JP2008037643A - Lifter hanging implement, crane and its application method - Google Patents

Lifter hanging implement, crane and its application method Download PDF

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JP2008037643A
JP2008037643A JP2006218411A JP2006218411A JP2008037643A JP 2008037643 A JP2008037643 A JP 2008037643A JP 2006218411 A JP2006218411 A JP 2006218411A JP 2006218411 A JP2006218411 A JP 2006218411A JP 2008037643 A JP2008037643 A JP 2008037643A
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lifter
height
suspended load
amount
suspension
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JP4777186B2 (en
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Shozaburo Hosokawa
正三郎 細川
Yoshiaki Miura
慶明 三浦
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a means for preventing claws 4 from returning in collision when releasing a lifting load 30 and preventing a lifter hanging implement from falling in the case of using the lifter hanging implement 2 for lifting the lifting load by holding both side faces of the lifting load by the claws at the tips of two moving arms 3. <P>SOLUTION: The claws 4 arranged at the tips of the moving arms 3 of the lifter hanging implement 2 are movable downward to the inside by the force applied downward. A height meter 11 for measuring a space between the lifter hanging implement 2 and the lifting load 30, and a gravimeter 21 are provided, and the variation of the space between the lifter hanging implement 2 and the lifting load 30 from the end of gripping up to lifting when gripping the lifting load is measured by the height meter 11 and set as a height moving amount L<SB>X</SB>. When unloading, landing is detected by the gravimeter 21 at the height Z<SB>5</SB>of the hanging implement, and the lifter hanging implement 2 is stopped at the height Z<SB>7</SB>of the hanging implement lowered by an amount corresponding to the height moving amount L<SB>X</SB>. The moving arms 3 are opened to release the claws 4. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具及びそれを用いたクレーン並びにその使用方法に関するものである。   The present invention relates to a lifter lifting device that lifts both sides of a suspended load with claws at the tips of two moving arms, a crane using the lifter, and a method of using the lifter lifting device.

スラブやブルーム等の鋼片を吊り上げるクレーンとして、テコの原理で鋼片の重量を利用して側面を爪で挟み込んで吊り上げるトングクレーンが知られている(例えば非特許文献1のC3−15頁、図2・24(b))。この吊り具がトングと呼ばれる。   As a crane that lifts steel pieces such as slabs and blooms, a tong crane is known that uses the weight of the steel pieces to lift the side with claws on the principle of leverage (for example, page C3-15 of Non-Patent Document 1, (FIG. 2.24 (b)). This hanging tool is called tong.

上記テコの原理を用いたトングクレーンでは、吊り上げるスラブの幅が狭い場合には吊り具が上下に伸び、結果として吊り上げる吊り荷の揚程が少なくなるという問題を有する。   The tong crane using the lever principle has a problem that when the width of the slab to be lifted is narrow, the lifting tool extends up and down, and as a result, the lift of the lifted load is reduced.

2本の移動腕の間隔を電動で変化させ、移動腕の下方先端に爪を有し、移動腕の間隔を狭めることでこの爪でスラブなどの吊り荷を挟んで吊り上げる吊り具が知られている。吊り上げるスラブの幅の広さによって揚程が変化することがないので、スラブヤードの置き場効率が良くなるという利点を有する。このような形式の吊り具は、同じくトングと呼ばれることがあり、あるいはスラブリフター、リフターと呼ばれることもある。ここではリフター吊り具と呼ぶこととする。   There is known a lifting device that electrically changes the distance between two moving arms, has a claw at the lower end of the moving arm, and narrows the distance between the moving arms to lift a suspended load such as a slab with this claw. Yes. Since the lift does not change depending on the width of the slab to be lifted, there is an advantage that the storage efficiency of the slab yard is improved. This type of suspension is also sometimes referred to as a tongue or sometimes referred to as a slab lifter or lifter. Here, it will be called a lifter suspension.

リフター吊り具において、重量のあるスラブを横から爪で挟んで吊り上げるためには、爪による把持力を強力に保持する必要がある。移動腕の間隔を狭めるための電動モーターでこの把持力を確保しようとすると、きわめて強力な電動モーターが必要となり、経済的ではない。   In the lifter lifting tool, in order to lift a heavy slab with a nail from the side, it is necessary to strongly hold the gripping force by the nail. If it is intended to secure this gripping force with an electric motor for reducing the distance between the moving arms, an extremely powerful electric motor is required, which is not economical.

そこで、リフター吊り具の移動腕先端に配置される爪は、下方にかかる力によって下方内側に移動可能に配置される(例えば特許文献1、特許文献2)。爪は、下方内側と上方外側とを結ぶ線上を移動できるように案内され保持される。爪に下方にかかる力が働いていないときは、バネの力によって爪は上方に引き上げられている。吊り荷の両側面を爪でつかみ、吊り具を吊り荷ごと吊り上げたときに、吊り荷の重量によって爪に下方にかかる力がかかると、爪は案内に従って下方内側(両側の爪同士の間隔を狭める方向)に移動する。爪が所定量移動したことに伴って移動腕が外側に広げられる方向で変形し、その結果として爪には吊り荷を挟み込む強力な把持力がかかり、スラブをはじめとする重量のある吊り荷を安定して把持し、吊り上げることが可能となる。   Then, the nail | claw arrange | positioned at the moving arm front-end | tip of a lifter hanger is arrange | positioned so that a movement to a downward inner side is possible by the force concerning a downward direction (for example, patent document 1, patent document 2). The nail is guided and held so that it can move on a line connecting the lower inner side and the upper outer side. When no downward force is applied to the nail, the nail is pulled upward by the spring force. When holding both sides of the suspended load with the claws and lifting the lifting implement together with the suspended load, if the downward force is applied to the nail due to the weight of the suspended load, the nail Move in the direction of narrowing). As the nail moves by a predetermined amount, the moving arm deforms in the direction of spreading outward, and as a result, a strong gripping force is applied to the nail to pinch the suspended load, and a heavy suspended load such as a slab is applied. It is possible to stably hold and lift.

特開昭59−36091号公報JP 59-36091 A 特開昭59−227686号公報JP 59-227686 A 「機械工学便覧」社団法人日本機械工学会発行、第C3−15頁"Mechanical Engineering Handbook", published by the Japan Society for Mechanical Engineering, page C3-15

リフター吊り具で吊り荷を吊り上げ、所定の位置に吊り荷を着床させた後、2本の移動腕の間隔を広げることによって把持を解除する。把持を解除するにあたっては、吊り荷が確かに着床し、さらに非把持時の爪の位置(以下「待機位置」という。)に比較して、吊り上げ中は爪の位置が下方内側に移動しているので、爪の位置が待機位置に戻るまでリフター吊り具を降下し、その時点で把持を解除する必要がある。   After lifting the suspended load with the lifter lifting tool and landing the suspended load at a predetermined position, the holding is released by widening the distance between the two moving arms. When releasing the grip, the suspended load will surely land, and the position of the nail will move downward and inward during lifting compared to the position of the nail when not gripped (hereinafter referred to as the “standby position”). Therefore, it is necessary to lower the lifter lifting tool until the position of the nail returns to the standby position, and release the grip at that time.

クレーンに重量計を備え、吊り荷着床時に重量計の秤量値を監視すると、着床によって秤量値が減少するので、着床を検知することができる。そこで、重量計によって着床を検知し、そこでリフター吊り具の降下を停止し、移動腕の間隔を広げて把持を解除することが行われる。しかし、重量計で吊り荷重がなくなったことが検知されるタイミングは、吊り荷が着床はしているもののまだリフター吊り具の爪が待機位置までもどらず、爪が下方に下がった状況にある。このような状況で移動腕の間隔を広げて把持を解除すると、爪が吊り荷から外れたとたんにバネの力で爪が下方移動位置から待機位置まで瞬時に戻って衝突し、衝突時の衝撃で爪を案内する機構が破損してしまうという問題が発生する。   If the crane is equipped with a weight scale and the weighing value of the weighing scale is monitored when the suspended load is landed, the weighing value is decreased by the landing, so that the landing can be detected. Therefore, landing is detected by a weight scale, where the lifting of the lifter suspension is stopped, and the holding arm is released by widening the interval between the moving arms. However, the timing at which the lifting load is detected by the weigh scale is that the lifted load has landed, but the nail of the lifter hanger has not yet returned to the standby position, and the nail has been lowered downward. . In such a situation, when the gripping is released by widening the distance between the moving arms, as soon as the claw is removed from the suspended load, the claw is instantly returned from the downward movement position to the standby position and collides with the impact of the collision. This causes a problem that the mechanism for guiding the nail is broken.

重量計によって着床を検知した後に、一定量だけリフター吊り具を降下させ、あるいは吊り荷の重量に応じて予め定めた量だけリフター吊り具を降下させ、そこで停止して把持を解除する方法を適用することができる。これにより、把持を解除する際の爪の位置は待機位置に近づくものの、爪の降下量はそのときどきでばらつきがあり、把持を解除する際の爪の位置を正確に待機位置に戻すことができない。そのため、リフター吊り具の降下量が足りなければ、把持を解除する際に爪の案内機構がバネの力で戻って衝突することとなる。逆に降下量が多すぎると、クレーンの巻き下げ過ぎでワイヤーがたるんだ状態で停止する。この状態で把持を解除する動作を行うと、爪が開放されたとたんにリフター吊り具がたるみ分だけ落下してしまうこととなる。爪が開放されたとたんにリフター吊り具が落下すると、落下する瞬間に爪と吊り荷側面との間でこすれが生じる。そのため、爪の摩耗が激しくなり、爪の寿命が6ヶ月程度しかもたないという問題が発生していた。   After the landing is detected by the weighing scale, the lifter suspension is lowered by a certain amount, or the lifter suspension is lowered by a predetermined amount according to the weight of the suspended load, and then stopped and released. Can be applied. As a result, the position of the nail when releasing the grip approaches the standby position, but the amount of descent of the nail varies from time to time, and the position of the nail when releasing the grip cannot be accurately returned to the standby position. . For this reason, if the lifting amount of the lifter suspension is not sufficient, the claw guide mechanism returns and collides with the force of the spring when releasing the grip. On the other hand, if the amount of descent is too large, the wire stops due to the crane being rolled down too much. If the operation of releasing the gripping is performed in this state, the lifter lifting tool will fall by the amount of slack as soon as the nail is released. As soon as the nail is released, the lifter hanger falls, and at the moment it falls, rubbing occurs between the nail and the side of the suspended load. For this reason, the wear of the nail becomes severe, and there has been a problem that the lifetime of the nail is only about 6 months.

また、ワイヤーたるみに起因するリフター吊り具の落下は、リフター吊り具はもとよりクレーン本体に多大な衝撃を与え、悪影響を及ぼす。   Moreover, the fall of the lifter suspension caused by the slack of the wire gives a great impact to the crane body as well as the lifter suspension and adversely affects it.

本発明は、吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具及びそれを有するクレーン並びのその使用方法に関し、吊り荷解放時に爪が衝突的に戻る事態を防止し、かつリフター吊り具が落下する事態を防止することのできる手段を提供することを目的とする。   The present invention relates to a lifter lifting device that lifts both sides of a suspended load with claws at the tips of two moving arms, and a method for using the cranes having the lift, and prevents the claws from colliding when the suspended load is released. And it aims at providing the means which can prevent the situation where a lifter hanging tool falls.

即ち、本発明の要旨とするところは以下の通りである。
(1)吊り荷30の両側面を2本の移動腕3先端の爪4でつかんで吊り上げるリフター吊り具2を有するクレーンの使用方法であって、爪4は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具2と吊り荷30との間隔を測定する高さ計11と、吊り荷30を含めたリフター吊り具2の重量を測定することのできる重量計21とを備え、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具2と吊り荷30との間隔の変化量を高さ計11で測定して高さ移動量LXとし、荷下ろし時に、重量計21で着床を検知してからさらにリフター吊り具2を高さ移動量LXに応じた量だけ降下してリフター吊り具2を停止し、移動腕3を開くことによって爪4を開放することを特徴とするクレーンの使用方法。
(2)重量計21で着床を検知してからのリフター吊り具2の降下量は、高さ移動量LXに予め定めた定数LYを加えた値であることを特徴とする上記(1)に記載のクレーンの使用方法。
(3)高さ移動量LXを、吊り上げ時のリフター吊り具巻き上げ開始から高さ計測定値が一定になるまでのリフター吊り具巻き上げ量として測定することを特徴とする上記(1)又は(2)に記載のクレーンの使用方法。
(4)吊り荷30の両側面を2本の移動腕3先端の爪4でつかんで吊り上げるリフター吊り具2を有するクレーンの使用方法であって、爪4は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具2と吊り荷30との間隔を測定する高さ計11を備え、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具2と吊り荷30との間隔の変化量を高さ計11で測定して高さ移動量LXとし、荷下ろし時に、リフター吊り具2と吊り荷30との間隔が狭まりはじめたら、狭まり量が高さ移動量LXに応じた量に達したとき、あるいは狭まり量の変化が停止したとき、あるいは間隔が狭まり始めてからのリフター吊り具2の降下量が高さ移動量LXに応じた量に達したとき、のいずれかにリフター吊り具2の降下を停止し、移動腕3を開くことによって爪4を開放することを特徴とするクレーンの使用方法。
(5)吊り荷30の両側面を2本の移動腕3先端の爪4でつかんで吊り上げるリフター吊り具2を有するクレーンの使用方法であって、爪4は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具2と吊り荷30との間隔を測定する高さ計11を備え、荷下ろし時に、リフター吊り具2と吊り荷30との間隔が狭まりはじめたら、狭まり量の変化が停止したときにリフター吊り具2の降下を停止し、移動腕3を開くことによって爪4を開放することを特徴とするクレーンの使用方法。
(6)吊り荷30の両側面を2本の移動腕3先端の爪4でつかんで吊り上げるリフター吊り具2であって、爪4は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具2と吊り荷30との間隔を測定する高さ計11と、吊り荷30を含めたリフター吊り具2の重量を測定することのできる重量計21と、制御装置27とを備え、制御装置27は、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具2と吊り荷30との間隔の変化量を高さ計で測定して高さ移動量LXとし、荷下ろし時に、重量計21で着床を検知してからさらにリフター吊り具2を高さ移動量LXに応じた量だけ降下してリフター吊り具2を停止し、移動腕3を開くことによって爪4を開放する制御を行うことを特徴とするリフター吊り具。
(7)重量計21で着床を検知してからのリフター吊り具2の降下量は、高さ移動量LXに予め定めた定数LYを加えた値であることを特徴とする上記(6)に記載のリフター吊り具。
(8)上記(6)又は(7)に記載のリフター吊り具2を有することを特徴とするクレーン。
That is, the gist of the present invention is as follows.
(1) A method of using a crane having a lifter lifting device 2 that lifts both sides of a suspended load 30 by grasping with two claws 4 at the tips of two moving arms 3, and the claws 4 are moved downward and inward by a force applied downward. A height meter 11 that can measure the distance between the lifter suspension 2 and the suspended load 30 and a weight meter 21 that can measure the weight of the lifter suspension 2 including the suspended load 30; The amount of change in the distance between the lifter lifting device 2 and the suspended load 30 from the end of gripping to lifting is measured with the height gauge 11 when grasping the suspended load, and the height movement amount L X is measured. After the landing is detected, the lifter 2 is further lowered by an amount corresponding to the height movement amount L X , the lifter 2 is stopped, and the claw 4 is opened by opening the movable arm 3. How to use the featured crane.
(2) The amount of descent of the lifter suspension 2 after the landing is detected by the weight scale 21 is a value obtained by adding a predetermined constant L Y to the height movement amount L X ( Use method of crane as described in 1).
(3) The above-mentioned (1) or (2), wherein the height movement amount L X is measured as a lifter hoist winding amount from the start of hoisting of the lifter hoist at the time of lifting until the height meter measurement value becomes constant. ) How to use the crane described in the above.
(4) A method of using a crane having a lifter lifting device 2 that lifts both sides of a suspended load 30 by grasping with two claws 4 at the tips of two moving arms 3, and the claws 4 are moved downward and inward by a force applied downward. Further, a height gauge 11 for measuring the distance between the lifter suspension 2 and the suspended load 30 is provided, and the distance between the lifter suspension 2 and the suspended load 30 from the end of gripping to the lifting of the suspended load is grasped. The amount of change is measured with the height meter 11 to obtain the height movement amount L X, and when the distance between the lifter lifting device 2 and the hanging load 30 begins to narrow when unloading, the amount of narrowing depends on the height movement amount L X. When the change of the amount of narrowing stops, or when the amount of descent of the lifter suspension 2 after the interval starts to narrow reaches the amount corresponding to the height movement amount L X. Stop the lifter lifter 2 from descending , The use of a crane, characterized in that to release the pawl 4 by opening the moving arm 3.
(5) A method of using a crane having a lifter lifting device 2 that lifts by holding both side surfaces of a suspended load 30 with claws 4 at the tips of two moving arms 3, and the claws 4 are moved downward and inward by a force applied downward. Further, a height gauge 11 for measuring the distance between the lifter hanger 2 and the suspended load 30 is provided, and when the distance between the lifter hanger 2 and the suspended load 30 starts to be reduced at the time of unloading, the amount of narrowing is changed. A method of using a crane characterized in that when the lift stops, the lowering of the lifter suspension 2 is stopped and the moving arm 3 is opened to open the claws 4.
(6) The lifter lifting device 2 that lifts the both sides of the suspended load 30 by grasping with the claws 4 at the tips of the two moving arms 3, and the claws 4 can move downward and inward by a force applied downward. A height meter 11 that measures the distance between the lifting device 2 and the suspended load 30, a weight meter 21 that can measure the weight of the lifter lifting device 2 including the suspended load 30, and a control device 27 are provided. The device 27 measures the amount of change in the distance between the lifter lifting device 2 and the suspended load 30 from the end of grasping to the lifting when grasping the suspended load with a height meter to obtain a height movement amount L X , and when unloading, After the landing is detected by the weigh scale 21, the lifter 2 is further lowered by an amount corresponding to the height movement amount L X , the lifter 2 is stopped, and the claw 4 is opened by opening the movable arm 3. Lifter suspension characterized by performing control to perform.
(7) The amount of descent of the lifter lifting device 2 after the landing is detected by the weighing scale 21 is a value obtained by adding a predetermined constant L Y to the height movement amount L X ( The lifter hanging tool as described in 6).
(8) A crane having the lifter suspension 2 according to (6) or (7).

本発明は、吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具を有するクレーンにおいて、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量を高さ計で測定して高さ移動量LXとし、荷下ろし時に、高さ移動量LXに応じた量だけ降下してリフター吊り具を停止することにより、把持解除時に爪ホルダーがバネの反発力によって衝撃的に戻る事態を防止し、把持解除時にリフター吊り具が落下する事態をも防止し、爪の寿命を延長することができる。 The present invention is a crane having a lifter lifting device that lifts both sides of a suspended load by grasping with two claws at the tip of a movable arm, and includes a lifter suspension and a suspended load between the end of gripping and lifting when the suspended load is gripped. The amount of change in the interval is measured with a height meter to obtain the height movement amount L X. When unloading, the lifter suspension is stopped by lowering the amount corresponding to the height movement amount L X when unloading. It is possible to prevent the claw holder from being shockedly returned by the repulsive force of the spring, to prevent the lifter hanger from dropping when the grip is released, and to extend the life of the claw.

まず、リフター吊り具とそれを有するクレーンについて図1、2を用いて説明する。   First, the lifter suspension and the crane having the lifter will be described with reference to FIGS.

リフター吊り具2は、2本の移動腕3を有し、移動腕3の下方先端に爪4を有し、吊り荷30の両側面を2本の移動腕3先端の爪4でつかんで吊り上げる。吊り荷30がスラブのように長尺ものであることが多いので、2本の移動腕を1対として2対を用いて吊り荷を安定して吊り上げる。   The lifter lifting device 2 has two moving arms 3, has a claw 4 at the lower end of the moving arm 3, and lifts both sides of the suspended load 30 with the claws 4 at the ends of the two moving arms 3. . Since the suspended load 30 is often long like a slab, the suspended load is stably lifted by using two pairs of two moving arms as one pair.

2本の移動腕3は、吊り具本体9の下方に配置され、2本の移動腕3の間隔を変化させることができる。移動腕3の移動は、例えば電動スクリューによって行うことができる。吊り具本体9をクレーンで巻き上げることができる。   The two movable arms 3 are disposed below the hanger body 9 and can change the interval between the two movable arms 3. The moving arm 3 can be moved by, for example, an electric screw. The hanger body 9 can be wound up with a crane.

移動腕3の下方先端には、2本の移動腕相互に向き合う位置に爪4が配置される。爪4は案内装置6によって案内され、下方内側と上方外側を結ぶ方向に移動可能に配置されている。ここで内側とは、2本の移動腕3で囲まれた側をいう。図5に示すように、爪4の案内装置6としては、爪4を保持する爪ホルダー5を用意し、この爪ホルダー5を摺動するように移動腕3に摺動面7が配置される。爪ホルダー5にはバネ8が配置され、爪4を上方待機位置に引っ張り上げる力を付与している。図5において、(a)はリフター吊り具2によって床31に載置された吊り荷30を把持した瞬間であり、爪4が待機位置にある。図5(b)はリフター吊り具2によって吊り荷30を吊り上げた状態を示し、爪4は下方内側に移動している。図1(a)において、実線で示した爪4が待機位置、2点鎖線で示した爪4が下方に下がった位置を表している。   At the lower end of the moving arm 3, a claw 4 is disposed at a position facing the two moving arms. The nail | claw 4 is guided by the guide apparatus 6, and is arrange | positioned so that a movement in the direction which connects a lower inner side and an upper outer side is possible. Here, the inner side refers to the side surrounded by the two movable arms 3. As shown in FIG. 5, as the guide device 6 for the claw 4, a claw holder 5 for holding the claw 4 is prepared, and a sliding surface 7 is arranged on the movable arm 3 so as to slide the claw holder 5. . A spring 8 is disposed on the claw holder 5 to give a force for pulling the claw 4 to the upper standby position. In FIG. 5, (a) is a moment when the suspended load 30 placed on the floor 31 is gripped by the lifter suspension 2, and the claw 4 is in the standby position. FIG. 5 (b) shows a state where the suspended load 30 is lifted by the lifter lifting device 2, and the claw 4 is moved downward and inside. In FIG. 1A, the claw 4 indicated by a solid line represents a standby position, and the claw 4 indicated by a two-dot chain line represents a position where the claw 4 has been lowered downward.

移動腕3の間隔を吊り荷30の幅よりも広げた上で吊り荷30の位置にリフター吊り具2を移動し(図2(a))、次いで移動腕3の間隔を狭め、移動腕先端の爪4を吊り荷30の側面に押し付ける(図2(b)、図5(a))。この状態でリフター吊り具2を吊り上げると(図2(c))、吊り荷30の重量によって爪4が下方に引き下げられる(図5(b))。爪4は、案内装置6によって案内され、下方内側に移動するので、対向する爪間隔が狭まろうとする。このときに対向する爪と爪との間には強力な把持力が生成する。   The lifter suspension 2 is moved to the position of the suspended load 30 after the interval between the movable arms 3 is expanded beyond the width of the suspended load 30 (FIG. 2 (a)), and then the distance between the movable arms 3 is narrowed, The claw 4 is pressed against the side surface of the suspended load 30 (FIGS. 2B and 5A). When the lifter lifting device 2 is lifted in this state (FIG. 2C), the claw 4 is pulled downward by the weight of the suspended load 30 (FIG. 5B). Since the nail | claw 4 is guided by the guide apparatus 6 and moves to the downward inner side, the nail | claw space | interval which opposes tends to narrow. At this time, a strong gripping force is generated between the opposing claws.

リフター吊り具2とそれを有するクレーン1には、通常、リフター吊り具2と吊り荷30との間隔を測定する高さ計11と、吊り荷30を含めたリフター吊り具2の重量を測定することのできる重量計21とを備えている。   The lifter 2 and the crane 1 having the lifter 2 usually measure the weight of the lifter 2 including the height gauge 11 for measuring the distance between the lifter suspension 2 and the suspended load 30 and the suspended load 30. And a weighing scale 21 that can be used.

高さ計11は、例えば図1(a)に示すように吊り具本体9に巻き取りドラム14を備え、巻き取りドラム14に配置したワイヤー13を垂下し、その先端におもり12を配置する。巻き取りドラム14の回転角度を高さ計測器15で計測し、それに基づいておもり12の位置を計測することができる。巻き取りドラム14の巻き取り力をおもり12の重さよりも少ない値としておく。吊り荷30を吊り上げていないときは、おもり12は下限位置にあり、下限位置は概略移動腕下方先端付近としておく。   For example, as shown in FIG. 1A, the height gauge 11 includes a winding drum 14 in a lifting device main body 9, a wire 13 disposed on the winding drum 14 is suspended, and a weight 12 is disposed at the tip thereof. The rotation angle of the take-up drum 14 can be measured by the height measuring device 15 and the position of the weight 12 can be measured based on the measured angle. The winding force of the winding drum 14 is set to a value smaller than the weight of the weight 12. When the suspended load 30 is not lifted, the weight 12 is at the lower limit position, and the lower limit position is set near the lower tip of the movable arm.

クレーンでリフター吊り具2を巻き下げ、吊り荷30を挟み込む位置に配置すると、高さ計11のおもり12が下限位置にあるので、おもり12が吊り荷30の上面に接触する。さらにリフター吊り具2を巻き下げると(図2(a))、リフター吊り具2と吊り荷上面との間隔が狭まるにつれ、おもりを吊り下げるワイヤー13が巻き取りドラム14に巻き取られる。巻き取りドラム14の回転角度を高さ計測器15で計測しているので、おもり12の高さ方向現在位置を知ることができる。   When the lifter 2 is lowered by a crane and placed at a position where the suspended load 30 is sandwiched, the weight 12 of the height gauge 11 is at the lower limit position, so that the weight 12 contacts the upper surface of the suspended load 30. When the lifter suspension 2 is further lowered (FIG. 2A), the wire 13 for suspending the weight is wound around the take-up drum 14 as the distance between the lifter suspension 2 and the upper surface of the suspended load becomes narrower. Since the rotation angle of the winding drum 14 is measured by the height measuring device 15, the current position in the height direction of the weight 12 can be known.

高さ計11は、吊り荷30がリフター吊り具2による挟み込み位置に配置されたか否かを検出するために用いられる。おもり12が吊り荷30の上面に接触し、さらにおもり12の位置が所定の位置まで上昇したら(図2(a))、そこでリフター吊り具2の下降を停止し、移動腕3の間隔を狭めて爪4で吊り荷を挟み込み(図2(b))、その後リフター吊り具2を上昇することによって吊り荷30を吊り上げる(図2(c))。   The height gauge 11 is used to detect whether or not the suspended load 30 is disposed at a position where the suspended load 30 is sandwiched. When the weight 12 comes into contact with the upper surface of the suspended load 30 and the position of the weight 12 rises to a predetermined position (FIG. 2 (a)), the lowering of the lifter suspension 2 is stopped and the interval between the movable arms 3 is reduced. Then, the suspended load is sandwiched between the claws 4 (FIG. 2 (b)), and then the lifter 2 is lifted to lift the suspended load 30 (FIG. 2 (c)).

高さ計の値Lは、吊り具本体2とおもり12との間隔が広がるほど、即ち吊り具本体2から見ておもり12の位置が低くなるほど、高さが低くなると表現する。   The height meter value L is expressed as the height decreases as the distance between the hanger body 2 and the weight 12 increases, that is, the position of the weight 12 as viewed from the hanger body 2 decreases.

重量計21は、吊り上げた吊り荷30の重量を計測するために用いられる。例えば、リフター吊り具2を上昇下降するためのワイヤードラム23にロードセル24を配置し、これによって吊り具と吊り荷の合計荷重を測定し、吊り具の重量を差し引くことによって吊り荷30の重量を計測することができる。   The weigh scale 21 is used to measure the weight of the suspended load 30 that is lifted. For example, the load cell 24 is arranged on the wire drum 23 for raising and lowering the lifter lifting device 2, thereby measuring the total load of the lifting device and the suspended load, and subtracting the weight of the lifting device to reduce the weight of the suspended load 30. It can be measured.

吊り荷吊り上げ時に重量計21による吊り荷重量計測値が所定の値を示していれば、吊り荷30を正常に吊り上げたことを確認することができる。また、吊り荷30を吊った状態でリフター吊り具2を下降し、重量計21による吊り荷重量計測値がゼロ付近を示した時点で、吊り荷30が着床したことを確認することができる。   If the suspended load amount measured by the weight scale 21 shows a predetermined value when the suspended load is lifted, it can be confirmed that the suspended load 30 has been lifted normally. Further, the lifter 2 is lowered while the suspended load 30 is suspended, and it can be confirmed that the suspended load 30 has landed when the measured value of the suspended load by the weigh scale 21 indicates near zero. .

リフター吊り具2は、図1(a)に示すようにクレーンのワイヤー22で吊り下げられ、ワイヤー22をワイヤードラム23に巻き取ることによって吊り上げられる。ワイヤードラム23の回転角度を回転計25で検出することにより、ワイヤー22の繰り出し量を把握することができるので、これからリフター吊り具2の上下方向位置を特定することができる。ここではこのようにして特定したリフター吊り具2の位置を「吊り具高さZ」と呼ぶ。   The lifter suspension 2 is suspended by a crane wire 22 as shown in FIG. 1A, and is lifted by winding the wire 22 around a wire drum 23. By detecting the rotation angle of the wire drum 23 with the tachometer 25, the feed amount of the wire 22 can be grasped, so that the vertical position of the lifter hanger 2 can be specified. Here, the position of the lifter hanger 2 specified in this way is referred to as a “hanger height Z”.

まず、本発明の第1のクレーンの使用方法について説明する。   First, the usage method of the 1st crane of this invention is demonstrated.

リフター吊り具2を床31に置かれた吊り荷30の位置に配置して(図2(a))、吊り荷30を把持し(図2(b))、次いでリフター吊り具2を巻き上げて吊り荷30を吊り上げる(図2(c))までの一連の動作について、吊り具高さZ、高さ計検出値Lの2つの計測値の推移を記録した。結果を図1(b)に示す。   The lifter suspension 2 is placed at the position of the suspended load 30 placed on the floor 31 (FIG. 2 (a)), the suspended load 30 is gripped (FIG. 2 (b)), and then the lifter suspension 2 is rolled up. With respect to a series of operations until the suspended load 30 is lifted (FIG. 2C), the transition of two measurement values of the lifting tool height Z and the height meter detection value L was recorded. The results are shown in FIG.

リフター吊り具2で吊り荷30を把持する直前、リフター吊り具2の爪4が吊り荷30の横位置に配置される。高さ計11のおもり12は吊り荷30の上面に接触している。この位置で、吊り具高さはZ1、高さ計の値はL1である。この位置で、移動腕3の間隔を狭めることによって吊り荷30の両側面に爪4を接触させる。 Immediately before gripping the suspended load 30 with the lifter suspension 2, the claw 4 of the lifter suspension 2 is arranged at a lateral position of the suspended load 30. The weight 12 of the height gauge 11 is in contact with the upper surface of the suspended load 30. At this position, the height of the hanger is Z 1 and the value of the height meter is L 1 . At this position, the claws 4 are brought into contact with both side surfaces of the suspended load 30 by narrowing the distance between the movable arms 3.

次いで、クレーンでリフター吊り具2を巻き上げ開始する。吊り具高さZの上昇と共に、高さ計の値Lが低くなる方向に変化する。リフター吊り具2の上昇と共に爪4が下方内側に移動し、吊り荷30はまだ上昇を開始しないので、吊り具本体2と吊り荷30との間隔が広がるからである。   Next, the lifter hoist 2 is started to be wound up with a crane. As the lifting tool height Z increases, the height meter value L changes in the direction of decreasing. This is because the claw 4 moves inward and downward as the lifter lifting device 2 rises, and the suspended load 30 has not yet started to rise, so that the interval between the suspended body 2 and the suspended load 30 increases.

爪4にかかる力のバランスが取れる位置まで移動すると、爪4の移動が停止し、高さ計11の変化が停止する。ここでの吊り具高さをZ2、高さ計の値をL2とする。その時点で吊り荷30が床から離れ、それ以降、リフター吊り具2の巻き上げと共に吊り荷30が巻き上げられる。以後、高さ計による値はL2のままで一定となる。 When moving to a position where the force applied to the claw 4 can be balanced, the movement of the claw 4 stops and the change of the height gauge 11 stops. Here, the height of the hanger is Z 2 and the value of the height meter is L 2 . At that time, the suspended load 30 leaves the floor, and thereafter, the suspended load 30 is rolled up together with the lifting of the lifter lifting device 2. Thereafter, the value according to the height gauge is constant while the L 2.

次に、吊り上げた吊り荷を着床位置に着床させる。   Next, the suspended load is landed at the landing position.

このときの吊り具高さZと重量計21の秤量値に着目する(図1(c))。リフター吊り具2を巻き下げると、それに応じて吊り具高さZが低下する。そして吊り荷が着床位置に着床した瞬間(図3(b))、重量計21の秤量値が一気に減少する(図1(c))。このときを、重量計21による着床検知とする。この位置の吊り具高さをZ5とする。この位置において、リフター吊り具2の爪4はまだ下方に伸びている状態である(図5(b))。 Attention is paid to the lifting tool height Z and the weighing value of the weighing scale 21 at this time (FIG. 1C). When the lifter hanger 2 is rolled down, the hanger height Z decreases accordingly. Then, at the moment when the suspended load reaches the landing position (FIG. 3B), the weighing value of the weigh scale 21 decreases at a stretch (FIG. 1C). This time is assumed to be landing detection by the weighing scale 21. The hanger height of the position and Z 5. At this position, the claw 4 of the lifter hanger 2 is still extending downward (FIG. 5B).

重量計21による着床検知は、重量計21で秤量した吊り荷30の秤量値がほぼゼロとなった点を着床検知とすることができる。また、重量計21で秤量した吊り荷30の秤量値が所定量まで減少した点を着床検知としても良い。   The landing detection by the weighing scale 21 can be the detection of the landing when the weight value of the suspended load 30 weighed by the weighing scale 21 becomes almost zero. Moreover, it is good also as a landing detection the point where the weighing value of the hanging load 30 weighed with the weighing scale 21 decreased to a predetermined amount.

さらにリフター吊り具2を巻き下げて吊り具高さZを減少させると、吊り荷30は着床済みであるから、リフター吊り具2と吊り荷30との間隔が狭まり、爪4の位置が下方から上方に移動していく。そして、あるところで爪4の位置が待機位置(図5(a))に到着することとなる。このときの吊り具位置をZ7とする。 When the lifter hanger 2 is further lowered to reduce the hanger height Z, the suspended load 30 has already landed, so the distance between the lifter hanger 2 and the suspended load 30 is reduced, and the position of the claw 4 is lowered. Move upward from Then, at a certain point, the position of the claw 4 arrives at the standby position (FIG. 5A). The hanger position at this time and Z 7.

さらにリフター吊り具2の巻き下げを継続すると、吊り具高さZは低下を続けるが、実は、爪4の位置が待機位置まで戻ったあとは、着床した吊り荷30とリフター吊り具2との相対間隔は変化しない。つまり、リフター吊り具2は実際には下降していない。このとき、クレーンの巻き取りドラム23とリフター吊り具2との間で、ワイヤー22にたるみが生じているのである。たるみが生じるまでリフター吊り具2を降下させ、そこでリフター吊り具2の降下を停止し、移動腕3の間隔を広げて把持を解除すると、クレーンのワイヤー22にはすでにたるみが生じているため、把持解除と同時にリフター吊り具2がワイヤーたるみ分だけ落下することとなる。   Further, if the lifting of the lifter 2 is continued, the height Z of the lifting device continues to decrease. However, after the position of the claw 4 returns to the standby position, the suspended load 30 and the lifter 2 The relative spacing of does not change. That is, the lifter hanger 2 is not actually lowered. At this time, a slack is generated in the wire 22 between the winding drum 23 of the crane and the lifter suspension 2. When the lifter suspension 2 is lowered until sagging occurs, when the lifter suspension 2 is lowered, and when the gripping is released by widening the gap between the movable arms 3, the crane wire 22 has already been slackened. Simultaneously with the release of the grip, the lifter suspension 2 falls by the amount of slack in the wire.

リフター吊り具2で吊り上げた吊り荷30を着床位置に着床し、爪4を外すタイミングとしては、吊り具高さが上記Z7の位置にあるときに行うことが最も好ましい。即ち、Z7の位置を正確に予測することができれば、最適な把持解除を行うことが可能となる。 Chakuyukashi the suspended load 30 is lifted by the lifter hanger 2 in landing position, as the timing for removing the pawl 4, it is most preferably carried out when the sling height is at the position of the Z 7. That is, if the position of Z 7 can be accurately predicted, it is possible to perform the optimum grip release.

ここで、LX=L1−L2なる数値を導入する。 Here, a numerical value of L X = L 1 −L 2 is introduced.

本発明者らの検討の結果、把持解放時の吊り具高さZ7として、重量計21で着床を検知したときの吊り具高さZ5、上記数値LX、それに予め定めた定数LYとに基づき、
7=Z5−(LX+LY) (1)
としてZ7を定め、吊り具高さがZ7に到達したときに吊り具の巻き下げを停止し、ここで移動腕3の間隔を広げて把持を解除することとすれば、常に最適な把持解除を行えることを見出した。
As a result of the study by the present inventors, as the lifting tool height Z 7 at the time of grip release, the lifting tool height Z 5 when the landing is detected by the weigh scale 21, the numerical value L X , and a predetermined constant L Based on Y
Z 7 = Z 5 − (L X + L Y ) (1)
Z 7 is defined as follows, and when the lifting tool height reaches Z 7 , the lowering of the lifting tool is stopped, and the holding of the moving arm 3 is widened to release the grip. I found out that it can be canceled.

即ち、LXが爪4の下方移動量(待機位置からの)実績を表すと考え、着床時に爪を待機位置まで戻すためには、吊り荷30が着床してからさらにリフター吊り具2をLXに等しいだけ巻き下げればいいと考えることができる。ただし、真の着床から実際に重量計21で着床を検知するまでには検知遅れが存在するため、検知遅れ補正係数の意味合いを有する定数LYを導入し、予めLYとして一定の数値を定めることにより、把持解除に最適な吊り具高さZ7を上記式に基づいて算出することができる。 That is, L X represents that the amount of downward movement of the claw 4 (from the standby position) is considered, and in order to return the claw to the standby position at the time of landing, the lifter 2 is further lifted after the suspended load 30 has landed. Can be considered to be lowered by an amount equal to L X. However, since there is a detection delay from the actual landing to the actual detection of landing by the weigh scale 21, a constant L Y having the meaning of a detection delay correction coefficient is introduced, and a constant numerical value is set in advance as L Y. By defining the above, it is possible to calculate the suspension height Z 7 optimum for releasing the grip based on the above formula.

把持を開放する吊り具高さZ7を算出するに際しては、上記式(1)を用いる以外にも、LXの値に応じて最適な関数を採用することができる。最適な関数は、実際のリフター吊り具2のLX計測値及び運転結果に基づいて適宜定めることができる。 In calculating the lifting tool height Z 7 for releasing the grip, an optimal function can be employed in accordance with the value of L X in addition to the use of the above formula (1). The optimum function can be determined as appropriate based on the actual measured L X value of the lifter suspension 2 and the operation result.

従って、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量を高さ計で測定して高さ移動量LXとし、荷下ろし時に、重量計21で着床を検知してからさらにリフター吊り具2を高さ移動量LXに応じた量だけ降下してリフター吊り具2を停止し、移動腕3を開くことによって爪4を開放することにより、好適に把持解除を行うことができる。 Accordingly, the amount of change in the distance between the lifter lifting device and the suspended load from the end of grasping to the lifting is measured with the height meter when the suspended load is grasped, and the height movement amount L X is obtained. After detecting the landing, the lifter 2 is further lowered by an amount corresponding to the height movement amount L X , the lifter suspension 2 is stopped, and the claw 4 is opened by opening the movable arm 3, The grip release can be suitably performed.

また、重量計21で着床を検知してからのリフター吊り具2の降下量は、高さ移動量LXに予め定めた定数LYを加えた値とすると好ましい。 Moreover, it is preferable that the amount of descent of the lifter lifting device 2 after the landing is detected by the weight scale 21 is a value obtained by adding a predetermined constant L Y to the height moving amount L X.

リフター吊り具2を備えたクレーンを用いて連続鋳造スラブを吊り上げるに際し、吊り荷30の連続鋳造スラブの質量と、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量を高さ計で測定して高さ移動量LXとの関係を調べてみた。結果を図6に示す。図中、■はスラブ1枚吊り、◆はスラブ2枚吊りの場合を示す。吊り荷の重量が40トン付近のLXのばらつきを観察すると、LXは20mmから50mm超までばらついていることがわかる。これでは、従来のように着床検知から一定量だけリフター吊り具を降下したところで把持解除したのでは、爪を待機位置に戻して行う最適な把持解除が実現しないことが明らかである。本発明のように、高さ移動量LXを高さ計11によって実測し、この高さ移動量LXに基づいてリフター吊り具の降下量を定め、把持解除を行うことにより、はじめて好適な把持解除が実現できたのである。 When the continuous cast slab is lifted using a crane equipped with the lifter lifting device 2, the mass of the continuous cast slab of the suspended load 30 and the distance between the lifter lifting device and the suspended load from the end of gripping to the lifting of the suspended load. The amount of change was measured with a height meter, and the relationship with the height movement amount L X was examined. The results are shown in FIG. In the figure, ■ indicates a case where one slab is hung and ◆ indicates a case where two slabs are hung. Observing the variation in L X when the weight of the suspended load is around 40 tons, it can be seen that L X varies from 20 mm to over 50 mm. In this case, it is clear that when the lifter suspension is lowered by a certain amount after landing detection as in the prior art, the grip release is not performed by returning the nail to the standby position. As in the present invention, the height movement amount L X is actually measured by the height meter 11, the lift amount of the lifter suspension is determined based on the height movement amount L X , and the grip is released. It was possible to release the grip.

ところで、爪4による吊り荷の把持時に、吊り荷30を爪でつかんでリフター吊り具2の巻き上げを開始したとき、爪4が下方へ移動している最中においては、吊り荷30は着床したままであり、吊り具高さZの変化量と高さ計の値Lの変化量とは絶対値が一致するはずである。従って、上記LXを定めるに際しては、高さ計11の値としてのL1とL2の差として算出するのではなく、吊り具高さZの差として算出することとしても良い。具体的には、爪にかかる力のバランスが取れる位置まで移動して爪の移動が停止し、高さ計の変化が停止したときの吊り具高さZ2(このときの高さ計の値はL2)を用いて、
X=Z2−Z1
としてLXを定めても良い(図1(b))。
By the way, when the nail 4 is gripped by the nail 4 and the lifting of the lifter lifting device 2 is started by grasping the nail 30 with the nail and the nail 4 is moving downward, Therefore, the absolute value of the amount of change in the height Z of the hanger and the amount of change in the value L of the height meter should match. Therefore, when determining the above L X , it may be calculated as the difference between the height of the hanger Z, not as the difference between L 1 and L 2 as the value of the height gauge 11. Specifically, it moves to a position where the force applied to the nail can be balanced and the movement of the nail stops, and when the change in the height gauge stops, the height Z 2 (the value of the height gauge at this time) Using L 2 )
L X = Z 2 −Z 1
L X may be determined as follows (FIG. 1B).

次に、本発明の第2、第3のクレーンの使用方法を図4に基づいて説明する。   Next, the usage method of the 2nd, 3rd crane of this invention is demonstrated based on FIG.

リフター吊り具2で吊り荷を吊り上げ、その後吊り荷30の着床位置においてリフター吊り具2を巻き下げて吊り荷を着床させ、最後に移動腕の間隔を広げて吊り荷の把持解除を行うまでの一連の動作について、吊り具高さZ、高さ計検出値Lの2つの計測値の推移を記録した。結果を図4(a)に示す。   Lift the suspended load with the lifter lifting device 2, then lower the lifter lifting device 2 at the landing position of the suspended load 30 to land the suspended load, and finally widen the distance between the moving arms to release the suspended load. About a series of operation | movement until, the transition of two measured values, the hanging tool height Z and the height meter detected value L, was recorded. The results are shown in FIG.

リフター吊り具2を巻き下げ、吊り荷30が着床位置に到達するまでについては、吊り具高さZは順次減少し、一方このときの高さ計の値Lは一定である。このときの高さ計の値をL3とする。吊り荷30が着床位置に着床すると、図1(c)に示すように重量計21の秤量値が一気に減少する。重量計21の秤量値が一気に減少する瞬間とほぼ同時期に、高さ計の値が、それまでL3一定であったものが上昇し始める(図4(a))。吊り荷30が着床して吊り荷30と吊り具本体9との間隔が狭まり始めるためである。高さ計11の値が変化し始めたときの吊り具高さをZ4とし、重量計21の秤量値が一気に減少した瞬間の高さ計の値L5と区別する。 Until the lifter suspension 2 is unwound and the suspended load 30 reaches the landing position, the height Z of the suspension decreases sequentially, while the value L of the height meter at this time is constant. The height meter value at this time is L 3 . When the suspended load 30 reaches the landing position, as shown in FIG. 1 (c), the weighing value of the weigh scale 21 decreases at a stretch. At almost the same time as the weighing value of the weigh scale 21 decreases all at once, the value of the height meter that has been constant at L 3 until then begins to rise (FIG. 4 (a)). This is because the suspended load 30 reaches the ground and the interval between the suspended load 30 and the suspension main body 9 starts to narrow. The height of the hanger when the value of the height meter 11 starts to change is set as Z 4, and is distinguished from the value L 5 of the height meter at the moment when the weighing value of the weight meter 21 is reduced at a stroke.

さらにリフター吊り具2を巻き下げて吊り荷高さZを減少させると、それに応じて高さ計の値Lが増大し、爪の位置が下方から上方に移動していることがわかる(図4(a)のZ4以降)。そして、あるところで高さ計の値Lの変化が停止する。この瞬間の吊り具高さをZ6、高さ計の値をL6とする。このポイントが、まさに爪の位置が待機位置に戻った瞬間を表している。 When the lifter lifting tool 2 is further lowered to reduce the suspended load height Z, the height meter value L increases accordingly, and the position of the claw moves from below to above (FIG. 4). (From Z 4 of (a)). And the change of the value L of the height meter stops at a certain point. The height of the hanging tool at this moment is Z 6 and the value of the height meter is L 6 . This point represents the moment when the nail position returns to the standby position.

さらにリフター吊り具2の巻き下げを継続すると(図4(a)のZ6以降)、吊り具高さZは低下を続けるが、高さ計の高さLはL6のままで変化しない。前述のとおり、爪4の位置が待機位置まで戻ったあとは、着床した吊り荷30とリフター吊り具2との相対間隔は変化しない。つまり、リフター吊り具2は実際には下降していない。このとき、クレーンの巻き取りドラム23とリフター吊り具2との間で、ワイヤー22にたるみが生じているのである。たるみが生じるまでリフター吊り具を降下させ、そこでリフター吊り具の降下を停止し、移動腕の間隔を広げて把持を解除すると、クレーンのワイヤーにはすでにたるみが生じているため、把持解除と同時にリフター吊り具がワイヤーたるみ分だけ落下することとなる。 If the lifting of the lifter suspension 2 is continued (after Z 6 in FIG. 4A), the suspension height Z continues to decrease, but the height L of the height meter remains at L 6 and does not change. As described above, after the position of the claw 4 returns to the standby position, the relative distance between the suspended load 30 and the lifter lifting device 2 that have landed does not change. That is, the lifter suspension 2 is not actually lowered. At this time, a slack is generated in the wire 22 between the winding drum 23 of the crane and the lifter suspension 2. When the lifter suspension is lowered until sagging occurs, when the lifter suspension is lowered, and when the gripping is released by widening the distance between the moving arms, the crane wire is already loosened. The lifter suspension will fall by the amount of slack in the wire.

本発明の第2のクレーンの使用方法においては、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量(L1−L2)を高さ計11で測定して高さ移動量LXとする点は上記第1のクレーンの使用方法と同様である。第2の方法において、荷下ろし時に、吊り荷の着床検出をリフター吊り具2と吊り荷30との間隔が狭まりはじめたことに基づいて行う。吊り荷が着床すると吊り荷30の位置は動かなくなり、一方リフター吊り具2は引き続き降下を続けるので、高さ計11の値としての高さが増大し始めるのである。そして、リフター吊り具と吊り荷との間隔が狭まりはじめた時点を起点として、リフター吊り具の降下を停止する時点の決定は次の3つのロジックのうちから行う。ロジックの第1は、図4(b)に示すように、狭まり量(高さ計測定値のL3からの変化量)が前記高さ移動量LXに応じた量に達したときを停止点とする。ロジックの第2は、図4(c)に示すように、狭まり量の変化(高さ計の値の変化)が停止したときを停止点とする。ロジックの第3は、図4(d)に示すように、間隔が狭まり始めてからのリフター吊り具の降下量が前記高さ移動量LXに応じた量に達したとき、即ち間隔が狭まり始めたときの吊り具高さZ4からの吊り具高さの変化量が高さ移動量LXに応じた量に達したときを停止点とする。その後、移動腕を開くことによって爪を開放する。 In the second method of using the crane according to the present invention, the height change amount (L 1 −L 2 ) of the distance between the lifter lifting device and the suspended load from the end of the grasping to the lifting is grasped by the height gauge 11 when grasping the suspended load. The point of measuring the height movement amount L X is the same as the method of using the first crane. In the second method, at the time of unloading, landing of a suspended load is detected based on the fact that the distance between the lifter lifting device 2 and the suspended load 30 has started to narrow. When the suspended load lands, the position of the suspended load 30 stops moving, while the lifter lifting device 2 continues to descend, so that the height as the value of the height gauge 11 begins to increase. Then, starting from the point in time when the interval between the lifter lifting device and the suspended load starts to narrow, the determination of the time point at which the lifting of the lifter suspension is stopped is made from the following three logics. First logic 4 (b), the narrowing amount (height variation from L 3 of the measurement value) stop point when reached an amount corresponding to the height movement amount L X And As shown in FIG. 4C, the second logic is a stop point when the change in the narrowing amount (change in the value of the height meter) stops. As shown in FIG. 4 (d), the third logic is that when the lowering amount of the lifter suspension after the interval starts to decrease reaches an amount corresponding to the height movement amount L X , that is, the interval starts to decrease. When the amount of change in the height of the hanging tool from the height of the hanging tool Z 4 reaches the amount corresponding to the height movement amount L X , the stopping point is set. Thereafter, the nail is released by opening the moving arm.

上記高さ移動量LXに応じた量としては、第1のクレーンの使用方法と同様、数値LXに定数LYを加算した量を用いると好ましい。 As the amount corresponding to the height movement amount L X , it is preferable to use an amount obtained by adding a constant L Y to the numerical value L X as in the first crane usage method.

上記ロジックの第1は、吊り荷把持時の爪の伸び量がLXであると考え、把持解放時においては、高さ計測定値のL3からの変化量がLXに応じた量に達したときが、爪が待機位置に戻ったときと一致することから導き出される。 The first of the above logic considers that the extension of the claw when gripping a suspended load is L X , and when releasing the grip, the amount of change from the height measurement value L 3 reaches the amount corresponding to L X This is derived from the coincidence of when the nail returns to the standby position.

ただし、高さ計11の値はL6において変化が止まる。L6−L3の値がLXに応じた量よりも小さいと、上記ロジック1では吊り具停止時期を見つけ出すことができない。そこでロジックの第2を併用することとなる。つまり、ロジックの第1が成立しなくても、狭まり量の変化(高さ計の値の変化)が停止したらそのときを停止点とする。 However, the value of the height meter 11 change stops in L 6. If the value of L 6 -L 3 is smaller than the amount corresponding to L X , the logic 1 cannot find the suspension stop timing. Therefore, the second logic is used together. That is, even if the first logic is not established, if the change in the narrowing amount (change in the value of the height meter) stops, that point is set as the stop point.

ロジックの第3は、前記本発明の第1のクレーンの使用方法の変形である。第1のクレーンの使用方法では、吊り荷の着床検知を重量計21の値の変化で検出したのに対し、ロジックの第3では、高さ計11の値が変化し始める時点をもって吊り荷の着床検知を行っているということができる。   The third logic is a modification of the method of using the first crane of the present invention. In the first method of using the crane, the landing detection of the suspended load is detected by the change in the value of the weighing scale 21, whereas in the third logic, the suspended load is detected when the value of the height gauge 11 starts to change. It can be said that the landing detection is performed.

本発明の第3のクレーンの使用方法においては、吊り荷把持時のLXの決定を行わない。また、荷下ろし時の着床検知も行わない。荷下ろし時の高さ計の値の変動のみに着目する(図4(c))。吊り荷30が着床する前は、高さ計11の値はL3で一定である。リフター吊り具2と吊り荷30との間隔が狭まりはじめたら、つまり高さ計11の値が変化して高さが増大しだしたら、吊り荷が着床して爪が上昇しだしたことを意味する。そして、狭まり量の変化が停止したとき、即ち高さ計11の値の変動が停止したときに、爪が待機位置に到着したと判断することができる。従って、このときにリフター吊り具の降下を停止し、移動腕を開くことによって爪を開放することとすれば、最適な把持解除を行うことができる。 In the third method of using the crane of the present invention, L X is not determined when gripping a suspended load. Also, landing detection at unloading is not performed. Attention is paid only to fluctuations in the value of the height meter when unloading (FIG. 4C). Before suspended load 30 is landed, the value of the height meter 11 is constant at L 3. When the distance between the lifter lifting device 2 and the suspended load 30 starts to narrow, that is, when the height gauge 11 changes and the height begins to increase, the suspended load has landed and the nail has started to rise. means. Then, when the change in the narrowing amount stops, that is, when the change in the value of the height meter 11 stops, it can be determined that the claw has arrived at the standby position. Accordingly, if the lowering of the lifter suspension is stopped at this time and the claw is released by opening the moving arm, the optimum grip release can be performed.

次に本発明のリフター吊り具2について説明する。本発明のリフター吊り具2は、上記本発明の第1のクレーンの使用方法に使用することのできるリフター吊り具である。   Next, the lifter suspension 2 of the present invention will be described. The lifter hanger 2 of the present invention is a lifter hanger that can be used in the method of using the first crane of the present invention.

即ち本発明のリフター吊り具2は、吊り荷30の両側面を2本の移動腕3先端の爪4でつかんで吊り上げるリフター吊り具であって、爪4は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具2と吊り荷30との間隔を測定する高さ計11と、吊り荷を含めたリフター吊り具の重量を測定することのできる重量計21と、制御装置27とを備える。制御装置27は、吊り荷把持時に把持終了から吊り上げまでの間の高さ移動量を高さ計11で計測したリフター吊り具2と吊り荷30との間隔の変化量LXとして測定し、荷下ろし時に、重量計21で着床を検知してからさらにリフター吊り具2を高さ移動量LXに応じた量だけ降下してリフター吊り具2を停止し、移動腕3を開くことによって爪4を開放する制御を行うことができる。 That is, the lifter suspension 2 of the present invention is a lifter suspension that lifts both sides of the suspended load 30 by grasping the claws 4 at the tips of the two moving arms 3, and the claws 4 are moved downward and inward by a force applied downward. Further, a height meter 11 that measures the distance between the lifter suspension 2 and the suspended load 30, a weight meter 21 that can measure the weight of the lifter suspension including the suspended load, and a control device 27, Is provided. The control device 27 measures the amount of movement of the height from the end of gripping to the lifting when gripping the suspended load as the change amount L X of the distance between the lifter lifting device 2 and the suspended load 30 measured by the height gauge 11. At the time of lowering, after the landing is detected by the weigh scale 21, the lifter 2 is further lowered by an amount corresponding to the height movement amount L X , the lifter 2 is stopped, and the moving arm 3 is opened to open the nail. Control to open 4 can be performed.

以上のような構成のリフター吊り具2を用いることにより、上記本発明の第1のクレーンの使用方法を自動的に行うことができる。   By using the lifter suspension 2 having the above-described configuration, the first crane usage method of the present invention can be automatically performed.

本発明のリフター吊り具2においては、上記本発明の第1のクレーンの使用方法と同様、重量計21で着床を検知してからのリフター吊り具の降下量は、高さ移動量LXに予め定めた定数LYを加えた値であるとすると好ましい。 In the lifter lifting device 2 of the present invention, as with the first method of using the crane of the present invention, the amount of descent of the lifter suspension after the landing is detected by the weighing scale 21 is the height movement amount L X. It is preferable that the value is a value obtained by adding a predetermined constant L Y to.

本発明のクレーンは、上記本発明のリフター吊り具を有することを特徴とする。このクレーンにより、本発明の第1のクレーンの使用方法を自動的に実現することが可能となる。   The crane according to the present invention includes the lifter suspension according to the present invention. With this crane, it is possible to automatically realize the method of using the first crane of the present invention.

図1に示す形状のリフター吊り具であって、積載最大重量が90トンのものを備えたクレーンを用い、連続鋳造用スラブのハンドリングを行った。一度に吊り上げる連続鋳造用スラブの質量は10〜80トンである。   The slab for continuous casting was handled using a crane having the shape shown in FIG. 1 and having a maximum loading weight of 90 tons. The mass of the continuous casting slab that is lifted at one time is 10 to 80 tons.

従来例においては、吊り荷を下ろす際のリフター吊り具の降下代の算出を、リフターの巻き上げ装置のドラムについているPLGにより検知しているリフターの高さ位置情報を正として、吊り荷が吊り下ろし位置に到達したとして行い、そこにおいて把持解除を行っていた。この方法では、リフター吊り具の降下代が不足して把持解除時に爪ホルダーが待機位置に衝突し、あるいはリフター吊り具の降下代が多すぎて把持解除時にリフター吊り具が落下する場合が多発した。このため、爪の摩耗が激しく、6ヶ月毎に爪を交換する必要があった。   In the conventional example, the lifting load of the lifter lifting device when lowering the suspended load is calculated based on the height position information of the lifter detected by the PLG attached to the drum of the lifter hoisting device. It was performed as if the position was reached, and the grip was released there. In this method, the lifter lifting device has a lower descent and the claw holder collides with the standby position when the grip is released. . For this reason, the wear of the nails was severe, and it was necessary to replace the nails every 6 months.

次に、本発明例として、本発明の第1のクレーンの使用方法を適用した。高さ計によって高さ移動量LXを測定し、検知遅れ補正係数LYについては実測によって最適な定数を決定した。高さ移動量LX、それに予め定めた定数LY、重量計21による着床検知時の吊り具高さZ5とに基づき、
7=Z5−(LX+LY
としてZ7を定め、吊り具高さがZ7に到達したときに吊り具の巻き下げを停止し、ここで移動腕の間隔を広げて把持を解除する。
Next, the usage method of the 1st crane of this invention was applied as an example of this invention. The height movement amount L X was measured with a height meter, and an optimum constant was determined by actual measurement for the detection delay correction coefficient L Y. Based on the height movement amount L X , a predetermined constant L Y , and the lifting tool height Z 5 at the time of landing detection by the weigh scale 21,
Z 7 = Z 5 − (L X + L Y )
As defined and Z 7, hanger height stops lowering the hanger when it reaches the Z 7, to release the grip here extends the distance of the movement arm.

本発明例においては、把持解除時に爪ホルダーが衝撃的に移動する事例、及びリフター吊り具が落下する事例は激減した。その結果、爪の寿命は6ヶ月から1年以上に延長するという結果が得られた。   In the example of the present invention, the number of cases where the claw holder moves shockingly when the grip is released and the case where the lifter hanger falls are drastically reduced. As a result, the result that the nail life was extended from 6 months to 1 year or more was obtained.

また、ワイヤーのたるみに起因するリフター吊り具の落下が発生する頻度が激減したので、落下時の衝撃によってリフター吊り具及びクレーンに及ぼしていた悪影響を大幅に低減することができた。   In addition, since the frequency of the lifting of the lifter suspension caused by the slack of the wire has been drastically reduced, the adverse effect on the lifter suspension and the crane due to the impact at the time of the fall could be greatly reduced.

(a)は本発明のリフター吊り具を示す図、(b)は吊り上げ時の吊り具高さZと高さ計Lの変化状況、(c)は吊り荷下ろし時の吊り具高さZと重量計秤量値の変化状況を示す図である。(A) is a figure which shows the lifter hanger of this invention, (b) is the change state of hanger height Z and height meter L at the time of lifting, (c) is hanger height Z at the time of hanging unloading It is a figure which shows the change condition of a weighing scale weighing value. 本発明のリフター吊り具の吊り上げ時の動作を示す図であり、(a)は把持直前の状況、(b)は把持直後の状況、(c)は吊り上げを開始して吊り荷が床を離れる直前の状況を示す図である。It is a figure which shows the operation | movement at the time of lifting of the lifter lifting tool of this invention, (a) is the condition immediately before holding | grip, (b) is the condition immediately after holding | grip, (c) is starting lifting, and a suspended load leaves a floor. It is a figure which shows the condition immediately before. 本発明のリフター吊り具の荷下ろし時の動作を示す図であり、(a)は着床直前の状況、(b)は着床直後の状況、(c)は着床後把持解除直前の状況を示す図である。It is a figure which shows the operation | movement at the time of unloading of the lifter hanging tool of this invention, (a) is the situation immediately before landing, (b) is the situation immediately after landing, (c) is the situation immediately before releasing the grip after landing. FIG. 吊り荷下ろし時の吊り具高さZと高さ計の値Lの変化状況を示す図である。It is a figure which shows the change condition of the hanging tool height Z at the time of hanging load unloading, and the value L of a height meter. リフター吊り具の爪の状況を示す部分概略断面図であり、(a)は爪が待機位置にある状況を示す図、(b)は爪が下方に伸びた状況を示す図である。It is the partial schematic sectional drawing which shows the condition of the nail | claw of a lifter hanging tool, (a) is a figure which shows the condition where a nail | claw exists in a standby position, (b) is a figure which shows the condition where the nail | claw extended below. 吊り荷の荷重と高さ計の高さ移動量LXとの関係を示す図である。It is a diagram showing the relationship between the height movement amount L X of the load and the height meter suspended load.

符号の説明Explanation of symbols

1 クレーン
2 リフター吊り具
3 移動腕
4 爪
5 爪ホルダー
6 案内装置
7 摺動面
8 バネ
9 吊り具本体
11 高さ計
12 おもり
13 ワイヤー
14 巻き取りドラム
15 高さ計測器
21 重量計
22 ワイヤー
23 ワイヤードラム
24 ロードセル
25 回転計
27 制御装置
30 吊り荷
31 床
DESCRIPTION OF SYMBOLS 1 Crane 2 Lifter lifting device 3 Moving arm 4 Claw 5 Claw holder 6 Guide device 7 Sliding surface 8 Spring 9 Lifting device main body 11 Height meter 12 Weight 13 Wire 14 Winding drum 15 Height measuring device 21 Weighing scale 22 Wire 23 Wire drum 24 Load cell 25 Tachometer 27 Controller 30 Suspended load 31 Floor

Claims (8)

吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具を有するクレーンの使用方法であって、爪は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具と吊り荷との間隔を測定する高さ計と、吊り荷を含めたリフター吊り具の重量を測定することのできる重量計とを備え、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量を高さ計で測定して高さ移動量LXとし、荷下ろし時に、重量計で着床を検知してからさらにリフター吊り具を前記高さ移動量LXに応じた量だけ降下してリフター吊り具を停止し、移動腕を開くことによって爪を開放することを特徴とするクレーンの使用方法。 A method of using a lifter having a lifter lifting device which lifts both sides of a suspended load with claws at the tips of two moving arms, wherein the claws can be moved inwardly by a force applied downward, and the lifter lifting device Lifter for measuring the distance between the lifting load and the lifting load, and the weighing scale that can measure the weight of the lifter lifting device including the lifting load. The amount of change in the distance between the implement and the suspended load is measured with a height meter to obtain the height movement amount L X, and when the load is unloaded, the landing is detected with the weigh scale and the lifter suspension device is further moved to the height movement amount. A method of using a crane, wherein the lifter is lowered by an amount corresponding to L X , the lifter suspension is stopped, and the pawl is opened by opening the moving arm. 前記重量計で着床を検知してからのリフター吊り具の降下量は、前記高さ移動量LXに予め定めた定数LYを加えた値であることを特徴とする請求項1に記載のクレーンの使用方法。 The amount of descent of the lifter suspension after the landing is detected by the weight scale is a value obtained by adding a predetermined constant L Y to the height movement amount L X. How to use a crane. 高さ移動量LXを、吊り上げ時のリフター吊り具巻き上げ開始から高さ計測定値が一定になるまでのリフター吊り具巻き上げ量として測定することを特徴とする請求項1又は2に記載のクレーンの使用方法。 3. The crane according to claim 1, wherein the height movement amount L X is measured as a lifter hoisting amount from a start of hoisting of the lifter hoist at the time of hoisting until a height meter measurement value becomes constant. how to use. 吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具を有するクレーンの使用方法であって、爪は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具と吊り荷との間隔を測定する高さ計を備え、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量を高さ計で測定して高さ移動量LXとし、荷下ろし時に、リフター吊り具と吊り荷との間隔が狭まりはじめたら、狭まり量が前記高さ移動量LXに応じた量に達したとき、あるいは狭まり量の変化が停止したとき、あるいは間隔が狭まり始めてからのリフター吊り具の降下量が前記高さ移動量LXに応じた量に達したとき、のいずれかにリフター吊り具の降下を停止し、移動腕を開くことによって爪を開放することを特徴とするクレーンの使用方法。 A method of using a lifter having a lifter lifting tool that lifts both sides of a suspended load with claws at the tips of two moving arms, wherein the claws can be moved downward and inward by a force applied downward, and the lifter lifting tool A height gauge is used to measure the distance between the lifter and the suspended load. and the amount L X, during unloading, the Once started narrowing the distance between the suspended load and the lifter hanger, when the amount of narrowing reaches an amount corresponding to the height shift amount L X, or narrowing of the change is stopped Or when the amount of descent of the lifter lifting device after the interval begins to decrease reaches the amount corresponding to the height movement amount L X , the descent of the lifter suspension is stopped and the moving arm is opened. To open the nails How to use the crane to feature the door. 吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具を有するクレーンの使用方法であって、爪は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具と吊り荷との間隔を測定する高さ計を備え、荷下ろし時に、リフター吊り具と吊り荷との間隔が狭まりはじめたら、狭まり量の変化が停止したときにリフター吊り具の降下を停止し、移動腕を開くことによって爪を開放することを特徴とするクレーンの使用方法。   A method of using a lifter having a lifter lifting tool that lifts both sides of a suspended load with claws at the tips of two moving arms, wherein the claws can be moved downward and inward by a force applied downward, and the lifter lifting tool The height gauge that measures the distance between the lifter and the suspended load is equipped.When the distance between the lifter lifter and the suspended load begins to narrow when unloading, the lifter lifter stops descending when the change in the amount of narrowing stops. A method of using a crane, characterized in that a claw is opened by opening a moving arm. 吊り荷の両側面を2本の移動腕先端の爪でつかんで吊り上げるリフター吊り具であって、爪は下方にかかる力によって下方内側に移動可能であり、さらにリフター吊り具と吊り荷との間隔を測定する高さ計と、吊り荷を含めたリフター吊り具の重量を測定することのできる重量計と、制御装置とを備え、制御装置は、吊り荷把持時に把持終了から吊り上げまでの間のリフター吊り具と吊り荷との間隔の変化量を高さ計で測定して高さ移動量LXとし、荷下ろし時に、重量計で着床を検知してからさらにリフター吊り具を前記高さ移動量に応じた量だけ降下してリフター吊り具を停止し、移動腕を開くことによって爪を開放する制御を行うことを特徴とするリフター吊り具。 A lifter lifting device that lifts both sides of a suspended load with claws at the tip of two moving arms, and the claw can be moved inward by a force applied downward, and the distance between the lifter lifting device and the suspended load. A height meter that measures the weight of the lifter, including a suspended load, and a control device. The amount of change in the distance between the lifter lifting device and the suspended load is measured with a height meter to obtain the height movement amount L X, and when the load is unloaded, the landing is detected with the weigh scale and the lifter suspension device is further moved to the height. A lifter suspension characterized in that the lifter suspension is lowered by an amount corresponding to the amount of movement, and the lifter suspension is stopped, and the claw is opened by opening the movable arm. 前記重量計で着床を検知してからのリフター吊り具の降下量は、前記高さ移動量に予め定めた定数を加えた値であることを特徴とする請求項6に記載のリフター吊り具。   The lifter lifting device according to claim 6, wherein the lowering amount of the lifter lifting device after the landing is detected by the weight scale is a value obtained by adding a predetermined constant to the height movement amount. . 請求項6又は7に記載のリフター吊り具を有することを特徴とするクレーン。   A crane comprising the lifter suspension according to claim 6 or 7.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011063444A (en) * 2009-09-16 2011-03-31 Liebherr-Werk Nenzing Gmbh Load cycle automatic detection system and method for cargo carrying machine, and the carrying machine
CN104692252A (en) * 2013-12-10 2015-06-10 沈阳铝镁设计研究院有限公司 Stacking crown block operation method and system for automatically clamping anode carbon block group
CN108180849A (en) * 2017-12-25 2018-06-19 上海昂丰装备科技有限公司 Stacking height detection device and detection method in a kind of garbage pool
CN109850771A (en) * 2019-01-21 2019-06-07 上海中集宝伟工业有限公司 Cantilever crane
WO2023148941A1 (en) * 2022-02-04 2023-08-10 日本電気株式会社 Transfer control system, transfer control device, and transfer control method
JP7467791B2 (en) 2020-12-03 2024-04-16 株式会社日立プラントメカニクス Method for controlling a slab transport crane

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011063444A (en) * 2009-09-16 2011-03-31 Liebherr-Werk Nenzing Gmbh Load cycle automatic detection system and method for cargo carrying machine, and the carrying machine
CN104692252A (en) * 2013-12-10 2015-06-10 沈阳铝镁设计研究院有限公司 Stacking crown block operation method and system for automatically clamping anode carbon block group
CN108180849A (en) * 2017-12-25 2018-06-19 上海昂丰装备科技有限公司 Stacking height detection device and detection method in a kind of garbage pool
CN109850771A (en) * 2019-01-21 2019-06-07 上海中集宝伟工业有限公司 Cantilever crane
JP7467791B2 (en) 2020-12-03 2024-04-16 株式会社日立プラントメカニクス Method for controlling a slab transport crane
WO2023148941A1 (en) * 2022-02-04 2023-08-10 日本電気株式会社 Transfer control system, transfer control device, and transfer control method

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