JP2007296578A - Traveling truck for working - Google Patents

Traveling truck for working Download PDF

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JP2007296578A
JP2007296578A JP2006128790A JP2006128790A JP2007296578A JP 2007296578 A JP2007296578 A JP 2007296578A JP 2006128790 A JP2006128790 A JP 2006128790A JP 2006128790 A JP2006128790 A JP 2006128790A JP 2007296578 A JP2007296578 A JP 2007296578A
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traveling
permanent magnet
carriage
work
cart
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Shunji Oshima
俊二 大島
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Matsumoto Kikai Co Ltd
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Matsumoto Kikai Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a traveling truck for working which is excellent in work stability during the work, and easily attachable/detachable to/from a work steel to be worked. <P>SOLUTION: The traveling truck travels on a surface of a work formed of a magnetic material. A permanent magnet 13 is fixed in a truck body 1 of the traveling truck with a welding torch 2 or a cutting torch mounted therein in a deviated manner in the direction orthogonal to the moving direction of the traveling truck, and a steering wheel 15 arranged in the traveling truck is arranged close to one side in the direction opposite to the deviating direction of the permanent magnet 13 on an upper part of the traveling truck. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、溶接用トーチや切断用トーチを搭載して、磁性材製ワークの表面を走行する走行台車に関する。   The present invention relates to a traveling carriage that is mounted on a welding torch or cutting torch and travels on the surface of a workpiece made of magnetic material.

近年、溶接トーチあるいは切断トーチを作業用台車に搭載し、該台車の走行中に前記トーチを作用させて溶接あるいは切断の作業を実施するものが一般化している。この種の台車は、走行移動時に電源コードや各種ホース等を牽引しながら移動することになるから、充分な牽引力を必要とする一方、溶接作業や切断作業は頻繁に作業位置を変更する必要があることから、手軽に持ち運びできることが要求される。   2. Description of the Related Art In recent years, a welding torch or a cutting torch is mounted on a work cart, and welding or cutting work is performed by operating the torch while the cart is running. This type of truck moves while pulling the power cord and various hoses when traveling, so it requires a sufficient traction force, while welding and cutting work must frequently change the work position. For this reason, it must be easy to carry.

そこで、台車の内部に磁石を走行台車の底面に対して離接可能に配置して、被加工材(磁性材製ワーク)に対する吸着力を変化できるようにし、作業時には磁石を底面側に接近させることで、被加工材に対して大きな吸着力を作用させて大きな牽引力を得ることができるようにしたもの(特許文献1)が提案されている。   Therefore, a magnet is arranged inside the carriage so that it can be attached to and detached from the bottom surface of the traveling carriage, so that the adsorption force to the workpiece (magnetic material workpiece) can be changed, and the magnet is brought closer to the bottom side during work. Thus, there has been proposed (Patent Document 1) in which a large traction force can be obtained by applying a large adsorption force to a workpiece.

ところが、台車内には走行駆動用の電動モータやトランス等、磁性材料を使用している機器が収容されていることから、台車内に収容した磁石を昇降移動させることで、被加工材に対する吸着力の大きさを変化させるようにしたものでは、その磁石からの磁力線が電動モータやトランス等の機器での磁力線を乱してその出力を変化させてしまい、走行性能や溶接電流等に影響を及ぼすという問題があった。   However, since equipment that uses magnetic materials, such as electric motors and transformers for driving, are accommodated in the cart, the magnets accommodated in the cart are moved up and down to attract the workpiece. In the case where the magnitude of the force is changed, the magnetic lines of force from the magnet disturb the magnetic lines of force in equipment such as an electric motor or a transformer and change its output, which affects the running performance and welding current. There was a problem of affecting.

そこで、本出願人は先に、台車の内部に磁石を被加工材の表面に対向する姿勢で配置し、その磁石と被加工材の表面との間にシャッター板を出退可能に配置し、シャッター板を磁石と被加工材の表面との間に位置させることにより、磁石の吸着力を低減させるようにしたもの(特許文献2)を提案した。
特許第25896570号公報 特開2004−141884号公報
Therefore, the applicant first arranges the magnet inside the carriage in a posture facing the surface of the workpiece, and arranges the shutter plate between the magnet and the surface of the workpiece so as to be able to move in and out. A shutter plate is positioned between the magnet and the surface of the work piece to reduce the attractive force of the magnet (Patent Document 2).
Japanese Patent No. 25896570 Japanese Patent Laid-Open No. 2004-141884

ところが、先に提案した磁石と被加工材との間にシャツター板を出退して磁石の吸着力を低減させるものでは、シャツター板の摺動領域に作業に伴い生じる塵埃の一部が付着してシャツターの円滑な移動を阻害することがあることがわかった。   However, in the case of reducing the magnet's attracting force by moving the shatter plate between the magnet and the workpiece proposed earlier, a part of the dust generated by the work adheres to the sliding region of the shatter plate. It has been found that the smooth movement of the shirter may be hindered.

本発明、このような点に着目して、作業時での作業安定性に優れるとともに、被加工材への脱着を容易に行なえる作業用走行台車を提供することを目的とする。   An object of the present invention is to provide a work carriage that is excellent in work stability during work and that can be easily attached to and detached from a work material by paying attention to such points.

上述の目的を達成するために請求項1に記載の本発明は、溶接トーチあるいは切断トーチを搭載している走行台車の台車本体の内部に永久磁石を走行台車の移動方向に対して直交する方向に偏芯させて固定配置するとともに、走行台車に配置されているハンドルを走行台車の上部に永久磁石の偏芯方向とは逆方向に片寄せて配置したことを特徴としている。   In order to achieve the above-mentioned object, the present invention according to claim 1 is directed to a direction in which a permanent magnet is perpendicular to the moving direction of the traveling carriage inside the carriage main body of the traveling carriage on which the welding torch or the cutting torch is mounted. It is characterized in that the handle disposed on the traveling carriage is shifted to the upper side of the traveling carriage and shifted in the direction opposite to the eccentric direction of the permanent magnet.

また、請求項2に記載した発明は、永久磁石が配置されている側の走行車輪に変形抑制機能を持たせたことを特徴としている。ここで、変形抑制機能とは、車輪自体を非弾性素材で形成したり、車輪自体の素材を弾性材料で形成した場合には、金属板等の剛性素材で補強して変形しにくくしたものをいう。   Further, the invention described in claim 2 is characterized in that the traveling wheel on the side where the permanent magnet is disposed is provided with a deformation suppressing function. Here, the deformation suppression function means that when the wheel itself is made of an inelastic material, or the wheel itself is made of an elastic material, it is reinforced with a rigid material such as a metal plate to make it difficult to deform. Say.

本発明では、台車本体内に配置した永久磁石を走行台車の移動方向に対して直交する方向でいずれか一方に偏芯させて固定配置し、走行台車に配置されているハンドルを走行台車の上部に永久磁石の偏芯方向とは逆方向に片寄せて配置していることから、ハンドルを持って持ち上げる際に、磁石側車輪を支点にして磁石による吸着力に抗して引き剥がす状態となる。この場合、支点位置からハンドル部分までのモーメントアームの長さが支点位置から磁石までのモーメントアームの長さよりも長いことから、軽い力で、走行台車を被加工材から脱離させることができる。   In the present invention, the permanent magnet arranged in the main body of the carriage is eccentrically arranged in either direction perpendicular to the moving direction of the traveling carriage and fixedly arranged, and the handle arranged on the traveling carriage is arranged at the upper part of the traveling carriage. Since the permanent magnet is arranged in a direction opposite to the eccentric direction of the permanent magnet, when it is lifted with the handle, the magnet side wheel is used as a fulcrum, and it is in a state of peeling off against the attractive force of the magnet. . In this case, since the length of the moment arm from the fulcrum position to the handle portion is longer than the length of the moment arm from the fulcrum position to the magnet, the traveling carriage can be detached from the workpiece with a light force.

また、永久磁石が配置されている側の走行車輪に変形抑制機能を持たせた場合には、ハンドルを持っての走行台車持ち上げ時に、永久磁石が配置されている側の走行車輪が安定した支点となるため、より確実に走行台車を被加工材から脱離させることができる。   In addition, when the traveling wheel on which the permanent magnet is disposed has a deformation suppressing function, the traveling wheel on the side on which the permanent magnet is disposed is stable when the traveling carriage is lifted with a handle. Therefore, the traveling carriage can be more reliably detached from the workpiece.

図は本発明の一実施形態を示し、図1は作業用走行台車の全体斜視図、図2は台車本体部分の概略斜視図、図3はその正面図、図4はその平面図、図5はその側面図である。
この作業用走行台車は、台車本体(1)の上面に溶接用トーチ(2)の支持装置(3)と制御ボックス(4)とが台車走行方向で前後に並ぶ状態に配置してある。
1 shows an embodiment of the present invention, FIG. 1 is an overall perspective view of a working carriage, FIG. 2 is a schematic perspective view of a carriage main body, FIG. 3 is a front view thereof, FIG. 4 is a plan view thereof, and FIG. Is a side view thereof.
In this working traveling carriage, the supporting device (3) of the welding torch (2) and the control box (4) are arranged on the upper surface of the carriage main body (1) in the front and rear direction in the traveling direction of the carriage.

台車本体(1)の内部には、走行用電動モータ(5)と、減速器(6)及び傘歯車(7)で構成された走行駆動機構(8)、前後一対の回転軸(9)(9)、各回転軸(9)(9)にそれぞれ装着固定した走行車輪(10)(10)並びに前後回転軸(9)(9)同士間に架着した無端チェーン(11)とを有している。   Inside the cart body (1), there is a traveling electric motor (5), a traveling drive mechanism (8) composed of a speed reducer (6) and a bevel gear (7), and a pair of front and rear rotating shafts (9) ( 9), traveling wheels (10) and (10) mounted and fixed on the respective rotating shafts (9) and (9), and an endless chain (11) attached between the front and rear rotating shafts (9) and (9). ing.

台車本体(1)内の底壁(12)上で、前後回転軸(9)(9)間にフェライト磁鋼からなる永久磁石(13)が配設してある。この永久磁石(13)は台車の走行方向を前後軸として溶接トーチ(2)の突出方向とは反対側に偏芯させて固定配置してある。なお、台車本体(1)の底壁(12)はアルミニウム板やステンレス板などの非磁性材料で形成してある。また、永久磁石(13)として、サマリウムコバルト磁石のような耐熱性に優れた磁石を用いると、溶接の際の加熱による悪影響が低減されることになる。   On the bottom wall (12) in the cart body (1), a permanent magnet (13) made of ferritic magnetic steel is disposed between the front and rear rotating shafts (9, 9). The permanent magnet (13) is fixedly arranged eccentrically on the side opposite to the protruding direction of the welding torch (2) with the traveling direction of the carriage as the front-rear axis. The bottom wall (12) of the cart body (1) is formed of a nonmagnetic material such as an aluminum plate or a stainless steel plate. Further, when a magnet having excellent heat resistance such as a samarium cobalt magnet is used as the permanent magnet (13), adverse effects due to heating during welding are reduced.

また、作業用走行台車の上部では、制御ボックス(4)の前側壁面の上部と、台車本体(1)の前端面から立設した支持ステー(14)との間にハンドル(15)が架着してある。なお、このハンドル(15)は作業用走行台車における溶接個所側、すなわち、台車本体(1)での永久磁石(13)の配設側とは反対側の端部に位置している。また、このハンドル(15)は図4や図5に示すように溶接個所側に突出する状態に取り付けてもよい。   In the upper part of the working carriage, a handle (15) is installed between the upper part of the front side wall surface of the control box (4) and the support stay (14) erected from the front end face of the carriage body (1). It is. The handle (15) is located on the welding site side of the working carriage, that is, on the opposite end of the carriage body (1) from the side where the permanent magnet (13) is disposed. Further, the handle (15) may be attached in a state of projecting toward the welding point as shown in FIGS.

上述のように構成した作業用走行台車では、溶接トーチ(2)が鋼板などの磁性材製ワーク(図示略)と接合部材との間に形成される溶接部に対応する姿勢で、鋼板などの磁性材製ワークの上に載置し、走行用電動モータ(5)を作動させるとともに制御ボックス(4)を作動させて溶接部を走行しながら溶接することにより、磁性材製ワークと接合部材とを溶着する。   In the working carriage configured as described above, the welding torch (2) is in a posture corresponding to a welded portion formed between a magnetic material workpiece (not shown) such as a steel plate and a joining member, and The magnetic material workpiece and the joining member are placed on the magnetic material workpiece, and the welding electric motor (5) is operated and the control box (4) is operated to weld the welding portion while traveling. To weld.

このとき、台車本体(1)の底壁(12)には永久磁石(13)が配置してあることから、この磁石(13)の吸着力により、台車全体を磁性材製ワーク側に押し付ける状態となるため、走行車輪(10)と磁性材製ワークとの間の接触摩擦が大きくなり、大きな牽引力を発揮することができる。   At this time, since the permanent magnet (13) is arranged on the bottom wall (12) of the cart body (1), the entire cart is pressed against the magnetic material workpiece side by the attractive force of the magnet (13). Therefore, the contact friction between the traveling wheel (10) and the magnetic workpiece is increased, and a large traction force can be exhibited.

そして、上記の構成からなる作業用走行台車では、永久磁石(13)の配設個所と、ハンドル(15)の配設個所とが、走行方向を前後とした場合に平面視で左右に、かつ高さ方向でも上下に離隔して位置することになっている。このため、異なるワークにセットし代える場合には、永久磁石(13)の吸着力に抗して、作業用走行台車を持ち上げることになるが、その場合に、ハンドル(15)を持ち上げると、永久磁石(13)の吸着力がより強力に作用している永久磁石配設側の走行車輪(10)を支点、ハンドル(15)を力点、永久磁石(13)を作用点とするてことして作用することになり、永久磁石(13)までのモーメントアームに対してハンドルまでのモーメントアームが長くなるから、軽い力で、永久磁石(13)の吸着力に対抗すして作業用走行台車を持ち上げることができる。   In the working traveling carriage having the above-described configuration, the location where the permanent magnet (13) is disposed and the location where the handle (15) is disposed are left and right in a plan view when the traveling direction is front and back, and It is supposed to be spaced apart in the vertical direction. For this reason, when changing to a different workpiece, the working carriage is lifted against the attracting force of the permanent magnet (13). Acting by using the traveling wheel (10) on the permanent magnet arrangement side on which the attracting force of the magnet (13) acts more strongly as a fulcrum, the handle (15) as a force point, and the permanent magnet (13) as an action point As a result, the moment arm to the handle becomes longer than the moment arm to the permanent magnet (13), so it is possible to lift the work carriage with a light force against the attracting force of the permanent magnet (13). it can.

このように、走行車輪(10)は、作業用走行台車の取り外し時の支点として作用することから、この走行車輪(10)として、図6に示すような鉄製の車輪で形成したり、図7に示すようなゴムや合成樹脂車輪の少なくとも外側に位置する側面部分に車輪外径よりもわずかに小径に形成した金属板(16)を一体に配置したりすることで、車輪の弾性変形を阻止ないし抑制できるようにしておくことが望ましい。   Thus, since the traveling wheel (10) acts as a fulcrum when the working traveling carriage is removed, the traveling wheel (10) may be formed of an iron wheel as shown in FIG. The elastic deformation of the wheel is prevented by integrally arranging a metal plate (16) formed slightly smaller than the outer diameter of the wheel on the side part located at least outside the rubber or synthetic resin wheel as shown in It is desirable to be able to suppress it.

上記の実施形態では、作業用走行台車における溶接個所側にハンドル(15)、溶接作業個所から遠い側に永久磁石(13)を配設した場合について説明したが、作業用走行台車の作業走行姿勢によっては、溶接個所側に永久磁石(13)を、溶接個所から遠い側にハンドル(15)を配置するようにしてもよい。   In the above embodiment, the case where the handle (15) is disposed on the welding location side in the work traveling carriage and the permanent magnet (13) is disposed on the side far from the welding operation location has been described. Depending on the case, the permanent magnet (13) may be arranged on the side of the welded part, and the handle (15) may be arranged on the side far from the welded part.

本発明は、溶接作業用の走行台車に限らず、切断作業用の走行台車にも利用することができる。   The present invention can be used not only for a welding cart for welding work but also for a cutting cart for cutting work.

本発明の作業用走行台車の一実施形態を示す全体斜視図である。1 is an overall perspective view showing an embodiment of a work traveling carriage according to the present invention. 台車本体部分の概略斜視図である。It is a schematic perspective view of a trolley body part. その正面図である。It is the front view. その平面図である。FIG. その側面図である。It is the side view. 走行車輪の取り出し斜視図である。It is a taking-out perspective view of a traveling wheel. 異なる形式の走行車輪の取り出し斜視図である。It is a taking-out perspective view of the traveling wheel of a different type.

符号の説明Explanation of symbols

1…台車本体、2…溶接トーチ、10…走行車輪、13…永久磁石、15…ハンドル、16…金属板。

DESCRIPTION OF SYMBOLS 1 ... Carriage body, 2 ... Welding torch, 10 ... Running wheel, 13 ... Permanent magnet, 15 ... Handle, 16 ... Metal plate.

Claims (3)

磁性材製ワークの表面を走行する作業用台車であって、溶接トーチ(2)あるいは切断トーチを搭載している走行台車の台車本体(1)の内部に永久磁石(13)を走行台車の移動方向に対して直交する方向に偏芯させて固定配置するとともに、走行台車に配置されているハンドル(15)を走行台車の上部に永久磁石(13)の偏芯方向とは逆方向に片寄せて配置したことを特徴とする作業用走行台車。 A working cart that travels on the surface of a workpiece made of magnetic material, and moves the traveling cart with a permanent magnet (13) inside the cart body (1) of the traveling cart equipped with a welding torch (2) or cutting torch. The handle (15) arranged on the traveling carriage is fixed in a direction perpendicular to the direction, and the handle (15) arranged on the traveling carriage is shifted to the upper side of the traveling carriage in the direction opposite to the eccentric direction of the permanent magnet (13). A working traveling cart characterized by the arrangement of 永久磁石(13)が配設されている側の走行車輪(10)を変形抑制機能を持たせて構成した請求項1に記載の作業用走行台車。 The working traveling vehicle according to claim 1, wherein the traveling wheel (10) on the side where the permanent magnet (13) is disposed is provided with a deformation suppressing function. 永久磁石(13)が配設されている側の走行車輪(10)をゴム製車輪の外面側にわずかに小径に形成した金属板(16)を密着配置することにより、走行車輪(10)に変形抑制機能を持たせた請求項2に記載の作業用走行台車。

By placing the traveling wheel (10) on the side where the permanent magnet (13) is disposed on the outer surface side of the rubber wheel with a slightly small diameter metal plate (16), the traveling wheel (10) is placed in close contact. The work traveling vehicle according to claim 2, which has a deformation suppressing function.

JP2006128790A 2006-05-08 2006-05-08 Traveling truck for working Pending JP2007296578A (en)

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JPS6384793A (en) * 1986-09-27 1988-04-15 Nippon Steel Weld Prod & Eng Co Ltd Trackless mobile carriage for welding
JPH05212541A (en) * 1992-01-31 1993-08-24 Kobe Steel Ltd Trackless self-running system small welding truck
JPH0890288A (en) * 1994-09-28 1996-04-09 Koike Sanso Kogyo Co Ltd Travelling truck
JPH09168864A (en) * 1995-12-20 1997-06-30 Sumijiyuu Techno Center Kk Working truck

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60190491U (en) * 1984-05-24 1985-12-17 川崎製鉄株式会社 Automatic arc welding equipment with excellent transportability and easy installation and removal
JPS6384793A (en) * 1986-09-27 1988-04-15 Nippon Steel Weld Prod & Eng Co Ltd Trackless mobile carriage for welding
JPH05212541A (en) * 1992-01-31 1993-08-24 Kobe Steel Ltd Trackless self-running system small welding truck
JPH0890288A (en) * 1994-09-28 1996-04-09 Koike Sanso Kogyo Co Ltd Travelling truck
JPH09168864A (en) * 1995-12-20 1997-06-30 Sumijiyuu Techno Center Kk Working truck

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