JP2008036746A - Hydraulic hammering device - Google Patents

Hydraulic hammering device Download PDF

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JP2008036746A
JP2008036746A JP2006212447A JP2006212447A JP2008036746A JP 2008036746 A JP2008036746 A JP 2008036746A JP 2006212447 A JP2006212447 A JP 2006212447A JP 2006212447 A JP2006212447 A JP 2006212447A JP 2008036746 A JP2008036746 A JP 2008036746A
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valve
chamber
diameter portion
piston
pressure circuit
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JP4912785B2 (en
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Masahiro Koizumi
匡弘 小泉
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Furukawa Rock Drill Co Ltd
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Furukawa Rock Drill Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a hydraulic hammering device capable of improving a hammering efficiency and reducing a machining cost. <P>SOLUTION: In the hydraulic hammering device, a switching valve having a solid structure is slidably fitted in a valve chest non-coaxial to a piston. The switching valve is equipped with a valve larger diameter part, a valve smaller diameter part respectively provided at the front and rear ends of the valve larger diameter part, a valve retreat regulation part which is disposed between the valve larger diameter part and the valve smaller diameter part of the rear end and regulates the movement to rear part of the switching valve, a valve high pressure supply groove provided at the middle of the valve larger diameter part so as to communicate the rear chamber to a high-pressure circuit, and a valve scavenge groove provided between the valve larger diameter part and the valve rear end regulation part so as to communicate the rear chamber to a low pressure circuit. A valve control chamber formed at the valve smaller diameter part side of the front end of the valve chest and a valve regulation chamber formed at the valve smaller diameter part side of the rear end are partitioned in the valve chest. The valve regulation chamber is always connected to a high-pressure circuit, and the valve control chamber can be communicated by alternately switching between the high-pressure circuit and the low-pressure circuit by forward and backward movement of the piston. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、さく岩機やブレーカ等の液圧式打撃装置に係り、特にその切換弁機構に関する。   The present invention relates to a hydraulic striking device such as a rock drill or a breaker, and more particularly to a switching valve mechanism thereof.

この種の液圧式打撃装置としては、例えば本出願人によって提案されている、特許文献1に記載の技術が知られている。
この特許文献1に記載の技術では、図3に示すように、軸方向中央の大径部51aと、その大径部51aの前後に形成された小径部51b、51cとを有するピストン51を備えている。そして、このピストン51が、シリンダ50内に摺嵌して設けられることで、シリンダ50内に前室52と後室53とがそれぞれ画成されている。前室52には、前室52を高圧回路56へ連通させる前室高圧ポート58が付設され、一方、後室53には、後室53を切換弁54の前後進切換えにより高圧回路56と低圧回路57とにそれぞれ連通させる後室高圧ポート59と後室低圧ポート60とがそれぞれ付設されている。
As this type of hydraulic striking device, for example, the technique described in Patent Document 1 proposed by the present applicant is known.
As shown in FIG. 3, the technique described in Patent Document 1 includes a piston 51 having a large-diameter portion 51a at the center in the axial direction and small-diameter portions 51b and 51c formed before and after the large-diameter portion 51a. ing. The piston 51 is slidably fitted into the cylinder 50, so that a front chamber 52 and a rear chamber 53 are defined in the cylinder 50, respectively. The front chamber 52 is provided with a front chamber high-pressure port 58 for communicating the front chamber 52 with the high-pressure circuit 56, while the rear chamber 53 is connected to the high-pressure circuit 56 by switching the back-and-forth direction of the switching valve 54 in the rear chamber 53. A rear chamber high-pressure port 59 and a rear chamber low-pressure port 60 respectively connected to the circuit 57 are provided.

また、シリンダ50には、バルブプラグ55が嵌着されており、このバルブプラグ55の外周とシリンダ50の内周との間が、ピストン51と同心状の弁室61として形成されている。そして、この弁室61に円環形状の切換弁54が摺嵌されている。
弁室61には、後室高圧ポート59を介して高圧回路56に対し連通して切換弁54を後方に付勢する弁規制室67が設けられている。さらに、弁室61の後端部は、後室低圧ポート60を介し低圧回路57と連通しており、また、弁室61の前端部は、弁室低圧ポート61aを介して常時低圧回路57と連通している。
A valve plug 55 is fitted into the cylinder 50, and a valve chamber 61 concentric with the piston 51 is formed between the outer periphery of the valve plug 55 and the inner periphery of the cylinder 50. An annular switching valve 54 is slidably fitted into the valve chamber 61.
The valve chamber 61 is provided with a valve regulating chamber 67 that communicates with the high-pressure circuit 56 via the rear chamber high-pressure port 59 and urges the switching valve 54 rearward. Further, the rear end portion of the valve chamber 61 communicates with the low pressure circuit 57 via the rear chamber low pressure port 60, and the front end portion of the valve chamber 61 is always connected to the low pressure circuit 57 via the valve chamber low pressure port 61a. Communicate.

さらに、シリンダ50内には、切換弁54の前後進切換えを行う弁制御室65(同図(b)参照)および弁制御回路68を介して接続される弁前進制御ポート70を、ピストン51が後進したときに前室52に連通する位置に設けている。また、シリンダ50内には、弁前進制御ポート70の後方に所定距離離隔して弁制御ポート64に弁制御回路68で接続される弁後進制御ポート73を設けており、さらに、この弁後進制御ポート73の後方に所定距離隔離して低圧回路57に連通される排油ポート71を設けている。そして、ピストン51が前進したときに、弁後進制御ポート70と排油ポート71とを連通させる排油溝72を、ピストン51の大径部51aの外周に設けて構成されている。   Further, in the cylinder 50, the piston 51 is connected to a valve control chamber 65 (see FIG. 5B) for switching the switching valve 54 forward and backward, and a valve forward control port 70 connected via a valve control circuit 68. It is provided at a position that communicates with the front chamber 52 when the vehicle moves backward. The cylinder 50 is provided with a valve reverse control port 73 connected to the valve control port 64 by a valve control circuit 68 at a predetermined distance behind the valve advance control port 70. Further, the valve reverse control is provided. An oil drain port 71 that is separated from the port 73 by a predetermined distance and communicated with the low pressure circuit 57 is provided. And, when the piston 51 moves forward, an oil drain groove 72 that allows the valve reverse control port 70 and the oil drain port 71 to communicate with each other is provided on the outer periphery of the large diameter portion 51 a of the piston 51.

このような構成からなるこの液圧式打撃装置によれば、切換弁54が前方にある状態では、後室53が給排油孔66、給排油室62、および給排油切換孔63を介して後室高圧ポート59と連通されているので、後室53と前室52とは共に高圧回路56と連通する。そして、ピストン51の後室53側の受圧面積は前室52側の受圧面積より大となっている。したがって、ピストン51は前進する。さらに、この状態では、弁前進制御ポート70が前室52側に開かれており、弁後進制御ポート73はピストン51の大径部51bで閉じられている。そのため、弁制御孔69、弁制御ポート64、および弁制御回路68を介して前室52と連通している弁制御室65は高圧になっている。したがって、弁規制室67と弁制御室65とは共に高圧であり、弁制御室65側の受圧面積が弁規制室67側の受圧面積より大となっているので、切換弁54は前方に保持されている。   According to this hydraulic striking device having such a configuration, when the switching valve 54 is in front, the rear chamber 53 is connected to the supply / discharge oil hole 66, the supply / discharge oil chamber 62, and the supply / discharge oil switching hole 63. Therefore, the rear chamber 53 and the front chamber 52 both communicate with the high voltage circuit 56. The pressure receiving area on the rear chamber 53 side of the piston 51 is larger than the pressure receiving area on the front chamber 52 side. Therefore, the piston 51 moves forward. Further, in this state, the valve advance control port 70 is opened to the front chamber 52 side, and the valve reverse control port 73 is closed by the large diameter portion 51 b of the piston 51. Therefore, the valve control chamber 65 communicating with the front chamber 52 via the valve control hole 69, the valve control port 64, and the valve control circuit 68 is at a high pressure. Therefore, both the valve regulation chamber 67 and the valve control chamber 65 are at a high pressure, and the pressure receiving area on the valve control chamber 65 side is larger than the pressure receiving area on the valve regulation chamber 67 side, so the switching valve 54 is held forward. Has been.

次いで、上記作用によってピストン51が前進すると、ピストン51の大径部51aで弁前進制御ポート70が閉じられ、弁後進制御ポート73が排油溝72を介して排油ポート71と連通する。そのため、弁制御回路68、弁制御室65が低圧となる。このとき、弁規制室67は高圧のままであるから、切換弁54は後退する。そして、切換弁54が後退すると給排油孔66が給排油切換孔63を介して後室低圧ポート60と連通し、後室53が後室低圧ポート60を経て低圧回路57に連通する。これにより、前進したピストン51の先端は、打撃用のロッド(図示略)の後端を打撃して前進を停止し、後室53が低圧となっているため後退を開始する。   Next, when the piston 51 moves forward by the above action, the valve advance control port 70 is closed at the large diameter portion 51 a of the piston 51, and the valve reverse control port 73 communicates with the oil discharge port 71 via the oil discharge groove 72. Therefore, the valve control circuit 68 and the valve control chamber 65 become low pressure. At this time, since the valve regulating chamber 67 remains at a high pressure, the switching valve 54 moves backward. When the switching valve 54 moves backward, the supply / discharge oil hole 66 communicates with the rear chamber low pressure port 60 via the supply / discharge oil switch hole 63, and the rear chamber 53 communicates with the low pressure circuit 57 via the rear chamber low pressure port 60. As a result, the forward end of the piston 51 that has moved forward strikes the rear end of the striking rod (not shown) and stops moving forward, and starts moving backward because the rear chamber 53 is at a low pressure.

次いで、ピストン51が後退すると、弁前進制御ポート70が前室52側に開かれ、弁後進制御ポート73がピストン51の大径部51aで閉じられる。そのため、弁制御回路68を介して前室52と連通した弁制御室65は再び高圧となって切換弁54が前進する。そして、切換弁54が前進すると、後室53が後室高圧ポート59を経て高圧回路56と連通し、これにより、後室53の圧力が上昇して、慣性により後退を続けようとするピストン51は制動を受け、後退の運動エネルギーが高圧油の形でアキュムレータ(図示略)に蓄積される。そして、後退を停止したピストン51は再び前進行程に入り、以後同様のサイクルが繰返される。   Next, when the piston 51 moves backward, the valve advance control port 70 is opened to the front chamber 52 side, and the valve reverse control port 73 is closed by the large diameter portion 51 a of the piston 51. Therefore, the valve control chamber 65 communicated with the front chamber 52 via the valve control circuit 68 becomes high pressure again, and the switching valve 54 moves forward. When the switching valve 54 moves forward, the rear chamber 53 communicates with the high-pressure circuit 56 via the rear chamber high-pressure port 59, whereby the pressure in the rear chamber 53 rises, and the piston 51 that continues to retreat due to inertia. Is subjected to braking, and the reverse kinetic energy is stored in an accumulator (not shown) in the form of high-pressure oil. Then, the piston 51 that has stopped retreating enters the forward travel again, and thereafter the same cycle is repeated.

ところで、この液圧式打撃装置では、弁室61がバルブプラグ55の外周とシリンダ50の内周との間に形成されている。そして、ピストン51の後室53への作動油の給排はバルブプラグ55内の通路(給排油室62および給排油孔66)によって行われる。さらに、切換弁54は円環形状を基本として、その内周に弁制御室65の受圧面、および外周に弁規制室67の受圧面がそれぞれ形成されている。   By the way, in this hydraulic striking device, the valve chamber 61 is formed between the outer periphery of the valve plug 55 and the inner periphery of the cylinder 50. The hydraulic oil is supplied to and discharged from the rear chamber 53 of the piston 51 through a passage (the supply / discharge oil chamber 62 and the supply / discharge oil hole 66) in the valve plug 55. Further, the switching valve 54 is basically formed in an annular shape, and a pressure receiving surface of the valve control chamber 65 is formed on the inner periphery thereof, and a pressure receiving surface of the valve regulating chamber 67 is formed on the outer periphery thereof.

しかし、この切換弁54では、上述のように、その内周側の受圧面積の方を外周側の受圧面積よりも大きく設定する必要があるので内径側の段差はより大きくなる。これに加えて、その円筒形状の肉厚分と外径側の段差が加算されるので、結果として切換弁54は全体的に径大となってしまう。そして、この切換弁54が径大化すると、切換弁54の重量が増加し切換弁54を前進後退させるために消費される圧油量が増大する。そのため、ピストン51を前進後退させるための圧油が減少するので打撃効率が低下するという問題がある。   However, in the switching valve 54, as described above, the pressure receiving area on the inner peripheral side needs to be set larger than the pressure receiving area on the outer peripheral side, so that the step on the inner diameter side becomes larger. In addition to this, since the thickness of the cylindrical shape and the step on the outer diameter side are added, as a result, the switching valve 54 becomes larger in diameter as a whole. When the diameter of the switching valve 54 increases, the weight of the switching valve 54 increases and the amount of pressure oil consumed to move the switching valve 54 forward and backward increases. For this reason, the pressure oil for moving the piston 51 forward and backward decreases, so that there is a problem that the impact efficiency is lowered.

また、この切換弁54は、その外径とシリンダ50の内径とが摺接しており、さらに、切換弁54の内径とバルブプラグ55の外径とが相互に摺接している。そして、それぞれの摺接部にはクリアランスが設けられている。さらに、弁室61には、前方から、弁室低圧ポート61a(=低圧)、弁制御ポート64(=高圧)、後室高圧ポート59(=高圧)および後室低圧ポート60(=低圧)が各設けられているが、高圧ポートからは隣接する低圧ポートにクリアランス部を経て常時圧油がリークする。したがって、この液圧式打撃装置での切換弁機構では、バルブ54の内外径で圧油がそれぞれリークするので、摺接部が内径または外径のどちらかだけの場合に比べてそのリーク量は2倍近くになる。   Further, the switching valve 54 is in sliding contact with the outer diameter of the cylinder 50 and the inner diameter of the switching valve 54 and the outer diameter of the valve plug 55 are in sliding contact with each other. Each sliding contact portion is provided with a clearance. Further, the valve chamber 61 includes, from the front, a valve chamber low pressure port 61a (= low pressure), a valve control port 64 (= high pressure), a rear chamber high pressure port 59 (= high pressure), and a rear chamber low pressure port 60 (= low pressure). Although each is provided, pressure oil always leaks from the high pressure port to the adjacent low pressure port through the clearance portion. Therefore, in the switching valve mechanism in this hydraulic striking device, the pressure oil leaks at the inner and outer diameters of the valve 54, so that the amount of leakage is 2 compared to the case where the sliding contact portion has only the inner or outer diameter. Nearly double.

ここで、この圧油のリーク量については、切換弁54の径が大きい程その摺接面積、つまりクリアランス量が大きくなり、リーク量も増加する。すなわち、この切換弁機構では、切換弁54の内外径の両方に摺接部を有しており、切換弁54が径大であることから圧油のリーク量が多く打撃効率が低下するという問題がある。
さらに、この切換弁54では、その内外径と各段差の同軸度、および真円度を高度に制御して加工する必要があり、また、切換弁54の側壁に弁制御孔69および給排油切換孔63を多数設ける必要があることから加工コストが嵩むという問題がある。
Here, regarding the leak amount of the pressure oil, the larger the diameter of the switching valve 54, the larger the sliding contact area, that is, the clearance amount, and the leak amount also increases. That is, in this switching valve mechanism, both the inner and outer diameters of the switching valve 54 have sliding portions, and since the switching valve 54 is large in diameter, there is a large amount of leakage of pressure oil and the impact efficiency is reduced. There is.
Further, the switching valve 54 needs to be processed by highly controlling the inner and outer diameters, the concentricity of each step, and the roundness, and the valve control hole 69 and the supply / discharge oil are formed on the side wall of the switching valve 54. Since it is necessary to provide a large number of switching holes 63, there is a problem that processing costs increase.

そこで、本出願人は切換弁の径小化による打撃効率の向上を目的として、バルブプラグとシリンダとの間に弁室を形成して、バルブプラグと切換弁とをピストンとは非同軸に配設した液圧式打撃装置の切換弁機構を提案している(例えば特許文献2参照)。
実開昭61−169587号公報 特公平5−16990号公報
In view of this, the present applicant has formed a valve chamber between the valve plug and the cylinder for the purpose of improving the impact efficiency by reducing the diameter of the switching valve, and the valve plug and the switching valve are arranged non-coaxially with the piston. A switching valve mechanism for a hydraulic striking device is proposed (see, for example, Patent Document 2).
Japanese Utility Model Publication No. 61-169588 Japanese Patent Publication No. 5-16990

しかしながら、特許文献2に記載の液圧式打撃装置においても、バルブプラグとシリンダとの間に弁室を形成しているので、バルブプラグ内の通路を経て後室に作動油を給排するという基本構成に変更はない。そのため、特許文献1と比較して切換弁機構の径小化はなされているものの、切換弁の内外径の摺接部からの圧油リークに由来する打撃効率の低下、および、切換弁の内外径を高精度に加工する必要があるため加工コストが嵩むという問題を解決する上で、未だ検討の余地がある。   However, even in the hydraulic striking device described in Patent Document 2, since the valve chamber is formed between the valve plug and the cylinder, the basic principle is that hydraulic oil is supplied to and discharged from the rear chamber through a passage in the valve plug. There is no change in configuration. Therefore, although the diameter of the switching valve mechanism has been reduced as compared with Patent Document 1, the impact efficiency resulting from the pressure oil leak from the sliding contact portion of the inner and outer diameters of the switching valve, and the inner and outer sides of the switching valve In order to solve the problem that the processing cost is increased because the diameter needs to be processed with high accuracy, there is still room for examination.

なお、このような油圧機器においては、シリンダ内に油圧通路を多数設けるのはそのレイアウト上の制約を解決しなければならず、また、その加工も難しい場合が多いので、油圧通路を削減することが好ましい。
そこで、本発明は、このような問題点に着目してなされたものであって、打撃効率が高く、加工コストを低廉とし得る液圧式打撃装置を提供することを目的とする。
In such a hydraulic device, providing a large number of hydraulic passages in the cylinder must solve the layout restrictions, and the processing is often difficult, so reduce the hydraulic passages. Is preferred.
Therefore, the present invention has been made paying attention to such problems, and an object thereof is to provide a hydraulic striking device that has a high striking efficiency and can reduce the processing cost.

上記課題を解決するために、本発明のうち請求項1に記載の発明は、大径部およびこの大径部の前後にそれぞれ設けられた小径部を有するピストンと、このピストンを内部に摺嵌してその軸方向の前後に前室および後室がそれぞれ画成されるシリンダと、このシリンダ内にピストンとは非同軸に形成される弁室と、この弁室内に摺嵌される切換弁と、を備え、前室が高圧回路に常時接続され、後室が前記切換弁の前後進によって高圧回路と低圧回路とを交互に切換えて連通されることによりピストンを前後進させて、打撃用のロッドをピストンで打撃可能に構成される液圧式打撃装置であって、前記切換弁は、弁大径部と、この弁大径部の前後端にそれぞれ設けられた弁小径部と、弁大径部および後端の弁小径部の間に配置されて当該切換弁の後方への移動を規制する弁後退規制部と、弁大径部の中央に設けられて後室と高圧回路とを連通させるための弁高圧供給溝と、弁大径部および弁後退規制部の間に設けられて後室と低圧回路とを連通させるための弁排油溝と、を備えてなる中実構造であり、前記弁室は、その前端の弁小径部側に画成された弁制御室と、その後端の弁小径部側に画成された弁規制室と、を有し、弁規制室が高圧回路に常時接続され、弁制御室がピストンの前後進によって高圧回路と低圧回路とを交互に切換えて連通可能に構成されていることを特徴としている。   In order to solve the above-mentioned problems, the invention according to claim 1 of the present invention includes a piston having a large-diameter portion and small-diameter portions provided before and after the large-diameter portion, and the piston is slidably fitted therein. A cylinder in which a front chamber and a rear chamber are respectively defined in front and rear in the axial direction, a valve chamber formed non-coaxially with the piston in the cylinder, and a switching valve slidably fitted in the valve chamber, The front chamber is always connected to the high-pressure circuit, and the rear chamber is communicated by alternately switching between the high-pressure circuit and the low-pressure circuit by the back-and-forth movement of the switching valve, thereby moving the piston back and forth, A hydraulic striking device configured to be capable of striking a rod with a piston, wherein the switching valve comprises a valve large diameter portion, a valve small diameter portion provided at the front and rear ends of the valve large diameter portion, and a valve large diameter, respectively. The switching valve is arranged between the small diameter part of the valve and the rear end A valve retraction restricting portion for restricting rearward movement, a valve high pressure supply groove provided at the center of the valve large diameter portion for communicating the rear chamber and the high pressure circuit, a valve large diameter portion and a valve retraction restricting portion A valve oil drain groove provided between the rear chamber and the low-pressure circuit, wherein the valve chamber is a valve defined on the small-diameter portion side of the front end of the valve chamber. A control chamber and a valve regulating chamber defined on the small-diameter side of the rear end of the valve. The valve regulating chamber is always connected to a high-pressure circuit. It is characterized by being configured to be able to communicate by alternately switching between and.

請求項1に記載の発明によれば、この切換弁は、例えば上述の各特許文献での切換弁に比べて、小径の中実円筒形状とすることができる。そのため、切換弁の前後進に要する作動油が少量で済むので打撃効率を向上させることができる。また、切換弁の摺接部は外径だけで、かつ、クリアランス量も少ないので圧油のリーク量が減り打撃効率が向上する。さらに、内径加工や多数の側面穴を開削する必要がないので加工コストも低減される。なお、本明細書において「切換弁が中実構造である」とは、切換弁が、その軸方向での両端面間を連通する貫通孔を有しない構造であることをいう。   According to the first aspect of the present invention, the switching valve can be formed in a solid cylindrical shape having a small diameter as compared with the switching valve in each of the above-mentioned patent documents. Therefore, a small amount of hydraulic oil is required for forward / backward movement of the switching valve, so that the impact efficiency can be improved. Further, since the sliding contact portion of the switching valve has only the outer diameter and the clearance amount is small, the amount of pressure oil leakage is reduced and the impact efficiency is improved. Furthermore, since it is not necessary to machine the inner diameter and open a large number of side holes, the machining cost is reduced. In the present specification, “the switching valve has a solid structure” means that the switching valve has a structure that does not have a through hole communicating between both end faces in the axial direction.

また、請求項2に記載の発明は、大径部およびこの大径部の前後にそれぞれ設けられた小径部を有するピストンと、このピストンを内部に摺嵌してその軸方向の前後に前室および後室がそれぞれ画成されるシリンダと、このシリンダ内にピストンとは非同軸に形成される弁室と、この弁室内に摺嵌される切換弁と、を備え、前室が高圧回路に常時接続され、後室が前記切換弁の前後進によって高圧回路と低圧回路とを交互に切換えて連通されることによりピストンを前後進させて、打撃用のロッドをピストンで打撃可能に構成される液圧式打撃装置であって、前記切換弁は、弁大径部と、この弁大径部の前後端にそれぞれ設けられた弁小径部と、弁大径部および後端の弁小径部の間に配置されて当該切換弁の後方への移動を規制する弁後退規制部と、弁大径部の中央に設けられて後室と高圧回路とを連通させるための弁高圧供給溝と、弁大径部および弁後退規制部の間に設けられて後室と低圧回路とを連通させるための弁排油溝と、後端の弁小径部の側面に一端側が開口するとともに弁高圧供給溝に他端側が開口してこれら開口が相互に連通してなる弁連通孔と、を備えてなる中実構造であり、前記弁室は、その前端の弁小径部側に画成された弁制御室と、その後端の弁小径部側に画成された弁規制室と、を有し、弁制御室がピストンの前後進によって高圧回路と低圧回路とを交互に切換えて連通可能に構成されていることを特徴としている。   The invention according to claim 2 includes a piston having a large-diameter portion and small-diameter portions respectively provided before and after the large-diameter portion, and a front chamber that is slidably fitted inside the piston and is axially anteroposterior. And a cylinder in which the rear chamber is defined, a valve chamber formed non-coaxially with the piston in the cylinder, and a switching valve slidably fitted in the valve chamber, the front chamber being a high pressure circuit It is always connected, and the rear chamber is configured to be capable of striking the striking rod with the piston by moving the piston back and forth by alternately switching between the high pressure circuit and the low pressure circuit by the back and forth of the switching valve. In the hydraulic striking device, the switching valve includes a valve large diameter portion, a valve small diameter portion provided at each of the front and rear ends of the valve large diameter portion, and a valve large diameter portion and a valve small diameter portion at the rear end. A valve retraction rule placed on the , A valve high pressure supply groove provided in the center of the valve large diameter portion for communicating the rear chamber and the high pressure circuit, and a rear chamber and low pressure circuit provided between the valve large diameter portion and the valve reverse regulating portion A valve drainage groove for communicating with the valve, and a valve communication hole having one end opened on the side surface of the valve small-diameter portion at the rear end and the other end opened in the valve high-pressure supply groove and these openings communicated with each other. The valve chamber has a valve control chamber defined on the valve small-diameter portion side of the front end thereof, a valve regulation chamber defined on the valve small-diameter portion side of the rear end thereof, and The valve control chamber is configured to be able to communicate with each other by alternately switching between the high pressure circuit and the low pressure circuit by moving the piston back and forth.

請求項2に記載の発明によれば、請求項1に記載の発明と同等の作用効果を得るとともに、シリンダ側の油圧通路を一部削減することができるので加工コストをさらに低減する上で好適である。   According to the second aspect of the present invention, the same effect as that of the first aspect of the invention can be obtained, and a part of the hydraulic passage on the cylinder side can be reduced. It is.

本発明によれば、打撃効率を高めるとともに、加工コストを低減し得る液圧式打撃装置を提供することができる。   According to the present invention, it is possible to provide a hydraulic striking device that can improve the striking efficiency and reduce the processing cost.

以下、本発明の実施形態について、図面を適宜参照しつつ説明する。
図1は本発明に係る液圧式打撃装置の第一実施形態を説明する図である。
この液圧式打撃装置は、同図に示すように、シリンダ1と、ピストン2と、を備えて構成されている。
Embodiments of the present invention will be described below with reference to the drawings as appropriate.
FIG. 1 is a view for explaining a first embodiment of a hydraulic striking device according to the present invention.
As shown in the figure, this hydraulic striking device includes a cylinder 1 and a piston 2.

ピストン2は、その略中央に大径部2aを有しており、その大径部2aの前後には、小径部2b、2cがそれぞれ設けられている。そして、このピストン2が、シリンダ1の内部に摺嵌されることで、シリンダ1内に前室3と後室4とがそれぞれ画成されている。前室3は、前室高圧ポート8を介して高圧回路6へ常時連通されている。一方、後室4には、後室高圧ポート9と後室低圧ポート10とがそれぞれ付設されており、後述の切換弁5の前後進切換えによって、これら後室高圧ポート9と後室低圧ポート10とを高圧回路6と低圧回路7とにそれぞれ交互に連通可能になっている。
ここで、この液圧式打撃装置では、そのシリンダ1内に、ピストン2と非同軸に略並行して弁室11が形成されており、この弁室11内に略中実円筒状の切換弁5が摺嵌されている。
The piston 2 has a large-diameter portion 2a at the approximate center thereof, and small-diameter portions 2b and 2c are respectively provided before and after the large-diameter portion 2a. The piston 2 is slid into the cylinder 1 so that a front chamber 3 and a rear chamber 4 are defined in the cylinder 1. The front chamber 3 is always in communication with the high-pressure circuit 6 through the front chamber high-pressure port 8. On the other hand, the rear chamber 4 is provided with a rear chamber high-pressure port 9 and a rear chamber low-pressure port 10, respectively. Can communicate with the high-voltage circuit 6 and the low-voltage circuit 7 alternately.
Here, in the hydraulic striking device, a valve chamber 11 is formed in the cylinder 1 substantially in parallel with the piston 2, and the substantially solid cylindrical switching valve 5 is formed in the valve chamber 11. Is fitted.

詳しくは、この切換弁5は、中実の円筒体であり、その軸方向の中央に弁大径部21を有している。この弁大径部21の径は、弁室11がピストン2と非同軸に設けられているので、ピストン2の大径部2aの径よりも小さく設定可能であり、図1に示す例ではピストン2の約半分の径になっている。そして、この弁大径部21の前後端に弁小径部22、23がそれぞれ設けられている。一方、弁室11は、この切換弁5で区画されることによって、その前端部に弁制御室15が、その後端部に弁規制室16がそれぞれ画成されている。また、この弁室11には、弁制御室15と弁規制室16との間に、後室高圧ポート9および後室低圧ポート10がそれぞれ付設されており、後室高圧ポート9と後室低圧ポート10の間には給排油切換ポート14が設けられている。   Specifically, the switching valve 5 is a solid cylindrical body, and has a valve large diameter portion 21 at the center in the axial direction. The diameter of the valve large diameter portion 21 can be set smaller than the diameter of the large diameter portion 2a of the piston 2 because the valve chamber 11 is provided non-coaxially with the piston 2. In the example shown in FIG. The diameter is about half of 2. Small valve diameter portions 22 and 23 are provided at the front and rear ends of the large valve diameter portion 21, respectively. On the other hand, the valve chamber 11 is partitioned by the switching valve 5 so that a valve control chamber 15 is defined at a front end portion thereof and a valve restriction chamber 16 is defined at a rear end portion thereof. The valve chamber 11 is provided with a rear chamber high pressure port 9 and a rear chamber low pressure port 10 between the valve control chamber 15 and the valve restriction chamber 16, respectively. Between the ports 10, a supply / discharge oil switching port 14 is provided.

そして、切換弁5の前端の小径部22は弁制御室15の内径と摺接可能な径寸法になっており、また、後端の小径部23は弁規制室16の内径と摺接可能な径寸法になっている。さらに、前端の弁小径部22の径寸法は、後端の弁小径部23の径寸法よりも大きく設定されている。すなわち、前端の弁小径部22の受圧面積は後端の弁小径部23の受圧面積よりも大きく設定されており、弁制御室15と弁規制室16の両方に高圧油が供給されると受圧面積差によって切換弁5は後退するようになっている。   The small-diameter portion 22 at the front end of the switching valve 5 has a diameter that allows sliding contact with the inner diameter of the valve control chamber 15, and the small-diameter portion 23 at the rear end can slide in contact with the inner diameter of the valve regulating chamber 16. It has a diameter. Further, the diameter of the small valve diameter portion 22 at the front end is set larger than the diameter of the small valve diameter portion 23 at the rear end. That is, the pressure receiving area of the valve small-diameter portion 22 at the front end is set to be larger than the pressure receiving area of the valve small-diameter portion 23 at the rear end, and pressure is received when high-pressure oil is supplied to both the valve control chamber 15 and the valve regulating chamber 16. The switching valve 5 moves backward due to the area difference.

また、切換弁5は、その弁大径部21と後端の弁小径部23との間に、当該切換弁5の後方への移動を規制する弁後退規制部26を備えて構成されている。なお、切換弁5の弁大径部21と前端側の弁小径部22との間には段差が設けてあり、この段差によって当該切換弁5の前方への移動を規制可能になっている。
また、切換弁5は、その弁大径部21に、切換弁5が後退したときに給排油ポート12、給排油回路13、給排油切換ポート14および後室高圧ポート9をそれぞれ介して後室4と高圧回路6とを連通させる弁高圧油供給溝24が設けられている。さらに、弁大径部21と弁後退規制部26との間には、切換弁5が前進したときに給排油ポート12、給排油回路13、給排油切換ポート14および後室低圧ポート10をそれぞれ介して後室4と低圧回路7とを連通させる弁排油溝25が設けられている。そして、この弁排油溝25と弁後退規制部26の外径との間には弁後退規制部26側に向けて拡径する略円錐状の傾斜面27が形成されている。
Further, the switching valve 5 includes a valve retraction restricting portion 26 that restricts the backward movement of the switching valve 5 between the valve large diameter portion 21 and the valve small diameter portion 23 at the rear end. . A step is provided between the valve large-diameter portion 21 of the switching valve 5 and the valve small-diameter portion 22 on the front end side, and the forward movement of the switching valve 5 can be restricted by this step.
Further, the switching valve 5 is connected to the large-diameter portion 21 of the valve via the supply / discharge oil port 12, the supply / discharge oil circuit 13, the supply / discharge oil switching port 14 and the rear chamber high-pressure port 9 when the switch valve 5 is retracted. In addition, a valve high-pressure oil supply groove 24 for communicating the rear chamber 4 and the high-pressure circuit 6 is provided. Further, between the valve large-diameter portion 21 and the valve retraction restricting portion 26, when the switching valve 5 moves forward, the supply / discharge oil port 12, the supply / discharge oil circuit 13, the supply / discharge oil switching port 14, and the rear chamber low pressure port. A valve oil drain groove 25 is provided through which the rear chamber 4 and the low pressure circuit 7 communicate with each other. A substantially conical inclined surface 27 is formed between the valve drain groove 25 and the outer diameter of the valve retraction restricting portion 26 so as to increase in diameter toward the valve retreat restricting portion 26.

さらに、シリンダ1内でのピストン2との摺接面には、ピストン2が後進したときに前室3と連通する位置に、切換弁5の前後進切換えを行う弁制御室15と弁制御回路17とを介して接続される弁前進制御ポート18が設けられている。また、その後方に所定の距離を隔てた位置には、弁制御室15と弁制御回路17を介して接続される弁後進制御ポート19が設けられている。そして、この弁後進制御ポート19の後方には、所定の距離を隔てた位置に低圧回路7に連通される排油ポート20が設けられ、さらに、ピストン2が前進したときに弁後進制御ポート19と排油ポート20とを連通させる排油溝2dが、ピストン2の大径部2aの外周に設けられている。そして、弁規制室16は、高圧連通回路16aを介して高圧回路6と常時連通しており、切換弁5を常に前方に付勢可能になっている。また、弁制御室15には、弁制御回路17がピストン2の前後進によって高圧回路6と低圧回路7に交互に連通するのに伴い切換弁5を後方へと付勢する圧油が断続的に作用するようになっている。   Further, on the sliding contact surface with the piston 2 in the cylinder 1, a valve control chamber 15 and a valve control circuit for switching the switching valve 5 forward and backward to a position communicating with the front chamber 3 when the piston 2 moves backward. 17 is provided with a valve advance control port 18 that is connected to the valve 17. Further, a valve reverse control port 19 connected to the valve control chamber 15 via the valve control circuit 17 is provided at a position behind that by a predetermined distance. Further, an oil discharge port 20 communicated with the low pressure circuit 7 is provided at a position separated by a predetermined distance behind the valve reverse control port 19. Further, when the piston 2 moves forward, the valve reverse control port 19 is provided. An oil drain groove 2 d that communicates with the oil drain port 20 is provided on the outer periphery of the large-diameter portion 2 a of the piston 2. The valve regulating chamber 16 is always in communication with the high-pressure circuit 6 via the high-pressure communication circuit 16a, so that the switching valve 5 can always be urged forward. Further, the valve control chamber 15 is intermittently supplied with pressure oil that urges the switching valve 5 backward as the valve control circuit 17 is alternately communicated with the high pressure circuit 6 and the low pressure circuit 7 by the forward and backward movement of the piston 2. It comes to act on.

次に、この液圧式打撃装置の作用・効果について説明する。
上述した構成からなるこの液圧式打撃装置は、切換弁5が後方にある状態では、後室4が給排油ポート12、給排油回路13、給排油切換ポート14および後室高圧ポート9を介して高圧回路6と連通されているので、後室4と前室3とは共に高圧回路6と連通する。
Next, the operation and effect of this hydraulic striking device will be described.
In the hydraulic striking device having the above-described configuration, the rear chamber 4 has a supply / discharge oil port 12, a supply / discharge oil circuit 13, a supply / discharge oil switching port 14 and a rear chamber high-pressure port 9 in a state where the switching valve 5 is at the rear. Therefore, the rear chamber 4 and the front chamber 3 are both in communication with the high voltage circuit 6.

このとき、ピストン2の後室4側の受圧面積は前室3側の受圧面積より大となっているので、ピストン2は前進する。そして、この状態では、弁前進制御ポート18が前室3側に開かれており、弁後進制御ポート19はピストン2の大径部2aで閉じられているので、弁制御回路17を介して前室3と連通している弁制御室15は高圧になっている。したがって、弁規制室16と弁制御室15とは共に高圧であり、切換弁5は後方に保持されている。   At this time, since the pressure receiving area on the rear chamber 4 side of the piston 2 is larger than the pressure receiving area on the front chamber 3 side, the piston 2 moves forward. In this state, the valve advance control port 18 is opened to the front chamber 3 side, and the valve reverse control port 19 is closed by the large diameter portion 2a of the piston 2, so The valve control chamber 15 communicating with the chamber 3 is at a high pressure. Therefore, both the valve regulating chamber 16 and the valve control chamber 15 are at a high pressure, and the switching valve 5 is held rearward.

次いで、ピストン2が前進すると、ピストン2の大径部2aで弁前進制御ポート18が閉じられ、弁後進制御ポート19が排油溝2dを介して排油ポート20と連通するので、弁制御回路17、弁制御室15が低圧となる。このとき、弁規制室16は高圧のままであるから、切換弁5は前進する。切換弁5が前進すると後室4が給排油ポート12、給排油回路13、給排油切換ポート14および後室低圧ポート10を介して低圧回路7に連通する。これにより、前進したピストン2の先端は、打撃用のロッドRの後端を打撃して前進を停止し、後室4が低圧となっているため後退を開始する。   Next, when the piston 2 moves forward, the valve advance control port 18 is closed at the large-diameter portion 2a of the piston 2, and the valve reverse drive control port 19 communicates with the oil discharge port 20 via the oil discharge groove 2d. 17, The valve control chamber 15 becomes a low pressure. At this time, since the valve regulating chamber 16 remains at a high pressure, the switching valve 5 moves forward. When the switching valve 5 moves forward, the rear chamber 4 communicates with the low pressure circuit 7 via the supply / discharge oil port 12, the supply / discharge oil circuit 13, the supply / discharge oil switching port 14, and the rear chamber low pressure port 10. As a result, the forward end of the piston 2 that has moved forward strikes the rear end of the striking rod R and stops moving forward, and starts moving backward because the rear chamber 4 is at a low pressure.

次いで、ピストン2が後退すると、弁前進制御ポート18が前室3側に開かれ、弁後進制御ポート19がピストン2の大径部2aで閉じられるので、弁制御回路17を介して前室3と連通した弁制御室15は再び高圧となって切換弁5が後退する。そして、切換弁5が後退すると、後室4が給排油ポート12、給排油回路13、給排油切換ポート14および後室高圧ポート9を介して高圧回路6と連通し、これにより、後室4の圧力が上昇して、慣性により後退を続けようとするピストン2は制動を受け、後退の運動エネルギーが高圧油の形でアキュムレータ(図示略)に蓄積される。そして、後退を停止したピストン2は再び前進行程に入り、以後同様のサイクルを繰り返すことができる。   Next, when the piston 2 moves backward, the valve forward control port 18 is opened to the front chamber 3 side, and the valve reverse control port 19 is closed by the large diameter portion 2a of the piston 2, so that the front chamber 3 is connected via the valve control circuit 17. The valve control chamber 15 communicated with the valve is again at a high pressure, and the switching valve 5 is retracted. When the switching valve 5 is retracted, the rear chamber 4 communicates with the high-pressure circuit 6 through the supply / discharge oil port 12, the supply / discharge oil circuit 13, the supply / discharge oil switching port 14 and the rear chamber high-pressure port 9, thereby The pressure in the rear chamber 4 rises, and the piston 2 that continues to retreat due to inertia is braked, and the retreating kinetic energy is accumulated in an accumulator (not shown) in the form of high-pressure oil. Then, the piston 2 that has stopped retreating enters the forward travel again, and thereafter the same cycle can be repeated.

特に、この液圧式打撃装置によれば、その切換弁機構での切換弁5が、例えば上述の各特許文献での切換弁に比べて、小径の中実円筒形状で構成されている。そのため、この切換弁5は、その前後進に要する作動油を少量で済ませることができる。したがって、液圧式打撃装置の打撃効率を向上させることができる。また、切換弁5の摺接部はその外径だけであり、かつ、そのクリアランス量も少ないので圧油のリーク量を減らして、液圧式打撃装置の打撃効率を向上させることができる。さらに、その内径加工や多数の側面穴を開削する必要がないので加工コストも低減させることができる。   In particular, according to this hydraulic striking device, the switching valve 5 in the switching valve mechanism is configured in a solid cylindrical shape with a small diameter as compared with the switching valve in each of the above-mentioned patent documents. For this reason, the switching valve 5 can reduce the amount of hydraulic oil required for the forward and backward movement. Therefore, the impact efficiency of the hydraulic impact device can be improved. Further, since the sliding contact portion of the switching valve 5 has only the outer diameter and the clearance amount is small, the amount of pressure oil leakage can be reduced, and the impact efficiency of the hydraulic impact device can be improved. Further, since it is not necessary to cut the inner diameter and to open a large number of side holes, the processing cost can be reduced.

次に、本発明に係る液圧式打撃装置の第二実施形態について説明する。なお、この第二実施形態は、上述の第一実施形態に対し、弁室11の弁規制室16に高圧回路6を連通するための高圧連通回路16aが削除されている点、および後述する連通孔38、39が開削されている点以外は、シリンダ1とピストン2との間の各種ポート、および弁室11の各種ポートは第一実施形態と共通しており、そのピストンおよびバルブの作動についても、第一実施形態と同様であるので、その図示および説明については適宜これを省略する。   Next, a second embodiment of the hydraulic striking device according to the present invention will be described. The second embodiment is different from the first embodiment described above in that a high-pressure communication circuit 16a for communicating the high-pressure circuit 6 with the valve regulating chamber 16 of the valve chamber 11 is omitted, and communication described later. The various ports between the cylinder 1 and the piston 2 and the various ports of the valve chamber 11 are the same as those in the first embodiment except that the holes 38 and 39 are opened, and the operations of the piston and the valve are the same. Since this is the same as that of the first embodiment, illustration and description thereof will be omitted as appropriate.

図2は本発明に係る液圧式打撃装置の第二実施形態を説明する図であり、同図では、その切換弁機構の要部を拡大して示している。
同図に示すように、この切換弁30は、その基本構成は上述の第一実施形態と共通しており、その中央に弁大径部31、弁大径部31の前後に弁小径部32、33、および弁大径部31と後端の弁小径部33との間に切換弁30の後方への移動を規制する弁後退規制部36を備えてなる円筒形状であり、連通孔38、39が開削されている部分以外は基本的に中実体である。すなわち、この切換弁30は、その軸方向での両端面間を連通する貫通孔を有しない中実構造である。
FIG. 2 is a view for explaining a second embodiment of the hydraulic striking device according to the present invention. In FIG. 2, an essential part of the switching valve mechanism is shown enlarged.
As shown in the drawing, the basic structure of the switching valve 30 is the same as that of the first embodiment described above. The large valve diameter portion 31 is at the center, and the small valve diameter portion 32 is provided before and after the large valve diameter portion 31. , 33, and a valve retraction restricting portion 36 for restricting rearward movement of the switching valve 30 between the valve large diameter portion 31 and the valve small diameter portion 33 at the rear end, and a communication hole 38, The part other than the part 39 is cut is basically solid. That is, the switching valve 30 has a solid structure that does not have a through hole that communicates between both end surfaces in the axial direction.

この切換弁30の前方への移動を規制するのは、弁大径部31と前端側の弁小径部32との間の段差である。切換弁5の弁大径部31の径は、弁室11がピストン2と非同軸に設けられているので、上述の第一実施形態同様に、ピストン2の大径部2aの径よりも小さく設定可能であり、ピストン2の約半分の径になっている。
切換弁30の前端の弁小径部32は弁制御室15の内径と摺接し、後端の弁小径部33は弁規制室16の内径と摺接しており、前端の小径部32の径が後端の弁小径部33の径よりも大きく設定されている。すなわち、前端の小径部32の受圧面積は後端の小径部33の受圧面積よりも大きいので、弁制御室15と弁規制室16の両方に高圧油が供給されると受圧面積差によって切換弁30は後退可能になっている。
The forward movement of the switching valve 30 is restricted by a step between the valve large-diameter portion 31 and the front-end valve small-diameter portion 32. Since the valve chamber 11 is provided non-coaxially with the piston 2, the diameter of the valve large-diameter portion 31 of the switching valve 5 is smaller than the diameter of the large-diameter portion 2 a of the piston 2 as in the first embodiment described above. It can be set and has a diameter about half that of the piston 2.
The small-diameter portion 32 at the front end of the switching valve 30 is in sliding contact with the inner diameter of the valve control chamber 15, and the small-diameter portion 33 at the rear end is in sliding contact with the inner diameter of the valve regulating chamber 16. It is set larger than the diameter of the end valve small diameter portion 33. That is, since the pressure receiving area of the small diameter portion 32 at the front end is larger than the pressure receiving area of the small diameter portion 33 at the rear end, when high pressure oil is supplied to both the valve control chamber 15 and the valve regulating chamber 16, the switching valve is caused by the pressure receiving area difference. 30 can be retracted.

そして、切換弁30の弁大径部31には、切換弁30が後退したとき給排油ポート12、給排油回路13、給排油切換ポート14および後室高圧ポート9を介して後室4と高圧回路6を連通させる弁高圧油供給溝34が設けられており、弁大径部31と弁後退規制部36との間には、切換弁30が前進したとき給排油ポート12、給排油回路13、給排油切換ポート14および後室低圧ポート10を介して後室4と低圧回路7を連通させる弁排油溝35が設けられている。この弁排油溝35と弁後退規制部36の外径との間には上記同様の傾斜面37が形成されている。   The large-diameter portion 31 of the switching valve 30 is connected to the rear chamber via the supply / discharge oil port 12, the supply / discharge oil circuit 13, the supply / discharge oil switching port 14, and the rear chamber high-pressure port 9 when the switch valve 30 is retracted. 4 and a high-pressure oil supply groove 34 that communicates with the high-pressure circuit 6 is provided between the valve large-diameter portion 31 and the valve retraction restricting portion 36 when the switching valve 30 moves forward, A valve oil drain groove 35 is provided to allow the rear chamber 4 and the low pressure circuit 7 to communicate with each other via the supply / discharge oil circuit 13, the supply / drain oil switching port 14, and the rear chamber low pressure port 10. An inclined surface 37 similar to the above is formed between the valve oil drain groove 35 and the outer diameter of the valve retraction restricting portion 36.

さらに、この切換弁30には、その後端の弁小径部33の側面に開口する弁連通孔38が設けられている。そして、この弁連通孔38と連通して弁高圧供給溝34の軸直方向に向けて開口する弁連通孔39が設けられており、弁規制室16は、これら弁連通孔38、39および後室高圧ポート9を介して高圧回路6と連通されており、切換弁30を常に前方に付勢するようになっている。   Further, the switching valve 30 is provided with a valve communication hole 38 that opens to the side surface of the valve small-diameter portion 33 at the rear end thereof. A valve communication hole 39 that communicates with the valve communication hole 38 and opens in the axial direction of the valve high-pressure supply groove 34 is provided. The valve restricting chamber 16 includes the valve communication holes 38 and 39 and the rear of the valve communication hole 38. It communicates with the high-pressure circuit 6 via the chamber high-pressure port 9 and always urges the switching valve 30 forward.

このような構成からなるこの第二実施形態の液圧式打撃装置によれば、上記第一実施形態と同等の作用効果を奏するとともに、例えば上記第一実施形態での構成に比べて、シリンダ内の油圧通路の一部を削減可能なので、その加工コストをさらに低減することが可能となる。
なお、本発明に係る切換弁機構、およびこれを備える液圧式打撃装置は、上記各実施形態に限定されるものではなく、本発明の趣旨を逸脱しなければ種々の変形が可能であることは勿論である。
According to the hydraulic striking device of the second embodiment having such a configuration, the same effects as those of the first embodiment can be obtained, and, for example, compared with the configuration of the first embodiment, Since a part of the hydraulic passage can be reduced, the machining cost can be further reduced.
It should be noted that the switching valve mechanism according to the present invention and the hydraulic striking device including the same are not limited to the above embodiments, and various modifications are possible without departing from the spirit of the present invention. Of course.

本発明に係る液圧式打撃装置の第一実施形態を説明する図である。It is a figure explaining 1st embodiment of the hydraulic striking device concerning the present invention. 本発明に係る液圧式打撃装置の第二実施形態を説明する図であり、同図では、その切換弁機構の要部を拡大して示している。It is a figure explaining 2nd embodiment of the hydraulic striking device which concerns on this invention, In the same figure, the principal part of the switching valve mechanism is expanded and shown. 従来の液圧式打撃装置での切換弁機構の説明図であり、同図(a)はその全体図、同図(b)は同図(a)の部分拡大図である。It is explanatory drawing of the switching valve mechanism in the conventional hydraulic striking device, The figure (a) is the whole figure, The figure (b) is the elements on larger scale of the figure (a).

符号の説明Explanation of symbols

1 シリンダ
2 ピストン
2a 大径部
2b 小径部
2c 小径部
2d 排油溝
3 前室
4 後室
5 切換弁
6 高圧回路
7 低圧回路
8 前室高圧ポート
9 後室高圧ポート
10 後室低圧ポート
11 弁室
12 給排油ポート
13 給排油回路
14 給排油切換ポート
15 弁制御室
16 弁規制室
17 弁制御回路
18 弁前進制御ポート
19 弁後進制御ポート
20 排油ポート
21 弁大径部
22 弁小径部
23 弁小径部
24 弁高圧油供給溝
25 弁排油溝
26 弁後退規制部
27 傾斜面
30 切換弁
31 弁大径部
32 弁小径部
33 弁小径部
34 弁高圧油供給溝
35 弁排油溝
36 弁後端規制部
37 傾斜面
38 弁連通孔
39 弁連通孔
R ロッド
DESCRIPTION OF SYMBOLS 1 Cylinder 2 Piston 2a Large diameter part 2b Small diameter part 2c Small diameter part 2d Oil drain groove 3 Front chamber 4 Rear chamber 5 Switching valve 6 High pressure circuit 7 Low pressure circuit 8 Front chamber high pressure port 9 Rear chamber high pressure port 10 Rear chamber low pressure port 11 Valve Chamber 12 Supply / Discharge Oil Port 13 Supply / Discharge Oil Circuit 14 Supply / Discharge Oil Switch Port 15 Valve Control Chamber 16 Valve Restriction Chamber 17 Valve Control Circuit 18 Valve Advance Control Port 19 Valve Reverse Control Port 20 Oil Discharge Port 21 Valve Large Diameter Portion 22 Valve Small diameter portion 23 Valve small diameter portion 24 Valve high pressure oil supply groove 25 Valve drain oil groove 26 Valve retraction restricting portion 27 Inclined surface 30 Switching valve 31 Valve large diameter portion 32 Valve small diameter portion 33 Valve small diameter portion 34 Valve high pressure oil supply groove 35 Valve exhaust Oil groove 36 Valve rear end restricting portion 37 Inclined surface 38 Valve communication hole 39 Valve communication hole R Rod

Claims (2)

大径部およびこの大径部の前後にそれぞれ設けられた小径部を有するピストンと、このピストンを内部に摺嵌してその軸方向の前後に前室および後室がそれぞれ画成されるシリンダと、このシリンダ内にピストンとは非同軸に形成される弁室と、この弁室内に摺嵌される切換弁と、を備え、前室が高圧回路に常時接続され、後室が前記切換弁の前後進によって高圧回路と低圧回路とを交互に切換えて連通されることによりピストンを前後進させて、打撃用のロッドをピストンで打撃可能に構成される液圧式打撃装置であって、
前記切換弁は、弁大径部と、この弁大径部の前後端にそれぞれ設けられた弁小径部と、弁大径部および後端の弁小径部の間に配置されて当該切換弁の後方への移動を規制する弁後退規制部と、弁大径部の中央に設けられて後室と高圧回路とを連通させるための弁高圧供給溝と、弁大径部および弁後退規制部の間に設けられて後室と低圧回路とを連通させるための弁排油溝と、を備えてなる中実構造であり、
前記弁室は、その前端の弁小径部側に画成された弁制御室と、その後端の弁小径部側に画成された弁規制室と、を有し、弁規制室が高圧回路に常時接続され、弁制御室がピストンの前後進によって高圧回路と低圧回路とを交互に切換えて連通可能に構成されていることを特徴とする液圧式打撃装置。
A piston having a large-diameter portion and small-diameter portions provided before and after the large-diameter portion, and a cylinder in which a front chamber and a rear chamber are defined in front and rear in the axial direction by sliding the piston inside. A valve chamber formed non-coaxially with the piston in the cylinder, and a switching valve slidably fitted in the valve chamber, the front chamber being always connected to the high pressure circuit, and the rear chamber being the switching valve. A hydraulic striking device configured such that a piston is moved back and forth by alternately switching between a high-pressure circuit and a low-pressure circuit by forward and backward movement, and a striking rod can be hit with the piston,
The switching valve is disposed between a valve large diameter portion, a valve small diameter portion provided at each of the front and rear ends of the valve large diameter portion, and a valve large diameter portion and a valve small diameter portion at the rear end. A valve retraction restricting portion for restricting rearward movement, a valve high pressure supply groove provided at the center of the valve large diameter portion for communicating the rear chamber and the high pressure circuit, a valve large diameter portion and a valve retraction restricting portion A solid structure provided with a valve oil drain groove provided between the rear chamber and the low pressure circuit,
The valve chamber includes a valve control chamber defined on the valve small-diameter portion side of the front end thereof, and a valve restriction chamber defined on the valve small-diameter portion side of the rear end thereof, and the valve restriction chamber serves as a high-pressure circuit. A hydraulic striking device characterized in that it is always connected and the valve control chamber is configured to be able to communicate by alternately switching between a high pressure circuit and a low pressure circuit by moving the piston back and forth.
大径部およびこの大径部の前後にそれぞれ設けられた小径部を有するピストンと、このピストンを内部に摺嵌してその軸方向の前後に前室および後室がそれぞれ画成されるシリンダと、このシリンダ内にピストンとは非同軸に形成される弁室と、この弁室内に摺嵌される切換弁と、を備え、前室が高圧回路に常時接続され、後室が前記切換弁の前後進によって高圧回路と低圧回路とを交互に切換えて連通されることによりピストンを前後進させて、打撃用のロッドをピストンで打撃可能に構成される液圧式打撃装置であって、
前記切換弁は、弁大径部と、この弁大径部の前後端にそれぞれ設けられた弁小径部と、弁大径部および後端の弁小径部の間に配置されて当該切換弁の後方への移動を規制する弁後退規制部と、弁大径部の中央に設けられて後室と高圧回路とを連通させるための弁高圧供給溝と、弁大径部および弁後退規制部の間に設けられて後室と低圧回路とを連通させるための弁排油溝と、後端の弁小径部の側面に一端側が開口するとともに弁高圧供給溝に他端側が開口してこれら開口が相互に連通してなる弁連通孔と、を備えてなる中実構造であり、
前記弁室は、その前端の弁小径部側に画成された弁制御室と、その後端の弁小径部側に画成された弁規制室と、を有し、弁制御室がピストンの前後進によって高圧回路と低圧回路とを交互に切換えて連通可能に構成されていることを特徴とする液圧式打撃装置。
A piston having a large-diameter portion and small-diameter portions provided before and after the large-diameter portion, and a cylinder in which a front chamber and a rear chamber are defined in front and rear in the axial direction by sliding the piston inside. A valve chamber formed non-coaxially with the piston in the cylinder, and a switching valve slidably fitted in the valve chamber, the front chamber being always connected to the high pressure circuit, and the rear chamber being the switching valve. A hydraulic striking device configured such that a piston is moved back and forth by alternately switching between a high-pressure circuit and a low-pressure circuit by forward and backward movement, and a striking rod can be hit with the piston,
The switching valve is disposed between a valve large diameter portion, a valve small diameter portion provided at each of the front and rear ends of the valve large diameter portion, and a valve large diameter portion and a valve small diameter portion at the rear end. A valve retraction restricting portion for restricting rearward movement, a valve high pressure supply groove provided at the center of the valve large diameter portion for communicating the rear chamber and the high pressure circuit, a valve large diameter portion and a valve retraction restricting portion A valve oil drain groove provided between the rear chamber and the low pressure circuit, and one end side opens in the side surface of the small diameter portion of the valve at the rear end and the other end side opens in the valve high pressure supply groove. A solid structure including valve communication holes communicating with each other;
The valve chamber has a valve control chamber defined on the valve small-diameter portion side of the front end thereof, and a valve regulation chamber defined on the valve small-diameter portion side of the rear end thereof. A hydraulic striking device characterized in that the high pressure circuit and the low pressure circuit are alternately switched according to the advance so that they can communicate with each other.
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Publication number Priority date Publication date Assignee Title
JP2015163426A (en) * 2014-01-30 2015-09-10 古河ロックドリル株式会社 Hydraulic striking device
US11052524B2 (en) 2015-07-13 2021-07-06 Furukawa Rock Drill Co., Ltd. Hydraulic hammering device
US11207769B2 (en) 2017-01-12 2021-12-28 Furukawa Rock Drill Co., Ltd. Hydraulic hammering device

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