JP2007304202A - Developing device and image forming apparatus - Google Patents

Developing device and image forming apparatus Download PDF

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JP2007304202A
JP2007304202A JP2006130585A JP2006130585A JP2007304202A JP 2007304202 A JP2007304202 A JP 2007304202A JP 2006130585 A JP2006130585 A JP 2006130585A JP 2006130585 A JP2006130585 A JP 2006130585A JP 2007304202 A JP2007304202 A JP 2007304202A
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developer
stirring
spiral blade
developing device
conveying
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JP4764767B2 (en
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Satohiko Baba
聡彦 馬場
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a developing device for preventing density insufficiency and irregularity due to inferiority of developer pumping-up of a developer carrier in the developing device by performing circulation of a developer in the developing device well in the developing device using an agitating and conveying member having a plurality of spiral blade members in order to agitate the developer sufficiently, and to provide an image forming apparatus equipped with the developing device. <P>SOLUTION: The developing device improves the inflow of the developer from a taking-in part to an agitating part by continuing any one of the spiral blade members of the agitating part and the spiral blade member of the taking-in part. In addition, the developer can smoothly circulate in the developing device without stagnating in the taking-in part. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、像担持体の潜像を現像する現像剤を担持する現像剤担持体を備える現像装置及びこれを備える画像形成装置に関するものである。   The present invention relates to a developing device including a developer carrier that carries a developer for developing a latent image on an image carrier, and an image forming apparatus including the same.

トナーとキャリアからなる2成分現像剤を用いる現像装置において、常に良好な現像を得るためには、十分に攪拌して良好に帯電させた現像剤をムラなく現像担持体である現像スリーブへ供給することが必要である。   In a developing device using a two-component developer composed of a toner and a carrier, in order to always obtain good development, a well-stirred and well-charged developer is uniformly supplied to a developing sleeve as a developing carrier. It is necessary.

特許文献1に記載の現像装置は、現像スリーブの軸方向に略平行になるように配置した第1の攪拌搬送部材と第2の攪拌搬送部材とを有している。これら2つの攪拌搬送部材は、攪拌搬送部材軸方向において現像剤を互いに逆方向に搬送している。さらに、現像剤は一方の攪拌搬送部材の現像剤搬送方向下流側から他方の攪拌搬送部材の現像剤搬送方向上流側へ略垂直方向に受け渡される。したがって、このような現像剤の受け渡しを2つの攪拌搬送部材間で行なうことにより、現像剤は現像装置内を循環している。   The developing device described in Patent Document 1 includes a first agitation transport member and a second agitation transport member that are arranged so as to be substantially parallel to the axial direction of the development sleeve. These two agitating / conveying members convey the developer in directions opposite to each other in the agitating / conveying member axial direction. Further, the developer is delivered in a substantially vertical direction from the downstream side of the developer transport direction of one stirring transport member to the upstream side of the developer transport direction of the other stirring transport member. Therefore, the developer is circulated in the developing device by transferring the developer between the two agitating and conveying members.

また、第1の攪拌搬送部材は、現像スリーブに面しており、攪拌搬送部材軸方向の全領域において3条以上のスパイラル状羽根部材で構成されている。第2の攪拌搬送部材は、攪拌搬送部材軸方向において現像剤搬送方向上流側に3条以上のスパイラル状羽根部材を有し、現像剤搬送方向下流側に2条以下のスパイラル状羽根部材を有している。   The first agitating / conveying member faces the developing sleeve and is composed of three or more spiral blade members in the entire region in the agitating / conveying member axial direction. The second agitating and conveying member has three or more spiral blade members on the upstream side in the developer conveying direction in the axial direction of the agitating and conveying member, and has two or less spiral blade members on the downstream side in the developer conveying direction. is doing.

特許文献1に記載の現像装置のように、複数条のスパイラル状羽根部材を有する攪拌搬送部材を用いることにより、現像剤の攪拌効率を高め、地肌汚れなどの異常画像の発生を抑制する方法が提案されている。   There is a method for improving the stirring efficiency of a developer and suppressing the occurrence of abnormal images such as background stains by using a stirring and conveying member having a plurality of spiral blade members as in the developing device described in Patent Document 1. Proposed.

特開平11−024380号公報JP-A-11-024380

図3は、現像剤が3条以上のスパイラル状羽根部材31を有した攪拌搬送部材の軸に垂直な方向から流入する場合を示している。この場合では、3条以上のスパイラル状羽部材31を有した攪拌搬送部材を攪拌搬送部材の軸に垂直な方向から見ると、スパイラル状羽根部材間の隙間が狭くなっている。そのため、3条以上のスパイラル状羽部材31を有した攪拌搬送部材においては、攪拌搬送部材の軸に垂直な方向からスパイラル状羽根部材間への現像剤の流入が難しくなる。   FIG. 3 shows a case where the developer flows in from a direction perpendicular to the axis of the stirring and conveying member having three or more spiral blade members 31. In this case, when the stirring and conveying member having three or more spiral blade members 31 is viewed from the direction perpendicular to the axis of the stirring and conveying member, the gap between the spiral blade members is narrow. Therefore, in the stirring and conveying member having three or more spiral wing members 31, it is difficult for the developer to flow into the space between the spiral wing members from a direction perpendicular to the axis of the stirring and conveying member.

特許文献1に記載の現像装置では、第1の攪拌搬送部材は、攪拌搬送部材軸の全領域において3条以上のスパイラル状羽根部材なので、第2の攪拌搬送部材から第1の攪拌搬送部材への現像剤流入が難しい。また、第2の攪拌搬送部材では、現像剤搬送方向上流側に3条以上のスパイラル状羽根部材を設けているので、第1の攪拌搬送部材から第2の攪拌搬送部材への現像剤の流入が難しい。よって、第1の攪拌搬送部材と第2の攪拌搬送部材との間における現像剤の受け渡し部分では、現像剤の滞留が起こるという不具合が生じる。   In the developing device described in Patent Document 1, since the first stirring / conveying member is a spiral blade member having three or more strips in the entire region of the stirring / conveying member shaft, from the second stirring / conveying member to the first stirring / conveying member Inflow of developer is difficult. Further, since the second agitating / conveying member is provided with three or more spiral blade members on the upstream side in the developer conveying direction, the inflow of the developer from the first agitating / conveying member to the second agitating / conveying member. Is difficult. Therefore, there is a problem that the developer stays in the part where the developer is transferred between the first stirring and conveying member and the second stirring and conveying member.

この不具合を抑制する方法としては、攪拌搬送部材軸方向において現像剤搬送方向上流側に2条以下のスパイラル状羽根部材を設け、現像剤搬送方向下流側に3条以下のスパイラル状羽根部材を有した攪拌搬送部材を用いる方法が考えられる。この場合、現像剤搬送方向上流側つまり現像剤の取り込み部にあるスパイラル状羽根部材が2条以下のため、攪拌搬送部材を攪拌搬送部材の軸に垂直な方向から見ると、2条以下のスパイラル状羽根部材間の隙間が3条以上のスパイラル状羽根部材間の隙間よりも広くなっている。そのため、2条以下のスパイラル状羽根部材を有した攪拌搬送部材を現像剤の取り込み部に設けることにより、取り込み部での攪拌搬送部材の軸に略垂直な方向からの現像剤の取り込みを良好に行なうことができる。   As a method of suppressing this problem, two or less spiral blade members are provided on the upstream side in the developer conveying direction in the stirring and conveying member axial direction, and three or less spiral blade members are provided on the downstream side in the developer conveying direction. A method using the agitated and transported member is considered. In this case, since there are two or less spiral blade members on the upstream side in the developer conveying direction, that is, in the developer intake portion, when the stirring and conveying member is viewed from a direction perpendicular to the axis of the stirring and conveying member, two or less spirals are formed. The gap between the blade members is wider than the gap between three or more spiral blade members. Therefore, by providing a stirring and conveying member having two or less spiral blade members in the developer intake portion, the intake of the developer from the direction substantially perpendicular to the axis of the agitating and conveying member at the intake portion can be improved. Can be done.

しかしながら、一般に、攪拌搬送部材の軸方向において、スパイラル状羽根部材の条数が少ないほうから多いほうへ現像剤が搬送される場合には、図2に示したスパイラル状羽根部材の条数が変化する境界部Xで、条数の多いほうのスパイラル状羽根部材の端部Wに現像剤が当たる。そのため、条数の少ないほうから条数の多いほうへの現像剤の流入が困難となる。よって、攪拌搬送部材のスパイラル状羽根部材の条数が変化する境界部Xでは、現像剤の滞留が生じる。これにより、現像装置内の現像剤を円滑に循環することが困難となる。このように、現像剤の循環が良好に行なわれないと、現像スリーブに供給する現像剤量が不足し、画像に濃度不足やムラが生じるといった問題が生じる。   However, generally, in the axial direction of the agitating and conveying member, when the developer is conveyed from the smaller number of spiral blade members to the larger number, the number of spiral blade members shown in FIG. 2 changes. At the boundary portion X, the developer hits the end portion W of the spiral blade member having the larger number of stripes. For this reason, it becomes difficult for the developer to flow from the smaller number of lines to the larger number of lines. Therefore, the developer stays at the boundary X where the number of spiral blade members of the agitating and conveying member changes. This makes it difficult to smoothly circulate the developer in the developing device. As described above, if the developer is not circulated satisfactorily, the amount of the developer supplied to the developing sleeve is insufficient, causing problems such as insufficient density and unevenness in the image.

本発明は、以上の問題に鑑みなされたものであり、その目的とするところは、現像剤を十分に攪拌するために複数条のスパイラル状羽部材を有した攪拌搬送部材を用いた現像装置において、現像装置内の現像剤の循環を良好に行なわせ、現像剤担持体の現像剤汲み上げ不良による濃度不足やムラを防止する現像装置及びこれを備えた画像形成装置を提供することである。   The present invention has been made in view of the above problems, and an object of the present invention is a developing device using a stirring and conveying member having a plurality of spiral blade members in order to sufficiently stir the developer. Another object of the present invention is to provide a developing device and an image forming apparatus equipped with the developing device that allow good circulation of the developer in the developing device and prevent density deficiency and unevenness due to poor developer pumping of the developer carrying member.

上記目的を達成するために、請求項1の発明は、像担持体上の潜像を現像する2成分現像剤を担持する現像剤担持体と、該2成分現像剤を攪拌しつつ搬送し、かつ、該2成分現像剤を該現像剤担持体に供給する攪拌搬送部とを備えた現像装置において、該攪拌搬送部は、該現像剤担持体の回転軸に略平行に配置された少なくとも2つ以上の攪拌搬送部材を有し、該攪拌搬送部材のうち少なくとも1つ以上の該攪拌搬送部材の軸は、複数条のスパイラル状羽根部材を有する攪拌部と、該攪拌部の条数より少ない条数のスパイラル状羽根部材を有する現像剤搬送方向上流側の取り込み部とで構成され、該取り込み部のスパイラル状羽根部材は該攪拌部のスパイラル状羽根部材のいずれかと連続し、該取り込み部のスパイラル状羽根部材のスパイラルピッチは、該攪拌部のスパイラル状羽根部材のスパイラルピッチより短いことを特徴とするものである。
また、請求項2の発明は、請求項1の現像装置おいて、上記取り込み部のスパイラル状羽根部材の条数は2条以下であることを特徴とするものである。
また、請求項3の発明は、請求項1または2の現像装置において、上記取り込み部のスパイラル状羽根部材と連続していない少なくとも1つ以上の上記攪拌部のスパイラル状羽根部材の開放端は、該取り込み部のスパイラル状羽根部材と、該攪拌部のスパイラル状羽根部材との連結位置より現像剤搬送方向下流側に位置することを特徴とするものである。
また、請求項4の発明は、請求項3の現像装置において、上記開放端と上記連結位置との該攪拌搬送部材の軸方向における距離は、上記攪拌部のスパイラル状羽根部材のスパイラルピッチの半分以下であることを特徴とするものである。
また、請求項5の発明は、請求項1、2、3または4の現像装置において、上記取り込み部のスパイラル状羽根部材と連続していない上記攪拌部のスパイラル状羽根部材の開放端部が、先細り形状であることを特徴とするものである。
また、請求項6の発明は、像担持体上の潜像を現像する現像手段と、記録体に画像を形成する画像形成部とを備えた画像形成装置において、該現像手段として、請求項1、2、3、4または5の現像装置を備えたことを特徴とするものである。
In order to achieve the above object, the invention of claim 1 comprises a developer carrier carrying a two-component developer for developing a latent image on an image carrier, and conveying the two-component developer while stirring. In addition, in the developing device including the agitating / conveying unit that supplies the two-component developer to the developer carrying member, the agitating / conveying unit is disposed at least 2 arranged substantially parallel to the rotation axis of the developer carrying member. There are two or more stirring and conveying members, and the shaft of at least one of the stirring and conveying members among the stirring and conveying members is less than the number of the stirring portions having a plurality of spiral blade members and the number of the stirring portions. A take-up portion upstream of the developer conveying direction having a number of spiral blade members, and the spiral blade member of the take-up portion is continuous with one of the spiral blade members of the stirring portion, Spira of spiral blade member Pitch is characterized in that less than a spiral pitch of the spiral vane member the stirring 拌部.
The invention of claim 2 is characterized in that, in the developing device of claim 1, the number of spiral blade members of the take-in portion is two or less.
The invention of claim 3 is the developing device according to claim 1 or 2, wherein the open end of at least one spiral blade member of the agitating unit that is not continuous with the spiral blade member of the take-in unit is It is characterized in that it is located downstream of the connecting position of the spiral blade member of the take-in portion and the spiral blade member of the stirring portion in the developer transport direction.
According to a fourth aspect of the present invention, in the developing device of the third aspect, the distance in the axial direction of the stirring and conveying member between the open end and the connecting position is half the spiral pitch of the spiral blade member of the stirring unit. It is characterized by the following.
Further, the invention of claim 5 is the developing device of claim 1, 2, 3 or 4, wherein the open end of the spiral blade member of the stirring unit that is not continuous with the spiral blade member of the take-in unit is It has a tapered shape.
According to a sixth aspect of the present invention, there is provided an image forming apparatus comprising: a developing unit that develops a latent image on an image carrier; and an image forming unit that forms an image on a recording body. 2, 3, 4 or 5 developing devices are provided.

本発明においては、上記攪拌部のスパイラル状羽根部材のいずれかと、上記取り込み部のスパイラル状羽根部材とが連続するよう繋がっている。これにより、現像剤はスパイラル状羽根部材面に載って取り込み部から攪拌部へ円滑に搬送されるので、取り込み部から攪拌部への現像剤の流入性が向上する。
また、本発明においては、取り込み部のスパイラル状羽根部材のスパイラルピッチを、攪拌部のスパイラル状羽根部材のスパイラルピッチより短くしている。これにより、攪拌搬送部材が一回転したときの現像剤の搬送距離は、取り込み部よりも攪拌部のほうが長くなる。つまり、単位時間当たりの現像剤の搬送量は、取り込み部よりも攪拌部のほうが多くなる。よって、攪拌部で搬送する現像剤を補うために、取り込み部から攪拌部への現像剤の流入が行なわれ易くなる。したがって、現像剤は取り込み部に滞留することなく現像装置内を円滑に循環することができる。
In the present invention, any one of the spiral blade members of the agitation unit and the spiral blade member of the intake unit are connected so as to be continuous. As a result, the developer is placed on the surface of the spiral blade member and smoothly conveyed from the take-in unit to the stirring unit, so that the inflow of the developer from the take-in unit to the stirring unit is improved.
In the present invention, the spiral pitch of the spiral blade member of the intake portion is shorter than the spiral pitch of the spiral blade member of the stirring portion. As a result, the transport distance of the developer when the stirring and transporting member makes one rotation is longer in the stirring section than in the taking-in section. That is, the amount of developer transported per unit time is larger in the stirring unit than in the taking-in unit. Therefore, in order to supplement the developer conveyed by the agitation unit, the developer easily flows from the intake unit to the agitation unit. Therefore, the developer can smoothly circulate in the developing device without staying in the take-in portion.

以上、本発明によれば、現像装置内の現像剤を良好に循環させることができるので、現像剤担持体に供給する現像剤が不足する問題を抑制することができる。したがって、現像剤担持体の現像剤汲み上げ不良による濃度不足やムラを抑制し、良質な画像を得ることができるという優れた効果がある。   As described above, according to the present invention, the developer in the developing device can be circulated satisfactorily, so that the problem of insufficient developer supplied to the developer carrier can be suppressed. Therefore, there is an excellent effect that a density deficiency and unevenness due to a poor developer pumping of the developer carrying member can be suppressed, and a high-quality image can be obtained.

以下、本発明を適用した画像形成装置の一実施形態として、複数の感光体が並行配設されたタンデム方式のカラーレーザプリンタ(以下、「プリンタ」という)100について説明する。
まず、プリンタ100の基本的な構成について説明する。
図4は、本実施形態に係るプリンタ100の概略構成図である。このプリンタ100は、シアン(c)、マゼンダ(m)、イエロー(y)、ブラック(b)の各色の画像を形成するための4組の作像装置10c,10m,10y,10bを備え、その図中時計回りの回転にともない、まず各帯電装置12c,12m,12y,12bで表面を一様に帯電される。次いで共通の書込装置13からのレーザ光Lc,Lm,Ly,Lbで書込みを行う。そののち、各現像装置14c,14m,14y,14bでトナーを付着して像担持体11c,11m,11y,11b上に各単色画像を形成する。
Hereinafter, a tandem color laser printer (hereinafter referred to as “printer”) 100 in which a plurality of photoconductors are arranged in parallel will be described as an embodiment of an image forming apparatus to which the present invention is applied.
First, the basic configuration of the printer 100 will be described.
FIG. 4 is a schematic configuration diagram of the printer 100 according to the present embodiment. The printer 100 includes four sets of image forming devices 10c, 10m, 10y, and 10b for forming images of each color of cyan (c), magenta (m), yellow (y), and black (b). In accordance with the clockwise rotation in the figure, the surface is first uniformly charged by each charging device 12c, 12m, 12y, 12b. Next, writing is performed with the laser beams Lc, Lm, Ly, and Lb from the common writing device 13. After that, toner is attached by the developing devices 14c, 14m, 14y, and 14b to form monochromatic images on the image carriers 11c, 11m, 11y, and 11b.

そして、無端ベルト状の中間転写体15を図中反時計回りに走行して各一次転写装置16c,16m,16y,16bにより像担持体11c,11m,11y,11b上の各色単色画像を一次転写し、中間転写体15上にフルカラー画像を形成する。   Then, the endless belt-shaped intermediate transfer member 15 is run counterclockwise in the drawing, and the primary transfer devices 16c, 16m, 16y, and 16b transfer the single color images on the image carriers 11c, 11m, 11y, and 11b to the primary transfer. Then, a full color image is formed on the intermediate transfer member 15.

一方、適宜タイミングで給送ローラ20を回転して記録体カセット21内の記録体22を繰り出し、記録体搬送路23を通して搬送し一対のレジストローラ24間に突き当てて止める。そして、中間転写体15上のフルカラー画像にタイミングを合わせて一対のレジストローラ24を回転し、二次転写装置25により、そのフルカラー画像を記録体22にてそのまま上方へと搬送し、定着装置30の定着ニップを通過するとき、未定着転写トナーを記録体22に定着し、排出ローラ26で排出してプリンタ100本体上の記録体スタック部27上にスタックする。   On the other hand, the feeding roller 20 is rotated at an appropriate timing to feed out the recording medium 22 in the recording medium cassette 21, conveyed through the recording medium conveyance path 23, and abutted between a pair of registration rollers 24 and stopped. Then, the pair of registration rollers 24 are rotated in synchronization with the full color image on the intermediate transfer member 15, and the full color image is conveyed upward as it is by the recording member 22 by the secondary transfer device 25, and the fixing device 30. When the toner passes through the fixing nip, the unfixed transfer toner is fixed on the recording member 22, discharged by the discharge roller 26, and stacked on the recording member stack portion 27 on the printer 100 body.

一次転写終了後の各像担持体11c,11m,11y,11bは、一次クリーニング装置17c,17m,17y,17bでクリーニングして各像担持体11上の残トナーを除去する。
二次転写終了後の中間転写体15は、二次クリーニング装置18でクリーニングして中間転写体15上の残トナーを除去する。
また、各色現像装置14c,14m,14y,14bにトナーを補給するトナー補給装置28は、それぞれ28c,28m,28y,28bである。
The image carriers 11c, 11m, 11y, and 11b after the completion of the primary transfer are cleaned by the primary cleaning devices 17c, 17m, 17y, and 17b to remove the residual toner on the image carriers 11.
After the completion of the secondary transfer, the intermediate transfer member 15 is cleaned by the secondary cleaning device 18 to remove residual toner on the intermediate transfer member 15.
The toner replenishing devices 28 that replenish the toner to the color developing devices 14c, 14m, 14y, and 14b are 28c, 28m, 28y, and 28b, respectively.

〔構成例1〕
以下、本実施形態に係る現像装置の構成例1を図面に基づいて説明する。
図5は、本実施形態に係る現像装置を側面から見た概略構成図である。図1は、当該現像装置を上面から見た概略構成図である。
現像装置14は、図示していない像担持体11と対向する現像剤担持体としての現像スリーブ1と、現像スリーブ1と平行に配置された第1攪拌搬送軸42及び第2攪拌搬送軸43と、現像スリーブ1上の現像剤の層厚を規制するドクターブレード2と、第1攪拌搬送軸42と第2攪拌搬送軸43の間に延在する隔壁3とを備えている。現像スリーブ1、第1攪拌搬送軸42及び第2攪拌搬送軸43は、それぞれ図5に示した矢印方向に回転し、現像剤は図1の矢印方向に循環する。
循環する現像剤のトナー濃度は、濃度センサ60によって検出され、検出値が基準値より低い場合には図示しない制御部とトナー補給装置28により、トナーが第2攪拌搬送軸43の上流側端部に供給される。
[Configuration example 1]
A configuration example 1 of the developing device according to the present embodiment will be described below with reference to the drawings.
FIG. 5 is a schematic configuration diagram of the developing device according to the present embodiment as viewed from the side. FIG. 1 is a schematic configuration diagram of the developing device as viewed from above.
The developing device 14 includes a developing sleeve 1 as a developer carrying member facing the image carrier 11 (not shown), a first stirring / conveying shaft 42 and a second stirring / conveying shaft 43 arranged in parallel with the developing sleeve 1. The doctor blade 2 that regulates the layer thickness of the developer on the developing sleeve 1, and the partition wall 3 that extends between the first stirring and conveying shaft 42 and the second stirring and conveying shaft 43 are provided. The developing sleeve 1, the first stirring / conveying shaft 42, and the second stirring / conveying shaft 43 rotate in the direction of the arrow shown in FIG. 5, respectively, and the developer circulates in the direction of the arrow in FIG.
The toner density of the circulating developer is detected by the density sensor 60. When the detected value is lower than the reference value, the upstream side end portion of the second agitating / conveying shaft 43 receives the toner by a control unit (not shown) and the toner replenishing device 28. To be supplied.

第1攪拌搬送軸42は、軸に装着された複数条のスパイラル状羽根部材を有する攪拌部42aと、攪拌部42aの条数より少ない条数のスパイラル状羽根部材を有する取り込み部42bとで構成される。取り込み部42bは、攪拌部42aの現像剤搬送方向上流側に位置し、取り込み部42bと攪拌部42aのスパイラル状羽部材は連続している。図6は、取り込み部42bと攪拌部42aとの連続部を示したものである。   The first stirring / conveying shaft 42 includes a stirring portion 42a having a plurality of spiral blade members mounted on the shaft, and a taking-in portion 42b having a number of spiral blade members smaller than the number of the stirring portion 42a. Is done. The taking-in part 42b is located upstream of the stirring part 42a in the developer conveying direction, and the taking-in part 42b and the spiral blade member of the stirring part 42a are continuous. FIG. 6 shows a continuous part of the intake part 42b and the stirring part 42a.

同様に、第2攪拌搬送軸43は軸に装着された複数条のスパイラル状羽根部材を有する攪拌部43aと、攪拌部43aの条数より少ない条数のスパイラル状羽根部分を有する取り込み部43bとで構成される。取り込み部43bは、攪拌部43aの現像剤搬送方向上流側に位置し、取り込み部43bのスパイラル状羽根部材と攪拌部43aのスパイラル状羽根部材とは連続している。   Similarly, the second agitating and conveying shaft 43 includes a stirring portion 43a having a plurality of spiral blade members mounted on the shaft, and a taking-in portion 43b having spiral blade portions having a number smaller than that of the stirring portion 43a. Consists of. The intake portion 43b is located upstream of the agitating portion 43a in the developer conveying direction, and the spiral blade member of the intake portion 43b and the spiral blade member of the agitating portion 43a are continuous.

本構成例では、攪拌部42a,43aをスパイラルピッチ60[mm]の4条スクリュウとし、取り込み部42b,43bをスパイラルピッチ12[mm]の1条スクリュウとした。さらに、現像スリーブ1の外径はφ16、第1攪拌搬送軸42及び第2攪拌搬送軸43の外径はφ20とした。また、取り込み部43bの上部には、トナー補給口がある   In this configuration example, the agitating portions 42a and 43a are 4-thread screws with a spiral pitch of 60 [mm], and the intake portions 42b and 43b are 1-thread screws with a spiral pitch of 12 [mm]. Further, the outer diameter of the developing sleeve 1 is φ16, and the outer diameters of the first stirring and conveying shaft 42 and the second stirring and conveying shaft 43 are φ20. In addition, there is a toner supply port at the top of the take-in portion 43b.

多条スクリュウを用いた攪拌搬送軸では、軸方向から流入する現像剤が多条スクリュウのスパイラル状羽部材の端部面に当たり、搬送性が阻害されて多条スクリュウ部に流入しにくい。そこで本構成例のように、取り込み部のスパイラル状羽部材と、多条スクリュウである攪拌部のスパイラル状羽部材とを連続すると、現像剤がスパイラル状羽部材面に載って取り込み部から攪拌部へ円滑に搬送されるので、攪拌部への現像剤の流入性が向上する。
その結果、現像装置内の現像剤の循環が良好に行なわれ、現像剤汲み上げ不良による濃度不足やムラが発生しなくなり、良質な画像を得ることができる。
In the stirring and conveying shaft using a multi-thread screw, the developer flowing in from the axial direction hits the end surface of the spiral blade member of the multi-thread screw, and the transport performance is hindered so that it does not easily flow into the multi-thread screw portion. Therefore, as in this configuration example, when the spiral wing member of the taking-in portion and the spiral wing member of the stirring portion that is a multi-thread screw are continuously arranged, the developer is placed on the surface of the spiral wing member and the stirring portion is removed from the taking-up portion. As a result, the developer can be easily fed into the agitating section.
As a result, the developer is circulated in the developing device satisfactorily, and density deficiency and unevenness due to poor pumping of the developer do not occur, and a high-quality image can be obtained.

また、取り込み部42b,43bのスパイラルピッチを、攪拌部42a,43aのスパイラルピッチ程度に大きくすると、現像剤の搬送量は攪拌部42a,43aよりも条数の少ない取り込み部42b,43bのほうが攪拌部42a,43aよりも多くなる。これにより、攪拌部42a,43aの現像剤搬送量よりも取り込み部42b,43bから攪拌部42a,43aへの現像剤の供給量が多くなるため、取り込み部42b,43bと攪拌部42a,43aとの境界で現像剤の滞留が起こる。   Further, when the spiral pitch of the taking-in portions 42b and 43b is increased to about the spiral pitch of the stirring portions 42a and 43a, the carrying amount of the developer is smaller in the taking-in portions 42b and 43b than the stirring portions 42a and 43a. More than the parts 42a and 43a. As a result, the amount of developer supplied from the intake portions 42b and 43b to the agitator portions 42a and 43a is larger than the developer transport amount of the agitator portions 42a and 43a, so that the intake portions 42b and 43b and the agitator portions 42a and 43a The developer stays at the boundary.

そこで本構成例のように、取り込み部42b、43bのスパイラルピッチを攪拌部42a、43aのスパイラルピッチより小さくすると、現像剤の搬送量は取り込み部42b,43bよりも攪拌部42a,43aのほうが多くなる。これにより、攪拌部42a,43aで搬送する現像剤を補うために、取り込み部42b,43bから攪拌部42a,43aへの現像剤の流入が行なわれ易くなる。したがって、取り込み部42b,43bと攪拌部42a,43aとの境界で現像剤の流入が円滑に行なわれるので、現像装置内の現像剤の循環を良好に行なうことができる。   Therefore, if the spiral pitch of the intake portions 42b and 43b is made smaller than the spiral pitch of the agitating portions 42a and 43a as in this configuration example, the amount of developer transported is greater in the agitating portions 42a and 43a than in the intake portions 42b and 43b. Become. Accordingly, in order to supplement the developer conveyed by the agitating units 42a and 43a, the developer easily flows into the agitating units 42a and 43a from the intake units 42b and 43b. Therefore, the developer can smoothly flow in at the boundary between the intake portions 42b and 43b and the agitating portions 42a and 43a, so that the developer can be circulated well in the developing device.

次に、濃度センサー60でのトナー濃度検出について説明する。
現像装置内の現像剤の循環が良好に行なわれないと、第2攪拌搬送軸攪拌部43aを通過する現像剤量が少なく、濃度センサー60付近での現像剤の嵩が小さくなってしまう。濃度センサー60付近での現像剤の嵩が小さいと、濃度センサー60の出力値のばらつきが出やすくなってしまい、正確なトナー濃度を検出できない。
しかし、本実施形態の現像装置では、現像装置内の現像剤の循環を良好に行なえるので、第2攪拌搬送軸攪拌部43aを通過する現像剤量が多く、濃度センサー60付近での現像剤の嵩が大きくなる。その結果、濃度センサー60の出力値のばらつきが小さく、正確なトナー濃度を検出することができる。
Next, toner density detection by the density sensor 60 will be described.
If the developer is not circulated well in the developing device, the amount of the developer passing through the second agitating / conveying shaft agitating portion 43a is small, and the volume of the developer near the density sensor 60 becomes small. If the bulk of the developer in the vicinity of the density sensor 60 is small, variations in the output value of the density sensor 60 tend to occur, and an accurate toner density cannot be detected.
However, in the developing device of the present embodiment, the developer in the developing device can be circulated satisfactorily. Therefore, the amount of developer passing through the second agitating / conveying shaft agitating portion 43a is large, and the developer near the density sensor 60 is used. Increases in bulk. As a result, variation in the output value of the density sensor 60 is small, and an accurate toner density can be detected.

〔変形例1〕
図7に攪拌搬送軸の構成の変形例1を示す。攪拌搬送軸44は、取り込み部44bが2条スクリュウ、攪拌部44aが4条スクリュウである。取り込み部44bは、攪拌部44aの現像剤搬送方向上流側に位置し、取り込み部44bと攪拌部44aの2枚のスパイラル状羽部材とは連続している。詳しくは、取り込み部44bのスパイラル状羽部材は、攪拌部44aのスパイラル状羽部材に1個おきに連続している。また、攪拌搬送軸44のスクリュウピッチ及び外径は攪拌搬送軸42、43と同じである。
取り込み部44bを2条スクリュウとすると、取り込み部44bでの攪拌部44a方向への搬送力が上がるので、攪拌部部44aへの現像剤の流入が増え、現像剤の循環を良好に行なうことができる。また、取り込み部44bのスクリュウが2条以下であれば、軸方向から見た隙間が、現像剤を取り込むために十分な程度に存在するので、スクリュウのスパイラル状羽部材端部面による搬送性の阻害は生じず、攪拌部44aへの現像剤流入が良好に行なわれる。
なお、第1攪拌搬送軸、第2攪拌搬送軸ともに攪拌搬送軸44の構成とすると現像剤の循環バランスをとり易いが、第1攪拌搬送軸または第2攪拌搬送軸のどちらか一方のみを攪拌搬送軸44の構成とすることも可能である。
[Modification 1]
FIG. 7 shows a first modification of the configuration of the stirring and conveying shaft. In the stirring and conveying shaft 44, the take-in portion 44b is a two-thread screw, and the stirring portion 44a is a four-thread screw. The intake portion 44b is located upstream of the stirring portion 44a in the developer conveying direction, and the two spiral blade members of the intake portion 44b and the stirring portion 44a are continuous. Specifically, every other spiral wing member of the intake portion 44b is continuous with the spiral wing member of the stirring portion 44a. Further, the screw pitch and the outer diameter of the stirring and conveying shaft 44 are the same as those of the stirring and conveying shafts 42 and 43.
When the take-in portion 44b is a two-thread screw, the conveying force in the take-up portion 44b in the direction of the agitating portion 44a increases, so that the amount of developer flowing into the agitating portion 44a increases and the developer can be circulated well. it can. In addition, if the number of screws in the take-in portion 44b is two or less, the gap seen from the axial direction is sufficient to take in the developer, so that the transportability by the end surface of the spiral blade member of the screw can be improved. Inhibition does not occur, and the developer flows into the stirring section 44a well.
If both the first agitation conveyance shaft and the second agitation conveyance shaft are configured as the agitation conveyance shaft 44, it is easy to balance the circulation of the developer, but only one of the first agitation conveyance axis and the second agitation conveyance axis is agitated. It is also possible to adopt a configuration of the transport shaft 44.

〔変形例2〕
図8に攪拌搬送軸の構成の変形例2を示す。図8で示した攪拌搬送軸45において、攪拌部45aの開放端部Cが先細り形状となっている。このようにすると、開放端部Cの端面を攪拌搬送軸45に対して垂直な面にした場合に比べ、開放端部C付近の空間が広くなるので攪拌部45aへの軸方向からの現像剤流入が容易になる。これにより、現像装置内の現像剤の循環をより良好に行なうことができる。
[Modification 2]
FIG. 8 shows a second modification of the configuration of the stirring and conveying shaft. In the stirring and conveying shaft 45 shown in FIG. 8, the open end C of the stirring portion 45a is tapered. In this case, since the space near the open end C becomes wider as compared with the case where the end face of the open end C is a plane perpendicular to the agitating and conveying shaft 45, the developer from the axial direction to the stirrer 45a. Inflow becomes easy. As a result, the developer can be circulated more favorably in the developing device.

〔変形例3〕
図9に攪拌搬送軸の構成の変形例3を示す。図9で示した攪拌搬送軸46は、取り込み部46bが1条スクリュウ、攪拌部46aが4条スクリュウである。取り込み部46bは、攪拌部46aの現像剤搬送方向上流側に位置し、取り込み部46bと攪拌部46aの1枚のスパイラル状羽部材とは連続している。
取り込み部46bのスパイラル状羽部材とは連続していない攪拌部46aのスパイラル状羽部材Dの開放端P1は、取り込み部46bのスパイラル状羽部材と攪拌部46aのスパイラル状羽部材の連結位置P2より現像剤搬送方向下流側に位置する。ここで、開放端P1が連結位置P2より現像剤搬送方向下流側となる攪拌部46aのスパイラル状羽部材は、取り込み部46bとは連続していない少なくとも1つ以上のスパイラル状羽部材とする。よって、図示したE部付近の空間が大きくなるので、取り込み部46bから攪拌部46aへ現像剤が取り込まれ易くなる。これにより、現像装置内の現像剤の循環を良好に行なうことができる。
なお、取り込み部46bは2条スクリュウでも良い。
[Modification 3]
FIG. 9 shows a third modification of the configuration of the stirring and conveying shaft. In the stirring and conveying shaft 46 shown in FIG. 9, the take-in portion 46b is a single screw, and the stirring portion 46a is a four-thread screw. The taking-in part 46b is located upstream of the stirring part 46a in the developer conveying direction, and the taking-in part 46b and one spiral blade member of the stirring part 46a are continuous.
The open end P1 of the spiral wing member D of the agitating portion 46a that is not continuous with the spiral wing member of the intake portion 46b is the connection position P2 between the spiral wing member of the intake portion 46b and the spiral wing member of the agitator portion 46a. It is located more downstream in the developer transport direction. Here, the spiral wing member of the agitating unit 46a whose open end P1 is downstream of the connecting position P2 in the developer conveying direction is at least one spiral wing member that is not continuous with the intake unit 46b. Therefore, since the space near the portion E shown in the figure becomes large, the developer is easily taken into the stirring portion 46a from the taking-in portion 46b. Thereby, the circulation of the developer in the developing device can be performed satisfactorily.
Note that the take-in portion 46b may be a two-thread screw.

ここで、開放端P1が現像剤搬送方向下流に行き過ぎると、連結部付近での軸方向の搬送力が低下し、連結部付近で現像剤が滞り、現像剤の循環が良好に行なわれなくなってしまう。そこで、現像剤の循環が良好に行なわれる開放端P1の位置について、図10の攪拌搬送部材47を用いて説明する。
攪拌搬送軸47は、取り込み部47bが2条スクリュウ、攪拌部47aが4条スクリュウである。取り込み部47bは、攪拌部47aの現像剤搬送方向上流側に位置し、取り込み部47bと攪拌部47aの2枚のスパイラル状羽部材とは連続している。
Here, if the open end P1 goes too far downstream in the developer transport direction, the axial transport force in the vicinity of the connecting portion decreases, the developer is stagnated in the vicinity of the connecting portion, and the developer is not circulated satisfactorily. End up. Therefore, the position of the open end P1 where the developer is circulated satisfactorily will be described with reference to the stirring and conveying member 47 of FIG.
In the stirring and conveying shaft 47, the take-in portion 47b is a two-thread screw, and the stirring portion 47a is a four-thread screw. The intake portion 47b is located upstream of the agitating portion 47a in the developer conveying direction, and the intake portion 47b and the two spiral blade members of the agitating portion 47a are continuous.

次に、開放端P1と連結位置P2との攪拌搬送部材の軸方向における距離をT、攪拌部47bのスパイラル状羽部材のスパイラルピッチをLとして、連結部付近における現像剤の搬送について説明する。   Next, the transport of the developer in the vicinity of the connecting portion will be described where the distance in the axial direction of the stirring and conveying member between the open end P1 and the connecting position P2 is T and the spiral pitch of the spiral blade member of the stirring portion 47b is L.

本実施形態において数1の関係を満たすような構成を攪拌搬送軸47に適用した場合は、連結部付近での軸方向の搬送力が低下し、現像剤の循環が良好に行なわれなかった。

Figure 2007304202
In the present embodiment, when a configuration satisfying the relationship of Equation 1 is applied to the agitation transport shaft 47, the transport force in the axial direction in the vicinity of the connecting portion is reduced, and the developer is not circulated satisfactorily.
Figure 2007304202

一方、本実施形態において数2の関係を満たすような構成を攪拌搬送軸47に適用した場合には、連結部付近において現像剤の滞りが生じることなく、取り込み部47bから攪拌部47aへ現像剤が良好に取り込まれた。
よって、数2の関係を満たすような構成を攪拌搬送軸47に適用することにより、現像装置内の現像剤の循環を良好に行なうことができる。

Figure 2007304202
On the other hand, when the configuration satisfying the relationship of Equation 2 is applied to the stirring and conveying shaft 47 in the present embodiment, the developer is not stagnation in the vicinity of the connecting portion, and the developer is transferred from the take-in portion 47b to the stirring portion 47a. Was successfully incorporated.
Therefore, by applying a configuration that satisfies the relationship of Equation 2 to the stirring and conveying shaft 47, the developer can be circulated in the developing device satisfactorily.
Figure 2007304202

また、取り込み部47bのスパイラル状羽部材と連続していない攪拌部47aの2つのスパイラル状羽部材の開放端P1とが同じ位置であっても、数2の範囲で、2つのスパイラル状羽部材の開放端P1の位置が異なっていても良い。
なお、取り込み部47bを2条スクリュウとしたが、1条スクリュウでも良い。
Even if the spiral wing member of the intake section 47b and the open ends P1 of the two spiral wing members of the stirring section 47a that are not continuous are at the same position, the two spiral wing members are within the range of Formula 2. The position of the open end P1 may be different.
In addition, although the taking-in part 47b was made into the 2 thread | sled screw, a 1 thread | sled screw may be sufficient.

ここまで説明した攪拌搬送軸は、スクリュウの長さを変えることによって、第1攪拌搬送軸及び第2攪拌搬送軸に用いることができる。   The agitation transport shaft described so far can be used for the first agitation transport shaft and the second agitation transport shaft by changing the length of the screw.

以上で説明したように、本発明の現像装置はトナー濃度が安定し、またトナー濃度追従性が高いので、トナー消費量の多いカラー画像形成装置においても、濃度不足やムラのない、良質な画像を得ることができる。   As described above, since the developing device of the present invention has a stable toner density and a high toner density followability, even in a color image forming apparatus that consumes a large amount of toner, a high-quality image without insufficient density and unevenness. Can be obtained.

〔構成例2〕
本実施形態に係る現像装置の構成例2を図面に基づいて説明する。
図11は、本実施形態に係る現像装置の概略構成図である。現像スリーブ50が第1攪拌搬送軸48の上方に位置する点以外は、構成例1の現像装置と同様の構成である。また、第1攪拌搬送軸48及び第2攪拌搬送軸49には、構成例1に記載した攪拌搬送軸を用いる。循環する現像剤のトナー濃度は、濃度センサー60によって検出され、検出値が基準値より低い場合には図示しない制御部とトナー補給装置28とにより、トナーが第2攪拌搬送軸49の上流側端部に供給される。
[Configuration example 2]
Configuration example 2 of the developing device according to this embodiment will be described with reference to the drawings.
FIG. 11 is a schematic configuration diagram of a developing device according to the present embodiment. Except for the point that the developing sleeve 50 is positioned above the first stirring and conveying shaft 48, the configuration is the same as that of the developing device of Configuration Example 1. Further, the stirring and conveying shafts described in the configuration example 1 are used for the first stirring and conveying shaft 48 and the second stirring and conveying shaft 49. The toner density of the circulating developer is detected by the density sensor 60, and when the detected value is lower than the reference value, the toner is supplied to the upstream end of the second agitating and conveying shaft 49 by a control unit (not shown) and the toner replenishing device 28. Supplied to the department.

本構成例のように、現像スリーブ50が第1攪拌搬送軸48の上方に位置する構成では、現像スリーブ50が下方から現像剤を汲み上げなくてはならないので、現像剤の循環が良好に行なわれなくなると現像剤液面が下がり、汲み上げ不良による濃度不足やムラが発生しやすい。
そこで、第1攪拌搬送軸48及び第2攪拌搬送軸49に構成例1に記載した攪拌搬送軸を用いることにより、現像剤の循環を良好に行なわせ、現像剤汲み上げ不良による濃度不足やムラを防止し、良質な画像を得ることができる。また、第2攪拌搬送軸49を通過する現像剤量が多いので、正確なトナー濃度を検出することができる。
In the configuration in which the developing sleeve 50 is positioned above the first stirring and conveying shaft 48 as in this configuration example, the developing sleeve 50 has to pump up the developer from below, so that the developer is circulated well. When it disappears, the developer liquid level is lowered, and insufficient density or unevenness is likely to occur due to poor pumping.
Therefore, by using the agitation and conveyance shaft described in the configuration example 1 for the first agitation and conveyance shaft 48 and the second agitation and conveyance shaft 49, the developer can be circulated satisfactorily, resulting in insufficient density and unevenness due to poor developer pumping. It is possible to prevent and obtain a good quality image. Further, since the amount of developer passing through the second stirring / conveying shaft 49 is large, an accurate toner concentration can be detected.

〔構成例3〕
本実施形態に係る現像装置の構成例3を図面に基づいて説明する。
図12は、本実施形態に係る現像装置の概略構成図である。現像スリーブ52が第1攪拌搬送軸48と第2攪拌搬送軸49とをまたぐように配置されている点以外は、構成例1の現像装置と同様の構成である。また、第1攪拌搬送軸48及び第2攪拌搬送軸49には、構成例1に記載した攪拌搬送軸を用いている。
現像スリーブ52は、矢印F1で示すように第1攪拌搬送軸48側から現像剤を汲み上げ、矢印F2で示すように第2攪拌搬送軸49側に現像剤を離す。したがって、本構成例の現像装置では、第1攪拌搬送軸48と第2攪拌搬送軸49とによる循環と、第1攪拌搬送軸48側から第2攪拌搬送軸49側に現像スリーブ52よって運ばれる循環との2つの循環経路を備えている。
また、循環する現像剤のトナー濃度は、濃度センサー60によって検出され、検出値が基準値より低い場合には図示しない制御部とトナー補給装置28とにより、トナーが第2攪拌搬送軸49の上流側端部に供給される。
[Configuration example 3]
Configuration example 3 of the developing device according to this embodiment will be described with reference to the drawings.
FIG. 12 is a schematic configuration diagram of a developing device according to the present embodiment. Except that the developing sleeve 52 is disposed so as to straddle the first stirring / conveying shaft 48 and the second stirring / conveying shaft 49, the developing sleeve 52 has the same configuration as the developing device of Configuration Example 1. The first agitation transport shaft 48 and the second agitation transport shaft 49 are the agitation transport shafts described in the configuration example 1.
The developing sleeve 52 draws up the developer from the first stirring / conveying shaft 48 side as indicated by an arrow F1, and releases the developer toward the second stirring / conveying shaft 49 side as indicated by an arrow F2. Therefore, in the developing device of this configuration example, circulation by the first stirring / conveying shaft 48 and the second stirring / conveying shaft 49 is carried by the developing sleeve 52 from the first stirring / conveying shaft 48 side to the second stirring / conveying shaft 49 side. It has two circulation paths with circulation.
Further, the toner density of the developer that circulates is detected by the density sensor 60, and when the detected value is lower than the reference value, the control unit (not shown) and the toner replenishing device 28 cause the toner to flow upstream of the second agitating and conveying shaft 49. Supplied to the side end.

本構成例の現像装置は、現像スリーブ52上の現像ニップ通過後の現像剤は全て第2攪拌搬送軸49側に離し、現像ニップを通過する現像剤は全て第1攪拌搬送軸48側から汲み上げている。そのため、黒ベタ画像の出力時や、連続出力時においても濃度低下が生じない。また、第1攪拌搬送攪拌軸48側の現像剤は、第2攪拌搬送軸49及び第1攪拌搬送軸48で十分に攪拌されており、現像剤の帯電が安定しているため、地肌汚れやトナー飛散を防止することができる。さらに、第1攪拌搬送軸48側の現像剤は、軸方向においてトナー濃度が一定のため、出力画像のトナー濃度差が生じない。
したがって、本構成例の現像装置は、第1攪拌搬送軸48及び第2攪拌搬送軸49に構成例1に記載した攪拌搬送軸を用いることにより現像剤の循環を良好に行なわせ、現像剤汲み上げ不良による濃度不足やムラを防止し、地肌汚れやトナー濃度差がない良質な画像を得ることができる。
また、第2攪拌搬送軸49を通過する現像剤量が多いので、正確なトナー濃度を検出することができる。
In the developing device of this configuration example, all the developer after passing through the developing nip on the developing sleeve 52 is separated to the second stirring and conveying shaft 49 side, and all the developer passing through the developing nip is pumped up from the first stirring and conveying shaft 48 side. ing. For this reason, density reduction does not occur even when a black solid image is output or continuously output. Further, the developer on the first stirring / conveying shaft 48 side is sufficiently stirred by the second stirring / conveying shaft 49 and the first stirring / conveying shaft 48, and the developer is stably charged. Toner scattering can be prevented. Further, since the developer on the first stirring and conveying shaft 48 side has a constant toner concentration in the axial direction, there is no difference in toner concentration in the output image.
Therefore, the developing device of this configuration example uses the stirring and transport shaft described in the configuration example 1 for the first stirring and transporting shaft 48 and the second stirring and transporting shaft 49 so that the developer is circulated well, and the developer is pumped up. Insufficient density and unevenness due to defects can be prevented, and a high-quality image free from background contamination and toner density difference can be obtained.
Further, since the amount of developer passing through the second stirring / conveying shaft 49 is large, an accurate toner concentration can be detected.

〔構成例4〕
本実施形態に係る現像装置の構成例4を図面に基づいて説明する。
図13は、本実施形態に係る現像装置の概略構成図である。図14は図13を上面から見た当該現像装置の概略構成図である。なお、図14では、現像スリーブ53とドクターブレード51は図示していない。
本構成例において現像スリーブ53は、第1攪拌搬送軸48と回収スクリュウ54をまたぐように配置されている。さらに、第1攪拌搬送軸48及び第2攪拌搬送軸49には、構成例1に記載した攪拌搬送軸を用いる。
現像スリーブ53は、図13の矢印G1、G2に示すように、第1攪拌搬送軸48側から現像剤を汲み上げ、回収スクリュウ54側に離す。回収スクリュウ54は、現像スリーブ53から離れた現像剤を図14の矢印G3に示す方向に搬送し、現像剤搬送方向下流側の受け渡し部で第1攪拌搬送軸48側に受け渡される。第1攪拌搬送軸48と第2攪拌搬送軸49では、図14の矢印Hに示す方向の循環が行なわれる。循環する現像剤のトナー濃度は、濃度センサー60によって検出され、検出値が基準値より低い場合には図示しない制御部とトナー補給装置28とによりトナーが第2攪拌搬送軸49の上流側端部に供給される。
[Configuration example 4]
Configuration example 4 of the developing device according to the present embodiment will be described with reference to the drawings.
FIG. 13 is a schematic configuration diagram of a developing device according to the present embodiment. FIG. 14 is a schematic configuration diagram of the developing device when FIG. 13 is viewed from above. In FIG. 14, the developing sleeve 53 and the doctor blade 51 are not shown.
In the present configuration example, the developing sleeve 53 is disposed so as to straddle the first stirring / conveying shaft 48 and the recovery screw 54. Furthermore, the stirring and conveying shaft described in the configuration example 1 is used for the first stirring and conveying shaft 48 and the second stirring and conveying shaft 49.
As shown by arrows G1 and G2 in FIG. 13, the developing sleeve 53 pumps up the developer from the first stirring / conveying shaft 48 side and separates it toward the collecting screw 54 side. The collection screw 54 conveys the developer separated from the developing sleeve 53 in the direction indicated by the arrow G3 in FIG. 14, and is delivered to the first stirring and conveying shaft 48 side at the delivery section on the downstream side in the developer conveying direction. The first agitation transport shaft 48 and the second agitation transport shaft 49 circulate in the direction indicated by the arrow H in FIG. The toner density of the circulating developer is detected by the density sensor 60. When the detected value is lower than the reference value, the upstream side end portion of the second agitating / conveying shaft 49 receives the toner by the control unit (not shown) and the toner replenishing device 28. To be supplied.

本構成例の現像装置では、現像スリーブ53上の現像ニップ通過後の現像剤は全て回収スクリュウ54側に離し、現像ニップを通過する現像剤は全て第1攪拌搬送軸48側から汲み上げる。そのため、黒ベタ画像の出力時や連像出力時においても濃度低下が生じない。
また、第1攪拌搬送軸48側の現像剤は、第2攪拌搬送軸49の全長と第1攪拌搬送軸48とによる長い攪拌経路を経て搬送される。これにより、第1攪拌搬送軸48側の現像剤は十分に攪拌されており、現像剤の帯電が安定しているため、地肌汚れやトナー飛散を確実に防止することができる。さらに、第1攪拌搬送軸48側の現像剤は、軸方向においてトナー濃度が一定のため、出力画像にトナー濃度差が生じない。
したがって、本構成例の現像装置は、第1攪拌搬送軸48及び第2攪拌搬送軸49に構成例1の攪拌搬送軸を用いることにより現像剤の循環を良好に行なわせ、現像剤汲み上げ不良による濃度不足やムラを防止し、地肌汚れやトナー濃度差がない良質な画像を得ることができる。また、第2攪拌搬送軸49を通過する現像剤量が多いので、正確なトナー濃度を検出することができる。
In the developing device of this configuration example, all the developer that has passed through the developing nip on the developing sleeve 53 is separated to the collection screw 54 side, and all the developer that has passed through the developing nip is pumped up from the first stirring and conveying shaft 48 side. For this reason, density reduction does not occur even when a black solid image or a continuous image is output.
Further, the developer on the first stirring / conveying shaft 48 side is conveyed through a long stirring path formed by the entire length of the second stirring / conveying shaft 49 and the first stirring / conveying shaft 48. As a result, the developer on the first stirring / conveying shaft 48 side is sufficiently agitated and the developer is stably charged, so that background contamination and toner scattering can be reliably prevented. Furthermore, since the developer on the first stirring and conveying shaft 48 side has a constant toner concentration in the axial direction, no difference in toner concentration occurs in the output image.
Therefore, the developing device of this configuration example uses the stirring and transporting shaft of Configuration Example 1 for the first stirring and transporting shaft 48 and the second stirring and transporting shaft 49 so that the developer can be circulated satisfactorily. Insufficient density and unevenness can be prevented, and a high-quality image free from background contamination and toner density difference can be obtained. Further, since the amount of developer passing through the second stirring / conveying shaft 49 is large, an accurate toner concentration can be detected.

以上、本実施形態によれば、像担持体上の潜像を現像する現像剤を担持する現像剤担持体である現像スリーブと、2成分現像剤を攪拌しつつ搬送し、かつ、2成分現像剤を現像スリーブに供給する攪拌搬送部とを備えた現像装置において、攪拌搬送部は、現像剤スリーブの回転軸に略平行に配置された少なくとも2つ以上の攪拌搬送部材である攪拌搬送軸を有し、攪拌搬送軸のうち少なくとも1つ以上の攪拌搬送軸は、複数条のスパイラル状羽根部材を有する攪拌部と、攪拌部の条数より少ない条数のスパイラル状羽根部材を有する現像剤搬送方向上流側の取り込み部とで構成され、攪拌部のスパイラル状羽根部材と取り込み部のスパイラル状羽根部材とは連続し、取り込み部のスパイラル状羽根部材のスパイラルピッチは、攪拌部のスパイラル状羽根部材のスパイラルピッチより短い。
これにより、攪拌部のスパイラル状羽根部材のいずれかと、取り込み部のスパイラル状羽根部材とが連続するように繋がっているので、現像剤はスパイラル状羽根部材面に載って取り込み部から攪拌部へ円滑に搬送される。よって、取り込み部から攪拌部への現像剤の流入性が向上する。したがって、条数の少ない取り込み部のスパイラル状羽根部材から条数の多い攪拌部のスパイラル状羽根部材への現像剤の受け渡し部分での現像剤の滞留を抑制することができる。
また、取り込み部のスパイラル状羽根部材のスパイラルピッチを、攪拌部のスパイラル状羽根部材のスパイラルピッチより小さくしている。これにより、攪拌搬送軸が一回転したときの現像剤の搬送距離は、取り込み部よりも攪拌部のほうが長くなる。つまり、単位時間当たりの現像剤の搬送量は、取り込み部よりも攪拌部のほうが多くなる。よって、攪拌部で搬送する現像剤を補うために、取り込み部から攪拌部への現像剤の流入が行なわれ易くなる。したがって、現像剤は取り込み部に滞留することなく現像装置内を円滑に循環することができるので、現像剤汲み上げ不良による濃度不足やムラを防止し、良好な画像を得ることができる。
また、本実施形態によれば、取り込み部のスパイラル状羽根部材の条数は2条以下である。これにより、攪拌搬送軸の回転軸垂直方向から見た取り込み部のスパイラル状羽根部材間の隙間が広くなる。そのため、2条以下のスパイラル状羽根部材を有した攪拌搬送軸を取り込み部に設けることにより、取り込み部での攪拌搬送軸の回転軸に略垂直な方向からの現像剤の取り込みを良好に行なうことができる。
また、本実施形態によれば、取り込み部のスパイラル状羽根部材と連続していない少なくとも1つ以上の攪拌部のスパイラル状羽根部材の開放端P1は、取り込み部のスパイラル状羽根部材と、攪拌部のスパイラル状羽根部材との連結位置P2より現像剤搬送方向下流側に位置している。これにより、攪拌搬送軸上の開放端P1と連結位置P2との間の空間が広くなる。よって、取り込み部から攪拌部へ現像剤が取り込まれやすくなる。
また、本実施形態によれば、開放端P1と連結位置P2との攪拌搬送軸の回転軸方向における距離Tは、攪拌部のスパイラル状羽根部材のスパイラルピッチLの半分以下である。これにより、開放端P1と連結位置P2との間での現像剤の搬送力が低下しないので、開放端P1と連結位置P2との間で現像剤の滞りが生じることを抑制できる。
また、本実施形態によれば、取り込み部のスパイラル状羽根部材と連続していない攪拌部のスパイラル状羽根部材の開放端部Cが先細り形状である。これにより、開放端部Cの端面を攪拌搬送軸に対して垂直な面にした場合に比べ、開放端部C付近の空間が広くなる。よって、取り込み部から攪拌部への軸方向からの現像剤流入が行なわれやすくなる。
As described above, according to the present embodiment, the developing sleeve which is a developer carrying member that carries the developer for developing the latent image on the image carrier, the two-component developer is conveyed while being stirred, and the two-component development is performed. In a developing device including an agitating and conveying unit that supplies the developer to the developing sleeve, the agitating and conveying unit includes an agitating and conveying shaft that is at least two agitating and conveying members disposed substantially parallel to the rotation axis of the developer sleeve. And at least one of the stirring and transporting shafts includes a stirring unit having a plurality of spiral blade members, and a developer transport having a number of spiral blade members smaller than the number of the stirring unit. The spiral blade member of the agitation part and the spiral blade member of the intake part are continuous, and the spiral pitch of the spiral blade member of the intake part is the spy of the agitation part. Shorter than the spiral pitch of the Le-shaped blade member.
As a result, one of the spiral blade members of the stirring unit and the spiral blade member of the taking-in unit are connected so as to be continuous, so that the developer is placed on the surface of the spiral blade member and smoothly flows from the taking-in unit to the stirring unit. It is conveyed to. Therefore, the inflow property of the developer from the taking-in part to the stirring part is improved. Therefore, it is possible to suppress the retention of the developer at the portion where the developer is transferred from the spiral blade member of the take-in portion having a small number of stripes to the spiral blade member of the stirring portion having a large number of stripes.
Further, the spiral pitch of the spiral blade member of the intake portion is made smaller than the spiral pitch of the spiral blade member of the stirring portion. Thereby, the transport distance of the developer when the stirring transport shaft makes one rotation is longer in the stirring section than in the taking-in section. That is, the amount of developer transported per unit time is larger in the stirring unit than in the taking-in unit. Therefore, in order to supplement the developer conveyed by the agitation unit, the developer easily flows from the intake unit to the agitation unit. Therefore, since the developer can smoothly circulate in the developing device without staying in the take-in portion, it is possible to prevent density deficiency and unevenness due to poor developer pumping and to obtain a good image.
Further, according to the present embodiment, the number of spiral blade members of the intake portion is two or less. Thereby, the clearance gap between the spiral blade members of the taking-in part seen from the rotation-axis perpendicular | vertical direction of the stirring conveyance axis | shaft becomes wide. Therefore, by providing the agitating and conveying shaft having two or less spiral blade members in the intake portion, the intake of the developer from the direction substantially perpendicular to the rotation axis of the agitating and conveying shaft in the intake portion can be performed well. Can do.
Further, according to the present embodiment, the open end P1 of the spiral blade member of at least one agitation unit that is not continuous with the spiral blade member of the intake unit includes the spiral blade member of the intake unit and the agitation unit. Is located downstream of the connecting position P2 with the spiral blade member in the developer conveying direction. Thereby, the space between the open end P1 on the stirring and conveying shaft and the connection position P2 becomes wide. Therefore, the developer is easily taken in from the take-in portion to the stirring portion.
Further, according to the present embodiment, the distance T between the open end P1 and the connection position P2 in the rotation axis direction of the stirring conveyance shaft is equal to or less than half the spiral pitch L of the spiral blade member of the stirring unit. As a result, the developer transport force between the open end P1 and the connection position P2 does not decrease, and therefore it is possible to prevent the developer from being delayed between the open end P1 and the connection position P2.
Moreover, according to this embodiment, the open end part C of the spiral blade member of the stirring part which is not continuous with the spiral blade member of the intake part has a tapered shape. Thereby, compared with the case where the end surface of the open end C is a plane perpendicular to the stirring and conveying shaft, the space near the open end C is widened. Therefore, it becomes easy for the developer to flow in from the axial direction from the take-in portion to the stirring portion.

本発明の特徴部である現像装置の平面概略断面図。FIG. 2 is a schematic plan sectional view of a developing device that is a characteristic part of the present invention. スパイラル状羽根部材の条数が変化する境界部の説明図。Explanatory drawing of the boundary part from which the number of strips of a spiral blade member changes. 多条スクリュウの回転軸に対して垂直方向から現像剤が流入するときの説明図。Explanatory drawing when a developer flows in from the orthogonal | vertical direction with respect to the rotating shaft of a multi-thread screw. 本発明の現像装置を適用するカラーレーザプリンタの全体構成図。1 is an overall configuration diagram of a color laser printer to which a developing device of the present invention is applied. 構成例1の現像装置の側面概略断面図。FIG. 3 is a schematic side sectional view of the developing device according to Structural Example 1. 構成例1で用いた攪拌搬送軸の概略構成図。FIG. 2 is a schematic configuration diagram of a stirring and conveying shaft used in Configuration Example 1. 変形例1で用いた攪拌搬送軸の概略構成図。The schematic block diagram of the stirring conveyance axis | shaft used in the modification 1. FIG. 変形例2で用いた攪拌搬送軸の概略構成図。The schematic block diagram of the stirring conveyance axis | shaft used in the modification 2. FIG. 変形例3で用いた攪拌搬送軸の概略構成図。The schematic block diagram of the stirring conveyance axis | shaft used in the modification 3. FIG. 開放端P1と連結位置P2との攪拌搬送部材の回転軸方向における距離Tと、攪拌部のスパイラル状羽根部材のスパイラルピッチLとの説明図。Explanatory drawing of the distance T in the rotating shaft direction of the stirring conveyance member of the open end P1 and the connection position P2, and the spiral pitch L of the spiral blade member of a stirring part. 構成例2の現像装置の側面概略断面図。FIG. 6 is a schematic side sectional view of a developing device according to Structural Example 2. 構成例3の現像装置の側面概略断面図。FIG. 10 is a schematic side sectional view of a developing device according to Structural Example 3. 構成例4の現像装置の側面概略断面図。FIG. 10 is a schematic side sectional view of a developing device according to Structural Example 4. 構成例4の現像装置の平面概略断面図。FIG. 6 is a schematic plan sectional view of a developing device according to Structural Example 4.

符号の説明Explanation of symbols

1 現像スリーブ
2 ドクターブレード
42 第1攪拌搬送軸
42a 攪拌部
42b 取り込み部
43 第2攪拌搬送軸
43a 攪拌部
43b 取り込み部
44 攪拌搬送軸
44a 攪拌部
44b 取り込み部
45 攪拌搬送軸
45a 攪拌部
45b 取り込み部
46 攪拌搬送軸
46a 攪拌部
46b 取り込み部
47 攪拌搬送軸
47a 攪拌部
47b 取り込み部
48 第1攪拌搬送軸
49 第2攪拌搬送軸
50 現像スリーブ
51 ドクターブレード
52 現像スリーブ
53 現像スリーブ
54 回収スクリュウ
60 濃度センサー
DESCRIPTION OF SYMBOLS 1 Developing sleeve 2 Doctor blade 42 1st stirring conveyance shaft 42a Stirring part 42b taking-in part 43 2nd stirring and carrying shaft 43a Stirring part 43b taking-in part 44 Stirring and conveying shaft 44a Stirring part 44b Taking-in part 45 Stirring and conveying shaft 45a Stirring part 45b Taking-in part 46 agitating and conveying shaft 46a agitating portion 46b taking-in portion 47 agitating and conveying shaft 47a agitating portion 47b taking-in portion 48 first agitating and conveying shaft 49 second agitating and conveying shaft 50 developing sleeve 51 doctor blade 52 developing sleeve 53 developing sleeve 54 recovery screw 60 concentration sensor

Claims (6)

像担持体上の潜像を現像する2成分現像剤を担持する現像剤担持体と、
該2成分現像剤を攪拌しつつ搬送し、かつ、該2成分現像剤を該現像剤担持体に供給する攪拌搬送部とを備えた現像装置において、
該攪拌搬送部は、該現像剤担持体の回転軸に略平行に配置された少なくとも2つ以上の攪拌搬送部材を有し、該攪拌搬送部材のうち少なくとも1つ以上の該攪拌搬送部材の軸は、複数条のスパイラル状羽根部材を有する攪拌部と、該攪拌部の条数より少ない条数のスパイラル状羽根部材を有する現像剤搬送方向上流側の取り込み部とで構成され、該取り込み部のスパイラル状羽根部材は該攪拌部のスパイラル状羽根部材のいずれかと連続し、該取り込み部のスパイラル状羽根部材のスパイラルピッチは、該攪拌部のスパイラル状羽根部材のスパイラルピッチより短いことを特徴とする現像装置。
A developer carrier carrying a two-component developer for developing a latent image on the image carrier;
In a developing device including a stirring and conveying unit that conveys the two-component developer while stirring and supplies the two-component developer to the developer carrier,
The agitating / conveying unit has at least two agitating / conveying members arranged substantially parallel to the rotation axis of the developer carrying member, and at least one of the agitating / conveying member shafts among the agitating / conveying members. Is composed of a stirring portion having a plurality of spiral blade members and a take-up portion on the upstream side in the developer transport direction having a spiral blade member having a number smaller than the number of the stirrer portions. The spiral blade member is continuous with one of the spiral blade members of the stirring unit, and the spiral pitch of the spiral blade member of the take-up unit is shorter than the spiral pitch of the spiral blade member of the stirring unit. Development device.
請求項1の現像装置おいて、
上記取り込み部のスパイラル状羽根部材の条数は2条以下であることを特徴とする現像装置。
The developing device according to claim 1,
2. A developing device according to claim 1, wherein the number of spiral blade members of the intake section is two or less.
請求項1または2の現像装置において、
上記取り込み部のスパイラル状羽根部材と連続していない少なくとも1つ以上の上記攪拌部のスパイラル状羽根部材の開放端は、該取り込み部のスパイラル状羽根部材と、該攪拌部のスパイラル状羽根部材との連結位置より現像剤搬送方向下流側に位置することを特徴とする現像装置。
The developing device according to claim 1 or 2,
The open ends of at least one or more spiral blade members of the agitation unit that are not continuous with the spiral blade members of the intake unit are a spiral blade member of the intake unit, a spiral blade member of the agitation unit, and The developing device is located on the downstream side in the developer conveying direction from the connecting position.
請求項3の現像装置において、
上記開放端と上記連結位置との該攪拌搬送部材の軸方向における距離は、上記攪拌部のスパイラル状羽根部材のスパイラルピッチの半分以下であることを特徴とする現像装置。
The developing device according to claim 3.
The developing device according to claim 1, wherein a distance in the axial direction of the stirring and conveying member between the open end and the connecting position is equal to or less than half of a spiral pitch of the spiral blade member of the stirring unit.
請求項1、2、3または4の現像装置において、
上記取り込み部のスパイラル状羽根部材と連続していない上記攪拌部のスパイラル状羽根部材の開放端部が、先細り形状であることを特徴とする現像装置。
The developing device according to claim 1, 2, 3 or 4,
2. A developing device according to claim 1, wherein an open end portion of the spiral blade member of the agitating portion which is not continuous with the spiral blade member of the intake portion has a tapered shape.
像担持体上の潜像を現像する現像手段と、
記録体に画像を形成する画像形成部とを備えた画像形成装置において、
該現像手段として、請求項1、2、3、4または5の現像装置を備えたことを特徴とする画像形成装置。
Developing means for developing a latent image on the image carrier;
In an image forming apparatus including an image forming unit that forms an image on a recording body,
An image forming apparatus comprising the developing device according to claim 1 as the developing means.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103969991A (en) * 2013-01-28 2014-08-06 富士施乐株式会社 Developing device and image forming apparatus
JP2015114540A (en) * 2013-12-12 2015-06-22 キヤノン株式会社 Developing device
JP2018045040A (en) * 2016-09-13 2018-03-22 富士ゼロックス株式会社 Developing device and image forming apparatus
US10761455B2 (en) 2018-09-20 2020-09-01 Fuji Xerox Co., Ltd. Replenishment system, developing device, and image forming apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103969991A (en) * 2013-01-28 2014-08-06 富士施乐株式会社 Developing device and image forming apparatus
JP2014145823A (en) * 2013-01-28 2014-08-14 Fuji Xerox Co Ltd Developing device and image forming apparatus
CN103969991B (en) * 2013-01-28 2020-04-07 富士施乐株式会社 Developing device and image forming apparatus
JP2015114540A (en) * 2013-12-12 2015-06-22 キヤノン株式会社 Developing device
JP2018045040A (en) * 2016-09-13 2018-03-22 富士ゼロックス株式会社 Developing device and image forming apparatus
US10761455B2 (en) 2018-09-20 2020-09-01 Fuji Xerox Co., Ltd. Replenishment system, developing device, and image forming apparatus

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