JP2007332432A - Method for refining molten steel - Google Patents

Method for refining molten steel Download PDF

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JP2007332432A
JP2007332432A JP2006166988A JP2006166988A JP2007332432A JP 2007332432 A JP2007332432 A JP 2007332432A JP 2006166988 A JP2006166988 A JP 2006166988A JP 2006166988 A JP2006166988 A JP 2006166988A JP 2007332432 A JP2007332432 A JP 2007332432A
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molten steel
slag
refining
ladle
steel
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Katsuhiko Yamada
山田勝彦
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for reducing a part of Mn included in raw materials, collecting it into a workpiece of a molten steel and besides saving the resource and energy by reducing an amount of slag, though most parts of the Mn included in the raw materials are wasted together with oxide slag in a steelmaking process by using an electric furnace and employing iron scrap as a main raw material. <P>SOLUTION: Raw materials are melted and a general process is performed by normally oxidation-refining the while leaving most of oxidative slag in the furnace. The slag is moved into the ladle together with the molten steel when tapping the molten steel. Simultaneously, a reducing agent is added corresponding to the amount of a low-grade oxide in the slag. Airtight covers are attached on the top and the bottom of the ladle, decompressing the inside; and gas bubbling is performed in the molten steel to reduce, refine and collect Mn in the slag. The molten steel are cast into a slab with a continuous casing method which does not cause central segregation though many parts dephosphorized in the oxidation-refining process are rephosphorized and a P content increases. As a result, an action of impurity P as a harmful element is alleviated, and an adequate alloy can be obtained. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、鉄屑を主原料とし、電気炉においてアーク加熱により該原料を溶解・精錬し、その後連続鋳造して鋼片を製造する方法に関している。 The present invention relates to a method for producing steel slab by using iron scrap as a main raw material, melting and refining the raw material by arc heating in an electric furnace, and then continuously casting.

電気炉製鋼法では通常鉄屑を主原料とし、アーク加熱の溶解炉、通称電炉で溶解し、電炉内で酸化・還元して各種不純物を除去ないし低減し、その後脱酸脱硫等の還元・仕上げ精錬を行ってレードルに出鋼される。最近では電炉生産性向上のため還元・仕上げ精錬はレードルで処理されることが多い。所定温度、所定成分に溶製された溶鋼は連続鋳造に供給されて鋼片とされる。 In the electric furnace steelmaking process, iron scrap is usually used as the main raw material, melted in an arc heating melting furnace, commonly known as an electric furnace, and oxidized or reduced in the electric furnace to remove or reduce various impurities, and then reduced and finished such as deoxidation desulfurization. It is refined and put into a ladle. Recently, reduction and finishing smelting are often processed in a ladle to improve electric furnace productivity. Molten steel melted at a predetermined temperature and a predetermined component is supplied to continuous casting to form a steel slab.

電炉内での酸化精錬工程は1)アークを安定させ、熱効率を向上させ、且つ精錬を誘導する塩基性スラグの生成、2)酸素吹錬による溶鋼中のP等の不純物の酸化・除去、3)酸素吹錬による溶鋼中Cの燃焼とCO沸騰による脱ガス、4)P等の有害不純物を含有したスラグの炉外への排出、5)昇温等からなる。
レードルにおける還元・仕上げ精錬は1)スラグを非酸化性に再生するための再造滓、2)新スラグと還元剤、脱酸剤等の添加によるO,S等の不純物の除去・低減、3)成分・温度の調整等の工程から成る。
酸化性スラグ、還元性スラグとも使用後は産業廃棄物として処理される。
The oxidation refining process in the electric furnace is 1) the generation of basic slag that stabilizes the arc, improves the thermal efficiency and induces refining, 2) oxidation and removal of impurities such as P in molten steel by oxygen blowing, 3 ) Combustion of C in molten steel by oxygen blowing and degassing by CO boiling 4) Discharge of slag containing harmful impurities such as P to the outside of the furnace 5) Temperature rise.
Reduction and finishing refining in the ladle is 1) Re-smelting to regenerate slag to be non-oxidizing, 2) Removal and reduction of impurities such as O and S by adding new slag, reducing agent, deoxidizing agent, etc. 3) Consists of processes such as adjustment of ingredients and temperature.
Both oxidizing and reducing slag are treated as industrial waste after use.

酸化精錬の一対象であるPは鋼を脆化させる不純物としてその含有量は鋼種、鋼材、用途に対応して規制されている。鉄屑は元の鋼種によりPを約0.01〜0.04%含有している。今日では転炉鋼の精錬水準が向上して数十年経過し、市中屑中のP含有量は低下傾向にある。原料中のP平均含有量は鉄屑種の配合に依存し約0.02%と見なされるが、銑鉄の配合、リン酸化成表面処理鋼板や他の不純物の混入により約0.03〜0.05%になると推定される。従って脱リン処理は必要である。脱リンを進めるには溶鋼を酸素吹錬してPを酸化し、生成した酸化物を塩基性スラグに吸収させる。該酸化精錬時のスラグはP,Fe,Mn等の低級酸化物を多量に含有する。該スラグの一部が炉内又はレードルでの還元精錬に持ち込まれると該酸化物は還元され溶鋼中に回帰する。従って復リンを抑制するため予め該スラグを炉外に排出するか又はレードルに排出しない必要がある。 P, which is an object of oxidation refining, is an impurity that causes steel to become brittle, and its content is regulated according to the steel type, steel material, and application. Iron scrap contains about 0.01 to 0.04% P depending on the original steel type. Today, several decades have passed since the refining level of converter steel has improved, and the P content in city scraps has been on the decline. The average P content in the raw material is considered to be about 0.02% depending on the composition of the scrap metal species, but it is about 0.03 to about 0.03% depending on the composition of pig iron, phosphorylated surface-treated steel sheet and other impurities. Estimated to be 05%. Accordingly, a dephosphorization process is necessary. In order to proceed with dephosphorization, the molten steel is blown with oxygen to oxidize P, and the generated oxide is absorbed by the basic slag. The slag at the time of oxidative refining contains a large amount of lower oxides such as P, Fe, and Mn. When a part of the slag is brought into reductive refining in the furnace or in the ladle, the oxide is reduced and returns to the molten steel. Therefore, it is necessary to discharge the slag out of the furnace in advance or not into the ladle in order to suppress recovery phosphorus.

脱リン処理は同時に脱マンガンを併発する。鉄屑はMnも約0.2〜2.0%含有し、同様に平均約0.5%と見なされる。酸化精錬によりMnは酸化され溶鋼中の含有量は0.1〜0.2%に低下する。残りは酸化物としてスラグに吸収される。Mnは硫化物安定剤として又脱酸安定剤として更に合金元素として有用な精錬補助剤であるがスラグ排出に伴い原料中のMnの大半は廃棄され以後何の役にも立っていない。 The dephosphorization process simultaneously involves demanganese. The iron scrap contains about 0.2 to 2.0% of Mn, and is regarded as an average of about 0.5%. By oxidation refining, Mn is oxidized and the content in the molten steel is reduced to 0.1 to 0.2%. The rest is absorbed by the slag as oxide. Mn is a refining aid that is useful as a sulfide stabilizer, as a deoxidizing stabilizer, and as an alloying element, but most of the Mn in the raw material is discarded with no use after slag discharge.

脱リン処理は程度の差があれ必要とされ、それに伴う脱マンガン反応も不可避として放置されてきた。Mnの還元精錬自体は特に困難ではない。多少でもMn回収効果のある作業方法を探すと、高炉〜転炉による製鋼において脱リン後の溶鋼に素性の知れた鉄屑を限定量だけ挿入する場合がある。この場合鉄屑中のMnは回収されるが鉄屑の大量再生方法として一般的ではない。 The dephosphorization treatment is required to some extent, and the accompanying demanganese reaction has been unavoidable. Reduction refining of Mn itself is not particularly difficult. When a work method having an effect of recovering Mn is found, there is a case where a limited amount of iron scrap having a known feature is inserted into molten steel after dephosphorization in steelmaking using a blast furnace to a converter. In this case, Mn in the iron scrap is recovered, but it is not a general method for mass recycling of the iron scrap.

鉄筋用異形棒鋼においてはP含有量の規格上限は0.05%であるので復リンはある程度許容される。従って復リンを承知で酸化スラグを還元すれば多少のMn回収の見込みがありそうだが、還元・脱酸精錬自体も生産性優先のため簡略化され、従って還元機能も省略されていて回収されていない。以上経済的な回収法は未実用である。 In the deformed steel bar for reinforcing steel bars, the upper limit of the P content is 0.05%, so that it is acceptable to some extent. Therefore, it is likely that some Mn recovery will be possible if the oxidation slag is reduced with knowledge of the recovery phosphorus, but the reduction / deoxidation refining itself has also been simplified for the sake of productivity, and therefore the reduction function has been omitted and recovered. Absent. Thus, an economical recovery method is not practical.

P含有量の規制について検討する。規格値は通常のプロセス・材料・製品を対象として設定されている。P、S等の不純物が実害を示す場合の多くはそれらの偏析に起因している。即ち多少の偏析は不可避との前提で規格が決められている。 Consider the regulation of P content. Standard values are set for normal processes, materials, and products. Many cases where impurities such as P and S show actual damage are caused by segregation thereof. That is, the standard is determined on the assumption that some segregation is inevitable.

偏析は3形態に分類される。第1のミクロ偏析はチル晶、柱状晶、等軸晶であれ樹枝状凝固における樹枝間の濃縮であり濃縮比と分布は規則的であり且つ大部分固溶していて実害を示さない。第2はセミマクロ偏析であり低融点の炭化物、リン化物、硫化物の介在物として等軸晶間に偏在する。柱状晶間には無い。大きさは10〜数100μmになる。鋼の硬化、脆化等に対して微妙に影響し有害である。第3は中心部偏析で第2形態が中心周辺で集団となっているものであり、製品鋼材の脆化だけでなく熱延工程でワレを誘発するなど明らかに有害不純物として作用する。従って第2,第3形態の偏析を解消することができれば規格外成分も問題なく使用でき、場合により合金元素としての作用を発揮させることも可能になる。 Segregation is classified into three forms. The first microsegregation is concentration between dendrites in dendritic solidification, whether it is chill, columnar or equiaxed, and the concentration ratio and distribution are regular, and most of them are solid solution and show no real harm. The second is semi-macro segregation, which is unevenly distributed between equiaxed crystals as inclusions of low melting point carbides, phosphides, and sulfides. Not between columnar crystals. The size is 10 to several 100 μm. It is detrimental to steel hardening and embrittlement. The third is segregation in the center, and the second form is a group around the center, and obviously acts as a harmful impurity such as not only embrittlement of the product steel but also cracking in the hot rolling process. Therefore, if the segregation of the second and third forms can be eliminated, non-standard components can be used without any problem, and in some cases, the function as an alloy element can be exhibited.

特許文献1には連続鋳造工程における中心偏析の発生を解消する方法が開示されている。同時に該方法において鋳込み温度制御により凝固組織を外皮のチル晶の内側全面を柱状晶とする方法が開示されている。チル晶と柱状晶に制御することにより場合により一方向凝固鋼塊やESR鋼塊と同様の均質鋼塊の可能性が有ると示唆されている。該文献には偏析解消を通してP,S等の不純物を実質的に低害化ないし無害化することが示唆されているが、不純物の規格外量もしくは過剰な混入を許容し且つ合金化へ活用する思想までは開示されていない。 Patent Document 1 discloses a method for eliminating the occurrence of center segregation in a continuous casting process. At the same time, a method is disclosed in which the solidification structure is made columnar throughout the entire inner surface of the chill crystal of the outer shell by controlling the casting temperature. It has been suggested that there is a possibility of a homogeneous steel ingot similar to a unidirectionally solidified steel ingot or ESR steel ingot by controlling to a chill crystal and a columnar crystal. This document suggests that impurities such as P and S are substantially harmless or harmless by eliminating segregation, but allow for non-standard amounts of impurities or excessive contamination and use them in alloying. The idea is not disclosed.

不純物Pの混入を大きく許容するとしてMnの還元回収方法の先行例を検討する。
一般的にはLF法と称して、溶解炉より酸化された溶鋼のみをレードルに移すと共に該レードルに造滓材と炭材を添加しアークで再加熱しつつ還元滓を形成し脱酸・脱硫を促進させる。酸化スラグの一部を持ち込むと該スラグ中のP,Fe,Mnは還元され溶鋼中に移行する。投入Mnの歩留まりは100%に近く、且つスラグ中のMnも回収されるが、精錬に通常30分以上を要し、あまり能率的ではない。
Considering a prior example of a method for reducing and recovering Mn, the contamination of impurities P is greatly allowed.
Generally referred to as the LF method, only the molten steel oxidized from the melting furnace is transferred to a ladle, and a steelmaking material and a carbonaceous material are added to the ladle, and reduced iron is formed while reheating with an arc to deoxidize and desulfurize. To promote. When part of the oxidized slag is brought in, P, Fe, and Mn in the slag are reduced and transferred into the molten steel. The yield of input Mn is close to 100%, and Mn in the slag is also recovered, but it usually takes 30 minutes or more for refining and is not very efficient.

特許文献2、特許文献3には高速の還元、脱酸、脱硫精錬方法が開示されている。両方法は基本的に同一原理に基づく。即ち1)非酸化性スラグの誘導、2)減圧下のガスバブリングによる非酸化性雰囲気中のガス・スラグ・溶鋼間の強力な撹拌、3)還元、脱酸剤の添加、4)電磁力による撹拌強化、等により溶鋼及びスラグの還元・脱酸反応を高度・高速に誘導している。スラグ中のMnは容易に還元されると開示されているが、スラグ中Pの多量の還元をも許容する思想は全く気付かれていない。 Patent Documents 2 and 3 disclose high-speed reduction, deoxidation, and desulfurization refining methods. Both methods are basically based on the same principle. That is, 1) induction of non-oxidizing slag, 2) strong stirring between gas, slag and molten steel in non-oxidizing atmosphere by gas bubbling under reduced pressure, 3) reduction, addition of deoxidizer, 4) by electromagnetic force The reduction and deoxidation reactions of molten steel and slag are induced at high speed and high speed by strengthening stirring. Although it is disclosed that Mn in the slag is easily reduced, the idea of allowing a large amount of P in the slag is not noticed at all.

特許第2989737Patent No. 2998737 特許第1575316Patent No. 1575316 特許第3654248Patent No. 3654248

以上述べたように従来の鉄屑を主原料とする製鋼方法では不純物のPを除去するため溶鋼を酸化精錬してPを酸化物として塩基性スラグに吸収させ、該スラグを炉外に排出して残存スラグからの復リンを防止している。その際、本来有用成分である鉄屑中のMnも全く同様の挙動により大半が排出スラグに持ち出され回収されていない。
本発明は鉄屑中に含まれるMnを溶鋼に回収して精錬補助剤であるMn合金の使用量を節減することを第1の目的とする。第2の目的は再造滓量を少なくしていずれ産業廃棄物となるスラグの量を削減することである。
As described above, in the conventional steelmaking method using iron scrap as the main raw material, the molten steel is oxidized and refined to remove P as an impurity, and P is absorbed as an oxide into basic slag, and the slag is discharged out of the furnace. This prevents recovery from residual slag. At that time, most of the Mn in the iron scrap, which is originally a useful component, is taken out to the discharge slag and not recovered due to the same behavior.
The first object of the present invention is to reduce the amount of Mn alloy used as a refining aid by recovering Mn contained in iron scraps in molten steel. The second purpose is to reduce the amount of slag that will eventually become industrial waste by reducing the amount of re-fabrication.

上記問題を解決するため以下の要素手段により発明を構成した。
1) 酸化精錬スラグを溶鋼と共にレードルに移行させスラグ中のMnを還元回収する。2) Mn回収に伴い必然的に増加する溶鋼中のP含有量を許容する。
3) 連続鋳造において中心偏析解消の手段を講じPの有害作用を抑制する。
In order to solve the above problems, the invention is constituted by the following element means.
1) The oxidized refining slag is transferred to the ladle along with the molten steel, and Mn in the slag is reduced and recovered. 2) Allow the P content in the molten steel, which inevitably increases with Mn recovery.
3) Take measures to eliminate center segregation in continuous casting and suppress the harmful effects of P.

第1の発明は、鉄屑を主原料としアーク加熱溶解炉によって該原料を熔解・精錬し、所定温度、所定成分の溶鋼を製造する電気炉製鋼法において、溶解中及び溶解後に生成し、溶鋼上に浮遊している酸化性スラグの過半を炉内に残留させたまま酸化精錬し、該精錬後溶鋼と該スラグを共にレードルに出鋼し、レードルにおいて還元精錬して該スラグ中のMn酸化物をMnとして溶鋼中に回収することを特徴とする溶鋼の精錬方法である。 A first invention is an electric furnace steelmaking method in which iron scrap is used as a main raw material and the raw material is melted and refined by an arc heating melting furnace to produce molten steel having a predetermined temperature and a predetermined component. Oxidative refining with the majority of the oxidizing slag floating on the furnace remaining in the furnace, after the refining, the molten steel and the slag are both put into a ladle and reduced and refined in the ladle to oxidize Mn in the slag. A method for refining molten steel, characterized in that the product is recovered as Mn in molten steel.

第2の発明は、還元精錬の方法が、出鋼時に還元剤としてSi含有材、Al含有材及び炭材の1種以上をレードルに投入し、該還元剤の投入量をスラグ中のFeO、MnO、Pの化学当量の和の0.8〜1.6倍とし、その後、該スラグで覆われた溶鋼中に該レードル底面より精錬用ガスを5〜20Nリットル/分/溶鋼トンの割合で吹き込んでガスバブリングしつつ溶鋼上方の雰囲気圧を6〜40kPaに減圧・維持することを特徴とする第1発明に記載の溶鋼の精錬方法である。 According to a second aspect of the present invention, the refining method is such that at least one of a Si-containing material, an Al-containing material, and a carbonaceous material is introduced into the ladle as a reducing agent at the time of steel output, and the amount of the reducing agent is changed to FeO in the slag, 0.8 to 1.6 times the sum of the chemical equivalents of MnO and P 2 O 5 , and then refining gas from the bottom of the ladle into the molten steel covered with the slag from 5 to 20 N liters / minute / ton of molten steel The molten steel refining method according to the first aspect of the present invention is characterized in that the atmospheric pressure above the molten steel is reduced and maintained at 6 to 40 kPa while gas bubbling is performed at a rate of 5%.

第3の発明は、還元精錬の方法が、出鋼時に還元剤としてSi含有材、Al含有材及び炭材の1種以上をレードルに投入し、該還元剤の投入量をスラグ中のFeO、MnO、Pの化学当量の和の0.8〜1.2倍とし、その後、アーク加熱用電極を保持したカバーにより該レードルの上方を覆い、該スラグで覆われた溶鋼中に該レードル底面より精錬用ガスを吹き込んで撹拌し、溶鋼上方より炭材投入とアーク加熱によりカーバイド・スラグを生成しつつ還元することを特徴とする第1発明に記載の溶鋼の精錬方法である。 According to a third aspect of the present invention, a reduction refining method is performed by introducing at least one of a Si-containing material, an Al-containing material, and a carbonaceous material into a ladle as a reducing agent at the time of steel output, and the amount of the reducing agent added is FeO in the slag, 0.8 to 1.2 times the sum of the chemical equivalents of MnO and P 2 O 5 , and then the upper part of the ladle is covered with a cover holding an electrode for arc heating, and the molten steel covered with the slag A refining method for molten steel according to the first aspect of the present invention, characterized in that a refining gas is blown from the bottom of the ladle and stirred, and reduced while carbon carbide and slag are produced from above the molten steel by adding carbonaceous material and arc heating.

第4の発明は、第1発明又は第2発明又は第3発明の方法によって得られた溶鋼を最終成分調整した後、下記の連続鋳造方法によって鋼片とすることを特徴とする溶鋼の精錬方法である。
記: 溶鋼を下方開放の鋳型に垂直で鋳込んで鋳片の外皮を形成し、該鋳型下方から連続的に引抜かれる該鋳片を中心部が凝固するまでに円弧状に且つ半円を越えさらに鋳込面から大気圧相当静鉄圧高さ(約1.4m)を越えて上方に引き抜くことによって中空鋳片を形成し、次に該鋳片をロールによって圧下して中空内面を互いに圧接して中実鋳片とする連続鋳造方法であって、該方法において鋳込温度を過熱度で20〜50℃と設定することを特徴とする連続鋳造方法。
According to a fourth aspect of the present invention, there is provided a method for refining molten steel, comprising adjusting the final components of the molten steel obtained by the method of the first aspect of the invention, the second aspect of the invention, or the third aspect of the invention, and then making a billet by the following continuous casting method It is.
Note: Molten steel is cast vertically into a lower open mold to form the outer shell of the slab, and the slab continuously drawn from the lower part of the mold is arcuate and exceeds the semicircle until the center is solidified. Further, a hollow cast slab is formed by pulling upward from the casting surface over a static iron equivalent height of about atmospheric pressure (about 1.4 m), and then the slab is pressed down by a roll so that the hollow inner surfaces are pressed against each other. A continuous casting method for producing a solid slab, wherein the casting temperature is set to 20 to 50 ° C. in terms of superheat.

本発明による第1の効果は、原料の鉄屑中のMnの多くが一度は酸化されてスラグに吸収されるがレードルにおける還元処理により溶鋼に回収され、合金鉄の使用量が節減される。しかも特別のコストを要しない。
第2の効果は酸化スラグの多くが還元・仕上げ精錬スラグに持ち込まれ造滓材の使用量が大幅削減され、産業廃棄物物量が削減される。第3にスラグ量の減少に伴い消費される電力エネルギーも節減される。第4に不純物Pが増加するが偏析が生じない方法で連続鋳造されるので有害性が解消ないし軽減され、Pの合金作用(硬化、切削性、耐摩性、耐蝕性)が附加され品質改良ないし特徴有る新鋼種が容易に製造される。
The first effect of the present invention is that most of Mn in the raw iron scrap is oxidized once and absorbed by the slag, but is recovered in the molten steel by the reduction treatment in the ladle, thereby reducing the amount of alloyed iron used. Moreover, no special cost is required.
The second effect is that most of the oxidized slag is brought into the reduced / finished refining slag, so that the amount of ironmaking material is greatly reduced and the amount of industrial waste is reduced. Thirdly, power energy consumed as the amount of slag decreases is also saved. Fourth, impurities are increased, but since the continuous casting is performed in a manner that does not cause segregation, the harmfulness is eliminated or reduced, and the alloying action of P (hardening, machinability, abrasion resistance, corrosion resistance) is added to improve quality. A characteristic new steel grade is easily produced.

以下実施の形態について図面を参照しつつ説明する。
図1は第2発明を実施する設備例の概略側面図である。
主原料である鉄屑1が溶解炉2に装入され、アーク3の加熱により溶解される。溶落前より酸素ランス4により酸素吹錬して脱炭処理と共に溶鋼中の不純物Mn,Si,P,S,Zn,Pb等の全部又は一部を酸化除去する。造滓剤として石灰を適量投入し、酸化能を持つ塩基性スラグ5を形成する。Mn,Si,Pは酸化物として該スラグ5中に吸収されるがSの一部,Zn,Pb等は気相中に移行し粉塵となり集塵処理される。
Hereinafter, embodiments will be described with reference to the drawings.
FIG. 1 is a schematic side view of an example of equipment for carrying out the second invention.
Iron scrap 1 as a main raw material is charged into a melting furnace 2 and melted by heating the arc 3. Oxygen squeezing is performed by an oxygen lance 4 before smelting, and all or a part of impurities Mn, Si, P, S, Zn, Pb and the like in the molten steel are oxidized and removed together with decarburization treatment. An appropriate amount of lime is added as a koji making agent to form a basic slag 5 having oxidation ability. Mn, Si, and P are absorbed as oxides in the slag 5, but a part of S, Zn, Pb, and the like move into the gas phase and become dust and are collected.

該スラグは通常出鋼までに炉外に排出処理されるが本発明では過半を炉内に残存させ、酸化精錬終了後溶鋼6と共にレードル7へ排出する。該スラグ5は低級酸化物P,MnO,FeOを約20〜30%含有する。出鋼時には規格Si値に対応するフェロシリコンの他に、還元剤としてフェロシリコン、シリコマンガン及び炭材等を該レードル投入する。アルミドロス等も補助的に使用することができる。適量として該低級酸化物量の化学当量の0.8〜1.6倍が望ましい。又スラグ成分調整用として石灰等をレードルに適量投入する。出鋼撹拌のみでスラグ中の上記低級酸化物の一部はC及びSi、Alにより還元され溶鋼中に回帰する。分析用サンプルを取り最終成分調整の準備を行う。 The slag is usually discharged out of the furnace before the steel is discharged, but in the present invention, the majority remains in the furnace and is discharged into the ladle 7 together with the molten steel 6 after the completion of the oxidation refining. The slag 5 contains about 20 to 30% of lower oxides P 2 O 5 , MnO and FeO. At the time of steel production, in addition to ferrosilicon corresponding to the standard Si value, the ladle is charged with ferrosilicon, silicomanganese, carbonaceous material, etc. as a reducing agent. Almidros or the like can also be used as an auxiliary. An appropriate amount is preferably 0.8 to 1.6 times the chemical equivalent of the amount of the lower oxide. An appropriate amount of lime or the like is added to the ladle for adjusting the slag component. A part of the lower oxide in the slag is reduced by C, Si, and Al only by stirring the steel, and returns to the molten steel. Take a sample for analysis and prepare for final component adjustment.

受鋼したレードル7を移送して下部気密カバー8上に静置する。次ぎに合金添加用ホッパー9と排気装置10を連接している上部気密カバー11を該レードル7の上側に装着する。該レードル7は気密側壁を持つので、上下の気密カバーと一体化して気密構造になる。次ぎにレードル底部に付設された通気性耐火物のプラグ12よりArガス等の非酸化性のガスを吹込み、且つレードル上方空間を排気装置10により減圧し、減圧下のガスバブリングをガス流量5〜20Nリットル/分/溶鋼トンの割合で作用させる。他方溶鋼上方の雰囲気圧を6〜40kPaに減圧・維持する。 The received steel ladle 7 is transferred and left on the lower hermetic cover 8. Next, an upper hermetic cover 11 connecting the alloy addition hopper 9 and the exhaust device 10 is mounted on the upper side of the ladle 7. Since the ladle 7 has an airtight side wall, it is integrated with the upper and lower airtight covers to form an airtight structure. Next, a non-oxidizing gas such as Ar gas is blown from a plug 12 of a breathable refractory attached to the bottom of the ladle, and the space above the ladle is depressurized by the exhaust device 10, and the gas bubbling under the depressurization is performed at a gas flow rate of 5. It is made to act at a rate of ˜20 N liter / min / ton of molten steel. On the other hand, the atmospheric pressure above the molten steel is reduced and maintained at 6 to 40 kPa.

吹き込まれたガスは気泡となって上昇し溶鋼を撹拌する。気泡は溶鋼上層部に達すると急速に外圧が低下して急膨張する。その結果溶鋼とガスとスラグの3相が激しく混合し、沸騰状ではなく発泡状となり3相間の反応が強力に刺激され平衡へ移行しようとする。減圧初期には炭材と溶鋼中のCが上記低級酸化物と反応し、COガスを発生させつつ還元が進む。その後溶鋼中のSiが反応主体となって還元が進み、3〜6分後にはスラグ中の上記酸化物の合計は容易に2%以下に低下し、スラグは白色になる。即ちスラグ中のMn、Feはほとんど溶鋼中に回収される。Pもほぼ全量回帰するが許容する。還元に併行して脱酸、脱硫、脱非金属介在物が進行する。 The injected gas rises as bubbles and stirs the molten steel. When the bubbles reach the upper layer of the molten steel, the external pressure rapidly decreases and expands rapidly. As a result, the three phases of molten steel, gas, and slag are vigorously mixed and become a foam rather than a boiling state, and the reaction between the three phases is strongly stimulated and attempts to shift to equilibrium. At the beginning of the pressure reduction, carbon in the carbon material and molten steel reacts with the lower oxide, and reduction proceeds while generating CO gas. Thereafter, Si in the molten steel is mainly reacted, and the reduction proceeds. After 3 to 6 minutes, the total of the oxides in the slag is easily reduced to 2% or less, and the slag becomes white. That is, most of Mn and Fe in the slag are recovered in the molten steel. P is almost fully regressed but is acceptable. Along with the reduction, deoxidation, desulfurization, and non-metallic inclusions proceed.

C,Si,Mnその他合金の成分を最終調整して精錬を終了する。精錬終了後、レードルを連続鋳造機に移送し、溶鋼を連続的に鋳込んで鋼片とする。本発明による溶鋼21(図2中)は有害不純物Pを従来より多く含み、場合により0.05%を越える。偏析が生ずると明らかに有害となる。従って特別の連続鋳造方法が不可欠である。 Final adjustment of the components of C, Si, Mn and other alloys is completed. After the refining is completed, the ladle is transferred to a continuous casting machine, and molten steel is continuously cast into steel pieces. The molten steel 21 (in FIG. 2) according to the present invention contains more harmful impurities P than before, and sometimes exceeds 0.05%. Obviously harmful if segregation occurs. A special continuous casting method is therefore essential.

図2に沿って本発明で使用される連続鋳造方法を説明する。
該溶鋼21をレードルから中間容器であるタンディシュ22に注入し、該タンディシュ22より下方が開放した鋳型23に上方から鋳込み、外皮を形成して鋳片24とし、該鋳片24を下方へ円弧に沿って連続的に引抜き、スプレイ冷却装置25により冷却を進め、該鋳片24の中心部が凝固するまでに半円を越え、さらに鋳込面から大気圧相当静鉄圧高さ(約1.4m)P点を越えて上方に引き抜いて中空鋳片26を形成し、該鋳片26を伸直ロール27により伸直し、圧接圧延機28によって圧下し、内面を互いに圧接して中実鋳片29とする。凝固終点が存在しないので中心偏析が原理的に解消される。
該連続鋳造方法の詳細については既述特許文献1に開示されているので省略する。
The continuous casting method used by this invention is demonstrated along FIG.
The molten steel 21 is poured from a ladle into a tundish 22 as an intermediate container, and cast from above into a mold 23 opened below the tundish 22 to form an outer shell to form a slab 24. The slab 24 is formed into a circular arc downward. The steel plate is continuously drawn out and cooled by the spray cooling device 25, exceeds a semicircle until the center portion of the slab 24 is solidified, and further reaches a static iron pressure height equivalent to atmospheric pressure from the casting surface (about 1.. 4m) Pulling upward beyond the point P to form a hollow cast slab 26, the cast slab 26 is stretched by a straightening roll 27, pressed down by a pressure rolling mill 28, and the inner surfaces are pressed together to form a solid casting. Let it be a piece 29. Since there is no solidification end point, central segregation is eliminated in principle.
Since the details of the continuous casting method are disclosed in the above-mentioned Patent Document 1, they are omitted here.

上記連続鋳造方法において鋳込温度を過熱度(=溶鋼温度−当該成分の液相温度)で20〜50℃と設定すると、凝固組織は外皮がチル晶から成り、内部は柱状晶から成る。等軸晶を実質的に含まない。当該条件と結果については特許文献1に詳細に説明されている。
柱状晶自体は本来均質であるが凝固終点まで柱状晶で固めると中心偏析が発生する。従って一般には等軸晶化により中心偏析の分散が図られる。この場合中心周辺の等軸晶はセミマクロ偏析を随伴する。上記条件では等軸晶が存在しないのでセミマクロ偏析をも避けることができる。有害な偏析構造を持たないのでP含有量が従来規格の外でも通常の不都合は生じず、実用に供することができる。
In the above continuous casting method, when the casting temperature is set to 20 to 50 ° C. in terms of superheat (= molten steel temperature−liquid phase temperature of the component), the solidified structure is composed of chill crystals in the outer shell and columnar crystals in the interior. It is substantially free of equiaxed crystals. The conditions and results are described in detail in Patent Document 1.
The columnar crystals themselves are essentially homogeneous, but central segregation occurs when they are solidified to the end of solidification. Therefore, generally, center segregation is dispersed by equiaxed crystallization. In this case, equiaxed crystals around the center are accompanied by semi-macro segregation. Since no equiaxed crystal exists under the above conditions, semi-macro segregation can also be avoided. Since it does not have a harmful segregation structure, normal inconvenience does not occur even if the P content is outside the conventional standard, and it can be put to practical use.

以下当該プロセスの要点を説明する。
酸化精錬スラグの過半を炉内に残留させると限定した理由は、残留量が多いほどMnの回収量の増加が見込めるが、Pの増加も問題となる。炉内沸騰処理の過程でスラグの発泡により炉外に流出するスラグもある。効果があり且つ無難な作業条件として上記の量とした。
The main points of the process will be described below.
The reason for limiting the majority of the smelting slag to remain in the furnace is that an increase in the recovered amount of Mn can be expected as the residual amount increases, but an increase in P also becomes a problem. Some slag flows out of the furnace due to foaming of the slag in the process of boiling in the furnace. The above amount was taken as an effective and safe working condition.

第2発明のレードルにおける還元精錬において還元剤の量を低級酸化物量の化学当量の0.8〜1.6倍とした根拠は以下である。本発明の還元方法では還元性が大きいので本来約1.0で必要充分である。しかし1)出鋼時のCの燃焼損、2)スラグの排出量のバラツキ、3)スラグ成分不均一性、4)分析値が即時に得られないことから統計的に処理しなければならず、経験的にある幅を設けた。0.8以下では製品成分用のSiの一部が還元に消費されて不都合、1.6以上では逆に製品Si%,C%が増加傾向になって不都合になる。
同発明において、減圧下におけるガスバブリングの作業条件の根拠は特許文献2及び3に説明されており特に変わらないので省略する。
The reason why the amount of the reducing agent is 0.8 to 1.6 times the chemical equivalent of the amount of the lower oxide in the reduction refining in the ladle of the second invention is as follows. In the reduction method of the present invention, the reducibility is large, so about 1.0 is originally necessary and sufficient. However, 1) Combustion loss of C during steel output, 2) Dispersion of slag discharge, 3) Non-uniformity of slag components, 4) Analytical values cannot be obtained immediately and must be treated statistically. A certain range was empirically established. If it is 0.8 or less, a part of Si for the product component is consumed for reduction, and if it is 1.6 or more, the product Si% and C% tend to increase and become inconvenient.
In the same invention, the grounds for working conditions of gas bubbling under reduced pressure are described in Patent Documents 2 and 3, and are omitted because they are not particularly changed.

第3発明の還元精錬方法は周知事項であるから詳細は省略するが、還元剤の量の下限値は第2発明と同様の理由で同じ値とした。上限値はアーク加熱時の新たな炭材投入によるカーバイド滓の生成の効果により1.2以上では製品Si%,C%が増加傾向になって不都合になるからである。 Although the details of the reduction and refining method of the third invention are omitted since they are well-known matters, the lower limit value of the amount of the reducing agent is set to the same value for the same reason as in the second invention. This is because the upper limit is inconvenient because the Si% and C% of the product tends to increase at 1.2 or more due to the effect of generation of carbide soot by introducing a new carbon material during arc heating.

凝固組織と偏析について補足説明する。
凝固の進行に伴い前面にはC,Mn,P,S等の溶質元素の濃縮液層が形成される。該層は柱状晶で進行する場合は樹枝状凝固の樹枝間に取り込まれ樹枝内とある比率で分配される。即ちミクロ偏析を形成する。柱状晶はセミマクロ的には均質であり、不純元素は多くの場合固溶している。析出相ではないので該偏析は有害にはならない。柱状晶から等軸晶に移行すると、以後では液相中で等軸晶核が個別に成長し、中心周辺領域では多孔質の形成と併行して等軸晶を取り囲む濃縮層の集積と流動と行き詰まりが絡み、セミマクロ偏析を形成する。
図3は高炭素鋼ビレットの凝固組織を示す。左図に示すように柱状晶粒界には非金属相の析出が無く、フェライトの析出がある。他方右図に示す中心周辺に位置する等軸晶の粒界にはリン化物、硫化物、炭化物あるいはそれらの固溶体の非金属相が析出する。該相の偏析率と寸法はミクロ偏析を圧倒するものである。該相自体がある種の機械的性質に有害になることもあれば該相の集団が中心偏析として有害な作用を及ぼす。
A supplementary explanation of the solidified structure and segregation will be given.
As the solidification progresses, a concentrated liquid layer of solute elements such as C, Mn, P, and S is formed on the front surface. When the layer progresses in the form of columnar crystals, it is taken up between the dendritic solidification branches and distributed in a certain ratio with the inside of the dendrites. That is, microsegregation is formed. Columnar crystals are semi-macro-homogeneous, and impure elements are often in solid solution. Since it is not a precipitated phase, the segregation is not harmful. After the transition from columnar crystals to equiaxed crystals, the equiaxed nuclei grow separately in the liquid phase, and in the region around the center, the accumulation and flow of concentrated layers surrounding the equiaxed crystals occur in parallel with the formation of the porous structure. Deadlocks get involved and form semi-macro segregation.
FIG. 3 shows the solidification structure of the high carbon steel billet. As shown in the left figure, there is no precipitation of non-metallic phase at the columnar grain boundaries, and there is precipitation of ferrite. On the other hand, a nonmetallic phase of phosphide, sulfide, carbide or a solid solution thereof is precipitated at the equiaxed grain boundary located around the center shown in the right figure. The segregation rate and size of the phase overwhelm microsegregation. The phase itself can be detrimental to certain mechanical properties or the phase population can be detrimental as central segregation.

等軸晶を避ける第2の理由は、本発明ではP含有量が通常水準より相当増加し、その結果偏析傾向とその有害度が一層強まるので等軸晶間に発生するセミマクロ偏析は極力避ける必要が生ずるからである。 The second reason for avoiding equiaxed crystals is that in the present invention, the P content is considerably increased from the normal level, and as a result, the segregation tendency and the degree of harm are further increased, so it is necessary to avoid semi-macro segregation occurring between equiaxed crystals as much as possible. This is because.

本発明ではPは非金属の析出相として現れずに固溶しており、且つ通常より含有量が増加するので合金元素としての作用を発現する。含P鋼のように鋼を硬化、脆化、切削性向上、耐蝕性向上、耐摩性向上、焼戻し脆化等の傾向が強められる。 In the present invention, P does not appear as a non-metallic precipitation phase but is dissolved, and the content increases from the usual level, so that it acts as an alloy element. Like P-containing steel, the tendency of hardening, embrittlement, machinability improvement, corrosion resistance improvement, wear resistance improvement, temper embrittlement, etc. is strengthened.

Mnの還元回収の経済性について検討する。
還元剤としてSi、Alと炭材が使用される。Mnの還元過程で酸化鉄、酸化燐も還元され還元剤が消費される。低級酸化物の濃度は約20〜30%と既述したが、該酸化物中のMnOは30〜40%と見なされる。概算としてMn1当量に対し3当量の還元剤が必要になる。
(1)式に示すように本来Mn1kgの還元にSiは28/110×1=0.25kgでよい。合金鉄価格はSiはMnより多少安い。従って操業上3当量を消費しても充分引き合う。補足として下記反応は発熱反応であるから電力使用量に問題は生じない。
2MnO+Si=2Mn+SiO −−−(1)
原子量 28 110
低級酸化物濃度について補足すると、原料及び吹錬に起因するFeOの発生量は相当多いが、吹錬時の熱効率向上のためスラグを発泡させるよう炭材も吹き込まれる。これが意外にもFeOを還元しており、上記濃度範囲で安定操業になっている。
Consider the economics of Mn reduction recovery.
Si, Al and carbon materials are used as the reducing agent. During the reduction of Mn, iron oxide and phosphorus oxide are also reduced and the reducing agent is consumed. Although the concentration of the lower oxide has already been described as about 20 to 30%, MnO in the oxide is considered to be 30 to 40%. As a rough estimate, 3 equivalents of reducing agent are required for 1 equivalent of Mn.
As shown in the formula (1), Si may be 28/110 × 1 = 0.25 kg for the reduction of 1 kg of Mn. The price of alloy iron is slightly lower than that of Mn. Therefore, even if 3 equivalents are consumed in the operation, it is sufficiently attracted. As a supplement, since the following reaction is an exothermic reaction, there is no problem in power consumption.
2MnO + Si = 2Mn + SiO 2 --- (1)
Atomic weight 28 110
Complementing the lower oxide concentration, the amount of FeO generated due to the raw materials and blowing is considerably large, but a carbonaceous material is also blown to foam slag in order to improve the thermal efficiency during blowing. This unexpectedly reduces FeO, and is stable in the above concentration range.

還元剤としてコスト有利な炭材の反応分を増加させると(2)、(3)式に示されるようにSiの消費は削減される。アルミドロスの併用は更にコスト有利になる。
MnO+C=Mn+CO −−−(2)
MnO+CO=Mn+CO −−−(3)
低級酸化物を多量に含有するスラグに炭材を添加して減圧バブリングするとCO発泡反応が促進され該酸化物の還元に作用する。
又伝統的方法であるアーク加熱により還元能を持つ塩基性スラグと炭材を反応させてカーバイド含有スラグに誘導する方法も有効である。第3発明における還元精錬は本方法を踏襲している。本方法は通称LF法と称され、レードル上方をカバーしてアーク加熱しつつ塩基性スラグの炭材を添加して還元精錬する。当該方法においてもMnの大部分は容易に還元回収でき、しかも炭材分の反応分が増加して好ましいが、反応速度が遅いと言う難点がある。
When the reaction amount of the carbonaceous material that is cost-effective as a reducing agent is increased, the consumption of Si is reduced as shown in equations (2) and (3). The combination of alumidoros is further cost-effective.
MnO + C = Mn + CO --- (2)
MnO + CO = Mn + CO 2- (3)
When a carbon material is added to a slag containing a large amount of a lower oxide and bubbling under reduced pressure, the CO foaming reaction is promoted and acts to reduce the oxide.
Another effective method is to react a basic slag having a reducing ability with a carbonaceous material by arc heating to induce a carbide-containing slag. Reduction refining in the third invention follows this method. This method is commonly referred to as the LF method, and the refining is performed by adding a basic slag carbon material while covering the upper part of the ladle and heating the arc. Even in this method, most of Mn can be reduced and recovered easily, and the reaction amount of the carbonaceous material is preferably increased, but there is a problem that the reaction rate is slow.

例1: 第2発明の実証試験を行った。30トン電気炉を使用し、原料として全量鉄屑を溶解し、0.8%Cの高炭素鋼の溶製を行った。酸化精錬後炉内スラグの大半を排出、一部を残存させた。残存量を2水準とし、一方は従来作業条件、他方は目分量で従来に2倍とした。炉内還元精錬としてアーク加熱しつつ新たに石灰を約300kg投入して低級酸化物を希釈し、還元用炭材を投入したのちレードルに出鋼した。出鋼時にはフェロシリコンを5〜10kg通常より増加させてレードルに投入した。出鋼直後のスラグ組成は従来の通常操業では低級酸化物濃度は平均3%、試験では7〜11%の範囲になった。次ぎに該レードルに上下の気密カバーを取付、水封ポンプにより約0.1気圧に減圧・維持し、流量160Nリッター/分のArガスを約6分吹き込んでガスバブリングし、還元・脱酸・脱硫・脱非金属介在物処理を進めた。精錬終了後のスラグ組成は、10チャージのテストで低級酸化物濃度はすべて1.0%以下に還元されていた。当該レードル精錬方法が低級酸化物の還元に極めて有効であることが解る。
溶鋼中のP濃度は通常0.010から0.013%の増加に対して0.010から0.017%に増加した。溶鋼中のMn濃度は0.04%の増加になった。
Example 1: The verification test of the second invention was conducted. Using a 30-ton electric furnace, the entire amount of iron scrap was melted as a raw material, and 0.8% C high carbon steel was melted. After oxidative refining, most of the slag in the furnace was discharged and part of it remained. The remaining amount was set at two levels, one was the conventional working condition and the other was the amount of the standard, which was doubled. As furnace reductive refining, about 300 kg of lime was newly added with arc heating to dilute the lower oxides, and after the reduction carbon material was added, the steel was put into a ladle. At the time of steel production, the ferrosilicon was increased from 5 to 10 kg from the usual amount and charged into the ladle. The slag composition immediately after the steel was found to have an average lower oxide concentration of 3% in the conventional normal operation and 7 to 11% in the test. Next, the upper and lower airtight covers are attached to the ladle, the pressure is reduced and maintained at about 0.1 atm by a water seal pump, Ar gas is blown in for about 6 minutes at a flow rate of 160 N liters / minute, and gas reduction is performed. We proceeded with desulfurization and non-metal inclusion treatment. In the slag composition after refining, the lower oxide concentration was all reduced to 1.0% or less in the 10 charge test. It can be seen that the ladle refining method is extremely effective in reducing lower oxides.
The P concentration in the molten steel usually increased from 0.010 to 0.017% compared to 0.010 to 0.013%. The Mn concentration in the molten steel increased by 0.04%.

例2: ばね用Si−Cr鋼を対象に同様にCr酸化物の還元試験を行った。従来同様の作業において出鋼前に炉内に紛状のCr鉱石(Cr分33%)を0.5%Cr鋼に相当する量450kgだけ炉内に装入(推定低級酸化物濃度は約50%)し、出鋼時には中和用の石灰と、該鉱石中のCrの化学当量分のSiをフェロシリコンの形でレードルに投入した。減圧ガスバブリングによる還元精錬終了後、スラグ中の低級酸化物濃度(FeO+MnO+Cr)濃度は1.5%に還元されていた。当該レードル精錬方法は低級酸化物の初期濃度が大きくても充分還元されることが解った。 Example 2: The reduction test of Cr oxide was similarly conducted for Si-Cr steel for springs. In the same operation as before, a powdery Cr ore (33% Cr content) was charged into the furnace in an amount of 450 kg corresponding to 0.5% Cr steel before the steel was released (the estimated lower oxide concentration was about 50). At the time of steel production, lime for neutralization and Si equivalent to the chemical equivalent of Cr in the ore were charged into the ladle in the form of ferrosilicon. After the reduction refining by reduced pressure gas bubbling, the concentration of the lower oxide (FeO + MnO + Cr 2 O 3 ) in the slag was reduced to 1.5%. The ladle refining method was found to be sufficiently reduced even when the initial concentration of the lower oxide was large.

例3: 例1の実験と同様に、酸化精錬後のスラグを目分量で約半分を炉外へ排出、半分を残留させ石灰を約300kg投入して低級酸化物を希釈し、還元用炭材を投入したのちレードルに出鋼した。同様の還元、脱酸、脱硫処理を行った。還元前Pは0.010%、還元後は0.025%を越える場合があり、JIS硬鋼線材の規格に問題が生じた。Mnの回収は0.10〜0.15%の効果が得られた。復リンを無視するなら0.2〜0.3%Mnの回収は可能との見通しを得た。 Example 3: Similar to the experiment of Example 1, about half of the slag after oxidative refining is discharged outside the furnace, half is left and about 300 kg of lime is added to dilute the lower oxide, reducing carbon material Was put on the ladle. The same reduction, deoxidation, and desulfurization processes were performed. In some cases, P before reduction exceeds 0.010% and after reduction may exceed 0.025%, which causes a problem in the standard of JIS hard steel wire rod. The recovery of Mn has an effect of 0.10 to 0.15%. It was expected that recovery of 0.2-0.3% Mn would be possible if rebound was ignored.

本発明によると、鉄屑を主原料とする電炉製鋼法において鉄屑が含有していたMnは一度は酸化除去されるがレードルにおける還元精錬によりその一部が製品溶鋼中に回収され、合金鉄使用量が節減される。他方で不純物Pも還元回帰し通常の規制値を越える場合も生ずる。
以上は現行のプロセス・設備・作業を部分修正して容易に実施することができる。Pの増加した溶鋼に対しては、中心偏析が発生せず、且つ等軸晶間のセミマクロ偏析も発生させない連続鋳造方法(中空鋳片の圧接による中実化)を採用して鋼片を製造することによりPの有害性を解消ないし抑制することができる。その結果、1)Mn合金鉄の使用量が削減され、2)スラグ量が消費及び廃棄の両面で削減され、3)スラグ量減少による省エネルギーが得られ、4)且つPの合金化作用を誘導・活用することが可能になる。
According to the present invention, Mn contained in iron scrap in the electric furnace steelmaking method using iron scrap as a main raw material is once oxidized and removed, but part of it is recovered in the product molten steel by reduction refining in the ladle, and the alloy iron Usage is saved. On the other hand, the impurity P may also be reduced and returned to exceed the normal regulation value.
The above can be easily implemented by partially modifying the current processes, equipment, and operations. For molten steel with increased P, steel slabs are manufactured by adopting a continuous casting method (solidification by pressure welding of hollow cast slabs) that does not generate center segregation and does not generate semi-macro segregation between equiaxed crystals. By doing so, the harmfulness of P can be eliminated or suppressed. As a result, 1) the amount of Mn alloy iron used is reduced, 2) the amount of slag is reduced in terms of both consumption and disposal, 3) energy is saved by reducing the amount of slag, and 4) the alloying action of P is induced.・ It can be used.

第2発明を実施する設備例の概略横断面図である。It is a general | schematic cross-sectional view of the example of an installation which implements 2nd invention. 第4発明を実施する設備例の要所の概略横断面図である。It is a general | schematic cross-sectional view of the principal part of the example of an installation which implements 4th invention. 凝固組織と不純物析出相を示す組織写真である。It is a structure | tissue photograph which shows a solidification structure | tissue and an impurity precipitation phase.

符号の説明Explanation of symbols

1:鉄屑 2:溶解炉 3:アーク 4:酸素ランス 5:スラグ 6:溶鋼 7:レードル 8:下部気密カバー 9:ホッパー 10:排気装置 11:上部気密カバー 12:プラグ 21:溶鋼 22:タンディシュ 23:鋳型 24:鋳片 25:スプレイ冷却装置 26:中空鋳片 27:伸直ロール 28:圧接圧延機 29:中実鋳片





1: Iron scrap 2: Melting furnace 3: Arc 4: Oxygen lance 5: Slag 6: Molten steel 7: Ladle 8: Lower airtight cover 9: Hopper 10: Exhaust device 11: Upper airtight cover 12: Plug 21: Molten steel 22: Tundish 23: Mold 24: Cast slab 25: Spray cooling device 26: Hollow cast slab 27: Straight roll 28: Press-welding mill 29: Solid slab





Claims (4)

鉄屑を主原料としアーク加熱溶解炉によって該原料を熔解・精錬し、所定温度、所定成分の溶鋼を製造する電気炉製鋼法において、溶解中及び溶解後に生成し、溶鋼上に浮遊している酸化性スラグの過半を炉内に残留させたまま酸化精錬し、該精錬後溶鋼と該スラグを共にレードルに出鋼し、レードルにおいて還元精錬して該スラグ中のMn酸化物をMnとして溶鋼中に回収することを特徴とする溶鋼の精錬方法。 In an electric furnace steelmaking method in which iron scrap is used as the main raw material and the raw material is melted and refined by an arc heating melting furnace to produce molten steel with a predetermined temperature and predetermined components, it is generated during and after melting and floats on the molten steel Oxidative smelting with the majority of the oxidizing slag remaining in the furnace, after the smelting, the molten steel and the slag are both put into a ladle and reduced and refined in the ladle to convert the Mn oxide in the slag into Mn. A method for refining molten steel, characterized by being recovered. 還元精錬の方法が、出鋼時に還元剤としてSi含有材、Al含有材及び炭材の1種以上をレードルに投入し、該還元剤の投入量をスラグ中のFeO、MnO、Pの化学当量の和の0.8〜1.6倍とし、その後、該スラグで覆われた溶鋼中に該レードル底面より精錬用ガスを5〜20Nリットル/分/溶鋼トンの割合で吹き込んでガスバブリングしつつ溶鋼上方の雰囲気圧を6〜40kPaに減圧・維持することを特徴とする請求項1に記載の溶鋼の精錬方法。 In the refining method, at least one of a Si-containing material, an Al-containing material, and a carbonaceous material is introduced into the ladle as a reducing agent at the time of steel output, and the amount of the reducing agent added is FeO, MnO, P 2 O 5 in the slag. The refining gas was blown into the molten steel covered with the slag at a rate of 5 to 20 N liters / minute / ton of molten steel into the molten steel covered with the slag. The method for refining molten steel according to claim 1, wherein the atmospheric pressure above the molten steel is reduced and maintained at 6 to 40 kPa while bubbling. 還元精錬の方法が、出鋼時に還元剤としてSi含有材、Al含有材及び炭材の1種以上をレードルに投入し、該還元剤の投入量をスラグ中のFeO、MnO、Pの化学当量の和の0.8〜1.2倍とし、その後、アーク加熱用電極を保持したカバーにより該レードルの上方を覆い、該スラグで覆われた溶鋼中に該レードル底面より精錬用ガスを吹き込んで撹拌し、溶鋼上方より炭材投入とアーク加熱によりカーバイド・スラグを生成しつつ還元することを特徴とする請求項1に記載の溶鋼の精錬方法。 In the refining method, at least one of a Si-containing material, an Al-containing material, and a carbonaceous material is introduced into the ladle as a reducing agent at the time of steel output, and the amount of the reducing agent added is FeO, MnO, P 2 O 5 in the slag. 0.8 to 1.2 times the sum of the chemical equivalents, and then the upper part of the ladle is covered with a cover holding an electrode for arc heating, and the gas for refining from the bottom of the ladle into the molten steel covered with the slag 2. The method for refining molten steel according to claim 1, wherein carbon steel slag is reduced while carbon carbide is added and arc heating is performed from above the molten steel. 請求項1又は請求項2又は請求項3の方法によって得られた溶鋼を最終成分調整した後、下記の連続鋳造方法によって鋼片とすることを特徴とする溶鋼の精錬方法。
記: 溶鋼を下方開放の鋳型に垂直で鋳込んで鋳片の外皮を形成し、該鋳型下方から連続的に引抜かれる該鋳片を中心部が凝固するまでに円弧状に且つ半円を越えさらに鋳込面から大気圧相当静鉄圧高さ(約1.4m)を越えて上方に引き抜くことによって中空鋳片を形成し、次に該鋳片をロールによって圧下して中空内面を互いに圧接して中実鋳片とする連続鋳造方法であって、該方法において鋳込温度を過熱度で20〜50℃と設定することを特徴とする連続鋳造方法。
A method for refining molten steel, comprising adjusting the final components of the molten steel obtained by the method according to claim 1, claim 2, or claim 3, and then making a billet by the following continuous casting method.
Note: Molten steel is cast vertically into a lower open mold to form the outer shell of the slab, and the slab continuously drawn from the lower part of the mold is arcuate and exceeds the semicircle until the center is solidified. Further, a hollow cast slab is formed by pulling upward from the casting surface over a static iron equivalent height of about atmospheric pressure (about 1.4 m), and then the slab is pressed down by a roll so that the hollow inner surfaces are pressed against each other. A continuous casting method for producing a solid slab, wherein the casting temperature is set to 20 to 50 ° C. in terms of superheat.
JP2006166988A 2006-06-16 2006-06-16 Method for refining molten steel Pending JP2007332432A (en)

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Cited By (8)

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KR101175631B1 (en) 2010-04-30 2012-08-21 현대제철 주식회사 System for refining continuous casting materials and method thereof
CN102782163A (en) * 2010-01-28 2012-11-14 株式会社木村铸造所 Method for removing impurities in molten cast iron, and cast iron raw material
JP2015504978A (en) * 2012-01-31 2015-02-16 ヒュンダイ スチール カンパニー Slag reduction method
CN113322364A (en) * 2021-05-20 2021-08-31 莱芜钢铁集团银山型钢有限公司 Low-cost smelting method of ultra-high phosphorus molten iron of steel for polar region
CN114854935A (en) * 2022-05-18 2022-08-05 宝武集团鄂城钢铁有限公司 Deoxidation smelting method for slab Q235 steel and slab Q235 steel
JP7128602B1 (en) 2022-03-11 2022-08-31 山田 榮子 Scrap metal melting method with less industrial waste
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102782163A (en) * 2010-01-28 2012-11-14 株式会社木村铸造所 Method for removing impurities in molten cast iron, and cast iron raw material
KR101175631B1 (en) 2010-04-30 2012-08-21 현대제철 주식회사 System for refining continuous casting materials and method thereof
JP2015504978A (en) * 2012-01-31 2015-02-16 ヒュンダイ スチール カンパニー Slag reduction method
CN113322364A (en) * 2021-05-20 2021-08-31 莱芜钢铁集团银山型钢有限公司 Low-cost smelting method of ultra-high phosphorus molten iron of steel for polar region
JP7128602B1 (en) 2022-03-11 2022-08-31 山田 榮子 Scrap metal melting method with less industrial waste
JP2023132415A (en) * 2022-03-11 2023-09-22 山田 榮子 Scrap iron melting method reduced in industrial waste
CN114854935A (en) * 2022-05-18 2022-08-05 宝武集团鄂城钢铁有限公司 Deoxidation smelting method for slab Q235 steel and slab Q235 steel
CN117840394A (en) * 2024-03-07 2024-04-09 江苏省沙钢钢铁研究院有限公司 High-quality casting blank and continuous casting method thereof
CN117840394B (en) * 2024-03-07 2024-05-03 江苏省沙钢钢铁研究院有限公司 High-quality casting blank and continuous casting method thereof

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