JP2007317808A - Semiconductor device and its manufacturing method - Google Patents
Semiconductor device and its manufacturing method Download PDFInfo
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- JP2007317808A JP2007317808A JP2006144733A JP2006144733A JP2007317808A JP 2007317808 A JP2007317808 A JP 2007317808A JP 2006144733 A JP2006144733 A JP 2006144733A JP 2006144733 A JP2006144733 A JP 2006144733A JP 2007317808 A JP2007317808 A JP 2007317808A
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Abstract
Description
本発明は、半導体素子を回路基板上に搭載して金属細線で電気的に接続した半導体装置およびその製造方法に関するものである。 The present invention relates to a semiconductor device in which a semiconductor element is mounted on a circuit board and electrically connected with a thin metal wire, and a method for manufacturing the same.
半導体素子を回路基板上に搭載して金属細線で電気的に接続した半導体装置として、たとえばBGA(ボール・グリッド・アレイ)型半導体装置がある。
図6に従来の一般的なBGA型半導体装置の概略構成を示す。回路基板1は、ポリイミド樹脂等からなる有機基板、或いは窒化アルミニウム(AlN)等からなるセラミック基板などを基材2とし、銅(Cu)等の金属により電極3を表面に形成するとともに裏面電極(図示せず)を形成し、表裏の電極間を接続する基板内金属配線(図示せず)を形成している。
As a semiconductor device in which a semiconductor element is mounted on a circuit board and electrically connected with a thin metal wire, for example, there is a BGA (ball grid array) type semiconductor device.
FIG. 6 shows a schematic configuration of a conventional general BGA type semiconductor device. The circuit board 1 includes an organic substrate made of polyimide resin or the like, or a ceramic substrate made of aluminum nitride (AlN) or the like as a
半導体素子4は回路基板1の表面の所定位置に接着剤5により接着しており、半導体素子4の電極6と回路基板1上の電極3とを金(Au)などの金属細線7により電気的に接続し、半導体素子4及び金属細線7を外部から保護するためにエポキシ樹脂等からなる封止樹脂8により回路基板1の表面を被覆している。また回路基板1の裏面電極上に外部基板との接続を行うための半田ボール等の突起電極9を形成している。
The
なおこの半導体装置では、半導体素子4の電極6の数が多いため、回路基板1上に形成する電極3を基板中央部から基板外周部に向かって複数列配列しており、半導体素子4上の電極6と回路基板1上の電極3とを接続する金属細線7は互いに接触しないようにそれぞれのループ高さを変えている(特許文献1)。
しかしながら、拡散プロセスの微細化並びに半導体素子4の高機能化に伴って、半導体素子4上の電極6の数が飛躍的に増加してきているため、回路基板1上での電極3の配置が困難になり、回路基板1のサイズを大きくせざるをえず、半導体装置のサイズが大きくなるという問題がある。
However, since the number of
回路基板1のサイズの拡大を抑えつつ多数の電極3を配置しようとすると、電極3,3間の距離が近くなるだけでなく、上述したように金属細線7のループ高さを変えても高低差が小さくなり、金属細線7どうしが接触する恐れがある。電極3,3間の距離を確保するためには電極3幅を小さくすることが考えられるが、金属細線7との接合性が低下する懸念がある。
If an attempt is made to arrange a large number of
本発明は、上記問題に鑑み、半導体素子上の電極数に対応する電極数を回路基板に確保しながらも小型化された半導体装置およびその製造方法を提供することを目的とするものである。 In view of the above problems, an object of the present invention is to provide a semiconductor device that is reduced in size while ensuring the number of electrodes corresponding to the number of electrodes on a semiconductor element on a circuit board, and a manufacturing method thereof.
上記課題を解決するために、本発明の半導体装置は、半導体素子と、前記半導体素子を搭載した回路基板と、前記半導体素子の上面に形成された複数の電極と前記半導体素子の複数の電極に対応して前記回路基板の素子搭載部の周囲に形成された複数の電極とを電気的に接続した金属細線とを有した半導体装置において、前記回路基板の複数の電極上に、前記素子搭載部の中央から外周に向かう方向に沿って次第に高くなるように導電性突起物が形成されていることを特徴とする。 In order to solve the above problems, a semiconductor device of the present invention includes a semiconductor element, a circuit board on which the semiconductor element is mounted, a plurality of electrodes formed on an upper surface of the semiconductor element, and a plurality of electrodes of the semiconductor element. Correspondingly, in a semiconductor device having a thin metal wire electrically connected to a plurality of electrodes formed around an element mounting portion of the circuit board, the element mounting portion is disposed on the plurality of electrodes of the circuit board. Conductive protrusions are formed so as to gradually increase along the direction from the center to the outer periphery.
導電性突起物はさらに、回路基板の端辺の中央から両端のそれぞれに向かう方向に沿って次第に高くなるように形成されていることを特徴とする。また導電性突起物は、素子搭載部の中央から外周に向かう方向に沿って高くなる段差形状を有していることを特徴とする。 The conductive protrusion is further characterized by being formed so as to gradually become higher along the direction from the center of the edge of the circuit board toward each of both ends. Further, the conductive protrusion has a step shape that increases in a direction from the center of the element mounting portion toward the outer periphery.
本発明の半導体装置の製造方法は、半導体素子を回路基板上に搭載する工程と、前記半導体素子の上面に形成された複数の電極と前記半導体素子の複数の電極に対応して前記回路基板の素子搭載部の周囲に形成された複数の電極とをそれぞれ金属細線で電気的に接続する工程とを有して、上記の半導体装置を製造する際に、前記回路基板の複数の電極のそれぞれに金属細線を接続するに先立って、前記複数の電極上に所定の方向に沿って次第に高くなるように導電性突起物を形成し、この導電性突起物に対して金属細線を接続することを特徴とする。 The method of manufacturing a semiconductor device according to the present invention includes a step of mounting a semiconductor element on a circuit board, a plurality of electrodes formed on an upper surface of the semiconductor element, and a plurality of electrodes of the semiconductor element corresponding to the plurality of electrodes of the semiconductor element. Electrically connecting a plurality of electrodes formed around the element mounting portion with thin metal wires, respectively, and when manufacturing the semiconductor device, each of the plurality of electrodes on the circuit board Prior to connecting the thin metal wires, conductive protrusions are formed on the plurality of electrodes so as to gradually increase along a predetermined direction, and the thin metal wires are connected to the conductive protrusions. And
導電性突起物は、ワイヤボンド法を利用して金属ボールを所望高さまで積み重ねることにより形成することができる。
また導電性突起物は、めっき工法によって形成することができる。めっき工法によって導電性突起物を形成する際には、回路基板上に電極とその周囲を囲む前記電極よりも厚いソルダーレジストとを形成し、前記電極とその所定方向に隣接したソルダーレジストの一部とをマスク開口より露出させてめっきを施すことにより、前記電極上とソルダーレジスト上とにわたる段差形状の導電性突起物を形成するのが都合よい。
The conductive protrusions can be formed by stacking metal balls to a desired height using a wire bond method.
In addition, the conductive protrusion can be formed by a plating method. When forming conductive protrusions by a plating method, an electrode and a solder resist thicker than the electrode surrounding the electrode are formed on a circuit board, and a part of the solder resist adjacent to the electrode and its predetermined direction is formed. It is convenient to form a stepped conductive protrusion extending over the electrode and the solder resist by performing plating by exposing and from the mask opening.
本発明によれば、導電性突起物の存在により電極面に高低差が生じ、各電極に接続する金属細線の高低差が拡大するので、金属細線どうしが接触する恐れは低減され、信頼性を高めることができる。 According to the present invention, the height difference occurs on the electrode surface due to the presence of the conductive protrusions, and the height difference of the fine metal wires connected to each electrode increases. Therefore, the risk of contact between the fine metal wires is reduced, and reliability is improved. Can be increased.
したがって、電極間の距離を小さくしても、各電極に接続する金属細線の高低差を確保することが可能となり、金属細線どうしが接触する恐れは小さく、金属細線と導電性突起物との接合面積を確保することで、半導体装置の安定した生産が可能となる。 Therefore, even if the distance between the electrodes is reduced, it is possible to ensure a difference in height of the fine metal wires connected to each electrode, and there is little risk of contact between the fine metal wires, and the joining of the fine metal wires and the conductive protrusions By securing the area, the semiconductor device can be stably produced.
このことにより、回路基板上の電極数を減らすことなく電極領域を小さくして、したがって回路基板全体のサイズを小さくして、半導体装置を小型化することが可能となる。あるいは、回路基板上の電極数を多くしながらも電極領域を増やすことなく、したがって回路基板全体のサイズを変えることなく、電極数がより多い高機能の半導体素子を搭載することが可能になる。 As a result, it is possible to reduce the size of the semiconductor device by reducing the electrode area without reducing the number of electrodes on the circuit board and thus reducing the size of the entire circuit board. Alternatively, it is possible to mount a high-performance semiconductor element having a larger number of electrodes without increasing the number of electrodes on the circuit board and increasing the number of electrodes without changing the size of the entire circuit board.
以下、本発明の実施の形態を図面に基づいて説明する。
図1(a)は本発明の実施形態1の半導体装置の概略構成を示す平面模式図、図1(b)は同半導体装置の図1(a)におけるA−A’断面図である。この半導体装置はBGA型半導体装置であって、先に図6を用いて説明した従来のものと同様の部材に図6と同じ符号を付して説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1A is a schematic plan view showing a schematic configuration of a semiconductor device according to Embodiment 1 of the present invention, and FIG. 1B is a cross-sectional view taken along the line AA ′ in FIG. This semiconductor device is a BGA type semiconductor device, and the same members as those of the conventional device described above with reference to FIG.
回路基板1は、エポキシ樹脂、ポリイミド樹脂等からなる有機基板或いは窒化アルミニウム(AlN)等からなるセラミック基板などを基材2とし、銅(Cu)等の金属により電極3を表面に形成するとともに裏面電極(図示せず)を形成し、表裏の電極間を接続する基板内金属配線(図示せず)を形成している。
The circuit board 1 includes an organic substrate made of epoxy resin, polyimide resin, or the like, or a ceramic substrate made of aluminum nitride (AlN) or the like as a
半導体素子4は上面周縁部に電極6を配列したもので、回路基板1の表面の中央の所定位置(以下、素子搭載部1aという)に接着剤5により接着しており、半導体素子4の電極6と回路基板1上の電極3とを金(Au)などの金属細線7により電気的に接続し、半導体素子4及び金属細線7を外部から保護するためにエポキシ樹脂等からなる封止樹脂8により回路基板1の表面を被覆している。また回路基板1の裏面電極上に外部基板との接続を行うための半田ボール等の突起電極9を形成している。
The
回路基板1および半導体素子4は矩形であり、半導体素子4の電極6の数が多いため、回路基板1上に形成する電極3を素子搭載部1aの中央から基板外周部に向かって複数列配列しており、半導体素子4上の電極6と回路基板1上の電極3とを接続する金属細線7は互いに接触しないようにそれぞれのループ高さを変えている。
Since the circuit board 1 and the
この実施形態1の半導体装置が従来のものと相違するのは、回路基板1の複数の電極3上に、素子搭載部1aの中央から外周に向かう方向に沿って次第に高い導電性突起物10を形成している点である(電極3,導電性突起物10に中央寄りから順に符号にa,b,c・・を加えて示す)。つまり、最も中央寄りの電極3aには加工は施さず、それより外周側の電極3b上に導電性突起物10bを形成し、さらに外周側の電極3c上により高い導電性突起物10cを形成している。
The semiconductor device of the first embodiment is different from the conventional one in that gradually higher
このことにより、先の図6と比較すると明らかなように、電極3の配置は従来と同じであっても、導電性突起物10b,10cの存在により電極面に高低差が生じ、各電極3に接続する金属細線7の高低差が従来よりも拡大する。
Thus, as is clear from the comparison with FIG. 6 described above, even if the arrangement of the
したがって、電極3の配置が従来と同じであれば、金属細線7どうしが接触する恐れは確実に低減され、信頼性を高めることができる。
よって、電極3,3間の距離を小さくしても、各電極3に接続する金属細線7の高低差を確保することが可能なので、金属細線7どうしが接触する恐れは小さく、金属細線7と導電性突起物8との接合面積を確保することで、半導体装置の安定した生産が可能となる。
Therefore, if the arrangement of the
Therefore, even if the distance between the
その結果、回路基板1上の電極数を減らすことなく電極領域を小さくして、したがって回路基板1全体のサイズを小さくして、半導体装置を小型化することが可能となる。
あるいは、回路基板1上の電極数を多くしながらも電極領域を増やすことなく、したがって回路基板1全体のサイズを変えることなく、電極数がより多い高機能の半導体素子4を搭載することが可能になる。
As a result, it is possible to reduce the size of the semiconductor device by reducing the electrode area without reducing the number of electrodes on the circuit board 1 and thus reducing the overall size of the circuit board 1.
Alternatively, it is possible to mount a highly
図2(a)は本発明の実施形態2の半導体装置の概略構成を示す平面模式図、図2(b)は同半導体装置の図2(a)におけるB−B’断面図である。
この半導体装置では、回路基板1上にその端辺に沿う方向(たとえばB−B’方向)に配列された複数の電極3上に、前記端辺の中央部から両端部に向かう方向に沿って次第に高い導電性突起物10を形成している(電極3,導電性突起物10に中央寄りから順に符号にa1,b1,c1・・を加えて示す)。つまり、最も中央寄りの電極3a1にはごく低い導電性突起物10a1を形成し、それより端部側の電極3b1上に導電性突起物10b1を形成し、さらに端部側の電極3c1上により高い導電性突起物10c1を形成し、さらに端部側の電極3d1上により高い導電性突起物10d1を形成している。
2A is a schematic plan view showing a schematic configuration of the semiconductor device according to the second embodiment of the present invention, and FIG. 2B is a cross-sectional view taken along the line BB ′ in FIG. 2A of the semiconductor device.
In this semiconductor device, on the plurality of
この構造でも、導電性突起物10a1,10b1,10c1,10d1の存在により電極面に高低差が生じるので、金属細線7の長さが長くなっている場合でも、したがって金属細線7が垂れる恐れがある場合も、各電極3に接続する金属細線7の高低差が従来よりも拡大し、金属細線7どうしが接触する恐れが小さくなる。このことによって得られる効果は実施形態1と同様である。実施形態1の電極構造と実施形態2の電極構造とを組み合わせてもよい。
Even in this structure, since there is a difference in height on the electrode surface due to the presence of the conductive protrusions 10a1, 10b1, 10c1, and 10d1, even when the length of the
図3(a)は本発明の実施形態3の半導体装置の概略構成を示す平面模式図、図3(b)は同半導体装置の図3(a)におけるA−A’断面図である。
この半導体装置は、実施形態1の半導体装置と同様に、回路基板1の複数の電極3上に、素子搭載部1aの中央から外周に向かう方向に沿って次第に高い導電性突起物10を形成している。つまり最も中央寄りの電極3aには加工は施さず、それより外周側の電極3b上に導電性突起物10bを形成し、さらに外周側の電極3c上により高い導電性突起物10cを形成している。その内、導電性突起物10cは、素子搭載部の中央から外周に向かう方向に沿って高くなる段差形状に形成している。
FIG. 3A is a schematic plan view showing a schematic configuration of a semiconductor device according to
In the same manner as the semiconductor device of the first embodiment, this semiconductor device has progressively higher
このような段差形状であれば、図3(c)に示すように、金属細線7を接続するためのキャピラリ11を移動可能とするための領域を縮小することが可能となり、回路基板1上の電極領域をより小さくすることが可能となる。よって半導体装置をより小型化することが可能となる。
With such a step shape, as shown in FIG. 3C, it is possible to reduce the area for allowing the capillary 11 for connecting the
上記の各半導体装置の製造方法を図4を参照しながら説明する。
図4(a)に示すように、フレーム内に形成された複数区画の回路基板1のそれぞれについて、その素子搭載部(1a)に半導体素子4を接着剤5により接着する。
A method for manufacturing each of the semiconductor devices will be described with reference to FIG.
As shown in FIG. 4 (a), the
図4(b)に示すように、回路基板1の電極3上に導電性突起物8を形成する。このためには、従来より電極3上に金属細線7を接続するために使用されているワイヤボンド法(図3c参照)を利用し、キャピラリに挿通した金属細線の先端部を溶融させてボール状として電極3上に圧接し、その状態で金属細線を引きちぎることにより、電極3上にボール状物(バンプ)を残す。導電性突起物8をより高くするためにはバンプを積み重ねる。
As shown in FIG. 4B,
図4(c)に示すように、半導体素子4の電極6と回路基板1上の電極3とを金(Au)などの金属細線7により電気的に接続する。この際には、金属細線7どうしの接触を防止するため、基板外周部分の電極3に接続する金属細線7のループ高さを高くする。
As shown in FIG. 4C, the
図4(d)に示すように、半導体素子4及び金属細線7を外部から保護するために、封止樹脂8により複数区画の回路基板1の表面を一括して被覆して封止する。このための封止工法としては、例えば金型を用いたトランスファー成型方法や液状樹脂を用いた印刷工法等を実施することができる。
As shown in FIG. 4D, in order to protect the
図4(e)に示すように、樹脂封止体12の回路基板1の裏面電極上に半田ボール等の外部接続用突起電極9を形成する。この形成方法としては、例えば裏面電極上に半田ボールを搭載するか、或いは半田ペーストを印刷した後、リフロー等の温度を加えることで電極材料に溶着させる。
As shown in FIG. 4E, external
図4(f)に示すように、樹脂封止体12を1区画の回路基板1ごとに分割することで個片の半導体装置を形成する。分割方法には、例えばダイシングブレードを使用する方法や、金型による打ち抜き方法がある。
As shown in FIG. 4F, the
なお、導電性突起物10を形成するためには、上述したようにワイヤボンド法を利用できるほか、回路基板1上にあらかじめAuめっきやはんだめっき等を施すめっき工法を利用することも可能である。
In order to form the
図3に示した段差形状の導電性突起物10をめっき工法で形成するためには、たとえば、図5(a),(b)に示すように、回路基板1の基材2上に円形等の電極3およびその周囲を囲む前記電極3の電極面よりも厚いソルダーレジスト13を形成し、図5(c)に示すように、電極3とその所定方向における隣接部分のソルダーレジスト13とが露出する開口14aを持ったマスク14をレジストなどを用いて形成し、図5(d),(e)に示すように、マスク14を介してめっきを施すことにより、電極3上とソルダーレジスト13上とにわたる段差形状の導電性突起物10を形成する。
In order to form the step-shaped
以上、BGA型半導体装置について説明してきたが、BGA型でないアレイ型半導体装置などにも適用できる。さらには樹脂で直接に封止するタイプでなくとも、たとえば凹状のパッケージ内に半導体素子を封止するタイプの半導体装置にも適用できる。 Although the BGA type semiconductor device has been described above, the present invention can also be applied to an array type semiconductor device that is not a BGA type. Further, even if the type is not directly sealed with a resin, the present invention can be applied to a semiconductor device in which a semiconductor element is sealed in a concave package, for example.
本発明は、電極数の多い半導体素子を搭載しながらも小型の半導体装置を安定に製造するのに有用である。 The present invention is useful for stably manufacturing a small semiconductor device while mounting a semiconductor element having a large number of electrodes.
1 回路基板
2 基材
3 電極
4 半導体素子
6 電極
7 金属細線
10 導電性突起物
13 ソルダーレジスト
14 マスク
DESCRIPTION OF SYMBOLS 1
10 Conductive protrusion
13 Solder resist
14 Mask
Claims (7)
前記回路基板の複数の電極のそれぞれに金属細線を接続するに先立って、前記複数の電極上に所定の方向に沿って次第に高くなるように導電性突起物を形成し、この導電性突起物に対して金属細線を接続する半導体装置の製造方法。 A step of mounting a semiconductor element on a circuit board; a plurality of electrodes formed on an upper surface of the semiconductor element; and a plurality of electrodes formed around the element mounting portion of the circuit board corresponding to the plurality of electrodes of the semiconductor element A step of electrically connecting each of the electrodes with a thin metal wire,
Prior to connecting a thin metal wire to each of the plurality of electrodes of the circuit board, a conductive protrusion is formed on the plurality of electrodes so as to gradually increase along a predetermined direction, and the conductive protrusion is formed on the conductive protrusion. A method of manufacturing a semiconductor device in which a thin metal wire is connected to the semiconductor device.
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