JP2007301576A - Stud joining method of component - Google Patents

Stud joining method of component Download PDF

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JP2007301576A
JP2007301576A JP2006129831A JP2006129831A JP2007301576A JP 2007301576 A JP2007301576 A JP 2007301576A JP 2006129831 A JP2006129831 A JP 2006129831A JP 2006129831 A JP2006129831 A JP 2006129831A JP 2007301576 A JP2007301576 A JP 2007301576A
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joined
joining
nut
parts
plate
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Masaki Kumagai
正樹 熊谷
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Sumitomo Light Metal Industries Ltd
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Sumitomo Light Metal Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method capable of effectively suppressing or preventing occurrence of burrs to be discharged outwardly from an abutted part (a joined interface) of a component to be joined and a member to be joined when joining the component to a predetermined flat joining surface of the member by the plastic flow caused by the friction heat generation, and achieving the effective joining of the component with the member. <P>SOLUTION: When a screw member 2 to be joined is joined to the joining surface of a plate 6 by using the plastic flow caused by the friction heat generation, a clamp cylinder 8 is arranged closely around the screw member 2 to be joined, and the joining operation is performed in a state that the joining surface of the plate 6 is pressed by the clamp cylinder 8. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、部品のスタッド接合方法に係り、特に、ネジ(ボルト)やナット等の部品を板材の如き被接合部材の平坦な表面に対して、摩擦発熱による塑性流動を利用して、有利に接合せしめるようにした方法に関するものである。   The present invention relates to a method for joining parts to a stud, and in particular, by using plastic flow caused by frictional heat generation on a flat surface of a member to be joined such as a screw (bolt) or a nut. The present invention relates to a method for joining.

従来から、自動車、各種車両、建材等の用途において、ネジ(ボルト)やナット等の部品を被接合部材の所定の平坦面に対して取り付け、それら部品を介して、他の部材と連結するようにした構造が、採用されてきている。例えば、板材に、ボスとして、ネジやナット等を取り付け、他の部材と締結せしめるようにすることは、鋼板の自動車モノコックボデーでは、よく行われており、そこでは、スタッド溶接やプロジェクション溶接にて、ネジやナットが取り付けられている。   Conventionally, in applications such as automobiles, various vehicles, building materials, etc., parts such as screws (bolts) and nuts are attached to a predetermined flat surface of a member to be joined, and are connected to other members via those parts. The structure has been adopted. For example, attaching a screw or nut as a boss to a plate material and fastening it to other members is often performed in a steel monocoque body of a steel plate, where there is stud welding or projection welding. Screws and nuts are attached.

而して、スタッド溶接は、ネジの底面に突起を付け、接合対象となる板材との間にアークを飛ばして、溶かしながら、押し付ける方法であるところから、スパッタやバリが発生する問題を内在している。特に、板材の材質がアルミニウムの場合にあっては、軟らかい材質となるところから、バリの発生量も多くなるのである。また、プロジェクション溶接は、抵抗溶接の一種で、ネジやナットの底面に突起を設け、接合対象となる板材と接触させて、電流を流すことにより、最も電流密度の高い接点で溶融させて、接合する方法であるが、アルミニウムを材質とする場合にあっては、その電気及び熱伝動性が良いところから、短時間大電流が必要となるのであり、そのために、プロジェクション溶接は非常に困難とされているのである。   Thus, stud welding is a method in which a protrusion is formed on the bottom surface of the screw and an arc is blown between the plate materials to be joined and melted and pressed. ing. In particular, when the material of the plate material is aluminum, the amount of burrs increases because the material is soft. In addition, projection welding is a type of resistance welding in which protrusions are provided on the bottom surfaces of screws and nuts, brought into contact with the plate material to be joined, and current is passed to melt at the contact point with the highest current density. However, when aluminum is used as the material, a large current is required for a short time because of its good electrical and thermal conductivity, so that projection welding is extremely difficult. -ing

一方、そのようなネジやナット等の部品を、所定の部材の平坦面に接合せしめる一つの方法として、摩擦撹拌接合(Friction Stir Welding )を利用した手法が、特開2002−153979号公報(特許文献1)において、明らかにされている。そこでは、アルミニウム材質からなるナット材を回転させつつ、アルミニウム材質からなる母材に当接させて、その当接部分に摩擦撹拌を生じさせ、それらナットと母材とが溶融させられることなく摩擦撹拌接合せしめられるようになっている。そして、それによって、短時間の接合、所要の接合強度の確保、入熱、歪みの低減の他、接合前の平面度、面粗度、材料強度を維持することが出来、安定した接合条件が得られる等の利点を享受し得ることが、明らかにされている。   On the other hand, as one method for joining such parts such as screws and nuts to a flat surface of a predetermined member, a technique using friction stir welding is disclosed in Japanese Patent Application Laid-Open No. 2002-153969 (Patent). It is made clear in the literature 1). In this case, the nut material made of aluminum is rotated and brought into contact with the base material made of aluminum, and friction stir is generated in the contact portion, so that the friction between the nut and the base material does not occur. Stir welding is possible. And, in addition to short-time bonding, ensuring the required bonding strength, heat input, distortion reduction, flatness, surface roughness, material strength before bonding can be maintained, stable bonding conditions It has been clarified that advantages such as being obtained can be enjoyed.

しかしながら、そのような摩擦撹拌接合手法を利用したナットと板材との接合にあっては、ナットと回転工具とが同時に回転するものであるところから、ナットの周囲に多量のバリが発生し、接合製品の美感を損なうのみならず、場合によっては、得られた接合製品のハンドリング又は使用中において、バリが脱落して、問題を惹起することとなる。加えて、撹拌されたメタルがバリとして排出されるようになるために、母材(板材)における塑性流動域が小さくなり、充分な接合強度を得る上においても、制限を受けるものであった。それ故に、ネジやナット等の部品を板状の母材に接合するに際しては、そのようなバリの発生を極力少なくする必要があったのである。   However, when joining a nut and a plate using such a friction stir welding method, the nut and rotating tool rotate at the same time. In addition to deteriorating the aesthetics of the product, in some cases, burrs may fall off and cause problems during handling or use of the resulting bonded product. In addition, since the agitated metal is discharged as burrs, the plastic flow region in the base material (plate material) is reduced, and there is a limitation in obtaining sufficient bonding strength. Therefore, when joining parts such as screws and nuts to a plate-shaped base material, it is necessary to minimize the occurrence of such burrs.

特開2002−153979号公報Japanese Patent Laid-Open No. 2002-153979

ここにおいて、本発明は、かかる事情を背景にして為されたものであって、その解決課題とするところは、接合されるべき所定の部品を、摩擦発熱による塑性流動によって、被接合部材の所定の平坦な接合表面に対して、有利に接合せしめるためのスタッド接合方法を提供することにあり、また、他の課題とするところは、そのような接合されるべき部品と被接合部材との当接部位(接合界面)から外方に排出されるバリの発生を、効果的に抑制乃至は阻止し、それら部品と被接合部材との有効な接合を図り得るようにした手法を提供することにもある。   Here, the present invention has been made in the background of such circumstances, and the problem to be solved is that a predetermined component to be bonded is subjected to predetermined flow of a member to be bonded by plastic flow due to frictional heat generation. It is an object of the present invention to provide a stud joining method for advantageously joining a flat joining surface of a metal, and another object of the present invention is to provide a contact between a component to be joined and a member to be joined. To effectively suppress or prevent the generation of burrs discharged outward from the contact area (bonding interface), and to provide a technique that enables effective bonding between these parts and the member to be bonded. There is also.

そして、本発明にあっては、上記した課題を解決するために、接合されるべき所定の部品を回転工具にて拘束して、該部品の中心線回りに回転せしめつつ、被接合部材の所定の平坦な接合表面に対して当接し、押し付けることにより、摩擦発熱させて、該被接合部材の部品接合部位に塑性流動を惹起せしめると共に、該部品を該被接合部材に差し込んで、それら部品と被接合部材とを接合するに際して、該接合されるべき部品の周りに近接位置するように、環状乃至は筒状の押圧部材を配置し、該押圧部材にて、前記被接合部材の接合表面を押圧せしめた状態下において、前記接合操作を行うことにより、それら部品と被接合部材との接合界面から外方に排出されるバリを抑制するようにしたことを特徴とする部品のスタッド接合方法を、その要旨とするものである。   In the present invention, in order to solve the above-described problem, a predetermined part to be joined is constrained by a rotary tool and rotated around the center line of the part, while the predetermined part of the member to be joined is restrained. Abutting against and pressing against the flat joining surface of the member, frictional heat is generated, and plastic flow is induced in the part joining part of the joined member, and the part is inserted into the joined member, When joining the member to be joined, an annular or cylindrical pressing member is arranged so as to be close to the parts to be joined, and the joining surface of the member to be joined is arranged by the pressing member. A component stud joining method characterized by suppressing burrs discharged outward from the joining interface between the parts and the members to be joined by performing the joining operation in a pressed state. , That It is an gist.

なお、かかる本発明に従う部品のスタッド接合方法の好ましい態様の一つによれば、前記被接合部材の部品接合部位の裏側に裏当て治具が配置され、この裏当て治具と前記押圧部材との間において、該被接合部材が挟持せしめられるように構成されており、これによって、被接合部材の固定、更には部品接合部位の位置決めが、容易に行なわれ得るようになっている。   According to one of the preferred embodiments of the component stud joining method according to the present invention, a backing jig is disposed on the back side of the part joining portion of the member to be joined, and the backing jig and the pressing member The member to be joined is configured to be sandwiched between them, whereby the member to be joined can be fixed and the part joining portion can be easily positioned.

また、本発明に従う方法の好ましい態様の他の一つによれば、前記接合されるべき部品の接合面に、撹拌突起が設けられており、前記被接合部材の部品接合部位における塑性流動が、該撹拌突起による摩擦撹拌作用によって、更に増大せしめられ得るようになっている。即ち、かかる撹拌突起が、被接合部材に差し込まれて、摩擦撹拌作用が付与せしめられることによって、より一層有効な塑性流動が惹起されることとなるのである。   According to another preferred embodiment of the method according to the present invention, a stirring protrusion is provided on the joining surface of the parts to be joined, and the plastic flow at the part joining site of the joined member is The friction stir action by the stirring protrusion can be further increased. In other words, such a stirring protrusion is inserted into the member to be joined to impart a friction stirring action, thereby causing a more effective plastic flow.

そして、本発明において、前記接合されるべき部品としては、一般に、ボルト状(ネジ状)やナット状の物品が対象とされ、そのような物品が、板材や形材等の被接合部材の所定の平坦な接合表面に対して、有利に接合せしめられるのである。   In the present invention, as the parts to be joined, generally, a bolt-like (screw-like) or nut-like article is a target, and such an article is a predetermined member of a member to be joined such as a plate material or a profile. It can be advantageously bonded to the flat bonding surface.

また、本発明に従う他の望ましい態様の一つによれば、前記接合されるべき部品がナット状物品であると共に、該ナット状物品の中心孔を貫通して該ナット状物品から突出する撹拌ロッド部が、前記回転治具に一体的に設けられており、前記接合に際して、該ナット状物品から突出する該撹拌ロッド部の先端部位が、前記被接合部材の部品接合部位に差し込まれて、かかる部品接合部位に、該撹拌ロッド部による摩擦撹拌作用に基づく塑性流動が惹起せしめられるようになっている。このような回転治具に一体的に設けられた撹拌ロッド部を、かかる回転治具の前進作動によって、同時に、被接合部材の部品接合部位に差し込み、摩擦撹拌作用を付与することにより、そのような部品接合部位における塑性流動をより一層有効に行い、そのようなナット状物品の被接合部材に対する接合を効果的に行うことが出来ることとなる。   According to one of the other desirable embodiments according to the present invention, the parts to be joined are nut-shaped articles, and the stirring rod penetrates the central hole of the nut-shaped articles and protrudes from the nut-shaped articles. Is provided integrally with the rotating jig, and at the time of joining, the tip part of the stirring rod part protruding from the nut-like article is inserted into the part joining part of the member to be joined. A plastic flow based on the friction stir action by the stir rod portion is caused to occur at the component joining portion. Such a stirrer rod provided integrally with the rotating jig is inserted into the part joining part of the member to be joined at the same time by the forward operation of the rotating jig, and a friction stir action is applied. Thus, the plastic flow at the part joining site can be more effectively performed, and the joining of the nut-like article to the member to be joined can be performed effectively.

さらに、本発明に従う他の望ましい態様の別の一つによれば、前記接合されるべき部品がナット状物品であると共に、該ナット状物品が接合せしめられる前記被接合部材の部品接合部位に、該ナット状物品の中心孔に対応して貫通孔が設けられている一方、該部品接合部位の裏側に配置される裏当て治具に対して、該貫通孔を通って該ナット状物品の中心孔に挿入せしめられる内側押えロッド部が一体的に設けられ、該内側押えロッド部を前記貫通孔から前記中心孔に挿入した状態下において、前記接合操作が実行されるように構成されている。かかる内側押えロッド部の存在によって、ナット状物品の中心孔に入り込むバリに対して、効果的な抑制効果を発揮せしめることが出来るのである。   Furthermore, according to another one of the other desirable modes according to the present invention, the parts to be joined are nut-like articles, and the parts joining sites of the joined members to which the nut-like articles are joined are as follows: While a through-hole is provided corresponding to the central hole of the nut-shaped article, the center of the nut-shaped article passes through the through-hole with respect to a backing jig disposed on the back side of the component joining portion. An inner presser rod portion that is inserted into the hole is provided integrally, and the joining operation is performed under the condition that the inner presser rod portion is inserted from the through hole into the central hole. Due to the presence of the inner pressing rod portion, it is possible to exert an effective suppressing effect against burrs that enter the center hole of the nut-shaped article.

加えて、本発明にあっては、有利には、前記接合操作が終了した後、前記押圧部材を、前記被接合部材の接合表面に対する押圧が解除せしめられるように後退させて、該接合表面から離隔せしめ、次いで前記回転工具を後退させて、該回転工具による前記部品の前記被接合部材の接合表面に対する押付け作用を解除すると共に、該部品が、該被接合部材の接合表面に固着、残留せしめられるようにする構成が、採用されることとなる。これによって、押圧部材の固着を阻止して、被接合部材の部品接合部位から、押圧部材を有利に離脱せしめ得るのである。   In addition, according to the present invention, advantageously, after the joining operation is finished, the pressing member is retracted so that the pressure on the joining surface of the joined member is released, and the joining surface is removed from the joining surface. Then, the rotary tool is retracted to release the pressing action of the component against the bonding surface of the bonded member by the rotating tool, and the component is fixed and remains on the bonding surface of the bonded member. The configuration to be made will be adopted. Thus, the pressing member can be prevented from adhering, and the pressing member can be advantageously detached from the component joining portion of the member to be joined.

なお、本発明にあっては、前記被接合部材として、アルミニウム材質であるものが有利に用いられ、具体的には、アルミニウム板材やアルミニウム形材が、対象とされることとなる。   In the present invention, as the member to be joined, an aluminum material is advantageously used, and specifically, an aluminum plate or an aluminum shape is targeted.

従って、かくの如き本発明に係る部品のスタッド接合方法によれば、管状乃至は筒状の押圧部材を用い、そのような押圧部材にて、被接合部材の接合表面を押圧せしめた状態において、接合されるべき部品が、かかる押圧部材の内側空間に収容されて、被接合部材に接触せしめられつつ、回転工具にて回転させられることにより、摩擦発熱による塑性流動が惹起されて、それら部品と被接合部材との間の接合が行われることとなるところから、それら部品と被接合部材との当接部位から外方に排出されるバリが、それらの周囲を取り囲むように位置する押圧部材にて、効果的に抑制せしめられ得ることとなるのであり、以て、得られる接合製品におけるバリの存在が低減されることにより、接合製品の美感の向上は勿論のこと、そのような接合製品のハンドリングや使用中において、製品からのバリの脱落によって惹起される問題をも、効果的に回避乃至は軽減し得ることとなったのである。   Therefore, according to the stud joining method for parts according to the present invention as described above, a tubular or cylindrical pressing member is used, and in such a state that the bonding surface of the member to be bonded is pressed with such a pressing member, The parts to be joined are accommodated in the inner space of the pressing member and are rotated by a rotary tool while being brought into contact with the member to be joined. Since the joining between the members to be joined is performed, the burrs discharged outward from the contact portions between the parts and the members to be joined are placed on the pressing member positioned so as to surround the periphery thereof. Therefore, the presence of burrs in the resulting bonded product is reduced, so that the aesthetics of the bonded product can be improved as well as such a bonded product. During product handling and use, also the problem that is caused by the falling of burrs from the product, effectively avoided or are became a fact that may reduce.

しかも、かかる本発明に従うスタッド接合方法にあっては、上述せるように、部品と被接合部材との接合界面からのバリの発生が効果的に抑制され得ているところから、被接合部材の部品接合部位におけるメタルの減少が有利に抑制乃至は阻止され得ることとなるのであり、以て、かかる被接合部材に生じる塑性流動域が小さくなることが、効果的に抑制乃至は阻止され得て、充分な接合強度を有する接合製品、即ち、目的とする部品が被接合部材の所定の部位に接合せしめられてなる製品を、有利に得ることが出来ることとなったのである。   Moreover, in the stud joining method according to the present invention, as described above, the generation of burrs from the joining interface between the part and the member to be joined can be effectively suppressed. The reduction of the metal at the joining portion can be advantageously suppressed or prevented, and therefore, the plastic flow region generated in the joined member can be effectively reduced or prevented. A bonded product having sufficient bonding strength, that is, a product in which a target component is bonded to a predetermined portion of a member to be bonded can be advantageously obtained.

以下、本発明を更に具体的に明らかにするために、本発明の代表的な実施の形態について、図面を参照しつつ、詳細に説明することとする。   Hereinafter, in order to clarify the present invention more specifically, representative embodiments of the present invention will be described in detail with reference to the drawings.

先ず、図1は、本発明に従うスタッド接合方法の一例における工程中の各部材の配置状態を断面形態で示しており、そこで、(a)は、摩擦発熱による接合操作開始前の状態を示し、また(b)は、かかる接合操作終了直前の状態を示しており、更に(c)は、接合されるべき部品と回転工具との拘束形態の一例を明らかにしている。そして、それらの図において、接合されるべき部品たるネジ部材2は、回転工具4にて拘束された状態において回転せしめられつつ、被接合部材たる、アルミニウム又はその合金からなるアルミニウム材質等にて構成される板材6に対して当接され、更に押し付けられるようになっている一方、回転工具4に拘束されたネジ部材2の周りに近接位置するように、管状乃至は筒状の押圧部材たるクランプ筒体8が、板材6の板面を押圧するように配置せしめられ、板材6の裏側に配置された厚手の板状の裏当て治具10との間において、かかる板材6を挟持し、固定せしめ得るようになっている。   First, FIG. 1 shows the arrangement state of each member in the process in an example of the stud joining method according to the present invention in a cross-sectional form, where (a) shows a state before the start of a joining operation due to frictional heat generation, Further, (b) shows a state immediately before the end of the joining operation, and (c) clarifies an example of a constraint form between the parts to be joined and the rotary tool. In these drawings, the screw member 2 as a component to be joined is made of aluminum or the like made of aluminum or an alloy thereof as a member to be joined while being rotated in a state of being restrained by the rotary tool 4. A clamp which is a tubular or cylindrical pressing member so as to be in contact with the plate member 6 to be pressed and further pressed against the plate member 6 and to be positioned in the vicinity of the screw member 2 constrained by the rotary tool 4 A cylindrical body 8 is arranged so as to press the plate surface of the plate material 6, and the plate material 6 is sandwiched and fixed between a thick plate-shaped backing jig 10 arranged on the back side of the plate material 6. It has become possible to squeeze.

具体的には、ネジ部材2は、図示の如く、そのネジ部2aを上に、その頭部2bを下にした形態において、クランプ筒体8内に位置せしめられるようになっている。また、かかるネジ部材2の頭部2bのネジ部2a側には、図1(c)から明らかなように、90°の位相差をもって、四つの係止凹所2cが、それぞれ、周方向に所定間隔を置いて配設されている。更に、かかる頭部2bの板材6に対向せしめられる先端面(図において、下面)には、その中心部に、背の低い円柱形状を呈する撹拌突起12が、一体的に設けられている。   Specifically, as shown in the drawing, the screw member 2 is positioned in the clamp cylinder 8 in a form in which the screw portion 2a is on the top and the head portion 2b is on the bottom. Further, as is apparent from FIG. 1C, four locking recesses 2c are respectively provided in the circumferential direction with a phase difference of 90 ° on the screw portion 2a side of the head portion 2b of the screw member 2. They are arranged at a predetermined interval. Furthermore, a stirring protrusion 12 having a short columnar shape is integrally provided at the front end surface (the lower surface in the drawing) of the head portion 2b facing the plate member 6 at the center.

また、回転工具4は、図示しない回転駆動機構によって、軸心回りに高速回転せしめられるようになっている回転筒体部4aを有しており、この回転筒体部4aの先端部(図において下部)には、図1(c)に明らかにされているように、90°の位相差をもって周方向に所定距離を隔てて位置する、四つの係止突起4bが、前記ネジ部材2の頭部2bに設けられた係止凹所2cに嵌合せしめられ得る大きさにおいて、配設されている。   Further, the rotary tool 4 has a rotating cylinder part 4a that can be rotated at a high speed around an axis by a rotation drive mechanism (not shown), and a tip part of the rotating cylinder part 4a (in the drawing) As shown in FIG. 1 (c), four locking protrusions 4 b positioned at a predetermined distance in the circumferential direction with a phase difference of 90 ° are formed on the lower portion of the screw member 2. It is arranged in such a size that it can be fitted into the locking recess 2c provided in the portion 2b.

そして、かかる回転工具4の回転筒体部4aの先端部に設けた係止突起4bを、ネジ部材2の頭部2bに設けた係止凹所2cに嵌合せしめて、かかる回転筒体部4aにてネジ部材2を拘束せしめた状態下において、回転筒体部4aを、その軸心回りに高速回転させることにより、ネジ部材2も、その軸心(中心線)回りに一体的に高速回転せしめられ得るようになっているのである。   Then, the locking projection 4b provided at the tip of the rotary cylinder 4a of the rotary tool 4 is fitted into the locking recess 2c provided at the head 2b of the screw member 2, and the rotary cylinder 4a. In the state where the screw member 2 is constrained at, the screw member 2 is also rotated at a high speed around its axis (center line) by rotating the rotating cylinder 4a around the axis at a high speed. It is possible to be harassed.

さらに、クランプ筒体8は、ここでは、ネジ部材2や板材6よりも硬質の材質、例えば鉄等にて構成されて、ネジ部材2の最大外径を有する頭部2bの外周面との間に、その高速回転においても接触しないような隙間をもって、可及的に近接せしめられて、即ちネジ部材2の最大外径となる頭部2bの外径よりも僅かに大きな内径をもって、配置されていると共に、板材6の表面を所定の押圧機構(図示せず)にて押圧せしめて、ネジ部材2と板材6との接合界面、即ち、ネジ部材2の頭部2bの下面と板材6の上面(表面)との間から、バリが外方に排出されるのを、抑制乃至は阻止せしめ得るようになっている。   Further, here, the clamp cylinder 8 is made of a material harder than the screw member 2 and the plate member 6, for example, iron and the like, and between the outer peripheral surface of the head 2 b having the maximum outer diameter of the screw member 2. In addition, it is arranged as close as possible with a gap that does not contact even at high speed rotation, that is, with an inner diameter slightly larger than the outer diameter of the head 2b, which is the maximum outer diameter of the screw member 2. At the same time, the surface of the plate member 6 is pressed by a predetermined pressing mechanism (not shown), and the bonding interface between the screw member 2 and the plate member 6, that is, the lower surface of the head 2 b of the screw member 2 and the upper surface of the plate member 6. It is possible to suppress or prevent burrs from being discharged outwardly from the (surface).

従って、板材6の所定の接合部位に対して、ネジ部材2を、その頭部2b側において接合せしめるに際しては、図1(a)に示されるように、クランプ筒体8を下降(前進)させて板材6に当接せしめ、かかるクランプ筒体8にて板材6を裏当て治具10との間において挟持し、位置固定とした状態において、そのようなクランプ筒体8内において、回転工具4の回転筒体部4aにて拘束保持したネジ部材2を回転工具4にて高速回転させて、ネジ部材2をその軸心回りに回転せしめつつ、回転工具4の前進(図において下方への移動)により、板材6の表面(接合面)に対して当接し、更に押し付けることにより、撹拌突起12、更には頭部2bの頂面(下面)と板材6との間の摩擦発熱作用にて、板材6に塑性流動する摩擦撹拌領域14を形成し、更に、そのように形成される摩擦撹拌領域14内に、ネジ部材2の頭部2bを所定深さ差し込むようにすることによって、それらネジ部材2と板材6との間の良好な接合が、実現されることとなるのである。   Therefore, when the screw member 2 is joined to the predetermined joining portion of the plate 6 on the head 2b side, the clamp cylinder 8 is lowered (advanced) as shown in FIG. In the state where the plate member 6 is held between the backing cylinder 10 and the position of the plate member 6 is fixed by being brought into contact with the plate member 6 and fixed in position, the rotary tool 4 The screw member 2 restrained and held by the rotating cylinder 4a is rotated at a high speed by the rotary tool 4, and the screw member 2 is rotated around its axis, while the rotary tool 4 moves forward (moves downward in the figure). ) To abut against the surface (joint surface) of the plate material 6 and further press the frictional heat generation action between the stirring projection 12 and further the top surface (lower surface) of the head 2b and the plate material 6, Friction stir zone 14 plastically flowing to plate 6 In addition, by inserting the head 2b of the screw member 2 into the friction stir zone 14 thus formed to a predetermined depth, a good joint between the screw member 2 and the plate member 6 can be obtained. However, it will be realized.

そして、そのようなネジ部材2と板材6との接合操作においては、軸心回りに回転せしめられるネジ部材2の頭部2bの周りに、それに可及的に近接して、回転させられることのないクランプ筒体8が配置されて、板材6の板面を押圧しているところから、それらネジ部材2と板材6との接合界面から外方に排出されるバリが、効果的に抑制乃至は阻止され得ることとなるのであり、これによって、製品美感を損ねたり、発生したバリが、接合製品(ネジ部材2+板材6)のハンドリングや使用中において脱落して、問題を惹起したりすることが、効果的に解消され得ることとなったのである。しかも、そのようなネジ部材2と板材6との間の接合界面からのバリの排出が抑制乃至は阻止され得ることによって、板材6における塑性流動域(14)が小さくなるようなことも、効果的に回避され得て、接合製品における充分な接合強度の確保に制限を受けるようなことも、有利に解消され得ることとなったのである。   In such a joining operation between the screw member 2 and the plate member 6, the screw member 2 can be rotated as close as possible to the periphery of the head 2b of the screw member 2 rotated about the axis. Since no clamp cylinder 8 is disposed and pressing the plate surface of the plate member 6, burrs discharged outward from the joint interface between the screw member 2 and the plate member 6 are effectively suppressed or As a result, the product aesthetics may be impaired, and the generated burrs may fall off during handling or use of the joined product (screw member 2 + plate material 6), causing problems. It can be effectively eliminated. In addition, since the discharge of burrs from the bonding interface between the screw member 2 and the plate material 6 can be suppressed or prevented, the plastic flow region (14) in the plate material 6 can be reduced. In other words, it is possible to advantageously avoid such a situation that it is possible to avoid such a problem and to limit the securing of sufficient bonding strength in the bonded product.

加えて、板材6に接合せしめられるネジ部材2においては、その頭部2bに、撹拌突起12が設けられていることにより、かかる頭部2bと板材6との間の摩擦発熱により形成される塑性流動域(14)が、そのような撹拌突起12による撹拌作用にて、より一層大きな塑性流動域となるのであり、これによって、ネジ部材2と板材6との間の接合強度をより一層高め得るようになっている。   In addition, in the screw member 2 to be joined to the plate material 6, the plasticity formed by the frictional heat generation between the head portion 2 b and the plate material 6 by providing the stirring protrusion 12 on the head portion 2 b. The flow region (14) becomes a larger plastic flow region by such a stirring action by the stirring protrusion 12, and thereby, the bonding strength between the screw member 2 and the plate member 6 can be further increased. It is like that.

また、図2(a)〜(c)には、図1(a)〜(c)に対応した形態において、接合されるべき部品としてナット16を用い、それを、板材6の所定の接合部位に接合せしめる本発明に従うスタッド接合方法の他の一例が、概略的に示されている。   2 (a) to 2 (c), a nut 16 is used as a part to be joined in the form corresponding to FIGS. 1 (a) to 1 (c), and this is used as a predetermined joining portion of the plate member 6. Another example of a stud joining method according to the invention for joining to is schematically shown.

そこにおいて、板材6に接合されるナット16は、図2の(a)〜(c)より明らかな如く、その上部外周部に、周方向に90°の位相差をもって設けられた、四つの係止凹所を有している一方、その板材6に対向する側の底面には、所定幅を持って周方向に連続して延びる円環状の撹拌突起18が、板材6の板厚よりも低い高さで、一体的に設けられている。そして、かかるナット16の係止凹所16aに対して、回転工具4の回転筒体部4aの先端部に設けられた係止突起4bが、嵌合せしめられて係止され、以て、ナット16を回転工具4にて拘束した状態下において、回転工具4の回転筒体部4aを、その軸心回りに高速回転せしめることにより、ナット16を一体的に回転せしめつつ、板材6の表面(上面)に当接し、更に押し付け得るようになっている。そして、これにより、図2(b)に示される如く、それらナット16と板材6との間に摩擦発熱させて、板材6に塑性流動を惹起せしめ、更にそれを撹拌突起18にて撹拌流動させることによって、有効な摩擦撹拌領域14が、平面視において円環形状を呈するように形成され、以て、ナット16が板材6に対して効果的に接合せしめられ得るのである。   In this case, the nuts 16 to be joined to the plate member 6 are provided with four members provided on the upper outer peripheral portion thereof with a phase difference of 90 ° in the circumferential direction, as is apparent from FIGS. 2 (a) to 2 (c). An annular stirring protrusion 18 having a predetermined width and continuously extending in the circumferential direction is lower than the plate thickness of the plate member 6 on the bottom surface facing the plate member 6 while having a recess. It is integrally provided at a height. And the latching protrusion 4b provided in the front-end | tip part of the rotary cylinder part 4a of the rotary tool 4 is fitted and latched with respect to the latching recess 16a of this nut 16, and, thereby, a nut In a state where the rotary tool 4 is constrained by the rotary tool 4, the rotary cylinder 4 a of the rotary tool 4 is rotated at a high speed around its axis so that the nut 16 is rotated integrally with the surface of the plate 6 ( The upper surface) and can be further pressed. As a result, as shown in FIG. 2 (b), frictional heat is generated between the nut 16 and the plate material 6 to induce plastic flow in the plate material 6, which is further stirred and flowed by the stirring protrusion 18. Thus, the effective friction stir zone 14 is formed to have an annular shape in plan view, so that the nut 16 can be effectively joined to the plate member 6.

しかも、かかるナット16と板材6との接合に際しては、裏当て治具10との間において板材6を挟持するように、ナット16の周りにそれに可及的に近接した状態において、クランプ筒体8が配置されていることによって、それらナット16と板材6との接合界面から外方に排出されるバリが、効果的に抑制乃至は阻止され得ることとなるのであり、以て、そのようなバリに起因した各種の問題の発生も、有利に回避され得ることとなるのである。   In addition, when the nut 16 and the plate material 6 are joined, the clamp cylinder 8 is placed around the nut 16 as close as possible so that the plate material 6 is sandwiched between the backing jig 10. , The burrs discharged outward from the joint interface between the nut 16 and the plate member 6 can be effectively suppressed or prevented. The occurrence of various problems due to the above can be advantageously avoided.

さらに、図3には、前例とは異なる回転工具を用いた、本発明の一つの実施形態が、示されている。即ち、そこでは、回転工具22として、図示しない回転駆動機構にて軸心周りに高速回転せしめられる円柱状の回転軸部22aを有しており、この回転軸部22aの先端部に、同心的に、ナット16のネジ孔16bの内径よりも僅かに小さな外径を有する細径柱状の撹拌ピン部22bが、一体形成されている。なお、この回転軸部22aにおける撹拌ピン部22bは、その少なくとも板材6に差し込まれる先端部において、板材6よりも硬度の高い材質にて、構成されている。   Furthermore, FIG. 3 shows one embodiment of the present invention using a rotating tool different from the previous example. That is, the rotary tool 22 has a cylindrical rotary shaft portion 22a that is rotated at high speed around the axis by a rotary drive mechanism (not shown), and is concentrically arranged at the tip of the rotary shaft portion 22a. In addition, a small-diameter columnar stirring pin portion 22b having an outer diameter slightly smaller than the inner diameter of the screw hole 16b of the nut 16 is integrally formed. In addition, the stirring pin part 22b in this rotating shaft part 22a is comprised with the material whose hardness is higher than the board | plate material 6 in the front-end | tip part inserted in the board | plate material 6 at least.

そして、かかる回転工具22は、その回転軸部22aの先端外周部において、接合せしめられるナット16の上部内周部に、図2と同様な構造において凹凸嵌合せしめられることにより、ナット16は回転工具22にて拘束されて、回転軸部22aの軸心回りの回転と一体的に、軸心周りに回転せしめられるようになっている。一方、回転軸部22aから延びる撹拌ピン部22bが、ナット16の内孔となるネジ孔16bを貫通して、ナット16の底面から下方に所定長さ突出するように、構成されている。そして、かかる回転工具22に拘束されたナット16を、その軸心周りに回転せしめつつ、板材6に当接し、更に押し付けることにより、摩擦発熱せしめられるようにすると共に、差し込まれる撹拌ピン部22bによる摩擦撹拌作用にて、効果的な塑性流動を惹起させて、大きな摩擦撹拌領域24が形成されるようにすることにより、ナット16が、板材6に対して、有利に接合せしめられることとなる。   Then, the rotary tool 22 is fitted to the upper inner peripheral portion of the nut 16 to be joined at the outer peripheral end of the rotary shaft portion 22a in the same structure as in FIG. Constrained by the tool 22 and rotated about the axis integrally with the rotation around the axis of the rotary shaft portion 22a. On the other hand, the stirring pin portion 22b extending from the rotating shaft portion 22a passes through the screw hole 16b serving as the inner hole of the nut 16, and is configured to protrude downward from the bottom surface of the nut 16 by a predetermined length. The nut 16 constrained by the rotary tool 22 is rotated around its axis while being brought into contact with the plate material 6 and further pressed to generate frictional heat, and by the stirring pin portion 22b inserted. By causing an effective plastic flow by the friction stir action so that a large friction stir zone 24 is formed, the nut 16 is advantageously joined to the plate material 6.

加えて、図4に示される本発明の更に異なる他の実施形態においては、裏当て治具10に、ナット16のネジ孔16bよりも僅かに小さな外径を有する棒状の挿入ピン部10aが、所定長さにおいて一体的に立設されている。そして、この挿入ピン部10aが、板材6に設けられた貫通孔6aとナット16のネジ孔16bに挿通せしめられた形態において、ナット16が、回転工具4の回転筒体部4aに拘束された状態において、軸心周りに回転させられつつ、板材6に当接せしめられ、更に押し付けられることにより、摩擦発熱されて、板材6に、図2の実施形態と同様な摩擦撹拌接合部20が、形成されるようになっているのである。   In addition, in another different embodiment of the present invention shown in FIG. 4, the backing jig 10 has a rod-like insertion pin portion 10 a having an outer diameter slightly smaller than the screw hole 16 b of the nut 16. It is erected integrally at a predetermined length. Then, in a form in which the insertion pin portion 10 a is inserted through the through hole 6 a provided in the plate material 6 and the screw hole 16 b of the nut 16, the nut 16 is restrained by the rotating cylinder portion 4 a of the rotary tool 4. In the state, while being rotated around the axis, the plate 6 is brought into contact with the plate 6 and further pressed, so that frictional heat is generated, and the plate 6 has the friction stir joint 20 similar to the embodiment of FIG. It is designed to be formed.

そして、かかる図3や図4に示される実施形態の場合にあっても、板材6に接合せしめられるナット16の周りに近接位置するように、クランプ筒体8が配置されて、板材6を押圧しているところから、それらナット16と板材6との接合界面から、バリが外方に排出されるのが、効果的に抑制乃至は阻止せしめられ得るようになっている。しかも、そこでは、ナット16のネジ孔16b内に、回転軸部22aから一体的に延びる撹拌ピン部22bや、裏当て治具10から一体的に延びる挿入ピン部10aが、ネジ孔16b内周面との間において大きな隙間を殆ど形成することなく、挿入位置せしめられていることにより、摩擦撹拌領域24、20から可塑化された材料が流入することが、有利に抑制乃至は阻止され得ることとなるのであり、これによって、ナット16の内外におけるバリの排出が、効果的に抑制乃至は阻止せしめられ得るのである。   Even in the case of the embodiment shown in FIGS. 3 and 4, the clamp cylinder 8 is arranged so as to be positioned near the nut 16 to be joined to the plate 6, and presses the plate 6. Therefore, it is possible to effectively suppress or prevent the burrs from being discharged outward from the joint interface between the nut 16 and the plate member 6. In addition, in the screw hole 16b of the nut 16, the stirring pin part 22b extending integrally from the rotating shaft part 22a and the insertion pin part 10a extending integrally from the backing jig 10 are provided on the inner periphery of the screw hole 16b. The insertion of the plasticized material from the friction stir zones 24 and 20 can be advantageously suppressed or prevented by being placed in an insertion position without forming a large gap between the surfaces. Thus, the discharge of burrs inside and outside the nut 16 can be effectively suppressed or prevented.

なお、かくの如き図示した本発明の実施形態において、ネジ部材2やナット16の回転工具4、22による拘束、更にはそれらネジ部材2やナット16の板材6に対する当接、更にはクランプ筒体8の板材6に対する押圧等の操作の順序は、特に限定されるものではなく、適宜に選択、採用されるところである。例えば、クランプ筒体8を板材6に押圧せしめる一方、ネジ部材2やナット16を拘束した回転工具4、22を回転させながら、クランプ筒体8内に挿入し、板材6に当接、押し付けるようにする方法の他、板材6にクランプ筒体8を押圧し、セットした後に、クランプ筒体8内に、ネジ部材2やナット16を投入乃至は挿入し、更にその後、回転工具4、22を挿入して、ネジ部材2やナット16を係止、拘束して回転させることにより、目的とする接合を行う方法や、クランプ筒体8と共に、ネジ部材2やナット16を板材6表面に当接、配置した状態において、回転工具4、22を挿入して、ネジ部材2やナット16を係止、拘束し、回転せしめることにより、目的とする接合を行う方法等を、適宜に採用することが可能である。   In the illustrated embodiment of the present invention, the screw member 2 and the nut 16 are constrained by the rotary tools 4 and 22, and the screw member 2 and the nut 16 are brought into contact with the plate member 6, and further, the clamp cylinder. The order of operations such as pressing on the plate material 6 is not particularly limited, and is appropriately selected and adopted. For example, while the clamp cylinder 8 is pressed against the plate material 6, the rotary tools 4 and 22 constraining the screw member 2 and the nut 16 are rotated and inserted into the clamp cylinder 8 so as to contact and press against the plate material 6. In addition to the above method, after pressing and setting the clamp cylinder 8 against the plate member 6, the screw member 2 and the nut 16 are inserted or inserted into the clamp cylinder 8, and then the rotary tools 4 and 22 are installed. By inserting, locking, restraining and rotating the screw member 2 and the nut 16, the screw member 2 and the nut 16 are brought into contact with the surface of the plate 6 together with the method of performing the intended joining and the clamp cylinder 8. In the arranged state, it is possible to appropriately adopt a method of performing the intended joining by inserting the rotary tools 4 and 22 and locking, restraining and rotating the screw member 2 and the nut 16. Is possible.

また、本発明にあっては、図1〜図4に示される如き接合操作が終了した後に、回転工具4、22の回転を停止すれば、それらネジ部材2やナット16から、回転工具4は、容易に抜き去り得るものであり、更に、そのような回転工具4、22からのネジ部材2やナット16の拘束解除と同時に、或いはそれに前後して、クランプ筒体8の板材6に対する当接、押圧が解除されるように、クランプ筒体8が、板材6の上方に相対的に移動せしめられることとなるが、特に、本発明にあっては、図5に示されるように、回転工具4の後退に先立ち、クランプ筒体8が板材6の押圧から解除されることが、望ましいのである。   In the present invention, if the rotation of the rotary tools 4 and 22 is stopped after the joining operation as shown in FIGS. 1 to 4 is completed, the rotary tool 4 is removed from the screw member 2 and the nut 16. Further, the clamp cylinder 8 is brought into contact with the plate material 6 simultaneously with or before the release of the restraint of the screw member 2 and the nut 16 from the rotary tools 4 and 22. The clamp cylinder 8 is moved relative to the upper side of the plate 6 so that the pressure is released. In particular, in the present invention, as shown in FIG. It is desirable that the clamp cylinder 8 is released from the pressing of the plate material 6 prior to the retraction of 4.

すなわち、図5は、図1に示される実施形態において、その(b)の状態から、クランプ筒体8の離脱の形態を示すものであって、そこでは、板材6に対するネジ部材2の接合操作が終了した後、クランプ筒体8が上方に移動(後退)せしめられて、板材6における接合表面から離隔させられることによって、板材6の接合表面に対する押圧が解除せしめられた後、回転工具4を後退させて、それによるネジ部材2の、板材6の接合表面に対する押し付け作用を解除して、かかるネジ部材2が、板材6の接合表面に固着、残留せしめられるようにされるのである。なお、回転工具4によるネジ部材2の回転は、クランプ筒体8の後退の後に停止せしめることも可能であるが、バリの発生を抑制する効果を高める上において、かかるクランプ筒体8の後退に先立って、停止させておくことが望ましい。このようなネジ部材2の押し付け作用の解除に先立つクランプ筒体8の押圧解除によって、かかるクランプ筒体8の板材6からの離脱を、より一層効果的に行うことが可能となるのである。   That is, FIG. 5 shows the form of detachment of the clamp cylinder 8 from the state shown in FIG. 1B in the embodiment shown in FIG. 1, in which the operation of joining the screw member 2 to the plate 6 is performed. Is finished, the clamp cylinder 8 is moved upward (retracted) and separated from the joining surface of the plate member 6 to release the pressure on the joining surface of the plate member 6. By retreating, the pressing action of the screw member 2 against the joining surface of the plate member 6 is released, so that the screw member 2 is fixed and left on the joining surface of the plate member 6. The rotation of the screw member 2 by the rotary tool 4 can be stopped after the clamp cylinder 8 is retracted. However, in order to enhance the effect of suppressing the generation of burrs, the clamp cylinder 8 is retracted. It is desirable to stop it in advance. The release of the clamp cylinder 8 prior to the release of the pressing action of the screw member 2 enables the clamp cylinder 8 to be detached from the plate material 6 more effectively.

以上、本発明の幾つかの実施形態について詳述して来たが、それは、あくまでも例示に過ぎないものであって、本発明は、そのような実施形態に係る具体的な記述によって、何等限定的に解釈されるものでないことが、理解されるべきである。   Although several embodiments of the present invention have been described in detail above, it is merely an example, and the present invention is not limited in any way by specific descriptions according to such embodiments. It should be understood that the interpretation is not intended.

例えば、本発明において対象とされる、接合されるべき部品としては、例示の如きネジ部材2やナット16の他、ボルト等、接合表面に垂直な中心線回りに回転せしめられ得る物品であれば、何れをも採用可能であり、また、そのような部品が接合せしめられる被接合部材としても、例示の如き板材6の他、平坦な接合表面を有しているものであれば、何れをも対象とすることが出来、例えば、押出し形材の平坦な表面に対して、目的とする部品を、本発明に従って接合せしめたりすることも可能である。   For example, as the parts to be joined, which are targeted in the present invention, in addition to the screw member 2 and the nut 16 as illustrated, bolts and the like can be rotated around a center line perpendicular to the joining surface. Any of these can be employed, and any member to be joined to such a component can be used as long as it has a flat joining surface in addition to the plate member 6 as illustrated. For example, it is possible to join a target part according to the present invention to a flat surface of an extruded profile.

また、それら接合されるべき部品(2、16)や、被接合部材(6)の材質としては、公知の各種の材質が採用され得るものであるが、特に、本発明にあっては、アルミニウム若しくはその合金や銅若しくはその合金等の、比較的軟質な金属材料が、有利に用いられることとなる。なお、図1〜図5においては、摩擦撹拌領域14、20、24が形成された状態において、ネジ部材2やナット16の底面や撹拌突起12、18の外形線が明確な実線にて示されているが、それら接合されるべき部品(2、16)と被接合部材(6)とが同程度の硬度の材質が用いられている場合にあっては、そのような明確な実線は現われず、それら部品と被接合部材とが一体となった接合領域が形成されることとなるのであり、そのような形態が、本発明においては、有利に採用されることとなる。   Moreover, as materials for the parts (2, 16) to be joined and the member (6) to be joined, various known materials can be adopted. In particular, in the present invention, aluminum is used. Alternatively, a relatively soft metal material such as an alloy thereof, copper, or an alloy thereof is advantageously used. 1 to 5, the bottom lines of the screw member 2 and the nut 16 and the outlines of the stirring protrusions 12 and 18 are shown by clear solid lines in the state where the friction stirring regions 14, 20 and 24 are formed. However, when the parts to be joined (2, 16) and the members to be joined (6) are made of materials having the same degree of hardness, such a clear solid line does not appear. A joining region in which these parts and the member to be joined are integrated is formed, and such a form is advantageously employed in the present invention.

ところで、押圧部材であるクランプ筒体8は、例示の如く、回転させられることなく、被接合部材たる板材6の接合表面に対して押圧せしめられている一方、その内部空間内において、回転工具4にて拘束されつつ、ネジ部材2やナット16が回転せしめられて、板材6との間の接合が行われるようになっているところから、かかるクランプ筒体8の如き押圧部材は、相互に接合せしめられるネジ部材2、ナット16や板材6よりも、硬度の高い材質からなるものとされていることが望ましいのであり、また、裏当て治具10においても、同様に、硬度の高い金属材質のものとされている。   By the way, the clamp cylinder 8 which is a pressing member is pressed against the bonding surface of the plate member 6 which is a member to be bonded without being rotated as illustrated, while the rotating tool 4 is in the inner space. Since the screw member 2 and the nut 16 are rotated while being constrained with each other and the plate member 6 is joined, the pressing members such as the clamp cylinder 8 are joined to each other. It is desirable to be made of a material having higher hardness than the screw member 2, the nut 16 and the plate material 6 to be fastened, and the backing jig 10 is similarly made of a metal material having high hardness. It is supposed to be.

さらに、接合されるべき部品(2、16)を、回転工具(4、22)にて拘束する形態にあっても、例示の如き凹凸嵌合構造において、ネジ部材2やナット16を回転工具4、22に係止せしめて、拘束するようにした構造の他、公知の各種の固定乃至は締結機構を採用して、接合されるべき部品たるネジ部材2やナット16を、回転工具4の回転筒体部4a乃至は回転軸部22aに固定せしめて、拘束するようにした構造を採用することも、可能である。   Further, even if the parts (2, 16) to be joined are constrained by the rotary tool (4, 22), the screw member 2 and the nut 16 are connected to the rotary tool 4 in the concavo-convex fitting structure as illustrated. In addition to the structure in which the screw member 2 and the nut 16 that are to be joined are rotated by rotating the rotary tool 4 in addition to the structure in which the screw member 2 and the nut 16 are joined together. It is also possible to adopt a structure in which the cylindrical body portion 4a or the rotating shaft portion 22a is fixed and restrained.

その他、一々列挙はしないが、本発明は、当業者の知識に基づいて、種々なる変更、修正、改良等を加えた態様において実施され得るものであり、また、そのような実施の態様が、本発明の趣旨を逸脱しない限りにおいて、何れも、本発明の範疇に属するものであることは、言うまでもないところである。   In addition, although not enumerated one by one, the present invention can be implemented in a mode to which various changes, modifications, improvements, and the like are added based on the knowledge of those skilled in the art. It goes without saying that any one of them falls within the scope of the present invention without departing from the spirit of the present invention.

以下に、本発明の代表的な実施例を示し、本発明を、更に具体的に明らかにすることとするが、本発明が、そのような実施例の記載によって、何等の制約をも受けるものでないことは、また、言うまでもないところである。   In the following, typical examples of the present invention will be shown, and the present invention will be clarified more specifically. However, the present invention is subject to any restrictions by the description of such examples. Not to mention that it is also a matter of course.

<実施例1>
先ず、接合されるべき部品として、図1に示される如きネジ(2)を準備した。即ち、それは、頭部(2b)の直径が10mmであり、撹拌突起(12)の直径が3mm、その高さが0.3mmであるアルミニウム合金(2011−T6)からなるM8のネジである。また、接合部材としては、厚さが1mmの6000系アルミニウム板材(6016−T4)を準備した。
<Example 1>
First, a screw (2) as shown in FIG. 1 was prepared as a part to be joined. That is, it is an M8 screw made of an aluminum alloy (2011-T6) in which the diameter of the head (2b) is 10 mm, the diameter of the stirring protrusion (12) is 3 mm, and the height is 0.3 mm. As a joining member, a 6000 series aluminum plate material (6016-T4) having a thickness of 1 mm was prepared.

そして、かかるアルミニウム板材の裏側となる下面に、図1と同様にして、裏当て治具(10)を当接する一方、その上側の面に対して、外径:20mm×内径:10.5mmのリング状のクランプ(8)を当接し、荷重が2kNとなるように挟み込んだ後、回転工具(4)の回転筒体部(4a)の先端部に、準備したネジ(2)を、その頭部裏側において掴み、更に2000rpmにて回転させながら、ネジ(2)の頭部(2b)をアルミニウム板材(6)に押し当て、摩擦発熱させて、塑性流動を行わしめる一方、かかる頭部(2b)が、0.1mmの深さにおいて、アルミニウム板材(6)に埋まるように荷重を制御して、押し込み、それらネジ(2)とアルミニウム板材(6)との間の接合を行った。   Then, in the same manner as in FIG. 1, the backing jig (10) is brought into contact with the lower surface serving as the back side of the aluminum plate material, while the outer surface has an outer diameter of 20 mm × inner diameter of 10.5 mm. After abutting the ring-shaped clamp (8) and sandwiching the load so that the load becomes 2 kN, the prepared screw (2) is attached to the tip of the rotary cylinder (4a) of the rotary tool (4) at its head. While gripping on the back side of the part and rotating at 2000 rpm, the head (2b) of the screw (2) is pressed against the aluminum plate (6) to generate heat by friction to cause plastic flow, while the head (2b ) Was controlled by pressing the load so as to be buried in the aluminum plate (6) at a depth of 0.1 mm, and the screws (2) and the aluminum plate (6) were joined.

かかる接合操作の後、回転工具(4)を後退させ、更にリング状のクランプ(8)を後退させて、それらを取り外したところ、ネジ(2)は、アルミニウム板材(6)に対して有効に接合せしめられており、しかも、ネジ(2)の頭部(2b)の周りのバリの発生も殆ど認められない接合製品を得ることが出来た。   After the joining operation, the rotary tool (4) is retracted, the ring-shaped clamp (8) is further retracted, and they are removed. As a result, the screw (2) is effective against the aluminum plate (6). In addition, it was possible to obtain a bonded product that was bonded and hardly generated burrs around the head (2b) of the screw (2).

また、そのようにして得られたネジ−アルミニウム板材の接合製品において、そのネジ(2)の頭部(2b)を、アルミニウム板材(6)の表面方向に2kNの荷重の押圧力を加えたところ、それらネジとアルミニウム板材との接合界面は、何等破断することなく、かかるネジ(2)の脚部(2a)部分が、45°以上曲がるのみであった。   In addition, in the screw-aluminum plate joint product thus obtained, the head (2b) of the screw (2) is subjected to a pressing force of a load of 2 kN in the surface direction of the aluminum plate (6). The joint interface between the screw and the aluminum plate was not broken at all, and the leg (2a) portion of the screw (2) was only bent 45 ° or more.

<実施例2>
被接合部材として、実施例1の場合と同様なアルミニウム板材(厚さ:1mm)を用いる一方、接合されるべき部品として、外径:15mm、内径:8mm、長さ(高さ):10mmのアルミ材質(2011−T6)からなるM8のナット(16)を準備した。
<Example 2>
As the member to be joined, the same aluminum plate (thickness: 1 mm) as in the case of Example 1 is used, and as the parts to be joined, the outer diameter is 15 mm, the inner diameter is 8 mm, and the length (height) is 10 mm. An M8 nut (16) made of an aluminum material (2011-T6) was prepared.

そして、図2に示されるように、外径:25mm、内径:15.5mmのリング状クランプ(8)を、アルミニウム板材(6)に当接し、更に押圧することによって、アルミニウム板材(6)を、クランプ(8)と裏当て治具(10)との間において挟持、固定する一方、かかるクランプ(8)内に、準備したナットを投入し、更にそのナットの係止凹所(16a)に、回転工具(4)の回転筒体部(4a)の先端に設けた係止突起(4b)を嵌め込み、軸心回りに回転させることにより、それらナット(16)とアルミニウム板材(6)との間に摩擦発熱を惹起させてリング状の塑性流動域(20)を形成させることにより、それらナット(16)とアルミニウム板材(6)との接合を行った。   Then, as shown in FIG. 2, the aluminum plate (6) is pressed by abutting and pressing the ring-shaped clamp (8) having an outer diameter: 25 mm and an inner diameter: 15.5 mm against the aluminum plate (6). The clamp (8) and the backing jig (10) are clamped and fixed, while the prepared nut is put into the clamp (8), and the nut is further inserted into the locking recess (16a). The locking projection (4b) provided at the tip of the rotating cylindrical body (4a) of the rotary tool (4) is fitted and rotated around the axis, whereby the nut (16) and the aluminum plate (6) The nut (16) and the aluminum plate (6) were joined together by forming a ring-shaped plastic flow region (20) by causing frictional heat generation therebetween.

かくして得られた接合製品には、バリの発生が殆ど認められず、また、アルミニウム板材に対してナットが強固に接合せしめられていることを認めた。   In the joined product thus obtained, almost no burrs were observed, and it was confirmed that the nut was firmly joined to the aluminum plate.

本発明に従う部品のスタッド接合方法の一例を示す概略説明図であって、(a)は、接合開始直前の状態を示す断面説明図であり、(b)は、接合終了直前の状態を示す断面説明図であり、(c)は、回転工具の回転筒体部とネジ部材との間の係止拘束構造を示す分解斜視説明図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic explanatory drawing which shows an example of the stud joining method of the components according to this invention, Comprising: (a) is sectional explanatory drawing which shows the state just before joining start, (b) is a cross section which shows the state just before completion | finish of joining. It is explanatory drawing, (c) is a disassembled perspective explanatory drawing which shows the latching restraint structure between the rotation cylinder part of a rotary tool, and a screw member. 本発明に従う部品のスタッド接合方法の他の一例を示す概略説明図であって、(a)は、接合操作開始直前の状態を示す断面説明図であり、(b)は、接合操作終了直前の状態を示す断面説明図であり、(c)は、ナットと回転工具4の回転筒体部4aとの係止拘束構造を示す分解斜視説明図である。It is a schematic explanatory drawing which shows another example of the stud joining method of the components according to this invention, Comprising: (a) is sectional explanatory drawing which shows the state just before the joining operation start, (b) is just before completion | finish of joining operation. It is sectional explanatory drawing which shows a state, (c) is a disassembled perspective explanatory drawing which shows the latching restraint structure of a nut and the rotary cylinder part 4a of the rotary tool 4. FIG. 本発明に従う部品のスタッド接合方法の更に異なる例を示す、図2(b)に対応する断面説明図である。It is sectional explanatory drawing corresponding to FIG.2 (b) which shows the further different example of the stud joining method of the components according to this invention. 本発明に従う部品のスタッド接合方法の更に異なる他の一例を示す、図2(b)に対応する断面説明図である。FIG. 8 is a cross-sectional explanatory view corresponding to FIG. 2B, showing still another example of a method for joining parts to a stud according to the present invention. 図1(b)において、クランプ筒体の押圧解除の一例を示す断面説明図である。In FIG.1 (b), it is cross-sectional explanatory drawing which shows an example of the press release of a clamp cylinder.

符号の説明Explanation of symbols

2 ネジ部材 2a ネジ部
2b 頭部 2c 係止凹所
4 回転工具 4a 回転筒体部
4b 係止突起 6 板材
8 クランプ筒体 10 裏当て治具
12 撹拌突起 16 ナット
16a 係止凹所 16b ネジ孔
18 撹拌突起 20、24 摩擦撹拌接合部
22a 回転軸部 22b 撹拌ピン部
2 Screw member 2a Screw part 2b Head 2c Locking recess 4 Rotating tool 4a Rotating cylinder part 4b Locking protrusion 6 Plate material 8 Clamp cylinder 10 Backing jig 12 Stirring protrusion 16 Nut 16a Locking recess 16b Screw hole 18 Stirring protrusions 20, 24 Friction stir joint 22a Rotating shaft 22b Stirring pin

Claims (8)

接合されるべき所定の部品を回転工具にて拘束して、該部品の中心線回りに回転せしめつつ、被接合部材の所定の平坦な接合表面に対して当接し、押し付けることにより、摩擦発熱させて、該被接合部材の部品接合部位に塑性流動を惹起せしめると共に、該部品を該被接合部材に差し込んで、それら部品と被接合部材とを接合するに際して、
該接合されるべき部品の周りに近接位置するように、環状乃至は筒状の押圧部材を配置し、該押圧部材にて、前記被接合部材の接合表面を押圧せしめた状態下において、前記接合操作を行うことにより、それら部品と被接合部材との接合界面から外方に排出されるバリを抑制するようにしたことを特徴とする部品のスタッド接合方法。
A predetermined part to be joined is constrained by a rotary tool and rotated around the center line of the part, while abutting against and pressing against a predetermined flat joining surface of a member to be joined, thereby generating frictional heat. Inducing the plastic flow in the part joining portion of the member to be joined, and inserting the part into the member to be joined to join the part and the member to be joined.
An annular or cylindrical pressing member is disposed so as to be positioned in the vicinity of the parts to be joined, and the joining is performed in a state where the joining surface of the joined member is pressed by the pressing member. A stud joining method for parts which is characterized by suppressing burrs discharged outward from the joining interface between the parts and the member to be joined by performing an operation.
前記被接合部材の部品接合部位の裏側に裏当て治具が配置され、この裏当て治具と前記押圧部材との間において、該被接合部材が挟持せしめられるように構成されていることを特徴とする請求項1に記載の部品のスタッド接合方法。   A backing jig is disposed on the back side of the part joining portion of the member to be joined, and the member to be joined is sandwiched between the backing jig and the pressing member. The method for joining studs of parts according to claim 1. 前記接合されるべき部品の接合面に、撹拌突起が設けられており、前記被接合部材の部品接合部位における塑性流動が、該撹拌突起による摩擦撹拌作用によって更に増大せしめられていることを特徴とする請求項1又は請求項2に記載の部品のスタッド接合方法。   Stirring protrusions are provided on the joint surfaces of the parts to be joined, and the plastic flow at the parts joining portion of the member to be joined is further increased by the friction stir action by the stirring protrusions. The method for joining studs of parts according to claim 1 or 2. 前記接合されるべき部品が、ボルト状又はナット状の物品であることを特徴とする請求項1乃至請求項3の何れか一つに記載の部品のスタッド接合方法。   The method for joining parts according to any one of claims 1 to 3, wherein the parts to be joined are bolt-shaped or nut-shaped articles. 前記接合されるべき部品がナット状物品であると共に、該ナット状物品の中心孔を貫通して該ナット状物品から突出する撹拌ロッド部が、前記回転治具に一体的に設けられており、前記接合に際して、該ナット状物品から突出する該撹拌ロッド部の先端部位が、前記被接合部材の部品接合部位に差し込まれて、かかる部品接合部位に、該撹拌ロッド部による摩擦撹拌作用に基づく塑性流動が惹起せしめられることを特徴とする請求項1乃至請求項4の何れか一つに記載の部品のスタッド接合方法。   The part to be joined is a nut-shaped article, and a stirring rod portion that protrudes from the nut-shaped article through the center hole of the nut-shaped article is provided integrally with the rotating jig, At the time of joining, the tip portion of the stirring rod portion protruding from the nut-like article is inserted into the component joining portion of the member to be joined, and the plasticity based on the friction stir action by the stirring rod portion is inserted into the component joining portion. The method of joining a part according to any one of claims 1 to 4, wherein flow is induced. 前記接合されるべき部品がナット状物品であると共に、該ナット状物品が接合せしめられる前記被接合部材の部品接合部位に、該ナット状物品の中心孔に対応して貫通孔が設けられている一方、該部品接合部位の裏側に配置される裏当て治具に対して、該貫通孔を通って該ナット状物品の中心孔に挿入せしめられる内側押えロッド部が一体的に設けられ、該内側押えロッド部を前記貫通孔から前記中心孔に挿入した状態下において、前記接合操作が実行されることを特徴とする請求項1乃至請求項4の何れか一つに記載の部品のスタッド接合方法。   The part to be joined is a nut-like article, and a through-hole is provided at a part joining portion of the member to be joined to which the nut-like article is joined, corresponding to the central hole of the nut-like article. On the other hand, an inner presser rod portion that is inserted into the center hole of the nut-like article through the through-hole is integrally provided with the backing jig disposed on the back side of the component joining portion, 5. The component stud joining method according to claim 1, wherein the joining operation is performed in a state in which a presser rod portion is inserted from the through hole into the central hole. . 前記接合操作が終了した後、前記押圧部材を、前記被接合部材の接合表面に対する押圧が解除せしめられるように後退させて、該接合表面から離隔せしめ、次いで前記回転工具を後退させて、該回転工具による前記部品の前記被接合部材の接合表面に対する押付け作用を解除すると共に、該部品が、該被接合部材の接合表面に固着、残留せしめられるようにすることを特徴とする請求項1乃至請求項6の何れか一つに記載の部品のスタッド接合方法。   After the joining operation is completed, the pressing member is retracted so as to release the pressure on the joining surface of the member to be joined, separated from the joining surface, and then the rotary tool is retracted to perform the rotation. 2. The pressing action of the part against the joining surface of the member to be joined by a tool is released, and the part is fixed and left on the joining surface of the member to be joined. Item 7. The method for joining studs of parts according to any one of Items 6 to 7. 前記被接合部材が、アルミニウム材質であることを特徴とする請求項1乃至請求項7の何れか一つに記載の部品のスタッド接合方法。
8. The method for joining a part to a stud according to claim 1, wherein the member to be joined is made of an aluminum material.
JP2006129831A 2006-05-09 2006-05-09 Stud joining method of component Pending JP2007301576A (en)

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Cited By (5)

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JP2009262167A (en) * 2008-04-22 2009-11-12 Kawasaki Heavy Ind Ltd Friction stud welding device and its suction pad
CN102091861A (en) * 2010-12-21 2011-06-15 南京工程学院 Metal stud welding system combined with friction heat source
JP2017003115A (en) * 2015-06-12 2017-01-05 株式会社シグマベース Stud bolt and manufacturing method
JP2019142185A (en) * 2018-02-23 2019-08-29 トヨタ自動車株式会社 Joint device
KR102405873B1 (en) * 2020-12-17 2022-06-08 주식회사 성우하이텍 Friction stir welding bolt

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JP2002153979A (en) * 2000-11-16 2002-05-28 Sumitomo Light Metal Ind Ltd Method for friction stir welding
JP2004017084A (en) * 2002-06-14 2004-01-22 Honda Motor Co Ltd Riveting method and riveting device

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JP2002153979A (en) * 2000-11-16 2002-05-28 Sumitomo Light Metal Ind Ltd Method for friction stir welding
JP2004017084A (en) * 2002-06-14 2004-01-22 Honda Motor Co Ltd Riveting method and riveting device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009262167A (en) * 2008-04-22 2009-11-12 Kawasaki Heavy Ind Ltd Friction stud welding device and its suction pad
CN102091861A (en) * 2010-12-21 2011-06-15 南京工程学院 Metal stud welding system combined with friction heat source
JP2017003115A (en) * 2015-06-12 2017-01-05 株式会社シグマベース Stud bolt and manufacturing method
JP2019142185A (en) * 2018-02-23 2019-08-29 トヨタ自動車株式会社 Joint device
KR102405873B1 (en) * 2020-12-17 2022-06-08 주식회사 성우하이텍 Friction stir welding bolt

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