JP2007303694A - Cleaning device for heat exchanger and its method - Google Patents

Cleaning device for heat exchanger and its method Download PDF

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JP2007303694A
JP2007303694A JP2006129783A JP2006129783A JP2007303694A JP 2007303694 A JP2007303694 A JP 2007303694A JP 2006129783 A JP2006129783 A JP 2006129783A JP 2006129783 A JP2006129783 A JP 2006129783A JP 2007303694 A JP2007303694 A JP 2007303694A
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heat exchanger
cleaning
cleaning device
support frame
frame
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JP4594274B2 (en
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Ryunosuke Ouchi
龍之介 大内
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NICHIRIYOU REINETSU KK
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NICHIRIYOU REINETSU KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cleaning device and a cleaning method of a simple constitution capable of cleaning a transverse-mounted large-scaled heat exchanger with high efficiency without human work. <P>SOLUTION: This cleaning device for the heat exchanger is composed of a mount 1 composed of heat medium circulation pipes B1, B1,... forming a number of parallel pipe portions and countless fins B2, B2,... disposed along the longitudinal direction of the parallel pipe portions orthogonally to the parallel pipe portions, and placed over a part of a top face of the transverse-mounted large-scaled panel-type heat exchanger B in a state of being horizontal or inclined to the horizontal state, a supporting frame 2 disposed on the mount 1 reciprocatably along frame portions 1a1, 1a1 at both sides, and a plurality of cleaning fluid injection nozzles 3a, 3b, ... arranged on the supporting frame 2. The heat exchanger B is cleaned by the cleaning device at least in twice. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、熱交換器の洗浄装置及びその洗浄法に関する。   The present invention relates to a heat exchanger cleaning apparatus and a cleaning method thereof.

従来、天井吊下型等の空調機内の縦方向に設置された熱交換器の洗浄装置は、特開平8-178590号公報、特開平8-296993号公報、特開平10-89892号公報などに公知であるが、電車の屋根に取り付けられている冷房ユニットや工場の屋舎に取り付けられている冷暖房装置に横設されている大型のパネル式熱交換器を洗浄するには、手作業で洗浄しているのが実状である。そのため、洗浄を終了するまでに相当の労力と時間を要し、非能率である不都合を伴う。
特開平8-178590号公報 特開平8-296993号公報 特開平10-89992号公報
Conventionally, a heat exchanger cleaning device installed in a vertical direction in an air conditioner such as a ceiling suspended type is disclosed in JP-A-8-178590, JP-A-8-296993, JP-A-10-89892, and the like. As is well known, manual cleaning is required to clean large panel heat exchangers installed in air conditioning units attached to the roofs of trains and air conditioning units attached to factory buildings. It is the actual situation. For this reason, considerable labor and time are required until the cleaning is completed, which is inconvenient.
Japanese Unexamined Patent Publication No. 8-178590 JP-A-8-296993 Japanese Patent Laid-Open No. 10-89992

本発明は、従来のかかる不都合を解消し、冷房ユニットなどに横設された大型のパネル式熱交換器を高能率に洗浄し得ると共に構成が簡単で且つ洗浄液タンクの容量や洗浄液を送り出す給水ポンプの容量を低減できる洗浄装置とその洗浄法を提供することを目的とする。   The present invention eliminates the conventional inconvenience and can efficiently clean a large panel heat exchanger installed horizontally in a cooling unit or the like, and has a simple configuration and a capacity of a cleaning liquid tank and a cleaning liquid pump. It is an object of the present invention to provide a cleaning apparatus and a cleaning method that can reduce the capacity of the battery.

本発明は、請求項1記載の通り、多数本の平行管部を形成する熱媒体循環管と、これら平行管部に対し直交し且つ各平行管部の長さ方向に沿い配設された無数のフィンとで構成されると共に、水平又は水平に対し傾斜した状態に横設される大型のパネル式熱交換器の上面の一部の上方に跨る架台と、該架台にその両側の枠部に沿って往復動自在に設けた支持枠と、該支持枠に列設した液噴射ノズルとから成ることを特徴とする熱交換器の洗浄装置に存する。
更に、本発明は、請求項1記載の洗浄装置において、該架台は、開口面を対向させた左右の型材と、夫々の型材の前後端間を連結した連結部材とで構成した方形の囲枠と、該囲枠を支持する脚部とから成り、該囲枠は、該左右の型材内に夫々設けた移送部材と、該左右の移送部材によって該型材に沿って移動する移動部材とを備え、該左右の移動部材により該支持枠を支持し且つ該左右の型材に沿って前後方向に移動させるようにしたことを特徴とする。
更に、本発明は、請求項2記載の洗浄装置において、該支持枠は、その左右の移動部材にその移動方向と同じ前後方向に揺動可能に軸支されるようにし、該左右のいずれか一方の移動部材側に該支持枠を前後に揺動させる駆動手段を設けたことを特徴とする。
更に、本発明は、請求項3記載の洗浄装置において、該支持枠は、該左右の移動部材に揺動可能に軸支させた第1支持枠と、該第1支持枠に対し上下動自在に支持させた第2支持枠とで構成し、該第1支持枠に該第2支持枠を上下動させる駆動手段を設けると共に該第2支持枠に、該列設の液噴射ノズルを支持させたことを特徴とする。
更に、本発明は、請求項4記載の洗浄装置において、該第2支持枠に該列設の液噴射ノズルを上下動自在に支持させると共に、該列設の液噴射ノズルを個々に上下動させる駆動手段を夫々設けたことを特徴とする。
更に、本発明は、請求項6に記載の通り、矩形状の大型のパネル式熱交換器と略同じ長さと幅を有する矩形状の囲枠と脚とから成る移送用架台に、請求項1乃至5のいずれか1つに記載の洗浄装置を該架台の長手方向に沿って移動自在に架設したことを特徴とする移動式洗浄装置に存する。
更に、本発明は、請求項7に記載の移動式洗浄装置において、該移送用架台は、大型のパネル式熱交換器の長さ及び幅と略同じ寸法を有する矩形状の該囲枠の幅方向で対向する左右一対の長手の両側枠部の開口部を対向させたC型材で構成すると共に、夫々の型材内に移送部材を配設すると共に、夫々の移送部材に移動部材を該型材に沿って移動自在に設け、請求項1乃至5のいずれか1つに記載の洗浄装置の該方形の囲枠から幅方向に左右に突設させた連結片を、夫々対応する移動部材に連結したことを特徴とする。
更に、本発明は、請求項8に記載の通り、熱交換器の洗浄法に存し、請求項1乃至7のいずれか1つに記載の洗浄装置により該熱交換器を少なくとも2回に分けて洗浄することを特徴とする。
更に、本発明は、請求項9に記載の通り、洗浄装置を該熱交換器の長さ方向に連続的に移動させ乍ら洗浄することを特徴とする。
The present invention, as described in claim 1, the heat medium circulation pipe forming a number of parallel pipe parts, and an infinite number of them arranged perpendicular to these parallel pipe parts and along the length direction of each parallel pipe part And a frame straddling the upper part of the upper surface of a large panel heat exchanger that is laid horizontally or inclined with respect to the horizontal, and the frame on both sides of the frame. The heat exchanger cleaning apparatus is characterized by comprising a support frame that is reciprocally movable along a support frame, and a liquid injection nozzle that is arranged on the support frame.
Furthermore, the present invention provides the cleaning apparatus according to claim 1, wherein the gantry includes a left and right mold material with the opening surfaces facing each other, and a connecting frame that connects the front and rear ends of each mold material. And leg portions that support the surrounding frame, and the surrounding frame includes a transfer member provided in each of the left and right mold members, and a moving member that moves along the mold material by the left and right transfer members. The support frame is supported by the left and right moving members and is moved in the front-rear direction along the left and right mold members.
Furthermore, the present invention provides the cleaning apparatus according to claim 2, wherein the support frame is pivotally supported by the left and right moving members so as to be swingable in the same front-rear direction as the moving direction. A driving means for swinging the support frame back and forth is provided on one moving member side.
Further, the present invention provides the cleaning apparatus according to claim 3, wherein the support frame is pivotally supported by the left and right moving members so as to be swingable, and is movable up and down with respect to the first support frame. A second support frame supported on the first support frame, provided with driving means for moving the second support frame up and down on the first support frame, and supporting the row of liquid jet nozzles on the second support frame. It is characterized by that.
Furthermore, the present invention provides the cleaning device according to claim 4, wherein the liquid jet nozzles arranged in the row are supported on the second support frame so as to be movable up and down, and the liquid jet nozzles arranged in the row are individually moved up and down. The driving means is provided respectively.
Furthermore, as described in claim 6, the present invention provides a transfer platform comprising a rectangular enclosure and legs having substantially the same length and width as a rectangular large panel heat exchanger. A mobile cleaning device is characterized in that the cleaning device according to any one of 1 to 5 is installed movably along the longitudinal direction of the gantry.
Further, the present invention provides the mobile cleaning device according to claim 7, wherein the transfer platform is a width of the rectangular frame having substantially the same dimensions as the length and width of a large panel heat exchanger. It is composed of a C-shaped material facing the openings of a pair of left and right longitudinal frame portions facing each other in the direction, and a transfer member is disposed in each mold material, and a moving member is attached to each of the transfer members. The connecting pieces provided so as to be movable along the left and right sides of the rectangular enclosure of the cleaning device according to any one of claims 1 to 5 are connected to corresponding moving members, respectively. It is characterized by that.
Furthermore, the present invention resides in a heat exchanger cleaning method as described in claim 8, and the heat exchanger is divided into at least two times by the cleaning device according to any one of claims 1 to 7. It is characterized by washing.
Furthermore, the present invention is characterized in that, as described in claim 9, cleaning is performed while the cleaning device is continuously moved in the length direction of the heat exchanger.

このように、請求項1に記載の発明によれば、該洗浄装置は、その架台を熱交換器の洗浄すべき全面の一部の上方に配置するだけで、簡単に該列設の噴射ノズルを該熱交換器の上方に設置できる。該洗浄装置を用いて水平又は傾斜状態に横設された大型のパネル式熱交換器を洗浄するには、該支持枠を往復動し乍ら、これに列設の噴射ノズルを該熱交換器に向けて吹き付けることにより、人手を要することなくしかも容易、迅速且つ効率良く熱交換器を洗浄できる。上記の洗浄後、該洗浄装置を、その位置から該熱交換器の長さ方向に残る洗浄すべき面域に移設し、上記と同様に該支持枠の往復動による洗浄を行い、最終的に熱交換器の全長に亘る洗浄を人手によることなく行うことができ、従来の手作業による不都合を解消でき、大型のパネル式熱交換器の全面を一度に洗浄するに足る大型で、大重量の洗浄装置を作製する必要なく、安価に製造できると共に、一度に洗浄する場合に比し、洗浄水タンクの容量や噴射ノズルに供給するポンプの容量を低減できる。
更に、請求項2に記載の発明によれば、請求項1記載の該洗浄装置は、簡単な構成で、上記の効果を達成できる。
更に、請求項3に記載の発明によれば、該駆動手段により該列設の液噴射ノズルを前後方向に揺動させつつ洗浄することにより、その揺動方向と直交する該熱交換器の各熱媒体循環管又は各フィンの正面ばかりでなく、側面にも洗浄液を直接当てる事が出来て、洗浄効果を高めることが出来、また、該列設の液噴射ノズルを前方、又は後方に傾けた状態で、特に汚れの酷い熱媒体循環管又はフィンの側面や熱交換器の周囲縁などに、洗浄液の吹き付けを集中させて強力な洗浄を行うことも出来る。
更に、請求項4に記載の発明によれば、該駆動手段により、該列設の液噴射ノズルを一挙に下動させ、熱交換器に接近させるときは、該熱交換器に力強く洗浄液を吹き付けることができて、該熱交換器に付着している凝着物を効率よく取除くこともできる。一方、該列設の液噴射ノズルを一挙に上動させ、該熱交換器から後退させるときは、該熱交換器に対する洗浄液の吹き付け面域を広げることが出来ると共に、凝着物等の汚れを洗い流すことができる。
更に、請求項5に記載の発明によれば、夫々の駆動手段により、該支持枠に列設の液噴射ノズルの個々を、ばらばらに上下動させることが出来るので、洗浄作業中、これら液噴射ノズルを個々ばらばらに上下動させつつ洗浄することにより、該熱交換器に対する洗浄液の吹き付け状態を複雑化し、更に洗浄効果を高めることが出来る。
更に、請求項6に記載の発明によれば、使用に当たり、該矩形状の移送用架台を矩形状の大型のパネル式熱交換器の四周縁に沿い載架した状態で、本発明の該洗浄装置によりその下方の熱交換器の面域を洗浄した後、該洗浄装置を該移送用架台の長さ方向に沿い、該熱交換器の長さ方向に洗浄すべき残る面域まで移送できる移動式洗浄装置としたので、該洗浄装置をクレーンなどにより洗浄すべき残る面域に移設するに比し、移動分割洗浄を容易、迅速に行うことができる。
更に、請求項7に記載の発明によれば、該移動式洗浄装置を簡単な構成で上記の効果を達成する。
更に、請求項8に記載の発明によれば、大型のパネル式熱交換器の全面を一度に洗浄するに足る大型で、大重量の洗浄装置を作製する必要なく、安価に製造できると共に、一度に洗浄する場合に比し、洗浄水タンクの容量や噴射ノズルに供給するポンプの容量を低減できる。
更に、請求項9に記載の発明によれば、請求項8の効果に加え、複数回に分けて洗浄する方法に比し、短時間に且つ高能率に洗浄できる。
Thus, according to the invention described in claim 1, the cleaning device can be simply arranged above the part of the entire surface to be cleaned of the heat exchanger, and the injection nozzles arranged in a row can be easily provided. Can be installed above the heat exchanger. In order to clean a large panel heat exchanger horizontally installed in a horizontal or inclined state using the cleaning device, the support frame is moved back and forth, and an injection nozzle arranged in a row is connected to the heat exchanger. By spraying on the heat exchanger, the heat exchanger can be cleaned easily, quickly and efficiently without requiring manual labor. After the cleaning, the cleaning device is moved from the position to the surface area to be cleaned remaining in the length direction of the heat exchanger, and cleaning is performed by reciprocating the support frame in the same manner as described above. The entire length of the heat exchanger can be cleaned without human intervention, eliminating the inconvenience of conventional manual work, and large and heavy enough to clean the entire surface of a large panel heat exchanger at once. It is possible to manufacture at a low cost without the need for manufacturing a cleaning device, and it is possible to reduce the capacity of the cleaning water tank and the capacity of the pump supplied to the spray nozzle as compared with the case of cleaning at one time.
Further, according to the invention described in claim 2, the cleaning apparatus described in claim 1 can achieve the above-described effect with a simple configuration.
Further, according to the invention of claim 3, each of the heat exchangers orthogonal to the swinging direction is cleaned by cleaning the liquid jet nozzles arranged in a row in the front-rear direction by the driving means. The cleaning liquid can be directly applied not only to the front surface of the heat medium circulation pipe or each fin, but also to the side surface, so that the cleaning effect can be enhanced, and the liquid injection nozzles in the row are tilted forward or backward. In this state, it is also possible to perform strong cleaning by concentrating spraying of the cleaning liquid on the heat medium circulation pipe or the side surface of the fin that is particularly dirty or on the peripheral edge of the heat exchanger.
Further, according to the invention described in claim 4, when the liquid jet nozzles arranged in a row are moved down at a stroke by the driving means and approached to the heat exchanger, the cleaning liquid is sprayed strongly on the heat exchanger. It is also possible to efficiently remove the adhering substances adhering to the heat exchanger. On the other hand, when the liquid jet nozzles arranged in a row are moved up at once and moved backward from the heat exchanger, the surface area for spraying the cleaning liquid to the heat exchanger can be widened, and dirt such as adhesives can be washed away. be able to.
Further, according to the invention described in claim 5, since each of the liquid injection nozzles arranged in the support frame can be moved up and down separately by the respective driving means, these liquid injections can be performed during the cleaning operation. By performing cleaning while moving the nozzles up and down individually, the state of spraying the cleaning liquid onto the heat exchanger can be complicated, and the cleaning effect can be further enhanced.
Furthermore, according to the invention described in claim 6, in use, the rectangular transfer platform is mounted along the four peripheral edges of a rectangular large panel heat exchanger, and the cleaning according to the present invention is performed. After the surface area of the heat exchanger below is cleaned by the apparatus, the cleaning apparatus can be moved along the length direction of the transfer frame to the remaining surface area to be cleaned in the length direction of the heat exchanger. Since the type cleaning device is used, the moving divided cleaning can be easily and quickly performed as compared with the case where the cleaning device is moved to the remaining surface area to be cleaned by a crane or the like.
Furthermore, according to the seventh aspect of the present invention, the above effect can be achieved with a simple configuration of the mobile cleaning device.
Furthermore, according to the invention described in claim 8, the large-sized panel heat exchanger can be manufactured at a low cost without having to prepare a large-sized cleaning device that is large enough to clean the entire surface of the large-sized panel heat exchanger at one time. Compared with the case of cleaning, the capacity of the cleaning water tank and the capacity of the pump supplied to the spray nozzle can be reduced.
Furthermore, according to the invention described in claim 9, in addition to the effect of claim 8, it is possible to perform cleaning in a short time and with high efficiency as compared with the method of cleaning in a plurality of times.

本発明の実施の形態例を図1乃至図13に基づき詳述する。
図1乃至図3は、電車の屋根Rに取り付けられた冷房ユニットXを示す。
該冷房ユニットXは、ケースDと、該ケースD内を隔壁Yによって、大型のパネル式熱交換器B,Bを配設した2つの各放熱室X1と、大型のパネル式熱交換器B,Bを配設した吸熱室X2とこれら熱交換器B,B,…と連なる一対のコンプレッサーM,M等を備える機械室X3と、これらの上面を覆う共通のカバーZとから成る。図でH1は、吸熱室X2に設けたファン、H2は、各放熱室X1に設けたファン、Sは、吸熱室X2に設けた熱交換器B,BとカバーZとの間に介在するシール部材、図2並びに図3に示す矢印は、該冷房ユニットXを通過する空気の流れを示す。
尚、放熱室X1内に設置されている該熱交換器B,Bは、図2に示す如く、紙面に平行な前後の隔壁Y,Yの対向面から夫々ハの字に突出するブラケットY1,Y1上に載置して、両者の内端が高くなるように水平に対し傾斜した状態で横設されており、吸熱室X2内に設置されている該熱交換器B,Bは、図3に示す如く、紙面に平行な前後の隔壁Y,Yの対向面から夫々逆ハの字に突出するブラケットY1,Y1上に載置して、両者の内端が低くなるように水平に対し傾斜した状態に横置されている。
尚、夫々の室X1,X2内の夫々の該大型のパネル式熱交換器Bは、多数本の平行する細径の熱媒体循環管B1,B1…と多数枚の平行するフィンB2,B2…とを互いに直交させた主体部と該主体部を構成するこれら管及びフィンを被覆保持する方形の囲枠bとから成る。更に詳細には、該主体部は、例えば、直径10mm程度の細径の熱媒体循環管B1をピッチ20mm程度の間隔で水平方向に一列に配設すると共に、その複数列を上下方向において管B1,B1同士が重ならないように千鳥状に複数段、多いものでは5段配設して成り、これら管B1,B1…に直交するフィンB2,B2は3mm程度のピッチで配設されている。
B3は、下記のように、該コンプレッサーMと室X1,X2内に配設された熱交換器B,B,…とを接続し、熱媒体を循環せしめるための熱媒体循環接続管を示す。図1において、該機械室X3内の上側の接続管B3は、上側のコンプレッサーMにより、右側の放熱室X1内の一対の熱交換器B,Bと中央の吸熱室X2内の上側の該熱交換器Bとへ熱媒体を循環せしめるように接続配管されている。該機械室X3内の下側の接続管B3は、下側のコンプレッサーMより、左側の放熱室X1内の一対の熱交換器B,Bと中央の該吸熱室X2内の下側の該熱交換器とへ熱媒体を循環せしめるように接続配管されており、これら管B3,B3の配管の一部が図1及び図3に示すように、吸熱室X2内の夫々の熱交換器B,Bの上面の上方に現れている。
An embodiment of the present invention will be described in detail with reference to FIGS.
1 to 3 show the cooling unit X attached to the roof R of the train.
The cooling unit X includes a case D, two heat radiating chambers X 1 provided with large panel heat exchangers B and B, and a large panel heat exchanger B in the case D by a partition wall Y. , B these heat exchangers and heat absorbing chamber X 2 which were provided with B, B, a pair of compressors M continuous ... and a machine room X 3 having the M or the like, consisting of a common cover Z covering these upper surface. In the figure, H 1 is a fan provided in the heat absorption chamber X 2 , H 2 is a fan provided in each heat dissipation chamber X 1 , and S is a heat exchanger B, B provided in the heat absorption chamber X 2 and the cover Z. The seal member interposed therebetween and the arrows shown in FIGS. 2 and 3 indicate the flow of air passing through the cooling unit X.
The heat exchangers B and B installed in the heat radiating chamber X 1 are, as shown in FIG. 2, a bracket Y protruding in a letter C from the opposing surfaces of the front and rear partition walls Y and Y parallel to the paper surface. 1 , Y 1 , the heat exchangers B, B installed in the endothermic chamber X 2 are horizontally installed in an inclined state with respect to the horizontal so that the inner ends of both are raised. As shown in FIG. 3, it is placed on brackets Y 1 and Y 1 that protrude in opposite C shapes from the opposing surfaces of the front and rear partition walls Y and Y parallel to the paper surface, and the inner ends of both are lowered. As shown in FIG.
Each of the large panel heat exchangers B in the respective chambers X 1 and X 2 includes a plurality of parallel small-diameter heat medium circulation pipes B1, B1,... And a plurality of parallel fins B2, B2... And a rectangular surrounding frame b for covering and holding the pipes and fins constituting the main body. More specifically, for example, the main portion includes, for example, thin heat medium circulation pipes B1 having a diameter of about 10 mm arranged in a line in the horizontal direction at intervals of about 20 mm, and the plurality of lines are arranged in the vertical direction in the pipe B1. , B1 are arranged in a plurality of stages in a staggered manner so as not to overlap each other, and in many cases, five stages are arranged, and fins B2, B2 orthogonal to these pipes B1, B1,... Are arranged at a pitch of about 3 mm.
B3, as described below, connects the compressor M and the heat exchangers B, B,... Disposed in the chambers X 1 , X 2 , and has a heat medium circulation connection pipe for circulating the heat medium. Show. In Figure 1, the upper connecting tube B3 in the machine room X 3 is the upper compressor M, a pair of heat exchanger B to the right of the radiation chamber X 1, B and the central upper endothermic chamber X 2 The heat exchanger B is connected to the heat exchanger B so as to circulate the heat medium. Connecting pipe B3 of the lower in the machine room X 3, from compressor M of the lower pair of heat exchangers in the left side in the radiation chamber X 1 B, B and the lower center of absorbing the heat chamber X 2 of which is connected a pipe so allowed to circulate heat medium to the heat exchanger, these tubes B3, part of the piping of B3 is shown in Figures 1 and 3, the s husband in endothermic chamber X 2 heat It appears above the upper surfaces of the exchangers B and B.

上記の冷房ユニットX内に横設された大型のパネル式熱交換器B,B,…のいずれを洗浄するにも、該冷房ユニットXをクレーン等により電車の屋根から図4に示すように固定式又はキャスター付きの台座P上に降ろし、該冷房ユニットXの蓋Z及び室X1,X2に施したファンH1,H2を取り外し準備する。図面でGは、冷房ユニットXを吊り降ろすに当たり、紐などを掛けるためにそのケースDの両側壁の外面に突設した有孔耳を示す。 In order to clean any of the large panel heat exchangers B, B,... Installed horizontally in the cooling unit X, the cooling unit X is fixed from the roof of the train with a crane or the like as shown in FIG. The fan H 1 , H 2 applied to the base Z of the cooling unit X and the chambers X 1 , X 2 is prepared by being lowered on the base P with a formula or a caster. In the drawing, G indicates a perforated ear projecting on the outer surface of both side walls of the case D to hang a string or the like when the cooling unit X is suspended.

本発明の実施の1例の洗浄装置を上記の冷暖房ユニット内に横設された大型のパネル式熱交換器Bに適用した場合につき、図4〜図11を参照し、以下詳述する。
図面において、Aは洗浄装置を示し、図示の実施例では、冷房ユニットXの吸熱室X2内に横設された長矩形状の大型のパネル式熱交換器Bを3回に分けて洗浄するに適した小型で且つ構造簡単で比較的軽量な洗浄装置に構成したものである。更に詳細には、該洗浄装置Aは、図6乃至図8に示すように、概して、矩形状の囲枠1aと該囲枠1aの四隅に介在させた連結金具1c,1c,1c,1cの夫々から下方に垂直に延びる長さの等しい脚1b,1b,1b,1bとから成る架台1と、該囲枠1aの両側の枠部1a1,1a1間に差し渡され且つこれらに沿い往復動自在に支持された支持枠2と、該支持枠2にその長さ方向に複数個の、図示の例では、6個を列設された液噴射ノズル3a,3b,3c,3d,3e,3fとから成る簡単な構成とすると共に、該洗浄装置Aの大きさは、図4及び図5に示すように、洗浄すべき該熱交換器Bの上面にその幅方向の囲枠部b,bに左右一対の脚1b,1bを載せて架設したとき、該架台1の該方形の囲枠1aの両側枠部1b,1bの長さは、長矩形の該熱交換器Bの長さ方向の全長の約3分の1程度に構成したものである。
本洗浄装置Aの構成を更に詳述する。
該架台1は、方形の囲枠1aと、該囲枠1aを支持する脚部1a′から成り、該囲枠1aの両側の枠部1a1,1a1は、開口面を対向させた型材、例えば、C型角パイプで構成し、これと直交する連結部材としての両側の枠部1b1,1b1は丸パイプで構成し、該両側のC型角パイプ1a1,1a1内に、移送部材として例えば、送りねじ杆4,4を備え、夫々の送りねじ杆4,4に螺合せしめた移動部材として、螺合部材5,5に、これと一体で且つ該C型各パイプ1a1,1a1の開口面から突き出した連結片5a,5aを介して、該支持枠2を支持させることで、該支持枠2を移動させるようにした。
これを更に説明すると、各送りねじ杆4は、その先端側をコーナー金具1c内に設けた直角方向に回転軸を突出させたベベルギア部材6を介して、該丸パイプ1b1内に挿通した回転杆7,7と連結し、該回転杆7,7は、該丸パイプ1b1の略中央上面に取り付けた正逆回転モータ8の駆動軸に、上面と両側に回転軸を突出させたベベルギア部材9を介して連結されており、かくて、該正逆回転モータ8の回転によって、送りねじ杆4,4を回転させ、これに螺合する螺合部材5,5を移動させることで、該支持枠2を左右両側のC型角パイプ1a1,1a1に沿って移動させるようにした。
尚、該一側のC型角パイプ1a1内には、その前端側に接近させて2個のリミットスイッチLS1,LS2を、後端側にも同じく接近させて2個のリミットスイッチLS3,LS4を配し、前端側のLS1で該螺合部材5を検出したとき、該正逆回転モータ8の回転を減速させ、次いでLS2で該螺合部材5を検出したとき正逆回転モータ8を逆回転させ、同様に、後端側のLS3で該螺合部材5を検出したとき、該正逆回転モータ8の回転を減速させ、次いでLS4で該螺合部材5を検出したとき正逆回転モータ8を逆回転させることで、該支持枠2を熱交換器Bの上面に沿って往復移動させるようにした。
A case where the cleaning apparatus according to one embodiment of the present invention is applied to a large panel heat exchanger B installed horizontally in the air conditioning unit will be described in detail below with reference to FIGS.
In the drawings, A is shows a washing device, in the illustrated embodiment, the wash is divided large panel type heat exchanger B of elongated rectangular shape which is horizontally provided in the cooling unit endothermic chamber X 2 of X 3 times It is a suitable small, simple structure and relatively lightweight cleaning device. More specifically, as shown in FIGS. 6 to 8, the cleaning apparatus A generally includes a rectangular surrounding frame 1a and connecting metal fittings 1c, 1c, 1c, 1c interposed at the four corners of the surrounding frame 1a. Between the frame 1 consisting of legs 1b, 1b, 1b, 1b of equal length extending vertically downward from each, and the frame portions 1a1, 1a1 on both sides of the surrounding frame 1a, and reciprocating along these A plurality of support nozzles 2 in the length direction of the support frame 2, and in the illustrated example, six liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f, As shown in FIGS. 4 and 5, the size of the cleaning device A is set on the upper surface of the heat exchanger B to be cleaned on the surrounding frame portions b and b. When the pair of left and right legs 1b and 1b are placed and installed, the length of the side frame portions 1b and 1b of the rectangular enclosure 1a of the gantry 1 is the total length of the heat exchanger B in the length direction of the long rectangle It is composed of about one third of the above.
The configuration of the cleaning apparatus A will be further described in detail.
The gantry 1 is composed of a rectangular surrounding frame 1a and leg portions 1a ′ that support the surrounding frame 1a.The frame portions 1a1 and 1a1 on both sides of the surrounding frame 1a are made of mold materials with opposed opening surfaces, for example, The frame parts 1b1 and 1b1 on both sides as connecting members orthogonal to the C-shaped square pipe are formed of round pipes, and, for example, a feed screw as a transfer member in the C-shaped square pipes 1a1 and 1a1 on both sides As a moving member screwed into the respective feed screws, 4, 4 provided with 杆 4,4, it is integral with this, and protrudes from the opening surface of each of the C-type pipes 1a1,1a1 The support frame 2 is moved by supporting the support frame 2 via the connected pieces 5a and 5a.
To explain this further, each feed screw 杆 4 is connected to a rotary し た inserted into the round pipe 1b1 through a bevel gear member 6 having a tip end side provided in the corner fitting 1c and projecting a rotation shaft in a perpendicular direction. The rotating rods 7 and 7 are connected to the drive shaft of the forward / reverse rotating motor 8 attached to the upper surface of the substantially center of the round pipe 1b1, and the bevel gear member 9 having the rotating shaft protruding on the upper surface and both sides is connected to the rotating rods 7 and 7. Thus, by rotating the forward / reverse rotation motor 8, the feed screw rods 4 and 4 are rotated, and the screw members 5 and 5 that are screwed to the feed screws are moved, so that the support frame is moved. 2 is moved along the C-shaped square pipes 1a1 and 1a1 on both the left and right sides.
In the C-shaped square pipe 1a1 on one side, two limit switches LS1, LS2 are brought close to the front end side, and two limit switches LS3, LS4 are also brought close to the rear end side. When the screwing member 5 is detected by the front end side LS1, the rotation of the forward / reverse rotating motor 8 is decelerated, and then when the screwing member 5 is detected by LS2, the forward / reverse rotating motor 8 is reversely rotated. Similarly, when the screwing member 5 is detected by the rear end LS3, the rotation of the forward / reverse rotating motor 8 is decelerated, and then when the screwing member 5 is detected by LS4, the forward / reverse rotating motor 8 The support frame 2 is reciprocally moved along the upper surface of the heat exchanger B by rotating it reversely.

該支持枠2は、前記螺合部材5,5と一体の該連結片5a,5aに軸支部10,10で軸支させて、支持枠2の往復動方向と同じ方向に揺動自在とした第1支持枠2aと、後記するように、該第1支持枠2aに対し上下動自在の第2支持枠2bとから成る。
これを更に説明すると、図6,図8及び図9から明らかなように、第1支持枠2aは、その両側に位置するブロック2a-1,2a-1と、該ブロック2a-1,2a-1を挟んでその前後端に取り付けた連結板2a-2,2a-2とから成り、両該ブロック2a-1,2a-1の両側をその夫々の該軸支部10,10で該支持片5a,5aに夫々軸支させた。
該第2支持枠2bは、該第1支持枠2aの前後の該連結板2a-2,2a-2間に形成される空間を通り上下動自在に設けた。これを更に説明すると、該第2支持枠2bは、6個の液噴射ノズル3a,3b,3c,3d,3e,3fを上下に摺動自在に支持するノズル支持板2b-1と、該ノズル支持板2b-1の上方に設けた、各液噴射ノズル3a,3b,3c,3d,3e,3fを夫々上下動させるエアピストンシリンダ11a,11b,11c,11d,11e,11fを支持するエアピストンシリンダ支持板2b-2とから成り、該ノズル支持板2b-1とエアピストンシリンダ支持板2b-2とは、両側の連杆2b-3,2b-3で連結した。
尚、12は、該ノズル支持板2b-1に設けた各液噴射ノズル3a,3b,3c,3d,3e,3fを挿通支持させたスリーブ、wは両側の各支持片5aに配設した4個の車輪を示し、これら車輪wを両側の各C型角パイプ1a1の上下の開口縁に沿って転動させるようにし、これにより、螺合部材5,5を円滑且つ安定した状態で移動させるようにした。尚又、図面でwhは、各噴射ノズルに接続した洗浄液供給ホース、ahは、該エアピストンシリンダ11a,11b,…11f、13及び14に夫々接続するエア供給用ホースを示す。
更に、図6、図8及び図9に示すように、13は、左右の各ブロック2a-1及び2a-1上に支持させた左右の各エアピストンシリンダを示し、各エアピストンシリンダ13のピストン杆13aの下端を、該ノズル支持板2b-1に連結することで、両側の該エアピストンシリンダ13,13によって該第2支持枠2bを該第1支持枠2aに対し上下動させるようにした。14は、該方形の囲枠1aの1側の連結片5aから該枠部1a1に沿って延びる長手板部5a′に支持させたエアピストンシリンダを示し、該エアピストンシリンダ14のピストン杆14aを伸縮ストロークの中間位置に存し、該支持枠2に列設の液噴射ノズル3a,3b,…3fが真下を向いた状態で、その先端部14bを該ブロック2a-1から上方に突出するピン15に螺子15aにより締め付け連結せしめ、これにより、該エアピストンシリンダ14によって、該支持枠2を図9に示すように該軸支部10を中心に、前後方向に揺動し得るようにした。
The support frame 2 is pivotally supported by the coupling pieces 5a and 5a integral with the screw members 5 and 5 by the shaft support portions 10 and 10 so as to be swingable in the same direction as the reciprocating direction of the support frame 2. As will be described later, the first support frame 2a and a second support frame 2b that is movable up and down with respect to the first support frame 2a.
To further explain this, as is apparent from FIGS. 6, 8, and 9, the first support frame 2a includes blocks 2a-1, 2a-1 located on both sides thereof, and blocks 2a-1, 2a- 1 and the connecting plates 2a-2 and 2a-2 attached to the front and rear ends of the support piece 5a. The support pieces 5a are connected to the both sides of the blocks 2a-1 and 2a-1 by the shaft support portions 10 and 10, respectively. , 5a was pivotally supported.
The second support frame 2b is provided so as to be vertically movable through a space formed between the connecting plates 2a-2 and 2a-2 before and after the first support frame 2a. To explain this further, the second support frame 2b includes a nozzle support plate 2b-1 that slidably supports six liquid injection nozzles 3a, 3b, 3c, 3d, 3e, and 3f, and the nozzles. Air pistons that support the air piston cylinders 11a, 11b, 11c, 11d, 11e, and 11f that are provided above the support plate 2b-1 and that move the liquid injection nozzles 3a, 3b, 3c, 3d, 3e, and 3f up and down, respectively. The nozzle support plate 2b-1 and the air piston cylinder support plate 2b-2 are connected by linkages 2b-3 and 2b-3 on both sides.
Incidentally, 12 is a sleeve through which each liquid injection nozzle 3a, 3b, 3c, 3d, 3e, 3f provided on the nozzle support plate 2b-1 is inserted and supported, and w is disposed on each support piece 5a on both sides. These wheels w are made to roll along the upper and lower opening edges of the C-shaped square pipes 1a1 on both sides, thereby moving the screwing members 5, 5 in a smooth and stable state. I did it. In the drawings, wh denotes a cleaning liquid supply hose connected to each injection nozzle, and ah denotes an air supply hose connected to the air piston cylinders 11a, 11b,... 11f, 13 and 14, respectively.
Further, as shown in FIGS. 6, 8 and 9, reference numeral 13 denotes left and right air piston cylinders supported on the left and right blocks 2a-1 and 2a-1, and the piston of each air piston cylinder 13 is shown. By connecting the lower end of the flange 13a to the nozzle support plate 2b-1, the second support frame 2b is moved up and down relative to the first support frame 2a by the air piston cylinders 13 and 13 on both sides. . 14 is an air piston cylinder supported by a longitudinal plate portion 5a ′ extending along the frame portion 1a1 from the connecting piece 5a on one side of the rectangular surrounding frame 1a, and the piston rod 14a of the air piston cylinder 14 is A pin that protrudes upward from the block 2a-1 with the liquid jet nozzles 3a, 3b,... 3f arranged on the support frame 2 facing straight down, at an intermediate position of the expansion / contraction stroke The screw 15a was fastened and connected to the screw 15, so that the air piston cylinder 14 was able to swing the support frame 2 in the front-rear direction around the shaft support portion 10 as shown in FIG.

次に、上記の構成に係る本発明の洗浄装置Aの使用例を説明する。クレーンなどにより該洗浄装置Aを、図4及び図5に示すように、その支持枠2の液噴射ノズル列が該冷房ユニットXの該吸熱室X1の該熱交換器Bの長さ方向に平行に、即ち、該熱交換器Bの多数本の平行する熱媒体循環管B1,B1,…と平行するように配向した状態で該熱交換器Bの上面の一部の上方に架設し、この状態から、正,逆回転モータ8を駆動し、該支持枠2を該熱交換器Bの幅方向にその上面に沿い平行に往復動を繰り返し、その間に、これに列設した液噴射ノズル3a,3b,…3fから洗浄液を該熱交換器Bの上面に吹き付けることを繰り返すことにより、自動的に、迅速に高能率な洗浄を行うことができる。
尚、各液噴射ノズルの噴射パターンは、円錐状の噴射パターンを生ずるものが好ましい。また、洗浄液は加温して用いることが好ましい。
Next, a usage example of the cleaning apparatus A according to the present invention having the above configuration will be described. The cleaning device A by a crane or the like, as shown in FIGS. 4 and 5, the length of the support frame 2 of the liquid injection nozzle arrays cold tufts units X of absorbing heat chamber X 1 of the heat exchanger B In parallel, that is, over a part of the upper surface of the heat exchanger B in a state of being oriented in parallel with a plurality of parallel heat medium circulation pipes B1, B1, ... of the heat exchanger B, From this state, the forward / reverse rotation motor 8 is driven, and the support frame 2 is reciprocated in parallel in the width direction of the heat exchanger B along the upper surface thereof. By repeating the spraying of the cleaning liquid from 3a, 3b,... 3f onto the upper surface of the heat exchanger B, it is possible to automatically and quickly perform highly efficient cleaning.
The spray pattern of each liquid spray nozzle is preferably one that produces a conical spray pattern. Further, it is preferable to use the cleaning liquid after heating.

上記の洗浄作業において、該支持枠2を往復動走行を繰り返す間中、該エアピストンシリンダ14を駆動し、そのピストン杆14aを伸縮させることにより該支持枠2を前後方向に、即ち、その往復動走行と同じ方向に揺動させ、これに伴い列設の液噴射ノズル3a,3b,…3fを一挙にその方向に揺動するので、該支持枠2の往復動走行方向に対し直交した方向に配設されている多数本の熱媒体循環管B1,B1,…は、これらノズル3a,3b,…3fから噴射される洗浄液は、その各管B1の正面ばかりでなく、その両側面にも吹き付けられるので、洗浄効果が増大する。
また、該エアピストンシリンダ14をそのピストン杆14aを中間位置から伸張状態のまま、或いは収縮状態のままにするときは、該列設の液噴射ノズル3a,3b,…3fを前方又は後方に傾斜したままの状態で斜めの吹き付けを続行することができ、特に汚れの酷い個所や該熱交換器Bの幅方向の両縁の汚れを充分に洗浄することができる。
In the above cleaning operation, the air piston cylinder 14 is driven and the piston rod 14a is expanded and contracted by repeating the reciprocating travel of the support frame 2 to move the support frame 2 in the front-rear direction, that is, the reciprocation thereof. Since the liquid jet nozzles 3a, 3b,... 3f arranged in a row are swung in that direction at the same time, the direction orthogonal to the reciprocating travel direction of the support frame 2 is caused. The large number of heat medium circulation pipes B1, B1,... Arranged in the nozzle 3a, 3b,... 3f are cleaned not only on the front face of each pipe B1 but also on both sides thereof. Since it is sprayed, the cleaning effect is increased.
In addition, when the air piston cylinder 14 has its piston rod 14a left in an extended state or contracted state from an intermediate position, the liquid injection nozzles 3a, 3b,... 3f are inclined forward or backward. In this state, the oblique spraying can be continued, and particularly, the portion where the dirt is severe and the dirt on both edges in the width direction of the heat exchanger B can be sufficiently washed.

また、左右に配設されたエアピストンシリンダ13,13のピストン杆13a,13aを伸縮させることにより、該ノズル支持板2bを上下動することができ、これに伴い、該列設の液噴射ノズル3a,3b,…3fを該熱交換器B面に対し接近と後退を行わせることができ、接近時には、該面に対し強力な吹き付けによる凝着物の除去を効率よく行うことができ、逆に、該熱交換器B面から後退させるときは、該熱交換器Bに対する洗浄液の吹き付け面域を広げることができて、凝着物を洗い流すことができ、洗浄効果を高めることができる。   Further, the nozzle support plate 2b can be moved up and down by expanding and contracting the piston rods 13a and 13a of the air piston cylinders 13 and 13 arranged on the left and right. 3a, 3b,... 3f can be moved toward and away from the surface of the heat exchanger B, and at the time of approaching, the adhesion can be efficiently removed by powerful spraying on the surface. When retreating from the surface of the heat exchanger B, the surface area for spraying the cleaning liquid to the heat exchanger B can be widened, the agglomerated material can be washed away, and the cleaning effect can be enhanced.

また、該支持枠2の第2支持板2b-2に列設されているエアピストンシリンダ11a,11b,…11fの夫々を駆動することにより、夫々対応する個々の液噴射ノズル3a,3b,…3fを、同時に或いは互いに時差を付けて上下動させ、該熱交換器Bに対し近づけ或いは遠のかせることを繰り返すことにより、その対応する面に付着の凝着物の除去とその洗い流しを効率よく行うことができる。   Further, by driving each of the air piston cylinders 11a, 11b,... 11f arranged in a row on the second support plate 2b-2 of the support frame 2, the corresponding liquid jet nozzles 3a, 3b,. By moving 3f up and down at the same time or with a time difference from each other, and repeatedly moving the heat exchanger B closer or further away, it is possible to efficiently remove and wash away the adhering substances adhering to the corresponding surface. be able to.

上記の夫々のエアピストンシリンダ14,13,11a〜11fによる洗浄動作を単独に或いは適当に組み合わせた複雑な洗浄を行うこともできることは言うまでもない。かくして、洗浄作業終了後、該洗浄装置Aを、未洗浄の面域、図5示によれば、上部及び下部のいずれか一方の未洗浄の面域にクレーンなどにより上記と同様に移設し、上記と同様に洗浄作業を行い、洗浄終了後、その他方の未洗浄の面域に移設し洗浄を行う。このように、この実施例では、3回に分けて洗浄を行い、熱交換器Bの洗浄を完了する。かかる分割洗浄によれば、例えば、一回毎に要する洗浄液タンクの容量や洗浄液圧送供給用ポンプの容量が少なくて済み経済的である。
尚、図4及び図5に示すように、該エアピストンシリンダ13,13により、該熱交換器Bの上方に該熱媒体循環接続管B3の一部が配管されている面域を洗浄する場合には、該支持枠2の往復動走行に当たり、該エアピストンシリンダ13,13により該ノズル支持板2b-1を上動位置に保ち、該列設の液噴射ノズル3a,3b,…3fをその管B3より上方に位置した状態に保持すれば該管B3との衝突を回避し乍ら洗浄できるばかりでなく、該管B3の下方の熱交換器Bの面を洗浄するには、列設の液噴射ノズル3a,3b,…3fを下動すると共に、該支持枠2を傾動させてこれら液噴射ノズルを該管B3の下方の面に向け斜め方向から吹き付けることにより、良好な洗浄を行うことができる。
Needless to say, it is possible to perform complicated cleaning by combining the above-described cleaning operations by the air piston cylinders 14, 13, 11a to 11f individually or appropriately. Thus, after the cleaning operation is completed, the cleaning device A is moved to the uncleaned surface area, as shown in FIG. The cleaning operation is performed in the same manner as described above, and after the cleaning is completed, the surface is moved to the other uncleaned area and cleaned. As described above, in this embodiment, cleaning is performed in three times, and cleaning of the heat exchanger B is completed. According to such divided cleaning, for example, the capacity of the cleaning liquid tank required for each time and the capacity of the pump for supplying the cleaning liquid pressure can be reduced, which is economical.
As shown in FIGS. 4 and 5, the air piston cylinders 13 and 13 are used to clean the surface area where the heat medium circulation connecting pipe B3 is partly piped above the heat exchanger B. In the reciprocating motion of the support frame 2, the nozzle support plate 2b-1 is kept in the upward movement position by the air piston cylinders 13 and 13, and the liquid jet nozzles 3a, 3b,. Holding the tube B3 above the tube B3 avoids collision with the tube B3 and can clean the surface of the heat exchanger B below the tube B3. The liquid jet nozzles 3a, 3b,... 3f are moved downward, and the support frame 2 is tilted so that the liquid jet nozzles are sprayed from the oblique direction toward the lower surface of the pipe B3 to perform good cleaning. Can do.

該洗浄装置Aは、更に、その架台1の方形の囲枠1aを昇降させ、或いは必要に応じ、いずれの方向にも傾動させて、該支持枠2に列設の該液噴射ノズル3a,3b,…3fを一挙に昇降させ或いは所望の角度に傾斜せしめて該熱交換器Bに対する吹き付け洗浄を行うように次のような洗浄手段を具備せしめた。
尚、脚部1aは、四隅に設けたブロック20,20,20,20と、各ブロック20,20,20,20を連結する連結杆21と、各ブロック20,20,20,20から下方に突出する各脚1b,1b,1b,1bから成り、該4本の脚1b,1b,1b,1bの夫々の上部の外側面に固設した取付板16から水平に延びる水平板16aの下面にエアピストンシリンダ17を上下方向に取り付け、そのピストン杆17aを該水平板16aに貫通すると共に該ピストン杆17aの上端に接続した該支持杆18を該コーナー金具1cの側面から水平に突出する支軸19に枢着させた。かくして、該方形の囲枠1aの四隅に配設したエアピストンシリンダ17,17,17,17のピストン杆17a,17a,17a,17aを伸張させることにより、夫々の支持杆18,18,18,18を介し該架台1を所望の高さに上昇させ、これに伴い、該支持枠2の高さ、従って、これに列設の液噴射ノズル3a,3b,…3fを所望の高さに調節することができる。また、該洗浄装置Aの該支持枠2の往復動走行中に、これら4本のピストン杆17a,17a,17a,17aの伸張度を変えることにより、該支持枠2を前後左右などあらゆる方向に傾斜せしめることができ、従って、これに伴い、液噴射ノズル3a,3b,…3fの全部を一挙に所望の方向に傾斜せしめた状態で該熱交換器Bに洗浄液を斜め方向に吹き付けることができるようにし、該熱交換器Bに対する複雑な洗浄を行えるようにした。
The cleaning device A further raises and lowers the rectangular enclosure 1a of the gantry 1 or tilts it in any direction as necessary to arrange the liquid injection nozzles 3a, 3b arranged in the support frame 2. ,... 3f are moved up and down all at once or inclined at a desired angle, and the following cleaning means is provided so as to perform spray cleaning on the heat exchanger B.
The leg portion 1a includes blocks 20, 20, 20, 20 provided at the four corners, a connecting rod 21 for connecting the blocks 20, 20, 20, 20, and downward from the blocks 20, 20, 20, 20. It consists of protruding legs 1b, 1b, 1b, 1b, on the lower surface of a horizontal plate 16a extending horizontally from a mounting plate 16 fixed to the outer surface of the upper part of each of the four legs 1b, 1b, 1b, 1b. An air piston cylinder 17 is mounted in the vertical direction, and the support rod 18 penetrating the piston rod 17a through the horizontal plate 16a and connected to the upper end of the piston rod 17a is horizontally projected from the side surface of the corner fitting 1c. It was pivoted to 19. Thus, by extending the piston rods 17a, 17a, 17a, 17a of the air piston cylinders 17, 17, 17, 17 disposed at the four corners of the rectangular enclosure 1a, the respective supporting rods 18, 18, 18, 18, the frame 1 is raised to a desired height, and the height of the support frame 2, and accordingly, the liquid injection nozzles 3 a, 3 b,. can do. Further, during the reciprocating travel of the support frame 2 of the cleaning device A, the support frame 2 can be moved in all directions such as front, rear, left and right by changing the degree of extension of the four piston rods 17a, 17a, 17a, 17a. Accordingly, the cleaning liquid can be sprayed obliquely to the heat exchanger B in a state where all of the liquid jet nozzles 3a, 3b,... 3f are tilted at once in a desired direction. In this way, complicated cleaning of the heat exchanger B can be performed.

尚、該方形の囲枠1aの後側の杆部1b1の中央には、エアピストンシリンダ13,13,14,11a乃至11f及び17,17,17,17に夫々エアを圧送供給する吸気ホースah,ah,…の基部を整列保持した板状の給気中継部22と、該支持枠2に列設の液噴射ノズル3a,3b,…3fに洗浄液を夫々圧送供給する給液ホースwh,wh,…の基部を収束保持した筒状の給液中継部23とが取り付けられている。24は、該方形の囲枠1aの1側の該長手板部5a′の外面に結着した該方形の囲枠1aの1側の枠部1a1の中間の上面に取り付けたエア制御用電磁弁収納筐体を示し、これにより、夫々のエアピストンシリンダの種々の作動を制御する。
尚、該給液中継部23には導管25が導出されており、これに外部の洗浄液供給源からのホース(図示しない)を接続し、ナット26で締め付け、これにより該給液中継部23に洗浄液が供給されるようにした。該給気中継部22に接続されている夫々のエアホースは外部のエア供給源(図示しない)に接続されていることは言うまでもない。
An air intake hose ah for supplying air to the air piston cylinders 13, 13, 14, 11a to 11f and 17, 17, 17, 17 is provided at the center of the flange 1b1 on the rear side of the rectangular enclosure 1a. , ah,..., a plate-like air supply relay section 22 in which the base portions are aligned and held, and liquid supply hoses wh, wh for supplying cleaning liquid to the liquid injection nozzles 3a, 3b,. ,... Are attached to a cylindrical liquid supply relay portion 23 that converges and holds the base portion. 24 is a solenoid valve for air control attached to the upper surface in the middle of the frame portion 1a1 on the one side of the rectangular frame 1a, which is bound to the outer surface of the longitudinal plate portion 5a 'on the one side of the rectangular frame 1a. A storage enclosure is shown, which controls the various operations of each air piston cylinder.
A conduit 25 is led out to the liquid supply relay section 23, and a hose (not shown) from an external cleaning liquid supply source is connected to the pipe 25 and tightened with a nut 26, whereby the liquid supply relay section 23 is connected to the liquid supply relay section 23. A cleaning solution was supplied. It goes without saying that each air hose connected to the air supply relay unit 22 is connected to an external air supply source (not shown).

上記の本発明の洗浄装置Aは、例えば、図11に示すタッチパネルを備えるプログラムコントローラPCを用いて以下のように制御する。
これを説明すると、タッチパネル(図示しない)に表示される主スイッチに触れると、該正逆回転モータ8が作動し、送りねじ杆4,4を回転させる。これに伴って該送りねじ杆4,4に螺合する該螺合部材5,5がこれに沿って移動し、該螺合部材5,5にこれと一体の連結片5a,5aを介して支持されている該支持枠2も移動する。その移動で該螺合部材5,5が一方の該リミットスイッチLS1に触れると該正逆回転モータ8は減速し、次いで該リミットスイッチLS2に触れると回転方向を反転させる。これに伴って該送りねじ杆4,4の回転も反転し、これに螺合する該螺合部材5,5も送りねじ杆4,4に沿って逆方向に移動し、該連結片5a,5aに支持される該支持枠2もこれに伴って逆方向に移動する。そして、その移動で、該螺合部材5,5が他方の該リミットスイッチLS3に触れると該正逆回転モータ8は減速し、次いで該リミットスイッチLS4に触れると回転方向を反転させる。かくして、該支持枠2は、この往復動を繰り返すことで、該架台1の該方形の囲枠1aの該両側枠部1a1,1a1に沿ってその一方端から他方端への往復動を繰り返し、該支持枠2に列設の該液噴射ノズル3a,3b,3c,3d,3e,3fは熱交換器Bの上面に沿って往復動する。一方、タッチパネルに表示の開始スイッチに触れることで、ポンプにより液噴射ノズル3a,3b,…3fに洗浄水を圧送し、該熱交換器への吹き付け洗浄を行う。
プログラムコントローラPCに設定された指令信号によって、該液噴射ノズル3a,3b,3c,3d,3e,3fを前後に揺動させるエアピストンシリンダ14と、これらの液噴射ノズル3a,3b,…3fを一挙に上下動させるエアピストンシリンダ18,18と、これら液噴射ノズル3a,3b,3c,3d,3e,3fを個々に上下動させるエアピストンシリンダ11a,11b,11c,11d,11e,11fと、該方形の囲枠1aを昇降させたり、所望の方向に傾けて、該方形の囲枠1aに支持される支持枠2の高さを変えたり、所望の方向に傾ける4個のエアピストンシリンダ17,17,17,17とを該制御用電磁弁筐体24内の所要の電磁弁を切り換え操作することにより、選択的に制御し、これら液噴射ノズル3a,3b,3c,3d,3e,3fの前後の揺動は、一挙による上下動、各別による上下動、該高さの変更、所望の方向への傾動を夫々単独の或いはこれらを組み合わされた動作を行うようにした。
更に詳細な洗浄操作を例示すると、タッチパネルに表示される表示に触れ、又はタッチパネルに設定した指令により、該エアピストンシリンダ14により、該液噴射ノズル3a,3b,3c,3d,3e,3fを前後に揺動させつつ洗浄すれば、図5に示す如く、該熱媒体循環管B1,B1,…が該支持枠2の往復動走行方向に対し直交する場合、該熱媒体循環管B1,B1,…の両側面にも直接洗浄液を吹付けて洗浄効果を高めることができ、更に、該エアピストンシリンダ13,13により、該液噴射ノズル3a,3b,3c,3d,3e,3fを該熱交換器Bに下動接近させるときは、該熱交換器Bに洗浄液を強く吹き付けることができて、該熱交換器Bに付着する凝着物を効率よく取り除くことができ、また、これら液噴射ノズルを熱交換器Bから上動後退させるときは、該熱交換器Bの比較的広い面域に洗浄液を吹きつけることが出来て凝着物、その他の汚れ等を効率よく洗い流すことができる。
この場合、該エアピストンシリンダ13,13により該液噴射ノズル3a,3b,…3fを一挙に上下動させると共に、エアピストンシリンダ11a,11b,…11fにより、該液噴射ノズル3a,3b,…3fの夫々を、同期させて、或いは時差を付けて上下動させるときは、該液噴射ノズル3a,3b,3c,3d,3e,3fから熱交換器Bに向けて噴射される洗浄液による洗浄作用に相乗効果をもたらす。
また、図5において、該支持枠2の往復動において、該支持枠2が該方形の囲枠1aの幅方向の各側枠部1b1側に移動した位置において、該エアピストンシリンダ13,13により該液噴射ノズル3a,3b,…3fを下動させると共に、該エアピストンシリンダ14により前方又は後方へ傾けた状態で、該熱交換器Bの四周囲枠bの幅方向の各枠部bに洗浄液を集中的に且つ強い力で吹き付けることができるので、これらに付着している汚れを効率よく洗浄することができ、特に、傾斜状態に横設された該熱交換器Bでは、その下端側の側枠部1b1に溜まり易い粉塵を効率よく洗浄除去できる。
また、該架台1の四隅の脚1b,1b,1b,1bに取り付けたエアピストンシリンダ17,17,17,17のピストン杆17a,17a,17a,17aのうち、少なくともいずれか1つのエアピストンシリンダ17のピストン杆17aを上動させることにより該方形の囲枠1aを、即ち、該支持枠2を所望の方向に傾斜させることができるので、該列設の液噴射ノズル3a,3b,…3fを一挙に、該熱交換器に対し、あらゆる方向に斜傾せしめた状態で吹き付け洗浄を行うことができる。
該洗浄装置Aで熱交換器Bの長さ方向の図5で下部側の該熱交換器Bの上方に熱媒体循環接続管B3が存する3分の1の面域を洗浄する場合には、該支持枠2を往復動させ洗浄するに当たり、該熱媒体循環接続管B3が無い面部では、エアピストンシリンダ13,13により該液噴射ノズル3a,3b,…3fを下動させた状態で洗浄し、該管B3の近傍から、該管B3より上方に上動させて該支持枠2を移動させることができるばかりでなく、図5で左側の一対のエアピストンシリンダ17,17のピストン杆17a,17aを上動させ、該支持枠2の該液噴射ノズル3a,3b,…3fを該管B3の斜め方向に向けた状態で該管B3の下方の熱交換器Bの面を吹き付け洗浄することができる。
尚、夫々のエアピストンシリンダ11a乃至11f,13,13,14及び17,17,17,17の動作するタイミングは、プログラムコントローラPCに予め設定した指令信号によって行わせ、その速度の調節は、夫々のエアピストンシリンダ11a乃至11f,13,13,14及び17,17,17,17に設けた絞り弁(図示しない)を調節することで行う。
また、該液噴射ノズル3a,3b,3c,3d,3e,3fによる洗浄を一定時間行った後、タッチパネルに表示される終了スイッチに触れることで、又は、プログラムコントローラPCに設定される作業時間の経過後、プログラムコントローラPCからの指令で、該液噴射ノズル3a,3b,3c,3d,3e,3fによる洗浄を終了する。
The above-described cleaning apparatus A of the present invention performs control as follows using, for example, a program controller PC including a touch panel shown in FIG.
Explaining this, when a main switch displayed on a touch panel (not shown) is touched, the forward / reverse rotating motor 8 operates to rotate the feed screws 4 and 4. Along with this, the screwing members 5 and 5 screwed to the feed screw rods 4 and 4 move along this, and the screwing members 5 and 5 are connected to the screwing members 5 and 5 via connecting pieces 5a and 5a integral therewith. The supported support frame 2 also moves. When the screw members 5 and 5 touch one of the limit switches LS1 by the movement, the forward / reverse rotating motor 8 decelerates, and then touches the limit switch LS2 to reverse the rotation direction. Along with this, the rotation of the feed screw 杆 4, 4 is also reversed, and the screw members 5, 5 screwed to the feed screw し 4, 4 also move in the opposite direction along the feed screw 杆 4, 4, and the connecting pieces 5a, Accordingly, the support frame 2 supported by 5a also moves in the opposite direction. When the screw members 5 and 5 touch the other limit switch LS3 by the movement, the forward / reverse rotation motor 8 decelerates, and then touches the limit switch LS4 to reverse the rotation direction. Thus, the support frame 2 repeats this reciprocating motion, thereby repeating the reciprocating motion from one end to the other end along the both side frame portions 1a1 and 1a1 of the rectangular surrounding frame 1a of the gantry 1. The liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f arranged in the support frame 2 reciprocate along the upper surface of the heat exchanger B. On the other hand, when the display start switch is touched on the touch panel, cleaning water is pumped to the liquid jet nozzles 3a, 3b,.
An air piston cylinder 14 that swings the liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f back and forth by command signals set in the program controller PC, and these liquid injection nozzles 3a, 3b,. Air piston cylinders 18 and 18 that move up and down at once, and air piston cylinders 11a, 11b, 11c, 11d, 11e, and 11f that individually move these liquid injection nozzles 3a, 3b, 3c, 3d, 3e, and 3f up and down, Four air piston cylinders 17 that raise or lower the rectangular surrounding frame 1a, tilt it in a desired direction, change the height of the support frame 2 supported by the rectangular surrounding frame 1a, or tilt it in the desired direction , 17, 17 and 17 are selectively controlled by switching a required solenoid valve in the control solenoid valve housing 24, and these liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f As for swinging back and forth, the vertical movement by one stroke, the vertical movement by each, the change of the height, the tilting in the desired direction can be performed individually or in combination. It was to perform the behavior.
More detailed cleaning operation is exemplified by touching the display displayed on the touch panel or moving the liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f back and forth by the air piston cylinder 14 according to a command set on the touch panel. 5, when the heat medium circulation pipes B1, B1,... Are orthogonal to the reciprocating travel direction of the support frame 2, as shown in FIG. It is possible to enhance the cleaning effect by spraying the cleaning liquid directly on both sides of the ..., and further, the air piston cylinders 13 and 13 allow the liquid injection nozzles 3a, 3b, 3c, 3d, 3e and 3f to exchange heat. When moving closer to the heat exchanger B, the cleaning liquid can be strongly sprayed on the heat exchanger B, and the adhering substances adhering to the heat exchanger B can be efficiently removed. When moving upward and backward from the heat exchanger B, spray cleaning liquid over a relatively wide surface area of the heat exchanger B. Adhesion product can Rukoto, other dirt can be washed away efficiently.
In this case, the liquid injection nozzles 3a, 3b,... 3f are moved up and down all at once by the air piston cylinders 13, 13, and the liquid injection nozzles 3a, 3b,. When each of these is moved up and down in synchronization or with a time difference, the cleaning action by the cleaning liquid sprayed from the liquid spray nozzles 3a, 3b, 3c, 3d, 3e, 3f toward the heat exchanger B is performed. Bring a synergistic effect.
Further, in FIG. 5, in the reciprocating motion of the support frame 2, the air piston cylinders 13 and 13 move the support frame 2 to the side frame portions 1b1 side in the width direction of the rectangular surrounding frame 1a. The liquid injection nozzles 3a, 3b,... 3f are moved downward and tilted forward or backward by the air piston cylinder 14 to each frame portion b in the width direction of the four peripheral frames b of the heat exchanger B. Since the cleaning liquid can be sprayed intensively and with a strong force, the dirt adhering to these can be cleaned efficiently. Particularly, in the heat exchanger B installed horizontally, the lower end side thereof The dust that tends to collect in the side frame portion 1b1 can be efficiently cleaned and removed.
Further, at least any one of the piston rods 17a, 17a, 17a, 17a of the air piston cylinders 17, 17, 17, 17 attached to the legs 1b, 1b, 1b, 1b at the four corners of the gantry 1 is used. By moving the piston rod 17a of 17 upward, the rectangular frame 1a, that is, the support frame 2 can be inclined in a desired direction, so that the liquid jet nozzles 3a, 3b,. At once, the heat exchanger can be sprayed and washed in a state where the heat exchanger is inclined in all directions.
In the case where the cleaning device A cleans the one-third surface area where the heat medium circulation connecting pipe B3 exists above the heat exchanger B on the lower side in FIG. 5 in the length direction of the heat exchanger B, When the support frame 2 is reciprocated and cleaned, the surface portion without the heat medium circulation connecting pipe B3 is cleaned in a state where the liquid injection nozzles 3a, 3b,... 3f are moved downward by the air piston cylinders 13, 13. From the vicinity of the pipe B3, not only can the support frame 2 be moved upwardly from the pipe B3, but also the piston rods 17a of the pair of left air piston cylinders 17, 17 in FIG. 17a is moved upward, and the surface of the heat exchanger B below the pipe B3 is sprayed and washed in a state where the liquid injection nozzles 3a, 3b,... 3f of the support frame 2 are directed obliquely to the pipe B3. Can do.
The operation timing of each of the air piston cylinders 11a to 11f, 13, 13, 14 and 17, 17, 17, 17 is determined by a command signal set in advance in the program controller PC, and the speed is adjusted respectively. The air piston cylinders 11a to 11f, 13, 13, 14, and 17, 17, 17, 17 are adjusted by adjusting throttle valves (not shown).
In addition, after performing cleaning by the liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f for a certain period of time, touching the end switch displayed on the touch panel, or the work time set in the program controller PC After the lapse of time, the cleaning by the liquid injection nozzles 3a, 3b, 3c, 3d, 3e, 3f is ended by a command from the program controller PC.

上記の実施例は、水平に対し傾斜した状態で横設された大型のパネル式熱交換器Bに分割洗浄する場合を示したが、水平に横設されたものにも同様に設置し、洗浄することができることは言うまでもない。
尚、該洗浄装置Aを水平に対し傾斜した状態の熱交換器Bに載置して洗浄を行うに当たり、所望により、該洗浄装置Aの複数本の脚1b,1b内に紐を掛け渡し、該冷房ユニットXのケースDに配設された耳G,Gに掛け止め、安定した状態に設置しておくことが好ましい。
The above embodiment shows the case of split cleaning in a large panel heat exchanger B that is horizontally installed in an inclined state with respect to the horizontal. It goes without saying that you can do it.
In order to perform the cleaning by placing the cleaning device A on the heat exchanger B in a state inclined with respect to the horizontal, if desired, a string is placed in the plurality of legs 1b, 1b of the cleaning device A, It is preferable that the cooling unit X is hooked on the ears G and G disposed in the case D and is installed in a stable state.

上記の実施例の洗浄装置Aは、該大型のパネル式熱交換器Bを複数回に分けて洗浄するに当たり、1回の洗浄を終了する毎に該洗浄装置Aを該熱交換器の長さ方向の洗浄すべき面域にクレーンや人手などを使用して移設する式のものであるが、図12及び図13は、本発明の他の実施例として、クレーンや人手などの使用を排し、洗浄すべき所望の面域に容易且つ迅速に移動し、洗浄できる本発明の移動式洗浄装置の1例を示す。
図面で、A′は移動式洗浄装置を示し、該移動式洗浄装置A′は、移送用架台27と該移送用架台27に該熱交換器Bの長さ方向に移送自在に支持された前記の本発明の洗浄装置Aとから成る。更に詳細には、該移送用架台27は、長矩形状の囲枠27aと該囲枠27aの四隅の下面から下垂した同じ長さの脚27b,27b,27b,27bとから成る。該長矩形の囲枠27aの両側枠部27a-1,27a-1の長さは、該洗浄装置Aの該方形の囲枠1aの両側枠部1b1,1b1の約3倍とし、その両側枠部27a-1,27a-1の両端間を連結する幅方向の両側枠部27b-1,27b-1は、該洗浄装置Aの該方形の囲枠1aの両側枠部1a1,1a1より僅かに長い長さを有する。長手方向の該両側枠部27a-1,27a-1の両端と幅方向の該両側枠27b-1,27b-1の両端は夫々コーナー金具28で連結されており、該両側枠部27a-1,27a-1は開口面を対向させたC型角パイプで構成され、該両側枠部27b-1,27b-1は丸パイプで構成されている。更に、夫々のC型角パイプ27a-1,27a-1内には、送りねじ杆29,29を備え、その各送りねじ杆29に、これに螺合する螺合部材30を備える。各送りねじ杆29は、その一端側を該コーナー金具28内に設けた直角方向に回転軸を突出させたベベルギア部材31を介し該丸パイプ27b-1内に挿通した回転杆32,32と連結され、該回転杆32,32は、該丸パイプ27b-1の略中央の上面に設けた正逆回転モータ33の駆動軸に該丸パイプ内に設けた、上面と両側に回転軸を突出させたベベルギア部材34を介して連結されている。
In the cleaning apparatus A of the above embodiment, when cleaning the large panel heat exchanger B in a plurality of times, each time the cleaning is completed, the cleaning apparatus A is the length of the heat exchanger. However, as another embodiment of the present invention, FIG. 12 and FIG. 13 exclude the use of a crane or a manpower. 1 shows an example of a mobile cleaning device of the present invention that can be easily and quickly moved to a desired surface area to be cleaned and cleaned.
In the drawings, A ′ represents a mobile cleaning device, and the mobile cleaning device A ′ is supported by the transfer base 27 and the transfer base 27 so as to be freely transportable in the length direction of the heat exchanger B. And the cleaning device A of the present invention. More specifically, the transfer platform 27 includes a long rectangular enclosure frame 27a and legs 27b, 27b, 27b, and 27b having the same length hanging from the lower surfaces of the four corners of the enclosure frame 27a. The lengths of both side frames 27a-1, 27a-1 of the long rectangular enclosure 27a are approximately three times the side frames 1b1, 1b1 of the rectangular enclosure 1a of the cleaning device A, The side frames 27b-1 and 27b-1 in the width direction connecting both ends of the portions 27a-1 and 27a-1 are slightly more than the side frames 1a1 and 1a1 of the rectangular enclosure 1a of the cleaning device A. Has a long length. Both ends of the both side frame portions 27a-1, 27a-1 in the longitudinal direction and both ends of the both side frames 27b-1, 27b-1 in the width direction are respectively connected by corner fittings 28, and the both side frame portions 27a-1 , 27a-1 are constituted by C-shaped square pipes whose opening faces are opposed to each other, and the both side frame portions 27b-1, 27b-1 are constituted by round pipes. Further, each of the C-shaped square pipes 27a-1 and 27a-1 is provided with feed screw rods 29 and 29, and each of the feed screw rods 29 is provided with a screwing member 30 that is screwed thereto. Each feed screw rod 29 is connected to rotating rods 32 and 32 inserted into the round pipe 27b-1 through a bevel gear member 31 having one end side provided in the corner bracket 28 and projecting a rotation shaft in a perpendicular direction. The rotary rods 32, 32 project the rotary shafts on the upper surface and both sides of the drive shaft of the forward / reverse rotation motor 33 provided on the upper surface of the center of the round pipe 27b-1. The bevel gear member 34 is connected.

かかる構成の移送用架台27に、該洗浄装置Aを次のように往復動走行自在に架設した。即ち、該洗浄装置Aの該方形の囲枠1aの四隅のコーナー金具1b,1b,1b,1bから前後方向に突設する連結片35,35,35,35を配設し、これらを夫々対応する左右の該送りねじ杆29,29の夫々に配設の該螺合部材30,30,30,30に一体に且つ移動自在に連結せしめ、かくして、該洗浄装置Aをその該方形の囲枠1aに往復動自在の支持体2の長さ方向が該移送用架台27の長手の両側枠部27a-1,27a-1に平行に配向した状態で、左右の該螺合部材30,30により移動自在に支持されるようにした。かくて、該正逆回転モータ33の正,逆回転によって、送りねじ杆29,29を回転させ、これに螺合する螺合部材30,30に支持された該洗浄装置Aを該移送用架台27の長手方向に沿い往復移動させることができる移動式洗浄装置A′に構成した。
尚、この移動式洗浄装置A′を用いる場合には、該洗浄装置Aの該架台1を支持した脚部1a′を省いて使用してもよい。
The cleaning device A was installed on the transfer platform 27 having such a configuration so as to be able to reciprocate as follows. That is, connecting pieces 35, 35, 35, 35 projecting in the front-rear direction from the corner fittings 1b, 1b, 1b, 1b at the four corners of the rectangular enclosure 1a of the cleaning device A are disposed, and these correspond respectively. The left and right feed screw rods 29, 29 are integrally and movably connected to the screwing members 30, 30, 30, 30 disposed on the left and right feed screw rods 29, 29, respectively. In the state where the length direction of the support body 2 reciprocally movable in 1a is oriented parallel to the long side frames 27a-1 and 27a-1 of the transfer frame 27, the left and right screw members 30, 30 Supported to move freely. Thus, the forward and reverse rotation of the forward / reverse rotation motor 33 rotates the feed screw rods 29, 29, and the cleaning device A supported by the screw members 30, 30 screwed to the feed screw rods 29, 29 is transferred to the transfer platform. The mobile cleaning device A ′ can be moved back and forth along 27 longitudinal directions.
When this mobile cleaning device A ′ is used, the leg portion 1a ′ supporting the gantry 1 of the cleaning device A may be omitted.

上記の移動式洗浄装置A′を用い、所望の場所に水平又は水平に対し傾斜した状態に横設された大型のパネル式熱交換器を分割洗浄するには、その移送用架台27を該熱交換器の長さ方向の面の一部の上方に、例えば、その熱交換器の一端側に位置して該洗浄装置Aの架台1が存するように設置した状態で、先の実施例で行ったように、該洗浄装置Aの支持枠2を該熱交換器の幅方向に往復動を繰り返し、液噴射ノズル3a,3b,…3fにより洗浄を終了した後、該移送用架台27の正逆回転モータ33を駆動して該洗浄装置Aを、その熱交換器の長さの3分の1まで移動させ、該熱交換器の中間の面部に位置したとき停止させる。而して、その位置でその対応する中間面部を前記と同様に該洗浄装置Aによる洗浄を行い、次いで、再び該移送用架台27の正逆回転モータ33を駆動して該洗浄装置Aをその熱交換器の長さ方向の他端側に位置させて停止させ、該面部を前記と同様に該洗浄装置Aによる洗浄を行い、かくして、熱交換器の全面を3回に分けて洗浄する。このように、該洗浄装置Aでこれより長手の熱交換器を分割洗浄するに当たり、該モータ33により該洗浄装置Aを所望の位置に容易に移動できるので、実施例1に示すようなクレーンや人手による移動に比し、洗浄作業が一層容易、迅速、且つ高能率にできる。   In order to divide and clean a large panel heat exchanger horizontally installed in a desired location horizontally or inclined with respect to the horizontal using the above-mentioned mobile cleaning device A ′, the transfer rack 27 is moved to the Performed in the previous embodiment, with the gantry 1 of the cleaning device A located on one end side of the heat exchanger above a part of the lengthwise surface of the exchanger, for example. As described above, the support frame 2 of the cleaning device A is repeatedly reciprocated in the width direction of the heat exchanger, and after the cleaning by the liquid injection nozzles 3a, 3b,. The rotary motor 33 is driven to move the cleaning device A to one third of the length of the heat exchanger, and is stopped when it is positioned at the intermediate surface of the heat exchanger. Thus, at that position, the corresponding intermediate surface portion is cleaned by the cleaning device A in the same manner as described above, and then the forward / reverse rotation motor 33 of the transfer stand 27 is driven again to cause the cleaning device A to be cleaned. The heat exchanger is positioned at the other end in the length direction and stopped, and the surface portion is cleaned by the cleaning device A in the same manner as described above, and thus the entire surface of the heat exchanger is cleaned in three times. As described above, when the cleaning device A performs the split cleaning of the longer heat exchanger, the motor 33 can easily move the cleaning device A to a desired position. Compared to manual movement, the cleaning operation is easier, faster, and more efficient.

更に、本発明によれば、上記の複数回に分けて洗浄する方法に代え、上記の移動式洗浄装置A′を用い上記の洗浄装置Aを熱交換器の長さ方向に連続的に移動させ乍ら洗浄するようにしてもよい。
更に詳細には、該洗浄装置Aを少なくとも1回往復動させて横設の大型のパネル式熱交換器を洗浄する実施例を以下に説明する。
例えば、該移動式洗浄装置A′を長さ1,400mm、幅400mmを有する長矩形状の大型のパネル式熱交換器(図示しない)を連続的に移動洗浄する洗浄法を具体的に図12を参照し説明する。
実施例1
該熱交換器の洗浄を1往復で1工程とする洗浄法:
該洗浄装置Aを図12示の該移送用架台27の長さ方向の一端に位置させた状態において、該洗浄装置Aの該支持枠2を20mm/secの移動速度で、往動20秒、復動20秒かけるように往復動させ、その間、該支持枠2に列設の液噴射ノズル3a,3b,…3fを、該支持枠2の往復動に沿い、その揺動割合を1往復10秒とし、洗浄液としてアルカリ洗浄液を4〜7メガパスカルの範囲の高圧で該熱交換器に吹き付け洗浄するようにする一方、該洗浄装置Aの始動から20秒後に、該正逆回転モータ33を始動し、該洗浄装置Aを5mm/secの移動速度で、該移送用架台27の長さ方向に移動させ、該移送用架台27が他端に達するまでの往動を4分40秒かけて行うようにし、この間、連続往動洗浄を行い、次いで、その他端に到達後、引き続き、静止状態で20秒間、上記の高圧洗浄を行った後、アルカリ洗浄液から水道水や温水などに切り換えた洗浄液で静止状態で、20秒間、上記と同じ高圧で吹き付け洗浄を行った後、該正逆回転モータ33の逆回転により、該洗浄装置Aの復動が同様の移動速度で4分40秒かけて元の一端の位置に戻るようにした連続復動洗浄を行い、引き続き、その元の位置で、静止状態で20秒間上記の高圧洗浄を行った。かくして、該洗浄装置Aの1往復1工程による連続移動式洗浄を約10分の短時間で完了するようにした。
実施例2
該熱交換器の洗浄を2往復で1工程とする洗浄法:
その洗浄液は、1回目の往復には、アルカリ洗浄液による洗浄を行い、2回目の往復には、洗浄液として水道水や温水に切り換えて洗浄を行うようにした。また、実施例1と同様に、これら洗浄液により、4〜7メガパスカルの範囲の高圧洗浄を行った。
熱交換器としては、実施例1と同じ熱交換器に適用した場合に、該洗浄装置Aの該支持枠の移動速度は40mm/sec、往動、復動とも10秒かけた。その間、該液噴射ノズル3a,3b,…3fの揺動割合を1往復5秒とした。一端の位置にある該洗浄装置Aの始動より10秒遅れて該洗浄装置Aを始動し、その移動速度を10mm/secとし、該移送用架台27の一端から他端に達するまでに2分20秒をかけて移動させた。該洗浄装置Aがその他端に到着後、引き続き、その位置で、静止状態で10秒間上記の高圧洗浄を行った後、他端から一端への復動を開始する前に、静止状態で10秒間、上記の高圧洗浄を行った後、復動移動を開始し、10mm/secの移動速度で復動され、2分20秒かけて元の一端の位置に到着するようにした連続往復動洗浄を行った。かくして、該洗浄装置Aの2往復1工程による連続移動洗浄を実施例1と同様に約10分の短時間で完了するようにした。
Furthermore, according to the present invention, instead of the above-described method of cleaning in multiple steps, the mobile cleaning device A ′ is used to move the cleaning device A continuously in the length direction of the heat exchanger. You may make it wash | clean.
More specifically, an embodiment in which the cleaning apparatus A is reciprocated at least once to clean a large horizontal panel heat exchanger will be described below.
For example, see FIG. 12 for a cleaning method in which the mobile cleaning device A ′ continuously moves and cleans a large rectangular panel heat exchanger (not shown) having a length of 1,400 mm and a width of 400 mm. I will explain.
Example 1
Cleaning method in which the heat exchanger is cleaned in one step with one reciprocation:
In a state where the cleaning device A is positioned at one end in the length direction of the transfer stand 27 shown in FIG. 12, the support frame 2 of the cleaning device A is moved at a moving speed of 20 mm / sec, and the forward movement is 20 seconds. Reciprocating so that it takes 20 seconds to move backward, during which time liquid jet nozzles 3a, 3b,... The heat exchanger is cleaned by spraying the heat exchanger with an alkaline cleaning liquid at a high pressure in the range of 4 to 7 megapascals, while the forward / reverse rotating motor 33 is started 20 seconds after the cleaning apparatus A is started. Then, the cleaning device A is moved in the length direction of the transfer stand 27 at a moving speed of 5 mm / sec, and the forward movement until the transfer stand 27 reaches the other end is performed over 4 minutes and 40 seconds. During this time, continuous forward cleaning is performed, and after reaching the other end, the above-described high pressure cleaning is performed for 20 seconds in a stationary state, After washing with a washing liquid switched from purified liquid to tap water or hot water for 20 seconds while spraying at the same high pressure as above, the reverse movement of the forward / reverse rotation motor 33 reverses the washing apparatus A. However, continuous backward cleaning was performed so that it returned to the original one position over 4 minutes and 40 seconds at the same moving speed, and then the above high-pressure cleaning was performed at the original position for 20 seconds in a stationary state. Thus, the continuous mobile cleaning by one reciprocating one step of the cleaning apparatus A was completed in a short time of about 10 minutes.
Example 2
Cleaning method in which the heat exchanger is cleaned in two steps and one step:
The cleaning solution was cleaned with an alkaline cleaning solution in the first round trip, and was switched to tap water or warm water as the cleaning solution in the second round trip. Further, as in Example 1, high-pressure cleaning in the range of 4 to 7 megapascals was performed with these cleaning solutions.
As the heat exchanger, when applied to the same heat exchanger as in Example 1, the moving speed of the support frame of the cleaning apparatus A was 40 mm / sec, and both forward and backward movements took 10 seconds. Meanwhile, the swing rate of the liquid injection nozzles 3a, 3b,. The cleaning device A is started 10 seconds behind the start of the cleaning device A at one end, the moving speed is 10 mm / sec, and it takes 2 minutes 20 minutes to reach the other end from one end of the transfer stand 27. Moved over seconds. After the cleaning device A arrives at the other end, after performing the above-mentioned high-pressure cleaning for 10 seconds in the stationary state at that position, before starting the return movement from the other end to the one end, it continues for 10 seconds in the stationary state. After the above high-pressure cleaning, the reciprocating movement is started, and the reciprocating movement is started at the moving speed of 10 mm / sec. went. Thus, continuous moving cleaning by two reciprocating one steps of the cleaning device A was completed in a short time of about 10 minutes as in Example 1.

上記の実施例及び変形例では、洗浄装置Aはその架台1の該方形の囲枠1aに該支持枠2を該大型のパネル式熱交換器Bの幅方向に往復動させるように架設したが、その長さ方向に往復動するように設計変更してもよいことは言うまでもない。
尚また、該洗浄装置Aの該脚部は、上記の実施例に示す構成のものに限定するものではなく、図示しないが、長さの等しい脚を該方形の囲枠に直接取り付ける構成としてもよい。
In the above-described embodiments and modifications, the cleaning apparatus A is installed on the rectangular frame 1a of the gantry 1 so as to reciprocate the support frame 2 in the width direction of the large panel heat exchanger B. Needless to say, the design may be changed so as to reciprocate in the length direction.
Further, the leg portion of the cleaning device A is not limited to the configuration shown in the above embodiment, and although not shown, the leg having the same length may be directly attached to the rectangular enclosure. Good.

また、以上から明らかなように、本発明の技術思想に係る洗浄装置、自動洗浄装置及びその洗浄法は、該冷房ユニットの放熱室X2内に横設の矩形状の熱交換器Bにも適用できること、水平に横設された大型のパネル式熱交換器にも適用できること、電車以外の工場の舎屋、その他の場所に設置された空調ユニット内に横設された大型のパネル式熱交換器に適用できることはいうまでもない。 As is clear from the above, the cleaning device according to the technical idea of the present invention, the automatic cleaning device and cleaning method are also rectangular heat exchanger B the horizontally provided in the radiation chamber X 2 of the cold bunches unit Applicable to large panel heat exchangers installed horizontally horizontally Large panel heat exchangers installed horizontally in air conditioning units installed in factory buildings other than trains and other places It goes without saying that it can be applied to vessels.

本発明の洗浄装置で洗浄する大型のパネル式熱交換器が配設された空調ユニットの1例を示す平面図。The top view which shows an example of the air-conditioning unit by which the large sized panel type heat exchanger wash | cleaned with the washing | cleaning apparatus of this invention was arrange | positioned. 図1のI-I線截断面図。FIG. 2 is a cross-sectional view taken along line II of FIG. 図1のII-II線截断面図。FIG. 2 is a cross-sectional view taken along line II-II in FIG. 図3示の吸熱室内の熱交換器上に載置した本発明の1例の洗浄装置の側面図。FIG. 4 is a side view of an example of the cleaning device of the present invention placed on the heat exchanger in the endothermic chamber shown in FIG. 図4のIII-III線矢示図。Fig. 5 is a view taken along line III-III in Fig. 4. 該洗浄装置の拡大平面図。The enlarged plan view of this washing | cleaning apparatus. 図6示の該洗浄装置の側面図。FIG. 7 is a side view of the cleaning apparatus shown in FIG. 図7のIV-IV線截断面図。FIG. 8 is a cross-sectional view taken along line IV-IV in FIG. 図8のV-V線拡大截断面図。FIG. 10 is an enlarged cross-sectional view taken along the line V-V in FIG. 図6のVI-VI線矢示の拡大正面図。The enlarged front view of the VI-VI line arrow of FIG. 該洗浄装置の作動順序の説明図。Explanatory drawing of the operation | movement order of this washing | cleaning apparatus. 本発明の他の実施例を示す移動式洗浄装置の平面図。The top view of the mobile cleaning apparatus which shows the other Example of this invention. 図12示の該装置の側面図。FIG. 13 is a side view of the apparatus shown in FIG.

符号の説明Explanation of symbols

1 架台
1a 方形の囲枠
2 支持枠
3a〜3f 液噴射ノズル
4 移送部材,送りねじ杆
5a 連結片
11a〜11f エアピストンシリンダ
13 エアピストンシリンダ
14 エアピストンシリンダ
17 エアピストンシリンダ
1a′ 脚部
18 支持杆
A 洗浄装置
27 移送用架台
A′ 移動式洗浄装置
B 熱交換器
1 frame
1a Square box
2 Support frame
3a-3f Liquid injection nozzle
4 Transfer member, lead screw 杆
5a Connecting piece
11a to 11f Air piston cylinder
13 Air piston cylinder
14 Air piston cylinder
17 Air piston cylinder
1a ′ leg
18 Supporting cage
A Cleaning device
27 Transfer platform
A ′ Mobile cleaning device
B heat exchanger

Claims (9)

多数本の平行管部を形成する熱媒体循環管と、これら平行管部に対し直交し且つ各平行管部の長さ方向に沿い配設された無数のフィンとで構成されると共に、水平又は水平に対し傾斜した状態に横設される大型のパネル式熱交換器の上面の一部の上方に跨る架台と、該架台にその両側の枠部に沿って往復動自在に設けた支持枠と、該支持枠に列設した液噴射ノズルとから成ることを特徴とする熱交換器の洗浄装置。   It is composed of a heat medium circulation pipe that forms a large number of parallel pipe sections and countless fins that are orthogonal to these parallel pipe sections and are arranged along the length direction of each parallel pipe section. A pedestal straddling over a part of the upper surface of a large-sized panel heat exchanger horizontally installed in a state inclined with respect to the horizontal, and a support frame provided on the pedestal so as to reciprocate along frame portions on both sides thereof. A heat exchanger cleaning device comprising: a liquid injection nozzle arranged in a row on the support frame. 該架台は、開口面を対向させた左右の型材と、夫々の型材の前後端間を連結した連結部材とで構成した方形の囲枠と、該囲枠を支持する脚部とから成り、該囲枠は、該左右の型材内に夫々設けた移送部材と、該左右の移送部材によって該型材に沿って移動する移動部材とを備え、該左右の移動部材により該支持枠を支持し且つ該左右の型材に沿って前後方向に移動させるようにしたことを特徴とする請求項1に記載の洗浄装置。   The gantry comprises a rectangular frame composed of left and right mold members facing the opening surfaces, and a connecting member connecting the front and rear ends of each mold material, and leg portions that support the frame, The surrounding frame includes a transfer member provided in each of the left and right mold members, and a moving member that moves along the mold material by the left and right transfer members, supports the support frame by the left and right moving members, and 2. The cleaning device according to claim 1, wherein the cleaning device is moved in the front-rear direction along the left and right mold members. 該支持枠は、その左右の移動部材にその移動方向と同じ前後方向に揺動可能に軸支されるようにし、該左右のいずれか一方の移動部材側に該支持枠を前後に揺動させる駆動手段を設けたことを特徴とする請求項2に記載の洗浄装置。   The support frame is pivotally supported by the left and right moving members so as to be swingable in the same front-rear direction as the moving direction, and the support frame is swung back and forth on either one of the left and right moving members. 3. The cleaning apparatus according to claim 2, further comprising a driving unit. 該支持枠は、該左右の移動部材に揺動可能に軸支させた第1支持枠と、該第1支持枠に対し上下動自在に支持させた第2支持枠とで構成し、該第1支持枠に該第2支持枠を上下動させる駆動手段を設けると共に該第2支持枠に、該列設の液噴射ノズルを支持させたことを特徴とする請求項3に記載の洗浄装置。   The support frame includes a first support frame that is pivotally supported by the left and right moving members, and a second support frame that is supported to be movable up and down with respect to the first support frame. 4. The cleaning apparatus according to claim 3, wherein a driving means for moving the second support frame up and down is provided on one support frame, and the row of liquid jet nozzles is supported on the second support frame. 該第2支持枠に該列設の液噴射ノズルを上下動自在に支持させると共に、該列設の液噴射ノズルを個々に上下動させる駆動手段を夫々設けたことを特徴とする請求項4に記載の洗浄装置。   5. The liquid jet nozzles arranged in a row are supported on the second support frame so as to be movable up and down, and driving means for individually moving the liquid jet nozzles arranged in a row up and down are provided. The cleaning device described. 矩形状の大型のパネル式熱交換器と略同じ長さと幅を有する矩形状の囲枠と脚とから成る移送用架台に、請求項1乃至5のいずれか1つに記載の洗浄装置を該架台の長手方向に沿って移動自在に架設したことを特徴とする移動式洗浄装置。   The cleaning apparatus according to any one of claims 1 to 5, wherein the cleaning device according to any one of claims 1 to 5 is provided on a transfer frame including a rectangular frame and legs having substantially the same length and width as a large rectangular panel heat exchanger. A mobile cleaning device, wherein the mobile cleaning device is movably installed along the longitudinal direction of the gantry. 該移送用架台は、大型のパネル式熱交換器の長さ及び幅と略同じ寸法を有する矩形状の該囲枠の幅方向で対向する左右一対の長手の両側枠部の開口部を対向させたC型材で構成すると共に、夫々の型材内に移送部材を配設すると共に、夫々の移送部材に移動部材を該型材に沿って移動自在に設け、請求項1乃至5のいずれか1つに記載の洗浄装置の該方形の囲枠から幅方向に左右に突設させた連結片を、夫々対応する移動部材に連結したことを特徴とする請求項6に記載の移動式洗浄装置。   The transfer platform has a pair of left and right long side frame portions facing each other in the width direction of the rectangular frame having substantially the same dimensions as the length and width of a large panel heat exchanger. And a transfer member is provided in each mold member, and a moving member is provided on each transfer member so as to be movable along the mold member. 7. The mobile cleaning device according to claim 6, wherein the connecting pieces protruding left and right in the width direction from the rectangular frame of the cleaning device are connected to corresponding moving members. 請求項1乃至7のいずれか1つに記載の洗浄装置により該熱交換器を少なくとも2回に分けて洗浄することを特徴とする熱交換器の洗浄法。   8. A heat exchanger cleaning method, wherein the heat exchanger is cleaned at least twice by the cleaning device according to any one of claims 1 to 7. 請求項1乃至7のいずれか1つに記載の洗浄装置を該熱交換器の長さ方向に連続的に移動させ乍ら洗浄することを特徴とする熱交換器の洗浄法。   8. A heat exchanger cleaning method, wherein cleaning is performed while the cleaning device according to any one of claims 1 to 7 is continuously moved in a length direction of the heat exchanger.
JP2006129783A 2006-05-09 2006-05-09 Heat exchanger cleaning device and cleaning method thereof Expired - Fee Related JP4594274B2 (en)

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JP2011506903A (en) * 2007-12-18 2011-03-03 アー − ヒート アライド ヒート イクスチェンジ テクノロジー アクチェンゲゼルシャフト Heat exchanger
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CN103575161A (en) * 2012-07-25 2014-02-12 常州远能电力设备有限公司 Control method of indirect air cooling cleaning system
KR101402686B1 (en) 2012-12-24 2014-06-03 케이에이치이주식회사 Plate washing machine for the heat exchanger
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CN112902376A (en) * 2021-02-08 2021-06-04 珠海格力电器股份有限公司 Dust removal device, air conditioner and dust removal method
CN115245686A (en) * 2022-06-24 2022-10-28 安徽三禾化学科技有限公司 Purification device for production of ethylene glycol phenyl ether

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Cited By (11)

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Publication number Priority date Publication date Assignee Title
JP2011506903A (en) * 2007-12-18 2011-03-03 アー − ヒート アライド ヒート イクスチェンジ テクノロジー アクチェンゲゼルシャフト Heat exchanger
KR101115445B1 (en) 2011-12-08 2012-02-22 공경석 Multistage washing device for a plate type heat-exchanger
WO2013085332A1 (en) * 2011-12-08 2013-06-13 주식회사 대일 Multistage washing apparatus for a plate-type heat exchanger
CN103575161A (en) * 2012-07-25 2014-02-12 常州远能电力设备有限公司 Control method of indirect air cooling cleaning system
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KR101402686B1 (en) 2012-12-24 2014-06-03 케이에이치이주식회사 Plate washing machine for the heat exchanger
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JPWO2017170424A1 (en) * 2016-03-28 2018-08-30 三菱電機株式会社 Air conditioner and cleaning method
CN112902376A (en) * 2021-02-08 2021-06-04 珠海格力电器股份有限公司 Dust removal device, air conditioner and dust removal method
CN112902376B (en) * 2021-02-08 2022-04-15 珠海格力电器股份有限公司 Dust removal device, air conditioner and dust removal method
CN115245686A (en) * 2022-06-24 2022-10-28 安徽三禾化学科技有限公司 Purification device for production of ethylene glycol phenyl ether

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