JP2008001934A - Hot-dip galvanization equipment - Google Patents

Hot-dip galvanization equipment Download PDF

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JP2008001934A
JP2008001934A JP2006171580A JP2006171580A JP2008001934A JP 2008001934 A JP2008001934 A JP 2008001934A JP 2006171580 A JP2006171580 A JP 2006171580A JP 2006171580 A JP2006171580 A JP 2006171580A JP 2008001934 A JP2008001934 A JP 2008001934A
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oxidation
zone
furnace
hot dip
oxidation zone
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JP4718381B2 (en
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Ryota Nakanishi
良太 中西
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Kobe Steel Ltd
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<P>PROBLEM TO BE SOLVED: To provide a hot-dip galvanization equipment capable of changing the environment in oxidation region, that is, from an oxidation environment to a non-oxidation region and from a non-oxidation environment to an oxidation region, in a short period of time and capable of changing the kind of steel. <P>SOLUTION: Following four types of hot-dip galvanization equipment are provided: equipment (1) in which a steel sheet containing elements more easily oxidizable than iron is irradiated with a flame in an oxidation zone to form an iron oxide film on its surface after being raised in temperature, and the steel sheet is hot-dip-galvanized after the iron oxide film is reduced in a reduction zone, and the oxidation zone and the reduction zone are formed in a furnace 1 or a furnace 2; equipment (2) in which a plurality of burners 3 for irradiating the steel sheet with a flame in the oxidation zone are arranged in the equipment (1); equipment (3) in which, when representing the distance between the tips of the burners 3 and the steel sheet 2 by h, and the distance between the burners by L, the formula of L<10h is satisfied; and equipment (4) in which, when representing the width of the burner by W, the formula of L<2W is satisfied. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、溶融亜鉛めっき設備に関する技術分野に属するものであり、特には、鉄よりも酸化しやすい元素(例えば、Si、Mn)を含有する鋼板を、酸化還元法によりめっき性を向上させた後、溶融亜鉛めっきする際に用いる溶融亜鉛めっき設備に関する技術分野に属するものである。   The present invention belongs to a technical field related to hot dip galvanizing equipment, and in particular, a steel plate containing an element (for example, Si, Mn) that is more easily oxidized than iron is improved in plating properties by an oxidation-reduction method. It belongs to the technical field regarding the hot dip galvanizing equipment used when hot dip galvanizing later.

Feよりも酸化しやすい元素(以下、易酸化元素ともいう)を含有する鋼板は、易酸化元素の含有量が多いとめっき前の焼鈍過程(還元炉)において鋼板表面に易酸化元素が濃化し、溶融亜鉛との濡れ性が悪くなるため、不めっきが発生する問題がある。   Steel sheets that contain elements that are easier to oxidize than Fe (hereinafter also referred to as easily oxidizable elements), if the content of easily oxidizable elements is high, oxidizable elements concentrate on the surface of the steel sheet during the annealing process (reduction furnace) before plating. Since wettability with molten zinc deteriorates, there is a problem that non-plating occurs.

このような易酸化元素を含有する鋼板(以下、易酸化元素含有鋼板ともいう)に関する不めっき発生の防止対策として、無酸化炉において鋼板表面に400 〜10000 Åの厚膜の酸化皮膜を形成した後、還元炉で焼鈍する酸化還元法が提案されている(例えば、特開昭55-122865 号公報参照)。即ち、無酸化炉を酸化条件(酸化雰囲気)で用い、この炉において鋼板表面に厚膜の酸化皮膜を形成した後、還元炉で前記酸化鉄膜を還元し、しかる後、溶融亜鉛めっきをするという溶融亜鉛めっき方法(以下、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法ともいう)が提案されている。
特開昭55−122865号公報
As a measure to prevent the occurrence of non-plating for steel plates containing such easily oxidizable elements (hereinafter also referred to as easily oxidizable element-containing steel plates), a thick oxide film of 400 to 10,000 mm was formed on the steel plate surface in a non-oxidizing furnace. Thereafter, an oxidation-reduction method in which annealing is performed in a reduction furnace has been proposed (see, for example, JP-A-55-122865). That is, a non-oxidizing furnace is used under oxidizing conditions (oxidizing atmosphere), and after forming a thick oxide film on the surface of the steel sheet in this furnace, the iron oxide film is reduced in a reducing furnace, and then hot-dip galvanized. A hot dip galvanizing method (hereinafter also referred to as a hot dip galvanizing method for easily oxidizable element-containing steel sheets) has been proposed.
JP 55-122865 A

通常の一般鋼板の場合、無酸化炉で焼鈍した後、還元炉で焼鈍し、しかる後、溶融亜鉛めっきをして溶融亜鉛めっき鋼板を製造する。この溶融亜鉛めっき鋼板の製造に続いて、易酸化元素含有鋼板の溶融亜鉛めっきをする場合、無酸化炉を無酸化雰囲気から酸化雰囲気に変更する必要があり、この雰囲気ガスの交換に時間がかかる。   In the case of a normal general steel sheet, after annealing in a non-oxidation furnace, annealing is performed in a reduction furnace, and then hot dip galvanizing is performed to produce a hot dip galvanized steel sheet. Following hot-dip galvanized steel sheet manufacturing, when hot-dip galvanizing of easily oxidizable element-containing steel sheets, it is necessary to change the non-oxidizing furnace from a non-oxidizing atmosphere to an oxidizing atmosphere. .

易酸化元素含有鋼板について溶融亜鉛めっき鋼板を製造した後、続いて通常の一般鋼板について溶融亜鉛めっき鋼板を製造する場合、無酸化炉を酸化雰囲気から無酸化雰囲気に変更する必要があり、この雰囲気ガスの交換に時間がかかる。   After manufacturing a hot-dip galvanized steel sheet for an easily oxidizable element-containing steel sheet, and subsequently manufacturing a hot-dip galvanized steel sheet for a normal general steel sheet, it is necessary to change the non-oxidizing furnace from an oxidizing atmosphere to a non-oxidizing atmosphere. It takes time to exchange gas.

このため、溶融亜鉛めっきの対象の鋼板の鋼種を変更するのは大変であり、容易に鋼種変更ができないという問題点がある。なお、この鋼種変更とは、通常の一般鋼板から易酸化元素含有鋼板への変更や、易酸化元素含有鋼板から通常の一般鋼板への変更のことである。   For this reason, it is difficult to change the steel type of the target steel sheet for hot dip galvanization, and there is a problem that the steel type cannot be changed easily. In addition, this steel type change is a change from a normal general steel plate to an easily oxidizable element-containing steel plate, or a change from an easily oxidizable element-containing steel plate to a normal general steel plate.

本発明はこのような事情に鑑みてなされたものであって、その目的は、酸化領域での雰囲気の変更(酸化雰囲気から非酸化雰囲気への変更、非酸化雰囲気から酸化雰囲気への変更)を短時間ですることができて容易に鋼種変更ができる溶融亜鉛めっき設備を提供しようとするものである。   The present invention has been made in view of such circumstances, and its purpose is to change the atmosphere in the oxidation region (change from an oxidizing atmosphere to a non-oxidizing atmosphere, or change from a non-oxidizing atmosphere to an oxidizing atmosphere). An object of the present invention is to provide a hot-dip galvanizing facility that can be changed in a short time and can easily change the steel type.

本発明者らは、上記目的を達成するため、鋭意検討した結果、本発明を完成するに至った。本発明によれば上記目的を達成することができる。   As a result of intensive studies to achieve the above object, the present inventors have completed the present invention. According to the present invention, the above object can be achieved.

このようにして完成され上記目的を達成することができた本発明は、溶融亜鉛めっき設備に係わり、これは請求項1〜4記載の溶融亜鉛めっき設備(第1〜4発明に係る溶融亜鉛めっき設備)であり、それは次のような構成としたものである。   The present invention thus completed and capable of achieving the above object relates to a hot dip galvanizing equipment, which is the hot dip galvanizing equipment according to claims 1 to 4 (the hot dip galvanizing according to the first to fourth inventions). Equipment), which has the following configuration.

即ち、請求項1記載の溶融亜鉛めっき設備は、鉄よりも酸化しやすい元素を含有する鋼板を無酸化帯で昇温後、酸化帯で火炎を照射して鋼板表面に酸化鉄膜を生成させ、還元帯で前記酸化鉄膜を還元した後に、溶融亜鉛めっきをする溶融亜鉛めっき設備であって、前記無酸化帯、酸化帯、還元帯が1または2の炉内に形成されていることを特徴とする溶融亜鉛めっき設備である〔第1発明〕。   That is, in the hot dip galvanizing facility according to claim 1, after heating the steel sheet containing an element that is more easily oxidized than iron in a non-oxidation zone, a flame is irradiated in the oxidation zone to form an iron oxide film on the steel plate surface. , A hot dip galvanizing facility for performing hot dip galvanization after reducing the iron oxide film in a reduction zone, wherein the non-oxidation zone, oxidation zone, and reduction zone are formed in one or two furnaces This is a hot dip galvanizing facility [first invention].

請求項2記載の溶融亜鉛めっき設備は、前記酸化帯で火炎を照射するためのバーナを複数列配置する請求項1記載の溶融亜鉛めっき設備である〔第2発明〕。   The hot dip galvanizing equipment according to claim 2 is the hot dip galvanizing equipment according to claim 1, wherein a plurality of rows of burners for irradiating a flame in the oxidation zone are arranged [second invention].

請求項3記載の溶融亜鉛めっき設備は、前記酸化帯でのバーナ先端と鋼板との間の距離をh、バーナ同士の間の距離をLとしたときに、L<10hである請求項2記載の溶融亜鉛めっき設備である〔第3発明〕。請求項4記載の溶融亜鉛めっき設備は、前記バーナの幅をW、バーナ同士の間の距離をLとしたときに、L<2Wである請求項2または3記載の溶融亜鉛めっき設備である〔第4発明〕。   The hot dip galvanizing facility according to claim 3 is L <10h, where h is the distance between the burner tip and the steel plate in the oxidation zone, and L is the distance between the burners. [3rd invention]. The hot dip galvanizing equipment according to claim 4 is the hot dip galvanizing equipment according to claim 2 or 3, wherein the width of the burner is W and the distance between the burners is L, L <2W. Fourth invention].

本発明に係る溶融亜鉛めっき設備によれば、酸化領域(酸化帯)での雰囲気の変更(酸化雰囲気から非酸化雰囲気への変更、非酸化雰囲気から酸化雰囲気への変更)を短時間ですることができて容易に鋼種変更ができるようになる。   According to the hot dip galvanizing equipment according to the present invention, the change of atmosphere in the oxidation region (oxidation zone) (change from the oxidation atmosphere to the non-oxidation atmosphere, change from the non-oxidation atmosphere to the oxidation atmosphere) should be performed in a short time. Can be changed easily.

本発明に係る溶融亜鉛めっき設備は、前述のように、鉄よりも酸化しやすい元素を含有する鋼板(易酸化元素含有鋼板)を無酸化帯で昇温後、酸化帯で火炎を照射して鋼板表面に酸化鉄膜を生成させ、還元帯で前記酸化鉄膜を還元した後に、溶融亜鉛めっきをする溶融亜鉛めっき設備であって、前記無酸化帯、酸化帯、還元帯が1または2の炉内に形成されていることを特徴とする溶融亜鉛めっき設備としている。   The hot dip galvanizing equipment according to the present invention, as described above, irradiates a flame in the oxidation zone after raising the temperature of the steel plate containing an element that is more easily oxidized than iron (easily oxidizable element-containing steel plate). A hot dip galvanizing facility for forming an iron oxide film on a steel plate surface and reducing the iron oxide film in a reduction zone, followed by hot dip galvanization, wherein the non-oxidation zone, oxidation zone, reduction zone is 1 or 2 The hot dip galvanizing facility is characterized by being formed in a furnace.

この溶融亜鉛めっき設備によれば、易酸化元素含有鋼板を無酸化帯で昇温後、酸化帯で火炎を照射して鋼板表面に酸化鉄膜を生成させ、還元帯で前記酸化鉄膜を還元した後に、溶融亜鉛めっきをすることができる。つまり、易酸化元素含有鋼板を、酸化還元法によりめっき性を向上させた後、溶融亜鉛めっきすることができる。   According to this hot dip galvanizing equipment, after heating an easily oxidizable element-containing steel sheet in a non-oxidation zone, a flame is irradiated in the oxidation zone to produce an iron oxide film on the steel plate surface, and the iron oxide film is reduced in a reduction zone Then, hot dip galvanization can be performed. That is, the easily oxidizable element-containing steel sheet can be hot dip galvanized after the plating property is improved by the oxidation-reduction method.

このとき、火炎照射手段が単数の場合は火炎部が酸化雰囲気となって酸化帯となり、火炎照射手段が複数の場合は火炎部および火炎同士の間の領域が酸化雰囲気となって酸化帯となる。   At this time, when there is a single flame irradiation means, the flame portion becomes an oxidizing atmosphere and becomes an oxidation zone, and when there are a plurality of flame irradiation means, the region between the flame portion and the flame becomes an oxidation atmosphere and becomes an oxidation zone. .

上記酸化帯の領域の容積は、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法での無酸化炉(酸化雰囲気で用いる)の容積よりも遙かに小さくなる。即ち、酸化帯では鋼板を徐々に酸化するとよくなく、急速酸化して酸化膜を急速に生成することが好ましい(特願2004-369311 )ので、酸化帯の長さ(鋼板走行方向での長さ)は短くてよく、むしろ短い方が好ましく、そして、無酸化で昇温後、酸化させると急速酸化出来て、上記酸化帯の長さは短くすることができることから、上記酸化帯の領域の容積は、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法での無酸化炉(酸化雰囲気で用いる)の容積よりも遙かに小さくなる。また、本発明に係る溶融亜鉛めっき設備においては、無酸化帯、酸化帯、還元帯が1または2の炉内に形成されているので、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法での炉の場合よりも炉間の中間帯の数が少なく、その分、炉内体積も小さい。   The volume of the oxidation zone is much smaller than the volume of a non-oxidizing furnace (used in an oxidizing atmosphere) in the conventional hot dip galvanizing method for easily oxidizable element-containing steel sheets. That is, it is not good to oxidize the steel sheet gradually in the oxidation zone, and it is preferable to rapidly oxidize and generate an oxide film rapidly (Japanese Patent Application No. 2004-369311), so the length of the oxidation zone (the length in the running direction of the steel plate) ) May be short, but rather short, and it is preferable that the temperature of the oxidation zone is reduced because the oxidation zone can be rapidly oxidized after being heated without oxidation, and the oxidation zone can be shortened. Is much smaller than the volume of a non-oxidizing furnace (used in an oxidizing atmosphere) in the conventional hot dip galvanizing method for easily oxidizable element-containing steel sheets. In addition, in the hot dip galvanizing equipment according to the present invention, the non-oxidation zone, the oxidation zone, and the reduction zone are formed in the furnace of 1 or 2, so that the conventional hot dip oxidization element-containing steel plate galvanizing method is used. The number of intermediate zones between the furnaces is smaller than in the case of the furnace, and the volume in the furnace is correspondingly smaller.

上記易酸化元素含有鋼板についての溶融亜鉛めっきをした後、通常の一般鋼板への溶融亜鉛めっきをするに際しては、酸化帯での火炎の照射を停止する。そうすると、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法での無酸化炉を酸化雰囲気から無酸化雰囲気に変更する場合よりも、極めて速く、酸化帯の雰囲気が変わる。即ち、この酸化帯の領域の容積は前述のように小さいので、この酸化帯での火炎の照射を停止すると、極めて速く、この酸化帯は酸化雰囲気ではなくなり、非酸化雰囲気(無酸化雰囲気もしくは還元ガスが混ざった無酸化雰囲気)となる。このとき、無酸化帯では無酸化雰囲気に維持される。   After performing hot dip galvanizing on the above-mentioned easily oxidizable element-containing steel plate, when performing hot dip galvanizing on a normal general steel plate, the irradiation of the flame in the oxidation zone is stopped. If it does so, the atmosphere of an oxidation zone will change very rapidly compared with the case where the non-oxidation furnace in the hot dip galvanizing method of the conventional easily oxidizable element containing steel plate is changed from an oxidizing atmosphere to a non-oxidizing atmosphere. That is, since the volume of the region of the oxidation zone is small as described above, when the flame irradiation in the oxidation zone is stopped, the oxidation zone is very fast and the oxidation zone is not an oxidation atmosphere, and a non-oxidation atmosphere (non-oxidation atmosphere or reduction atmosphere). A non-oxidizing atmosphere mixed with gas). At this time, a non-oxidizing atmosphere is maintained in the non-oxidizing zone.

従って、易酸化元素を含有する鋼板への溶融亜鉛めっきが終了した後、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法の場合よりも極めて速く、通常の一般鋼板への溶融亜鉛めっきを開始することができる。   Therefore, after the hot dip galvanizing to the steel sheet containing the easily oxidizable element is finished, the hot dip galvanizing to the ordinary general steel sheet is started much faster than the conventional hot dip galvanizing method of the steel sheet containing the easily oxidizable element. be able to.

この通常の一般鋼板についての溶融亜鉛めっきをした後、易酸化元素を含有する鋼板への溶融亜鉛めっきをするに際しては、酸化帯での火炎の照射を開始する。そうすると、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法での無酸化炉を無酸化雰囲気から酸化雰囲気に変更する場合よりも極めて速く、酸化帯の雰囲気が変わる。即ち、この酸化帯の容積は前述のように小さいので、火炎の照射を開始すると、極めて速く、この酸化帯の雰囲気は酸化雰囲気となる。このとき、無酸化帯では無酸化雰囲気に維持される。   After hot dip galvanization of this ordinary general steel plate, when hot dip galvanizing is performed on a steel plate containing an easily oxidizable element, irradiation of a flame in the oxidation zone is started. If it does so, the atmosphere of an oxidation zone changes very rapidly compared with the case where the non-oxidation furnace in the hot dip galvanizing method of the conventional easily oxidizable element containing steel plate is changed from a non-oxidizing atmosphere to an oxidizing atmosphere. That is, since the volume of this oxidation zone is small as described above, when the flame irradiation is started, the oxidation zone atmosphere becomes an oxidation atmosphere very quickly. At this time, a non-oxidizing atmosphere is maintained in the non-oxidizing zone.

従って、通常の一般鋼板への溶融亜鉛めっきが終了した後、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法の場合よりも極めて速く、易酸化元素を含有する鋼板への溶融亜鉛めっきを開始することができる。   Therefore, after the completion of hot dip galvanizing on ordinary steel sheets, hot dip galvanizing on steel sheets containing easily oxidizable elements is started much faster than the conventional hot dip galvanizing method for steel sheets containing easily oxidizable elements. be able to.

以上よりわかるように、本発明に係る溶融亜鉛めっき設備によれば、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法の場合よりも極めて短時間で、酸化領域(酸化帯)での雰囲気の変更(酸化雰囲気から非酸化雰囲気への変更、非酸化雰囲気から酸化雰囲気への変更)をすることができ、このため、容易に鋼種変更ができるようになる。即ち、溶融亜鉛めっきの対象の鋼板の鋼種を容易に変更できるようになる。   As can be seen from the above, according to the hot dip galvanizing facility according to the present invention, the atmosphere in the oxidation region (oxidation zone) can be changed in a much shorter time than the conventional hot dip galvanizing method for easily oxidizable element-containing steel sheets. (A change from an oxidizing atmosphere to a non-oxidizing atmosphere, a change from a non-oxidizing atmosphere to an oxidizing atmosphere) can be performed, and therefore, the steel type can be easily changed. That is, the steel type of the steel plate to be hot dip galvanized can be easily changed.

なお、従来の溶融亜鉛めっき設備の焼鈍ラインは、無酸化炉、還元炉をこの順に有し、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法は、前述のように、この無酸化炉を酸化雰囲気で用いるが、このような従来の溶融亜鉛めっき設備では、前述のように、炉内雰囲気の変更に時間がかかるため、溶融亜鉛めっきの対象の鋼板の鋼種を変更するのは大変であり、容易に鋼種変更ができない。この対策として、酸化炉を追加し、溶融亜鉛めっき設備の焼鈍ラインに無酸化炉、酸化炉、還元炉をこの順に有するようにすることが考えられる。このようにすると、上記従来の溶融亜鉛めっき設備の場合よりは、雰囲気ガスの変更を短時間ですることができ、容易に鋼種変更ができるようになると考えられる。しかしながら、溶融亜鉛めっきの対象の鋼板が易酸化元素を含有する鋼板の場合、無酸化炉と酸化炉との間の中間帯には酸化性のガスが流れ、鋼板が徐々に酸化して鋼板の急速酸化ができ難くなり、ひいては溶融亜鉛との濡れ性が低下して良好な溶融亜鉛めっきをすることができ難くなるのではないかという懸念がある。また、各炉間には中間帯があり、その分、炉内体積が大きくなる。   The annealing line of the conventional hot dip galvanizing equipment has a non-oxidizing furnace and a reducing furnace in this order, and the conventional hot dip galvanizing method for easily oxidizable element-containing steel sheets is an oxidation process of the non-oxidizing furnace as described above. Although it is used in the atmosphere, in such a conventional hot dip galvanizing equipment, as mentioned above, it takes time to change the furnace atmosphere, so it is difficult to change the steel type of the target steel sheet for hot dip galvanization, The steel grade cannot be changed easily. As a countermeasure, it is conceivable to add an oxidation furnace so that an annealing line of a hot dip galvanizing facility has a non-oxidation furnace, an oxidation furnace, and a reduction furnace in this order. In this way, it is considered that the atmosphere gas can be changed in a shorter time than in the case of the conventional hot dip galvanizing equipment, and the steel type can be changed easily. However, when the steel sheet to be hot dip galvanized is a steel sheet containing an easily oxidizable element, an oxidizing gas flows through the intermediate zone between the non-oxidizing furnace and the oxidizing furnace, and the steel sheet gradually oxidizes and There is a concern that rapid oxidation is difficult to perform, and that wettability with molten zinc is lowered, and it is difficult to perform good hot dip galvanizing. Moreover, there is an intermediate zone between the furnaces, and the volume in the furnace increases accordingly.

無酸化帯、酸化帯、還元帯がそれぞれ別の炉内に形成されていると、上記のような懸念がある。   If the non-oxidation zone, the oxidation zone, and the reduction zone are formed in separate furnaces, there is a concern as described above.

そこで、本発明に係る溶融亜鉛めっき設備は、前述のように、無酸化帯、酸化帯、還元帯が1または2の炉内に形成されていることとしている。ここで、無酸化帯、酸化帯、還元帯が1の炉内に形成されていることとは、無酸化帯、酸化帯、還元帯の全てが一つの炉の内部に形成されていることをいう。無酸化帯、酸化帯、還元帯が2の炉内に形成されていることとは、無酸化帯、酸化帯、還元帯の中、無酸化帯あるいは無酸化帯および酸化帯が一つの炉の内部に形成され、残りの帯(酸化帯および還元帯、あるいは、還元帯)が他の一つの炉の内部に形成されていることをいう。この無酸化帯あるいは無酸化帯および酸化帯が一つの炉の内部に形成され、残りの帯が他の一つの炉の内部に形成されていることとは、無酸化帯が一つの炉の内部に形成され、酸化帯および還元帯が他の一つの炉の内部に形成されていることや、無酸化帯および酸化帯が一つの炉の内部に形成され、還元帯が他の一つの炉の内部に形成されていることをいう。   Therefore, in the hot dip galvanizing facility according to the present invention, as described above, the non-oxidation zone, the oxidation zone, and the reduction zone are formed in one or two furnaces. Here, the fact that the non-oxidation zone, the oxidation zone, and the reduction zone are formed in one furnace means that the non-oxidation zone, the oxidation zone, and the reduction zone are all formed in one furnace. Say. The formation of a non-oxidation zone, an oxidation zone, and a reduction zone in a furnace of 2 means that a non-oxidation zone, an oxidation zone, or a reduction zone, a non-oxidation zone, or a non-oxidation zone and an oxidation zone of one furnace. It means that it is formed inside and the remaining zone (oxidation zone and reduction zone or reduction zone) is formed inside the other one furnace. This non-oxidation zone or non-oxidation zone and oxidation zone are formed inside one furnace, and the remaining zone is formed inside one other furnace. The oxidation zone and the reduction zone are formed inside the other furnace, the non-oxidation zone and the oxidation zone are formed inside the one furnace, and the reduction zone is the same as that of the other furnace. It is formed inside.

上記のように無酸化帯、酸化帯、還元帯が1または2の炉内に形成されている場合、前述の無酸化帯、酸化帯、還元帯がそれぞれ別の炉内に形成されている場合と比較すると、中間帯が少ない分、炉内体積が小さくなる。この中、無酸化帯、酸化帯、還元帯が1の炉内に形成されている場合は、中間帯がないので、前述の無酸化炉と酸化炉との間の中間帯の存在による鋼板の急速酸化ができ難くなるのではないかという懸念がない利点もある。   When the non-oxidation zone, oxidation zone, and reduction zone are formed in one or two furnaces as described above, when the above-mentioned non-oxidation zone, oxidation zone, and reduction zone are formed in separate furnaces Compared with, the volume in the furnace becomes smaller by the amount of the intermediate zone. Among these, when the non-oxidation zone, the oxidation zone, and the reduction zone are formed in one furnace, there is no intermediate zone, so the presence of the intermediate zone between the non-oxidation furnace and the oxidation furnace described above There is also an advantage that there is no concern that rapid oxidation will be difficult.

無酸化帯、酸化帯、還元帯が2の炉内に形成されている場合において、無酸化帯と酸化帯が一つの炉の内部に形成され、還元帯が他の一つの炉の内部に形成されている場合も、前述の無酸化炉と酸化炉との間の中間帯の存在による鋼板の急速酸化ができ難くなるのではないかという懸念がない利点がある。この点では、無酸化帯が一つの炉の内部に形成され、酸化帯と還元帯が一つの炉の内部に形成されている場合よりも、好ましい。炉内体積の点も考慮すると、無酸化帯、酸化帯、還元帯が1の炉内に形成されている場合が最も好ましい。   When the non-oxidation zone, oxidation zone, and reduction zone are formed in two furnaces, the non-oxidation zone and oxidation zone are formed inside one furnace, and the reduction zone is formed inside the other furnace. Even in the case where the steel plate is used, there is an advantage that there is no concern that rapid oxidation of the steel sheet may be difficult due to the presence of the intermediate zone between the non-oxidation furnace and the oxidation furnace. In this respect, it is preferable to the case where the non-oxidation zone is formed inside one furnace and the oxidation zone and the reduction zone are formed inside one furnace. Considering the volume of the furnace, it is most preferable that the non-oxidation zone, the oxidation zone, and the reduction zone are formed in one furnace.

本発明に係る溶融亜鉛めっき設備は、前述のように、無酸化帯、酸化帯、還元帯が1または2の炉内に形成されている。このように1または2の炉内に無酸化帯、酸化帯、還元帯を形成するには、酸化帯で火炎を照射すればよい。より具体的には、例えば、酸化帯で火炎を照射するためのバーナを複数列配置することにより、実現することができる〔第2発明〕。即ち、無酸化帯では空気比1未満で燃焼させ、かつ、還元帯に還元ガスを導入すると共に、このバーナを点火して鋼板に向けて火炎を照射すると、空気比1未満で燃焼した領域は無酸化雰囲気となって無酸化帯が形成され、火炎部および火炎同士の間の領域は酸化雰囲気となって酸化帯が形成され、還元ガスが導入された領域は還元雰囲気となって還元帯が形成される。バーナ配置は単数列でもよく、この場合は火炎部が酸化雰囲気となって酸化帯となる。   As described above, the hot dip galvanizing equipment according to the present invention is formed in a furnace having one or two non-oxidation zones, oxidation zones, and reduction zones. Thus, in order to form a non-oxidation zone, an oxidation zone, and a reduction zone in one or two furnaces, a flame may be irradiated in the oxidation zone. More specifically, this can be realized, for example, by arranging a plurality of burners for irradiating a flame in an oxidation zone [second invention]. That is, when the non-oxidation zone is burned at an air ratio of less than 1, and a reducing gas is introduced into the reduction zone and the burner is ignited and a flame is irradiated toward the steel sheet, the burned area at an air ratio of less than 1 is A non-oxidizing atmosphere is formed, a non-oxidizing zone is formed, a region between the flame part and the flame is an oxidizing atmosphere, an oxidizing zone is formed, and a region where reducing gas is introduced becomes a reducing atmosphere and a reducing zone is formed. It is formed. The burner arrangement may be a single row. In this case, the flame part becomes an oxidizing atmosphere and becomes an oxidation zone.

酸化帯で火炎を照射するためのバーナを配置した場合、易酸化元素含有鋼板への溶融亜鉛めっきをするに際しては、バーナを点火して酸化帯で火炎を照射する。通常の一般鋼板への溶融亜鉛めっきをするに際しては、バーナを停止(消火)して酸化帯での火炎の照射を停止する。   When a burner for irradiating a flame in the oxidation zone is arranged, when performing hot dip galvanization on the easily oxidizable element-containing steel sheet, the burner is ignited and the flame is irradiated in the oxidation zone. When hot dip galvanizing is performed on a general steel sheet, the burner is stopped (fire extinguishing) and the flame irradiation in the oxidation zone is stopped.

上記バーナとしてスリットバーナなどを複数列設置する場合、各々の火炎が重なるように配置すると、火炎の影響により局所的に鋼板の酸化速度が効果的に上昇するため、急速酸化ができて酸化膜成長速度が高くなり、ひいては溶融亜鉛との濡れ性が向上して良好な溶融亜鉛めっきをすることができる。   When multiple rows of slit burners are installed as the above burner, if the flames are arranged so that they overlap each other, the oxidation rate of the steel sheet is effectively increased locally due to the influence of the flame, so that rapid oxidation can be performed and oxide film growth The speed is increased, and the wettability with the hot dip zinc is improved, so that the hot dip galvanization can be performed.

1本のバーナでも局所的な酸化雰囲気は確保できるが、そのバーナ火炎の幅が狭い場合は酸化速度が低い。そこで、平面バーナのような幅の広い火炎を照射するバーナを用いることも考えられるが、この場合には火炎を鋼板に確実に照射するための長炎化が難しく、鋼板の酸化が困難である。   A local oxidizing atmosphere can be secured even with one burner, but the oxidation rate is low when the width of the burner flame is narrow. Therefore, it is conceivable to use a burner that irradiates a wide flame such as a flat burner, but in this case, it is difficult to lengthen the flame to reliably irradiate the steel plate, and it is difficult to oxidize the steel plate. .

バーナを複数列配置し、各々の火炎が重なる程度に配置すると、バーナ間が酸化帯になり、特に急速酸化ができて酸化膜成長速度が高くなる。このような配置の場合、バーナ間の間隔は小さく、酸化領域の容積は小さいので、雰囲気の置換(変更)がより速く、このため、より短い時間で鋼種切替(変更)が可能である。   If a plurality of burners are arranged in such a manner that the flames overlap each other, an oxidation zone is formed between the burners. In particular, rapid oxidation can be performed and the oxide film growth rate is increased. In such an arrangement, the interval between the burners is small and the volume of the oxidation region is small, so that the atmosphere replacement (change) is faster, and therefore the steel type can be switched (changed) in a shorter time.

酸化帯にバーナを複数列設置した場合、そのバーナの空気比は例えば1.0 以上とする。この場合、各々のバーナ噴流は鋼板に噴射されてからバーナノズルのほうに再循環しながらバーナサイドに流れていくため、バーナ間の鋼板近傍には残存酸素があり、酸化雰囲気が確保される。   When multiple rows of burners are installed in the oxidation zone, the air ratio of the burners is, for example, 1.0 or more. In this case, each burner jet is jetted onto the steel plate and then flows to the burner side while being recirculated toward the burner nozzle, so there is residual oxygen in the vicinity of the steel plate between the burners, and an oxidizing atmosphere is ensured.

酸化帯の後には還元帯があり、この還元帯の雰囲気ガスは酸化帯に流入してくるため、バーナの配置により、鋼板近傍の雰囲気が一部還元雰囲気になる。   There is a reduction zone after the oxidation zone, and the atmosphere gas in this reduction zone flows into the oxidation zone. Therefore, due to the arrangement of the burner, the atmosphere in the vicinity of the steel sheet is partially reduced.

バーナ間隔(バーナ同士の間の距離)が大きすぎる場合、それぞれのバーナ噴流が鋼板に衝突した後、バーナ噴流同士が十分に衝突せずにバーナ噴流が炉サイドに流れていくため、炉サイドの排ガス流路から還元性のガスがバーナ間に流れ込み、鋼板表面が還元される可能性が懸念される。   If the burner spacing (distance between the burners) is too large, the burner jets do not sufficiently collide with each other after the respective burner jets collide with the steel sheet. There is a concern that reducing gas may flow between the burners from the exhaust gas flow path and the steel sheet surface may be reduced.

酸化帯でのバーナ先端と鋼板との間の距離をh、バーナ同士の間の距離をLとしたときに、L<10hとなるようにした場合は、上記のような可能性を確実に解消することができる〔第3発明〕。即ち、L<10hとなるようにした場合、バーナ噴流は鋼板の通板方向に片側で5倍程度は十分速度がありバーナ噴流同士が衝突しバーナサイドに均一に流れ出すため、バーナサイドを流れる還元炉からの還元ガスがバーナ間に巻き込まれないようにすることができ、ひいては鋼板表面の還元の可能性を確実に解消することができる。   When the distance between the burner tip and the steel plate in the oxidation zone is h and the distance between the burners is L, if L <10h, the above-mentioned possibility is surely resolved. [Third Invention] In other words, when L <10h, the burner jet is sufficiently fast about 5 times on one side in the sheet passing direction, and the burner jets collide with each other and flow uniformly to the burner side. It is possible to prevent the reducing gas from the furnace from being caught between the burners, and as a result, the possibility of reduction of the steel sheet surface can be surely eliminated.

また、バーナの幅をW、バーナ同士の間の距離をLとしたときに、L<2Wとなるようにした場合、上記のような可能性を確実に解消することができる〔第4発明〕。即ち、バーナ幅Wが広い場合は、相対的にバーナ間隔Lが長くても、上記の場合と同様にバーナ噴流間の雰囲気が確保しやすく、L<2Wを満足する場合にはバーナサイドを流れる還元炉からの還元ガスがバーナ間に巻き込まれないようにすることができ、ひいては鋼板表面の還元の可能性を確実に解消することができる。   Further, when the width of the burner is W and the distance between the burners is L, when L <2W, the above-described possibility can be reliably eliminated [fourth invention]. . That is, when the burner width W is wide, even if the burner interval L is relatively long, it is easy to ensure the atmosphere between the burner jets as in the above case, and when L <2W is satisfied, the burner side flows. It is possible to prevent the reducing gas from the reduction furnace from being caught between the burners, and as a result, the possibility of reduction of the steel sheet surface can be reliably eliminated.

本発明に係る溶融亜鉛めっき設備によれば、前述のように、極めて短時間で雰囲気ガスの変更をすることができ、このため、溶融亜鉛めっきの対象の鋼板の鋼種を容易に変更できるようになる。この他に、次のような利点や効果がある。   According to the hot dip galvanizing equipment according to the present invention, as described above, the atmosphere gas can be changed in an extremely short time, and therefore, the steel type of the steel sheet to be hot dip galvanized can be easily changed. Become. In addition, there are the following advantages and effects.

即ち、前述の無酸化帯、酸化帯、還元帯がそれぞれ別の炉内に形成されている場合に比べると、中間帯の数が少ない(中間帯が無い場合もある)ために炉がコンパクトになる。中間帯には通常ロールがあるが、中間帯とともにロールの数を減らすことができる(ロールが無いようにすることもできる)ので、酸化鉄層がはがれ難くなり、良好な表面性状を確保しやすくなる。仕切り板や中間室がないため圧損が少なく、炉圧変動が少なくなる。中間帯がないため炉内ガス温度の降下がない。還元帯のガスが酸化帯に流れ、酸化帯のガスが無酸化帯に流れる場合に、中間帯の数が少ない(中間帯が無い場合もある)ため、ガスが中間帯で冷却されてから流れるというようなことが少なくなり、あるいは、なくなるので、炉温変動が生じ難く、炉温が一定になりやすい。   That is, compared with the case where the above-mentioned non-oxidation zone, oxidation zone, and reduction zone are formed in separate furnaces, the number of intermediate zones is small (there may be no intermediate zone), so the furnace is compact. Become. There are usually rolls in the intermediate band, but the number of rolls can be reduced together with the intermediate band (it can also be made free of rolls), making it difficult for the iron oxide layer to peel off and ensuring good surface properties. Become. Since there are no partition plates or intermediate chambers, pressure loss is small and furnace pressure fluctuations are small. Because there is no intermediate zone, there is no drop in the furnace gas temperature. When the gas in the reduction zone flows into the oxidation zone and the gas in the oxidation zone flows into the non-oxidation zone, the number of intermediate zones is small (there may be no intermediate zone), so the gas flows after being cooled in the intermediate zone Therefore, the furnace temperature is less likely to fluctuate and the furnace temperature tends to be constant.

本発明の実施例および比較例を以下説明する。なお、本発明はこの実施例に限定されるものではなく、本発明の趣旨に適合し得る範囲で適当に変更を加えて実施することも可能であり、それらはいずれも本発明の技術的範囲に含まれる。   Examples of the present invention and comparative examples will be described below. The present invention is not limited to this embodiment, and can be implemented with appropriate modifications within a range that can be adapted to the gist of the present invention, all of which are within the technical scope of the present invention. include.

〔比較例1〕
比較例1に係る溶融亜鉛めっき設備を図2に示す。この溶融亜鉛めっき設備は、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法に適用されるものである。図2に示すように、この溶融亜鉛めっき設備は、焼鈍炉として予熱炉12、無酸化炉13および還元炉15を有し、この還元炉15に続いて冷却帯16、スナウト17、亜鉛めっき浴18を有している。各炉の間にはスロート(中間帯)19が設置されている。このスロート部および各炉内にはロール11が配置されている。
[Comparative Example 1]
A hot dip galvanizing facility according to Comparative Example 1 is shown in FIG. This hot dip galvanizing equipment is applied to a conventional hot dip galvanizing method for easily oxidizable element-containing steel sheets. As shown in FIG. 2, this hot dip galvanizing equipment has a preheating furnace 12, a non-oxidizing furnace 13, and a reducing furnace 15 as an annealing furnace, followed by a cooling zone 16, a snout 17, a galvanizing bath. 18. A throat (intermediate zone) 19 is installed between the furnaces. A roll 11 is disposed in the throat portion and in each furnace.

上記溶融亜鉛めっき設備を用いて易酸化元素含有鋼板への溶融亜鉛めっきをした。この詳細を以下説明する。易酸化元素含有鋼板としては、C:0.1 質量%、Si:1.8 質量%、Mn:1.5 質量%、残部がFeおよび不可避的不純物からなる鋼成分を有する高張力鋼板を用いた。この鋼板2を走行させながら、予熱炉12で200 ℃程度に加熱し、次いで、無酸化炉13(酸化雰囲気で用いる)で空気比1.0 以上で700 ℃まで加熱し、還元炉15で還元雰囲気(水素濃度約15%)で800 ℃程度まで加熱焼鈍する。しかる後、この焼鈍後の鋼板2を冷却帯16で冷却し、420 ℃程度で亜鉛めっき浴18に浸漬する。この浸漬後の鋼板2は走行しつつ亜鉛めっき浴18から引き上げられる。   Using the above hot dip galvanizing equipment, hot dip galvanizing was carried out on steel plates containing easily oxidizable elements. Details will be described below. As the easily oxidizable element-containing steel plate, a high-tensile steel plate having a steel component composed of C: 0.1% by mass, Si: 1.8% by mass, Mn: 1.5% by mass, the balance being Fe and inevitable impurities was used. While running the steel plate 2, the steel plate 2 is heated to about 200 ° C. in the preheating furnace 12, then heated to 700 ° C. in the non-oxidizing furnace 13 (used in an oxidizing atmosphere) at an air ratio of 1.0 or more, and reduced in the reducing furnace 15 ( Heat annealing to about 800 ° C at a hydrogen concentration of about 15%. Thereafter, the annealed steel plate 2 is cooled in the cooling zone 16 and immersed in the galvanizing bath 18 at about 420 ° C. The immersed steel plate 2 is pulled up from the galvanizing bath 18 while traveling.

かかる易酸化元素含有鋼板への溶融亜鉛めっきをした後、無酸化炉13を無酸化雰囲気に切り換え、この後、通常の一般鋼板への溶融亜鉛めっきをした。この詳細を以下説明する。通常の一般鋼板としては、C:0.1 質量%、残部がFeおよび不可避的不純物からなる鋼板を用いた。この鋼板2を走行させながら、予熱炉12で200 ℃程度に加熱し、無酸化炉13(無酸化雰囲気)で空気比0.9 〜0.98で700 ℃まで加熱し、還元炉15で還元雰囲気(水素濃度約15%)で800 ℃程度まで加熱焼鈍する。しかる後、この焼鈍後の鋼板2を冷却帯16で冷却し、420 ℃程度で亜鉛めっき浴18に浸漬する。この浸漬後の鋼板2は走行しつつ亜鉛めっき浴18から引き上げられる。このとき、無酸化炉13を無酸化雰囲気に切り換えるのに、数10分間かかった。即ち、バーナの空気比変更後、雰囲気の置換後に無酸化加熱が出来るようになるため、これに数10分かかった。   After hot dip galvanizing on such an easily oxidizable element-containing steel plate, the non-oxidizing furnace 13 was switched to a non-oxidizing atmosphere, and thereafter, normal galvanizing was performed on a general steel plate. Details will be described below. As an ordinary general steel plate, a steel plate made of C: 0.1% by mass, the balance being Fe and inevitable impurities was used. While this steel plate 2 is running, it is heated to about 200 ° C. in the preheating furnace 12, heated to 700 ° C. in the non-oxidizing furnace 13 (non-oxidizing atmosphere) at an air ratio of 0.9 to 0.98, and the reducing atmosphere (hydrogen concentration) in the reducing furnace 15. Heat annealing to about 800 ° C at about 15%). Thereafter, the annealed steel plate 2 is cooled in the cooling zone 16 and immersed in the galvanizing bath 18 at about 420 ° C. The immersed steel plate 2 is pulled up from the galvanizing bath 18 while traveling. At this time, it took several tens of minutes to switch the non-oxidizing furnace 13 to the non-oxidizing atmosphere. In other words, after changing the air ratio of the burner, it became possible to perform non-oxidative heating after replacing the atmosphere, and this took several tens of minutes.

かかる通常の一般鋼板への溶融亜鉛めっきをした後、無酸化炉13を酸化雰囲気に切り換えた。即ち、無酸化炉13のバーナの空気比を0.9 〜0.98に切り換え、酸化雰囲気に変更した。この後、易酸化元素含有鋼板への溶融亜鉛めっきをした。この詳細を以下説明する。易酸化元素含有鋼板としては、前記易酸化元素含有鋼板への溶融亜鉛めっきの場合と同様の高張力鋼板を用いた。鋼板2を走行させながら予熱炉12で200 ℃程度に加熱し、無酸化炉13(酸化雰囲気で用いる)で空気比1.0 以上で700 ℃まで加熱し、還元炉15で還元雰囲気(水素濃度約15%)で800 ℃程度まで加熱焼鈍する。この後、鋼板2を冷却帯16で冷却し、420 ℃程度で亜鉛めっき浴18に浸漬する。この浸漬後の鋼板2は走行しつつ亜鉛めっき浴18から引き上げられる。このとき、無酸化炉13を酸化雰囲気に切り換えるのに、数10分間かかった。即ち、バーナの空気比変更後、雰囲気の置換後に酸化出来るようになるので、これに数10分かかった。   After hot dip galvanizing on such a normal general steel sheet, the non-oxidizing furnace 13 was switched to an oxidizing atmosphere. That is, the air ratio of the burner of the non-oxidizing furnace 13 was switched from 0.9 to 0.98 and changed to an oxidizing atmosphere. Thereafter, hot dip galvanization was performed on the easily oxidizable element-containing steel sheet. Details will be described below. As the easily oxidizable element-containing steel sheet, the same high-tensile steel sheet as in the case of hot dip galvanizing to the easily oxidizable element-containing steel sheet was used. While the steel plate 2 is running, it is heated to about 200 ° C. in the preheating furnace 12, heated to 700 ° C. at an air ratio of 1.0 or more in a non-oxidizing furnace 13 (used in an oxidizing atmosphere), and reduced in a reducing furnace 15 (hydrogen concentration about 15). %) And heat annealing to about 800 ° C. Thereafter, the steel plate 2 is cooled in the cooling zone 16 and immersed in the galvanizing bath 18 at about 420 ° C. The immersed steel plate 2 is pulled up from the galvanizing bath 18 while traveling. At this time, it took several tens of minutes to switch the non-oxidizing furnace 13 to the oxidizing atmosphere. That is, after changing the air ratio of the burner, it became possible to oxidize after replacing the atmosphere, which took several tens of minutes.

〔実施例1〕
図1に、本発明の実施例1に係る溶融亜鉛めっき設備を示す。この溶融亜鉛めっき設備は、比較例1の場合と同様の予熱炉12を有し、この予熱炉に続いて図1に示すように、無酸化帯、酸化帯、還元帯を有する炉1を有し、この炉1に続いて比較例1の場合と同様の冷却帯16、スナウト17、亜鉛めっき浴18を有している。予熱炉12と炉1との間にはスロート(中間帯)が設置されている。このスロート部および炉1内にはロール11が配置されている。
[Example 1]
FIG. 1 shows a hot dip galvanizing facility according to Example 1 of the present invention. This hot dip galvanizing equipment has a preheating furnace 12 similar to that in Comparative Example 1, and has a furnace 1 having a non-oxidation zone, an oxidation zone, and a reduction zone following this preheating oven, as shown in FIG. Then, following the furnace 1, the cooling zone 16, the snout 17, and the galvanizing bath 18 similar to those in the comparative example 1 are provided. A throat (intermediate zone) is installed between the preheating furnace 12 and the furnace 1. A roll 11 is disposed in the throat portion and the furnace 1.

上記酸化帯には、図1に示すように、バーナ3を2列配置し、これを用いて鋼板2に向けて火炎4を照射することによってバーナ間(バーナ3同士の間)を酸化雰囲気6にすることができる。上記無酸化帯には無酸化バーナ10が配置されており、ここに無酸化雰囲気5が形成される。上記還元帯にはラジアントチューブ8が設けられており、ここに還元ガスを導入することにより還元雰囲気7が形成される。かかる無酸化帯、酸化帯、還元帯が1つの炉1の内部に形成されている。   As shown in FIG. 1, two rows of burners 3 are arranged in the oxidation zone, and the flame 4 is irradiated toward the steel plate 2 using the burners 3, thereby oxidizing the atmosphere between the burners (between the burners 3) 6. Can be. An oxidation-free burner 10 is disposed in the oxidation-free zone, and an oxidation-free atmosphere 5 is formed here. A radiant tube 8 is provided in the reduction zone, and a reducing atmosphere 7 is formed by introducing a reducing gas therein. Such a non-oxidation zone, an oxidation zone, and a reduction zone are formed inside one furnace 1.

上記酸化帯の火炎の状態の一例を図3(側断面図)に示す。バーナ間距離(バーナ同士の間の距離)Lが小さい場合に、バーナ火炎の噴流4同士が重なることがわかる。また、バーナ先端と鋼板との間の距離hもバーナ火炎の噴流同士の重なりの有無や重なりの程度に関係することもわかる。なお、図3において20はバーナ火炎の噴流4同士の重なり部を示すものである。   An example of the state of the flame in the oxidation zone is shown in FIG. 3 (side sectional view). When the distance between burners (distance between the burners) L is small, it can be seen that the jets 4 of the burner flame overlap each other. It can also be seen that the distance h between the burner tip and the steel plate is also related to whether or not the jets of the burner flame overlap. In FIG. 3, reference numeral 20 denotes an overlapping portion of the jets 4 of the burner flame.

上記酸化帯の火炎の状態の一例を図4(正断面図)に示す。バーナの噴流4はバーナサイドの流路21を通るため、バーナ間距離Lがバーナの幅Wに対して広い場合は、バーナサイドの流路から還元帯からの雰囲気ガスが鋼板表面に流れることがわかる。   An example of the state of the flame in the oxidation zone is shown in FIG. 4 (front sectional view). Since the jet 4 of the burner passes through the burner side flow path 21, when the distance L between the burners is wider than the width W of the burner, the atmospheric gas from the reduction zone flows from the burner side flow path to the steel plate surface. Recognize.

上記溶融亜鉛めっき設備を用いて易酸化元素含有鋼板への溶融亜鉛めっきをした。この詳細を以下説明する。上記溶融亜鉛めっき設備の酸化帯でのバーナ間距離L、バーナ3の先端と鋼板2との間の距離h、バーナ3の幅Wについては、L<10hおよびL<2Wを満たすようにした。より具体的には、L=9h、L= 1.8Wとした。酸化帯でのバーナの空気比は1.0 以上とした。易酸化元素含有鋼板としては、比較例1の場合と同様の組成の高張力鋼板を用いた。この鋼板2を走行させながら、予熱炉12で200 ℃程度に加熱し、次いで、炉1内の無酸化帯(無酸化雰囲気5中)で650 ℃まで加熱し、酸化帯(酸化雰囲気6中)で700 ℃まで加熱し、還元帯(水素濃度約15%の還元雰囲気7中)で800 ℃程度まで加熱焼鈍する。しかる後、この焼鈍後の鋼板2を冷却帯16で冷却し、420 ℃程度で亜鉛めっき浴18に浸漬する。この浸漬後の鋼板2は走行しつつ亜鉛めっき浴18から引き上げられる。   Using the above hot dip galvanizing equipment, hot dip galvanizing was carried out on steel plates containing easily oxidizable elements. Details will be described below. The distance L between burners in the oxidation zone of the hot dip galvanizing equipment, the distance h between the tip of the burner 3 and the steel plate 2, and the width W of the burner 3 were set to satisfy L <10h and L <2W. More specifically, L = 9h and L = 1.8W. The air ratio of the burner in the oxidation zone was set to 1.0 or more. As the easily oxidizable element-containing steel plate, a high-tensile steel plate having the same composition as in Comparative Example 1 was used. While the steel plate 2 is running, it is heated to about 200 ° C. in the preheating furnace 12, and then heated to 650 ° C. in the non-oxidation zone (in the non-oxidation atmosphere 5) in the furnace 1, and the oxidation zone (in the oxidation atmosphere 6). To 700 ° C., and annealed to about 800 ° C. in a reduction zone (in a reducing atmosphere 7 with a hydrogen concentration of about 15%). Thereafter, the annealed steel plate 2 is cooled in the cooling zone 16 and immersed in the galvanizing bath 18 at about 420 ° C. The immersed steel plate 2 is pulled up from the galvanizing bath 18 while traveling.

かかる易酸化元素含有鋼板への溶融亜鉛めっきをした後、酸化帯のバーナ3を停止(消火)して火炎4の照射を停止し、この酸化帯を非酸化雰囲気(無酸化雰囲気もしくは還元ガスが混ざった無酸化雰囲気)とし、この後、通常の一般鋼板への溶融亜鉛めっきをした。この詳細を以下説明する。通常の一般鋼板としては、比較例1の場合と同様の一般鋼板を用いた。この鋼板2を走行させながら、予熱炉12で200 ℃程度に加熱し、次いで、炉1内の無酸化帯(無酸化雰囲気5中)で700 ℃まで加熱し、還元帯(水素濃度約15%の還元雰囲気7中)で800 ℃程度まで加熱焼鈍する。しかる後、この焼鈍後の鋼板2を冷却帯16で冷却し、420 ℃程度で亜鉛めっき浴18に浸漬する。この浸漬後の鋼板2は走行しつつ亜鉛めっき浴18から引き上げられる。このとき、酸化帯を非酸化雰囲気とするのに要した時間は極めて短時間(瞬時)であった。即ち、バーナを消火すると、瞬時に非酸化雰囲気になった。   After hot dip galvanizing on such an easily oxidizable element-containing steel sheet, the burner 3 in the oxidation zone is stopped (extinguishing) and the irradiation of the flame 4 is stopped, and this oxidation zone is removed in a non-oxidizing atmosphere (non-oxidizing atmosphere or reducing gas). Then, hot dip galvanization was performed on a normal general steel sheet. Details will be described below. As a normal general steel plate, the same general steel plate as in Comparative Example 1 was used. While this steel plate 2 is running, it is heated to about 200 ° C. in the preheating furnace 12, and then heated to 700 ° C. in the non-oxidation zone (in the non-oxidation atmosphere 5) in the furnace 1, and the reduction zone (hydrogen concentration about 15%). In a reducing atmosphere 7), heat annealing is performed to about 800 ° C. Thereafter, the annealed steel plate 2 is cooled in the cooling zone 16 and immersed in the galvanizing bath 18 at about 420 ° C. The immersed steel plate 2 is pulled up from the galvanizing bath 18 while traveling. At this time, the time required for making the oxidation zone non-oxidizing atmosphere was extremely short (instant). That is, when the burner was extinguished, the atmosphere immediately became non-oxidizing.

かかる通常の一般鋼板への溶融亜鉛めっきをした後、酸化帯のバーナ3を点火して火炎4の照射を開始し、この酸化帯を酸化雰囲気6とし、この後、易酸化元素含有鋼板への溶融亜鉛めっきをした。この詳細を以下説明する。 酸化帯でのバーナの空気比は1.0 以上とした。易酸化元素含有鋼板としては、比較例1の場合と同様の組成の高張力鋼板を用いた。この鋼板2を走行させながら、予熱炉12で200 ℃程度に加熱し、次いで、炉1内の無酸化帯(無酸化雰囲気5中)で650 ℃まで加熱し、酸化帯(酸化雰囲気6中)で700 ℃まで加熱し、還元帯(水素濃度約15%の還元雰囲気7中)で800 ℃程度まで加熱焼鈍する。しかる後、この焼鈍後の鋼板2を冷却帯16で冷却し、420 ℃程度で亜鉛めっき浴18に浸漬する。この浸漬後の鋼板2は走行しつつ亜鉛めっき浴18から引き上げられる。このとき、酸化帯を酸化雰囲気6とするに要した時間は極めて短時間(瞬時)であった。即ち、バーナを点火すると同時に、瞬時に酸化が開始できた。   After hot-dip galvanizing of such a normal general steel plate, the burner 3 in the oxidation zone is ignited and irradiation of the flame 4 is started, and this oxidation zone is set to the oxidizing atmosphere 6. Hot dip galvanized. Details will be described below. The air ratio of the burner in the oxidation zone was set to 1.0 or more. As the easily oxidizable element-containing steel plate, a high-tensile steel plate having the same composition as in Comparative Example 1 was used. While the steel plate 2 is running, it is heated to about 200 ° C. in the preheating furnace 12, and then heated to 650 ° C. in the non-oxidation zone (in the non-oxidation atmosphere 5) in the furnace 1, and the oxidation zone (in the oxidation atmosphere 6). To 700 ° C., and annealed to about 800 ° C. in a reduction zone (in a reducing atmosphere 7 with a hydrogen concentration of about 15%). Thereafter, the annealed steel plate 2 is cooled in the cooling zone 16 and immersed in the galvanizing bath 18 at about 420 ° C. The immersed steel plate 2 is pulled up from the galvanizing bath 18 while traveling. At this time, the time required to set the oxidation zone to the oxidizing atmosphere 6 was extremely short (instant). That is, at the same time when the burner was ignited, oxidation could be started instantaneously.

以上よりわかるように、本発明の実施例1に係る溶融亜鉛めっき設備の場合は、比較例1に係る溶融亜鉛めっき設備の場合に比較し、極めて短時間で、酸化領域(酸化帯)での雰囲気の変更(酸化雰囲気から非酸化雰囲気への変更、非酸化雰囲気から酸化雰囲気への変更)をすることができ、このため、容易に鋼種変更ができる。   As can be seen from the above, in the case of the hot dip galvanizing equipment according to Example 1 of the present invention, compared with the case of the hot dip galvanizing equipment according to Comparative Example 1, in the oxidation region (oxidation zone) in a very short time. The atmosphere can be changed (change from oxidizing atmosphere to non-oxidizing atmosphere, change from non-oxidizing atmosphere to oxidizing atmosphere), and therefore the steel type can be changed easily.

なお、上記実施例1においてはバーナ3を2列配置し、このバーナ3の火炎4を鋼板2に向けて照射することによってバーナ間を酸化雰囲気6にし、酸化帯を形成したが、このバーナに代えて酸素濃度や水蒸気濃度を調整した噴流(火炎)を鋼板に対して照射する手段を用いることができ、この場合、噴流(火炎)同士の間を酸化雰囲気にし、酸化帯を形成することができる。   In Example 1, the burners 3 are arranged in two rows, and the flame 4 of the burners 3 is irradiated toward the steel plate 2 to create an oxidizing atmosphere 6 between the burners, thereby forming an oxidation zone. Instead, it is possible to use means for irradiating the steel sheet with a jet (flame) adjusted in oxygen concentration or water vapor concentration. In this case, an oxidizing atmosphere may be formed between the jets (flame) in an oxidizing atmosphere. it can.

本発明に係る溶融亜鉛めっき設備によれば、従来の易酸化元素含有鋼板の溶融亜鉛めっき方法の場合よりも極めて短時間で、酸化領域(酸化帯)での雰囲気の変更(酸化雰囲気から非酸化雰囲気への変更、非酸化雰囲気から酸化雰囲気への変更)をすることができ、このため、溶融亜鉛めっきの対象の鋼板の鋼種を容易に変更できるので、溶融亜鉛めっきの対象の鋼板の鋼種が度々変更する場合に特に好適に用いることができて有用である。   According to the hot dip galvanizing equipment according to the present invention, the atmosphere in the oxidation region (oxidation zone) can be changed (from the oxidizing atmosphere to the non-oxidized state) in a much shorter time than in the case of the hot dip galvanizing method of the conventional oxidizable element-containing steel sheet. Change to atmosphere, change from non-oxidizing atmosphere to oxidizing atmosphere), and therefore the steel grade of the steel plate subject to hot dip galvanization can be easily changed. In the case of frequent changes, it can be used particularly preferably.

本発明の実施例1に係る溶融亜鉛めっき設備を示す模式図である。It is a schematic diagram which shows the hot dip galvanizing equipment which concerns on Example 1 of this invention. 比較例1に係る溶融亜鉛めっき設備を示す模式図である。2 is a schematic diagram showing a hot dip galvanizing facility according to Comparative Example 1. FIG. 本発明の実施例1に係る溶融亜鉛めっき設備での酸化帯の側断面図であって、この酸化帯での火炎の状態を示す図である。It is a sectional side view of the oxidation zone in the hot dip galvanization equipment concerning Example 1 of the present invention, and is a figure showing the state of the flame in this oxidation zone. 本発明の実施例1に係る溶融亜鉛めっき設備での酸化帯の正断面図であって、この酸化帯での火炎の状態を示す図である。It is a front sectional view of the oxidation zone in the hot dip galvanization equipment concerning Example 1 of the present invention, and is a figure showing the state of the flame in this oxidation zone.

符号の説明Explanation of symbols

1--炉、2--鋼板、3--バーナ、4--火炎、 5--無酸化雰囲気、 6--酸化雰囲気、7--還元雰囲気、 8--ラジアントチューブ、 10--無酸化バーナ、 11--ロール、12--予熱炉、 13--無酸化炉、15--還元炉、 16--冷却帯、 17--スナウト、18--亜鉛めっき浴、19--スロート(中間帯)、20--火炎の重なり部、21--バーナサイドの流路。   1-Furnace, 2-Steel plate, 3-Burner, 4-Flame, 5-Non-oxidizing atmosphere, 6-Oxidizing atmosphere, 7-Reducing atmosphere, 8-Radiant tube, 10-Non-oxidizing Burner, 11--roll, 12--preheating furnace, 13--non-oxidation furnace, 15--reduction furnace, 16--cooling zone, 17--snout, 18--galvanizing bath, 19--throat (intermediate) Belt), 20—flame overlap, 21—burner side flow path.

Claims (4)

鉄よりも酸化しやすい元素を含有する鋼板を無酸化帯で昇温後、酸化帯で火炎を照射して鋼板表面に酸化鉄膜を生成させ、還元帯で前記酸化鉄膜を還元した後に、溶融亜鉛めっきをする溶融亜鉛めっき設備であって、前記無酸化帯、酸化帯、還元帯が1または2の炉内に形成されていることを特徴とする溶融亜鉛めっき設備。   After heating the steel sheet containing an element that is easier to oxidize than iron in the non-oxidation zone, irradiate a flame in the oxidation zone to generate an iron oxide film on the steel plate surface, and after reducing the iron oxide film in the reduction zone, A hot dip galvanizing equipment for hot dip galvanizing, wherein the non-oxidation zone, the oxidation zone, and the reduction zone are formed in one or two furnaces. 前記酸化帯で火炎を照射するためのバーナを複数列配置する請求項1記載の溶融亜鉛めっき設備。   The hot dip galvanizing equipment according to claim 1, wherein a plurality of rows of burners for irradiating a flame in the oxidation zone are arranged. 前記酸化帯でのバーナ先端と鋼板との間の距離をh、バーナ同士の間の距離をLとしたときに、L<10hである請求項2記載の溶融亜鉛めっき設備。   The hot dip galvanizing equipment according to claim 2, wherein L <10h, where h is the distance between the burner tip and the steel plate in the oxidation zone and L is the distance between the burners. 前記バーナの幅をW、バーナ同士の間の距離をLとしたときに、L<2Wである請求項2または3記載の溶融亜鉛めっき設備。
The hot dip galvanizing facility according to claim 2 or 3, wherein L <2W, where W is a width of the burner and L is a distance between the burners.
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WO2024014372A1 (en) * 2022-07-12 2024-01-18 Jfeスチール株式会社 Method for heating steel plate, method for producing plated steel plate, direct-fired heating furnace, and continuous hot-dip galvanizing equipment

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