JP2008030228A - Sheet welding method and sheet welding apparatus - Google Patents

Sheet welding method and sheet welding apparatus Download PDF

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Publication number
JP2008030228A
JP2008030228A JP2006203351A JP2006203351A JP2008030228A JP 2008030228 A JP2008030228 A JP 2008030228A JP 2006203351 A JP2006203351 A JP 2006203351A JP 2006203351 A JP2006203351 A JP 2006203351A JP 2008030228 A JP2008030228 A JP 2008030228A
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Prior art keywords
welded
welding
sheets
sheet
hot
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Inventor
Kazuhiro Goto
和博 後藤
Manabu Saito
学 斉藤
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Parker Corp
Mitsubishi Kagaku Sanshi Corp
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Parker Corp
Mitsubishi Kagaku Sanshi Corp
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Priority to JP2006203351A priority Critical patent/JP2008030228A/en
Publication of JP2008030228A publication Critical patent/JP2008030228A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B29C65/103Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2053Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
    • B29C65/2084Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by pivoting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02245Abrading, e.g. grinding, sanding, sandblasting or scraping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024Thermal pre-treatments
    • B29C66/0242Heating, or preheating, e.g. drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B29C66/8362Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/865Independently movable welding apparatus, e.g. on wheels
    • B29C66/8652Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling
    • B29C66/86521Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling being self-propelling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/865Independently movable welding apparatus, e.g. on wheels
    • B29C66/8652Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling
    • B29C66/86531Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling being guided
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/731General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
    • B29C66/7316Surface properties
    • B29C66/73161Roughness or rugosity

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a sheet welding method due to a hot-iron system for certainly and strongly welding two sheets made of a sheet thermoplastic resin having wax or the like present on its surface, and a sheet welding apparatus. <P>SOLUTION: In the sheet welding method, the surfaces to be welded of two sheets 8 are superposed on upon another, a hot iron 4 is brought into a slide contact with the mutually opposed surfaces to be welded of two sheets 8 to melt the surfaces to be welded of two sheets 8 and the molten surfaces to be welded of two sheets 8 are pressed and brought into contact with each other under pressure to mutually weld the surfaces to be welded of two sheets 8. The temperature difference between the resin of the surfaces to be welded and the resin around it when the hot iron 4 is brought into contact with the surfaces to be welded is reduced by preheating the respective surfaces to be welded of two sheets 8 before the hot iron 4 is brought into slide contact with the surfaces to be melted of two sheets 8 to reduce a heat shock. Further, the sheet welding apparatus is constituted by successively arranging the hot-air nozzle 3 inserted in the gap between the superposed surfaces 8 to be melted of two sheets 8, the hot iron 4 and a pressure roller 6 for pressing the molten surfaces to be welded from above. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、シートの溶着方法および溶着装置に関するものであり、詳しくは、熱可塑性樹脂製の2枚のシートを熱鏝方式で溶着する方法であって、表面にワックス等がコーティングされたシートであっても確実かつ強固に溶着し得るシートの溶着方法、ならびに、当該溶着方法の実施に好適なシートの溶着装置に関するものである。   The present invention relates to a sheet welding method and a welding apparatus, and more specifically, a method of welding two sheets made of a thermoplastic resin by a hot metal method, the surface of which is coated with wax or the like. The present invention relates to a sheet welding method capable of reliably and firmly welding, and a sheet welding apparatus suitable for carrying out the welding method.

テント、オーニング、貨物自動車の幌、包装容器などは、熱可塑性樹脂製のシートが多く使用されており、広面積のものを製作する場合は、複数の定形シートを溶着している。熱可塑性樹脂製のシート同士を溶着する一般的な方法としては、溶着すべき被溶着面を熱風により溶融して加圧密着させる熱風方式、被溶着面を熱鏝により溶融して加圧密着させる熱鏝方式の2つの方法が挙げられる。しかしながら、上記の様な用途に使用されるシートは、耐汚性などの目的から、ワックス等の低分子量のポリオレフィンや酸化チタン等の無機物質が表面にコーティングされており、熱風方式では溶着できないことが多い。従って、ワックス等でコーティングされたシート同士の溶着加工では、熱鏝を摺接することにより被溶着面を粗面化しながら溶着する熱鏝方式が利用されている。   A tent, an awning, a freight car top, a packaging container, and the like often use a sheet made of a thermoplastic resin, and when a large-area sheet is manufactured, a plurality of fixed sheets are welded. As a general method for welding sheets made of thermoplastic resin, a hot air method in which a welding surface to be welded is melted with hot air and pressed and adhered, and a welding surface is melted with hot water and pressed and adhered. There are two methods of hot water. However, the sheet used in the above-mentioned applications has a surface coated with a low molecular weight polyolefin such as wax or an inorganic substance such as titanium oxide for the purpose of antifouling and cannot be welded by a hot air method. There are many. Therefore, in the welding process between sheets coated with wax or the like, a hot metal method is used in which welding is performed while the welding surface is roughened by sliding contact with the hot metal.

熱鏝を使用した溶着技術としては、重ね合わせた2枚のシートの溶着すべき端縁部の各内面(被溶着面)を鏝の接触によって加熱し、各内面が加熱溶融された前記の端縁部を外側両面から一対の送りローラで挟み付けて押圧し、前記の端縁部同士を溶着する様にした「合成材料シート溶着装置」が提案されている。
実開平3−19023号公報
As a welding technique using a hot iron, each inner surface (surface to be welded) of the edge portions to be welded of the two overlapped sheets is heated by contact with the iron, and each inner surface is heated and melted. A "synthetic material sheet welding apparatus" has been proposed in which the edge portions are sandwiched and pressed from both outer sides by a pair of feed rollers to weld the end edge portions together.
Japanese Utility Model Publication No. 3-19023

ところで、上記の様な熱鏝方式によりシート同士を溶着した場合、溶着された部位と溶着されていない部位との境界部分における破断強度が小さく、剪断力が加わった際に前記の境界部分で破れ易いと言う問題がある。本発明は、斯かる実情に鑑みてなされたものであり、その目的は、熱可塑性樹脂製の2枚のシートを熱鏝方式で溶着する方法であって、特に、表面にワックス等が存在するシートであっても確実かつ強固に溶着し得るシートの溶着方法、ならびに、当該溶着方法の実施に好適なシートの溶着装置を提供することにある。   By the way, when the sheets are welded together by the hot metal method as described above, the breaking strength at the boundary portion between the welded portion and the unwelded portion is small, and when the shearing force is applied, the sheet breaks at the boundary portion. There is a problem that it is easy. The present invention has been made in view of such circumstances, and an object of the present invention is a method of welding two sheets made of thermoplastic resin by a hot metal method, and in particular, there is a wax or the like on the surface. An object of the present invention is to provide a sheet welding method capable of reliably and firmly welding a sheet, and a sheet welding apparatus suitable for carrying out the welding method.

本発明者等は、熱鏝方式の溶着方法について種々解析の結果、熱鏝方式の溶着においては、2枚のシートの被溶着面に熱鏝を接触移動させることにより、被溶着面を粗面化し、母材の樹脂を表面に露出させて溶着一体化できる反面、熱鏝の接触により瞬時に加熱される被溶着面の樹脂と、熱鏝の接触しない被溶着面の周囲の樹脂との間で大きな温度差が生じ、その結果、これらの境界部分で著しい強度の低下が惹起されることを知徳した。そして、更に検討した結果、熱鏝で加熱する直前に被溶着面とその周囲を予熱するならば、熱鏝を接触させた際の上記の温度差を小さくすることが出来、そして、上記の境界部分における破断強度の低下を効果的に防止し得ることを見出し、本発明を完成した。   As a result of various analyzes on the hot metal welding method, the present inventors have made the welding surface rough by moving the hot metal to contact the welding surfaces of the two sheets in the hot metal welding. While the base resin is exposed to the surface and can be integrated with welding, it is between the resin on the surface to be welded that is instantaneously heated by the contact with hot metal and the resin around the surface to be welded that is not in contact with the hot metal. It was known that a large temperature difference was produced at the boundary, and as a result, a significant decrease in strength was caused at these boundaries. As a result of further investigation, if the welding surface and its surroundings are preheated immediately before heating with hot metal, the temperature difference when the hot metal is brought into contact can be reduced, and the boundary described above The present inventors have found that it is possible to effectively prevent a decrease in breaking strength in the portion, and the present invention has been completed.

すなわち、本発明の第1の要旨は、熱可塑性樹脂製の2枚のシートの溶着すべき被溶着面を重ね合わせ、互いに対向する被溶着面に熱鏝を摺接させてこれら被溶着面を溶融し、加圧密着することにより被溶着面同士を溶着するシートの溶着方法であって、熱鏝を摺接させるに当たり、前記の各被溶着面を予熱することを特徴とするシートの溶着方法に存する。   That is, the first gist of the present invention is to superimpose the welding surfaces to be welded of two sheets made of thermoplastic resin, and to slidably contact these welding surfaces with the welding surfaces facing each other. A sheet welding method for fusing and welding pressure-bonded surfaces to each other, and preheating each of the surfaces to be welded in sliding contact with hot metal. Exist.

また、本発明の第2の要旨は、一方向に移動しながら熱可塑性樹脂製の2枚のシートを溶着する装置であって、重ね合わせたシートの溶着すべき被溶着面の間に挿入され且つこれら被溶着面に摺接する熱鏝と、当該熱鏝に対して装置移動方向の後方側に配置され且つ当該熱鏝で溶融された被溶着面をシート上方から加圧する加圧ローラーとを備え、前記の熱鏝に対して装置移動方向の前方側には、重ね合わせたシートの被溶着面の間に挿入され且つこれら被溶着面に熱風を吹き付ける熱風ノズルが設けられていることを特徴とするシートの溶着装置に存する。   The second gist of the present invention is an apparatus for welding two sheets made of thermoplastic resin while moving in one direction, and is inserted between the welding surfaces to be welded of the overlapped sheets. And a hot metal slidably in contact with the welding surface, and a pressure roller that is arranged on the rear side in the apparatus moving direction with respect to the hot metal and presses the welding surface melted by the hot metal from above the sheet. The hot air nozzle is provided on the front side in the apparatus moving direction with respect to the hot metal, and is provided with a hot air nozzle that is inserted between the welded surfaces of the stacked sheets and blows hot air onto the welded surfaces. Exists in the sheet welding apparatus.

本発明によれば、2枚のシートの被溶着面に熱鏝を摺接させる前に、これら被溶着面を予熱することにより、熱鏝を接触させた際の被溶着面の樹脂とその周囲の樹脂との間の温度差を小さくしてヒートショックを低減し、溶着された部位と溶着されていない部位との境界部分の破断強度の低下を防止できるため、2枚のシートを確実かつ一層強固に溶着することが出来る。   According to the present invention, before the hot metal is brought into sliding contact with the welded surfaces of the two sheets, by preheating the welded surfaces, the resin on the welded surface when the hot metal is brought into contact with its surroundings. The temperature difference between the resin and the resin can be reduced to reduce heat shock and prevent a decrease in the breaking strength at the boundary between the welded part and the part not welded. Can be welded firmly.

本発明に係るシートの溶着方法および溶着装置の実施形態を図面に基づいて説明する。図1は、本発明に係るシートの溶着方法の概念および溶着装置の主要な部材の配置を示す平面図および縦断面図である。図2は、本発明に係るシートの溶着装置の外形を示す斜視図であり、図3は、シートの溶着装置の外形を示す平面図である。なお、以下の説明は本発明の実施形態の一例に関する説明であり、本発明は以下の内容に限定されるものではない。   Embodiments of a sheet welding method and a welding apparatus according to the present invention will be described with reference to the drawings. FIG. 1 is a plan view and a longitudinal sectional view showing a concept of a sheet welding method and an arrangement of main members of a welding apparatus according to the present invention. FIG. 2 is a perspective view showing the outer shape of the sheet welding apparatus according to the present invention, and FIG. 3 is a plan view showing the outer shape of the sheet welding apparatus. In addition, the following description is description regarding an example of embodiment of this invention, and this invention is not limited to the following content.

本発明は、熱可塑性樹脂製のシート同士を熱鏝方式によって溶着する方法ならびに溶着装置に関するものであり、例えば、テント、オーニング、貨物自動車の幌、あるいは、廃棄物処分場などの構造物の下地シートを製作する際に適用できる。本発明において、シート材料である熱可塑性樹脂としては、特に限定されないが、ポリプロピレン、ポリエチレン、ポリ塩化ビニル、エチレン酸化ビニル共重合体などの共重合ポリオレフィン、ポリエチレンテレフタレート等が挙げられる。特に、本発明は、ワックス等の低分子量のポリオレフィンや酸化チタン等の充填剤、紫外線防止剤、帯電防止剤などの改質剤や添加物が表面に存在するシート、すなわち、表面に耐汚性や耐候性のコーティング層が設けられたシート、あるいは、溶着加工においてブリード物がシート表面に析出し易いシートの溶着に好適である。   The present invention relates to a method and a welding apparatus for welding sheets made of thermoplastic resin by a hot metal method, for example, a base of a structure such as a tent, an awning, a lorry for a lorry, or a waste disposal site. Applicable when manufacturing sheets. In the present invention, the thermoplastic resin as the sheet material is not particularly limited, and examples thereof include copolymer polyolefins such as polypropylene, polyethylene, polyvinyl chloride, and ethylene vinyl oxide copolymer, and polyethylene terephthalate. In particular, the present invention is a sheet in which modifiers and additives such as low molecular weight polyolefins such as wax, fillers such as titanium oxide, ultraviolet ray inhibitors, and antistatic agents are present on the surface, that is, the surface is soil resistant. And a sheet provided with a weather-resistant coating layer, or a sheet on which a bleed material is likely to be deposited on the sheet surface in the welding process.

先ず、本発明に係る溶着方法の実施に好適な溶着装置について説明する。本発明の溶着装置は、一方向に移動しながら熱可塑性樹脂製の2枚のシート(8)の例えば側縁部同士を溶着する装置であり、その主要部を図1に示す様に、重ね合わせたシート(8)の溶着すべき被溶着面(被溶着部である各側縁部の内面)の間に挿入され且つこれら被溶着面に摺接する熱鏝(4)と、当該熱鏝に対して装置移動方向(溶着方向)の後方側に配置され且つ当該熱鏝で溶融された被溶着面をシート上方から加圧する加圧ローラー(6)とを備えている。そして、熱鏝(4)に対して装置移動方向の前方側には、重ね合わせたシート(8)の被溶着面の間に挿入され且つこれら被溶着面に熱風を吹き付ける熱風ノズル(3)が設けられている。   First, a welding apparatus suitable for carrying out the welding method according to the present invention will be described. The welding apparatus of the present invention is an apparatus for welding, for example, side edges of two sheets (8) made of thermoplastic resin while moving in one direction, and the main part is overlapped as shown in FIG. A hot metal (4) inserted between the welded surfaces (the inner surfaces of the side edges that are the welded parts) of the combined sheet (8) and in sliding contact with the welded surfaces, and the hot metal On the other hand, a pressure roller (6) is provided on the rear side of the apparatus movement direction (welding direction) and pressurizes the surface to be welded melted by the hot metal from above the sheet. A hot air nozzle (3) that is inserted between the welded surfaces of the stacked sheets (8) and blows hot air on the welded surfaces on the front side in the apparatus moving direction with respect to the hot metal (4). Is provided.

すなわち、本発明の溶着装置は、上記の加圧ローラー(6)を回転駆動させることにより、所定の速度で一方向に移動する自走式の装置であり、その移動方向(溶着方向)に沿って前方から熱風ノズル(3)、熱鏝(4)及び加圧ローラー(6)が順次一直線に配列された構造を備えている。なお、図1において、矢印は溶着装置の相対的な移動方向(溶着方向)を示し、符号(9)は溶着済みの溶着部を示す。   That is, the welding apparatus of the present invention is a self-propelled apparatus that moves in one direction at a predetermined speed by rotationally driving the pressure roller (6), along the moving direction (welding direction). From the front, a hot air nozzle (3), a hot iron (4), and a pressure roller (6) are sequentially arranged in a straight line. In FIG. 1, the arrow indicates the relative movement direction (welding direction) of the welding apparatus, and the symbol (9) indicates the welded portion that has been welded.

更に具体的に説明すると、図2及び図3に示す様に、本発明の溶着装置は、底面にキャスターが付設されたケーシングとしての装置本体(1)を備えている。斯かる装置本体(1)には、加圧ローラー(6)を駆動させるためのモーターの他、各種の回路、すなわち、定電圧電流装置を含む電源回路、加圧ローラー(6)を駆動させ且つその回転速度を制御する駆動制御回路、熱鏝(4)の温度制御および熱風ノズル(3)から吹き出される熱風の温度制御を行う温度制御回路、案内機構であるレーザーポインター(2)を点灯させるポインター点灯回路、緊急遮断回路などが収容されている。そして、装置本体(1)の上面は、温度表示および溶着速度(走行速度)等を表示するディスプレーや操作釦を含む操作盤として構成されている。   More specifically, as shown in FIGS. 2 and 3, the welding apparatus of the present invention includes an apparatus main body (1) as a casing having a caster attached to the bottom surface. In such a device main body (1), in addition to a motor for driving the pressure roller (6), various circuits, that is, a power supply circuit including a constant voltage current device, a pressure roller (6), and The drive control circuit for controlling the rotation speed, the temperature control circuit for controlling the temperature of the hot metal (4) and the temperature of the hot air blown from the hot air nozzle (3), and the laser pointer (2) as a guide mechanism are turned on. A pointer lighting circuit, emergency cut-off circuit, etc. are housed. The upper surface of the apparatus main body (1) is configured as an operation panel including a display and operation buttons for displaying a temperature display, a welding speed (traveling speed), and the like.

装置本体(1)の前端、例えば左前方には、上記のレーザーポインター(2)が突き出した状態で設けられている。レーザーポインター(2)は、シート(8)の表面に目印を表示するためのレーザー光照射装置であり、溶着加工においては、溶着すべき被溶着部(帯状に重なり合ったシート(8)の側縁部)の幅方向の中心に目印としてのレーザーポイントを沿わせることにより、レーザーポインター(2)の後方に配列された熱風ノズル(3)、熱鏝(4)及び加圧ローラー(6)に被溶着部を正確にトレースさせることが出来る。   At the front end of the apparatus main body (1), for example, the front left side, the laser pointer (2) is provided in a protruding state. The laser pointer (2) is a laser beam irradiation device for displaying a mark on the surface of the sheet (8). In the welding process, the welded portion to be welded (the side edge of the sheet (8) overlapped in a band shape) By placing a laser point as a mark in the center of the width direction of the part), the hot air nozzle (3), hot iron (4) and pressure roller (6) arranged behind the laser pointer (2) are covered. The welded part can be traced accurately.

装置本体(1)の一側面、例えば左側面には、上記の熱風ノズル(3)が配置されている。熱風ノズル(3)は、2枚のシート(8)の間に挿入するため、平面視した状態において基端部が略直角に屈曲する扁平な管によって形成され且つ水平方向に幅広となる様に回転軸(31)の下端に取り付けられている。回転軸(31)は、支持ブロック(13)により鉛直かつ回動自在に装置本体(1)に装着されており、当該回転軸の上部に突設されたレバー(33)によって旋回操作する様になされている。すなわち、熱風ノズル(3)は、溶着加工を行う際、レバー(33)の操作より、吹出し口を後方へ向けた状態にシート(8)、(8)の重なり部分(被溶着部の各溶着面)の間に挿入され、また、溶着操作を終了した際、レバー(33)の操作より、前記の重なり部分の外側に位置する様に構成されている。   The hot air nozzle (3) is disposed on one side surface of the apparatus main body (1), for example, the left side surface. Since the hot air nozzle (3) is inserted between the two sheets (8), the base end portion is formed by a flat tube bent substantially at a right angle in a plan view and is wide in the horizontal direction. It is attached to the lower end of the rotating shaft (31). The rotating shaft (31) is vertically and freely mounted on the apparatus main body (1) by the support block (13), and is turned by a lever (33) protruding from the upper portion of the rotating shaft. Has been made. That is, when the hot air nozzle (3) performs the welding process, the operation of the lever (33) causes the blowing port to face rearward so that the overlapping portions of the sheets (8) and (8) (each weld of the welded portion) When the welding operation is finished, the lever (33) is operated so as to be positioned outside the overlapping portion.

上記の回転軸(31)は、熱風発生装置を構成しており、当該回転軸の上部には、電熱ヒーター及び送風ファンが内蔵されている。レバー(33)は、上記の電熱ヒーター及び送風ファンの作動スイッチとしての機能も備えており、熱風ノズル(3)は、レバー(33)の操作よって2枚のシート(8)の間に挿入した場合に熱風を吹き出す様に構成されている。そして、熱風ノズル(3)においては、熱風ノズル(3)の先端部に挿入された温度センサーの検出温度および前述の制御回路に設定された条件に基づいて、上記の電熱ヒーターの通電を制御することにより、吹き出される熱風の温度を調節される様になされている。   Said rotating shaft (31) comprises the hot air generator, and the electric heater and the ventilation fan are incorporated in the upper part of the said rotating shaft. The lever (33) also has a function as an operation switch for the electric heater and the blower fan, and the hot air nozzle (3) is inserted between the two sheets (8) by operating the lever (33). It is configured to blow hot air in some cases. And in a hot air nozzle (3), energization of said electric heater is controlled based on the detection temperature of the temperature sensor inserted in the front-end | tip part of a hot air nozzle (3), and the conditions set to the above-mentioned control circuit. Thus, the temperature of the hot air blown out is adjusted.

なお、回転軸(31)に内蔵される電熱ヒーター及び送風ファンを組み合わせた熱風発生装置としては、加熱や乾燥作業に使用される出力200〜3500W程度のいわゆる携帯型熱風機の機構を利用することが出来る。そして、熱風ノズル(3)から吹き出される熱風の温度は、通常、20〜700℃に設定され、シート(8)の材質や厚さに応じて調節される。また、熱風ノズル(3)先端の熱風吹出し幅は10〜100mm程度とされ、熱風の風量は10〜600l/minに設定される。   In addition, as a hot air generator combined with an electric heater and a blower fan built in the rotating shaft (31), a so-called portable hot air blower mechanism having an output of about 200 to 3500 W used for heating and drying operations is used. I can do it. And the temperature of the hot air blown from a hot air nozzle (3) is normally set to 20-700 degreeC, and is adjusted according to the material and thickness of a sheet | seat (8). The hot air blowing width at the tip of the hot air nozzle (3) is about 10 to 100 mm, and the air volume of the hot air is set to 10 to 600 l / min.

熱風ノズル(3)の後方には、上記の熱鏝(4)が配置されている。熱鏝(4)は、熱風ノズル(3)と同様に2枚のシート(8)の間に挿入するため、扁平な金属板によって形成されている。熱鏝(4)を構成する金属材料としては、銅合金やアルミニウム合金などの熱伝導度の高い材料が使用される。そして、熱鏝(4)の移動方向に沿った縦断面形状は、被溶着面を引掛けることのない様に、先端縁が面取された例えば流線型に設計されている。   The hot tub (4) is arranged behind the hot air nozzle (3). Like the hot air nozzle (3), the hot metal (4) is inserted between two sheets (8), and thus is formed of a flat metal plate. As the metal material constituting the hot metal (4), a material having high thermal conductivity such as a copper alloy or an aluminum alloy is used. And the longitudinal cross-sectional shape along the moving direction of a hot metal (4) is designed by the streamlined type where the front-end edge was chamfered so that a to-be-welded surface might not be caught.

熱鏝(4)は、平面視した状態において水平方向に幅広となる様に、回転軸(41)の下端にアーム(42)を介して取り付けられている。アーム(42)は、回転軸(41)の下端に水平に張出されており、熱鏝(4)は、アーム(42)の先端側の側縁に当該アームの長さ方向に直交する方向に突設され、そして、アーム(42)に埋設された電熱ヒーターによって加熱される様になされている。   The hot metal (4) is attached to the lower end of the rotating shaft (41) via the arm (42) so as to be wide in the horizontal direction in a plan view. The arm (42) extends horizontally at the lower end of the rotating shaft (41), and the hot metal (4) is perpendicular to the length direction of the arm on the side edge on the distal end side of the arm (42). And heated by an electric heater embedded in the arm (42).

回転軸(41)は、支持ブロック(14)により鉛直かつ回動自在に装置本体(1)に支持されており、当該回転軸の上部に突設されたレバー(43)によって旋回操作する様になされている。すなわち、熱鏝(4)は、溶着加工を行う際、レバー(43)の操作により、シート(8)、(8)の重なり部分(被溶着部の各溶着面)の間に挿入され、また、溶着加工を終了した際、レバー(43)の操作より、前記の重なり部分の外側に取り外される様に構成されている。   The rotating shaft (41) is vertically and freely supported by the support body (14) by the support block (14), and is turned by a lever (43) protruding from the upper portion of the rotating shaft. Has been made. That is, the hot metal (4) is inserted between the overlapping portions of the sheets (8) and (8) (welding surfaces of the welded portions) by operating the lever (43) when performing the welding process, When the welding process is finished, the lever (43) is operated so as to be removed outside the overlapping portion.

装置本体(1)には、電源スイッチが設けられており、熱鏝(4)は、前記の電源スイッチの操作による電熱ヒーターへの通電によって昇温する様になされている。そして、熱鏝(4)は、当該熱鏝の先端部に挿入された温度センサーの検出温度および前述の制御回路に設定された条件に基づいて、上記の電熱ヒーターの通電を制御することにより、温度を調節される。   The apparatus main body (1) is provided with a power switch, and the hot metal (4) is heated by energizing the electric heater by operating the power switch. And the hot metal (4), by controlling the energization of the electric heater based on the detection temperature of the temperature sensor inserted in the tip of the hot metal and the conditions set in the control circuit, The temperature is adjusted.

なお、アーム(42)に埋設される電熱ヒーターの容量は300〜1000W程度とされる。また、熱鏝(4)の幅(溶着幅)は10〜50mm、長さ(移動方向に沿った鏝の長さ)は20〜100mm、厚さは3〜20mmに各設計されており、そして、熱鏝(4)の温度は、通常、20〜600℃に設定され、シート(8)の材質や厚さに応じて調節される。   In addition, the capacity | capacitance of the electric heater embed | buried under an arm (42) shall be about 300-1000W. In addition, the width (welding width) of the hot iron (4) is 10 to 50 mm, the length (the length of the iron along the moving direction) is 20 to 100 mm, and the thickness is 3 to 20 mm. The temperature of the hot metal (4) is usually set to 20 to 600 ° C., and is adjusted according to the material and thickness of the sheet (8).

熱鏝(4)の後方には、上記の加圧ローラー(6)が配置されている。加圧ローラー(6)は、熱鏝(4)で被溶着面が溶融された2枚のシート(8)の被溶着部をシート上方から加圧し、被溶着面同士を密着させるために設けられる。加圧ローラー(6)は、耐熱性樹脂や金属によって形成されている。シート(8)の被溶着部には、加圧ローラー(6)によって当該加圧ローラーの荷重および装置本体(1)の荷重の一部が加えられるが、加圧ローラー(6)の重量は、通常、被溶着部に加えられる荷重が0.5〜5kg/cm程度となる様に設定されている。   The pressure roller (6) is arranged behind the hot metal (4). The pressure roller (6) is provided in order to pressurize the welded portions of the two sheets (8) whose welded surfaces have been melted by the hot metal (4) from above the sheets and bring the welded surfaces into close contact with each other. . The pressure roller (6) is made of a heat resistant resin or metal. A part of the load of the pressure roller and the load of the apparatus main body (1) is applied to the welded portion of the sheet (8) by the pressure roller (6). The weight of the pressure roller (6) is as follows: Usually, the load applied to the welded portion is set to be about 0.5 to 5 kg / cm.

加圧ローラー(6)は、装置本体(1)に収容されたモーターにより一方向へ回転する様に構成されている。そして、シート(8)の材質や厚さに応じて、その回転速度を前述の駆動制御回路により調節可能に構成されている。また、加圧ローラー(6)は、前述の熱鏝(4)に連動して駆動する様になされている。すなわち、加圧ローラー(6)は、回転軸(41)のレバー(43)の操作より、2枚のシート(8)の間に熱鏝(4)を挿入した場合に回転駆動し、シート(8)の間から熱鏝(4)を外した場合に停止する様に構成されている。   The pressure roller (6) is configured to rotate in one direction by a motor housed in the apparatus main body (1). And according to the material and thickness of sheet | seat (8), the rotational speed is comprised so that adjustment is possible by the above-mentioned drive control circuit. The pressure roller (6) is driven in conjunction with the above-mentioned hot metal (4). That is, the pressure roller (6) is driven to rotate when the hot metal (4) is inserted between the two sheets (8) by the operation of the lever (43) of the rotating shaft (41). It is configured to stop when the hot iron (4) is removed during the period 8).

なお、加圧ローラー(6)の幅は、通常、溶着幅よりも若干大きな幅、具体的には10〜80mm程度に設計され、加圧ローラー(6)の直径は50〜150mm程度に設計されている。そして、加圧ローラー(6)の回転速度は2〜50rpmの範囲に設定されている。   The width of the pressure roller (6) is usually designed to be slightly larger than the welding width, specifically about 10 to 80 mm, and the diameter of the pressure roller (6) is designed to be about 50 to 150 mm. ing. And the rotational speed of the pressure roller (6) is set to the range of 2-50 rpm.

また、本発明の溶着装置において、加圧ローラー(6)に対して装置移動方向(溶着加工方向)前方には、通常、2枚のシート(8)の被溶着部を円滑に加圧ローラー(6)へ導くための案内ローラー(5)が付設されている。なお、装置本体(1)の後方側面側の加圧ローラー(6)の上方に相当する位置には、溶着装置全体を持ち運び或は位置決めするためのグリップ(7)が設けられている。   In the welding apparatus of the present invention, the welded portion of the two sheets (8) is usually smoothly placed in front of the apparatus moving direction (welding direction) with respect to the pressure roller (6). A guide roller (5) for guiding to 6) is attached. A grip (7) for carrying or positioning the entire welding apparatus is provided at a position corresponding to the upper side of the pressure roller (6) on the rear side surface side of the apparatus main body (1).

更に、図示しないが、本発明の溶着装置においては、2枚のシート(8)の各被溶着面の表面のコーティング層などを確実に破壊するため、熱風ノズル(3)と熱鏝(4)の間には、重ね合わせたシート(8)の被溶着面の間に挿入され且つこれら被溶着面を粗すやすり板が配置されていてもよい。   Further, although not shown, in the welding apparatus of the present invention, the hot air nozzle (3) and the hot iron (4) are used to reliably destroy the coating layer on the surface to be welded of the two sheets (8). Between them, there may be arranged a file plate inserted between the welded surfaces of the stacked sheets (8) and roughening the welded surfaces.

本発明の溶着装置は、後述する様に、2枚のシート(8)の被溶着面を熱風ノズル(3)で予熱した後、熱鏝(4)を接触させ、加圧ローラー(6)で加圧密着するため、被溶着面の樹脂とその周囲の樹脂との間の温度差を小さくすることが出来る。その結果、溶着された部位と溶着されていない部位との境界部分における破断強度の低下を防止でき、2枚のシート(8)を一層強固に溶着することが出来る。   As will be described later, the welding apparatus of the present invention preheats the surfaces to be welded of two sheets (8) with a hot air nozzle (3), and then contacts the hot metal (4) with a pressure roller (6). Due to the pressure contact, the temperature difference between the resin on the welding surface and the surrounding resin can be reduced. As a result, it is possible to prevent a decrease in breaking strength at the boundary portion between the welded portion and the unwelded portion, and the two sheets (8) can be more firmly welded.

次に、上記の溶着装置の機能と共に、当該溶着装置を使用した本発明の溶着方法について説明する。本発明の溶着方法は、前述した様なシート(8)の溶着に適用されるが、本発明の溶着方法においては、2枚のシート(8)の溶着すべき被溶着面である例えば側縁部の内面を重ね合わせ、熱鏝(4)を摺接させてこれら被溶着面を溶融し、加圧密着することにより被溶着面同士を溶着する。しかも、本発明においては、熱鏝(4)を摺接させるに当たり、熱鏝(4)によって加熱される被溶着面の樹脂と、熱鏝(4)の接触しない前記の被溶着面の周囲の樹脂との温度差を出来る限り小さくするため、各被溶着面を予熱する。また、上記の予熱においては、各被溶着面に熱風を吹き付ける。   Next, the welding method of the present invention using the welding device will be described together with the function of the welding device. The welding method of the present invention is applied to the welding of the sheet (8) as described above. In the welding method of the present invention, for example, a side edge which is a welding surface to be welded of the two sheets (8). The inner surfaces of the parts are overlapped, the hot metal (4) is brought into sliding contact, the welded surfaces are melted, and the welded surfaces are welded together by pressure contact. Moreover, in the present invention, when the hot metal (4) is slidably contacted, the resin on the surface to be welded heated by the hot metal (4) and the periphery of the surface to be welded that the hot metal (4) does not contact. In order to make the temperature difference with the resin as small as possible, each surface to be welded is preheated. Moreover, in said preheating, a hot air is sprayed on each to-be-welded surface.

具体的には、図1に示す様に、2枚のシート(8)の例えば側縁部同士を溶着するには、先ず、側縁部同士を重ね合わせた後、上記の溶着装置を配置する。溶着装置を配置する場合、被溶着部である側縁部に沿わせる状態に溶着装置をシート(8)の上に載せ且つシート上方から加圧ローラー(6)をあてがう。次いで、重ね合わせたシート(8)の側縁部の間、すなわち、上下の被溶着面の間に熱風ノズル(3)及び熱鏝(4)を横方向から差し込む。図2及び図3に示す様に、熱風ノズル(3)は、レバー(33)を装置後方側に略90旋回させることにより、吹出し口を装置後方側に向けて上下の被溶着面の間に挿入することが出来る。また、熱鏝(4)は、レバー(43)を前方側に略90旋回させることにより、上下の被溶着面の間に挿入することが出来る。   Specifically, as shown in FIG. 1, in order to weld, for example, side edges of the two sheets (8), first, the side edges are overlapped with each other, and then the above-described welding device is arranged. . When arrange | positioning a welding apparatus, a welding apparatus is mounted on a sheet | seat (8) in the state along a side edge part which is a welding part, and a pressure roller (6) is applied from the sheet | seat upper direction. Next, the hot air nozzle (3) and the hot iron (4) are inserted from the lateral direction between the side edges of the stacked sheets (8), that is, between the upper and lower surfaces to be welded. As shown in FIGS. 2 and 3, the hot air nozzle (3) rotates the lever (33) approximately 90 to the rear side of the apparatus so that the outlet port is directed to the rear side of the apparatus and is positioned between the upper and lower welding surfaces. Can be inserted. Further, the hot metal (4) can be inserted between the upper and lower surfaces to be welded by turning the lever (43) approximately 90 times forward.

上記の溶着装置においては、レバー(33)の操作により上下の被溶着面の間に熱風ノズル(3)を差し込むと、回転軸(31)に内蔵された熱風発生装置(電熱ヒーター及び送風ファン)が作動して上下の被溶着面の間に熱風を吹き出す。一方、設定温度に加熱され且つ温度コントロールされた熱鏝(4)をレバー(43)の操作により上下の被溶着面の間に差し込むと、装置本体(1)のモーターが作動し、加圧ローラー(6)が回転する。これにより、溶着装置は、重ね合わせたシート(8)の側縁部に沿って一定速度で一方向へ移動しながら被溶着面同士を溶着する。   In the above welding apparatus, when the hot air nozzle (3) is inserted between the upper and lower surfaces to be welded by operating the lever (33), the hot air generator (electric heater and blower fan) built in the rotating shaft (31) Operates to blow hot air between the upper and lower surfaces to be welded. On the other hand, when the hot metal (4) heated to the set temperature and controlled in temperature is inserted between the upper and lower surfaces to be welded by operating the lever (43), the motor of the apparatus main body (1) is operated, and the pressure roller (6) rotates. Thereby, a welding apparatus welds to-be-welded surfaces, moving to one direction at a constant speed along the side edge part of the piled sheet | seat (8).

すなわち、本発明において、熱風ノズル(3)は、熱風によって各被溶着面およびその周囲の樹脂を加熱し、熱鏝(4)は、加熱された各被溶着面の表面を摺動しながらこれら表面を粗し且つ更に加熱溶融する。その際、熱鏝(4)は、被溶着面を摺動することにより、被溶着面に存在する無機物質や低分子量のポリオレフィンのコーティング層などを破壊し、母材の樹脂を表面に露出させる。そして、加圧ローラー(6)は、シート上方から被溶着部に荷重を加えることにより、溶融した被溶着面同士を密着させる。その結果、帯状の溶着部が形成され、2枚のシート(8)が接合される。   That is, in the present invention, the hot air nozzle (3) heats each welding surface and the resin around it with hot air, and the hot metal (4) slides on the surface of each heated welding surface while sliding. The surface is roughened and further heated and melted. At that time, the hot metal (4) slides on the surface to be welded, thereby destroying the inorganic substance existing on the surface to be welded, the low molecular weight polyolefin coating layer, etc., and exposing the resin of the base material to the surface. . The pressure roller (6) applies a load to the welded portion from above the sheet to bring the melted welded surfaces into close contact with each other. As a result, a belt-like welded portion is formed, and the two sheets (8) are joined.

熱風ノズル(3)により被溶着面およびその周囲を加熱する場合、熱風の温度は、通常は20〜700℃、好ましくは200〜700℃であり、熱風の風量は、通常は10〜600l/minであり、好ましくは200〜600l/minである。一方、熱鏝(4)により被溶着面を加熱溶融する場合、熱鏝(4)の温度は、通常は20〜600℃、好ましくは100〜500℃である。   When the surface to be welded and its surroundings are heated by the hot air nozzle (3), the temperature of the hot air is usually 20 to 700 ° C, preferably 200 to 700 ° C, and the amount of hot air is usually 10 to 600 l / min. Preferably, it is 200 to 600 l / min. On the other hand, when the surface to be welded is heated and melted by the hot metal (4), the temperature of the hot metal (4) is usually 20 to 600 ° C, preferably 100 to 500 ° C.

上記の様に、本発明においては、2枚のシート(8)の被溶着面に熱鏝(4)を摺接させる前に、これら被溶着面を熱風ノズル(3)で予熱することにより、熱鏝(4)を接触させた際の被溶着面の樹脂とその周囲の樹脂との間の温度差を小さくしてヒートショックを低減することが出来る。その結果、溶着された部位と溶着されていない部位との境界部分における溶着後の破断強度の低下を防止でき、2枚のシート(8)を確実かつ一層強固に溶着することが出来る。   As described above, in the present invention, before the hot metal (4) is brought into sliding contact with the welding surfaces of the two sheets (8), the welding surfaces are preheated with the hot air nozzle (3), The heat shock can be reduced by reducing the temperature difference between the resin on the surface to be welded when the hot metal (4) is brought into contact with the resin around it. As a result, it is possible to prevent a decrease in breaking strength after welding at the boundary portion between the welded portion and the non-welded portion, and the two sheets (8) can be securely and more firmly welded.

更に、本発明においては、熱風ノズル(3)と熱鏝(4)の間にやすり板を配置した場合、熱風で軟化した各被溶着面を一層確実に粗すことが出来るため、熱鏝(4)を接触させた際に、無機物質や低分子量のポリオレフィンを母材の樹脂中へ分散させ、母材の樹脂を表面により露出させることが出来る。従って、側縁部同士を一層強固に溶着一体化することが出来る。なお、上記の実施形態では、静置したシートに対し、溶着装置を移動させて溶着する方法について説明したが、本発明においては、シートに対して溶着装置を相対的に移動させればよく、例えば、溶着装置を固定し、溶着すべきシートを移動させて溶着することも出来る。   Furthermore, in the present invention, when a file plate is arranged between the hot air nozzle (3) and the hot metal (4), each welding surface softened by the hot air can be more reliably roughened. When contacting 4), the inorganic substance and the low molecular weight polyolefin can be dispersed in the matrix resin, and the matrix resin can be exposed on the surface. Therefore, the side edge portions can be welded and integrated more firmly. In the above embodiment, the method of moving and welding the welding device to the stationary sheet has been described, but in the present invention, the welding device may be moved relative to the sheet, For example, it is also possible to fix the welding apparatus and move and weld the sheets to be welded.

実施例1:
本発明の溶着方法に従い、2枚のポリプロピレン製幌布シートを溶着した後、その溶着部を剥がす破壊試験を行い、溶着部の剪断強度を測定し、溶着部の破壊形態を観察した。試料として使用した幌布シートは、幅30cm、長さ60cm、厚さ0.61mm、重量500g/m、縦方向の引張強さ43N/cm、横方向の引張強さ43N/cmのものであり、表面には、飽和炭化水素系のワックスが平均厚さ3μmでコーティングされていた。溶着装置としては、図2及び図3に示す基本構造の装置を使用した。熱風ノズルと熱鏝の間にはやすり板を配置した。熱鏝は、その側面形状が翼型に形成された真鍮製のものであり、幅が22mm、長さが42mm、最大厚さが6mmであった。溶着に際しては、上記の2枚の試料を長さ方向に22mm重ねて溶着した。溶着時の条件は表1に示す通りである。破壊試験においては、溶着した上記の試料を精密万能試験機(島津製作所製,商品名;オートグラフAGS−500D)に装填し、チャック間距離を150mm、引張速度200mm/minに設定して引張試験を行った。その結果、表1に示す様に、剪断強度は1300N/30mmであり、破壊部分においては原反破壊が見られた。
Example 1:
In accordance with the welding method of the present invention, two polypropylene hood cloth sheets were welded, then a fracture test was performed to peel off the welded portion, the shear strength of the welded portion was measured, and the fracture mode of the welded portion was observed. The hood cloth sheet used as a sample has a width of 30 cm, a length of 60 cm, a thickness of 0.61 mm, a weight of 500 g / m 2 , a longitudinal tensile strength of 43 N / cm, and a lateral tensile strength of 43 N / cm. The surface was coated with a saturated hydrocarbon wax with an average thickness of 3 μm. As a welding apparatus, an apparatus having a basic structure shown in FIGS. 2 and 3 was used. A file plate was placed between the hot air nozzle and the hot metal. The hot-spring was made of brass whose side surface shape was formed into an airfoil, and had a width of 22 mm, a length of 42 mm, and a maximum thickness of 6 mm. At the time of welding, the above-mentioned two samples were welded by overlapping 22 mm in the length direction. Conditions at the time of welding are as shown in Table 1. In the destructive test, the above-mentioned welded sample is loaded into a precision universal testing machine (manufactured by Shimadzu Corporation, trade name: Autograph AGS-500D), the distance between chucks is set to 150 mm, and the tensile speed is set to 200 mm / min. Went. As a result, as shown in Table 1, the shear strength was 1300 N / 30 mm, and an original fabric fracture was observed at the fracture portion.

実施例2:
試料の幌布シートの表面にワックスがコーティングされていない点を除き、実施例1と同様の幌布シートを実施例1と同様の条件で溶着し、破壊試験を行った。その結果、表1に示す様に、剪断強度は実施例1と同様に1300N/30mmであり、破壊部分においても実施例1と同様に原反破壊が見られた。
Example 2:
A hood cloth sheet similar to that of Example 1 was welded under the same conditions as in Example 1 except that the surface of the sample hood cloth sheet was not coated with wax, and a destructive test was performed. As a result, as shown in Table 1, the shear strength was 1300 N / 30 mm as in Example 1, and the original fabric fracture was observed in the fractured portion as in Example 1.

比較例1:
従来の熱鏝方式の溶着方法により、実施例1と同様のポリプロピレン製幌布シートを溶着した後、実施例1と同様に破壊試験を行って溶着部の剪断強度を測定し、溶着部の破壊形態を観察した。溶着装置は、Leister Proscess Technologies社製の自動溶接機「ユニプラン−ウェッジ型」(商品名)として市販のものを使用した。斯かる溶着装置は、熱風ノズルを備えていない点を除き、実施例1におけるのと略同様の構造の装置である。溶着時の条件は表1に示す通りであった。溶着後の破壊試験の結果は、表1に示す様に、剪断強度が700N/30mmであり、破壊部分においては原反破壊が見られた。
Comparative Example 1:
After welding a polypropylene hood cloth sheet similar to that in Example 1 by a conventional hot metal welding method, the fracture test is performed in the same manner as in Example 1 to measure the shear strength of the welded portion, and the welded portion is destroyed. The morphology was observed. The welding apparatus used was a commercially available automatic welding machine “Uniplan-Wedge type” (trade name) manufactured by Leister Proscess Technologies. Such a welding apparatus is an apparatus having substantially the same structure as that in the first embodiment except that the hot air nozzle is not provided. The conditions during welding were as shown in Table 1. As shown in Table 1, the result of the fracture test after welding was a shear strength of 700 N / 30 mm, and an original fabric fracture was observed at the fractured portion.

比較例2:
試料の幌布シートの表面にワックスがコーティングされていない点を除き、実施例1と同様の幌布シートを比較例1と同様の条件で溶着し、破壊試験を行った。その結果、表1に示す通り、剪断強度は比較例1と同様に700N/30mmであり、破壊部分においても比較例1と同様に原反破壊が見られた。
Comparative Example 2:
A hood cloth sheet similar to that of Example 1 was welded under the same conditions as in Comparative Example 1 except that the surface of the sample hood cloth sheet was not coated with wax, and a destructive test was performed. As a result, as shown in Table 1, the shear strength was 700 N / 30 mm as in Comparative Example 1, and the original fabric fracture was observed in the fractured portion as in Comparative Example 1.

参考例1:
従来の熱風方式の溶着方法により、実施例1と同様のポリプロピレン製幌布シートを溶着した後、実施例1と同様に破壊試験を行って溶着部の剪断強度を測定し、溶着部の破壊形態を観察した。溶着装置は、Leister Proscess Technologies社製の自動溶接機「ユニプラン」(商品名)として市販のものを使用した。斯かる溶着装置は、熱風ノズル及び加圧ローラーを備えた装置である。溶着時の条件は表1に示す通りであった。溶着後の破壊試験の結果は、表1に示す様に、剪断強度が500N/30mmであり、破壊部分においては界面剥離破壊が見られた。
Reference example 1:
After welding a polypropylene hood cloth sheet similar to that of Example 1 using a conventional hot air welding method, the fracture test is performed in the same manner as in Example 1 to measure the shear strength of the welded portion, and the fracture mode of the welded portion is determined. Was observed. The welding apparatus used was a commercially available automatic welding machine “Uniplan” (trade name) manufactured by Leister Proscess Technologies. Such a welding apparatus is an apparatus provided with a hot air nozzle and a pressure roller. The conditions during welding were as shown in Table 1. As shown in Table 1, the results of the fracture test after welding were as follows.

以上の結果によれば、溶着部の破壊形態の比較から、表面にワックスがコーティングされたシートは、熱鏝方式によって樹脂シートの母材同士を溶着できることが判る。しかしながら、剪断強度の比較から、熱鏝のみで溶着した場合は、剪断強度が低くなっており、これはヒートショックによるものと考えられる。これに対し、本発明の溶着方法によれば、熱鏝を接触させる前に熱風で被溶着部およびその周囲を加熱することにより、熱鏝を接触させた際のヒートショックを低減できるため、剪断強度を著しく高めることが出来る。   According to the above results, it can be understood from the comparison of the fracture forms of the welded portion that the base material of the resin sheet can be welded to each other by the hot metal method in the sheet coated with wax. However, from the comparison of shear strength, when welding is performed only with hot iron, the shear strength is low, which is considered to be due to heat shock. On the other hand, according to the welding method of the present invention, the heat shock when the hot metal is brought into contact can be reduced by heating the welded part and its surroundings with hot air before the hot metal is brought into contact. Strength can be remarkably increased.

本発明に係るシートの溶着方法の概念および溶着装置の主要な部材の配置を示す平面図および縦断面図である。It is the top view and longitudinal cross-sectional view which show the concept of the welding method of the sheet | seat which concerns on this invention, and arrangement | positioning of the main members of a welding apparatus. 本発明に係るシートの溶着装置の外形を示す斜視図である。It is a perspective view which shows the external shape of the welding apparatus of the sheet | seat which concerns on this invention. 本発明に係るシートの溶着装置の外形を示す平面図である。It is a top view which shows the external shape of the welding apparatus of the sheet | seat which concerns on this invention.

符号の説明Explanation of symbols

1 :装置本体
13:支持ブロック
14:支持ブロック
2 :案内装置
3 :熱風ノズル
31:回転軸
33:レバー
4 :熱鏝
41:回転軸
42:アーム
43:レバー
5 :案内ローラー
6 :加圧ローラー
7 :グリップ
8 :シート
9 :溶着部
DESCRIPTION OF SYMBOLS 1: Device main body 13: Support block 14: Support block 2: Guide device 3: Hot air nozzle 31: Rotating shaft 33: Lever 4: Hot water 41: Rotating shaft 42: Arm 43: Lever 5: Guide roller 6: Pressure roller 7: Grip 8: Seat 9: Welded part

Claims (6)

熱可塑性樹脂製の2枚のシートの溶着すべき被溶着面を重ね合わせ、互いに対向する被溶着面に熱鏝を摺接させてこれら被溶着面を溶融し、加圧密着することにより被溶着面同士を溶着するシートの溶着方法であって、熱鏝を摺接させるに当たり、前記の各被溶着面を予熱することを特徴とするシートの溶着方法。   The welding surfaces to be welded of the two sheets made of thermoplastic resin are overlapped, the hot metal is slid in contact with the welding surfaces facing each other, the welding surfaces are melted, and the welding surfaces are welded by pressure contact. A method for welding sheets, wherein the surfaces are welded to each other, and each of the welding surfaces is preheated when the hot metal is brought into sliding contact with each other. 熱風を吹き付けて各被溶着面を予熱する請求項1に記載の溶着方法。   The welding method according to claim 1, wherein each welding surface is preheated by blowing hot air. シートは、無機物質または低分子量のポリオレフィンが表面に存在するシートである請求項1又は2に記載の溶着方法。   The welding method according to claim 1 or 2, wherein the sheet is a sheet on which an inorganic substance or a low molecular weight polyolefin is present. 一方向に移動しながら熱可塑性樹脂製の2枚のシートを溶着する装置であって、重ね合わせたシートの溶着すべき被溶着面の間に挿入され且つこれら被溶着面に摺接する熱鏝と、当該熱鏝に対して装置移動方向の後方側に配置され且つ当該熱鏝で溶融された被溶着面をシート上方から加圧する加圧ローラーとを備え、前記の熱鏝に対して装置移動方向の前方側には、重ね合わせたシートの被溶着面の間に挿入され且つこれら被溶着面に熱風を吹き付ける熱風ノズルが設けられていることを特徴とするシートの溶着装置。   An apparatus for welding two sheets made of thermoplastic resin while moving in one direction, and being inserted between the welded surfaces to be welded of the overlapped sheets and slidably in contact with the welded surfaces; A pressure roller that is arranged on the rear side of the apparatus moving direction with respect to the hot metal and presses the welding surface melted by the hot metal from above the sheet, and the apparatus moving direction with respect to the hot metal The sheet welding apparatus is provided with a hot air nozzle that is inserted between the welded surfaces of the stacked sheets and that blows hot air on the welded surfaces on the front side of the sheet. 熱風ノズルと熱鏝の間には、重ね合わせたシートの被溶着面の間に挿入され且つこれら被溶着面を粗すやすり板が配置されている請求項4に記載の溶着装置。   The welding apparatus according to claim 4, wherein a filing plate is disposed between the hot air nozzle and the hot metal between the welded surfaces of the stacked sheets and roughens the welded surfaces. シートは、無機物質または低分子量のポリオレフィンが表面に存在するシートである請求項4又は5に記載の溶着装置。   The welding apparatus according to claim 4 or 5, wherein the sheet is a sheet on which an inorganic substance or a low molecular weight polyolefin is present.
JP2006203351A 2006-07-26 2006-07-26 Sheet welding method and sheet welding apparatus Withdrawn JP2008030228A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020138507A (en) * 2019-03-01 2020-09-03 アーキヤマデ株式会社 Sheet welder
KR102159240B1 (en) * 2019-09-17 2020-09-23 주식회사 코아드 Industrial automatic door sheet heat sealing device
EP4008527A1 (en) * 2020-12-07 2022-06-08 Herz Austria Gesellschaft m.b.H Welding device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020138507A (en) * 2019-03-01 2020-09-03 アーキヤマデ株式会社 Sheet welder
JP7194430B2 (en) 2019-03-01 2022-12-22 アーキヤマデ株式会社 sheet welder
KR102159240B1 (en) * 2019-09-17 2020-09-23 주식회사 코아드 Industrial automatic door sheet heat sealing device
EP4008527A1 (en) * 2020-12-07 2022-06-08 Herz Austria Gesellschaft m.b.H Welding device

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