JP2008014260A - Tool for disassembling fuel injection valve - Google Patents

Tool for disassembling fuel injection valve Download PDF

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JP2008014260A
JP2008014260A JP2006187500A JP2006187500A JP2008014260A JP 2008014260 A JP2008014260 A JP 2008014260A JP 2006187500 A JP2006187500 A JP 2006187500A JP 2006187500 A JP2006187500 A JP 2006187500A JP 2008014260 A JP2008014260 A JP 2008014260A
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injection valve
main body
fuel injection
nozzle
fixed
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JP4584875B2 (en
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Masakazu Sato
正和 佐藤
Yutaka Takeguchi
裕 竹口
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Kawasaki Shipbuilding Corp
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Kawasaki Shipbuilding Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a tool for disassembly enabling easy disassembly of a fuel injection valve. <P>SOLUTION: A main body rotation prevention part 3 preventing rotation of an injection valve main body 102 is provided on a tool main body 2. A nozzle grip part 6 gripping an injection nozzle 103 at a tip part of a fixing nut 109 and preventing rotation of the injection nozzle 103 and releasing the injection nozzle 103 is provided at an axial position of the injection valve main body 102 of which rotation is prevented by the main body rotation prevention part 3 of the tool main body 2. Consequently, rotation of the injection valve main body 102 and the injection nozzle 103 is surely prevented and only the fixing nut 109 is rotated and is loosened. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、ディーゼル機関の燃料噴射弁を整備するための分解用治具に関するものである。   The present invention relates to a disassembly jig for maintaining a fuel injection valve of a diesel engine.

従来より、ディーゼル機関の燃料噴射弁は定期的又は必要に応じて点検・整備されており、この点検・整備時には分解されて消耗部品の交換等も行われている。例えば、ディーゼル機関を搭載した船舶の場合、定期的に整備ドックに入渠して、燃料噴射弁の分解整備が行われている。この船舶のディーゼル機関を例にして、以下に説明する。   Conventionally, a fuel injection valve of a diesel engine has been inspected and maintained regularly or as needed, and at the time of this inspection and maintenance, it has been disassembled to replace consumable parts. For example, in the case of a ship equipped with a diesel engine, the fuel injection valve is disassembled and maintained by regularly entering a maintenance dock. The diesel engine of this ship will be described below as an example.

船舶のディーゼル機関としては、例えば、1隻当り24本の燃料噴射弁が設けられたものがあり、この場合には、6本程度の予備品を搭載する場合がある。そして、このディーゼル機関を搭載した船舶が整備ドックに入渠した場合、通常、それらの燃料噴射弁がその都度整備されている。   As a diesel engine of a ship, for example, there is one provided with 24 fuel injection valves per ship. In this case, about 6 spare parts may be mounted. And when the ship carrying this diesel engine enters a maintenance dock, those fuel injection valves are usually maintained each time.

図6は、この種の燃料噴射弁の一例を示す縦断面図である。図示する燃料噴射弁101の場合、噴射弁本体102と噴射ノズル103との間に中間板104が設けられており、これら噴射弁本体102と中間板104との間と、中間板104と噴射ノズル103との間には位置決めピン105,106が設けられている。この位置決めピン105,106は、それぞれ周上に1本が設けられており、この位置決めピン105,106によって、噴射弁本体102と中間板104と噴射ノズル103とに設けられた燃料供給穴107、冷却水穴108の位置決めが図られている。そして、中間板104を覆うように噴射ノズル103の基部に固定ナット109が被せられ、この固定ナット109のネジ部110を噴射弁本体102のネジ部111に締付けて噴射ノズル103の基部を噴射弁本体102側に押圧することにより、噴射ノズル103の先端が固定ナット109から突出した状態で噴射ノズル103と中間板104とが噴射弁本体102に固定されている。この燃料噴射弁101はシリンダヘッド112に固定部材113を介してボルト114で固定され、噴射ノズル103の先端から高圧燃料をシリンダ内に噴射するように構成されている。115は給排気弁である。   FIG. 6 is a longitudinal sectional view showing an example of this type of fuel injection valve. In the case of the illustrated fuel injection valve 101, an intermediate plate 104 is provided between the injection valve main body 102 and the injection nozzle 103, between the injection valve main body 102 and the intermediate plate 104, and between the intermediate plate 104 and the injection nozzle. Positioning pins 105 and 106 are provided between the positioning pins 103 and 103. Each of the positioning pins 105 and 106 is provided on the circumference, and by the positioning pins 105 and 106, fuel supply holes 107 provided in the injection valve main body 102, the intermediate plate 104, and the injection nozzle 103, The cooling water hole 108 is positioned. Then, a fixing nut 109 is put on the base of the injection nozzle 103 so as to cover the intermediate plate 104, and a screw part 110 of the fixing nut 109 is fastened to a screw part 111 of the injection valve main body 102 to thereby connect the base of the injection nozzle 103 to the injection valve. By pressing toward the main body 102, the injection nozzle 103 and the intermediate plate 104 are fixed to the injection valve main body 102 with the tip of the injection nozzle 103 protruding from the fixed nut 109. The fuel injection valve 101 is fixed to a cylinder head 112 with a bolt 114 via a fixing member 113, and is configured to inject high-pressure fuel into the cylinder from the tip of the injection nozzle 103. Reference numeral 115 denotes a supply / exhaust valve.

このような燃料噴射弁101を点検・整備する場合、前記ボルト114を緩めて固定部材113を外してシリンダヘッド112から燃料噴射弁101を取外し、前記固定ナット109を緩めて外すことにより、噴射ノズル103と中間板104と噴射弁本体102とに分解され、整備されている。   When such a fuel injection valve 101 is inspected and serviced, the bolt 114 is loosened, the fixing member 113 is removed, the fuel injection valve 101 is removed from the cylinder head 112, and the fixing nut 109 is loosened and removed to thereby inject the injection nozzle. 103, the intermediate plate 104, and the injection valve body 102 are disassembled and maintained.

この種の従来技術として、ディーゼル機関の燃料噴射弁を整備する際に、この燃料噴射弁を据付けて固定するための整備治具がある(例えば、特許文献1参照)。
特開2002−266729号公報(第2頁、図1)
As a conventional technique of this type, there is a maintenance jig for installing and fixing the fuel injection valve when maintaining the fuel injection valve of a diesel engine (see, for example, Patent Document 1).
JP 2002-266729 A (2nd page, FIG. 1)

しかしながら、前記燃料噴射弁101は、図7(a) に示す図6の燃料噴射弁の分解時における縦断面図のように、高温・高圧の運転時に固定ナット109と噴射ノズル103との間にカーボン116が入り、このカーボン116によって固定ナット109と噴射ノズル103とが固着してしまい、分解時に容易に固定ナット109を緩めることができなくなっている。   However, the fuel injection valve 101 has a gap between the fixed nut 109 and the injection nozzle 103 during high temperature / high pressure operation, as shown in a longitudinal sectional view of the fuel injection valve of FIG. 6 shown in FIG. Carbon 116 enters, and the fixing nut 109 and the injection nozzle 103 are fixed by the carbon 116, and the fixing nut 109 cannot be easily loosened at the time of disassembly.

そのため、燃料噴射弁101の分解時には、噴射弁本体102を固定して過大な力で固定ナット109を緩めているが、固定ナット109が回動するのとカーボン116で固着した噴射ノズル103も一体的に回動してしまう。前記燃料噴射弁101の構成の場合、固定ナット109と一体的に噴射ノズル103が回動すると、この噴射ノズル103と中間板104との間と、中間板104と噴射弁本体102との間との間に滑りを生じ、これらの間に設けられた前記位置決めピン105,106に剪断力が作用する。この剪断力は、噴射弁本体102の軸芯Cから位置決めピン106までの半径r1よりも位置決めピン105までの半径r2の方が大きいため、この位置決めピン105に過大な剪断力が作用してしまう。   For this reason, when the fuel injection valve 101 is disassembled, the injection valve body 102 is fixed and the fixing nut 109 is loosened with an excessive force. However, when the fixing nut 109 rotates, the injection nozzle 103 fixed by the carbon 116 is also integrated. Will rotate. In the case of the configuration of the fuel injection valve 101, when the injection nozzle 103 rotates integrally with the fixing nut 109, between the injection nozzle 103 and the intermediate plate 104, and between the intermediate plate 104 and the injection valve main body 102. Slip occurs between them, and a shearing force acts on the positioning pins 105 and 106 provided between them. Since this shearing force is larger in the radius r2 from the axis C of the injection valve body 102 to the positioning pin 106 than the radius r1 from the axial center C to the positioning pin 106, an excessive shearing force acts on the positioning pin 105. .

図7(b) に示す図7(a) のVII−VII断面図のように、位置決めピン105に過大な剪断力が作用すると、前記燃料噴射弁101の構成の場合、中間板104は硬質部材で形成されるため、位置決めピン105が破損するとともに噴射弁本体102のピン穴117が変形してしまう。このピン穴117が変形すると、新しい位置決めピン105による中間板104と噴射弁本体102との間の正確な位置決めができなくなり、燃料供給穴107、冷却水穴108が周方向にずれて燃料漏れ等を生じる場合がある。   When an excessive shearing force is applied to the positioning pin 105 as shown in the VII-VII sectional view of FIG. 7A shown in FIG. 7B, in the case of the configuration of the fuel injection valve 101, the intermediate plate 104 is a hard member. Therefore, the positioning pin 105 is damaged and the pin hole 117 of the injection valve body 102 is deformed. If the pin hole 117 is deformed, the new positioning pin 105 cannot accurately position the intermediate plate 104 and the injection valve main body 102, and the fuel supply hole 107 and the cooling water hole 108 are shifted in the circumferential direction to cause fuel leakage or the like. May occur.

しかも、このような破損は頻繁に起こり、前記位置決めピン105,106や噴射ノズル103を破損した場合には、それらを新品に替えれば容易に復元できるが、噴射弁本体102を破損した場合、高価な部品の購入費用が必要になり、整備コストの上昇を招いてしまう。   Moreover, such damage frequently occurs. If the positioning pins 105 and 106 and the injection nozzle 103 are damaged, they can be easily restored by replacing them with new ones. However, if the injection valve main body 102 is damaged, it is expensive. Purchase of a large part is required, which increases the maintenance cost.

また、仮に、噴射ノズル103が回らないように噴射ノズル103の先端部を他の工具等で強制的に把持して固定ナット109を緩めようとすると、噴射ノズル103に過大な力を加えることになり、再使用できる噴射ノズル103も破損させてしまうこととなる。その上、このようにカーボン116で固着した固定ナット109を緩めて噴射ノズル103を外す作業は、多くの時間と労力を要するとともに、その難易度は高く、熟練を要する作業であり、熟練作業者の不足も懸念されている。   If the tip of the injection nozzle 103 is forcibly gripped with another tool or the like so as to prevent the injection nozzle 103 from rotating, an attempt will be made to apply an excessive force to the injection nozzle 103. Accordingly, the reusable injection nozzle 103 is also damaged. In addition, the work of loosening the fixing nut 109 fixed with the carbon 116 and removing the injection nozzle 103 in this way requires a lot of time and labor, and is difficult and requires skill. There is also concern about the shortage.

なお、前記特許文献1に記載の整備治具は、弁自体の固定方法については提案されているが、カーボンによって固定ナットと固着した噴射ノズルを回動しないように把持し、この固定ナットのみを緩めて安定した分解作業を行えるものではない。   Although the maintenance jig described in Patent Document 1 has been proposed for fixing the valve itself, the injection nozzle fixed to the fixing nut is gripped by carbon so as not to rotate, and only this fixing nut is held. It cannot be loosened and disassembled stably.

そこで、本発明は、燃料噴射弁を簡単に分解することができる分解用治具を提供することを目的とする。   Accordingly, an object of the present invention is to provide a disassembly jig that can disassemble a fuel injection valve easily.

前記目的を達成するために、本発明は、噴射弁本体の先端に設けた噴射ノズルを固定ナットで噴射弁本体に固定した燃料噴射弁の分解用治具であって、治具本体に前記噴射弁本体の回動を阻止する本体回動阻止部を設け、該治具本体の前記本体回動阻止部で回動を阻止する噴射弁本体の軸方向位置に、前記固定ナットの先端側で前記噴射ノズルを把持して該噴射ノズルの回動の阻止と、該噴射ノズルの開放とができるノズル把持部を設けている。これにより、本体回動阻止部で噴射弁本体の回動を阻止しつつ、固定ナットの先端側でノズル把持部によって噴射ノズルの回動を阻止できるので、固定ナットのみを確実に回動させて緩めることによって安定した燃料噴射弁の分解ができる。   In order to achieve the above object, the present invention provides a fuel injection valve disassembly jig in which an injection nozzle provided at the tip of an injection valve body is fixed to the injection valve body by a fixing nut, A main body rotation blocking portion for blocking the rotation of the valve main body, and the axial position of the injection valve main body for blocking the rotation by the main body rotation blocking portion of the jig main body at the distal end side of the fixing nut; There is provided a nozzle gripping part that can hold the spray nozzle to prevent the spray nozzle from rotating and to open the spray nozzle. Thus, the rotation of the injection nozzle can be prevented by the nozzle gripping portion on the distal end side of the fixed nut while the rotation of the injection valve main body is prevented by the main body rotation prevention portion, so that only the fixed nut can be reliably rotated. The fuel injection valve can be stably disassembled by loosening.

また、前記ノズル把持部に、固定把持部と該固定把持部に対向する可動把持部とを設け、該固定把持部と可動把持部とに前記噴射ノズルの外面に沿う把持面を設け、該可動把持部を前記固定把持部に近接又は離間させて開閉する駆動機構を設けてもよい。これにより、ノズル把持部の固定把持部に噴射ノズルを沿わせた状態で可動把持部でこの噴射ノズルを把持することができ、噴射ノズルを容易に把持することができる。   In addition, the nozzle gripping portion is provided with a fixed gripping portion and a movable gripping portion facing the fixed gripping portion, and the gripping surface along the outer surface of the spray nozzle is provided on the fixed gripping portion and the movable gripping portion. A drive mechanism that opens and closes the gripping part close to or away from the fixed gripping part may be provided. Accordingly, the spray nozzle can be gripped by the movable gripping portion in a state where the spray nozzle is aligned with the fixed gripping portion of the nozzle gripping portion, and the spray nozzle can be easily gripped.

さらに、前記可動把持部を、前記固定把持部に近接又は離間する時に前記本体回動阻止部側が傾動して開閉するように構成してもよい。これにより、ノズル把持部を開放すれば、可動把持部の本体回動阻止部側が傾動して、可動把持部と固定把持部との間に燃料噴射弁の噴射ノズルを容易にセットすることができる。   Further, the movable gripping part may be configured to open and close by tilting the main body rotation prevention part side when approaching or separating from the fixed gripping part. Thereby, if the nozzle gripping part is opened, the main body rotation blocking part side of the movable gripping part tilts, and the injection nozzle of the fuel injection valve can be easily set between the movable gripping part and the fixed gripping part. .

また、前記傾動する可動把持部の本体回動阻止部側の開放角度を、該可動把持部の傾動時に前記噴射弁本体と前記本体回動阻止部との係合が解除できる角度にしてもよい。これにより、可動把持部を開放させた状態にすると、燃料噴射弁の着脱をより容易に行うことができる。   Further, the opening angle of the tilting movable gripping portion on the main body rotation prevention portion side may be set to an angle at which the engagement between the injection valve main body and the main body rotation prevention portion can be released when the movable gripping portion is tilted. . Thereby, when the movable holding part is opened, the fuel injection valve can be attached and detached more easily.

さらに、前記本体回動阻止部に、前記噴射弁本体の係止部と係合して該噴射弁本体の回動を阻止する挿入部と、該噴射弁本体の軸方向の移動を所定量許容する逃げ部とを設けてもよい。これにより、固定ナットを緩めるときに、本体回動阻止部の挿入部で噴射弁本体の回動を阻止した状態で、逃げ部で噴射弁本体の軸方向の移動を許容し、スムーズな分解作業を行うことができる。   Further, the main body rotation preventing portion is engaged with a locking portion of the injection valve main body to prevent the injection valve main body from rotating, and a predetermined amount of axial movement of the injection valve main body is allowed. An escape portion may be provided. As a result, when the fixing nut is loosened, the injection valve body is allowed to move in the axial direction at the escape portion while the injection valve body is prevented from rotating at the insertion portion of the main body rotation prevention portion. It can be performed.

その上、前記把持面を、前記噴射ノズルの外面との摩擦抵抗を増大させて該噴射ノズルの先端の回動を阻止する係止面に形成すれば、噴射ノズル等をより迅速に把持して分解作業の迅速化を図ることができる。   In addition, if the gripping surface is formed as a locking surface that increases the frictional resistance with the outer surface of the injection nozzle and prevents the tip of the injection nozzle from rotating, the injection nozzle or the like can be gripped more quickly. The disassembly work can be speeded up.

本発明は、以上説明したような手段により、燃料噴射弁の噴射弁本体と噴射ノズルとを確実に把持して固定ナットを緩めることができるので、安定した燃料噴射弁の分解が可能となる。   According to the present invention, the means described above can reliably hold the injection valve body and the injection nozzle of the fuel injection valve and loosen the fixing nut, so that the fuel injection valve can be stably disassembled.

以下、本発明の一実施の形態を図面に基づいて説明する。図1は、本発明の一実施の形態に係る燃料噴射弁分解用治具を示す斜視図であり、図2は、図1に示す燃料噴射弁分解用治具の側面図である。この分解用治具1で前記図6に示す燃料噴射弁101を分解する例を説明する。また、この実施の形態では、噴射ノズル103を下側に位置させて燃料噴射弁101を垂直状態にして分解する場合を説明する(後述する図4参照)。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing a fuel injection valve disassembly jig according to an embodiment of the present invention, and FIG. 2 is a side view of the fuel injection valve disassembly jig shown in FIG. An example in which the fuel injection valve 101 shown in FIG. Further, in this embodiment, a case will be described in which the fuel injection valve 101 is placed in a vertical state by disposing the injection nozzle 103 on the lower side (see FIG. 4 described later).

図示するように、分解用治具1は、燃料噴射弁101の軸方向(図の垂直方向)に延びる強度部材たる治具本体2と、この治具本体2の上部に設けられた本体回動阻止部3と、下部に設けられたノズル把持部6とを備えている。ノズル把持部6は、治具本体2の本体回動阻止部3で回動を阻止する噴射弁本体102の軸方向位置に設けられている。治具本体2は、所定の厚みで燃料噴射弁101の軸方向に延びる板状に形成されている。以下、治具本体2の本体回動阻止部3とノズル把持部6とが設けられた側を、正面側という。   As shown in the figure, the disassembling jig 1 includes a jig main body 2 that is a strength member extending in the axial direction (vertical direction in the figure) of the fuel injection valve 101, and a main body rotation provided on the upper portion of the jig main body 2. The prevention part 3 and the nozzle grip part 6 provided in the lower part are provided. The nozzle gripping portion 6 is provided at an axial position of the injection valve main body 102 that prevents the main body rotation preventing portion 3 of the jig main body 2 from rotating. The jig body 2 is formed in a plate shape having a predetermined thickness and extending in the axial direction of the fuel injection valve 101. Hereinafter, the side of the jig body 2 on which the main body rotation preventing portion 3 and the nozzle gripping portion 6 are provided is referred to as the front side.

前記本体回動阻止部3は、治具本体2の上部において燃料噴射弁101の軸方向と直交する正面側に突出して設けられている。この本体回動阻止部3の反治具本体側の幅方向中央部には、U字状に開口する挿入部4が設けられている。この挿入部4の開口幅寸法は、燃料噴射弁101の噴射弁本体102に形成された平行面の係止部118(図2,3に示す。)を正面側から挿入して係止できる幅寸法に形成されている。この挿入部4によって係止部118を係止して、噴射弁本体102の回動が阻止される。本体回動阻止部3の厚み(図の上下方向)は、係止部118の軸方向寸法と同等に形成されている。また、本体回動阻止部3のノズル把持部6側には、挿入部4の開口寸法を広くした逃げ部5が設けられている。この逃げ部5は、後述するように、燃料噴射弁101の分解時に、本体回動阻止部3で噴射弁本体102の回動を阻止した状態を保ちながら、この噴射弁本体102が軸方向に移動しても本体回動阻止部3と当接しないようにするためのものである。なお、この逃げ部5は必ずしも必要ではなく、本体回動阻止部3の全体の厚みを前記噴射弁本体102が軸方向に移動しても当接しない厚みにしたり、係止部118の軸方向寸法を大きくして噴射弁本体102が移動しても当接しないようにしてもよい。   The main body rotation preventing portion 3 is provided on the upper portion of the jig main body 2 so as to protrude to the front side orthogonal to the axial direction of the fuel injection valve 101. An insertion portion 4 that opens in a U-shape is provided at the center in the width direction of the main body rotation prevention portion 3 on the side opposite to the jig body. The opening width dimension of the insertion portion 4 is such that a parallel locking portion 118 (shown in FIGS. 2 and 3) formed on the injection valve body 102 of the fuel injection valve 101 can be inserted and locked from the front side. Dimension is formed. The insertion portion 4 locks the locking portion 118 to prevent the injection valve body 102 from rotating. The thickness (vertical direction in the figure) of the main body rotation preventing portion 3 is formed to be equal to the axial dimension of the locking portion 118. Further, on the nozzle gripping portion 6 side of the main body rotation preventing portion 3, a relief portion 5 having a wide opening size of the insertion portion 4 is provided. As will be described later, the escape portion 5 keeps the injection valve body 102 in the axial direction while maintaining the state where the main body rotation prevention portion 3 prevents the injection valve body 102 from rotating when the fuel injection valve 101 is disassembled. This is to prevent contact with the main body rotation prevention unit 3 even if the body moves. The escape portion 5 is not necessarily required, and the entire thickness of the main body rotation preventing portion 3 is set to a thickness that does not contact even when the injection valve main body 102 moves in the axial direction, or the axial direction of the locking portion 118. The dimension may be increased so that the injection valve main body 102 does not contact even if it moves.

一方、前記ノズル把持部6も治具本体2の正面側に設けられており、このノズル把持部6には、前記治具本体2と一体的に形成された固定把持部7と、この固定把持部7との間で燃料噴射弁101の噴射ノズル103を保持するように開閉する可動把持部9とが設けられている。固定把持部7は、治具本体2の下部において燃料噴射弁101の軸方向と直交する正面側に突出して設けられている。この固定把持部7は、前記噴射ノズル103を把持できる厚みに形成されている。固定把持部7の反治具本体側には、燃料噴射弁101の噴射ノズル103を把持する凹状の把持面8が形成されている。この把持面8は、燃料噴射弁101の先端から突出した噴射ノズル103の軸方向の所定面積と沿うほぼ半円状に形成されている。例えば、噴射ノズル103の外面が先端に向けて縮径するテーパ状に形成されていれば、その形状に沿うようなテーパ面に形成される。   On the other hand, the nozzle gripping portion 6 is also provided on the front side of the jig main body 2. The nozzle gripping portion 6 includes a fixed gripping portion 7 formed integrally with the jig main body 2 and the fixed gripping portion. A movable gripping part 9 that opens and closes to hold the injection nozzle 103 of the fuel injection valve 101 with the part 7 is provided. The fixed gripping portion 7 is provided at the lower part of the jig body 2 so as to protrude to the front side perpendicular to the axial direction of the fuel injection valve 101. The fixed grip portion 7 is formed to a thickness that can grip the spray nozzle 103. A concave gripping surface 8 for gripping the injection nozzle 103 of the fuel injection valve 101 is formed on the side of the fixed gripping portion 7 opposite to the jig body. The gripping surface 8 is formed in a substantially semicircular shape along a predetermined area in the axial direction of the injection nozzle 103 protruding from the tip of the fuel injection valve 101. For example, if the outer surface of the injection nozzle 103 is formed in a tapered shape that decreases in diameter toward the tip, it is formed in a tapered surface that conforms to the shape.

前記可動把持部9は、前記固定把持部7の反治具本体側に設けられ、固定把持部7と同等の厚みで形成されている。この可動把持部9は、固定把持部7の下面に設けられた保持部材10によって下側から保持されている。この保持部材10は、可動把持部9の幅方向に2本が配設されている。保持部材10は、基部がボルト11で固定把持部7に固定され、先端部が可動把持部9の下側に向けて突出するように設けられている。この保持部材10の突出した部分の上面は、固定把持部側に所定量の平面部12が形成され、その平面部12から先端側が反本体回動阻止部側に向けて下向きに傾斜する傾斜面部13に形成されている。この傾斜面部13は、前記可動把持部9の上側(本体回動阻止部3側)が固定把持部7と近接又は離間するように可動把持部9を傾動させるためのものである。この傾斜面部13により、可動把持部9で噴射ノズル103を把持する時には平面部12で可動把持部9を支持して固定把持部7と対向させて確実に把持し、可動把持部9を開放したときには、自重で傾斜面部13に沿って可動把持部9が下向きに傾いて上側の本体回動阻止部3側が開くようにしている。   The movable gripping portion 9 is provided on the side of the fixed gripping portion 7 opposite to the jig body, and is formed with a thickness equivalent to that of the fixed gripping portion 7. The movable grip 9 is held from below by a holding member 10 provided on the lower surface of the fixed grip 7. Two holding members 10 are arranged in the width direction of the movable grip portion 9. The holding member 10 is provided such that a base portion is fixed to the fixed grip portion 7 with a bolt 11 and a tip portion projects toward the lower side of the movable grip portion 9. The upper surface of the protruding portion of the holding member 10 is formed with a predetermined amount of a flat surface portion 12 on the fixed grip portion side, and an inclined surface portion whose tip end side is inclined downward toward the anti-body rotation prevention portion side from the flat surface portion 12. 13 is formed. The inclined surface portion 13 is for tilting the movable gripping portion 9 so that the upper side (the main body rotation prevention portion 3 side) of the movable gripping portion 9 is close to or away from the fixed gripping portion 7. With this inclined surface portion 13, when the movable gripping portion 9 grips the injection nozzle 103, the flat grip portion 12 supports the movable gripping portion 9 and securely holds it facing the fixed gripping portion 7, thereby opening the movable gripping portion 9. In some cases, the movable gripping portion 9 is inclined downward along the inclined surface portion 13 by its own weight, so that the upper main body rotation preventing portion 3 side is opened.

また、傾斜面部13には、保持部材10の長手方向(図の左右方向)に延びる長穴14が設けられている。この長穴14の下側から可動把持部9に向けて固定ボルト15が挿通され、この固定ボルト15が可動把持部9の取付ネジ部16に固定されている。長穴14は長手方向に固定ボルト15の移動を許容するが、幅方向はボルト穴の規定量しか許容しないため、固定ボルト15を保持部材10に固定することなく可動把持部9に固定することにより、この固定ボルト15が長穴14の長手方向に移動できる範囲で可動把持部9が移動できるようにしている。   Further, the inclined surface portion 13 is provided with a long hole 14 extending in the longitudinal direction of the holding member 10 (left and right direction in the figure). A fixing bolt 15 is inserted from below the elongated hole 14 toward the movable gripping portion 9, and the fixing bolt 15 is fixed to the mounting screw portion 16 of the movable gripping portion 9. The elongate hole 14 allows movement of the fixing bolt 15 in the longitudinal direction, but only the specified amount of the bolt hole is allowed in the width direction. Therefore, the fixing bolt 15 is fixed to the movable gripping portion 9 without being fixed to the holding member 10. Thus, the movable grip 9 can be moved within a range in which the fixing bolt 15 can move in the longitudinal direction of the elongated hole 14.

さらに、可動把持部9の固定把持部側における幅方向中央部には、前記固定把持部7に形成された把持面8とによって、燃料噴射弁101の噴射ノズル103を把持する凹状の把持面17が形成されている。この把持面17も、燃料噴射弁101の先端から突出した噴射ノズル103の軸方向の所定面積と沿うほぼ半円状に形成されている。把持面17も、噴射ノズル103の外面が先端に向けて縮径するテーパ状に形成されていれば、その形状に沿うようなテーパ面に形成される。   Further, a concave gripping surface 17 for gripping the injection nozzle 103 of the fuel injection valve 101 by a gripping surface 8 formed on the fixed gripping portion 7 at the center in the width direction on the fixed gripping portion side of the movable gripping portion 9. Is formed. The gripping surface 17 is also formed in a substantially semicircular shape along a predetermined area in the axial direction of the injection nozzle 103 protruding from the tip of the fuel injection valve 101. If the outer surface of the injection nozzle 103 is formed in a tapered shape whose diameter is reduced toward the tip, the gripping surface 17 is also formed in a tapered surface along the shape.

可動把持部9の把持面17と前記固定把持部7の把持面8とはそれぞれが半円状に形成されているので、噴射ノズル103をほぼ全周で把持することができるが、把持した時には固定把持部7と可動把持部9との間に所定の隙間が形成されるように構成されている。この実施の形態では、これら把持面17,8は平滑面で形成され、これら把持面17,8で噴射ノズル103を把持する時には、摩擦抵抗を増加させるために後述するようにコンパウンド等を塗って確実な把持ができるようにして作業が進められる。この場合、分解後の噴射ノズル103が傷つかないので再利用することができるが、分解した噴射ノズル103を廃棄する場合は、これらの把持面17,8を凹凸状の係止面(例えば、ローレット加工面)に形成して噴射ノズル103との摩擦抵抗を増加させてもよい。このような把持面17,8とすれば、コンパウンド等を使用することなく噴射ノズル103を確実に把持して安定した分解作業を行うことができる。これら把持面8,17の構成は、噴射ノズル103を再利用するか否かによって選択すればよい。   Since the gripping surface 17 of the movable gripping portion 9 and the gripping surface 8 of the fixed gripping portion 7 are each formed in a semicircular shape, the injection nozzle 103 can be gripped almost all around. A predetermined gap is formed between the fixed grip portion 7 and the movable grip portion 9. In this embodiment, these gripping surfaces 17 and 8 are formed as smooth surfaces. When gripping the injection nozzle 103 with these gripping surfaces 17 and 8, a compound or the like is applied as will be described later in order to increase the frictional resistance. The work is carried out so that the grip can be surely performed. In this case, the disassembled injection nozzle 103 is not damaged and can be reused. However, when disassembling the disassembled injection nozzle 103, the gripping surfaces 17 and 8 are provided with an uneven engagement surface (for example, a knurled surface). It is also possible to increase the frictional resistance with the injection nozzle 103 by forming it on the processing surface. With such gripping surfaces 17 and 8, the spray nozzle 103 can be securely gripped and a stable disassembly operation can be performed without using a compound or the like. The configuration of the gripping surfaces 8 and 17 may be selected depending on whether or not the injection nozzle 103 is reused.

さらに、この可動把持部9の反固定把持部側には、上向きに突出する案内部材18が設けられている。この案内部材18は、可動把持部9の上面から上向きに突出する第1突出部19と、この第1突出部19の上部から反固定把持部側に向けて突出する第2突出部20とからなるL字状に形成されている。この第2突出部20は、下面が端部に向けて上向きに傾斜するテーパ面21に形成されている。   Furthermore, a guide member 18 that protrudes upward is provided on the side of the movable gripping portion 9 opposite to the fixed gripping portion. The guide member 18 includes a first projecting portion 19 projecting upward from the upper surface of the movable gripping portion 9 and a second projecting portion 20 projecting from the upper portion of the first projecting portion 19 toward the anti-fixed gripping portion side. It is formed in an L shape. This 2nd protrusion part 20 is formed in the taper surface 21 in which a lower surface inclines upward toward an edge part.

また、この実施の形態では、ノズル把持部6の駆動機構として手動操作のバイス22が用いられており、このバイス22の可動側口金23で前記可動把持部9を押圧するように構成されている。そして、このバイス22の可動側口金23を前記可動把持部9の案内部材18に形成されたテーパ面21に当接させ、可動側口金23を固定側口金24側に締めることにより、この可動側口金23の上部角部がテーパ面21に沿って移動し、傾いた状態の可動把持部9を水平状態に起こして保持部材10の平面部12で支持された状態にして、この可動把持部9の把持面17と前記固定把持部7の把持面8とで前記噴射ノズル103の外面を確実に把持するようにしている。   In this embodiment, a manually operated vice 22 is used as a drive mechanism for the nozzle gripping portion 6, and the movable gripping portion 9 is pressed by a movable base 23 of the vise 22. . Then, the movable side base 23 of the vice 22 is brought into contact with the tapered surface 21 formed on the guide member 18 of the movable gripping part 9, and the movable side base 23 is tightened to the fixed side base 24 side to thereby move the movable side base 23. The upper corner portion of the base 23 moves along the tapered surface 21, and the movable gripping portion 9 in an inclined state is raised to a horizontal state and supported by the flat surface portion 12 of the holding member 10. The gripping surface 17 and the gripping surface 8 of the fixed gripping part 7 securely grip the outer surface of the spray nozzle 103.

このように、可動把持部9の反固定把持部側に下面が端部に向けて上向きのテーパ面21を設け、可動把持部9を前記したように保持部材10の長穴14の範囲で移動可能なようにすることにより、可動把持部9をバイス22の可動側口金23で押圧しない時には可動把持部9が反固定把持部側に傾いた状態となり、可動側口金23で押圧すると傾斜状態の可動把持部9が水平状態に起きて固定把持部7に向けて押圧されるようにしている。   As described above, the tapered surface 21 with the lower surface facing the end is provided on the side of the movable gripping portion 9 opposite to the fixed gripping portion, and the movable gripping portion 9 is moved within the range of the long hole 14 of the holding member 10 as described above. By making it possible, when the movable gripping part 9 is not pressed by the movable side base 23 of the vice 22, the movable gripping part 9 is inclined to the anti-fixed gripping part side. The movable grip 9 is raised in a horizontal state and pressed toward the fixed grip 7.

さらに、前記治具本体2の背面側には、前記バイス22の固定側口金24に固定するための取付部25が設けられている。この取付部25には、固定側口金24を上下から挟むことができる位置に上側ブラケット26と下側ブラケット27とが設けられており、上側ブラケット26には固定ボルト28が設けられている。この上側ブラケット26と下側ブラケット27とを固定側口金24の上下に位置させた状態で、上側ブラケット26に設けられた固定ボルト28を下向きにねじ込むことにより、この固定ボルト28と下側ブラケット27との間で固定側口金24を挟持して治具本体2、つまり分解用治具1がバイス22の固定側口金24に固定されている。   Further, an attachment portion 25 for fixing to the fixed side cap 24 of the vise 22 is provided on the back side of the jig body 2. The mounting portion 25 is provided with an upper bracket 26 and a lower bracket 27 at positions where the fixed side cap 24 can be sandwiched from above and below, and a fixing bolt 28 is provided on the upper bracket 26. In a state where the upper bracket 26 and the lower bracket 27 are positioned above and below the fixed base 24, the fixing bolt 28 provided on the upper bracket 26 is screwed downward, whereby the fixing bolt 28 and the lower bracket 27. The fixture body 2, that is, the disassembly jig 1 is fixed to the fixed side cap 24 of the vice 22 by sandwiching the fixed side cap 24 therebetween.

このように、この実施の形態では、バイス22の固定側口金24に分解用治具1が固定され、可動側口金23で可動把持部9を開閉することによって燃料噴射弁101の噴射ノズル103を把持又は開放するようにしている。この可動把持部9の駆動機構としては、バイス22以外に、油圧ジャッキ等のアクチュエータや、他の構成であってもよい。   Thus, in this embodiment, the disassembling jig 1 is fixed to the fixed base 24 of the vice 22, and the movable gripping part 9 is opened and closed by the movable side base 23 to open the injection nozzle 103 of the fuel injection valve 101. It is intended to be gripped or released. As a drive mechanism for the movable gripping portion 9, an actuator such as a hydraulic jack, or another configuration other than the vice 22 may be used.

図3は、図1に示す燃料噴射弁分解用治具に燃料噴射弁をセットする時の斜視図であり、図4は、図3に示すように燃料噴射弁分解用治具にセットした燃料噴射弁を分解する時の斜視図、図5は、図3,図4における燃料噴射弁分解用治具と燃料噴射弁との先端部分を示す図面であり、(a) は図3における側面図、(b) は図4における側面図である。   FIG. 3 is a perspective view when the fuel injection valve is set in the fuel injection valve disassembly jig shown in FIG. 1, and FIG. 4 is the fuel set in the fuel injection valve disassembly jig as shown in FIG. FIG. 5 is a perspective view when disassembling the injection valve, FIG. 5 is a drawing showing the tip portions of the fuel injection valve disassembling jig and the fuel injection valve in FIGS. 3 and 4, and (a) is a side view in FIG. (B) is a side view in FIG.

図3、図5(a) に示すように、前記分解用治具1によれば、バイス22の可動側口金23が開けられて可動把持部9が傾動した状態で、固定把持部7と可動把持部9との把持面8,17にコンパウンド等が塗られ、その把持面8,17に燃料噴射弁101の噴射ノズル103が挿入される。この時、固定ナット109の部分にレンチ119が予め挿入されている。その後、この燃料噴射弁101の噴射弁本体102に形成された係止部118が、本体回動阻止部3に設けられた挿入部4に挿入される。   As shown in FIGS. 3 and 5 (a), according to the disassembling jig 1, the movable gripping part 9 and the fixed gripping part 7 are movable in a state where the movable base part 23 of the vice 22 is opened and the movable gripping part 9 tilts. A compound or the like is applied to the grip surfaces 8 and 17 with the grip portion 9, and the injection nozzle 103 of the fuel injection valve 101 is inserted into the grip surfaces 8 and 17. At this time, a wrench 119 is inserted in advance in the portion of the fixing nut 109. Thereafter, the locking portion 118 formed in the injection valve main body 102 of the fuel injection valve 101 is inserted into the insertion portion 4 provided in the main body rotation preventing portion 3.

そして、図4、図5(b) に示すように、バイス22の可動側口金23で可動把持部9を固定把持部7に向けて押圧することにより、前記した傾倒状態の可動把持部9が水平状態に起きながら固定把持部7に向けて押圧され、固定把持部7の把持面8と可動把持部9の把持面17とによって噴射ノズル103の外面が把持される。この把持された噴射ノズル103は、把持面8,17に塗られたコンパウンド等によって大きな摩擦抵抗で確実に把持される。しかも、コンパウンド等を使用することにより、噴射ノズル103の外面と把持面8,17との間に不均一な隙間があったとしても、その隙間をコンパウンド等が埋めて噴射ノズル103を確実に把持することができる。   Then, as shown in FIGS. 4 and 5 (b), the movable gripping part 9 is pressed against the fixed gripping part 7 by the movable side base 23 of the vise 22, whereby the tilted movable gripping part 9 is The horizontal surface is pressed toward the fixed gripping portion 7, and the outer surface of the ejection nozzle 103 is gripped by the gripping surface 8 of the fixed gripping portion 7 and the gripping surface 17 of the movable gripping portion 9. The grasped injection nozzle 103 is reliably grasped with a large frictional resistance by a compound or the like applied to the grasping surfaces 8 and 17. In addition, by using a compound or the like, even if there is a non-uniform gap between the outer surface of the injection nozzle 103 and the gripping surfaces 8 and 17, the gap is filled with the compound or the like to securely hold the injection nozzle 103. can do.

このように分解用治具1の本体回動阻止部3で噴射弁本体102の回動を確実に阻止し、固定把持部7と可動把持部9の把持面8,17で噴射ノズル103の回動を確実に阻止した状態で、固定ナット109の部分に挿入されたレンチ119で固定ナット109を緩めることにより、固定ナット109のみを確実に回動させて緩め、安定して噴射ノズル103を分解することができる。また、前記実施の形態では、この分解時に固定ナット109を回すことで緩んだねじのピッチ分で噴射弁本体102が軸方向に移動しても、本体回動阻止部3の逃げ部5によって噴射弁本体102が本体回動阻止部3に当接することなく緩めることができ、噴射弁本体102の回動を阻止した状態を保って作業を中断させることなくスムーズな作業を行うことができる。   In this way, the main body rotation preventing portion 3 of the disassembly jig 1 reliably prevents the injection valve main body 102 from rotating, and the fixed grip portion 7 and the gripping surfaces 8 and 17 of the movable grip portion 9 rotate the injection nozzle 103. In a state in which the movement is reliably prevented, the fixing nut 109 is loosened with a wrench 119 inserted into the fixing nut 109, so that only the fixing nut 109 is securely rotated and loosened, and the injection nozzle 103 is stably disassembled. can do. In the above embodiment, even if the injection valve main body 102 moves in the axial direction by the loose screw pitch by turning the fixing nut 109 at the time of disassembly, the injection is performed by the escape portion 5 of the main body rotation prevention portion 3. The valve main body 102 can be loosened without coming into contact with the main body rotation preventing portion 3, and a smooth operation can be performed without interrupting the operation while maintaining the state where the injection valve main body 102 is prevented from rotating.

さらに、固定ナット109を緩めて燃料噴射弁101を分解した後は、バイス22の可動側口金23を反固定把持部側に移動させることにより、可動把持部9は下面が保持部材10の傾斜面13に沿うように傾動して上側が開いた状態となるので、噴射ノズル103等を分解用治具1から簡単に取外すことができる。   Further, after the fixed nut 109 is loosened and the fuel injection valve 101 is disassembled, the movable gripper 9 is moved to the anti-fixed gripper side, so that the bottom surface of the movable gripper 9 is the inclined surface of the holding member 10. 13 and the upper side is opened, so that the injection nozzle 103 and the like can be easily removed from the disassembly jig 1.

以上のように、前記燃料噴射弁分解用治具1を用いれば、ノズル把持部6を駆動機構たるバイス22で締付けるだけで燃料噴射弁101の噴射弁本体102と噴射ノズル103とを確実に把持することができ、その状態で固定ナット109のみをレンチ119で確実に緩めることができるので、安定した固定ナット109の取外しと、燃料噴射弁101の分解作業を行うことができる。したがって、このような燃料噴射弁分解用治具1を用いて燃料噴射弁101を分解・整備すれば、燃料噴射弁101の分解・整備作業の難易度が低くなり、作業時間を大幅に短縮することができる。また、単純作業なため、取付作業ミスを防ぐことができる。その上、部品(噴射ノズル103、位置決めピン105)の破損を防ぎ、部品破損による新規購入費用を抑制することができる。つまり、駆動機構たるバイス22の操作のみの簡単な操作で分解用治具1による燃料噴射弁101の確実な把持と、取外しが可能となるとともに、固定ナット109のみの安定した取外しが可能となるので、燃料噴射弁101の分解が容易で、作業の難易度が低くなり、例えば、前記した船舶のディーゼル機関の場合、複数本の燃料噴射弁101を分解・整備する全体の作業時間を約3分の1程度に短縮することができる。   As described above, when the fuel injection valve disassembling jig 1 is used, the injection valve main body 102 and the injection nozzle 103 of the fuel injection valve 101 can be securely held only by tightening the nozzle holding portion 6 with the vice 22 as a drive mechanism. In this state, only the fixing nut 109 can be surely loosened with the wrench 119, so that the fixing nut 109 can be stably removed and the fuel injection valve 101 can be disassembled. Therefore, if the fuel injection valve 101 is disassembled / maintained using such a fuel injection valve disassembly jig 1, the difficulty of disassembling / maintaining the fuel injection valve 101 is reduced, and the working time is greatly shortened. be able to. Moreover, since it is a simple operation, it is possible to prevent an installation operation error. In addition, it is possible to prevent damage to the parts (the injection nozzle 103 and the positioning pin 105), and to suppress new purchase costs due to part damage. That is, the fuel injection valve 101 can be reliably grasped and removed by the disassembling jig 1 only by the operation of the vice 22 serving as the drive mechanism, and only the fixing nut 109 can be stably removed. Therefore, the fuel injection valve 101 can be easily disassembled and the work difficulty is reduced. For example, in the case of the above-described marine diesel engine, the total work time for disassembling and maintaining the plurality of fuel injection valves 101 is about 3 times. It can be shortened to about 1 / min.

なお、前記したように、この実施の形態におけるノズル把持部6の駆動機構たるバイス22を油圧ジャッキ等のアクチュエータで構成すれば、より簡単に噴射ノズル103を締付けて把持することができるとともに、さらに作業の難易度が低くなり、より作業時間の短縮が可能となる。   As described above, if the vice 22 that is the drive mechanism of the nozzle gripping portion 6 in this embodiment is configured by an actuator such as a hydraulic jack, the injection nozzle 103 can be clamped and gripped more easily. The difficulty of the work is reduced, and the working time can be further shortened.

また、前記実施の形態では、燃料噴射弁の噴射ノズル103を下側に位置させた垂直状態で分解する場合を説明したが、燃料噴射弁101を水平状態や傾斜状態にした場合でも同様に分解することができ、燃料噴射弁101を分解するときの姿勢は前記実施の形態に限定されるものではない。   In the above-described embodiment, the case where the fuel injection valve 103 is disassembled in the vertical state with the injection nozzle 103 positioned on the lower side has been described. The posture when disassembling the fuel injection valve 101 is not limited to the above embodiment.

さらに、前記実施の形態では、固定把持部7および可動把持部9をブロック状の部材で形成した例を説明したが、これらは噴射ノズル103の軸方向の所定面積を把持できるものであれば板状であってもよい。また、前記治具本体と本体回動阻止部3とノズル把持部6とで「コ字状」に形成されているが、この形状もこの実施の形態に限定されるものではない。   Furthermore, in the above-described embodiment, the example in which the fixed gripping portion 7 and the movable gripping portion 9 are formed of block-shaped members has been described. However, these can be plates that can grip a predetermined area in the axial direction of the injection nozzle 103. It may be a shape. Further, the jig main body, the main body rotation preventing portion 3 and the nozzle gripping portion 6 are formed in a “U” shape, but this shape is not limited to this embodiment.

さらに、前記説明した船舶のディーゼル機関は一例であり、噴射弁本体102の先端に設けられた噴射ノズル103を固定ナット109で噴射弁本体102に固定するように構成された燃料噴射弁101であれば同様に適用可能である。   Further, the above-described marine diesel engine is an example, and may be a fuel injection valve 101 configured to fix the injection nozzle 103 provided at the tip of the injection valve main body 102 to the injection valve main body 102 with a fixing nut 109. Are equally applicable.

また、前述した実施の形態は一例を示しており、本発明の要旨を損なわない範囲での種々の変更は可能であり、本発明は前述した実施の形態に限定されるものではない。   Further, the above-described embodiment shows an example, and various modifications can be made without departing from the gist of the present invention, and the present invention is not limited to the above-described embodiment.

本発明に係る燃料噴射弁分解用治具は、噴射弁本体に噴射ノズルを固定ナットで固定した構造の燃料噴射弁を分解する場合に利用できる。   The jig for disassembling a fuel injection valve according to the present invention can be used when disassembling a fuel injection valve having a structure in which an injection nozzle is fixed to a main body of an injection valve with a fixing nut.

本発明の一実施の形態に係る燃料噴射弁分解用治具を示す斜視図である。1 is a perspective view showing a fuel injection valve disassembling jig according to an embodiment of the present invention. 図1に示す燃料噴射弁分解用治具の側面図である。FIG. 2 is a side view of the fuel injection valve disassembling jig shown in FIG. 1. 図1に示す燃料噴射弁分解用治具に燃料噴射弁をセットする時の斜視図である。It is a perspective view when setting a fuel injection valve to the fuel injection valve disassembly jig | tool shown in FIG. 図3に示すように燃料噴射弁分解用治具にセットした燃料噴射弁を分解する時の斜視図である。It is a perspective view when disassembling the fuel injection valve set to the fuel injection valve disassembly jig as shown in FIG. 図3,図4における燃料噴射弁分解用治具と燃料噴射弁との先端部分を示す図面であり、(a) は図3における側面図、(b) は図4における側面図である。FIGS. 3A and 3B are views showing the tip portions of the fuel injection valve disassembling jig and the fuel injection valve in FIGS. 3 and 4, wherein FIG. 3A is a side view in FIG. 3, and FIG. 燃料噴射弁の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of a fuel injection valve. 図6に示す燃料噴射弁の分解時における図面であり、(a) は縦断面図、(b) は(a) に示すVII−VII断面図である。It is drawing at the time of decomposition | disassembly of the fuel injection valve shown in FIG. 6, (a) is a longitudinal cross-sectional view, (b) is VII-VII sectional drawing shown to (a).

符号の説明Explanation of symbols

1…分解用治具
2…治具本体
3…本体回動阻止部
4…挿入部
5…逃げ部
6…ノズル把持部
7…固定把持部
8…把持面
9…可動把持部
10…保持部材
11…ボルト
12…平面部
13…傾斜面部
14…長穴
15…固定ボルト
17…把持面
18…案内部材
19…第1突出部
20…第2突出部
21…テーパ面
22…バイス
23…可動側口金
24…固定側口金
25…取付部
26…上側ブラケット
27…下側ブラケット
28…固定ボルト
101…燃料噴射弁
102…噴射弁本体
103…噴射ノズル
104…中間板
105…位置決めピン
106…位置決めピン
107…燃料供給穴
108…冷却水穴
109…固定ナット
110,111…ネジ部
116…カーボン
117…ピン穴
118…係止部
119…レンチ
1 ... Disassembly jig
2 ... Jig body
3 ... Main body rotation prevention part
4 ... Insertion section
5 ... Escape part
6 ... Nozzle gripping part
7: Fixed gripping part
8 ... gripping surface
9: Movable gripping part
10: Holding member
11 ... Bolt
12 ... plane part
13 ... Inclined surface
14 ... Long hole
15 ... Fixing bolt
17 ... gripping surface
18 ... Guide member
19 ... 1st protrusion part
20 ... 2nd protrusion part
21 ... Taper surface
22 ... Vice
23. Movable side cap
24. Fixed side cap
25 ... Mounting part
26 ... Upper bracket
27 ... Lower bracket
28 ... Fixing bolt
101 ... Fuel injection valve
102 ... Injection valve body
103 ... injection nozzle
104 ... Intermediate plate
105 ... Locating pin
106 ... Locating pin
107: Fuel supply hole
108 ... Cooling water hole
109 ... Fixing nut 110, 111 ... Screw part
116 ... carbon
117 ... pin hole
118 ... Locking part
119 ... wrench

Claims (6)

噴射弁本体の先端に設けた噴射ノズルを固定ナットで噴射弁本体に固定した燃料噴射弁の分解用治具であって、
治具本体に前記噴射弁本体の回動を阻止する本体回動阻止部を設け、該治具本体の前記本体回動阻止部で回動を阻止する噴射弁本体の軸方向位置に、前記固定ナットの先端側で前記噴射ノズルを把持して該噴射ノズルの回動の阻止と、該噴射ノズルの開放とができるノズル把持部を設けたことを特徴とする燃料噴射弁分解用治具。
A fuel injection valve disassembly jig in which an injection nozzle provided at the tip of an injection valve body is fixed to the injection valve body with a fixing nut,
The jig main body is provided with a main body rotation preventing portion for preventing the injection valve main body from rotating, and the jig main body is fixed at the axial position of the injection valve main body which prevents the main body rotation preventing portion from rotating. A fuel injection valve disassembling jig, comprising: a nozzle grip portion that grips the injection nozzle at a tip end side of a nut to prevent rotation of the injection nozzle and to open the injection nozzle.
前記ノズル把持部に、固定把持部と該固定把持部に対向する可動把持部とを設け、該固定把持部と可動把持部とに前記噴射ノズルの外面に沿う把持面を設け、該可動把持部を前記固定把持部に近接又は離間させて開閉する駆動機構を設けた請求項1に記載の燃料噴射弁分解用治具。   The nozzle gripping portion is provided with a fixed gripping portion and a movable gripping portion facing the fixed gripping portion, and the fixed gripping portion and the movable gripping portion are provided with a gripping surface along the outer surface of the ejection nozzle, and the movable gripping portion The fuel injection valve disassembling jig according to claim 1, further comprising: a drive mechanism that opens and closes the fixed gripping portion close to or away from the fixed grip portion. 前記可動把持部を、前記固定把持部に近接又は離間する時に前記本体回動阻止部側が傾動して開閉するように構成した請求項2に記載の燃料噴射弁分解用治具。   3. The fuel injection valve disassembling jig according to claim 2, wherein the movable gripping part is configured to open and close by tilting the main body rotation prevention part side when approaching or separating from the fixed gripping part. 前記傾動する可動把持部の本体回動阻止部側の開放角度を、該可動把持部の傾動時に前記噴射弁本体と前記本体回動阻止部との係合が解除できる角度にした請求項3に記載の燃料噴射弁分解用治具。   The opening angle of the tilting movable gripping portion on the main body rotation preventing portion side is set to an angle at which the engagement between the injection valve main body and the main body rotation blocking portion can be released when the movable gripping portion is tilted. The fuel injection valve disassembling jig described. 前記本体回動阻止部に、前記噴射弁本体の係止部と係合して該噴射弁本体の回動を阻止する挿入部と、該噴射弁本体の軸方向の移動を所定量許容する逃げ部とを設けた請求項1〜4のいずれか1項に記載の燃料噴射弁分解用治具。   An insertion portion that engages with the locking portion of the injection valve main body to prevent the rotation of the injection valve main body, and a clearance that allows a predetermined amount of axial movement of the injection valve main body. The fuel injection valve disassembling jig according to any one of claims 1 to 4, wherein a part is provided. 前記把持面を、前記噴射ノズルの外面との摩擦抵抗を増大させて該噴射ノズルの先端の回動を阻止する係止面に形成した請求項2〜5のいずれか1項に記載の燃料噴射弁分解用治具。
The fuel injection according to any one of claims 2 to 5, wherein the gripping surface is formed as a locking surface that increases frictional resistance with an outer surface of the injection nozzle and prevents rotation of a tip of the injection nozzle. Valve disassembly jig.
JP2006187500A 2006-07-07 2006-07-07 Fuel injection valve disassembly jig Expired - Fee Related JP4584875B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101026862B1 (en) 2008-08-05 2011-04-06 주식회사 케이엠에프 A fuel filter for fuel pump of automobile and method of preparing the same
CN103527375A (en) * 2013-09-22 2014-01-22 安徽中鼎动力有限公司 Pressing sleeve device of fuel injector of double-stroke engine
KR200483114Y1 (en) * 2016-07-14 2017-04-18 고동원 Multi holder for injectors of diegel engine
KR102102138B1 (en) * 2019-03-11 2020-04-20 황도용 Repair device of fixing pin of control valve for an fuel injector

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60101272A (en) * 1983-11-07 1985-06-05 Fuji Techno Kogyo Kk Injection valve supporting device
JP2002070686A (en) * 2000-08-30 2002-03-08 Yanmar Diesel Engine Co Ltd Fuel injection valve for internal combustion engine and disassembling tool therefor
JP2002266729A (en) * 2001-03-09 2002-09-18 Eiichi Isobe Injection beak maintenance jig for engine
JP2002532653A (en) * 1998-12-14 2002-10-02 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Assembly device for assembling and disassembling a fuel injection valve

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60101272A (en) * 1983-11-07 1985-06-05 Fuji Techno Kogyo Kk Injection valve supporting device
JP2002532653A (en) * 1998-12-14 2002-10-02 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Assembly device for assembling and disassembling a fuel injection valve
JP2002070686A (en) * 2000-08-30 2002-03-08 Yanmar Diesel Engine Co Ltd Fuel injection valve for internal combustion engine and disassembling tool therefor
JP2002266729A (en) * 2001-03-09 2002-09-18 Eiichi Isobe Injection beak maintenance jig for engine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101026862B1 (en) 2008-08-05 2011-04-06 주식회사 케이엠에프 A fuel filter for fuel pump of automobile and method of preparing the same
CN103527375A (en) * 2013-09-22 2014-01-22 安徽中鼎动力有限公司 Pressing sleeve device of fuel injector of double-stroke engine
KR200483114Y1 (en) * 2016-07-14 2017-04-18 고동원 Multi holder for injectors of diegel engine
KR102102138B1 (en) * 2019-03-11 2020-04-20 황도용 Repair device of fixing pin of control valve for an fuel injector

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