JP2007301069A - Toilet seat device - Google Patents
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Abstract
Description
本発明は、便器上面に設けられ、使用者の体形に沿うように変形する弾性体層を有する便座装置のヒータに関するものである。 The present invention relates to a toilet seat heater provided on an upper surface of a toilet bowl and having an elastic layer that is deformed so as to conform to a user's body shape.
従来、この種の暖房便座装置としては、合成皮革の表皮材の裏面に紐状ヒータを配設し、それらの下方に低反発の発泡樹脂を設置した構成が提案されている(例えば、特許文献1参照)。 Conventionally, as a heating toilet seat device of this type, a configuration has been proposed in which a string-like heater is disposed on the back surface of a synthetic leather skin material, and a low-resilience foamed resin is disposed below them (for example, Patent Documents). 1).
図9は、特許文献1に記載された従来の暖房便座装置の断面を示すものである。図8に示すように、使用者の皮膚に接触する便座1の表面から表皮材2、紐状発熱体3、クッション層4、合成樹脂基材5の順に構成されている。
しかしながら便座ヒータが表皮材と軟質樹脂層の間に配置され、その便座ヒータの形状が紐状ヒータである場合、着座したときに便座に紐状ヒータのところだけ凸になった面が形成され、でこぼこ感が残るとともに、長く座っていると臀部に凸凹の型が残ってしまうなど実用性に欠いていた。また、クッション材にて構成された便座部が柔らかすぎることで剛性不足となり、使用者の体重を十分に支えきれない場合があるなどの課題を有していた。 However, when the toilet seat heater is disposed between the skin material and the soft resin layer and the shape of the toilet seat heater is a string heater, a surface that is convex only at the string heater is formed on the toilet seat when seated, In addition to the feeling of bumpiness, it was lacking in practicality. Moreover, since the toilet seat part comprised with the cushion material was too soft, it became inadequate in rigidity and had the subject that a user's weight could not be fully supported.
本発明は、上記課題を解決するものであり、着座時の衝撃を吸収し、かつ着座状態の座り心地が良く、かつ長時間の着座の際においても人体への負担を軽減することができる。また軟質樹脂層の変形によるヒータへの影響を抑制し、ヒータの性能の安定と耐久性の向上を図ることが可能である。 The present invention solves the above-described problems, absorbs an impact at the time of sitting, has a good sitting comfort, and can reduce a burden on a human body even when sitting for a long time. Further, it is possible to suppress the influence on the heater due to the deformation of the soft resin layer, and to stabilize the performance of the heater and improve the durability.
前記従来の課題を解決するために、本発明の便座装置は、少なくとも一部に使用者の体形に沿うように変形する弾性体層と、複数のPTCヒータと、PTCヒータに電力を供給する電源電極を備え、電源電極の一方は便座の開口縁近傍に配設し、他方は便座の外周縁近傍に配設し、前記複数のPTCヒータを前記電源電極に接続した構成とした。 In order to solve the above-described conventional problems, a toilet seat device according to the present invention includes an elastic body layer that deforms at least partially along a user's body shape, a plurality of PTC heaters, and a power source that supplies power to the PTC heaters. An electrode is provided, one of the power supply electrodes is disposed in the vicinity of the opening edge of the toilet seat, the other is disposed in the vicinity of the outer peripheral edge of the toilet seat, and the plurality of PTC heaters are connected to the power supply electrode.
これにより、便座に着座時の人体への負担を軽減するとともに、弾性体層が変形してもPTCヒータが破損したり特性が変化することを抑制することができる。 As a result, it is possible to reduce the burden on the human body when seated on the toilet seat, and to prevent the PTC heater from being damaged or changing its characteristics even when the elastic layer is deformed.
本発明の暖房便座装置は、弾性体層を備えた暖房便座装置において、弾性体層の変形によるPTCヒータの損傷や特性の変化を抑制することにより、性能の安定と耐久性を向上することができる。 The heating toilet seat device according to the present invention can improve the stability and durability of the performance in the heating toilet seat device provided with the elastic body layer by suppressing damage to the PTC heater due to deformation of the elastic body layer and changes in characteristics. it can.
第1の発明は、便器上に装着する暖房便座において、少なくとも一部に使用者の体形に沿うように変形する弾性体層と、正温度係数特性を有する複数のPTCヒータと、前記PTCヒータに電力を供給する電源電極を備え、前記電源電極は極性の異なる一対の電極で構成し、電源電極の一方は便座の開口縁近傍に配設し、他方は便座の外周縁近傍に配設し
、前記複数のPTCヒータを前記電源電極に接続した構成とすることにより、複数のPTCヒータを電源電極に並列に接続することとなり、一部のPTCヒータが故障した場合でも前座全体の暖房が停止することはなく、対応力の高い便座装置を提供することが可能となる。
A first aspect of the present invention is a heating toilet seat mounted on a toilet bowl, wherein at least a part of the elastic body layer deforms along the body shape of the user, a plurality of PTC heaters having positive temperature coefficient characteristics, and the PTC heater. A power supply electrode for supplying power, the power supply electrode is composed of a pair of electrodes having different polarities, one of the power supply electrodes is disposed in the vicinity of the opening edge of the toilet seat, and the other is disposed in the vicinity of the outer peripheral edge of the toilet seat, By adopting a configuration in which the plurality of PTC heaters are connected to the power supply electrodes, the plurality of PTC heaters are connected in parallel to the power supply electrodes, and heating of the entire front seat stops even when some PTC heaters fail. In other words, it is possible to provide a toilet seat device with high response capability.
また、PTCヒータを複数に分割して便座に配設することにより、便座表面にしわができにくくなり、使用者が着座面から受ける負担を軽減し、座り心地の良い便座を提供することができる。 Further, by dividing the PTC heater into a plurality of parts and arranging them on the toilet seat, it becomes difficult to cause wrinkles on the toilet seat surface, the burden on the user from the seating surface can be reduced, and a comfortable seat can be provided.
第2の発明は、特に、第1の発明の電源電極を環状に形成したことにより、仮に電源電極が1箇所切断されてもすべてのPTCヒータに給電することが可能となるため、故障が発生しにくく耐久性の高い便座装置を提供することができる。 In the second invention, in particular, since the power supply electrode of the first invention is formed in an annular shape, it becomes possible to supply power to all the PTC heaters even if the power supply electrode is disconnected at one place. It is possible to provide a toilet seat device that is difficult to perform and highly durable.
第3の発明は、特に第1または第2の発明のPTCヒータは柔軟性シートにPTC電極とPTC抵抗体とを印刷して形成し、前記PTC電極は、対向して配設した一対の主電極と、前記対向する主電極より交互に相対する主電極に向かって導出した複数の枝電極とを備え、前記枝電極を便座の開口縁に対し略平行となる方向に配設したことにより、便座に使用者が着座したときに弾性体層は、主電極と略同方向の便座の開口部の開口縁に対し略垂直方向に主として撓むこととなり、この撓みの方向に対して略直角方向に枝電極を配設したことで、枝電極は弾性体層の撓みの影響をほとんど受けることがなく、枝電極の破損を抑制することができ、PTCヒータの伸びに対する対抗力が弱い方向である枝電極の方向を変形の少ない方向とすることができることとなり、PTCヒータが損傷したり特性が変化することを抑制することができる。 According to a third invention, in particular, the PTC heater of the first or second invention is formed by printing a PTC electrode and a PTC resistor on a flexible sheet, and the PTC electrode is a pair of main electrodes arranged opposite to each other. An electrode and a plurality of branch electrodes led out alternately toward the main electrodes opposed to each other from the opposing main electrode, and by arranging the branch electrodes in a direction substantially parallel to the opening edge of the toilet seat, When the user is seated on the toilet seat, the elastic body layer mainly bends in a direction substantially perpendicular to the opening edge of the toilet seat opening in the same direction as the main electrode, and is substantially perpendicular to the direction of the bend. Since the branch electrode is disposed on the branch electrode, the branch electrode is hardly affected by the bending of the elastic layer, can be prevented from damage to the branch electrode, and the resistance force against the elongation of the PTC heater is weak. The direction of the branch electrode should be the direction with less deformation. Will be able to be, PTC heater can be prevented that damage or characteristic changes.
第4の発明は、特に、第1〜3のいずれか1つの発明において、便座の部位により、枝電極を異なる間隔で配設したことにより、枝電極の間隔が広い部位は抵抗値が高くなるため発熱量が少なくなり、枝電極の間隔が狭い部位は抵抗値が低くなり発熱量を多くすることができるため、着座して人体が接触する部位の枝電極の間隔を狭くし、人体が接触しない周辺部等は枝電極の間隔を広くすることにより、人体が接触する部位では人体には十分な熱が伝わり快適な暖房となり、人体が接触しない周辺部には無駄な熱の供給を行わないため省エネ性を高めることができる。 According to a fourth aspect of the invention, in particular, in any one of the first to third aspects of the invention, the branch electrodes are arranged at different intervals depending on the toilet seat portion, so that the resistance value is high in a portion where the branch electrode interval is wide. Therefore, the calorific value is reduced, and the part where the distance between the branch electrodes is narrow can reduce the resistance value and increase the calorific value. In the peripheral area, etc., the distance between the branch electrodes is widened, so that sufficient heat is transmitted to the human body at the part where the human body comes in contact, and comfortable heating is performed, and unnecessary heat is not supplied to the peripheral area where the human body does not contact Therefore, energy saving can be improved.
第5の発明は、特に、第1〜3のいずれか1つの発明において、PTC抵抗体はカーボンと樹脂を含有する構成とし、カーボンと樹脂の配合比率を便座の部位により異なる配合比率としたことにより、カーボンの配合比率を少なくした部位は抵抗値が高くなるため発熱量が少なくなり、カーボンの配合比率を多くした部位は抵抗値が低くなり発熱量を多くすることができるため、着座して人体が接触する部位の配合比率を多くし、人体が接触しない周辺部等はカーボンの配合比率を少なくすることにより、人体が接触する部位では人体には十分な熱が伝わり快適な暖房となり、人体が接触しない周辺部には無駄な熱の供給を行わないため省エネ性を高めることができる。 In the fifth invention, in particular, in any one of the first to third inventions, the PTC resistor is configured to contain carbon and a resin, and the mixing ratio of the carbon and the resin is different depending on the toilet seat part. Therefore, the part where the carbon compounding ratio is reduced increases the resistance value, so the calorific value decreases, and the part where the carbon compounding ratio increases, the resistance value decreases and the calorific value can be increased. By increasing the blending ratio of the parts that come into contact with the human body and reducing the blending ratio of carbon in the peripheral areas where the human body does not come into contact, sufficient heat is transferred to the human body at the parts that come into contact with the human body, resulting in comfortable heating. Energy savings can be improved because unnecessary heat is not supplied to the peripheral portion that does not contact.
以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.
(実施の形態1)
図1は本発明の実施の形態1における便座装置の斜視図を示し、図2は同便座の断面図を示し、図3は面状便座ヒータであるPTCヒータの内部構成図を示し、図4(a)、(b)は伸縮性PTC抵抗体の模式図を示し、図5は電源電極とPTCヒータの印刷パターンを示す平面図を示し、図6は便座の温度特性のグラフを示すものである。
(Embodiment 1)
1 is a perspective view of a toilet seat apparatus according to Embodiment 1 of the present invention, FIG. 2 is a sectional view of the toilet seat, FIG. 3 is an internal configuration diagram of a PTC heater that is a planar toilet seat heater, and FIG. (A), (b) shows the schematic diagram of a stretchable PTC resistor, FIG. 5 shows the top view which shows the printing pattern of a power supply electrode and a PTC heater, and FIG. 6 shows the graph of the temperature characteristic of a toilet seat. is there.
図に示すように、本発明の第1の実施の形態における便座装置は着座面を暖房する暖房便座であって、便座6と、便蓋7と、本体8を主構成部材として構成している。 As shown in the figure, the toilet seat device according to the first embodiment of the present invention is a heated toilet seat that heats a seating surface, and includes a toilet seat 6, a toilet lid 7, and a main body 8 as main components. .
本体8の内部には、洗浄温水を作り貯湯する熱交換タンク(図示せず)、局部を洗浄する洗浄ノズル(図示せず)、洗浄水の噴出を制御する電磁弁(図示せず)、洗浄後の局部を乾燥する乾燥乾燥ユニット(図示せず)、排便の臭気を脱臭する脱臭ユニット(図示せず)、便座装置の各機能を制御する制御装置9等が内蔵されており、使用者は洗浄ノズルから吐水される温水を局部に当てることにより、用便による汚れを洗い流すことができるものである。 Inside the main body 8, a heat exchange tank (not shown) for creating and storing hot water for washing, a washing nozzle (not shown) for washing the local part, a solenoid valve (not shown) for controlling the ejection of washing water, and washing A drying / drying unit (not shown) for drying the local portion of the back, a deodorizing unit (not shown) for deodorizing the odor of the defecation, a control device 9 for controlling each function of the toilet seat device, and the like are incorporated. By applying the hot water discharged from the washing nozzle to the local area, the dirt due to the toilet can be washed away.
この便座装置は、便器10の上面に戴置した本体8はゴムブッシュ及びボルトを介して便器10に固定し、便座6と便蓋7は本体8に回動自在に枢支している。 In this toilet seat device, the main body 8 placed on the upper surface of the toilet bowl 10 is fixed to the toilet bowl 10 via rubber bushes and bolts, and the toilet seat 6 and the toilet lid 7 are pivotally supported by the main body 8.
図2に示すように、便座6は上面から、使用者の皮膚と接触する面であり変形自在な軟質で使用者の臀部になじむシート状用の表皮材11、屈曲変形自在な面状のPTCヒータ12、弾性を備えた軟質樹脂材からなる弾性体層13、弾性を備えた硬質樹脂成型品からなる補強部材14、硬質樹脂成型品からなる便座下部部材15の主要部材で構成しいる。 As shown in FIG. 2, the toilet seat 6 is a surface that comes into contact with the user's skin from the top, and is a soft and deformable soft sheet material that fits the user's buttocks, and a surface-shaped PTC that can be bent and deformed. The heater 12, an elastic layer 13 made of a soft resin material having elasticity, a reinforcing member 14 made of a hard resin molded product having elasticity, and a toilet seat lower member 15 made of a hard resin molded product are configured as main members.
補強部材14と便座下部部材15はビス16で螺合してあり、補強部材14は真ん中をビス止めのために平面部17とし、両側はそれぞれ凸部18として強度を上げている。そして端部19には便座下部部材15の端部と嵌合するように長手方向に一定間隔で爪を設けてある。 The reinforcing member 14 and the toilet seat lower member 15 are screwed together with a screw 16, and the reinforcing member 14 has a flat portion 17 in the middle for screwing, and both sides are raised as convex portions 18. The end 19 is provided with claws at regular intervals in the longitudinal direction so as to be fitted to the end of the toilet seat lower member 15.
補強部材14は便座下部部材15だけでは剛性不足で体重を支えきれないことを想定して設けたものである。従来の便座は上下の樹脂部材を上下ともU字型にして上下のU字部分と逆U字部分の開放面を合わせ面として一体に構成して構造体とすることにより体重を支えるようにしている。しかしながら本実施の形態では上部の部材は軟質樹脂である弾性体層であるため硬質樹脂部材を組み合わせて支えることができないことに対する対策として、便座下部部材15と補強部材14で体重を支えるように構成したものである。 The reinforcing member 14 is provided on the assumption that the toilet seat lower member 15 alone cannot support the weight due to insufficient rigidity. In the conventional toilet seat, the upper and lower resin members are U-shaped on both the upper and lower sides, and the upper and lower U-shaped parts and the open surface of the inverted U-shaped part are integrally formed as a mating surface to support the weight. Yes. However, in the present embodiment, since the upper member is an elastic body layer made of a soft resin, the toilet seat lower member 15 and the reinforcing member 14 are configured to support the weight as a countermeasure against the inability to support the hard resin member in combination. It is a thing.
トイレ(図示せず)のドアを開けたところの対面には、人体の温度を検出したり、反射光を検出したりして人がトイレに入ってきたことを検知する人体検知手段20が設置してあり、人体検知手段20からの信号を受信する受信手段21は本体8の袖部に配置してあり制御装置9と電気的に繋がっている。人体検知手段20が人体を検知していない状態において便座6は通常通電しないか、極端に室温が低い場合に10W前後の通電を行うことによって、便座表面温度を15℃から20℃程度に保ってある。 Human body detection means 20 for detecting that a person has entered the toilet by detecting the temperature of the human body or detecting reflected light is installed on the opposite side of the toilet (not shown) where the door is opened. The receiving means 21 for receiving a signal from the human body detecting means 20 is disposed on the sleeve portion of the main body 8 and is electrically connected to the control device 9. When the human body detecting means 20 is not detecting a human body, the toilet seat 6 is not normally energized, or when the room temperature is extremely low, by energizing around 10 W, the toilet seat surface temperature is kept at about 15 ° C. to 20 ° C. is there.
本実施の形態では、表皮材11としてPPフィルムを使用している。表皮材11としては0.1mm以下の薄いフィルムで構成され、耐薬品性のある、かつ熱容量の少ないものであれば他の材質によるフィルムでもかまわない。 In the present embodiment, a PP film is used as the skin material 11. The skin material 11 may be a film made of another material as long as it is made of a thin film of 0.1 mm or less, has chemical resistance and has a small heat capacity.
面状のPTCヒータ12の構成は、図5に示すように便座6と略相似形の柔軟性シート22に伸縮性のPTC抵抗体23を印刷し、PTC抵抗体23に重層するように銀ペーストを主体とする電極24を印刷して、別の柔軟性シート25で挟み込んだ構成としてある。 As shown in FIG. 5, the planar PTC heater 12 is configured by printing a stretchable PTC resistor 23 on a flexible sheet 22 that is substantially similar to the toilet seat 6, and a silver paste so as to overlap the PTC resistor 23. The electrode 24 mainly composed of the above is printed and sandwiched between different flexible sheets 25.
伸縮性のPTC抵抗体23は、図4(a)、(b)に示すように樹脂とカーボンを混合した粒子26をエラストマー27の中に配合することで、伸縮させた場合においても組成が破壊しない特性を備えている。図4(a)はPTCヒータ23に応力が加えられていない状態の粒子26の状態を示す模式図であり、(b)は便座7に使用者が着座した場合等
でPTCヒータに応力が加わり変形した状態を示す模式図である。
As shown in FIGS. 4A and 4B, the stretchable PTC resistor 23 is composed of particles 26 in which resin and carbon are mixed in an elastomer 27 so that the composition is destroyed even when stretched. It has characteristics that do not. FIG. 4A is a schematic diagram showing the state of the particles 26 in a state where no stress is applied to the PTC heater 23, and FIG. 4B is a case where a stress is applied to the PTC heater when the user is seated on the toilet seat 7, for example. It is a schematic diagram which shows the deformed state.
また、PTC抵抗体23は樹脂とカーボンの配合比率を変化させることで抵抗値を変化させることができ、最高温度や温度の立ち上がりのスピードを変えることができる。カーボンを少なくすると抵抗値が高くなり最高温度は低くなるため、人体との接触頻度の低い便座の周辺部に対応するPTC抵抗体23のカーボンの配合を減らすことにより温度は低くなり省エネを図る事が可能となる。 The resistance value of the PTC resistor 23 can be changed by changing the blending ratio of the resin and carbon, and the maximum temperature and the rising speed of the temperature can be changed. Since the resistance value increases and the maximum temperature decreases when carbon is decreased, the temperature is decreased by reducing the carbon content of the PTC resistor 23 corresponding to the peripheral part of the toilet seat, which is less frequently contacted with the human body, so as to save energy. Is possible.
図5はPTC抵抗体23と電極24の印刷パターンの詳細を示すものである。本実施の形態においては、電源電極28とPTCヒータ12を1枚の柔軟性シート22に同一工程で形成することにより生産の効率化を図っている。図5に示すように便座6と略相似形の柔軟性シート22の開口縁22aと外周縁22bの近傍に幅の広い環状の電源電極28a、28bを対向するように配置してある。電源電極28a、28bはPTCヒータ12に電力を供給するために設けたものである。また、PTCヒータ12を便座6に組み込んだ状態では、電源電極28a、28bは便座6の開口縁6aと外周縁6bの近傍に配設される。 FIG. 5 shows details of the printed pattern of the PTC resistor 23 and the electrode 24. In the present embodiment, the power supply electrode 28 and the PTC heater 12 are formed on one flexible sheet 22 in the same process, thereby improving the production efficiency. As shown in FIG. 5, wide annular power supply electrodes 28a and 28b are arranged in the vicinity of the opening edge 22a and the outer peripheral edge 22b of the flexible sheet 22 substantially similar to the toilet seat 6 so as to face each other. The power supply electrodes 28 a and 28 b are provided for supplying power to the PTC heater 12. When the PTC heater 12 is incorporated in the toilet seat 6, the power supply electrodes 28 a and 28 b are disposed in the vicinity of the opening edge 6 a and the outer peripheral edge 6 b of the toilet seat 6.
電源電極28a、28bからそれぞれ対向するようにPTCヒータ12の主電極29a、29bを配設し、さらに、それぞれの主電極29a、29bから略直角方向に交互に相手側の主電極に向かって複数の枝電極30a、30bを導出して櫛状の電極を構成してある。なお、主電極29a、29bは柔軟性シート22の開口縁22a対し略垂直の方向に配設することにより、枝電極30a、30bは開口縁22aに対して略平行となり、PTCヒータ12便座6に組み込んだ状態においては、枝電極30a、30bは便座6の開口縁6aに対し略平行に配設される。 The main electrodes 29a and 29b of the PTC heater 12 are disposed so as to face the power supply electrodes 28a and 28b, respectively, and a plurality of main electrodes 29a and 29b are alternately arranged in a substantially right angle direction toward the other main electrode. The branch electrodes 30a and 30b are led out to form a comb-like electrode. The main electrodes 29a and 29b are arranged in a direction substantially perpendicular to the opening edge 22a of the flexible sheet 22, so that the branch electrodes 30a and 30b are substantially parallel to the opening edge 22a, and are connected to the toilet seat 6 of the PTC heater 12. In the assembled state, the branch electrodes 30 a and 30 b are disposed substantially parallel to the opening edge 6 a of the toilet seat 6.
電源電極28aと主電極29aと枝電極30a、また電源電極28bと主電極29bと枝電極30bは電気的に接続した構成となっており、開口縁22a側の電源電極28aをプラス電極、外周縁22b側の電源電極28bをマイナス電極としている。 The power supply electrode 28a, the main electrode 29a, and the branch electrode 30a, and the power supply electrode 28b, the main electrode 29b, and the branch electrode 30b are electrically connected, and the power supply electrode 28a on the opening edge 22a side is a positive electrode and an outer peripheral edge. The power supply electrode 28b on the 22b side is a negative electrode.
そして、枝電極30a、30bを配設した範囲全体に重層するようにPTC特性を有するPTC抵抗体23が印刷してある。 A PTC resistor 23 having PTC characteristics is printed so as to be overlaid on the entire range where the branch electrodes 30a and 30b are disposed.
主電極29a、29bと枝電極30a、30bとPTC抵抗体23で1つのPTCヒータ12を形成しており、電源電極28a、28bの全周に亘りほぼ均等間隔でPTCヒータが配設してある。 The main electrodes 29a and 29b, the branch electrodes 30a and 30b, and the PTC resistor 23 form one PTC heater 12, and the PTC heaters are arranged at almost equal intervals over the entire circumference of the power supply electrodes 28a and 28b. .
電源電極28a、28bはリード線31を介して制御装置9に接続してあり、制御装置9から供給した電流は電源電極28a、28b、主電極29a、29b、枝電極30a、30bを介してPTC抵抗体23に給電される。 The power supply electrodes 28a and 28b are connected to the control device 9 via the lead wires 31, and the current supplied from the control device 9 is PTC via the power supply electrodes 28a and 28b, the main electrodes 29a and 29b, and the branch electrodes 30a and 30b. Power is supplied to the resistor 23.
給電されたPTC抵抗体23は立ち上がり時など温度が低いときはハイパワーで発熱し、温度が高くなると自動的にローパワーになるという自己温度制御により、所定の温度に制御される。PTC抵抗体23と主電極29a、29bと枝電極30a、30bを着座面に均一に配置することにより着座時の臀部に対して均一な暖房感が得られる構成となっている。 The supplied PTC resistor 23 generates heat with high power when the temperature is low, such as at the time of rising, and is controlled to a predetermined temperature by self-temperature control that automatically becomes low power when the temperature increases. By uniformly disposing the PTC resistor 23, the main electrodes 29a and 29b, and the branch electrodes 30a and 30b on the seating surface, a uniform heating feeling is obtained with respect to the buttocks at the time of seating.
また、枝電極30a、30bは便座の円周方向と略平行となるため、座った時に着座部が撓む方向に対して略直角方向となり、PTC抵抗体23が破壊されることなく耐久性に優れる。 Further, since the branch electrodes 30a and 30b are substantially parallel to the circumferential direction of the toilet seat, they are in a direction substantially perpendicular to the direction in which the seating portion bends when sitting, and the PTC resistor 23 is not destroyed and is durable. Excellent.
上記構成のPTCヒータ12は200Wから500W程度のヒータ容量をもち、AC30V以下またはDC45V以下の電圧で加熱するようにしている。PTCヒータ12は温度が低いときは、カーボンの連鎖が重なっていて電流が通りやすく、温度が高くなると伝導性粒子の連鎖を断ち切り電流を流しにくくするというPTC特性(正温度係数特性)を有している。すなわち、通電直後の立ち上がり時など温度が低いときはハイパワーで発熱し、温度が高くなると自動的にローパワーになるというヒータ特性(自動温度制御特性)を有している。 The PTC heater 12 having the above configuration has a heater capacity of about 200 W to 500 W, and is heated at a voltage of AC 30 V or less or DC 45 V or less. When the temperature is low, the PTC heater 12 has a PTC characteristic (positive temperature coefficient characteristic) in which carbon chains overlap and current easily passes, and when the temperature is high, the chain of conductive particles is broken to make it difficult for current to flow. ing. That is, it has a heater characteristic (automatic temperature control characteristic) that generates heat with high power when the temperature is low, such as at the start immediately after energization, and automatically becomes low power when the temperature is high.
弾性体層13は発泡ポリウレタンを使用しており、主として内部の気泡がつながっていない独立気泡構造をとり、ガスの出入りをなくし、空気によるクッション性を持たせているが、適度なクッション性を有するものであれば連続気泡構造のものでもよい。また弾性体層13は補強部材14の周りを覆うように形成してあり、着座したときも臀部が直接、補強部材14に接しないようにしてある。 The elastic layer 13 is made of polyurethane foam and has a closed cell structure in which the internal bubbles are not connected to each other, which prevents gas from entering and exiting and has a cushioning property by air, but has an appropriate cushioning property. Any open cell structure may be used. Further, the elastic layer 13 is formed so as to cover the periphery of the reinforcing member 14 so that the collar portion does not directly contact the reinforcing member 14 when seated.
以上のように構成された便座装置について、以下その動作、作用を説明する。 About the toilet seat apparatus comprised as mentioned above, the operation | movement and an effect | action are demonstrated below.
まず、人が用を足すためにトイレに入室すると、人体検知手段20が人体を検知し、その信号を本体8に設けてある受信手段21に送信する。受信手段21で受信した信号により制御装置9は面状のPTCヒータ12に通電して急激な立ち上げを行う。PTCヒータ12は立ち上がり時など温度が低いときはハイパワーで発熱し、温度が高くなると自動的にローパワーになる。従って熱容量の少ない薄い表皮材11を介して使い始めにすぐに温度があがるという速熱性を有している。 First, when a person enters the toilet for use, the human body detecting means 20 detects the human body and transmits the signal to the receiving means 21 provided in the main body 8. The control device 9 energizes the planar PTC heater 12 by the signal received by the receiving means 21 and performs a rapid start-up. The PTC heater 12 generates heat with high power when the temperature is low, such as when it starts up, and automatically becomes low power when the temperature rises. Therefore, it has a rapid heat property that the temperature rises immediately after use through the thin skin material 11 having a small heat capacity.
図6は本実施の形態における便座6の温度特性を示すものであり、横軸に時間、縦軸に便座表面温度を示しており、便座6の表面温度は10秒以内で35℃前後の温度になることがわかる。便座6の快適な表面温度は35℃から40℃程度である。PTCヒータ12が35℃程度に暖まるまでに要する時間は、人が服を脱いで便座に着座する時間とほぼ同程度の数秒から10秒くらいであり、座るときには冷たくない温度となっている。 FIG. 6 shows the temperature characteristics of the toilet seat 6 in the present embodiment. The horizontal axis shows time, and the vertical axis shows the toilet seat surface temperature. The surface temperature of the toilet seat 6 is a temperature around 35 ° C. within 10 seconds. It turns out that it becomes. The comfortable surface temperature of the toilet seat 6 is about 35 ° C to 40 ° C. The time required for the PTC heater 12 to warm to about 35 ° C. is about several seconds to about 10 seconds, which is approximately the same as the time for a person to take off his clothes and sit on the toilet seat, and is a temperature that is not cold when sitting.
使用者が上記構成の便座に着座した状態では、クッション性のある弾性体層13と屈曲自在なPTCヒータ12は使用者の臀部沿って変形する、また着座時の衝撃により弾性体層13は大きく変形し底当たり状態となるが、補強部材12が弾性を備えることにより、使用者は衝撃を受けないで着座することができる。 When the user is seated on the toilet seat having the above-described configuration, the cushioning elastic layer 13 and the bendable PTC heater 12 are deformed along the user's buttocks. Although deformed and brought into a bottom contact state, the reinforcing member 12 has elasticity, so that the user can sit without receiving an impact.
本実施の形態のPTCヒ−タ12は、図4(a)、(b)に示すように樹脂とカーボンを混合した粒子26をエラストマー27の中に配合することで、伸縮させた場合においても組成が破壊しないことを特徴としている。このようにフレキシブル性に富んだ伸縮性のある構成をしているため、5〜10%程度の伸びに関してはPTC抵抗体23の破壊は起こらない。 Even when the PTC heater 12 of this embodiment is expanded and contracted by blending particles 26 in which resin and carbon are mixed in an elastomer 27 as shown in FIGS. 4 (a) and 4 (b). It is characterized by the fact that the composition does not break. As described above, since the elastic structure is rich in flexibility, the PTC resistor 23 is not broken when the elongation is about 5 to 10%.
使用者が着座した状態において、便座の撓みは、便座6の周方向には少なく、主に開口縁6aから外周縁6bに向かう略垂直方向が大きくなる。本実施の形態の枝電極30a、30bは開口縁6aあるいは外周縁6bと略並行に配設することにより、伸縮性のPTC抵抗体23と特性を活かし,PTCヒータ12の破損や特性の変化を最小限に抑えている。 In the state where the user is seated, the deflection of the toilet seat is small in the circumferential direction of the toilet seat 6 and mainly in the substantially vertical direction from the opening edge 6a to the outer peripheral edge 6b. The branch electrodes 30a and 30b of the present embodiment are arranged substantially in parallel with the opening edge 6a or the outer peripheral edge 6b, thereby taking advantage of the properties of the stretchable PTC resistor 23 and the damage of the PTC heater 12 and changes in the properties. Minimized.
また、電源電極28a、28bは便座の開口縁6aと外周縁6bと略相似形の環状としているため、たとえ1箇所が異常な変形等により切断された場合でも全ての主電極との接続を維持することができるため、耐久性を確保することができる。 Further, since the power supply electrodes 28a and 28b have an annular shape that is substantially similar to the opening edge 6a and the outer peripheral edge 6b of the toilet seat, the connection with all the main electrodes is maintained even if one portion is cut due to abnormal deformation or the like. Therefore, durability can be ensured.
以上のように、本実施の形態においては、電源電極は便座の開口縁と外周縁と略相似形の環状とし、開口縁に対し略平行となる方向に枝電極を配設するPTCヒータを、使用者の体形に沿うように変形する弾性体層内に配設することにより、使用者は着座時の衝撃や冷たさを感じることが少なく、長時間着座しても臀部の血流を妨げることもなく、快適な暖房便座装置とすることができる。 As described above, in the present embodiment, the power supply electrode has an annular shape that is substantially similar to the opening edge and the outer peripheral edge of the toilet seat, and the PTC heater in which the branch electrode is disposed in a direction substantially parallel to the opening edge, By disposing in the elastic layer that deforms along the user's body shape, the user is less likely to feel the shock and coldness when sitting, and hinders blood flow in the buttocks even if sitting for a long time Therefore, a comfortable heating toilet seat device can be obtained.
また、PTCヒータのPTC特性(自動温度制御特性)により、速熱性と昇温後の自己温度制御機能により、無駄な電力の使用を抑え、省エネ効果の高い便座装置を提供することができる。 In addition, the PTC characteristic (automatic temperature control characteristic) of the PTC heater can suppress the use of useless power and provide a toilet seat device with a high energy saving effect by the rapid thermal property and the self-temperature control function after the temperature rise.
しかも、着座による便座の変形によるPTCヒータへの影響を最小限に抑える印刷パターンを採用することにより、電極やPTC抵抗体の破損や特性の変化を抑制し耐久性の高い便座装置を提供することができる。 In addition, by adopting a printing pattern that minimizes the influence on the PTC heater due to deformation of the toilet seat due to sitting, it is possible to provide a highly durable toilet seat device that suppresses breakage of the electrode and the PTC resistor and changes in characteristics. Can do.
また、本実施の形態においてはPTCヒータ12のPTC抵抗体は、樹脂とカーボンの配合比率が同一のものを全てのPTCヒータに使用したが、PTCヒータの配設位置によって配合比率の異なるPTC抵抗体を使用しても良い、例えば便座6の両側部に配設するPTCヒータはカーボンの配合比率の多いものを使用し、便座の前部と後部に配設するPTCヒータはカーボンの配合比率の少ないものを使用することにより、便座に着座した使用者の臀部が多く密着する両側部は発熱量が多く暖房効果が高く、臀部が密着することが少ない前部と後部は発熱量が少なく無駄な電力を使用することなく、より快適で省エネ性を高めることができる。 In the present embodiment, the PTC resistor of the PTC heater 12 has the same resin and carbon blending ratio for all PTC heaters. However, the PTC resistors having different blending ratios depending on the position of the PTC heater are used. The body may be used, for example, PTC heaters disposed on both sides of the toilet seat 6 use a carbon blending ratio, and the PTC heaters disposed on the front and rear of the toilet seat have a carbon blending ratio. By using a small amount, both sides where the user's buttocks sit on the toilet seat are in close contact with each other have a large amount of heat generation and a high heating effect. It is more comfortable and energy saving can be improved without using electric power.
また、前記ではPTCヒータ毎に樹脂とカーボンの配合比率の異なるPTC抵抗体を使用する構成としたが、1つのPTCヒータの部位によって配合比率を変えても良い。例えば、便座の開口縁に近い部位はカーボンの配合比率を多くし、便座の外周縁に近い部位はカーボンの配合比率を少なくすることにより、便座に着座した使用者の臀部が多く密着する開口縁近傍は発熱量が多く暖房効果が高く、臀部が密着することが少ない外周縁近傍は発熱量が少なく無駄な電力を使用することなく、前記と同様に快適で省エネ性を高めることができる。 In the above description, a PTC resistor having a different blending ratio of resin and carbon is used for each PTC heater. However, the blending ratio may be changed depending on the position of one PTC heater. For example, the area near the opening edge of the toilet seat increases the carbon mixing ratio, and the area close to the outer periphery of the toilet seat decreases the carbon mixing ratio so that the user's buttocks seated on the toilet seat are closely attached In the vicinity, the amount of heat generation is large and the heating effect is high, and in the vicinity of the outer peripheral edge where the buttocks are less in close contact with each other, the amount of heat generation is small, and wasteful power is not used, so that comfort and energy saving can be improved as described above.
なお、本実施の形態においては、PTCヒータとして伸縮性PTC抵抗体を使用したPTCヒータを採用したが、これに限るものではなく、伸縮特性を持たないPTCヒータ等で面状の構成が可能なヒータであれば、本実施の形態と近似の効果を得ることができる。また、本実施の形態では表皮材とPTCヒータは別部材で構成したが、表皮材をPTCヒータの柔軟性シートで兼ねることも可能である。 In this embodiment, a PTC heater using a stretchable PTC resistor is employed as the PTC heater. However, the present invention is not limited to this, and a planar configuration is possible with a PTC heater or the like that does not have stretch properties. If it is a heater, the effect similar to this Embodiment can be acquired. In the present embodiment, the skin material and the PTC heater are configured as separate members, but the skin material can also be used as a flexible sheet of the PTC heater.
また、本実施の形態ではPTCヒータを弾性体層の内部に設置する構成としたが、PTCヒータの設置場所としては、表皮材と弾性体層の間に介在させたり、補強部材の上面に設置することも可能であり、特に、屈曲性の低いPTCヒータの場合は、弾性体層の下方となる補強部材の上面に設置することにより、着座した状態でPTCヒータの存在を感じることが少なく快適性を高めることができる。 In this embodiment, the PTC heater is installed inside the elastic layer. However, the PTC heater is installed between the skin material and the elastic layer, or installed on the upper surface of the reinforcing member. In particular, in the case of a PTC heater with low flexibility, it can be comfortably placed by placing it on the upper surface of the reinforcing member below the elastic layer so that the presence of the PTC heater is not felt when seated. Can increase the sex.
また、本実施の形態では補強部材を樹脂成型品で構成しているがこれに限るものではなく、弾性を有する金属で形成してもよく、また樹脂、金属、セラミック等の複数の材料を組み合わせて構成したものでもよい。また、補強部材が備える弾性の強度は全ての部位で同一の弾性を備えるのではなく、例えば臀部に対応する部分は弾性の強度を弱くすることで、着座時の衝撃を吸収しやすくできるし、太ももに対応する部分は弾性の強度を強くすることで、着座しているときの体重を安定して保持することができ、より快適な便座を提供することができる。 In this embodiment, the reinforcing member is formed of a resin molded product. However, the present invention is not limited to this, and the reinforcing member may be formed of an elastic metal, or a combination of a plurality of materials such as resin, metal, and ceramic. It may be configured. In addition, the strength of elasticity provided by the reinforcing member does not have the same elasticity in all parts, for example, the portion corresponding to the buttocks can easily absorb the impact at the time of sitting by reducing the strength of elasticity, The portion corresponding to the thigh can increase the elastic strength, so that the weight when sitting can be stably held, and a more comfortable toilet seat can be provided.
また、本実施の形態においては、電源電極をPTCヒータと同一に柔軟性シートに印刷して形成したが、これに限るものではなく、別の柔軟性シートに印刷したものを重層して接続する構成でもよく、また、薄い金属板で形成した電源電極をPTCヒータの主電極に重層して接続する構成等が考えられる。 In the present embodiment, the power supply electrode is formed by printing on a flexible sheet in the same manner as the PTC heater. However, the present invention is not limited to this, and the one printed on another flexible sheet is connected in layers. The structure may be sufficient, and the structure etc. which connect the power supply electrode formed with the thin metal plate on the main electrode of a PTC heater may be considered.
(実施の形態2)
図7は本発明の実施の形態2における、電源電極とPTCヒータの印刷パターンを示すものである。
(Embodiment 2)
FIG. 7 shows a printing pattern of the power supply electrode and the PTC heater in the second embodiment of the present invention.
本実施の形態が実施の形態1と異なる点は、図7に示すように柔軟性シート32の外周及と内周に開放した切り込み33a、33bを交互に設け、電源電極34a、34bを切り込みに沿って環状に設け、電源電極34a、34bとPTC抵抗体23挟み込む別の柔軟性シートも同様に切り込みを設けた点である。 This embodiment differs from the first embodiment in that, as shown in FIG. 7, cuts 33a and 33b opened on the outer periphery and inner periphery of the flexible sheet 32 are alternately provided, and the power supply electrodes 34a and 34b are cut. Another flexible sheet that is provided in a ring shape and sandwiches the power supply electrodes 34a and 34b and the PTC resistor 23 is also provided with cuts.
切り込み33a、33bを設けたことにより、PTCヒータ12は弾性体層13の撓みの一部を切り込み31a、32aで吸収することで、PTCヒータ12の変形を少なくすることができるため、PTCヒータ12が損傷したり、特性が変化することをより確実に抑制することができる。 By providing the cuts 33a and 33b, the PTC heater 12 can absorb a part of the bending of the elastic layer 13 by the cuts 31a and 32a, so that the deformation of the PTC heater 12 can be reduced. Can be more reliably suppressed from being damaged or changing its characteristics.
なお、図7に示すPTCヒータ12は柔軟性シート32の外周と内周の両方に開放する切り込みを交互に設けたが、外周あるいは内周の一方にのみ開放する切り込み、あるいは外周と内周に開放しない切り込みを設けても、一定の効果を得ることができる。 The PTC heater 12 shown in FIG. 7 is provided with cuts that open alternately on both the outer periphery and the inner periphery of the flexible sheet 32. However, the PTC heater 12 is opened only on one of the outer periphery and the inner periphery. Even if a notch that is not opened is provided, a certain effect can be obtained.
(実施の形態3)
図8は本発明の実施の形態3における、電源電極とPTCヒータの印刷パターンを示すものである。
(Embodiment 3)
FIG. 8 shows a printing pattern of the power supply electrode and the PTC heater in the third embodiment of the present invention.
本実施の形態が実施の形態1と異なる点は、PTCヒータの電極の印刷パターンが異なっており、他の構成は実施の形態1と同じである。 The difference between the present embodiment and the first embodiment is that the printed pattern of the electrodes of the PTC heater is different, and the other configurations are the same as those of the first embodiment.
図8に示すように、本実施の形態におけるPTCヒータ35は、主電極36a、36bから交互に配設した枝電極37a、37bの間隔を便座6の後方と、後方の外側コーナ部と、前方に対応する部位を他の部位より広くしている。 As shown in FIG. 8, the PTC heater 35 according to the present embodiment is configured such that the branch electrodes 37a and 37b arranged alternately from the main electrodes 36a and 36b are spaced apart from each other at the rear of the toilet seat 6, the rear outer corner, The part corresponding to is made wider than other parts.
枝電極37a、37bの間隔を広くすることにより、その間のPTC抵抗体23は抵抗値が高くなるため、温度が上がりにくくなる。 By widening the interval between the branch electrodes 37a and 37b, the PTC resistor 23 between them has a high resistance value, so that the temperature is hardly increased.
使用者が便座に着座した場合、使用者の臀部あるいは大腿部は便座の側部に主に接触し、前部、後部、後方の外側コーナ部にはあまり接触しない。また、着座直後は臀部や大腿部が接触した部位は人体が熱を奪うことにより温度が低下する。そのため、人体が接触する部位は他の部位より熱量を多く供給する必要がある。それ以外の部位は使用者の人体と接触することは少なく、その場所を接触する場所と同じだけ暖める必要はなく、枝電極の幅を広げることで発熱量を低くすることにより省エネ性の向上を図ることができる。 When the user is seated on the toilet seat, the user's buttocks or thighs mainly contact the side of the toilet seat and do not contact the front, rear, and rear outer corners. In addition, immediately after sitting, the temperature of the part where the buttocks and thighs are in contact with each other decreases due to the human body taking heat. For this reason, it is necessary to supply a greater amount of heat to the part that comes into contact with the human body than to other parts. Other parts rarely come into contact with the user's human body, and it is not necessary to heat the place as much as the place where it comes into contact. By increasing the width of the branch electrode, the amount of heat generated is reduced, improving energy savings. Can be planned.
以上のように、本発明にかかる便座装置は、着座時の快適性と暖房機能の省エネ性の効果を備えたものであるので、椅子や座布団等の着座して使用する暖房機器などの用途にも適用できる。 As described above, the toilet seat device according to the present invention has a seating comfort and an energy saving effect of a heating function. Is also applicable.
6 便座
6a 開口縁
6b 外周縁
10 便器
12、35 PTCヒータ
13 弾性体層
22、32 柔軟性シート
23 PTC抵抗体
24 電極
28、28a、28b、34a、34b 電源電極
29a、29b、36a、36b 主電極
30a、30b、37a、37b 枝電極
6 toilet seat 6a opening edge 6b outer periphery 10 toilet 12, 35 PTC heater 13 elastic layer 22, 32 flexible sheet 23 PTC resistor 24 electrode 28, 28a, 28b, 34a, 34b power supply electrode 29a, 29b, 36a, 36b main Electrode 30a, 30b, 37a, 37b Branch electrode
Claims (5)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2006131351A JP4915138B2 (en) | 2006-05-10 | 2006-05-10 | Toilet seat device |
KR1020087008034A KR101441579B1 (en) | 2005-10-06 | 2006-10-06 | Toilet seat device |
CN2006800371749A CN101282673B (en) | 2005-10-06 | 2006-10-06 | Toilet seat ring device |
KR1020137034449A KR101442144B1 (en) | 2005-10-06 | 2006-10-06 | Toilet seat device |
PCT/JP2006/320123 WO2007040279A1 (en) | 2005-10-06 | 2006-10-06 | Toilet seat device |
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JP2006131351A JP4915138B2 (en) | 2006-05-10 | 2006-05-10 | Toilet seat device |
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JP2007301069A true JP2007301069A (en) | 2007-11-22 |
JP4915138B2 JP4915138B2 (en) | 2012-04-11 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10335051A (en) * | 1997-05-29 | 1998-12-18 | Mitsubishi Cable Ind Ltd | Toilet seat heater |
JP2001135458A (en) * | 1999-11-02 | 2001-05-18 | Matsushita Electric Ind Co Ltd | Sit-down-type heating appliance |
JP2003332030A (en) * | 2002-05-14 | 2003-11-21 | Matsushita Electric Ind Co Ltd | Car seat heater |
JP2005334208A (en) * | 2004-05-26 | 2005-12-08 | Matsushita Electric Ind Co Ltd | Heating device and toilet seat equipped with heating device |
-
2006
- 2006-05-10 JP JP2006131351A patent/JP4915138B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10335051A (en) * | 1997-05-29 | 1998-12-18 | Mitsubishi Cable Ind Ltd | Toilet seat heater |
JP2001135458A (en) * | 1999-11-02 | 2001-05-18 | Matsushita Electric Ind Co Ltd | Sit-down-type heating appliance |
JP2003332030A (en) * | 2002-05-14 | 2003-11-21 | Matsushita Electric Ind Co Ltd | Car seat heater |
JP2005334208A (en) * | 2004-05-26 | 2005-12-08 | Matsushita Electric Ind Co Ltd | Heating device and toilet seat equipped with heating device |
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