥石1の中心軸線Oと上記回転軸線Xとの偏心量の代用特性として電着内歯車型砥石1の中心軸線Oと上記回転軸線Xとの偏心量を検出する技術が開示されている(例えば、特許文献2参照。)。
特開平8−118145号公報 特開2006−15416号公報
Therefore, for example, as shown in FIG. 5, in order to confirm whether the center axis O of the electrodeposited internal gear wheel 1 and the rotation axis X of the drive unit coincide with each other, a reference surface 8 is provided on the base 2. The run-out amount when the electrodeposited internal gear type grindstone 1 is rotated by contacting the reference surface 8 with the tester 20 is detected, and the runout amount is detected with the central axis O of the electrodeposited internal gear type grindstone 1 and the above-described amount. As a substitute characteristic of the amount of eccentricity with the rotational axis X, a technique for detecting the amount of eccentricity between the central axis O of the electrodeposited internal gear wheel 1 and the rotational axis X is disclosed (for example, see Patent Document 2).
JP-A-8-118145 JP 2006-15416 A

しかしながら、上記技術を用いて、電着内歯車型砥石の中心軸線と上記回転軸線との偏心量を、テスタにより内歯車型砥石の振れ量として検出することができたとしても、内歯車型砥石の中心軸線と研削装置の回転軸線を一致させて研削装置に取付けることは容易ではなく、振れ調整に多くの時間がかかるという問題があった。   However, even if the amount of eccentricity between the central axis of the electrodeposited internal gear type grindstone and the rotation axis can be detected as a runout amount of the internal gear type grindstone by the tester using the above technique, the internal gear type grindstone It is not easy to attach the center axis of the grinding machine and the rotation axis of the grinding machine to the grinding machine, and there is a problem that it takes a lot of time to adjust the runout.

本発明は、このような事情を考慮してなされたもので、円環状をなす台金の内周面にCBN砥粒等の超砥粒の砥粒層が電着された電着内歯車型砥石を、電着内歯車型砥石の中心軸線と研削装置の回転軸線を一致させて研削装置に取付ける際の振れ調整作業を短時間で容易に行なうことが可能な電着内歯車型砥石の振れ調整方法および振れ調整装置を提供することを目的としている。   The present invention has been made in consideration of such circumstances, and is an electrodeposited internal gear type in which an abrasive layer of superabrasive grains such as CBN abrasive grains is electrodeposited on the inner peripheral surface of an annular base metal. Runout of an electrodeposited internal gear type grindstone that allows for easy runout adjustment in a short time when the grindstone is attached to the grinding device with the center axis of the electrodeposited internal gear type grindstone aligned with the rotational axis of the grinding device An object is to provide an adjustment method and a shake adjustment device.

上記目的を達成するために、この発明は以下の手段を提案している。
請求項1に記載された発明は、円環状をなす台金の内周面に超砥粒を電着した砥粒層を有する歯車型の研削部が形成されてなる電着内歯車型砥石を、前記台金がなす円環の前記中心軸線と該台金を回転駆動して研削を行なう研削装置の駆動部の回転軸線とを一致させるように振れ調整するための電着内歯車型砥石の振れ調整方法であって、前記台金に形成されて、前記中心軸線を中心とした円環の調整面に、押圧部材を対向させて、前記台金を前記回転軸線廻りに回転させながら、前記押圧部材を前記回転軸線に対する径方向に前記調整面に向けて接近させて該調整面に当接させ、さらに前記押圧部材を前記調整面に押圧して前記電着内歯車型砥石の中心軸線と前記研削装置の回転軸線を一致させることを特徴とする。
In order to achieve the above object, the present invention proposes the following means.
According to the first aspect of the present invention, there is provided an electrodeposited internal gear-type grindstone in which a gear-type grinding portion having an abrasive layer in which superabrasive grains are electrodeposited is formed on the inner peripheral surface of an annular base metal. An electrodeposition internal gear-type grindstone for adjusting runout so that the central axis of the ring formed by the base metal and the rotational axis of a driving unit of a grinding apparatus that performs grinding by rotating the base metal coincide with each other A swing adjustment method, wherein the pressing member is opposed to an adjustment surface of a ring formed on the base metal and centered on the central axis, and the base metal is rotated around the rotational axis, A pressing member is brought close to the adjustment surface in a radial direction with respect to the rotation axis so as to come into contact with the adjustment surface, and further, the pressing member is pressed against the adjustment surface so that a central axis of the electrodeposition internal gear type grindstone It is characterized in that the rotational axes of the grinding device are made coincident.

請求項4に記載された発明は、円環状をなす台金の内周面に超砥粒を電着した砥粒層を有する歯車型の研削部が形成されてなる電着内歯車型砥石を、前記台金がなす円環の前記中心軸線と該台金を回転駆動して研削を行なう研削装置の駆動部の回転軸線とを一致させるように振れ調整するための電着内歯車型砥石の振れ調整装置であって、前記台金に形成されて、前記中心軸線を中心とした円環の調整面に対向させて、前記台金を前記回転軸線廻りに回転させながら前記回転軸線に対する径方向に前記調整面に向けて接近、当接自在とされる押圧部材を備え、前記押圧部材は前記調整面を押圧して前記電着内歯車型砥石の中心軸線と前記研削装置の回転軸線を一致させることを特徴とする。   According to a fourth aspect of the present invention, there is provided an electrodeposited internal gear-type grindstone in which a gear-type grinding portion having an abrasive layer in which superabrasive grains are electrodeposited is formed on the inner peripheral surface of an annular base metal. An electrodeposition internal gear-type grindstone for adjusting runout so that the central axis of the ring formed by the base metal and the rotational axis of a driving unit of a grinding apparatus that performs grinding by rotating the base metal coincide with each other A runout adjustment device, formed on the base metal, facing a ring-shaped adjustment surface centered on the central axis line, and rotating the base metal around the rotational axis line in a radial direction with respect to the rotational axis line A pressing member that can be moved toward and away from the adjustment surface, and the pressing member presses the adjustment surface to match the central axis of the electrodeposited internal gear wheel and the rotation axis of the grinding device. It is characterized by making it.

この発明に係る電着内歯車型砥石の振れ調整方法及び振れ調整装置によれば、電着内歯車型砥石を所定の押圧力が加わることによって微動する程度に研削装置の回転機構に対して仮固定し、台金がなす円環の中心軸線を中心として形成された調整面に押圧部材を対向させる。その後、電着内歯車型砥石の台金を回転させながら、押圧部材を上記回転軸線に対する径方向に移動させて調整面に接近させて、調整面に当接、押圧するとともに研削装置の駆動部の回転軸線に対する台金の振れ量を検知する。   According to the run-out adjustment method and run-out adjustment device for an electrodeposited internal gear type grindstone according to the present invention, the electrodeposition internal gear type grindstone is temporarily moved with respect to the rotating mechanism of the grinding device to such an extent that the electrodeposition internal gear type grindstone is finely moved by applying a predetermined pressing force. The pressing member is opposed to an adjustment surface that is fixed and formed around the central axis of the ring formed by the base metal. After that, while rotating the base metal of the electrodeposited internal gear type grindstone, the pressing member is moved in the radial direction with respect to the rotation axis so as to approach the adjustment surface, abuts and presses the adjustment surface, and the drive unit of the grinding apparatus Detects the amount of deflection of the base metal relative to the rotation axis.

このとき、調整面が前記特許文献2に記載された電着内歯車型砥石のように調整面が内周面により構成されている場合には、中心軸線が回転軸線と一致せずに偏心していると、上記回転軸線を挟んで上記中心軸線の反対に位置する調整面が上記回転軸線に近接することとなり、この近接した部位の調整面を押圧部材によって押圧して調整面を上記回転軸線から離間させる方向に台金が移動されることによって台金の中心軸線と上記回転軸線が接近され、振れ量が大きい場合、当初、中心軸線と回転軸線の偏心量が大きい方向における調整面が回転軸線に近接している側のみで始まり、振れ調整が進行するにつれて、調整面全周にわたることとなる。   At this time, when the adjustment surface is constituted by the inner peripheral surface like the electrodeposited internal gear type grindstone described in Patent Document 2, the center axis is not aligned with the rotation axis and is eccentric. Then, the adjustment surface located opposite to the central axis with the rotation axis interposed therebetween is close to the rotation axis, and the adjustment surface of the adjacent portion is pressed by a pressing member so that the adjustment surface is separated from the rotation axis. When the base metal is moved in the direction to be separated, the central axis of the base and the rotation axis are brought close to each other, and if the deflection is large, the adjustment surface in the direction where the eccentric amount between the central axis and the rotation axis is large is initially the rotational axis. It starts only on the side close to, and as the runout adjustment progresses, the entire circumference of the adjustment surface is reached.

請求項2に記載された発明は、請求項1に記載の電着内歯車型砥石の振れ調整方法であって、前記調整面が前記台金の一方の端面側に形成され、前記中心軸線を中心に形成された円筒面状をなす内周面とされることを特徴とする。   The invention described in claim 2 is the runout adjustment method of the electrodeposited internal gear type grindstone according to claim 1, wherein the adjustment surface is formed on one end face side of the base metal, and the central axis is The inner peripheral surface is a cylindrical surface formed in the center.

この発明に係る電着内歯車型砥石の振れ調整方法によれば、調整面が、台金の中心軸線を中心に形成された円筒面状をなす内周面とされ、調整面が円弧状の凹部とされるので押圧部材による押圧を容易かつ安定して行なうことができる。   According to the run-out adjustment method for an electrodeposited internal gear type grindstone according to the present invention, the adjustment surface is a cylindrical inner peripheral surface formed around the central axis of the base metal, and the adjustment surface is arcuate. Since it is a recess, pressing by the pressing member can be performed easily and stably.

請求項3に記載された発明は、請求項1又は請求項2に記載の電着内歯車型砥石の振れ調整方法であって、前記回転軸線廻りに回転された前記台金の振れ量をテスタにより検出することを特徴とする。   According to a third aspect of the present invention, there is provided a method for adjusting the deflection of an electrodeposited internal gear type grindstone according to the first or second aspect, wherein the amount of deflection of the base metal rotated around the rotation axis is measured by a tester. It is detected by.

請求項6に記載された発明は、請求項4又は請求項5に記載の電着内歯車型砥石の振れ調整装置であって、前記回転軸線廻りに回転された前記台金の振れ量を検出するテスタを備えていることを特徴とする。   The invention described in claim 6 is the runout adjustment device for the electrodeposited internal gear type grindstone according to claim 4 or 5, wherein the runout amount of the base metal rotated around the rotation axis is detected. It is characterized by having a tester.

この発明に係る電着内歯車型砥石の振れ調整方法及び振れ調整装置によれば、テスタにより検出した上記回転軸線に対する台金の振れ量が許容範囲になるまで台金の調整面を押圧部材で押圧することにより、電着内歯車型砥石の中心軸線と研削装置の回転軸線を略一致させることができる。この場合、台金の中心軸線と前記回転軸線の偏心量がテスタにより振れ量として検出されるので、振れ量を定量的に検出することが可能となり、その結果、振れ量を許容範囲内に正確かつ容易に納めることが可能となり、調整にあたってのコストを削減することができる。   According to the run-out adjustment method and run-out adjustment device for the electrodeposited internal gear type grindstone according to the present invention, the adjustment surface of the base metal with the pressing member until the run-out amount of the base metal with respect to the rotation axis detected by the tester falls within an allowable range. By pressing, the central axis of the electrodeposited internal gear type grindstone and the rotational axis of the grinding apparatus can be made substantially coincident. In this case, since the eccentric amount of the center axis of the base metal and the rotation axis is detected as a shake amount by the tester, the shake amount can be detected quantitatively, and as a result, the shake amount is accurately within an allowable range. In addition, the cost can be reduced easily and the cost for adjustment can be reduced.

請求項5に記載された発明は、請求項4に記載の電着内歯車型砥石の振れ調整装置であって、前記押圧部材は押圧ローラとされ、前記押圧ローラは、前記回転軸線に平行な軸線廻りに回転自在とされていることを特徴とする。   The invention described in claim 5 is the deflection adjusting device for an electrodeposited internal gear type grindstone according to claim 4, wherein the pressing member is a pressing roller, and the pressing roller is parallel to the rotation axis. It is characterized by being able to rotate around the axis.

この発明に係る電着内歯車型砥石の振れ調整装置によれば、押圧部材が上記回転軸線に平行に回転自在とされる押圧ローラとされるので、押圧ローラが調整面と線接触するとともに、押圧ローラが調整面に対して回転するため、台金に押圧方向以外の周方向に移動されるのが抑制され、台金を押圧ローラが押圧する方向に正確に移動させることができる。また、押圧に際して大きな力を加えられた場合であっても、押圧ローラが回転しているので調整面と押圧ローラとの間に摩耗の原因となる摩擦が生じることが抑制される。   According to the deflection adjusting device for an electrodeposition internal gear type grindstone according to the present invention, since the pressing member is a pressing roller that is rotatable in parallel to the rotation axis, the pressing roller is in line contact with the adjustment surface, Since the pressing roller rotates with respect to the adjustment surface, the base metal is prevented from being moved in the circumferential direction other than the pressing direction, and the base metal can be accurately moved in the direction in which the pressing roller presses. Further, even when a large force is applied during pressing, since the pressing roller rotates, it is possible to suppress friction that causes wear between the adjustment surface and the pressing roller.

この発明に係る電着内歯車型砥石の振れ調整方法および振れ調整装置によれば、円環の中心軸線を中心とした調整面に押圧部材を当接させて台金を研削装置の駆動部の回転軸線廻りに回転させながら、回転軸線に対する台金の振れ量をテスタにより検出し、振れ量が許容範囲になるまで押圧するので、電着内歯車型砥石の中心軸線と研削装置の駆動部の回転軸線とを一致させる調整を容易に行なうことができる。
その結果、歯車の外周の歯面を電着内歯車型砥石によって所定の寸法、形状に高精度に成形することが可能となる。
According to the run-out adjustment method and run-out adjustment device for an electrodeposited internal gear type grindstone according to the present invention, the pressing member is brought into contact with the adjustment surface centered on the central axis of the ring, so that the base metal of the drive unit of the grinding device While rotating around the rotation axis, the runout amount of the base metal with respect to the rotation axis is detected by the tester and pressed until the runout is within the allowable range, so the central axis of the electrodeposition internal gear type grinding wheel and the drive part of the grinding device Adjustment to match the rotation axis can be easily performed.
As a result, the tooth surface on the outer periphery of the gear can be formed with high precision into a predetermined size and shape by the electrodeposited internal gear type grindstone.

図1ないし図3は、本発明の電着内歯車型砥石の振れ調整装置の一実施形態を示すものであり、図1において、符号1は振れ調整装置により振れ調整される電着内歯車型砥石を、符号30は、振れ調整装置を示している。また、符号Oは、電着内歯車型砥石1及び台金2の中心軸線を、符号Xは、研削装置の回転機構(駆動部)11の回転軸線を示している。   FIG. 1 to FIG. 3 show an embodiment of a shake adjusting device for an electrodeposited internal gear type grindstone according to the present invention. In FIG. 1, reference numeral 1 denotes an electrodeposited internal gear type whose shake is adjusted by the shake adjusting device. A reference numeral 30 denotes a wobble adjusting device. Further, symbol O represents the central axis of the electrodeposited internal gear wheel 1 and the base metal 2, and symbol X represents the rotational axis of the rotating mechanism (drive unit) 11 of the grinding apparatus.

電着内歯車型砥石1は、中心軸線Oを中心とした円環状をなす工具鋼等の金属材料により形成された台金2を備え、この台金2の内周面には、歯車型の研削部3が形成されている。
研削部3は、図3に示すように、台金2の径方向に凹凸とされるとともに中心軸線O方向に延在する歯型4が、台金2の内周面に周方向に複数形成されており、その表面には、CBN砥粒やダイヤモンド砥粒等の超砥粒をNi等の金属めっき相に分散して電着により固着した砥粒層5が形成されており、砥粒層5が形成された状態の歯型4は、この電着内歯車型砥石1によって研削される歯車Wの外周の歯面と噛合して、歯車Wの歯面を所定の寸法、形状に成形可能な寸法、形状とされている。
The electrodeposited internal grinding wheel 1 includes a base metal 2 formed of a metal material such as tool steel having an annular shape centered on the central axis O, and the inner peripheral surface of the base metal 2 has a gear-shaped inner surface. A grinding part 3 is formed.
As shown in FIG. 3, the grinding part 3 is formed with a plurality of tooth dies 4 which are uneven in the radial direction of the base metal 2 and extend in the central axis O direction in the circumferential direction on the inner peripheral surface of the base metal 2. An abrasive layer 5 in which superabrasive grains such as CBN abrasive grains and diamond abrasive grains are dispersed in a metal plating phase such as Ni and fixed by electrodeposition is formed on the surface. The tooth mold 4 in a state in which the gear 5 is formed meshes with the tooth surface on the outer periphery of the gear W to be ground by the electrodeposited internal gear wheel 1 so that the tooth surface of the gear W can be formed into a predetermined size and shape. Dimensions and shape.

台金2の一方の端面側6には、台金2の中心軸線Oと同軸に形成された円環状壁部7が形成されており、この円環状壁部7の内周面は、本実施形態の電着内歯車型砥石1における円環状の調整面8とされており、この調整面8は研削部3の一方の端面側6の端部まで延在している。   On one end face side 6 of the base metal 2, an annular wall portion 7 formed coaxially with the central axis O of the base metal 2 is formed, and the inner peripheral surface of the annular wall portion 7 is It is set as the annular | circular shaped adjustment surface 8 in the electrodeposition internal gear type grindstone 1 of this form, and this adjustment surface 8 is extended to the edge part of the one end surface side 6 of the grinding part 3. FIG.

円環状壁部7は、中心軸線Oを含む断面が図2に示すように方形をなすようにしており、調整面8を構成する内周面は中心軸線Oを中心とした円筒面状とされ、その内径すなわち基準径Dは前記研削部3の歯型4の歯底径dよりも大きくされている。また、台金2の外周面は、円環状壁部7の部分も含めて同一径とされ、中心軸線Oを中心とした円筒面状とされている。台金2の一方の端面側6の端面10と台金2の他方の端面側の端面9は、中心軸線Oに垂直な平坦面とされている。   The annular wall portion 7 has a cross section including the central axis O as shown in FIG. 2, and the inner peripheral surface of the adjustment surface 8 is cylindrical with the central axis O as the center. The inner diameter, that is, the reference diameter D is larger than the root diameter d of the tooth mold 4 of the grinding part 3. Further, the outer peripheral surface of the base metal 2 has the same diameter including the annular wall portion 7, and has a cylindrical surface shape with the central axis O as the center. An end surface 10 on one end surface side 6 of the base metal 2 and an end surface 9 on the other end surface side of the base metal 2 are flat surfaces perpendicular to the central axis O.

電着内歯車型砥石1は、図4に示すように研削装置の回転機構11に取り付けられて回転軸線Xの廻りに回転させられることにより、図1に2点鎖線で示したようにワークとしての歯車Wの外周の歯面を研削するようになっている。
ここで、図4において符号12で示すのは、この電着内歯車型砥石1が取り付けられる研削装置の回転機構11の取付金具であり、この取付金具12もまた円環状とされ、その中心軸線Oと回転軸線Xとを一致させて歯車Wの軸線C(図1参照)と交差角を持たせるように研削装置の機上に軸受け13を介して支持され、図示されない駆動手段によって該回転軸線Xの廻りりに回転駆動される。
そして、前記電着内歯車型砥石1は、この取付金具12の内周に、その中心軸線Oが、回転機構11の回転軸線Xと同軸となるように着脱可能に取り付けられる。
The electrodeposited internal grinding wheel 1 is attached to a rotating mechanism 11 of a grinding apparatus as shown in FIG. 4 and rotated around a rotation axis X, thereby forming a workpiece as shown by a two-dot chain line in FIG. The tooth surface on the outer periphery of the gear W is ground.
Here, what is indicated by reference numeral 12 in FIG. 4 is a mounting bracket of a rotating mechanism 11 of a grinding apparatus to which the electrodeposited internal gear type grindstone 1 is mounted. The mounting bracket 12 is also formed in an annular shape, and its central axis The rotation axis X is supported on the grinding machine by a bearing 13 so that O and the rotation axis X coincide with each other so as to have an intersection angle with the axis C of the gear W (see FIG. 1). Driven around X.
The electrodeposited internal gear type grindstone 1 is detachably attached to the inner periphery of the mounting bracket 12 so that the center axis O is coaxial with the rotation axis X of the rotation mechanism 11.

すなわち、この取付金具12の内周面14は、電着内歯車型砥石1の台金2の外周が嵌挿可能な大きさの内径を有する前記回転軸線Xを中心とした円筒面状とされており、こうして取付金具12の内周面14内に電着内歯車型砥石1の台金2が嵌挿された上で、この台金2の両側の内周面14内には、台金2の外径と等しい外径と前記基準径Dよりも大きな内径とを有する断面方形のリング状のカラー15,16がそれぞれ嵌挿される。   In other words, the inner peripheral surface 14 of the mounting bracket 12 has a cylindrical surface centered on the rotation axis X having an inner diameter large enough to fit the outer periphery of the base metal 2 of the electrodeposited internal gear type grindstone 1. Thus, after the base metal 2 of the electrodeposited internal gear type grindstone 1 is fitted in the inner peripheral surface 14 of the mounting bracket 12, the base metal is placed in the inner peripheral surfaces 14 on both sides of the base metal 2. The ring-shaped collars 15 and 16 having a square cross section having an outer diameter equal to the outer diameter of 2 and an inner diameter larger than the reference diameter D are respectively inserted.

さらに、こうして取付金具12の内周に電着内歯車型砥石1の台金2とカラー15、16とが嵌挿された上で、前記内周面14に連なる取付金具12の両端面には、この内周面14の前記内径よりも小さく、かつカラー15、16の内径より大きな内径を有する円環状のフランジ17、18が前記回転軸線Xを中心とするように取り付けられる。   Further, after the base metal 2 and the collars 15 and 16 of the electrodeposited internal gear type grindstone 1 are fitted and inserted into the inner periphery of the mounting bracket 12 in this manner, The annular flanges 17 and 18 having an inner diameter smaller than the inner diameter of the inner peripheral surface 14 and larger than the inner diameters of the collars 15 and 16 are attached so as to be centered on the rotation axis X.

ここで、これらのフランジ17,18には、該フランジ17,18のそれぞれにその周方向に間隔をあけて複数本の取付ボルト19が前記回転軸線Xに平行に挿通され、これらの取付ボルト19が取付金具12の前記両端面にねじ込まれることにより、該フランジ17,18はその内周部が取付金具12の前記内周面14よりも内周側にはみ出した状態で、互いに対向する方向に接近するようにして取り付けられる。   Here, a plurality of mounting bolts 19 are inserted through the flanges 17 and 18 in parallel with the rotation axis X with a space in the circumferential direction between the flanges 17 and 18. Is screwed into the both end faces of the mounting bracket 12 so that the flanges 17 and 18 face each other in a state where the inner peripheral portion protrudes to the inner peripheral side of the inner peripheral surface 14 of the mounting bracket 12. Installed to approach.

なお、このうち一方のフランジ17は断面が方形とされているのに対し、他方のフランジ18は、その内周部が取付金具12の内周面14内に嵌挿されて一方のフランジ17側に突出する断面略L字状とされ、またその内径は前記一方のフランジ17よりも小さくされている。   Of these, one flange 17 has a square cross section, while the other flange 18 has its inner peripheral portion fitted into the inner peripheral surface 14 of the mounting bracket 12 so that one flange 17 side. And the inner diameter is smaller than the one flange 17.

さらに、これらのフランジ17、18の前記内周面14よりも内周側にはみ出して互いに対向する端面17A、18Aは、この内周面14内に電着内歯車型砥石1およびカラー15、16を嵌挿せずに取付ボルト19をねじ込んで該フランジ17、18を取付金具12の両端面に取り付けた状態で、ともに取付金具12の前記回転軸線Xに垂直な平坦面とされ、かつこの回転軸線X方向の互いの間隔が前記カラー15、16の該回転軸線X方向の幅と電着内歯車型砥石1の台金2の前記端面9、10間の幅との和よりも僅かに小さくなるようにされている。   Further, the end faces 17A, 18A of the flanges 17, 18 that protrude toward the inner peripheral side of the inner peripheral surface 14 and face each other are disposed within the inner peripheral surface 14 of the electrodeposited internal gear wheel 1 and the collars 15, 16 In the state where the mounting bolt 19 is screwed in and the flanges 17 and 18 are attached to both end faces of the mounting bracket 12, both are flat surfaces perpendicular to the rotation axis X of the mounting bracket 12, and this rotation axis The distance in the X direction is slightly smaller than the sum of the width of the collars 15 and 16 in the direction of the rotation axis X and the width between the end faces 9 and 10 of the base metal 2 of the electrodeposited internal gear type grindstone 1. Has been.

従って、これら電着内歯車型砥石1とカラー15、16とを取付金具12の内周面14内に嵌挿して取付金具12にフランジ17、18を取り付けた状態(通常は、フランジ18を取り付けた取付金具12にカラー15、電着内歯車型砥石1、カラー16を順に嵌挿した上で、フランジ17を取り付ける。)で、電着内歯車型砥石1はカラー15,16を介してフランジ17,18により、その端面17A,18A間に挟み込まれるようにして取付金具12に取り付けられる。   Accordingly, the electrodeposition internal gear wheel 1 and the collars 15 and 16 are inserted into the inner peripheral surface 14 of the mounting bracket 12 and the flanges 17 and 18 are mounted on the mounting bracket 12 (normally, the flange 18 is mounted). After fitting the collar 15, the electrodeposited internal gear wheel 1, and the collar 16 in this order onto the mounting bracket 12, the flange 17 is attached.) The electrodeposited internal gear wheel 1 is flanged via the collars 15, 16. 17 and 18, and attached to the mounting bracket 12 so as to be sandwiched between the end faces 17A and 18A.

振れ調整装置30は、円環状の内周面からなる調整面8を有する電着内歯車型砥石1が、研削装置の回転軸線Xの廻りに回転されるとき、電着内歯車型砥石1の台金2の中心軸線Oと回転軸線Xの偏心量を、調整面8の振れ量を代用特性として検出するテスタ20と、研削装置の回転軸線Xと平行な軸線C2廻りに回転自在とされた押圧ローラ(押圧部材)31とを備え、押圧ローラ31は、調整面8に当接自在とされるとともに調整面8を押圧可能とされている。   When the electrodeposited internal gear type grindstone 1 having the adjustment surface 8 formed of an annular inner peripheral surface is rotated around the rotation axis X of the grinding device, the runout adjusting device 30 The eccentric amount of the central axis O of the base metal 2 and the rotational axis X is made to be rotatable around an axis C2 parallel to the rotational axis X of the grinding device and a tester 20 that detects the deflection amount of the adjustment surface 8 as a substitute characteristic. A pressing roller (pressing member) 31 is provided, and the pressing roller 31 can be brought into contact with the adjustment surface 8 and can press the adjustment surface 8.

また、振れ調整装置30は、押圧ローラ31が、電着内歯車型砥石1の調整面8に当接されるとともに調整面8を径方向外方に押圧して、台金2の中心軸線Oと研削装置の回転軸線Xの偏心量を縮小させて、電着内歯車型砥石1の台金2の中心軸線Oと上記回転軸線Xとが許容範囲内とされ略一致するようなっている。   Further, in the shake adjusting device 30, the pressing roller 31 is brought into contact with the adjusting surface 8 of the electrodeposited internal gear type grindstone 1 and presses the adjusting surface 8 radially outwardly so that the central axis O of the base metal 2 The center axis O of the base metal 2 of the electrodeposition internal gear type grindstone 1 and the rotation axis X are within an allowable range and substantially coincide with each other by reducing the amount of eccentricity of the rotation axis X of the grinding apparatus.

押圧ローラ31は、円筒状に形成されたローラ本体32と、ローラ本体32をその両端側で支持する回転軸34、36とを備えており、ローラ本体32の円筒状部分は、台金2の調整面8を押圧する押圧部32Aとされている。
この実施形態において、押圧ローラ31は、回転機構11から離れた研削装置の機上に保持具37によって支持されており、保持具37は、センタ37A、37Bを備え、センタ37A、37Bにより歯車Wの回転軸の両端を支持するようになっている。また、押圧ローラ31は、回転自在とされるとともに押圧ローラの軸線C2が研削装置の回転軸線Xと平行になるように、センタ37A、37Bは配置されている。
The pressing roller 31 includes a roller main body 32 formed in a cylindrical shape, and rotating shafts 34 and 36 that support the roller main body 32 at both ends thereof. The cylindrical portion of the roller main body 32 is formed of the base metal 2. The pressing portion 32 </ b> A presses the adjustment surface 8.
In this embodiment, the pressing roller 31 is supported by a holding tool 37 on a machine of a grinding apparatus separated from the rotation mechanism 11, and the holding tool 37 includes centers 37A and 37B, and a gear W is provided by the centers 37A and 37B. Both ends of the rotating shaft are supported. Further, the centers 37A and 37B are disposed so that the pressing roller 31 is rotatable and the axis C2 of the pressing roller is parallel to the rotation axis X of the grinding apparatus.

テスタ20は、回転機構11から離れた研削装置の機上に固定されるものであって、円環状壁部7内周の前記調整面8に先端が円環状壁部7の外周側に向けて付勢されて当接する軸状の接触端子20Aを備えており、この接触端子20Aの当接位置の変動が、例えば該テスタ20に設けられた検針20Bによって検出可能とされている。
テスタ20は、研削装置の回転機構11に取り付けられた電着内歯車型砥石1を、回転機構11の図示を略した図1に示されるように、上述のように回転機構11に取付金具12に電着内歯車型砥石1が取り付けられた状態で、回転軸線Xの廻りに回転させながら調整面8の振れ量を検出するようになっている。
The tester 20 is fixed on the machine of the grinding apparatus separated from the rotating mechanism 11, and the tip of the tester 20 faces the adjustment surface 8 on the inner periphery of the annular wall 7 toward the outer periphery of the annular wall 7. An axial contact terminal 20 </ b> A that is biased and abutted is provided, and fluctuations in the contact position of the contact terminal 20 </ b> A can be detected by, for example, a meter reading 20 </ b> B provided in the tester 20.
The tester 20 attaches the electrodeposition internal gear type grindstone 1 attached to the rotating mechanism 11 of the grinding apparatus to the rotating mechanism 11 as described above, as shown in FIG. With the electrodeposition internal gear type grindstone 1 attached thereto, the amount of deflection of the adjustment surface 8 is detected while rotating around the rotation axis X.

従って、接触端子20Aの先端を調整面8に接触させたまま取付金具12とともに電着内歯車型砥石1を回転軸線Xの廻りに回転させると、電着内歯車型砥石1の台金2の中心軸線Oが取付金具12の回転軸線Xからずれて偏心した状態で取り付けられている場合には台金2に振れが生じ、これに伴い調整面8への接触端子20A先端の当接位置が変動してこれがテスタ20によって検出される。   Accordingly, when the electrodeposited internal gear-type grindstone 1 is rotated around the rotation axis X together with the mounting bracket 12 while the tip of the contact terminal 20A is in contact with the adjustment surface 8, the base metal 2 of the electrodeposited internal gear-type grindstone 1 is removed. When the center axis O is mounted in a state of being deviated from the rotation axis X of the mounting bracket 12, the base metal 2 is shaken, and accordingly, the contact position of the tip of the contact terminal 20 </ b> A to the adjustment surface 8 is changed. This is detected and detected by the tester 20.

すなわち、電着内歯車型砥石1の偏心した方向が取付金具12の回転軸線Xとテスタ20の接触端子20A先端とを結ぶ線上に一致したときに当接位置の変動が最も大きくなってその偏心の方向が検出されるとともに、その偏心量が検針20Bによって検出されて、電着内歯車型砥石1の振れが容易に検出されるようになっている。   That is, when the direction of eccentricity of the electrodeposited internal gear type grindstone 1 coincides with the line connecting the rotation axis X of the mounting bracket 12 and the tip of the contact terminal 20A of the tester 20, the variation of the contact position becomes the largest and the eccentricity thereof. Is detected, and the amount of eccentricity is detected by the probe 20B, so that the deflection of the electrodeposited internal gear wheel 1 can be easily detected.

かかる振れ調整装置30によって、電着内歯車型砥石1の台金2の中心軸線Oと研削装置の回転機構11の回転軸線Xを一致させる方法について説明する。
まず、図4に示されるように、研削装置の回転機構11に設けられた取付金具12の他方の端面側に、フランジ18を挿入し、取付ボルト19により取付金具12に固定する。
次に、フランジ18側から順に、カラー16、電着内歯車型砥石1、カラー15、フランジ17を配置して、台金2が径方向に微動可能な程度にフランジ17を取付ボルト19によりねじ込むことにより、電着内歯車型砥石1を取付金具12を介して、研削装置の回転機構11に仮固定する。
A method for causing the center axis O of the base metal 2 of the electrodeposition internal gear type grindstone 1 to coincide with the rotation axis X of the rotating mechanism 11 of the grinding apparatus by using the shake adjusting device 30 will be described.
First, as shown in FIG. 4, a flange 18 is inserted into the other end face side of the mounting bracket 12 provided in the rotating mechanism 11 of the grinding apparatus, and is fixed to the mounting bracket 12 with mounting bolts 19.
Next, in order from the flange 18 side, the collar 16, the electrodeposition internal gear type grindstone 1, the collar 15, and the flange 17 are arranged, and the flange 17 is screwed with the mounting bolt 19 so that the base metal 2 can be slightly moved in the radial direction. As a result, the electrodeposited internal gear wheel 1 is temporarily fixed to the rotating mechanism 11 of the grinding device via the mounting bracket 12.

次に、保持具37を構成するセンタ37Aと37Bを、保持具37に押圧ローラ31が支持された状態にて、押圧ローラ31の軸線C2が研削装置の回転軸線Xと平行になるように配置する。このとき、保持具37は、その移動方向、すなわち押圧する方向を、回転機構11の径方向外方に設定する。
また、テスタ20の接触端子20Aを、電着内歯車型砥石1の調整面8に当接させて上記回転軸線Xに対する調整面8の振れ量を検出可能に設定する。
Next, the centers 37A and 37B constituting the holder 37 are arranged so that the axis C2 of the pressing roller 31 is parallel to the rotation axis X of the grinding device in a state where the pressing roller 31 is supported by the holder 37. To do. At this time, the holding tool 37 sets the moving direction, that is, the pressing direction to be radially outward of the rotating mechanism 11.
Further, the contact terminal 20A of the tester 20 is brought into contact with the adjustment surface 8 of the electrodeposited internal gear type grindstone 1 so that the amount of deflection of the adjustment surface 8 with respect to the rotation axis X can be detected.

次に、回転機構11の取付金具12に仮固定された電着内歯車型砥石1を、研削装置の回転軸線Xの廻りに回転させるとともに、テスタ20によって調整面8の振れ量を検出する。
電着内歯車型砥石1を上記回転軸線Xの廻りに回転させながら、回転機構11の径方向外方、すなわち、上記回転軸線Xから離間する方向に押圧ローラ31をわずかずつ移動させて、ローラ本体32の押圧部32Aを、回転軸線Xに近接した部位の調整面8に当接させる。押圧ローラ31による調整面8の押圧は、振れ量が大きい場合、当初、中心軸線Oと回転軸線Xの偏心量が大きい方向における調整面8が回転軸線Xに近接している側のみで始まり、振れ調整が進行するにつれて、調整面8全周にわたることとなる。
Next, the electrodeposited internal gear type grindstone 1 temporarily fixed to the mounting bracket 12 of the rotating mechanism 11 is rotated around the rotation axis X of the grinding apparatus, and the amount of deflection of the adjustment surface 8 is detected by the tester 20.
While rotating the electrodeposited internal gear wheel 1 around the rotation axis X, the pressing roller 31 is moved little by little in the radial direction of the rotation mechanism 11, that is, in the direction away from the rotation axis X. The pressing portion 32 </ b> A of the main body 32 is brought into contact with the adjustment surface 8 at a site close to the rotation axis X. When the amount of deflection is large, the pressing of the adjustment surface 8 by the pressing roller 31 initially starts only on the side where the adjustment surface 8 in the direction in which the eccentric amount between the center axis O and the rotation axis X is large is close to the rotation axis X, As the deflection adjustment proceeds, the entire circumference of the adjustment surface 8 is reached.

引き続いて、押圧ローラ31を移動させることにより、電着内歯車型砥石1が回転されて、回転軸線Xに近接した部位の調整面8が押圧ローラ31の位置に来た時に調整面8が上記径方向外方に押圧されて、回転軸線Xから離間する方向に移動される。
その結果、調整面8を構成する円環が、回転軸線Xを中心とした位置に接近することとなり、電着内歯車型砥石1の中心軸線Oと上記回転軸線Xが一致することになり、この状態で押圧ローラ31は、調整面8の全周に摺接して回転し続けることになる。
Subsequently, by moving the pressing roller 31, the electrodeposition internal gear wheel 1 is rotated, and when the adjustment surface 8 near the rotation axis X comes to the position of the pressing roller 31, the adjustment surface 8 is It is pressed radially outward and moved away from the rotation axis X.
As a result, the ring constituting the adjustment surface 8 approaches the position around the rotation axis X, and the center axis O of the electrodeposited internal gear wheel 1 and the rotation axis X coincide with each other. In this state, the pressing roller 31 continues to rotate while being in sliding contact with the entire circumference of the adjustment surface 8.

この、電着内歯車型砥石1の中心軸線Oと上記回転軸線Xが一致したか否かについては、上記中心軸線Oと上記回転軸線Xの偏心量を調整面8の振れ量を代用特性として、テスタ20により検出し、その振れ量が許容範囲内とされたときに、振れ調整が完了する。
振れ調整が完了すると、一方の端面側6に位置する取付ボルト19をねじ込んで、フランジ17により台金2を強く押圧し、電着内歯車型砥石1を取付金具12を介して研削装置の回転機構11に確実に固定する。
この状態で、電着内歯車型砥石1は、その中心軸線Oと上記回転軸線Xが一致した状態で研削装置に取付けられたこととなる。
Whether or not the center axis O of the electrodeposited internal gear wheel 1 and the rotation axis X coincide with each other is determined by using the amount of eccentricity of the center axis O and the rotation axis X as a substitute characteristic. When the tester 20 detects and the amount of shake is within the allowable range, the shake adjustment is completed.
When the runout adjustment is completed, the mounting bolt 19 located on one end face side 6 is screwed in, the base metal 2 is strongly pressed by the flange 17, and the electrodeposition internal gear-type grindstone 1 is rotated by the grinding device via the mounting bracket 12. Securely fixed to the mechanism 11.
In this state, the electrodeposited internal gear type grindstone 1 is attached to the grinding apparatus in a state where the center axis O and the rotation axis X coincide with each other.

上記実施に形態に係る電着内歯車型砥石の振れ調整方法によれば、電着内歯車型砥石1の中心軸線Oが研削装置の回転軸線Xと一致する方向に移動され、テスタ20により検出した台金2の振れ量が許容範囲になるまで調整面8を押圧ローラ31で押圧するので、電着内歯車型砥石1の中心軸線Oと回転機構11の回転軸線Xを容易かつ確実に許容範囲内に収めて、中心軸線Oと回転軸線Xを一致させることができる。   According to the run-out adjustment method of the electrodeposited internal gear type grindstone according to the above embodiment, the central axis O of the electrodeposited internal gear type grindstone 1 is moved in a direction that coincides with the rotation axis X of the grinding device, and is detected by the tester 20 Since the adjustment surface 8 is pressed by the pressing roller 31 until the runout amount of the base metal 2 is within an allowable range, the center axis O of the electrodeposited internal gear wheel 1 and the rotation axis X of the rotating mechanism 11 are easily and reliably allowed. The central axis O and the rotational axis X can be made to coincide with each other within the range.

また、調整面8が、台金2の中心軸線Oを中心として形成された内周面とされることで、調整面8が円弧状の凹部とされるので押圧ローラ31による押圧を容易かつ安定して行なうことができる。
また、押圧部材が押圧ローラ31とされるので、押圧ローラ31が調整面8と線接触して安定して調整面8を押圧することが可能とされ、また、押圧ローラ31が調整面8に対して回転接触するため、台金2を押圧方向以外の周方向に押圧、移動するのが抑制されるので、台金2を所望の方向に安定して押圧することができる。また、調整面8の押圧に際して大きな力を加えられた場合であっても、押圧ローラ31が回転しているので調整面8と押圧ローラ31との間に摩耗の原因となる摩擦が生じることが抑制される。
In addition, since the adjustment surface 8 is an inner peripheral surface formed with the central axis O of the base metal 2 as the center, the adjustment surface 8 is an arc-shaped concave portion, so that the pressing by the pressing roller 31 is easy and stable. Can be done.
In addition, since the pressing member is the pressing roller 31, the pressing roller 31 is in line contact with the adjustment surface 8 and can stably press the adjustment surface 8, and the pressing roller 31 contacts the adjustment surface 8. On the other hand, since the rotation contact is made, it is possible to suppress the base metal 2 from being pressed and moved in the circumferential direction other than the pressing direction, so that the base metal 2 can be stably pressed in a desired direction. Further, even when a large force is applied when the adjustment surface 8 is pressed, the pressure roller 31 rotates, so that friction that causes wear may occur between the adjustment surface 8 and the pressure roller 31. It is suppressed.

また、上記実施形態に係る振れ調整装置30によれば、押圧ローラ31が調整面8に当接され、調整面8を押圧しながら台金2の中心軸線Oと上記回転軸線Xとを一致させるようになっており、そのときの台金2の中心軸線Oと上記回転軸線Xとの偏心量を台金2の振れ量としてテスタ20で検出するので、容易かつ確実に、台金2の中心軸線Oと研削装置の回転軸線Xとを一致させることができる。   Further, according to the shake adjusting device 30 according to the above-described embodiment, the pressing roller 31 is brought into contact with the adjustment surface 8, and the central axis O of the base metal 2 and the rotation axis X are matched while pressing the adjustment surface 8. Since the eccentric amount between the central axis O of the base metal 2 and the rotational axis X at that time is detected by the tester 20 as the deflection amount of the base metal 2, the center of the base metal 2 can be easily and reliably detected. The axis O and the rotation axis X of the grinding apparatus can be matched.

なお、上記実施の形態においては、振れ調整装置30の押圧部材である押圧ローラ31が押圧する調整面8が、電着内歯車型砥石1の円環状壁部7の内周面に形成された場合について説明したが、押圧部材が押圧して振れ調整する調整面8は、例えば、台金2の一方の端面側6又は他方の端面側に、外周が台金2の中心軸線Oを中心とした円筒形状からなる調整面を設けることにより、調整面を電着内歯車型砥石1の外周面に形成してもよい。調整面8が電着内歯車型砥石1の外周面に形成されている場合には、中心軸線Oを挟んで回転軸線Xの反対側に位置する部位の調整面8を押圧部材によって、回転軸線X方向に押圧して調整面8を上記回転軸線Xに接近させることにより、電着内歯車型砥石1の中心軸線Oと記回転軸線Xとを一致させるように調整することとなる。   In the above embodiment, the adjustment surface 8 that is pressed by the pressing roller 31 that is a pressing member of the shake adjusting device 30 is formed on the inner peripheral surface of the annular wall portion 7 of the electrodeposited internal gear type grindstone 1. As described above, the adjustment surface 8 that the pressing member presses and adjusts the deflection is, for example, one end surface side 6 of the base metal 2 or the other end surface side, and the outer periphery is centered on the central axis O of the base metal 2. The adjustment surface may be formed on the outer peripheral surface of the electrodeposited internal gear type grindstone 1 by providing an adjustment surface having a cylindrical shape. When the adjustment surface 8 is formed on the outer peripheral surface of the electrodeposited internal gear type grindstone 1, the adjustment surface 8 located on the opposite side of the rotation axis X across the central axis O is pressed by the pressing member. By pressing in the X direction to bring the adjustment surface 8 closer to the rotation axis X, the center axis O of the electrodeposited internal gear wheel 1 and the rotation axis X are adjusted to coincide with each other.

上記実施の形態においては、振れ量をテスタ20によって検出する場合について説明したが、調整面8を構成する円環が、回転軸線Xを中心とした位置に接近して、押圧ローラ31は、調整面8の全周に摺接して回転し続けることを目視又はセンサにより検知することにより、電着内歯車型砥石1の中心軸線Oと上記回転軸線Xが一致するように調整してもよい。   In the above-described embodiment, the case where the shake amount is detected by the tester 20 has been described. However, the ring constituting the adjustment surface 8 approaches the position around the rotation axis X, and the pressing roller 31 is adjusted. You may adjust so that the central axis O of the electrodeposition internal gear type grindstone 1 and the said rotation axis line X may correspond by detecting visually or with a sensor that it continues sliding in contact with the perimeter of the surface 8.

また、上記実施の形態においては、押圧ローラ31が、保持具37によって支持される場合について説明したが、押圧ローラ31を支持する保持具としては、押圧ローラ31を回転自在に保持して調整面8に対して接近、当接して調整面8を押圧可能とするものであればよく、ワークとされる歯車の回転軸の両端部を支持するためのワーク保持具を用いて調整してもよい。   Moreover, in the said embodiment, although the case where the press roller 31 was supported by the holder 37 was demonstrated, as a holder which supports the press roller 31, the press roller 31 is rotatably hold | maintained and an adjustment surface As long as the adjustment surface 8 can be pressed by approaching and abutting on the workpiece 8, adjustment may be performed using a workpiece holder for supporting both ends of the rotation shaft of a gear serving as a workpiece. .

なお、上記実施の形態においては、振れ調整装置30の押圧部材が押圧ローラ31により構成される場合について説明したが、振れ調整装置30の押圧部材は、回転する調整面8を摺接しながら押圧可能とされる押圧ローラ31以外の部材、例えば、球体、へら状部材等を用いてもよい。   In the above embodiment, the case where the pressing member of the shake adjusting device 30 is configured by the pressing roller 31 has been described. However, the pressing member of the shake adjusting device 30 can be pressed while sliding on the rotating adjustment surface 8. A member other than the pressing roller 31 such as a sphere or a spatula member may be used.

また、前記実施形態の電着内歯車型砥石1の振れ調整においては、押圧ローラ31の押圧方向が、台金2の中心軸線Oに直交するとともに中心軸線Oを通過し、調整面8をなす円筒形状の径方向外方とされる場合について説明したが、押圧ローラ31の押圧方向は、台金2の中心軸線Oを通過している必要はなく、調整面8をなす円筒形状の径方向外方に向かう成分を有していればよい。   In the runout adjustment of the electrodeposited internal gear type grindstone 1 of the above embodiment, the pressing direction of the pressing roller 31 is orthogonal to the central axis O of the base metal 2 and passes through the central axis O to form the adjustment surface 8. Although the case where the cylindrical shape is radially outward has been described, the pressing direction of the pressing roller 31 does not have to pass through the central axis O of the base metal 2, and the cylindrical radial direction forming the adjustment surface 8 What is necessary is just to have the component which goes outside.

また、前記実施形態の電着内歯車型砥石1においては、振れ調整装置30の押圧部材が1つの押圧ローラ31から構成される場合について説明したが、複数の押圧ローラ31を用いて振れ調整装置30を構成してもよい。   Moreover, in the electrodeposition internal gear type grindstone 1 of the embodiment, the case where the pressing member of the shake adjusting device 30 is configured by one pressing roller 31 has been described, but the shake adjusting device using a plurality of pressing rollers 31 is described. 30 may be configured.

なお、上記実施形態の電着内歯車型砥石1の振れ調整方法及び振れ調整装置30においては、テスタ20の接触端子20Aが当接して振れ量を測定する測定面と調整面8が台金2に形成された同一の内周面とされる場合について説明したが、同軸に形成された複数の内周面を有する段付き孔のひとつの内周面を測定面とし、それ以外の内周面を調整面としてもよいし、又調整面と測定面が研削部3を挟んで互いに反対の端面側に形成される構成としてもよい。   In the run-out adjustment method and run-out adjustment device 30 of the electrodeposition internal gear type grindstone 1 of the above embodiment, the contact surface 20A of the tester 20 contacts and the measurement surface for measuring the run-out amount and the adjustment surface 8 are the base metal 2. However, the inner peripheral surface of the stepped hole having a plurality of inner peripheral surfaces formed coaxially is used as a measurement surface, and the other inner peripheral surfaces are described. May be used as the adjustment surface, or the adjustment surface and the measurement surface may be formed on opposite end surfaces with the grinding part 3 interposed therebetween.

また、上記実施に形態においては、テスタ20の接触端子20Aをこの調整面8に当接させて振れを検出する場合について説明したが、例えば光学的な非接触の手段によって調整面8の振れを検出したりすることも可能である。   Further, in the above embodiment, the case where the contact terminal 20A of the tester 20 is brought into contact with the adjustment surface 8 to detect the shake has been described. However, for example, the adjustment surface 8 is shaken by an optical non-contact means. It is also possible to detect.

本発明の電着内歯車型砥石の一実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of the electrodeposition internal gear type grindstone of this invention. 図1に示す実施形態の電着内歯車型砥石1の中心軸線Oに沿った部分断面図である。It is a fragmentary sectional view in alignment with the central axis O of the electrodeposition internal gear type grindstone 1 of embodiment shown in FIG. 図2におけるZZ断面図である。It is ZZ sectional drawing in FIG. 図1に示す実施形態の電着内歯車型砥石1を取り付けた回転機構11の回転軸線Oに沿った部分断面図である。It is a fragmentary sectional view along the rotation axis O of the rotation mechanism 11 which attached the electrodeposition internal gear type grindstone 1 of embodiment shown in FIG. 電着内歯車型砥石の振れ量の検出に係る従来方法を示す図である。It is a figure which shows the conventional method which concerns on the detection of the deflection | deviation amount of an electrodeposition internal gear type grindstone.

符号の説明Explanation of symbols

1 電着内歯車型砥石
2 台金
3 研削部
5 砥粒層
6 台金2の一方の端面側
7 円環状壁部
8 基準面
11 回転機構
12 取付金具
14 取付金具12の内周面
15、16 カラー
17、18 フランジ
19 取付ボルト
20 振れ検出用テスタ
20A 接触端子
30 振れ調整装置
O 台金2の中心軸線
W 歯車(ワーク)
C 歯車Wの軸線

DESCRIPTION OF SYMBOLS 1 Electrodeposition internal gear type grindstone 2 Base metal 3 Grinding part 5 Abrasive grain layer 6 One end surface side of base metal 2 7 Circular wall part 8 Reference surface 11 Rotating mechanism 12 Mounting bracket 14 Inner peripheral surface 15 of mounting bracket 12 16 Collar 17 and 18 Flange 19 Mounting bolt 20 Runout tester 20A Contact terminal 30 Runout adjustment device O Center axis W of base metal 2 Gear (workpiece)
C Gear W axis

Claims (6)

円環状をなす台金の内周面に超砥粒を電着した砥粒層を有する歯車型の研削部が形成されてなる電着内歯車型砥石を、前記台金がなす円環の前記中心軸線と該台金を回転駆動して研削を行なう研削装置の駆動部の回転軸線とを一致させるように振れ調整するための電着内歯車型砥石の振れ調整方法であって、
前記台金に形成されて、前記中心軸線を中心とした円環の調整面に、押圧部材を対向させて、前記台金を前記回転軸線廻りに回転させながら、前記押圧部材を前記回転軸線に対する径方向に前記調整面に向けて接近させて該調整面に当接させ、さらに前記押圧部材を前記調整面に押圧して前記電着内歯車型砥石の中心軸線と前記研削装置の回転軸線を一致させることを特徴とする電着内歯車型砥石の振れ調整方法。
An electrodeposited internal gear type grindstone in which a gear-type grinding part having an abrasive layer in which superabrasive grains are electrodeposited is formed on the inner peripheral surface of an annular base metal, the ring of the base made of the base metal A method for adjusting a runout of an electrodeposition internal gear type grindstone for adjusting runout so that a central axis and a rotation axis of a drive unit of a grinding apparatus that performs grinding by rotating the base metal are matched,
The pressing member is formed with respect to the rotation axis while the pressing member is opposed to an adjustment surface of an annular shape centered on the central axis and the base metal is rotated around the rotation axis. Approaching the adjustment surface in the radial direction to contact the adjustment surface, and further pressing the pressing member against the adjustment surface, the central axis of the electrodeposited internal gear wheel and the rotation axis of the grinding device A method for adjusting runout of an electrodeposited internal gear-type grindstone, characterized by matching them.
請求項1に記載の電着内歯車型砥石の振れ調整方法であって、
前記調整面が前記台金の一方の端面側に形成され、前記中心軸線を中心に形成された円筒面状をなす内周面とされることを特徴とする電着内歯車型砥石の振れ調整方法。
A method for adjusting runout of the electrodeposited internal gear-type grindstone according to claim 1,
The adjustment surface is formed on one end surface side of the base metal and is an inner peripheral surface having a cylindrical surface formed around the central axis, and the runout adjustment of the electrodeposited internal gear type grindstone is characterized in that Method.
請求項1又は請求項2に記載の電着内歯車型砥石の振れ調整方法であって、
前記回転軸線廻りに回転された前記台金の振れ量をテスタにより検出することを特徴とする電着内歯車型砥石の振れ調整方法。
A method for adjusting runout of an electrodeposited internal gear-type grindstone according to claim 1 or 2,
A runout adjustment method for an electrodeposition internal gear type grindstone, wherein a runout amount of the base metal rotated around the rotation axis is detected by a tester.
円環状をなす台金の内周面に超砥粒を電着した砥粒層を有する歯車型の研削部が形成されてなる電着内歯車型砥石を、前記台金がなす円環の前記中心軸線と該台金を回転駆動して研削を行なう研削装置の駆動部の回転軸線とを一致させるように振れ調整するための電着内歯車型砥石の振れ調整装置であって、
前記台金に形成されて、前記中心軸線を中心とした円環の調整面に対向させて、前記台金を前記回転軸線廻りに回転させながら前記回転軸線に対する径方向に前記調整面に向けて接近、当接自在とされる押圧部材を備え、
前記押圧部材は前記調整面を押圧して前記電着内歯車型砥石の中心軸線と前記研削装置の回転軸線を一致させることを特徴とする電着内歯車型砥石の振れ調整装置。
An electrodeposited internal gear type grindstone in which a gear-type grinding part having an abrasive layer in which superabrasive grains are electrodeposited is formed on the inner peripheral surface of an annular base metal, the ring of the base made of the base metal A runout adjustment device for an electrodeposited internal gear type grindstone for adjusting runout so that a central axis and a rotation axis of a drive unit of a grinding device for grinding by rotating the base metal are matched,
The base metal is formed so as to face an adjustment surface of a ring centered on the central axis, and while rotating the base metal around the rotation axis, the radial direction with respect to the rotation axis is directed toward the adjustment surface. Provided with a pressing member that can be approached and contacted,
The pressing member presses the adjustment surface so that the central axis of the electrodeposited internal gear wheel is aligned with the rotational axis of the grinding device.
請求項4に記載の電着内歯車型砥石の振れ調整装置であって、
前記押圧部材は押圧ローラとされ、
前記押圧ローラは、前記回転軸線に平行な軸線廻りに回転自在とされていることを特徴とする電着内歯車型砥石の振れ調整装置。
The runout adjustment device for an electrodeposited internal gear type grindstone according to claim 4,
The pressing member is a pressing roller,
The apparatus for adjusting runout of an electrodeposition internal gear type grindstone, wherein the pressing roller is rotatable about an axis parallel to the rotation axis.
請求項4又は請求項5に記載の電着内歯車型砥石の振れ調整装置であって、
前記回転軸線廻りに回転された前記台金の振れ量を検出するテスタを備えていることを特徴とする電着内歯車型砥石の振れ調整装置。

The runout adjustment device for an electrodeposited internal gear type grindstone according to claim 4 or 5,
An apparatus for adjusting runout of an electrodeposition internal gear type grindstone, comprising a tester for detecting a runout amount of the base metal rotated about the rotation axis.

JP2006218963A 2006-08-10 2006-08-10 Method and device for adjusting oscillation of electrodeposited internal gear type grinding wheel Withdrawn JP2008044020A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010201595A (en) * 2009-03-05 2010-09-16 Mitsubishi Materials Corp Mounting mechanism of electrodeposited internal gear type grinding wheel
CN102240948A (en) * 2011-06-13 2011-11-16 中信重工机械股份有限公司 Combined grinding method for improving accuracy of form and position of gear
CN105881182A (en) * 2016-06-22 2016-08-24 无锡惠山泵业有限公司 Polishing machine for valve machining

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010201595A (en) * 2009-03-05 2010-09-16 Mitsubishi Materials Corp Mounting mechanism of electrodeposited internal gear type grinding wheel
CN102240948A (en) * 2011-06-13 2011-11-16 中信重工机械股份有限公司 Combined grinding method for improving accuracy of form and position of gear
CN105881182A (en) * 2016-06-22 2016-08-24 无锡惠山泵业有限公司 Polishing machine for valve machining

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