JP2007311588A - Method for manufacturing light emitting device - Google Patents

Method for manufacturing light emitting device Download PDF

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JP2007311588A
JP2007311588A JP2006139739A JP2006139739A JP2007311588A JP 2007311588 A JP2007311588 A JP 2007311588A JP 2006139739 A JP2006139739 A JP 2006139739A JP 2006139739 A JP2006139739 A JP 2006139739A JP 2007311588 A JP2007311588 A JP 2007311588A
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light emitting
substrate
emitting device
emitting element
semiconductor light
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Hideyuki Nagai
秀幸 長井
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Nichia Chemical Industries Ltd
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Nichia Chemical Industries Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/42Wire connectors; Manufacturing methods related thereto
    • H01L24/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L24/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/48463Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
    • H01L2224/48465Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/00011Not relevant to the scope of the group, the symbol of which is combined with the symbol of this group
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01006Carbon [C]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01047Silver [Ag]

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for obtaining a light emitting device having a predetermined shape with a satisfactory yield without a deformation, a breakage or the like during the manufacturing process. <P>SOLUTION: The method for manufacturing the light emitting device related to this invention comprises a first step of mounting the semiconductor light emitting element on a substrate with a conductive member arranged on its surface, a second step of bonding a sealed form including a transparent resin having an inner wall spaced from the semiconductor light emitting element in the region spaced from the semiconductor light emitting element on the substrate, a third step of injecting the liquid resin in the sealed form and hardening it, and a fourth step of cutting the sealed form and the substrate as they are bonded. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、照明器具、ディスプレイ、液晶ディスプレイのバックライト光源などに利用できる発光装置の製造方法に関する。   The present invention relates to a method for manufacturing a light-emitting device that can be used for a lighting source, a display, a backlight light source of a liquid crystal display, and the like.

プリント基板に半導体発光素子が実装され、半導体発光素子とプリント基板の導電部をワイヤなどで接続させた後、エポキシ樹脂などの透光性樹脂で封止された構造の発光装置が知られている。このような発光装置は、半導体発光素子が載置されたプリント基板を金型にセットして、タブレット上の樹脂を加熱して溶融し、圧力をかけて金型内に注入することで容易に得ることができる(トランスファモールド)。あるいは、プリント基板上に溶融した樹脂を投入し、その上から金型で抑えつけて成形させる方法でも得ることができる(圧縮成形)。印刷塗布によって樹脂を成形させることも可能であるが、金型を使って成形させることで樹脂の形状を例えばレンズ形状にするなど、任意の形状とすることができる。   2. Description of the Related Art A light-emitting device having a structure in which a semiconductor light-emitting element is mounted on a printed board, and the semiconductor light-emitting element and a conductive portion of the printed board are connected with a wire or the like and then sealed with a translucent resin such as an epoxy resin is known. . Such a light emitting device can be easily set by setting a printed circuit board on which a semiconductor light emitting element is placed in a mold, heating and melting the resin on the tablet, and injecting the resin into the mold under pressure. Can be obtained (transfer mold). Alternatively, it can also be obtained by a method in which molten resin is put on a printed circuit board and pressed from above with a mold (compression molding). Although it is possible to form the resin by printing, it can be formed into an arbitrary shape such as a lens shape by forming it using a mold.

トランスファモールドの場合、溶融された樹脂を注入する際に、溶融粘度が高くなることがある。そのため樹脂注入時の条件などによって製品の品質や歩留まりが影響される。これに対し、液状樹脂を用いることで製品の品質や歩留まりの低下を改善できる(例えば、特許文献1)。   In the case of a transfer mold, the melt viscosity may increase when the molten resin is injected. Therefore, the quality and yield of the product are affected by the conditions at the time of resin injection. On the other hand, the use of a liquid resin can improve the quality and yield of the product (for example, Patent Document 1).

特開平9−153646号公報。Japanese Patent Laid-Open No. 9-153646.

しかしながら、上記のような方法では、液体樹脂注入時に、樹脂が漏れないように金型とプリント基板とを密着させる必要があるが、あまり強固に密着させると、樹脂硬化後に金型から取り出しにくい。無理に取り出そうとすると、樹脂やプリント基板を破損する恐れがある。しかし、樹脂硬化後に取り出しやすくするために密着度を低くすると、金型と基板との間に樹脂が漏れ出し、目的の形状の成形ができなくなる。   However, in the method as described above, it is necessary to closely contact the mold and the printed circuit board so that the resin does not leak when the liquid resin is injected. If it is forcibly removed, the resin or the printed circuit board may be damaged. However, if the degree of adhesion is lowered to facilitate removal after the resin is cured, the resin leaks between the mold and the substrate, making it impossible to mold the desired shape.

以上の目的を達成するために本発明に係る発光装置の製造方法は、表面に導電性部材が配された基板上に半導体発光素子を載置する第1の工程、基板上の前記半導体発光素子から離間する領域に、半導体発光素子から離間する内壁を有する透光性樹脂を含む封止型を接合する第2の工程、封止型内に、液状樹脂を注入し、硬化させる第3の工程、封止型と基板とが接合された状態で切断する第4の工程、を具備することを特徴とする。   In order to achieve the above object, a method of manufacturing a light emitting device according to the present invention includes a first step of placing a semiconductor light emitting element on a substrate having a conductive member disposed on the surface, and the semiconductor light emitting element on the substrate. A second step of bonding a sealing mold containing a translucent resin having an inner wall spaced from the semiconductor light emitting element in a region spaced from the semiconductor light emitting element; a third step of injecting a liquid resin into the sealing mold and curing And a fourth step of cutting the sealing mold and the substrate in a joined state.

これにより、液状樹脂を用いても、封止型から漏れ出すことなく、所望の形状とすることができる。また、封止型から取り出す工程が不用となるため、種々の形状の封止部材とすることができる。さらに、封止型から取り出す際の破損や変形もないため歩留まりの低下を防ぎ、効率よく所望の形状の発光装置を得ることができる。   Thereby, even if it uses liquid resin, it can be set as a desired shape, without leaking from a sealing type | mold. Moreover, since the process of taking out from a sealing mold becomes unnecessary, it can be set as the sealing member of various shapes. Furthermore, since there is no breakage or deformation at the time of taking out from the sealing mold, a decrease in yield can be prevented and a light emitting device having a desired shape can be obtained efficiently.

また、本発明の請求項2における発光装置の製造方法は、第3の工程は、液状樹脂中に、半導体発光素子からの光を吸収しその光と異なる波長の光を放出可能な蛍光部材を含有させる工程を含むことを特徴とする。これにより、種々の色調の半導体発光素子とすることができる。   In the light emitting device manufacturing method according to claim 2 of the present invention, in the third step, the fluorescent member capable of absorbing light from the semiconductor light emitting element and emitting light having a wavelength different from the light is contained in the liquid resin. Including a step of containing. Thereby, it can be set as the semiconductor light emitting element of a various color tone.

また、本発明の請求項3における発光装置の製造方法は、第3の工程は、蛍光部材を沈降させた後に硬化させる工程を含むことを特徴とする。これにより、半導体発光素子からの光を効率よく発光部材に照射することができるため、色ムラが少なく均一な発光色を得ることができる。   According to a third aspect of the present invention, there is provided a method for manufacturing a light emitting device, wherein the third step includes a step of curing the fluorescent member after settling. Thereby, since the light from a semiconductor light emitting element can be irradiated to a light emitting member efficiently, a uniform luminescent color with little color unevenness can be obtained.

また、本発明の請求項4における発光装置の製造方法は、第2の工程は、半導体発光素子からの光および/または蛍光部材からの光を反射可能な接合部材を用いることを特徴とする。これにより、封止型の内部で伝播された光が接合部材で吸収されて出力が低下するのを抑制することができる。   In the method for manufacturing a light emitting device according to claim 4 of the present invention, the second step uses a bonding member capable of reflecting light from a semiconductor light emitting element and / or light from a fluorescent member. Thereby, it can suppress that the light propagated inside the sealing type | mold is absorbed by the joining member, and an output falls.

本発明は、工程内において変形や破損などを生じることなく、歩留まりよく所望の形状の発光装置を得ることができる。また、この方法で得られる発光装置を、発光観測方位による色度ずれを抑制し、高輝度な発光装置とすることができる。   According to the present invention, a light-emitting device having a desired shape can be obtained with high yield without causing deformation or breakage in the process. In addition, the light-emitting device obtained by this method can be a high-luminance light-emitting device that suppresses the chromaticity shift due to the light emission observation direction.

本発明を実施するための最良の形態を、以下に図面を参照しながら説明する。ただし、以下に示す形態は、本発明の技術思想を具体化するための発光装置を例示するものであって、本発明は発光装置を以下に限定するものではない。   The best mode for carrying out the present invention will be described below with reference to the drawings. However, the form shown below illustrates the light emitting device for embodying the technical idea of the present invention, and the present invention does not limit the light emitting device to the following.

また、本明細書は特許請求の範囲に示される部材を、実施の形態の部材に特定するものでは決してない。実施の形態に記載されている構成部品の寸法、材質、形状、その相対的配置等は、特に特定的な記載がない限りは、本発明の範囲をそれのみに限定する趣旨ではなく、単なる説明例にすぎない。なお、各図面が示す部材の大きさや位置関係等は、説明を明確にするため誇張していることがある。さらに以下の説明において、同一の名称、符号については同一もしくは同質の部材を示しており、詳細な説明を適宜省略する。さらに、本発明を構成する各要素は、複数の要素を同一の部材で構成して一の部材で複数の要素を兼用する態様としてもよいし、逆に一の部材の機能を複数の部材で分担して実現することもできる。   Further, the present specification by no means specifies the members shown in the claims to the members of the embodiments. The dimensions, materials, shapes, relative arrangements, and the like of the components described in the embodiments are not intended to limit the scope of the present invention only to the description unless otherwise specified. It is just an example. Note that the size, positional relationship, and the like of the members shown in each drawing may be exaggerated for clarity of explanation. Further, in the following description, the same name and reference sign indicate the same or the same members, and detailed description will be omitted as appropriate. Furthermore, each element constituting the present invention may be configured such that a plurality of elements are constituted by the same member and the plurality of elements are shared by one member, and conversely, the function of one member is constituted by a plurality of members. It can also be realized by sharing.

図1は、本発明の発光装置の製造方法を説明する斜視図である。図1A〜図1Dは、図1Cに示す発光装置100Aを得るための製造方法を説明する図であり、図1Eは図1Fに示す発光装置を得るための製造方法を説明する図であり、図1Gは図1FのX-X‘断面における断面図である。   FIG. 1 is a perspective view illustrating a method for manufacturing a light-emitting device according to the present invention. 1A to 1D are diagrams illustrating a manufacturing method for obtaining the light emitting device 100A illustrated in FIG. 1C, and FIG. 1E is a diagram illustrating a manufacturing method for obtaining the light emitting device illustrated in FIG. 1F. 1G is a cross-sectional view taken along the line XX ′ of FIG. 1F.

図1Aにおいて、平板状の基板102の表面に導電性部材103が配されており、電極パターンを形成している。導電性部材103は、少なくとも電気的に絶縁されている2つの領域からなる。図1Aでは一方の導電性部材103上に半導体発光素子104が複数載置されており、半導体発光素子の電極と導電性部材103とが、導電性ワイヤ106によって電気的に接続されている。また、基板102の表面のうち、封止型101を接合すべき領域に、接合部材105が配置されている。   In FIG. 1A, a conductive member 103 is disposed on the surface of a flat substrate 102 to form an electrode pattern. The conductive member 103 includes at least two regions that are electrically insulated. In FIG. 1A, a plurality of semiconductor light emitting elements 104 are placed on one conductive member 103, and the electrodes of the semiconductor light emitting elements and the conductive member 103 are electrically connected by a conductive wire 106. Further, a bonding member 105 is disposed in a region of the surface of the substrate 102 where the sealing mold 101 is to be bonded.

以上のような部材が表面に配された基板102に、封止型101を接合させることで図1Bに示すような構成となる。次いで、基板102と封止型101との間の空間領域に、図1C中の矢印の方向から、ディスペンサーなどを用いて液状樹脂を注入することで図1Cに示すような構成となる。その後、液状樹脂が硬化後、切断工程を経ることで、発光装置100Bとすることができる。   The structure as shown in FIG. 1B is obtained by bonding the sealing mold 101 to the substrate 102 on which the above members are arranged. Next, a liquid resin is injected into the space region between the substrate 102 and the sealing mold 101 from the direction of the arrow in FIG. 1C using a dispenser or the like, so that the structure shown in FIG. 1C is obtained. Then, after hardening liquid resin, it can be set as the light-emitting device 100B by passing through a cutting process.

以下、図面を参照しながら本発明の各工程及び各部材について詳説する。   Hereinafter, each process and each member of the present invention will be described in detail with reference to the drawings.

(第1の工程)
第1の工程では、表面に導電性基板が配された基板上に半導体発光素子を載置する。図1Aでは、基板102は略矩形状で平坦な形状を用いており、基板102は、基板側面102a、102bを有しており、これと封止部材101との側面が一致するように構成されている。このようにすることで、部材のほとんどを発光装置として用いることが可能となる。また、このような形状に限らず、基板102を、図1Dに示すように、図1Aの基板側面102aの部分を延在させた延在部102cを設けるなど、上方から見た際の大きさが封止部材よりも大きくなるようにしてもよい。この延在部102cは、例えば、製造工程において、治具への固定のためなどの領域として用いることができる。あるいは、図1Dに示すように、樹脂の逆流防止のために用いられるカバー部材109a、109bの載置領域(固定領域)などとして利用することができる。また、このとき、延在部を、基板側面102aの延長方向にのみ設け、基板側面102bには延在部を設けずに封止型101の側面と略一致するような大きさとすることで、第4の工程での切断を、一方向のみとすることができる。
(First step)
In the first step, a semiconductor light emitting element is placed on a substrate having a conductive substrate on the surface. In FIG. 1A, the substrate 102 has a substantially rectangular and flat shape, and the substrate 102 has substrate side surfaces 102a and 102b, and the side surfaces of the substrate 102 and the sealing member 101 coincide with each other. ing. In this way, most of the members can be used as a light emitting device. Further, the size of the substrate 102 is not limited to such a shape, and the size of the substrate 102 when viewed from above, as shown in FIG. 1D, such as providing an extended portion 102c that extends the portion of the substrate side surface 102a of FIG. 1A. May be larger than the sealing member. The extending portion 102c can be used as a region for fixing to a jig in a manufacturing process, for example. Or as shown to FIG. 1D, it can utilize as a mounting area | region (fixed area | region) etc. of the cover members 109a and 109b used for the backflow prevention of resin. Further, at this time, the extension portion is provided only in the extending direction of the substrate side surface 102a, and the substrate side surface 102b is not provided with the extension portion and is sized so as to substantially coincide with the side surface of the sealing mold 101. Cutting in the fourth step can be performed in only one direction.

また、半導体発光素子を基板上に配置する場合、図1Aでは、導電性部材103上に載置しているが、これに限らず、基板上に直接配置させてもよい。あるいは、保護素子や、サブマウントなどの別部材を介して配置させてもよい。   In addition, when the semiconductor light emitting element is disposed on the substrate, the semiconductor light emitting element is disposed on the conductive member 103 in FIG. 1A. However, the present invention is not limited to this and may be disposed directly on the substrate. Or you may arrange | position through another members, such as a protection element and a submount.

載置させる際に用いる接合部材は、用いる半導体発光素子の種類や載置方法に応じて、導電性または絶縁性の接合部材を選択することができる。半導体発光素子が絶縁性の素子基板を用いる場合、たとえば、サファイア上に窒化物半導体層を成長させている積層構造を有する半導体発光素子の場合で、図1Aに示すように素子基板側を載置面とする場合は、接合部材の導電性は、いずれでもよい。また、このような絶縁性の素子基板を用いた半導体発光素子を、半導体層側を載置面とする場合は、半導体発光素子の電極と、基板の導電性部材との導通を取るために、導電性の接合部材を用いて接合させる。また、半導体発光素子が導電性の素子基板を用いている場合は、基板の導電性部材上に、導電性の接合部材を用いて接合させる必要がある。この場合、間に別部材を介する場合も、導通可能な部材上に載置する必要がある。   As the bonding member used for mounting, a conductive or insulating bonding member can be selected according to the type of the semiconductor light emitting element to be used and the mounting method. When the semiconductor light emitting element uses an insulating element substrate, for example, in the case of a semiconductor light emitting element having a laminated structure in which a nitride semiconductor layer is grown on sapphire, the element substrate side is placed as shown in FIG. 1A. In the case of a surface, the conductivity of the joining member may be any. In addition, when the semiconductor light emitting element using such an insulating element substrate is used as a mounting surface on the semiconductor layer side, in order to establish conduction between the electrode of the semiconductor light emitting element and the conductive member of the substrate, Bonding is performed using a conductive bonding member. In addition, when the semiconductor light emitting element uses a conductive element substrate, it is necessary to join the conductive member on the substrate using a conductive bonding member. In this case, even when another member is interposed, it is necessary to place the member on a conductive member.

(第2の工程)
第2の工程では、基板上の半導体発光素子から離間する領域に、半導体発光素子から離間する内壁を有する透光性樹脂を含む封止型を接合させる。図1A〜図1Bに示すように、基板102上に設けられた接合部材105の上に、封止型101の載置面を接合させるように載置する。接合部材は、半導体発光素子から離間する領域に設ける必要があり、例えば、図1Aに示すように基板102の表面の端部に設けることができる。また、封止型101は、基板102に接合されたときに、半導体発光素子104から離間するような内壁となるような形状とする必要がある。例えば、図1Aに示すように、平坦部101aと、半導体発光素子104上部が凸状となるような凸状部102aとを設けるようにすることができる。封止型の形状は、これに限らず、上記条件を満たす任意の形状とすることができる。また、半導体発光素子と基板の導電性部材とを、導電性ワイヤを用いて接続させる場合は、封止型の内壁を、この導電性ワイヤとも離間するようにする必要がある。
(Second step)
In the second step, a sealing mold containing a translucent resin having an inner wall spaced from the semiconductor light emitting element is bonded to a region spaced from the semiconductor light emitting element on the substrate. As shown in FIG. 1A to FIG. 1B, the mounting surface of the sealing mold 101 is placed on the joining member 105 provided on the substrate 102 so as to be joined. The bonding member needs to be provided in a region separated from the semiconductor light emitting element. For example, as illustrated in FIG. 1A, the bonding member can be provided at an end portion of the surface of the substrate 102. In addition, the sealing mold 101 needs to have a shape that forms an inner wall that is separated from the semiconductor light emitting element 104 when bonded to the substrate 102. For example, as shown in FIG. 1A, a flat portion 101a and a convex portion 102a in which the upper portion of the semiconductor light emitting element 104 has a convex shape can be provided. The shape of the sealing mold is not limited to this, and can be any shape that satisfies the above conditions. In addition, when the semiconductor light emitting element and the conductive member of the substrate are connected using a conductive wire, the sealed inner wall needs to be separated from the conductive wire.

また、図1Bでは、封止型101は、基板102の平面上に接合されているが、この接合位置は基板の平面上に限らず、上記条件を満たす位置であればよい。例えば図2に示す発光装置200のように、基板202の端部領域に段差を設け、その部分に接合させてもよい。このとき、封止型201の形状も、基板202にあわせるようにすることで、基板202と封止型201との密着性を向上させることができる。このとき接合部材205は、接合面の全面に設けるのが好ましい。さらには、基板102の平面に孔を設け、対応する封止型101の接合面に突出部を設け、その突出部が孔に嵌合するようにしてもよい。このようにすることで、平面同士で接合させる場合に比して、位置ずれが少なく、また、接合後の接合強度を向上させることができる。   In FIG. 1B, the sealing mold 101 is bonded on the plane of the substrate 102. However, the bonding position is not limited to the plane of the substrate, and may be a position that satisfies the above conditions. For example, as in the light emitting device 200 illustrated in FIG. 2, a step may be provided in the end region of the substrate 202 and bonded to the portion. At this time, by making the shape of the sealing mold 201 conform to the substrate 202, adhesion between the substrate 202 and the sealing mold 201 can be improved. At this time, the joining member 205 is preferably provided on the entire joining surface. Furthermore, a hole may be provided in the plane of the substrate 102, a protrusion may be provided on the corresponding joint surface of the sealing mold 101, and the protrusion may be fitted into the hole. By doing in this way, compared with the case where it joins by planes, there is little position shift and the joint strength after joining can be improved.

(第3の工程)
第3の工程では、封止型内に液状樹脂を注入し、硬化させる。液状樹脂の注入は、ディスペンンサー等を用いて注入する。その際、基板が上になるようにしてもよく、あるいは、基板が下になるようにしてもよい。樹脂の注入条件は、注入される液状樹脂の組成や粘度などによって、適宜選択することができる。
(Third step)
In the third step, a liquid resin is injected into the sealing mold and cured. The liquid resin is injected using a dispenser or the like. At that time, the substrate may be on the top or the substrate may be on the bottom. The injection conditions of the resin can be appropriately selected depending on the composition and viscosity of the injected liquid resin.

液状樹脂は、半導体発光素子からの光を吸収し、その光と異なる波長の光を放出可能な蛍光部材を含有させることができる。蛍光部材の組成、混合量等については、目的や用途に応じて適宜選択することができる。また、拡散部材、フィラー、顔料等も混合させることができる。このとき、液状樹脂の組成や粘度を調整して、含有物が均一に分布されたまま硬化させることもできるし、あるいは、沈降させて硬化させることもできる。例えば、図6に示す発光装置600は、蛍光部材を含有する液状樹脂607を注入後、基板を下側にして蛍光部材を沈降させた後に硬化させることで得ることができる。これにより、半導体発光素子からの光を蛍光部材で効率よく変換することが可能となる。また、図7に示す発光装置700は、蛍光部材を含有する液状樹脂707を注入後、封止型を下側にして蛍光部材を沈降させた後に硬化させることで得ることができる。これにより、劣化しやすい組成を有する蛍光部材を用いる場合などに、半導体発光素子から離間する位置に蛍光部材を配することができるため、劣化を抑制し、色調や出力の経時変化を抑制することができる。   The liquid resin can contain a fluorescent member capable of absorbing light from the semiconductor light emitting element and emitting light having a wavelength different from that of the light. The composition, mixing amount, and the like of the fluorescent member can be appropriately selected according to the purpose and application. Moreover, a diffusion member, a filler, a pigment, etc. can also be mixed. At this time, the composition and viscosity of the liquid resin can be adjusted to be cured while the inclusions are uniformly distributed, or can be precipitated and cured. For example, the light-emitting device 600 shown in FIG. 6 can be obtained by injecting a liquid resin 607 containing a fluorescent member, and then setting the fluorescent member with the substrate facing downward, followed by curing. Thereby, the light from the semiconductor light emitting element can be efficiently converted by the fluorescent member. Further, the light emitting device 700 shown in FIG. 7 can be obtained by injecting a liquid resin 707 containing a fluorescent member, then setting the sealing mold on the lower side, and then setting the fluorescent member to be cured. As a result, when using a fluorescent member having a composition that easily deteriorates, the fluorescent member can be arranged at a position separated from the semiconductor light emitting element, so that deterioration is suppressed, and color tone and output change with time are suppressed. Can do.

(第4の工程)
第4の工程は、封止型と基板とが接合された状態で切断する。切断には、ダイシング、レーザー、ブレイクなどの工法を用いる。このようにすることで、封止型から取り外す際の変形や破損などの問題が生じることなく、所望の形状の発光装置とすることができる。例えば、図1Eに示すように、基板102上に設けられた半導体発光素子104を、それぞれ分離するように図1E中の破線部分で切断することで、図1Fに示すような発光装置100Bを得ることができる。このような方法を用いることで、各発光装置の幅を極めて細くすることができる。しかも、封止型から取り出す際に、光学特性を左右する封止型及び液状樹脂の変形や破損を抑制することができるので、歩留まりよく所望の発光装置を得ることができる。
(Fourth process)
A 4th process cut | disconnects in the state in which the sealing type | mold and the board | substrate were joined. For cutting, methods such as dicing, laser, and break are used. By doing in this way, it can be set as the light-emitting device of a desired shape, without producing problems, such as a deformation | transformation at the time of removing from a sealing type | mold, and a failure | damage. For example, as shown in FIG. 1E, the semiconductor light emitting elements 104 provided on the substrate 102 are cut at the broken line portions in FIG. 1E so as to be separated, thereby obtaining the light emitting device 100B as shown in FIG. 1F. be able to. By using such a method, the width of each light emitting device can be extremely narrowed. In addition, since the deformation and breakage of the sealing mold and the liquid resin that affect the optical characteristics can be suppressed when taking out from the sealing mold, a desired light-emitting device can be obtained with high yield.

また、このような小型の発光装置だけでなく、図1Cに示すような、複数の半導体発光装置が搭載されている面状あるいは線状の発光装置100Aを得ることもできる。この場合、切断されるのは液状樹脂注入時に用いるカバー部材や、その接続領域である。液状樹脂を用いるため、その漏れ防止のためのカバー部材などを用いる必要があるが、その部分だけを切断してしまうことで、容易に面状あるいは線状の発光装置とすることができる。   In addition to such a small light emitting device, a planar or linear light emitting device 100A on which a plurality of semiconductor light emitting devices are mounted as shown in FIG. 1C can also be obtained. In this case, it is the cover member used at the time of liquid resin injection | pouring and its connection area | region that is cut | disconnected. Since a liquid resin is used, it is necessary to use a cover member or the like for preventing leakage, but by cutting only that portion, a planar or linear light emitting device can be easily obtained.

次に、各部材について詳説する。   Next, each member will be described in detail.

(基板)
基板は、表面に導電性部材が配置されており、この導電性部材は、図1Gに示すように、内部に貫通孔108を有し、この貫通孔を介して基板の裏面側まで延設されている。そして、この裏面に形成されている導電性部材を回路基板等外部電極と接合させることで導通を図る。図1Gでは、基板の内部に貫通孔を設けて、その部分で基板の表面と裏面とを導通させているが、この貫通孔108は、基板内部に限らず、切断後に露出される位置に設けることもでき、あるいは、基板側面102bに形成されて、基板上面から裏面までを覆うように設けることもできる。
(substrate)
As shown in FIG. 1G, the conductive member is disposed on the surface of the substrate. The conductive member has a through hole 108 therein, and extends to the back side of the substrate through the through hole. ing. Then, the conductive member formed on the back surface is joined with an external electrode such as a circuit board to achieve conduction. In FIG. 1G, a through hole is provided inside the substrate, and the front surface and the back surface of the substrate are electrically connected to each other. However, the through hole 108 is not limited to the inside of the substrate and is provided at a position exposed after cutting. Alternatively, it may be formed on the side surface 102b of the substrate so as to cover from the top surface to the back surface of the substrate.

また、基板の形状は、図1Aに示すような平板状で略矩形の形状ほか、その平板に半導体発光素子が載置可能な凹部を有する形状、さらには、接合部材を設ける位置に段差を設ける形状(例えば図2)、封止型に設けた突出部または孔と嵌合するような孔または突出部を設けることもできる。さらには、これらを組み合わせたような形状とすることができる。   In addition to the flat and substantially rectangular shape shown in FIG. 1A, the shape of the substrate is a shape having a recess on which the semiconductor light emitting element can be placed, and a step is provided at the position where the bonding member is provided. It is also possible to provide a hole or protrusion that fits the shape (for example, FIG. 2) and the protrusion or hole provided in the sealing mold. Furthermore, it can be set as the shape which combined these.

基板の材料としては、後に切断可能な部材であればよく、具体的には、ガラスエポキシ樹脂、セラミックス、フッ素系樹脂、変性エポキシ、フェノール樹脂、シリコーン樹脂など、強度が有り、しかも、比較的切断しやすい部材を用いるのが好ましい。特に、セラミックスを材料とすることにより、耐熱性の高い支持体とすることができる。   The substrate material may be any member that can be cut later. Specifically, glass epoxy resin, ceramics, fluorine-based resin, modified epoxy, phenol resin, silicone resin, etc. are strong and relatively cut. It is preferable to use a member that is easy to do. In particular, by using ceramics as a material, a support having high heat resistance can be obtained.

セラミックスは、アルミナ、窒化アルミニウム、ムライト、炭化ケイ素あるいは窒化ケイ素などが好ましい。特に、原料粉末の90〜96重量%がアルミナであり、焼結助剤として粘度、タルク、マグネシア、カルシア及びシリカ等が4〜10重量%添加され1500から1700℃の温度範囲で焼結させたセラミックスや原料粉末の40〜60重量%がアルミナで焼結助剤として60〜40重量%の硼珪酸ガラス、コージュライト、フォルステライト、ムライトなどが添加され800〜1200℃の温度範囲で焼結させたセラミックス基板などが挙げられる。   The ceramic is preferably alumina, aluminum nitride, mullite, silicon carbide or silicon nitride. In particular, 90 to 96% by weight of the raw material powder is alumina, and 4 to 10% by weight of viscosity, talc, magnesia, calcia, silica and the like are added as sintering aids and sintered in a temperature range of 1500 to 1700 ° C. 40-60% by weight of ceramics and raw material powder is alumina, and 60-40% by weight of borosilicate glass, cordierite, forsterite, mullite, etc. are added as sintering aids and sintered in the temperature range of 800-1200 ° C. And ceramic substrates.

セラミックスの粉体と、バインダー樹脂を混合して得られる材料をシート状に成型して得られるセラミックスグリーンシートを積層させて焼成することにより、板状の支持体とすることができる。あるいは、セラミックスグリーンシートに種々の大きさのスルーホールを形成して積層することにより、凹部を有する支持体とすることができる。このような支持体に配される第一の金属の下地層は、未焼成のセラミックスグリーンシートの段階で、タングステン、モリブデンのような高融点金属の微粒子を含む導体ペーストを所定のパターンに塗布したものを焼成することにより得ることができる。さらに、セラミックスグリーンシートを焼成した後、予め形成させておいた下地層に、ニッケル、金あるいは銀を順に鍍金して凹部の側面に配される金属層や導体配線とすることができる。なお、セラミックスを材料とする支持体は、上述のように、導電性部材と絶縁部を一体的に形成する他、予め焼成されたセラミックスの板材に、導体配線を配置することにより形成することもできる。   By laminating and firing ceramic green sheets obtained by molding a ceramic powder and a material obtained by mixing a binder resin into a sheet shape, a plate-shaped support can be obtained. Or it can be set as the support body which has a recessed part by forming and laminating | stacking through-hole of various magnitude | sizes in a ceramic green sheet. The first metal underlayer disposed on such a support was coated with a predetermined pattern of conductive paste containing fine particles of a refractory metal such as tungsten or molybdenum at the stage of an unfired ceramic green sheet. It can be obtained by firing. Furthermore, after firing the ceramic green sheet, nickel, gold, or silver can be plated in order on the pre-formed base layer to form a metal layer or conductor wiring disposed on the side surface of the recess. In addition, as described above, the support made of ceramic material may be formed by arranging conductor wiring on a pre-fired ceramic plate in addition to integrally forming the conductive member and the insulating portion. it can.

(封止型)
封止型は、基板上に配される半導体発光素子や、導電性ワイヤ、さらには、保護素子やサブマウントなど、基板上に搭載される電子部品と離間するような内壁を有する形状とする。例えば、図1Gに示すように、平坦部101aと凸状部101bとからなるような封止型とすることができる。また、これに限らず、種々の形状とすることができる。例えば、封止型の内壁については、図3に示すような形状とすることができる。すなわち、封止型301の内壁のうち、矢印で示す部分の内壁301aを傾斜させることができる。このような発光装置300は、封止型301と基板302との接合面積が大きくなるため、接合部材305の配置面積を広くすることができる。これにより、基板302と封止型301との密着性を向上させることが可能となる。さらに、図3に示すように、内壁301aが上方に向くように傾斜させていることで、半導体発光素子からの光を上方に反射させやすくすることができ、出力を向上させるなどの効果も得ることができる。また、図5に示すように、全体として凸形状となるような内壁501cを有する発光装置500とすることもできる。
(Sealed type)
The sealed type has a shape having an inner wall that is separated from an electronic component mounted on the substrate, such as a semiconductor light emitting element, a conductive wire, a protective element, and a submount disposed on the substrate. For example, as shown in FIG. 1G, a sealing type including a flat portion 101a and a convex portion 101b can be used. Moreover, not only this but various shapes can be used. For example, the sealed inner wall can be shaped as shown in FIG. That is, the inner wall 301a of the part shown by the arrow among the inner walls of the sealing mold 301 can be inclined. In such a light-emitting device 300, since the bonding area between the sealing mold 301 and the substrate 302 is increased, the arrangement area of the bonding member 305 can be increased. As a result, the adhesion between the substrate 302 and the sealing mold 301 can be improved. Furthermore, as shown in FIG. 3, since the inner wall 301a is inclined so as to face upward, light from the semiconductor light emitting element can be easily reflected upward, and an effect of improving output can be obtained. be able to. In addition, as shown in FIG. 5, a light emitting device 500 having an inner wall 501c that has a convex shape as a whole can be obtained.

また、上記のような内壁のほか、外壁についても種々n形状とすることができる。例えば、図4に示す発光装置400のように、外壁401d全体が凸状となるような形状とすることもできる。あるいは、図5に示す発光装置500のように、平坦な面のみからなる外壁501dとすることもできる。   In addition to the inner wall as described above, the outer wall can have various n shapes. For example, like the light emitting device 400 illustrated in FIG. 4, the entire outer wall 401 d may be formed in a convex shape. Alternatively, as in the light emitting device 500 illustrated in FIG. 5, the outer wall 501 d including only a flat surface can be used.

以上のような封止型は、内壁形状と外壁形状を、図1Gのように、それぞれ略相似形状とすることもできるし、図3、図4、図5にそれぞれ示すように、内壁と外壁とを異なる形状とすることができる。これらは、目的や用途に応じて選択することができ、配光特性などを調整することができる。   In the sealing type as described above, the inner wall shape and the outer wall shape can be substantially similar to each other as shown in FIG. 1G, and the inner wall and outer wall shape can be set as shown in FIGS. 3, 4, and 5, respectively. And can have different shapes. These can be selected according to the purpose and application, and light distribution characteristics and the like can be adjusted.

封止型の材料としては、半導体発光素子からの光が透過可能な透光性樹脂を含有するのが好ましい。また、後で切断可能な部材が好ましい。具体的な材料としては、エポキシ樹脂、シリコーン樹脂などの熱硬化性の樹脂、あるいは、アクリル樹脂などの熱可塑性の樹脂を用いることができる。 また、封止型には、後述の液状樹脂と同様に、蛍光部材や拡散部材、フィラー、顔料などを含有させてもよい。   The encapsulating material preferably contains a translucent resin that can transmit light from the semiconductor light emitting element. Moreover, the member which can be cut | disconnected later is preferable. As a specific material, a thermosetting resin such as an epoxy resin or a silicone resin, or a thermoplastic resin such as an acrylic resin can be used. Further, the sealing mold may contain a fluorescent member, a diffusing member, a filler, a pigment, and the like, as in the liquid resin described later.

(導電性部材)
基板上には、導電性部材が設けられ、電極パターンを形成している。電極パターンは、載置される半導体発光素子の種類(素子基板が導電性または絶縁性)、個数などによって種々選択することができる。図1Aでは、後で切断する領域を他の部分よりも幅の狭い領域としている。このようにすることで、切断しやすくすることができる。また、接合部材から離間する位置に設けるのが好ましく、これにより、封止型と基板との接合強度を高くすることができる。特に、導電性部材として金属を用いる場合、樹脂との密着性が低い場合があるため、接合領域から離間させておくことで剥離などの問題を回避することが可能となる。
(Conductive member)
A conductive member is provided on the substrate to form an electrode pattern. The electrode pattern can be variously selected depending on the type of semiconductor light emitting element to be placed (element substrate is conductive or insulating), the number, and the like. In FIG. 1A, an area to be cut later is an area narrower than other parts. By doing in this way, it can make it easy to cut | disconnect. Moreover, it is preferable to provide in the position spaced apart from a joining member, and, thereby, the joining strength of a sealing type | mold and a board | substrate can be made high. In particular, when a metal is used as the conductive member, the adhesiveness with the resin may be low. Therefore, it is possible to avoid problems such as peeling by separating the metal from the bonding region.

導電性部材の組成としては、導電性に優れ、かつ、半導体発光素子からの光や蛍光部材からの光を吸収しにくいものが好ましく、具体的にはCu/Ni/Ag、Cu/Ni/Au、Cu/Ni/Rh、W/Ni/Ag、W,Ni/Rhなどが好ましい。これらのうち、光を吸収しやすいものは、表面に光を反射しやすい部材を設けるなど積層構造とするのが好ましい。例えば、タングステンからなる導電性部材上に、銀をめっきするなどの積層構造とするのが好ましい。   The composition of the conductive member is preferably one that is excellent in conductivity and hardly absorbs light from a semiconductor light emitting element or light from a fluorescent member. Specifically, Cu / Ni / Ag, Cu / Ni / Au Cu / Ni / Rh, W / Ni / Ag, W, Ni / Rh and the like are preferable. Of these, those that easily absorb light preferably have a laminated structure such as a member that easily reflects light on the surface. For example, a laminated structure such as plating of silver on a conductive member made of tungsten is preferable.

(接合部材)
接合部材は、基板と封止型とを接合させるためのもので、液状あるいはシート状のものを用いることができる。具体的には、エポキシ樹脂、シリコーン樹脂、フェノール樹脂、アクリル樹脂、ブタジエンゴム、変性エポキシ、変性シリコーンなどを用いることができる。これらを所定の領域に配置させて基板と封止型とを接合させる。この接合領域とほぼ同じ大きさまたはそれよりも大きい面積で設けるのが好ましく、これにより、液状樹脂が漏れるのを抑制するとともに、密着性を向上させることができる。接合部材の厚さは、接合強度が確保できればよく、薄い方が好ましい。
(Joining member)
The joining member is for joining the substrate and the sealing mold, and a liquid or sheet-like member can be used. Specifically, epoxy resin, silicone resin, phenol resin, acrylic resin, butadiene rubber, modified epoxy, modified silicone, or the like can be used. These are arranged in a predetermined region to bond the substrate and the sealing mold. It is preferable to provide with an area substantially the same as or larger than that of the joining region, thereby suppressing the liquid resin from leaking and improving the adhesion. The thickness of the joining member is only required to ensure the joining strength, and is preferably thinner.

(液状樹脂)
液状樹脂は、注入時に液状である樹脂であり、注入後に硬化される。液状樹脂の材料としては、シリコーン樹脂、エポキシ樹脂、変性エポキシ、変性シリコーンなどを用いることができる。封止型に用いられる樹脂よりも屈折率が低い樹脂とすることで、光の外部への取り出し効率を向上させることができる。また、同程度の屈折率とすることで、内部樹脂での集光効果を使用することができる。
(Liquid resin)
The liquid resin is a resin that is liquid at the time of injection and is cured after injection. As the material for the liquid resin, silicone resin, epoxy resin, modified epoxy, modified silicone, and the like can be used. By using a resin having a refractive index lower than that of the resin used for the sealing mold, it is possible to improve the light extraction efficiency. Moreover, the condensing effect in internal resin can be used by setting it as the same refractive index.

この液状樹脂中には、蛍光物質や、拡散剤、顔料などを含有させることができる。含有量などについては、目的や用途に応じて種々選択することができる。   This liquid resin can contain a fluorescent substance, a diffusing agent, a pigment, and the like. About content etc., it can select variously according to the objective and a use.

(半導体発光素子)
半導体発光素子は、任意の波長のものを選択することができる。例えば、青色、緑色の発光素子としては、ZnSeや窒化物系半導体(InAlGa1−X−YN、0≦X、0≦Y、X+Y≦1)を用いたものを用いることができる。また、赤色の発光素子としては、GaAs、InPなどを用いることができる。さらに、これ以外の材料からなる半導体発光素子を用いることもできる。用いる発光素子の組成や発光色、大きさや、個数などは目的に応じて適宜選択することができる。
(Semiconductor light emitting device)
A semiconductor light emitting device having an arbitrary wavelength can be selected. For example, the blue, the green light emitting element, the use of those using ZnSe and nitride semiconductor (In X Al Y Ga 1- X-Y N, 0 ≦ X, 0 ≦ Y, X + Y ≦ 1) and it can. As the red light emitting element, GaAs, InP, or the like can be used. Furthermore, a semiconductor light emitting element made of a material other than this can also be used. The composition, emission color, size, number, and the like of the light-emitting element to be used can be appropriately selected depending on the purpose.

蛍光物質を有する発光装置とする場合には、その蛍光物質を効率良く励起できる短波長が発光可能な窒化物半導体(InAlGa1−X−YN、0≦X、0≦Y、X+Y≦1)が好適に挙げられる。半導体層の材料やその混晶度によって発光波長を種々選択することができる。 In the case of a light-emitting device having a fluorescent material, a nitride semiconductor (In X Al Y Ga 1- XYN, 0 ≦ X, 0 ≦ Y, X + Y ≦ 1) is preferable. Various emission wavelengths can be selected depending on the material of the semiconductor layer and the degree of mixed crystal.

また、可視光領域の光だけでなく、紫外線や赤外線を出力する発光素子とすることができる。さらには、半導体発光素子とともに、受光素子、およびそれらの半導体素子を過電圧による破壊から守る保護素子(例えば、ツェナーダイオードやコンデンサー)、あるいはそれらを組み合わせたものを搭載することができる。   Further, a light-emitting element that outputs not only light in the visible light region but also ultraviolet rays and infrared rays can be obtained. Furthermore, together with the semiconductor light emitting element, a light receiving element, a protective element (for example, a Zener diode or a capacitor) that protects the semiconductor element from destruction due to overvoltage, or a combination thereof can be mounted.

(導電性ワイヤ)
半導体発光素子の電極と、基板の導電性部材とを接続する導電性ワイヤは、導電性部材とのオーミック性、機械的接続性、電気伝導性及び熱伝導性がよいものが求められる。熱伝導度としては0.01cal/(s)(cm)(℃/cm)以上が好ましく、より好ましくは0.5cal/(s)(cm)(℃/cm)以上である。また、作業性などを考慮して導電性ワイヤの直径は、好ましくは、Φ10μm以上、Φ45μm以下である。このような導電性ワイヤとして具体的には、金、銅、白金、アルミニウム等の金属及びそれらの合金を用いた導電性ワイヤが挙げられる。このような導電性ワイヤは、導体配線に形成させたワイヤーボンディング領域と、半導体素子の電極と、をワイヤーボンディング機器によって容易に接続させることができる。
(Conductive wire)
The conductive wire that connects the electrode of the semiconductor light emitting element and the conductive member of the substrate is required to have good ohmic properties, mechanical connectivity, electrical conductivity, and thermal conductivity with the conductive member. Preferably 0.01cal / (s) (cm 2 ) (℃ / cm) or higher as heat conductivity, and more preferably 0.5cal / (s) (cm 2 ) (℃ / cm) or more. In consideration of workability and the like, the diameter of the conductive wire is preferably Φ10 μm or more and Φ45 μm or less. Specific examples of such conductive wires include conductive wires using metals such as gold, copper, platinum, and aluminum, and alloys thereof. Such a conductive wire can easily connect the wire bonding region formed in the conductor wiring and the electrode of the semiconductor element by a wire bonding apparatus.

(蛍光部材)
蛍光部材は、半導体発光素子からの光の少なくとも一部を吸収して異なる波長を有する光を発する蛍光物質を含有する部材である。特に、半導体発光素子からの光を、より長波長に変換させるものの方が効率がよい。半導体発光素子からの光がエネルギーの高い短波長の可視光の場合、アルミニウム酸化物系蛍光体の一種であるYAG:Ceが好適に用いられる。特に、YAG:Ce蛍光体は、その含有量によって半導体発光素子からの青色系の光を一部吸収して補色となる黄色系の光を発するため、白色系の混色光を発する高出力な発光ダイオードを、比較的簡単に形成することができる。
(Fluorescent material)
The fluorescent member is a member containing a fluorescent material that emits light having different wavelengths by absorbing at least part of light from the semiconductor light emitting element. In particular, it is more efficient to convert light from a semiconductor light emitting element into a longer wavelength. In the case where the light from the semiconductor light emitting device is visible light having a short wavelength and high energy, YAG: Ce, which is a kind of aluminum oxide phosphor, is preferably used. Particularly, the YAG: Ce phosphor absorbs a part of blue light from the semiconductor light emitting element and emits yellow light which is a complementary color depending on its content. The diode can be formed relatively easily.

本発明は、照明器具、ディスプレイ、液晶ディスプレイのバックライト光源などに利用できる。   The present invention can be used for a lighting device, a display, a backlight light source of a liquid crystal display, and the like.

図1Aは、本発明の発光装置の製造方法を説明するための斜視図である。FIG. 1A is a perspective view for explaining a method for manufacturing a light emitting device of the present invention. 図1Bは、本発明の発光装置の製造方法を説明するための斜視図である。FIG. 1B is a perspective view for explaining the method for manufacturing the light emitting device of the present invention. 図1Cは、本発明の発光装置の製造方法を説明するための斜視図である。FIG. 1C is a perspective view for explaining the method for manufacturing the light emitting device of the present invention. 図1Dは、本発明の発光装置の製造方法を説明するための斜視図である。FIG. 1D is a perspective view for explaining the method for manufacturing the light emitting device of the present invention. 図1Eは、本発明の発光装置の製造方法を説明するための斜視図である。FIG. 1E is a perspective view for explaining the method for manufacturing the light emitting device of the present invention. 図1Fは、本発明の発光装置の製造方法により得られる発光装置の斜視図である。FIG. 1F is a perspective view of a light emitting device obtained by the method for manufacturing a light emitting device of the present invention. 図1Gは、図1FのX−X‘断面における断面図である。1G is a cross-sectional view taken along the line X-X ′ of FIG. 1F. 図2は、本発明の製造方法により得られる発光装置の断面図である。FIG. 2 is a cross-sectional view of a light emitting device obtained by the manufacturing method of the present invention. 図3は、本発明の製造方法により得られる発光装置の断面図である。FIG. 3 is a cross-sectional view of a light emitting device obtained by the manufacturing method of the present invention. 図4は、本発明の製造方法により得られる発光装置の断面図である。FIG. 4 is a cross-sectional view of a light emitting device obtained by the manufacturing method of the present invention. 図5は、本発明の製造方法により得られる発光装置の断面図である。FIG. 5 is a cross-sectional view of a light emitting device obtained by the manufacturing method of the present invention. 図6は、本発明の製造方法により得られる発光装置の断面図である。FIG. 6 is a cross-sectional view of a light emitting device obtained by the manufacturing method of the present invention. 図7は、本発明の製造方法により得られる発光装置の断面図である。FIG. 7 is a cross-sectional view of a light emitting device obtained by the manufacturing method of the present invention.

符号の説明Explanation of symbols

100A、100B、200、300、400、500、600、700・・・発光装置
101、201、301、401、501・・・封止型
101a・・・封止型の平坦部
101b・・・封止型の凸状部
101c、301c、501c・・・封止型の内壁
401d、501d・・・封止型の外壁
102、202、302・・・基板
102a・・・基板の側面
102b・・・基板の側面
102c・・・基板の延在部
103・・・導電性部材
104・・・半導体発光素子
105、205、305・・・接合部材
106・・・導電性ワイヤ
107、607、707・・・液状樹脂
607a、707a・・・液状樹脂中の蛍光部材が高濃度の領域
108・・・貫通孔
109a、109b・・・カバー部材
100A, 100B, 200, 300, 400, 500, 600, 700... Light emitting devices 101, 201, 301, 401, 501... Sealing mold 101a. Stop mold convex portions 101c, 301c, 501c ... Sealing mold inner walls 401d, 501d ... Sealing mold outer walls 102, 202, 302 ... Substrate 102a ... Substrate side surface 102b ... Side surface 102c of substrate ... Extension portion 103 of substrate ... Conductive member 104 ... Semiconductor light emitting element 105, 205, 305 ... Joining member 106 ... Conductive wire 107, 607, 707 ...・ Liquid resin 607a, 707a ... High concentration region 108 of fluorescent member in liquid resin ... Through hole 109a, 109b ... Cover member

Claims (4)

表面に導電性部材が配された基板上に半導体発光素子を載置する第1の工程、
前記基板上の前記半導体発光素子から離間する領域に、前記半導体発光素子から離間する内壁を有する透光性樹脂を含む封止型を接合する第2の工程、
前記封止型内に、液状樹脂を注入し、硬化させる第3の工程、
前記封止型と前記基板とが接合された状態で切断する第4の工程、
を具備することを特徴とする発光装置の製造方法。
A first step of placing a semiconductor light emitting element on a substrate having a conductive member disposed on the surface;
A second step of bonding a sealing mold including a translucent resin having an inner wall spaced apart from the semiconductor light emitting element to a region spaced apart from the semiconductor light emitting element on the substrate;
A third step of injecting and curing a liquid resin in the sealing mold;
A fourth step of cutting the sealing mold and the substrate in a bonded state;
A method of manufacturing a light emitting device, comprising:
前記第3の工程は、前記液状樹脂中に、前記半導体発光素子からの光を吸収し、その光と異なる波長の光を放出可能な蛍光部材を含有させる工程を含む請求項1記載の発光装置の製造方法。   2. The light emitting device according to claim 1, wherein the third step includes a step of causing the liquid resin to contain a fluorescent member capable of absorbing light from the semiconductor light emitting element and emitting light having a wavelength different from that of the light. Manufacturing method. 前記第3の工程は、前記蛍光部材を沈降させた後に硬化させる工程を含む請求項2記載の発光装置の製造方法。   The method of manufacturing a light emitting device according to claim 2, wherein the third step includes a step of curing the fluorescent member after settling. 前記第2の工程は、前記半導体発光素子からの光および/または前記蛍光部材からの光を反射可能な接合部材を用いる請求項1乃至請求項3記載の発光装置の製造方法。
The light emitting device manufacturing method according to claim 1, wherein the second step uses a bonding member capable of reflecting light from the semiconductor light emitting element and / or light from the fluorescent member.
JP2006139739A 2006-05-19 2006-05-19 Method for manufacturing light emitting device Pending JP2007311588A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101064076B1 (en) * 2010-04-01 2011-09-08 엘지이노텍 주식회사 Light unit and display device having therof
CN103367616A (en) * 2012-04-06 2013-10-23 杭州华普永明光电股份有限公司 COB (Chip on Board) packaged LED (Light-Emitting Diode) module and manufacturing process thereof
JP2016029739A (en) * 2010-09-06 2016-03-03 ヘレーウス ノーブルライト ゲゼルシャフト ミット ベシュレンクテルハフツングHeraeus Noblelight GmbH Coating method for optoelectronic chip-on-board module
US10641442B2 (en) 2016-02-17 2020-05-05 Lg Innotek Co., Ltd. Optical lens, and light unit and lighting device having same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101064076B1 (en) * 2010-04-01 2011-09-08 엘지이노텍 주식회사 Light unit and display device having therof
EP2378324A3 (en) * 2010-04-01 2012-09-05 LG Innotek Co., Ltd Light unit and display apparatus having the same
US9645299B2 (en) 2010-04-01 2017-05-09 Lg Innotek Co., Ltd. Light unit and display apparatus having the same
JP2016029739A (en) * 2010-09-06 2016-03-03 ヘレーウス ノーブルライト ゲゼルシャフト ミット ベシュレンクテルハフツングHeraeus Noblelight GmbH Coating method for optoelectronic chip-on-board module
CN103367616A (en) * 2012-04-06 2013-10-23 杭州华普永明光电股份有限公司 COB (Chip on Board) packaged LED (Light-Emitting Diode) module and manufacturing process thereof
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